International 3200 4100 4300 4400 7300 7400 7500 7600 7700 8500 8600 RXT Trucks Electric Wiring Diagrams PDF

SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built May 17, 2010 and Later with 2010 Emission Engines—
ELECTRICAL CIRCUIT DIAGRAMS
Model: 3200
Start Date: 05/17/2010
Model: 4100
Model: 4300
Model: 4400
Model: 7300
Model: 7400
Model: 7500
Model: 7600
Model: 7700
Model: 8500
S08343
Copyright © 10/15/2010 Navistar, Inc.
Model: 8600
Model: RXT
S08343
10/15/2010
S08343
Copyright © 10/15/2010 Navistar, Inc.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK — I6 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK — IBB ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. GROUND — IP, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND — IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND — IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND — IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND — CHASSIS, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. GROUND — CHASSIS, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. GROUND — CHASSIS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND — CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. ENGINE GROUND — V8 ENGINE, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. ENGINE GROUND — IBB ENGINE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. BATTERY FEED, SINGLE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3.30. BATTERY FEED, SINGLE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
3.31. J1939 DATA LINK — V8 ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3.32. GROUND — SEAT AND SEATBELT SENSOR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND LATER WITH 2010
EMISSION ENGINES— ELECTRICAL CIRCUIT DIAGRAMS (S08343) i
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)

3.33. LATCHING RELAY, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.4. COMPASS DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.11. MIRRORS (HEATED, LIGHTED AND POWER), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.12. POWER MIRRORS — HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A. . . . .57
4.13. 2–WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.14. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.15. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.16. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.17. ROOF AUX LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.18. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.19. SATELLITE COMMUNICATION — TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.20. COMPUTER PREWIRED — XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.21. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.22. SATELLITE COMMUNICATION — MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.23. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.24. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.25. AWARE SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.26. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.29. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
4.30. SATELLITE COMMUNICATION — QUALCOMM IMCT W/ MVPC KEYBOARD, P. 29. . . . . . . . . . . . . .75
4.31. AIR SHIELD LIGHT, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.32. SATELLITE COMMUNICATION — QUALCOMM OMNIVISION, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
4.33. RADIO (ENTERTAINMENT), SPEAKERS — W/ 12 WAY CONNECTOR, P. 32. . . . . . . . . . . . . . . . . . . . . .78
4.34. RADIO (ENTERTAINMENT), SPEAKERS — W/ 16 WAY CONNECTOR, P. 33. . . . . . . . . . . . . . . . . . . . . .79
4.35. SEATBELT AND SEAT SENSOR, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
4.38. SEATBELT AND SEAT SENSOR, P. 36A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.2. IBB ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
5.3. I6 AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
5.4. IBB ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . . . . .88
5.6. IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . .89
5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
ii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
LATER WITH 2010 EMISSION ENGINES— ELECTRICAL CIRCUIT DIAGRAMS (S08343)
TABLE OF CONTENTS

5.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

6.1. FAN WIRING, I6 / V8 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
6.2. SNOWVALVE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
6.3. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
6.4. FAN WIRING — IBB ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
6.5. ELECTRIC AIR COMPRESSOR WITH MD, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.4. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.5. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
7.6. CRUISE CONTROL, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
7.7. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
7.10. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
7.11. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
7.12. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
7.16. ENGINE ECM POWER — V8 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
7.17. ELECTRONIC ENGINE CONTROLS — I6 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . .114
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3. . .116
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
8.10. PARK BRAKE SWITCH HYDRAULIC, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
8.12. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
8.13. WARNING LIGHTS — RIGHT BANK — OPTIONAL, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.14. WARNING LIGHTS – LEFT BANK — OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
8.15. LOAD MONITORING, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
8.16. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16. . . . . . . . . . . . . . . . . . . .129
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
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9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P. 3. . .132
9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.),
P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
9.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
9.11. FOG LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
9.12. HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
9.15. PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
9.16. WORK LIGHT, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
9.17. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

10.1. ABS — BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
10.2. ABS — BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
10.3. ABS — BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
10.4. ABS — WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
10.5. ABS — WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
10.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .155
10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . .156
10.11. TRAILER SOCKET — BOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
10.12. BODY BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.13. 12V TRAILER SOCKET, P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.14. BODY BUILDER PRE-WIRING, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.15. BODY BUILDER CONNECTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.16. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.17. SWITCH — AUX TRAILER SEPARATE, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.18. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.19. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.20. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.21. REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.22. REMOTE POWER MODULE — CAB MOUNTED, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
10.23. REMOTE POWER MODULE — END OF FRAME, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
10.24. FUEL/WATER SEPARATOR, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.25. ELECTRIC TRAILER BRAKE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
10.26. LECTRASHIFT ACCOMMODATION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.27. HOUR METER — PTO, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.28. AUX INPUTS AND DRIVERS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.29. FUEL TRANSFER PUMP, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.30. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
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10.31. WHEELCHAIR LIFT INTERLOCK, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
10.32. LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.33. LIFT AXLE (NON-STEERABLE), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
10.34. LIFT AXLE (STEERABLE), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
10.35. LIFT AXLE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
10.36. LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
10.37. AIR DRYER AND HEATED DRAIN VALVE, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
10.38. LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
10.39. LIFT AXLES W/ CONTROLS FOR THREE LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
10.40. LIFT AXLES W/ CONTROLS FOR FOUR LIFT AXLES, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
10.41. ABS ROLL OVER STABILITY, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
10.42. ABS ROLL OVER STABILITY, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
10.43. ABS — BENDIX AIR, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
10.44. TRANSFER CASE EFFECTS, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
10.45. TRANSFER CASE EFFECTS, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
10.46. REMOTE START/ STOP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
10.47. AUX AND POWER SOURCE, P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
10.48. ABS — BENDIX AIR 6S/6M, P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
10.49. ABS — BENDIX AIR 6S/6M, P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
10.50. AC CONDENSER EFFECTS, P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
10.51. PRESSURE SWITCH, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .198
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . .199
11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . .200
11.4. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . .202
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES, P. 6. . . . . . . . . . . . . . . . . . . .203
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P. 7. . . . . . . . . .204
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
11.10. EATON AUTOSHIFT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
11.11. EATON AUTOSHIFT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
11.13. EATON ULTRASHIFT GEN 3/ MERITOR G MANUAL TRANSMISSION, P. 13. . . . . . . . . . . . . . . . . . . . .210
11.14. EATON HYBRID TRANSMISSION, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
11.20. TRANSMISSION ALLISON W/ IBB ENGINE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
11.24. TRANSMISSION RETARDER CONTROLS WIRING W/ MD XMSN HARD WIRED EFFECTS, P.
24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
11.25. ALLISON TRANSMISSION 3/4000 GEN 4 W/ AUTO NEUTRAL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
11.26. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . . . . . . . .223
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11.27. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . .224
11.28. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . .225
11.29. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
11.30. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
11.31. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31. . . . . . . . . . . . . . .228
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
12.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
12.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
12.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
12.5. AUTOTHERM SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234

13.1. CONNECTOR COMPOSITES (1), (1J), (2J), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.2. CONNECTOR COMPOSITES (254F), (254M), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . . . . . .236
13.4. CONNECTOR COMPOSITES (827), (830M), (1002), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
13.5. CONNECTOR COMPOSITES (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
13.6. CONNECTOR COMPOSITES (1007), (1007F/1007M), (1008), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
13.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
13.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
13.11. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
13.17. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
13.18. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
13.19. CONNECTOR COMPOSITES (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
13.20. CONNECTOR COMPOSITES (1023C), (1023D), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
13.21. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
13.22. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .255
13.23. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
13.24. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
13.25. CONNECTOR COMPOSITES (1210), (1220), (1227), (1228), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
13.26. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25. . . . . . . . . . . . . . . . . . .259
13.27. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338M), P. 26. . . . . . . . . . . . . . . . . . . . . .260
13.29. CONNECTOR COMPOSITES (1403), (1410), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.32. CONNECTOR COMPOSITES (1503), (1510), (1511), P. 30A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
13.33. CONNECTOR COMPOSITES (1512), P. 30B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266
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13.38. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), (1657M), P. 35. . . . . . . . . . . . . . . . . . . . . .271
13.46. CONNECTOR COMPOSITE (1701F), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
13.47. CONNECTOR COMPOSITE (1701F), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
13.53. CONNECTOR COMPOSITES (1811), (1812), (1813), (1814), (1815), P. 50. . . . . . . . . . . . . . . . . . . . . . . .286
13.54. CONNECTOR COMPOSITES (1820F), (1820M), (1821), (1822), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
13.56. CONNECTOR COMPOSITES (1828), (1852)/(1852A), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
13.57. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1874B), (1900), P. 54. . . . . . . . . . . . .290
13.58. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1917), (1918A), P. 55. . . . . . . . . . . . .291
13.59. CONNECTOR COMPOSITES (1918), (1919A), (1920), (1927), (1929), P. 56. . . . . . . . . . . . . . . . . . . . . .292
13.60. CONNECTOR COMPOSITES (1935), (1942F), (1943M), (2000), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
13.61. CONNECTOR COMPOSITES (2021), (2200), (2201), (2503), (2600), P. 58. . . . . . . . . . . . . . . . . . . . . . . .294
13.63. CONNECTOR COMPOSITES (3204), (4004), (4021/4021A/4021B), (4022/4022A/4022B), (4037),
(4038), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
13.65. CONNECTOR COMPOSITES (4087/4087B), (4111M), (4120), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298
13.67. CONNECTOR COMPOSITES (4323), (4328), (4410D), (4410E), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
13.68. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . . . .301
13.69. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF), P. 66. . . . . . .302
13.70. CONNECTOR COMPOSITES (4460BM/4450BF), (4460M), (4500), (4705), P. 67. . . . . . . . . . . . . . . . .303
13.72. CONNECTOR COMPOSITES (4906C), (4950), (4951), (6003), (6004), P. 68A. . . . . . . . . . . . . . . . . . . .305
13.73. CONNECTOR COMPOSITES (6005), (6007), (6008), (6009), P. 68B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .306
13.75. CONNECTOR COMPOSITES (6012), (6013), P. 69A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .308
13.76. CONNECTOR COMPOSITES (6018) P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
13.78. CONNECTOR COMPOSITES (6020M), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
13.79. CONNECTOR COMPOSITES (6020M), P. 72A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
13.80. CONNECTOR COMPOSITES (6020M), P. 72B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
13.82. CONNECTOR COMPOSITES (6102), (6103), P. 73A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
13.83. CONNECTOR COMPOSITES (6200), (6201), (6260HL/HR/UC), (6260VH), (6260VL), (6260VM), P.
74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
13.84. CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75. . . . . . . . . . . . . . . . . .317
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13.86. CONNECTOR COMPOSITES (6341), P. 76A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319
13.87. CONNECTOR COMPOSITES (6400), (6401), P. 76B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
13.88. CONNECTOR COMPOSITES (6401/6407), (6406M), (6420), (6561), P. 77. . . . . . . . . . . . . . . . . . . . . . . .321
13.89. CONNECTOR COMPOSITES (6702), (6703), (6703A), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.90. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6710), (6712), P. 79. . . . . . . . . . .323
13.92. CONNECTOR COMPOSITES (6900), (6901), (7103M), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
13.93. CONNECTOR COMPOSITES (7104F), (7105), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.94. CONNECTOR COMPOSITES (7110/7110A), (7111), (7113), (7113A), P. 83. . . . . . . . . . . . . . . . . . . . . . . .327
13.95. CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.96. CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .329
13.99. CONNECTOR COMPOSITES (7205), (7205F), (7206), (7206F), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .332
13.100.CONNECTOR COMPOSITES (7207M), (7208M), (7211), (7212), (7213), (7220), P. 88. . . . . . . . . .333
13.101.CONNECTOR COMPOSITES (7250/7250M), (7251M), (7350), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.102.CONNECTOR COMPOSITES (7500M), (7500MA), (7502M), (7500W), (7600), (7600M), (7601),
(7601M), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335
13.103.CONNECTOR COMPOSITES (7603M), (7603/7603MA), (7604M), (7605/7605M), (7606M),
(7607M), (7608M), (7609M), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
13.104.CONNECTOR COMPOSITES (7611), (7615), (7621), (7700M/7700K), (7702), (7703), P. 92. . . .337
13.105.CONNECTOR COMPOSITES (7777), (7801F), (7801L), (7801M), (7801M2), (7801R), P. 93. . .338
13.106.CONNECTOR COMPOSITES (7802), (7803), (7900), (7901), P. 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339
13.107.CONNECTOR COMPOSITES (7905), (7909), P. 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340
13.108.CONNECTOR COMPOSITES (7910), (7911), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341
13.109.CONNECTOR COMPOSITES (8000), (8001), (8102), P. 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .342
13.110.CONNECTOR COMPOSITES (8103), (8150), (8151), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
13.111.CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8311), P. 99. . . . . . . . . . . . . . .344
13.112.CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), (8502), (8502A), P. 100. . . . . . . . . . .345
13.113.CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), P. 101. . . . . . . . . . .346
13.114.CONNECTOR COMPOSITES (8509), (8602), (8700/8700B), (8701/8702), (8750), P. 102. . . . . . .347
13.115.CONNECTOR COMPOSITES (8800), (8802), (8803), P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348
13.116.CONNECTOR COMPOSITES (8805), (8806), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
13.117.CONNECTOR COMPOSITES (8807), (8809), (8900), (8901M), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350
13.119.CONNECTOR COMPOSITES (8998), (8999), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352
13.120.CONNECTOR COMPOSITES (9001/9002/9003/9003A), (9001A), (9100), (9101/9101M),
(9102A/9102), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353
13.121.CONNECTOR COMPOSITES (9103), (9108A/9108B), (9260), (9261), (9266), (9269), (9270), P.
109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354
13.122.CONNECTOR COMPOSITES (9300), (9303A), P. 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355
13.123.CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504), P.
111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356
13.124.CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F/9510), (9510M), P.
112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .357
13.125.CONNECTOR COMPOSITES (9511), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358
13.126.CONNECTOR COMPOSITES (9512/9512A/9512B/9512C), (9513), (9513A/9513B),
(9514/9514D/9514F/9514J), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .359
viii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
TABLE OF CONTENTS
13.127.CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523),
(9524), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
13.129.CONNECTOR COMPOSITES (9715), (9715F), (9716), (9716M), P. 117. . . . . . . . . . . . . . . . . . . . . . . . . . .362
13.130.CONNECTOR COMPOSITES (9718A), (9719M), (9720), (9726), P. 118. . . . . . . . . . . . . . . . . . . . . . . . . . .363
13.131.CONNECTOR COMPOSITES (9727), (9729), (9736), (9737), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364
13.132.CONNECTOR COMPOSITES (9738), (9739), (9740/9740A/9740B/9740C), P. 120. . . . . . . . . . . . . . .365
13.133.CONNECTOR COMPOSITES (9740) (9745), (9746), (9747), (9748), (9750), P. 121. . . . . . . . . . . . .366
13.134.CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754/9754B), (9754D), P.
122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .367
13.135.CONNECTOR COMPOSITES (9755), (9756), (9756/9755B/9755C/9755D), (9758), (9759), (9760),
P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368
13.136.CONNECTOR COMPOSITES (9761/9761A), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .369
13.137.CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 125. . . . . . . . . . .370
13.138.CONNECTOR COMPOSITES (9767), (9775F), (9777), (9777A), (9777M), (9778), P. 126. . . . . . .371
13.139.CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 127. . . . . . . . . . . . . . . . . . . . . . .372
13.140.CONNECTOR COMPOSITES (9800), P. 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .373
13.141.CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820F), (9820M), P. 129. . . . . . . . .374
13.142.CONNECTOR COMPOSITES (9824), (9830), (9832), (9965M), (9900), P. 130. . . . . . . . . . . . . . . . . . . .375
13.143.CONNECTOR COMPOSITES (9900C1), (9900C), (9900D), (9900E/9900G/9900A), (9913B), P.
131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376
13.144.CONNECTOR COMPOSITES (9915), (9920), (9921), (9989), (9994), P. 132. . . . . . . . . . . . . . . . . . . . . .377
EMISSION ENGINES— ELECTRICAL CIRCUIT DIAGRAMS (S08343) ix
x 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
May 17, 2010 and Later with 2010 Emission Engines— ELECTRICAL CIRCUIT
DIAGRAMS
S08343
INSTRUCTIONS AND CHARTS (CHAPTER 2)
1. TABLE OF CONTENTS (CHAPTER 1)

2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
ACCEL ACCELERATOR DEG DEGREE RES RESISTOR
AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE
AFTR AFTERTREATMENT DSL DIESEL R RIGHT
AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR
AMP AMPERE DIMR DIMMER SNSR SENSOR
AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD
AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER
ARM ARMATURE ENG ENGINE SLPR SLEEPER
ARSR ARRESTER EXH EXHAUST SLV SLEEVE
ASSY ASSEMBLY FL FLUID SPKR SPEAKER
AUX AUXILIARY FWD FORWARD SPR SPRING
B/U BACK-UP FR FRONT STD STANDARD
BTRY BATTERY FREQ FREQUENCY STRG STEERING
BM BENCHMARKING GA GAUGE STLITE SATELLITE
BLK BLOCK GEN GENERATOR SUNSH SUNSHADE
BOOS BOOSTER GND GROUND SW SWITCH
BOT BOTTOM HARN HARNESS SYS SYSTEM
BK BRAKE HDLP HEADLAMP TACH TACHOMETER
BRKR BREAKER HTD HEATED TEMP TEMPERATURE
BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL
BRI BRIGHT HTR HEATER THROT THROTTLE
BUZ BUZZER HP HORSEPOWER THRU THROUGH
CA CABLE HYD HYDRAULIC TRAC TRACTION
CD CANDELA ID IDENTIFICATION TRLR TRAILER
CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER
CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER
CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER
CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR
CH CHOKE INT INTERMITTENT XMSN TRANSMISSION
CIRC CIRCUIT L LEFT XMTR TRANSMITTER
CLK CLOCK LT LIGHT TRK TRUCK
CW CLOCKWISE LTR LIGHTER UPR UPPER
CLSTR CLUSTER LWR LOWER VLV VALVE
CL CLUTCH MAG MAGNET VERT VERTICAL
COL COLUMN MOD MODULATOR VM VOLTMETER
COMM COMMUTATOR MDL MODULE VOL VOLUME
CMPNT COMPONENT MOT MOTOR WSHR WASHER
CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL
CONN CONNECTOR NEG NEGATIVE WDO WINDOW
CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD
CSL CONSOLE NO. NUMBER WPR WIPER
CONT CONTACT PASS PASSENGER W/ WITH
CONT CONTROL POSN POSITION W/O WITHOUT
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 18SEP09 INITIAL RELEASE. A 61229V PART NO.
RELEASE NO. DATE SHEET
61229V 18MAY09 AE08058176 001
Figure 1 Abbreviations
EMISSION ENGINES— ELECTRICAL CIRCUIT DIAGRAMS (S08343) 1
INSTRUCTIONS AND CHARTS (CHAPTER 2) ACRONYMS, P. 2
2.2. ACRONYMS, P. 2

