Epson L810 Series, L850 Series Service Manual Rev. A

SERVICE MANUAL
EPSON
EXCEED YOUR VISION
Confidential
SEMF14-007
easyfixs.blogspot.com
Notice:
• All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
• The contents of this manual are subject to change without notice.
• All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
• The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATIO N.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright© 2014 SEIKO EPSON CORPORATION.

PRINTER CS QUALITY ASSURANCE DEPARTMENT
Confidential
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to I) Personal injury and 2) damage to equipment.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNING Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURES.
2. NO WORK SHOU LD BE PERFORMED ON THE UNIT BY PERSONS UNFAM ILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO
SO. WHEN T HE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREM E CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC
COMPONENTS.
4. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE T O WEAR GLOVES TO AVOID INJURIER FROM MET AL PARTS WITH SHARP EDGES.
WARNING
l. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFlED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLT AGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE
EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED
CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST
STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR
OTHER NON-APPROVED COMPONENTS MAY DA MAGE THE PRODUCT AN D VOID ANY APPLICAB LE EPSON WARRANTY.
6. WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH
PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.
Confidential
About This Manual

This manual describes basic functi ons, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. T he instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration Symbols Used in this Manual

This manual consists of six chapters and Appendix. Various symbols are used throughout this manual either to provide additional
CHAPTER I.PRODUCT DESCRIPTIONS information on a specific topic or to warn of possible danger present during a
Provides a general overview and specifications of the product. procedure or an action. Be aware of all symbols when they are used, and always read
CHAPTER 2.0PERATING PRINCIPLES NOTE, CAUTION, or WARNING messages.
Describes the theory of electrical and mechanical operations of the
product. Indicates an operating or maintenance procedure, practice or condition
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLYI ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling
the product.
IICAUTION
I that is necessary to keep the product's quality.
Indicates an operating or maintenance procedure, practice, or condition

that, if not strictly observed, could result in damage to, or destruction of,
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment. I equipment.
CHAPTER 6.MAINTENANCE •
Provides preventive maintenance procedmes and the lists ofEpson- May indicate an operating or maintenance procedure, practice or
approved lubricants and adhesives required for servicing the product.
•
condition that is necessary to accomplish a task efficiently. It may also
CHAPTER 7 APPENDIX provide additional information that is related to a spec.i:fic subject, or
Provides the additional info1mation for repair and maintenance. comment on the results achieved through a previous action.
a
Indicates an operating or maintenance procedure, practice or condition
that, if not strictly observed, could result in injury or loss of life.
Indicates that a particular task must be carried out according to a certain
Dl standard after disassembly and before re-assembly, otherwise the qual-

ity of the components in question may be adversely affected.
Confidential
Revision Status
~;;1w11 Qfui@Mi
A S q : t e m b e • 12, 2-014FITTtRe1eas
Confidential
L850 senes
· /1810
, set·1es
· Revision A
CONTENTS
Chapter I PRODUCT DESCRIPTION 4.1.4 Making a Special Tool for CSIC Board .................................................. 39
4.1.5 How to Unlock the Carriage .................................................................... 39
I. I Control Panel ........................................................................................................ 9 4.1.6 Checks and Precautions before Disassembling ...... .................... ............. 40
1.1.l Operation Buttons & LED .................. ................ .................. ................ ..... 9 4.1.7 Protection for Transportation .................................................................. 43
1.1.2 Buttons & LED Functions ......................................................................... 9 4.1.8 Packing methods ...................................................................................... 45
4.1.9 Disassembly and Reassembly Procedure ................ ................................ 47
Chapter 2 OPERA TING PRINCIPLES 4.2 Disassembly of Exterior Parts ............................................................................ 48
4.2.1 Paper Support Assy ................... .. ................................................ .. .......... 48
2.1 Overview ............................................................................................................ 11
4.2.2 Stacker Cover ......... ................. ................ .................. ................. ............. 48
2.1.l Printer Mechanism .......... .................................................. ................ ....... 11
4.2 .3 Document Cover/ASF Cover ................. .................................. ............... 49
2. 1.2 Scanner Mechanism ................................................................................. 12
4.2.4 Upper Housing/Scanner Cable Cover ... .. .................. .................. .. .......... 50
2.2 Power-On Sequence ................... ................. ................................................... .... 13
4.2.5 Panel Unit ............... ................. ................ .................. ................. ............. 56
2.3 Printer Initialization .............. .............................................................................. 15 4.2 .6 M/B Cover ............................................................................................... 58
4.2.7 EMI Frame/Waste Ink Tray Assy ........................................................... 58
Chapter 3 TROUBLESHOOTING 4.2.8 Main Board Unit ............................................................................ .......... 60
4.2.9 Middle Housing ....................................................................................... 63
3.1 Overview ............................................................................................................ 17
4.2. IO Power Supply Assy ............................................................................... 66
3.1. 1 Specified Tools ........................................................................................ 17
4.3 Disassembly of CISS section ............................................................................. 67
3.1.2 Preliminary Checks ............................ ................................ ................. .... 17
4.3.1 Adapter section ........................................................................................ 67
3.1.3 Procedure for Troubleshooting ................................................................ 17
4.3.2 Ink Supply Tube Assy section ................................................................. 68
3.2 Troubleshooting When There is Error Display .................................................. 18 4.3.3 Ink Supply Tank Tube Assy section ........................................................ 70
3.2.1 Error List ................................................................................................. 18 4.3.4 Ink Supply Tank Assy section ................................................................. 71
3.2.2 Warning List ............................................................................................ 19
4.4 Disassembly the Printer Mechanism .................................................................. 74
3.2.3 FATAL Error ............................................ 22
4.4.1 Printhead .................................................................................................. 74
3.3 Troubleshooting When There is No Error Display ............................................ 28 4.4.2 Linear Scale ......... ................ .................. ................. ................ ................ . 76
3.3.1 Troubleshooting for Printer ..................................................................... 28 4.4.3 Printer Mechanism .................................................................................. 77
3.3.2 Power Supply Related Troubleshooting .................................................. 32
4.4.4 PF Encoder/PF Scale ............................................................................... 79
3.3.3 Ink Supply Related Troubleshooting ....................................................... 33 4.4.5 PF Motor ................. .................. ................ ................. .................. ............ 79
3.3.4 I/F Related Troubleshooting .................................................................... 34 4.4.6 Ink System Unit.. ..................................................................................... 81
3.3.5 Troubleshooting for Scanner ................................................................... 35
4.4.7 ASF Unit. ................... ................. ................. .................................. .......... 82
4.4.8 APG Unit ................................................................................................. 83
Chapter 4 DISASSEMBLY AND ASSEMBLY 4.4.9 CR Motor ................. ................... ................................................... .......... 85
4.4.10 CR Unit. ................................................................................................. 86
4.1 O verview ............................................................................................................ 38
4.4.1 I Paper Eject Frame Assy ........................................................................ 89
4.1. l Precautions .............................................................................................. 38
4.4.12 Upper Paper Guides ............... ................. ................. .................. ............ 91
4. 1.2 Tools ........................................................................................................ 38
4.4.13 Front Paper Guide Assy ........................................................................ 92
4.1.3 Preparation before Disassembly .................... ................... ................. ...... 38
L850 series/LSJO series Revision A
4.4.14 Waste Ink Pads ................................... ............... .................................... 94
Chapter 5 ADJUSTMENT
5.1 Adjustment Items and Overview ........................................................................ 96
5.1.1 Servicing Adjustment Item List... .......................... .................................. 96
5.1.2 Required Adjustments ............................................................................. 99
5.2 Adjustment by the Panel Unit exchange .......................................................... lOl
5.2.1 Touch Panel Calibration ........................................................................ 101
5.2.2 Touch Panel Operation Check .......... .. .............. ................. ... .............. .. . 101
5.3 How to judge print samples by using the adjustment program ........................ 104
5.3.1 Top Margin Adjustment ........................................................................ 104
5.3.2 Head angular adjustment ... ................. .. .............. ... ............................... . 104
5.3.3 Bi-D Adjustment ................................................................................... 105
5.3.4 PW Adjustment/First Dot Position Adjustment ................ ................... . 106
5.3.5 PF Adjustment ...................................................................... ................. 107
5.4 PG Adjustment ................................................................................................. 108
5.5 Banding Reduction System (BRS) Adjustment/Paper Feed Amount Profile (PFP)
Correction ........... .. ...................... .................. ................ ................. ......... .. ...... ......... I I 0
5.5. 1 Overview ............................................................................................... 110
5.5.2 Adjustment Procedure ........................................................................... 112
5.6 Scanner Original Adjustment ........................................................................... I 15
Chapter 6 MAINTENANCE
6.1 Overview .......................................................................................................... 119
6.1.1 Maintenance Error ............. ................. ................... ................. ............... 119
6.1.2 Cleaning ............................... ... ............ ................... ............... ................. I I9
6.1.3 Lubrication ............................................................................................ I 20
Chapter 7 APPENDIX
7.1 Exploded Diagram I Parts List ...................................................................... ... 127
PRODUCT DESCRIPTION
Confidential
L850 series/L8JO series Rei·ision A
1.1 Control Panel 1.1.2 Buttons & LED Functions

Detailed information on the LED functions are listed below.
1.1.1 Operation Buttons & LED Table 1-2. Buttons & LED Functions
Printer Status I Buttons P1mcr LED
The following tables explain the functions of the buttons and LED. I
Idle mode Effective keys blink ON
Table 1-1. Operation Buttons & LED
Power-off OFF OFF
Button/LED Function
I Warning Effective keys blink ---
Power Turns the power ON/OFF.
Fatal error Effective keys blink Blink 2
Home Goes 10 home screen.
Printing/Scanning Effective keys blink Blink I
Crop/ Changes a display method.
Preparing FW update Effective keys blink Blink I
Display Options Crops photos.
Help Displays the help.
Network setting Effective keys blink --
Menu Detailed settings.
Displaying the screen-saver OFF ---
Cross Keys
Power save mode OFF ---
(up/down/left/ Moves the cursor. Response of
--- Blink2
right) Airprint Identify-Printer
Button
OK Selects.
Note : ---:No change
Back Cancels or goes back.
Blink I: Repeats turning On and Off every 1.25 seconds.
Cancels a job. Blink 2: Repeats turning On and Off every 0.5 seconds.
Stop
Resets 1he settings.
Starts copy/print/scan.
Start
Solves errors.
+
Increase or decrease the number of prints.
-
Turns on when the power is on.

LED* Power
Flashes whi le processing.
Note *· See Table 1-2 for more information on the LED.
Stop/Clear button
Figure 1-1. Name of Buttons & LED
PRODUCT DESCRIPTION Control Panel 9

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OPERATING PRINCIPLES
Confidential
L850 series/L8JO series Revision A
2.1 Overview Table 2-1. Motors a nd Sensors (Printer Mecha nism)
Function: CD -R Guide up/down detection

Description in Table 2-2. Scanner Mechanism (p.12) is not applied I0 CD-R G uide Sensor
De1ec1ion method: Mechanical con1act detector
to LSI 0 series.
Func1ion: CD-R Tray presence de1ec 1ion
11 CD-R Tray Sensor
De1ec1ion method: Mechm1ical contact de1ector
Function: Scanner Unit open/close detection
• I2 Case Open Sensor
Detection method: Mechanical contact detector
Thjs section describes the operating principles of the printer mechanism of L850 series/
L8 IO series.
2.1.1 Printer Mechanism

L850 series/LS I0 series are equipped with the foll owing printhead, motors and sensors.
Table 2-1. Motors and Sensors (Printer Mechanism)
Prinihead F3-MACH T urbo 2 head (6 colors x 90 nozzles)

Type: DC motor
Voltage: 42V DC± 5% (voltage applied to the dri ver)
2 CR M otor Characteristics: A nnalllre resistance : 22.7 n ± 10%
Inductance : 17.5 mH ± 25%
Drive system: PWM constant-current chopping system
Ty pe: D C motor
Voltage: 42V DC± 5% (voltage applied to the dri ver)
3 PFMotor Characteristics: Armature resistance : 2 1.2 n ± I 0%
Inductance : 17.2 mH ( I kHz)
D ri ve system: PWM system
Func1ion: Detection of the paper tail end, Paper leading edge
4 PE Sensor positioning control
Detection method: Transmissive-1y pe pho10-in1errupter
5 CR Contact M odLlle lnk canridge detection (CSIC)
Ty pe: Transmissi ve-ty pe photo-interrupter
6 CR Encoder
Resol uti on: 180 pulse/ inch
Ty pe: Transmissive-ty pe photo- interrupter
7 PF Encoder
Resoluti on: 180 pulse/inch
Function • Paper lefl and right edge
(before and during priming)
• Paper top edge (before priming)
8 PW Sensor • Paper bottom edge (during printing)
• CD-R top, bottom, right and lefl edges
(before printing)
De1ec1ion method: Reflecti ve pho1osensor
Function: APG position detecti on
9 APG Sensor
Detection method: Transmissive-ty pe photo-interrupter
Figure 2-1. Motors and Sensors (Printer Mecha nism)
OPER1\ TING PR/NCI PLES (h•eniew II

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2.1.2 Scanner Mechanism

L850 series is equipped with the folJowing CIS Unit, motors and sensors.
Table 2-2. Scanner Mechanism
Resolution: 10,200 pixel

CIS Unit
16 bit per pi xel (input), 8 bit per pixel (output)
Type: DC motor
2 CR Motor Voltage: 42V DC ± 5% (voltage applied to the driver)
Drive system: VrefpWM input constant-current choppi ng
Type: Linear encoder
3 Encoder sensor
Resolution 180 pulse/inch
Figure 2-2. Motors and Sensors (Scanner Unit)
OPER1\ TING PR/NCI PLES Oi•eniew I2

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2.2 Power-On Sequence Table 2-3. Operation of the power-on sequence
Operation"1
Carriage/PF roller I p(; ' .I
This section describes the power-on sequences. 1110\c111ent and position' 2
4. Releas ing the CR lock 80 HP 0
D Condition Any
4- 1.The PF Motor rotates clockwise and releases th e
• Completing ink charge. CR lock. ~~ posit-ion
• No C DR Tray and no pape r o n the paper path. 5. Seeking the home position 80 HP 0
5- 1.The carriage slowly moves to the 80-di git side.
(-- J,
• The stacker is not set on the CDR printing pos ition. -Ss----£HJB-
5-2.The carriage moves to the 0-digit side slowly and 80 HP 0
• The Printhead is capped with the Cap of the Ink System. J,
confams it touches the Right Frame. ~
• The Carriage is locked by the CR lock.

-S<,---a-{}----0
5-3.The carriage slowly moves to the CR lock set 80 HP 0
Table 2-3. Operation of the power-on sequence position. f- J,
-Ss---D---CJ-
Operation"1 I1110\c111ent
Carriage/PF roller
and position"
I 2
p(; ".I 5-4.The PF motor rotates clockwise and releases the 80 HP 0
CR lock. J,
I. Checkin g waste ink overtlow
80
CRIOc•
HP
CR
0 Any -6:1>~
I- I .Reads out the protection counter value to check
-s~ position 5-5.The PF motor rotates counterclockwise and sets 80 HP 0
waste ink overflow. the CR lock. J,
2. Avoiding deadlock sequence•4 ~(I I 0-
80 HP 0
2-1.The carriage moves to the 0-digit side slowly and -+ J, 5-6.The carriage moves to the 80-digit side slowly and
80 HP 0
confirms it touches the Right Frame. -S'I EI D confirms it touches the CR lock. f- J,
2-2.The carriage slightl y moves to the 80-digit side. -S<,--------t[JB
80 HP 0
f- J, 5-7.The carriage slowly moves to rhe 0-digit side to 80 HP 0
-S'I I LE the CR lock set position. -+ t
2-3.The PF Motor rotates clockwise and releases the
-S'I 10 0-
80 ;~~ HP 0
5-8.The PF motor rotates clockwise and releases the
CR lock. J, 80 HP 0
trs~ CR lock. J,
2-4.The carriage moves to the 0-digit side slowly and -6:1>~
80 HP 0
confirms it touches the Right Frame. -+ J, 5-9.The carriage moves to the 80-digit side slowl y and 80 HP 0
-s~ confinns it does not touch the CR lock. ~ J,
2-5.The carriage returns to its home position.
-Ss------nD----8-
80 HP 0
f- J, 5-1 O.The carriage slowly moves to its original
-s~ position, and home position is fixed. 80
~
HP 0
J,
3. CDR Tray sensor check 80 HP 0
Afterward, the carriage posi tion is monitored -Ss----aoc;J-
according to the signals from the CR Encoder.
3- 1.Checks with the CDR Tray sensor if the CDR J,
Tray is not set.
-S)-----{}0- 6. Resetting APG
80 HP 0
6- l.Thecarri age slowly moves to the Right Frame and -+ J,
3-2.The PF Motor rotates clockwise to eject the CDR
Tray.
80 HP 0
J, stops there. -ss------os-o
~<,----{JO- (Continue to the next page)
OPER1\ TING PR/NCI PLES Power-On Sequence I3

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L 85,1r senes
· /1810
, senes
· Revision A
Table 2-3. Operation of the power -on sequence Table 2-3. Operation of the power-on sequence
Carriage/PF roller Carriage/PF roller p(; ' .I
Operation· 1 J>(; ".I Operation· •
mo\cment and position"! 1110\ement and position' !
6-2.The PF Motor rotates clockwise whi le monitoring 11.Setting the APG to PG--
80 HP 0 Any 80 HP 0
the PG sensor. I I- I .The carriage slowly moves to the Right Frame ~ PG++
-s-s~ posirion
and stops there. --'>S---OS-O
6-3.After the PG sensor switched from Off to On, 1he 80 HP 0 J 1-2.The PF Motor rotates clockwise and sets to PG--.
PF Motor rotates clockwise by the specified step .J, 80 HP 0
until it detects the PG-- (APO home position). trsS---------U---- trsS------0---0
PG--
6-4. After detecting the APO home posi1ion, 1he carriage

80 HP 0 11 -3.The carriage slowly returns to its home position. 80 HP 0
slightly moves to the 80-digit side. (-- .J, (--- .J,
--'>s---------o--rn --'>s------aoa
6-5. After the PF Motor rotates counterclockwise, it
80 HP 0 12.CR measurement a nd PW sensor initialization
rota1es clockwise to confirm the PG sensor is set to PG-- 80 HP 0
.J,
On-state. -e&i>s----D---0-- 12-1.The carriage slowly moves to the 80-digit side. (-----
--'>s------o-oa--
6-6.The carriage slowly returns to its home position.
80 HP 0
(-- .J, 12-2.The carriage performs a load measurement while
--'>s---rn:a- moving to the VH Check position. and records the 80
~
HP 0
.J,
detected vollage of the PW sensor at the specified
7. Setting the APG to PG++
80 HP 0 three positions, then stops.
---'>~
7- .1.The carriage slowly moves to the Right Frame and ~ .J,
stops there. -'><,----------QB- 12-3.The carriage detects the voltage of the PW sensor
80 HP 0
at the carriage stop position (the black area at the .J,
7-2.The PF Motor rotates clockwise and $ets to PG++.
80 HP 0
PG++
Paper Guide Front).
"'"""~
trsS------0----0 12-4.The carriage performs a load measurement while
moving to the 0-digit side, and stops.
80
~
HP 0
.J,
7-3.The carriage slowly returns to i1s home position.
80 HP
(--
0
.J,
--'>SB-0-D----
12-5.The carriage perfo1ms a load measurement whi le
--'>s-oc:JB moving to the YH Check position, and records the 80 HP 0
8. PF initialization ~ .J,
detected voltage of the PW sensor at the specified
8-1.Checks if paper exists by the PE sensor•5 and the
80 Ill' 0
.J, three positions, then stops.
--'>s.o-a--o----
PF MotOr rotates clockwise for one second. ~<,----------{)Q 12-6.The carriage detects the voltage of the PW sensor
80 HP 0
9. PF Motor measurement HP
at the carriage stop position (the black area at the .J,
80 0
9- LThe PF motor rotates clockwise for four seconds. .J, Paper Guide Front) . ---'>~
and performs a load measuremen1.*6 ~~ 12-7 .The carriage performs a load measurement while 80 HP 0
moving to the 0-digit side, and stops. ~ .J,
10.Low temper ature operation sequence" 80 HP 0 ---'>~
10-1.The PF Motor rotates clockwise, and releases the .J,
13.Detecting ink cartridge and initializing ink system*8
CR lock. ~s-----oc- 80 HP 0
.J,
13- 1.The PF Motor rotates clockwise for one second,
10-2.The carriage moves back and forth between CR
lock and the 80-digit side for two times.
80
~ ,
HP 0
.J,
and resets the PF Roller. •9 -&ss----n-o---
_i;~
(Continue to the next page)
OPER1\TING PRINCIPLES Power-On Sequence 14

Conf1dent1al
Table 2-3. Operation of the power-on sequence 2.3 Printer Initialization

