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Energy
journal homepage: www.elsevier.com/locate/energy
Capacity fade and aging models for electric batteries and optimal
charging strategy for electric vehicles
I.J. Fernández, C.F. Calvillo*, A. Sánchez-Miralles, J. Boal
Institute for Research in Technology (IIT), ICAI School of Engineering, Comillas Pontifical University, Santa Cruz de Marcenado 26, 28015 Madrid, Spain
a r t i c l e i n f o a b s t r a c t
Article history: Due to the increasing concern for energy efficient storage devices, extensive research is being done on
Received 29 August 2012 the mechanisms which are involved in the battery degradation process. Optimality in electric vehicle
Received in revised form energy management has been traditionally pursued from the perspective of efficient grid operation, but
9 July 2013
barely considering battery degradation in the process. The objective is to formulate a battery degradation
Accepted 31 July 2013
model which will yield the degradation suffered by a battery as a function of its use, allowing both the
Available online 7 September 2013
comparison between different energy management strategies as well as including the model in linear
optimization algorithms.
Keywords:
Battery degradation models
Nearly three-hundred tests were carried out on Li-ion battery cells which were subjected to different
Capacity fade depth-of discharges, currents and temperatures. Results are used to identify the variables which cate-
Self-organizing maps gorize best, using self-organizing maps, the degradation suffered by the cells. A model is proposed which
Electric vehicles yields the rate of degradation of the battery as a function of both temperature and depth-of-discharge.
Energy management This model is then linearized and used in an electric vehicle energy management optimization problem,
where the degradation suffered by the battery due to a controlled charge is minimized. Finally, the re-
sults are compared with other charging methods.
Ó 2013 Elsevier Ltd. All rights reserved.
0360-5442/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2013.07.068
36 I.J. Fernández et al. / Energy 60 (2013) 35e43
normal operation [9]. Battery degradation is complicated and the temperature may cause the separation of the anode or cathode
strongly influenced by charge and discharge conditions; for material from the electrical collector metal [15].
instance, higher C-rates, higher maximum voltage level or extreme Temperature control becomes crucial, but sometimes very
temperatures accelerate degradation. Additionally, a battery pack is difficult to accomplish. Battery packs usually come with many cells
as weak as its weakest cell, so as soon as one cell is degraded, it will packed close together, and heat dissipation becomes difficult. Ning
drag the whole battery string resulting in a premature failure [16]. et al. report evidence that the difference between the internal
Battery misuse accelerates these degrading processes and it is temperature of a single cell and the external cell can be up to 60
therefore crucial to understand what is considered an abusive Celsius [26]. Magazine et al. compare battery degradation with
conduct. In the following subsections abusive conducts which physical stresses using the Zhurkov formula, which indicates that
contribute to battery degradation will be discussed. the rate of degradation increases exponentially with the stress
level, which is a function of the temperature [15]. Magazine et al.
2.1. Battery use give the following statement: “if the aging of a battery, at room
temperature, were to be about ten years, the aging process speeds
SEI (Solid Electrolyte Interface) protects the negative electrode up by a factor of two every 10 C.” Similarly, Serrao et al. also
from aggressive solvents in the electrolyte. This film forms during mention that the rate of unwanted chemical reactions will double
the first charge, however it captures some amount of electro- as the temperature increases by ten degrees [29]. Magazine et al.
chemically active lithium, increasing the internal resistance and conclude that the battery life can be maintained if the battery
decreasing the capacity [15]. According to Danilov and Notten, the temperature is kept low (<30 C) [15].
SEI formation is generally accepted as one of the main processes
responsible for battery degradation [28]. Similarly, J. Li et al. state 2.4. Depth of charge/discharge
that under normal charge-discharge regimes, the change in ohmic
resistance comes mainly from the formation of the passive films on A cell which is cycled with a high depth-of-discharge deteriorates
the surface of the electrodes during cycling [9]. quickly due to a constant stripping and re-depositing of the solid
electrodes [7]. Some references use models based on the concept of
2.2. Rate of charge/discharge accumulated charge throughput in order to estimate the capacity
loss or battery aging [6]. In other words, these models assume that a
Effects of high rates of charge or discharge are briefly explained battery has a total amount of energy throughput: with every
in Ref. [16], mentioning that they cause a greater loss in conduc- discharge the amount of energy can be subtracted from the total
tivity between adjacent particles in the active material matrix, estimated amount obtaining a value proportional to the degradation.
increasing the internal resistance. High rates of charge and This method explains why a battery will last significantly more cycles
discharge are the main contributor for Lithium-deposition, caused with small DODs rather than with larger DODs [29]. Battery life can
when the flow of lithium ions is greater than the one which can be be maintained in an acceptable range for plug-in hybrid electric
intercalated in the electrode. When this occurs, lithium ions deposit vehicles if very deep cycles, (>0.6 DOD) are avoided [15].
