Installation Instructions 3P 1495289 03 01 US

iLED Lighting System
Installation Instructions
To the Service Technician
Please read through these Installation Instructions with great care

and comply with the safety information and requirements for
installation.
The following devices covered by these Installation

Instructions:
iLED Lighting System:

• single luminaire version:
with one iLED 3 or iLED 5 light head
• surgical lighting system version:
with a combination of 2 to 3
iLED 3 or iLED 5 light heads
• plus optional extra equipment, e.g. a light head with camera
The iLED light heads are available in the following variants:
iLED 5 = large light head

iLED 3 = small light head
iLED 5 = large light head with camera
iLED 3 = small light head with camera
For information on the operation of the optional camera system,

please refer to the following Operating Instructions:
• TruVidia SD camera system and VidiaPort TFT pendant system
• TruVidia HD camera system and VidiaPort TFT pendant system
2 1495289_03_01 US Installation Instructions iLED Lighting System

How to Contact Us
Customer Service is at your disposal
• if you have any questions on the equipment or its installation;

• if you would like to order spare parts;
• for servicing or warranty claims.
Manufacturer and distributor
TRUMPF Medizin Systeme GmbH

Carl-Zeiss-Strasse 7-9
D-017318 Saalfeld
Germany
How to contact us
TRUMPF Medizin Systeme GmbH + Co. KG

Benzstraße 26
D-82178 Puchheim
Germany
Sales Phone:+49 / (0)89 / 8 09 07 - 0

Fax:+49 / (0)89 / 8 09 07 - 40 222
Customer Service Phone:0 180 / 2 25 41 35

Inquiries from Germany Chargeable phone call:
– 6 ct/call from German landline
– 42 ct/minute (max.) from mobile phones
Fax: 0 36 71 / 586 - 41 175
Customer Service Phone: +49 / 36 71/ 5 86 - 0

Inquiries from abroad Fax: +49 / 36 71 / 586 - 411
E-mail service.med@de.trumpf.com
Visit us on the Internet www.trumpf.com

www.trumpf-med.com
1495289_03_01 US Installation Instructions iLED Lighting System 3

Notes Relating to this Documentation
Copyright and industrial rights

Copyright • All rights reserved. These Installation Instructions are protected
by copyright.
• Any use not regulated by law must be approved in writing by

TRUMPF Medizin Systeme GmbH, referred to in the following
as TRUMPF.
• TRUMPF does not accept any liability arising from or in

connection with the prohibited use of this information by any
person or company.
Modifications and translations

Modifications to the equipment • We are constantly engaged in the further development of our
products and reserve the right to make changes to the scope of
supply in terms of design, equipment or technology.
Changes to the • The contents of the Installation Instructions can be changed at

Installation Instructions any time and without prior notice.
Translations • The German-language version of these Installation Instructions

is binding for translations into foreign languages.
Trademark
• iLED® is a registered trademark of TRUMPF.

• All other trademarks mentioned in these Installation Instructions
are the sole property of the relevant manufacturers.

Content
1 Important Information for Safe Installation .............................................. 11

1.1 Specifications on the identification of the equipment............................................ 11
1.2 Specifications for the identification of the Installation Instructions .......................... 11
1.3 Delivery ........................................................................................................... 11
1.4 Labeling the components by serial number ......................................................... 12
1.5 Equipment required for installation..................................................................... 12
1.6 Site qualifications ............................................................................................. 12
1.7 Ambient conditions for operation and storage..................................................... 13
1.7.1 Ambient conditions for operation ............................................................ 13
1.7.2 Ambient conditions for storage ............................................................... 13
1.8 Intended use .................................................................................................... 13
1.8.1 Labeling ............................................................................................... 13
1.8.2 Standards and directives......................................................................... 13
1.8.3 Use as prescribed .................................................................................. 14
1.8.4 Improper use......................................................................................... 14
1.9 Combination with other medical devices ............................................................ 14
1.10 Warranty ......................................................................................................... 15
2 Building Requirements ............................................................................. 16

2.1 Secure attachment to the ceiling ........................................................................ 16
2.2 Regulations for ceiling attachment fixtures........................................................... 16
2.3 On-site electrical installations ............................................................................ 17
3 Safety Information.................................................................................... 18
3.1 Structure of the safety information in these Installation Instructions ........................ 18
3.1.1 Indication of risks of injury ...................................................................... 18
3.1.2 Indication of damage to property ............................................................ 18
3.1.3 Indication of additional information......................................................... 18
3.2 Other symbols relating to safety information ....................................................... 19
3.3 Symbols on the device ...................................................................................... 19
3.4 Overview of the most important safety information .............................................. 20
4 Labeling with Serial Numbers .................................................................. 22

4.1 Use of serial numbers ....................................................................................... 22
4.2 Position of the serial numbers on the ceiling version ............................................ 22
4.3 Position of the serial numbers on the mobile pedestal version............................... 22

Content
Ceiling version
5 Installing the Ceiling Anchor Plate ............................................................23

5.1 Installation with heavy load anchors ...................................................................23
5.2 Installation with counterplates ............................................................................24
6 Installing Threaded Bolts or Spacers .........................................................25

6.1 Installing threaded bolts on the ceiling anchor plate.............................................25
6.2 Installing the optional spacers on the ceiling anchor plate ....................................25
7 Installing the Ceiling Flange .....................................................................26

7.1 Other installation steps for the power supply with control box plates ......................26
7.2 Preparing the installation ...................................................................................26
7.3 Fitting components to the ceiling flange ..............................................................27
7.3.1 Version: Light head without camera and cable lengths of 1 to 10 m ...........27
7.3.2 Version: Light head without camera and cable lengths of 11 to 50m..........28
7.3.3 Version: Light head with camera and cable lengths of 1 to 10m ................29
7.3.4 Version: Light head with camera and cable lengths of 11 to 50m ..............30
7.3.5 Version with camera on a separate support arm .......................................31
7.4 Ceiling flange versions ......................................................................................32
7.5 Installing the ceiling flange ................................................................................33
7.5.1 Installation procedure.............................................................................33
7.5.2 Installation.............................................................................................33
7.6 Shortening the ceiling tube ................................................................................34
8 Installing the Interface Plate or Canopy Holder Plate................................35

8.1 Installing the interface plate ...............................................................................35
8.2 Installing the canopy holder plate.......................................................................36
9 Installing the Central Column with Extension Arm ....................................37

9.1 Installing the central column for light heads without camera .................................37
9.2 Installing the central column for light heads with camera ......................................38
10 Connecting the Cables of the Ceiling Version ...........................................39

10.1 Connection variants for light heads without camera .............................................39
10.1.1 Connection to the interface plate.............................................................39
10.1.2 Connection via control box plate(s) for cables from 1 to 10m in length.......39
10.1.3 Connection via control box plate(s) for cables from 11 to 50m in length.....40
10.2 Connection variants for light heads with camera..................................................41
10.2.1 Connection to the interface plate.............................................................41
10.2.2 Connection via control box plate(s) for cables from 1 to 10 m in length ......41
10.2.3 Connection via control box plate(s) for cables from 11 to 50m in length.....42

Content
10.3 Connection variants of the camera on the separate support arm .......................... 43
10.3.1 Connection to the interface plate ............................................................ 43
10.3.2 Connection via control box plate(s) ......................................................... 44
11 Installing the Spring Arms on the Ceiling Version .................................... 45

11.1 Spring arm versions .......................................................................................... 45
11.1.1 Spring arm equipment............................................................................ 45
11.1.2 Spring arm adjustments.......................................................................... 45
11.2 Preparing for installation of all spring arm variants .............................................. 46
11.3 Installing the spring arm for light heads without camera....................................... 47
11.4 Installing the spring arm for light heads with camera ........................................... 48
11.5 Installing the spring arm for VidiaPort flat-screen monitor installations ................... 49
11.6 Installing the cover ........................................................................................... 50
Mobile pedestal version
12 Installing the Mobile Pedestal .................................................................. 51
13 Installing the Spring Arm on the Mobile Pedestal Version ........................ 52
14 Installing the Vertical Bracket on the iLED 5 Light Head ........................... 53

14.1 Installing the vertical bracket on the iLED 5 light head without camera .................. 53
14.2 Installing the vertical bracket on the iLED 5 light head with camera....................... 54
15 Installing the Light Head .......................................................................... 55

15.1 Installing the light head without camera on the AC 2000/3000 spring arm ........... 55
15.2 Installing the iLED 3 light head without camera on the AC 2000 LCH spring arm... 57
15.3 Installing the iLED 5 light head without camera on the AC 3000 LCH spring arm... 58
15.4 Installing the light head with camera on the AC 2000/3000 spring arm................ 59
15.5 Installing the iLED 3 light head with camera on the AC 2000 LCH spring arm ....... 61
15.6 Installing the iLED 5 light head with camera on the AC 3000 LCH spring arm ....... 62
16 Installing a Single-Use Hand Grip Adapter on the Light Head ................. 63
17 Installing the Camera on the Separate Support Arm ................................ 64
18 Connecting/Disconnecting the Compensation Weight .............................. 65

18.1 Attaching the compensation weight .................................................................... 65
18.2 Removing the compensation weight ................................................................... 66

Content
19 Installing the VidiaPort Flat Screen Connections .......................................67

19.1 Special features ................................................................................................67
19.2 VidiaPort versions .............................................................................................68
19.3 Routing the supply cables through the VidiaPort flat screen connection ..................69
19.4 Routing the supply cables through the VESA 100 adapter .....................................71
19.5 Installing the VidiaPort Vesa adapter, VidiaPort Single or Duo on the
AC 2000/3000 spring arm ...............................................................................72
19.6 Installing the VidiaPort Duo on the AC 5000 spring arm ......................................74
19.7 Grounding the AC 5000 spring arm...................................................................76
19.8 Routing the cables ............................................................................................77
19.9 Installing the Canopy ........................................................................................78
19.9.1 Installing the lower rotating canopy halves ...............................................78
19.9.2 Installing the split ring.............................................................................78
19.9.3 Installing the upper rotating canopy halves ...............................................79
19.10 Installing the cover for the ceiling tube................................................................79
20 Installing the Flat-Screen Monitor .............................................................80

20.1 Flat-screen monitor sizes and support systems .....................................................80
20.2 Safety information for flat-screen monitor installation ...........................................80
20.3 Installing the flat-screen monitor without adapter plate on the VidiaPort
Single/Duo/Vesa 100 adapter ...........................................................................81
20.4 Installing the flat-screen monitor with adapter plate on the VidiaPort Single............82
20.4.1 Installing the adapter plate on the flat-screen monitor ...............................82
20.4.2 Installing the flat-screen monitor with adapter plate on the VidiaPort Single ... 82
20.5 Installing the flat-screen monitor with power supply housing on the VidiaPort Single .. 83
20.5.1 Installing the mounting plate on the power supply housing.........................83
20.5.2 Installing the power supply housing and adapter plate on the
flat-screen monitor .................................................................................83
20.5.3 Connecting the power supply cable to the power supply housing................84
20.5.4 Installing the flat-screen monitor on the VidiaPort Single ............................84
20.6 Installing the flat-screen monitor with adapter plate at Position 2 of the
VidiaPort Duo flat screen connection ..................................................................85
20.6.1 Installing the adapter plate on the flat-screen monitor ...............................85
20.6.2 Installing the flat-screen monitor with adapter plate on the VidiaPort Duo....85
20.7 Installing the flat-screen monitor with power supply housing at Position 2 of the
VidiaPort Duo flat screen connection ..................................................................86
20.7.1 Installing the power supply housing and the adapter plate on the flat-screen mo-
nitor......................................................................................................86
20.7.2 Connecting the power supply cable to the power supply housing................86
20.7.3 Installing the flat-screen monitor the on VidiaPort Duo...............................87
20.8 Installing the hand grip adapter .........................................................................88

Content
21 Installing a single-use hand grip adapter on VidiaPort ............................ 89
22 Installing the Wall-Mounted Control Panel............................................... 90

22.1 Installing the flush-mounted version of the wall-mounted control panel ................. 90
22.1.1 Choosing the connecting cables ............................................................. 90
22.1.2 Preparing the flush-mounted installation .................................................. 92
22.1.3 Connecting the wall-mounted control panel............................................. 92
22.2 Installing the surface-mounted version of the wall-mounted control panel.............. 93
22.2.1 Choosing the connecting cables ............................................................. 93
22.2.2 Preparing the surface-mounted installation............................................... 95
22.2.3 Connecting the wall-mounted control panel............................................. 96
22.2.4 Completing the installation..................................................................... 96
23 Adjustments ............................................................................................. 97
23.1 Adjusting the swivel range on the AC 2000 LCH spring arm ................................ 97
23.1.1 Disconnecting the lighting system ............................................................ 97
23.1.2 Removing the cover panels ..................................................................... 97
23.1.3 Adjusting the swivel range ...................................................................... 97
23.1.4 Installing the cover panels ...................................................................... 97
23.2 Adjusting the swivel range on the AC3000 LCH spring arm ................................. 98
23.2.2 Removing the cover panels and cover flaps.............................................. 98
23.2.4 Installing the cover panels and cover flaps ............................................... 98
23.3 Adjusting the swivel range on the AC 2000 and AC 3000 spring arms ................. 99
23.4 Adjusting the swivel range on the AC 5000 spring arm...................................... 100
23.4.1 Disconnecting the lighting system .......................................................... 100
23.4.2 Removing the cover panels ................................................................... 100
23.4.3 Adjusting the swivel range .................................................................... 100
23.4.4 Installing the cover panels and cover flaps ............................................. 100
23.5 Adjusting the spring tension on the AC 2000 LCH spring arm ............................ 101
23.6 Adjusting the spring tension on the AC 2000 and AC 3000 spring arms............. 102
23.7 Adjusting the spring tension on the AC 3000 LCH and AC 3000 spring arms ..... 103
23.8 Adjusting the brake force on the AC 2000 LCH spring arm ................................ 104
23.8.1 Disconnecting the lighting system .......................................................... 104
23.8.2 Removing the cover panels ................................................................... 104
23.8.3 Installing the cover panels .................................................................... 105
23.9 Adjusting the brake force on the AC 3000 LCH spring arm ................................ 106
23.9.1 Loosening the sleeve............................................................................ 106
23.9.2 Securing the sleeve .............................................................................. 106
23.10 Adjusting the brake force on the AC 3000 spring arm ....................................... 107

Content
23.11 Adjusting the brake force on the VidiaPort flat screen connection ........................108
23.12 Setting the brake force on the VESA 100 adapter...............................................108
23.13 Setting the brake force for the separate camera.................................................109
23.14 Adjusting the brake force on the iLED pendant system ........................................110
24 Installing the Canopy..............................................................................111

24.1 Installing the brackets on the interface plate ......................................................111
24.2 Installing the angle brackets on the canopy holder plate.....................................112
24.3 Installing the canopy .......................................................................................113
25 Functional Check and Customer Instruction ............................................114
26 Wearing parts.........................................................................................115
27 Technical Data ........................................................................................116
28 Circuit Diagrams.....................................................................................119
28.1 Circuit diagram – interface plate (maximum equipment).....................................119
28.2 Circuit diagram – control box plates .................................................................124
28.3 Circuit diagram – distance 1 to 10 m (maximum equipment) ..............................129
28.4 Circuit diagram – distance 11 to 50 m (maximum equipment) ............................130
28.5 Circuit diagram – iLED 3 LCH..........................................................................131
28.6 Circuit diagram – camera on separate support arm ...........................................135
28.7 Circuit diagram – system with camera...............................................................137
28.8 Circuit diagram – VidiaPort..............................................................................140
28.9 Circuit diagram – wall-mounted control panel...................................................142
28.10 Circuit diagram – air handling ceiling...............................................................144
29 Notes......................................................................................................145
30 Drilling Template ....................................................................................147

1 Important Information for Safe Installation
1.1 Specifications on the identification of the

equipment
• These Install ation Instructions are intended exclusively for
equipment identified by the following specifications on the rat-
ing plate:
Equipment identification - Equipment designation: iLED lighting system

- Type designation: iLED 3, iLED 5
- Equipment from serial number: 100833439
1.2 Specifications for the identification of the

Make sure you have • To ensure that you always have the latest version of these
the latest version Installation Instructions, all pages are marked with a 7-digit
identity number with a 4-digit version number and a country
code:
Identification of the - Edition: 1495289_03_01 US

Installation Instructions - Status: 2010-05-18
• This labeling is binding for the Installation Instructions to be

valid and must not be removed, irrespective of the type of pub-
lication (in printed form, data form or extracts).
1.3 Delivery
Damage during transport • Please inspect the delivered items for any damage during
transport before beginning the installation.
- Please contact TRUMPF if any damage has occurred.
Claims for damages - Claims for damages can only be considered if TRUMPF is
notified immediately.
Damage report - Please create a damage report immediately and send it to
TRUMPF so that any claims for damages can be raised.
Returns - To return any equipment to us, please use the original
packaging if possible.
Accompanying documents • To ensure that your case is dealt with quickly, please provide
the following information:
- Name and address of the customer;
- Recipient of the delivery;
- Main serial number of the lighting system or the concerned
part (see “Section 4” on page 22);
• Description of the defect (Form: Service Advice Form).

