Professional Documents
Culture Documents
net/publication/326580137
CITATIONS READS
0 6,335
6 authors, including:
All content following this page was uploaded by Eric Ntambakwa on 17 September 2018.
Eric Ntambakwa1, P.E., M.ASCE, Hao Yu2, Ph.D., A.M.ASCE, Carlos Guzman3 P.E., M.ASCE,
Matthew Rogers4, P.E., M.ASCE
1
Principal Civil/Geotechnical Engineer, DNV GL, 9665 Chesapeake Drive, Suite 435, San
Diego, CA 92123, USA PH +1-858-836-3370; email: eric.ntambakwa@dnvgl.com
2
Civil/Geotechnical Engineer, DNV GL, 1601 Rio Grande St, Suite 400, Austin, TX 78701,
USA PH +1-512-469-6096; email: chris.yu@dnvgl.com
3
Civil/Geotechnical Engineer, DNV GL, 1601 Rio Grande St, Suite 400, Austin, TX 78701,
USA PH +1-512-469-6096; email: carlos.guzman@dnvgl.com
4
Global Head of Practice, Civil Engineering, DNV GL, 9665 Chesapeake Drive, Suite 435, San
Diego, CA 92123, USA PH +1-858-836-3370; email: matthew.rogers@dnvgl.com
Abstract
Electricity generated from wind power continues to grow rapidly as an important part of the
energy mix in many regions throughout the world. Advances in technology have led to a rapid
increase in wind turbine capacity with the average wind turbine installed in the United States in
2014 being capable of generating about 2 MW of electricity, reflecting an 8-fold increase since
1990. The industry has also seen taller towers being utilized to harness wind resource at higher
elevations to take advantage of higher wind speeds and reduced turbulence. Taller towers
typically require larger or more robust foundations to support the wind turbine systems and
typically translate to higher capital costs for the projects. Balance of Plant (infrastructure and
foundation) construction costs make up about 30 percent of capital costs for typical utility scale
wind power projects and although there has been a reduction in wind turbine costs over the years,
construction costs remain relatively high. Optimized foundation designs contribute to overall
reduction in capital costs and would contribute to advancement of renewable energy generation.
Geotechnical design is an essential component for the design, planning and construction
execution of utility scale wind power developments. Wind turbine foundations have specific
design requirements which have to be taken into account to ensure reliable operation of the
turbines over a typical design life of 20 to 25 years. It is also important for the geotechnical and
structural design aspects to be adequately synchronized in order to develop efficient designs
taking into account site specific geotechnical conditions and potential constraints.
This paper presents a discussion of important considerations for geotechnical investigations and
design for utility scale wind turbine shallow foundations including global stability, bearing
capacity, differential settlement, rotational stiffness and cyclic degradation considerations. The
paper includes detailed discussion of geotechnical design requirements and design approaches
which can be utilized to optimize geotechnical aspects of wind turbine foundations. Merits and
limitations of typical approaches such as allowable stress design compared to limit state design
for bearing capacity will be discussed.
Introduction
Electricity generation from onshore wind power, due to its clean, safe and sustainable nature,
continues to gain popularity among various energy resources as costs of energy generation from
wind power continue to fall. Over the past few decades, a large number of onshore wind power
plants have been developed in the US with typical installation capacity greater than 150 MW per
plant. Advances in technology have led to a rapid increase in wind turbine capacity with the
average wind turbine installed in the United States in 2014 being capable of generating about 2
MW of electricity. With the increase of wind turbine capacity and consequently tower height,
more robust foundations are required to support the wind turbine systems. Taking economic
considerations into account and optimization while maintaining or improving reliability should
be a key component of the design process.
Gravity base or spread foundations, due to their simplicity, are considered as one of the preferred
foundations for utility scale onshore wind turbines. Gravity base foundations generally consist of
a cylindrical pedestal mounted onto a large reinforced concrete base, with a circular or octagonal
shape. Typical spread or mat foundation widths are on the order of 15 m to 20 m with a 4.5 m to
5.5 m diameter central pedestal for the foundation connection to the tower. The foundations are
typically 2 m to 3 m thick in the central portions and taper to 1.0 m or less at the edges. Figure 1
shows general configurations of typical wind turbine shallow spread/mat foundations.
