Professional Documents
Culture Documents
Manual On Scrap Disposal
Manual On Scrap Disposal
Bidyut Unnayan Bhaban
3/C, LA- Block, Sector-III
Salt Lake City,
Kolkata-700106
WBPDCL Manual on Scrap & Waste Identification, Handling & Disposal, 2020
TABLE OF CONTENTS
ABBREVIATIONS ............................................................................................................................................ 4
1. INTRODUCTION ..................................................................................................................................... 5
2. SHORT TITLE, EXTENT & COMMENCEMENT ......................................................................................... 5
3. SCOPE .................................................................................................................................................... 5
4. DEFINITIONS .......................................................................................................................................... 5
5. TYPES OF SCRAPS & WASTES ................................................................................................................ 7
6. CONSTITUTION OF SCRAP DISPOSAL COMMITTEE ............................................................................... 8
7. FUNCTIONS OF SCRAP DISPOSAL COMMITTEE ..................................................................................... 8
8. SCRAP PRICE FIXATION COMMITTEE .................................................................................................... 9
9. OBLIGATION TOWARDS IDENTIFICATION OF SCRAP & WASTE ............................................................ 9
10. PROCEDURE TOWARDS IDENTIFICATION OF SCRAP & WASTE ........................................................... 10
11. MATERIAL IDENTIFICATION AND GROUPING...................................................................................... 10
12. HANDLING AND STORAGE PROCEDURE .............................................................................................. 12
13. LOGISTICS OF SCRAP-YARD ................................................................................................................. 13
14. STORAGE OF USED CONTAINER OF INFLAMMABLE LIQUID OR GAS .................................................. 13
15. DISPOSAL METHOD OF SCRAP ............................................................................................................ 14
16. MODES OF DISPOSAL .......................................................................................................................... 16
17. CONDITIONS OF DISPOSAL APPLICABLE TO ALL MODES OF DISPOSAL .............................................. 17
18. GENERAL CONDITIONS OF SALE .......................................................................................................... 18
19. EARNEST MONEY DEPOSIT (EMD) ....................................................................................................... 20
20. SECURITY DEPOSIT (SD) ....................................................................................................................... 20
21. EVALUATION OF THE OFFERS .............................................................................................................. 20
22. LIFTING OF SOLD MATERIAL................................................................................................................ 21
23. VARIATION IN AVAILABLE QUANTITY.................................................................................................. 22
24. CONCLUSION OF DELIVERY ................................................................................................................. 22
25. PROCEDURE FOR DISPOSAL OF STONE BOULDER & MILL REJECTS .................................................... 23
26. E-WASTE MANAGEMENT .................................................................................................................... 24
27. HAZARDOUS WASTE MANAGEMENT .................................................................................................. 26
28. NON- HAZARDOUS WASTE MANAGEMENT ........................................................................................ 29
29. BATTERIES MANAGEMENT.................................................................................................................. 31
30. PROCEDURE TO WRITE-OFF & TAX TREATMENT ................................................................................ 31
31. PROCEDURE FOR ADJUSTMENT OF SALE PROCEEDS IN THE BOOKS OF ACCOUNTS ......................... 34
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ABBREVIATIONS
SD Security Deposit
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WBPDCL Manual on Scrap & Waste Identification, Handling & Disposal, 2020
1. INTRODUCTION
In order to have proper control on the inventory and assets, it is essential that an effective
system should be in place to identify all those assets and materials which have been
ceased to remain useful to the corporation or its different units. Accordingly, it is
imperative that systematic actions should be initiated for discarding and disposal of such
materials so as to recover maximum salvage value from such assets and materials which
would otherwise have been lost. This is also required to make best use of the limited
storage area available.
a) This Manual shall be called “The WBPDCL Manual on Scrap & Waste
Identification, Handling & Disposal, 2020.”
b) The operation of this Manual shall extend to all the existing as well as upcoming units
and mines of the corporation including Corporate Office.
c) This Manual has been approved by the Board of Directors of the WBPDCL in
its 201st meeting held on 15.07.2020 and shall come into force w.e.f. 4th August 2020.
3. SCOPE
This Manual describes the guidelines and procedures to be followed by all units and mines
of the corporation including corporate office towards identification, handling and disposal
of scrap and wastes.
4. DEFINITIONS
Unless otherwise stated, following terms means as defined hereunder: -
a) Scrap can be defined as a residual part of the materials used in the process of all the
activities related to the units, mines as well as corporate office which cannot be
economically used within the organization due to wear and tear and / or on completion of
recommended operating cycle. Scrap refers to unusable material, whose value is only in
terms of its material content.
Explanation: Scrap generally arises due to number of reasons like breakage, distortion,
condemnation of the machinery and equipments, spoilages, empties, expiry of life, broken
tools etc.
b) Damaged: Material deteriorated while in stock or damaged during transit and condition
of which is beyond repair/rectification.
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c) Surplus Item – Surplus stocks at a specific time include those stocks which are in excess
of the requirement and is likely to last for a longer period; or when it is no longer required
for the job for which it was procured, and the material is in good condition.
d) Obsolete Stock - Obsolete stocks are such equipments and materials which are not
damaged and which have economic worth, but are no longer useful for the purpose for
which those were procured. Obsolete items are generally non-moving in nature.
Explanation: Obsolescence of Stock may arise due to the following : -
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II. Wastes generated at corporation and its different units are broadly categorized under
following types:
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For Plant: A Scrap Disposal Committee shall be constituted by the GM (Plant) consisting of
officers not below the rank of Manager from Purchase, Stores and F&A Departments. The
DGM(M&C) shall act as the chairman of the committee and HoD(Store) shall act as the
Member Secretary of the Committee. Chairman of the committee may co-opt any official
not below the rank of Manager from respective User Department as a member of the
committee in consultation with GM (Plant).
