Infeed drum

Product Training Mechanics – ROLAND 700 6

6.1 Function ................................................................................................................. 3

6.2 Bearings ................................................................................................................. 4
Bearing, A – side ..................................................................................................... 4
Bearing, B – side ..................................................................................................... 5
6.3 Drive ....................................................................................................................... 6
Function................................................................................................................... 6
Adjustment............................................................................................................... 7
6.4 Gripper pad bar height adjustment...................................................................... 8
Gripper pad bar height adjustment manually ........................................................... 8
6.5 Dismounting / mounting the infeed drum.......................................................... 12
Dismounting........................................................................................................... 12
Mounting................................................................................................................ 14
6.6 Dismounting / mounting the gripper shaft ........................................................ 16
Dismounting........................................................................................................... 16
Replace the torsion bar ......................................................................................... 17
Mounting................................................................................................................ 18
6.7 Setting the transfer.............................................................................................. 19
Setting the grippers ............................................................................................... 19
Setting the pretension of the grippers.................................................................... 20
Setting the torsion bar ........................................................................................... 21
Setting the transfer ................................................................................................ 23
6.8 Sheet guiding....................................................................................................... 24
6.9 Option QuickChange TM – Job ............................................................................ 26
Function................................................................................................................. 26
Bearing, A – side ................................................................................................... 27
Bearing, B – side ................................................................................................... 28
Gripper pad bar height adjustment automatically .................................................. 29
Setting the transfer ................................................................................................ 32
Sheet guiding......................................................................................................... 36

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

6.1 Function

The purpose of the infeed drum (2) is to take the

sheet from the swing gripper (1) and transfer it
in perfect register to the impression cylinder.
The infeed drum (2) is equipped with a gripper
shaft.
The gripper shaft is controlled by a cam at the
A – side.

© MAN Roland Druckmaschinen AG C 95A 6427 39 - 04.07.2006 3

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.2 Bearings
Bearing, A – side

3
4

8
7
6
7K06_10

The infeed drum is mounted on needle bearing 1 Axial needle bearing

(2) at the A – side. 2 Radial needle bearing
3 Sealing
4 Cam holder
5 Shaft
6 Gripper opening cam
7 Set collar
8 Bushing

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

Bearing, B – side

3
1 2

7K06_11

The infeed drum is mounted on needle bearings 1 Shaft

(5) at the B – side.
2 Control cam (gripper control swing gripper)
The control cam (2) for the swing gripper gripper
3 Needle
shaft (1) is mounted inside on the shaft (1).
4 Sealing
The control cam (6) for the cover guides is
mounted outside on the shaft (1). 5 Radial needle bearing
6 Control cam (cover guide control)
7 Bushing

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.3 Drive
Function

3
4
6 5 7K06_31

The drive of the infeed drum is carried out by the 1 Tracking cam
impression cylinder drive gear (6).
2 Main cam
Backlash is eliminated by a backlash gear on
3 Drive gear infeed drum
the infeed drum to the impression cylinder gear
(6). 4 Eccentric bolt
At the journal of the infeed drum there are the 5 Screw
control cams of the swing gripper mounted.
6 Drive gear impression cylinder

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

Adjustment
4

3
2
1

5 6 7 7K06_32

- Bring the gripper shaft to the bottom position. 1 Tracking cam

- Loosen the screws (5). 2 Main cam
- Use a feeler gauge of 0,02mm between the 3 Drive gear infeed drum
load-bearing flanks of the drive gear of the in-
4 Eccentric bolt
feed drum and the drive gear of the impres-
sion cylinder. 5 Screw
- Set a backlesh of 0,02mm by turning the 6 Back lesh gear
eccentric bolt (4) anticlockwise.
7 Measuring ring
- Release the stress of the eccentric bolt (4).
- Tighten the screws (5).
- Check the backlesh of 0,02mm at several
positions.
- Check the concentricity and lateral run out.
(max. 0,02mm)

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.4 Gripper pad bar height adjustment

Gripper pad bar height adjustment manually
Function

1 2

7K06_18

The height of the gripper pad bar (2) is adjust-

able to conform to the thickness of the sub-
strate.
If the adjustment (1) is turned the ball bearing
(3) (eccentric pivoted) moves in the bracket (4)
and push or pull the wedge shaft (5).
Thus the gripper pad bar (2) is raised or low-
ered. 4

7K06_19

1 Adjustment
2 Gripper pad bar
3 Ball bearing
4 Bracket
5 Wedge shaft

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

Dismounting / mounting of the gripper pad bar

! Press Stop – Secure button until it locks.

