Fabric Filter Erection

PROJECT: CENTRAL JAVA PROJECT
PURCHASE ORDER NO.: 167689-65.3120
SPECIFICATION TITLE: FABRIC FILTER
DOCUMENT TITLE: LPPJ FABRIC FILTER RECOMMANDED
ERECTION SEQUENCE
PROJECT NO.: C1415661
SUPPLIER DOC NO.: C1415661-101-700-2000
REVISION NO.: 0B
TOTAL PAGES: 34
PT.BHIMASENA POWER INDONESIA
CENTRAL JAVA PROJECT
BLACK & VEATCH CHINA NATIONAL MACHINERY
IMP. & EXP. CORP.
PROJECT DRAWING NO.: REVISION. NO.:0B

A-HDD-G-BVL-0014
SUPPLIER NAME:
HAMON RESEARCH COTTRELL
FOR CONSTRUCTION
0B 2017-12-08 ISSUED FOR CONSTRUCTION KPS KPS KPS
0A 2017-11-09 ISSUED FOR REFERENCE KPS KPS KPS
REV. DATE DESCRIPTION DRAWER/DESIGNER CHECKER APPROVER
THIS DOCUMENT IS THE PROPERTY OF HAMON RESEARCH COTTRELL

DO NOT COPY, TRANSMIT OR COMMUNICATE THIS DOCUMENT
TO A THIRD PARTIES WITHOUT EXPRESS AUTHORIZATION OF HAMON.
SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 1/34 St:NE 12/JAN/18 MM-02308

CENTRAL JAVA POWER PLANT
C1415661-101-700-2000
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Erection sequence
HAMON RESEARCH-COTTRELL
Contents
1 Phase 1: support structure ...............................................................................................................................3
1.1 General ..................................................................................................................................................3
1.2 Sequence ...............................................................................................................................................3
1.3 Reference drawings ...............................................................................................................................3
2 Phase 2: Hopper Frames / Lower Compartment Walls, items 1A, 2A, 3A, 4A & 5A. ........................................5
2.1 General ..................................................................................................................................................5
2.2 Interface between Support Structure and FF ........................................................................................5
2.3 Sequence ...............................................................................................................................................6
2.3.1 Reference drawings ...................................................................................................................6
3 Phase 3: hoppers...............................................................................................................................................7
3.1 General ..................................................................................................................................................7
3.2 Installation of the hopper’s cone ..........................................................................................................8
3.3 Reference drawings ...............................................................................................................................8
3.4 Installation of the baffles and strut & tie elements ..............................................................................8
3.4.1 Reference drawings ...................................................................................................................9
4 Phase 4: Body of the FF.................................................................................................................................. 10
4.1 General ............................................................................................................................................... 10
4.2 Sequence ............................................................................................................................................ 11
4.2.1 Subphase 1 – Installation of the cells...................................................................................... 11
4.2.2 Reference drawings ................................................................................................................ 14
4.2.3 Subphase 2 – Manifold and connection ducts ........................................................................ 15
4.2.5 Subphase 3 .............................................................................................................................. 17
5 Completion of the manifold ........................................................................................................................... 17
6 Completion of the cells .................................................................................................................................. 17
6.1 General ............................................................................................................................................... 17
6.2 Sequence ............................................................................................................................................ 17
7 Weather enclosure ........................................................................................................................................ 19
8 Cold roof ........................................................................................................................................................ 19
8.1 General ............................................................................................................................................... 19
8.2 Sequence ............................................................................................................................................ 19
9 Installing Filter Bags and Cages ...................................................................................................................... 20
10 Installation notes .................................................................................................................................... 20

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Erection sequence
General
This document provides instructions for the installation of the HRC Fabric Filter (FF) for Java project.
All the descriptions provided are referred to one module of one single FF; the same sequence can be used for
the installation of the two modules of the FF for one unit, and repeated for the second unit.
Phases
The installation of the FF is divided into phases: the phases of pre-assembly and erection and their sequence as
explained in this document can be addressed by the site constructor to match the site needs and equipment
used.
The concept of the erection sequence and of the construction methods described in the following are intended
to maximize the amount of pre-assembly operations that can be carried out on the ground.
Erection and installation accessories and spare materials