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HEATING, VENTILATION, AND
HVAC
AXLE TO BACK OF CAB AC AIR CONDITIONING
AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM
ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O
ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AUXILIARY POWER UNIT APU
INSTRUMENT PANEL I/P
AMERICAN TRUCKING ASSOCIATION ATA
INDEPENDENT POWER TAKE-OFF IPTO
AUTOMATIC TRACTION CONTROL ATC
INTERNATIONAL BIG BORE ENGINE IBBE
AUDIO VIDEO INTERFACE AVI
LIGHT COMMERCIAL TRANSMISSION LCT
BAROMETRIC ATMOSPHERE PRESSURE BAP
LOW PRESSURE MODULE LPM
BRAKE HORSEPOWER BHP
MEDIUM DUTY MD
BACK OF CAB BOC
MALFUNCTION INDICATION LAMP MIL
CITIZEN BAND CB
MULTIPLEX SWITCH MODULE MSM
COLD CRANKING AMPERES CCA
PYROMETER AMMETER MODULE PAM
CLEAN POWER ELECTRICAL CONNECTOR CEC
POWER DISTRIBUTION CENTER PDC
CENTRAL PROCESSING UNIT CPU
PROGRAMMABLE LOGIC CONTROLLER PLC
CAB OVER ENGINE COE
POWER TAKE-OFF PTO
DIRECT CURRENT DC
PULSE WIDTH MODULATION PWM
DRIVER CONTROL MODULE DCM
REAR AXLE RA
DIGITAL DATA LINK DDL
RADIO FREQUENCY RF
DIESEL OXIDATION CATALYST INLET
DOCT ROLL STABILITY PROGRAM RSP
TEMPERATURE
DIESEL PARTICULATE FILTER DPF SEVERE SERVICE SS
DIESEL PARTICULATE FILTER TRANSMISSION CONTROL MODULE TCM

DPFDP
DELTA PRESSURE TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL PARTICULATE TERRESTRIAL MOBILE
DPFT TMCT
FILTER TEMPERATURE COMMUNICATION TERMINAL
DIESEL TURBOCHARGED DT THERMAL OVERCRANK PROTECTION TOCP
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS
ELECTRONIC CONTROL MODULE ECM WORLD TRANSMISSION
WTEC
ELECTRONIC CONTROL UNIT ECU ELECTRONIC CONTROLS
EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED OUTPUT VSO
EXHAUST GAS TEMPERATURE EGT VEHICLE SPEED SENSOR VSS
ELECTRO MAGNETIC INTEFERENCE EMI ZERO VOLT REFERENCE ZVR
END OF FRAME EOF VEHICLE SPEED OUTPUT VSO
ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS
FRONT AXLE FA ZERO VOLT REFERENCE ZVR
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20AUG09 AE08058176 002
Figure 2 Acronyms
2 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MAY 17, 2010 AND
CIRCUIT DIAGRAM INSTRUCTIONS, P. 3 INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
(12-A) AND/OR D C B A (12)

87
A 87A
85
SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 003
Figure 3 Circuit Diagram Instructions
INSTRUCTIONS AND CHARTS (CHAPTER 2) CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 004
Figure 4 Circuit Number Identification and Color
CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5 INSTRUCTIONS AND CHARTS (CHAPTER 2)

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 005
Figure 5 Circuit Number Identification and Color (Cont.)
INSTRUCTIONS AND CHARTS (CHAPTER 2) CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 006
Figure 6 Circuit Number Identification and Color (Cont.)
LAMP BULB CHART, P. 7 INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.7. LAMP BULB CHART, P. 7

CHAPTER 2
LAMP BULB CHART
BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 007
Figure 7 Lamp Bulb Chart
INSTRUCTIONS AND CHARTS (CHAPTER 2) RELAY FUNCTION AND WIRING GUIDE, P. 8
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)

30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 008
Figure 8 Relay Function and Wiring Guide
SCHEMATIC SYMBOL CHART, P. 9 INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.9. SCHEMATIC SYMBOL CHART, P. 9

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
BATTERY FAN SOLENOID

+ -
BLUNT CUT CIRCUIT

FEMALE TERMINAL
B
BUSBAR FUSE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 009
Figure 9 Schematic Symbol Chart
INSTRUCTIONS AND CHARTS (CHAPTER 2) SCHEMATIC SYMBOL CHART, P. 10

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
FUSES W/ BUSBAR HORN
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
HOLDER, FUSE LIGHT, DOUBLE

W/ BUSBAR FILAMENT
LIGHT, SINGLE
BRACE FILAMENT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 010
Figure 10 Schematic Symbol Chart (Cont.)
SCHEMATIC SYMBOL CHART, P. 11 INSTRUCTIONS AND CHARTS (CHAPTER 2)

CHAPTER 2
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 011
INSTRUCTIONS AND CHARTS (CHAPTER 2) SCHEMATIC SYMBOL CHART, P.12
2.12. SCHEMATIC SYMBOL CHART, P.12

CHAPTER 2
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
TERMINATING RESISTOR
120
C
SPLICE
THERMOSTAT
STUD
VALVE, ETHER
BOTTLE
B
B
S S
S
M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
DIODE ASSEMBLY
SWITCH, MECHANICAL B
(NORMALLY CLOSED)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 012
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND

ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL
NAVISTAR, INC.
BATTERY FUSE F7-C (1016) HEAT SHRINK
A14MA F3 E3 A14G BATTERY OWNER

12RD 16RD OPERATOR
15A
+ - FUSE F8-C (1017) CENTER CHASSIS /
F3 E3 RPM JUMPER
CH5_01,03,05
A14MB A20
12RD 16LTGN (4410D / 4410DF)
STARTER B+
10A CH10_19,20,21
TERMINAL
FUSE F2-B (1011)

E2 F2 CIGAR LIGHTER POWER
A84
BLOCK TYPE
IBB ENGINE
(1854)
I6 / V8 ENGINE
16LTGN
15A CH4_01
FUSE
200A
A14AF
18RD MOBILEMAX POWER /
IP CONNECTOR
A14AH (1242) CH4_21
18RD
2RD
FUSE F2-F (1011)

C2
K14H
D2
2RD
A14MC A14CE CADEC GPS CONNECTOR

12RD 16RD (830) CH4_20
10A
CH3_02
A14EB BRAKE PRESS SWITCH
18RD (1825) CH4_19
MEGA FUSE
(1001)
A14SD TRIPMASTER DATA

100A
(1000)
100A
RECORDER
FUSE
MEGA
18RD
(827) CH4_18
A14F
A14EA
A14M
A14K
XATA MODULE
8RD
8RD
8RD
16RD (1910) CH4_19

IMCT
SYSTEM QUALCOMM
A14AF
(2703)
18RD
CH4_17
#A14W
A14X
6RD
A14
6RD
6RD
A14MD ACCESSORY RELAY #1

12RD (1013 / 1011) CH3_04
A86PA CIGAR LIGHTER
16LTGN POWER SOURCE
FUSE F3-C (1012) (1860) CH4_02
*A14Y
D3 C3 A86N TWO POST POWER SOURCE

6RD
14LTGN (1861) CH4_02

20A
A14N
8RD
A86R CIGAR LIGHTER PWR SOURCE

14LTGN / TWO POST PWR SOURCE
(1860 / 1861) CH4_01
LATCHING IGNITION RELAY #2
A14NA
RELAY (1012 / 1014)
12RD
(1007) CH3_05
CH3_33 FUSE F6-B (1015)
B3 A3 AUX ROOF RELAY
A14NB A12Z
(1010) CH4_16
12RD 16LTBL
20A
A78A WINDSHIELD RELAY (LEFT)
A14J 14LTGN (1019-R2) CH4_11
CH3_02
8RD IGNITION RELAY #3
A14NC (1012 / 1014)
A14T 12RD CH3_05
CH3_02,03 W/ AUX &
8RD AUX POWER RELAY
POWER SOURCE A72C
12OR (1873) CH10_45
FUSE F7-F (1016)
A14P FULL POWER CONNECTOR
CH3_03,05 A14ND A2 B2 A94L
8RD (9511) CH10_06
12RD 12GY
30A ISO TRAILER SOCKET
A14H OR *25A (9738M) CH10_11
CH3_03 A78A
8RD 14LTGN *WINDSHIELD RELAY (LEFT)
FUSE F8-E (1017) (1019-R2) CH4_11
A14NE A1 B1 A14F
COOLANT PUMP RELAY
12RD 12RD
20A (1019-R1)
* W/ LOAD SHEDDING C1 CH11_16
# N/ LOAD SHEDDING FUSE F8-A (1017)
F1 A92FB COLUMN SHIFTER
E1
16TN RELAY
10A (1017) CH11_03
A17H START RELAY

16PK (1010) CH5_05
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

-
CNA1 30SEP10
- CIRC K14H WAS 4RD. D 68076W
RELEASE NO. DATE PART NO. SHEET
61229V 20APR09 AE08058177 001
Figure 13 Battery Feed, Dual
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) BATTERY FEED, DUAL, P. 2

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.
FUSE F6-D (1015)

A14FA B1 A1 A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_22
*20A OR 30A
A72E AUX TRLR SKT SW
18OR (1110) CH10_15
TRAILER W/ BODY BUILDER &

FUSE F7-B (1016) N/ 7 WAY SOCKET
E2 A14BA
A14FB F2
BATTERY FEED 16RD
12RD BODY / ACCESSORY
CH3_01 A72A
**20A OR 25A TRAILER AUX RELAY
OR 30A 12OR (1016)
A72K CH10_10
12OR
A14W
TRAILER W/ 7 WAY SOCKET &

6RD
N/ BODY BUILDER
FUSE F7-A (1016)
A14FD E1 DOOR POD SIGNAL
A14F F1
A81C (3209) CH4_06
12RD
8RD 30A 12LTGN SEATBELT DATA
A14R RECORDER
18RD (8998) CH4_36
FUSE F7-E (1016) A14MV MVPC FEED
B1 16RD (1338) CH4_29
A14FE A1
A14A TELEMATICS 1
12RD
10A 16RD (1J) CH4_24
A14A
HEATED SEAT N/ PASSENGER 14RD
DRIVER SEAT POWER
SEAT A14A (1918) CH4_22
FUSE F7-H (1016) 12RD
A14KA A4 B4 A81D RIGHT CREW DOOR POD
12RD 12LTGN (3209) CH4_06
30A
FUSE F6-C (1015) APG ENABLE RELAY
A92AB
B2 A2 (9739) CH11_16
A14K A14KB 16TN
8RD 12RD FUEL TRANSFER
10A A37V
NOTES: PUMP RELAY
FUSE F8-G (1017) 18TN
1. ** 20A - W/ BODY ACCESSORY (1015) CH10_27
A14KC A3 B3 A14NS
25A - W/ TRAILER ETB CONTROLLER
12RD 30A TYPE I CB 12BK
AUXILIARY (1923) CH10_23
FUSE F10-C (1019)
CENTER PIN
A14KD E3 F3 A70BF
- ACC OR BAT BODY STOP RELAY
12RD 14RD (1020) CH10_10
30A - W/ TRAILER 20A
AUXILIARY FEED FUSE F1-B (1010)
A14JA E2 F2 A75D HVAC CONTROL
2. * 20A - N/ I6 ENGINE 12RD 18LTGN (1200) CH12_01
30A - W/ I6 ENGINE 5A
A14JB IGNITION RELAY #1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
BATTERY FEED F1 E1 TRAILER LEFT
A14JC (A56J)
CH3_01 TURN RELAY
12RD 15A
(1011) CH10_09
FUSE F2-C (1011)
A14JD F3 E3 TRAILER RIGHT
6RD
A14
(A57J) TURN RELAY

12RD
15A (1011) CH10_09
FUSE F2-E (1011)
A14J A14JF C1 D1 A86A RADIO
8RD 12RD 18LTGN (1300) CH4_33
10A
A86A A86AA RADIO CONNECTION
18LTGN 20LTGN (1301) CH4_32
FUSE F6-A (1015)
A14JE B4 A4 A75 HVAC LPM
12RD 12LTGN (1220) CH12_02
30A
FUSE F4-E (1013)

D1 PASSENGER DOOR
A14TD C1 A81A POD SIGNAL
12RD 12LTGN (3202) CH4_05
30A
FUSE F4-A (1013)
DRIVER DOOR
A14T A14TC G1 H1 A81B POD SIGNAL
8RD 12RD 12LTGN (3202) CH4_05
30A
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A72E,A72A, B 62476L
A14R & A92AB TO R/D 1016 & 1015. 61229V 15APR09 AE08058177 002
Figure 14 Battery Feed, Dual (Cont.)
BATTERY FEED, DUAL, P. 3 12 VOLT POWER DISTRIBUTION, GROUNDS,

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.
FUSE F2-G (1011)

NOTES: A14PA C3 D3 A28 CLUSTER CONNECTOR
1.* 10A - ALLISON XMSN 12RD 16TN (1500) CH8_05
OR 15A
EATON HYBRID KEY SWITCH
XMSN A15 (1100) CH3_05,
30A - EATON AUTOSHIFT FUSE F3-A (1012) 18RD CH10_44,CH5_01,02,03
OR CH5_04,05,06
D1 C1
ULTRASHIFT XMSN A14PB A98H DIAGNOSTIC CONN
2.* 10A - PAM 12RD 18BK (1650) CH3_09
10A
15A - WINDSHIELD KEY SWITCH
A15
RELAY (1100MA) CH3_04
16RD
3.* 15A - WABCO AIR ABS
W/ ETB
30A - BENDIX AIR ABS
FUSE F8-D (1017) A72J
TRAILER ABS
120R
ECU RELAY
A14P A14PC F4 E4 A94UA (1017) CH10_10
8RD 12RD 12GY
30A
N/ ETB
A94TC BODY ACC/TRAILER
12GY AUX RELAY
FUSE F8-H (1017) (1016) CH10_15A
A4 B4 EATON HYBRID HEAT

A14PD A14G
EXCHANGER FAN RELAY
10RD 12RD
25A (1019-R3) CH11_16
A14JT
AIR CHARGE RELAY
20RD
FUSE F8-F (1017) (1020) CH7_16
A14PE A2 B2 A92BT SHIFT SELECTOR

10RD 18TN (1852) CH11_05,23
*10A OR 30A A14A ENGINE / IP
12RD (1702) CH11_12
A14H PEC FAN RELAY

FUSE F3-D (1012) 16PK (1873) CH11_16
A14HA D4 C4 TRAILER MARKER

(A54J) LIGHT RELAY
12RD
BATTERY FEED 20A (1012) CH10_09
CH3_01 FUSE F3-B (1012) TRAILER TAIL
A14HB D2 C2 LIGHT RELAY
(A68J)
12RD (1012) CH10_09
20A
6RD
A14
FUSE F7-D (1016)

A14HC F4 E4
(A70J) TRAILER STOP RELAY
12RD (1016) CH10_10
30A
FUSE F11-A (1020)

A14H A14HD E1 F1 A14FF GAUGE / SWITCH PACK
8RD 12RD 16RD (1512) CH4_15
5A
A94BF HYD BRAKE
18GY LIGHT SWITCH
FUSE F8-B (1017) (4037) CH10_06
A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
*15A OR 30A A94AY WABCO ABS
14GY (1420) CH10_05
A40C AIR CPRSR RELAY

14GY (1874) CH3_03
FUSE F2-H (1011)

A78
14BK WINDSHIELD
A14T A14TA C4 D4
RELAY (RIGHT)
8RD 12RD
A78 (1020-R4) CH4_11
16LTGN
*10A
OR A26D PAM
A14T
18TN
8RD
15A (4087) CH8_11

E4 F4 A63
FUSE F2-D IP / ROOF
18DKBL (2000) CH9_08
(1011) 10A
FUSE F10-D (1019)
A14TB E4 F4 A14JT FUEL PUMP RELAY
12RD 16RD (1020) CH7_17
15A
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC A14JT TO C 68076W
REF 1019, CIRC A40C. 61229V 09APR09 AE08058177 003
Figure 15 Battery Feed, Dual (Cont.)
(CHAPTER 3) ACCESSORY FEED, P. 4
3.4. ACCESSORY FEED, P. 4

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY FEED
NAVISTAR, INC.
BATTERY FEED
CH3_01
KEY SWITCH
(1100)
6RD
BATT
A14
OFF
ACC IGN S
A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
16RD 12RD
10A
18LTBL
BODY CONTROLLER #J3

A12
(1600)
FUSE F4-J (1013)

ACCESSORY
A12B A1 B1 SWITCH
A12C
A1
18LTBL 18LTBL INPUT
5A DIN1
W/ BODY BUILDER
18LTBL
A12A
EFFECTS
A14MD A14M A14M BATTERY FEED
12RD 8RD 8RD CH3_01,29
BODY ACCESSORY
RELAY A12Q
(1016) CH10_10 18LTBL
J1 A1
FUSE F9-B (1018)
86
30 WHEELCHAIR
E2 F2 A89CA
ACCESSORY LIFT RELAY
18PL
RELAY #1 5A (1019) CH10_29
(1013 / 1011) 87
87A A12X IP MTD ROOF AUX
LOAD SWITCH
12LTBL
18LTBL
A12V
85
(1106) CH4_16
A2 J2
FUSE F4-K (1013)

B2 SWITCH PACK
A2 A12F
GROUND ADAPTER (1101) CH4_15
18LTBL
(1006) 10A
10 A86 RADIO
A12-G 20LTGN CONNECTION
18WH FUSE F4-F (1013) (1301) CH4_32
C2 D2 CB RADIO
A86F
POWER CONNECTOR
1 18LTGN
10A (2303) CH4_03
A11-GD
10WH RADIO
A86
18LTGN (1300)
CH4_33
A11-GKJ
6WH
FUSE F4-B (1013)