! Turn the machine just manually.

4 2

3
1

7K06_50

- Position the machine so that the gripper shaft 4

(1) is accessible from above.
- Loosen all grippers (2) and swivel them a-
way.
- Remove the screws (3).
- Take out the gripper pad bar (4).

7K06_51

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

4 2

3
1

7K06_50

- Check the parallelism of each gripper pad of 4

the infeed drum.
- Mount the gripper pad bar (4).
- Tighten the screws (3).
- Check the basic position of the gripper pad
bar to the impression cylinder.

3
Correction:
- Set the wedge (5), that there is a distance
between the gripper pads of 0,20mm
(- 0,02mm, + 0,04mm, parallelism 0,03mm).
5

7K06_51
- Check the pre tension of each gripper (2).
- Push the grippers (2) against the gripper pad
and tighten them with the corresponding tor-
que.
- Set the gripper and check the transfer.

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

Checking the basic position

! Press Stop – Secure button until it locks.

! Turn the machine just manually.

Condition:
- Set the gripper pad bar to 0.2mm
- Mount auxiliary gripper pads at impression
cylinder in the holes provided.
- Loosen the opposite grippers at infeed drum
and swivel them away.

Control:
- Position the machine to the setting gauge Trip shaft
No.10. 8

- In this position the setting gauge No.8 has to 10

fit between the trip shaft and impression cyl- Impression cylinder
inder gripper shaft.
Infeed drum
- Check a distance of 0,20mm (- 0,02mm, +
0,04mm, parallelism 0,03mm) between the
auxiliary gripper pads and infeed drum with a
feeler gauge.

Transfer: Infeed drum to impression cylinder (220°)

measure
number gauge number length
point
Trip shaft /
Gripper shaft
8 843R202413 242,498mm
impression
cylinder
Trip shaft /
10 843R202313 Gripper shaft 178,916mm
infeed drum

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.5 Dismounting / mounting the infeed drum

Dismounting

4
2 3
1

8 5

10 9
6

7
7K06_27

To remove the infeed drum, the infeed and 1 Axial needle bearing
swing gripper must first be dismounted.
2 Gripper opening cam
The infeed drum cannot be taken out of the
3 Gripper shaft
press in one piece.
4 Retainer (torsion bar)
5 Cam (gripper control swing gripper)
6 Bushing, B – side
7 Cam (cover guide control)
8 Half shell (5x)
9 Set collar
10 Bushing, A – side
- Remove the lower right cover frame, B side.
- Dismount the two pneumatic cylinders for
impression throw-off.
- Take out the connecting bolts on the trip
shaft.
- Remove the cover plate in front of the cover
guide control cam, B – side.

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Product Training Mechanics – ROLAND 700 6

- Use a screw to release the pressure on the

compression spring at the roller lever of the
cover guide control.
- Dismount the cover guide control cam (7).
- Dismount the gripper shaft (3).
(note page 16)
- Knock the taper pin out of the cam holder (5)
on the B side and push it to the middle of the
shaft.
- Loosen the screws on the backlash gear.
- Mark the teeth engagement position to the
impression cylinder drive gear.
- Knock the taper pin out of the drive gear.
- Pull the drive gear off the shaft.
- Take off the thrust bearer ring (1).
- Support the shaft.

!
Be sure the shaft is properly and firmly sup-
ported.

- Pull out the bearing bushing (10) at the A

side.
- Pull out the shaft from the A side while doing
this take off the cam holder (5).

