2016-04-26 - en

V : See description M : See maker's instruction R : Parts to be replaced

A: Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

10 Structural Parts
1065-0101 Crankcase Relief Valve c 0 M
1065-0201 Holding Down and End Chock Bolts c c
1065-0301 Stay Bolts cs c
1065-0401 Crankcase Oil Outlet C,R R
1065-0501 Top Bracings c c 0
Crankcase c1
--
Counter Weights C, 05 C, 05
--
14 Driving Gear
--
1465-0101 Reciprocating Parts c C,O
1465-0201 Cross head c 02,3 C,O V4
1465-0301 Connecting Rod 0
1465-0401 Chains c c R v
1465-0501 Chain Tightener C,A C,A A
Chain wheel, spray nozzles and guide bars c c R

Comments:
1 : Check for loose nuts and bearing material fragments.
2 : Overhaul may be omitted if bearing wear monitoring equipment is installed.

0760-0301-0007
3 : Overhaul at 32,000 hours OR when the piston has been dismantled three times.
4 : See description 2545-0100 and service letter regarding bearing wear monitoring.
5 : Check and retighten, if installed.
6 : Random spot check of easily-accessible staybolts only.

Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul

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0760-0301-0007
 Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul
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0760-0301-0007
0760-0301-0007

V: See description M : See maker's instruction R : Parts to be replaced

A : Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

18 Vibration Control
1865-0101 Axial Vibration Damper c 0
--
1865-0201 Moment Compensator c c C,A
1865-0301 Torsional Vibration Damper c c M

22 Cylinder Unit
2265-0101 Exhaust Valve High-Pressure Pipe 0
---

2265-0201 Exhaust Valve c1 C,O 0

---
2265-0301 Cylinder Cover c1 C2 0
Indicator Cock 0
--
2265-0401 Piston C,O
--

2265-0501 Piston Rod Stuffing Box C,O 0

--
2265-0601 Cylinder Liner C,O O,R

25 Bearings
v
---

2565-0201 Crosshead Bearing CJ CJ 04,5 C,O

---
2565-0301 Crankpin Bearing CJ
---
CJ 04,5 C,O v
2565-0401 Main Bearing CJ CJ C,O
--- --
2565-0501 Journal Bearing C3 C3 C,O
--- --
2565-0601 Thrust Bearing c c C,O
--
2565-0701 Guide Bearing c c C,O

Comments:
1 : Initial check only.
2 : Check whenever exhaust valve is removed
3 : Bearings should only be opened if bearing material fragments fall out or top clearance is outside allowable limits.
4 : Overhaul may be omitted if bearing wear monitoring equipment is installed.
5 : Overhaul at 32,000 hours OR when the piston has been dismantled three times.

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 2016-04-26 - en

V : See description M : See maker's instruction R : Parts to be replaced

A : Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

30 Lubricating Oil System

--
3065-0601 Cylinder Lubricator C,O A V,M
--
Cylinder Lubricator Level Sensor c 0 V, M
3065-0651 Cylinder Lubrication Non-Return Valve 0
-- 01
System Lubricating Oil Bottom Tank

34 Compressed Air System

3465-0201 Starting Air Valve C,O

42 Fuel System
4265-0101 Fuel Oil High-Pressure Pipe 0
4265-0201 Fuel Valve C,O
-
Fuel Nozzle c R R
4265-0301 Fuel Valve Spindle Guide c R
4265-0401 Fuel Valve Non-Return Valve 0
4265-0501 Fuel Oil Pressure Booster 0 0
4265-0601 Fuel Oil Pressure Booster Top Cover 0
--
4265-0701 Fuel Oil Pressure Booster Suction Valve C,O 0
4265-1301 Fuel System Shock Absorber C,O 0

Comments:
1 : Empty and clean tank.