Lift frames and lugs for lift operations, as well as shims, temporary supports, struts and ties, are not supplied
and their design and construction are in charge to the site constructor.
Plumb, levels and square

Accurate controls of plumb, level and square (length of diagonals of a rectangular pattern) are required before
welding out the hoppers, walls and cell plates at any step of the preassembly and installation.
Joints of the FF
All joints of the casing and of the hoppers must be seal welded and gas tight. Welding are required to be gas
tight on at least one side of each junction; special attention must be paid to the seal weld of the bag plates and
the manifold partition together and to the walls; controls of the sealing are recommended after or during the
execution of each pre-assembly and erection phase.
Records of parameters affecting the installation

In order to isolate any possible issues to the relevant area, the site needs to record elevations, flatness and
levelness of:
 foundations;
 top of steel support structure;
 top of the Hopper Frame / Lower Compartment Walls before erecting casing
Installation of equipment
If equipment are installed on the ground below the casing before construction is complete, they should be
protected from overhead danger.
Detailed instructions for the installation of the equipment (including dampers and cleaning mechanism) are
provided by the supplier of that equipment.

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Erection sequence
Scaffolding and temporary accesses

Scaffolding and any temporary access shall be left in place until inspections are complete.
Erection tolerances
Erection tolerances will be according to EN1090-2, unless otherwise specified on drawings.
In this document, the applicable figures are specified.
Phases
1 Phase 1: support structure

1.1 General
The support structure is made of hot rolled profiles.
All the connections between elements to be executed on site are bolted.
1.2 Sequence
1. Erection of the columns, beams and bracing
2. Leveling plumb and square of the columns and grouting
3. Installation of the internal walkways and gratings and optionally the handrails.
The installation of the platforms at el. +4 m, access ladders and handrails is not recommended until the
end of the installation of the hoppers is complete because they could be damaged during the erection
of the hoppers: we recommend to install them after the end of the installation of the hoppers.
1.3 Reference drawings

A-HDD-S-BVL-2100 ASSEMBLY PLAN ELEV. +2300
A-HDD-S-BVL-2103 PLAN ELEV. +2300 GRATINGS AND HANDRAILS
A-HDD-S-BVL-2106 ELEVATION LINE FA14-FA11-FA12-FA13
A-HDD-S-BVL-2107 ELEVATION LINE FA14-FA1A-FA1B-FA1C
A-HDD-S-BVL-2108 ELEVATION LINE FA1D-FA1E-FA1F-FA1G

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Erection sequence

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Erection sequence
For a better understanding of the sequence of the following phases, we suggest to refer to the drawing A-
HDD-M-BVL-1003.
2 Phase 2: Hopper Frames / Lower Compartment Walls, items

1A, 2A, 3A, 4A & 5A.
2.1 General
The Hopper Frames / Lower Compartment walls are supplied in 26 prefabricated parts for each module of FF
that should be pre-assembled on the ground in the largest manageable pieces.
These sections will be joined together when placed on the support structure.
The internal strut & tie elements and baffles shall not be pre-installed in this phase; only provisional struts and
ties can be used if necessary to stabilize and keep in square, and they shall be dismantled after the end of this
phase.
The structural joints between the pre-fabricated parts are the welds; bolts are used to pre-joint and position
parts before welding.
2.2 Interface between Support Structure and FF

The interface between the Support Structure and the FF is made by one fix point and mono and bi-directional
sliding plates.
It must be prepared in this phase.
The sliding plates are made of one self-lubricated material pad connected to the columns’ top plates of the
support structure and an inox plate welded to the FF columns’ base plate, which are incorporated in the
Hopper Frames / Lower Compartment walls.
The inox sliding plates extend out of the FF baseplates, so they can be welded from top.
Strict assembly/erection tolerances are required in this phase to ensure regular bearing of the FF casing on the
support structure; in particular the full contact between the FF base-plates and the support structure columns’
top at the places of the sliding plates.