MIRROR SWITCH /
G2 H2 DRIVER POWER
(A12V) A78V
18LTGN MIRROR
10A (3000)
CH4_09
LEFT SIDE
CAB GROUND
(4081)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED R/D 4081. B 62476L
61229V 09APR09 AE08058177 004
Figure 16 Accessory Feed
IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5 12 VOLT POWER
DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5

CHAPTER 3
IGNITION FEED - STANDARD, THEFT DETERRENT,
NAVISTAR, INC. REMOTE START / STOP
KEY SWITCH
(1100)
NOTE: CH3_29,30
BATTERY 1. * A14 IS 4RD BATT
FEED A14W IS A14, 4RD
CH3_01 A14N IS A14P
2. ** A14N IS A14H W/ THEFT
BODY
DETERRENT
CONTROLLER #J4
OFF
(1601)
6RD
A14
S IGN ACC
FUSE F3-A (1012) A B D C

THEFT
D1 C1 DETERRENT
A14P A14PB A15
8RD 12RD 18RD RD5 (LSD)
10A A13XA
N/ REMOTE OR 16PK
N/ THEFT DETERRENT E4
A13DB 86
FUSE F1-A (1010) 18PK
ENGINE ECM 5 85
A97UA F1 E1 A13F 2 A104A
(6020M)
16PL 18PK W/ THEFT 18DKBL
CH7_02,12 5A DETERRENT
A97AA & N/ REMOTE
CRANK INHIBIT RELAY AUX POWER
16PL START STOP
(1019) CH11_13 RELAY
A13FN
18PK
A13F A13F 1 3 (1873)

REMOTE-STOP RELAY
18PK 16PK
(1018) CH10_44 30 87A
(A13FC)
W/ REMOTE A13FD THEFT DETERRENT

START / STOP 18PK J3 J4 W/ REMOTE START / STOP
85
87 87A A104J
REMOTE STOP RELAY
IGNITION 16DKBL
(1018) CH10_44
RELAY #1
GROUND ADAPTER
(1011 / 1013)
(1006)
30 FUSE F4-D
86
(1013) CH3_06
13
A13-GF A4 A3
18WH
A14JB A14J *A14 BATTERY FEED
1 12RD 8RD 6RD CH3_01,30
FUSE F5-B
A11-GD
(A13FB)
10WH
(1014) CH3_07
J1 J2
A13-GFD
85
18WH
A13FE
87 87A
18PK
IGNITION
RELAY#2
A11-GKJ
(1012 / 1014)
6WH
30
86
A2 A1
A14NA *A14N *A14W BATTERY FEED
12RD 8RD 6RD CH3_29
LEFT SIDE
CAB GROUND
A13FF FUSE F5-D
(4081) (A13FA)
18PK (1014) CH3_08
J3 J4
TRAILER ABS
ECU RELAY 85
A13-GFE
(1017) 87A IGNITION

18WH
87
CH6_05 RELAY#3
CH10_10 (1012 / 1014)
CH10_22
30
86
A4 A3
TRAILER ABS
ECU RELAY A13-GFF A14NC **A14N **A14W BATTERY FEED
(1017) 18WH 12RD 8RD 6RD CH3_30
CH10_10
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CH6_05 TO CIRC C 68076W
A13FF. 61229V 21APR09 AE08058177 005
Figure 17 Ignition Feed — Standard, Theft Deterrent, Remote Start/Stop
(CHAPTER 3) IGNITION FEED RELAY 1, P. 6
3.6. IGNITION FEED RELAY 1, P. 6

CHAPTER 3
IGNITION FEED - RELAY 1
NAVISTAR, INC.
W/ IBBE & W/ ULTRASHIFT IBB ENGINE

A97UA
ECM 1
16PL
FUSE F4-D (1013) (6018) CH7_07
IGNITION W/ ULTRASHIFT
RELAY #1 (A13FC) A97AA
CRANK INHIBIT RELAY
(1011 / 1013) G4 H4 16PL
10A (1019) CH11_13
CH3_05
E4
FUSE F4-H (1013) *A87KA WASHER PUMP

C4 D4 18GY (4021) CH4_14
10A
**A87MB WASHER PUMP

18GY UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14
FUSE F4-M (1013)

A13 BODY CONTROLLER #J3
A4
16PK (1600) CH12_01
10A B4
A13FC
12PK
FUSE F4-L (1013) CLUSTER CONNECTOR

A28A
18TN (1500) CH8_05
A3 10A
B3 A73A HVAC CONTROL
18LTGN (1200)
CH12_01
W/ HARDWIRED WARN LT-R
RIGHT BANK OPTIONAL
A13B WARNING LIGHTS MESSAGE WAIT
18PK (1510) CH4_17,21
W/ RIGHT SIDE CH8_13
WARNING A13BH RIGHT BANK OPTIONAL
18PK WARNING LIGHTS MESSAGE WAIT
(1510) CH4_17,21
FUSE F4-G (1013) A13BD
A13B CH8_13
18PK
D3 18PK
C3 10A LEFT BANK OPTIONAL
A13BE
WARNING LIGHTS / WARNING
18PK
LIGHTS DIFF LOCK / FRONT
A13BG AXLE ENGAGE
18PK (1511) CH8_09,12,14
FUSE F9-A (1018)
E3 HEAT SHRINK
A13FM E1 F1 OVERHEAD MTD 2 WAY RADIO /
A86P
12PK FLOOR MTD 2 - WAY RADIO
16LTGN
5A CONNECTIONS
A86P
(6900) CH4_12
16LTGN
A92A163 T HANDLE SHIFTER

16TN (422F) CH11_03
TCM / TCU CONN

A92#163
(7151 / 7150 /
16TN
7152 / 7150F / 7150F2)
FUSE F4-C (1013) CH11_01,05
H3
G3
10A COLUMN MTD SHIFTER /
A92A163 SHIFT SELECTOR
18TN (1828 / 1852)
CH11_03,05,23
W/ MERITOR G XMSN
A13A MERITOR G POWER

16PK (7111) CH11_13
* - W/ MD
** - W/ SS, RH
EATON T-HANDLE
A92YD
(7900)
16TN
CH11_12
EATON GEN3
A13D TCM CONN
16PK (7909)
CH11_12,14,26
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 WIRE GAUGE OF CIRC B 62476L
A97UA & A13 WAS 18. 61229V 22APR09 AE08058177 006
Figure 18 Ignition Feed Relay 1
IGNITION FEED RELAY 2, P. 7 12 VOLT POWER DISTRIBUTION, GROUNDS,

CHAPTER 3
NAVISTAR, INC.
A13B EATON HYBRID HCM

12PK (7910) CH11_15
FUSE F5-B (1014) A13Z INVERTER IGN

IGNITION
18PK (7899) CH5_07
RELAY #2
(A13FB) H2
(1012 / 1014)
G2 AUXILIARY POWER RELAY
CH3_05 10A A13X
16PK (1873) CH10_45
E2
A67F BACK-UP MONITOR
18GY CONNECTION
FUSE F5-F (1014) (9999) CH4_28
D2
C2
10A
A67E VORAD CPU CONN
16LTBL (1230F) CH4_25
FUSE F5-K (1014)

A39
A2 B2 16GY
AIR DRYER
20A
(9900) CH10_35
A39B
16GY
AIR DRYER
AIR DRYER W/ HALDEX DRAIN VALVE
W/ STANDARD
DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_35
A13CE CADEC GPS CONN
16PK (830) CH4_20
A13FG QUALCOMM IMCT

18PK (1902) CH4_17
MOBILEMAX POWER /
A13FG
IP CONNECTOR
18PK
A13FB (1242) CH4_21
B1
12PK A13SD
A1 10A TRIPMASTER DATA RECORDER
FUSE F5-J (1014) 18PK
(827) CH4_18
A70DA BRAKE PRESSURE
18GY SWITCH
(1825) CH4_18
A92J AUTO NEUTRAL RELAY

18TN (1017) CH11_25
A17HB START ENABLE RELAY

16PK (1017) CH5_05
FUSE F5-E (1014)

D1 A17HB CLUTCH SWITCH
C1 18PK (1807) CH5_01
10A
W/ CONTROLS FOR
A59H AXLE ENABLE SWITCH
ONE LIFT AXLE
18GY (1108) CH10_30
FUSE F11-C (1020) A59J LIFT AXLE RELAY

18GY (1019) CH10_30
A13FL E3
E1 F3
12PK 5A A59H AXLE ENABLE SWITCH
18GY (1020) CH10_31,32
N/ CONTROLS FOR A59J LIFT AXLE RELAY

ONE LIFT AXLE 18GY (1021) CH10_31,32
A44Y
FUSE F5-A (1014) PRESSURE SWITCH
16GY
H1 (4070) CH11_03
G1 A44Y AIR PARK SOLENOID
10A
16GY (4905) CH10_29,CH11_03
A44N CTR CHASSIS
18GY (1701)
A13DA SNOWVALVE SWITCH
18PK (1107) CH6_02
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A13DA TO B 62476L
F5-A. 61229V 21APR09 AE08058177 007
(CHAPTER 3) IGNITION FEED RELAY 3, P. 8

CHAPTER 3
NAVISTAR, INC.
LEFT BANK OPTIONAL

A94AM WARNING LIGHT
16GY (1511) CH8_14
SEAT BELT DATA RECORDER
A13P
(8998) CH4_36,
18RD
(8881) CH4_36A
FUSE F5-D (1014) A72B AUX TRAILER SOCKET

IGNITION
16OR SWITCH CONN
RELAY #3
(A13FA) (1110) CH10_15
(1012 / 1014)
G4 10A A92RA
CH3_05 H4 RETARDER RELAY
18TN
(1019) CH11_24
A70R
BRAKE PRESSURE SWITCH
18OR
(1825) CH4_26
E4
FUSE F5-H (1014)

A28V COMPASS MODULE
C4 D4 16TN (1912) CH4_04
10A
FUSE F5-M (1014)
A4 B4 A71 BACK-UP LIGHT SWITCH
16OR (1702) CH9_01
10A
N/ ALLISON XMSN
A71 BACK-UP LAMP RELAY

16OR (1010) CH9_02
W/ ALLISON XMSN
FUSE F5-L (1014)
A3 B3 A17D EATON HYBRID

A13FA
16RD CRANKING RELAY R2
12PK
10A (1019) CH11_15
(A13FA)
A97S ENGINE SENSOR

14PL INTERFACE
(6033) CH7_11
HEAT SHRINK
FUSE F5-G (1014) A13B OWNER OPERATOR

D3 16PK
C3 10A
(A13FA)
(1014) E3
A13FR
12PK
FUSE F11-B (1020)
E2 F2 ENGINE ECM
A13FS A97DF
BODY BUILDER
12PK 18PL
5A (1702) CH7_04
A13FT
12PK
##A105 HEATED SEAT DRIVER

18LTGN (1918) CH4_23
FUSE F7-G (1016)
HEATED SEAT PASSENGER
A3 B3 @A105
/ HEATED SEAT DRIVER
16LTGN
*10A OR 20A (1935 / 1918) CH4_23
## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT

@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND
PASSENGER SEAT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

IJW8 03AUG10 IJW8/PMH4//RVSD A13P; C 71817V
ADDED (8881)CH4_36A; WAS 20PK. 61229V 22APR09 AE08058177 008
J1708 DATA LINK — PUBLIC EFFECTS, P. 9 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS
NAVISTAR, INC.
BATTERY FEED
CH3_01,29
DIAGNOSTIC
EATON GEN3 TCM CONN
6RD
A14
K3AA(+) CONN
(7909) 18DKBL FUSE F3-A (1012) (1650)
CH11_12, CH11_14
D1 C1
A14P A14PB A98H
B
8RD 12RD 18BK
10A
IBBE TCM K3BA(+) A11-GS A98-G

18DKBL 18WH A
(7105) CH11_26 12WH
I6 ECM #K3A(+)
(6020) CH7_02 18DKBL ENGINE
/ IP LEFT SIDE
(1702) CAB GND
K3A(+) (1005)
18DKBL
V8 ECM 35
(6020M) CH7_12 A3AA(+) A3CC(+)
K3A(-) F
18DKBL 18DKBL
18GY 36
A3AA(-) A3CC(-)
G
18GY 18GY
EATON GEN3 K3AA(-)
TCM CONN 18GY
(7909) CH11_12
CH11_14
I6 ECM #K3A(-)
(6020) CH7_02 18GY
IBBE TCM K3BA(-)

(7105) CH11_26 18GY
J1708
J1708
PUBLIC (+)
PUBLIC (-)
(1660)
(1661)
A A3BB(-) A
A3BB(+)
18GY
18DKBL
B A3AC(+) B
A3AC(-)
18DKBL 18GY
EATON VORAD TRIPMASTER DATA
CONN#1 MAX CONNECTION TRIPMASTER
(1230F) (827) DATA
RECORDER
H E
J1708
18BK
(-)
G D
J1708
18BK
(+)
A98VE(+) A98VE(-)
C 16BK C
16BK
A3C(+) A3C(-)
18DKBL 18GY
CENTER / IP
FULL POWER CHASSIS
CONNECTOR (1701)
(9511) # W/ ALLISON XMSN
19
J1708 N3C(+)
(+) 31
18DKBL
18
J1708 N3C(-)
26
(-) 18GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED TCM/ECM J1708 B 62476L
CIRCUITS. 61229V 24APR09 AE08058177 009
Figure 21 J1708 Data Link — Public Effects
(CHAPTER 3) J1708 DATA LINK — PUBLIC EFFECTS, P. 10
3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS (CONT)
NAVISTAR, INC.
J1708 CADEC CADEC GPS

CONNECTOR J1708
PUBLIC (+) J1708 (+ / -)
(830) PUBLIC (-)
(1660) (73)
(1661)
E
D3CE(-)
B 18GY
D3CE(+) D
A
18DKBL
D D
A3CE(+) A3CE(-)
18DKBL 18GY
IMCT SYSTEM QUALCOMM

QUALCOMM
CONN POWER
ACU (2702 / 1902)
(2703)
B B
J1708 - 18RD D3BD(-)
18GY
A A
18BN D3BC(+)
J1708 +
18DKBL
A3AB(+)
18DKBL
A3AB(+)
E E
18DKBL A3AB(-)
A3BD(+) 18GY
18DKBL A3AB(-)
18GY
XATA MODULE
(1910) A3BD(-)
F G 18GY
HEAT
SHRINK C D
J1708
(+)
D
J1708
(-)
J1708(-) T3BH(-)
(1239)
C QUALCOMM
MOBILEMAX OMNIVISION
J1708(+) T3BH(+) POWER / IP ACCESSORY
(1238)
CONNECTOR (1919A)
A3BE(+) (1242)
F 18DKBL A3BE(-) F
18GY
SEATBELT DATA
J1939 (+)
J1939 (-)
RECORDER
(8998)
5 4
A3D(+) A3D(-)
20DKBL 20GY
A3H(+) A3H(-)
18DKBL 18GY
BENDIX ABS#1 WABCO ABS
(1400) (1420)
TELEMATICS 2
(2J)
J1708 (A)
J1587 (B)
J1708 (B)
J1708 (-)
J1587 (A)
J1708 (+)
(+)
1
(-)
J1708'+'
J1708'-' 2
14 13 11 10
A3BA(+)
A3BA(-)
18DKBL
18GY
G G
A3BA(+) A3BA(-)
18DKBL 18GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED R/D 8998,CIRC B 62476L
A3BD(-)COLOR WAS DKBL. 61229V 24APR09 AE08058177 010
Figure 22 J1708 Data Link — Public Effects (Cont.)
J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11 12 VOLT POWER
DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PRIVATE W/ POWER WINDOW
NAVISTAR, INC. & LOCK
J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)
DOOR POD
B A
A3D(+) E3W(+)
(DRIVER)
DATA +
D
18DKBL 18DKBL
B
C E3X(-) DATA -
A3E(+) C
18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL
DOOR POD SIGNAL
IP DOOR POD / DOOR
A (3202)
A3B(+) (3204)
18DKBL
(PASSENGER)
A
DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
BODY SWITCH PACK

CONTROLLER #J5 (1101)
(1602)
SW DATA
D
LINK(+)
E2 SWITCH D/L"+"
SWDL+
(J1708+)
E
SW DATA
LINK(-) E1 SWITCH D/L"-"
SWDL-
(1708-)
RIGHT CREW DOOR POD

(2602)
DATA
(+) A
DATA B
J1708 (-)
PRIVATE (-)
(1929) D3BB(+)
18GY
D3CC(-)
18GY
A
A3B(-) IP DOOR POD / DOOR
18GY (2600)
E B
A3C(-) D3Y(+)
18GY 18DKBL
D E
A3F(-) D3Z(-)
18GY 18GY
C
18GY
18GY
A3E(-)
D3AA(-)
D3B(+)
LEFT CREW DOOR POD

18GY
(2601)
B
A3D(-)
18GY DATA B
(-)
DATA A
(+)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD CIRC DESIGNATOR B 62476L
AT 1101 SWITCH PACK. 61229V 24APR09 AE08058177 011
Figure 23 J1708 Data Link — Private with Power Window and Lock
(CHAPTER 3) J1939 DATA LINK, P. 12
3.12. J1939 DATA LINK, P. 12

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK
NAVISTAR, INC.
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)
120 OHMS J1939 J1939

(+) (-) VS - 400
DRIVER
14 15 DISPLAY
A C (1943)
A5E(+) 6
18YL
A5E(-)
7
18GN
18GN
18GN
N5C(+)
18YL
N5B(+)
N5B(-)
18YL
N5C(-)
J1939
TERMINATING
RESISTOR-A
(1657)
A
A5LI(+)
A5F(+)
18YL J1939
18GN
18YL
N5A(+)
18YL
N5A(-)
ADAPTER
OHMS
120
(1025)
A5F(-) CH3_13
18GN
C
A5LI(-)
CENTER 18GN
CHASSIS /
18GN
A5C(+)
18YL
62 61
A5C(-)
IP
(1701)
IP HARNESS
(1700)
18GN
A5A(+)
18YL
A5A(-)
A3(+) ECM
37 A5R(+)
18YL (6020M)
18YL
CH3_15,31
A3(-)
18GN 38 A5RA(+) W/ AIR ABS
18YL CH3_14
A5RL(+) A5RK(+) A5RJ(+)

