Professional Documents
Culture Documents
MAGNA3
Circulator pumps
50/60 Hz
MAGNA3
1. Product description 3
Table of contents
Main applications 3
2. Type key 4
3. Product range 4
Performance range, MAGNA3 5
Performance range, MAGNA3 D single-head operation
6
Performance range, MAGNA3 D twin-head operation
7
Pump selection 8
Operating modes 11
Control modes 11
Additional features for control modes 14
Additional operating modes for multi-pump setup
16
Readings and settings on the pump 16
Communication 19
4. Operating conditions 22
General recommendations 22
Pumped liquids 22
Differential-pressure and temperature sensor 23
Electrical data 23
5. Construction 24
Sectional drawing 25
Material specification 25
6. Installation 26
Mechanical installation 26
Electrical installation 26
Cables 26
Examples of connections 27
7. Accessories 30
Insulating for air-conditioning and cooling systems
30
CIM modules 30
Grundfos GO Remote 31
8. Curve conditions 32
Performance curves 32
QR code on pump nameplate 33
9. Performance curves 34
MAGNA3 40-80 F (N) 34
2
MAGNA3
1
1. Product description
Product description
The Grundfos MAGNA3 circulator pumps are designed Benefits
for circulating liquids in the following systems:
• Unparalleled energy efficiency.
• heating systems
• Safe selection.
• air-conditioning and cooling systems
• Simple installation.
• domestic hot-water systems.
• Maintenance free.
• ground source heat pump systems
• Guided installation.
• solar-heating systems.
• Simple assisted troubleshooting.
Duty range • Easy system optimization.
• Multi-pump function.
MAGNA3 (N) • External control and monitoring enabled via add-on
MAGNA3 D
Data Single-head
Twin-head pumps modules.
pumps
346 GPM 570 GPM • No external motor protection required.
Maximum flow rate, Q
[78.5 m3/h] [150 m3/h]
• The complete range is available for a maximum
Maximum head, H 60 ft [18 m]
system pressure of 175 PSI [12 bar].
Maximum system pressure 175 PSI [1.2 MPa (12 bar)]
Liquid temperature 14 to 230 F [-10 to +110 °C]
Main applications
Heating systems
• Main pump
• mixing loops
• domestic hot water
TM05 7660 1413
• heating surfaces
• air-conditioning surfaces.
The MAGNA3 circulator pumps are designed for
circulating liquids in systems with variable flows where
Fig. 1 MAGNA3 pump ranges it is desirable to optimize the setting of the pump duty
point, thus reducing energy costs.
Characteristic features The pump is especially suitable for installation in
• AUTOADAPT. existing systems where the differential pressure across
• FLOWADAPT and FLOWLIMIT. the pump is too high in periods with reduced flow
demand. The pump is also suitable for new systems
• Intuitive user interface with TFT display.
where automatic adjustment of pump head to actual
• Proportional-pressure control. flow demand is desired, without using expensive
• Constant-pressure control. bypass valves or similar components.
• Constant-temperature control. Furthermore, the pump is suitable for systems with
• Built-in Grundfos differential-pressure and hot-water priority as an external signal can
temperature sensor. immediately force the pump to operate according to
• Constant-curve duty. the max. curve, for example in solar-heating systems.
• Max. or min. curve duty.
• Automatic Night Setback.
• Internal motor protection.
• Heat energy meter.
• Work log history.
• Insulating shells supplied with single-head pumps
for heating systems.
• Large temperature range where the liquid
temperature and the ambient temperature are
independent of each other.
3
2 MAGNA3
2. Type key
Type key
Type range
MAGNA3
Single-head pump
D Twin-head pump
Pipe connection
F Flange
3. Product range
Cast Iron Stainless steel
Single-head pump
115 V 208-230 V 115 V 208-230 V
MAGNA3 40-80 F (N) ● ● ● ●
MAGNA3 40-120 F (N) ● ● ● ●
MAGNA3 40-180 F (N) ● ● ● ●
MAGNA3 50-80 F (N) ● ● ● ●
MAGNA3 50-150 F (N) ● ● ● ●
MAGNA3 65-120 F (N) ● ● ● ●
MAGNA3 65-150 F (N) ● ●
MAGNA3 80-100 F ● ●
MAGNA3 100-120 F ● ●
Cast Iron Stainless steel
Dual-head pump
115 V 208-230 V 115 V 208-230 V
MAGNA3 D 65-150 F ●
MAGNA3 D 80-100 F ●
MAGNA3 D 100-120 F ●
4
H H
Fig. 2
[m] [ft]
60 MAGNA3
MAGNA3
40-180
50
65-150
50-150
40
65-120 100-120
40-120
10
30
7
Performance range, MAGNA3
40-80
6 20
5
15
4 50-80
12
3 10
2
6
10 15 20 30 40 50 60 70 80 100 150 200 300 400
Q [US GPM]
3 4 5 6 7 8 9 10 20 30 40 50 60 Q [m³/h]
5
3
Product range
Product range
3
6
H H
Fig. 3
[m] [ft]
MAGNA3 D
50
65-150
40
100-120
10
9 30
80-100
8
25
7
6 20
4
12
Performance range, MAGNA3 D single-head operation
10
10 15 20 30 40 50 60 70 80 100 150 200 300 400
Q [US GPM]
3 4 5 6 7 8 9 10 20 30 40 50 60 Q [m³/h]
Fig. 4
MAGNA3 D
MAGNA3
50
65-150
40
100-120
10
9 30
80-100
8
25
7
6 20
4
12
Performance range, MAGNA3 D twin-head operation
10
10 15 20 30 40 60 80 100 150 200 300 400 600 800
Q [US GPM]
3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 100 Q [m³/h]
7
3
Product range
3 MAGNA3
limitation is required.