Provided any amendment and modification as and when effected in DoP relating to the
constitution of the Scrap Disposal Committee, this committee shall accordingly stand
amended to that extent subsequently.
For Corporate office: Scrap Disposal Committee of corporate office shall be headed by the
GM (Civil) consisting of officers not below the rank of Sr. Manager from various
Department like M&C, HR&A, IT&MIS, Environment and F&A Department. The GM (Civil)
shall act as the Chairman of the Committee and the DGM (M&C)/Sr. Mgr. (M&C) shall act
as the Member Secretary of the Committee.
The Committee shall consider the following aspects while recommending any item as
scrap / waste: -
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Item wise and category wise base rates / reserve price for scrap disposal shall be fixed, at
the corporate office, by the Scrap Price Fixation Committee consisting of the CGM (O&M),
GM(M&C) and GM (F&A) of corporate office. The GM(M&C) shall act as the chairman of the
committee. In case of IT related matter, the committee shall co-opt GM(IT). The prices
thus fixed shall remain valid for one (01) year and will be reviewed annually and as and
when required.
Explanation: As there is no post of CGM (O&M) at present, the GM (OS) shall replace
CGM(O&M) in this committee.
However, if it is observed that during the validity period of the price so fixed by the Scrap
Price Fixation Committee, the rate of any such items has noticeably been
increased/decreased, then the concerned Scrap Disposal Committee of the plant or the
corporate office, as the case may be, may send their recommendation for revision in the
rate of such items before the Director (F&A) through Scrap Price Fixation Committee.
The GM (Civil) shall be the Nodal Officer for disposal of scrap and waste at
corporate office and he shall constitute a team consisting of the DGM (Civil) along
with Sr. Manager/Manager (HR&A), Sr. Manager/Manager (IT & MIS), Sr. Manager
(Environment) and Sr. Manager/Manager (F&A). This team shall identify scraps
and waste related to all sections/departments of corporate office on half yearly
basis and arrange for storing of such scrap & waste, category-wise at designated
scrap yard. Details of such assessment shall be made in prescribed format
Annexure-3. Copy of said form shall be forwarded to the Chairman of the Corporate
Scrap Disposable Committee for their verification and for necessary
recommendation towards mode and manner of disposal.
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While making identification of scrap and waste, any one or more in combination of the
following points should be considered: -
a) Whether the item to be considered as scrap / waste has completed its expected
useful life or not;
b) Whether the item considered to be as scrap / waste has become redundant /
obsolete;
c) Whether spares are available in case of repair of assembly / sub-assembly;
d) Whether there are scopes for usability of such items in the concerned plant or any
other units of the corporation;
e) Whether the item has a limited shelf life and exists in surplus quantities;
f) Whether items considered to be spare / waste have become unserviceable or
beyond economic repairs;
g) Immovable property, no longer required to be used;
h) Furniture, packing boxes, empty containers, petroleum products etc with no
residual life;
i) Mill rejects having no usefulness in the process of generation;
j) Boulders having no usefulness in the process of generation.
Note: The above list is illustrative and not exhaustive.
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c) Surplus: Declaration of surplus should be done on the basis of turnover ratio i.e.
items must be classified under fast moving, slow moving and non-moving.
The items which have been issued at least once from the stores during the last
year can be classified as fast moving.
Items (except capital spares) issued from the stores at least once during the last
five years may be classified as slow moving.
The remaining items (except Insurance spares) which were not issued even once
during the preceding seven years may be categorized as non-moving subject to
assessment and recommendation by the respective Scrap Disposal Committee.
This is a dynamic approach that builds up automatic relation between the actual
consumption vis-à-vis stock holdings.
d) Expired: Items which have lost its shelf life shall be identified by the O&M Store in
consultation with the user department. List of those items shall be prepared by the
officials of O&M stores and shall be handed over to respective Scrap Disposal
Committee for further course of action including recommendation towards write
off etc.
e) Damaged: Damaged and defective materials beyond repair shall also be declared
as scrap.
The O&M Store dept. after completion of the process of identification/grouping of
inventories under scrap, obsolete, surplus, expired and damaged shall annually
prepare a list of non-moving item (s), if any, and forward such list to respective
Maintenance Planning (MTP) department.
The MTP department after verification of such list shall publish list of those non-
moving items at corporation’s intranet with due approval of the concerned GM
(Plant) for reference to other units of the corporation. If requisition of any such
non-moving items is received from any other units of the corporation, the GM of
the plant shall advice the MTP department to initiate the process of transferring
such requisitioned items through O&M store department.
Such list of non-moving items shall remain displayed in the intranet for a period of
02(two) months. If no requisition for all or any of the non-moving item (s) is
received from any of the units of corporation within the said period of 02(two)
months, process for write off of all such item (s) / balance item (s), as the case may
be, shall be initiated in consultation with respective F&A department after due
recommendation of Scrap Disposal Committee and approval of competent
authority of respective plant.
Note: Though certain items become identified as obsolete / surplus and tagged as
good as scrap in view of organisation’s requirement and purpose yet such items may
command a fair price in the market not as a scrap. Therefore while disposing such
items adequate care shall be taken to ensure that the corporation can fetch the
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maximum value from those items compared to the value if the same would have been
disposed as scrap.
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the said Lot shall be denoted and marked as SCRAP/F/Lot No.1 (i.e. the suffix ‘0’ gets
deleted as soon as the stacking in the Lot gets completed and is ready for disposal)
F. Stock Control and Balancing: The procurement plan with regard to surplus items
should be balanced and / or smoothened to regulate purchasing. Under no
circumstances the obsolete materials shall be procured. In case of temporary
overstocking due to fluctuation in consumption / demand pattern, appropriate
purchase decision shall have to be taken in order to maintain prescribed normal level
of stock.