as metallic lithium which captures active lithium and may even
cause a short-circuit between the electrodes. On the other hand,
2.5. Overcharging
Premanand et al. carry out studies on capacity fade for spinel based
Li-Ion cells with different charge currents, achieving interesting
Capacity fade can be caused by a number of different reasons.
results. Premanand et al. conclude that for all the charge currents
According to Ning, while developing a model and defining an
tested, the resistance of both electrodes in the batteries did not vary
equation for the capacity fade for lithium-ion batteries, there are
significantly [25]. Contrary to the results mentioned, Drouilhet et al.
three parts to the equation which models the capacity fade of a
also cited a reference by H. Wenzl, Understanding Batteries e The
battery [26]. The first part is the correction term due to different
effect of charging and discharging, where there is evidence that at
rate capability. The second part corresponds to the capacity fade
low and intermediate states of charge, high charge rates are not
due to the loss of the carbon electrode and the third is the capacity
harmful for the battery and in fact may increase the battery life [16].
fade due to the loss of lithium ions and other reasons. Ning con-
There seems to be little research or documentation on this last
cludes that the capacity fade is mostly caused by the second term:
theory and has not been found again in other references.
the increase surface resistance due to the oxidation process. Over-
charging causes irreversible partial decomposition of the LiCoO2
2.3. Temperature
electrode [9], forming Cobalt oxide and Lithium dioxide as can be
seen in (1), resulting in an increase of surface resistance and loss of
High temperature in batteries has a double effect on the battery
active lithium.
performance. As the temperature in the battery increases, as
explained by the Arrhenius relationship, the rate of the chemical Liþ þ e þ LiCoO2 /Li2 O þ CoO (1)
reactions involved in charging or discharging will also increase [15].
This increased rate causes the battery’s internal resistance to
decrease, increasing the efficiency and performance of the battery. 3. Battery model
On the counterpart, high temperatures also accelerate unwanted
chemical reactions which degrade and reduce the capacity of the 3.1. Definitions
electric battery [29,15]. With higher temperatures, the chemical
reaction of reduction on the surface of the carbon electrode will The variables, definitions and mathematical formulations used
occur at a faster rate, causing gas. With this increased pressure and throughout this paper are defined as follows:
temperature, the surface film on the electrode can be easily
stretched or damaged. This forms cracks through which lithium Cycle A cycle is considered finished when the current passes
ions and electrolyte can react with the lithiated carbon particles through zero and changes sign.
from the electrode [26], forming more SEI and therefore capturing C-rate The current corresponding to the manufacturer’s rated
more active lithium particles. Similarly, Magazine et al. claim that capacity, in ampere-hours, for a 1 h discharge at 30 C. For
38 I.J. Fernández et al. / Energy 60 (2013) 35e43
Voltage Profile during Static Capacity Test Degradation The battery degradation, given as a fraction of the
4.6 cell’s capacity which has faded relative to the EOL, is given by
Equation (4).
4.4
4.2 Qt Qo
BatteryDegradationt ¼ (4)
Qo 0:8Qo
4
3.8
Ah_Throughput This is the Ah that cell has transferred be-
Voltage (V)
3.4 Zt2
Ah Throughputðt1 ; t2 Þ ¼ absðIðtÞÞdt (5)
3.2
t1
3
Where Qo is the static capacity of the new cell and Qt is the static 1. The Static Capacity Test, defined in Section 3.1, was initially
capacity at any given moment t. carried out on every battery cell in order to measure the initial
capacity Qo. Although the manufacturer claims that the battery
End-of-Life The EOL (end-of-life) of a cell will be considered capacity was initially 10 Ah, this was proven different for every
reached when the capacity fade has reached 80%. cell.
I.J. Fernández et al. / Energy 60 (2013) 35e43 39
2. The temperature chamber and drying oven were both powered Histogram
on and allowed between 5 and 10 h for the temperature to 250
stabilize before starting the tests.
3. A number of cycles were carried out at the chosen DOD and
current. To guarantee a stable average SOC, the battery cell was 200
first charged, using CCCV, to a voltage V or cut-off current A.
When reached, the cell was discharged at the chosen current
rate until the desired DOD had been reached. The cell was then
150
charged once again, using CCCV, to the same voltage V or cur-
Count
rent A. This provided a known starting point for the discharge
to begin. All CC charges were carried out at the chosen test
current rate. 100
4. After a number of cycles the battery cell test was stopped, and
the temperature chamber and drying oven were powered off.
The batteries were allowed between 5 and 10 h to stabilize and 50
reach room temperature. A static capacity test, defined in
Section 3.1, was then carried out to measure the SOH at time t.