1.4 Labeling the components by serial number

• The components of the lighting system are labeled by serial
number:
- The serial numbers define the components of a specific
lighting system unequivocally.
- The components of a lighting system must be installed at the
corresponding installation site in accordance with the serial
numbers.
• For an overview of the labeling of a lighting system by serial
numbers, refer to “Section 4” on page 22.
1.5 Equipment required for installation

• Vermette 512 lifting equipment or a forklift, with a loading
capacity of at least 250 kg.
The lift must correspond at least to the height of the
intermediate ceiling.
• Standard drilling equipment or
a HILTI DD-EC 1 coring tool,
- with the corresponding drill head,
- and a drilling template (#4019364).
• Spirit level
• Torque wrench
• Calibrated luxmeter
• Multimeter
• Standard tool set
• Two ladders of the necessary length.
1.6 Site qualifications

• The installation site must meet the requirements defined in the
planning specification for the iLED lighting system.
• The device, in the surgical lighting system version, may only be
installed in rooms for medical use built in accordance with DIN
VDE 0100 - 710 or IEC 60364-710 regulations.
• The ambient conditions for operation and storage as
described in “Section 1.7” on page 13 must be observed.

1.7 Ambient conditions for operation and

storage
Different ambient conditions apply for the operation and temporary
storage of the equipment.
1.7.1 Ambient conditions for operation

• Ambient temperature:10 °C to 40 °C;
• Relative humidity: 30 % to 75 %;
• Air pressure: 700 hPa to 1060 hPa.
1.7.2 Ambient conditions for storage

• Ambient temperature: -15 °C to 60 °C;
• Relative humidity: 5% to 95%;
• Air pressure: 500 hPa to 1060 hPa.
1.8 Intended use
1.8.1 Labeling
CE mark: This item of equipment is a Class I medical device as
defined by the European Medical Device Directive (MDD 93/42/
EEC, 2007, Appendix IX).
UL mark: This item of equipment has been tested for the USA and
Canada by Underwriter Laboratories Inc. UL/cUL classification
regarding electric shock, fire hazard and mechanical hazards only in
accordance with UL 60601-1 – 2006 and CAN/CSA C22.2 2 –
M90, 2005.
Conformity The manufacturer declares that this product conforms to the

fundamental requirements in accordance with MDD Appendix I and
documents this by means of the CE and UL marking.
1.8.2 Standards and directives

The device complies with the safety requirements of the following
standards and directives:
• EN 60601-1: 2006 - Medical Electrical Equipment: General
Requirements for Basic Safety and Ergonomic Design;
• EN ISO 10993 - Biocompatibility - Skin Irritation and Toxicity;
• EN ISO 14971 - Application of Risk Management to Medical
Devices;
• EMC Directive 2004/108/EC - Electromagnetic Compatibility
(of Electrical and Electronic Equipment);
• EN 61010 - 1: 2002 - Safety Requirements for Electrical
Equipment for Measurement, Control and Laboratory Use;
• Low Voltage Directive 2006/95/EC (LVD).

1.8.3 Use as prescribed

Use as prescribed • The equipment is intended to illuminate the area of a patient
being investigated or operated on in a clinic or doctor’s prac-
tice.
Operating range • The operating range is between 70 - 150 cm distance to the
area of intervention.
• The equipment is suitable for continuous operation.
• Any use of the equipment other than that set out above is
regarded as improper. The user or operator is solely liable for
any damage occurring as a result of improper use.
Single luminaire
Definition: Small surgical lamp • In accordance with IEC 60601-2-41, a single luminaire is a
small surgical lamp and may only be used in operations in
which a light failure would not endanger the health of the
patient.
Surgical lighting system

Definition: Surgical lighting system • A surgical lighting system with several light heads can be used
without any restrictions.
1.8.4 Improper use

Improper use • Place additional loads on the lamp suspension is not permit-
ted.
• Do not subject the equipment to strong vibrations.
Restrictions • The equipment is not suitable for operation in potentially
explosive atmospheres.
• The equipment may not be operated in rooms in which com-
bustible mixtures of anesthetics and air, oxygen or N20 (nitrous
oxide) are used.
1.9 Combination with other medical devices

Read the operating instructions • The system can be equipped with further medical devices from
for combined medical products other manufacturers. For the operation of these devices, refer
to the respective operating instructions.
• Only medical devices approved in accordance with
IEC 60601-1 or UL 60601-1 may be attached to the system.
If a medical device is installed afterwards, the installation must
be performed as specified in IEC 60601-1. Compliance with
this standard must be ensured by the service technician
responsible.

1.10 Warranty
Warranty The warranty of TRUMPF for the safety and operational reliability
of the equipment is subject to the following conditions:
• installations, modifications and repairs are carried out by
TRUMPF service technicians or persons expressly authorized by
TRUMPF;
• the requirements for a secure attachment to the ceiling or wall
are fully met;
• the electrical installation of the equipment corresponds to the
currently valid regulations;
• only original parts from TRUMPF are used;
• only accessories that have been approved or tested for their
usefulness are installed;
• the equipment is used for its intended purpose;
• initial commissioning is carried out and the equipment is
approved for operation by a declaration of acceptance.

2 Building Requirements
2.1 Secure attachment to the ceiling

• Make sure that all relevant conditions have been considered
from a professional point of view during planning, that the
responsible building authority's explicit approval has been
granted and that all installation work is carried out according
to the regulations and using the appropriate tools.
• The structural design of the ceiling must ensure that the loads
of the equipment as well as any other loads are absorbed and
distributed safely.
Declaration of acceptance • The load-bearing capacity of the ceiling must be planned and
by a structural engineer checked by a structural engineer and then confirmed by a
structural analysis. This structural analysis of the load-bearing
capacity must be carried out and documented before the
equipment is installed.
Drilling errors • If an error occurs during drilling, for example drilling into a
reinforcement rod, contact the responsible structural engineer
because the structural load distribution in the ceiling may be
compromised.
Ceiling anchor plate • To ensure proper load distribution, the ceiling anchor plate
must be flush with the ceiling.
Observing building regulations • The applicable national and regional building regulations
must be observed.
2.2 Regulations for ceiling attachment fixtures

Class C20/25 reinforced For class C20/25 (or better quality), reinforced concrete ceilings
concrete ceilings built according to professional standards using approved fixing
materials and tools, the following fixtures (not included in scope of
supply) must be used (see “Section 5.2” on page 24):
• 4 stud anchors
• HILTI products
• Approval document no. ETA-98/0001
• Type HST M16/25
• Minimum thickness of the unfinished ceiling: 160 mm
Observe information from For the proper mounting of the equipment to the ceiling, observe the
the fixture manufacturer information supplied by the fixture manufacturer.
Counterplate set For all other ceilings, we recommend mounting the equipment to the
ceiling using a counterplate set (see “Section 5.2” on page 24):
• 4 counterplates with M16 threaded rods (#4021131)
• 4 M16 hexagonal nuts – DIN 934 (#5200031)
• 4 washers 19.00 – DIN 125 (#5301901)

2 Building Requirements
2.3 On-site electrical installations

Work carried out by On-site electrical installations must be carried out according to the
external specialists iLED design regulations by a specialist contractor commissioned by
the customer. The following requirements must be met:
Work carried out by • The planning, execution and testing of the electrical installa-
electrical installers tion must be carried out on site by qualified electrical planners
and licenced electrical installers.
Observe country-specific • Any applicable regulations in individual countries ruling that
regulations the equipment must be connected to the power supply by
authorized qualified staff must be observed.
All-pole separation from • A device must be available on site which ensures that all poles
the power supply of the power supply cables can be disconnected from the
power network.
• The terminal blocks set must be freely accessible for installa-
tion of the equipment and for carrying out the required electri-
cal safety tests.
• The electrical installations of the room must conform to the
national regulations. DIN VDE 0100, Part 710 is applicable in
the Federal Republic of Germany.
• The requirements of NFPA 70 and NFPA 99 are applicable for
the USA.

3 Safety Information
3.1 Structure of the safety information in these

3.1.1 Indication of risks of injury

Important information is indicated by the use of symbols and signal
words in these Installation Instructions.
Signal words such as DANGER, WARNING or CAUTION describe
the severity of a possible risk of injury. The different triangle symbols
emphasize the degree of risk visually.
1 DANGER DANGER indicates an immediate hazard which, if not avoided, will

cause death or serious injury.
1WARNING WARNING indicates a potential hazard which, if not avoided, may

cause death or serious injury.
1CAUTION CAUTION indicates a potential hazard which, if not avoided, may

cause minor or slight injury.
3.1.2 Indication of damage to property
NOTICE indicates a potential hazard which, if not avoided, may

NOTICE
cause damage to property.
3.1.3 Indication of additional information
NOTE NOTE provides additional information and helpful tips for the safe
and efficient use of the device.

3.2 Other symbols relating to safety information
Gas explosion: warns of explosive ignition of gas mixtures.
Electric shock hazard: warns of an electric shock hazard which can

cause serious injury or even death.
Sudden release of spring arm: warns of a sudden release of the

spring arm when uninstalling the light head/flat screen.
Risk of lighting system dropping: warns that the lighting system

could suddenly drop due to the addition of extra loads.
Risk of trapping fingers: warns of fingers being trapped in the

equipment.
3.3 Symbols on the device
CE conformity mark: confirms that the equipment conforms to the

European Medical Device Directive (MDD).
UL mark: This item of equipment has been tested for the USA and
Canada by Underwriter Laboratories Inc. UL/cUL classification
regarding electric shock, fire hazard and mechanical hazards only in
accordance with UL 60601-1 and CAN/CSA C22.2
no. 601 – M90.
Follow the Operating Instructions: refers to the Operating

Instructions.

3.4 Overview of the most important safety

information
Site qualifications
Gas explosion
The lighting system is not suitable for operation in
potentially explosive atmospheres.
The equipment must not be operated in rooms in
which combustible mixtures of anesthetics and air,
oxygen or N20 (laughing gas) are used.
Falling parts
1 DANGER
Falling parts
During installation, persons must not stand under
the components of the lighting system.
• Protect the installation site against unauthorized
access.
Hazards from electric shock
1WARNING
Switching off the power supply
Touching live equipment can lead to a life-
threatening electric shock:
• Before carrying out any installation work,
disconnect all poles of the wall power supply
and take precautions to prevent it from being
switched on again.
• Withdraw the power plug of the mobile pedestal
version and secure it against reconnection.
Qualified personnel
Electrical connection of the lighting system requires
specialist electrotechnical knowledge:
• Electrical connections may only be carried out
by qualified electricians or staff with
comparable qualification.

Risk of lighting system falling
1WARNING
The torques specified for the fastening screws in
these Installation Instructions must be complied
with.
• Observe the specified torques.
• Do not place any additional loads on the
lighting system.
Sudden release of spring arm
1WARNING
If the light head/flat-screen monitor is dismantled
without having first moved the spring arm to its
upper limit position, the spring arm is suddenly
released upwards and can cause serious injuries:
• Dismantle the light head/flat-screen monitor at
the upper limit position only.
Risk of trapping fingers when swiveling the light head
1CAUTION
Risk of trapping fingers
Adjusting the luminous field reduces the distance
between the outer modules of the
iLED 5 light head.
• When adjusting the luminous field, keep the fin-
gers out of the gaps between the lighting mod-
ules.
• Only position the iLED 5 light head using the
sterile hand grip or the non-sterile outer hand
grip.

4 Labeling with Serial Numbers
Figure 4-1 4.1 Use of serial numbers

The components of the iLED lighting system are
marked with serial numbers:
• The serial numbers define unequivocally the com-
ponents of a specific iLED lighting system.
• The components of an iLED lighting system must
be installed in the relevant position in accordance
with the serial numbers.
4.2 Position of the serial numbers on

the ceiling version
• The main serial number 1 can be found on the
top extension arm 2.
• For the positions of the individual serial numbers,
refer to "Figure 4-1".
Installation
• Install the ceiling version as described in Sections
5 to 11.
Figure 4-2 4.3 Position of the serial numbers on

the mobile pedestal version
• The main serial number 1 can be found on the
power supply housing 2.
• For the positions of the individual serial numbers,
refer to "Figure 4-2".
Installation
• Install the mobile pedestal version as described in
Sections 12 and 13.

5 Installing the Ceiling Anchor Plate
Figure 5-1 5.1 Installation with heavy load

anchors
min. 160 mm
Check the requirements for a secure ceiling attachment
as described in “Section 2.1” on page 16.
270 1 For information on the fixtures, refer to “Section 2.2”
on page 16.
Ø18mm
2 1. Mark the position of the ceiling anchor plate 2
on the ceiling using the drilling template
3 (#4019364), as shown in the drawing.
Ø 270
Drilling the holes

2. Drill four holes 3 according to the specifications
of the fixture manufacturer.
• Blow the drill holes completely free.
3. Drive a heavy load anchor 1 up to the marking
in the unfinished ceiling, according to the
270 specifications of the fixture manufacturer.
340
Installing the ceiling anchor plate
1 DANGER
Falling parts
During installation, no persons may
stand under the ceiling anchor plate 2:
• Protect the installation site against
unauthorized access.
4. Screw the ceiling anchor plate 2 loosely onto

the already installed heavy load anchor 1.
5. Align the ceiling anchor plate 2 to the other
holes 3.
6. Drive the other three heavy load anchors 1
through the holes 3 in the ceiling anchor plate
2 up to the marking in the unfinished ceiling.
Tighten the heavy load anchors
1WARNING
Tighten the heavy load anchors 1
according to the specifications of the
fixture manufacturer.
7. Evenly tighten the heavy load anchors 1

according to the specifications of the fixture
manufacturer.
8. Check that the ceiling anchor plate 2 is securely
in place.