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Mounting

4
2 3
1

8 5

10 9
6

7
7K06_27

- Slide the shaft of the infeed drum in through 1 Axial needle bearing
the boring in the side frame, A – side.
2 Gripper opening cam
- Slide the cam holder (5) onto the shaft.
3 Gripper shaft
- Insert the shaft in the bearing bushing (6) on
4 Retainer (torsion bar)
the B side and prop it.
5 Cam (gripper control swing gripper)
6 Bushing, B – side
7 Cam (cover guide control)
8 Half shell (5x)
9 Set collar
10 Bushing, A – side

!
Be sure the shaft is properly and firmly sup-
ported.

- Mount bearing bushing (10) at the A side.

- Open the set collar (9).
- Mount thrust bearing (1) and drive gear.

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

!
Pay attention to the teeth engagement posi-
tion.

- Set the lateral play at set collar (9)

(max. 0.01mm).
- Set the backlash of the backlash gear.
- Check the concentricity and horizontal run-
out (max. 0.02 mm).
- Bring cam holder (5) on the B side into posi-
tion and pin it.
- Mount the cover guide control cam (7).
- Turn the press into position.
- Mount the complete gripper shaft (3) on the
shaft.
- Tension the torsion bar.
- Mount the cover plate for the cover guide
control cam.

i The cover plate is sealed to the side frame

with a sealing compound (Plastex).

- Set the grippers and check the transfer.

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.6 Dismounting / mounting the gripper shaft

The gripper shaft is approx. 50Kg heavy.

! Be sure the shaft is properly and firmly sup-

ported.

Up to series 747 the complete gripper shaft

has to be dismounted to e.g. replacing the
gripper or the torsion bar.
i As of series 748 it is possible to replace the
torsion bar and the gripper shaft through the
boring (6).

Dismounting
1
2

4
5

7K06_29

- Remove the sheet guiding. 1 Gripper shaft

- Make a mark at the retainer to the holder. 2 Retainer
- Hold the retainer (2) with an open end 3 Half shell (5x)
wrench SW27.
4 Taper pin
- Release the tension of the torsion bar of the
5 Screw
gripper shaft (1).

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Product Training Mechanics – ROLAND 700 6

- Remove the security plates and the taper

pins (4).
- Position the machine so that the screws (5)
are accessible from above.
- Dismount three half shells (3).
- Loosen the screws at the other half shells (3)
but do not remove them.
- Position the machine so that the gripper shaft
(1) is accessible from above.
- Hold the gripper shaft (1) tight and remove
the remaining half shells (3).
- Take of the gripper shaft (1).

Replace the torsion bar

- Loosen the screw (6).
6
- Dismount the fastener (7). 7 8
- Remove the faulty torsion bar.
- Push in the new torsion bar.
- Mount the fastener (7).

7K06_95

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Mounting

1
2

4
5

3
7K06_29

- Lift the gripper shaft (1) and place the taper 1 Gripper shaft
pins (4) by hand.
2 Retainer
- Mount two half shells (3) and tighten the
3 Half shell (5x)
screws (5) lightly.
4 Taper pin
- Position the machine so that the screws (5)
are accessible from above. 5 Screw
- Mount the remaining half shells (3) and
tighten the screws (5) lightly.
- Mount the taper pins (4), mount the safety
plates and tighten the screws (5).
- Tension the torsion bar.
- Set the gripper and check the transfer.

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

6.7 Setting the transfer

Setting the grippers

! Press Stop – Secure button until it locks.

! Do not turn the machine during the setting.

Grease the seat of the gripper by assemble:

i Microlube GL 261
Reference number: 094S0254 40

Every transfer starts with a gripper closing

i (transfer start) and ends with a gripper open-
ing (transfer end).
-

- Position the machine to 356°.