Frequently, pumps are selected based on a maximum
• Proportional-pressure control in systems with
flow and pressure loss in a system as well as peak
considerable pressure loss variation in relation to
efficiency of the pump. For circulators in variable
large flow variations; ie if more than 50 % of
demand systems such as a heating system where the
pressure loss is due to friction loss in the pipe
heat load varies with the season and time of day it is
system
more optimal to select a pump for this varying demand
rather than one specific duty point. • Constant-pressure control in systems with
insignificant pressure loss variation in relation to
The MAGNA3 has been optimized for variable demand
large flow variations; ie if less than 50 % of pressure
systems. For variable loads, when possible it is most
loss is due to friction loss in the pipe system
ideal to size and select the pump such that the
maximum flow and pressure required is on the right • Constant-temperature control in heating systems
hand side of the pump performance curve. with a fixed system characteristic, for example
domestic hot-water systems.
This enables the pump to have higher efficiency at
partial load and allows the pumps to slow down more • Constant-curve duty.
at these partial loads yielding significant energy
savings.
Communication
The Grundfos CIM modules (CIM = Communication
Pump size Interface Module) enable the MAGNA3 to connect to
The system characteristic is used together with the standard fieldbus networks, offering substantial
pump’s performance curve for sizing and correct pump benefits:
selection. • complete process control and monitoring
The selection of pump size should be based on the • modular design, prepared for future requirements
following: • based on standard functional profiles
• required maximum flow • simple configuration and easy installation
• maximum pressure loss in the system. • open communication standards
Refer to the system characteristics to determine the • reading warning and alarm indications.
duty point. See fig. 5. For further details, see section “CIM modules” on
page 30.
H
Duty point
Q
Fig. 6 Example of typical building management system
Fig. 5 System characteristic
(BMS)
Operating conditions Note: A gateway is a device that facilitates the transfer
When selecting a pump, always verify the operating of data between two different networks based on
conditions are fulfilled, Refer to “Operating conditions” different communication protocols.
on page 22 for:
• liquid quality and temperature
• ambient conditions
• minimum inlet pressure
• maximum operating pressure.
Control modes
• AUTOADAPT (factory setting): Is suitable for most
installations. Auto adapt is proportional pressure
control where the pump sets and adapts its own set
point based on maximum system conditions.
8
MAGNA3
3
Selection of control mode
Product range
Select this control
System application
mode
Recommended for most heating systems, especially in systems with relatively large pressure
AUTOADAPT
losses in the distribution pipes. See description under proportional pressure.
H
In replacement situations where the proportional-pressure duty point is unknown.
The duty point has to be within the AUTOADAPT operating range. During operation, the pump
automatically makes the necessary adjustment to the actual system characteristic.
This setting ensures minimum energy consumption and noise level from valves, which reduces Q
In systems with mixing loops, the control mode can be used to control the flow in each loop.
Hfac
Benefits: Hauto_min
• The dimensioned flow for each zone (required heat energy) is determined by the flow from Q
the pump. This value can be set precisely in the FLOWADAPT control mode without the use of Q fac
– large pressure losses in those parts of the system through which the total quantity of water
Hset
flows (for example boiler, heat exchanger and distribution pipe up to the first branching).
Hset
• Primary circuit pumps in systems with large pressure losses in the primary circuit. 2
FLOWLIMIT can be used with advantage to control the maximum circulation flow.
9
3 MAGNA3
Product range
operating mode is for instance suitable for manual night setback if Automatic Night Setback
is not desired.
In systems with pumps operating in parallel.
The multi-pump function enables the control of single-head pumps connected in parallel "Assist" menu
(two pumps) and twin-head pumps without the use of external controllers. The pumps in a Multi-pump setup
multi-pump system communicate with each other via the wireless GENIair connection.
10
MAGNA3
3
Operating modes AUTOADAPT
Product range
Recommended for most heating systems.
H During operation, the pump automatically makes the
necessary adjustment to the actual system
characteristic.
Max. This setting ensures minimum energy consumption
and noise level from valves, which reduces operating
costs and increases comfort.
Q
Hfac Hset1
Fig. 7 Max. or min. curves
A1
Normal: The pump runs according to the selected
11
3 MAGNA3
The typical pump selection is based on required flow This control mode is used in systems with relatively
and calculated pressure losses. Pumps are often large pressure losses in the distribution pipes. The
oversized. head of the pump will increase proportionally to the
To adjust for "oversized" pumps, valves are typically flow in the system to compensate for the large
used to increase the resistance and thus reduce the pressure losses in the distribution pipes. The setpoint
flow. The FLOWADAPT function reduces the need for a can be set with an accuracy of 0.1 metre.
pump throttling valve. The head against a closed valve is half the setpoint
Note: This function cannot eliminate the need for Hset.
balancing valves in heating systems.
H
Hset
Q
Fig. 9 Reduced need for a pump throttling valve Fig. 11 Proportional-pressure control
Setting range
Hfac
Hauto_min
Q
Q
Q fac Fig. 12 Constant-pressure control
Fig. 10 FLOWADAPT control
12
MAGNA3
3
Constant temperature Differential Temperature
Product range
In heating systems with a fixed system characteristic, This control mode ensures a constant differential
for example domestic hot-water systems, the control of temperature drop across a heating system. The pump
the pump according to a constant return-pipe should be installed in the flow pipe so the built-in
temperature is relevant. sensor measures the fluid temperature going out to the
load. An external temperature sensor must be installed
H in the system to measure the fluid temperature
returning from the heating load. In this mode, the pump
will maintain a constant temperature.differential
between the pump and the external sensor. See figure
16 and 17.
