ZETKO MACHINE TEST & INSPECTION REPORT

Machine test before delivery at ZetKO Factory

M/s. ZetKO-DKV Technik (INDIA) Private Limited Purchase Order Number: VJNR/P00009/CAP/C/4700078591 Date:28/08/2019
Customer : JSW Steel Limited

Address : Vidyanage, Bellary, Karnataka

M/C Model : SSM 9.0 Srl. No. : ZD-25
Site : SMS III Engine / Motor Model : ABB Electrical Motor 55KW
Date of Report : 31/07/2020
Srl Description Check Observations Remark
ENGINE / ELECTRICAL MOTOR
1 Engine / Motor RPM OK 1500 RPM Fixed
2 Engine / Motor Mounting OK 6 Nos.
3 Engine / Motor Coupling OK Coupled

4 Engine / Motor Rotation OK Anti Clockwise from Output Shaft

5 Engine / Motor Power OK 55 KW

COOLING SYSTEM
1 Cooling System Motor OK
2 Chilled Water Solenoid OK
3 Coolent Exchanger OK
MAIN PUMP / PILOT PUMP
300 ltrs filled for operational trail
1 Hydraulic Tank capacity OK
inspection
2 External leakage No Leakage

Shut Off Levers are installed with

3 Suction hose / clamp condition OK
Electrical Switchs for Safety

4 Relief Pressure 200 Bar

a Boom Tilt Down 180 Bar
b Boom Tilt Up 180 Bar
c Slew Right 140 Bar
d Slew Left 140 Bar Pressure are adjustable as per
e Boom Retract 160 Bar demand and requirement

f Boom Extract 160 Bar

g Accumulator Gas pressure 1 210 Bar
h Accumulator Gas pressure 2 210 Bar
i Hoses condition OK
CONTROL VALVE
1 Leakage from hose/body None
Manual Levers provided at
2 Manual Operations OK
Control Valve
3 Solenoid Operations Normal Through CED400W Drive

External Unloading Valve with

4 Unloading Valve Normal
200 Bar set Pressure

5 Spool cover OK
HYDRAULIC HOSE
1 Power Pack structure Hoses OK
2 Boom Structure Hoses OK
3 Slew structure Hoses OK
CABIN

1 Leakages None

Equipped with 2 Operational

2 Control desk operations Normal
Joystick
3 Cab door/Glass OK AC installed in Cabin and
tested at 24 degree Celcius with
4 Cab lamp OK Main Control Panel
5 AC filter / Operations OK 1.5 Ton AC
6 Operator seat OK Weight and slide adjustable
ELECTRICAL SYSTEM
1 PLC Normal SIEMENS S7-300
2 Fuse condition Normal 2 Amps
3 Work lamp OK
4 Relay Normal 24 Volts, 5 Amps
5 Wiring / connectors condition Normal
6 Proportional Solenoid coil condition Normal
7 Control Volts Normal 110 Volts AC, 24 Volts DC
8 Transformer Normal 415 Volts AC. - 230 Volts AC
9 Hydraulic Choke Indications OK Indication for 5 Filters
10 Power Supply Normal 415 Volts AC.

GUAGES PRESSURE/TEMPERATURE

1 Hydraulic Guages OK

2 Temperature Guages for Coolent OK

3 Coolent Pressure Guages OK

SWING MOTOR AND REDUCTION UNIT
1 Oil level OK
2 Abnormal noise None

3 Leakage from seal/ O-rings None

STRUCTURE
1 Leakage from Slew bearing seal None
2 Condition of grease Normal
3 Boom lug/cylinder lug welding Normal Counter Weight can be
adjusted by adding additional
4 Upper frame weld Normal Weight Plates
5 Lower frame weld Normal
6 Counter weight nuts Normal 2 nos fitted
HYDRAULIC CYLINDERS
1 Condition Boom Tilt cylinder Normal 2 nos of Cylinders

2 Scoring marks on rods None

FRONT ATTACHMENT
1 Condition of Boom OK
a Condition of Boom Chain Normal
b Condition of Boom Motor Sprocket OK
c Boom Motor Normal
2 Linkages
a Boom pin OK
b Boom Tilt cylinder pin OK
c Boom Tilt cylinder rod eye pin OK
PERFORMANCE CHECK
SPEEDS
1 Engine / Motor RPM Normal 1480 +/- 30 RPM
2 Boom Traction speed Normal 2.7sec./3mtrs.
3 Slew speed Normal 1mtr./ sec.
OTHERS
1 Paint condition OK
2 Heat Protective Shield OK
Heat Protective Shield are
3 Any damages None installed to Protect Boom
4 Racking Plate condition OK Cylinders, Electrical Motor and
Boom Racking Motor
5 Any External Hits None
6 Machine cleanliness OK

Service Engineer Signature

 ZETKO MACHINE TEST & INSPECTION REPORT
Machine test before delivery at ZetKO Factory

M/s. ZetKO-DKV Technik (INDIA) Private Limited Purchase Order Number: VJNR/P00009/CAP/C/4700078591 Date:28/08/2019
Customer : JSW Steel Limited

