Operation Manual

Bently Nevada* Asset Condition Monitoring

350900 High Temperature Velocity

and Acceleration Sensor

Part Number 168779-01

Rev. C (11/15)
350900 High Temperature Velocity and Acceleration Sensor Operation Manual

© 2004 - 2015 Bently Nevada, Inc.

All rights reserved.

The information contained in this document is subject to change without notice.

* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General

Electric Company.

Bently Nevada

Printed in USA. Uncontrolled when transmitted electronically

Contact Information

The following contact information is provided for those times when you cannot contact
your local representative:

Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423
USA
Telephone 1.775.782.3611
1.800.227.5514
Fax 1.775.215.2873
Internet www.GEmeasurement.com

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 Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.

350900 High Temperature Velocity and Acceleration Sensor Datasheet

(Part Number 168780-01)
 List of specifications and ordering information for the sensor

Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada, Inc.
is not responsible for the disposal of the product at the end of its life or at the end of its
use.

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350900 High Temperature Velocity and Acceleration Sensor Operation Manual

Contents

1. Installation ....................................................................................................... 1
1.1 Receiving Inspection ........................................................................................................................ 1
1.2 Installing the 350900 sensor ........................................................................................................ 1
1.3 Installing the Interconnect/Field Wiring .................................................................................. 5
1.4 CE Installation Notes ........................................................................................................................ 6
2. Field Testing and Troubleshooting.............................................................. 7
2.1 Fault Type 1: Field/Interconnect cable ................................................................................... 8
2.2 Fault Type 2: Sensor Fault ..........................................................................................................10
2.3 Fault Type 3: Signals not Related to Machine Vibration (Noise) ................................10

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 Section 1 - Installation

1. Installation
This section shows how to mount the transducer and electronics and gives
guidelines for connecting and routing the integral cable and the interconnect
cable.

1.1 Receiving Inspection

The 350900 High Temperature Velocity and Acceleration Sensor (HTVAS) consists
of a sensing element, an integral cable, electronics and electronics mounting nut
(1-12 UNF). Mounting hardware such as transducer bolts, cushion loop clamps
and interconnect cables must be purchased separately.
Inspect the components of the order as soon as you receive them to see if any
damage occurred during shipping. Keep all shipping forms and invoices. If any
shipping damage is apparent, file a claim with the carrier and submit a copy to
Bently Nevada*. Include all model numbers and serial numbers with the claim.
We will either repair or replace damaged parts according to the terms and
conditions of the sale.

1.2 Installing the 350900 sensor

Application Advisory

If housing measurements are being made for overall protection of the

machine, thought should be given to the usefulness of the measurement for
each application. Most common machine malfunctions (imbalance,
misalignment, etc.) originate at the rotor and cause an increase (or at least a
change) in rotor vibration. In order for any housing measurement alone to
be effective for overall machine protection, a significant amount of rotor
vibration must be faithfully transmitted to the bearing housing or machine
casing, or more specifically, to the mounting location of the transducer.

In addition, care should be exercised in the physical installation of the

transducer. Improper installation can result in a degradation of the
transducer's performance, and/or the generation of signals which do not
represent actual machine vibration.

Upon request, Bently Nevada can provide engineering services to determine

the appropriateness of housing measurements for the machine in question
and/or to provide installation assistance.

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350900 High Temperature Velocity and Acceleration Sensor Operation Manual

CAUTION
The 350900 sensor is designed for high temperature
applications. Contact with a hot machine or sensor
will cause burns.
Allow the machine and sensor to cool before
installing or servicing the sensor.

Step 1- Locate an area to mount the sensor. Verify that the ambient and surface
temperatures do not exceed the range listed in Table 1.

Table 1: Operating Temperature Range

Component Operating Temperature Range

C F

Sensor Head -54 to 482 -65 to 900

Integral Cable -54 to 482 -65 to 900

Electronics -54 to 125 -65 to 257

Step 2- Prepare or verify that the mounting surface meets the requirements of Figure 1
and Figure 2.

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 Section 1 - Installation

Figure 1: Surface Preparation (dimensions are mm [in])

Figure 2: 350900 Outline Drawing (dimensions are mm [in])

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350900 High Temperature Velocity and Acceleration Sensor Operation Manual

Note:

For steps 3 through step 5, refer to Figure 3.