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Erection sequence
To fill the gaps shim plates can be used.

Shim plates shall be manufactured and supplied by the site constructor and they shall be made with the same
material of the FF baseplates.
In the fix point, shim plates can be of any thickness and shall have the same size and shape of the FF baseplate;
holes shall coincide with the holes of the connected plates.
In the sliding points (either mono and bi-directional) the minimum thickness of the sliding plates will be 3 mm;
if lower thickness is required to fill the gap, the sliding plate must be replaced with a thicker one, as well as if
higher thickness is required. The size of the shim shall be intermediate between the size of the FF footplate and
the sliding plate, in order to allow fillet welds to both footplate and sliding plate from top.
2.3 Sequence
1. Pre-assemble on ground the Hopper Frames/ Lower Compartment Walls
2. Position and weld the parts of the sliding plates on the top plates of the support structure columns;
keep the surface of the sliding plate protected from damages, scratches and dust until the hopper
columns are in place.
Ensure the slide plates are as per detail drawings C1415661-111-302-0001 and A-HDD-M-BVL-2023.
3. Position and secure with spot welds the parts of the sliding plates on the foot-plates of the Hopper
Frame / Lower Compartment Wall columns. Ensure the slide plates are as per detail drawings
C1415661-111-302-0001 and A-HDD-M-BVL-2023.
4. Lift and place above the support structure columns’ plates the Hopper Frames / Lower Compartment
Walls modules, starting from the center of the FF with the one modulus connected to the fix point.
5. Lift and place the other Hopper Frames / Lower Compartment Walls and connect them to the already
installed Hopper Frames / Lower Compartment Walls modules.
6. Install and bolt the slide plate hold down clips.
7. The weld of the sliding plates to the FF footplates will be completed as soon as the installation of the
hoppers is finished and the flange at the interface with FF’s walls levelled, at the end of the next Phase.
2.3.1 Reference drawings

A-HDD-S-BVL-3187 HOPPER FRAMES STIFFENERS WELD TYPICAL DETAILS
A-HDD-S-BVL-3181 HOPPER FRAMES ASSEMBLY

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Erection sequence
3 Phase 3: hoppers
3.1 General
Each one of the 12 hoppers are supplied in 5 parts, 4 panels and 1 prefabricated cone.
The Hopper Frames / Lower Compartment walls are supplied in 26 prefabricated parts for each module of FF
that should be pre-assembled on the ground in largest manageable pieces.
These sections will be joined together when placed on the support structure.
The internal strut & tie elements and baffles shall not be pre-installed in this phase; only provisional struts and
ties can be used, and they shall be dismantled after the end of this phase.
The hoppers must be pre-assembled on ground, including the internal strut & tie elements and the accessories
(manhole, nozzles etc.), and each pyramid is dropped inside the hopper frames / Lower Compartment Walls.
The joints between the pre-fabricated parts are structurally connected by welds; bolts are used to pre-joint and
position them before welding; the horizontal joints have erection bolts as well.

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Erection sequence
3.2 Installation of the hopper’s cone
1. Pre-assemble the hoppers completely on the ground.
2. Weld the item 5A bis (plate) to the Hopper

Frames / Lower Compartment Inner Side Wall
5A.
3. Drop each hopper inside the hopper frames /

Lower Compartment Walls
4. Connect with erection bolts, keeping the bolt’s

head inside the hopper
5. Complete connection by welding
Note:
The alignment of the hopper discharge flange is to be checked prior to welding hopper in place.
3.3 Reference drawings

C1415661-000-300-0100 HOPPER STIFFENERS WELD TYPICAL DETAILS
C1415661-111-300-0100 HOPPER LOWER PART ASSEMBLY
3.4 Installation of the baffles and strut & tie elements