In case of "Mill rejects", such stock adjustment is not required but periodical stock
verification and its record maintenance are essential, unless waiver is received from
GM of the site.
General Manager of the Plant in consultation with DGM(IC), DGM (O&M), DGM (Utility), DGM
(Civil), DGM (M&C) and HoD (O&M Store) shall identify separate areas for stacking of scraps
for different items/material such as ferrous, non-ferrous and miscellaneous items other than
ferrous / non-ferrous. It is the responsibility of HoD (O&M Store) to ensure that spares are
stacked under its designated scrap-yard. All such scrap-yards shall be properly fenced.
Effort shall be made to ensure that such scrap yards shall remain free from bushes & jungles.
DGM (Civil) or his nominated official shall be responsible to ensure that such scrap yards
shall remain free from bushes & jungles and a certificate on this score to be issued from
concerned official of civil department on quarterly basis to the GM of plant.
All such scrap yard shall be properly guarded by the Security Personnel round the clock and
it is the responsibility of head of security department to ensure that no such scrap yards
remain unmanned at any point of time on any day.
Plant IT department must ensure that all the scrap yards and associated areas like weigh
bridge etc., are properly covered under CCTV surveillance and arrangement for storage of
CCTV footage shall be made and a certificate on this score to be issued from concerned
official on quarterly basis to the GM of plant.
Sr. Manager-HoD, OPH Electrical maintenance department shall ensure that all those scrap
yards are sufficiently illuminated and a certificate on this score to be issued from concerned
official on quarterly basis to the GM of plant.
There shall be separate rooms for storage of used container of inflammable liquid or gas in
the plant with adequate fire resistant construction. Such room shall be clearly marked in
BOLD Letter “Danger : Highly Inflammable Liquid” / “Danger : Inflammable
Compressed Gas” in one or more languages. All practicable measures shall be taken to
exclude the source of ignition in that room. A few examples are stated below: -
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1. All electrical apparatus shall either be excluded from the area of risk or they shall
be of such construction and so installed and maintained so as to prevent the
danger of their being a source of ignition.
2. Smoking, Lighting or carrying of matches, fire of lighter or other means of
producing a naked light or spark shall be prohibited.
3. No person shall wear or be allowed to wear any footwear having iron ore or steel
nails or any other exposed ferrous material which may cause sparks by friction.
4. Appropriate and adequate means of fighting of fire at such rooms shall be
provided.
5. Flooring should be made of such materials so that leaching is resisted.
Provided in cases where the reserve price cannot be fixed as per the laid down procedure,
an Insurance Regulatory and Development Authority (IRDA) approved valuer
/Government Approved valuer may be engaged for valuation of such material and the
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Scrap Price Fixation Committee will take into account the valuation given by the valuer
while recommending the reserve price to Director (F&A) for his approval.
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The mode of disposal shall be recommended by the SDC for according due approval by the
competent authority, keeping in view the necessity to avoid accumulation of such scrap/waste
materials, consequent blockage of space and also deterioration in value of those materials to be
disposed of. The usual modes of disposal of scrap are:
i. Small value scrap such as waste papers, newspaper, small value industrial materials and
so on, upto a value of Rs. 50,000/- (Rupees Fifty thousand) in each case may be sold
directly to the local scrap dealers on a summary quotation basis;
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ii. Scrap upto Rs. 2,00,000/- (Rupees Two lakh) shall be sold through e-tender only. If
situation warrants to resort to off-line open tender, reason for the same shall be recorded
in writing;
iii. Sale of scrap value above Rs. 2,00,000/- (Rupees Two lakh) shall mandatorily be made
through e-auction.
However if nature of the scrap warrants engagement of vendors approved by regulatory
body like Central Pollution Control Board(CPCB)/West Bengal Pollution Control
Board(WBPCB) then limited tendering/auction, as the case may be, shall be resorted
amongst the said approved vendors.
In case of e-auction, the same may be conducted either through NIC portal or through
portal of MSTC/M-Junction/or any other agency engaged by the corporation from time-to-
time, following the procedural guidelines of those agencies, the terms & conditions of
which are mutually agreed in writing in non-judicial stamp paper.
i. “AS-IS-WHERE-IS BASIS”
Notwithstanding anything contained in the e-auction or advertisement issued on
the description and particulars of material for sale, the sale is on “As-is-where-is
basis” only and the principle of caveat emptor (let the buyer be aware) will apply.
“As-is-where-is” means that the description/quality/quantity indicated are
approximate and the corporation (seller) does not give any assurance or
guarantee that the material will strictly adhere to the advertisement or e-
auction(auction catalogue).
All items shall have to be taken delivery from the site by the successful bidder(s),
with its faults and errors in description, if any. Neither can the sale be invalidated
nor the bidder can make any claim / compensation, whatsoever, on account of any
defect in description or deficiency in the quantity and quality. No plea of
misunderstanding or ignorance of conditions put forth subsequent to a
confirmation of sale shall be accepted.
ii. INSPECTION BY BIDDERS
In view of the “As-is-where-is” condition, bidders shall be advised to quote rates
only after due inspection of items at the site by the prospective bidder or his / her
authorized representative. The bidder or his / her authorised representative shall
be invited to inspect the materials as per the inspection schedule mentioned in the
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auction catalogue/ tender details, on any working day (excluding lunch hours) at
the location specified against each lot with the prior permission from the contact
person, as given in the auction catalogue/ tender details.