- Set the adjustment (1) to 0.2mm
- Insert a feeler gauge of 1mm between cam 1
and cam follower.
- Check the pretension of the gripper
- Set the gripper free to the gripper pad.
- Set the grippers with 0,03mm Japan paper.
- Remove the feeler gauge.
- Check the transfer.
SW 13
7K06_17

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Setting the pretension of the grippers

X
Gripper pre-tension: 80 N = 3.5 mm spacing
between the clamping piece and the case

The distance (X) is theoretical and only in-

i tended for the purposes of pre-setting.
Fluctuations in tolerances may lead to devia-
tions.
1

The pre tension of the gripper must always

be checked with a spring balance.

7K06_21

i Torque clamping ring: 14Nm

2

7K06_20

Gripper (1) up to series 734

i Gripper (2) as of series 735 up to series 743

3
Gripper (3) as of series 744

7K01_50

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

Setting the torsion bar

Machine speed 15000 S/h
- Position the machine so that the gripper shaft
is accessible from above.
- Use an open end wrench SW27 to hold the 2
retainer (2).
- Loosen the clamping screw (1).
- Turn the retainer (2) with an open end 1
wrench SW27, until the index hole (3)
ø 5mm of both part line up.
- Tighten the clamping screw (1).

7K06_24

There is a designation at the holder of the

i retainer (2) how much pretension the torsion
bar (4) has.

i Pre tension of the torsion bar (4): 55Nm

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Machine speed 16000 S/h

There is an option between the series 742 and
series 746 “Increasing the machine speed to
16000 S/h”. 2
It concerns only straight print machines.
Perfecting machines are excluded of this option.
By means of the increasing the machine speed 1
some adjustments are changed.
As of the series 747 the increasing the machine
speed to 16000 S/h is standard.

i note Chapter 1 Technical Data

- Position the machine so that the gripper shaft

is accessible from above.
- Use an open end wrench SW27 to hold the
retainer (2). 3

- Loosen the clamping screw (1).

- Turn the retainer (2) with an open end
wrench SW27, until the index hole (3)
ø 5mm of both part line up.
- Tighten the clamping screw (1).

7K06_24

There is a designation at the holder of the

i retainer (2) how much pretension the torsion
bar (4) has.

i Pre tension of the torsion bar (4): 62Nm

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 Infeed drum
Product Training Mechanics – ROLAND 700 6

Setting the transfer

Control:
- Position the machine to the setting gauge Trip shaft
No.10. 8

10
i This position corresponds to the centre of
transfer (220°).
Impression cylinder

Infeed drum
- 1,5mm after centre of transfer the grippers of
the infeed drum have to be open.

Transfer: Infeed drum to impression cylinder (220°)

measure
number gauge number length
point
Trip shaft /
Gripper shaft
8 843R202413 242,498mm
impression
cylinder
Trip shaft /
10 843R202313 Gripper shaft 178,916mm
infeed drum

Correction:
- Adjust the gripper opening cam so that the
grippers open 1,5mm after the centre of
transfer.

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.8 Sheet guiding

5
3

7K06_14

1 Sheet guiding (Leading edge), for paper

2 Sheet guiding (Tail edge), for paper
3 Sheet guiding (middle), for paper
4 Sheet guiding (Leading edge),
Option foil printing
5 Sheet guiding (Tail edge),
Option foil printing

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Product Training Mechanics – ROLAND 700 6

7K06_15

6 Sheet guiding (Tail edge), for cardboard

7 Sheet guiding (Leading edge), for cardboard

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

6.9 Option QuickChange TM – Job

A high-end version of the ROLAND 700 with a
comprehensive QuickChange package was
presented at Drupa 2004. Starting with series
748 we will be offering follow sub-packages:

QC Functions
Changing the sheet thickness:
• Automatic gripper bar height adjustment for all Transferters
Job
• Automatic gripper bar height adjustment the infeed drum
• new infeed drum

Function

7K06_01

Aluminum rotation element with gripper shaft for

acceptance of the sheet accelerated to machine
speed by the swing grippers.
Guidance of the sheet on the shell and transfer
to the impression cylinder. Constriction of the
shell to permit the swing grippers to swing back
through the transfer line with open grippers.
- driven with a single revolution by impression
cylinder drive gear
- sheet guidance elements (paper/cardboard)
- lightweight construction extruded aluminum
sections
- motorized setting of the gripper pad bar