Install from the top the baffles and the strut & tie elements in the upper part of the hoppers (hopper frame),
using the following sequence:

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Erection sequence
a) fabrication and erection notes:

The plates must be just spot welded on shop in order
to take them in place during the delivery to the site.
The plates shall be fully welded on site after the
hopper frame bracing installation
b) Strut & tie elements in the hopper panels
c) First step of sloped baffles
d) Strut & tie elements on the hopper transition line
e) Last sloped baffles
f) Horizontal baffles

A-HDD-S-BVL-3204 HOPPER BAFFLES 3D VIEW
A-HDD-S-BVL-3205 HOPPER BAFFLES SECTION A-A
A-HDD-S-BVL-3206 HOPPER BAFFLES SECTION B-B

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Erection sequence
4 Phase 4: Body of the FF
4.1 General
This phase includes the body of the FF, which is composed by the cells (1b, 2b, 3b, 4b, 5b), the manifold (10, 11,
12) and the inlet elbow duct (9) connecting the manifold to the hoppers.
Each cell has 4 walls and each wall is supplied in 3 panels 11.45 m high and 2.3 to 2.6 m wide.
Adjacent cells have a common wall; each cell includes also the bags-plate and the thermal shields on the cell
wall (5b) adjacent to the manifold.
Panels 1b to 5b are the cells walls placed above the flange on the top of the hopper frame 1a to 5a.
Bottom (10), partition (11) and roof (12) panels make the manifold.
The elbow ducts (9) are manufactured in two parts that shall be site assembled on ground.
Damper valves shall be install on the inlet flange (5a) before connecting the elbow ducts to the manifold
bottom (10).
The joints between the pre-fabricated parts are structurally connected by welds; bolts are used to pre-joint and
position them before welding; the horizontal joints have erection bolts as well.
Cell walls will be first pre-assembled on ground. After, the cells or part of the cells will be prefabricated on
ground and installed as explained in the next clause.
Each part shall be pre-assembled with bolts, accurately checked for level and square and then welded.
Temporary ties and struts shall be used to keep stable and square each pre-assembled cell of part of cell.
The bag plates can be installed after one complete cell is pre-assembled and before it is in place, or after one
cell is in place. It is recommended to install the bag plates just after the square of the cell has been checked,

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Erection sequence
whether it is pre-assembled or in place. The bag plate can be either installed in two pieces of or in one
preassembled piece.
4.2 Sequence
4.2.1 Subphase 1 – Installation of the cells
The sequence described below shall be applied to the two lines of cells at the sides of the manifold.
1. Pre-assemble on ground all the walls (made of 3 panels each); the thermal shield shall be attached to
the walls adjacent to the manifold.
2. Pre-assemble on ground 6 cells between lines B-C, D-E, F-G including walls, bag plate, thermal shield
and internal stiffeners
3. Pre-assemble on ground the 3 walls of the cells at the inlet side of the FF, specifically the ones on line A
and the two parallel to the manifold, including the thermal shield and internal stiffeners on line A

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Erection sequence
4. Install the first complete cell in the central part of the filter between lines D and E and connect it above
by bolts the hopper frame
5. Install the second cell above the second hopper from the first one, between the lines B and C
6. Install the walls between the two cells, connect them with erection bolts.