5 Installing the Ceiling Anchor Plate
• The ceiling anchor plate 2 must be flush with the

unfinished ceiling.
Figure 5-2 5.2 Installation with counterplates

1 Check the requirements for a secure ceiling attachment
For information on the fixtures, refer to “Section 2.2”
on page 16.
270 2
1. Mark the position of the ceiling anchor plate 3
Ø18mm on the ceiling using the drilling template
3 (#4019364), as shown in the drawing.
4 Drilling the holes
NOTE
Ø 270
Incorrect drilling makes the installation of the

ceiling anchor plate more difficult:
• The holes 4 must be drilled from underneath the
unfinished ceiling.
270 2. Drill four holes 4 with a diameter of 20 mm from

340 underneath the unfinished ceiling.
3. Insert four counterplates with threaded bolts 1
(#4021131) from above the unfinished ceiling
through the holes.
Installing the ceiling anchor plate
1 DANGER
Falling parts
During installation, no persons may
stand under the ceiling anchor plate 3:
• Protect the installation site against
unauthorized access.
4. Position the ceiling anchor plate 3 on a

threaded bolt M16 1 and screw it in loosely
using a washer and a hexagonal nut M16 2.
5. Insert the remaining three threaded bolts 1 into
the ceiling anchor plate 3 and screw tightly
using 1 washer and hexagonal nut 2 each.
Tightening the hexagonal nuts

6. Evenly tighten the hexagonal nut 2 to 195 Nm.
7. Check that the ceiling anchor plate 3 is securely
in place.
• The ceiling anchor plate 3 must be flush with the
unfinished ceiling.

6 Installing Threaded Bolts or Spacers
Figure 6-1 6.1 Installing threaded bolts on the

ceiling anchor plate
1. Screw the hexagonal nuts 2 at least 25 mm
1
apart onto the threaded bolts 3
2 (length: 110 mm).
3
M16 1WARNING
If the threaded bolts are not completely
tightened they may strip and cause the
lighting system to fall:
• Screw the threaded bolts 3
completeley into the ceiling anchor
plate 1.
2. Screw six threaded bolts 3 completely into the

ceiling anchor plate 1 up to the limit stop.
Tighten the hexagonal nuts

3. Evenly tighten the hexagonal nuts 2 to
195 Nm.
4. Check that the threaded bolts 3 are securely in
place.
Figure 6-2 6.2 Installing the optional spacers on

the ceiling anchor plate
The length of the six spacers depends on the
1
customer’s specifications.
2
1WARNING
3 Risk of lighting system falling
4 Screw the threaded bolts 5 completely
into the ceiling anchor plate 1 up to
82
5 the limit stop.

M16
1. Screw six threaded bolts 5 completely into the
ceiling anchor plate 1 up to the limit stop.
2. Attach the spacers 2 to the threaded bolts 5
and fit 1 washer 3 and hexagonal nut 4 each.
Tighten the hexagonal nuts

3. Tighten the hexagonal nuts 4 to 195 Nm.
4. Check that the spacers 2 are securely in place.

7 Installing the Ceiling Flange
Figure 7-1 7.1 Other installation steps for the

power supply with control box
1
plates
2 If no interface plate 3 is installed on the ceiling tube

2 of the ceiling flange 1, other components will
have to be installed on the ceiling flange 1 which
3 correspond to the version of the lighting system (e.g.
light heads with/without camera or camera on the
separate support arm).
Preinstall the components on the ground as described

in“Section 7.3” on page 27 and then install the ceiling
flange as per “Section 7.5” on page 33.
Figure 7-2 7.2 Preparing the installation

Irrespective of the version of the fixture elements as
described in “Section 6” on page 25, the following
settings are always the same:
1. Screw three hexagonal nuts 1 at an offset of

120° and 50 mm apart onto 3 threaded bolts
5.
• Screw on the other 3 hexagonal nuts 1 slightly
higher, e.g. 60 mm.
120° Aligning the hexagonal nuts horizontally

2. Align the three lower hexagonal nuts 1 (50 mm
apart) horizontally using a spirit level.
Installing the upper insulation

3. Attach the washer 2 and the plastic insulation
disk 3 to the threaded bolt 5 and secure them
using an O ring 4.
4. Repeat these steps for the other 5 threaded bolts
5.
M16 M16
1 3x
3x
2
3 60
50
4
5

7.3 Fitting components to the ceiling

flange
Figure 7-3 7.3.1 Version: Light head without camera

1 and cable lengths of 1 to 10 m
2 Components to be installed
• 1 top-hat rail and 1 terminal
3
Installing the top-hat rail 2
1. Screw the top-hat rail 2 to the ceiling flange
4 1 using two Allen head screws M5 x 16mm
X204 3.
2. Press the terminal 4 onto the top-hat rail 2
and check that it is securely in place.
Electrical connection for iLED 5 / iLED 5 LCH /

iLED 3 light heads
• Route the cables into the control box plate and
connect according to circuit diagram #1495540.
Electrical connection for iLED3 LCH light heads

connect according to circuit diagram
#1494535.

Figure 7-4 7.3.2 Version: Light head without camera

1 and cable lengths of 11 to 50m
6
3
• 1 top-hat rail and 1 filter board with Powerline
accessory board per light head
5 4 Installing the top-hat rails 2

X204 1. Secure a top-hat rail using the two countersunk
Allen head screws M5 x 16 mm 3 each to the
ceiling flange 1 for:
- the terminal 4,
- the filter board 6 with Powerline accessory
board 5 for each light head.
Installing the terminal 4

2. Press the terminal 4 onto the top-hat rail 2
and check that it is securely in place.
Installing the filter board(s) 5
NOTE
Filter boards
• The filter board 6 (with Powerline accessory
board 5) is required to boost the control signals
when the cables are 11 to 50 m in length.
3. For each light head, fit one filter board 6 onto

the top-hat rail 2 and check that it is securely in
place.

iLED 3 light heads
Electrical connection for iLED 3 LCH light head

• Remove the jumpers in A and B on terminal
X204.

Figure 7-5 7.3.3 Version: Light head with camera and

1 cable lengths of 1 to 10m
3
Installing the top-hat rails 2
1. Screw the top-hat rail 2 to the ceiling flange
4 1 using two Allen head screws M5 x 16mm
X204 3.
2. Press the terminal 4 onto the top-hat rail 2 and
check that it is securely in place.

iLED 3 light head


Figure 7-6 7.3.4 Version: Light head with camera and

1 cable lengths of 11 to 50m
6
3 • 1 top-hat rail and 1 terminal
accessory board per light head
5 4 Installing the top-hat rails 2

X204 1. Secure a top-hat rail using the two Allen head
screws M5 x 16 mm 3 each to the ceiling
flange 1 for:
- the terminal 4,

2. Push the terminal 4 onto the top-hat rail 2 and
Installing the filter board(s) 5
NOTE
Filter boards
• The filter board 6 (with Powerline accessory
board 5) is required to boost the control signals
when the cables are between 11 and 50 m in
length.
3. For each light head, fit one filter board 6 with

Powerline accessory board 5 onto the top-hat
rail 3 and check that it is securely in place.

iLED 3 light heads
4. Route the cables into the control box plate and

5. Route the cables into the control box plate and
• Remove the jumpers in A and B on terminal
X204.

Figure 7-7 7.3.5 Version with camera on a separate

1 support arm
7
3 • 1 top-hat rail and 1 terminal
• 1 top-hat rail and 1 power supply unit
accessory board for each camera
6 4
X204 Installing the top-hat rails 2
5 1. Using the two Allen head screws M5 x 16 mm
3, secure a top-hat rail each to the ceiling
flange 1 for:
- the terminal 4,
- the power supply unit 5,

2. Press the terminal 4 onto the top-hat rail 2 and
Installing the power supply unit 5 for

230 V building power supply
3. Fit the power supply unit 5 for the camera onto
the top-hat rail 2 and check that it is securely in
place.
Installing the filter board with Powerline accessory

board 6
NOTE
Filter boards
• The filter board 7 with Powerline accessory
board 6 is used as a signal converter.
4. Fit one filter board 7 with Powerline accessory

board 6 for the camera connection onto the
top-hat rail 2 and check that it is securely in
place.
Electrical connection for 230 V

5. Connect cables for 230 V building power supply
according to circuit diagram #1494534.
Electrical connection for 24 V

6. Connect cables for 24 V building power supply
according to circuit diagram #1496579.

Figure 7-8 7.4 Ceiling flange versions

The ceiling flange is available in 2 versions, one with a
welded ceiling tube 1 and the other with a bolted
ceiling tube 2.
For the ceiling flange with the bolted ceiling tube 2,
the ceiling tube may have to be shortened as described
1 in“Section 7.6” on page 34.

Figure 7-9 7.5 Installing the ceiling flange

M16 M16
7.5.1 Installation procedure
3x
3x The alignment of the ceiling flange 2 is performed in
3 steps:
60 50 1. Temporarily secure the ceiling flange 2 with 3
7 1 hexagonal nuts.
2. Align the ceiling flange 2 to 3 hexagonal nuts
horizontally.
3. Fix and secure the ceiling flange 2 using the
8 remaining hexagonal nuts.
7 7.5.2 Installation
1
2 1WARNING
6 Risk of ceiling flange falling
3
4 Screw the temporarily secured hexagonal
5 nuts 6 fully onto the threaded bolts 1.
1. Slide the ceiling flange 2 onto the 6 threaded

M16 bolts 1 and screw three hexagonal nuts 6 fully
1 onto the 3 non-aligned threaded bolts 7
(60mm apart).
2
Installing the lower insulation
3 2. On each of the 3 aligned threaded bolts 1
4 (50 mm apart), install a plastic insulation disk
5 3, a washer 4 and a self-locking hexagonal
nut 5.
3. Slightly tighten the three hexagonal nuts 5.
Checking the horizontal alignment

4. Check the horizontal alignment of the ceiling
flange 2 and tighten the 3 self-locking
hexagonal nuts 5 to 70 Nm.
5. Screw down the three upper hexagonal nuts 8
(60 mm apart) completely.
6. Twist off the 3 previously screwed on hexagonal
nuts 6 from the 3 non-aligned threaded bolts
7 (60 mm apart) and fit them as described in
point 2. Then tighten them to 70 Nm.
7. Check that the ceiling flange 2 is securely in
place.

Figure 7-10 7.6 Shortening the ceiling tube

The required length of the ceiling tube must be
determined locally by the responsible fitter based on
the actual ceiling height and the ceiling tube must then
be shortened accordingly.
1 Dismantling the ceiling tube

1. Unscrew the six Allen head screws M10 x 25
2
mm – 12.9 3 and keep them with the serrated
3 washers 2.
Ø11mm 4 2. Remove the ceiling tube 5 from the pivot of the
flange 1.
5 NOTICE
A ceiling tube which is too short can no longer be
6
installed:
• After shortening the ceiling tube 5, it must still be
at least 260 mm long.
• Shorten the ceiling tube 5 on the flange end and
not on the side with the bore hole 6!
NOTE
Observe the clearance height:
• The ceiling tube 5 must be shortened to ensure
a clearance height of approx. 2.2 meters from the
lower edge of the spring arm (in horizontal posi-
tion) to the finished floor.
3. Saw off the ceiling tube 5 cleanly and squarely

on the flange end in accordance with the
calculated height and deburr.
Drilling new holes

4. Place the drilling template (see “Section 30” on
page 147) around the upper edge (flange end) of
2,2 Meter
the ceiling tube 5 and mark out 6 holes 4.
Drill and deburr six holes with11.0mm in
diameter 4.
Installing the ceiling tube

5. Install the shortened ceiling tube 5 with six Allen
head screws M10 x 25 mm – 12.9 3 and
serrated washers 2 onto the pivot of the flange
1.
6. Tighten the six Allen head screws M10 x 25 mm
– 12.9 3 to 83 Nm.
7. Check that the ceiling tube 5 is securely in
place.

8 Installing the Interface Plate or Canopy Holder Plate
Figure 8-1 8.1 Installing the interface plate

If no interface plate is installed, the canopy holder plate
must be installed as described in “Section 8.2” on
1 page 36.
6
4 Preparing the installation of the split rings 5/6
2
1. Prepare two split rings 5/6 by screwing in 2
Allen head screws and retaining washers 5
M8 x 40 mm into each.
Adjusting the height of the interface plate

5
2. Slide the split ring 6 onto the ceiling tube 1.
4 3. Adjust the height on the lower edge of the split
ring 6 on the ceiling tube 1:
3
• With canopy:
- Canopy 300 = 136 mm
- Canopy 200 = 36 mm
- Canopy 100 = 147 mm
300
• With ceiling cover:

- Ceiling cover = 167 mm
136
4. Tighten the Allen head screws M8 x 40mm 4

on the split ring 6.
Installing the interface plate 2

5. Slide the interface plate 2 and the second split
36
ring 5 onto the ceiling tube 1 and align in

accordance with the ceiling recess.
200
6. Tighten the Allen head screws M8 x 40mm 4

147
7. Check that the interface plate 2 is securely in

place.
Installing the canopy cover 3

8. Slide the canopy cover 3 onto the ceiling tube
1.
9. Prevent the canopy cover 3 from falling until the
100
canopy and/or ceiling cover is installed.

167

8 Installing the Interface Plate or Canopy Holder Plate
Figure 8-2 8.2 Installing the canopy holder plate

The canopy holder plate must be installed for the later
installation of the canopy and/or ceiling cover.
1
6 Preparing the installation of the split rings 5 /6
4 1. Prepare two split rings 5/6 by screwing in 2
Allen head screws and M8 x 40 mm retaining
2
washers 4 into each.
Adjusting the height of the canopy holder plate

5 2. Slide the split ring 6 onto the ceiling tube 1.
3. Adjust the height on the lower edge of the split
4
ring 6 on the ceiling tube 1:
3
• With canopy:
- Canopy 200 = 116 mm
• With ceiling cover:

- Ceiling cover = 102 mm
4. Tighten the Allen head screws M8 x 40 mm 4

116

200
Installing the canopy holder plate

5. Slide the canopy holder plate 2 and the second
split ring 5 onto the ceiling tube 1 and align in
accordance with the ceiling recess.
102
6. Tighten the Allen head screws M8 x 40 mm 4

7. Check that the canopy holder plate 2 is securely
in place.
Installing the canopy cover 3

8. Slide the canopy cover 3 onto the ceiling
tube 1.
9. Prevent the canopy cover 3 from falling until the
canopy and/or ceiling cover is installed.