Address : Vidyanage, Bellary, Karnataka

M/C Model : SSM 9.0 Srl. No. : ZD-26
Site : SMS III Engine / Motor Model : ABB Electrical Motor 55KW
Report No : 11, 12 Date of Report : 28/07/2020
Srl Description Check Observations Remark
ENGINE / ELECTRICAL MOTOR
1 Engine / Motor RPM OK 1500 RPM Fixed
2 Engine / Motor Mounting OK 6 Nos.
3 Engine / Motor Coupling OK Coupled

4 Engine / Motor Rotation OK Anti Clockwise from Output Shaft

5 Engine / Motor Power OK 55 KW

Lower compartment of Power
6 Placement
Pack
COOLING SYSTEM
1 Cooling System Motor OK
2 Chilled Water Solenoid OK
3 Coolent Exchanger OK
Upper compartment of Power
4 Placement
Pack
MAIN PUMP / PILOT PUMP

300 ltrs filled for operational

1 Hydraulic Tank capacity OK 650 lts
trail inspection

2 External leakage No Leakage

Shut Off Levers are installed with

3 Suction hose / clamp condition OK
Electrical Switchs for Safety

4 Relief Pressure 200 Bar

a Boom Tilt Down 180 Bar
b Boom Tilt Up 180 Bar
c Slew Right 140 Bar
d Slew Left 140 Bar Pressure are adjustable as per
e Boom Retract 160 Bar demand and requirement

f Boom Extract 160 Bar

g Accumulator Gas pressure 1 210 Bar
h Accumulator Gas pressure 2 210 Bar
i Hoses condition OK
CONTROL VALVE
1 Leakage from hose/body None
Manual Levers provided at
2 Manual Operations OK
Control Valve
3 Solenoid Operations Normal Through CED400W Drive

External Unloading Valve with

4 Unloading Valve Normal
200 Bar set Pressure

5 Spool cover OK
Upper compartment of Power
6 Placement
Pack
HYDRAULIC HOSE
1 Power Pack structure Hoses OK
2 Boom Structure Hoses OK
3 Slew structure Hoses OK
CABIN

1 Leakages None

Equipped with 2 Operational

2 Control desk operations Normal
Joystick
3 Cab door/Glass OK
4 Cab lamp OK AC installed in Cabin and
tested at 24 degree Celcius with
5 AC filter / Operations OK 1.5 Ton AC Main Control Panel
6 Operator seat OK Weight and slide adjustable
 AC installed in Cabin and
tested at 24 degree Celcius with
Main Control Panel

On right side of the machine in

7 Placement OK
front view
ELECTRICAL SYSTEM
1 PLC Normal SIEMENS S7-300
2 Fuse condition Normal 2 Amps
3 Work lamp OK
4 Relay Normal 24 Volts, 5 Amps
5 Wiring / connectors condition Normal
6 Proportional Solenoid coil condition Normal
7 Control Volts Normal 110 Volts AC, 24 Volts DC
8 Transformer Normal 415 Volts AC. - 230 Volts AC
9 Hydraulic Choke Indications OK Indication for 5 Filters
10 Power Supply Normal 415 Volts AC.
11 Placement Inside S2 compartment of cabbin

GUAGES PRESSURE/TEMPERATURE

1 Hydraulic Guages OK

2 Temperature Guages for Coolent OK

3 Coolent Pressure Guages OK

SWING MOTOR AND REDUCTION UNIT
1 Oil level OK
2 Abnormal noise None

3 Leakage from seal/ O-rings None

STRUCTURE
1 Leakage from Slew bearing seal None
2 Condition of grease Normal
3 Boom lug/cylinder lug welding Normal Counter Weight can be
adjusted by adding additional
4 Upper frame weld Normal Weight Plates
5 Lower frame weld Normal
6 Counter weight nuts Normal 2 nos fitted
HYDRAULIC CYLINDERS
1 Condition Boom Tilt cylinder Normal 2 nos of Cylinders

2 Scoring marks on rods None

FRONT ATTACHMENT
1 Condition of Boom OK

a Condition of Boom Chain Normal Chain can be tighted if requried

b Condition of Boom Motor Sprocket OK

c Boom Motor Normal
2 Linkages
a Boom pin OK
b Boom Tilt cylinder pin OK
c Boom Tilt cylinder rod eye pin OK
PERFORMANCE CHECK
SPEEDS
1 Engine / Motor RPM Normal 1480 +/- 30 RPM
2 Boom Traction speed Normal 2.7sec./3mtrs.
3 Slew speed Normal 1mtr./ sec.
OTHERS
Averge of 230 microns as per
1 Paint condition OK
internal inspection
2 Heat Protective Shield OK Heat Protective Shield are
3 Any damages None installed to Protect Boom
Cylinders, Electrical Motor and
4 Racking Plate condition OK Boom Racking Motor
5 Any External Hits None
6 Machine cleanliness OK

Service Engineer Signature

 ZETKO MACHINE TEST & INSPECTION REPORT
Machine test before delivery at ZetKO Factory