Carriage/PF roller J>(; ".I
Operation· 1
mo\cment and position"! There are fom kinds of initialization method, and the following explains each
J3-2.The carriage slowly moves to the 0-digit side. initialization.
80 HP 0
~ PG--
~s--a::n---- 1. Hardware initialization
13-3.The carriage moves to the 80-digit side to check
This printer is initialized when turning the printer power on, or printer recognized
80 HP 0
the ink end sensor. T he ink remaining is detected <- - .J, the cold-reset command (remote RS command) .
after completing tbe check. ~c,.o-ao-- When printer is initialized, the following actions are performed.
13-4.The carriage slowly return s to its home position. (a) Initializes printer mechanism
80 HP 0
.J, (b) Clears input data buffer
~s-a----ab- (c) Clears print buffer
14.CR lock setting (d) Sets default values
80 HP 0
14-1.The carriage slowly moves to the CR lock set ~ .J, 2. Operator initialization
position. ~s-----oao- Initialization when resetting the USB software, and the following are performed.
14-2.The PF Motor rotates counterclockwise, and sets (a) Clears input data buffer
80 HP 0
the CR lock. .J, (b) C lears print buffer
~s I D- (c) Sets default values
14-3.The carriage slowly returns to its home position. 80 HP 0
~ .J, 3. Software initialization
~s--------tDB The ESC@command also initialize the printer.
When printer is initialized, the following actions are performed.
Note * I: The rotation direction of the PF Motor is as follows.
Clockwise: Paper is fed normally (a) Clears print buffer
Counterclockwise: Paper is fed backward (b) Sets default values
*2 : The condition of the CR lock is as fol.lows. 4. IEEE 1284.4 "rs" command initialization
Red: CR Jock is set The printer recognized the IEEE 1284.4 "rs" command.
White: CR lock is released
When printer is initialized, the following action is performed.
*3: lndicates the PG position. "Any position" means that the PG position is not
recognized because A PG is not reset yet. • Initialization when an e1Tor occurs.
*4: Checks if the carriage is not deadlock such as the CR lock is caught in the gap of the carriage. (a) Initializes printer mechanism
*5: Eject the paper if any. (b) Clears input data buffer
*6: When paper exists, the existing measurement value saved in EEPROM is read o ut; (c) Clears print buffer
therefore, the PF Motor does not rotate. (d) Sets default values
*7: Executes when the detected temperature is under 5 °C (4 1°F) by the thennistor on the Printhead.
*8: The empty suction operation may occur depending on 1he situation.
• Initialization in normal operation
*9: ff paper remains in 1he primer, !he PF Roller rotates by steps enough 10 eject lhe paper forcibly. (a) Clears input data buffer
(b) Clears print buffer
(c) Sets default values
OPER1\ TING PR/NCI PLES Printer lnitiali:.atio11 I5

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TROUBLESHOOTING
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L850 series/L8JO series Rei·isio11 A
3.1 Overview 3.1.3 Procedure for Troubleshooting

Perform troubleshooting according to the flowchart shown below .
Description in this chapter is applied to L850 series/L810 series.
But 3.2.3.1 Scanner FATAL Errors (p.22 ) is not applied to L810
series.
• Perform "3.1.2 Preliminary
Checks (p . 17)".
This chapter describes troubleshooting.
3.1.1 Specified Tools No

Problem sol ved
L850 series/LS I 0 series does not require any specified tools for troubleshooting.
3.1.2 Preliminary Checks By referring to " 3.2

Troubleshooting When There is
Before starting troubleshooting, be sure to verify that the following conditions are all met Yes Error Display (p . 18 )", identify
• l..:;.::;:...._ _--11~ the error and repair it.
• The power s upply voltage must be within the specification limits. (Measme (Also refer to "Solving Problems"
the voltage at the wall outlet.) in User's Guide)
• The POWER CORD must be free from damage, short circuit or breakage, or
miswiring in the POWER CORD. To Troubleshooting for Troubleshooting for Printer (p. 28)
individual Units
• The Unit must be grounded properly.
Power Supply Related Troubleshooting (p. 32 )
• The Unit should not be located in a place where it can be exposed to too high
or low temperature, too high or low humidity, or abrupt temperature change.
I/F Related Troubleshooting ( p.34)
• The Unit should not be located near waterworks, near humidifiers, near
heaters or near flames, in a dusty atmosphere or in a place where the Unit can Troubleshooti ng for Scanner ( p. 35)
be exposed to blast from an air conditioner.
• The Unit should not be located in a place where volatile or inflammable gases
are produced.
Flowchart 3-1. Procedure for Troubleshooting
• The Unit should not be located in a place where it can be exposed to direct
rays of the sun.
• The Unit must be placed on a strong and steady level table (without an
inclination larger than 5 degrees).
• There must be no vibration generating source placed in contact with this Unit.
• The paper used must conform to the specification.
• There must be no error in handling of the Unit.
• Check the inside of the Unit, and remove foreign matters, if any, such as paper
clips, staples, bits of paper, paper dust or toner.
• Clean the inside of the Unit and the rubber rolls.
TROUBLESHOOTING Overview 17
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3.2 Troubleshooting When There is Error Display

The messages displayed on the LCD that are listed in the "Error
List" a bove and " (p.18)" on the next page and subsequent pages a r e
given only for infor mation. In other words, they are not exactly the
same as t he messages actually displayed.
•
3.2.1 Error List

Table 3-1 . Error List
Error Name
I Displa~ ed \lessage
I Occurrence Condition
I Reem er~ Procedure
A printer error has occurred. Turn off the printer, then press Turn off the power.
Printer FATAL Error An irrecoverable error has occurred.
On button to turn on. See your documentation. See "3.2.3 FATAL Error " (p.22)
The printer's ink pads are at the end of their service life. The printer requires maintenance due to waste liquid Replace the waste ink pads.
Maintenance Error
Please contact Epson Support. overflow. See "6. 1.1 Maintenance Error " (p. 119)
Follow the displayed message until the
Paper jam. Load paper and press Start. If the error does not A sheet was loaded in a wrong orientation and caused a
sheet loaded in a wrong orientation is
clear, repeat the procedure. jam.
ejected.
Paper jam Error Paper jam. Open tbe scanner unit and remove the paper. The paper jam has occurred.
CD/DVD error. Turn off the power, and remove the paper
Press the Start burton. If the error does not clear, remove the The CD/ DVD tray is jammed. or the tray.
media by hand.
Paper out. Press the Start bu tton to feed paper
Paper Empty Error There is no paper in the sheet feeder.
Load paper and press the Start button. correctly.
The CD/DVD tray is set incorrectly. Set the CD/ DVD tray Set the CD/DVD Tray correctly and press
CD/DVD Tray Error The CD/DVD tray is set incorrectly.
correctly, then press the Start bullon. the Start button.
Multi-page feed error. Remove and reload the paper, then Re-set paper and press the Start button to
Multi-page Feed Error Mu lti-page feed error has occurred.
press the Start button. feed paper correctly.
Turn off the power.
Scanner Fatal Error A scanner error has occurred. See your documentation. An error has occurred in the scanner mechanism. See "3.3.5 Troubleshooti ng for Scanner"
(p.35)
The scanner unit is opened during stand-alone printing,
Scanner Open Error Close the scanner unit. Close the scanner unit.
copying, or printing from an external device.
TROUBLESHOOTING Troubleshooting When There i~· Error Display 18

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3.2.2 Warning List

Ta ble 3-2. Warning List
Warning Name
I l>ispla~ l'd i\ kssage
I Occurrcnn· Condition
I Rcl'oHr~ Procedure
Replace the waste ink pads.
The printer's in k pads are nearing the end of their service li fe. The waste ink pads have already absorbed waste ink nearly
Waste fluid is near end See "6. 1.1 Maintenance Error "
Contact Epson Support. to its full capac ity.
(p. 119)
Set the CD-R/ DVD tray The CD/DVD tray is set incorrectly. Set the CD/DVD tray At sta rt of printing, the printer has not recognized the CD-R/ Set the CD-R/DVD tray correctly, and
(Set correctly) correctly, then press the Start button. DVD tray correctl y. press the Start button.
CD/DVD guide warning T he printing data for CD/DVD printing has been sent from
(Close error) The front tray is in the wrong position. Push down the tray lever Push the lever dow n to change the
the printer dri ver but the Stacker Assy is on the ASF
to set the front tray to the CD/ DVD position. Stacker Assy to CDR position.
CD/DVD gui de close error position.
Position of CD/ DVD guide The front tray is in the CD/DVD position. Raise the tray lever to The printing data for norm al printing has been sent from the Push the lever up to change the
(Re-set) set the front tray to the paper position. printer dri ver but the Stacker Assy is on the CDR position. Stacker Assy to ASF position.
External device installment Cannot recognize the device. An unsupported device has been installed. Remove the device.
Card insertion Cannot recognize the memory card or di sk. Memory card recognition fa iled. Remove the memory card.
Screen translati on and print Entering a menu screen for use of memory cards or starting
A camera is connected. Disconnect the camera and try again. Disconnect the camera.
executions connecting DSC to print was attempted with a DSC connected.
Index sheet scan error There is no index sheet or it is not positioned correctl y. Check it Set the index sheet and press the OK
An index sheet was not set.
(no index sheet) and try again. button.
l.ndex sheet scan error
Photos are not selected or the ovals are marked incorrectl y. The image selection marking on the index sheet is not Correct image selection and press the
(incorrect image selecti on
Please correct and try again. correct. OK button.
marking)
index sheet scan error
The paper type is not selected or ovals are marked inco1Tec tly. The paper selection marking on the index sheet is not Correct paper selection and press the
(incorrect paper selection
Please correct and try again. correct. OK button.
marking)
Restore the same memory card
Index sheet scan error
The contems of the memory card have changed. Print a new After index sheet printing, a different memory card was condition as it was when the index
(Discrepancy between index
index sheet and try again. inserted or images were added or deleted. sheet was printed or print a new index
sheet and card)
sheet.
Select photos in CD label The number of photos selected exceeds the maximum for the More than the specified number of photos have been Select not more than the specified
print. current layout. selected. number of photos.
Select the nu mber of copy. Onl y I copy ca n be selected. More than one copy has been selected. Select only one copy.
No photos could be recognized. Make sure photos are positioned
Photo recogni ze Error The photo could not be recognized. Set the photo and try again.
correctly. See your manu al.

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Table 3-2. Warning List (continued)

Warning l\ame
Scan to memory error
I Displa)ed :\lessage
IExecution of scanning
Occurrence Condition
to a memory card function was
I RecO\er) Procedure
No memory card or disk inserted. Save canceled. Insert a memory card.

(no card) attempted with no memory card inserted.
Scan to memory error There is not enough free space on the memory card or disk. Save Insert a memory card that has a
The memory card capacity is insufficient.
(insufficient card capacity) canceled. sufficient capacity.
Scan to memory error As the memory card is write-protected, it is not possible to Insert a memory card not write-
The memory card or disk is write-protected. Operation canceled.
(card write-protect) save data. protected.
Scan to memory error Cannot create a folder on the memory card or disk. Operation
A folder could not be created on the memory card. Check the data on the memory card.
(folder not created) canceled.
Scan to memory error Data saving was not executed, since the memory card had
The memory card or disk was removed. Operation canceled. Insert a memory card.
(card removed) been removed.
Scan to memory error
An error occurred while saving. Save canceled. Data saving was not achieved for some reason. Check the source data or media.
(save error)
Format check (backup) Cannot recognize the memory card or disk. Do you want to The media for backup cannot be recognized.
Execute or cancel formatting.
Format check (scan) format it? The memory card cannot be recognized.
Format Warning An error has occurred in formatting the card. Or you pulled Press the OK button and check the
A problem occurred while formatting. Formatting canceled.
(Format error) (scan) out the media while formatting it. media.
Format Warning Insert a memory card not write-
The memory card or disk is write-protected. Operation canceled. As the memory card was write-protected, formatting failed.
(card write-protect) (scan) protected and try again.
Format Warning
The memory card or disk was removed. Format canceled. T he media is removed when formatting is to be started. Insert media and try again.
(card removed) (scan)
Cancel the head cleaning, or replace
Head Cleaning Replace ink Adapter before cleaning print head. Head cleaning was attempted in the Ink Low state.
the ink Adapters.
Backup error External device is not connected or media is not inserted. The external device was not connected when backup was
Connect the external device.
(no external connection) Backup canceled. started.
Backup error
(insufficient external med ia
capacity) The capacity of the media on which the backup data is to be Insert media that has sufficient free
Insufficient space on the backup device. Cannot back up files.
Backup error saved is insufficient. space.
(insufficient memory card
capacity)
Backup error (no card) No memory card in slot. Backup canceled. No backup sou rce exists. Insert the memory card.
Backup error
Backup canceled. File name is too long or there are too many The file name is too long, or the source has eight or more Check the file name and the folder
(File name and Folder levels
folder levels. levels in folder hierarchy. hierarchy.
Error)
TROUBLESHOOTING Troubleshooting When There is Error Display 20

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Table 3-2. Warning List (continued)

Warning l\ame
IBackup Error. Displa)ed :\lessage
I Occurrence Condition
I RecO\er) Procedure
Backup error An error has occurred at the external device. Check the external device.
Error Code FFFFFFFF*
In adjustment of borderless You can change the amount of image expansion, but a white This message is always displayed during adjustment of the
Accept it.
expansion value border may appear around your photo. Borderless Expansion Value.
Note *· The actual messages are displayed as error codes corresponding to the cause of the error.

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3.2.3 FATAL Error

The EEPROM stores the error code of the latest fatal error.
The latest fatal error can be identified using the adjustment
program.
3.2.3.1 Scanner FATAL Errors
Table 3-3. Scanner Fatal Errors

l'ategor~
I Error Code
I Erro r
I Possihle cause
• SCN Encoder failure (contaminated/detached scale, Encoder Board fai lure)
OxO I SCN PID speed over error
• Motor driver failure (Main Board failure)
• SCN Encoder failure (contaminated/detached scale, Encoder Boardfailure)
Ox02 SCN Pill reverse error
• Paper jam
Ox03 SCN PIO lock error • SCN Encoder fail ure (contaminated/detached scale, Encoder Boiu·d fai lure)
Ox04 SCN PID acceleration lock detection error • SCN Motor fai lure
• Paper jam
Ox OS SCN PID excess load error
• Cable disconnection
Ox06 SCN PID driving time error • Main Board fai lure
• SCN Encoder failure (contamin ated/detached scale, Encoder Board failure)
Ox09 SCN BS+ excess speed error
• Motor driver fail ure (Main Board failure)
Snnaner • SCN Encoder fai lure (contaminated/detached scale, Encoder Board fail ure)
OxOA SCN BS+ reverse error
• Paper jam
Ox OB SCN BS+ lock error • SCN Encoder failure (contaminated/detached scale, Encoder Board failure)
• SCN Motor fai lure
OxOD SCN BS+ excess load error • SCN drive overload (paper jam/foreign object)
• Cable disconnection
Ox OE SCN BS+ driving time error • Main Board failure
• CIS Uni t failure
• Scanner Housing failure (Incl uding wrong attachment of the origin mark)
Qx l I Contact detection distance exceeded error • Main Board failure
• Scanner FFC fai lure I Scanner FFC con nection failure
• Scanner Motor failure I Scanner Motor connection fai lure
TROUBLESHOOTING Troubleshooting When There i~- Error Display 22

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Table 3-3. Scanner Fatal Errors

Categtir)
I Error Code
IOpposite side contact detection
Error
distance
I • CIS Unit failure Possible cause
exceeded error • Scanner Housing failure (Including wrong attachment of the origin mark)
Oxl2 • Main Board failure
• Scanner FFC failure I Scanner FFC connection failure
• Scanner Motor failure I Scanner Motor connection fa ilure
Opposite side wrong contact detection • CIS Unit failure
Snnaner distance error •Scanner housing failure (Including wrong attachment of the origin mark)
Oxl3 • Main Board failure
• Scanner FFC failure I Scanner FFC connection failure
• Scanner Motor failure I Scanner Motor connection failure
• CIS Unit failure
Ox20 LED light error
• Main Board failure

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3.2.3.2 Printer Mechanism FATAL Errors
Table 3-4. Printer Mechanism Fatal Errors

Catcgor~ I Error Code I Error
I Cause
I Remed~
OxO J CR PID speed over error D Checking the operation of the CR Unit:
Ox02 CR load positioning lock error Move the CR Uni! by hand, and check to see if it moves smoothl y.
D Making the followi.ng adjustments:
Ox08 CR PlD reverse rotation detection error
• Bi-D Adjustment
CR load positioning accumulation moving • PF Adjustment
OxOA
distance error • PW Adjustment
D Checking the following parts and replacing the defective one
OxOB CR load positioning speed over error
• Checking the head FFC (CN 10/ 11 / 12) for disconnection or breakage
DC error oxoc CR PTD lock error An error occurred in the CR • Checking the lead wires of the CR Motor (CN 14) for disconnection or breakage
(CR motor) motor operating sequence • Checking the CR Encoder FFC (CN I6) for disconnection or breakage
• Checking the printer frame for adhesion of dirt or insufficient lubrication (p. 123)
• Checking the CR Guide Shaft for adhes ion of dirt or insufficient lubrication (p. 122)
• Checking the Linear Scale for adhesion of dirt or damage (p. 76)
• Checking the CR Encoder for adhesion of dirt or damage ( p. I I)
OxOD C R PlD aveTi max error
• Checking the PW Sensor for adhesion of dirt or damage (p. I I )
• Checking the CR Belt for damage or improper tension (p.85)
• Checking the CR Motor and replacing it if necessary (p.85)
• Main Board (p.66)
• Power Supply Board (p.66)

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Table 3-4. Printer Mechanism Fatal Errors (continued )

Cakgor) I Error Code I Error
I Cause Remed)
OxFB PF acceleration loc k error D Checking the PF mechanism by vis ual inspection:
Ox FE Check the PF mechanism for paper jam or adhesion of foreign mailers by visual
PF speed over error inspection.
OxFC D Checking the operation of the PF mechanism:
Measurement value error in PF Duty Operate the PF mechanism by hand, and check to see if it operates smoothly.
OxFA
limiting control D Making the following adjustments:
OxEF Position error in PF BS control • Bi-D Adjustment
• PF Adjustment
DC error An error occurred in the PF • PW Adjustment
(PF motor) motor operat ing sequence D Checking the following parts and replace the defective one:
• Checking the PF Encoder FFC (CN8) for disconnection or breakage
• Checking the lead wires of the PF Motor (C N 13) for disconnection or breakage
OxFO DTY_max error in PF BS control • Checking the PF scale for adhesion of dirt or damage (p. 79)
• Checking the PF encoder for adhesion of dirt or damage (p. 79)
• Checking the Upper Paper Guides for improper installation (p. 91)
• Checking the PF Motor and replac ing it if necessary (p. 79)
• Power Supply Board (p.66)
Ox70 APG error (normal drive error) 0 Checking the installation of the APG Sensor:
Ox71 APG home seek e1Tor position of the sensor and connection of the connector (C N7)
D Checking the dri ve of the APG Unit:
• Installation of the composite gear of the ASF Unit - APG Unit
• Standalone operation of the APG Unit
An error occurred in the • Reinstallation of the APG Unit (phase)
APG motor D Checki ng the following parts and replace the defecti ve one:
APG operating seq uence
Ox72 Error in APG drive by fac tory command • APG Unit (p.83)
• ASF Unit (p.82)
• APG Sensor(p. 11) .
• PG Left Cam (p.86)
• Power Supply Board (p. 66)
OxDJ CR (PID) drive time-out D Checking the mechanism and operation:
Ox D2 CR (load positioning) drive lime-out Check the mechanism and operation of the motor in question.
The motor kept operating
Motor drive D Checking the connection of the connectors and routing of the lead wires
OxD3 PF (PID) drive time-out for more than the specified
time error 0 Checking the motor in question and the following parts and replacing the defective part:
time.
OxD4 PF (BS) dri ve time-out • Main Board (p.66)
• Power Supply Board ( p. 66)

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I Cause Remed)
Factory D Checking the following parts and replace the defective one:
command Ox30 ErTOr by EEPROM verify command --- • Main Board (p.66)
error +Power Supply Board (p.66)
Ox40 Transistor ambient temperature abnormal D Checking the following parts and replace the defective one:
Ox41 Error in X-Hot detection before priming The therm istor on the • Printhead (p . 74)
Head system
printhead detected • Main Board (p.66)
error Ox42 Error in X-Hot detection after flushing abnormal temperature. +Power Supply Board (p.66)
Ox43 Head ambient temperature abnormal • Replace the Head FFC
oxso Home seek error
oxs1 CR unlocking error
Ox52 CR locking error An error occurred in the
Sequence
carri age operating See Remedy for DC error (CR motor)
error Paper detect error before initial charge
Ox53 sequence.
completion
Obstructed sequence error at ink Adapter
Ox56
replacement
Ox60 PW detection error (Hi check error) 0 Checking the PW Sensor ( p. 11 ):
• Checking the PW Sensor for adhesion of dirt and dust
• Checki.ng the connection of the FFC
D Making the followi.ng adjustments:
PW detector trouble • PW Adjustment
Ox6J PW detection error (Low check error) 0 Checking the following parts and replace the defective one:
+Head FFC
+CR Unit (p.86)
Sensor error +Main Board (p.66)
Ox62 Tray detection (CDR detector 2) error 0 Checking the operation of the actuator and the connection of the connector.
0 Checking the following parts and replace the defective one:
• PE Sensor( p. 11)
Sensor u·ouble • PW Sensor(p. 11)
Ox63 Paper detection error
+CD-R Tray Sensor (p. I/)
+Main Board (p.66)

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ILife expiration
Cause Remed)
Maintenance of D Replace alI the maintenance parts, and clear the main tenance counter.
Ox AO Waste ink overflow
en-or maintenance parts (Maintenance Error (p. 119) .)
D Pulling out the CDR Tray
0 Checking the CDR Tray Sensor ( p. 11) :
• Checking the CDR Tray Sensor for adhesion of dirt or dust
Qx88 • Checking the connection of the connector of the CDR Tray Sensor
inserted tray error during cleaning
D Checking the connection of the FFC
0 Checking the following pans and replace the defective one:
• CDR Tray Sensor(p. I /)
• CDR Tray
0 Checking the operation of the CR Unit:
Abnormal An error occurred during
Move the CR Unit by hand, and check to see if it moves smoothly.
operation cleaning
0 Checking the following parts and replacing the defective one:
• Checking the lead wires of the CR Motor (CN 14) for disconnection or breakage
• Checking the CR Encoder FFC (CN I 6) for disconnection or breakage
Obstruction detection error during • Checking the printer frame for adhes ion of di1·t or insufficient lubrication (p. 123)
Qx89
cleaning • Checking the CR Guide Shaft for adhesion of dirt or insufficient lubrication (p. 122)
• Checking the Linear Scale for adhesion of dirt or damage ( p. 76)
• Checking the CR Encoder for adhesion of di11 or damage (p. 11).
• Checking the CR Belt for damage or improper tension (p.86)
• Checking the CR Motor and replacing it if necessary (p.85)

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3.3 Troubleshooting When There is No Error Display
3.3.1 Troubleshooting for Printer

This section describes repair/service of the Printer Mechanism. Listed below are various problems which may occur, observations of such problems, check point and remedies.
D Faulty paper loading
Table 3-5. Diagnostics when feeder is a bnormal
Condition
I Cause
I Check Point
IClean the rollers using a cleaning sheet.
Rcmed~
I. Set a c leaning sheet upside down in the ASF Unit.

