Mechatronics System Design

Journal

Mechatronics System Design Journal.

A Technician’s Journal is a short and concise summary of the team’s journey from the initial task analysis
through the final design solution.

The documentation should include enough detail for another person to look at your notebook and be able
to build your system, or to at least follow the steps your team took to get to your final design solution.

WIRE BENDING MACHINE

Abstract
Summary of the Engineering content that includes the System design processes.

Author’s Names
[Email address]
Table of Contents
1.0 Definition of the Task and Initial Analysis ....................................................................................... 2
Introduction Team .................................................................................................................................. 2
Overview of Machine Plant ..................................................................................................................... 2
2.0 Bill of Materials ............................................................................................................................... 3
Bill of Parts .............................................................................................................................................. 3
Bill of Material ........................................................................................................................................ 3
Bill of Component ................................................................................................................................... 4
3.0 Overall Assembly Drawing .................................................................................................................... 5
4.0 System Design and Design Process Consideration ................................................................................ 7
Unique Features...................................................................................................................................... 7
Include step by step how to assembly the system .................................................................................. 7
May Include more Detailed system design drawings .............................................................................. 9
5.0 Electrical System ................................................................................................................................. 10
Provide a wiring diagram and layout information................................................................................. 10
Wiring schedule .................................................................................................................................... 10
Wiring Schematic .................................................................................................................................. 10
6.0 Software Programming Section .......................................................................................................... 11
Required Library or Tools ...................................................................................................................... 11
Unique Features.................................................................................................................................... 11
7.0 Summary/ Conclusion ......................................................................................................................... 11

1
1.0 Definition of the Task and Initial Analysis
Introduction Team

BAGUS PRAMUDYA A MARCELLINO M S WAHYU RIZKY U

3110191005 3110191023 3110191026

Overview of Machine Plant

Mesin Wire Bending adalah mesin yang paling umum digunakan dalam pemrosesan dan
pembuatan peralatan di berbagai industri. Pembuatan ini biasanya digunakan untuk
mendeformasi atau membengkokkan kawat. Mesin pembengkok kawat berarti membengkokkan
bagian logam menjadi bentuk melengkung atau miring dengan menerapkan gaya dan tekanan.

Gambar 1 Mesin Wire Bending

Umumnya untuk Mesin bending ini kebanyakan masih manual dan semi manual di skala bengkel
atau rumahan. untuk proses bending wire kebanyakan masih manual (tenaga manusia) dalam
pemrosesan dan ada beberapa yang telah menggunakan mesin secara otomatis, tetapi harga
mesin otomatis masih sangat mahal dipasaran. sehingga secara produktivitas kurang bisa
menghasilkan produk yang lebih efisien dibandingkan yang telah menggunakan bantuan motor.

2
2.0 Bill of Materials
Detail the Parts of the System. The following will be identified.

Bill of Parts
PROGRAM STUDI TEKNIK MEKATRONIKA
PROJECT BASE LEARNING
MATA KULIAH : WORKSHOP DESAIN SISTEM MEKATRONIK
FORM : BILL OF PART

: Prodi : kode
Company Mekatronika Project Code matkul/tahun/kelas
Project : Wire Bending
Name machine Volume :2
BOP No. : Prepared by : kelompok 5

BOP No Part Name Item spesification Qty unit Keterangan

6 x 30 mm, hex socked head bold 7 unit
3 x 16 mm, hex socked Lock Flat
BP0001 Bolt Washers 8 unit
3 x 8 mm, hex socked Lock Flat
Washers 12 unit
BP0002 Nut hex nut 6 mm 7 unit
ball bearing 606RS, d 6mm, D
BP0003 Bearing 17mm, B 6 mm 8 unit
m6 x 10 mm, Black Nylon Plastic
BP0004 spacer washer Standoff Washers 8 unit
Nema 17 Stepper Nema 17 Bipolar 40mm
BP0005 motor 64oz.in(45Ncm) 2A 2 unit
BP0006 DRV8825 driver nema 17 2 unit
BP0007 arduino uno microcontroler 1 unit
BP0008 jack 1 unit
BP0009 power supply 12V 12V 10A 1 unit
BP0010 Capasitor 100uF 2 unit
Bill of Material
PROGRAM STUDI TEKNIK MEKATRONIKA
PROJECT BASE LEARNING
MATA KULIAH : WORKSHOP DESAIN SISTEM MEKATRONIK
FORM : BILL OF MATERIAL

