AR05.20-P-6992A Remove/install camshafts 27.7.

94

ENGINE 111

P05.20-0237-09

ed Remove/install
1 Remove front cover on cylinder head AR01.30-P-5700A

2 Position piston of cylinder 1 to 30° after TDC rotate engine at crankshaft.

i At 30° after TDC of the 1st cylinder the
cams (77) und (78) can be turned without the
valves touching the piston crown.
3 Use a colored marking to mark camshaft i Installation: Ensure that the scribe marks
sprockets (75) and (76) and timing chain (73) on the timing chain align with the scribe marks
relative to each other (arrows) on the camshaft sprockets
Inspect basic position of camshafts AR05.20-P-6010A
If necessary, after inspecting
Set the basic position of camshafts AR05.20-P-6020A

4 Remove chain tensioner (14) p If the complete chain tensioner is AR05.10-P-7800A

slackened, it must be removed, disassembled
and re-assembled as described.
5 Remove exhaust camshaft sprocket (76) l *000589011000

i Installation: Install exhaust camshaft gear

(76) with timing chain (73) fitted on
p Replace bolts of camshaft sprocket use only *BA05.20-P-1001-02A
once
6 Lift timing chain (73) off inlet camshaft sprocket
(75)
7 Use wrench (1) to rotate camshafts (77) and l *104589010100
(78) free of tension
p The camshafts are sensitive to breakage.
Therefore turn the camshafts so that as far as
possible the base circles of the cams contact the
compensation elements (camshafts in camshaft
bearings free from tension).
8 Unbolting camshaft bearing caps l *000589011000
n *BA05.20-P-1002-02A
p Installation: install camshaft bearing caps at
the same point.
p Marking of camshaft bearing caps AH05.20-N-6992-01A
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 9 Take out camshafts (77) and (78) i Installation: Oil compensation elements
and camshaft bearing points.
Place the cams (77) and (78) in the bearing
points so that as far as possible the base circles
contact the cup tappets.
Pay attention to assignment of camshafts
Inspect camshaft code numbers. *BE05.20-P-1001-01B
if necessary, check the timing
*BE05.20-P-1001-02B
*BE05.20-P-1002-02B

i Identification of camshaft code number Engine 111 AH05.20-P-0100-01AG

10 Install in the reverse order

Camshaft code numbers

Number Designation Engines 111.920/ Engines 111.921/946, Engine 111.941

940/941 engines 111.942/945 as H CODE 498
except 111.941 of 08/96,
H CODE 498 Engine 111.945 H
From 07/97

BE05.20-P-1001-01B Camshaft code numbers inlet 16 22 18

exhaust 17 24 17

Camshaft code numbers

Number Designation Engine 111.942 Engines 111.943/973 as Engine

up to 06/96 of 03/96, 111.944/975
engines 111.944/975 as up to 09/96
of 09/96,
engine 111.947

BE05.20-P-1001-01B Camshaft code numbers inlet 16 18 28

exhaust 24 34 17

Camshaft code numbers

Number Designation Engine 111.960/ Engines 111.960/ Engine 111.974

961 I 961/970/974/977 as of model year
except I , 97 I
Engine 111.973
up to 03/96

BE05.20-P-1001-01B Camshaft code numbers inlet 22 18 30

exhaust 26 17 31

Test values for timing

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 Number Designation Engines 111.920/ Engines
940/941 111.921/946,
except 111.941 engine
H 111.942/945 as
of 08/96,
Engine 111.945
H From 07/97

BE05.20-P-1001-02B Timing of inlet valve at 2 mm valve lift and new timing Opens after TDC °CKA 14 2 20 2
chain
closes after BDC °CKA 14,7 2 29,5 2

BE05.20-P-1002-02B Timing of exhaust valve at 2 mm valve lift and new opens before BDC °CKA 19,5 2 19,5 2
timing chain
Opens after BDC °CKA - -
Closes before TDC °CKA 14 2 14 2

Test values for timing

Number Designation Engine 111.941 Engine

H up to 06/96 111.942
up to 06/96

BE05.20-P-1001-02B Timing of inlet valve at 2 mm valve lift and new timing Opens after TDC °CKA 20 2 14 2
chain
closes after BDC °CKA 29,5 2 14,7 2

BE05.20-P-1002-02B Timing of exhaust valve at 2 mm valve lift and new opens before BDC °CKA 19,5 2 15.9 2
timing chain
Opens after BDC °CKA - -
Closes before TDC °CKA 14 2 16 2

Test values for timing

Number Designation Engines Engine

111.943/973 111.944/975
as of 03/96, up to 09/96
engine
111.944/975 as
of 09/96,
engine 111.947

BE05.20-P-1001-02B Timing of inlet valve at 2 mm valve lift and new timing Opens after TDC °CKA 20 2 25 2
chain
closes after BDC °CKA 29,5 2 25,7 2

BE05.20-P-1002-02B Timing of exhaust valve at 2 mm valve lift and new opens before BDC °CKA 29,3 2 19,5 2
timing chain
Opens after BDC °CKA - -
Closes before TDC °CKA 14 2 14 2

Test values for timing

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 Number Designation Engines 111.960/ Engine 111.960/
961/970/974/977 961 I Model
except I, year 95/96
Engine 111.973
up to 03/96

BE05.20-P-1001-02B Timing of inlet valve at 2 mm valve lift and new timing Opens after TDC °CKA 20 2 30 2
chain
closes after BDC °CKA 29,5 2 30,7 2

BE05.20-P-1002-02B Timing of exhaust valve at 2 mm valve lift and new opens before BDC °CKA 19,5 2 7 2
timing chain
Opens after BDC °CKA - -
Closes before TDC °CKA 14 2 7

Test values for timing

Number Designation Engine 111.974

I
Model year 97

BE05.20-P-1001-02B Timing of inlet valve at 2 mm valve lift and new timing Opens after TDC °CKA 30 2
chain
closes after BDC °CKA 26,5 2

BE05.20-P-1002-02B Timing of exhaust valve at 2 mm valve lift and new opens before BDC °CKA -
timing chain
Opens after BDC °CKA 4 2
Closes before TDC °CKA 10 2

Inspection data of camshaft bearings

Number Designation Engine 111

BE05.20-P-1001-03A Diameter of camshaft bearing Standard size mm 28,00-28,02

Repair size mm 28,50-28,52

BE05.20-P-1002-03A Diameter of camshaft bearing journals Standard size mm 27,95-27,96

Repair size mm 28,45-28,46

BE05.20-P-1003-03A Axial clearance of camshaft in fit bearing mm 0,05-0,15

n Camshaft, camshaft adjustment

Number Designation Engine 111

BA05.20-P-1001-02A Bolt of camshaft sprocket/flange shaft 1st stage Nm 20

2nd stage ° 60

BA05.20-P-1002-02A Center bolt, camshaft adjuster to 1st stage Nm 5

camshaft

2nd stage ° 90

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 104 589 01 01 00 000 589 01 10 00

Double open-end wrench Torx bit set

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