The record of such inspection conducted by the prospective bidder or his/her
authorized representative shall be maintained by the concerned Store Dept. in the
format specified at Annexure – 16.
iii. RIGHT TO REJECT ALL BIDS
The corporation (seller) shall reserve the right to accept or reject or cancel any
bid, amend the quantity under any lot or withdraw any lot at any stage before or
after acceptance of bid / issue of acceptance letter / sale order / delivery order /
deposit of the full sale value by the bidder, without assigning any reason thereof
and the value of such material, if paid for, shall be refundable. The seller shall not
be responsible for damage / loss to bidders on account of such withdrawal at any
stage from the sale.
iv. TAXES AND DUTIES
Any statutory variations in the rate of taxes and duties are to be borne by the
purchaser/bidder. Rate of taxes and duties indicated in the e-auction or tender
document shall be only indicative and actual rates as applicable on the date shall
be payable by the successful bidders directly to the corporation (seller) at the time
of taking delivery of materials.
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(ii) Late bids i.e. bids received after the specified date and time of receipt shall
not be considered (applicable in case of off-line mode).
(iii) The bid of the highest acceptable responsive bidder shall normally be
accepted and sale order be issued. If the price offered by the H1 bidder is
less than the Reserve Price then the Scrap Disposal Committee shall fix a
percentage upto which the same can be accepted subject to approval.
However such percentage shall not in any case exceeds 10 % in case the
mode of disposal is decided through tendering process. However in case of
e-Auction through selling agent, quantum of such percentage may be
decided on case to case basis after due approval of the Competent
authority.
(iv) In case the selected bidder does not show interest in depositing the full
amount of Order value or in lifting the goods, the entire amount as
deposited by the bidder including amount of security deposit shall be
forfeited and other actions be initiated including resale of the scraps and
wastes in question at the risk and cost of the defaulter.
(v) In case the total quantity to be disposed cannot be lifted by the H1 bidder,
the remaining quantity may be offered to the next higher bidder at the
price offered by H1 bidder. The minimum quantity to be accepted / lifted
shall be indicated in the tender/auction catalogue.
(vi) If the tenderer’s offer is not accepted, the tenderer’s EMD shall be
refunded to him. No interest shall be payable on such refunds. The EMD
deposited by the successful tenderer shall remain with the seller till
payment of Security Deposit (SD) money has been made. EMD may be
adjusted as part of the total SD money at the discretion of the seller.
(vii) Successful tenderer i.e. purchaser, shall have to submit Security deposit for
an amount and in the mode as would be mentioned in the bidding
document.
(viii) The successful bidder may be allowed a maximum period of 15 (fifteen)
calendar days (including the date of sale order) or as the period mentioned
in the sale order, for payment of total amount of order value. The
competent authority after taking into consideration the prevailing market
rates and trends, may grant an extension of time for deposition of order
value with late payment charges at the rate of 1/2 % per week or part
thereof upto two weeks only and thereafter the SD will stand forfeited
without notice.
Extension shall not be granted as a matter of routine. The date of
submission of the Demand Draft/Pay Order/Bank Guarantee or the date of
payment through RTGS/NEFT is the date of payment for all purpose. No
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interest will be paid to the purchaser/selected bidder for the amounts paid
or deposited and subsequently found refundable to the purchaser under
any circumstances and under any of the conditions of the contract.
The amount of EMD shall be 10% of estimated value/reserve price or Rs. 500/-
whichever is higher and shall be in the form of Demand Draft/Pay Order/Bank
Guarantee/RTGS/NEFT. The exact amount of EMD shall be indicated in the
bidding document. EMD of successful bidder i.e. H1 bidder can be adjusted with
the security deposit. However EMD will be waived in case limited
tendering/auction is conducted amongst Government/statutory body(ies)
enlisted vendors.
Successful bidder i.e. H1 bidder shall have to submit a security deposit @ 10% of
the total sale value of the contract within 7 days of the issue of the sale order
(excluding the date of issue). The SD shall be deposited in the form of Demand
Draft/Pay Order/Bank Guarantee/RTGS/NEFT, drawn on any of the nationalized
or scheduled commercial bank in favour of the seller. However, SD shall be
refunded after successful completion of lifting of materials maximum within
30(thirty) working days.
After the bids were opened, a comparative statement will be prepared by M&C
department. The comparative statement shall be authenticated by the concerned
officials of the corporation. Signature of the bidders present shall be taken on the
comparative statement. Respective SDC shall evaluate the bids. The highest bid
will be compared with the reserve price. If the highest bid price is more than the
reserve price, approval of the competent authority will be taken and
items/materials will be offered to the highest bidder (H1 bidder) on production of
documents substantiating about the full payment made by the bidder to the
corporation or seller. However, if the price offered by H1 bidder is not acceptable,
a negotiation may be held with that bidder for increasing the offer price.
Provided that the above procedure of comparative statement preparation manually;
and negotiation with the H1 bidder etc shall not be applicable in case of e-auction.
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statement indicating the type of scrap, name of party to whom scrap is delivered and
quantity as per weighment slip.
The empty and loaded trucks should be weighed and particulars of the ‘Outbound
Delivery’/gate pass be recorded. The ‘Outbound Delivery’ should be countersigned by
the official of the O&M Store department.
The loading of the sold material should be done under the supervision of the officials
of the O&M Store department and in presence of officials of security department.
However, in addition to the above officials, presence of official (s) of Environment
department is also necessary during loading of hazardous waste.
At the time of delivery, the actual quantity may vary from the quantity
(weight/count/volume) mentioned in the delivery order. In case of excess available
material, the corporation (seller) reserves the right to retain material in excess of
quantity in the lot at its discretion. The purchaser may be allowed to lift the
additional quantity maximum upto 10% of the delivery order after making the
requisite additional payment to the corporation (seller).
If the quantity in a lot on actual weighment or count is less than the declared quantity,
the corporation (seller) will not made good the deficiency under any circumstances.
The purchaser thereof will be entitled to obtain a refund for the undelivered quantity
at the quoted rate. No interest will be paid on the amount of short delivered quantity.