9 Installing the Central Column with Extension Arm
Figure 9-1 9.1 Installing the central column for

1 light heads without camera
2 Route the 3-pole cable through the ceiling tube
3
The 3-pole cable 1 for the light heads without
camera must first be routed through the ceiling tube
towards the terminal on the interface plate or the
ceiling flange.
The 3-pole cable 1 must be labeled in order to avoid
4 confusion when connecting the light heads without
camera.
5
Labeling the 3-pole cable 1
1 1. Label the 3-pole cable 1 with numbers
(according to the number of light heads without
6
camera) on the end of the cables.
Pos. 3 Routing the 3-pole cable 1 through the ceiling
tube
Pos. 2
NOTICE
Pos. 1 Do not damage the three-pole cable:
• Route the 3-pole cable 1 carefully and without
using excessive force through the ceiling tube 4.
7
1
2 2. Route the 3-pole cable 1 through the ceiling
tube 4 and then towards the terminal (X201) 2
3
on the interface plate or directly onto the filter
board (X9) 7 with optional accessory Powerline
board on the ceiling flange 3 (for connection
see “Section 10” on page 39).
Installing the central column 6

4
NOTICE
5 Do not tilt the central column:
1 • It must be possible to insert the central column 6
without using excessive force.
6 • Ensure that the 3-pole cable 1 is not damaged.
Pos. 3 3. Lift the central column 6 using a lifting device.

4. Insert the central column 6 into the ceiling tube
Pos. 2 4 and screw it in place using a total of eight
countersunk Allen screws M6 x 10 mm 5.
Pos. 1 5. Tighten the countersunk screws to 10 Nm.
6. Check that the central column 6 is securely in
place.
7. Close the holes of the countersunk screws 5
with plastic caps.

9 Installing the Central Column with Extension Arm
Figure 9-2 9.2 Installing the central column for

light heads with camera
1
The 7-pole cable 1 for the light heads with camera
2 must first be routed through the ceiling tube towards the
interface plate or the ceiling flange.
The 7-pole cable 1 from the central column must be
labeled in order to avoid confusion when connecting
the light heads with camera.
3 Labeling the 7-pole cable 1
1. Label the seven-pole cables 1 with numbers
4
(according to the number of light heads with
1 camera) on the cable ends.
5 Routing the 7-pole cable 1 through the ceiling

tube
Pos. 3
NOTICE
Pos. 2
Do not damage the 7-pole cable:
• Route the 7-pole cable 1 carefully and without
Pos. 1 using excessive force through the ceiling tube 3.
2. Route the 7-pole cable 1 through the ceiling

tube 3 towards the interface plate 2 or towards
1 the terminal 6 on the ceiling flange 2 (for
2 connection see “Section 10” on page 39).
6 Installing the central column 5
NOTICE
Do not tilt the central column:
• Insert the central column 5 without using exces-
3 sive force.
• Ensure that the 7-pole cable 1 is not damaged.
4
1 3. Lift the central column 5 using a lifting device.

4. Insert the central column 5 into the ceiling tube
5 3 and screw it in place using a total of eight
countersunk Allen screws M6 x 10 mm 4.
Pos. 3 5. Tighten the countersunk screws to 10 Nm.
6. Check that the central column 5 is securely in
Pos. 2
place.
7. Close the holes of the countersunk screws 4
Pos. 1
with plastic cover caps.

10 Connecting the Cables of the Ceiling Version
Figure 10-1 10.1 Connection variants for light heads

without camera
1
2 10.1.1 Connection to the interface plate
1. Plug the connecting cable plugs 1 in
accordance with your cable labeling in “Section
9.1” on page 37 and the circuit diagrams:
- 230/24 V supply voltage #1494507,
- 24 V supply voltage #1494509,
- 230/230 V supply voltage #1494512,
- iLED 3 LCH for all supply voltages #1494536
onto terminal 2.
2. Plug the connecting cables (to be laid by
customer) onto the terminals 2.
Figure 10-2 10.1.2 Connection via control box plate(s) for

cables from 1 to 10m in length
1
1. Disconnect the connecting cable plugs 1.
2
2. Route the connecting cables 1 in accordance
with your cable labeling in “Section 9.1” on
page 37 and the circuit diagram:
- #1495540,
- for iLED 3 LCH in accordance with the circuit
diagram:
#1494535 towards the terminals 2 on the ceil-
ing flange.
3. Connect the ground conductor to the terminal
2.
4. Plug the connecting cables (to be laid by
customer) from the control box plate(s) onto the
terminals 2.
5. Connect the terminal leads for the air handling
ceiling version (up to 5 m distance to the central
column) to the terminal clamp 2 as shown in
circuit diagram # 1494615.


1
4
2 accordance with your cable labeling in “Section
9.1” on page 37 and in accordance with the
3 circuit diagram:
- #1494505,
- for iLED 3 LNRH in accordance with circuit dia-
gram: #1494535,
to the filter board(s) 4 on the ceiling flange.
2.
3. For each light head, route one of the connecting
cables (W15) 3 supplied to the terminal 2 and
connect the plug to the corresponding filter
board(s) 4.
4. Route the connecting cables (to be laid by the
customer) from the control box plate(s) to the
terminals 2.

Figure 10-4 10.2 Connection variants for light heads

with camera
1
3 2 10.2.1 Connection to the interface plate
9.1” on page 37 and the circuit diagram:
- #1494516,
- for iLED 3 LCH in accordance with circuit dia-
gram #1494537,
onto the filter board 3 with Powerline accessory
board on the interface plate.
2. Route the connecting cables (to be laid by
customer) towards the terminals 2.
3. Plug the video signal cable for the camera onto
the filter board 3 with Powerline accessory
board.
4. Plug the connecting cable (Type RJ45) from the
controller (TruVidia) onto the filter board 3 with
Powerline accessory board.

cables from 1 to 10 m in length
1
1. Disconnect the connecting cable plugs 1.
2
2. Route the connecting cables 1 in accordance
with your cable labeling in “Section 9.1” on
page 37 and the circuit diagram:
- #1496574,
- for iLED 3 LCH in accordance with circuit dia-
gram #1494537,
towards the terminals 2 on the ceiling flange.
2.
customer) from the control box plate(s) to the
terminals 2.
5. Route the connecting cables for the air handling
ceiling version (up to 5 m distance to the central
column) towards the terminal clamp 2 as
shown in circuit diagram # 1494615.


1
4 2 accordance with your cable labeling in “Section
9.1” on page 37 and in accordance with the cir-
3 cuit diagram:
- #1494506,
for iLED 3 LCH in accordance with circuit
diagram:
- #1494537,
onto the filter board 4 with Powerline acces-
sory board on the ceiling flange.
customer) towards the terminals 2.
3. For each light head, route one of the connecting
cables (W15) 3 supplied to the terminal 2 and
connect the plug to the corresponding filter board
4.
4. Plug the video signal cable for the camera into
board.
5. Route the connecting cable (Type RJ45) from the
controller (TruVidia) towards the filter board 4
with Powerline accessory board.

Figure 10-7 10.3 Connection variants of the camera

on the separate support arm
1
2 10.3.1 Connection to the interface plate
9.1” on page 37 and the circuit diagrams:
- 230 V camera on a separate support arm
3 #1494534,
- 24 V camera on a separate support arm
#1496579,
- 230/230 V supply voltage #1494512,
board on the interface plate.
2. Route the customer's connecting cables to the
terminals 2.
3. Plug the video signal cable for the camera into
board.

Figure 10-8 10.3.2 Connection via control box plate(s)

1
6
2 9.1” on page 37 and the circuit diagrams:
- 230 V camera on a separate support arm:
5 3
#1494534,
4 - 24 V camera on a separate support arm:
#1496579
- connection lengths 11 to 50 m:
#1494505,
board on the ceiling flange.
2. For the 24 V building power supply: Route the
connecting cable (W15) 3 supplied towards the
terminal 2 and connect the plug to the
corresponding filter board 5 with Powerline
accessory board.
3. For the 230 V building power supply: Route the
connecting cable (W24) from the power supply
unit 4 towards the terminal 2.
4. Using the connecting cable (W25), connect the
filter board 5 with Powerline accessory board to
the power supply unit.
5. Plug the video signal cable for the camera onto
board.

11 Installing the Spring Arms on the Ceiling Version
Figure 11-1 11.1 Spring arm versions

In general:
• One iLED 5 light head is installed on a
- AC 3000 spring arm or
- AC 3000 LCH spring arm (Low Ceiling Height),
• one iLED 3 light head is installed on an
- AC 2000 spring arm or
- AC 2000 LCH spring arm (Low Ceiling Height).
• The camera on the separate support arm is
mounted on the AC 2000 spring arm,
• the VidiaPort flat-screen monitor installations are
mounted on an AC 2000, AC 3000 or AC 5000.
11.1.1 Spring arm equipment

The spring arms have different fittings for the various
versions of the lighting system, e.g. light heads
with/without camera, and for the VidiaPort flat-screen
monitor installations.
The simplest way to differentiate between the
applications is according to the connecting spigots of
the spring arm:
1. The spring arm includes a 3-pole plug-in

connector 1 for the installation of light heads
(see “Section 11.3” on page 47).
2. The spring arm includes a 7-pole plug-in
connector 2 for the installation of light heads
with a camera or of the camera on the separate
support arm (see “Section 11.4” on page 48).
3. The spring arm without a plug-in connector 3
to allow supply cables to be routed for flat-screen
monitor installations such as the VidiaPort (see
“Section 11.5” on page 49).
• The spring arm without a plug-in connector 3
can only be rotated up to 330 degrees in order to
prevent twisting of the routed supply cables.
• The range of the AC 5000 spring arm can be
adjusted.
11.1.2 Spring arm adjustments

For information on the spring tension to compensate
for the weight of the light head or flat-screen monitor,
the brake force and the adjustments to the vertical limit
stop of the spring arms, refer to “Section 22” on
page 90.

Figure 11-2 11.2 Preparing for installation of all

spring arm variants
1. Unscrew the two screws 1 and remove the
cover 2 from the extension arm 3.
1WARNING
An overextended circlip 4 can cause
the lighting system to fall:
• Do not overextend the circlip 4
when dismantling.
2. Remove the circlip 4 from the spring arm 6.

3. Remove the washer 5 from the spring arm 6.

Figure 11-3 11.3 Installing the spring arm for light

heads without camera
Spring arm features

• 3-pole plug-in connector 6 in the connection
spigot of the spring arm 8 (see “Section 11.1.1”
on page 45).
Installing the spring arm

1. Carefully pull the 3-pole plug 3 out of the
extension arm 4.
NOTICE
Damage to the cover panels:
• Lift the spring arm 8 only from the point indi-
cated by the arrow as shown in "Figure 11-3".
• Do not lift the spring arm 8 by the cover panels
7.
2. Lift the spring arm 8 from the point indicated by

the arrow and guide it into the extension arm 4.
1WARNING
An overextended or incorrectly installed
circlip 1 can cause the lighting system
to fall:
• Only install the circlip 1 once.
• Install the circlip 1 in such a way
that it sits fully and securely in the
groove of the spring arm spigot.
• Follow the order of installation.
3. Connect the washer (1 piece) 2 and install the

circlip 1.
4. Check that the spring arm 8 in the extension
arm 4 is securely in place.
Connecting the plug

5. Insert the 3-pole plug 3 into the 3-pole plug-in
connector 6, keeping it precisely axially aligned,
so that they are properly connected.
6. Check that the 3-pole connector 6 is securely in
place.
7. Install the cover as described in “Section 11.6” on
page 50.

Figure 11-4 11.4 Installing the spring arm for light

heads with camera
Spring arm features

• A 7-pole plug-in connector 3 equipped with
three threaded connectors and a 6-pole plug in
the connection spigot of the spring arm 7 (see
“Section 11.1.1” on page 45).

1. Carefully pull the 7-pole plug-in connector 3
out of the extension arm 4.
NOTICE
6.

1WARNING
circlip 1 can cause the lighting system to
fall:
• Install the circlip 1 so that it sits fully
and securely in the groove of the
spring arm spigot.

circlip 1.
Connecting the plug

5. Screw together the three threaded connectors 9
according to the color code.
6. Connect the 6-pole plug 8.
7. Carefully slide the threaded connectors 9 and
the 6-pole plug 8 back into the extension arm
4 from above.
page 50.

Figure 11-5 11.5 Installing the spring arm for

VidiaPort flat-screen monitor
installations
Spring arm features

• No plug-in connector in the connection spigot of
the spring arm 6 for supply cables to be routed
through (see “Section 11.1” on page 45).
1WARNING
Sudden release of the spring arm
If the locking device 7 is unlocked
without the flat-screen monitor having
been installed, the AC 5000 spring arm
is suddenly released and may cause
serious injuries:
• Do not pull out the locking device
7 (only AC 5000 spring arm)
before the installation of the flat-
screen monitor is complete.
NOTICE
5.

1WARNING
circlip 1 can cause the lighting system
to fall:
• Install the circlip 1 so that it sits fully
and securely in the groove of the
spring arm spigot.

circlip 1.
page 50.

Figure 11-6 11.6 Installing the cover
Only with spring arms for VidiaPort flat-screen

monitor installations
• Before installing the cover 2, route the supply
cables through the spring arm and extension arm.
Only for spring arms with a 3-pole plug

The set screws 3 in the cover 2 keep the 3-pole
plug 5 in place.
1WARNING
Electric shock hazard
If the internal power supply cables are
damaged, the lighting system may be
live.
• When installing the cover 2, ensure
that the set screws 3 do not
damage the internal power supply
cables!
1. Place the cover 2 so that the two set screws 3

are located in the cut-outs 4 in the 3-pole plug
5.
Only for spring arms with a 3-pole plug

• Carefully rotate the cover 2 with 3-pole plug 5
until the two screws 1 can be screwed in.
2. Screw on the cover 2 with two screws 1.

3. Check that the cover 2 is securely in place.

12 Installing the Mobile Pedestal
Figure 12-1 1. Insert the pedestal tube 1 with the power supply
housing into the pedestal base 3.
2. Twist the pedestal tube 1 with the power supply
housing until the antitwist protection 2 engages
in the pedestal tube 1.
➥ The pedestal tube 1 with the power supply
housing can no longer be twisted.
3. Screw in the Allen head screw M12 x 35 mm 4
and tighten to 120 Nm.
4. Check that the pedestal tube 1 is securely in
place.

13 Installing the Spring Arm on the Mobile Pedestal Version
Figure 13-1 1. Carefully pull the 3-pole plug 5/6 out of the
pedestal tube 6 and spring arm 2.
NOTICE
Damage to the cover panels 1:
cated by the arrow as described in "Figure 13-1".
1.

the arrow, hold it over the pedestal tube 7 and
connect the 3-pole plug 5/6.
3. Carefully slide the 3-pole plug 5/6 into the
pedestal tube 7 from above.
4. Insert the spring arm 2 into the pedestal tube
7 and screw in two countersunk Allen screws
M5 x 8 mm 3.
5. Screw in the set screw M8 x 12 mm 4 on the
opposite side of the pedestal tube 7.
• The set screw M8 x 12 mm 4 serves as a limit
stop for the swivel range.
6. Test the limit stop of the spring arm 2 by rotating
it to the right and left.
• The swivel range must be no more than 10
degrees on both sides.
7. Check that the spring arm 2 is securely in place.
8. Install the light heads as described in “Section
15.2” on page 57.