The foundation bases are typically supported at depths ranging from about 1 to 3 m below
finished ground elevation and backfilled with specified material. This type of foundation relies
primarily on massive self-weight and soil overburden/backfill to provide stability against the
loads transferred from the turbine tower.
Utility scale onshore wind power plants in the US often consist of more than a hundred wind
turbine generators and cover large areas. During the project planning phase, a preliminary
geotechnical investigation, including geologic reconnaissance, soil borings, geophysical surveys
and laboratory testing, is typically performed across the project site to identify significant
geotechnical risks and evaluate geotechnical feasibility of the proposed development. The results
of preliminary explorations can be utilized to identify potential foundation types and to refine the
scope for the final geotechnical investigation as well as to help with micrositing of turbine
positions. During the engineering design phase, a complete geotechnical site investigation is
required to finalize the design and provide the necessary geotechnical properties for detailed
design of the foundation at each specific turbine position. In-situ and laboratory tests which are
widely used in geotechnical investigations of onshore wind turbine foundations include the
following:
Soil Borings: Geotechnical exploration typically includes soil borings to obtain subsurface
information for project sites. At least one soil boring at each turbine position is required to a
minimum depth of one footing diameter below the base of the foundation (DNV/RISØ 2002).
Soil sampling primarily consists of utilizing split spoon samplers (e.g. SPT or Modified
California) and thin wall tube samplers. Where bedrock is encountered, conventional rock coring
techniques are utilized to obtain rock core samples. If bedrock in encountered at a depth of less
than 5 m below the bottom of the projected foundation depth, the authors consider it good
practice for rock coring to extend a minimum of 3 to 5 m into the rock formation for
confirmation that the encountered material is indeed bedrock and not an obstruction such as a
large boulder. Additional exploration (e.g. multiple borings or CPTs at a turbine location) may
also be required at the discretion of the Geotechnical Engineer if initial data indicates a high
potential for variability in subsurface conditions.
Cone Penetration Testing: CPT soundings are commonly used either as a primary exploration
method or to supplement traditional borings. The CPT soundings should ideally be supplemented
with soil borings in order to collect samples for laboratory testing as well as for validation of the
information obtained from the soundings.
Geophysical Surveys: Seismic exploration testing such as Spectral Analysis of Surface Waves
(SASW), Multi-Channel Analysis of Surface Waves (MASW), Refraction MicroTremor (ReMi)
and downhole methods such as Seismic Cone Penetrometer Testing (SCPT) should be performed
at a minimum of 10% to 20% of the turbine sites to obtain shear and compression wave velocity
profiles of subsurface materials. The measured results are important for evaluating subsurface
material properties and characterizing deformation properties (primarily shear modulus) of soils
and confirming foundation settlement and dynamic stiffness requirements.
In-Situ Measurements: In addition to cone penetration testing, other exploration and testing
methods such as flat plate dilatometer, pressuremeter and vane shear testing are also utilized in
wind power plant geotechnical exploration for characterization of strength and deformation
properties of the subsurface deposits. The flat plate dilatometer has been historically shown to
provide reliable estimates of short and long term settlement of soil deposits (Marchetti 2001) and
can be a useful tool for evaluation of differential settlement which is another important design
requirement for wind turbine foundations.
Soil Chemical Tests Soil pH; Soluble chloride and soluble sulfate
Geotechnical investigations also typically include of CBR (California Bearing Ratio) testing (for
access road design) and thermal and electrical resistivity testing (for electrical collection and
grounding system design) which are also important aspects of wind power plant design.
Geologic hazards are extreme natural conditions that may lead to damage or risk to life and
property (i.e. earthquake, karst, flooding, etc.). Geotechnical hazards include those conditions in
which the physical and mechanical properties of soil/rock are particularly affected by dramatic
changes of their environment (i.e. liquefaction, collapsible soils, etc.).
The most common types of geological and geotechnical hazards and their adverse influence on
foundation stability are presented in Table 2:
Table 2: Typical Geologic Hazards Considered for Wind power plant Developments
Both geological and geotechnical hazards depend on the region and subsurface conditions of
each project site. Convenient information can be obtained from publicly available resources
found in government agencies at county, state and federal levels. However, site specific
information is required to be collected for an adequate design evaluation of geological and
geotechnical risks at each turbine location.