The reasons for shortfall should be recorded by the official of the O&M Store and the
competent authority should also record his opinion. Any refund in this regard will be
made with the approval of the competent authority with due concurrence of the
Finance department.
Copies of the weighment slip will be the basis for determining the refund amount. It
may also be necessary to look into the records for the total quantity held by the O&M
store department and particularly so in the case of non-ferrous scrap; the item
concerned may have to be processed for stock verification. In any case, the
corporation shall not be held liable for refund of taxes, if already deposited with the
appropriate authority.
The corporation’s (seller’s) responsibility ends after the consignment has been loaded
and handed over to the representative of the purchaser. The corporation (seller) will
be no party to any dispute that may arise after the loading has been completed.
At the conclusion of the delivery of the lot or lots, pertaining to the item of scrap, any
stock, left over shall be verified by the O&M Store with the book balance and any
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discrepancies found shall be adequately addressed & adjusted with reasons in writing
and shall require to be approved from the competent authority for necessary
correction in the book balance accordingly. A communication on this score shall also
be made by O&M store to the M&C, F&A department and Security department
enclosing therewith copy of payment receipt issued from F&A department in favour
of purchaser for record.
Such “left over” stock may be transferred to fresh scrap of similar description. At the
conclusion, a report of sale account of goods disposed has to be submitted by the M&C
department to the competent authority and F&A department, to show that only the
material paid for (and nothing else) has been disposed of and that all payments due
(and nothing less) have been credited to the relevant accounts.
In case of corporate office, at the conclusion of the delivery of item of scrap, generally
there is no scope for left over scrap items due to its non-voluminous nature as
compared to plant. However if any stock found left over those shall be verified by the
nominated corporate HR&A official not below the rank of Manager, with the
assistance of nominated official of the concerned department to which the items of
scrap relates.
On verification, if any discrepancies are found with the book balance (register to be
maintained by concerned department for its convenience) that needs to be adjusted
with reasons in writing and require to be approved from the competent authority for
necessary correction in the book balance accordingly. A communication on this score
shall also be made by the aforesaid nominated corporate HR&A official to the M&C,
and F&A department.
Indiscriminate dumping of waste such as stone boulders and mill rejects shall be
avoided for free movement of man & machinery inside the plant area. Competent
authority of the plant in consultation with all DGMs of the respective plant shall
identify separate areas for stacking of stone boulders & mill rejects. Areas identified
shall be properly demarcated and displayed.
Accumulated stone boulders & mill rejects shall be disposed in regular manner
following the below mentioned procedure:-
I. An Assessment Committee shall be formed by the respective GM of the Plant
comprising of DGM/HoD(Civil), HoD(MTP), DGM/HoD(CHP).
II. The committee may apart from following option also explore various options for
utilization of boulder and put up such proposal for approval of competent
authority i.e. plant GM:-
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Bidders must submit a notarized copy of the valid registration certificates issued by
the State Pollution Control Board and produce it at the time of taking delivery of the e
the State Pollution Control Board and produce it at the time of taking delivery of the e-
waste materials, failing which their bid will be liable for rejection.
waste materials, failing which their bid will be liable for rejection.
In case of sale of lead acid batteries, used/waste oils and non-ferrous metal wastes, the
In case of sale of lead acid batteries, used/waste oils and non ferrous metal wastes, the
bidder shall also submit a notarized copy of the valid registration certificate issued by
the Central Pollution Control Board u
the Central Pollution Control Board under MoEF&CC.
In order to comply with the legislation applied to hazardous wastes, it is very important to
appropriately manage the waste materials produced or generated on on-site and its
responsible disposal. Awareness should be imparted to the employees as well as to the
contractor’s personnel about site waste management system. Proper waste segregation
shall be carried out at source. At the time of handing over the waste to store, user
department shall duly fill up the Industrial Waste Receipt (Refer Annexure 5) or
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Hazardous Waste Receipt (Refer Annexure 6) depending on the waste. Waste has to be
appropriately mentioned with approximate quantity. Next, it has to be verified by
environment department before sending to store. All the user departments are required
to provide waste related data to environment department as and when required.
E-waste should not be stored for more than 180 days at E-waste yard. Modes of disposal
of e-waste are presented below.
PC’s & IT related 1. To be stored with IT department in designated bins and further disposed of
electronic waste: to responsible authorized agency in consultation with Environment
Bulbs, fluorescent department.
tubes , Flat Screens, 2. Records should be maintained as per Annexure-5 by Stores and same form
cards, chips & other to be retained by user department and verified by Environment
instrumentation department. Records of e-waste generated, handled and disposed in Form-
related electronic 2(Annexure-4) concerning the quantities of those waste transported off-
waste, Cabling and site either for recycling or for refurbishment as per E-waste (Management)
insulators etc rules’ 2016 shall also be maintained by Environment Department.
,Printer including 3. Annual returns should be submitted to WBPCB in Form-3(Annexure-8) by
cartridges, 30th June as per E-waste (Management) rules’2016 by Environment
refrigerator, air Department.
conditioners,
4. The transportation of e-waste shall be carried out as per the manifest
Fluorescent and
system whereby the transporter shall be required to carry document (three
other mercury
copies) prepared by the sender, giving the details as per Annexure-9.
containing lamps,
Television sets. Copy number Purpose
with colour
(2)
code
(1)
Copy1 To be retained by the sender after taking signature on it from
(Yellow) the transporter and other three copies will be carried by
transporter.
(a) The wastes, which fall within the ‘hazardous waste’ category at WBPDCL are stated
in the next page.