Temperature Sensor
With the pump installed in the flow pipe, an external
temperature sensor may be installed in the return pipe
TM05 2616 0312
tF
tF TM05 8235 2113
t
TM05 2615 0312
tR
tR
Fig. 17 Pump with external sensor
Fig. 15 Pump with external sensor
13
3 MAGNA3
Constant curve
Product range
H Normal proportional-pressure
The pump can be set to operate according to a duty point
constant curve, like an uncontrolled pump. See fig. 18.
The desired speed can be set in % of maximum speed FLOWLIMIT duty point
in the range from 25 to 100 %. Hset
Q
Fig. 20 Proportional-pressure control with FLOWLIMIT
The MAGNA3 offers additional features for the control Fig. 21 Constant-pressure control with FLOWLIMIT
modes to meet specific demands.
H Normal constant-curve
FLOWLIMIT duty point
H 90 % Q max
FLOWLIMIT duty point
Setting range
14
MAGNA3
3
Setting values for control modes (Single-head operation)
Product range
The setting values for FLOWADAPT and FLOWLIMIT are indicated as percent of Qmax,
AUTOADAPT FLOWADAPT / FLOWLIMIT
Qmax
Hfac Qfac Qmin 25 % Qmax 90 %
Pump type
3 3
ft [m] gpm [m 3/h] gpm [m /h] gpm [m /h] gpm [m 3/h]
MAGNA3 40-80 F (N) 14.8 [4.5] 94.7 [21.5] 57.2 [13] 23.8 [5.4] 85.4 [19.4]
MAGNA3 40-120 F (N) 21.3 [6.5] 112.2 [25.5] 70.4 [16] 28.2 [6.4] 101.2 [23]
MAGNA3 40-180 F (N) 31.2 [9.5] 125.4 [28.5] 66.0 [15] 31.2 [7.1] 113.1 [25.7]
MAGNA3 50-80 F (N) 14.8 [4.5] 129.8 [29.5] 74.8 [17] 32.6 [7.4] 117.0 [26.6]
MAGNA3 50-150 F (N) 26.2 [8.0] 165.0 [37.5] 88.0 [20] 41.4 [9.4] 148.7 [33.8]
MAGNA3 65-120 F (N) 21.3 [6.5] 209.0 [47.5] 132.0 [30] 52.4 [11.9] 188.3 [42.8]
MAGNA3 (D) 65-150 F (N)* 26.2 [8.0] 248.6 [56.5] 176.0 [40] 62.0 [14.1] 224.0 [50.9]
MAGNA3 (D) 80-100 F (N)* 18.0 [5.5] 297.0 [67.5] 206.8 [47] 74.4 [16.9] 267.5 [60.8]
MAGNA3 (D) 100-120 F (N)* 21.3 [6.5] 345.4 [78.5] 250.8 [57] 86.2 [19.6] 311.1 [70.7]
The operating range for proportional-pressure and constant-pressure control appears from the individual data sheet.
Constant-curve duty: 0 to 100 % speed.
* Stainless steel version available for single head unit only.
15
3 MAGNA3
• Twin-head pump.
multi-pump setup
• Two single-head pumps connected in parallel. The
pumps must be of equal size and type. Each pump
Multi-pump function
requires a non-return valve in series with the pump.
The multi-pump function enables the control of • The control mode must be set to "Const. press." or
single-head pumps connected in parallel and "Constant curve".
twin-head pumps without the use of external
controllers. The pumps in a multi-pump system
communicate with each other via the wireless GENIair Readings and settings on the pump
connection.
A multi-pump system is set up via a selected pump, i.e. Control panel and display
the master pump (first selected pump). The multi-pump The MAGNA3 pump features a 4" TFT display with
functions are described in the following sections. intuitive and user-friendly interface. The control panel
has self-explanatory push-buttons made of high-quality
Alternating operation silicone for precise navigation in the menu structure.
Only one pump is operating at a time. The change from The control panel is designed to give the user quick
one pump to the other depends on time or energy. If a and easy access to pump and performance data on
pump fails, the other pump will take over automatically. site.
Pump system: When the pump is started up for the first time, the user
• Twin-head pump. is presented with a start-up guide enabling easy
setting of the pump. Additionally, the "Assist" menu
• Two single-head pumps connected in parallel. The
can guide the user through the various settings of the
pumps must be of equal size and type. Each pump
pump.
requires a non-return valve in series with the pump.
Back-up operation
One pump is operating continuously. The back-up
pump is operated at intervals to prevent seizing up. If
the duty pump stops due to a fault, the back-up pump
will start automatically.
Pump system:
• Twin-head pump.
• Two single-head pumps connected in parallel. The
Cascade operation
Cascade operation ensures that the pump Fig. 23 Control panel
performance is automatically adapted to the
consumption by switching pumps on or off. The system Button Function
thus runs as energy-efficiently as possible with a
Goes to the "Home" menu.
constant pressure and a limited number of pumps.
Returns to the previous action.
The back-up of a twin-head pump will start at 90 % and
Navigates between main menus, displays and
stop at 50 % performance when operating in digits.
constant-pressure mode. When the menu is changed, the display will always
show the top display of the new menu.
It can be advantageous to choose a twin-head pump,
Navigates between submenus.
as the back-up pump will start for a short period in
Saves changed values, resets alarms and expands
peak-load situations. If an oversized single-head pump the value field.
is chosen, it may run outside its best efficiency range
most of the time.