18YL 18YL 18YL J1939
ADAPTER
A5RJ(-) (1025)
FULL POWER A5RL(-) A5RK(-)
18GN CH3_13
18GN 18GN
A5(-) A5RA(-)
W/ AIR ABS
18YL 18GN
CH3_14
A5(+) A5R(-)
ECM
18GN 18GN
18GN
(6020M)
18YL
A4(+)
A4(-)
CH3_15,31
18GN
A5D(+)
18YL
A5D(-)
18YL
18GN
A5(+)
A5(-)
18GN
A5B(+)
18YL
A5B(-)
12 11
F3 F2
J1939+ J1939-
J1939+ J1939-
DATALINK
C D
DATALINK
DIAGNOSTIC
CLUSTER
BODY CONNECTOR
CONNECTOR
(1501)
(1602)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED:W/OPTIONS,I6 B 62476L
ENGINE;RMVD ABS DESIGNATOR. 61229V 24APR09 AE08058177 012
Figure 24 J1939 Data Link
J1939 DATA LINK WITH OPTIONS, P. 13 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.13. J1939 DATA LINK WITH OPTIONS, P. 13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS
NAVISTAR, INC.
SEATBELT DATA RECORDER

(8998)
SHIFT SELECTOR
(1852 / 1852A)
J1939(+) 7
J1939(-) 6 15 J1939(+)
GAUGE SWITCH PACK

EATON VORAD 8 J1939(-)
VORAD CPU CONNECTOR (1512)
CONN #2 (1231)
(1227M)
J
A5AG(+) 11 J1939(+)
J1939(+) D7
18YL
K
A5AG(-) 10 J1939(-)
J1939(-) D8
18GN
TELEMATICS (1J)
COMPASS
(1912)
J1939(+) 9
CH3_14 CH3_14
J1939(-) 10 2 J1939(+)
3 J1939(-)
RESISTOR-A
CH3_12
J1939 ADAPTER J1939 ADAPTER

(1025) (1026)
A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-)
A5R(-)
18GN
18GN
C
A5RH(-)
18LTGN B
A5C(-)
D 18GN
A5D(-) C
18GN A5RE(-)
18GN
E
A5AK(-) D
18GN
RESISTOR-A
A5H(-) CH3_12
18GN E
A5CA(-)
A5F(-)
18GN
18GN
F F
A5RJ(-)
18GN
G G
A5RJ(+)
18YL
A5F(+) H
18YL
A5CA(+)
A5H(+) 18YL
18YL J
H
A5RE(+)
A5AK(+)
18YL
18YL
K
A5D(+)
J 18YL
L
K A5C(+)
A5RH(+)
18YL 18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED R/D 8998,CIRC B 62476L
A5RH(-) COLOR WAS GN. 61229V 24APR09 AE08058177 013
Figure 25 J1939 Data Link with Options
(CHAPTER 3) J1939 DATA LINK WITH OPTIONS, P. 14
3.14. J1939 DATA LINK WITH OPTIONS, P. 14

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTIONS (CONT)
PAM
(4087 / 4087B)
A5P(+)
7
18YL
A5P(-)
8
18GN
A5RA(+)
18YL
BENDIX
W/ PAM
A5RA(+) A5R(+)
18YL 18YL
18GN
A5RA(-)
J1939 TERMINATING
RESISTOR-A
(1657)
CH3_12
A5RA(-) A5R(-)
18GN 18GN
A5RD(-)
J1939
J1939 ADAPTER 18GN
DATA LINK
(1026)
CH3_13,15,16
CH3_13
A5RD(+)
18YL
ABS #1
(1400)
WABCO ABS
(1420)
3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL
A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN
A5RJ(+) J1939 TERMINAL

18YL RESISTANCE
(9530)
A5RJ(-)
CH3_12
18GN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 24APR09 AE08058177 014
Figure 26 J1939 Data Link with Options
J1939 DATA LINK — I6 ENGINE, P. 15 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.15. J1939 DATA LINK — I6 ENGINE, P. 15

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE
NAVISTAR, INC.
J1939
RESISTOR
ENGINE (7801M)
DCU
A
(6340)
CH7_17
J1939
OHMS
120
DATA LINK
CH3_14
CH3_12
K5AA(+)
K5AA(+) C
18YL
18GN
K5AA(+)
K5AA(+)
18YL
18YL
##K5C(+)
A5R(+)
A5R(-)
##K5C(-)
18YL
**K5C(+)
**K5C(-)
18GN
#K5D(+)
#K5D(-)
*K5D(-)
*K5D(+)
18YL
18GN
18YL
18GN
18YL
18GN
18YL
18GN
##K5A(+) 5KCC(+) K5B(+) ECM
IP / (6020M)
18YL 18YL 18YL
ENGINE
(1702)
#K5A(+) K5CC(+) K5B(+)
11 18YL 18YL 18YL
61 J1939 H
*K5A(+) K5CC(+) K5B(+)
18YL 18YL 18YL
**K5A(+) K5BB(+) K5B(+)

18YL 18YL 18YL
K5B128
K5C(+)
18YL
K5C(+)
18YL
18YL
K5AA(-)
18GN ENGINE
XMSN DCU
*K5A128
MODULE 3 (6340)
18YL K5AA(-)
(1503) CH7_17
**K5#128 18GN
CH11_31
18YL
##K5A(-) K5CC(-) K5B(-)

18GN 18GN 18GN
#K5A(-) K5CC(-) K5B(-)

17 18GN 18GN 18GN
62 J1939 L
*K5A(-) K5CC(-) K5B(-)
18GN 18GN 18GN
**K5A(-) K5BB(-) K5B(-)
18GN 18GN 18GN
K5C(-)
K5AA(-)
K5B108
ENGINE
K5C(-)
18GN
18GN
18GN
18GN
DCU EATON GEN 3 TCM

(6340) (7105 / 7909)
CH7_17 K5AA(-)
18GN
#K5E(-)
*K5A108 2 J1939 -
XMSN MODULE 3 18GN
(1503) CH11_31 18GN
#K5E(+)
18YL 3 J1939 +
*K5#128
XMSN MODULE
*K5#108
18YL
(7150)
18GN
**K5A128 TRANSMISSION
J1939 + 28
18YL MODULE HCM
(7151) (7910)
**K5A108
J1939 - 8
18GN
J1939 - @K5BE(-) J1939 -
8 2
18GN
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 @K5BE(+)
* W/ ALLISON LCT GEN 4 28 J1939 + 3 J1939 +
18YL
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3
310698 CIRCUIT DIAGRAM, 42/42/44/85/8600 & 73/74/7500

CNA1 30SEP10 DRAWING REVISED. B 68076W
61229V 27APR09 AE08058177 015
Figure 27 J1939 Data Link — I6 Engine
(CHAPTER 3) J1939 DATA LINK — IBB ENGINE, P. 16
3.16. J1939 DATA LINK — IBB ENGINE, P. 16

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - IBB ENGINE
OHMS
120
C
J1939
RESISTOR
(7110)
EATON
K5C128
K5C108
GEN3 TCM
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
CONNECTOR
(7105)
K5V(-) 2 J1939
W/ ALLISON GEN4 3000/3500 18GN (-)
AND 4000/4500 XMSN K5V(+)
3 J1939
18YL (+)
W/ MANUAL XMSN
18GN
K5TA(+)
K5TA(-)
18YL
W/ AUTOSHIFT AND
ULTRASHIFT GEN3 XMSN ECM 1
(6018)
IP / ENGINE K5R(+) K5S(+)

(1702) 18YL 18YL
11 K5R(+)
A5R(+) K5S(+)
18YL 18YL 34
18YL
K5R128 K5S128
18YL 18YL
K5A128
CH3_14
18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5R(-) K5S(-)
18GN 47
18GN 18GN
K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN3 XMSN
K5B128
K5A108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR
K5B108
18GN
(7150)
J1939 (+) 28
J1939 (-) 8
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058177 016
Figure 28 J1939 Data Link — IBB Engine
GROUND — IP, P. 17 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.17. GROUND — IP, P. 17
NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER

DIAGRAM 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP
NAVISTAR, INC.
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
GROUND ADAPTER POST GROUND PLATE)
BODY CONTROLLER #J2
(1003) A11-GB DC
E (1604)
12WH GROUND
1
A11-GE
12WH A86-G RADIO
18WH (1300) CH4_33
RADIO CONNECTION
A86-G
(1301) CH4_32
20WH
FULL POWER CONNECTOR /
A90-D HYD POWER PARK SWITCH
16GY (9511 / 1109) CH10_06
A94-GA BENDIX ABS ECU

12WH (1400) CH10_01
WABCO ABS ECU /
A94-GA IP / CHASSIS CONNECTORS
16WH (1420 / 1700 / 1701) CH10_04,05
2
A11-GSE
GAUGE SWITCH PACK
18WH
W/ 5TH WHEEL JAW (1512) CH4_15
UNLOCK AND MONITOR
A116-G 5TH WHEEL JAW LOCK / UNLOCK
18WH (1019) CH10_42
RIGHT HIGH BEAM RELAY /
3
A96-GE RIGHT LOW BEAM RELAY
18YL (1018) CH9_13
A14-GL LATCHING RELAY
18WH (1007) CH3_33
4
A28-GA COMPASS
16WH (1912) CH4_04
5
A17-GRI CRANK INHIBIT RELAY
18WH (1019) CH11_25
A17-GW
START RELAY
18WH
(1010) CH5_02,04
6 CIGAR LIGHTER
A84-G
16WH (1854) CH4_01
A65-GB CUSTOMER SUPPLIED WORK LIGHT
16WH (2200 / 2201) CH9_17
7
A62-GF HORN SWITCH
18WH (1029) CH4_08
A62-GP EATON T-HANDLE SHIFTER
18WH (7900) CH11_11
W/ EATON SHIFT 3
W/ PARK PAWL A92-GG SHIFT SELECTOR
18WH (1852) CH11_05, 10
XMSN ALLISON
8 3000 / 4000 WT A92-GG COLUMN MOUNTED SHIFTER
18WH (1828) CH11_03
ALLISON LCT
W/ COLUMN A92-GG FELSTED SHIFTER
18WH PARK BRAKE
AUTO PARK BRAKE (425) CH11_03
9 W/ T HANDLE SHIFTER AUTO NEUTRAL LIGHT RELAY
A92-GN
(1019) CH11_25
18WH
10
A67-GA BACK-UP MONITOR CONNECTION
18WH (9999) CH4_28
A23-GA SNOW VALVE SWITCH
18WH (1107) CH6_02
11
A92-GS RIGHT BANK OPTIONAL
18WH WARNING LIGHS
(1510) CH8_13
A72-GA BODY ACC.TRAILER AUX RELAY
16WH (1016) CH10_15A
12
A11-GNA ETB CONTROLLER
16WH (1923) CH10_23
A72-G AUX TRAILER SOCKET
18WH SWITCH CONNECTOR
A72-GB (1110) CH10_15
13 18WH
A11-GZ GROUND ADAPTER
18WH (8995) CH3_32
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REF CONN R/D 1007 WAS C 67657R
1007M AT CAV 3. 61229V 05JUN09 AE08058177 017
Figure 29 Ground — IP
(CHAPTER 3) GROUND — IP, P. 18
3.18. GROUND — IP, P. 18

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.
GROUND ADAPTER
* W/ POWER MIRROR
(1006)
1
A11-GD A11-GKJ LEFT SIDE CAB GROUND
10WH 6WH (4081)
2
A86-GP CIGAR LIGHTER POWER SOURCE
16WH (1860) CH4_02
3
A63-GD COURTESY LIGHT
18WH (3400) CH9_08
4
A11-GPP PAM
18WH (4087) CH8_11
A11-GMV MVPC FEED

16WH (1338) CH4_29
TRIPMASTER DATA
A11-GSH RECORDER
18WH (827) CH4_18
A11-GMA XATA MODULE

5
16WH (1910) CH4_19
MOBILEMAX
A11-GGA
POWER / IP CONNECTOR
18WH
(1242) CH4_21
A11CE-G CADEC GPS CONNECTOR

16WH (830) CH4_20
A11-GMB QUALCOMM OMNI VISION POWER

16WH (1918A) CH4_31
6 QUALCOMM IMCT
A11-GAA
18WH POWER CONN
(2702 / 1902) CH4_17
A11-GGB MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21
7
A44-G
PARK BRAKE RELAY
18WH
(1015) CH7_09
8
A78-GC
18WH WINDSHIELD RELAY (LEFT)
*A78-GC (1019 - R2) CH4_11
16WH
9
A11-GBB BODY BUILDER CONN
12WH (4450M) CH10_14
10
A12-G ACCESSORY RELAY #1
18WH (1013 / 1011) CH3_04
A86-GB TWO POST POWER SOURCE

14WH (1861) CH4_02
11 TWO POST POWER SOURCE /

A86-GR CIGAR LIGHTER POWER SOURCE
14WH (1861 / 1860) CH4_01
AXLE ENABLE SW / AXLE UP /
A59-G DOWN SW #1 / LIFT AXLE CONTROL
16WH (1108 / 1023A/ 1227)
CH10_30,31,32
12
A58-GC
18WH AIR SHIELD LIGHT CONNECTOR
(5117) CH4_30
13
A13-GF IGNITION RELAY #1
18WH (1011 / 1013) CH3_05
14
A12-GD ROOF AUX
16WH LOAD SWITCH
(1106) CH4_16
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:CIRC A11-GBB, B 62476L
A44-G,A78-GC & R/D 4081. 61229V 05JUN09 AE08058177 018
Figure 30 Ground — IP
GROUND — IP, P. 19 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.19. GROUND — IP, P. 19

CHAPTER 3
NAVISTAR, INC.
GROUND ADAPTER
(1008)
1
A11-G A11-GKJ LEFT SIDE CAB GROUND
10WH 6WH (4081)
2
A11-GX AUX POWER RELAY
18WH (1873) CH10_45,24
A62-GT ROCKER START SWITCH

18WH (1105) CH5_08
3 LEFT HIGH BEAM RELAY /
A96-G
18YL LOW BEAM RELAY
(1018) CH9_13
4
A37-GA FUEL TRANSFER PUMP RELAY
18WH (1015) CH10_27
5
A78-GA MIRROR SW CONN
16WH (254F) CH4_09
6 PASSENGER POWER
A78-GB
16WH MIRROR
(3003) CH4_09
7 A19-GB FUEL HEATER RELAY
18WH (1018) CH10_22
8
A11-GH TRAILER TURN RELAYS
16WH (1011) CH10_09
9
A67-G VORAD CPU CONN
16WH (1227M) CH4_25
A67-G VS - 400 DRIVER DISPLAY

16WH (1943M) CH4_27
A65-GA AUX ROOF LOAD RELAY

18WH (1010) CH4_11A
10
A11-GC DIODE ASSY
14GY (9915) CH10_24
A72-GC
18WH
11
A72-GA
BODY / ACCESSORY
18WH
TRAILER AUX RELAY
N/ BODY BUILDER (1016) CH10_10
A12-GR
18WH
W/ BODY BUILDER
12
A11-GL TELEMATICS
18WH (1J) CH4_24
13
A11-GN
12WH
DRIVER SEAT POWER
(1918) CH4_22
*A11-GN
14WH
A11-GN AWARE ALERT SWITCH

18WH (9994) CH4_24
14
*A105-G HEATED SEAT DRIVER
18WH (1918) CH4_23
HEATED SEAT DRIVER / PASSENGER

@A105-G
16WH (1918 / 1935)
CH4_23
* - HEATED SEAT N/ PASSANGER SEAT
@ - HEATED SEAT W/ PASSANGER SEAT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:CIRC A65-GA, B 62476L
A72-GC AND R/D 4081. 61229V 05JUN09 AE08058177 019
Figure 31 Ground — IP (Cont.)
(CHAPTER 3) GROUND — IP, P. 20
3.20. GROUND — IP, P. 20

CHAPTER 3
NAVISTAR, INC.
MARKER AND CLEARANCE LIGHT

A63-GA (2002 / 2003 / 2004 /
16WH 2005 / 2006)
CH9_06
BODY CONTROLLER #J5

(1602)
A11-GT A11-GAC AC COUPLED

E16 GROUND
12WH 18WH
A11-GKD SWITCH PACK

18WH (1101A) CH4_15
A11-GF CB RADIO POWER CONNECTOR

16WH (2303) CH4_03
A11-GS A28-G CLUSTER CONNECTOR

12WH 16WH (1500) CH8_05
A98-G DIAGNOSTIC CONNECTOR

18WH (1650) CH3_09
LEFT SIDE
A74-G HVAC CONTROL
CAB GND
18WH (1200) CH12_01
(4081)
LEFT SIDE A11-GA TURN SIGNAL SWITCH

CAB GROUND 18WH (1810) CH4_14
(1005)
A81-GA DRIVER DOOR POD

OUTSIDE DASH
12WH (3202) CH4_05
A81-GB
12WH
A81-GH DOOR POD SIGNAL
** (3209) CH4_06
** A81-GC
8WH 4 DOORS 12WH
10WH 2 DOORS
12WH 1 DOOR A81-G PASSENGER DOOR POD
12WH (3202) CH4_05
16WH
K11-G
A11-GKJ
6WH
A81-GH DOOR POD SIGNAL

12WH (3202) CH4_05
ENGINE
LEFT SIDE A72-GY AUX POWER
GND PLATE 12WH (1875) CH10_45
(6304A)
A11-GD GROUND ADAPTER

10WH (1006) CH3_18
A11-G GROUND ADAPTER

10WH (1008) CH3_19
A75-G HVAC LPM

12WH (1220) CH12_02
A82-G WIPER MOTOR

14WH (4500) CH4_13
A78-G HEATED WINDSHIELD (OPTIONAL)

12BK (3005) CH4_11
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 ADDED A81-GH;REVISED B 62476L
4081,6304A TITLES. 61229V 05JUN09 AE08058177 020
Figure 32 Ground — IP (Cont.)
GROUND — CHASSIS, P. 21 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.21. GROUND — CHASSIS, P. 21

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
GROUND
ADAPTER #01
(8800)
A
M11-GD M11-G LEFT SIDE
12WH 12WH DASH MTD
DUAL POST
GND PLATE
(4307)
LEFT FOG LIGHT