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Erection sequence
7. Check plumb, level and square and complete the connections by welding.
8. Install the internal stiffeners and the bag plate of the cell between C and D
9. Repeat 5 to 9 for the cell between F and G and the walls between E and F
10. Install the pre-assembled part of the cell between A and B
11. Check plumb, level and square and complete the connections by welding.
12. Install the internal stiffeners and the bag plate of the cell between A and B

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Erection sequence
At option, the following sequence can be used:
1. Pre-assemble on ground all the walls (made of 3 panels each); the thermal shield shall be attached to
the walls adjacent to the manifold.
2. Pre-assemble on ground the entire cells between lines D-E including walls, bag plate, thermal shield
and internal stiffeners
3. Pre-assemble on ground the 3 walls of the other cells next to the previous one including the thermal
shield and internal stiffeners connecting the 3 walls; specifically:
a. the wall on line C and the two parallel to the manifold of the cell between C and D;
b. the wall on line B and the two parallel to the manifold of the cell between B and C;
c. the wall on line A and the two parallel to the manifold of the cell between A and B;
d. the wall on line E and the two parallel to the manifold of the cell between D and E;
e. the wall on line F and the two parallel to the manifold of the cell between E and F;
4. Install the first complete cell in the central part of the filter between lines D and E, with one wall on the
line of the fix point and connect it above by bolts the hopper frame
5. Install the next cells in sequence with the order considered in point 3; after the installation of each
module, install the internal stiffeners and the bag plates

A-HDD-S-BVL-3221 TUBE SHEET PLATE EL. 20470 ASSEMBLY
A-HDD-S-BVL-3161 STIFFENERS WELD TYPICAL DETAILS
A-HDD-S-BVL-3151 CASING PANELS PLAN AND ELEVATION LINE 11
A-HDD-S-BVL-3152 CASING PANELS ELEVATION LINE 12 - 13
A-HDD-S-BVL-3153 CASING PANELS ELEVATION LINE 14 - FA1B – FA1C
A-HDD-S-BVL-3154 CASING PANELS ELEVATION LINE FA1D - FA1E – FA1F
A-HDD-S-BVL-3155 CASING PANELS ELEVATION LINE FA1A – FA1G

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Erection sequence
4.2.3 Subphase 2 – Manifold and connection ducts
The next steps regard the manifold and the elbow ducts; this installation should follow the installation of the
cells or can progress with it after cells at both sides of the manifold are installed.
1. Pre-assemble on ground the elbows of the ducts, including the turning vanes, gussets and flanges.
2. Install the elbow ducts on the inlet damper’s flange (bolted connection to the damper’s flange) and
connect the two elbows in the middle along the FF centerline.
The inlet elbows will require temporary support until the manifold bottom (10) is installed.
3. Install the panels of the manifold bottom (10), (one single panel at a time), using erection bolts and
then welding.
4. Install the baffles in the bottom panel hole, first with erection bolts, then welding

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Erection sequence
5. Align the flange of the inlet duct on the hopper to the one of the elbow duct and then execute the seal
weld.
6. Install the inlet dampers on hopper Inlet flange (bolted connection) and the expansion joint (this
operation can be executed in a later stage of the constrction)
7. Install the manifold partition(11), first with erection bolts, then welding
8. Install the manifold roof (12), first with erection bolts, then welds
9. Install the manifold front and rear walls (17, 19, 20) and flanges (16 & 18)

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Erection sequence
A-HDD-S-BVL-3211 ELBOW AND MANIFOLD BOTTOM ASSEMBLY PLAN

A-HDD-S-BVL-3212 MANIFOLD PARTIT. AND CHAMBER PARTIT. WALLS ASSEMBLY
4.2.5 Subphase 3
Accesses up to the top of the FF can be installed in this phase, at the end of the installation of the cells and of
the manifold.

A-HDD-S-BVL-3231 PLENUM ACCESS DOOR FABRICATION DRAWING
A-HDD-S-BVL-3232 MAINFOLD ACCESS DOOR FABRICATION DRAWING
A-HDD-S-BVL-3233 IN/OUT MANIFOLD ACCESS DOOR FABRICATION DRAWING
A-HDD-S-BVL-3234 HOPPER ACCESS DOOR FABRICATION DRAWING
5 Completion of the manifold
1. Stage the bypass damper blades in the manifold
2. Install the outlet chamber partition walls (13 &14), single panels, first with erection bolts, then welds
3. Install the outlet chamber roof (15), single panels, first with erection bolts, then seal welds
4. Install the bypass and outlet damper blades inside and actuators outside. Poppet blades and seats can
be pre-staged in position before installing overhead panels.
Plumb, level and square must be checked before welding out.
6 Completion of the cells

6.1 General
The bags should be installed last, after all welding is complete and equipment checked out and installation is
accepted by all concerned (see in the following).
Some cleaning mechanism components can be staged on the cell plate.
6.2 Sequence
1. Install the cells roof, single panels, first with erection bolts, then welds
Plumb, level and square before welding out.