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Sr. Category As
WBPDCL Waste per
No Waste Description Method of disposal
Nomenclature Hazardous
Waste Rules
1 Used/Waste Oil Industrial operations using 5.1 Collect in drums and send to hazardous
mineral/synthetic oil as lubricant waste yard through waste receipt. Stores and
in hydraulic system or other Environment department must organise for
applications its removal from site to a suitable authorized
recyclers within a period of 90 days
2 ETP Sludge generated as a result of 35. 3 Sludge to be kept in containers before being
sludge(Chemical processes in ETP taken for storage in scrap yard area. Stores
sludge) Department in consultation with
Environment department shall organise for
its disposal from plant site by following the
guidelines under Hazardous Waste
(Management and Handling) Rules
3 Spent ion exchange Resin exhausted during water 35.2 Resins must be segregated and collected into
resin containing treatment processes the drums before being taken for storage in
toxic metal scrap yard area. Stores Department in
consultation with Environment department
shall organise for its disposal from plant site
by following the guidelines under Hazardous
Waste (Management and Handling) Rules
4 Waste/Residue Material contaminated with 5.2 To be segregated and collected in hazardous
containing oil(e. g. mineral/synthetic oil/lubricant waste bin and Send to hazardous waste yard
oil soaked cotton through waste receipt. Stores Department in
waste) consultation with Environment department
shall organise for its disposal from plant site
by following the guidelines under Hazardous
Waste (Management and Handling) Rules
5 Discarded Disposal of barrels containers 33.1 Send to hazardous waste yard through waste
containers/barrels used for handling of hazardous receipt. Stores Department in consultation
/liners wastes or chemicals with Environment department must
contaminated with organise for its disposal from plant site to a
hazardous suitable authorized recyclers (defined at
wastes/chemicals Clause No. 27(b)(5) within a period of 90
days
6 Paint sludge Used residue of paints, pigment 21.1 Sludge to be kept in containers. Send to
lacquers, varnishes, plastic and hazardous waste yard through waste receipt.
inks Stores Department in consultation with
Environment department shall organise for
its disposal from plant site by following the
guidelines under Hazardous Waste
(Management and Handling) Rules
7 Adhesives waste Used residue of Glues, cements, 23.1 Sludge to be kept in containers. Send to
adhesive and resins hazardous waste yard through waste receipt.
Stores Department in consultation with
Environment department shall organise for
its disposal from plant site by following the
guidelines under Hazardous Waste
(Management and Handling) Rules
8 Asbestos Sheet asbestos or asbestos-containing 15.1 To be segregated and collected in hazardous
/Discarded materials waste bin and Send to hazardous waste yard
Asbestos Sheet through waste receipt. Stores Department in
consultation with Environment department
shall organise for its disposal from plant site
by following the guidelines under Hazardous
Waste (Management and Handling) Rules
9 Discarded Insulation waste/Glass Wool 33.1 Collected in jumbo bags and Send to
containers/barrels hazardous waste yard through waste receipt.
/liners Stores Department in consultation with
contaminated with Environment department shall organise for
hazardous its disposal from plant site by following the
wastes/chemicals guidelines under Hazardous Waste
(Management and Handling) Rules
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(b) The procedures to be followed concerning managing and handling of hazardous wastes on-
site are given below:
1. Waste must be segregated and collected properly from dustbins/drums before being
taken for storage in designated shed.
2. Records must be maintained by Store & Environment department concerning the
quantities of used oil drums transported off-site.
3. Records should be maintained as per Annexure-6 by Stores and as well as by user
department. Environment department shall maintain records of hazardous wastes in
Form 3 (Refer Annexure-8).
4. Annual returns should be submitted to WBPCB in Form 4 (Refer Annexure-10) by 30th
June by Environment department.
5. The authorized representative of the occupier shall provide the recycler with relevant
information (Refer Annexure-7) regarding hazardous nature of the waste and
measures to be taken in case of emergency.
[Recycler means any person who is engaged in recycling and re-processing of waste
electrical and electronic equipments or assemblies or their components and having
facilities as elaborated under guidelines of Central Pollution Control Board.]
6. In case of accident while handling hazardous waste, the authorized representative of the
occupier shall submit Annexure-11 to recycler and WBPCB.
7. The authorized representative of the occupier shall label/mark the hazardous waste
containers as per Annexure-12).
8. The authorized representative of the occupier shall submit six copies of manifest in
Annexure-9 comprising of colour code as attached and all six copies shall be signed by
the recycler.
Copy number with Purpose
color code (2)
(1)
Copy 1 (White) Copy 1 (White) To be forwarded by the occupier to the State Pollution Control
Board
Copy 2 (Yellow) Copy 2 (Yellow) To be retained by the sender after taking signature on it from
the transporter and the rest of the five signed copies to be carried by the
transporter.
Copy 3 (Pink) Copy 3 (Pink) to be retained by the receiver (actual user or treatment storage
and disposal facility operator) after receiving the waste and the remaining four
copies are to be duly signed by the receiver.
Copy 4 (Orange) Copy 4 (Orange) To be handed over to the transporter by the receiver after
accepting waste.
Copy 5 (Green) Copy 5 (Green) To be sent by the receiver to the State Pollution Control Board.
Copy 6 (Blue) Copy 6 (Blue) To be sent by the receiver to the sender.
Copy 7 (Grey) Copy 7 (Grey) To be sent by the receiver to the State Pollution Control Board of
the sender in case the sender is in another State.
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The requirements to be followed and the arrangements in place concerning the management
and handling of non-hazardous wastes are given below for each of the wastes identified above:
Non Hazardous Waste Requirements & Arrangements
1. Metallic scrap 1. The waste must be segregated and collected into the labelled
bins provided, before being taken for storage.
2. Waste Records should be maintained as per respective category
2. Non-metallic wastes (e.g. rubber hoses, under Annexure-5 & 6 by Stores and same form to be retained by
gaskets, etc.) user department.
3. When sufficient quantity of scrap has been collected in Scrap yard
area, Store must organise for its removal from site to a suitable
scrap recycling organization.