14 Installing the Vertical Bracket on the iLED 5 Light Head
Figure 14-1 14.1 Installing the vertical bracket on

the iLED 5 light head without
camera
1. Unscrew one securing screw 3.
2. Unscrew two brake screws 2/4.
iLED 5
Installing the vertical bracket
3. Place the brake segment 7 into the groove 6
in the pin of the horizontal bracket 8. Make
sure that the hole points towards the vertical
bracket.
1 2 34 5 6 7 8 4. Install the vertical bracket 1 in a precisely axial
direction on the pin of the light head horizontal
bracket 8 in such a way that the plug-in
contacts 5 engage.
5. Swing the horizontal bracket 8 of the light head
so that the holes of the brake segment 7 are
aligned with the holes of the vertical bracket 8.
1WARNING
The securing screw 3 secures the light
7 head 7:
• Install the securing screw 3.
6
6. Screw in a securing screw 3.
7. Screw in two brake screws 2/4.
8. Check that the vertical bracket 1 is securely in
place.
9. Continue the installation as described in “Section
15.1” on page 55.

14 Installing the Vertical Bracket on the iLED 5 Light Head
Figure 14-2 14.2 Installing the vertical bracket on

the iLED 5 light head with camera
1. Unscrew one securing screw 3.
2. Unscrew the two brake screws 2/4.
Connecting the plug

iLED 5
3. Connect the cables between the vertical bracket
1 and the horizontal bracket 9 using
connectors:
- Connect the 6-pole plug 5.
- Screw the 3 threaded connectors 6 together
1 2 34 5 6 7 8 9 according to the color code.
Installing the vertical bracket

4. Place the brake segment 8 into the groove 7
in the pin of the horizontal bracket 9. Make
sure that the hole points towards the vertical
bracket 1.
5 5. Carefully insert the 6-pole plug 5 and the
threaded connectors 6 into the vertical bracket
1.
6
6. Install the vertical bracket 1 on the pin of the
light head horizontal bracket 9, keeping it
8 precisely axially aligned.
7. Swing the horizontal bracket 9 of the light head
so that the holes of the brake segment 8 are
7 aligned with the holes of the vertical bracket 1.
1WARNING
The securing screw 3 secures the light
head 7:
• Install the securing screw 3.
8. Screw in a securing screw 3.

9. Screw in two brake screws 2/4.
10. Check that the vertical bracket 1 is securely in
place.
11. Continue the installation as described in “Section
15.4” on page 59.

15 Installing the Light Head
Figure 15-1 15.1 Installing the light head without

camera on the AC 2000/3000
spring arm
The iLED 3 and iLED 5 light heads must be installed on
different spring arms.
Only AC 3000 spring arm

• Unscrew the slotted brake screw M10 x 8.6mm
7.
Preparing the installation

1. Unscrew the countersunk screw M3 x 8 mm 3
and slide the sleeve 2 upward.
2. Screw in the countersunk screw M3 x 8mm 3
again to secure the sleeve 2.
3. Remove the locking segment 6.
• Take the protective sleeve out of the spring arm
attachment.
Installing the light head

4. Install the pin of the vertical bracket 5 in the
spring arm 1, keeping it precisely axially
aligned, so that the plug-in contacts 4 are
connected.
1WARNING
Risk of light head falling
If an incorrect locking segment 6 is
used, the light head 5 can fall:
• Use only the OEM locking segment
6.
5. Insert the locking segment 6, unscrew the

countersunk screw M3 x 8 mm 3 and slide the
sleeve 2 downward.
6. Continue the installation as described on the
following page.

Figure 15-1 ... continued
1WARNING
The sleeve 2 secures the locking
segment 6 and thus ensures that the
light head is securely locked in the
spring arm 1:
• Make sure that the locking segment
6 is covered by the sleeve 2.
• Secure the sleeve 2 with a
countersunk screw M3 x 8 mm 3.
7. Screw in the countersunk screw M3 x 8mm 3.

• Screw in the slotted brake screw M10 x 8.6mm
7.
8. Check that the light head 5 is securely in place.

9. Adjust the spring arm 1 as described in “Section
23” on page 97
Single-use hand grip

10. If necessary, install the single-use hand grip as
described in “Section 16” on page 63.

Figure 15-2 15.2 Installing the iLED 3 light head

without camera on the AC 2000
LCH spring arm
AC 2000 NRH/LCH iLED 3 Preparing the installation
1. Unscrew the two oval-head screws M3 x 4 mm
4 and remove the locking washer 2.
1 2. Take the locking segment 3 out of the spring
2 arm attachment.
3. Unscrew the two opposing brake screws 5
3
slightly.
4 • Take the protective sleeve out of the spring arm
5 attachment.
6
Installing the light heads
7 4. Insert the spigots of the light head 7 into the
spring arm 1 in such a way that the plug
9 contacts 6 are connected, keeping the spigots
8 precisely axially aligned.
1WARNING
3.
5. Insert the locking segment 3.

6. Fit the locking washer 2 and screw in two
oval-head screws M3 x 4 mm 4.
7. Check that the locking washer 2 is securely in
place.
8. Screw in the two brake screws 5.
23” on page 97.
Installing the cover panels

11. Fit the two cover panels 9 and push them down
until the four flaps 8 snap into place.
12. Check that the cover panels 9 are securely in
place.



without camera on the AC 3000
AC 3000 NRH/LCH LCH spring arm
iLED 5
1. Unscrew the sleeve securing screw 7 and gen-
tly slide the sleeve 2 backward.
2. Unscrew the two end device securing screws 3.
3. Unscrew the two brake screws 4.
1 2 3 45 6
4. Install the pin of the light head 6 vertical bracket
into the spring arm 1, keeping it precisely axially
aligned, in order to connect the plug-in contacts
5.
4 7 3 5. Screw in the two end device securing screws 3.
1WARNING
The sleeve 2 secures the end device
securing screws 3 and thus ensures
that the light head 6 is securely locked
in the spring arm 1:
• Make sure that the sleeve 2 covers
the end device securing screws 3.
• Secure the sleeve 2 with a sleeve
securing screw 7.
7. Carefully slide the sleeve 2 forward and screw in

the sleeve securing screw 7.
9. Adjust the spring arm as described in “Section 22”
on page 90.


Figure 15-4 15.4 Installing the light head with

camera on the AC 2000/3000
spring arm
The iLED 3 and iLED 5 light heads must be installed
on different spring arms.

8.

1. Unscrew the countersunk screw M3 x 8mm 3
and slide the sleeve 2 upward.
attachment.
Connecting the plugs

4. Screw the three threaded connectors 6 together
6. Carefully slide the screw connectors 6 and the
6-pole plug 5 into the spring arm 1.

7. Insert the light head 4 into the spring arm 1,
keeping it precisely axially aligned.
1WARNING
7.

countersunk screw M3 x 8mm 3 and slide the
sleeve 2 downward.
9. Continue the installation as described on the next
page.

1WARNING
light head 4 is securely locked in the
spring arm 1:
• Make sure that the locking segment
7 is covered by the sleeve 2.
• The sleeve 2 must be secured with
an countersunk screw M3 x 8 mm
3.

1.

on page 90.
Attaching the compensation weight for the camera

13. Attach the compensation weight for the camera as
described in “Section 18.1” on page 65.


with camera on the AC 2000 LCH
spring arm

1. Unscrew the two oval-head screws M3 x 4 mm
4 and remove the locking washer 2.
2. Take the locking segment 3 out of the spring
arm attachment.
3. Unscrew the two oppositely positioned brake
screws 5 slightly.
attachment.

6. Carefully insert the 6-pole plug 7 and threaded
connectors 8 into the spring arm 1.
Installing the light heads
1WARNING
3.

8. Fit the locking washer 2 and screw in two
oval-head screws M3 x 4 mm 4.
9. Check that the locking washer 2 is securely in
place.
23” on page 97.
Installing the cover panels

13. Fit the two cover panels A and push them until
the four flaps 9 snap into place.
14. Check that the cover panels A are securely in
place.

15. Attach the compensation weight for the camera


with camera on the AC 3000 LCH
spring arm
1. Carefully take out the sleeve securing screw 8
and slide the sleeve 2 backward.
2. Unscrew the two brake screws 4.

3. Connect the six-pole plug 6.
5. Carefully push the six-pole plug 6 and the
threaded connectors 7 into the spring arm 1.

6. Insert the light head 5 into the spring arm 1,
keeping it precisely axially aligned.
7. Screw in the two end device securing screws 3.
1WARNING
The sleeve 2 secures the end device
securing screws 3 and thus ensures
that the light head is securely locked in
the spring arm:
• Make sure that the sleeve 2 covers
the end device securing screws 3.
the sleeve securing screw 8.
9. Slide the sleeve 2 forward and screw in the

sleeve securing screw 8.
on page 90.


16 Installing a Single-Use Hand Grip Adapter on the Light Head
Figure 16-1 Removing the hand grip mount

1. Unscrew the cross-head screw M2.5 x 6 mm 2
and remove the hand grip mount 3.
Installing the single-use hand grip adapter

2. Fit the single-use hand grip mount 5 onto the
grip attachment 1 so that the ball retainer 4
audibly snaps into place.
3. Check that the single-use hand grip adapter 5
is securely in place.
➥ The single-use hand grip mount 5 can no
longer be pulled down.
4. Screw the single-use hand grip adapter 7 (not
included in the scope of delivery) into the thread
6 of the single-use hand grip mount 5.
Customized single-use hand grip

• Fit the customized single-use hand grip (not
included in the scope of supply) onto the single-
use hand grip adapter 7.

17 Installing the Camera on the Separate Support Arm
Figure 17-1 Preparing the installation

and slide up the sleeve 2.
2. Screw in the countersunk screw M3 x 8mm3
attachment.

6. Carefully insert the 6-pole plug 5 and the
threaded connectors 6 into the spring arm 1.
Installing the camera
1WARNING
Risk of camera falling
used, the separate camera 4 can fall:
7.

countersunk screw M3 x 8 mm 3 and slide the
sleeve 2 down.
1WARNING
Risk of camera falling
separate camera 4 is properly in place
in the spring arm 1:
• Ensure that the sleeve 2 covers the
locking segment 7.
the countersunk screw M3 x 8 mm
3.

9. Check that the separate camera 4 is securely in
place.
23” on page 97.


18 Connecting/Disconnecting the Compensation Weight
Figure 18-1 18.1 Attaching the compensation weight

The spring arm balances the weight of the light head
with camera or the weight of the camera on the
separate support arm, thus ensuring that the camera
remains stationary in any set position. To balance the
changes to the weight when the camera is removed, a
compensation weight must be attached.
1. Press the locking device on the bayonet lock into

position 1 to release the three closable
openings 3 on the base plate 2.
2. Align the compensation weight 7 so that the
arrangement of the three bayonet pins 6 and the
two centering pins 5 on the camera mount 4
matches the closable openings 3 in the base
plate 2.
• This ensures that the camera plug connector is
also correctly aligned.
3. Attach the compensation weight 7 on the
camera mount 4 and secure it by pressing the
locking device on the bayonet lock into position
8.
• Align the two red marker points.
4. Check that the compensation weight 7 is
securely in place.

18 Connecting/Disconnecting the Compensation Weight
Figure 18-2 18.2 Removing the compensation

weight
1. Press the locking device on the bayonet lock into
position 1 to release the three closable
openings 3 on the base plate 2.
1WARNING
The light head automatically moves
upwards
When removing the compensation
weight 4, the light head/separate
camera may automatically move
upwards:
• Firmly hold of the light head/
separate camera when removing
the compensation weight 4.
• Next, slowly raise the light head/
separate camera and let go.
2. Hold down the light head/separate camera and

remove the compensation weight 4 from the
light head/separate camera.
3. Slowly raise the light head/separate camera and
let go.

19 Installing the VidiaPort Flat Screen Connections
Figure 19-1 19.1 Special features
Cable routing
When installing the VidiaPort flat screen connections,
route the supply cables for the flat-screen monitor
through the pendant system (i.e. the spring arm,
extension arm and ceiling tube).
The VidiaPort flat screen connections can only be
installed at the lowest and/or highest extension arm
position (Pos. 1 or Pos. 3 in the illustration).
Arm stop
To prevent twisting of the supply cables, the extension
arms in Pos. 1 or Pos. 3 have been fitted with an arm
stop which limits the rotation of the extension arm to
approx. 330 degrees.

Figure 19-2 19.2 VidiaPort versions

The VidiaPort versions can be mounted on different
spring arms with different load capacities. The VidiaPort
version must be installed on a spring arm which is
suitable to bear the weight of the flat-screen monitor
and the weight of the VidiaPort flat-screen attachment
and which also has the required cross section for the
cable duct.
The following list summarizes the features of the

individual spring arms
• AC 2000:
- Load capacity = up to 21kg
(flat screen connection + flat screen)
- Cable duct = up to 2 x 9mm
- Narrowest point in the cross section = 160 mm2
• AC 3000:
- Load capacity = up to 30 kg
(flat screen connection + flat-screen)
- Cable duct = up to 1 x 9mm + 1 x 6 mm +
2 x 5 mm
• AC 5000:
- Load capacity = up to 40 kg
- For 1,150 mm = 34 kg extension arm length
- Cable duct = up to 2 x 12mm + 2 x 6.5mm
Net weights of the VidiaPort flat-screen

attachments
• VESA 100 Adapter = 2.0 kg
• VESA 150 Adapter = 2.3 kg
• VidiaPort Single = 4.0 kg
• VidiaPort Duo = 10 kg
Orifice for routing the supply cables

The orifice for routing the supply cables can also be
limited by the VidiaPort flat screen connection, the hole
in the ceiling tube or the duct cross section of the
central column and must be checked on an individual
basis.
Observe the installation of the various flat-screen
monitor sizes as described in “Section 20” on
page 80.

Figure 19-3 19.3 Routing the supply cables through

the VidiaPort flat screen connection
To simplify inserting the supply, data and equipotential
bonding conductors, the VidiaPort Single and Duo flat
screen connections can be removed from the tilting
joint.
Dismounting the tilting joint

1. Loosen the set screw M4 x 10mm D.
2. Hold down the flat-screen monitor mount C,
unscrew the countersunk head screw M8 x
45mm 9 and remove the flat-screen monitor
mount C.
• Keep the countersunk head screw M8 x 45mm
9, the pressure disk 8, the two anti-friction
disks B and the sleeve A in a safe place.
Routing the supply cables

The supply, data and equipotential bonding conductors
used must comply with the applicable regulations for
their specific application. For the maximum cable
orifices, refer to “Section 19.2” on page 68.
1WARNING
Electric shock – Danger to life
If the supply cables with 230 V (120 V)
are damaged, the lighting system is
live:
• All supply cables must be installed
on the swivel joint in the supplied
bundling spiral wrap.
• Insert the power cables without
twisting them.
• Do not damage the cable insulation.
Power ratings
Rated voltage (according to version): 230 V
120 V
24 V
Rated frequency: 50 Hz at 230 V

60 Hz at 120 V

page.

