KERJA-KERJA PMU 132/33kV PULAU GADONG

(2x90MVA), Melaka

Client

TENAGA NASIONAL BERHAD

CONTRACT NO. TNB 18/2016

Main Contractor

PTIS ENGINEERING SDN BHD

NO. 3A, Jalan Kelumpang Satu 27/41A
Taman Bunga Negara, Seksyen 27
40400 Shah Alam
Selangor Darul Ehsan

METHOD STATEMENT
LVAC Cable Sleeve Installation Works

Document No. : MS LVAC Sleeve

Prepared by: Review by: Endorsed by: Checked by: Checked by:

Hafizul Tarmizi Rofizah Hamzah ( ) ( )

Muhd Muhyiddin Project Manager Competence
Engineer/Senior PTIS Engineering Engineer Engineer/Senior Engineer/Senior
PTIS Engineering SDN BHD Grid Developement Grid Maintenance
SDN BHD
 CONTENT OF REPORT

TITLE

1.0 SCOPE OF WORKS

2.0 WORKS PROGRAM
3.0 SAFE WORKS PROCEDURE
4.0 METHOD STATEMENT
5.0 JOB SAFETY ANALYSIS
6.0 HIRADC
7.0 COMPETENT ENGINEER CERTIFICATE
8.0 LIST OF WORKERS
9.0 APPENDIX
1.0 SCOPE OF WORKS

The purpose of these Method Statement is to ensure the team members works in safe manners

to avoid any accident, happen during the works.

The scope of work a per below:

To Install Cable sleeve (Heat Shrink Tubing) at existing LVAC 1 and LVAC 2 incoming cable.

To install additional Cable

Sleeve
2.0 WORKS PROGRAM
WORKS PROGRAM FOR CABLE SLEEVE INSTALLATION AT LVAC 1 & LVAC 2

Item Hour
Description 1 2 3 4 5 6 7

LVAC 1
1 PTW/Safety Briefing

2 Installation Works
• Unbolting termination
• Insert the sleeve / heat to shrink
• Reinstate the termination
• End of Works

3 Cancel PTW

LVAC 2
1 PTW/Safety Briefing

2 Installation Works
• Unbolting termination
• Insert the sleeve / heat to shrink
• Reinstate the termination
• End of Works

3 Cancel PTW
3.0 SAFE WORKS PROCEDURE

3.1 Purpose:

For ensure proper working procedure had been follow in working inside substation.

3.2 Permit to Works

a. Permit to work will be issued by authorized person for all works to be carried out on
high voltage equipment, which is normally ‘LIVE’ unless such equipment can be
physically removed contact with ‘LIVE’ busbar or system. Permit to Work will also be
issued for all works on medium voltage busbar system.

b. A Record of the PTW issued shall be made in the substation or switch room logbook.

c. A Permit to Works will become necessary for all HV equipment once it has been
energized for the first time and commission.

d. The person to whom the permit to Work is issued shall be a competent person who
will retain the (PTW) in his procession at all time while the works is in progress.

e. The apparatus ‘ISOLATED’ and ‘EARTED’ for works the condition of a PTW Shall remain
so until the PTW has been cleared return to an authorized person and canceled.

f. When works on apparatus for which a PTW has been issued is suspended or complete
the recipient shall sign the clearance and return the PTW and re-energized the
equipment if necessary.

g. Before being re-energized, all high voltage and medium voltage circuit that he had
works carried out upon their normally ‘LIVE’ portion must be tested to ensure that
they are safe.

3.3 Safety At Work Site

The person in charge of a working party shall ensure that all the times the member of his party
thoroughly understand the work they have to do and the safety precautions condition.

a. Owner issued permit to work at site.

b. Danger notice and barrier, existing barricade is sufficient to ensure work is carried out
within the designated safety area.

c. Safety on tools and equipment, the JCB Breaker must be inspected that are in good
condition.
 d. All workers must wear protective helmets (hard hats) when working in area where the
potential for injury to the head from failing or moving objects and when they are near
exposed electrical conductors which their heads could contact.

e. Works shall be stop in the event of high wind or other adverse weather condition
which would make the work hazardous.

f. No equipment or material shall be stored under an energized bus or line or near

equipment.

g. Operation near adjacent to overhead high voltage lines are prohibited unless
equipment or any part thereof does not have the capability of coming within the
distance of 4750mm from the energized lines.