0760-0301-0007
Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul
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 Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul
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0760-0301-0007
0760-0301-0007

V : See description M : See maker's instruction R : Parts to be replaced

A : Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

45 Hydraulics
4565-0101 Exhaust Valve Actuator 0
Valve Actuator Safety Valve C,A
4565-0201 Hydraulic Oil Pump c R M
4565-0301 Hydraulic System c 0
--
4565-0401 Hydraulic Cylinder Unit C,O
--
4565-0501 Accumulator c 0 A,O
4565-0551 Control Valves c R M
4565-0601 Hydraulic Power Supply Unit 0
4565-1001 Hydraulic System Leakage Test c 0 v
Hydraulic Oil Fine Filter c ---
0 M
Hydraulic High-Pressure Hose R1 R1 M
- - R1 R1
Rubber Compensator Before Hydraulic Pump M
4565-1201 Hydraulic Power Supply Gear Box c c - R v

Comments:
1 : 32,000 hours or max. 5 years (including shelf-life).

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 2016-04-26 - en

V : See description M : See maker's instruction R : Parts to be replaced

A : Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x 1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

47 Electronics
4765-0101 Pressure Sensors c R,A V,M
4765-0151 Pressure Controllers c R,A V,M
4765-0201 Temperature Sensors c R,A V,M
4765-0251 Temperature Controller c R,A V, M
4765-0301 Level Sensors c R,A V, M
4765-0401 Proximity Sensors c R,A V, M
4765-0601 Displacement Sensors c R,A V,M
4765-1001 Cable Connections c c 0 v
4765-1201 Flow Sensors c R,O V,M
4765-1901 Multi-Purpose Controller c R v1
Electronic Boxes c 0 v
Thrust Bearing Alarm System c 0
Turning Gear Switch c A M

Comments:
1 : See Description 6645-0200.

0760-0301-0007
Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul
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 Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul
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0760-0301-0007
0760-0301-0007

V: See description M : See maker's instruction R : Parts to be replaced

A : Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

54 Exhaust Gas and Scavenge Air System

5465-0101 Air Cooler Element C,O v
5465-0201 Water Mist Catcher C,O
5465-0301 Axiliary Blower Non-Return Valve 0
-
5465-0401 Scavenge Air Cooler Non-Return Valve 0
5465-0501 Auxiliary Blower 0
5465-0601 Scavenge Air Reciever Safety Valve c 0
5465-0701 Turbocharger c C,O V,M
5465-0801 Gas By-Pass Valve
---
c 0
5465-0901 Exhaust Reciever
---
c1 0

56 Emission Control
--
5665-0201 EGR Water Mist Catcher c C,O
--
5665-0301 EGR Cooler c C,O
-
5665-0401 EGR Scrubber c C,O
5665-0501 EGR Blower c 02 03 C,O M
5665-1001 EGRValves c C,O
--
5665-1501 EGR Measuring System c C,O
c
--

EGR Drains C,O

--
EGR Pipes c C,O
--
EGR Mixing Chamber c C,O
--

Comments:
1 : Check protective grid before turbocharger(s).
2 : Small overhaul (»service 1 «) as per maker's instructions. NOTE : 12.000 running hours of engine, NOT running hours of EGR blower.
3 : Large overhaul (vservice 2«) as per maker's instructions. NOTE : 32.000 running hours of EGR blower, NOT running hours of engine.

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 2016-04-26 - en

V: See description M : See maker's instruction R : Parts to be replaced

A : Adjustment to be carried out 0 : Overhaul to be carried out B : Based on observations
H : Check new/overhauled parts at 500, 1000 and 1500 hours C : Check the condition P: Refer to
Service interval (x1000 hours of operation)
No. Procedure H 1 2 4 6 8 12 16 24 32 B p

66 Operation
6665-0101 Exhaust Valve Special Running 0

70 Control System
7065-1101 Angle Encoder c C,A V, M
7065-1201 Tacho Sensor c C,A V, M
7065-1501 MPC Unit c

76 Tools
7665-0101 Hydraulic Tools c 0 M
7665-0201 Standard Tightening Torques
7665-0301 Torque Spanner
7665-0401 Tighening Gauge
7665-0501 Screws and Nuts
7665-0601 Working Platforms
7665-0701 Hydraulic Nut
7665-0801 Hydraulic Ring
7665-0901 Lubricating Procedure