Foundation Design Criteria
The selection and design of a wind turbine foundation is largely dependent on the soil conditions
prevailing at the proposed turbine site. A concrete gravity foundation is typically preferred when
the soil layers at shallow depths exhibit competent strength and deformation capacity to resist the
loads transferred from the turbine tower.
A thorough subsurface investigation provides reliable geotechnical parameter values for shallow
foundation design including the determination of foundation base dimensions, foundation
embedment depth and achievable soil unit weight for backfill and spring constants (subgrade
modulus) for structural design. As discussed below, the geotechnical parameters would also be
used in evaluating essential foundation design criteria.
Global Stability
For shallow depth gravity foundations, it is necessary to perform global stability analyses under
design loading conditions provided by the turbine manufacturer since the consequences of failure
would be catastrophic. For geotechnical work in the US, global stability of turbine foundations is
evaluated in an Allowable Stress Design (ASD) framework to confirm adequate factors of safety
for resistance to overturning and horizontal sliding. The minimum acceptable factor of safety
against overturning and sliding under extreme loading conditions is considered to be 1.5 (AWEA
2011).
It should be noted that for foundation designs with relatively thin bases or where deformation of
the base or pedestal is expected to be high (e.g. Segmented foundation in Figure 1c), foundation
rotational stiffness computations should also consider additional displacement due to
deformation of the concrete.
Soil Bearing Capacity
For shallow foundation design, it is essential to determine the ultimate and allowable bearing
capacity of the foundation support materials within the depth of influence. The evaluation of
bearing capacity in US practice is usually performed using allowable stress (or working stress)
design approaches. The ultimate bearing capacity of the soil supporting a spread footing is
usually determined using closed form solutions such as the commonly known Terzaghi-
Meyerhof equation with bearing capacity factors based on soil properties derived from results of
a geotechnical investigation. The allowable soil bearing capacity is then obtained by dividing the
ultimate bearing capacity by an appropriate factor of safety. The minimum factor of safety
recommended by Bowles (1996) and used in common practice is 3.0 at service loads and 2.26 at
extreme loads.
Given that the foundations are subjected to high overturning moments, considerations for load
eccentricity have to be incorporated into the bearing capacity evaluations for wind turbine spread
foundations. Figure 2 is a general representation of triangular bearing pressure distribution with
applied moments and the effects of eccentric loading on foundation contact pressure which
should be accounted for in the geotechnical design for wind turbine foundations. Procedures for
incorporating load eccentricity effects for shallow foundations are provided in DNV/RISØ
(2002).
Durability
Foundations should be designed with adequate resistance to the deleterious effects of the
environment. Soil chemical testing, consisting of measuring soil pH, soluble chlorides and
soluble sulfates, should be performed as part of the geotechnical investigation in order to
determine potential for concrete sulfate attack and corrosion risk to buried metal. The results of
the testing should be appropriately incorporated into the development of the concrete mix design
per ACI 318 recommendations.
ULS and Load and Resistance Factor Design (LRFD) approaches are well established and
widely used for structural design aspects of most structures. The load and resistance factors in
these frameworks account for uncertainties related to the design loads, the load combinations,
material strength variability and limitations in design methods and analysis (Paikowsky, et. al.
2010). Limit State approaches are have been adopted for design of highway structures at a faster
rate than other structures perhaps driven by the understanding of the conspicuous nature and life-
safety consequences of failure for such structures. Similar performance requirements may be
attached to structures such as wind turbines which may not have high life-safety implications of
failure but represent high economic and social losses for owners, investors and the public.
A ULS approach provides a framework within which the various sources and levels of
uncertainty for both design loads and material strengths can be quantified separately in a
probability-based framework to meet a prescribed reliability level or safety. Utilizing a ULS
framework for design of the geotechnical components of a wind turbine foundation would ensure
a consistent design between the structural and geotechnical components and provide a consistent
understanding of the reliability level of the structure.