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Erection sequence
Align the roof central openings with the center of the cell plates.
2. Install the pulse cleaning mechanism equipment above the cell plate and below the roof and on the
roof on the support frames, (part of the compartment roof).
3. Complete the installation and alignment of the pulse cleaning mechanism equipment
4. Complete the installation of the access to the roof level.

COMPARTMENT PLENUM COLD ROOF RECEIVING CHAMBER HOT ROOF
A-HDD-S-BVL-3125
ASSEMBLY DRAWING
COMPARTMENT PLENUM COLD ROOF RECEIVING CHAMBER HOT ROOF 3D

A-HDD-S-BVL-3126
VIEWJAND DETAILS

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Erection sequence
7 Weather enclosure
The weather enclosure is a normal structure made of hot rolled profiles and cladding of corrugated sheet.
The structural scheme is framed in one direction (perpendicular to the axis of the filter) and braced in the other
direction.
The installation of the main structure can be done piece by piece or with a level of pre-assembly on ground
depending on the available lifting equipment.
The weather enclosure structure is connected on the roof weather enclosure by a fixed point and sliding
bearings.
For alignment refer to drawing A-HDD-S-BVL-3142
Plumb, level and square before tightening bolts and installing cladding and door frames.
8 Cold roof
8.1 General
The cold roof is installed inside the weather enclosure and outdoor above the FF cells.
Since the area covered by the weather enclosure is not water tight, the installation of the cold roof shall be
executed after the installation and cladding of the weather enclosure; it is possible to anticipate its installation,
but temporary measures will be adopted by the site constructor to prevent water infills.
8.2 Sequence
1. Weld the cold-roof support beams on the cells and manifold roof
2. Fill the space between FF hot and cold roofs and with CaSil blocks.
3. Install the cold roof plates
4. Install handrails and connections to access

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Erection sequence
9 Installing Filter Bags and Cages
The bags should be installed last, after all welding is complete, the equipment checked out, and the installation
is accepted by all concerned.
Before installing bags:

 ensure casing walls and under the cell plate have no projections or construction debris;
 the same for above the cell plate;
 the cleaning mechanism equipment is installed and aligned;
 connected piping and cleaning mechanism have been blown down;
 cell and hopper doors are sealed closed;
 hopper heaters are commissioned.
Installing bags:
 bags shall be to be installed in accordance with instructions provided;
 care must be taken to protect the bags from damage before, during or after installation;
 protect bags and cages from moisture, fire / hot objects, foreign materials, physical damage (cutting
and creasing);
 do not open bags boxes with a knife!
10 Installation notes
1. Access
When installing access, ensure connections that allow expansion are installed as per drawings, and appropriate
gaps to adjacent access and to adjacent casing are allowed for thermal insulation and thermal movement.
2. Auxiliaries
Auxiliaries such as hopper heaters, vibrators and other attachments, instruments, blowers, thermal insulation,
and piping shall be installed according to the supplier’s instructions and specific design.
3. Touchup paint
Touchup paints shall be executed at the end of the installation; the painting cycle and the procedure will be
according to specifications

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Erection sequence
Erection tolerances
General erection tolerances are per EN1090-2 Clause 11

In the following the relevant erection tolerances of EN 1090-2 are described.
Stricter tolerances are specified on drawings where required.
Tolerance types (Clause 11.1)