3. Plastic waste (bags, water bottles, etc.)
4. Records must be maintained by Environment department
concerning the quantities of waste transported off-site.
Paper waste 1. There are labelled collection bins/boxes provided for the
purpose of collecting paper waste only.
2. Shredded paper and other paper waste collected into the
labelled bins provided must be taken for storage on-site to
Waste Collection & Storage Area.
3. When sufficient quantity of this waste has been collected in
storage area, O&M Store department in consultation with SDC
must organise for its removal from site to a suitable recipient
prepared to accept this material for recycling.
4. Records should be maintained as per Annexure-5 by Stores
and same form to be retained by user department.
Records must be maintained by Environment department
concerning the quantities of this waste transported off-site for
recycling/disposal.
Construction & Demolition debris (C&D) 1. An area has been designated for disposing C&D waste within
waste plant.
2. The generator shall ensure that other waste (such as solid waste)
does not get mixed with this waste and is stored and disposed
separately in designated place.
3. Segregation of major construction waste into different categories.
For Example: Door frames, Glass Windows, Metal Railings, Concrete
waste, sanitary ware, etc.
4.Materials recovered from these wastes if found reusable such as
metal rods etc. shall be handed over to Store as per Annexure-5.
5. Exploring possibility of reuse of the waste inside or outside plant
premises.
Record keeping by Civil department for the generation, reuse &
disposal of construction waste.
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As per Batteries (Management and Handling) Rules, 2001, provisions relating to the used
batteries to be managed in sustainable way.
Waste Particular Disposal Method of disposal
Responsibility
i. Automotive User Departments 1. Waste Records should be maintained as per
Annexure-5 by Stores and same form to be
retained by user department.
2. Used batteries to be disposed by depositing with
ii. Industrial IT/C&I/Electrical/ the dealer, manufacturer, importer, and assembler,
Respective User registered recycler, reconditioned or at the
a. UPS Department designated collection centres.
b. Motive Power
c. Stand-by [Registered Recycler means a recycler registered
with the MoEF&CC or any agency designated by it
iii. Others IT/C&I/Electrical/ for reprocessing used lead acid batteries or
Admin/ component thereof]
User Department
3. Small batteries e.g Pencil batteries etc. to be
collected & stored separately after use and dispose
of through authorized vendors.
4. Records to be maintained by user departments
under Form–I (Annexure-13) and a copy to be
forwarded to Environment Department.
5. Environment department to file half yearly return
under Form– VIII (Annexure-14).
The waste collected should be disposed of to government approved waste disposal or recycling
agencies at suitable frequencies or wherever guided by legal stipulations which would avoid build
up waste in the waste storage area. These agencies should be listed and contacted for respective
category of waste.
I. Write off disposable assets against whom SAP asset numbers are available:
After getting the competent authority’s approval for scrapping & disposal of
assets, F&A department will communicate O&M store/M&C department for
scrapping those assets from SAP Asset Register. These assets are to be shown as
“Assets held for sale” under FA (Fixed Asset) Schedule. Separate GL (General
Ledger) may be allocated for this purpose. A separate master record (Asset
Awaiting Disposal Number) for asset held for sale needs to be created by MDM
(Master Data Management) team. Thereafter the original cost & accounts
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depreciation needs to be transferred to Asset held for sale (ABUMN). Unless fixed
assets are sold, the profit and loss account should not be debited.
Once the assets are written off from the SAP Asset Register, Asset Awaiting
Disposal Number will be generated for all the physically available assets.
F&A Department will forward a copy of approved Write-Off Note along with the
Asset Awaiting Disposal Number to the O&M store/M & C Department for
disposal of these scrap.
II. Write off Disposable Assets under Group Assets of which SAP asset numbers are
not properly correlated:
After getting the management’s approval for write off, O&M Store and user
department will physically verify and confirm of these assets to F&A department.
On receipt of the list duly endorsed by O&M Store and user department, F&A
department will allot Dummy Asset Numbers outside the system to be
maintained in a register.
F&A department will forward a copy of approved Write-Off Note along with the
Dummy Asset Number to the O&M Store/M & C department for disposal of these
scrap.
III. Write off Inventory items generated at O&M Stores.
Stock items which are identified for marking as deletion due to obsolescence of
main equipment, change of technology, non-moving etc correspondences are to
be made by maintenance planning section to the concerned user departments
regarding their further use / requirement.
If the user department declares that no further use / requirements exist for such
stock items then subsequent correspondences are to be made by maintenance
planning section for write off proposal to the competent authority.
On receipt of the write off approval from the competent authority, maintenance
planning section has to mark these items as deleted in the system and advise
stores to create a Goods Issue Document in the system using SAP transaction and
remove these items from system both quantity-wise and value- wise. At the time
of scrap declaration loss will be booked.
These items are then physically transferred to scrap-yard and advice is to be sent
to M&C for disposal of these items.
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M&C department will issue sales order as mentioned in SD Module user reference guide. GST
invoice would be generated as specified in SD Module.
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32. INTERPRETATION
Unless otherwise stated, the competent authority shall be responsible for the administration,
interpretation, application and revision of this manual. The manual will be reviewed and revised
as and when needed. Incorporation or deletion of any clause of this manual by an amendment,
addendum, modification, and repeal shall be deemed to be a part of this manual.
Any orders, circulars, guidelines, memos issued or practices followed towards identification,
handling & disposal of scrap, waste, stone boulders, mill rejects etc stands superseded and
modified or replaced mutatis mutandis so far it is inconsistent with the provisions of this Manual.
However any amendment in the applicable statutory laws / rules related to Batteries
(Management and Handling) Rules, 2001, Hazardous Waste (Management and Handling) Rules etc
and any applicable circulars, guidelines, notifications published from time to time from MoEF&CC
& other government/statutory authorities shall strictly be complied with from the date of
commencement of such amendment/publication and provision of this manual on that effect shall
be deemed as amended from the date of coming into effect of such amendment/publication.