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Product Training Mechanics – ROLAND 700 6

Bearing, A – side
3
4

5
7 6

7K06_02

1 Axial needle bearing

2 Radial needle bearing
3 Sealing
4 Cam holder
5 Shaft
6 Gripper opening cam
7 Set collar
8 Bushing

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Bearing, B – side

1 2 3

8
9
7K06_04

1 Shaft
2 Cam (gripper control swing gripper)
3 Sealing
4 Radial needle bearing
5 Ball bearing
6 Bracket
7 Cover
8 Cam (cover guide control)
9 Servo motor

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Product Training Mechanics – ROLAND 700 6

Gripper pad bar height adjustment automatically

Function

1 2 3 4

9
7
6
8

13,6mm
7K06_03

The gripper pad bar is set by means of an ec- 1 Bevel gears

centric shaft (5), which is adjusted by a servo-
2 Winding stem
motor (9) in the bearing shaft on the B-side, via
a rotating shaft. 3 Setting screw
The winding stem (2) is connected to the eccen- 4 Thrust pad
tric shaft (5) via a pair of bevel gears (1).
5 Eccentric shaft
The winding stem (2) for the motorized adjust-
ment of the gripper pad is supported in slide 6 Ball bearing
bushes in the shell of the drum. 7 Coupling
The eccentric shaft (5) has markings to show 8 Housing
the range of the substrate.
9 Servomotor

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Setting the basic position

Condition:
- The space between coupling (7) and case (8) Trip shaft
is set to 13.6 mm. 8

- Enter a sheet thickness of 0,1mm in the cen- 10

Impression
tral control consol. cylinder
- Mount auxiliary gripper pads at impression Infeed drum
cylinder in the holes provided.
- Loosen the opposite grippers at infeed drum
and swivel them away.

Control:
- Position the machine to the setting gauge
No.10.
- In this position the setting gauge No.8 has to
fit between the trip shaft and impression cyl-
inder gripper shaft.
- Check a distance of 0,15mm (- 0,02mm, +
0,04mm, parallelism 0,03mm) between the
auxiliary gripper pads and infeed drum with a
feeler gauge.

Correction:
- Plug the hand terminal into the printing unit 1
(A-side) and activate it.
- Press the "Start" key on the hand terminal.
- Select menu "6", "Pos. Mot. Indiv. Set"
(Unit 2).
- Select the positioning drive "Gripper pad
bar".
- Positioning drive is standing at the value
0,00mm.

Transfer: Infeed drum to impression cylinder (220°)

measure
number gauge number length
point
Trip shaft /
Gripper shaft
8 843R202413 242,498mm
impression
cylinder
Trip shaft /
10 843R202313 Gripper shaft 178,916mm
infeed drum

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Product Training Mechanics – ROLAND 700 6

1 2 3 4

9
7
6
8

13,6mm
7K06_03

- Loosen the screws at thrust pads (4).

- Use the screws (3) to set a distance of
0,15mm (- 0,02mm, + 0,04mm, parallelism
0,03mm) between the auxiliary gripper pads
and infeed drum.
Setting values in the hand terminal

Range of the substrate Setting values Range of the substrate Setting values
Position 0,1

0,04 – 0,2mm 0,00mm / 9240mV 0,51 – 0,6mm 6,91mm / 4635mV

Position 0,7

0,21 – 0,3mm 3,36mm / 7006mV 0,61 – 0,7mm 7,80mm / 4042mV

Position 0,3

0,31 – 0,4mm 4,79mm / 6047mV 0,71 – 0,9mm 8,64mm / 3483mV

0,41 – 0,5mm 5,93mm / 5290mV 0,91 – 1mm 9,43mm / 2961mV

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Setting the transfer

Setting the grippers

! Press Stop – Secure button until it locks.

