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Lean Expert : Change Agent in Operational Transformation

TIMETABLE – Flight 1

DAY 1
TIME INTRODUCTION

09:00 Session 1 Introduction to the Lean Master programme and certification


requirements
Session 2 An Introduction to Lean

10:30 TEA / COFFEE BREAK

10:45 Session 3 7 Operational Wastes


Session 4 Lean Strategy : Overview of the 5 Principles and Tools

12:30 LUNCH

1:30 Session 5 Simulation Workshop – The Mass Producer


Session 6 Simulation Workshop - Spot Kaizen

3:30 TEA / COFFEE BREAK

3.45 Session 7 Simulation Workshop - A Vision of the Lean Producer


Session 8 Lean Learning Points from Workshop

5:00 End of Day 1

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Lean Expert : Change Agent in Operational Transformation

DAY 2
TIME VALUE STREAM IMPROVEMENT

09:00 Session 1 Introduction to Value Stream Map Methods


Session 2 Learn to see waste with Spaghetti Diagram and Process Flow
Activity

10:30 TEA / COFFEE BREAK

10:45 Session 3 Learn to See Waste with Current State


Workshop on Current State

12:30 LUNCH

1:30 Session 4 Learn to Eliminate Waste with the Future State


Workshop on Future State

3:30 TEA / COFFEE BREAK

3.45 Session 5 Workshop on Future State (continue)

5:00 End of Day 2

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Lean Expert : Change Agent in Operational Transformation

TIMETABLE – Flight 1

DAY 3
TIME 5S : EFFECTIVE VISUAL WORKPLACE MANAGEMENT

09:00 Session 1 What is 5S

10:30 TEA / COFFEE BREAK

10:45 Session 2 The Principles of 5S

12:30 LUNCH

1:30 Session 3 The Principles of 5S

3:30 TEA / COFFEE BREAK

3.45 Session 4 5S implementation

5:00 End of Day 3

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Lean Expert : Change Agent in Operational Transformation

DAY 4
TIME STANDARD OPERATIONS WITH TWI

09:00 Session 1 Introduction to Training Within Industry (TWI)

10:30 TEA / COFFEE BREAK

10:45 Session 2 Establishing Job Methods


Delivering Job Methods

12:30 LUNCH

1:30 Session 3 Developing Job Instructions


Importance of Job Relations

3:30 TEA / COFFEE BREAK

3.45 Session 4 Discussion : Back at work tasks

4:00 Open Book Quiz

5:00 End of Day 4

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