Rated current: 3 A at 230 V

12 A at 120 V
15 A at 24 V
4. Cut two 3.5 mm² equipotential bonding

conductors 6 (not included in the scope of
delivery) to length and fit with ground shoes:
• Cable 1: from the grounding point of the spring
arm to the connection point 4.
• Cable 2: from connection point 5 to
connection point 7.
5. Install and connect the equipotential bonding
conductors 6 as described in "Figure 19-3".
6. Check that the equipotential bonding
conductors 6 are securely in place.
7. Route the supply cables through the spigots 1
and the support tube 2.
8. Route the supply cables through the flat-screen
monitor mount E and out of the side opening
3.
9. Insert all supply cables at the swivel joint into the
bundling spiral wrap included in the scope of
delivery.
10. When placing the bundling spiral wrap with the
supply cables in the tilting joint, ensure that the
supply cables cannot fray or be pinched.
Installing the swivel joint

11. Insert the two anti-friction disks B into the side of
the sleeve A.
12. Insert the flat-screen monitor mount E into the
support tube 2.
13. Slide the pressure disk 8 onto the countersunk
head screw M8 x45 mm 9.
14. Slightly tighten the countersunk head screw
M8 x 45mm 9.
15. Tighten the set screw M4 x 10mm D in order to
protect the countersunk head screw M8 x
45mm 9 from loosening.
16. Check that the swivel joint is securely in place.

Figure 19-4 19.4 Routing the supply cables through

the VESA 100 adapter
1WARNING
live:
twisting them.
1. Insert the supply cables 4 from below through

the installation orifice 3 in the Vesa 100
Adapter 2.
2. Route the supply cables 4 out of the spigot 1
of the Vesa 100 adapter 2.
3. Install the flat-screen monitor as described in
“Section 20” on page 80.

Figure 19-5 19.5 Installing the VidiaPort Vesa

adapter, VidiaPort Single or Duo
on the AC 2000/3000 spring arm
AC 3000 spring arm only

8.

and slide up the sleeve 3.
4. Remove the two cover panels 1.
1WARNING
live:
twisting them.
5. Route the supply cables 5 as shown in "Figure

19-5" through the spring arm attachment towards
the parallel guide 9.
page.

Installing the VidiaPort flat screen connection

7. Insert the VidiaPort flat screen connection 6
into the spring arm 2, keeping it precisely axially
aligned.
1WARNING
Risk of flat screen connection falling
used, the flat screen connection 6 can
fall:
7.

countersunk screw M3 x 8mm 4 and slide the
sleeve 3 down.
1WARNING
flat screen connection 6 in the spring
arm 1 is properly in place:
• Ensure that the sleeve 3 covers the
locking segment 7.
the countersunk screw M3 x 8 mm
4.
9. Screw in the countersunk screw M 3 x 8 mm 6.
Only for the AC 3000 spring arm

8.
10. Check that the flat screen connection 6 is

securely in place.
11. Secure the supply cables 5 in the parallel guide
1 of the spring arm 2 with 5 cable binders.
12. Install the two cover panels 1.

Figure 19-6 19.6 Installing the VidiaPort Duo on the

AC 5000 spring arm
1WARNING
If the locking device 5 is unlocked
without the flat-screen monitor
installed, the AC 5000 spring arm 2 is
suddenly released upwards, which may
cause serious injuries:
• Do not pull out the locking device
5 on the AC 5000 spring arm 2
before the installation of the flat-
screen monitor is complete.

1. Unscrew the two M4 Torx screws (Allen screws)
8 and remove the spring plate 7.
1WARNING
live:
twisting them.
4. Route the supply cables 3 as shown in "Figure

19-6" through the spring arm attachment towards
the tube 9.
Installing the VidiaPort flat screen connection

5. Insert the flat screen connection 4 into the
spring arm 2, keeping it precisely axially
aligned.
page.

1WARNING
used, the flat screen connection 4 can
fall:
6.
1WARNING
The spring plate 7 secures the locking
flat screen connection 4 in the spring
arm 2 is properly in place:
• Ensure that the spring plate 7 is
firmly screwed in with two M4 Torx
screws (Allen screws) 8.
8. Position and secure the spring plate 7 using two

M4 Torx screws (Allen screws) 8.
9. Check that the flat screen connection 4 is
securely in place.

Figure 19-7 19.7 Grounding the AC 5000 spring

arm
1WARNING
If the insulation is defective, the lighting
system may be live:
• Ground the AC 5000 spring arm.
1. Strip the 2.5 mm² ground conductor 4

included in the scope of delivery and connect it
to the grounding point 1 in the extension arm
2.
2. Route the 2.5 mm² ground conductor 4
through the spring arm 3 and out of the
installation orifice 8. Next, cut it to length, strip
it and connect it to the grounding point 7 in the
spring arm.
3. Secure the supply cables and the 2.5 mm²
ground conductor 4 on the lower side of the
tube 6 at a distance of 20 cm using the cable
binders 5.
4. Do not install the cover panels 9 until all the
adjustments are complete.
5. Route the cables as described in “Section 19.8”
on page 77.

Figure 19-8 19.8 Routing the cables
1WARNING
live:
twisting them.
1. Using a pull wire, route the supply cables 3

through the extension arm 4 as illustrated in
"Figure 19-8".
2. Route the supply cables 3 through the
extension arm 2 as illustrated in "Figure 19-8":
• Position 1 on the lower side of the extension arm,
• Position 3 on the upper side of the extension arm.
3. Route the supply cables 3 through the ceiling
tube 1.
• Make sure not to damage any other supply cables
in the central column.
4. Connect the supply cables 3 to the terminals on
the interface plate and/or on the ceiling flange.
on page 97.

19.9 Installing the Canopy
Figure 19-9 19.9.1 Installing the lower rotating canopy

halves
1. Place the two rotating canopy halves 2 in
position on the top extension arm 9 so that:
• the supply lines 1 are located in the cut-outs 5,
• the 4 holes 3 in the rotating canopy halves 2
are on the 4 pins 4 in the head of the extension
arm A.
2. Engage the rotating canopy halves 2 with each
other using the clips 6.
3. Screw the rotating canopy halves 2 together
using two countersunk screws M4 x 8 mm 8
and two cap nuts M4 7.
• The rounded cap nuts M4 7 must be inside the
rotating canopy halves 2 to prevent damage to
the supply cables 1.
4. Check that the rotating canopy halves 2 are
securely in place.
5. Loop the supply lines 1 inside the rotating
canopy halves 2 so that the supply cables 1
are not strained when the top extension arm 9 is
swiveled.
6. Check that the supply cables 1 can be rotated
freely.
Figure 19-10 19.9.2 Installing the split ring

7. Place the split ring 2 around the ceiling tube A
so that the 4 threaded inserts 3 are facing
upwards.
8. Screw together the split ring 2 using two Allen
head screws M5 x 12 mm 1.
9. Tighten the two Allen head screws M5 x 12 mm
1 so that the split ring 2 can barely be moved
axially on the ceiling tube A.

Figure 19-11 19.9.3 Installing the upper rotating canopy

halves
10. Place the two rotating canopy halves 2 around
the ceiling tube A and screw them together using
two countersunk screws M4 x 8 mm 4 and two
M4 cap nuts 5.
• The rounded M4 cap nuts 5 must be inside the
rotating canopy halves 2 to prevent damage to
the supply cables 6.
11. Screw the upper rotating canopy halves 2 onto
the split ring 3 using four round head cap
screws M5 x 10 mm 1.
12. Slide down the rotating canopy halves 2 until
the upper and lower rotating canopy halves
engage with each other.
13. Perform a functional test by swiveling the top
extension arm 9.
• The rotating canopy halves must swivel smoothly
without any resistance.
Figure 19-12 19.10 Installing the cover for the ceiling

tube
1. Place two springs 3 on the 2 pins 4.
2. Insert the two pins 4 into the holes 2 in the
extension arm 1.
3. Place the cover 5 on the two pins 4.
• The sealing lip in the cover 5 must be in the
groove 6 of the extension arm 1.
4. Check that the cover 5 is securely in place.
Removing the cover

• To remove the cover 5, press it in at the location
of the two pins 4 and then pull it downwards and
off.

20 Installing the Flat-Screen Monitor
Figure 20-1 20.1 Flat-screen monitor sizes and

support systems
A number of different support systems on the VidiaPort
Single and Duo flat-screen monitor mounts are
available for the various flat-screen monitor sizes.
The following list indicates the maximum flat-screen
monitor width in millimeters with the available support
version.
VidiaPort Single Adapter plate Max. flat-screen monitor width [mm] Section
without 480 “20.3“
with adapter plate in position 700 (with tilt leveler) “20.4“
power supply unit with adapter 700 (with tilt leveler) “20.5“
plate in position
VidiaPort Duo Adapter plate Max. flat-screen monitor width [mm] Section
Position 1 without 495 “20.3“
Position 2 without 480 “20.3“
Position 2 with adapter plate 700 (with tilt leveler)
Figure 20-2 20.2 Safety information for flat-screen

monitor installation
1WARNING
A sudden removal of weight can cause
the spring arm to jump upwards and
lead to serious injuries:
• Before installing the flat-screen
monitor, move the spring arm to the
uppermost position.
1WARNING
Risk of flat-screen monitor falling
The limit load of the spring arms differs
according to the type of spring arm:
• Do not exceed the maximum limit
load for the spring arm specified in
“Section 19.2” on page 68.

Figure 20-3 20.3 Installing the flat-screen monitor

without adapter plate on the
VidiaPort Single/Duo/Vesa 100
adapter
For the maximum widths of the flat-screen monitors
without an adapter plate, refer to the table in “Section
20.1” on page 80.
1. Comply with the safety instructions in “Section

20.2” on page 80.
2. Install the flat-screen monitor 4 with four Allen
head screws M4 x 8 mm on the VESA 100
interface plate 2 of the VidiaPort flat screen
connection 1.
3. Check that the flat-screen monitor 4 is securely
in place.
4. Connect the cables 3 to the flat-screen monitor
4.
5. Check that the cables 3 are securely in place.
6. Install the hand grip as described in “Section
20.8” on page 88.


with adapter plate on the VidiaPort
Single
20.4.1 Installing the adapter plate on the

flat-screen monitor
Width of the flat-screen monitor
The adapter plate is required if the width of the flat-
screen monitor is greater than 480 mm.
1. Screw the adapter plate 1 into the

corresponding elongated holes on the flat-
screen monitor 3 using four Allen head screws
M4 x 10 mm and washers 2:
2. Check that the adapter plate 1 is securely in
place.
Figure 20-5 20.4.2 Installing the flat-screen monitor with

adapter plate on the VidiaPort Single
20.2” on page 80.
4. Place the spring arm in the top limit position.
5. Install the flat-screen monitor 1 with adapter
plate 2 on the Vesa interface 4 using 4 fillister

The adapter plate is required if the width of the
flat-screen monitor is greater than 480 mm.

in place.
1.
20.8” on page 88.


with power supply housing on the
VidiaPort Single
20.5.1 Installing the mounting plate on the

power supply housing
1. Screw the mounting plate 2 onto the power
supply housing 1 using 4 countersunk Allen
• The 4 spacers 4 must point away from the
power supply housing 1.
2. Check that the mounting plate 2 is securely in
place.
Figure 20-7 20.5.2 Installing the power supply housing

and adapter plate on the flat-screen
monitor

3. Place the power supply housing 1 with the 4

spacers 3 facing down on the flat-screen
monitor 2.
4. Screw in the adapter plate 4 using four
countersunk Allen screws M4 x
25 mm 5.
5. Check that the power supply housing 1 and the
adapter plate 4 are securely in place.

Figure 20-8 20.5.3 Connecting the power supply cable to

the power supply housing
1. Route and connect the power supply cable 2
(from the VidiaPort flat screen connection) to the
lower mounting aperture 6 of the power
supply unit 1.
2. Connect the power supply cable with IEC
connector 3 to the power supply unit 1 and
route it out of the upper mounting aperture 5.
3. The video cable 4 is taken directly from the
VidiaPort flat screen connection.
Figure 20-9 20.5.4 Installing the flat-screen monitor on

the VidiaPort Single
20.2” on page 80.
plate 2 on the Vesa interface 4 using 4
fillister head screws M4 x 10 mm 3.


in place.
1.
9. Check that the connecting cables 5 are securely
in place.
20.8” on page 88.


with adapter plate at Position 2 of
the VidiaPort Duo flat screen
connection
20.6.1 Installing the adapter plate on the

flat-screen monitor
1. Screw the adapter plate 1 into the 4 elongated

holes on the flat-screen monitor 3 using four
Allen head screws M4 x 12 mm and washers
2:
2. Check that the adapter plate 1 is securely in
place.
Figure 20-11 20.6.2 Installing the flat-screen monitor with

adapter plate on the VidiaPort Duo
20.2” on page 80.
plate 2 on the Vesa interface 4 using four
fillister head screws M4 x 8 mm 3.
Aligning the flat-screen monitor

6. Align the flat-screen monitor 1 horizontally in
the elongated holes on the adapter plate 2 and
tighten the four Allen head screws M4 x 12 mm
and washers 5.
in place.

1.
9. Check that the connecting cables 6 are securely
in place.
20.8” on page 88.


with power supply housing at
Position 2 of the VidiaPort Duo flat
screen connection
1. Install the mounting plate on the power supply
housing as described in “Section 20.5.1” on
page 83.
20.7.1 Installing the power supply housing

and the adapter plate on the flat-
screen monitor
1. Place the power supply housing 1 with the four

spacers 3 facing down on the flat-screen
monitor 2.
2. Screw in the adapter plate 4 tightly using four
countersunk Allen screws M4 x 25 mm and
washers 5.
3. Check that the power supply housing 1 and the
adapter plate 4 are securely in place.
Figure 20-13 20.7.2 Connecting the power supply cable to

the power supply housing
1. Route and connect the power supply cable 2
(from the VidiaPort flat screen connection) to the
lower mounting aperture 6 of the power
supply housing 1.
2. Connect the power supply cable with IEC
connector 3 to the power supply housing 1
and route it out of the upper mounting aperture
5.
3. The video cable 4 is taken directly from the
VidiaPort flat screen connection.

Figure 20-14 20.7.3 Installing the flat-screen monitor the

on VidiaPort Duo
20.2” on page 80.
plate 2 on the Vesa interface 4 using 4 fillister
Aligning the flat-screen monitor

7. Align the flat-screen monitor 1 horizontally in
the elongated holes on the adapter plate 2 and
tighten the four Allen head screws M4 x 12 mm
and washers 5.
in place.
1.
20.8” on page 88.

Figure 20-15 20.8 Installing the hand grip adapter

1. Mount the lower part of the fixture 1 on the
VidiaPort flat screen connection 2.
2. Mount the top part of the fixture 3, position it
and screw in the hand grip adapter 6 tightly
using two Allen head screws M6 x 16 mm 5.
3. Turn the hand grip adapter 6 to the required
inclination and tighten the 2 set screws 4 to
prevent rotation.
4. Check that the hand grip adapter 6 is securely
in place.
• When positioning the flat-screen monitor, the
hand grip adapter 6 must not rotate on the
VidiaPort flat screen connection 2.
Single-use hand grip adapter

• If necessary, install the single-use hand grip
adapter as described in “Section 21” on page 89.