This clause defines the types of geometrical deviations and gives quantitative values for two types of permitted
deviations:
a) those applicable for a range of criteria that are essential for the mechanical resistance and stability of
the completed structure, called essential tolerances;
b) those required to fulfil other criteria such as fit-up and appearance, called functional tolerances.
Essential tolerances and functional tolerances are both normative.
The permitted deviations given do not include elastic deformations induced by the self-weight of the
components.
In addition, special tolerances may be specified either for geometrical deviations already defined with
quantitative values or for other types of geometrical deviations. If special tolerances are required the following
information shall be given as appropriate:
- amended values for functional tolerances already defined;
- defined parameters and permitted values for the geometrical deviations to be controlled;
- whether these special tolerances apply to all relevant components or only to particular components
that are specified.
In each case, the requirements are for final acceptance testing. If fabricated components are to form parts of a
structure that is to be erected on site, the tolerances specified for the final checking of the erected structure
shall be met in addition to those for the fabricated components.
Essential tolerances (Clause 11.2)

General (Clause 11.2.1)
Essential tolerances shall be in accordance with D.1. The values specified are permitted deviations. If the actual
deviation exceeds the permitted value, the measured value shall be dealt with as a nonconformity.
In some cases there is a possibility that the uncorrected deviation of an essential tolerance can be justified in
accordance with the structural design when the excess deviation is included explicitly in a recalculation. If not,
the nonconformity shall be corrected.
Erection tolerances (Clause 11.2.3)

Reference system (Clause 11.2.3.1)
Deviations of erected components shall be measured relative to their position points (see ISO 4463). If a
position point is not established, deviations shall be measured relative to the secondary system.
Foundation bolts and other supports (Clause 11.2.3.2)

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Erection sequence
The position of the centre points of a group of foundation bolts or other support shall not deviate by more than
± 6 mm from its specified position relative to the secondary system.
A best-fit position should be chosen to assess a group of adjustable foundation bolts.
Column bases (11.2.3.3)

Holes in baseplates and other plates used for fixing to supports should be dimensioned to allow clearances to
match the permitted deviations for the supports to those for the steelwork. This may require the use of large
washers between the nuts on the holding down bolts and the top of the baseplate.
Columns (Clause 11.2.3.4)

The deviations of erected columns shall conform to the permitted deviations in Tables D.1.10 to D.1.11.
For groups of adjacent columns (other than those in portal frames or supporting a crane gantry) carrying
similar vertical loads, the permitted deviations shall be as follows:
a) the arithmetic average deviation in plan for the inclination of six tied adjacent columns shall conform
to the permitted deviations in Tables D.1.10 to D.1.11;
b) the permitted deviations for the inclination of an individual column within this group, between
adjacent storey levels may then be relaxed to  = ± h/100.
Full contact bearing (Clause 11.2.3.5)

Where full contact bearing is specified, the fit-up between surfaces of erected components shall be in
accordance with Table D.1.12 after alignment.
For bolted splices shims may be used where the gap exceeds the specified limits after initial bolting-up, to
reduce the gaps to within the permitted deviation, unless otherwise specified in the execution specification.
The shims may be made of flat mild steel. No more than three shims shall be used at any point. If necessary,
the shims may be held in place by means of either fillet welds or a partial penetration butt weld extending over
the shims, as shown in Figure 7.
Figure 7 of EN1090-2
Functional tolerances (Clause 11.3)

General (Clause 11.3.1)
Functional tolerances in terms of accepted geometrical deviations shall be in accordance with one of the
following two options:

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a) the tabulated values described in 11.3.2, or

b) the alternative criteria defined in 11.3.3.
If no option is specified the tabulated values shall apply.
Tabulated values (Clause 11.3.2)

Tabulated values for functional tolerances are given in D.2. Generally values for two classes are shown. The
choice of tolerance class may be applied to individual components or selected parts of an erected structure.
Class 1 is applied to Java FF structures (support structure and casing).

