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Hop Production 101:

Commercial hop Each fully mature hop plant can add up to 30 pounds of
biomass per plant (cones, leaves, and bines) to the trellis
each growing season. To ensure the added weight of
yard trellis design the growing plants do not cause the trellis to collapse,
poles and wire must be selected from material that can
withstand this added weight.
Hop plants are fast growing deciduous perennials that
require a strong support structure for optimum growth. The site selected to hold the hop yard should be large
While many hop cultivars differ in their tolerance to enough to include the 20-foot-tall trellis and rows spaced
environmental conditions, most are grown between 35 wide enough apart to allow specialized equipment to enter
and 55 degrees latitude. Iowa fits well within this range, the yard without destroying the trellis or damaging plant
located between 40 and 44 degrees. This geographic material. Most commercial hop yards are designed to
location provides an optimum photoperiod during the represent a checkerboard pattern. This provides a structure
vegetative growth cycle (spring to summer solstice) and that should withstand both environmental conditions
ample time for reproductive growth. (i.e. wind) and the crop load. To create the checkerboard
pattern, the top wire runs the entire length of each row
Plants emerge in the spring as shoots and are trained
and then perpendicularly across each row to form a
clockwise to coir strings hung from the yard’s support
checkerboard pattern. Information on how to build a hop
structure (trellis). Once trained, hop bines grow vertically
trellis is detailed below.
until summer solstice. Within seven days of summer
solstice, hop plants respond to the increasing darkness Plot layout – Trellis design and pole placement
by initiating non-twining lateral branches which produce A commercial hop yard is built with two different sized
female flowers. These unpollinated female flowers develop poles: end poles and line poles. End poles are larger
into cones containing the lupulin glands which contain in diameter (6-7 inches) and placed in the ground at an
the bittering and aromatic components (a-acids, b-acids, angle (65-70 degrees) surrounding the entire perimeter
essential oils, and tannins) that are essential to brewing. of the yard (Figure 1). Line poles can be slightly smaller in

Ex. 196 ft. x 252 ft. plot

Rows spaced 14 ft. apart

Row length = 252 ft.

Prepared by Diana R. Cochran, assistant professor of horticulture and extension fruit specialist, and Bryn Takle, graduate
assistant in horticulture, at Iowa State University.
HORT 3051B December 2016
diameter (4-5 inches) and are placed perpendicular to the Each end pole should be placed in the ground at a 65-70
ground (vertical) within the hop yard. These angled end degree angle, to a depth of 10 percent of the entire pole
poles will centralize the weight and tension to the outside length plus two feet. For instance, if you have a 24 foot
of the yard. pole, 10 percent of the entire length equals 2.4 feet plus
two feet. This means you will bury 4.4 feet of pole in the
The first step is to measure out the proposed yard to ground. Post are buried in this manner to ensure long-term
determine the total field area. The example below shows stability and to avoid frost heave during winter months.
a hop yard that is 196 feet wide by 252 feet long. The The holes should be almost twice as wide as the diameter
rows are spaced 14 feet apart and each row will be 252 of the pole to allow for backfill and tamping. Concrete is
feet long. At 14 foot spacing between rows, 30 angled not necessary when installing the poles, but backfilling
end poles will be needed, 15 along the north and 15 along with coarse gravel and tamping is recommended.
the south side of the plot (remember perennial plantings
typically run north to south). Along the east and west
perimeter angled end poles will be spaced 28 feet apart
for a total of 16 poles, eight along the east side and eight
along the west side.

A telehandler or excavator with a 360 degree grapple placing large


12-14” diameter poles in the ground at a 65-70 degree angle.
Diagram of angled end poles. Each 24’ pole is placed at a 65-70
Remember, end poles are placed at an angle along the entire
degree angle with 4.5 feet in the ground.
perimeter of the plot thus the hole should be dug at an angle.