2. Start paper feed with the panel button.
3. Repeat steps above several times.
To remove oils from rollers, staple a cloth dampen ed with alcohol
to a postcard and follow the steps below.
LD Roller and Retard Roller dirty or Check to see if no Micro Pearl or oily substance is adhering to
worn the paper loading roller. I. Set the postcard in the tray with the alcohol dampened cloth side
facing the LD Roller (or Retard Roller).
2. Start paper feed while firmly holding the upper edge of the card.
Paper is not 3. Repeat the paper feed operation several times to clean the surface of
loaded. the LD Roller (or Retard Roller).
If these steps do not correct the problem, replace both the LD Roller
and Retard Roller.
Operation of paper loadi ng mechanism Check to see if there is no abnormality in the paper loading
Remove the dust and di1t, if any.
is abnormal mechanism.
Check to see if the PE Sensor connector has not been Connect the PE Sensor connectors to the sensor and Main Board CN6
disconnected from the sensor or Main Board. properly.
PE Sensor/PE Lever not operating
Check to see if the torsion spring has been set on the PE Lever
properly Install the torsion spring on the PE Lever properly.
properly.
Check for damaged PE Sensor. Replace the PE Sensor.
Several sheets of Check to see if the tension spring on the Retard Roller is
Install the tension spring properly.
paper are fed at Retard Roller operation is abnorma.l disengaged.
the same time Check to see if the Retard Roller is out of position. Install the Retard Roller properly.
TROUBLESHOOTING Troubleshooting When There is No Error Display 28

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D Faulty paper ejection

Table 3-6. Diagnostics when paper ejection is abnormal
Condition Cause Check Point Rcmed)
Turn the PF Roller, and check to see if the paper is transferred
Faulty PF-related operation Engage the PF-related gears properly.
to the Paper Eject Ro llers properly.
Paper is jammed
on the way of Check the PF deterioration offset counter and the number of Initialize the PF deterioration offset counter and write the maximum
PF deterioration offset counter
paper ejection. printed sheets using the adjustment program. value.
Faulty operation of Paper Eject Roller Check to see if the Paper Eject Roller rotates correctly. Properly engage the gears driving the Paper Eject Roller.
D Faulty carriage operation

Table 3-7. Diagnostics when carriage action is abnormal
Condition
I Cause
I Check Point
I Re med)
Check to see if there is an obstacle in carriage route. Remove the obstacle.
Operate the carriage by hand and check to see if carriage moves
Clean the CR guide shaft and lubricate.
Abnormal smoothly.
carriage operation Carriage does not move smoothly. Check tension of the timing belt. Replace the compression spring of the Driven Pulley Holder.
during printing
Move the carriage to the right end and left end fully and check
to see if the length of the Head FFC is proper and the carriage Remove the Head FFC once and reinstall it properly.
moves smoothly.

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D Printer stops during initialization

Table 3-8. Diagnostics when printer stops during format
Condition Cause Check Point Rcmed~
Check to see if the hook securing the Paper Eject Frame has
Paper Eject Frame not installed properly Install the Paper Eject Frame properly.
been engaged.
Check for disconnected CR Motor connector. Check the connector (CN 14) of the CR Motor.
CR Motor not operating properly
Check to see if the CR Motor coil resistance is as specified. Replace the CR Motor.
Check for the disconnected PF Motor connector. Check the connector (CN 13) of the PF Motor.
PF Motor not operating properly
Check to see if the PF Motor coil resistance is as specified. Replace the PF Motor.
Check to see if the Li near Scale is through the CR Encoder. Enable the Linear Scale to pass through the CR Encoder.
Linear Scale not operating properly Check for dirt on the Linear Scale. Completely clean the Linear Scale.
Check for the damaged Linear Scale. Replace the Linear Scale.
Check to see if the Encoder FFC is connected to the CR
Connect the Encoder FFC to the CR Encoder Board.
Encoder Board.
CR Encoder not operating properly Check for paper bits and dust adhering to the CR Encoder. Remove paper bits and dust adhering to the CR Encoder.
Printer error is Check for the damaged Encoder FFC. Replace the Encoder FFC (CR Unit).
indicated. Check for the damaged CR Encoder. Replace the CR Unit.
Check to see if the Rotary Scale is not through the PF Encoder. Enable the Rotary Scale to pass through the PF Encoder.
Rotary Scale not operating properly Check for dirt on the Rotary Scale. Completely clean the Rotary Scale.
Check for the damaged Rotary Scale. Replace the Rotary Scale.
Check to see if the Encoder FFC is connected to the PF Encoder
Connect the Encoder FFC to the PF Encoder Board.
Board.
PF Encoder not operating properly Check for paper bits and dust adhering to the PF Encoder. Remove paper bits and dust adhering to the PF Encoder.
Check for the damaged Encoder FFC. Replace the Encoder FFC.
Check for the damaged PF Encoder. Replace the PF Encoder.
Firmly connect the Head FFC to the Main Board CN I 0 - 12 and to the
Check for the disconnected Head FFC.
Head FFC not operating properly Printhead.
Check for the damaged Head FFC. Replace the Head FFC.
Head Hot Error Check to see if ink is emitted from all nozzles. If condition does not improve after cleaning, replace the Printhead.

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0 Faulty print
Table 3-9. Diagnostics when printing is abnormal
Condition l'ausc Check Point
I Rcmccl~
Printhead surface is dirty (Dot missing) Alternate cleaning and test printing several times. Clean the Printhead surface with a conon swab.
Improper printing Capping absorbent material is in contact Check for the deformed or damaged capping absorbent Replace the Ink System Assy.
occurs only with with Printhead surface material.
specific dots Head FFC not operating properly Check for the damaged Head FFC. Replace the Head FFC.
Printhead not operating properly Alternate cleaning and nozzle check several times. If condition does not improve after cleaning, replace the Printhead.
Printhead surface is dirty (Dot missing) Alternate cleaning and nozzle check several times. Clean the Printhead surface with a couon swab.
Dot missing Faulty connection inside the Head FFC Use a circuit tester to check the FFC. Replace the Head FFC.
sometimes occurs Printhead not operating properly Repeat cleaning several times, and then perform nozzle check. If condition does not improve after cleaning, replace the Printhead.
Ink Adapters not operating properly Install a new ink Adapters and perform nozzle check. Replace the ink adapter.
Check to see if the FFC is firmly connected to each board and
Head FFC is not connected Connect the FFC firmly.
Print is not as CR Unit.
intended If there is no problem with the Head FFC to Printhead connection,
Printhead not operating properly Check con nection of Head FFC to Printhead.
replace the Printhead.
Vertical lines are
Bi-D adjustment is not made Check to see if Bi-D adjustment has been done properly. Perform Bi-D adjustment.
not in alignment
Dirt is adhering to CR Guide Shaft C heck for dirt adhering to surface of the CR Guide Shaft. Clean the surface of the CR Guide Shaft with a soft dry cloth.
Check for dirt on the PF Roller. Carefully clean the surface of the PF Roller with a soft brush.
PF Roll er not operating properly
Check for the damaged PF Roller. Replace the PF Roller.
Check to see if sufficient grease is remaining on carriage slide Clean the main frame carriage slide parts and lubricate with a specified
Carriage Slide not moving properly
parts at back of main frame. quantify ofG-7 1.(p. !23)
Platen Gap not set properly C heck to see if platen gap adjustment has been done properly. Adjust platen gap. (p. 108)
White lines Check for abnormality in gears between PF mechanism and

Gear is damaged Replace the damaged parts.
appear in output ASF mechanism.
data Ink Adapters not operating properly Install a new ink Adapters and perform nozzle check. Replace the ink adapter.
Dot jet direction is angled due to dirt on Alternate cleaning and test printing several rimes. Clean with a cotton swab.
Printhead surface Check for dust and dirt on the Cleaner Blade. Clean or replace the Cleaner Blade.
Printhead not operati.ng properly Repeat cleaning several times, and then perform Lest print. Replace the Printhead.
Check to see if lhe CR Guide ShaJt is lirmly installed in
Reassemble the CR Gu ide S haft.
CR Gu ide Shaft not operating properly specified position.
Check for damage to surface of the CR Guide Shaft. Replace the CR Guide Shaft.

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3.3.2 Power Supply Related Troubleshooting

If the printer does not operate at all (LED does not light up) even with the power turned ON, refer to the following table and perform troubleshooting.
Table 3-10. Power Supply Related Troubleshooting
Cause
I Check Point
I Remed)
Defective power cord Connect the normal power cord. Replace the power cord.
Abnormal AC power voltage Check the AC power voltage. Supply the normal power.
Check the connection between the Power Supply Board
Faulty connection of the connector Correct the connection.
- Main Board (CN3).
Fuse blown Check the fuse (F I) on the Power Supply Board. Replace the Power Supply Board with a new one.
Abnormal output voltage of Power Supply When the output voltage is normal: Replace the Main Board with a new one.
Check the output voltage of the Power Supply Board.
Board When the output voltage is abnormal: Replace the Power Supply Board with a new one.

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3.3.3 Ink Supply Related Troubleshooting

D Printing is not carried out correctly
Table 3-11. Diagnostics when printing is erratic
Condition
I Cause
I Check Point
I Remed)
FFC not connected Check the FFC connection between each CSIC Board -
Connect the FFC firmly.
properly Main Board.
Cleaner Blade not
Check for debris adhering to the Cleaner Blade. Clean or replace the Cleaner Blade.
operating properly
FFC internal disconnection Check each FFC with a circuit tester. Replace the FFC.
Carriage moves
correctly but printing When the condi tion is not improved even after c leaning, rep lace the Printhead with a
Faulty Printhead Alternate cleaning and test printing several times.
is not normal. new one.
Install the ink Adapters properly.
Check to see if there is ink leakage from the Printhead.
If this does not improve the condition, replace the ink Adapters and the Printhead.
Ink leakage or clogging
with ink Check that Ink Tubes are not crumpled. Release crumpled Ink Tube.
Check that Ink Tube connections are complete. Reassemble Ink Tubes and compete their connections.
D Waste ink is not discharged properly

Table 3-12. Troubleshooting for Faulty Ink Supply or Faulty Waste Ink Discharge
Condition
I Cause
I Check Point
I Re med)
Pump tube collapsed Visually check the tube. Replace the Ink System Assy
Check for foreign object adhering to the Cap or Remove foreign object from the Cap with a cotton swab. If the Cap is damaged,
Cap is dirty or damaged.
damaged Cap. replace the Ink System Assy.
Tube is disconnected from Visually check for disconnection of the tube from Cap
Ink is not flowing from Connect the tube properly.
Cap bottom bottom.
Printhead to Cap or
from Cap to Ink Tube Cap does not slide up Check for installation of compression spring on the tube
Replace the Ink System Assy with a new one.
properly assembl y.
Tube between the Waste
Check the tube connection on the bottom of the Waste
Ink Tray Assy - l/S Assy Connect the tube of the Waste Ink Tray Assy properly, and route the tube properly.
Ink Tray Assy and the tube route under the tray.
collapsed

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3.3.4 l/F Related Troubleshooting

This section describes the troubleshooting for the USB I/F and Memory Card Slot.
D Troubleshooting for Memory Card Slot
D USB IIF error
Table 3-14. Troubleshooting for Memory Card
Table 3-13. USB IIF Error
Cause
I Check Point
I Remed~
Cause
I Check Point
I Rcmcd~
Driver has not Check to see if a memory card

On Windows, open "My computer" Temporarily remove the driver, and then
Host PC does not been installed is recognized in the single Assy
~"Property"~ "Device manager". Remove the USB driver, and install it agai n.
support Windows correctly. mode.
"Universal serial bus controller" is install it again.
XP essentiall y. Check to see if card data is read by a
effective? Data has been Data on card may be destroyed
destroyed. due to static electricity. PC. If not, format the card.
On Wi ndows, open "My computer"
Printer driver is Delete the driver and install it A memory card
~"Property"~"Device manager".
not installed again according to operation Check the card to see if it is one
Printer driver is installed in "Other other than those Use a specified memory card.
correctly. manual. of the specified cards.
devices" by mistake? specified is used.
Defective USB Operation is normal ifUSB cable is Memory card is Check to see if another Memory
Replace the USB cable. Use a new memory card.
cable replaced? faulty. card can be recognized.
Check to see if there is no adhesion of Check to see if foreign matters
Remove the foreign matters, Remove the foreign matters, and clean
Poor contact foreign matters in the USB interface Poor contact. are not adhering to memory
and clean the contact. the contact.
connector. card or slot.
Defective mai n Check to see if the main board is not Firmware has
board damaged.
Replace the main board. abnormality. --- Update firmware.
Check to see if the FFC is

Electric noise, etc.
connected correctly and the After the conftrmation, if they have no
has been
Ferrite Core is positioned in abnormality, replace the main board.
generated.
place inside the printer.
Defective main Check to see if the main board
Replace the main board.
board is not damaged.

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3.3.5 Troubleshooting for Scanner D Scanner does not operate for initialization
This section describes repair/service for the Scanner mechanism. In troubleshooting, Table 3-17. Scanner does not operate for initialization
first identify the trouble at the Assy level based on the observation.
According to tbe observatioo as described in Table 3- 16, perform the oecessary
Causl'
I Check Point IYes/l\o I Rl·mcd~
Check each connector for Connect the disconnected

checking by referring to the appropriate table. Connector is Yes
disconnection. Is there any connector.
D Scanner Errors at User Level disconnected .
connector disconnected? No Replace the main board.
Table 3-15. Scanner Errors at User Level
Error
I Cause
I• Replace the scanner
Re med~
CR Unit.
D Carriage unit does not operate
• Defective CIS unit
Table 3-18. Carriage unit does not operate
• Remove the obstacle.
Scanner error
• Defective scanner motor
• The scanner carriage is
Cause
I Chcl·k Point IYcs/l\o I Re med~
interfering with any other part. 0 Is any of the connectors
Connector on the Main
(CNl7, 19 and 20) on the Yes Connect the connector.
When correct command is received, error Board is disconnected
status is cancelled. Main Board disconnected?
Command error Undefined command is detected. Apply grease at des ignated
Turn the power off once and then turn it 0 Grease is applied
No
on again. properl y? point
Scanner open Scanner cover is open. Close the cover. I. Does CR motor operate
Faulty carri age movi ng when power is turned ON Check the carriage moving
mechanism with upper case of Scanner mechanism, replace the
0 Observation of Trouble a nd Reference for Remedy removed?
No relevant parts or remove
2 . Does CR unit move with and reinstall them.
Table 3-16. Observation of Trouble and Reference for Remedy CR mot0r removed?
Ohscnation Description of Trouhle I Reference for D Disconnect the connector
I Rcmed~
(CN 17) of the CR Motor
Even with power turned on, the The machine does not operate for from the Main Board, and
Table 3- 17
machine does not operate. initialization. Faulty CR motor check continuity between No Replace the CR motor.
pin I and pin 2 on the
"Fatal error" occ wTed. CR unit does not operate. Table 3- 18
motor side, using a circuit
Indication error occurs and it is not CR unit operates but error is tester.
Table 3- 19
cleared even after power is turned off indicated.
Defecti ve main board --·- -- Replace the mai n board.
once and then turned on again. The LED does not light up. Table 3-20
Picture is not read clearly. Picture is not read clearly. Table 3-21
"Communication error" .
Indication error occurs and when
USB interface error Table 3- 13
communication with the host is tried
again, "Communication error" recurs.

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D Carriage operates but error indicated

Table 3-19. Carriage operates but error indicated
Cause
I Chl·ck Point IYes/l\o I Remed~
Upper case of scanner is Upper case of scanner is

Yes Install the upper case.
removed. removed?
Defective main board --- --- Replace the main board
D LED does not light up

Table 3-20. LED does not light up
Cause
I Check Point IYcs/l\o I Re med~
Connector on the Main Connector CN 19 on main Connect the connector
Yes
Board is disconnected board is disconnected? CN19 on the ma in board.
Does the lamp light up when
Defecti ve CIS Unit Yes Replace the CIS Unit.
the CIS Unit is replaced?
Defective main board --- --- Replace the mai n board
D Picture cannot be read clearly
Table 3-21. Picture cannot be read clearly

Cause
I Check Point IYes/l\o I Remed~
Is the document table (glass)

Soiled document tabl e free from dirt and wiping No Clean the document tabl e.
mark?
Defective CIS Unit --- --- Replace the CIS Uni t.
Defecti ve main board --- --- Replace the main board

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DISASSEMBLY AND ASSEMBLY
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4.1 Overview CAUTION • When using compressed a ir products ; such as air duster , for
l I• J•
cleaning dur ing repair and ma intena nce, the use of such
Description in this chapter is applied to L850 series/L810 series. products containing flammable gas is p rohibited .
But some of it isn ' t applied to L810 series. For L810 series, see Make the specified a djustments when you disassemble the L850
below first a nd follow the instructions. series/L810 series.
• • Use th e specia l package for transportation.
Thjs section describes procedures for disassembling the main components of the
• Prior to disassembly a nd reassembly, remove the accessories,
such a s memory cards.
prod uct.
Unless otherwise specified, disassembled units or components can be reassembled by
• When r emoving or installing exterior pa rts, take great care
that no coated surface is scratched a nd no coating is peeled off.
reversing the disassembly procedure.
4.1.2 Tools
4.1.1 Precautions Use only specified tools to avoid damaging the L850 series/L8 IOseries.
Table 4-1. Tools
See the precautions given under the heading "WARNING" and "C AUTION" in the
following column when disassembl ing or assembling the product. Things, if not strictly '.\lame Tool l'ock
observed, that could result in inj ury or loss of life are described under the heading Pbjllips precisioo screwdriver 1080530
"Warning". Precautions fo r any disassembly or assembly procedures are descri bed Phillips precision screwdriver 1080532
under the heading "CAUTION". Chips for disassembling proced ures are described Tweezers 108056 1
under the heading "CHECK POINT". If the assembling procedure is different fro m the Note : All of the tools listed above are commercially ava ilable. EPSON provides lhe tools
reversed procedure of the disassembling, the procedure is described under the heading listed with EPSON tool code.
"REASSEMBLY". Any adj ustments req uired after disassemblfog the units are
described under the heading "ADJUSTMENT REQUIRED". When you have to 4.1.3 Preparation before Disassembly
remove any units or parts that are not described in this chapter, refer to the exploded Make the fo llowing preparations before d isassembling the L850 series/L8 I0 series:
diagrams in the appendix. Read precautions described in the next section before
starting . D When the Main Board is to be replaced, make a copy of the EEPROM data.
D When the CR Unit is to be moved out of its home position, locate it at a position
a • Disconnect the power cable befor e d isassembling or assembling other than the home position before starting disassembly by turning the power ON
the p rinter. and turning it OFF timely. (See 4.1.5 How to Unlock the Carriage (p. 39 ))
• Always wear gloves for disassembly a nd reassembly to avoid

injury from sha rp metal edges.
D As soon as the repaired product has been returned to the user, there may be a case
a mruntenance call occw·s because of the expiration of the life of a service part.
A void such a case, if possible, as follows: Check the maintenance counter for
• T o protect sensitive microprocessors a nd circuitry, use static
discharge equipment, such as anti-static wrist straps, when
regularly replaced parts before d isassembly. If the life of any part is found almost
expired, communicate with the user to that effect. If the user's consent is obtained,
accessing internal componen ts. replace also the relevant service parts with new ones.
DISASSEMBLY AND ASSEMBLY Overview 38

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4.1.4 Making a Special Tool for CSIC Board 4.1.5 How to Unlock the Carriage
The CSIC board (refer to p. 74) can be easily removed by using a special tool. The 0 Some of the disassembling operations require unlocking the carriage. In those
method for making the tool is described below. cases, carry out any of the following operations to unlock the carriage and move
1. Prepare a handle part of a c lip, or a similar metal wire piece. the carriage to other than its home position.
CAUTION Be extremely careful not to damage the EJ Roller gear. Extra care
must be taken to avoid injury from sharp metal edges.
I
•
• Tum the power off forcibly by disconnecting the power cable when the CR
Unit becomes unlocked and moves away from the home position.
• Until the ca1Tiage is un locked, turn the EJ Roller gear on the left side of the
printer in the direction of the arrow as shown in Fig. 4-3.
Figure 4-1. Making Special Tool for CSI C Board (1)
2. Bend the metal wire as shown below.
Special Tool
Figure 4-3. How to Unlock the Carriage -
Figure 4-2. Making Special Tool for CSI C Board (2)

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4.1.6 Checks and Precautions before Disassembling 4.1.6.2 Factors which Affect the Safety of Service Personnel such as
Ink Leakage during Operation
4.1.6.1 Factors which Affect the Print Quality lnk may spill when removing the following parts from .
This section describes the parts that may cause ink spill and the means to minimize the
HOW TO PLACE THE INK TANK ASSY WHEN DISASSEMBLING/ ink spill when removing the parts.
REASSEMBLING
The Ink Supply Tank Assy of this printer has an air release hole on the upper part. THE PARTS THAT MAY CAUSE INK SPILL WHEN REMOVING
The ink in the ink tanks is vented to the atmosphere through this hole to stabilize ink
supply to the Printhead. If the Ink Supply Tank Assy is tilted, the ink in the tanks may Parts \\hen ink ma~ spill [ Lorntion
leak from the air release hole. If the air release hole is sealed up with the leaked ink, I
Removing the ink Supply Tank Tube Assy A
ventilation to the atmosphere cannot be done properly and the print quality may be - Joint
/ Ink Supply Tube Assy from the Joint
affected adversely.
In order to prevent this from happening, make s ure to place the Lnk Supply Tank Assy
~ lnkSupply A, B
as shown below after removing it.
[ ,. Tank Assy
D Remov ing the tubes of the lnk Supply
Tank Tube Assy from the Joint
D Removing the tubes of the Lnk Supply
-e
Ink Supply Tank Tube Assy from the Ink Supply
Tank Tube Assy Tank Assy
(w/Valve Assy)
Adapter Removing the Ink Supply Tube Assy from c
the Adapter
-
Tnk Supply D Removing the Tnk Supply Tank Tube Assy A,C
Tube Assy I Lnk Supply Tube Assy from the Joint
D Removing the Ink Supply Tube Assy
from the Adapter
Do not plac!' the Ink Supply Tank Ass~· wi th

lh e ai r release holes down or to one of lhe
sides. Other wise. the ink in the Ink Supply
Tank Assy muy come up to the holes a nd may
leak or the print fa ilure may occur.
Figure 4-4. How to Place the Ink Tank Assy Figure 4-5. Location