21 Installing a single-use hand grip adapter on VidiaPort
Figure 21-1 Removing the hand grip mount

1. Unscrew the two oppositely positioned set screws
M6 x 8mm 1 and remove the hand grip
mount 2.
Installing the single-use hand grip adapter

2. Screw in the single-use hand grip mount 3 with
the 2 oppositely positioned set screws M6 x
8mm 1.
3. Check that the single-use hand grip mount 3 is
securely in place.
➥ The single-use hand grip mount 3 can no
longer be pulled down.
4. Screw the single-use hand grip adapter 4 (not
included in the scope of delivery) in the thread of
the single-use hand grip mount 3.
Customized single-use hand grip

5. Fit the customized single-use hand grip 5 (not
included in the scope of delivery) onto the single-
use hand grip adapter 4.

22 Installing the Wall-Mounted Control Panel
Figure 22-1 22.1 Installing the flush-mounted

version of the wall-mounted
control panel
Different wall-mounted control panels are required
for the iLED 3 and iLED 5 light heads. The wall-
mounted control panel for the iLED 5 light head
has an extra menu button 6.
Only when there is an external power supply

To avoid installation problems, e. g. when drilling
through fire walls, we recommend that you install
additional filter boards on the ceiling flange for
attaching the wall-mounted ceiling panels.
22.1.1 Choosing the connecting cables

1. Choose the connecting cables for the particular
light head version according to the criteria indi-
cated below.
Wall-mounted control panel connecting cable for

iLED 5 light head
The terminal assignments for the supplied
connecting cables 2 x 2 x 0.5mm²
#4024903 (15m in length)
#0376098 (20m in length)
#0376099 (25m in length)
are as follows:
• 1 = white = + (VDC)
• 2 = brown = – (GND)
• 3 = green = ext A
• 4 = yellow= ext B
• Shielding = PE (ground conductor symbol)
(see circuit diagram #1494514)
If other connecting cables are used, the color coding

may be different. The connecting cable used must have
at least 2 twisted cable pairs with a minimum cross
section of 0.5mm². The shielding is connected to the
protective-conductor terminal.
Continue the installation as described on the next

page.


the iLED 3 light head
#4024903 (15m in length)
#0376098 (20m in length)
#0376099 (25m in length)
are as follows
• 1 = white= + (VDC)
• 2 = brown= – (GND)
• 4 = yellow = ext B
The gray/pink pair is not assigned (see circuit diagram
#1494513).

Wall-mounted connecting cable for iLED 3 light

head on LCH spring arm
#4024903 (15m in length)
#0376098 (20m in length)
#0376099 (25m in length)
are as follows:
• 1 = white = + (VDC)
• 2 = brown = – (GND)
• 5 = gray = int A
• 6 = pink = int B


page.

22.1.2 Preparing the flush-mounted installa-

tion
2. Route the connecting cables through one of the
openings 1 into the flush-mounted socket 2.
3. Install the flush-mounted socket 2 in the wall
recess and use suitable material (e.g. plaster) to
secure it in the recess:
• Allow the material (e.g. plaster) to set.
4. Check that the flush-mounted socket 2 is
securely in place.
22.1.3 Connecting the wall-mounted control

panel
iLED 3 only
Insert the adapter cable plug (#1412088) into the
board on the wall-mounted control panel. Connect the
adapter cable (#40245192) to the plug and connect
to the corresponding filter board in accordance with
the circuit diagram (#1494513).
iLED 5 only
Connect the wall-mounted control in accordance with
5. Connect the connecting cables to the rear of the

panel 4 in accordance with the circuit diagrams:
- iLED 3 #1494513,
- iLED 5 #1494514.
6. Perform the ground connection in the center of the
flush-mounted socket 2.
7. Relieve the strain on the connection cables in the
flush-mounted socket 2.
Completing the installation

8. Position the seal 3 and the control panel 4 and
screw firmly them in place using 4 countersunk
screws M 4 x 10 mm 5.
9. Check that the wall-mounted control panel is
securely in place.
iLED 5 only
10. Place the menu button 6 in position.
11. Carry out a functional test.

Figure 22-2 22.2 Installing the surface-mounted

version of the wall-mounted
control panel
Different wall-mounted control panels are required
for the iLED 3 and iLED 5 light heads. The wall-
mounted control panel for the iLED 5 light head
has an extra menu button 6.
Only when there is an external power supply

To avoid installation problems, e. g. when drilling
through fire walls, we recommend that you install
additional filter boards on the ceiling flange to con-
nect the wall-mounted ceiling panels.
22.2.1 Choosing the connecting cables

1. Choose the connecting cables for the particular
light head version according to the criteria
described below.

#4024903 (15m in length)
#0376098 (20m in length)
#0376099 (25m in length)
are as follows:
• 1 = white = + (VDC)
• 2 = brown = – (GND)


page.


#4024903 (15m in length)
#0376098 (20m in length)
#0376099 (25m in length)
are as follows:
• 1 = white = + (VDC)
• 2 = brown = – (GND)
The gray/pink pair is not assigned (see circuit diagram
#1494513).

Wall-mounted connecting cable for the iLED 3 light

head on LCH spring arm
Special feature of the iLED 3 LCH light head

#4024903 (15m in length)
#0376098 (20m in length)
#0376099 (25m in length)
are as follows:
• 1 = white = + (VDC)
• 2 = brown = – (GND)
• 5 = gray = int A
• 6 = pink = int B
(see circuit diagram #1494535 and #1494537)
Jumpers A and B must be removed from terminal

X204 (on the ceiling flange) - see “Section 7.3” on
page 27.

page.


may be different. The connecting cable used mus have
22.2.2 Preparing the surface-mounted

installation.
1WARNING
Switching off the power
Drilling into power cables may lead to a
life-threatening electric shock:
• Disconnect all poles of the power
supply and secure against recon-
nection.
2. Disconnect all poles of the power supply.

3. Check that there are no other cables or pipes
carrying electricity, gas or water below the surface
where the unit is to be installed.
4. Drill four attachment holes in the wall for the
surface-mounted socket 2.

Figure 22-2 22.2.3 Connecting the wall-mounted control

panel
iLED 3 only
Plug the adapter cable plug (#1412088) onto the
board in the wall-mounted control panel. Connect the
adapter cable (#40245192) to the plug and connect
to the corresponding filter board in accordance with
iLED 5 only
Connect the wall-mounted control panel in
accordance with the circuit diagram (#1494514).
5. Route the connecting cables through one of the

openings 1 into the surface-mounted socket
2.
6. Screw the surface-mounted socket 2 to the wall
using 4 fixing screws.
• Check that the surface-mounted socket 2 is
securely in place.
7. Connect the connecting cables to the rear of the
panel 4 in accordance with the circuit diagrams:
- iLED 3 #1494513,
- iLED 5 #1494514.
8. Make the ground connection in the center of the
9. Relieve the strain on the connection cables in the
22.2.4 Completing the installation

10. Position the seal 3 and the control panel 4 and
screw them firmly in place using 4 countersunk
screws M 4 x 10 mm 5.
11. Check that the wall-mounted control panel is
securely in place.
iLED 5 only
12. Place the menu button 6 in position.

23 Adjustments
Figure 23-1 23.1 Adjusting the swivel range on the

AC 2000 LCH spring arm
See "Figure 23-1".
Adjust the swivel range to prevent collisions with other
components (the swivel range can be limited to the
horizontal). Before adjusting the swivel range, make
sure that the spring arm is not under load.
23.1.1 Disconnecting the lighting system

Ceiling version
1. Turn off the power switch in the OR.
➥ The lighting system is disconnected.
2. Prevent the power switch from being accidentally
switched on.
1. Remove the plug.
2. Prevent the plug from being accidentally plugged
in again.
23.1.2 Removing the cover panels

3. Carefully press in and release the two cover
panels 2 on the four flaps 1 using a suitable
slot-head screwdriver.
23.1.3 Adjusting the swivel range

5. Insert the supplied pin (4 mm x 110 mm in diame-
ter) into the perforated adjusting nut in the adjust-
ment aperture 3.
6. Slightly pull down the spring arm in order to relieve
the set screw.
To reduce the swivel range

• Turn the adjusting nut inside in the + direction.
To increase the swivel range
• Screw the adjusting nut inside in the – direction.
23.1.4 Installing the cover panels

7. Fit the two cover panels 2.
8. Press the cover panel halves 2 into the four
flaps 1 until they snap into place.
place.

23 Adjustments

AC3000 LCH spring arm
Siehe "Figure 23-2".

horizontal). Before adjusting the swivel range, make
sure that the spring arm is not under load.

switched on.
23.2.2 Removing the cover panels and cover

flaps
1. Unscrew the two cross head screws M4 x 6mm
2 and remove the cover panel halves 1.
2. Unscrew 2 Torx screws 3 each and remove the
chrome-plated cover flaps 4/6.

3. Screw down the Allen head screw 5 into the re-
quired (0°) or (20°) thread.
4. Check that the Allen head screw 5 is securely in
place.
23.2.4 Installing the cover panels and cover

flaps
5. Screw on the two cover panel halves 1 using
two cross head screws M4 x 6mm 2.
6. Insert the long cover flap 4 in the guide of the
cover panel halves 1 and tighten down with 2
Torx screws 3.
7. Insert the short cover flap 6 in the guide of the
cover panel halves 1 and tighten down with 2
Torx screws 3.
8. Check that the cover panel halves 1 are
securely in place.

23 Adjustments

AC 2000 and AC 3000 spring arms
See "Figure 23-6".

horizontal).
Before adjusting the swivel range, make sure that the
spring arm is not under load.

Ceiling and wall version
switched on.
Wall version with plug
1. Remove the plug.
in again.

3. Place the Allen key, size 5 into the opening 1.
• Pull the spring arm down slightly to relieve the
adjusting screw in the spring arm.
To reduce the swivel range

• Turn the Allen key, size 5 in the – direction.
To increase the swivel range
• Turn the Allen key, size 5 in the + direction.

23 Adjustments

AC 5000 spring arm
See "Figure 23-4".

horizontal).

turned on.

3. Unscrew the four cross-head screws M4 x 6mm
2 and remove the cover panel halves 1.

4. Release the locking pin 3.
5. Take off the circlip 6 and remove the stop pin
7.
6. Insert the stop pin 7 into the required hole (20°
or 40°) 4 and secure using the circlip 6.
7. Check that the circlip 6 is securely in place.
23.4.4 Installing the cover panels and cover

flaps
8. Insert the cover flaps 5 into the guide of the
cover panel halves 2.
9. Screw down the cover panel halves 1 tight using
four cross head screws M4 x 6 mm 2.
10. Check that the cover panel halves 1 are
securely in place.

23 Adjustments
Figure 23-5 23.5 Adjusting the spring tension on the

See "Figure 23-5".
To compensate for the weight of the light head, the

spring arm is fitted with a spring. If the spring arm with
the light head does not remain in the position set, the
spring tension must be reset.
Adjust the spring tension so that the spring arm with the
light head remains fixed in any desired position.
1. Insert the Allen key, size 5 into the adjustment

aperture 1.
2. Move the spring arm approx. 10° up or down to
relieve the adjusting screw in the spring arm.
If the spring arm falls, the spring tension is too low

If the spring arm rises, the spring tension is too
high

23 Adjustments

AC 2000 and AC 3000 spring arms
See "Figure 23-6".
To compensate for the weight of the light head / flat-

screen monitor, the spring arm is fitted with a spring. If
the spring arm with the light head does not remain in
the position set, the spring tension must be reset.
light head / flat-screen monitor remains fixed in any
desired position.
1. Place the Allen key, size 5 into the adjustment

aperture 1.
2. Move the spring arm up approx. 10° to relieve the

high

23 Adjustments

AC 3000 LCH and AC 3000 spring
arms
See "Figure 23-7".
To compensate for the weight of the light head / flat-

screen monitor, the spring arm is fitted with a spring. If
the spring arm with the light head does not remain in
the position set, the spring tension must be reset.
light head/flat-screen monitor remains fixed in any
desired position.
1. Place the Allen key, size 6 into the adjustment

aperture 1.
2. Move the spring arm up approx. 10° to relieve the

high

23 Adjustments
Figure 23-8 23.8 Adjusting the brake force on the

See "Figure 23-8".
If the light head does not remain fixed in any position,

the brake force on the spring arm must be reset.

Ceiling version
turned on.
1. Remove the plug.
in again.

3. Carefully press in and release the two cover
panels 2 on the four flaps 1 using a suitable
slot-head screwdriver.
5. Continue the adjustments as described on the
next page.

23 Adjustments
See "Figure 23-9".
To increase the brake force

• Turn the brake screws 3 alternately with the
same number of rotations in the + direction.
To reduce the brake force
1WARNING
The brake screws are designed like
slotted screws:
• No other screw types may be
loosened.
• Screw the brake screws 3 alternately with the

same number of rotations in the – direction.
23.8.3 Installing the cover panels

6. Fit the two cover panels 2.
7. Press the cover panels 2 into the four flaps 1
until they snap into place.
place.
Brake screws used

• Two slotted brake screws 3
(See “Section 26” on page 115).

23 Adjustments

See "Figure 23-10".
If the light head does not remain fixed in any position,

the brake force on the spring arm must be reset.
23.9.1 Loosening the sleeve

1. Unscrew the sleeve securing screw 5 and slide
the sleeve 1 backward.

same number of rotations in the + direction.
1WARNING
Do not remove the mounted light head
from the spring arm:
• Do not unscrew the 2 end device
securing screws 2.

same number of rotations in the - direction.
23.9.2 Securing the sleeve
1WARNING
If the sleeve 1 loosens, the 2 end device
securing screws 2 cannot fix the sleeve:
• The sleeve 1 must be securely
attached with the sleeve securing
screw 5.
2. Slide the sleeve 1 forward and screw down the

sleeve securing screw 5.
3. Check that the sleeve 1 is securely in place.
Brake screws used

• Two slotted brake screws 3

23 Adjustments

AC 3000 spring arm
See "Figure 23-11".
If the light head / flat-screen monitor does not remain

fixed in any position, the brake force on the spring arm
must be reset.

1. Turn the brake screw 1 in the spring arm in the
+ direction using a suitable slot-head
screwdriver.
2. Turn the brake screw 1 in the spring arm in the
– direction using a suitable slot-head screwdriver.
Brake screw used

• Slotted brake screw 1

23 Adjustments

VidiaPort flat screen connection
See "Figure 23-13".
The brake force is adjusted at the joint 2 to ensure

stable positioning of the flat-screen monitor 1.
1. Loosen the set screw M4 x 10mm 3.
Increasing the brake force

2. Turn the Allen screw M8 x 45mm 4 clockwise
using a key with up to 20 Nm.
Reducing the brake force
3. To unscrew the Allen screw M8 x 45mm 4, turn
it counterclockwise using a key.
4. Tighten the set screw M4 x 10mm 3 to up to 4
Nm.
Figure 23-13 23.12 Setting the brake force on the

VESA 100 adapter
See "Figure 23-13".
The brake force is adjusted on the joint 2 to ensure

stable positioning of the flat-screen monitor 1.
1. Loosen the set screw M4 x 10mm 4.