M/s. ZetKO-DKV Technik (INDIA) Private Limited Purchase Order Number: VJNR/P00009/CAP/C/4700078591 Date:28/08/2019
Customer : JSW Steel Limited

Address : Vidyanage, Bellary, Karnataka

M/C Model : SSM 9.0 Srl. No. : ZD-25
Site : SMS III Engine / Motor Model : ABB Electrical Motor 55KW
Report No : 11, 12 Date of Report : 28/07/2020
Srl Description Check Observations Remark
ENGINE / ELECTRICAL MOTOR
1 Engine / Motor RPM OK 1500 RPM Fixed
2 Engine / Motor Mounting OK 6 Nos.
3 Engine / Motor Coupling OK Coupled

4 Engine / Motor Rotation OK Anti Clockwise from Output Shaft

5 Engine / Motor Power OK 55 KW

Lower compartment of Power
6 Placement
Pack
COOLING SYSTEM
1 Cooling System Motor OK
2 Chilled Water Solenoid OK
3 Coolent Exchanger OK
Upper compartment of Power
4 Placement
Pack
MAIN PUMP / PILOT PUMP

300 ltrs filled for operational

1 Hydraulic Tank capacity OK 650 lts
trail inspection

2 External leakage No Leakage

Shut Off Levers are installed with

3 Suction hose / clamp condition OK
Electrical Switchs for Safety

4 Relief Pressure 200 Bar

a Boom Tilt Down 180 Bar
b Boom Tilt Up 180 Bar
c Slew Right 140 Bar
d Slew Left 140 Bar Pressure are adjustable as per
e Boom Retract 160 Bar demand and requirement

f Boom Extract 160 Bar

g Accumulator pressure P1 120 Bar
h Accumulator pressure P2 200 Bar
i Hoses condition OK
CONTROL VALVE
1 Leakage from hose/body None
Manual Levers provided at
2 Manual Operations OK
Control Valve
3 Solenoid Operations Normal Through CED400W Drive

External Unloading Valve with

4 Unloading Valve Normal
200 Bar set Pressure

5 Spool cover OK
Upper compartment of Power
6 Placement
Pack
HYDRAULIC HOSE
1 Power Pack structure Hoses OK
2 Boom Structure Hoses OK
All Steel Pipes are SS make
3 Steel Pipes OK
4 Slew structure Hoses OK
CABIN

1 Leakages None

Equipped with 2 Operational

2 Control desk operations Normal
Joystick
3 Cab door/Glass OK
4 Cab lamp OK AC installed in Cabin and
tested at 24 degree Celcius with
5 AC filter / Operations OK 1.5 Ton AC Main Control Panel
6 Operator seat OK Weight and slide adjustable
On right side of the machine in
7 Placement OK
front view
ELECTRICAL SYSTEM
1 PLC Normal SIEMENS S7-300
2 Fuse condition Normal 2 Amps
3 Work lamp OK
4 Relay Normal 24 Volts, 5 Amps
5 Wiring / connectors condition Normal
6 Proportional Solenoid coil condition Normal
7 Control Volts Normal 110 Volts AC, 24 Volts DC
8 Transformer Normal 415 Volts AC. - 230 Volts AC
9 Hydraulic Choke Indications OK Indication for 5 Filters
10 Power Supply Normal 415 Volts AC.
11 Placement Inside S2 compartment of cabbin

GUAGES PRESSURE/TEMPERATURE

1 Hydraulic Guages OK

2 Temperature Guages for Coolent OK

3 Coolent Pressure Guages OK

SWING MOTOR AND REDUCTION UNIT
1 Oil level OK
2 Abnormal noise None

3 Leakage from seal/ O-rings None

STRUCTURE
1 Leakage from Slew bearing seal None
2 Condition of grease Normal
3 Boom lug / cylinder lug welding Normal Counter Weight can be
adjusted by adding additional
4 Upper frame weld Normal Weight Plates
5 Lower frame weld Normal
6 Counter weight nuts Normal 2 nos fitted
HYDRAULIC CYLINDERS
1 Condition Boom Tilt cylinder Normal 2 nos of Cylinders

2 Scoring marks on rods None

ATTACHMENT
1 Condition of Boom OK
a Boom Weld OK

b Condition of Boom Chain Normal Chain can be tighted if requried

c Condition of Boom Motor Sprocket OK

d Boom Motor Normal
2 Linkages
a Boom pin OK
b Boom Tilt cylinder pin OK
c Boom Tilt cylinder rod eye pin OK
PERFORMANCE CHECK
SPEEDS
1 Engine / Motor RPM Normal 1480 +/- 30 RPM
2 Boom Traction speed Normal 2.7sec./3mtrs.
3 Slew speed Normal 1mtr./ sec.
OTHERS
Averge of 230 microns as per
1 Paint condition OK
internal inspection
2 Heat Protective Shield OK Heat Protective Shield are
3 Any damages None installed to Protect Boom
Cylinders, Electrical Motor and
4 Racking Plate condition OK Boom Racking Motor
5 Any External Hits None
6 Machine cleanliness OK

Service Engineer Signature