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Central Command’s maintenance branch, said, “If (Vutetakis and Viswanathan, 1995). In the field of
[soldiers] could get a device put on [the battery] that telecommunications, people have looked to combine
tells them what is left in the charge, then they could use conductance technology with other measured
those batteries to full capability. Right now we can’t do parameters like battery temperature/differential
that… [We are] looking at policy for using information and the amount of float charge (Cox and
rechargeables and how do you program and plan for Perez-Kite, 2000).
that.” Other works have concentrated more on the
Apart from the issue of increasing efficiency, and prognostic angle rather than the diagnostic one.
reducing cost and wastage, rechargeable batteries are a Statistical parametric models have been built to predict
key enabling technology for solving energy problems time to failure (Jaworski, 1999). Electric and hybrid
of the future. One key feature of renewable energy vehicles have been another fertile area for battery
sources like solar, wind, tidal, etc. is that they are not health monitoring (Meissner and Richter, 2003).
continually available. A report by the California ISO Impedance spectroscopy has been used to build battery
Board says, “Wind generation energy production is models for cranking capability prognosis (Blanke et al.,
extremely variable, and in California, it often produces 2005). State estimation techniques, like the Extended
its highest energy output when the demand for power is Kalman Filter (EKF), have been applied for real-time
at a low point” (CA ISO, 2008). An energy storage prediction of state-of-charge (SOC) and state-of-life
facility coupled with these power generation sources (SOL) of automotive batteries (Bhangu et al., 2005;
would make these solutions more economically viable. Plett, 2004). A decision-level fusion of data-driven
Such energy storages, comprising batteries, fuel cell or algorithms, like Autoregressive Integrated Moving
super-capacitors, would in turn need reliable health Average (ARIMA) and neural networks, has been
monitoring systems to ensure viable levels of system investigated for both diagnostics and prognostics
availability, reliability and sustainability and to protect (Kozlowski, 2003). As the popular cell chemistries
the assets from degradation due to non-optimal usage. changed from lead acid to nickel metal hydride to
Finally, battery health management will also play a lithium ion, cell characterization efforts have kept pace.
critical role in electric vehicles that will be dependant Dynamic models for the lithium ion batteries that take
on an accurate gauge for remaining charge and for into consideration nonlinear equilibrium potentials, rate
trade-offs in long-term durability and short-term usage and temperature dependencies, thermal effects and
needs. transient power response have been built (Gao et al.,
2002; Hartmann II, 2008; Santhanagopalan et al.,
3 BACKGROUND 2008).
However, there is still need for a flexible
The main purpose of modeling battery aging is to
prognostics framework that combines the sensor data
enable effective battery health monitoring (BHM)
from battery monitors, the models developed, and the
applications that ensure that the battery operation stays
appropriate state estimation and prediction algorithms,
within design limits and to provide warning or mitigate
in the form of an integrated BHM solution. The
damage when these limits are exceeded. Current BHM
research described in this paper is an early step in this
efforts come in many flavors, from the data-driven
direction.
(Rufus et al., 2008) to the model-based (Plett, 2004)
and even hybrid approaches (Goebel et al., 2008).
Implementation complexity can range from intermittent 4 BATTERY CHARACTERISTICS
manual measurements of voltage and electrolyte Batteries are essentially energy storage devices that
specific gravity to fully automated online supervision facilitate the conversion, or transduction, of chemical
of various measured and estimated battery parameters energy into electrical energy, and vice versa (Huggins,
using dynamic models. The sophistication of the 2008). They consist of a pair of electrodes (anode and
models also varies from a collection of basis functions cathode) immersed in an electrolyte and sometimes
(Stamps et al., 2005) to detailed formulations derived separated by a separator. The chemical driving force
from physical analysis of the cell (Hartley and Jannette, across the cell is due to the difference in the chemical
2005). potentials of its two electrodes, which is determined by
Looking at the issue from the application the difference between the standard Gibbs free
perspective, researchers in the aerospace domain have energies the products of the reaction and the reactants.
examined the various failure modes of the battery The theoretical open circuit voltage, Eo, of a battery is
subsystems. Different diagnostic methods have been measured when all reactants are at 25oC and at 1M
evaluated, like discharge to a fixed cut-off voltage, concentration or 1 atm pressure. However, this voltage
open circuit voltage, voltage under load and is not available during use. This is due to the various
electrochemical impedance spectrometry (EIS) passive components inside like the electrolyte, the
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Annual Conference of the Prognostics and Health Management Society, 2009
separator, terminal leads, etc. The voltage drop due to different C-Rate or C/r value (the lower the r the higher
these factors can be mainly categorized as: the current) and assumes constant temperature
conditions.