B M64-GA
(8201)
16WH
CH9_11
D SNOWPLOW HARNESS CONNECTOR

M11-GE
(8102)
14WH
CH9_14
LEFT GUIDE POST LIGHT

M54-GA
(8150)
16WH
CH9_04
C RIGHT FOG LIGHT

M64-GB
(8200)
16WH
CH9_11
E
M54-GB RIGHT GUIDE POST LIGHT
16WH (8151)
CH9_04
M78-GC
16WH LEFT HEATED MIRROR
FORWARD HOOD MOUNTED
(8700)
M78-GA
CH4_10
16WH
M78-GB RIGHT HEATED MIRROR

16WH FORWARD HOOD MOUNTED
(8701)
CH4_10
WHEELCHAIR INTERLOCK
M11-GW (4906)
16WH CH10_29
F AIR PARK SOLENOID

M44-GW (4905)
16WH CH10_29
M85-GC ELECTRIC HORN #2

16WH (8312)
CH4_07
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 REVISED 4307 TITLE. B 62476L
61229V 27APR09 AE08058177 021
Figure 33 Ground — Chassis
(CHAPTER 3) GROUND — CHASSIS, P. 22

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS (CONT)
ISOLATED GROUND
ADAPTER BODY CONTROLLER #J5
(8802) (1602)
A
N9
E7 ZVR
16GY
W/ RIGHT SIDE MTD SINGLE UC TANK

AND W/ M - NGV - RH - HDD
B RH - HDD RIGHT FUEL SENDER
N9R
18GY (9103) CH8_08
W/ LEFT SIDE MTD SINGLE TANK

AND N/ M - NGV - RH - HDD
N9A LEFT FUEL SENDER

18GY (9100) CH8_08
W/ AF MTD FUEL TANK
N9G LEFT FUEL SENDER

18GY (9100) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
C
N9B RIGHT GAUGE FUEL SENDER
18GY (9101) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
AND W/ M - NGV - RH - HDD
N9R RH - HDD RIGHT FUEL SENDER

18GY (9103) CH8_08
W/ RIGHT SIDE UC WASHER BOTTLE

D
N87HA RIGHT UC LEVEL SENSOR
18GY (9748) CH4_14
W/ SS / RH WASHER PUMP AND
LEVEL SENSOR
N87H SS WASHER LEVEL SENSOR

18GY (9746) CH4_14
W/ REAR AXLE TEMP
F
N9F
18GY
AXLE TEMP SENDER
(9811 / 9812) CH8_07
N9H
18GY
W/ REAR AND RIGHT REAR AXLE TEMP
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 04JUN09 AE08058177 022
GROUND — CHASSIS, P. 23 12 VOLT POWER DISTRIBUTION, GROUNDS,

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.
N59-GA SECOND PUSHER LIFT AXLE SOLENOID

18WH (9763) CH10_34
N59-GB N59-GC FIRST PUSHER LIFT AXLE SOLENOID
CHASSIS GROUND 18WH 18WH (9762) CH10_33
ADAPTER
N59-GD LIFT AXLE SOLENOID
(8806)
18WH (9820) CH10_33
@@N59-GB
18WH
C SECOND PUSHER LIFT AXLE SOLENOID
%N59-GB (9763) CH10_34
18WH
E
N59-GE FOURTH PUSHER AXLE
18WH (9765) CH10_34
B
N42-G FRONT AXLE ENGAGEMENT SENSOR
18WH (9754) CH8_14
N47T-G ODOMETER SHUT OFF
18GY (7621) CH10_43
@@N59-GD LIFT AXLE SOLENOID
18WH (9820) CH10_33
D
%N59-GD THIRD PUSHER AXLE
18WH (9764) CH10_34
A N11-GC CHASSIS GROUND ADAPTER
14WH (8807) CH3_24
F
N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9767) CH10_33
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID
18WH 18WH (9762) CH10_33
N59-GD LIFT AXLE SOLENIOD
18WH (9820) CH10_33
N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID
18WH 18WH (9763) CH10_34
N59-GC
GROUND ADAPTER 18WH FIRST PUSHER LIFT AXLE SOLENOID
CENTER HARNESS (9762) CH10_33
N59-GA
(8809)
18WH
A
N11-GB
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
N10-GN
(9717B)
18TN
N10-GL LOW VOLTAGE CONN
N10-GK
18WH (9738) CH11_19
16WH
N10-GM
18WH
N92AD-G APG ENABLE RELAY

18WH (9739) CH11_16
B
N37-G FUEL TRANSFER PUMP (XMSN MTD)
18WH (9102A) CH10_27
C
N10-GS END OF FRAME REMOTE PWR MODULE
14WH (4410M) CH10_21
N10-GR FIRST REMOTE POWER MODULE
14WH (4410A) CH10_20
N112-GD LIFT GATE / MODULE
16WH (7804) CH10_28
D
N65-G WORK LIGHT
16WH (9720) CH9_16
N11-GD LIFT GATE / MODULE
16WH (7804) CH10_28
F
N59-G AIR SOLENOID GROUND ADAPTER
12WH (8805) CH3_24
N59A-G AIR HORN
16WH (9737) CH4_07
E
N49-G
FRONT / REAR AXLE
18WH
DIFF LOCK WARNING LIGHT
(9814 / 9815) CH8_09
% - W/ 3 STEERABLE PUSHER AXLES
@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 RVSD 9717B TITLE,9767 B 62476L
WAS 9820,ADDED N10-GK. 61229V 27APR09 AE08058177 023
(CHAPTER 3) GROUND — CHASSIS, P. 24

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.
AIR SOLENOID
GROUND ADAPTER
(8805)
F N19-G FUEL HEATER

16WH (9108) CH10_22
N44-GB SAAR
18WH (9777M) CH10_08
**N59R-G
AIR SOLENOID
18WH
4-PACK
E (9740B) CH10_18
*N59R-G
14WH
AIR SOLENOID
D
N59L-G 4-PACK
14WH (9740A) CH10_18
AIR SOLENOID
N59X-G 4-PACK
14WH (9740C) CH10_17
C AIR SOLENOID
N59F-G
4-PACK
14WH
(9740) CH10_17
B
N59A-G AIR SOLENOID
14WH 4-PACK
(9736) CH10_17
N59A-G
AIR HORN SOLENOID
16WH (9737) CH4_07
A N59-G GROUND ADAPTER
12WH CENTER CHASSIS
(8809) CH3_23
CHASSIS GROUND
ADAPTER N11-GBB BODY BUILDER CONNECTION
(8807) 12WH (4460BM) CH10_13
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
LEFT MODESTY TURN LAMP /

N10-GB
RIGHT MODESTY TURN LAMP
14WH
(9315 / 9316) CH9_05
E
N11-GC
CHASSIS GROUND ADAPTER
14WH
(8806) CH3_23
N42-G XFER CASE SWITCH PIGTAIL

18WH (9754B) CH8_12
N42-G XFER CASE SWITCH PIGTAIL

16WH (9754D) CH8_12
B
N10-G STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
A LEFT SIDE DASH MTD

N11-GA
DUAL POST GND PLATE
12WH
(9717B)
C
N39-GB AIR DRYER
16WH (9900) CH10_35
W/ RIGHT SIDE MOUNTED

N39-GB AIR DRYER
16WH (9900E) CH10_35
D
N39-GF HEATED DRAIN VALVE
18WH (9001) CH10_35
RIGHT SIDE HEATED
N39-GF
DRAIN VALVE
18WH
(9002) CH10_35
* -W/ 12 PACK LEFT SIDE BOC HEATED
** -W/ 16 PACK N39-GF
DRAIN VALVE
18WH
(9003 / 9003B) CH10_35
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 ADDED:CIRC N59A-G, B 62476L
9737,9717B;N39-GF WAS 16 GA. 61229V 27APR09 AE08058177 024
GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS W/ HEAVY DUTY DIESEL
NAVISTAR, INC.
M11-G
12WH LEFT SIDE DASH MTD
DUAL POST GND PLATE
(4307)
M85-GF ELECTRIC HORN

16WH (8303) CH4_07
GROUND ADAPTER
(8803)
RIGHT HEADLIGHT
M11-GA TURN SIGNAL
A 14WH (8000) CH9_14
M11-GD
12WH LEFT HEADLIGHT
M11-GB
14WH TURN SIGNAL
(8001) CH9_14
M11-GC
12WH
RADIATOR
GROUND
(8600)
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
E RIGHT GUIDE POST LIGHT

M54-GB
16WH (8151) CH9_04
F
M85-GH ELECTRIC HORN #2
16WH (8305) CH4_07
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 ADDED:CIRC M85-GF & B 62476L
R/D 4307. 61229V 05JUN09 AE08058177 025
Figure 37 Ground — Chassis with Heavy Duty Diesel
(CHAPTER 3) ENGINE GROUND — V8 ENGINE, P. 26
3.26. ENGINE GROUND — V8 ENGINE, P. 26

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND - V8 ENGINE
NAVISTAR, INC.
GROUND ADAPTER
(6704M)
B FREON COMPRESSOR
K77-G
16WH (6200) CH12_04
D
K10-GG E-FAN
16WH (6561) CH6_01
ENGINE BLOCK GND

(6304A)
C A
K10-GB
14WH
B
K19-GP
16PL
K19-GM
14GY
ENGINE / MELROSE
(6011) CH7_14
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 RMVD 6704 CAV F,E; B 62476L
ADDED CIRC D,ENG BLK GND. 61229V 05JUN09 AE08058177 026
Figure 38 Engine Ground — V8 Engine
ENGINE GROUND — IBB ENGINE, P. 27 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.27. ENGINE GROUND — IBB ENGINE, P. 27

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND - IBB ENGINE
NAVISTAR, INC.
GROUND ADAPTER
(6704A)
C FREON COMPRESSOR
K77-G (6200)
16WH CH12_04
K10WH5 K92A16
10WH 14WH ECM 1
(6018)
CH7_11
K92B16
14WH
A HARNESS GROUND
K10-GB K10-GA
10WH 10WH (LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
(6314)
K10WH1 ENGINE SENSOR INTERFACE

12WH (6033)
CH7_11
ECM 0V SPLICE
(6707)
A ECM 1
K34-GA (6018)
18WH CH6_04
D VARIABLE SPEED FAN

K23B1 (6420)
18TN CH6_04
ECM 5V SPLICE
(6706)
E
K92A4
BODY BUILDER CONNECTOR 2
18TN (4706)
CH6_04
B ECM 1
K34BB (6018)
18TN CH6_04
CH7_07
D
K23A1
VARIABLE SPEED FAN
18TN
(6420)
CH6_04
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 REVISED 6314 TITLE; B 62476L
RMVD K92A3;K10WH5 WAS 16 GA. 61229V 05JUN09 AE08058177 027
Figure 39 Engine Ground — IBB Engine
(CHAPTER 3) ZERO VOLT REFERENCE, P. 28
3.28. ZERO VOLT REFERENCE, P. 28

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.
ZERO VOLT
BODY CONTROLLER #J5
REFERENCE
(1602)
(1620)
A
A9Z
E3 ZVR
18GY
AIR COMPRESSOR
B A9A HYD BRAKES
18GY (8505) CH8_06
AC PRESSURE TRANSDUCER
A9C
(6201) CH12_03
18GY
C A9W WHEELCHAIR LIFT RELAY
18GY (1019) CH10_29
D AC ACCUM THERMISTOR INLET /
A75ZVR
AC ACCUM THERMISTOR OUTLET
18GY
(4018 / 4019) CH12_04
E
A9M HORN SWITCH
18GY (1029) CH4_08
F FUSE INPUTS DRIVER
A9ZVR
18GY CH10_26
G
A9/104 HOOD SWITCH
18GY (8805) CH11_15
A116UV 5TH WHEEL JAW UNLOCK RELAY

18GY (1019) CH10_42
ZERO VOLT REFERENCE W/ V8 ENGINE
(6747) ECM
K95NN
18TN (6020M) CH7_15
A
K97AN ECM-IC ENGINE
18PL (6020M) CH7_01
D EGT1 SENSOR BLACK
K95F4
(6260) CH7_05
18TN BODY CONTROLLER
C DPFT SENSOR #J5
K95A1 (6261 / 6262 / 6263) (1602)
18TN CH7_05
ENGINE / IP
J (1702-2) A9AA
K9E A9E E5 ZVR
18GY
18GY 20GY
K TWO SPEED
K9TS
18GY AXLE CONNECTOR
L (7103M) CH10_16
K9A AC PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_16
W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
18GY (7702) CH8_16
W/ MANUAL XMSN
18GY (7700M) CH8_16
E
K10-GB
16WH
ENGINE BLOCK GND STUD

(6304A)
F
K77-G
FREON COMPRESSOR
18WH
(6200) CH12_04
G
K34-G LEFT SURGE TANK
18WH (6400) CH7_03
H K23-G FAN AIR SOLENOID
18WH (4111M) CH6_01
K23-G FAN CLUTCH
18WH (6406M) CH6_01
B
K34-GG LOW COOLANT SENSOR
18WH (6400) CH7_13
W/ V8 ENGINE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 R/D 6747:ADDED CAVS E, B 62476L
F,G,H,B,CIRC K95NN;RVSD 6304A TITLE. 61229V 05JUN09 AE08058177 028
Figure 40 Zero Volt Reference
BATTERY FEED, SINGLE, P. 29 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.29. BATTERY FEED, SINGLE, P. 29

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE
NAVISTAR, INC.
BATTERY
+ -
CH5_01,03,05
STARTER B+
FUSE F6-C (1015)

TERMINAL
FUEL TRANSFER
A14KB B2 A2 A37V PUMP RELAY
12RD 18TN
10A (1015) CH10_27
I6 / V8 ENGINE
IBB ENGINE
FUSE F7-C (1016) HEAT SHRINK

200A BLOCK
TYPE FUSE
A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
K14H
4RD
2RD
FUSE F2-B (1011)

A14MC E2 F2 A84 CIGAR LIGHTER
12RD 16LTGN (1854) CH4_01
15A
A14MD ACCESSORY RELAY #1

12RD (1013 / 1011) CH3_04
MEGA FUSE
CIGAR LIGHTER
150A
A86PA
16LTGN POWER SOURCE
(1860) CH4_02
A14M
FUSE F3-C (1012)

8RD
A14ME D3 C3 A86N TWO POST POWER SOURCE

12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A86R
4RD
/ TWO POST PWR SOURCE

A14
14LTGN
(1860 / 1861) CH4_01
FUSE F10-C (1019)
A14KD E3 F3 A70BF BODY STOP RELAY
12RD 14RD (1021) CH10_10
20A
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_05
A14P
8RD
FUSE F2-G (1011)

A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
A14H
A14T
FUSE F3-A (1012)

8RD
8RD
8RD
A14J
A14PB D1 C1 A98H DIAGNOSTIC CONN

12RD 18BK (1650) CH3_09
10A
KEY SWITCH
A15 (1100) CH3_04,05,
18RD CH10_44
CH5_01,02,03,04,05,06
FUSE F8-D (1017)
CH3_30 A14PC F4 E4 A72J TRAILER ABS
12RD 12OR ECU RELAY
30A (1017)
A94UA CH10_10
12GY
FUSE F8-F (1017)

A2 SHIFTER SELECTOR
A14PE B2 A92BT
(1852)
12RD 18TN
10A CH11_05,23
FUSE F7-F (1016)

A14ND A2 B2 A94L FULL POWER CONNECTOR
12RD 12GY (9511)
30A CH10_06
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 INITIAL RELEASE. A 62476L
62476L 17NOV09 AE08058177 029
Figure 41 Battery Feed, Single
(CHAPTER 3) BATTERY FEED, SINGLE, P. 30
3.30. BATTERY FEED, SINGLE, P. 30

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.
BATTERY FUSE F1-B (1010)

A14JA E2 F2 A75D HVAC CONTROL
12RD 18LTGN (1200) CH12_01
5A
+ - IGNITION RELAY#1
A14JB
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
F1 E1 TRAILER LEFT TURN
A14JC
CH5_01,03,05
STARTER B+
(A56J) (1011)
12RD
TERMINAL
15A CH10_09
FUSE F2-C (1011)

TRAILER RIGHT TURN
IBB ENGINE
A14JD F3 E3
I6 / V8 ENGINE
200A BLOCK
(A57J) (1011)
TYPE FUSE
12RD
15A CH10_09
FUSE F6-A (1015)

HVAC UNIT
A14JE B4 A4 A75
2RD
(1200)
12RD 12LTGN
30A CH12_02
K14H
4RD
8RD
FUSE F2-E (1011)

A14J
RADIO
A14JF C1 D1 A86A (1300)
12RD 18LTGN CH4_33
10A
RADIO
A86A A86AA
(1300)
18LTGN 20LTGN
CH4_32
MEGA FUSE
FUSE F2-D (1011)

A14TA E4 F4 A63
150A
IP / ROOF
12RD 18DKBL (2000) CH9_08
10A
FUSE F4-A (1013)

G1 H1 DRIVER DOOR
A14TC A81B
POD SIGNAL
12RD 12LTGN
30A (3202) CH4_05
4RD
A14
FUSE F4-E (1013)

A14TD C1 D1 PASSENGER DOOR
A81A
12RD POD SIGNAL
A14T 12LTGN
30A (3202) CH4_05
8RD
FUSE F6-D (1015)

A14FA B1 A1 A19V FUEL HEATER RELAY
A14H
8RD
12RD 12GY (1018) CH10_22

*20A OR 30A
A14M
A14P
8RD
8RD
IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_05
FUSE F3-D (1012)
D4 C4 TRAILER MARKER
A14HA
(A54J) LIGHT RELAY
12RD
20A (1012) CH10_09
FUSE F3-B (1012)

D2 C2 TRAILER TAIL
A14HB
(A68J) LIGHT RELAY
CH3_29 12RD
20A (1012) CH10_09
FUSE F7-D (1016)

F4 TRAILER STOP RELAY
A14HC E4
(A70J) (1016)
12RD
CH10_10
30A
* 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE FUSE F11-A (1020)
E1 HYD BRAKE
A14HD F1 A94BF
LIGHT SWITCH
12RD 18GY
5A (4037) CH10_06
FUSE F8-B (1017)