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MEANS DO TO MINIMJZE THE INK SPILL • Discharging preparation

1. Remove the screw (x 5) of the Guide Tube 1st and the Tube Holder (x 2) .
Even observing the points described in this section, ink may spill in 2. Release the hook of the Guide Tube Sub , Release the Guide Tube from
the following situations. Therefore, be careful not to contaminate Dowel .
the inside of the printer or its surroundings by preparing the 3. Release the Ink Supply Tube from rib, and release the Guide Tube lst from
container to receive the leaked ink, or the like. the Middle Housing.
• When removing the Ink Supply Tank Tube Assy (w/Valve 1!1!1!!11111111!11!!!11~
Assy), some ink will spill from both ends of the tube even the
Valve Lever is closed.
• When removing the Ink Supply Tube Assy, all the ink in the
tube will spill.
Before disassembling, confirm that the printer is in the following condition.
DISCHARGING INK FROM THE INK SUPPLY TANK

Dischargi.ng ink is recommended only when disconnecting the Ink Supply Tank Tube
Assy from the Ink Supply Tank. Before performing the above disconnection, discharge
ink from the Ink Supply Tank as follows.
• Necessary tools
• Containers (x 6) for each discharged ink
• Injector (with a tip of <j>3.2 mm) Figure 4-6. Discharging prepar ation (1)
• Clips (x 2)
4. Move the Carriage to righ t side .
• Cotton swab (x 6)
5. Release the Joint from the rib of Guide Tube I st.
• When disconnecting the Ink Supply Tube/Ink Supply Tank
Tube from the Joint, ink may leak from the ink tube. Prepare
a container to receive the leaking ink to prevent the product
from getting contaminated by the leaked ink.
• Prior to the following steps, connect the injector with the tube,
and then discharge ink according to the procedure.
Figure 4-7. Discharging preparation (2)

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• Discharging procedure 6. Move the clips (x2) so that only the ink to discharge can fl ow in the Ink
L. Release the Ink Supply T ank Assy.(Refer to Discharging preparation Supply Tank Tube .
(p.41)) 7. T he ink in the Ink Supply Tank is discharged into the container thro ugh the
2. Place the Ink Supply Tank Assy on a place where its bottom is higher than the Ink Supply Tank Tube.
top of the Printhead. 8. Repeat step 4 to Step 7 for all ink tanks to discharge all ink in the Ink Supply
3. To minimize the ink leakage from the Ink Supply Tube / Ink Supply Tank T ank.
T ube , pinch the Ink Supply Tube I Ink Supply Tank Tube with clips (x 2) .
Figure 4-10. Discharging Ink (3)

Figure 4-8. Discha rging Ink (1)
4. Prepare a container for ink to discharge, then dis connect the Ink Supply Tube
• It is r ecommended th at th e ink in th e Ink Supply Tank should
from the jo int and put its tip into the container for the ink.
be discharged completely before proceeding to disassembling/
5. To discharge the ink in the Ink Supply Tank Assy to the container. r eassembling.
• After all the r eassem bling work is complete, the discharged ink
of each color should be r efill ed back to the Ink Supply T ank
before perfor ming the adjustment. Confirm the colors
indicated on the film of the lnk Supply T an k so as not to
mistake them, a nd make sure to refill each ink back to the
correct ta nk from the corresponding ink supply hole.
Figure 4-9. Discharging Ink (2)

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4.1.7 Protection for Transportation

Before packing the printer for returning it to the user, secure it at the specified points
with strong tape to avoid damaging the printer or ink leakage dur ing transport, and
make sure to check the points as foUows.
D Securing each parts
Secure the following parts with strong tape.
• Securing the Carriage Unit
Prepare a piece of strong tape (length: 140 ± 2 mm, width: 22 mm).
I. Confi rm that the Carriage Unit is locked in the home position.
2. Put Pad Carriage on the Carriage.
3. Attach the unfolded end of strong tape (fold the other end back 5 mm) on the
left side of the Carriage.
4. Pull the tape toward the right side of the housing and attach it tightly along the
shapes of the housing as shown in Fig. 4- 12 to secure the Carriage Unit.
Carriage pushed to home

:;a..- -i position
Figure 4-12. Securing the Carriage Unit
Figure 4- 11. Securing the Carriage Unit

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• Secw·ing the l:nk Tank Top • Securing the Stacker Cover

Prepare two pieces of strong tape (length: 90 ± 2 mm, width: 22 mm). Prepare two pieces of strong tape (length: 60 ± 2 mm, width: 22 mm).
I. Install the Ink Supply Tank Assy to the printer. I. Attach strong tape along the shapes of the Tank Assy as shown in Fig. 4- 15 to
2. Attach strong tape along the shapes of the Tank Assy as shown in Fig. 4- 13 to Secure the Stacker Cover with strong tape (x2).
Secure the Housing Middle, Ink Supply Tank Assy, and Top Cover with
strong tape (x2).
Figure 4-13. Securing the Ink Supply Tank Top
• Securing the Ink Tank Bottom

Prepare a piece of strong tape (length: 180 ± 2 mm, width: 22 mm).
I. Attach strong tape along the shapes of the Tank Assy as shown in Fig. 4- .14 to
Secure the Housing Middle and Ink Supply Tank Assy with strong tape (x2).
Figure 4-15. Securing the Stacker Cover
Figure 4-14. Securing the Ink Supply Tank Bottom

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4.1.8 Packing methods • All the caps of the Ink Supply Tank • The hooks (x2) of the Ink Supply
Assy are securely closed. Tank Assy are securely engaged
To avoid the trouble, such as ink leaks. Products need to be packed following with the Decoration Plate Right.
to the procedure mentioned below.
" Highland" means that applied to the customer who is in
• : •
the place where the altitude difference with service
center is over 1, OOOm asl .
In case of the customer who is in less than lOOOm asl ,
" Lowla nd" is applied.
If it is the condition except two cases mentioned above,
apply a method same as before.
• The opened ink bonle is not
Table 4-2. Pettern of packing included in the box.
Amount of ink Full; Fill ink up upper limit line.

Full Not Full
in Ink Tank Not Full ; An original amount of ink is kept.
2 Porous Pad Attach Not Attach Attach on the Ventilation Hole.
Figure 4-16. Attaching the Porous Pad
• • Information of Porous Pad is as follows

Size : H 34mm x W 188mm x Smm
ASP Code : 155606000

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• Important points when attaching the Porous Pad • Important points when hanging the Ink Tank to product's main body
1. Attach the Porous Pad noting that Porous Pad covers all Ventilation holes I. Set the tube to become loose curved as much as possible(Let the tube loose
of Ink Tank.(Fig. 4-17) on the right hand).
2. The height positions of Porous Pad is almost the same as the air chamber in If curve of the tube is sharp, it might make the tube kink.(Fig. 4- 19)
Ink Tank.(Fig. 4-18)
3. If the Porous Pad is attached more up remarkly than the air chamber , there is the
risk that the tube becomes kink because the Porous Pad pushes the curved pa11 of
the tube. (Fig. 4-1 9)
Figur e 4-19. Cur ve of the tube
• Key point when transporting products
•
Figure 4-17. Attaching the Porous Pad(l ) Never place the printer upright after filling ink, otherwise
ink may leak or the printer does not print correctly.
Air Chamber
Figure 4-18. The height positions of Porous Pad(2)

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4.1.9 Disassembly and Reassembly Procedure

The fl owchart below shows step-by-step disassembly procedure for L850 series/LS I0 series. When disassembling each component, refer to the page indicated for the relevant
component.
ST~
--~----=====-•·
4.2.7 EM I FramelWas1e Ink
Tray Ass ( >.58 4.2.5 Panel Unil (p.56)
~
·. You need to remove the parts/units shown in dashed line box if
they exist on the way to the target part/unit.
The color and shape of the printer illustrated in this manual
may differ from the final product.
r
4.4. J Pri nthead (fl· 74) 4.2.6 M/B Cover (p.58)
L--r--
r-- --, 4.2.8 Mnin Board Unit
4.2.6 M/B Cover (1>.58) ( .60)
L--r--.J
r 4.i.8M ain Board Uni1 ,
L
--r-- ( />.60)
r4.2"}"EMJ Fmmc/W"'iCink,
.J
r 4.4.T2 Upper PaverGuides,

L _ Tr!!l_Ass (p.58)_ .J
4.3.1 Adapterscciion (p. 67) 4.3.2 Ink Supply Tube Assy 4.3.3 Ink Supply Tank Tube 4.3.4 Ink Supply Tank Assy
4.4. IOCR Unit (p.86)
L
--r-- (p.91)
r 4:4.°11 Paper EjectFrame ,

.J
section ( .68 ) Ass section ( ' · 70) section ( "71) L _ ~sy ( 1.89) _ J
r , r
4.3. I Ach1p1er sec1ion (p.67) 4.4.6Trik Syste~ u;;;i 4.4. 13 Front Paper Guide
A!\S ( .92)
- -(fJ.8 /)
-
- - I-
L--r--.J L
'4.3.2 Ink Supply Tube Assy, r - -

4.4.7 ASF Unit (p.82)
,
L
--r--Tube,
section (11.68)
'4.33 tnk Supply Tank

.J L .J
L ~ssr..::ec1ion !£:. 702_ .J
4.4.2 Linear Sc:Lle (/>. 76)
4.4.6 Ink Sys1cm Unit 4.4. l I Paper Eject Frame 4.4.14 Was1e Ink Pads 4.2. 10 Power Supply Assy
4.4.8 APG Unil (p.83) ( .8/ ) 4.4.9 CR Moior (11.85) Assy ( ,.89) ( . 94) ( J.66)
r ,
4.4.2 Linear Scale (p. 76) 4.4.7 ASF Unit (p.82) 4.4.5 PF Moior (p. 79)
L--r--.J
L - -0--
r 4.4.4 PF EncoderiPF Scale,
.J
4.4. 12 Upper Paper Guides
( . 91)
Flowchart 4-1. Disassembly Procedure

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4.2 Disassembly of Exterior Parts 4.2.2 Stacker Cover

D Parts/Components need to be removed in advance: None
4.2.1 Paper Support Assy
D Parts/Components need to be removed in advance: None D Removal procedure
D Removal procedure l. Pull the Stacker Cover forward to open it.

I. Open the Paper Support Assy. 2. Release the dowels (x2) that secure the Stacker Cover, and remove the Stacker
2. Push the bushing of the ASF Unit (left side) in the direction of the arrow to release Cover from the Lower Housing.
the dowel of the Paper Support Assy, and then remove the Paper Support Assy
with disengaging the Edge Guides.
Figure 4-20. Removing the Paper Support Assy
When assembling the Paper Suppor t Assy, align the hole with the
protrusion of the Edge Guide on the left end, a nd engage the
Figure 4-22. Removing the Stacker Cover
dowels of the Paper Support Assy in the order shown below.
Figure 4-21. Installing the Paper Support Assy
DISASSEMBLY AND ASSEMBLY Disassembly of Exterior Parts 48

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4.2.3 Document Cover/ASF Cover • ASFCover
D Parts/Components need to be removed in advance: None I. Open the Paper Support Assy
D Removal procedure 2. Release the both guide pins of the ASF Cover fro m the holes of the Scanner
Unit, and remove the ASF Cover.
• Document Cover
1. Open the Paper S upport Assy

2. Lift the hinge part of the Document Cover slightly and release 1he hooks (x2),
and remove the Document Cover.
Figure 4-24. Removing the ASF Cover
Hook I
Figure 4-23. Removing the Document Cover

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4.2.4 Upper Housing/Scanner Cable Cover 3. C lose the Scanner Unit and remove the screws (x2) of the hinge pa11.
The Scanner Unit cannot be opened enough to use a general
•
screwdriver for removing the screws that secure the Upper
Housing; therefore, this section describes removing the Scanner
Unit before removing the Upper Housing.
The screws that secure the Upper Housing can be removed with a
L-shaped screwdriver, a stubby driver or a similar tool without
removing the Scanner Unit, in that case, you can skip the step 3 to
5 (p.51).
I L-shaped screwdriver I Stubby driver Figure 4-27. Removing the Upper Housing (1)
Figure 4-25. L-shaped Screwdriver and Stubby Driver
0 Parts/Components need to be removed in advance: None

0 Removal procedure
I. Open the Scanner Unit.
2. Release the hook of the Scanner Cable Cover and remove it in the direction of the
arrow.
I Left inside I
Scanner Cable Cover
Figure 4-26. Removing the Scanner Cable Cover

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6. While holding the Scanner Unit, remove the screws (x7) that secure the Upper
CAUTION When removing the Scanner Unit from the printer, be careful not Housing.
to damage the cables of the Scanner Unit connected to the printer.
I
•
4. Pull out the hinge of the Scanner Unit on the left side.
5. While keeping the Scanner Unit open at 45 degrees, push it in the direction of the
arrow as shown in Fig. 4-28 to remove the Scanner Unit from the right hinge.
Figure 4-29. Removing the Upper Housing (3)

7. Put the Scanner Unit on the Upper Housing.
8. Pull the Panel Unit forward, and release the hooks (x2) on the both sides under the
Panel Unit.
Be careful noc 10
damage cables

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9. Lift and hold the Scanner Unit, and remove the Upper Housing.
If a Mall comes off when installing the Upper Housing, a lign
the grooves of the Mall with the ribs of the Upper Housing and
the Middle Housing.
Scanner Unit
Figure 4-32. Installing the Upper Housing

• When instaHing the Upper Housing, do not use the screw holes
(x3) on the rear side as shown in Fig. 4-29.
• When installing the Upper Housing, tighten the screws in the
order given in Fig. 4-29.
• When installing the Scanner Unit to the printer, tighten the
screws in the order given in Fig. 4-27.
• When attaching the Scanner Cable Cover, insert the rib of the
Scanner Cable Cover to the hole of the Middle Housing, and
secure it with the hook. (See Figure 4-26.)

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4.2.4.1 Scanner Unit 0 Parts/Components need to be removed in advance

Upper Housing
This clause describes the disassembly/reassembly procedures of the
Scanner Unit for L850 series. 0 Removal procedure
l. Install the Scanner Un it to the printer as instructed in Fig. 4-33 .

•
2. Disconnect the Scanner FFC (CN 19), the Scanner CR Motor Cable (CN 17) and
CAUTION • The Scanner Unit is not secured to the printer when removing the Scanner C R Encoder Cable (CN20) from the connector on the Main Board.
the Upper Housing using a general screwdriver. However, when
I removing the Upper Housing using the tools specified in the
3. Remove the screw that secure the grounding wire.
• check point in p.50, the Scanner Unit is secured to the printer;

therefore, make sure to follow the check point in the steps and
remove the screws that secure the Scanner Unit a nd the hinges.
• It is difficult to remove/attach the cables with holding the
Scanner Unit; therefore, the following explains the procedure
while engaging the hinges without securing them by screws as
shown below. Be careful for handing them, since the hinge
sections may break easily when opening/closing the Scanner Unit.
••••••••
••••••••
••••••••
••••••••
Figure 4-34. Removing the Scanner Unit (1)
Figure 4-33. Scanner Unit

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4. Peel off the acetate tape, and release the all cables and FFCs of the Scanner Unit
If you r emove the Upper Housing using the L-shaped scr ewdriver,
from the grooves and ribs of the Middle Housing.
•
the stubby d r iver or a similar tool (p. 50), the Scanner Unit is
5. Pull out the Scanner FFC from the Ferrite Core A. secured with the scr ews. Make sure to remove the screws (x2) tha t
secure the Scanner Unit before taking the following steps. (See
Figure 4-27.)
6. Pull out the hinge of the Scanner Unit on the left side.
7. While keeping the Scanner Unit open at 45 degrees, push it in the direction of the
arrow as shown in Fig. 4-36 to remove the Scanner Unit from the right hinge.
Groove and Rib

0 Double-sided 1ape

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m:
When installing the Scanner Unit, route the followin g cables After routing the cables, put the ferrite core of the Scanner CR
through the grooves and ribs of the Middle Housing, and secure Motor cable in the groove of the Middle Housing. (See F igure
the FFC with double-sided tape. 4-35.)
After routing the cables, secure them with acetate tape and
double-sided tape as shown in Fig. 4-35.
• After routing the cables from the Main Board side, insert the
Scanner PFC A 5 3 slack cables a nd FFCs into the hole on the Middle Housing.
Scanner CR Encoder Cable B 5 (See Figure 4-37.)
Scanner CR Motor Cable c 5
Grounding w ire D 7
Figure 4-37. Routing the Cables

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4.2.5 Panel Unit 3. Remove the screws (x2) that secure the Panel Gear.
4. Remove the screws (x 1 each) that secure the Panel Hinges (x2), and remove the
• •
D
Do not disassemble the Panel Unit any fu rther than described
in this section. Because the touch panel may not function
correctly due to the cha nge in their reassembling sta te if the
Panel Boar d is removed from the Panel Upper Housing.
Parts/Components need to be removed in advance
Panel Unit and the Panel Hinges (x2) from the M/B Cover.
Upper Housing
D Removal procedure
I. Disconnect the Panel FFC (CN24) from the connector on the Main Board and peel
off the Panel FFC from the M/B Cover.
2. Remove the screw that secures the grounding wire.
Panel Unit
Groove I
Grounding wire
Figure 4-39. Removing the Panel Unit (2)
Figure 4-38. Removing the Panel Unit (1)

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When attaching the Panel Gear to the Panel Unit, align the Route the grounding wire through the groove of the M/B Cover as
protrusion of the Panel Unit with the groove of the Panel Gear. shown in Fig. 4-38 and secure it to the Main Board with the screw.
When installing the Panel Unit, make sore to engage the point
A and B of the Panel Gear with the M/B Cover properly as
shown below.
•Point A: Insert the ribs (x3) of the Panel Gear to the grooves
(x3) of the M/B Cover.
• Point B: Insert the small box of the Panel Gear to the hole
of the M/B Cover.
Figure 4-40. Installing the Panel Unit (1)

• When installing the Pane Unit, align the positioning holes (x2
each) of the Panel Hinges with the dowels (x2 each) of the M/B
Covers. (See Figure 4-39.)
• Make sure that the Panel Unit moves smoothly after installing ~ ; Rib
the Panel Unit. 0 Groove
~; Smal l box
• Make sure of the following when attaching the Panel Sheet. 0 Hole
• Before attaching the Panel Sheet, wipe off the adhesive left Figure 4-41. Installing the Panel Unit (2)
..
on the Panel Unit surface thoroughly with a soft cloth
moistened with diluted alcohol.
After removing/replacing the Panel Unit, make the specified
D
adjustments. (See Chapter 5 "ADJUSTMENT".)