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Fabric Filter Erection

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Fabric Filter Erection

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PROJECT: CENTRAL JAVA PROJECT

PURCHASE ORDER NO.: 167689-65.3120

SPECIFICATION TITLE: FABRIC FILTER

DOCUMENT TITLE: LPPJ FABRIC FILTER RECOMMANDED

PROJECT NO.: C1415661

SUPPLIER DOC NO.: C1415661-101-700-2000

PT.BHIMASENA POWER INDONESIA

CENTRAL JAVA PROJECT

BLACK & VEATCH CHINA NATIONAL MACHINERY

IMP. & EXP. CORP.

PROJECT DRAWING NO.: REVISION. NO.:0B

0B 2017-12-08 ISSUED FOR CONSTRUCTION KPS KPS KPS

0A 2017-11-09 ISSUED FOR REFERENCE KPS KPS KPS

REV. DATE DESCRIPTION DRAWER/DESIGNER CHECKER APPROVER

THIS DOCUMENT IS THE PROPERTY OF HAMON RESEARCH COTTRELL

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 1/34 St:NE 12/JAN/18 MM-02308

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 2/34 St:NE 12/JAN/18 MM-02308

Erection and installation accessories and spare materials

Plumb, levels and square

Records of parameters affecting the installation

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 3/34 St:NE 12/JAN/18 MM-02308

Scaffolding and temporary accesses

1 Phase 1: support structure

1.3 Reference drawings

A-HDD-S-BVL-2101 ASSEMBLY PLAN ELEV. +4000

A-HDD-S-BVL-2102 ASSEMBLY PLAN ELEV. +7000

A-HDD-S-BVL-2103 PLAN ELEV. +2300 GRATINGS AND HANDRAILS

A-HDD-S-BVL-2104 PLAN ELEV. +4000 GRATINGS AND HANDRAILS

A-HDD-S-BVL-2105 PLAN ELEV. +7000 GRATINGS AND HANDRAILS

A-HDD-S-BVL-2106 ELEVATION LINE FA14-FA11-FA12-FA13

A-HDD-S-BVL-2107 ELEVATION LINE FA14-FA1A-FA1B-FA1C

A-HDD-S-BVL-2108 ELEVATION LINE FA1D-FA1E-FA1F-FA1G

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 4/34 St:NE 12/JAN/18 MM-02308

A-HDD-S-BVL-2109 ASSEMBLY PLAN ELEV. +300

A-HDD-S-BVL-2121 ASSEMBLY PLAN ELEV. +9300

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 5/34 St:NE 12/JAN/18 MM-02308

2 Phase 2: Hopper Frames / Lower Compartment Walls, items

2.2 Interface between Support Structure and FF

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 6/34 St:NE 12/JAN/18 MM-02308

To fill the gaps shim plates can be used.

6. Install and bolt the slide plate hold down clips.

2.3.1 Reference drawings

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 7/34 St:NE 12/JAN/18 MM-02308

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 8/34 St:NE 12/JAN/18 MM-02308

3.2 Installation of the hopper’s cone

1. Pre-assemble the hoppers completely on the ground.

2. Weld the item 5A bis (plate) to the Hopper

3. Drop each hopper inside the hopper frames /

4. Connect with erection bolts, keeping the bolt’s

5. Complete connection by welding

3.3 Reference drawings

3.4 Installation of the baffles and strut & tie elements

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 9/34 St:NE 12/JAN/18 MM-02308

a) fabrication and erection notes:

b) Strut & tie elements in the hopper panels

c) First step of sloped baffles

d) Strut & tie elements on the hopper transition line

e) Last sloped baffles

3.4.1 Reference drawings

A-HDD-S-BVL-3205 HOPPER BAFFLES SECTION A-A

A-HDD-S-BVL-3206 HOPPER BAFFLES SECTION B-B

SUP93534 13-Apr-2018 09:27:16 P167689.65.3120.07-C9001 P. 10/34 St:NE 12/JAN/18 MM-02308

4 Phase 4: Body of the FF