! Do not turn the machine during the setting.

Grease the seat of the gripper by assemble:

i Microlube GL 261
Reference number: 094S0254 40

Every transfer starts with a gripper closing

i (transfer start) and ends with a gripper open-
ing (transfer end).

Condition:
- Enter a sheet thickness of 0,1mm in the cen- 1
tral control consol.
Adjustment:
- Position the machine to 356°.
- Insert the feeler gauge 1.15mm between the
gripper opening cam (2) and the cam follower
(1).
- Check the pretension of the gripper
- Set the gripper free to the gripper pad.
- Set the grippers with 0,03mm Japan paper. 2 7K06_35
- Check the transfer.

1 Cam follower
(Option 17000 Bg/h, modified cam follower)
2 Gripper opening cam

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Product Training Mechanics – ROLAND 700 6

Setting the pretension of the grippers

X
Gripper pre-tension: 80 N = 3.5 mm spacing
between the clamping piece and the case

The distance (X) is theoretical and only in-

i tended for the purposes of pre-setting.
Fluctuations in tolerances may lead to devia-
tions.
3
The pre tension of the gripper must always
be checked with a spring balance.

7K01_50

Gripper (3) as of series 744

i Torque clamping ring: 14Nm

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 Infeed drum
6 Product Training Mechanics – ROLAND 700

Setting the torsion bar

The torsion bar holds the roller lever on the 1 2
gripper opening cam.
3
For cushioning purposes the torsion bar (3) is
guided in individual polyamide rings.
The bracket for the torsion spring (3) is pinned
to the gripper shaft on the B-side.
The pre-tension in the torsion bar is set with the
aid of a torque wrench, accommodated and
supported in the hexagon hole in the gripper
shaft (A-side).

i There is a grub screw to secure the worm (1).

7K06_30

Setting: 4
- Position the machine so that the gripper shaft
is accessible from above.
- Remove the grub screw at the worm drive.
- Turn the worm (1) anti-clockwise until the
pretension has been released from the tor-
sion bar.
- Set a torque wrench to the corresponding
torque.
- Attach the torque wrench and an adapter
SW12/13 (note picture 7K06_75) to the roller
lever (4).
- Turn the worm (1) in clockwise direction with 7K06_33
the Allen key until the required torque is
reached.
- Mount the grub screw at the worm drive.

1 Worm
Pre tension of the torsion bar:
2 Worm gear
i 16000S/h: 62Nm 3 Torsion bar
Option 17000S/h: 68Nm 4 Roller lever

approx. 30mm

SW13

SW12

7K06_75

34 C 95A 6427 39 - 04.07.2006 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Infeed drum
Product Training Mechanics – ROLAND 700 6

Setting the transfer

Control:
- Position the machine to the setting gauge Trip shaft
No.10. 8

10
i This position corresponds to the centre of
transfer (220°).
Impression cylinder

Infeed drum
- 1,5mm after centre of transfer the grippers of
the infeed drum have to be open.

Transfer: Infeed drum to impression cylinder (220°)

measure
number gauge number length
point
Trip shaft /
Gripper shaft
8 843R202413 242,498mm
impression
cylinder
Trip shaft /
10 843R202313 Gripper shaft 178,916mm
infeed drum

Correction:
- Adjust the gripper opening cam so that the
grippers open 1,5mm after the centre of
transfer.

© MAN Roland Druckmaschinen AG C 95A 6427 39 - 04.07.2006 35

- for certified service technicians only -
 Infeed drum
6 Product Training Mechanics – ROLAND 700

Sheet guiding
Function

7K06_16

The sheet guiding for the leading edge and the tail 1 Sheet guiding (Leading edge), for paper
edge are similar but they are mounted in a re-
versed image. 2 Sheet guiding (Tail edge), for paper

Sequence of mounting: 1 ► 2 ► 3 3 Sheet guiding (middle), for paper

36 C 95A 6427 39 - 04.07.2006 © MAN Roland Druckmaschinen AG

- for certified service technicians only -