• IR drop – This drop in cell voltage is due to
the current flowing across the internal
resistance of the battery.
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Annual Conference of the Prognostics and Health Management Society, 2009
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Annual Conference of the Prognostics and Health Management Society, 2009
activation polarization is modeled as a charge transfer voltage threshold, EEOD, of the cell. For a cell current of
resistance RCT and a dual layer capacitance CDL in I, the output voltage E is given by:
parallel, while the concentration polarization effect is
encapsulated as the Warburg impedance RW. E = Eo – I(RE + RCT + RW). (1)
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Annual Conference of the Prognostics and Health Management Society, 2009
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Annual Conference of the Prognostics and Health Management Society, 2009
index i, and ωj,i (∀j = 1,…,5,), ωi and νi are In this testbed Li-ion batteries were run through 3
independent zero-mean Gaussian noise terms. different operational profiles (charge, discharge and
EIS) at room temperature, 23 oC. Charging was carried
The EOL estimation problem is similarly cast as: out in a constant current (CC) mode at 1.5 A until the
battery voltage reached 4.2 V and then continued in a
State transition model ≡ constant voltage (CV) mode until the charge current
β j,k+1 = β j,k + φj,k , j = 1,2, dropped to 20 mA. Discharge was carried out at a
Ck+1 = ηC Ck + β1,k exp(–β 2,k /∆tk) + φk , (9) constant current (CC) level of 2 A until the battery
voltage fell to 2.7 V. Experiments with more realistic
Measurement model ≡ C=k = Ck +ψk , (10) variable load currents are planned for later. As
mentioned before the EIS measurements are not used
where, k is the cycle index, C=k denotes the charge for the purposes of the research presented here.
capacity measured (as the integral of current over Repeated charge and discharge cycles result in
discharge time until cell voltage reaches EEOD) at cycle accelerated aging of the batteries. The experiments
index k, and φ1,k, φ2,k, φk and ψk are independent zero- were stopped when the batteries reached the EOL
mean Gaussian noise terms. The first term on the right criteria of 30% fade in rated capacity (from 2 Ah to 1.4
hand side in the second line of equation (9) takes care Ah). Due to the differences in depth-of-discharge
of the Coulombic efficiency factor while the second (DOD), the duration of rest periods and intrinsic
term models the capacity gain due to rest. variability, no two cells have the same SOL at the same
Note that in both state equations (7) and (9) we cycle index. The aim is to be able to manage this
have included the model parameter as part of the state uncertainty, which is representative of actual usage, and
vector, so that the PF can perform model identification make reliable predictions of RUL in both the EOD and
in conjunction with state tracking. EOL contexts. Although several (> 16) batteries were
aged in this setup, we present the results from a single
8 RESULTS battery. The accuracy and precision of the predictions
The data used to validate the above approach have been shown below is representative of the performance on
collected from a custom built battery prognostics the other batteries as well.
testbed (shown in Figure 7) at the NASA Ames Figure 8 shows the EOD predictions generated by
Prognostics Center of Excellence (PCoE). This testbed the PF algorithm for an arbitrarily selected discharge
comprises: cycle of a Li-ion battery under test. The red solid line
shows the measured cell voltage, while the green patch
• Commercially available Li-ion 18650 sized represents the envelope of the PF tracking performance.
rechargeable batteries, The battery model is tuned continuously until we reach
• Programmable 4-channel DC electronic load, one of the predetermined prediction points (denoted by
• Programmable 4-channel DC power supply, blue asterisks), at which time we freeze the model and
• Voltmeter, ammeter and thermocouple sensor use it to extrapolate the particle distribution till the
suite, EEOD threshold.