All pumps in operation will run at equal speed. Pump
changeover is automatic and depends on speed,
operating hours and fault.
16
MAGNA3
3
Factory setting "Status" menu
Product range
The pumps have been factory-set to AUTOADAPT This menu shows the status of the pump and system
without Automatic Night Setback. as well as warnings and alarms.
Note: No settings can be made in this menu.
Start-up guide This menu offers the following:
The start-up guide is used for the general settings of • Operating status
the pump. The start-up guide is started the first time
• Pump performance
the pump is connected to the power supply.
• Power and energy consumption
Note: If there has been no user action after pump
start-up, the pump will automatically leave the start-up • Warning and alarm
guide after 15 minutes with the language set to • Heat energy meter
English. • Work log
The start-up guide can be run again in the "Settings" • Fitted modules
menu. If the start-up guide is run again, all previous • Date and time
settings will be lost. • Pump identification
"Home" menu • Multi-pump system.
Status
Fig. 25 "Status" menu
"Settings" menu
This menu gives access to all setting parameters. A
detailed setting of the pump can be made in this menu.
TM057641 1313
17
3 MAGNA3
The "Assist" menu guides the user through the setting "Heat energy meter" is a monitoring function which
of the pump. In each submenu, the user is presented makes it possible to track the heat energy distribution
with a guide that assists throughout the setting. and consumption within a system. This prevents
This menu offers the following: excessive energy costs caused by system imbalances.
• Step-by-step instructions in how to set up the pump. • The heat energy meter has an accuracy between
• A short description of the six control modes and ± 1 and 10 %, i.e. ideal for optimization purposes.
recommended applications. • Temperature input from the return pipe. The
• Assistance in fault correction. temperature sensor is not supplied with the pump.
Submenus:
• Assisted pump setup kWh
• Setting of date and time
• Multi-pump setup
• Setup, analog input tF
• Description of control mode
• Assisted fault advice.
32.
18
MAGNA3
3
Grundfos Eye Communication
Product range
The Grundfos Eye at the top of the control panel is a The MAGNA3 enables communication via the
pump status indicator light providing information about following:
the pump operating status.
• wireless Grundfos GO Remote
The indicator light will flash in different sequences and
• fieldbus communication via CIM modules
provide information about the following:
• digital inputs
• power on/off
• relay outputs
• pump warnings
• analog input.
• pump alarms
• remote control. Grundfos GO Remote
The function of the Grundfos Eye is described in detail
in the installation and operating instructions.
http://GRUNDFOS.COM/MAGNA3-MANUAL
19
3 MAGNA3
Wireless GENIair
Product range
CIM modules
Connection to network
The pump can be connected to a LON network via the
wireless GENIair connection or by fitting a CIM
module. See section CIM modules, page 30.
Other types of network connections are also possible.
Contact Grundfos for further information on how to
connect to your network.
20
MAGNA3
3
Available CIM modules
Product range
Module Fieldbus protocol Description Functions
CIM 050
CIM 100
CIM 150
The CIM 150 has terminals for the Profibus
DP connection.
DIP switches are used to set line termination.
Two hexadecimal rotary switches are used to
The CIM 150 is a Grundfos communication
set the Profibus DP address.
Profibus DP interface module used for communication
Two LEDs are used to indicate the actual
with a Profibus network.
TM05 3814 1612
CIM 200
The CIM 200 has terminals for the Modbus
connection.
DIP switches are used to select parity and
stop bits, to select transmission speed and to
set line termination.
The CIM 200 is a Grundfos communication
Two hexadecimal rotary switches are used to
Modbus RTU interface module used for communication
set the Modbus address.
with a Modbus RTU network.
TM05 3815 1612
CIM 300
The CIM 300 has terminals for the BACnet
MS/TP connection.
DIP switches are used to set transmission
speed and line termination and to select the
custom Device Object Instance Number.
The CIM 300 is a Grundfos communication
Two hexadecimal rotary switches are used to
BACnet MS/TP interface module used for communication
set the BACnet address.
with a BACnet MS/TP network.
TM05 3815 1612
21
4 MAGNA3
4. Operating conditions
Operating conditions
22
MAGNA3
4
Differential-pressure and In case of missing sensor signal, the pump will run at
Operating conditions
maximum speed. When the fault has been corrected,
temperature sensor the pump will continue operating according to the
The MAGNA3 incorporates a differential-pressure and parameters set.
temperature sensor. The sensor is located in the pump The differential-pressure and temperature sensor
housing in a channel between the suction and offers substantial benefits:
discharge ports. The sensors of twin-head pumps are • direct feedback on the pump display
connected to the same channel and the pumps • complete pump control
therefore register the same differential pressure and
• measurement of the pump workload for precise and
temperature.
optimum control resulting in higher energy
Via a cable, the sensor sends an electrical signal for efficiency.
the differential pressure across the pump and for the
liquid temperature to the controller in the control box.
Electrical data
Pump type MAGNA3 (D)
Insulation class F.
23
5 MAGNA3
5. Construction
Construction
Pump connections
See individual product pages.
Surface treatment
The pump housing and pump head are electrocoated
to improve the corrosion resistance.
Electrocoating includes:
• alkaline cleaning
• pretreatment with zinc phosphate coating
• cathodic electrocoating (epoxy)
• curing of paint film at 392 to 482 °F [200 to 250 °C].