Step 3- Mount the sensing element

 Use four ¼-28 UNF bolts (or equivalent)
 Torque bolts evenly to 5.65 N-m [50 in-lbs] minimum (higher torque values are
possible depending on the bolt grade)
 Install safety wire fasteners in high temperature or high vibration environments

Step 4- Route and install the integral cable. Verify that the ambient and surface
temperatures do not exceed the range listed in Table 1.
 Avoid twisting, kinking or straining the cable
 Avoid routing the cable near power lines
 Avoid areas where abrasion will occur
 Avoid cable bends less than 51 mm [2 in.] radius
 Secure integral cable at 0.15 m [6 in.] from sensing head using cushion loop
clamp
 Secure integral cable at 0.5 m [18 in.] intervals along remaining integral cable
length using cushion loop clamp

Step 5- Locate an area to mount the electronics. Verify that the ambient and surface
temperatures do not exceed the range listed in Table 1.
 Fabricate panel 2.3 mm [0.09 in.] to 6.4 mm [0.25 in.] thick with cutout per Figure
3.
 Avoid twisting the cable more than 45° when inserting the electronics
 Avoid vibration locations greater than 15grms
 Avoid cable bends less than 51 mm [2 in.] radius
 Secure integral cable at 0.15 m [6 in.] from the electronics using cushion loop
clamp
 Torque electronics mounting nut to 50-70 N-m [37-52 ft-lbs]
 Install a safety wire on the mounting nut

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 Section 1 - Installation

Figure 3: Sensor, cable and electronics installation (dimensions are mm [in])

1.3 Installing the Interconnect/Field Wiring

Application Advisory

The 350900 sensor provides two signals, one for acceleration and another
for velocity. The wires for each signal must be connected to the correct
monitor type.
If a signal is connected to the wrong monitor type, machinery protection will
be lost and incorrect data will be reported.

The interconnect cable must be purchased separately. Refer to the datasheet at

www.GEmeasurement.com for more information.

Step 1- Hand-tighten connector to the 350900 electronics.

Step 2- Route cable
 Strap cable every 0.6 m [2 ft.]

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350900 High Temperature Velocity and Acceleration Sensor Operation Manual
 Avoid routing cable near power lines
 Avoid sharp corners

Step 3- Make electrical connections to the Bently Nevada monitor

 Consult local authorities for approved installation methods in hazardous areas
 Follow Figure 4 for electrical connections

 Current limit non-Bently Nevada systems to 40 mA or less

 Refer to the appropriate Bently Nevada monitor manual for detailed wiring and
installation instructions
 Tightly secure all electrical connections

Figure 4: Interconnect Field Wiring Cable

1.4 CE Installation Notes

Refer to the datasheet at www.GEmeasurement.com for more information.

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 Section 2 - Field Testing and Troubleshooting

2. Field Testing and Troubleshooting

Problem Cause Solution

One Channel Output Bias Faulty field wiring Fault Type 1: Field/Interconnect cable (see page 8)
Out of Specification Swapped conductors Fault Type 1: Field/Interconnect cable (see page 8)
-12 < Vbias < -8
Faulty sensor Fault Type 2: Sensor Fault (see page 10)
Both Channels Output Bias Faulty power Check monitor or power supply for power
Out of Specification Faulty field wiring Fault Type 1: Field/Interconnect cable (see page 8)
-12 < Vbias < -8
Swapped conductors Fault Type 1: Field/Interconnect cable (see page 8)
Faulty sensor Fault Type 2: Sensor Fault (see page 10)

Vibration amplitude low Channel type is swapped Fault Type 1: Field/Interconnect cable (see page 8)
Channel polarity is switched Fault Type 1: Field/Interconnect cable (see page 8)
Loose connection Fault Type 1: Field/Interconnect cable (see page 8)
Loose sensor mounting Check and re-torque fasteners
Improper bracket design Contact Bently Nevada Services
Faulty sensor Fault Type 2: Sensor Fault (see page 10)
Vibration amplitude high Channel type is swapped Fault Type 1: Field/Interconnect cable (see page 8)
Loose connection Fault Type 1: Field/Interconnect cable (see page 8)
Loose sensor mounting Check and re-torque fasteners
Improper bracket design Contact Bently Nevada Services
Faulty sensor Fault Type 2: Sensor Fault (see page 10)

Noise Loss of case isolation Fault Type 3: Signals not Related to Machine Vibration
(Noise) (see page 10)
Ground loops Fault Type 3: Signals not Related to Machine Vibration
(Noise) (see page 10)
High voltage lines proximity Fault Type 3: Signals not Related to Machine Vibration
(Noise) (see page 10)

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350900 High Temperature Velocity and Acceleration Sensor Operation Manual