5. Steps 2 to 5 were repeated until the EOL had been reached or
0
the testing period had come to an end. 0 1 2 3 4 5 6 7
Degradation / N −6
x 10
The experimental battery degradation results were analyzed to
determine the distribution characteristics of the data. Chi-square Fig. 3. Histogram of resulting degradation per cycle profile.
800
1200 100
700
1000
600 80
800
Count
500
60
400 600
300 40
400
200
200 20
100
0 0 0
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Degradation/N Degradation/N Degradation/N
Table 1
SOM Temperature
Intervals used for SOM labels.
4 3 1 3 3 3
the separated absolute errors for each temperature and DOD cluster
in the corresponding percentage. It can be seen that batteries
4 3 3 2 3 2 3
behave more regularly at room temperature than at other tem-
peratures; therefore the error is smaller. Similarly, battery degra-
dation at lower DOD has less variation, producing less absolute 2 1
mean error in the model, as can be seen in Fig. 2. The total mean
absolute error of the model is 59%, this high value is caused by the 1 1 1 2 2 1 2 3
nature of the data, which is very close to zero; therefore, even a tiny
variation in the absolute value could produce a large error.
This section is meant to show possible applications of the Fig. 4. Self organizing map for temperature.
developed model. The section evaluates different charging strate-
gies, as well as the possibility of including a penalty for battery
degradation during the management of the state of charge of predicted consumption during period p. This prediction is an
electric vehicles. The section compares the degradation suffered by input to the model and its calculation is out of the scope of this
an unmanaged charge of the electric vehicle, a simple model which paper.
minimizes the sum of the depth-of-discharges that the battery is
subjected to during the day, and a model which includes a penalty vSOCp ¼ vSOCp1 þ pEff ,vPowerCommandp ,dT
for battery degradation as a function of DOD and the temperature. pConsumptionp cp (8)
The proposed model allows for both the computation of the
degradation suffered using different charging strategies, as well as
pSOCMin vSOCp pBattSOH cp (9)
the possibility of including a degradation model in a linear opti-
mization problem. The power commands sent to the vehicles must have a discrete
value due to constructive limitations of the electric vehicle char-
4.1. Introduction gers. In order to model this, the following two equations have been
implemented.
As was mentioned in Section 1, optimality in electric vehicle X
energy management has been traditionally pursued from the vPowerCommandp ¼ pDiscPowValuess ,vDiscPowIndexp;s cp
perspective of efficient grid operation, but barely considering bat- s
tery degradation in the process. The objective of the optimization (10)
algorithm set forth is to minimize the degradation that the battery
will suffer throughout the day, due to the charge and discharge
process. The degradation will be calculated as a function of the
depth-of-discharge and as a function of temperature using the
SOM Depth−of−Discharge
degradation model from Section 3.
1 1 1 2 2 1 2 3
4.2.2. Constraints
The model must satisfy the following system and operational
constraints.
The state-of-charge (8) must be within limits (9) for every 0.2 0.3 0.4 0.5 0.6 0.7
period p. The SOC is calculated as an inventory, adding to the SOC
at p1, the energy charged during period p and subtracting the Fig. 5. Self organizing map for depth-of-discharge.
I.J. Fernández et al. / Energy 60 (2013) 35e43 41
Battery degradation per cycle as a function of Temperature and DOD Piecewise linear function of battery degradation model
−3
x 10
0.025 15
0.02
Degradation / N
10
Degradation / N
0.015
0.01
5
0.005
0 0
−0.005
1 −5
60 1
0.5 40 50
40
20 0.5 30
0 0 20
DOD [−] Temperature [ C] 10
0 0
DOD Temperature C
Fig. 6. Resulting curve for battery degradation as a function of temperature and DOD.
Fig. 7. Resulting piece-wise linear curve for battery degradation as a function of
temperature and DOD.
X
vDiscPowIndexp;s ¼ 1 cp (11)
s
vSOCp vSOCp1 < 05vSOCDnp ¼ 1 cp (13) 4.2.4. Degradation as a function of temperature and DOD
The piecewise linear functions shown in Fig. 7 are a linear
vSOCp vSOCp1 ¼ 05vSOCStblp ¼ 1 cp (14) approximation of the surface in Fig. 6. These were obtained using
the recursive DouglasePeucker line simplification algorithm, which
The cycle is not considered finished until the current has is used to reduce the number of vertices in a piecewise linear curve
changed sign, and therefore a stable SOC indicates that it might still according to a specified tolerance. This tolerance was fine-tuned to
be increasing or decreasing. The variable vSOCStatep is equal to one obtain a maximum of four segments in any given piecewise linear
when the SOC is increasing and equal to zero when decreasing. The curve. The five piecewise linear curves shown in Fig. 7 have been
following two implications define this. modeled using the Incremental Model in order to obtain a linear
optimization problem.
