Process FMEA Page:

Process: ECU Responsibility: Project Manager Number:

Product: Example product Prepared by: Gavin Robbins Created:

Core
Anon Team Key Date: Milestone 1 Modified:
team:

Occurrence

Detection
Severity
Process Failure Potential Failure Preventive Recommended Responsible Actions

RPN
Function Failure Effect C Detection Action
Step Mode Cause Action Actions & Deadline Taken

Case Produce a Deformation Total

Thermo-couples First off
Moulding moulded of the case 2 Preventative 1 16
fail inspection
case as per Maintenance
drawing First off
High Scrap 4 inspection
Total
Damaged tool 2 Preventative 3 48
Maintenance Operator visual
inspection

Granulate
Controlled
moisture content First off
1 environment 2 16
is out of inspection
within the Silo
tolerance
Problems with Incorrect type of Work First off
2 1 16
assembly to tool Instructions inspection
8
customers Initial setup by
First off
vehicle Manufacturing
Incorrect inspection
Engineer
temperature 1 2 16
settings
 Problems with
assembly to
8
customers
vehicle
Incorrect
temperature 1 2 16
settings Work Operator visual
Instructions inspection

Initial setup by
First off
Manufacturing
inspection
Incorrect Engineer
1 2 16
pressure settings
Work Operator visual
Instructions inspection
Initial setup by
First off
Manufacturing
inspection
Incorrect cycle Engineer
1 2 16
time
Work Operator visual
Warranty Instructions inspection
6
returns
Incoming
Incorrect type of Inspection
1 NONE 10 80
granulate Work
Instructions
First off
Total inspection
Worn tool 3 Preventative 2 48
Maintenance Operator visual
inspection

Insufficient Work First off

1 2 16
cooling time Instructions inspection
First off
Total inspection
Flashing
Rework 2 Worn tool 3 Preventative 2 48
present Operator visual
Maintenance
inspection
 Severity

3/3/2008
1/1/2008
Occurrence

Detection 1

RPN
Page: Process FMEA

‫العدد‬: Project Manager ‫مدير المشروع‬: ECU ‫العمليات‬:

‫تاريخ اإلنشاء‬: Gavin Robbins ‫المسؤول عن اإلعداد‬: Example product ‫المنتوج‬:

‫فريق‬
‫تاريخ التحديث‬: Milestone 1 Key Date: Anon Team ‫اإلشراف‬:

Detection
‫اإلجراءات‬ ‫األسباب المحتملة‬

‫التواتر‬
‫المسؤول واألجل‬ ‫التوصيات‬ RPN ‫إجراءات اإلكتشاف‬ ‫األعمال الوقائية‬ ‫تأثير الخطر‬ ‫المخاطر‬ ‫المهام‬ ‫العملية‬

‫األثر‬
‫المتخذة‬ ‫للمخاطر‬ C

Total Deformation Produce a Case

First off Thermo-couples
16 1 Preventative 2 of the case moulded Moulding
inspection fail
Maintenance case as per
First off drawing
inspection 4 High Scrap
Total
48 3 Preventative 2 Damaged tool
Operator visual Maintenance
inspection

Granulate
Controlled
First off moisture content
16 2 environment 1
inspection is out of
within the Silo
tolerance
First off Work Incorrect type of Problems with
16 1 2
inspection Instructions tool assembly to
8
Initial setup by customers
First off
Manufacturing vehicle
inspection Incorrect
Engineer
16 2 1 temperature
settings
 Problems with
assembly to
8
customers
vehicle
Incorrect
16 2 1 temperature
Operator visual Work settings
inspection Instructions

Initial setup by
First off
Manufacturing
inspection
Engineer Incorrect
16 2 1
pressure settings
Operator visual Work
inspection Instructions
Initial setup by
First off
Manufacturing
inspection
Engineer Incorrect cycle
16 2 1
time
Operator visual Work
inspection Instructions Warranty
6
returns
Incoming
Inspection Incorrect type of
80 10 NONE 1
Work granulate
Instructions
First off
inspection Total
48 2 Preventative 3 Worn tool
Operator visual Maintenance
inspection

First off Work Insufficient

16 2 1
inspection Instructions cooling time
First off
inspection Total
Flashing
48 2 Preventative 3 Worn tool 2 Rework
Operator visual present
Maintenance
inspection
 RPN

Detection
1

‫التواتر‬
3/3/2008
1/1/2008

‫األثر‬