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4.2.6 M/B Cover 4.2.7 EMI Frame/Waste Ink Tray Assy

D Pa1ts/Components need to be removed in advance D Parts/Components need to be removed in advance
Upper Housing I Panel Unit Upper Housing
D Removal procedure
D Removal procedure
I. Release the Cover Open Sensor Cable from the hook of the M/B Cover, and
disconnect the Cover Open Sensor Cable (CNS) from the connector on the Main CAUTION When removing the Waste Ink Tray Assy, ta ke extra care not to
Board. contaminate the surrounding objects with waste ink.
I
•
1. Unlock the Carriage and move the Carriage Unit to the center of the printer.
(See "4. 1.5 How to Unlock the Ca1r iage '' ( p. 39))
2. Remove the screws (x2) that secure the EMI Frame, and remove the EMI Frame.
3. Remove the screws (x2) that secure the Waste Ink Tray Assy, and lift the Waste
Ink Tray Assy.
4. Pull out the Waste Ink Tube from the Waste Ink Tray Assy, and remove the Waste
Ink Tray Assy.
EfJ When ins1alling 1he Waste Ink Tray

A ssy, make sure the EJ Frame spring
is insial led properly. ( p. 90)
Figure 4-42. Removing the M/B Cover (l )

2. Remove the screws (x4) that secure the M/B Cover, and remove the M/B Cover
from the Middle Housing.
Figure 4-44. Removing the Waste Ink Tray Assy

Figure 4-43. Removing the M/B Cover (2)

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P.!10 Reassembly procedure

CAUTION When connecting the Waste Ink T ube, be careful of the following:
lllf:.41. Route the Waste Ink Tube through the rib of the Lower Housing.
I• j • Do not press the Waste Ink Tube when installing the Waste
l
---~
Ink Tray Assy. Otherwise, the ink may leak.
• Route the Waste Ink Tube with red line facing up through the
rib of the Lower Housing without an y twisting. (See Figure
4-45.)
• Wipe the ink off the joint area of the tube, if any. With ink left
adhering to the joint area, the t ube cannot be connected firmly
and may come off easily.
ADJUSlMENT After r emoving/replacing the Waste Ink Tray Assy, make the
,r
REQUIRED
specified adjustments. (See Cha pter 5 "AD.JUSTMENT" .)
Figure 4-45. Routing the Waste Ink Tube

Open the small window of Housing middle(small window has a
hook).
Connect Waste Ink Outlet and Waste Ink Tube with tweezers from
small window.
Figure 4-46. Connecting the Waste Ink Tube

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4.2.8 Main Board Unit 0 Parts/Components need to be removed in advance

Upper Housing I Panel Unit I MIB Cover
This section describes the disassembly/reassembly procedures
of the Main Board Unit for L850 series/L810 series. 0 Removal procedure
When removing or instamng the Main Board Unit, the Middle l. Disconnect the following cables from the connector on the Main Board.
Housing may bend by applying the force using the screwdriver,
and it may cause of stress whitening around the screw holes
and positioning holes of the Card Slot Cover.
To prevent this from happening, insert the Ink Cartridges (x2)
CN3 Power Supply Unit cable Whi te 3 CN l 4 CR Motor cable Whi te 2
under the Middle Housing with bottom side up as shown below,
and r emove or install the Main Board Unit while supporting CN4 CDR Guide Sensor cable Wh ite 2 CN IO Head FFC 13
the Middle Housing with the s. CN6 PE Sensor cable White 3 CN ll Head FFC 13
CN7 APO Sensor cable B lack 3 CN 12 Head FFC 9
CNS PF Encoder FFC 5 CN 16 Head FFC 6
CN9 CDR Tray Sensor cable White 2

CN 13 PF Motor cable Black 2
lo
I . Press down the Stacker Lever to make the Stacker Assy to the CDR position. Figure 4-48. Removing the Main Board Unit (I )
(See Figure 4-73( p. 78).)
2. Insert the Ink Camidges (x2) w ith the bottoms side up under the spaces
outside the dowels (x2) on the Middle Housing.
Figure 4-47. Supporting the Middle Housing

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2. Remove the screws (x5) that secure the Main Board Unit.
See the following for routing the cables to the Main Board Unit.
3. Lift the rear side of the Main Board Unit, and remove it while avoidjng from the
rib of the Card Slot Cover.
C'ahk/ FF<. Hook/IW1
I l>nuhll'-sidl'd tapt' I c-.: !\o.
I
Power Supply Unit cable Rib A --- CN3
CDR Guide Sensor cable Rib B ... CN4
CDR Tray Sen~or cable Rib B --- CN9
PF Motor cable Hook A --- CNl3
---
••••••••• CR Motor cable
PE Sensor cable
Hook B
Hoo k e --
CN14
CN6
••••••••• APG Sensor cable HookC --- CN7
••••••••• PF Encoder FFC --- x2 CNS
•••••••••
•••••••••
Figure 4-49. Removing the Main Board Unit (2)
m:
When installing the Main Board Unit, align the positioning
holes (x2) of the Main Board Unit with the dowels (x2) of the
Card Slot Cover. (See Figure 4-49.)
Tighten the screws in the order given in Fig. 4-49.
Figure 4-50. Routing the Cables

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0 Disassembling the Main Board

When installing the Main Board to the Shield Plate M/B Lower,
1. Remove the screws (x2) that secure the Shield Plate M/B Upper, and remove the tighten the screw in the order given in Fig. 4-52.
Shield Plate M/B Upper. When installing the Shield Plate M/B Upper, tighten the screw
in the order given in Fig. 4-51.
.. ..
•••••••••
• •
""
•••••••••••
After removing/r eplacing the Main Board Unit, make the specified
adjustments. (See " ADJUSTMENT" (p.95).)
•••••••••
•••••••••
....--------. Q C.B.S. 3x6 (8.5±0.5 Kgfcm)

Shield Plate M/ B Upper Q C.B. 3x6 (4± 1 Kgfom)
Figure 4-51. Removing the Main Board (1)

2. Remove the screws (x2) that secure the Main Board, and remove the Mai.n Board
from the Shield Plate M/B Lower.
Shield Plate M/ B Lower

0 C.B.S. 3x l 2 (8.5±0.5 Kgfcrn)
0 C.B. 2.5x6 (4± 1 Kgfcm)
Figure 4-52. Removing the Main Board (2)

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4.2.9 Middle Housing 2. Remove the screws (x2) that secure the Card Slot Cover, and remove the Card S lot
Cover.
If you do not intend to r eplace the Middle Housing, you can
r emove the Middle Housing together with the Main Board Unit
and the Card Slot Cover.
•
0 Parts/Components need to be removed in advance

Upper Housing I Scanner Unit I Panel Unit I M/B Cover I Main Board Unit I EMI
Frame/Waste lnk Tray Assy
0 Removal procedure
I. Remove the screw that secure the hinge, and remove the hinge from the Middle
Housing. ID Positioning hole and dowel I
Card Slot Cover IOC.B.P. 3x 10 (6± 1 Kg fcrn)
Figure 4-54. Removing the Card Slot Cover
. . 3x 10 (6± 1 Kgfcm)
Figure 4-53. Removing the Hinge

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CAUTION When r emoving the Middle Housing, it may touch a nd damage the
e wit out comp ete y removing
cables, the PF Encoder, the PF Scale (p. 79) or the APG Unit
I (p.83). Be car eful not to let the Middle Housing interfere with
• these pa rts when removing the Middle Housing.
3. Remove the screws (x6) that secure the Middle Housing.
4. Push outward on the left and right sides of the Middle Housing to widen it, and
remove the Middle Housing while avoiding the PF Encoder, PF Scale and APG
Unit.
Figure 4-57. Removing the Middle Housing (2)

Remove Housing Middle while letting it pass through Ink Tank Assy.
Figure 4-58. Removing the Middle Housing (3)
Figure 4-55. Removing the Middle Housing

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When installing the Middle Housing, pull out the Head FFC When installing the Middle Housing, align the hooks (x2) of the
from the point A and other cables from the point B. Be careful Front Frame Ground Plate with the hole of the Middle
not to damage the cables by letting them get caught. Housing, and then slide it in the direction of the arrow to secure
the hooks. Make sure that the Front Frame Ground Plate
surely comes in contact with the Front Frame.
Figure 4-59. installing the Middle Housing (1)

Figure 4-61. Installing the Middle Housing (3)
• When installing the Middle Housing, route the Head FFC
between the Front Frame and the Middle Housing. • Tighten the screws in the order given in Fig. 4-55.
• When installing the Card Slot Cover, align the positioning holes
of the Card Slot Cover with the dowels of the Middle Housing.
(See Figure 4-54.)
• For routing the cables, see Figure 4-54(p. 63).
Figure 4-60. Installing the Middle Housing (2)

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m:
4.2.10 Power Supply Assy When installing the Power Supply Assy, route the PIS
D Parts/Components need to be removed in advance Connector Cable on the ribs of the PIS Assy as shown in Fig.
4-63.
Upper Housing I Scanner Unit I Panel Unit I M/B Cover I Waste lnk Tray Assy I
When installing the PIS Assy, put the ferrite core of the PIS
Middle Housing I Printer Mechanism
Connector Cable in the groove of the Lower Housing, and route
D Removal procedure the P/S Connector Cable through the ribs (x3) of the Lower
Housing.
I. Remove the screw that secure the P/S Assy, and remove the P/S Assy from the
Lower Housing.
Figure 4-62. Removing the P/S Assy Figure 4-63. Installing the P/S Assy
ADJUSTMENT After removing/replacing the Power Supply Board, make the

REQUIRED
,r specified adjustments. (See Cha pter S "ADJUSTMENT".)

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4.3 Disassembly of CISS section 4.3.1.2 Adapter
4.3.1 Adapter section

D Parts/Components need to be removed in advance
Upper Housing I Scanner Unit I Panel Unit I M/B Cover I Main Board Unit I EMl Frame/
Waste Ink Tray Assy
4.3.1.1 Adapter Cover
! Be careful not to damage or peel off the film of the Adapter.
• When attaching the Adapter Cover, align the dowels (x2) with the holes (x2) on the
r. Use a precision screwdriver when releasing the hooks of the Adapter.
Carriage Unit, then engage the hook. ~ When connecting the Ink Supply Tube lo the Adapter, take care not to connect it to a
wrongjoiJll.
• Take care not to catch the lnk Supply Tube Assy.
• After installing the Adapter Cover to the Carriage Unit, move the Carriage Unit from
side to side whi le holding the Timing Belt to make sure that the lnk Supply Tube
Assy does not app ly extra load of the Carriage Unit movement.
DISASSEMBLY AND ASSEMBLY Disassembly of CISS section 67

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4.3.2 Ink Supply Tube Assy section 4.3.2.2 Tube Guide Sheet (w/Tube Guide Sheet sub)
Upper Housing I Scanner Unit I Panel Unit I MIB Cover I Main Board Unit I EMI Frame/
Waste Ink Tray Assy
4.3.2.1 Tube Guide Sheet/Tube Guide Sheet Sub
Tube Guide Sheet
Tube Guide Sheet Sub
ICross Secticm I
I Fold at a right angle. I

Follow the procedure below when installing the Tube Guide Sheet (wffube Guide Sheet
sub).
I. Insert the tabs (x2) on the Tube Guide Sheet (wffube Guide Sheet sub) in the holes
Refer the figure above and follow the procedure below when attaching the Tube Guide (x2) on the [nk Supply Tube Guide 2nd, then attach the Tube Guide Sheet (wffube
Sheet Sub to the Tube Guide Sheet. Guide Sheet sub) to the pr inter.
I . I nsert the section A of the Tube Gui de Sheet Sub into rhe hole I of rhe Tube Guide 2. I nstall the lnk Supply Tube Assy. ( p. 69)
Sheet from the bottom. 3. I nsert the section A of the Tube Guide Sheet Sub (x2) into the hole of the Tube
2. I nsert the section A of the Tube Guide Sheet Sub into the hole 2 of the Tube Guide Guide Sheet Sub from the top to secure it.
Sheet from the top. 4. Engage the holes (x3) on the Tube Guide Sheet (wffube Guide Sheet sub) with the
hooks (x3) on the Carriage Uni t, and auach the Tube Guide Sheet (wffube Gui de
Sheet sub) on the Carriage Uni t.

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4.3.2.3 Ink Supply Tube Assy
I Ink Supply Tube Assy I I Ink Supply Tube I I Ada11tcr Assy sid e I
I.Joint sidel
Yellow
I~ (9± I
344 ± I
71 ± I 89 ± I
.....
~
Black
Ligh1Cyan ·- --
Ligh1 Magcnm
Magenta .,.,.._ -
~/
Cyan
\
~.
I
I
Marking Position A I I Marking Pos ition B I I Marking Pos ition C
Unit : nun
I
M ake sure the T ube Clamp (x2) are aligned with the Marking Position B shown above and attached on the Ink Supply Tube Assy.
! •
• When instal.ling the Tube Holder, take ciu·e not to catch the lnk Supply Tube Assy.
Gt] Follow the procedure below when install ing the Ink Supply Tube Assy.
I. Attach the Tube Guide Sheet (wtrube Guide Sheet sub) on the printer. (p.68)
2. Connect lhe Ink Suppl y Tubes ( x6) to the Joint. ( p. 7 J)
3. A ttach the Tube H older (x3) and secure them with the screws (x I each). When attaching the one nearest to th e 130 digit side. align it with the Marking Position A on the Ink Supply Tube
Assy.
4. Connect the Ink Suppl y Tube to the Adapter, and install the Adapter to the Carriage Unit. ( p.67)
5. Route the Tnk Supply Tubes through the grooves on the Carriage U nit, and align the Marking Position Con the Ink Supply Tubes w ith the edge of the grooves as shown in the figure above.

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4.3.3 Ink Supply Tank Tube Assy section

4.3.3.1 Ink Supply Tank Tube Assy
••
••
1--~~~~~-11i1-~~~~~~~~~~~-u- •
172 ± I mm
259 ± I mm
Ink S upply
Tank Tube
• Route the lnk Supply Tank Tubes with the red lines facing upward (as viewed when the Ink Supply Tank Assy is install ed on the printer) and connect them to the lnk Supply Tank Assy
without any twist.
• When connecting the Ink Supply Tank Tubes to the Ink Supply Tank, confirm the color indicated on the film of the Tnk Supply Tank, and take care not to connect them with wrong joints.
• When connecting the lnk Supply Tank Tubes to the Ink Supply Tank insert the tubes to the full and make sure the gaps between the end of tubes and the tank are 0.5 mm long or less.
• Route the cube through the arch on the Bottom Tube Holder. Take care not to catch the Ink Supply Tank Tube then.
• Route Yellow, Black, and Light Cyan of the Ink Suppl y Tank Tube Assy through the hole on the Bottom Tube Holder.

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4.3.3.2 Joint 4.3.4 Ink Supply Tank Assy section

0 Parts/Compooeuts need to be removed in advance
~
Upper Housing I Scanner Unit I Panel Unit I MIB Cover I Main Board Unit I EMI Frame/
Waste Ink Tray Assy
•l
~ \, \
4.3.4.1 Ink Supply Tank Assy
• Make sure the red lines of the Ink Supply Tank Tube and Ink Supply Tube fac ing
upward.
• When attaching the Joint, aljgn the cutout of the Joint with the rib of the lnk Suppl y
Tube Guide 1st.
• Make sure the gaps between the end of Ink Supply Tank Tubes or Ink Supply T ubes
and the Joint are 0.5 mm long or less. m • Be careful not to damage or peel off the film of the lnk Supply Tank.
• Be careful about how to place the Ink Supply Tank Assy in order to prevent printing
• When connecting the Ink Suppl y Tank Tube to the Joint, take care noto to connect it failure from occurring. (See How to place th e Ink Tank Assy w h en
to a wrong joint. disassembling/reassembling (p.40).)

Conf1dent1al
4.3.4.2 Top Cover 4.3.4.3 Holder Tube Tank I Guide Tube Tank
IRefilling Ink Label I

Refilling lok Label
Is1.1±J111111
JI
LABEL l"KLEVEl
~ 11.0±1 mml
t
Top Cover Label
LASELOE'IUINE l'IK Holder Tube

Marki ng Tank
When routing the Ink Supply Tank Tubes, align them w ith their red lines facing the
Tube Val ve Holder Front without any twist.
Follow the procedure below when installing the Tube Valve Holder Rear.
I. Remove screw( CD ).
2. A lign the dowels (x2) of the Holder Tube Tank with the positioning holes (x2) of the
Ink Supply T ank .
• Attach the Refilling Ink Label on the position shown in the figure above. 3. Remove screw( @ and @).
• When attaching the Top Cover Label, align it with the markings on the Top Cover as
4. Remove Guide Tube Tank of hooks (x2) from Holder Tube T ank of dowels (x2) .
shown in the figure above.

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4.3.4.4 Bottom Cover/Left Cover/Right Cover/Cover Joint
I Cover J oi.at I
I Right Cover I
I 8ottom Cover I
Be careful about how to place the Ink Supply Tank A ssy in order to prevent printing failure from occurring. (See How to place the Ink Tank Assy when disassembling/reassembling
(p.40).)
• The figures above indicate the hooks and ribs that secure the parts.
• Remove the exterior parts of the Ink Suppl y Tank Assy in the following order.
I. Remove the screws (x8) of the Bottom Cover, and remove the Bottom Cover.
2. Remove the Left Cover and Right Cover.
3. Remove the Cover Joint.
;pj Tighten the screws in the order indicated in the figure above.

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4.4 Disassembly the Printer Mechanism

4.4.1 Printhead
•
CAUTION When removing the Head Cable Cover and the Head FFC
Cover, do not use tools with sharp ends as the FFC may get
I
l~·~_J ·
damaged.
Be careful not to damage the FFCs and cables when
disengaging the hook of the CSIC Connector Holder Assy.
• Handle the CSIC Connector Holder Assy carefully; especially
take care not to touch it with your bare hand or not to bend it. 5.
Figure 4-65. Removing the Head FFC Cover
Release the hooks (x2) of the CSIC Connector Holder Assy on the rear left/right of
the Carriage Unit with the special tools (see p. 39), and remove the CSIC
D Parts/Components need to be removed in advance Connector Holder Assy upward.
Upper Housing I Scanner Unit
D Removal procedure
L Unlock the Carriage.

(See "4.1.5 How to Unlock the Carriage" (p.39).)
2. Move the Carriage Unit to the center and then take out the all ink adapters.
3. Release the hook of the Head Cable Cover on the right side of the CaITiage Unit,
and remove the Head Cable Cover by sliding it downward.
Figure 4-66. Removing the CSIC Connector Holder Assy

Figure 4-64. 6. Remove the screws (x3) that secure the Printhead, and lift the Printhead upward.
4. Release the hook of the Head FFC Cover with the flathead screwdriver or a similar
tool, and pull the Head FFC Cover upward to remove it.
DISASSEMBLY AND ASSEMBLY Disassembly the Printer Mechanism 74

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Make sure that the FFC is connected properly.

Install the Head FFC Cover and Head Cable Cover as shown
below.
Figure 4-67. Removing the Printhead

7. Disconnect the Head FFCs (x2) from the connectors (x2) on the rear of the
Printhead, and remove the Printhead.
Head FFC Cover Head Cable Cover

The bottom p ro trusions (x2) and the top Engage the protrusion in the rear with tl1e
...
sliding sections (x2) must be in carriage first and then insert the top
alignment. protrusions(x2) 10 the hole of the carriage.
For replacing the Printhead, note down the head ID before

insta lling the Priothead.
mt· After removing/replacing the Printhead, make the specified

adjustments. (See Chapter 5 "ADJUSTMENT" .)
Figure 4-68. Releasing the Head FFCs

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4.4.2 Linear Scale

CAUTION
• When you hold the Linear Scale, hold its ends or two points of
the top and bottom surfaces with your hands; do not touch the
I
l~·~~ .
reading surface.
Take care that the reading surface is not soiled or scratched.
Especially when putting the Linear Scale through the CR
Encoder during r eassembly work, take great care that grease of
the CR Guide Shafts does not adhere to the reading surface.
H
About 25mm About 45mm
~ Hold here Hold here
~~0--
~ -- -- -- --- ==-.;
-:====c?~~==-: 0~11 -- 1--
I I
Hold here Hold here
If you need to move the Carriage Unit, unlock the Carriage in I Step 4. T urn it by 90 degrees and re lease it
/
•
advance.
(See 4.l.5 Bow to Unlock the Carriage (p. 39 ).)

Upper Housing I Scanner Unit I Panel Unit I MIB Cover I Waste Ink Tray Assy I
Middle Housing
D Removal procedure
I. Remove the spring from the left frame of the printer.

Figure 4-69. Removing the Linear Scale
2. Release the Linear Scale from the hook at the right frame of the printer.
3. Pull out the Linear Scale from the CR Encoder of the CR Unit. Install the Linear Scale with the cutting portion upward.
4. Turn the Linear Scale upward by 90 degrees and release it from the left hook.

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4.4.3 Printer Mechanism 0 Parts/Components need to be removed in advance

Upper Housing I Scanner Unit I Panel Unit I M/B Cover I Waste Ink Tray Assy I
This section describes the disassembly/reassembly procedures of Middle Housing
•
the Printer Mecha nism for LSSO series/L810 series.
0 Removal procedure
l. Peel off the acetate tape that secw·e the ferrite core of the CR Motor Cable, and
pull out the ferrite core from the groove of the Lower Housing.
CAUTION • When lifting the Pr inter Mechanism, be sure to hold the
positions specified in the figure below to prevent the Main
I Frame fr om being deformed .
•
Figure 4-70. Printer Mecha nism Handling Precaution Figure 4-71. Removing the Printer Mechanism (1)
• T he PF Scale comes in contact with the floor if the Printer
Mecha nism Assy is turned counter clockwise by about 15
degr ees. l n such a case, the PF Scale may be damaged. Take
great care not to damage the PF Scale when handling the
removed Printer Mechanism Assy. (Alternatively, PF Encoder/
PF Scale (p.79))
T Do not tilt more than 15

degrees, or drag it while
tilting.

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2. Remove the screws (x6) that secure the Printer M echanism and lif t the Printer
M echanism upw ard to remove it.
Before installing the Printer Mechanism, make sure that the
Stacker Assy operates properly with the switching of the
Stacker Lever. If it does not operate properly, check the phases
of the Stacker Lever on the left side of the Lower Housing, the
Combination Gear 14.4,45.6, and the Link Stacker, and install
them to be aligned correctly.
lo C.B.P.(P2). 3x8 (6.1 ±1 Kgfcm) I ' - - - - - - - - - - - '

Figure 4-72. Removing the Printer Mechanism (3) Figure 4-73. Phase Adjustment of the Stacker Assy
m:
When installing the Printer Mechanism, put the ferrite core of After removing/replacing the Printer Mechanism, make the
the CR Motor Cable in the groove of the Lower Housing, and specified adjustments. (See Chapter 5 " ADJUSTMENT".)
secure it with acetate tape. (See Figure 4-71.) After replacing the Printer Mechanism, be sure to perform the
Tighten the screws in the order given in Fig. 4-72. required lubrication. (See Cha pter 6 "MAINTENANCE".)

Conf1dent1al
4.4.4 PF Encoder/PF Scale 4.4.5 PF Motor

D Parts/Components need to be removed in advance D Parts/Components need to be removed in advance
Upper Housing I Scanner Unit I Panel Unit I M/B Cover I Waste lnk Tray Assy I Upper Housing I Scanner Unit I Panel Unit I MIB Cover I Waste Ink Tray Assy I
Middle Housing Middle Housing I Printer Mechanism I PF Encoder I PF Scale
D Removal procedure D Removal procedure
1. Peel off the acetate tape that secure the ferrite core of the PF Motor Cable.
CAUTION Handle the PF Scale with care not to scratch or contaminate it. Do
not touch it with your bare hand.
I 2. Release the PF Motor Cable and the CR Motor Cable from the hooks (x2) of the
Cable Holder Frame and the hook of the ASF Unit.
• 3. Remove the Harness Holder.
I. Disconnect the FFC of the PF Encoder, remove the screw, and remove the PF
Encoder.
2. Peel off the double-sided tape that secure the PF Scale, and remove the PF Scale.
D Hook
0 Groove
Figure 4-74. Removing the PF Encoder/PF Scale
Figure 4-75. Removing the PF Motor (1)
When installing the PF Encoder, confirm that the reading area

does not come in contact with the PF Scale.