2. Turn the Allen screw M8 x 45mm 3 clockwise
using a key with up to 20 Nm.
3. To unscrew the Allen screw M8 x 45mm 3, turn
it counterclockwise using a key.
4. Tighten the set screw M4 x 10mm 4 to up to 4
Nm.

23 Adjustments
Figure 23-14 23.13 Setting the brake force for the

separate camera
See "Figure 23-14".
The brake force is adjusted on the brake shaft in the

housing 3 of the horizontal bracket to ensure stable
positioning of the camera 1. This adjustment may
only be carried out when the camera (with sterile hand
grip) is installed.
1. Unscrew the three screws 8 and remove the

housing cover 2.
2. The adjusting screw 4 for the brake is secured
by a serrated washer. Bend the tooth 6 out of the
securing groove 7 so that the adjusting screw is
free to move.

3. Turn the adjusting screw 4 on the brake shaft
5 clockwise using a fork wrench, size SW 27.
4. Turn the adjusting screw 4 on the brake shaft
5 counterclockwise using a fork wrench, size SW
27.
5. Secure the adjusting screw 4 again by bending

a tooth on the serrated washer into the securing
groove 7 (if there is no other option due to the
position of rotation, tilt the tooth to the adjusting
screw).
6. Place the housing cover 2 and secure it using
the three screws 8.
7. Check that the housing cover 2 is securely in
place.

23 Adjustments

iLED pendant system
See "Figure 23-15".
1WARNING
Risk of pendant system falling
The brake screws are designed like
slotted screws:
• No other screw types may be
loosened.
The brake screws 1 to 5 are slotted screws. Adjust

the brakes in the order of the numbers 1 to 5.
Brakes on the extension arm and spring arm

1. To increase the brake force, turn the brake
screws 1 and 2 in the + direction using a suit-
able slot-head screwdriver.
Brake on the Acrobat 3000 spring arm

2. Adjust the brake screw 3 as described in
“Section 23.10” on page 107.
Brakes on the vertical bracket

3. To increase the brake force, turn the two brake
screws 4 in the + direction using a suitable slot-
head screwdriver.
Brakes on the light head

4. To increase the brake force, turn the two brake
screws 5 in the + direction using a suitable slot-
head screwdriver.
Brake screws used

• Slotted brake screws 1 to 5

24 Installing the Canopy
Figure 24-1 24.1 Installing the brackets on the

interface plate
If an interface plate has not been installed, the angle
brackets must be installed on the canopy holder plate
1. Screw the two angle brackets 2 with two

countersunk screws M4 x 8mm 3 each to the
interface plate 1.
2. Check that the 2 angle brackets 2 are securely
in place.
Installing the guide rails

3. Screw the two guide rails 5 with one Allen head
screw M6 x 30mm 4 each to the angle bracket
2.
Installing the attachment
NOTE
Versions:
• Depending on the version, the 200 or 300 mm
canopy 8 requires either an attachment 7 or a
ceiling cover 6 (see “Section Figure” on
page 112) for installation.
4. Place two optional extension attachments 7 on

the canopy halves 8.

Figure 24-2 24.2 Installing the angle brackets on the

canopy holder plate
1. Screw the two angle brackets 2 with two
countersunk screws M4 x 8 mm 3 each to the
canopy holder plate 1.
2. Check that the 2 angle brackets 2 are securely
in place.
Installing the guide rails

3. Screw the two guide rails 5 with one Allen head
screw M6 x 30mm 4 each to the angle
brackets 2.
Installing the attachment
NOTE
Versions:
• Depending on the version, the 200 or 300 mm
canopy 8 requires either an attachment 7 or a
ceiling cover 6 for installation.
4. Place two optional extension attachments 7 on

the canopy halves 8.

Figure 24-3 24.3 Installing the canopy

1. Place the rubber seal 1 on the canopy halves
5 and cut to length.
2. Slide the first canopy half 5 onto the guide rails
2 up to the middle.
3. Slide the second canopy half onto the guide rails
2 up to the middle.
4. Screw down two Allen head screws M6 x 30mm
3 through the holes 4 until the canopy fits
against the ceiling.
5. Screw the canopy halves 5 together.
6. Check that the canopy is securely in place.
7. Press the cover caps into the holes 4.
8. Press the canopy cover 6 into the canopy
halves 5.
9. Check that the canopy cover 6 is securely in
place.

25 Functional Check and Customer Instruction
1WARNING
Malfunction
Before the commissioning of the lighting system, the
power supply must be inspected and approved by
qualified staff.
A functional check must be carried out after the installation is

complete.
• The lighting system must be tested before handover to the

customer.
• Create a written report of the handover and have this report
confirmed in writing by the customer.
• At the time of handover, the customer must be instructed in the
cleaning and care of the lighting system.
• At the time of handover, the customer must be instructed in
performing authorized adjustments to the equipment in
accordance with the accompanying Operating Instructions.
• An installation report can be requested from Customer Ser-
vice.

26 Wearing parts
Brake screws See Figure #

Slotted brake screw; on AC 2000 LCH spring arm; See “Figure 23-9” on page 105; 4025239
(brake of iLED 3 light head); Item 3.
M 10 x 1 mm, 11 mm long (2 units)
Slotted brake screw; on AC 3000 LCH spring arm; See “Figure 23-10” on page 106; 4024587
(brake of iLED 3 light head); Item 4.
M 10 x 1 mm, 15 mm long (2 units)
Slotted brake screw; See “Figure 23-15” on page 110; 1378864
on extension arm (extension arm brake); Item 1.
M12 x 1mm, 30 mm long (2 units)
on extension arm (spring arm brake); Item 2.
Slotted brake screw; on AC 3000 spring arm; See “Figure 23-15” on page 110; 1378868
(brake of iLED 5 light / flat-screen monitor); Item 3.
on vertical bracket (brake of the light head); Item 4.
on light head; (brake of the light head); Item 5.
M10 x 1 mm, 15 mm long (2 units)

27 Technical Data
Lighting data iLED 3 / iLED 3K iLED 5 / iLED 5K
Central illuminance at a defined distance (1m) 140,000 lux 160,000 lux

Dimmable from / to 100 – 30%, 100 – 30%,
5% Endo 5% Endo
Focusable size of luminous field at a distance of 1m (d10) 200 – 300 mm 200 – 300 mm
d50 / d10 ratio 0.55 0.55
d50 approx. 110 mm approx. 110 mm
Color temperature adjustable from / to 3,500 – 5,000K 3,500 – 5,000K
Color rendering index up to Ra 95 up to Ra 98
Total radiation intensity at 100 kLux 347 W/m2 357 W/m2
Irradiance / illuminance 3.47 W/m2lx 3.57 W/m2lx
Residual illuminance with 1 shutter 100,800 lux / 72% 156,800 lux / 98%
Residual illuminance with 2 shutters 71,400 lux / 51% 102,400 lux / 64%
Residual illuminance with tube body 126,000 lux / 90% 147,200 lux / 92%
Residual illuminance with tube body and 1 shutter 86,800 lux / 62% 132,800 lux / 83%
Residual illuminance with tube body and 2 shutters 63,000 lux / 45% 73,600 lux / 46%
Illumination level L1 + L2 1,270mm 1,165mm
Electrical data iLED 3 / iLED 3K iLED 5 / iLED 5K
Supply voltage on the power supply unit 100 – 240 V 100 – 240 V
50/60 Hz 50/60 Hz
Supply voltage on the DC / DC converter 19 – 36 V DC 19 – 36 V DC
21.6 – 26.4 V AC 21.6 – 26.4 V AC
Rated output of light head 90 – 102 VA 145– 157 VA
Typ. power consumption of total system 110 –125 VA 160 – 175 VA
Max. power consumption of total system 180 – 200 VA 187 – 200 VA
Max. power consumption at 24V AC/DC <7.5 A – <8.3 A <7.5 A – <8.3 A
Max. power consumption at 24V DC <1.6 A – <1.7 A <1.6 A – <1.7 A
Max. power consumption at 230V AC <1.0 A – <1.0 A <1.0 A – <1.0 A
Voltage at ceiling fixture point 40 V 40 V
Effective service life of light element > 30,000 h > 30,000 h

27 Technical Data
Certifications iLED 3 / iLED 3K iLED 5 / iLED 5K
Classification (acc. to MPG) 1 1

Classification (acc. to FDA) 2 2
Conformity mark UL, CE UL, CE
Mechanical data iLED 3 / iLED 3K iLED 5 / iLED 5K
Light exit field 1,394 cm2 2,324 cm2

Face area 2,162 cm2 3,635 cm2
Diameter of ceiling anchor plate 340 mm 340 mm
Diameter of light head 690 mm 823 mm
Weight of light 17 kg 24 kg
(incl. vertical bracket and horizontal bracket)
Max. weight of system 1,780 N
Torque of system 2,033 Nm
Rated loads
VidiaPort 2000 pendant system: 21.0 kg

AC 2000 spring arm
Extension arm lengths 700 /850 /1000 /
1,150 mm
VidiaPort 3000 pendant system: 30.0 kg
AC 3000 spring arm
Extension arm lengths 700 /850 /1,000 /
1,150 mm
VidiaPort Space pendant system: 40.0 kg
AC 5000 spring arm
Extension arm lengths 700 /850 /1,000 mm
VidiaPort Space pendant system: 30.0 kg
AC 5000 spring arm
Extension arm length 1,150 mm

27 Technical Data
Camera module specifications
Resolution 800,000 pixels (PAL), 680,000 pixels (NTSC)

Zoom 25x optical
Lens f=2.4mm (wide) to 60 mm (tele), F1.6 to F2.7
Signal-to-noise ratio 49dB
NTSC electric shutter 1/4 to 1/10,000s, 20 steps
PAL electric shutter 1/3 to 1/10,000s, 20 steps
NTSC horizontal resolution 470 TV lines
PAL horizontal resolution 460 TV lines
Min. illuminance 3.0lux (50 IRE)
Image stabilization standard
White balance automatic / manual
Motorized image rotation > 360°
Still digital
Auto Exposure (AE) spot / integral
Focusing automatic / manual
Amplifier automatic / manual (-3 to 28 dB, 16 steps)
I/O connector controller
EtroLink™Interface
Digital I/O
RS-485 PTZ camera control
Audio input and output
10/100 Mbps Ethernet port

22.1 Circuit Diagram – Interface Plate (Maximum Equipment)





22.2 Circuit Diagram – Control Box Plates





22.3 Circuit Diagram Distance 1-10 m (Maximum Equipment)

22.4 Circuit Diagram Distance 11-50 m (Maximum Equipment)

22.5 Circuit Diagram – iLED 3 LCH




22.6 Circuit Diagram – Camera on Separate Pendant

22.6 Circuit Diagram – Camera on Separate Pendant

22.7 Circuit Diagram – System with Camera



22.8 Circuit Diagram – VidiaPort

22.8 Circuit Diagram – VidiaPort

22.9 Circuit Diagram – Wall-Mounted Control Panel

22.9 Circuit Diagram – Wall-Mounted Control Panel

22.10 Circuit Diagram – Air Handling Ceiling

29 Notes

29 Notes

30 Drilling Template

1495289_03_01 US Installation Instructions iLED Lighting System
TRUMPF Medizin Systeme GmbH + Co. KG

Benzstraße 26
D-82178 Puchheim
Telefon: +49 / (0) 89 / 8 09 07 - 0
Telefax: +49 / (0) 89 / 8 09 07 - 40 020
E-Mail: med@trumpf.com
www.trumpf.com
www.trumpf-med.com

Installation Instructions 3P 1495289 03 01 US

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iLED Lighting System

Please read through these Installation Instructions with great care

The following devices covered by these Installation

iLED Lighting System:

The iLED light heads are available in the following variants:

iLED 5 = large light head

For information on the operation of the optional camera system,

2 1495289_03_01 US Installation Instructions iLED Lighting System

Customer Service is at your disposal

• if you have any questions on the equipment or its installation;

Manufacturer and distributor

TRUMPF Medizin Systeme GmbH

TRUMPF Medizin Systeme GmbH + Co. KG

Sales Phone:+49 / (0)89 / 8 09 07 - 0

Customer Service Phone:0 180 / 2 25 41 35

Customer Service Phone: +49 / 36 71/ 5 86 - 0

Visit us on the Internet www.trumpf.com

1495289_03_01 US Installation Instructions iLED Lighting System 3

Copyright and industrial rights

• Any use not regulated by law must be approved in writing by

• TRUMPF does not accept any liability arising from or in

Modifications and translations

Changes to the • The contents of the Installation Instructions can be changed at

Translations • The German-language version of these Installation Instructions

• iLED® is a registered trademark of TRUMPF.

4 1495289_03_01 US Installation Instructions iLED Lighting System

1 Important Information for Safe Installation .............................................. 11

2 Building Requirements ............................................................................. 16

4 Labeling with Serial Numbers .................................................................. 22

1495289_03_01 US Installation Instructions iLED Lighting System 5

5 Installing the Ceiling Anchor Plate ............................................................23

6 Installing Threaded Bolts or Spacers .........................................................25

7 Installing the Ceiling Flange .....................................................................26

8 Installing the Interface Plate or Canopy Holder Plate................................35

9 Installing the Central Column with Extension Arm ....................................37

10 Connecting the Cables of the Ceiling Version ...........................................39

6 1495289_03_01 US Installation Instructions iLED Lighting System

11 Installing the Spring Arms on the Ceiling Version .................................... 45

Mobile pedestal version

12 Installing the Mobile Pedestal .................................................................. 51

13 Installing the Spring Arm on the Mobile Pedestal Version ........................ 52

14 Installing the Vertical Bracket on the iLED 5 Light Head ........................... 53

15 Installing the Light Head .......................................................................... 55

16 Installing a Single-Use Hand Grip Adapter on the Light Head ................. 63

17 Installing the Camera on the Separate Support Arm ................................ 64

18 Connecting/Disconnecting the Compensation Weight .............................. 65

1495289_03_01 US Installation Instructions iLED Lighting System 7

19 Installing the VidiaPort Flat Screen Connections .......................................67

20 Installing the Flat-Screen Monitor .............................................................80

8 1495289_03_01 US Installation Instructions iLED Lighting System

21 Installing a single-use hand grip adapter on VidiaPort ............................ 89

22 Installing the Wall-Mounted Control Panel............................................... 90

1495289_03_01 US Installation Instructions iLED Lighting System 9

24 Installing the Canopy..............................................................................111

25 Functional Check and Customer Instruction ............................................114

27 Technical Data ........................................................................................116

30 Drilling Template ....................................................................................147

10 1495289_03_01 US Installation Instructions iLED Lighting System

1.1 Specifications on the identification of the

Equipment identification - Equipment designation: iLED lighting system

1.2 Specifications for the identification of the

Identification of the - Edition: 1495289_03_01 US

• This labeling is binding for the Installation Instructions to be