Company : Prodi Mekatronika Project Code : kode matkul/tahun/kelas

Project Name : Control Panel xxx Volume :2
BOM No. Prepared by : kelompok 5

BOM No Material Name Item Description Qty unit Reference

3mm x 300mm x 600 mm 1 mm
BM0001 Acrylic
10mm x 100mm x 200 mm 1 mm

3
BM0002 Filament 3D Print PLA+, d 1,75 mm weight 1kg 1 pcs

Bill of Component
PROGRAM STUDI TEKNIK MEKATRONIKA
PROJECT BASE LEARNING
MATA
KULIAH : WORKSHOP DESAIN SISTEM MEKATRONIK
FORM : BILL OF COMPONENT

: Prodi : kode
Company Mekatronika Project Code matkul/tahun/kelas
Project : Control Panel
Name xxx Volume :2
BOC No. : Prepared by : kelompok 5

Component BOP Total

BOC No Item spesification Qty unit Price
Name No Price
6 x 30 mm, hex socked
head bold 7 unit 1.657 11599
3 x 16 mm, hex socked
BC0001 Bolt BP0001
Lock Flat Washers 8 unit 1.800 14400
3 x 8 mm, hex socked
Lock Flat Washers 12 unit 500 6000
BC0002 Nut hex nut 6 mm 7 unit BP0002 500 3500
ball bearing 606RS, d
BC0003 Bearing 6mm, D 17mm, B 6 mm 8 unit BP0003 3.000 24000
m6 x 10 mm, Black
Nylon Plastic Standoff
BC0004 spacer washer Washers 8 unit BP0004 47000 47000
Nema 17 Nema 17 Bipolar 40mm
BC0005 Stepper motor 64oz.in(45Ncm) 2A 2 unit BP0005 468.000 936.000
BC0006 DRV8825 driver nema 17 2 unit BP0006 36.000 72.000
BC0007 arduino uno microcontroler 1 unit BP0007 145.000 145.000
power supply
BC0008 12V 12V 10A 1 unit BP0009 186.000 186.000
BC0009 kabel jack 1 unit BP0008 1.000 1.000
Amount 1446499
Untuk detailnya bisa dilihat di Gdrive atau link berikut :
https://docs.google.com/spreadsheets/d/1IZsYrj0-
1_MNFizxOcDltwWAros5MSbA/edit?usp=share_link&ouid=100061594534651937664&rtpof=true&sd=t
rue

4
3.0 Overall Assembly Drawing
Teams should include a 3D PDF and source files of the final system design.

Gambar 2 Gambar Assembly Mesin Bending

Untuk 3D PDF dilampirkan pada folder Google Drive.

5
Gambar 3 Hasil Assembly final dari Produk

6
4.0 System Design and Design Process Consideration
Describe the design and design process consideration on how to build the system

Unique Features
▪ Gerakan Mesin dapat di atur melalui program arduino.
▪ Panjang wire dan angle tekuk di atur.

Include step by step how to assembly the system

Menyiapkan base mesin

Memasang roller atau straighteners, roller gear, dan bender

7
Memasang motor stepper untuk penggerak roller

Memasang casing belakang yang berisikan arduino

8
May Include more Detailed system design drawings

The source file can be seen at the following link :

https://cad.onshape.com/documents/1039f1efdeb4b71fd6923474/w/6afb6223a36531f5e19a0c
6f/e/b70e8e197311c84900e6aa02

9
5.0 Electrical System
Provide a wiring diagram and layout information

Gambar 4 Wiring Diagram Rangkaian Kontrol

Untuk mikrokontroler yang dipakai, Mesin menggunakan board Arduini uno/nano yang mudah
di cari di pasar, sehingga memudahkan untuk perawatan, suku cadang dan pengadaan.

Aktuator yang dipakai oleh mesin adalah Motor Stepper Nema 17 dengan driver DRV8825.

Wiring schedule
Wiring Schematic

10
6.0 Software Programming Section
Includes overall software diagram

Required Library or Tools

Unique Features

7.0 Summary/ Conclusion

Final Design summary, comments, results and conclusions

Keuntungan utama mesin bending kawat/wire adalah mesin yang dikendalikan oleh Arduino
dengan program yang sangat mudah dioperasikan dan harganya relatif murah. Ini membantu
menekuk kawat secara otomatis. Sebelumnya secara manual yang membengkokkan kabel
menghadapi masalah mendapatkan sudut yang tepat dan berbeda bentuk juga sulit untuk
membengkokkan lebih dari 10 kabel dalam waktu bersamaan karena berat membutuhkan lebih
banyak usaha dan waktu, jadi itulah mengapa merancang dan memproduksi mekanisme atau
mesin ini bisa untuk mengurangi resiko pekerja di tempat kerja.

11
12