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4. Remove the screws (x2) that secure the PP Motor, and remove the PF Motor.
Wrap acetate tape (x2) around the PF Motor Cable and the CR
Motor Cable as shown below to secure them.
CR Motor Cable
PF Motor Cable
Figure 4-78. PF Motor Cable/CR Motor Cable

• When installing the PF Motor, secure the cables and the ferrite
core as the following. (See Figure 4-75.)
•Route the PF Motor Cable and the CR Motor Cable through
Figure 4-76. Removing the PF Motor (2) the hooks (x2) of the Cable Holder Frame and the hook of
the ASF Unit.
• Put the ferrite core of the PF Motor Cable in the groove of
When installing the PF Motor, make sure to set it with the the ASF Unit, and secure it with acetate tape.
black wire up.
ADJUSTMENT After removing/replacing the PF Motor, make the specified
,r
REQUIRED
adjustments. (See Chapter S "ADJUSTMENT".)
Figure 4-77. PF Motor

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L85,1r senes
· /1810
, senes
· Revision A
4.4.6 Ink System Unit

When installing the Ink System Unit, route the Waste Ink Tube
through the groove on the bottom of the Ink System.
D Removal procedure
CAUTION
I
•
Figure 4-80. Routing the Waste Ink Tube
• When connecting the Waste Ink Tube to the Waste Ink Tray
I. Remove the screws (x2) that secure the Ink System Unit, and remove the Ink
Assy, wipe the ink off the joint area of the tube, if any. With ink
System Unit.
left adhering to the joint area, the tube cannot be connected
firmly and may come off easily.
-0 ~.
• When installing the Ink System, insert the shafts (xS) of the lnk
System surely to the positioning holes (xS) of the frame.
Figure 4-81. Installing the Ink System Unit

IO C.P.S. 3x6 (8±1 Kgfcrn) I
• Tighten the screws in the order given in Fig. 4-79.
Figure 4-79. Removing the Ink System Unit
. . After replacing the Ink System Unit, be sure to perform the

~ "qu;,..d lubdcaHon. (Se< Cha pt" 6 "MAINTENANCE" .)

Conf1dent1al
4.4.7 ASF Unit 4. Remove the right and left screws (x2) that secure the ASF Unit.

Middle Housing I Printer Mechanism I Ink System Unit
... J
D Removal procedure
I. Release the PF Motor Cable and the CR Motor Cable from the hook of the ASF
Unit on the left side. (See Figure 4-75.)
2. Remove the screw that secure the LD Roller Guide.
3. While being careful not to damage the Linear Scale, push the right and left
protrusions, lift the LD Roller Guide and release the hooks (x5), and remove the
Q C .B.S.(P4). 3x6 (8± 1 K gfcm)
LD Roller Guide.
Figure 4-83. Removing the ASF Unit (2)
5. On the front side, release the right and left hooks (x2) that secure the ASF Unit and
the tip of the Change Lever from the printer frame.
6. Remove the Composite Gear ( 10, 15.2), and remove the ASF Unit.
I Right side I
••
Composite Gear
(JO. 15.2)

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m:
When installing the ASF Unit, make sure that the composite 4.4.8 APG Unit
gear, the chip of Change Lever and the hooks (x2) are engaged 0 Parts/Components need to be removed in advance
properly. (See Figure 4-84.)
Upper Housing I Scanner Unit I Panel Unit I M/ 8 Cover I Waste Ink Tray Assy I
• Install the LD Roller aligning the arrow on the LD Roller with
the arrow on the blade of the shaft. Make sure the LD Roller is 0 Removal procedure
securely attached without a ny gap or misalignment.
1. Remove the screws (x2) that secure the APG Unit. and remove the APG Unit.
2. Remove the Composite Gear (IO, 15.5).
...
mt·
Figure 4-85. Installing the LO Roller
After removing/replacing the ASF Unit, make the specified

adjustments. (See Chapter S "ADJUSTMENT".)
After replacing the ASF Unit, be sure to perform the required
lubrication. (See Chapter 6 "MAINTENANCE".)
Figure 4-86. Removing the APG Unit
The gear layout on the rear of the APG Unit is shown below.
If the gears comes off when removing the APG Unit, attach
them referring to below layout.
Figure 4-87. Gear Layout of the APG Unit

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When installing the APG Unit, follow the procedure below. 4. With the pins left inserted in the holes as shown in Fig. 4-89,
1. Install the Composite Gear (10, 15.5). align and insert the dowels (x6) of the APG Unit to the
positioning holes (x6) of the Main Frame.
2. Put a pin (02mm) or the like through the locating hole of the
Right PG Cam on the CR Guide Shaft to the printer frame.
I Step 4. C heck engagement of the dowels I
Step I . Install the Composite Gear ( 10. 15.5)
--
Figure 4-88. Installing the APG Unit (1)

ID Positi oni ng hole and dowel I
3. Put a pin or the like through the locating hole of the APG
Unit to the Spur Gear 28.8.
5. lnstalJ the Composite Gear (IO, 15.5) properly to the APG Unit.
Figure 4-89. Insta lling the APG Unit (2)

(Continued to the next page.) 6. Tighten the screws (x2) in the order given in Fig. 4-86 to
install the APG Unit.
..
D
After replacing the APG Unit, be sure to perform the r equired
lubrication. (See Chapter 6 "MAI NT ENANCE".)

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4.4.9 CR Motor CAUTION Take extra care not to contaminate the Timing Belt with grease.
The belt deteriorates faster if grease adheres to it.
I
•
4. Remove the Timing Belt from the pinion gear of the CR Motor.
D Removal procedure
I. At the rear of the printer, detach the CR Motor Cable from the frame.
Figure 4-92. Removing the CR Motor (1)

2. At the rear of the printer, remove the tension spring of the Driven Pulley Assy.
3. Remove the Driven Pulley from the Main Frame.

5. Remove the screws (x2), and remove the CR Motor.
t:.
I
\
,..J, .\
~
~\
.. -
\
r' Q C.P 3x4 (4±1 Kgfcm)

--~~-

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4.4.10 CR Unit
lnstaJI the CR Motor with its printed area facing upward.
This section describes the disassembly/reassembly procedures of the
CR Unit for L850 series/L810 series.
•
0 Parts/Components need to be removed in advance
Upper Housing I Scanner Unit I Panel Unit I MIB Cover I Waste Ink Tray Assy I
Middle Housing I Printer Mechanism I Linear Scale I PF Scale I PF Encoder I APG
Unjt
0 Removal procedure
Figure 4-96. Installing the CR Motor
• Install the Timing Belt with the tooth side facing inside a nd I. Remove the Driven Pulley from the Main Frame. (See Figure 4-93.)
make sure that it is not twisted. 2. Peel off the acetate tape, and release the Head FFC from the Front Frame.
• When the CR Motor has been replaced with a new one, wind
acetate tape (18x20 mm, x3) around the CR Motor Cable as
...
CPJ Wrap aceiatc cape ( 18 x 50 111111) around
shown. (See Figure 4-92.) Head FFC to avoid damaging the FFC Acetaie tape ( 18 x 50 mm)
with the hook of Front Frame.
After removing/replacing the CR Motor, make the specified

adjustments. (See Chapter 5 "ADJUSTMENT".) ~'
From Frame
mt· After replacing the CR Motor, be sure to perform the required

lubrication. (See Chapter 6 "MAINTENANCE".)
Cl] Attach acetate tape and fold it as

shown above to avoid damaging the
Acetate tape ( 18 x 50 mm)
FFC with the hook of Fro111 Frame.
Figure 4-97. Removing the CR Unit (1)

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3. Remove the screw that secure the Cable Holder Frame, and remove the Cable 5. At the right side of the pri.nter, remove the spring, the washer, and the Right PG
Holder Frame. Cam.
Right side
Q C.B.S. 3x6 (8± 1 Kgfcm)

4. At the left side of the printer, remove the spring, and mark the contact point on the
---~
Parallelism Bush with the frame. Then loosen the screw, and turn the Parallelism Figure 4-100. Removing the CR Unit (4)
Bush toward the front.
6. Remove the CR Unit together with the CR Guide Shaft from the left side of the
printer frame.
Lift the left shaft slightl y and shift it to the right to

release it from the frame, and remove the C R Unit
together with the shaft }--====--·~

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m:
After installing the Cable Holder Frame, confirm the Install the PG Left Cam by mating the D cut surfaces and with
engagement of the protrusion, and then tighten the screw. (See the cam positioned outside so that it does not come in contact
Figure 4-98.) with sensing area of the APG Sensor
When installing the CR Unit, route the Head FFC through the
ribs (x3) of the Front Frame, and secure it with acetate tape
and double-sided tape. (See Figure 4-97.)
• After installing the Head FFC as shown, move the carriage
several times and confirm that the FFC is free from too much
tension or slack. (See Figure 4-97.)
• Install the Timing Belt on the carriage properly that the With the cam
toothed a reas on the inside and outside of the belt as shown pos itioned o utside
below. Figure 4-103. Installing the CR unit (2)
• Install the CR Unit so that the guide is engaged with the frame.
Toothed
(inside)
No tooth
(outside)
Figure 4-102. Installing the CR unit (1)

Figure 4-104. Installing the CR unit (3)
• When installing the Cable Holder Frame, make sure that it is

positioned correctly in the front and back direction. (Fig. 4-98)
• Before routing the Head FFC along the Front Frame, wrap
acetate tape on the two positions as shown in Fig. 4-97 to avoid
damaging the FFC with the books of the Front Frame.
• When routing the Head FFC, secure the FFC with acetate tape
as shown in Fig. 4-97.

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4.4.11 Paper Eject Frame Assy 4. Remove the Paper Ej ect Frame Assy from the printer.

D Removal procedure
I. Release the Head FFC from the Front Frame. (See Figure 4-97.)
2. Remove the screw that secure the Cable Holder Frame to the Front Frame. (See
Figure 4-98.)
3. Remove the screws (x2) that secure the Front Frame, and remove the Front Frame.
Figure 4-106. Removing the Paper Ej ect Frame Assy (2)
Align the shaft holders (left a nd right) on the bottom of the

Eject Frame with the EJ Roller Shaft.
Figure 4-107. Installing the Paper Eject Frame Assy (1)

Figure 4-105. Removing the Paper Eject Frame Assy (1)

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m:
When installing the EJ Frame Assy, make sure that the LefU After installing the Front Frame, confirm the engagement of
Right EJ Frame Springs are attached as shown in Fig. 4-108. the protrusions (x2), a nd then tighten the screws (x2) in the
Carefully handle the EJ Frame Assy as the springs come off specified order. (See Figure 4-105.)
easily. After installing the Cable Holder Frame, confirm the
engagement of the protrusion, and then tighten the screw. (See
Figure 4-98.)
• After installing the Head FFC as shown, move the carriage
several times and confirm that the FFC is free too much tension
...
or slack. (See Figure 4-97.)
After removing/replacing the Paper Eject Frame Assy, make

the specified adjustments. (See Chapter 5 "ADJUSTMENT".)
~·
After replacing the Paper Eject Frame Assy, be sure to perform
the required lubr ication. (See Chapter 6 "MAINTENANCE".)
• When installing the Front Frame, screw it after securing the
foot of the two EJ Frame Springs to the slits as shown in the
figure. Carefully handle the EJ Frame as the springs come off
easily.
, ..,;..
------
. .- -
••

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4.4.12 Upper Paper Guides D Removal procedure

1. Remove torsion springs (x3) at the rear of the printer.
The Upper Paper Guides are connected as a single unit with thin
•
fragile bridges as shown with arrows below. However, these parts
are not to be placed on the shaft holders of the printer frame.
Therefore, it is not necessary to replace the Upper Paper Guides
even if the bridges are broken.
Figure 4-110. Removing the Upper Paper Guides (1)

CAUTION • Do not touch any of the rollers as it can adversely affect the CAUTION The mist sheet A and B may be deformed or damaged when once
print quality.
I • If the rollers come off when removing the Upper Paper Guides, I removed. If these are deformed or damaged, replace them with a
new one.
• install the rollers in the proper direction as shown below. •
2. Peel off the mist sheet A and mist sheet B with a tweezer or a similar tool.
I Installing direction of rollers I

c=>~ c=>~ c=:>~

Upper Housing I Scanner Unit / Panel Unit I M/B Cover I Waste Ink Tray Assy I Figure 4-111. Removing the Upper Paper Guides (2)
Middle Housing I Printer Mechanism I Ink System Unit I ASF Unit
CAUTION When removing the Upper Paper Guides, put down the actuator
of the PE Sensor toward the front to avoid damaging it.
I
•
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3. Release the hooks (x3), release the Upper Paper Guides from the shaft holders of 4.4.13 Front Paper Guide Assy
the printer frame, lower the actuator of the PE Sensor, and remove the Upper
Paper Guides. (See Figure 4-110.) 0 Parts/Components need to be removed in advance
Upper Housing I Scanner Unit I Panel Unit I M/ 8 Cover I Waste Ink Tray Assy I
Middle Housing I Printer Mechanism I Linear Scale I PF Scale I PF Encoder I lnk
System Unit I ASF Unit I APG Unit I CR Unit I Paper Eject Frame Assy I Upper Paper
Guides
0 Removal procedure
CAUTION Do not touch any of the rubber rollers of the Paper Eject Roller
I Assy or coated surface of the PF Roller Assy as it can adversely

affect the print quality.
•
Figure 4-112. Removing the Upper Paper Guides (3) I. Remove the Left Parallelism Bush from the Left Frame.
Install the springs properly, while paying attention to the tip 2. In the left area of the printer, remove the screw that secure the Front Paper Guide
position of each spring. Assy.
3. Disconnect the connector of the PE Sensor at the rear of the printer.
Figure 4-113. Installing the Upper Paper Guides
ADJUSTMENT After removing/replacing the Upper Paper Guides, make the

REQUIRED Figure 4-114. Removing the Front Paper Guide Assy (1)
specified adjustments. (See Chapter 5 "ADJUSTMENT" .)
,r

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4. Pull out the PF EJ Ground Spring frontward.

Route the cable of the CD-R Sensor as shown below.
--
Figure 4-117. Installing the Front Paper Guide Assy (1)
• See Fig. 4-115 and install the PF EJ Ground Spring.

• Make sure the four tips of the Front Paper Guide Pad are
placed on the Waste Ink Pad.
Figure 4-115. Removing the Front Pa per Guide Assy (2) I Bottom Side I
5. Lift rhe left side of the Front Paper Guide Assy slightly to release the engagement
with the frame, pull the Front Paper Guide Assy frontward, and then release the
engagement at the right side and remove the Front Paper Guide Assy.
D Tip ofFrolll Paper

Guide Pad
Figure 4-116. Removing the Front Paper Guide Assy (3)

...
r.·
Figure 4-118. Installing the Front Paper Guide Assy (2)
After removing/replacing the Front Paper Guide Assy, make

the specified adjustments. (See Chapter 5 "ADJUSTMENT".)
After replacing the Front Paper Guide Assy, be sure to perform
the r equired lubrication. (See Chapter 6 "MAINTENANCE".)

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4.4.14 Waste Ink Pads

Upper Housing I Scanner Unit I Panel Unit I M!B Cover I Waste Ink Tray Assy I
D Removal procedure
CAUTION When removing the Waste Ink Pads, take extra care not to
contaminate the surrounding objects with waste ink .
I
•
I. Remove Waste Ink Pads (x3) from the Lower Housing.
Figure 4-119. Removing the Waste Ink Pads
Place the Waste Ink Pads (x2) by pushing them along the cut
portions to the fu ll and make sure that they are free from floating.
After removing/replacing the Waste Ink Pads, make the specified

adjustments. (See Chapter 5 "ADJUSTMENT".)

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ADJUSTMENT
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5.1 Adjustment Items and Overview

T his chapter describes adjustments necessary after the disassembly/reassembly of the
printer.
5.1.1 Servicing Adjustment Item List

• • For information on bow to carry out the adjustments and
media r equired for the adjustments, see the instructions
displayed by the Adjustment Program.
The adjustment items of this product are as fol lows.
Table 5-1. Adjustment Items

.\djustment Item
I Puq>ose
I :\lcthod Outline
I• ThicknessToolGauge
Install the Head Nozzle surface parallel to the priming surface and set Mechanical adjus tment using the thickness gauges. Make a proper
the gap between the paper and the Head Nozzle surface to the specified adjustment according to the result whether the manually-moved 1. 15 mm, 1.3 mm
PG Adjustment
value. carriage (printhead) runs over or hits against the gauges placed on the
platen.
Touch Panel Calibration Calibrate the capacitive touch panel to function correctly. Write the calibrated value to the EEPROM on the Main Board. • Adjustment Program
Touch Panel Operation Confirm that the capacitive touch panel to function correctly. Starting the Special Inspection Mode of Panel Key & Test . Follow the • Special Inspection
Check instruction on the screen and check operation. Mode
When the main board needs to be replaced, use this to copy adjustm ent Readout the EEPROM data from the main board before removing it. • Adj ustment Program
values stored on the old main board to the new board. If thi s copy is Then replace the board with a new one, and load the EEPROM data to
EEPROM data copy
completed successfully, all the other adjustments required after the new board.
replacing the main board are no longer be necessary.
This must be carried out after replacing the main board to apply settings Select the target market. The selected market settings are automatically • Adjustment Program
Initial setting
for the target market. written to the main board.
This must be carried out after replacing the printhead in order to enter Enter the TD printed on the Head QR code label attached on the • Adjustment Program
Head ID lnput the new printhead ID (Head ID) that reduces variation between printhead. The correction values are automatically written to the main
printheads. board.
Sets a USB ID of the printer. A computer identifies the printer by the ID Enter the product serial number of the printer. The ID is automatically • Adjustment Program
USB TD Input
when multiple same models are connected via a USB hub. generated and written to the main board.
Initialize PF Deterioration Resets the counter 10 maintain paper feed accuracy wh ich decreases due Reset the counter to its default. • Adjustment Program
Offset to paper dust.
When reading the counter value from the old main board is impossible in Set the counter to its maximum value (3000). • Adjustment Program
Disenable PF Deterioration
the case of replacing the board, use this to set the counter to its
Offset
maximum value.
ADJUSTMENT Adjustment Items and 0• erview 1 96

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Table 5-1. Adjustment Items

.\dju stment Item
I Purpose
I \lethod Outline
I Tool
This corrects top margin of printout. A top margin adjustment pattern is primed. Examine the li.n es printed • Adjustment Program
TOP Margin Adjustment near the top edge of the pri.ntout, and enter the value for the line that is • Ruler
exactly 3 mm away from the top edge.
This must be carried out after replacing the printhead in order to correct A head angular adjustment pattern is printed. Examine the printed lines • Adjustment Program
Head angu lar adjustment
tilt or the printhead by software. and enter the value for the most straight lines.
Corrects print start timing in bi-directional printing to improve the print A Bi-D adjustmeDl pattern is printed. Exa mine the patterns and enter • Adjustment Program
Bi-D adjustment
quality. the value for the pattern with no gap and overlap for each mode.
Corrects left margin of printout. The print start position in the carriage A first dot adjustment pattern is printed. Exan1ine the li nes printed near • Adjustment Program
First dot position
moving direction is corrected by software. the left edge of the printout and enter the value for the 1ine that is •Ruler
adjustment
exactly 5 mm away from the left edge.
This adjustment is made to correct the mounting position of the PW A PW adjustment pattern is printed. Examine the p1intou1 patterns and
PW adjustment Sensor on a software basis to adjust the detection position and Nozzle enter the value for the line that is exactly 5 mm away from the paper
position dispersion. edge for each of the left, right. top and bottom.
Corrects variations in paper feed accuracy when using the Microweave A PF adjustment pattern is printed. Examine the printout patterns and • Adjustment Program
PF adjustment
to achieve higher print quality. select the value for the best pattern. The correction value is registered.
This adjustment is made to ensure both high print quality (less banding) Print the adjustment pattern to be scanned by a specified scanner. • Adjustment Program
and high prin t speed in the target print mode by carrying out l-patJ1 According to ilie scanned result, a correc tion value is automatically • Specified Scanner
printing correcting ink drop amount for each raster mode. calculated and stored into the serial flash ROM on the main board. The • PFP base scale
BRS adjustment
correction value is applied when pri nting ill the corresponding mode.
For more details, see "5.5 Banding Reduction System (B RS)
Adjustment/Paper Feed Amount Profi le (PFP) Correction (p. 110)
This adjustment is made to ensure both high print qua lity and high print Print the adjustment pattern to be scan ned by a specified scanner. • Adjustment Program
speed in the target print mode by measuring the paper feed errors at According to the scanned result, a correction value is automatically • Specified Scanner
various point~ and calculating a correction value for each of the pointS. calculated and stored into the serial flash ROM on the main board. The • PFP base scale
PFP adjustment
correction value is applied when printing in the corresponding mode.
For more details, see "5.5 Banding Reduction System (BRS)
Adjustment/Paper Feed Amount Pro file (PFP) Correction ( p. 110)
This must be carried out for efficient heat control of the CR motor. Select the parts that you replaced. The correction va lues are • Adjustment Program
CR motor heat protection
Electrical variation of the motor and the power supply board are automatically written to the main board.
control
measured to acquire correction va lues for them.
ADJUSTMENT Adjustment Items and 0• erview 1 97

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Table 5-2. Maintenance Items

l\laintenance Item
I Purpose
I \lethod Outline
I• Adjustment
Tool
Program
Head cleaning This function is used to execute cleaning efficiently when ink is not The head cleaning is performed automatically. After the cleaning, print a
del ivered from the head properly, e.g. dot missing. nozzle check pattern to check if all nozzles are firing ink properly.
Waste ink pad counter The printer causes a maintenance error when the waste ink pad counter After replacing the Waste Ink Pad, reset the counter to its default. • Adjustment Program
reaches its maximum. Use this to reset the counter after replacing the
Waste Ink Pad. If you find the counter is close to the maximum during
servicing, carry out the pad replacement and the counter reset to avo id
the printer returned from the user due to the maintenance error.
Ink charge This must be carried out after replacing the printhead in order to fill ink Filling ink inside the printhead is automatically performed. Print a • Adjustment Program
inside the new printhead. The printhead becomes ready for print. nozzle check pattern to check if all nozzles are firing ink properly.
Ta ble 5-3. Additional Functions