A14HE F2 E2 A94AY ABS#1 / BENDIX
12RD 12RD (1400) CH10_01
30A OR
A94AY WABCO ABS
15A
14GY (1420) CH10_05
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 17NOV09 AE08058177 030
Figure 42 Battery Feed, Single
J1939 DATA LINK — V8 ENGINE, P. 31 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.31. J1939 DATA LINK — V8 ENGINE, P. 31

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE
NAVISTAR, INC.
J1939
RESISTOR
(7801M)
A
J1939
OHMS
120
DATA LINK
CH3_14
CH3_12
C
##K5C(-)
##K5C(+)
**K5C(+)
**K5C(-)
A5R(+)
A5R(-)
*K5D(-)
*K5D(+)
18YL
18GN
18YL
18GN
18YL
18GN
18YL
18GN
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 20YL
ENGINE
(1702)
11
53 J1939 H
*K5A(+) K5B(+)
18YL 20YL
**K5A(+) K5B(+)
18YL 20YL
K5B128
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 20GN
17
54 J1939 L
*K5A(-) K5B(-)
18GN 20GN
**K5A(-) K5B(-)
18GN 20GN
K5C(-)
K5B108
18GN
18GN
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
**K5A128
*K5#128
J1939 + 28
*K5#108
18YL
18YL
18GN
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE
(7151)
## W/ MANUAL XMSN
8 J1939 - * W/ ALLISON LCT GEN4
** W/ ALLISON WTEC GEN4
28 J1939 +
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
18 GA. 62476L 18NOV09 AE08058177 031
Figure 43 J1939 Data Link — V8 Engine
(CHAPTER 3) GROUND — SEAT AND SEATBELT SENSOR, P. 32
3.32. GROUND — SEAT AND SEATBELT SENSOR, P. 32

DIAGRAM 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SEAT AND SEATBELT SENSOR
NAVISTAR, INC.
GROUND ADAPTER * PREWIRE ONLY

(8995)
1 GROUND ADAPTER ** WITH WELDON

A11-GZ
18WH (1003)
CH3_17
3
A11-GAA
18WH
9
A11-GGA
18WH
4 ROOF IP (1)
A11-GBA
18WH SEAT CONNECTION
(8996)
10 CH4_34
A11-GHA
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
(8997)
18WH
CH4_35
8
A11-GFA
18WH
14
A11-GMA
18WH
2
A11-G
18WH
(8998) CH4_36 *
(8881) CH4_36A **
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

IJW8 03AUG10 IJW8/PMH4//ADDED NOTE;B 71817V
RVSD A11-G, ADDED (8881). 62476L 18NOV09 AE08058177 032
Figure 44 Ground — Seat and Seatbelt Sensor
LATCHING RELAY, P. 33 12 VOLT POWER DISTRIBUTION, GROUNDS,
3.33. LATCHING RELAY, P. 33

DIAGRAM 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LATCHING RELAY
NAVISTAR, INC.
BATTERY
MEGA FUSE BLOCK TYPE
(1001) FUSE
2RD
+ -
100A
200A
LOAD SHEDDING CONN

MEGA FUSE
(1008F / 1008M)
(1000)
A14X A14X
6RD 6RD
100A
BODY CONTROLLER #J4

LATCHING RELAY (1601)
LATCHING RELAY
(1007F / 1007M)
(1007)
C
A14LA A14LA
2 F6 LOAD SHEDDING ON
18RD 18RD
B1
A
A14LB A14LB
3 F7 LOAD SHEDDING OFF
18RD 18RD
GROUND ADAPTER
(1003)
B 3
A14-LN A14-GL A14-GL
1 18WH 18WH 18WH
1
A11-GKA
B2 A14-LM 14WH
4
18WH
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
LOAD SHEDDING CONN POST GROUND PLATE)
(1009M / 1009F)
A14Y A14Y CH3_01

6RD 6RD
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REVISED AND REDRAWN. B 67657R
62476L 13JAN10 AE08058177 033
Figure 45 Latching Relay
CAB ACCESSORIES (CHAPTER 4)
4. CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1

CHAPTER 4
CIGAR LIGHTER AND POWER FEED
NAVISTAR, INC.
CIGAR LIGHTER
FUSE F2-F (1011)

BATTERY
D2 C2 FEED
A14MC A14M *A14W
CIGAR LTR POWER 12RD 8RD 6RD CH3_01
(1854) 10A CH3_29
FUSE F2-B (1011)
A F2 E2
A84
16LTGN
15A
A A11-GE
A84-G
16WH 12WH
6 1
CIGAR LTR GND
(1853)
GND ADAPTER
LEFT SIDE
NOTE: CH3_29 CONNECTOR
CAB GROUND
1. * A14, 4RD (1003)
(1004)
NOTE: CH3_29
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD
BATTERY
FEED
CH3_01
CH3_29
*A14W
6RD
A14M
8RD
FUSE F3-C (1012)

D3 C3
A14ME A86R
12RD 14LTGN
20A
CIGAR LIGHTER
POWER SOURCE
AUX POWER
(1860)
(1901)
B A
A86M A86RC GROUND ADAPTER
14LTGN 14LTGN (1006)
A B 11
A86-GA A86-GRC A86-GR
14WH 14WH 14WH
1
TWO POST
POWER SOURCE A11-GD
(1861) 10WH
A11-GKJ
A
6WH
A86S
14LTGN
B
A86-GS
14WH
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 REVISED 1004 AND B 62476L
4081 TITLES. 61229V 19APR09 AE08058178 001
Figure 46 Cigar Lighter and Power Feed
CIGAR LIGHTER AND POWER FEED, P. 2 CAB ACCESSORIES (CHAPTER 4)
4.2. CIGAR LIGHTER AND POWER FEED, P. 2

CHAPTER 4
CIGAR LIGHTER AND POWER FEED (CONT)
POWER SOURCE - TWO POST
BATTERY
FEED
CH3_01
TWO POST
A14W
6RD
POWER SOURCE
FUSE F3-C (1012) (1861)
D3 C3 A
A14M A14ME A86N
8RD 12RD 14LTGN
20A
11 B
A86-GB
14WH
1
A11-GD A11-GKJ
10WH 6WH
GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)
POWER SOURCE - CIGAR LIGHTER TYPE
BATTERY
FEED
CH3_01
CIGAR LIGHTER
A14W
6RD
AUX POWER POWER SOURCE

FUSE F3-C (1012) (1901) (1860)
D3 C3 A B
A14M A14ME A86PA A86M
8RD 12RD 16LTGN 14LTGN
20A
2 B A
A86-GP A86-GA
16WH 14WH
1
A11-GD A11-GKJ
10WH 6WH
GROUND ADAPTER
(1006)
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 002
Figure 47 Cigar Lighter and Power Feed
CAB ACCESSORIES (CHAPTER 4) CB POWER RADIO, P. 3
4.3. CB POWER RADIO, P. 3

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.
ACCESSORY RELAY #1
(1013 / 1011)
CH3_04
(A12V)
G2
FUSE F4-F (1013)
10A
C2
D2
20LTGN
18LTGN
18LTGN
A86F
*A86
**A86
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)
12
A
C86F D86F RADIO RADIO
A
16LTGN 16LTGN (1300) (1301)
CH4_33 CH4_32
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
16WH
A11-GF
A11-GS
10WH
LEFT SIDE
CAB GROUND
(1005)
* SPEAKER W/ RADIO 12 WAY

** SPEAKER W/ RADIO 16 WAY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 003
Figure 48 CB Power Radio
COMPASS DISPLAY, P. 4 CAB ACCESSORIES (CHAPTER 4)
4.4. COMPASS DISPLAY, P. 4

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS DISPLAY
NAVISTAR, INC.
COMPASS MODULE
(1912)
FUSE F5-H (1014) IGNITION

A28V D4 C4 RELAY #3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_08
A5CA(+)
2
18YL J1939 ADAPTER
(1026)
A5CA(-) CH3_13 GND ADAPTER
3
18GN (1003)
4
4 A28-GA
16WH
1
A11-GE
12WH
LEFT SIDE
CAB GND
(1004)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 REMOVED CIRC FOR TEMP B 62476L
DISPLAY & ADDED R/D 1004. 61229V 08APR09 AE08058178 004
Figure 49 Compass Display
CAB ACCESSORIES (CHAPTER 4) FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOOR WINDOWS AND LOCKS (POWER)
NAVISTAR, INC.
BATTERY
FEED NOTE: CH3_30
CH3_01 1. CIRCUIT A14 IS 4RD
CH3_30
FUSE F4-E (1013)
C1 D1
*A14 A14T A14TD
6RD 8RD 12RD
30A
FUSE F4-A( 1013)
A14TC G1 H1
12RD
30A
J1708 A3D(-) A3E(-) J1708

PRIVATE (+) / (-) 18GY 18GY PRIVATE (+) / (-)
(1927 / 1929) (1927 / 1929)
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL
12LTGN
12LTGN
A81A
A81B
DOOR POD
DOOR POD DOOR / IP SIGNAL
DOOR / IP
SIGNAL DOOR POD (3202)
DOOR POD
(3202) (3200) (3204)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
C C
DOOR POD
POWER G E81B E81B G POWER
DOOR POD
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
PASSENGER
A81-GH
8WH
A81-GH
A81-GH
12WH
10WH
POWER WINDOW N/ CREW

DRIVER
DOOR POD DOOR POD

LEFT FRONT DOOR
LOAD LOAD
(3201) (3201)
A A WINDOW
WINDOW
WINDOW B B WINDOW
LEFT SIDE
LOCK C CAB GROUND C LOCK
(1005)
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
E81A
E83A
14LTGN
E81E
E83E
14LTGN
14LTGN
14LTGN
E83A
E83E
E81A
E81E
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203) (3100) (3100) (3203)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 005
Figure 50 Front Door Windows and Locks (Power)
FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6 CAB ACCESSORIES (CHAPTER 4)
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4

FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW
NAVISTAR, INC.
BATTERY
FEED
CH3_01
A3F(-)
18GY J1708
PRIVATE (+) / (-)
(1927 / 1929)
A14W
A3F(+)
6RD
18DKBL CH3_11
FUSE F7-H (1016)

A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A (1016) 12WH A81-GH
A14F E1
A14FD F1 A81C 8WH
A81-GB
8RD 12RD 12LTGN 12WH
30A
DOOR / IP LEFT SIDE

DOOR POD A E B F D C CAB GND
(2600) (1005)
RIGHT CREW
DOOR POD LEFT CREW DOOR POD
12LTGN
18DKBL
DOOR POD
12LTGN
D81-GC
D81-GB
18GY
12WH
12WH
D81C
D81D
SIGNAL
D3Y(+)
DOOR POD
D3Z(-)
(2602) SIGNAL
(3209) (2601) (3209)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
C B B C
DOOR POD
T3AA(-) D3AA(-) D3CC(-) T3AA(-)
DOOR POD
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
DOOR POD DOOR POD

LOAD LOAD
(3201) (3201)
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
E81A
F81E
F83A
E83A
E83E
E81E
F83E
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203) (3100) (3100) (3203)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 006
Figure 51 Front Door Windows and Locks (Power) for Crew
CAB ACCESSORIES (CHAPTER 4) HORN, ELECTRIC AND AIR, P. 7
4.7. HORN, ELECTRIC AND AIR, P. 7

CHAPTER 4
HORN - ELECTRIC AND AIR
NAVISTAR, INC.
FOR NGV - RH - HDD
ELECTRIC
HORN #2 BODY CONTROLLER #J1
(8305) FWD CHASSIS / IP (1603)
(1700-21)
A ELECTRIC
M85J M85E A85E HORN
E
16GY 16GY 16GY 10A2
B
M85-GH
16WH W/ SINGLE HORN
ELECTRIC M85-GH W/ ADAPTER
HORN #1 16WH
(8303) M11-GD M11-G
W/ DUAL 12WH 12WH
A
M85H HORN GND ADAPTER
16GY (8803)
M85E A
B 16GY
M85-GF M11-G W/ SINGLE LEFT SIDE
HORN F
16WH 12WH DASH MOUNTED
LEFT SIDE DUAL POST
DASH MOUNTED GROUND PLATE
W/ SINGLE HORN (4307)
DUAL POST
N/ ADAPTER
GROUND PLATE
(4307)
FOR NGV - SS W/ SINGLE BODY CONTROLLER #J1

HORN (1603)
FWD CHASSIS / IP
M85E (1700-21)
A 16GY ELECTRIC
ELECTRIC A85E
E HORN
HORN #1 16GY
M85L M85E 10A2
(8311)
16GY 16GY
W/ DUAL HORN
B
M85-GB M11-G
16WH 12WH
FORWARD
GROUND STUD GROUND
A
ELECTRIC M85M (4307) ADAPTER #01
HORN #2 16GY (8800)
(8312)
B F
M85-GC
16WH
A
LEFT SIDE DASH MOUNTED M11-G M11-GD
DUAL POST GROUND PLATE 12WH 12WH
(4307)
BODY CONTROLLER #J5

(1602)
CENTER CHASSIS / IP
(1701-32) AIR HORN
AIR HORN N59B A59B SOLENOID
E12 AIR SOLENOID #1
(9737) 18GY 18GY
1A2
A
B
N59A-G
16WH
AIR SOLENOID
B GND ADAPTER
A
N59-G (8805)
12WH
F
N59A-G
16WH CHASSIS
GND ADAPTER
LEFT SIDE DASH MOUNTED A (8809)
N11-GB
DUAL POST GROUND PLATE 12WH
(9717B)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 ADDED R/D 8805; B 62476L
REVISED 4307 & 9717B TITLES. 61229V 08APR09 AE08058178 007
Figure 52 Horn, Electric and Air
HORN, ELECTRIC AND AIR, P. 8 CAB ACCESSORIES (CHAPTER 4)
4.8. HORN, ELECTRIC AND AIR, P. 8

CHAPTER 4
HORN - ELECTRIC AND AIR (CONT)
NAVISTAR, INC.
AIR HORN
BODY CONTROLLER #J3
(1600)
ELECTRIC
HORN
SWITCH
BODY CONTROLLER #J5 ZERO VOLT
DIN6
(1602) REFERENCE
(1620)
A5
A
A9Z
ZVR E3
18GY CLOCK SPRING
IP / DCM
A85B
20GY
(1809)
(1800) ELECTRIC
E HORN
PANEL LIGHT B10 D
HORN SWITCH B85B
GROUND FEED 20
(1029) 18GY
18GY
A9M
ADAPTER (1002)
(1003) CH9_15 2B
20
A85L
18GY
3
1 7
8
A62R
18DKBL
A62-GF 10
18WH AIR
HORN
B11 C
AIR HORN A85K
A85C B85C
A11-GE
SWITCH F8 18
12WH
18GY 18GY 18GY

DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA B9V B9R
ZVR E5 A9V 20
18GY 18GY 18GY
18GY
BODY CONTROLLER #J5

(1602) W/ CENTER PANEL SWITCH
& STEERING WHEEL SWITCH
LEFT SIDE
CAB GROUND
(1004)
ELECTRIC HORN
FOR NGV - MD
NGV - RH
ELECTRIC
NGV - RH - MRD
HORN
BODY CONTROLLER #J1 (8301 / 8310)
(1603)
IP / CHASSIS
FORWARD
ELECTRIC (1700-21)
A
HORN A85E M85E
E 16GY
10A2 16GY
B
M85-GA
16WH
M11-G
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(4307)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009. C 67657R
61229V 09APR09 AE08058178 008
Figure 53 Horn, Electric and Air
CAB ACCESSORIES (CHAPTER 4) MIRRORS (HEATED, LIGHTED AND POWER), P. 9
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

CHAPTER 4
MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.
* W/ HOOD HEATED
# W/ HEATED & MOTORIZED
PASSENGER W/ WINDSHIELD
POWER
MIRROR
HEATER
LIGHT
ATN GND
BODY
CONTROLLER #J2
AXIS
U/D
AXIS
(1604)
L/R
PARK MARKER
CLEARANCE
A B C D F E G R HTD MIRROR /
G IDENTIFICATION
CLUSTER WSHLD RELAY(R) / LAMP
CONNECTOR PANEL LIGHT 18YL AUX ROOF LOAD RELAY 10A17
18LTGN
18OR
(8701 / 1020-R4
18BN
18RD
18BK
16BL
(1500) FEED
(1002) / 1010)
DIMR CH4_10,11,11A
16BN
A
A58
OUT2 A62B
5 BASE 1
PANEL 18DKBL PASS
ADAPTER
LT D A B C D H F DOOR
J (1623)
(3003)
BODY A
18LTGN
18LTGN
CONTROLLER #J1
A78E
A78F
16LTGN
18LTGN
18DKBL
(1603) D
A78D
A62BD
*A78B
A58DB
#A78BB 18BN
RIGHT C
16LTGN A58DA
HEATED
18BN
MIRROR L FUSE F4-B (1013)
10A15 ACCESSORY
H2 G2
(A12V) RELAY #1
LEFT
10A (1013 / 1011)
HEATED A78A
CH3_04
18LTGN
MIRROR H 16LTGN A78-GA

A78V
10A16 DRIVER 16WH

DOOR 6
*A78AB A78-GB
16LTGN (3000) 16WH GROUND
5
ADAPTER
L HEATED MIRROR / J (1008)
A B C D E F G H 1
WINDSHIELD RELAY
(LEFT)
(8700) / 1019-R2) A11-G
CH4_10,11
20YL
10WH
A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN
20YL
20WH
18BK
20OR
18RD
20BN
20OR
20YL
18BK
LEFT SIDE
CAB GND
(4081)
MIRROR SW
CONN
DRIVER POWER (254F) A1 A2 A3 A4 B1 B2 B3 B4
MIRROR
A B C D F E G
AXIS
L/R
ATN GND
AXIS
U/D
20LTGN
20DKBL
20LTGN
20LTGN
A78-GD
20LTGN
20LTGN
20WH
20RD
A78K
A62D
A78F
A78C
A78L
A78A
A78D
HEATER
LIGHT
MIRROR SWITCH
(254M)
CH4_10
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 3003-D AND B 62476L
4081 TITLES;ADDED NOTE. 61229V 09APR09 AE08058178 009
Figure 54 Mirrors (Heated, Lighted and Power)
MIRRORS (HEATED, LIGHTED AND POWER), P. 10 CAB ACCESSORIES (CHAPTER 4)

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
DRIVER / PASSENGER A4
A78-GD
POWER MIRROR 20WH
(3000 / 3003) B1
A78A
CH4_09
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
W/ DUAL HEATED MIRROR PWD