Color
Color codes for the pump:
color Code
Red NCS40-50R
Black NCS9000
24
MAGNA3
5
Sectional drawing
Construction
TM05 2319 0312
Fig. 33 MAGNA3
Material specification
Pos. Component Material
1 Outer bearing ring Aluminium oxide
2 Control box Polycarbonate
Stator housing Aluminium
3
O-rings EPDM
4 Thrust bearing Aluminium oxide/carbon
5 Bearing plate Stainless steel (304)
6 Neck ring Stainless steel (304)
7 Impeller PES
8 Pump housing Cast iron/stainless steel (316)
9 Rotor can PPS
10 Shaft Stainless steel (316L)
1 2 3 4 5
Fig. 34 Sensor
25
6 MAGNA3
6. Installation
Installation
Electrical installation
The electrical connection and protection should be
carried out in accordance with local regulations.
• The pump must be connected to an external mains
TM05 2866 0712 switch.
• The pump must always be correctly earthed.
• The pump requires no external motor protection.
• The pump incorporates thermal protection against
slow overloading and blocking.
Fig. 35 Installation positions • When switched on via the power supply, the pump
will start pumping after approx. 5 seconds.
Arrows on the pump housing indicate the liquid flow
direction through the pump. Note: The number of starts and stops via the power
supply must not exceed four times per hour.
The control box must be in horizontal position with the
Grundfos logo in vertical position. See fig. 35. The pump has a digital input that can be used for
external control of start/stop without switching the
This is described in the installation and operating
power supply on/off.
instructions.
The pump mains connection must be made as shown
in the diagrams on the following pages.
Cables
Use screened cables for external on/off switch, digital
input, sensor and setpoint signals.
• All cables used must be heat-resistant up to at least
http://GRUNDFOS.COM/MAGNA3-MANUAL
185 °F [+85 °C].
The pump must be installed in such a way that it is not • All cables used must be installed in accordance with
stressed by the pipework. EN 60204-1 and EN 50174-2:2000.
The pump may be suspended direct in the pipes,
provided that the pipework can support the pump.
Twin-head pumps are prepared for installation on a
mounting bracket or base plate.
To ensure adequate cooling of motor and electronics,
the following must be observed:
• Position the pump in such a way that sufficient
cooling is ensured.
• The temperature of the ambient air must not exceed
104 °F [+40 °C].
26
MAGNA3
6
Additional protection
Installation
If the pump is connected to an electric installation
where an earth leakage circuit breaker (ELCB) is used
as an additional protection, this circuit breaker must
trip when earth fault currents with DC content Symbol Description
(pulsating DC) occur. High-sensitivity ELCB, type A, according to
The earth leakage circuit breaker must be marked with IEC 60775
the first or both of the symbols shown below: High-sensitivity ELCB, type B, according to
IEC 60775
Examples of connections
Supply connection
External switch
ELCB
Fuse
(min. 10 A, time lag)
Analog input
24V IN
Vcc signal
sensor
M M
A I S/S NC NO C NC NO C
L N
Mains connection
Alarm
Operation
27
6 MAGNA3
Digital inputs
Installation
Min. curve
The digital input can be used for external control of
H
start/stop or forced max. or min. curve.
Note: If no external on/off switch is connected, the Normal duty
M M Q
A I S/S
Relay outputs
The pump has two signal relays with a potential-free
changeover contact for external fault indication.
Activated:
External forced max. or min curve • The pump has registered a fault.
1 2 3
The pump can be forced to operate on the max. or min. NC NO C
Activated:
1 2 3
• The pump is running.
NC NO C
28
MAGNA3
6
Analog input for external sensor
Installation
The analog input can be used for the connection of an 1
external sensor for measuring temperature, pressure,
flow or other parameter. 24V IN
The analog input can also be used for an external
signal for the control from a BMS system or similar Vcc Signal
control system.
The electrical signal for the input can be 0-10 VDC or
4-20 mA.
The selection of electrical signal (0-10 V or 4-20 mA)
2
can be changed on the control panel or with the
Grundfos GO Remote.
24 V DC
24V IN
22 mA
0-10 V DC
Fig. 43 Example of external signal for the control via BMS
or PLC
TM05 3343 1212
Vcc Signal
4-20 mA
I
29
7 MAGNA3
7. Accessories
Accessories
http://GRUNDFOS.COM/MAGNA3-MANUAL
CIM modules
30
MAGNA3
7
Grundfos GO Remote MI 202
Accessories
The MI 202 is an add-on module with built-in infrared
The pump is designed for wireless communication with
and radio communication. The MI 202 can be used in
the Grundfos GO Remote app which communicates
conjunction with Apple iPod touch 4G, iPhone 4G or
with the pump via radio communication.
later.
Note: The radio communication between the pump
and the Grundfos GO Remote is encrypted to protect
against misuse.
Mobile interface
The three mobile interface devices are described in the
Operating MI MI MI
Make Model
system 201 202 301
iPod touch 4G ● ● ●
iOS 5.0 or
Apple iPhone 4G,
Fig. 46 MI 201 later - ● ●
4GS
Supplied with the product: Desire S
Android 2.3.3
- - ●
HTC or later
• Apple iPod touch 4G incl. accessories
Sensation Android 2.3.4 - - ●
• Grundfos MI 201 cover or later
Samsung Galaxy S II - - ●
• battery charger
Note: Similar Android and iOS-based devices may work as
• quick guide.
well, but are not supported by Grundfos.
31
8 MAGNA3
8. Curve conditions
Curve conditions
Performance curves
The guidelines below apply to the performance curves
on pages X to X:
• Test liquid: airless water.
• The curves apply to a density of ρ = 61.38 lb/ft3
[983.2 kg/m3] and a liquid temperature of 140 °F
[+60 °C].