Spacing the line poles


The next step is to set the line poles. Having angled end
poles along the perimeter will force tension to the end
poles once the top wire is set. Therefore, line poles can be
spaced at 56 feet within the plot. Use string or surveying
equipment to create a north-south line in Row 1, excluding
the perimeter row. Once the line is marked, measure
56 feet starting at Row 1 from the north side of the yard
and make an X. Continue measuring and marking 56 feet
intervals until reaching the end of the row. At the end of
the row there should be 28 feet from the last line pole to
x x
>
the south angled end pole. Repeat this step for each row,
> x x x x
alternating start points from north to south as depicted in
x x x x >
the example at right.
> x x x x

Line poles are spaced 56 feet apart within row until the end of the
row, then there is only 28 feet from the last line pole to the angled
end pole. Repeat this step for each row, alternating start points.

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Line poles are spaced no more than 56 feet apart within a row if using a checkerboard pattern. The pole should be placed in the ground to
a depth of 10 percent of the total pole length plus two feet. At the end of the row, line poles will be spaced 28 feet from the angled end
poles, alternating from north to south as depicted above.

Setting the line poles similar fashion as the end poles, only vertically. Use a level
Once the location of the line poles have been marked, it is or plumb bob to ensure they are straight. After setting all of
time to install them. Each line pole should be installed in a the line poles the plot should look like the example below.

Holes can be dug with a post-hole digger or auger. Depth of the


hole should be 10 percent of the entire pole length plus two feet
Diagram of line poles. Each 24’ line pole is placed vertically in the and width should be almost twice as wide as the diameter of the
ground. pole. Remember, end poles are placed at an angle thus the hole
should be dug at an angle.

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Installing the top wire feet from the center of the row on the western side. Run
A high-tensile strength wire must be used in order to this top wire the entire length of the row (north to south).
support the full weight of the mature hop plants. Typically, Next, tie the second line wire to the end wire three feet
1/4” galvanized aircraft cable is attached to the angled end from the center of the same row on the eastern side again
poles around the perimeter. Use at least 5/16” galvanized running the entire length of the row. This gives six feet
aircraft cable to connect the line poles. Barbed bine wire between the two top wires on Row 1. At the end of each
(1/4”, 1 × 7 strand) is another option to connect line poles. row, tighten each top wire to the end pole using a come-
along and a wire tightener, secured with cable clamps.
Commercial yards typically string their hop plants in a Finally, run a top wire across each row (west to east) to
v-shaped pattern. This requires two line wires to be strung form the checkerboard pattern.
the entire length of each row. First, start on the north end
of the yard by tying a line wire to the perimeter wire, three

Wired hop yard (aerial view). One cable around the entire perimeter Holes are drilled near the top of the line poles for either eye bolts or
of the hop yard and two cables strung the entire length of each to run the top wire straight through the pole.
row.

Using a come-along and a wire tightener, run the top wire down Earth anchors are placed at each end pole. Each earth anchor
each row, one row at a time. Next, run the wire across rows to should be at least 48” in length.
complete the checkerboard pattern. Once the top wire has been
tightened on each row, it is time to tighten each end pole.

4 HORT 3051B December 2016


Install guy wires and earth anchors increase the strength of the system. Ideally, the anchor will
Guy wires add to the stability of the entire structure by be positioned so the guy wire forms a 45 degree angle to
tensioning the end poles. Install these by attaching one the top of the end pole. Similarly, the earth anchor should
end of the wire to the top of the end pole with cable be installed at an angle so it is in line with the guy wire.
clamps. The other end will be secured to a turnbuckle The turnbuckle will allow you to adjust tension as needed.
and an earth anchor. The positon of the earth anchor can

Guy wire is attached using cable clamps, from the top of the pole to ground level. Wire is tightened at ground level using a turnbuckle
attached to the earth anchor. Guy wires form a 45 degree angle between the ground and the tip of the end pole. Once the installation is
complete, re-check connections and tension the turnbuckles to ensure a tight, secure and safe structure. The yard is now ready for hop
plant installation and for production to begin.
>
>
>

Plan view of a completed commercial hop yard.


2

5 HORT 3051B December 2016


} 56 ft {

Elevation view of a completed commercial hop yard.

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