LEFT HEATED MIRROR W/ HOOD,
FWD HOOD MTD W/ WSHLD
(8700) BODY CONTROLLER #J1
(1603)
FWD CHAS / IP A78AD
(1700-64) 16LTGN
M78AC A78AC A78AA LEFT HEATED
A H MIRROR
16LTGN 16LTGN 16LTGN
10A16
DRIVER GROUND ADAPTER

HEATED (8800)
A78AB
MIRROR
16LTGN
(3000)
CH4_09 E A
M78-GA
M11-GD
12WH
16WH
M78-GA M78-GC
B
16WH 16WH
W/ LEFT SINGLE
12WH
M11-G
RIGHT HEATED MIRROR HEATED MIRROR

FWD HOOD MTD
(8701)
M78-GB
B W/ DUAL HEATED
16WH
MIRROR
LEFT SIDE DASH MTD
M78-GB
DUAL POST GND PLATE
16WH
(4307)
FORWARD CHASSIS / IP
(1700-63)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L BODY CONTROLLER #J1
16LTGN 16LTGN 16LTGN 10A15 (1603)
A78BD
16LTGN
PASS HEATED
A78BB
MIRROR
W/ DUAL HEATED MIRROR PWD 16LTGN
(3003) CH4_09
W/ HOOD,
W/ WSHLD
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058178 010
CAB ACCESSORIES (CHAPTER 4) MIRRORS (HEATED, LIGHTED AND POWER), P. 11
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM4

CHAPTER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.
GROUND ADAPTER WINDSHIELD

(1006)
GROUND
RIGHT
LEFT
1
A11-GD
10WH
8
3001 3004 3005
A78-G
12BK
LOAD RELAY
AUX ROOF
CH4_11A
(1010)
*A78-GC
A78-GC
16WH
18WH
A11-GKJ
6WH
A78-GBH
A78-GBH
18WH
A78B
14BK
18WH
A78C
14BK
LEFT SIDE
CAB GROUND BATTERY
(4081) FEED
CH3_01
A1 A2 B2 B1
85 85
87A 87A WINDSHIELD
LOAD RELAY
87 87
6RD
A14
WINDSHIELD RELAY
RELAY (LEFT)
AUX ROOF
(RIGHT)
CH4_11A
(1019-R3) (1020-R4)
(1010)
30 30
86 86
C2 C1 A1 A2
A14T
8RD
BATTERY
16LTGN
14BK
14LTGN
16LTGN
FEED
A78BC
A78
*A78A
CH3_01
A78
FUSE F2-H
(1011)
16LTGN
A78AC
C4
A14W
D4 A14TA
6RD
14LTGN
12RD
A78A
15A
FUSE F6-B (1015)
A3 B3 A14NB A14N
12RD 8RD
20A
BODY
FUSE F7-F (1016)
CONTROLLER #J1
(1603) A2 B2 A14ND
12RD
25A
RIGHT HTD A78BB PASSENGER POWER MIRROR

L A78BA
MIRROR 16LTGN (3003)
16LTGN
10A15 CH4_09
LEFT HTD DRIVER POWER MIRROR

A78AA A78AB
MIRROR H (3000)
16LTGN 16LTGN
10A16 CH4_09
* W/ PWR MIRROR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - DPN4//WAS REVISION B. C 71096T
1019-R3 WAS 1019-R2 61229V 03JUN09 AE08058178 011
POWER MIRRORS — HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A CAB
ACCESSORIES (CHAPTER 4)
4.12. POWER MIRRORS — HEATED AND MOTORIZED WITH WINDSHIELD WITH

FPB, P. 11A

CHAPTER 4
POWER MIRRORS - HEATED & MOTORIZED
NAVISTAR, INC. W/ WINDSHIELD W/ FPB
WINDSHIELD
(3004)
WINDSHIELD RELAY
A78-GBH (LEFT)
A78B 18WH (1019-R2) GROUND
RIGHT
14BK CH4_11 ADAPTER
(1008)
10
A65-GA
18WH
D3 D4 1
A11-GKJ A11-G
85 6WH 10WH
87A
87
AUX ROOF
LOAD RELAY
*A65 WORK LIGHT
(1010)
30 16OR (9720)
LEFT SIDE
86 CH9_16
CAB GND
C4 C3 (4081)
BODY CONTROLLER #J1
(1603)
*A65AA *A65A
G WORK LIGHT
16OR 16OR
14BK
A78
16LTGN
A78BC
C4 A78BA RIGHT HTD

16LTGN L MIRROR
FUSE F2-H
15A 10A15
(1011)
D4
WINDSHIELD
RELAY A78 A78BB PASSENGER POWER MIRROR
(1020-R4) 16LTGN 16LTGN (3003)
CH4_11 CH4_09
* W/ WORK LIGHT W/ DAY CAB

& CUSTOMER INSTALLED ON
W/ BACK-UP
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 03DEC09 AE08058178 11A
Figure 57 Power Mirrors — Heated and Motorized with Windshield with FPB
CAB ACCESSORIES (CHAPTER 4) 2–WAY RADIO, P. 12
4.13. 2–WAY RADIO, P. 12

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 2 - WAY RADIO
IGNITION
RELAY #1
(1011 / 1013)
CH3_05
(A13FC)
A4
A13FC
12PK
2-WAY RADIO BATT RADIO

BATTERY FEED FUSE POSITIVE CONN
A3 N14HB A B N14HC
+ 10RD 10RD
20A
N14HC
BATT RADIO
10RD
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP
A11-GAP
16LTGN
16WH
16WH
16LTGN
A86P
A14HC
A14HF
16RD
16RD
A86P
HEAT SHRINK
B A C
IGN GND BATTERY
OVERHEAD MTD
2 WAY RADIO FLOOR MOUNTED
CONNECTION 2-WAY RADIO
(6900) CONNECTIONS
(6334)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 012
Figure 58 2–Way Radio
WINDSHIELD WIPER, P. 13 CAB ACCESSORIES (CHAPTER 4)
4.14. WINDSHIELD WIPER, P. 13

CHAPTER 4
WINDSHIELD WIPER
NAVISTAR, INC.
BODY CONTROLLER #J2

(1604)
WIPER MOTOR
(4500) WINDSHIELD
A82 WIPER POWER
C/B A 10A20
16GY
A
B+ A82D A82E
16GY 16GY
B HVAC
PRK A82V LPM
WV50V 16GY
A (1220)
2.2uFx2
C
GND A82-G A75-G
5
14WH 12WH
A11-GKJ
4.4uH x3
D
6WH
HIGH A82K
16GY
16GY
A82M
A82N
16GY
E
LOW A82L
16GY
LEFT SIDE CAB GROUND

(4081)
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)
BODY CONTROLLER #J4 WIPER HIGH / LOW WIPER POWER

(1601) RELAY RELAY
(1012) (1012)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6 18GY
RD2 (LSD)
G4 G2
87 87
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY
TURN SIGNAL
IP / DCM
SWITCH
BODY CONTROLLER #J3 (1800)
(1810)
(1600) WIPER 0
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
C1 11 WIPER 1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B
A11
DIN12 20GY 18GY
WIPER 2
BODY CONTROLLER #J5 20OR

(1602)
A4 7
A9AA A9V B9V B9S
ZVR E5 20WH
18GY 18GY 18GY 18GY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 013
Figure 59 Windshield Wiper
CAB ACCESSORIES (CHAPTER 4) WASHER PUMP, P. 14
4.15. WASHER PUMP, P. 14

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WASHER PUMP
NAVISTAR, INC.
IGN RELAY #1
(1011 / 1013)
CH3_06
TURN SIGNAL
SWITCH DCM / IP
(A13FC)
(1810) (1800) BODY CONTROLLER #J3

WASHER (1600)
12 A5
B87A #A87A #A87B WASHER PUMP
20YL A15
18GY 18GY 20GY DIN16
*A87A *A87B
6 B11-GAA A3 20GY 20GY WASHER FLUID
20WH 18WH A87C LOW SWITCH
A8
18GY DIN9
FUSE F4-H (1013)
C4 D4 *A87MB
18GY
10A
#A87KA
A87EA
18GY
A87DB
18GY
18GY
A11-GS A11-GA BODY CONTROLLER #J5
12WH 18WH (1602)
LEFT SIDE
A9BB A9B
CAB GND E7 ZVR
18GY 18GY
(1005)
A87BA
18GY
A9
18GY
IP / FORWARD
CHASSIS 17 18 19 20
(1700) IP / CENTER
59 58 41 13 CHASSIS
(1701)
M87C
18GY
M9BB
18GY
@N87EA
**N87EA
18GY
18GY
16GY
WASHER FLUID 1
N9
LEVEL SENSOR
N87MB
M87KA
M87BA
N87MB
N87DB
N87DB
18GY
16GY
18GY
16GY
18GY
18GY
(W/ MD
OPTIONAL)
(4022) 2
RIGHT 1 1 SS
UC WASHER
LEVEL LEVEL
SENSOR ISOLATED GROUND
2 2 SENSOR
(9748) (9746) ADAPTER
(8802)
@N87H
A
18GY
**N87HA
18GY
D
1 2 1 2 1 2
WASHER PUMP RIGHT UNDER WASHER PUMP

(W/ MD) CAB WASHER PUMP (W/ SS / RH - MRD)
(4021) (W/ RH - HDD) (9745)
(9747)
* W/ SS, W/ RH - MRD, W/ RH - HDD

# W/ MD
@ W/ SS, W/ RH - MRD
** W/ RH - HDD
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058178 014
Figure 60 Washer Pump
SWITCH PACK OPTIONAL GAUGE PACK, P. 15 CAB ACCESSORIES (CHAPTER 4)
4.16. SWITCH PACK OPTIONAL GAUGE PACK, P. 15

CHAPTER 4
NAVISTAR, INC.
SWITCH PACK OPTIONAL GAUGE PACK
GAUGE / SWITCH PACK

FUSE F11-A
(1512)
(1020)
BATTERY
A14FF F1 E1 A14HD A14H A14
BATTERY 7 FEED
16RD 12RD 8RD 6RD
5A CH3_01
A5C(+) SWITCH PACK
J1939(+) 11 J1939 ADAPTER
18YL (1101A)
(1026)
A5C(-) CH3_13
J1939(-) 10
18GN
A
A11-GJ
GROUND 1 GROUND
18WH
A12FC B
ACCESSORY 8
18LTBL POWER
C
A62S
BACKLIGHT 2 BACKLIGHT
18DKBL
2 SWITCH PACK
A11-GSE GROUNND
GROUND 4 FUSE F4-K (1101)
18WH ADAPTER (1013)
1 (1003) B
A11-GE A2 B2 A12F
12WH ACCESSORY
ACCESSORY 18LTBL
G2 10A POWER
RELAY #1
LEFT SIDE (A12V)
(1013 / 1011)
CAB GND CH3_04
(1004) J1708
L C
PRIVATE (+) / (-) A62DB
(1927 / 1929) 18DKBL CLUSTER CONNECTOR BACKLIGHT
CH3_11 REAR TURNS (1500)
BODY PANEL
CONTROLLER #J5 ADAPTER J
A62 DIMR OUT1
(1602) (1625) 4
18DKBL PANEL LT
SW DATA
LINK(+) A3A(+)
E2 D
(J1708+) 18DKBL
SW DATA
A3C(+) LINK (+)
SW DATA 18DKBL
E
LINK(-) A3A(-) SW DATA
E1
(J1708-) 18GY LINK (-)
A3C(-)
18GY) A
A11-GS A11-GKD
GROUND
12WH 18WH
LEFT SIDE DASH MOUNTED W/ POWER
DUAL POST GROUND PLATE WINDOWS / LOCKS
(1005) CH3_11
SWITCH PACK
(1101)
A
GROUND
B
TO PREVIOUS POWER
SWITCH PACK C
BACKLIGHT
D SW DATA
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
NOTE:
SWITCH PACK
FOR MULTIPLE SWITCH
(1101A)
B PACKS, CONNECT 1101
ACCESSORY OF NEXT SWITCH PACK
TO NEXT POWER TO 1101A OF PREVIOUS
C SWITCH PACK.
SWITCH BACKLIGHT
PACK OR
D SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
GAUGE PACK LINK (+) PACK TO LAST SWITCH
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 1004 AND 1005 B 62476L
TITLES. 61229V 24APR09 AE08058178 015
Figure 61 Switch Pack Optional Gauge Pack
CAB ACCESSORIES (CHAPTER 4) ROOF AUX LOAD, P. 16
4.17. ROOF AUX LOAD, P. 16

CHAPTER 4
ROOF AUX LOAD
NAVISTAR, INC.
* W/ WORK LIGHT CUSTOMER ACCESSORY

SUPPLIED RELAY #1
(1013 / 1011)
CH3_04
RIGHT FRONT ROOF
RIGHT FRONT ROOF

LOCATED IN UPPER
LOCATED IN UPPER
ROOF AUX LOAD
(A12V)
CONNECTIONS
A2
12LTBL
A12V
D58-GW
14WH
D58W
14BN
HEAT SHRINK
E2
FUSE F9-B (1018)

IP / AUX ROOF
A B
(2021 / 2020) 5A
F2
BATTERY
FEED
18LTBL
A12X
A12-GB
16LTBL
16WH
CUSTOMER SUPPLIED
A12U
CH3_01 IP MTD ROOF AUX

WORK LIGHT LOAD SWITCH
(2200 / 2201) (1106)
CH9_17
A14W
6RD
2B
*A65AC
A12Y
16OR
D4 18LTBL 3
D3
A14N
8RD
85
AUX ROOF 87
18LTBL
RELAY
A12V
(1010)
30
86
A14NB
12RD
C4 C3
FUSE F6-B
*A65AB 7
(1015)
A12-GC
16WH
16OR
B3 A3
A12Z
16LTBL
20A
9
A12-GD A12-GA
A11-GD 16WH 16WH
10WH PANEL LIGHT FEED
(1002)
A11-GKJ
6WH
J 8
A62U
18DKBL
1 14
DIMR
GROUND ADAPTER A CLUSTER
A62B OUT2
(1006) 5 CONNECTOR
LEFT SIDE 18DKBL PANEL
(1500)
CAB GROUND LT
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

ADDED CIRC A65AB,A65AC. 61229V 25APR09 AE08058178 016
Figure 62 Roof Aux Load
SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17 CAB ACCESSORIES (CHAPTER 4)
4.18. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM IMCT
NAVISTAR, INC.
ANTENNA COMMUNICATION IGNITION

UNIT SHIELDED CABLES BATTERY
RELAY #1
FEED
(1011 / 1013)
CH3_01
CH3_06
(DU_TX+) W 24 WHVT 4 (DU_YX+) IGNITION
RELAY #2
A14W
6RD
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
(A13FC)
1014)
CH3_05
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)
A14M
8RD
G4
W/ BOTH RT SIDE
WARNING
(DU_VCC) C 18 WHYL 8 (DU_VCC)
A13FC
12PK
FUSE F4-G (1013)
(DU_VCC) D 18 WHGN 9 (DU_VCC)
(DU_GND) E 18 WHBK 5 (DU_GND)

C3
A14MC
12RD
(DU_GND) F 18 WHGY 6 (DU_GND) 10A
(A13FB)
D3
FUSE F2-F (1011)

7 (NC)
SHIELDED
CABLES
18PK
A13B
C2
IMCT SYSTEM QUALCOMM QUALCOMM
CONNECTOR POWER POWER
10A
(2702 / 1902)
18PK
WARNING
A13B
(2703) G2
W/ RT SIDE
YL D2
(BAT+) M 16 YL C C
D14AF A14AF
A13BH
18PK
YL
YL 16RD 18RD
(BAT+) R
A13FB
16 YL
12PK
F F
LIGHTS / GN D62B A62B
G
RPM 18 GN 16DKBL 18DKBL
G B
FUSE F5-J (1014)

RIGHT BANK
OPTIONAL A1
WARNING
LIGHTS
(1510) 10A
MESSAGE B1
WAIT
WH E E
D13F A13FG
(IGNITION) A 18 WH
16PK 18PK
BN A A
D3AB(+) A3AB(+) J1708
(J1708+/TX) J 18 BN
18DKBL 18DKBL PUBLIC (+) / (-)
RD B B (1660 / 1661)
D3AB(-) A3AB(-)
(J1708-/RX) K 18 RD CH3_10
18GY 18GY
BK
(BAT-) S 16 BK D D 6
D11-GG A11-GAA
BK BK GROUND
16WH 18WH
(BAT-) U 16 BK ADAPTER
1 (1006)
A11-GD
TTRACS B 18 BL A (TTRACS) 10WH
A11-GKJ
6WH
AXLE L 18 OR B (AXLE)
(NOT USED)
(PANIC)
PANIC H 18 BK A
(NOT USED)
(LOOP) LEFT SIDE
18 GY
CAB GROUND
18 GY (LOOP) (4081)
ADHESIVE HEATSHRINK SLEEVE
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 16APR09 AE08058178 017
Figure 63 Satellite Communication — Qualcomm IMCT
CAB ACCESSORIES (CHAPTER 4) SATELLITE COMMUNICATION — TRIPMASTER, P. 18
4.19. SATELLITE COMMUNICATION — TRIPMASTER, P. 18

CHAPTER 4
SATELLITE COMMUNICATION - TRIPMASTER
BATTERY
FEED
CH3_01
HEAD LIGHT
A14W
W/ TRIPMASTER &
6RD
N/ SNOWPLOW
FUSE F2-F (1011)
C2 D2 A52AB
A14M A14MC LEFT HEADLIGHT
8RD 12RD 18YL TURN / SIGNAL
10A
HARNESS
A53AB (8001)
18YL CH9_12
C1 A1
TRIPMASTER
DATA MAX 85
TRIPMASTER DATA CONNECTION
RECORDER 87
A53ABA
(827)
18YL
30
86 TRIPMASTER HEADLIGHT
INPUT RELAY
A2 C2 (1019)
A
A14SD
+12V BATTERY 18RD
18RD
18GY
F A53-G GROUND ADAPTER
SWITCH 2(LIGHT) 18YL A50S (1006)
18YL
C 5
A11-GSH
GROUND A11-GSD
18GY 18WH
J1708(-)
E
18WH
A3AC(-)
{ A11-GD
1
18BK 10WH
18GY J1708
PUBLIC
D
A3AC(+) CH3_09
A11-GKJ
J1708(+)
6WH
18BK 18DKBL
IGNITION
RELAY #2
(1012 / 1014)
CH3_05
LEFT SIDE
CAB GROUND
(4081)
B
IGNITION A13SD
18PK
18PK B1 A1 A2 G2
A13FB
(A13FB)
G 12PK
A70EA 10A
SWITCH 1(BRK) 14OR 18OR
FUSE F5-J (1014)
BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)
C D1
B70R
18OR
D D2
B70CD A70DA
18GY 18GY
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - INITIAL RELEASE. A 61229V PART NO.
61229V 16APR09 AE08058178 018
Figure 64 Satellite Communication — Tripmaster
COMPUTER PREWIRED — XATA SYSTEM, P. 19 CAB ACCESSORIES (CHAPTER 4)
4.20. COMPUTER PREWIRED — XATA SYSTEM, P. 19

