Power & Blowing Station (Pkg. 10) & Turbo Blower (Pkg.

10A)
Power & Blowing Station (Pkg. 10)
Introduction

A Power & Blowing Station has been envisaged to cater the needs of steam for Turbo
Blowers, Turbo Generators and Process. The Power & Blowing Station comprises of 3 nos. of
multi fuel gas fired boilers with auxiliaries, 2 nos. steam turbo generator with auxiliaries and
space for 3 no. of steam turbine driven Turbo Blower with all auxiliaries.

Major equipments will be as follows:

1. 3 X 160 TPH (MCR) Multi fuel gas fired boilers with auxiliaries
2. 2 X 40 MW Steam Turbo Generators with all auxiliaries
3. DM Water Plant
4. Cooling water system including pump house, cooling towers etc.
5. Emergency DG Sets (Tentative Capacity: 750 kVA)
6. Compressed Air System
7. Chemical Dosing System
8. Three nos. structural chimney of 85 m (each)

Major Facilities

1. Gas Fired Boilers

No. of Boilers : 3 Nos.
Steam Capacity : 160 t/h
The boilers designed for firing BF gas, BOF gas, Coke Oven gas and LDO as main fuel.
LDO/CO gas will be used for initial stabilization.
Calorific Values:
BF Gas : 850 kcal/NM3
CO Gas : 4000 kcal/NM3
BOF Gas : 1800 kcal/NM3

Pressure of fuel gases (BF, CO and BOF) for fuel gas & burner system design will be as
follows:

Sl. No. Gases Minimum Average Maximum

(mmWC) (mmWC) (mmWC)
 1. BF Gas 500 800 1000
2. CO Gas 300 600 800
3. BOF Gas 800 950 1100

The total steam generated from all the three boilers and steam available from CDCP at
the battery limit will be connected to two nos. of main steam headers which shall be
distributed as follows:
1. Steam Turbine driven turbo blowers
2. Turbo generators for power generation
3. Standby PRDS (Pressure Reducing & De-superheating Station) arrangement to
meet process steam requirement during turbine outage.

2. Steam Turbo Generator (STG): 2 X 40 MW

STG will be of Condensing Cum Extraction type.
Inlet Steam Pressure (kg/cm2) : 62(±2)
Inlet Steam Temperature (ºC) : 485(±5)
Details of process steam requirement at battery limits are as follows:
Sl. No. Pressure Temperature Flow
(ata) (ºC) (t/h)
1. 16 300 22
2. 13 260 108
3. 9 250 10

Turbo Blower (Pkg. 10A)

Introduction
The turbo blowers will provide required cold blast to the stoves of proposed Blast Furnace. It
comprises of Three nos. (2W + 1S) steam turbine driven turbo blower.
Maximum Air Blast requirement of Blast Furnace:
Sl. No. Description Flow (NM3/min.) Pressure (kg/cm2)
1. Maximum 7450 5.06
2. Normal 6200 4.44
3. Minimum 4600 3.50
Blower is designed for-
A. 3930 Nm3/min. max. at 5.5 kg/cm2
B. 2300 Nm3/min. min. at 3.5 kg/cm2

The required steam pressure : 66±2 kg/cm2

The required steam temperature : 490±5 ºC
The steam turbine is of impulse/reaction type, horizontal, single cylinder. The turbo-blower I is
of axial radial type having multi stage, single shaft.