The basic inequality that should be satisfied in a ULS framework is that the factored load effects
should be less than the factored geotechnical resistance as summarized below:
≤∅
Where γL is the load factor, is the characteristic load, ∅ is the geotechnical resistance factor
and is the nominal (ultimate) geotechnical capacity. It should be noted that some design codes
specify the geotechnical resistance in terms of a material factor which is equivalent to the inverse
of the geotechnical resistance factor. Typical geotechnical resistance factors for ULS bearing
capacity evaluations recommended by various codes are summarized below:
It’s important to note that the resistance factors summarized above are based on specific
considerations for determining the nominal bearing resistances (ultimate bearing capacity) and
the applicable load factors for the design loads. With regard to typical utility scale wind turbines
certified under IEC 64100-1 or GL 2010, the DIN 1054/Eurocode 7 resistance factors noted
above for ultimate bearing capacity would be applicable.
It is important to note that the load and resistance factors are code specific and are calibrated and
adjusted through their use in practice and intended to meet a prescribed reliability level. It is
therefore important that appropriate load and resistance factors for a particular code are
consistently applied in order to achieve the prescribed reliability level. Mixing load and
resistance factors from different codes should therefore not be encouraged without understanding
the underpinning statistical basis and intended reliability level.
It can be seen from the graphs that if the bearing capacity evaluation was performed in an ASD
framework, the factor of safety for a characteristic normal extreme overturning moment of
50,000 kNm would be estimated to be between 3.2 and 3.6 for a triangular and uniform bearing
pressure distribution, respectively. The bearing capacity safety factors would therefore be
considered to be acceptable since they exceed the typical value of 3.0. However, if the evaluation
was performed in a ULS framework, the characteristic load would be factored by a load factor of
1.35 per IEC 61400-1 and the corresponding bearing pressure would exceed the ULS bearing
resistance of 410 kPa (i.e. bearing capacity utilization ratio greater than 1.0). The ASD approach
would therefore not yield a design with the same level of reliability as the ULS approach in this
example. It is also important to note the strong non-linearity between the applied overturning
moment and bearing pressure which becomes more pronounced once foundation uplift occurs
(i.e. when the resultant reaction force is outside the middle third of the foundation or when
“gapping” occurs).
800 Factored Loads (Uniform Distribution) 8.0 Characteristic Loads (Uniform 1.80
The authors note that the discussion of ULS and ASD approaches herein is general in nature and
is not intended to be a rigorous treatment of the subject. The intent of the discussion is simply to
facilitate dialogue on different design approaches to foster a better understanding of the
frameworks and open a channel for incorporating reliability-based approaches for geotechnical
design of wind turbine foundations. For more rigorous discussion of reliability-based design for
shallow foundations and reliability theory, the reader is referred to Paikowsky (2010) and
Baecher and Christian (2001). Duncan (2001) also presents practical procedures for
implementing statistical-based approaches for geotechnical design which are a good first step in
understanding and incorporating reliability-based approaches in typical design problems such as
evaluations of bearing capacity. Statistical procedures for evaluating soil data are also presented
in DNV-RP-C207 (Det Norske Veritas, 2007). These procedures should be given strong
consideration for implementation in geotechnical design of wind turbine spread foundations.
Because foundations contain both critical geotechnical and structural components, interaction
and collaboration between the disciplines is therefore important. Simply providing a geotechnical
report to the structural designer does not provide the necessary interaction required to be able to
understand structural and geotechnical design requirements and to facilitate the most efficient
and economical foundation design for specific site conditions. Ideally, the geotechnical
consultant should have interaction with the structural designer prior to execution of the
geotechnical exploration to ensure that the investigation accounts for all design requirements. A
good understanding of the design requirements by both the structural and geotechnical
consultants also helps to facilitate resolution of issues that may arise during construction due to
installation issues or variability in material properties.
Construction Considerations
Conclusion
This paper has presented a discussion on important geotechnical design considerations for utility
scale wind turbine spread foundations including geological hazards evaluations as well as design
and construction aspects. Wind power plants require high capital investment and require
dependable production and manageable operation costs. As a result, the high value assets should
be supported on robust foundations from both a geotechnical and structural standpoint. Adoption
of reliability design approaches for the geotechnical design aspects should result in developing
more efficient and economical designs with statistically quantifiable reliability consistent with
structural design aspects.
References