FMEA - Failure Mode, Effects Analysis

Product: Document ID
Failure Mode and Effects Analysis PT. NGK BUSI INDONESIA Date of Analysis: Version
Project Leader: Recorded By
Threshold

S O D R
No Processes Potential Failure Mode Potential End Effect E Potential Cause of Failure C Current Detection Control E P Recommended Action(s) Responsibility Target Date
V C T N
What is the function of the process step What can go wrong at this step ? What potential effects will this What is the cause of failure ? What process controls are used What actions should be taken? Who is coordinate/
have on the customer or to detect process-related failure complete the
downstream process steps? modes and their causes? corrective actions?

1 Kompresor Air dryer Udara masih mengandung air Mesin stop proses 7 Filter auto drain jenuh 1 Komplain 4 28

2 Kompresor Kompresor over heat Kompresor shut down 7 Oil kompresor di bawah level 1 Visual 4 28
Thermal overload abnormal (tidak bisa di
3 Kompresor Kompresor overload Suplai angin kurang 7 1 Visual 4 28
setting ampere nya)
4 Kompresor Oli+air bablas sampai ke mesin Produk NG 7 Auto drain HMF+AMF NG 1 Visual 4 28

5 Kompressor Mesin sutdown error 17 Ampere naik,overload di Tor 7 Bearing fan macet 1 Komplain 4 28
Gelap (proses produksi
6 Lampu TL Lampu TL 36 Watt mati 4 LampuTL mati, balast NG, stater NG 1 Visual 4 16
terganggu)
Tidak nyaman saat bekerja
7 AC Udara tidak dingin 4 Freon AC kurang 1 Visual 4 16
karena panas
Proses kondensasi kurang
8 AC Motor terbakar 7 Bearing fan macet 1 visual 4 28
maximal
Proses kondensasi kurang
9 AC Air dryer Motor terbakar 7 Bearing fan macet 1 visual 4 28
maximal
10 Genset Genset tidak bisa starting Genset tidak bisa ON 4 Accumulator drop 1 Visual 1 4

11 Genset Genset tidak bisa starting Genset tidak bisa ON 4 battery module NG 1 Visual 1 4

12 Genset Genset tidak bisa starting Genset tidak bisa ON 4 fuel pump abnormal 1 Visual 1 4

13 Genset Filter solar bocor Solar terbuang 4 Oli ceceran di lantai 1 Visual 4 16

14 Distribution electric MCB suplai AC office factory trip AC tidak bisa ON 4 MCB NG 1 Visual 1 4

15 Distribution Electric Kabel panas NFB Trip 7 Over load 1 Komplain 4 28

Suplai air ke mesin menjadi
16 Cooling tower Pompa bocor 7 Seal glan packing abnormal 1 Visual 4 28
kecil
17 Cooling tower Suara kipas berisik Motor terbakar 4 Bearing pompa NG 1 Visual 4 16
Jockey pump tidak bisa bekerja
18 Fire hydrant Jockey pump nyala terus 4 Pressure switch NG 1 Visual 4 16
auto
19 Fire hydrant Coupling pompa aus Tekanan air low pressure 7 Rpm pompa abnormal 1 Komplain 4 28

20 Chiller Air tidak dingin Proses plating terganggu 7 Motor fan chiller terbakar 1 Visual 4 28
Proses kondensasi kurang
21 Chiller Motor terbakar 7 Bearing fan macet 1 visual 4 28
maximal
Output dari suplai PAM terlalu kecil
22 Water distribution Suplai air kurang Proses plating terganggu 7 1 Visual 4 28
(pelampung cuma 1)
23 Water distribution Pelampung abnormal Air luber 4 Tali bandul putus 1 Visual 4 16

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 FMEA - Failure Mode, Effects Analysis
Product: Document ID
Failure Mode and Effects Analysis PT. NGK BUSI INDONESIA Date of Analysis: Version
Project Leader: Recorded By
Threshold

S O D R
No Processes Potential Failure Mode Potential End Effect E Potential Cause of Failure C Current Detection Control E P Recommended Action(s) Responsibility Target Date
V C T N
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FMEA - Failure Mode, Effects Analysis

S O D R
Status of
E C E P
Actions Taken
V C T N
What are the
results of the
actions?

0 Please Review the S, O, D and RPN value again

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FMEA - Failure Mode, Effects Analysis

S O D R
Status of
E C E P
Actions Taken
V C T N
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 No deterioration of performances.
1 Imperceptible
The customer will probably not notice anything
Deterioration of performance. Customer lightly bothered.
4 Performances
Severity Scrapping the subassembly, or stopping the means.
Main operating functions affected. Startup is impossible.
7 Working / Major
Scrapping the finished product, or stopping the process

10 Safety The failure can affect the safety of the people or goods

Occurrence Severity
probability 1 4 7 10
Failure improbable (never encountered)
1 Rare 1 minor minor Major Major
Presence of a POKA-YOKE system
Intrinsic
4 Low criticality 4 minor minor Major Major
(RPN = Risk
Occurrence 7 Medium Likely failure in the more or less long term (occasionally occurred) Priority 7 minor Major Major Critical
Number)

9 High 9 minor Major Critical Unacceptable

Failure which will surely appear.

10 Very High 10 minor Major Critical Unacceptable
Process not controlled.

The nonconformity will certainly be detected. There is outgoing

1 Null
POKA-YOKE, automatic 100% inspection.

4 Low The defect is easy to detect, unit inspection by operator.

Moderate probability of not detecting the defect.

detection 7 Medium
Control by sampling, manual control difficult.

9 High Very high risk of a large part of the defects eluding inspection.

The characteristic is not controlled or controllable, the defect is not

10 Very High
apparent.

508463747.xlsx ANNEXE 1 5/5