• All curves show average values and should not be
used as guarantee curves. If a specific minimum
performance is required, individual measurements
must be made.
Index
100
90
EEI = 0.20
20
TM05 3935 1712
10
0
Typical
Typical EuP
EuP EuP
EuP EuP
EuP MAGNA3
MAGNA3
circulator
circulator 2013
2013 2015
2015 benchmark
benchmark
pump
pump level
level
32
MAGNA3
8
For more information about the new energy directive, QR code on pump nameplate
Curve conditions
please visit:
33
9 Performance curves MAGNA3
Performance curves
9. Performance curves
MAGNA3 40-80 F (N) 1 x 115 & 208-230 V, 50/60 Hz
p H p H
[psi] [ft] Proportional pressure [psi] [ft] Constant pressure
32 32
12 28 MAX 12 28 MAX
10 24 10 24
20 20
8 8
16 16
6 6
12 12
4 4
8 8
2 4 2 4
MIN MIN
0 0 0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
P1 P1
[W] [W]
300 300
MAX MAX
250 250
200 200
150 150
100 100
50 50
MIN MIN
0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
0 2 4 6 8 10 12 14 16 Q [m³/h] 0 2 4 6 8 10 12 14 16 Q [m³/h]
Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 0.3 16 0.19 16 Also available with: Stainless-steel pump housing, type N.
Max. 2.45 276 1.20 265 Specific EEI: 0.19.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
35 [15.9 ] 41 [18.7] 1.41 [0.04]
B2 H3
H1 H6
B1
L5
L1
D5
TM05 7651 1413
D4
D3
D2
D1
B4 H4 H2
B6 B7
34
MAGNA3 Performance curves
9
Performance curves
MAGNA3 40-120 F (N) 1 x 115 & 208-230 V, 50/60 Hz
p H p H
[psi] [ft] Proportional pressure [psi] [ft] Constant pressure
45 45
18 40 MAX 18 40 MAX
16 16
35 35
14 14
30 30
12 12
25 25
10 10
20 20
8 8
6 15 6 15
4 10 4 10
2 5 2 5
MIN MIN
0 0 0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 90 100 110
P1 P1
[W] [W]
500 500
450 MAX 450 MAX
400 400
350 350
300 300
250 250
200 200
150 150
100 100
50 50
MIN MIN
0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 90 100 110
0 2 4 6 8 10 12 14 16 18 20 Q [m³/h] 0 2 4 6 8 10 12 14 16 18 20 Q [m³/h]
Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 0.26 16 0.19 16 Also available with: Stainless-steel pump housing, type N.
Max. 3.88 442 1.95 440 Specific EEI: 0.18.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
35 [15.9] 41 [18.7] 1.41 [0.04]
B2 H3
H1 H6
B1
L5
L1
D5
TM05 7651 1413
D4
D3
D2
D1
B4 H4 H2
B6 B7
35
9 Performance curves MAGNA3
Performance curves
60 MAX 60 MAX
25 25
50 50
20 20
40 40
15 15
30 30
10 10
20 20
5 10 5 10
MIN MIN
0 0 0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
P1 P1
[W] [W]
700 700
500 500
400 400
300 300
200 200
100 100
MIN MIN
0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
0 2 4 6 8 10 12 14 16 18 20 22 Q [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 Q [m³/h]
Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 0.26 16 0.18 16 Also available with: Stainless-steel pump housing, type N.
Max. 5.39 614 2.68 607 Specific EEI: 0.18.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
35 [15.9] 41 [18.7] 1.41 [0.04]
B2 H3
H1 H6
B1
L5
L1
D5
TM05 7651 1413
D4
D3
D2
D1
B4 H4 H2
B6 B7
36
MAGNA3 Performance curves
9
Performance curves
MAGNA3 50-80 F (N) 1 x 115 & 208-230 V, 50/60 Hz
p H p H
[psi] [ft] Proportional pressure [psi] [ft] Constant pressure
32 32
12 28 MAX 12 28 MAX
10 24 10 24
20 20
8 8
16 16
6 6
12 12
4 4
8 8
2 4 2 4
MIN MIN
0 0 0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 100110120130140 0 10 20 30 40 50 60 70 80 90 100110120130140
P1 P1
[W] [W]
400 400
350 MAX
350 MAX
300 300
250 250
200 200
150 150
100 100
50 50
MIN MIN
0 0
Q [US GPM]
0 10 20 30 40 50 60 70 80 90 100110120130140 0 10 20 30 40 50 60 70 80 90 100110120130140
Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 0.31 18.5 0.22 18.5 Also available with: Stainless-steel pump housing, type N.
Max. 2.81 318 1.46 325 Specific EEI: 0.18.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
37 [17.0] 45 [20.4] 1.77 [0.05]
B2 H3
H1 H6
B1
L5
L1
D4
D3
D2
D1
ØD5
B4 H4 H2
B6 B7
37
9 Performance curves MAGNA3
Performance curves
500 500
400 400
300 300
200 200
100 100
MIN MIN
0 0
Q [US GPM]
0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160 180
0 5 10 15 20 25 30 Q [m³/h] 0 5 10 15 20 25 30 Q [m³/h]
Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 0.31 18.5 0.23 18.5 Also available with: Stainless-steel pump housing, type N.