vSOCStblp ¼ 10vSOCStatep ¼ vSOCStatep1 cp (15)
4.3. Optimization results
vSOCStblp ¼ 00vSOCStatep ¼ vSOCUpp cp (16)
The degradation suffered by the battery of an EV (Electric
The last step indicates when the current changes sign and, Vehicle) during a full year is compared using the proposed algo-
consequently, when the DOD must be calculated. The variables rithm and other charging strategies. To this purpose, the following
vCalcDODUpp and vCalcDODDnp indicate when the DOD must be scenario is evaluated. The average daily temperature for the entire
calculated and whether it was increasing or decreasing. year of 2011 (8b) was obtained for Madrid, Spain from Ref. [31]. The
EV profile used to simulate the EV usage can be seen in Fig. 8a.
vSOCStatep vSOCStatepþ1 vCalcDODUpp þvCalcDODDnp Three different charging methods were simulated for comparison
¼ 0 cp (17) purposes. The first method is an “on-demand” charge, in other
words, there is no energy management of the electric vehicle. The
The last auxiliary variable maintains the last value of the SOC battery is charged as soon as it is plugged into the grid until it is
between two cycles, and is updated only when the DOD must be fully charged. The second mode is a simple optimization problem,
computed according to (17). where the objective function (7) is changed to minimize the sum of
the depth-of-discharges suffered throughout the day. This method
crvCalcDODUpp þ vCalcDODDnp ¼ 10vSOCAuxp ¼ vSOCp cp
is similar to the one proposed by Riffonneau et al. [19], where the
(18) degradation is calculated proportional to the depth-of-discharge.
42 I.J. Fernández et al. / Energy 60 (2013) 35e43
Daily aggregated consumption of EV driver Average temperature for Madrid during 2011
8000 40
7000 35
6000
30
Temperature [ C]
5000
SOC [KWh]
25
4000
20
3000
15
2000
1000 10
0 5
0 5 10 15 20 25 0 50 100 150 200 250 300 350 400
time [h] time [day]
(a) User profile used for simulation (b) Average temperature profile used for simulation
Fig. 8. Profiles used for simulation purposes.
The third method tested for energy management was the proposed 5. Conclusion
algorithm, minimizing the degradation suffered by the battery
throughout the day. The “on-demand” charging method has been Using the data obtained experimentally from several Li-ion
used as a reference point when presenting the results for the im- batteries, the average temperature and the depth-of-discharge
provements achieved by the two models. The results for the have been identified as the variables that affect battery degrada-
different energy management strategies can be seen in Table 2; tion the most. This was done using self-organizing maps, obtaining
results show a 48% improvement when minimizing battery results which clearly identify both variables as the two main con-
degradation, instead of only minimizing the depth-of-discharges, tributors to battery degradation. A battery degradation model was
saving the electric vehicle owner about 958V annually (for a bat- later computed using these two variables as inputs.
tery cost of 15000V). An intelligent energy management system is of great interest for
Both strategies for optimal energy management, at a given the owners of electric vehicles. Battery degradation models allow
constant temperature, have the same Ah-throughput throughout the optimal management of the charge, and even the discharge of
the day. That is, both algorithms penalize high depth-of-discharges the electric vehicles, increasing the overall expected battery life. A
throughout the day equally, obtaining similar battery degradations. model allows researchers to evaluate different strategies, and to
The difference between both charging methods is emphasized study the feasibility of different projects concerning energy man-
when there is a change in average temperature between two agement of electric batteries. A possible optimal energy manage-
consecutive periods. The proposed algorithm will tend to optimally ment system was formulated and evaluated, comparing the
shift the charges to cause the least degradation possible according degradation suffered by the battery in one year using three
to the battery degradation model proposed in Section 3. The energy different charging strategies. Results show that considering the
management algorithm has been validated using the daily average temperature during the optimization problem yields considerably
temperature throughout the entire year of 2011, but the algorithm better results than just minimizing the sum of the depth-of-
could be validated discriminating between the average tempera- discharge throughout the day.
ture during the day and during the night, which would lead to Future work involves the validation of the current degradation
better results. The number of piecewise linear functions does not model, comparing results with other lithium-ion battery cells.
affect the performance of the optimization model; on the contrary, Different capacities besides of different manufacturers should be
the maximum number of segments that the piecewise linear considered for experimentation. On the other hand, using lithium-
functions have will affect the outcomes. The optimization model ion battery cells with different cathodes may be of interest as well,
could include smaller intervals between temperatures, obtaining in order to analyze the effect that this may have over the overall
more accurate results. degradation as a function of temperature and depth-of-discharge.
The battery degradation model proposed in this paper is specific
to the lithium-ion battery PL-9059156, but future work may
Table 2 extrapolate the model to different battery chemistries.
Results: average degradation improvement and money saved in one year, using an
‘On-Demand’ scenario as reference.
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