If any difficulty or doubt arises as to the interpretation of any provision of this manual, the same
may be referred to the corporate office for necessary clarification through the vigilance cell.
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ANNEXURES
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Facsimile ITEW10
Telex ITEW11
Telephones ITEW12
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Television Set (including Sets based on (Liquid Crystal Display & CEEW1
Light Emitting Diode Technology)
II Refrigerator CEEW2
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8. U/s Worn-out Carbon Steel cut tooth rack segments of twin Ton
tippler
NON-FERROUS
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19. Scrap Super Enamelled Copper Wire realized from burnt Ton
motors of various capacitors
VEHICLES
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MISCELLANEOUS
6. Scrap of Misc. auto consisting of Shackle Pin, King Pin, Bolts Ton
etc.
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Department :
Date :
Unit:
Date :
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Format of monthly return declaring about Items of Scrap and Waste sent to O&M Stores
during the Month.........
Department :
Month :
Unit:
Total
Scrap Estimated Reason for
Description of
Sl No. Item/Material Quantity considering Remark
Item/Material
code, if any scrap
(in MT/Nos)
Date :
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Producer or
Manufacturer or
Refurbisher or
Dismantler or Recycler
or Bulk Consumer *
2. Date of Issue of
Extended Producer
Responsibility
Authorisation*/
Authorisation*
3. Validity of Extended
Producer Responsibility
Authorisation*/
Authorisation*
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e-waste recycled *
Note:-
(1) * Strike off whichever is not applicable
(2) Provide any other information as stipulated in the conditions to the authoriser
(3) ** For producers this information has to be provided state-wise
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2. Procedure to be followed in case of fire:
3. Procedure to be followed in case of spillage/accident/explosion :
4. For expert services, please contact:
(i) Name and Address:
(ii) Telephone No.
(Name, contact number and signature of
sender)
Date
Place
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3(D)* RECYCLERS:
i. Quantity of e-waste processed(Code wise);
ii. Details of materials recovered and sold in the market;
iii. Details of residue sent to Treatment, Storage and Disposal
Facility.
4 Name and full address of the destination with respect to 3(A)-
3(D) above
5 Type and quantity of materials Type Quantity
Segregated or recovered from e-waste of different codes as
applicableto3(A)-3(D)
✔Enclose the list of recyclers to whom e-waste have been sent for recycling.
Place:
Date: Signature of the authorised person
Note:-
(1) * Strike off whichever is not applicable
(2) Provide any other information as stipulated in the conditions to the authoriser
(3) In case filing on behalf of multiple regional offices, Bulk Consumers and Producers need to add extra rows to1&3(A) with respect to each office.
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[To be submitted to State Pollution Control Board by 30th day of June of every year
for the preceding period April to March]
1. Name and address of facility :
2. Authorisation No. and Date of issue :
3. Name of the authorized person and full address with telephone, fax number and e-mail :
4. Production during the year (product wise), wherever applicable
Part A- To be filled by hazardous waste generators
1. Total quantity of waste generated category wise
2. Quantity dispatched
(i) To disposal facility
(ii) To recycler or co-processors or pre-processor
(iii) Others
3. Quantity utilized in-house, if any –
4. Quantity in storage at the end of the year –
Part B- To be filled by Treatment, storage and disposal facility operators
1. Total quantity received –
2. Quantity in stock at the beginning of the year –
3. Quantity treated –
4. Quantity disposed in landfills as such and after treatment –
5. Quantity incinerated (if applicable) –
6. Quantity processed other than specified above –
7. Quantity in storage at the end of the year –
Part C- To be filled by recyclers or co-processors or other users
1. Quantity of waste received during the year –
(i) Domestic sources
(ii) Imported (if applicable)
2. Quantity in stock at the beginning of the year -
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Place: Designation:
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Phone……………….. Phone……………….
E-mail……………….. E-mail………………..
Note :
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Form for filing returns of sale of New Batteries and Collection of used Batteries
[To be submitted by [manufacturer / importer / bulk consumer] by 30th June (for the period October-
March) and 31st December (for the period April-September) every year]
Category
(i) Automotive
(a) Four Wheeler
(b) Two Wheeler
(ii) Industrial (i)No. of Batteries
(a) UPS (ii)Approximate weight (in
(b) Motive power Metric Tonnes)
(c) Stand-by
(iii) Others (inverters, etc.)
(i) Dealers
(ii) Bulk consumers
(iii) OEM
(iv) Any other party for replacement should be indicated
separately
*Enclose that list of recyclers to who batteries have been sent for recycling
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[To be submitted by the bulk consumer to the State Board by 30th June (for the period October-
March) and 31st December (for the period April-September) every year]
Category :
i. Automotive
(i) No. of Batteries (ii)
a. four wheeler
Approximate weight (in Metric
b. two wheeler
Tonnes)
ii. Industrial
a. UPS
b. Motive Power
c. Stand-by
iii. Others
4. Number or used batteries of categories mentioned in Sl.
No. 3 and Tonnage of scrap sent to manufacturer / dealer
/ importer / registered recycler / or any other agency to
whom the used batteries scrap was sent
Place ----------------------------------------
Date -------------------------------------------
Enclose list of manufacture / dealer / importer / registered recyclers / or any other agency to
whom the used batteries scrap was sent.
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ANNEXURE - 15
WBPDCL ERP Implementation
ANNEXURE-16
Sl. Date of Name & Auction/ In Out Signature with Signature Remarks,
No. Inspection Address of Tender time time Seal of of Contact if any
Prospective reference Prospective Person on
Bidders or its No. Bidder or its behalf of
Authorised Authorised the Seller
Representative Representative (WBPDCL)
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