• Custom EIS equipment,
4.2
• Environmental chamber to impose various
operational conditions, 4 E (measured)
• PXI chassis based DAQ and experiment Prediction points
3.8
control, and
voltage (V)
2.6 t
EOD
0 500 1000 1500 2000 2500 3000 3500
time (secs)
Figure 8: EOD prediction.
Figure 7: Battery prognostics testbed at NASA Ames
PCoE.
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Annual Conference of the Prognostics and Health Management Society, 2009
2
It is to be noted that we do not generate a single-
valued prediction or a mean value with confidence C (from PF)
1.9
bounds, but a full EOD pdf. Predictions are made at
multiple points to test the robustness of the algorithm to
1.8 Prediction points
Capacity C (Ah)
model parameter drift. The pdfs generated have high
accuracy and precision as can be seen from the overlap
1.7
of the blue shaded areas to the right of Figure 8 and
EOL pdfs
tEOD marked by the vertical red broken line. Since the 1.6 C (measured)
pdfs overlap each other, they are differentiated by
varying shades of blue with the earliest one being the 1.5
lightest and the later ones being progressively darker. C
EOL
Also, to improve visibility, the pdfs have been scaled 1.4
by a factor of 50 and shifted to the EEOD threshold. k
EOL
In order to better quantify the prognostic 1.3
0 20 40 60 80 100 120 140
performance, we calculate the α-λ performance metric,
cycles (k)
as defined in (Saxena et al., 2008), for the prediction
means computed as the weighted sum of the particle Figure 10: EOL prediction.
populations. We include several more prediction points
in order to compute this metric, as shown by the blue As can be seen, the EOL pdfs do overlap the cycles
asterisks in Figure 9. It can be seen that we achieve where the measured capacity crosses the EOL threshold
90% accuracy (α = 0.1) right from the first prediction of 1.4 Ah, however, due to the multiple crossings
point onwards (λ = 0). This means that 500 seconds into caused by the capacity gain during relaxation periods,
the discharge, which is about 55 minutes long, we can the predictions keep shifting over them. Consequently,
predict the EOD point to within ±4 minute confidence it is also difficult to compute convergence metrics like
limits. Halfway into the discharge we can predict to α-λ performance since it is difficult to define the true
within ±2 minutes 45 seconds, and so on. EOL. These issues are beyond the scope of this paper
and will be tackled in future research. Figure 10,
3000
though, does demonstrate the viability of our PF based
α-λ Metric ( α = 0.1, λ = 0) approach.
2500
RUL till EOD (secs)
9 CONCLUSION
2000
In summary, this paper lays out an empirical model to
describe battery behavior during individual discharge
1500 cycles as well as over its cycle life. The basis for the
form of the model has been linked to the internal
1000 processes of the battery and validated using
experimental data. Subsequently, the model has been
500 used in a PF framework to make predictions of EOD
and EOL effectively. Although the model has been
0
developed with Li-ion battery chemistries in mind, it
500 1000 1500 2000 2500 3000 3500 can be applied to other batteries as long as effects
time (secs) specific to those chemistries are modeled as well (e.g.
Figure 9: α-λ performance for EOD prediction. the memory effect in Ni-Cd rechargeable batteries).
The prediction results have been satisfactory so far,
The performance of the PF algorithm for EOL however, there remains considerable room for
prediction problem is shown in Figure 10. The improvement. The model fidelity will improve when
measured capacity values are shown by the red solid the influence of factors like temperature, discharge C-
line, the PF tracking by the green patch and the rate, DOD, SOC after charging, etc., are explicitly
prediction points by the blue asterisks. The EOL pdfs incorporated. This requires further intensive theoretical
are denoted by the blue patches, lighter shades as well as experimental investigation of battery
indicating earlier predictions. Note that modeling the behavior. As the understanding of these factors
capacity gain due to rest, as shown in equation (9), improves, we will be able to better take advantage of
allows the PF to maintain track of the capacity during advanced filtering techniques like unscented PF, Rao-
rests and make predictions accordingly. When Blackwellized PF (Saha et al., 2009), and others, to
predicting, the planned future usage and rest conditions further refine prognostic performance.
are made available to the PF framework.