2.1 Fault Type 1: Field/Interconnect cable

Interconnect cable is disconnected or connection is loose at the monitor.
Visually verify that the sensor is connected to the correct monitor and to the
correct electrical terminals. Verify terminals are tight.
Interconnect cable is not connected or connection is loose at the sensor.
Visually verify that the connector is tight at the sensor. Disconnect the
interconnect cable from the monitor and measure the resistance between the
following conductor pairs:

Measurement Approximate Value

Pin 1 to 6 (PWR to COM) 1MΩ <Rmeasure<7MΩ
Pin 2 to 3 (Vel+ to Vel-) 1MΩ <Rmeasure<5MΩ
Pin 4 to 5 (Accel+ to Accel-) 20kΩ <Rmeasure<200kΩ

Resistance outside this range could indicate a faulty cable or sensor.

Note:

We recommend using an ohmmeter with an open

circuit voltage of less than 0.7Vdc for this test.

Interconnect Cable is damaged: Shorted

Visually inspect the interconnect cable for apparent damage. Disconnect the
interconnect cable at both ends. Measure the resistance between conductor pairs
and between each conductor and shield of the interconnect cable. Repeat
measurement for each conductor until all conductor permutations have been
measured. Resistance less than 10MΩ or an intermittent measurement could
indicate a faulty cable or field wiring.

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 Section 2 - Field Testing and Troubleshooting
Interconnect Cable is damaged: Open
Visually inspect the interconnect cable for apparent damage. Disconnect the
interconnect cable at both ends. Short the following conductor pairs and
measure the resistance at the connector:

Measurement Approximate Value

Pin 1 to 6 (PWR to COM) Rmeasure<100Ω
Pin 2 to 3 (Vel+ to Vel-) Rmeasure<100Ω
Pin 4 to 5 (Accel+ to Accel-) Rmeasure<100Ω

Resistance greater than 100Ω could indicate a faulty cable or field

wiring.

Velocity and Acceleration Channels are switched.

The velocity and acceleration channel DC output bias are similar and cannot be
used to identify the channel. Visual verification is necessary. Abnormally low or
high vibration readings could indicate reversal of these channel types.

Cable conductors are switched

Measure the following DC voltage at the monitor terminal:

Measurement Approximate Value

Pin 1 to 6 (PWR to COM) -24 ± 2 Vdc
Pin 2 to 3 (Vel+ to Vel-) -10 ± 2 Vdc
Pin 4 to 5 (Accel+ to Accel-) -10 ± 2 Vdc

Values outside this range could indicate wiring reversal.

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350900 High Temperature Velocity and Acceleration Sensor Operation Manual
2.2 Fault Type 2: Sensor Fault
Sensor open or shorted
Disconnect the interconnect cable from the sensor and measure the resistance
between the following conductor pairs: (refer to Figure 4)

Measurement Approximate Value

Pin 1 to 6 (PWR to COM) 1MΩ <Rmeasure<7MΩ
Pin 2 to 3 (Vel+ to Vel-) 1MΩ <Rmeasure<5MΩ
Pin 4 to 5 (Accel+ to Accel-) 20kΩ <Rmeasure<200kΩ
Resistance outside this range could indicate a faulty sensor.

Note:

We recommend using an ohmmeter with an open

circuit voltage of less than 0.7Vdc for this test.

2.3 Fault Type 3: Signals not Related to Machine

Vibration (Noise)

Note:

The pins on the sensor connector can easily bend. Use

care when performing the following maintenance
practices.

Sensor signal is not isolated, is shorted to the case, or has noise coupled to the
signal.
Disconnect sensor from interconnect cable. Measure resistance from connector
pin 1,2,3,4,5 and 6 to 350900 case. Measurements less than 100 M could
indicate a faulty sensor.

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 Section 2 - Field Testing and Troubleshooting
Loose or dirty connection at the sensor
Disconnect the interconnect cable from the sensor. Clean the connector and
check for frayed or broken insulation on the interconnect cable. Carefully clean
the connector on the sensor. Hand tighten the interconnect cable to the sensor.
Loose connection at the monitor
Check the connections at the back of the monitor. Retighten if necessary.
Ground differential
Machine ground and signal ground should be at the same voltage potential. To
check for this, remove the interconnect cable from the sensor. The interconnect
cable still needs to be connected to the monitor. Measure the AC voltage
between pin “6” (COM) of the interconnect cable and the sensor case. This
voltage should be less than 1 volt. A higher voltage is a possible indication of a
grounding problem external to the monitor and sensor. This problem must be
corrected in order for the sensor to operate properly.

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