Max. 5.54 630 2.78 630 Specific EEI: 0.17.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
40 [18.3] 49 [22.0] 1.77 [0.05]
B2 H3
H1 H6
B1
L5
L1
D4
D3
D2
D1
ØD5
B4 H4 H2
B6 B7
38
MAGNA3 Performance curves
9
Performance curves
MAGNA3 65-120 F (N) 1 x 115 & 208-230 V, 50/60 Hz
p H p H
[psi] [ft] Proportional pressure [psi] [ft] Constant pressure
45 45
MAX MAX
40 40
16 16
35 35
30 30
12 12
25 25
20 20
8 8
15 15
4 10 4 10
5 5
MIN MIN
0 0 0 0
Q [US GPM]
0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160Q [US GPM]
P1 P1
[W] [W]
900 900
800 MAX 800 MAX
700 700
600 600
500 500
400 400
300 300
200 200
100 100
MIN MIN
0 0
Q [US GPM]
0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160Q [US GPM]
0 5 10 15 20 25 30 35 40 Q [m³/h] 0 5 10 15 20 25 30 35 40 Q [m³/h]
Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230V System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 0.36 20.5 0.18 20.5 Also available with: Stainless-steel pump housing, type N.
Max. 6.67 772 3.38 769 Specific EEI: 0.17.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
46 [21.0] 54 [24.7] 2.12 [0.06]
B2 H3
H1 H6
B1
L5
L1
D4
D3
D2
D1
ØD5
B4 H4 H2
B6 B7
39
9 Performance curves MAGNA3
Performance curves
0 5 10 15 20 25 30 35 40 45 Q [m³/h] 0 5 10 15 20 25 30 35 40 45 Q [m³/h]
Speed P1 [W] I1/1 [A] System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 29 0.30 Also available with: Stainless-steel pump housing, type N.
Max. 1301 5.68 Specific EEI: 0.17.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
53 [24.0] 61 [27.8] 2.12 [0.06]
B2 H3
H1 H6
B1
L5
L1
D4
D3
D2
D1
ØD5
B4 H4 H2
B6 B7
40
MAGNA3 Performance curves
9
Performance curves
MAGNA3 D 65-150 F 1 x 208-230 V, 50/60 Hz
p H p H
[ft] Proportional pressure [psi] [ft] Constant pressure
[psi]
55 55
MAX MAX
50 50
20 45 20 45
40 40
16 16
35 35
30 30
12 12
25 25
8 20 8 20
15 15
4 10 4 10
5 5
MIN
0 0 0 0
Q [US GPM]
0 20 40 60 80 100 120 140 160 180 200 220 240 0 40 80 120 160 200 240280 320 360400440480520
P1 P1
[W] [W]
1400 2800
MAX
1200 2400
1000 2000
800 1600
MAX
600 1200
400 800
200 400
MIN
0 0
Q [US GPM]
0 20 40 60 80 100 120 140 160 180 200 220 240 0 40 80 120 160 200 240280 320 360400440480520
0 5 10 15 20 25 30 35 40 Q [m³/h] 0 10 20 30 40 50 60 70 80 90 Q [m³/h]
Speed P1 [W] I1/1 [A] System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 29 0.30 Specific EEI: 0.17.
Max. 1301 5.68
The pump incorporates overload protection.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
98 [44.6] 118 [53.7] 2.12 [0.06]
Dimensions [mm]
Pump type
L1 L2 L3 L4 L5 B1 B3 B4 B5 B6 B7
13.4 [340] 8.58 [218] 3.62 [92] 3.62 [92] 8.03 [204] 3.31 [84] 20.55 [522] 8.98 [228] 11.57 [294] 5.12 [130] 10.24 [260]
MAGNA3
D1 D2 D3 D4 D5 D5 (2) M M1 H1 H2 H3
D 65-150 F
2.56 [65] 4.69 [119] 5.12/5.71 [130/145] 7.28 [185] 0.55 [14] 0.75 [19] M12 Rp 1/4 3.03 [77] 12.28 [312] 15.31 [389]
41
9 Performance curves MAGNA3
Performance curves
30 30
12 12
25 25
20 20
8 8
15 15
4 10 4 10
5 5
MIN MIN
0 0 0 0
Q [US GPM]
0 40 80 120 160 200 240 280 320 0 40 80 120 160 200 Q [US GPM]
P1 P1
[W] [W]
1200 1200
MAX MAX
1000 1000
800 800
600 600
400 400
200 200
MIN MIN
0 0
Q [US GPM]
0 40 80 120 160 200 240 280 320 0 40 80 120 160 200 240 280 320
0 10 20 30 40 50 Q [m³/h] 0 10 20 30 40 50 Q [m³/h]
Speed P1 [W] I1/1 [A] System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 31 0.32 Specific EEI: 0.17.
Max. 1041 4.60
The pump incorporates overload protection.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
63 [28.8] 72 [32.6] 2.47 [0.07]
B2 H3
H1 H6
B1
L5
L1
D4
D3
D2
D1
ØD5
B4 H4 H2
B6 B7
42
MAGNA3 Performance curves
9
Performance curves
MAGNA3 D 80-100 F 1 x 208-230 V, 50/60 Hz
p H p H
[psi] [ft] Proportional pressure [psi] [ft] Constant pressure
40 40
16 16
35 MAX 35 MAX
30 30
12 12
25 25
20 20
8 8
15 15
4 10 4 10
5 5
MIN
0 0 0 0
Q [US GPM]
0 40 80 120 160 200 240 280 320 0 100 200 300 400 500 600 700
P1 P1
[W] [W]
1200 2400
MAX
1000 2000
800 1600
400 800
200 400
MIN
0 0
Q [US GPM]
0 40 80 120 160 200 240 280 320 0 100 200 300 400 500 600 700
Speed P1 [W] I1/1 [A] System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 32 0.32 Specific EEI: 0.17.