Comments:

0760-0301-0007
Maintenance Schedule 80-98 ME/ME-C Engines, Major Overhaul
7 (7)

0760-0301-0007
 0760-0302-0001

A : Adjustment to be carried out M : See maker's instruction R : Parts to be replaced

0: Overhaul to be carried out B : Based on observations W: Wash or clean

Duties During Operation

V : See Descriptions C : Check the condition P : Refer to
Regular Checks
No. Procedure Daily Weekly Monthly Annually B p

10 Structural Parts
No duties during operation

14 Driving Gear
No duties during operation

18 Vibration Control
1865-0101 Axial Vibration Damper, Electronic Monitor c

22 Cylinder Unit
2265-0401 Piston c, 0
2265-0601 Cylinder Liner c1 0, R

25 Bearings
No duties during operation

30 Lubricating Oil System

3065-0601 Cylinder Lubricator cs
Turbocharger lubricating oil water content c2
System lubricating oil water content c
Lubricating oil filters, t:.p c W, R4
Oil flow sight glasses c

34 Compressed Air System

Compressed air tanks C3
Main starting valve, pilot valves air filters W, R4

42 Fuel System
Fuel oil water content c
Fuel oil filters, t:.p c W, R4
Fuel oil tanks C3

45 Hydraulics
Maintenance Schedule

Hydraulic oil filters, t:.p c W,R4

Hydraulic oil water content cs
2015-10-06 - en

0760-0302-0001

Comments:
1 : Inspection through scavenge ports.
2 : Only if separate turbocharger oil system.
3 : Drain water from tanks.
4 : Clean or replace filters as necessary.
5 : Check indicator lamp I Flow indicator.
6 : Only if separate hydraulic oil system.

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 0760-0302-0001

A : Adjustment to be carried out M : See maker's instruction R : Parts to be replaced

0: Overhaul to be carried out B : Based on observations W: Wash or clean
Duties During Operation

V : See Descriptions C : Check the condition P : Refer to

Regular Checks
No. Procedure Daily Weekly Monthly Annually B p

47 Electronics
Local Operating Panel, lamp test c
54 Exhaust Gas and Scavenge Air System
5465-0101 Air Cooler Element, L':.p and L':.t c w
5465-0201 Water Mist Catcher, L':.p c w
5465-0301 Auxiliary Blower Non-Return Valve c1 0
5465-0401 Scavenge Air Cooler Non-Return Valve c1 0
5465-0701 Turbocharger W2 w2 \18,M
Turbocharger air inlet filter, L':.p c W, R3
Scavenge air space c1 w v

56 Emission Control
5665-0151 Exhaust Gas Recirculation System
02 Sensors c 0 M
Pre-scrubber I Main Scrubber cs
Water Treatment System c cg 0 V, M
EGR Pipe Dirt Trap c
Exhaust gas from smoke stack c v
EGR Blowers c 0 V,M

66 Operation
Fuel pump index I VIT index cs A v
Exhaust Gas temperatures c A v
Cooling water quality c A V,M
Performance Observations c1 v

70 Control System
No duties during operation

76 Tools
7665-0101 Hydraulic tools C4 O,R
Wire ropes and straps C4 R
Maintenance Schedule

Comments:
2015-10-06 - en
0760-0302-0001

1 : Check at every port inspection. 8 : See drawings 5455-0110 and 5455-0115.

2 : Dry cleaning daily. Water washing weekly. 9 : PH probes and turbidity probes only.
3 : Clean or replace filters as necessary.
4 : Inspect before every use. Replace if damaged.
5 : MC I MC-C engines only.
6 : Visual inspection for leaks.
7 : Bi-weekly

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