3.4 Access to High Voltage Apparatus / Zones

a. All high voltage apparatus shall be regarded as LIVE until has been isolated, earthed and
made subject of a Permit to Work.

b. Barnes (including rates on access ladders) cutting off access to enclosures, chamber,
cubicle on cell containing exposed high voltage conductor shall be kept locked and shall
not be open by an authorized person.

c. All spout shutters other than those made subject of a Permit to Work shall be locked shut.

d. A High Voltage Zone under Permit to Work shall be barricaded and all work by Contactors
and/or their employee shall be confined within the Zone and be immediate charge of a
qualified person provided for under the Electricity Regulations 1994.

e. Portable ladders (except of an approval typed) and long objects are not allowed within
the High Voltage Zone. The use of such objects shall be under the direct supervision of
the person in charge of the work and when moved at ground level they shall be carried
only in a horizontal position and as near to the ground as practicable.

f. No person shall climb any structure in a High Voltage Zone unless the safe-nature of the
climb is checked by a second person on the immediate vicinity. In every case one of the
above two person must be a Competent Person.

g. No vehicle is allowed to move about, load or unload in a High Voltage Zone expert as
approved by the person in charge.

h. Cranes or other equipment shall be taken into or out of a substation via predetermined
route approved by the Authorized Person.
 3.5 Electrical Parameters and Clearances

The following is the table for standard electrical parameter and clearances to be followed.

Nominal System Voltage (phase kV 275 132 33 22 11

to phase) rms
Rated Voltage kV 300 145 36 24 12
rms
Power frequency withstand kV 380 275 70 50 28
voltage (1 minute) rms
Lightning impulse withstand kV 1050 650 170 125 75
voltage peak
Switching impulse withstand kV 850 - - - -
voltage peak
Minimum clearance between mm 2082 1270 381 279 203
Live Metal and Earth
Minimum clearance between mm 2515 1432 432 330 254
Live Metal of Difference Phase
Minimum safety clearance mm 2440 2440 2440 2440 2440
between ground and the
nearest point of an insulator
Minimum safety clearance mm 4570 3500 2740 2740 2590
between ground of a working
platform and the nearest live
unscreened conductor
Table Electrical Parameters And Clearence
 PTIS ENGINEERING SDN. BHD. Doc No: PTIS-MOS-ELECT-4.1
Revision Date : 01/08/2012

METHOD STATEMENT

4.1 Installation of Cable Sleeve (Heat Shrink Tubing) at existing

LVAC Incoming Cable
1.0 Objective
To install cable sleeve (Heat Shrink Tubing) at existing LVAC Incoming Cable.

2.0 Personals involve

• Site Supervisor
• General Workers

3.0 Machinery /Equipment /Material

• Tools
• Heat Shrink Tubing
• Torch

4.0 Methodology

1. Unbolt the termination connection.

2. Position the cable to easy access for works.

3. Measure the heat shrink tube length and cut as per desire length.

4. Insert the heat shrink tube over the cable.

5. Make position of heat shrink tube and shrink tube from the middle to both sides by
torch or heat gun. (be careful not to damage the cable insulation)

6. Resetting the cable on to cable termination point.

7. Repeat the procedure for others cable.

5.0 Safety Precautions

• Continuous monitoring shall be conducted to detect and correct unsafe practices

while performing the works activities

• House keeping shall be maintain and working area shall be kept clean and tidy in
accordance with house keeping procedure.
5.0 JOB SAFETY ANALYSIS

SECTION A: COVER SHEET Document No: PJ65/JSA-02

Date 12/6/2023
JOB SAFETY ANALYSIS
Revision 0

Page 1 of 3

PROJECT TITLE KERJA-KERJA PMU 132/33kV PULAU GADONG (2x90MVA), Melaka

JOB DESCRIPTION LOCATION:
LVAC Cable Sleeve Installation Works PMU PULAU GADONG

Prepared By Reviewed By

Signature

Name Hafizul Tarmizi Nora Ashikin Mohd Shahri Tun Eruan Farid Rofizah Hamzah
Designation Engineer Project Engineer Site Coordinator SSS Project Manager
Date 12/6/2023 12/6/2023 12/6/2023 12/6/2023 12/6/2023
Signature Name Designation Date Time