Max. 1052 4.62
The pump incorporates overload protection.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
114 [51.6] 140 [63.4 2.47 [0.07]
Dimensions [mm]
Pump type
L1 L2 L3 L4 L5 B1 B3 B4 B5 B6 B7
14.17 [360] 8.58 [218] 4.02 [102] 4.02 [102] 8.03 [204] 3.31 [84] 21.18 [538] 9.61 [244] 11.57 [294] 5.12 [130] 10.24 [260]
MAGNA3 D
D1 D2 D3 D3 (2) D4 D5 M M1 H1 H2 H3
80-100 F
3.15 [80] 5.04 [128] 5.91 [150] 6.30 [160] 7.87 [200] 0.75 [19] M12 Rp 1/4 3.82 [97] 12.52 [318] 16.34 [415]
43
9 Performance curves MAGNA3
Performance curves
1400 1400
1200 1200
1000 1000
800 800
600 600
400 400
200 200
MIN MIN
0 10 20 30 40 50 60 Q [m³/h] 0 10 20 30 40 50 60 Q [m³/h]
Speed P1 [W] I1/1 [A] System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 31 0.32 Specific EEI: 0.17.
Max. 1576 6.97
The pump incorporates overload protection.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
73 [33.1] 82 [37.0] 3.53 [0.1]
D5
B2 H3
H1 H6
D4
D3
D2
D1
B1
L5
L1
B4 H4 H2
B6 B7
44
MAGNA3 Performance curves
9
Performance curves
MAGNA3 D 100-120 F 1 x 208-230 V, 50/60 Hz
p H p H
[psi] [ft] Proportional pressure [psi] [ft] Constant pressure
45 45
MAX MAX
40 40
16 16
35 35
30 30
12 12
25 25
20 20
8 8
15 15
4 10 4 10
5 5
MIN
0 0 0 0
Q [US GPM]
0 40 80 120 160 200 240 280 320 360 0 100 200 300 400 500 600 700 800
P1 P1
[W] [W]
1800 3600
1600 MAX 3200
1400 2800
1200 2400
1000 2000
MAX
800 1600
600 1200
400 800
200 400
MIN
0 0
Q [US GPM]
0 40 80 120 160 200 240 280 320 360 0 100 200 300 400 500 600 700 800
Speed P1 [W] I1/1 [A] System pressure: Max. 175 psi [12 bar].
Liquid temperature: 14 to 230 °F [-10 °C to +110 °C].
Min. 35 0.35 Specific EEI: 0.17.
Max. 1582 6.98
The pump incorporates overload protection.
Net weights lbs [kg] Gross weights lbs [kg] Ship. vol.ft3 [m3]
133 [60.4] 161 [72.8] 3.53 [0.1]
D5
TM05 7701 1513
D4
D3
D2
D1
Dimensions [mm]
Pump type
L1 L2 L3 L4 L5 B1 B3 B4 B5 B6 B7
17.72 [450] 9.57 [243] 5.79 [147] 5.79 [147] 8.03 [204] 3.31 [84] 21.69 [551] 9.92 [252] 11.77 [299] 5.31 [135] 10.63 [270]
MAGNA3 D D1 D2 D3 D4 D5 M M1 H1 H2 H3
100-120 F
3.94 [100] 6.3 [160] 6.69 [170] 8.66 [220] 0.75 [19] M12 Rp 1/4 4.06 [103] 12.99 [330] 17.09 [434]
45
10 MAGNA3
MAGNA3
Cast iron Stainless steel
Single-head pump
115 V 208-230V 115 V 208-230V
MAGNA3 40-80 F (N) 98126800 98126828 98126802 98126830
MAGNA3 40-120 F (N) 98126804 98126832 98126806 98126834
MAGNA3 40-180 F (N) 98126808 98126836 98126810 98126838
MAGNA3 50-80 F (N) 98126812 98126840 98126814 98126842
MAGNA3 50-150 F (N) 98126816 98126844 98126818 98126846
MAGNA3 65-120 F (N) 98124696 98126848 98124702 98126850
MAGNA3 65-150 F (N) 98126852 98126854
MAGNA3 80-100 F (N) 98126856 98126858
MAGNA3 100-120 F (N) 98126860 98126862
Cast iron Stainless steel
Single-head pump
115 V 208-230V 115 V 208-230V
MAGNA3 D 65-150 F 98126863
MAGNA3 D 80-100 F 98126864
MAGNA3 D 100-120 F 98126865
External sensors
Measuring Power supply Transmitter Process Product
Sensor Type
range °F [°C] [VDC] output [ma] connection number
G½--G½ 98477669
External Temperature Kit DPI +T -22 to 248 °F [-30 to 120 °C] 11 to 30 4 to 20
G½--G1/4 98477668
Blanking flange
A blanking flange is used to blank off the opening
when one of the pumps of a twin-head pump is
removed for service to enable uninterrupted operation
of the other pump.
46
MAGNA3
11
11. Further product information
Catalog
Literature
Service
47
11 MAGNA3
Further product information
Sizing 0 1
Replacement
CAD drawings
2-dimensional drawings:
• .dxf, wireframe drawings
• .dwg, wireframe drawings.
3-dimensional drawings:
• .dwg, wireframe drawings (without surfaces)
• .stp, solid drawings (with surfaces)
• .eprt, E-drawings.
WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed
information on more than 220,000 grundfos products
in more than 30 languages.
The program contains the same features and
functions as WebCAPS, but is an ideal solution if no
internet connection is available.
WinCAPS is available on DVD and updated once a
year.
48
MAGNA3
11
GO CAPS
Subject to alterations.
49
50
51
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The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
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