Add itional Functions
I Purpose
I l\lethod Outline
I• Adjustment
Tool
Program
Final check pattern A4 size Use this to check if the all adjustments have been The all adjustment patterns are printed automatically.
print properly made.
US Letter size
EEPROM dump Use this to readout the EEPROM data for analysis. The all EEPROM data is automatically readout and stored as a file. • Adjustment Program
Printer information Manual CL counter Use this to readout information on the printer The printer information is automatically readout. • Adjustment Program
check operations.
I/C exchange CL counter
Timer CL counter
Print pass counter
ADJUSTMENT Adjustment Items and Overview 98

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5.1.2 Required Adjustments

The table below lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be
carried out.
Note : <Meaning of the marks in the table>
"O" indicates that the adjustment must be carried out. "O*'' indicates that the adjustment is recommended. "---" indicates that the adjustment is not required.
If you have removed or replaced multiple parts, make sure to check the required adjustments for the all parts. And when multiple adjustments must be carried out, be sure to carry out them in
the order given in the "Priority" row.
.. ""r'" ' ' r' • ""
Priority 2 -' 4 s 6 7 x l) 10 II 12 u 14 IS 1<1 17 IX llJ 20
.."'
.;,t.
:...
c =
;.;
... c
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:...
c;:: "' ff"' "' "' c
Adjustment Item
= .~ "'e ~ e ~ ~ = .:; = c = ;::
~ = "'
OL
" = = "' §"' § "... '€1::
"' ~
;.;
~
"C
;... .;: .E 1:: .:;
= ,..,"' ,..,"'
... ~
.9 ~
~ ~
;.;
c
~ "" ~ ;: .: .: "O
OL
.::: ; ..:: "C
"... " = "
;.;
a ":... ~
;: E
"c = = "
.:;
~= ~:...
.:;
"C
::;
= ~
~
"
:~ ""'
..::
~ ~ ·;::e
..
·:i ~
=
~
:I -~
"C
~
";...;
~ "C
l'art :\a me "

~
Q..
::..::
:...
::;
=
:E
iQ..
:..;
= :;:
"C
""'
:i:
.:
~
.;,t.
= = .:
"'
"C
·;::
=.:::"'"C
;:
c
OL
=
"
,..,"
:c
"'e "
;..
::: ~
"
CJ;
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:c
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Q..
;...
Q..
~ .;
:..i ;::
,...g.
"C
,...g "'
..::
.,,."
"C
:... :..; ;..
t ;...
Q.. ~ ~
...
,...g :i:
~
Remove
Panel Unit
Replace 0 0
Remove 0 0 0 0
ASFUnit
Replac.e 0 0 0 0
Remove o·
CR Motor
Replace o· 0
Upper Remove 0 0 0 0
Paper Guide Replace 0 0 0 0
Remove 0 0 0 0 0 0 0 0 0
Printhead
Replace 0 0 0 0 0 0 0 0 0 0 0
Remove
Replace
0 0
(Read OK)
Main Board Unit
0
Replace (Ink Pads
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(Read NG) lllUSI be
replaced)
Remove
Power Supply Board
Replace 0
ADJUSTMENT Adjustment Items and Overview 99

Confidential
I I .. , .·'
Priori!~ 2 J . s 6 7 8 9 10 11 12 u 1-l IS 16 17 18 19 20
"'.:::;:..... ...
::
.S::; ... ...§- " "' "'
::
"' =
E
:..
~=
Adjustment Item
.S;; ... ; ; =
::::::; ~ ~ E E :: = = :: ;::
~
0
oL
:.. ::
~ "
= :.. ~ E :..
""' '§
·~ = E
.§ ~=
Q.
= ...:.. " Q.
.: oL
,;::"' "' ·~ ~ .§ ;. § .:::;
::
;. ...
:; ::; .E "C ; :E ~ " ;. .:,
:::;
."C=
..., §'
"C ~ Q
..... a .:::;
... ~c i::0 " "...
::
:;
"... "
= -~ -~
"
= :2 ~0
-~...
~
- :: ~ ~
"C
"
::
d: ~
c
~
i:..
:;= ~
"C
:;
:..
"'
.: "'c ·c
.:
"'
:5 ·c.:
0
'Si
... ="
oL
::
....." -~
Q.
"C
:;
...... "
~ "
'J: "
:..
E
~
Part ~ a mc ~
.:::;
... £: :....;
:t ~:; "C "' :..
"C
"E " :::: :..
~
:i::
::::
~
:..
:i::
:..i ;::
,_
§ .:::;
... ~ ...... ~
:..
~
:.. ,_
§' "C
":..
-ti Q.
§ :t "'
.!::
~
Front Paper Gu ide Remove 0 0 0 0 0 0 0 0 0

Assy (including PF
Shaft) Replace 0 0 0 0 0 0 0 0 0 0
Remove
PF Motor
Replace 0
Remove
Waste Ink Tray Assy 0

Replace (Waste
Ink Tray)
Remove
Waste Ink Pad 0

Replace ( Waste
Ink pad)
Remove 0 0 0 0 0 0 0 0 0 0
CR Unit
Replace 0 0 0 0 0 0 0 0 0 0
Paper Eject Frame Remove 0 0 0
Assy Replace 0 0 0
Remove
Printer Mechanism
Replace 0 0 0 0 0 0 0 0 0 0 0
ADJUSTMENT Adjustment Items and Overview JOO

Confidential
5.2 Adjustment by the Panel Unit exchange 5.2.2 Touch Panel Operation Check
0 Purpose
This section explains how to judge print samples by using the adjustment program. To confirm that the capacitive touch panel of L850 series/L810 series functions
Follow the instrnctions of the adjustment program for details of the adjustment correctly.
methods.
To perform touch panel operation check, it is necessary to start
5.2.1 Touch Panel Calibration the printer in the special inspection mode.
When starting L850 series/L810 series in the special inspection
0 PLU-pose mode, take the necessary procedure {p. 102) within 30 seconds
To calibrate the capacitive touch panel of L850 series/LS I0 series to function after turning the power off. 1f 30 seconds or more pass after
correctly, and to write the calibrated value to the EEPROM on the Main Board. turning the power off, turn it on once again, then turn it back off
0 Calibration procedure and take the necessary procedure within 30 seconds to start the
I. Connect the printer to the computer in which the Adjustment Program is installed printer in the special inspection mode.
using a USB cable and n1rn the printer on, then start the Adjustment Program. • Press the Power button to exit from the special inspection mode.
2. Select "Touch Panel Calibration" from the menu of the Adjustment Program to The following screen appears when the Power button is pressed,
display the adjustment screen. and the power turns off if the button is pressed again.
Initial Ctlarge Flag ctlecl<
CAUTION Do not touch the Panel Unit when performing the ''Touch Panel
Calibration'', or the Panel Unit will not be calibrated correctly. Initial Charge Flag: OFF
I
• Push [Power] button
3. Press the " Perform" button on the displayed screen. The calibration and writing
the calibrated value to the EEPROM on the Main Board will be executed
automatically.
4. After writing the calibrated value is complete, perform "Touch Panel Operation
Check (p / 01) ".If an error occurs, make sure nothing is touching the touch panel,
and then perform the calibration again. If the e1Tor recurs, replace the Panel Unit. -
Figure 5-1. Power Off Screen in the Special Inspection Mode
• If one of the modes in the menu (Fig. 5-3) is selected and enter ed
by pressing the OK button, you cannot go back to the screen
(Fig. 5-3) again. To return to the screen (Fig. 5-3), turn the
power off once, and star t the printer in the special inspection
mode once again.
ADJUSTMENT Adj1Htme11t by the Panel Unit exchange JOI

Confidential
0 Operation check procedure 4. Select "Special Inspection" and press [OK].

I. Press the Power button to turn on L850 series/LS I0 series.
Inspection Mode
2. After the printer turns on normally, turn the power off once. Run : OK I Select: [UP] [DOWN]
1. Mechanism Inspection
3. Within 30 seconds after turning the power off and the LCD screen goes off, press 2. Special Inspection
and keep pressing the sections shown below ( I ), then press the Power button for 3. TouchPAD Screen Inspection
more than one second (2) to start L850 series/LS I 0 series in the special inspection 4. Development Mode
mode. 5. Normal Mode
Figure 5-4. Touch Panel Operation Check (1)

5. Select " Panel Key Test & LED Test" and press [OK].
Special Inspection Mode
1. Inspection ALL
2. CSIC & JES Check
3. Panel Key Test
(2) Press this for more than one sec.
4. LCD/RGB & LED Test
Figure 5-2. Starting the Special Inspection Mode 5. Rom Ver. Check
6. USB Host Test
7. Sensor Check
When turning the printer on in the special inspection mode, the Run : OK I Select: [UP] [DOWN]
•
foUowing screen appears on the LCD.
Inspection Mode
Run: OK I Select: [UP] [DOWN]
1. Mechanism Inspection CAUTION Once the Touch Panel Operation Check starts, you cannot goes back
to the menu screen of the special inspection mode (Fig. 5-5) until all
2. Special Inspection
3. TouchPAD Screen Inspection I the inspections are complete.
4. Development Mode
5. Normal Mode
•
Figure 5-3. Start-up Screen in the Special Inspection Mode
ADJUSTMENT Adj1Htme11t by the Panel Unit exchange 102

Confidential
6. When the following screen appears, follow the instruction on the screen and press 7. When the operation check by pressing all icons are complete, the following screen
the icons as instructed. appears.
Instruction on
LCD
I Icon
Instructio n on
LCD
I Icon
Instruction on
LCD
I Icon
8. Press [Back] to return to the menu screen (Fig. 5-5), and turn off the L850 series/
STOP
@ Up
A Menu ·-
·-
'ti'-
L8 I0 series.
PrintPhoto
~ OK
OK Display
~1©
+
+ Down
• Help
6
Right ..... -
- Home
1"
Back
~ L eft
~
ADJUSTMENT Adj1Htme11t by the Panel Unit exchange 103

Confidential
5.3 How to judge print samples by using the 5.3.2 Head angular adjustment
adjustment program Two patterns are printed as shown below.
0 Band pattern
This section explains how to judge print samples by using the adjustment program.
Follow the instructions of the adjustment program for details of the adjustment The following pattem is printed. The lines below "O >> 80" are printed whjJe the
methods. carriage moves from the home to the other side, and lines below "80 >> O" are printed
while the carriage returns to the home.
5.3.1 Top Margin Adjustment For 1 to 80 column For 80 to 1 column
Patterns are printed as shown below. 0 » 80 80 » 0
I [Judging Standa rd] 2 -16 2 -16

.---+-------------' The distance from a paper top edge to a line is:
• 4 mm or more: Choose the"-" from a combooox.
I • 2 mm or less: Choose the"+" from a combobox.
4 -14 4 - 14
Figure 5-8. Top Margin Adjustment Pattern

6 -12 6 - - -12
How to Judge
Measure the distance from the top edge of the paper to the printed line, and enter any
one of the"-", "O", "+" according to the judging standard. Figure 5-9. Head Angular Adjustment (Band) Pattern
How to Judge
Examine the printout patterns and enter the value (-1 6 to 16) for the most straight lines.
Additional information
When " 16" or "-16" is the most straight Iines, it indicates that the printhead is not
installed correctly. Reassemble the printhead and carry out this adjustment again .
• E.ample fo• judgem~
NG OK
ADJUSTMENT How to judge print samples by using the adjustment program 104
Confidential
0 Microweave Pattern 5.3.3 Bi-D Adjustment

The pattern shown below is printed for each of the 7 print modes.
+3 +2 +1 0 -1 -2 .3
25
Figure 5-10. Head Angular Adjustment (Microweave) Pattern
How to Judge
20 22 24 26 28 30 32 I
27
Examine the printout +3 to -3 patterns and select the value for the group of which the
gaps between the 2 color bars are the smallest.
Figure 5-11. Bi-D Adjustment Pa ttern
If no appropriate pattern is found , reassemble/replace the Printhead. How to Judge
Find the pattern with no gaps or overleaps of the left and right pattern, and enter the
Example for judgement
value of that pattern .
•
•
If an appropriate pattern is not printed, enter the nearest value and then pri nt the
patterns again.
OK NG Example for judgement
•
Overlap Gap
NG OK NG
Confidential
5.3.4 PW Adjustment/First Dot Position Adjustment 0 PW adjustment
Patterns are printed as shown below. How to Judge

_ _ _ _ _ _l_:imm
Enter the value for the line that is exactly 5 mm away from the paper edge for each of
-5 -4 -3 -2 -1 @ -1--2- -3- -4-5- -6- -7- -8--9- ~~121314 15
the left, right, top and bottom.
Example: In the left figure, enter "O" (top), "O" (right), "5" (bottom) and "-3" (left).
0 First dot position adjustment

0 How to Judge
Enter the value for the point where the PW adjustment pattern line and the First dot
0 - position adjustment pattern line overlap on the left of the paper.
Area where A and B overlap
Example: In the left figure, enter "2" since the lines overlap at "2" position.
A: PW adjustment pattern line (left)
B: First dot position adjustment pattern line
15 14 13 12 11 I0 9 6 ® 4 3 2 1 0 -1 -2 -3 -4 -5
- - - - - - - - - - - - - - - -
Figure 5-12. PW/First Dot Position Adjustment Pattern
Confidential
5.3.5 PF Adjustment D PF-Bottom Edge Area
D PF-Standard Area Patterns are printed as shown below.
Patterns are printed as shown below.
-- --4
Upper block - 3 -2 -1 0 1 2 3
L.
5
3
----
I
Lower block
Figure 5-14. PF Adjustment (Bottom Edge) Pattern
2
1 How to Judge
0 Enter the value for the one that has no gap or overlap between the upper block and the
-1 lower block.
-2 Example: In the above figure, "O" should be selected.
-3 Additional information
-4
In case that all patterns have gap or overlap, select the value for the pattern which has
-5 the least gap or overlap, and print the pattern again.
Figure 5-13. PF Adjustm ent (Standard Area) Pattern
Bow to Judge
Enter the value for the group that has no gap or overlap between the upper and the
lower patterns.
•
• fl l(
NG OK NG
•
NG OK NG
Confidential
5.4 PG Adjustment CAUTION • The thickness gauge to be used must be free from dust and dirt
and from deformation. Be sure to clean it befor e use.
Described below is the platen gap (PG) adjustment.
D Purpose:
Adjust the distance between the head surface and the Front Paper Guide Assy
l~---
! J: Take care that the Printhead is not soiled or scratched.
To ens ure high a ccuracy of adjustment, install ink adapters in
the carriage, and move the carriage right and left by pulling the
(platen) properly and adj ust the parallelism on the 0-digit side and on the 80-digil belt without holding the carriage.
side to ensure reliable pri nt quality.
Make this adjustment after installing the mechanism unit in the
• :
Once the CR Unit and/or Adjustment Bushes have been removed or whenever
necessary for any other reason, make this adjustment to correct the deviation of the Lower Housing. (Install the Linear Scale after adjustment.)
platen gap. Refer to "4.4.3 Printer Mechanism" (p. 77)
With L850 series/L810 series, four stages of PG setting are
Table 5-5. PG Positions available by means of the APG Mechanism. However , make
Application for Printing this adjustment with the mechanism in the minimum PG
Position Irc;s;" I
(111111)
(selected from p(; flag list for
Sl'lJUl'nCl'
Application
position (PG-: 1.2 mm).
nor111allhl'ad ruhhing)
I (Refer to "4.4.8 APG Unit" (p.83) and below.)
Cleaning
CR measurement,
PG- EPSON special th ick paper
<APG Home>
1.2
PGPP, Postcards, Matte, etc.
VH detection I Locating hole
-~
C R home position
seek
PG typ. Plain paper

..t.,'
I
<Mechanical 1.7 EPSON special thin paper, SF, etc.

defau lt> Rubbing with PG J .2 is avoided
Envelopes
PG+ 2.35
Rubbing with PG 1.2 and 1.7 is avoided
PG++ 4.2 CD-R printing At ink replacement
D T hings to be used
• Thickness gauge: 1.15 mm (x2)
1.3 mm (x2)
• Phillips screwdriver
Figure 5-15. PG Position at PG Adjustment
ADJUSTMENT PG Adjustment 108

Confidential
0 Adj ustment procedure

CAUTION The Printhead must come in contact with the .1.3 mm thickness
• Specified PG value: 1.2 ± 0. 1 mm gauges but must not come in contact with the 1.15 mm thickness
I gauges.
I.
2.
Install new ink Adapters in the carriage.
Remove the Cable Holder Frame. (See Figure 4-98.)
•
3. Check that the APG Uni t and the carriage are in the PG-position. (See Figure
5- 15.)
4. Move the carriage to the center of the platen, and place 1. 15 mm thickness gauge
on the left aligning its left edge with the second rib of the Front Paper Guide. And
place aoother 1. J 5 mm thickness gauge on the right aligning its right edge with the
rightmost rib of the Fron t Paper Guide. (See Figure 5-16.)
NOTE: The thickness gauge must not be set over the leftmost rib on the Front
Paper Guide.
5. Pull the Timing Belt to move the carriage to the left end.
6. If the carriage comes in contact with the gauge, adjust the Left Parallelism Bush to
raise the carriage to a position where the Printhead does not come in contact with
gauge. Figure 5-16. PG Adjustment (1)
7. Pull the Timing Belt to move the carriage to the right end.
Left side
8. If the carriage comes in contact with the gauge, adjust the Right Parallelism Bush
to raise the carriage to a position where the Printhead does not come i11 contact
with gauge.
9. Move the carriage to the middle area of the platen, and place 1.3 mm thickness
gauges at the left and right ends of the platen.
10. Pull the T iming Belt to move the carriage to the left end.
I I. If the carriage does not come in contact with the gauge, make the adjustment
again.
12. Pull the Timing Belt to move the carriage to the right end.
.13. If the carriage does not come in contact with the gauge, make the adjustment
again.
Figure 5-17. PG Adjustment (2)
14. Mark the indicated graduation position of the right and left Parallelism Bush, and
tighten the screws.
(Screw tightening torque : 0.8±0. 1 N•m)
ADJUSTMENT PG Adjustment 109

Confidential
5.5 Banding Reduction System (BRS) Adjustment/ Table 5-7. Specified Scanner for BRS/PFP Adjustment
Paper Feed Amount Profile (PFP) Correction
5.5.1 Overview
\lodel :0-.:ame I I
Sensor
t~pc
se ries/
L8'U
U!.10
sen es
Epson Perfection 4990 Photo CCD 0
This section explains how to carry out BRS/PFP adjustments.
Epson Perfection V700/V750 Photo CCD 0
To calculate the correction value by scanning the printed pattern Epson Stylus Photo RX560/RX580/RX590° crs 0
for BRS/PFP adjustment, be sure to prepare a specified scanner Epsoo Stylus Photo RX585/RX595/RX610" CIS 0
beforehand. Before scanning, confirm that the document table is
Epson Stylus Photo RX680/RX685/RX690" CIS 0
• free from a ny dirt or stain.
An isan 800/Epson Stylus Photo PXSOOFWrrxSOOFW' CIS 0
D Tools and paper required to perform the adjustment Artisan 700/Epson Stylus Photo PX700W/TX700W' CIS 0
Epson Stylus Photo PX650/TX650 crs 0
Table 5-6. Tools and Paper for BRS/PFP Adjustment
Art isan 81O/Epson Stylus Photo PXS 1OFW/TX8 1OFW' CIS 0
I Tools/Paper
I Prndul'I Code Artisan 710/Epson Stylus Photo PX7 10W/TX7 10W0 CIS 0
Common PFP Base scale 1453980 Epson Styl us Photo PX660/PX660 Premium• CIS 0
Matte Paper-Heavyweight Artisan 835/Epson Stylus Photo PX820FWD/TX820FWD 0 CIS 0
BRS
(A4)
-- Artisan 725/Epson Stylus Photo PX720WD/TX720WD• CIS 0
Epson WorkForce 630/Epson Stylus Office TX620FWD/ CIS 0
Premium Glossy Photo Paper
PFP
(4 x 6)
--- ME OFPlCE 960FWD'
Epson Stylus NX625trX650WD/SX525WD/Oflice BX525WD/
CJS 0
Workforce 625/WorkForce BX525WD/WorkForce625'
D Specified Scanner to perform the adjustment Epson Artisan837/Epson Styl us Photo PX830FWD' crs 0
Ep. on Artisan 730/Stylus Photo PX730WD/TX730WD' crs 0
CAUTION • I nstall the driver of the scanner to the PC in advance.
Epson Artisan635 · crs 0
I • As the profil e required for the adjustment is not prepared for
scanners other than the ones specified in the following table, BRS/ Note * : Use the imernal scanner.
• PFP Adjustment can not be carried out by the other scanners .
Depending on the sensor type of the scanner to use for the
The scanners that can be used for scanning the pattern in BRS/PFP adjustment is shown
•
adjustment, drying time required after the BRS adjustment
in T able 5-7. When starting up the adj ustment program, select the scanner to use.
pattern has been printed differs. For PFP adjustment patternlPFP
Calculate
check pattern, drying time is not required.
correction • For "CCD" sensor:
Ii ·~'?J ~ ~ ~"'~
Printed pattern can be scanned straight away. (Drying time of
about 2 minutes is recommended.)
• For " CIS" sensor:
Printed pattern needs to be dried more than 5 minutes.
Test Pattern Scanner PC Printer
Figure 5-18. System Configuration
ADJUSTMENT Banding Reduction Sy.\·tem (BRS) Adjustment/Paper Feed Amount Profile (PFP) Correction I JO
Confidential
0 Adj ustment Flow

When an error is displayed in the Adjustment program, check the
•
points below, then carry out the adjustment again. If an error
When performing PFP adjustment only without BRS adjustment,
occurs even after checking the points below, change the scanner
start adjustment from step (2) in FigS-19 .
with a different one a nd carry out the adjustment again.
1. Check that the printer that printed the pattern and the printer
• to register the adjustment value is the same.
2. Check that the printed pattern is placed on the document table
Carry out the adj ustment following the adjustment flow below.
of the scanner correctly.
3. Check that there is no gap between the PFP Base Scale and the
START
pattern printed sheet.
4. Check that the scanner glass surface and the PFP Base Scale is
Printing the BRS free from any dirt or dust.
Adjus tment Pattern Printing the PFP Check +--- ( I)
Pattern
Scanning the BRS NG