Approved By
5.0 JOB SAFETY ANALYSIS
SECTION B: JSA WORK SHEET
No Detail Description of activities
1 Obtain a proper permit/Approval of
Permit To Work (PTW)
2 Arrangement of work equipment
3 Cable termination works / Cable laying &
glanding works
Potential Hazards
Work permit conflict with other
work activities
Lack of understanding of work
scope by user and others
Sharp object
Defect hand tool
Slip, trip and fall due to uneven and
weak surfaces or improper
housekeeping
Hand and finger injury
Control & Safety Precautions
• Ensure PTW has been submitted
• TNB representative available at all time
• Workers are briefed regarding PTW scope during
• Discuss scope of work activities during toolbox talk
• Description of work permit shall be as detail as
• possible
• Scope of work is to discussed at work site with and
team members
• Toolbox Talk, CWP Briefing, LSR, SOP, HIRARC
• Wear safety helmet, shoes & gloves Reminder during
toolbox
• Ensure the hand tool are in good condition Inspect before
used
• Wear related PPE when used hand tool
• Wear safety helmet, shoes & gloves
• Barricade the area as warning to unrelated workers
Housekeeping before, during, and after work
• Engage experienced workers/ jointers for the cabling
work.
• Use suitable and correct tools to carry out cable
termination.
• Modified Power and Hand tools are not acceptable.
5.0 JOB SAFETY ANALYSIS
Working in small area (panel
cubicle) – expose to live part
• Only allowed one person to works
• Safety briefing on safe working clearance
• Allow minimum tools while working inside the panel
• Tape/cover or put signage live area
• Proper Glove/PPE during termination works at LVAC
Panel

4 Torching Work Property Damage (Fire) Caution must be taken when working near flammable
goods

Personal Injury; skin burn, • Proper PPE

overexposure to fumes To provide additional ventilation when require

SAFETY EQUIPMENT REQUIRED FOR THE JOB

x Safety Helmet
x Safety Shoes Work Vest Safety Harness Respirator

Google Safety Glasses Barricade? Fire Extinguisher Chemical Gloves

Face Shield Lock-Out/Tag-Out Ear Muff / Ear Plug Ladder Respirator

Bump Cap Plastic Boot Safety Signages Gas Detector

6.0 HAZARD IDENTIFICATION RISK ACCESSMENT & RISK CONTROL

Project :

Document Type : Revision : Date Published: Prepared by : Approved by :

HAZARD IDENTIFICATION RISK 1 04/04/2012
ACCESSMENT & RISK CONTROL
Document Title: Doc. Number: Page :
Installation Cable Sleeve MOS / HIRARC – 5.13b Project Team Project Manager

IDENTIFY ASSESSMENT CONTROL

Activities Legal and other Futher Action / PIC (Due Date)
R/NR Hazard Consequences Current Risk Control Requirements Likelihood Severity Risk = LxS Control Status

Using the knife for cutting
works
Using Torch
Working at live panel
1.Method statement
2.SWP
OSHA 1994 (Sec 24:
Sharp object Minor injuries 3. PPE 4 1 4(L) Site Supervisor
4. Sup. Daily Safety Inspection
1(c), Sec 15: 2(c))
5.Tool Box Talk
1.Method statement
OSHA 1994 (Sec 24:
Heat Minor injury 2.SWP Site Supervisor
1(c), Sec 15: 2(c))
Damage the 3. PPE
R
existing 4. Sup. Daily Safety Inspection
1 2 2(L)
FMA (BOWEC) 1986
properties 5.Tool Box Talk
(Reg 147 (1))
1.Method statement
2.SWP Closely monitor/
OSHA 1994 (Sec 24:
R Short Circuit Minor Injury 3. PPE
1(c), Sec 15: 2(c))
2 1 2(L) Identify the live Site Supervisor
4. Sup. Daily Safety Inspection part. Do isolation
5.Tool Box Talk

LIKELIHOOD SEVERITY
Most Likely (5) The most likely result of the hazard / event being realized Catastropic (5) Numerous fatalities
Possible (4) Has a good change of occurring and is not unusual Fatal (4) Approximately one sinle fatality
Conceivable (3) Might be occur at sometime in future Serious (3) Non-fatal injury, permanent disability
Remote (2) Has not been known to occur after many years Minor (2) Disabling but not permanent injury
Inconceivable (1) Is practically impossible and has never occurred Negligible (1) Minor abrasions, bruises, cut, first aid type injury

RISK = LIKELIHOOD X SEVERITY 15 - 25 : HIGH RISK 5- 12 : MEDIUM RISK 1 - 4 : LOW RISK

R = Routine NR = Non Routine
7.0 COMPETENT ENGINEER CERTIFICATE
8.0 LIST OF WORKERS
CGQP & RAA

SSS
9.0 APPENDIX