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Annual Conference of the Prognostics and Health Management Society, 2009
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Annual Conference of the Prognostics and Health Management Society, 2009
Measurements and Model-based Data Fusion Technology) degree from the Department of Electrical
Techniques, in Proceedings of IEEE Aerospace Engineering, Indian Institute of Technology,
Conference 2003, vol.7 pp. 3257-3270, 2003. Kharagpur, India. He is currently a Research Scientist
(Meissner and Richter, 2003) E. Meissner and G. with Mission Critical Technologies at the Prognostics
Richter. Battery Monitoring and Electrical Energy Center of Excellence, NASA Ames Research Center.
Management - Precondition for Future Vehicle His research is focused on applying various
Electric Power Systems, Journal of Power Sources, classification, regression and state estimation
vol. 116, no. 1, pp. 79-98, 2003. techniques for predicting remaining useful life of
(PKIDs, 2009) PKIDs. PKIDs goes Green, PKIDs systems and their components, as well as developing
Online, http://www.pkids.org/ap_green.php. hardware-in-the-loop testbeds and prognostic metrics to
(Plett, 2004) G. L. Plett. Extended Kalman Filtering for evaluate their performance. He has been an IEEE
Battery Management Systems of LiPB-based HEV member since 2008 and has published several papers
Battery Packs, Parts 1–3, Journal of Power Sources, on these topics.
vol. 134, issue 2, pp. 252–292, 2004.
(Rufus et al., 2008) F. Rufus, S. Lee, and A. Thakker. Kai Goebel received the
Health Monitoring Algorithms for Space degree of Diplom-Ingenieur
Application Batteries, in Proceedings of from the Technische
International Conference on Prognostics and Universität München,
Health Management, 2008, PHM 2008, Denver, Germany in 1990. He received
CO, Oct 2008. the M.S. and Ph.D. from the
(Saha et al., 2009) B. Saha, K. Goebel, S. Poll, and J. University of California at
Christophersen. Prognostics Methods for Battery Berkeley in 1993 and 1996,
Health Monitoring Using a Bayesian Framework, respectively. Dr. Goebel is a
IEEE Transactions on Instrumentation and senior scientist at NASA
Measurement, vol.58, no.2, pp. 291-296, 2009. Ames Research Center where he leads the Diagnostics
(Santhanagopalan et al., 2008) S. Santhanagopalan, Q. & Prognostics groups in the Intelligent Systems
Zhang, K. Kumaresan, and R. E. White. Parameter division. In addition, he directs the Prognostics Center
Estimation and Life Modeling of Lithium-Ion Cells, of Excellence and he is the Associate Principal
Journal of The Electrochemical Society, vol. 155, Investigator for Prognostics of NASA’s Integrated
no. 4, pp. A345-A353, 2008. Vehicle Health Management Program. He worked at
(Saxena et al., 2008) A. Saxena, J. Celaya, E. Balaban, General Electric’s Corporate Research Center in
K. Goebel, B. Saha, S Saha, and M. Schwabacher. Niskayuna, NY from 1997 to 2006 as a senior research
Metrics for Evaluating Performance of Prognostic scientist. He has carried out applied research in the
Techniques, in Proceedings of Intl. Conf. on areas of artificial intelligence, soft computing, and
Prognostics and Health Management, Denver, CO, information fusion. His research interest lies in
Oct 2008. advancing these techniques for real time monitoring,
(Stamps et al., 2005) A. T. Stamps, C. E. Holland, R. E. diagnostics, and prognostics. He holds eleven patents
White, and E. P. Gatzke. “Analysis of Capacity and has published more than 100 papers in the area of
Fade in a Lithium Ion Battery.” Journal of Power systems health management.
Sources, vol. 150, pp. 229-239, 2005.
(Vutetakis and Viswanathan, 1995) D. G. Vutetakis and
V. V. Viswanathan. Determining the State-of-
Health of Maintenance-Free Aircraft Batteries, in
Proceedings of Tenth Annual Battery Conference on
Applications and Advances, Proceedings, pp. 13-18,
1995.
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