Adjustment Pattern (1) (2) (3)"
END
Printing the PFP
Adjustment Pattern - --r-- (2)
(3)
Scanning the PFP
Adjustment Pattern
.Judge it is mechanism's
failure. Remove it to
NG locate the defecti\'e par t
and replace, then
reassemble it.
Figure 5-19. BRS/PFP Adjustment Flow
Note*: When a PFP pattern is judged as NG, repeat the steps as described below.
First time NG: retry from (1) step
Second time NG:retry from (2) step
Third time NG: perform (3) step
ADJUSTMENT Banding Reduction Sy.\·tem (BRS) Adjustment/Paper Feed Amount Profile (PFP) Correction III
Confidential
5.5.2 Adjustment Procedure 5. Set the printed pattern and the PFP Base Scale on the document table and click the
[Scan] button on the "3. Scan Test Pattern" column.
5.5.2.1 BRS (Banding Reduction System) Adjustment 6. According to the scanned result, BRS calibration values are automatically
D Printing the BRS Adjustment Pattern calculated and are written to the serial flash ROM. lf an error occurs, cbeck that
the document table glass aod the scale is clean, and the scale/adjustment pattern is
1. Load A4 size Matte Paper-Heavyweight on the paper support. not tilted, then repeat from step 5.
2. Select [BRS Adjustment] in the adjustment program.
3. Click the [Print] button on the "1. Print Test Pattern" column to print the CAUTION Be careful of the following when setting the PFP Base Scale, and
the adjustment pattern on the scanner.
adjustment pattern.
I • Place the scale on the document glass a ligning the scale corner
4. Let the printed pattern dry for more than 5 minutes if using CIS sensor type
scanner.
• with the scanner origin position.
• Place the pattern-printed sheet along the scale as shown in the
figure below. Make sure to place it parallel to the scale, with
no gaps.
. . . , __ Printer Identification
Code
Scanner Origin ----....,,:;==========---,

Position
PFP Base Scale ____.. ~ BRS Adjustment

Pattern (A4)
Figure 5-20. BRS Test Pattern
In the Adjustment program, the identification code is used to
• : distinguish whether the printer that printed the pattern and the
printer to register the adjustment value is the same.
Make sure to let the printed pattern dry for more than 5
minutes if using CIS sensor type scanner. When using CCD
sensor type scanner, the printed pattern does not need to be
dried before scanning. Refer to "Table 5-7. Specified Scanner
Scanner Document
Figure 5-21. PFP Base Scale and BRS Adjustment Pattern Position
(Viewed from the document glass of the scanner)
Table
for BRS/PFP Adjustment" (p.110)
D Scanning the BRS Adjustment Pattern
ADJUSTMENT Banding Reduction Sy.\·tem (BRS) Adjustment/Paper Feed Amount Profile (PFP) Correction I I2
Confidential
5.5.2.2 PFP Adjustment 0 Scanning the PFP Adjustment Pattern

0 Printing the PFP Adjustment Pattern 4. Set the PFP Base Scale and the PFP test pattern on the document table and click
the [Scan] button on the "3. Scan Test Pattern" column.
I. Load 4 x 6 Premium Glossy Photo Paper on the paper support.
5. According to the scanned result, PFP calibration values are automatically
2. Select [PFP Adjustment] in the adjustment program.
calculated and are written to the serial tlash ROM. If an error occurs, check that
3. Click the [Print] button on the" I. Print Test Pattern" column to print the the document table glass and the scale is clean, and the scale/adjustment pattern is
adjustment pattern. not tilted, then repeat from step 4.
CAUTION Be careful of the following when setting the PFP Base Scale and
the adjustment pattern on the scanner.
I • Place the scale on the document glass a ligning the scale corner
• with the scanner origin position.
• Place the pattern-printed sheet along the scale as shown in the
figure below. Make sure to place it pa rallel to the scale, with
no gaps.
Position of the other

PFP Base Scale when
using the scanner for
which two PFP Base
Printer Identification scale for the a dj ustment
Code are required.
Figure 5-22. PFP Test Pattern
In the Adjustment program, the identification code is used to
•
distinguish whether the printer tha t printed the pattern and the
printer to register the adjustment value is the same.
PFP Adj ustment
Pattern
(4 x 6 size)
Scanner Docu ment

Table
Figure 5-23. PFP Base Scale and PFP Adjustment Pattern Position
(When viewed from the document glass of the sca nner)
ADJUSTMENT Banding Reduction Sy.\·tem (BRS) Adjustment/Paper Feed Amount Profile (PFP) Correction I 13
Confidential
0 Printing the PFP Check Pattern 0 Judgi ng the Check Pattern

6. Set 4 x 6 Premium Glossy Photo Paper on the paper support and click the [Print] 7. Refen-ing to Fig. 5-25 check that there is no whjte or overlapped bands in all the
Button on the "4. Print Check Pattern" column. check patterns. If any bands are fo und, carry out the steps below.
J. Re-print the cbeck pattern to see if the bands appear again.
[ No . U\J\jl...._-----~ 2. When bands appear in Step 1, try the PFP adjustment again from the
beginning.
3. When bands appear even after the re- adjustment in step 2, determine that it is
the mechanism failure and carry out check/reassemble of the parts that was
Normal Arca Chec k removed/replaced.
Pattern
Normal Area Check Bottom Edge Area
Pattern Check Pattern
OK
no bands
Bottom Edge Area
i.----+--- Check Pattern
Figure 5-24. PFP Check Pattern
NG
white band
NG
overlapped band
Figure 5-25. PFP Check Pattern Judging Standard
ADJUSTMENT Banding Reduction Sy.\·tem (BRS) Adjustment/Paper Feed Amount Profile (PFP) Correction I 14
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5.6 Scanner Original Adjustment 3. Open the document cover, and place the original adjustment jig as shown in the
fi gure below.
D Parts to be removed and replaced
• Replacement of Scanner Housing, Upper
• Replacement of Scanner Unit
CAUTION • T bjs adjustment requires the FT (Function Test) program and

~-L
~ i
I •
the exclusive adjustment jig.
lf the setting of the printer differs from the one mentioned in
_____ - - - - - -
.
; _
• the following procedure, this adjustment can not be completed

correctly. In that case, the edge of the Scanner Housing, Upper
may be read in during scanning or copying.
Download a nd install the Original Adjustment program from @

Tech Excha nge.
Before the adjustment is performed, connect the printer to the
computer with the adjustment program installed with the USB
cable.
Figure 5-27. Original Adjustment Jig Setting Position
• L810 series is inapplicable.
4. Select "C693" in the "Select Parameter Set" wi ndow, and click [OK].
D Adj ustment procedure Se lec t Parnmeter Set
l. Tum the printer ON. Parameter Set

11 OK !I
2. Run " FT.exe". ::J Cancel !
Scanner C693
Test Chart Zero Point Jig
Ft.ex e I Press [F4] key to drop down Ille list menu
Figure 5-28. Original Adjustment (2)

ADJUSTMENT Scanner Original Adjustment I 15

Confidential
5. Click the "SGL" icon in the "EPSON Scairner Function Test - WriteZero for 7. A progress bar will be displayed followed by the window shown below.
serviceQ" window.
<Window displayed when the adjustment is completed successfully>
,.!;. EPSON Scanner Function Test - C693_WulcZcro ~
f ile ~ecute l{oew ljetlinc t!elp .;. EPSON Scanner Func tion Test - C693_Wr it eZero -
~ jc693 ::JI ~ Eile E.xecute :l[iew S.Cttinc l:!elp
mlc693 31~ 1Q
SGL Icon Write Zero Correctin Value [09323 09367] TEST OK
Figure 5-29. Original Adjustment (3) -Detected Position: 238 pixel ( 600dpi)
6. Enter the product number in the "Single Test" window, select "Write Zero -Detected Position: 268 pixel (600dpi)
Correction Value", aod press the [Execute] button.
X-Correction Value: -1 8 pixel ( 1200dpi)
-Correction Value: 20 picxel (600dpi)
Enter the last fi ve digits of the scanner production control number
label, put one s pace, and then enter the last fi ve digits of th e printer X-Offs et Value: -18 pixel ( 1200dpi)
production control number label. -Offset Value: 20 picxel (600dpi)
.......
I f""•
~ d•!n Figure 5-31. Window displayed when the adjustment is completed successfully (1)
~ EPSO N Scanner Function Test - C693_Wr i teZero -

[ile f xecute :\[iew ~ettinc tfelp
Execute Button
mjc693 31
Write Zero Correctin Value [09323 09367]
Select "Write Zero Correction Value". X-Detected Position: 287 pixel (600dpi)
-Detected Position: 267 pixel (600dpi)
X-Correction Value: 46 pixel ( 1200dpi)

-Correction Value: 19 picxel ( 600dpi)
-Offse t Value: 78 pixel ( 1200dpi )

-Offse t Value: 19 picxel ( 600dpi)
Figure 5-32. Window displayed when the adjustment is completed successfully (2)
<Window displayed when the adjustment has failed>

Confidential
.,:. EPSON Scanner Function Tes t - C693_WriteZero -~

file ~xecute ~- S.Cttinc l::!elp
~ lc693 3 6
Write Zero Correctin Value [09323 09367)
Correction value X is out of spec.
Figure 5-33. Window displayed when the adjustment has failed
If the adjustment cannot be completed successfully, check whether the parts are
correctl y installed or not. If there is a problem, perform the part replacement once
again.

Confidential
MAINTENANCE
Confidential
6.1 Overview 6.1.2 Cleaning
Description in this chapter is applied to L850 series/L810 series. CAUTION For cleaning, do not use such a solvent as thinner.
•
• l I• J
Thjs section describes maintenance work to maintain the functioos and performance of Table 6-2. Cleaning
L850 series/L8 l0 series.
Part to be Cleaned
I Cleaning \lcthocl
Wipe with a cloth soaked into water once and squeezed
CAUTION When using compressed air products; such as a ir duster, for Exteri or parts
strongly.
cleaning during r epair and maintenance, the use of such products
I containing flammable gas is prohibited. Rubber rollers
Wipe the rollers with a cloth that is soaked with alcohol
• LCD surface
diluted with pure water.
B.l ow off tbe dust witb a blower.
6.1.1 Maintenance Error Wipe with a clean dry cloth. lf heavil y contaminated,
wipe off with a cloth dipped in a smal l amount of mil d
Scanner document table (G lass side)
Once a maintenance error has occurred, replace a.II the maintenance parts listed below, detergent. If any contamination remains, wipe off again
and clear the counter. with a dry cloth.
Table 6-1. Parts to be Replaced at Maintenance Err or

Refer to for
Part Name Location Disassem hi) I
I I Asscmhl)
Waste Ink Tray Assy Ill fron1 of carriage home position p.58
Waste Ink Pads (x2) Under the platen (on the Lower Case Assy) p.94
• • In maintenance work, check the value of the overflow counter.

If the value of the counter is close to its upper limit, notify the
user and recommend that the waste ink pads a re to be r eplaced.
(If the waste ink pads ar e not replaced at that time, ther e is a
possibility that " Maintenance Error" can occur just after the
printer is returned to the customer.)
• After r eplacement, reset the overflow counter (protection
counter) by the adjustment progr am.
MAl.VTEi\'Ai\'CE Overview I 19
Confidential
6.1.3 Lubrication LUBRICATION OF FRONT FRAME

The types and amount of grease to be applied have been determined based on the
evaluation at factory. Accordingly, definitely use a suitable volume of designated Sliding surface and
Lubrication spring catch area on the Left side of
grease to the designated points for repair and maintenance of the product. Designated Poi nts front frame (2 points
types of grease and application points are as shown below. each: right and left) front frame
Type G-71
CAUTION • Never use any grease other than those specified, since such
grease can affect adversely the mechanical life and functions of Amount of ~ I x 3 mm x 2
I Application ~ J x 7 mm x 2
l • •
this product or result in damage to this equipment .
As the suitable volume is a lso designated based on evaluation
result, avoid applying any undesignated volume.
Applying
Tool
Injector
• Do not lubr icate a ny part other than those specified. Take care
that no grease adheres to any paper transport parts, such as the
Make sure that the
p eca t"10 s Paper Eject Frame Assy
r u n. moves up and down
rollers or the Printhead, as it can adversely affect the print smoothl y.
quality.
LUBRICATION OF FRONT PAPER GUIDE ASSY
D Specified lubricant, etc.
Table 6-3. Specified Lubricant, etc. Lubrication PF ~oller Shaft an? the
p int .
0 s
shalt holders (2 pomts: Left side of PF Right side of PF
right and left)
T)pe
I l\ame
I EPSON code
I Supplier
Type G-71
RolJer Shaft RolJer Shaft
G-71 1304682
Grease G-74 1409257 EPSON Amo~nt of ~ 1 x 3 mm
Apphcatton
G-45 1033657
Applying
Injector
Tool
Make sure that the
p t" coated surface of the PF
recau ions Roller Shaft is free
from grease.
Confidential
. . Paper Eject Roller LUBRICATION OF DRIVEN P ULLEY

~u?r;cauon Shaft and shaft holders
0111
s (2 points: right and left) Left side of Paper Right side of Paper
Eject Roller Shaft Eject Roller Shaft . . Surfaces which come in
Type G-71 Lu bncauon . .
. contact wnh the pnnter
POllltS . )
f rame ( 4 pomrs
Amount of
Application 91 1 x 3 mm
Type G-71
Applying
Injector Amount of
Tool . . ~ 1 x 2 mm
App L1cat1.0n
Make sure that the
rubber rollers on the Applying
Injector
Precautions Paper Eject Roller Tool
Shaft are free from
grease.
Precautions
LUBRICATI ON OF PAPER EJECT FRAME ASSY
Right and left Paper

Eject Frame Assy shaft . . Surfaces which come in
Lubrication holders (On the back Lu bncation . .
Points side of the Paper Eject p . contact with the Driven
Frame Assy: 9 mm · omts Pulley shaft (2 points)
from the end point)
Type G-7 1
Type G-71
Amount of .
. . ~ 1 x 1 mm
912 x 2 mm x 2 AppI1cat1on
(Inside of the right shaft
Amount of holder) Applying
Injector
Application 912 x 2 mm x 2 Tool
(Inside of the left shaft Precautions
holder)
Applying
lnjector
Tool
Precautions
MAl.VTEi\'Ai\'CE Overview I2I

Confidential
LUBRICATION OF CR UNIT AND CR GUIDE SHAFT . . CR Guide Shaft

L ubncat1on Left side of Right side of
. (Grooves for pressure
POIOIS . ) printer frame printer frame
Lubrication CR Guide Shaft and CR spnngs
Points Unit Area B: Apply 210 ± 20 mg ofG-2 1
to the CR Guid e Shaft in its Type G-71
Type G-7 1 ( I ) 0 1 x 5 111111 (x2)
A rea A: A mount of
. . (2) 0 l xl0 mm(x l )
Amount of 2 10 ±20 mg (x2) A ppI1ca11on
(3) 0 I x I 5 mm (x I )
Applicati on Area B :
210 ±20 mg (x2) Applying
I njector
T ool
Applying
lnjector Precautions
Tool
Make sure that the belt
Precautions and any parts other than LUBRICATION OF APG UNIT
Area A: Inject 2 IO ± 20 mg of G-71
those specified are free into the hole
from grease. Lubrication Upper part of the shaft
Points holders (5 points)
Type G-71 Shaft holder
A mount of
LUBRICATION AT INSTALLATION OF CR UNIT . . 0 3 x One round (x5)
A ppI1ca11on
Applying
Injector
Lubrication Right and L eft PG Left side of Tool
Points Cams (Cam Contour) Disassemble the APG
T ype G-71 . Unit and apply grease
Precaut1ons . .
before installing the
A mount of
. . 0 l x One round APG Unit.
A pp I1cat1on
Applying
l.njec tor Lubrication A round the Spur gear
T ool
Points 28.8
Type G-7 1
Precautions
A mount of
. . ¢3x 0ne round
A ppI1ca11on
Applying
Injector
Tool
A ppl y grease before

Precautions installing the A PG
Unit.
Confidential
LUBRICATION OF PRINTER MECHANISM ASSY LUBRICATION OF LD ROLLER SHAFT
Surfaces which come in . . V-shaped grooves of

L u_bncauon the LD Roller Shaft
Lubrication contact with the
Points carriage (rear of printer Points (2 points:
. . ht an d Ie 1·t )
ng
frame)
Type G-71
Type G-7 1
Amount of ( )
. . ~ 1 x 1 111111 x4
Amount of ¢ 5 mm: Top A ppL1catwn
Application ¢ 10 mm: Bottom
Applying
Injector
Applying Tool
Injector
Tool
Move the CR Un it to Precautions
the center and apply
Precautions grease to the top and
bottom surfaces of the
right and left areas.
LUBRICATION AT INSTALLATION OF l/S ASSY
Printer frame: Surface

Lubrication
which comes in contact
Points
wit h the Clutch Gear
Type G-7 1
Amount of d
. . 0 ne roun
A ppl 1catton
Applying
Injector
Tool
Precautions
Confidential
LUBRICATION OF ASF UNIT
Described below are the lubricarjon points of the ASF Unit for the case where the LD Roller Shaft is locked and those for the case where the Hopper has been released.
D When LD Roller Shaft is locked D When Hopper has been released
Lubrication Points LD Roller Assy Lubrication Points LD Roller Assy

Type G-71 Type G-71
Left side of the LD Roller Shaft: 91 1 x 5 mm Left side of the LD Roller Shaft: ¢ 1 x 20 mm
Amount of
Amount of Vicinity of the LD Roller: On the rib (x4) Vicinity of the LD Roller: On the rib (x4)
Application
Application Righi side of the LD Roller Shaft: ¢ 1 x 5 (x2) Right side of the LD Roller Shaft: ¢ 1 x 10 (x2)
sH x 10 Applying Tool lnjector
Applying Tool Injector
Precautions When Hopper has been released
Precautions When LD Roller Shaft is locked
Left side of LD Vicinity of L D Right side of LD

Roller Shaft Roller Roller Shaft
Right side of LD Roller Shaft
Confidential
LUBRICATION OF SCANNER UNIT
Lubrication
CRCIS
Points
Type G-74
Amount of
ApplicaLion
Applyi11g
Tool
Precautions Apply grease at three

points shown.
Lubrication CR shaft of Housing

Points Lower
Type G-45
Amount of
Application
Applyi ng
Injector and brush
Tool
After applying grease at

a point shown, spread it
Precautions
with a brush evenly
over the whole shaft.
Confidential
APPENDIX
Confidential
7.1 Exploded Diagram I Parts List

This manual does not provide exploded diagrams or parts list for L850 series/L8 IO
series.
For the information, see SPI (Service Parts Information).
APPENDIX Exploded Diagram I Parts List 127

Confidential

Epson L810 Series, L850 Series Service Manual Rev. A

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Epson L810 Series, L850 Series Service Manual Rev. A

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SERVICE MANUAL

Copyright© 2014 SEIKO EPSON CORPORATION.

WARNING Signals a precaution which, if ignored, could result in damage to equipment.

About This Manual

Manual Configuration Symbols Used in this Manual

Indicates an operating or maintenance procedure, practice, or condition

Indicates that a particular task must be carried out according to a certain

Dl standard after disassembly and before re-assembly, otherwise the qual-

L850 series/LSJO series Revision A

4.4.14 Waste Ink Pads ................................... ............... .................................... 94

L850 series/L8JO series Rei·ision A

1.1 Control Panel 1.1.2 Buttons & LED Functions

Turns on when the power is on.

Note *· See Table 1-2 for more information on the LED.

Figure 1-1. Name of Buttons & LED

PRODUCT DESCRIPTION Control Panel 9

L850 series/L8JO series Revision A

2.1 Overview Table 2-1. Motors a nd Sensors (Printer Mecha nism)

Function: CD -R Guide up/down detection

2.1.1 Printer Mechanism

Table 2-1. Motors and Sensors (Printer Mechanism)

Prinihead F3-MACH T urbo 2 head (6 colors x 90 nozzles)

OPER1\ TING PR/NCI PLES (h•eniew II

L850 series/L8JO series Revision A

2.1.2 Scanner Mechanism

Resolution: 10,200 pixel

Figure 2-2. Motors and Sensors (Scanner Unit)

OPER1\ TING PR/NCI PLES Oi•eniew I2

L850 series/L8JO series Revision A

2.2 Power-On Sequence Table 2-3. Operation of the power-on sequence

• The Carriage is locked by the CR lock.

OPER1\ TING PR/NCI PLES Power-On Sequence I3

6-4. After detecting the APO home posi1ion, 1he carriage

OPER1\TING PRINCIPLES Power-On Sequence 14

L850 series/L8JO series Revision A

Table 2-3. Operation of the power-on sequence 2.3 Printer Initialization

OPER1\ TING PR/NCI PLES Printer lnitiali:.atio11 I5

L850 series/L8JO series Rei·isio11 A

3.1 Overview 3.1.3 Procedure for Troubleshooting

3.1.1 Specified Tools No

3.1.2 Preliminary Checks By referring to " 3.2

L850 series/L8JO series Rei·isio11 A

3.2 Troubleshooting When There is Error Display

3.2.1 Error List

TROUBLESHOOTING Troubleshooting When There i~· Error Display 18

L850 series/L8JO series Rei·isio11 A

3.2.2 Warning List

TROUBLESHOOTING Troubleshooting When There i~· Error Display 19

L850 series/LSJO series Revision A

Table 3-2. Warning List (continued)

No memory card or disk inserted. Save canceled. Insert a memory card.

TROUBLESHOOTING Troubleshooting When There is Error Display 20

L850 series/LSJO series Revision A

Table 3-2. Warning List (continued)

TROUBLESHOOTING Troubleshooting When There is Error Display 21

L850 series/L8JO series Rei·isio11 A

3.2.3 FATAL Error

3.2.3.1 Scanner FATAL Errors

Table 3-3. Scanner Fatal Errors

TROUBLESHOOTING Troubleshooting When There i~- Error Display 22

L850 series/LSJO series Revision A

Table 3-3. Scanner Fatal Errors

TROUBLESHOOTING Troubleshooting When There is Error Display 23

L850 series/L8JO series Rei·isio11 A