CHAPTER 4
COMPUTER PREWIRED - XATA SYSTEM
FUSE F2-F (1011)

BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_01 10A
J1708 DATA LINK

PUBLIC
GROUND ADAPTER
CH3_10
BRAKE PRESS SW DCM / IP (1006)
(1825) (1800)
5
C D1
B70R A14EB
18OR 18RD
D D2 1
B70CD
18GY
A11-GMA
18DKBL
16WH
A3BE(+)
18GY
A14EA
A3BE(-)
16RD
A14EBA
18RD
A11-GD
10WH
XATA XATA MODULE
(1911-A) A D C B (1910)
6WH
A11-Gkj
DISPLAY CABLE
WH
GN
RD
BK
LEFT SIDE
CAB GROUND
(4081)
POWER
E1
GROUND
BRAKE
J1708(+)
J1708(-)
XATA APPLICATION MODULE (XAM) / MOBILE APPLICATION SERVER (MAS)

VEHICLE INTERFACE MODULE
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 16APR09 AE08058178 019
Figure 65 Computer Prewired — XATA System
CAB ACCESSORIES (CHAPTER 4) CADEC GPS SYSTEM, P. 20
4.21. CADEC GPS SYSTEM, P. 20

CHAPTER 4
CADEC GPS SYSTEM
IGNITION
RELAY #2
(1012 / 1014)
CH3_05
BATTERY
FEED
CH3_01
(A13FB)
GROUND ADAPTER
A14W
(1006)
6RD
5 1
A11-GD A11-GKJ
A2
10WH 6WH
A11CE-G
FUSE F5-J (1014)
A14M
16WH
8RD
A13FB A1 B1
12PK
10A
LEFT SIDE
FUSE F2-F (1011)
CAB GROUND
A14MC C2 D2
(4081)
12RD
10A
A13CE
A3CE(+)
16PK
A14CE
16RD
18DKBL
J1708 PUBLIC
DATA LINK
A3CE(-) CH3_10
18GY
CADEC GPS
CONNECTOR A B C D E CADEC
(830) J1708 (+/-)
(73)
D3CE(-)
B
18GY
D3CE(+)
18DKBL A
D11CE-G
D14CE
D13CE
16RD
16RD
16PK
CADEC CADEC
CONNECTOR #1 CONNECTOR #3
(74) (76)
D13CE1 D13CE3
A A
16PK 16PK
D14CE1 D14CE3
B B
16RD 16RD
D11CE1-G D11CE3-G
C C
16WH 16WH
CADEC
CONNECTOR #2
(75)
D13CE2
A
16PK
D14CE2
B
16RD
D11CE2-G
C
16WH
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 16APR09 AE08058178 020
Figure 66 Cadec GPS System
SATELLITE COMMUNICATION — MOBILEMAX, P. 21 CAB ACCESSORIES (CHAPTER 4)
4.22. SATELLITE COMMUNICATION — MOBILEMAX, P. 21

CHAPTER 4
SATELLITE COMMUNICATION - MOBILEMAX
NAVISTAR, INC.
IGNITION
RELAY #1
(1011 / 1013)
CH3_06
(A13FC)
G4
A13FC
12PK
IGNITION
RELAY #2
(1012 / 1014) MOBILEMAX
FUSE F4-G
CH3_07 POWER / IP
(1013)
C3 MOBILEMAX
CONNECTOR
DISCRETE
10A (1242)
(1243)
D3 B A E G F D C
B
SIDE WARNING
18PK
A13B
W/ BOTH RT
(A13FB)
BATTERY
FEED
18PK
A13B
CH3_01
18DKBL
A62B
A11-GGB
18DKBL
A13BH
A11-GGA
A14AH
A14AF
18PK
A3AB(+)
18WH
18GY
18RD
18RD
A13FG
A3AB(-)
18WH
18PK
GROUND
ADAPTER
A14W
6RD
(1006)
5
B G
6
RIGHT BANK
WARNING
MESSAGE
W/ RT SIDE
OPTIONAL
WAIT
WARNING
LIGHTS 1
A14M
8RD
(1510) A11-GD
10WH
FUSE F2-F (1011) J1708 PUBLIC

C2 D2 (+) / (-)
A14MC (1660 / 1661)
12RD CH3_10
10A
A11-GKJ
6WH
FUSE F5-J (1014)

A1 B1
A2 A13FB
12PK
10A
LEFT SIDE
CAB GROUND
(4081)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 16APR09 AE08058178 021
Figure 67 Satellite Communication — MobileMax
CAB ACCESSORIES (CHAPTER 4) SELF CONTAINED AIR SEAT, P. 22
4.23. SELF CONTAINED AIR SEAT, P. 22

CHAPTER 4
SELF CONTAINED AIR SEAT
BATTERY
FEED
CH3_01
DRIVER SEAT HEATED SEAT

A B POWER A B PASSENGER
(1918) (1935)
A14W
6RD
14WH
A11-GR
12WH
14RD
*AH
12RD
A14C
*AD
8RD
A14F
A11-GP
12WH
12RD
A14B
A14FE
12RD
FUSE F7-E (1016)

13
A1 B1 A14A A11-GN
12RD 12WH
10A
*A11-GN GROUND
*A14A ADAPTER
14WH
14RD (1008)
1
A11-G
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
* HEATED SEAT N/ PASSANGER SEAT
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058178 022
Figure 68 Self Contained Air Seat
HEATED SEATS, P. 23 CAB ACCESSORIES (CHAPTER 4)
4.24. HEATED SEATS, P. 23

CHAPTER 4
HEATED SEATS
A HEATED SEAT A DRIVER SEAT

B B
IGNITION PASSENGER POWER
RELAY #3 (1935) (1918)
(1012 / 1014)
CH3_05
A105-GA
16LTGN
16WH
A105A
16LTGN
18LTGN
A105-GB
18WH
A105-G
16WH
A105B
A105
(A13FA)
HEATED SEAT
N/ PASSENGER SEAT
G4
A4
16LTGN
A105 HEATED SEAT
W/ PASSENGER SEAT
A13FA
12PK
A3
FUSE F7-G (1016)

16WH
A105-G
A13FR A13FT A3 B3
12PK 12PK GROUND ADAPTER
(1008)
*10A OR 20A
14
1
A11-G
10WH
A11-GKJ
6WH
*10A - DRIVER SEAT

20A - DRIVER SEAT &
PASSENGER SEAT
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058178 023
Figure 69 Heated Seats
CAB ACCESSORIES (CHAPTER 4) AWARE SYSTEM, P. 24
4.25. AWARE SYSTEM, P. 24

CHAPTER 4
NAVISTAR, INC.
AWARE SYSTEM
TELEMATICS 1
(1J)
FUSE F7-E (1016)
B1 A1 A14F BATTERY
A14A A14FE A14W
BATTERY 1 8RD FEED
16RD 12RD 6RD
10A CH3_01
FUSE F5-J (1014)

B1 A1 A2 IGNITION
A13AA A13FB
IGNITION 3 (A13FB) RELAY#2
16PK 12PK
10A (1012 / 1014)
CH3_05
A11-GL
CHASSIS-G 12 GROUND ADAPTER
18WH TELEMATICS ALERT SWITCH (1008)
(9994)
9 A5H(+)
J1939'+' J1939 12 13 1
18YL
ADAPTER
(1025) A11-G
A5H(-) CH3_13 10WH
J1939'-' 10
18GN A11-GN
18WH
A11-GKJ
6WH
7 9
5 AOUT1
PMM OUT1
18WH
W/ ALERT SWITCH & PANEL LIGHT FEED
BODY BUILDER 3 (1002)
A9V K
8
18GY A62A LEFT SIDE
18GY CAB GROUND
VOLTAGE (4081)
A9V A9VB
REFERENCE 11
18GY 18GY 2B A
GROUND CLUSTER CONNECTOR
(1500)
A9VA DIMR
18GY OUT2
A62B
5
W/ ALERT 18DKBL PANEL
SWITCH LT
A9VA
18GY
W/ BODY
BUILDER
IP / FORWARD FORWARD / TELEMATICS AWARE
VOLTAGE VEHICLE CONTROLLER
A6VDC CHASSIS CENTER CHASSIS
REFERENCE 4 (SEE NOTE)
18GY (1700) (9300)
+5V DC
53 2
M9VA N9VA
TELEMATIC 2 D
18GY 18GY
(2J)
52
1
M6VDC N6VDC
ANALOG AA6 B
6 18GY 18GY
IN 6 18GY
55
3
AA2 MA2 NA2
ANALOG 4 F
18GY 18GY 18GY
IN 2
57 4
ANALOG AA4 MA4 NA4
5 G
IN 4 18GY 18GY 18GY
58 5
ANALOG AA5 MA5 NA5
7 H
IN 5 18GY 18GY 18GY
56 6
ANALOG AA3 MA3 NA3
8 I
IN 3 18GY 18GY 18GY
54 7
AA1 MA1 NA1
ANALOG 9 J
18GY 18GY 18GY
IN 1
59 8
ANALOG A11-GM M11-GM N11-GM
K
GROUND 10 18WH 18GY 18GY
A3H(+)
J1708'+' 1 J1708 PUBLIC
18DKBL
(+) / (-)
A3H(-) (1660 / 1661)
J1708'-' 2 CH3_10
18GY
NOTE: HARNESS SUPPLIED WITH BLUNT CUT CIRCUITS
AND HAVE HEAT SHRINK
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058178 024
Figure 70 Aware System
EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25 CAB ACCESSORIES (CHAPTER 4)
4.26. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COLLISION AVOIDANCE SYSTEM - EATON VORAD
VORAD CPU CONN

(1227M)
EATON VORAD CONN #2

(1231)
J
A5AG(+) A5AK(+)
J1939(+) D7
18YL 18YL J1939
DATA LINK
K
A5AG(-) A5AK(-) CH3_13
J1939(-) D8
18GN 18GN BODY
CONTROLLER #J1
(1603)
C RIGHT FRONT
A73J A57NA A57A
RIGHT C15 A TURN
TURN 18LTBL 18OR 16OR SIGNAL
10A4
EATON VORAD CONN #1

(1230F)
FUSE F5-F (1014)
IGNITION
A D2 C2 RELAY #2
A67E A67E
IGNITION C1 (A13FB) (1012/1014)
18LTBL 16LTBL
10A CH3_05
G
A98EV(+) A98VE(+)
J1708(+) C7
18DKBL 16BK
J1708 PUBLIC
H DATA LINK
A98EV(-) A98VE(-)
J1708(-) C8 CH3_09
18GY 16BK
B
POWER A67-GA A67-G A67-G A11-G
C2
GROUND 16WH 16WH 16WH 10WH
A67-GB
16WH
9 1
GROUND ADAPTER
(1008)
A11-GKJ
6WH
VORAD CPU GND

(GROUND LOCATED IN SPLICE
CONNECTOR BEHIND CENTER PANEL)
LEFT SIDE
CAB GROUND
(4081)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 15APR09 AE08058178 025
Figure 71 Eaton Vorad Collision Avoidance System
CAB ACCESSORIES (CHAPTER 4) EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND COLLISION AVOIDANCE SYSTEM - EATON VORAD
(CONT)
VORAD CPU CONN J1939 SPLICE VORAD

EATON VORAD CONN #2 DRIVER DISPLAY
(1227M)
(1231) (1228)
E
A73U A73U
POWER D3 D
18LTBL 16LTBL
F
A73V A73V
DC RTRN D4 C
18LTBL 16LTBL
G
A73W A73W
V BUS(+) D5 B
18LTBL 16LTBL
H
A73X A73X
V BUS(-) D6 A
18LTBL 16LTBL
VORAD SIDE DISPLAY

(1229)
D
A73P A73P
SSD,ROUT C16 4
18LTBL 16LTBL
A
A73M A73M
RSS C13 16LTBL
18LTBL
B
SSD,SS A73N A73N A73S
GND C14 3
18LTBL 16LTBL 16LTBL
A73T
2
16LTBL
IP / FWD FWD CHASSIS / VORAD RIGHT

CHASSIS CENTER HARNESS SIDE SENSOR
16LTBL
A73R
(1700) (9300) (1240F)
40 10
M73M N73M B
EATON VORAD CONN #1 16LTGN 16LTBL
(1230F) 39 9
M73R N73R
A
16LTGN 16LTBL
K 41 11
SSD,SS A73L A73L A73AF M73AF N73AF
PWR C12 16LTBL C
18LTBL 16LTBL 16LTBL 16LTGN
EATON VORAD
ANTENNA ASSY
(8900)
C A67D 26
A67D M67D
POWER C3 16LTBL 4
18LTBL 16VT
D 24
A67C A67C M67C
PC RTRN C4 3
18LTBL 16LTBL 16VT
E 38
A67B A67B M67B
V BUS(+) C5 2
18LTBL 16LTBL 16VT
F 37
A67A A67A M67A
V BUS(-) C6 1
18LTBL 16LTBL 16VT
IP / DCM
(1800) BRAKE PRESS SWITCH
(1825)
J D2 D
A70CD A70CD B70CD
BRAKE C9
18OR 16LTBL 18GY
FUSE F5-D (1014)

IGNITION RELAY #3 G4 H4 D1 C
(1012 / 1014) A70R B70R
(A13FA) 18OR 18OR
CH3_05
10A
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 24APR09 AE08058178 026
Figure 72 Eaton Vorad Collision Avoidance System
EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27 CAB ACCESSORIES (CHAPTER 4)
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COLLISION AVOIDANCE SYSTEM - EATON VORAD-VS400
NAVISTAR, INC.
VORAD VS-400
SIDE SENSOR CENTER CHASSIS / FORWARD / IP
(1241F) FORWARD CHASSIS CHASSIS VS-400
(9300) (1700) SIDE DISPLAY
(1942F)
12 41
N67D M67D A67D
5 2
16GY 16GY 18GY
11 40
N67C M67C A67C
4 1
16GY 16GY 18GY
10 39 VS-400
N67B M67B A67B
3 3 DRIVER DISPLAY
16GY 16GY 18GY
(1943M)
9 46
N67AB M67AB A67AB A67AC
1 4
16PK 16PK 18PK 18PK
45
2 N67-GC A67-GA A67GB
16WH 5
18WH 18WH
M67-GA GROUND ADAPTER

18WH (1008)
J1939
TERMINATING VORAD VS-400 9
RESISTOR GROUND A67-G
(1657) (9771) 16WH
1
A A11-G
M1(+) M2(+) 10WH
37
18YL 18YL
OHMS
A11-GKJ
6WH
120
C
M1(-) M2(-)
38 IGNITION
18GN 18GN
RELAY #2
24 (1012 / 1014)
A67AA CH3_05
18PK
LEFT SIDE
GROUND STUD
VORAD VS-400 (4081)
(A13FB)
FORWARD RADAR
M67AA
18PK
(8901M)
FUSE F5-F
9 (1014)
A67A D2 C2
16PK
10 10A
M3(+)
4
18YL
M3(-)
18GN 5
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

TITLES. 61229V 21APR09 AE08058178 027
Figure 73 Eaton Vorad Collision Avoidance System VS400
CAB ACCESSORIES (CHAPTER 4) BACK-UP CAMERA, P. 28
4.29. BACK-UP CAMERA, P. 28

CHAPTER 4
NAVISTAR, INC.
BACK-UP CAMERA
IGNITION BACK-UP MONITOR

RELAY #2 CONNECTION
(1012 / 1014) (9999)
CH3_07
GROUND
SUPPLY
SIGNAL
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
MONITOR C
A B
CONNECTION
(6901)
A67-GA
18WH
18GY
A67F
18GY
A67H
GROUND ADAPTER
C2
(1003)
FUSE F5-F
10A
(1014)
10
D2
1
TURN SIGNAL A11-GE
ADAPTER 12WH
(400)
CH9_01,02
LEFT SIDE
CAB GND
(1004)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09 AE08058178 028
Figure 74 Back-Up Camera
SATELLITE COMMUNICATION — QUALCOMM IMCT W/ MVPC KEYBOARD, P. 29 CAB
4.30. SATELLITE COMMUNICATION — QUALCOMM IMCT W/ MVPC KEYBOARD, P. 29

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM
IMCT W/ MVPC KEYBOARD
BATTERY
FEED
CH3_01
A14W
6RD
8RD
A14F
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B 5
E4 BK A11-GMV
16WH
1
A11-GD
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058178 029
Figure 75 Satellite Communication — Qualcomm IMCT w/ MVPC Keyboard
CAB ACCESSORIES (CHAPTER 4) AIR SHIELD LIGHT, P. 30
4.31. AIR SHIELD LIGHT, P. 30

CHAPTER 4
AIR SHIELD LIGHT
AIR SHIELD LIGHT

CONNECTIONS
(LOCATED IN UPPER (LOCATED IN UPPER

RIGHT REAR ROOF) RIGHT REAR ROOF)
18WH
HEAT SHRINK
18BK
WH
BK
AIR SHIELD
LIGHT CONNECTOR A B
(5117)
18WH
18BK
WH
BK
IP / AUX ROOF A B
(2021 / 2022)
GROUND ADAPTER
(1006)
A58C
18BN
12
A58-GC
18WH
A68A
16BN
1
A11-GD
10WH
A11-GKJ
6WH
F
TAIL
LIGHTS
10A18
BODY
CONTROLLER #J2
(1604) LEFT SIDE
CAB GROUND
(4081)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058178 030
Figure 76 Air Shield Light
SATELLITE COMMUNICATION — QUALCOMM OMNIVISION, P. 31 CAB ACCESSORIES (CHAPTER 4)
4.32. SATELLITE COMMUNICATION — QUALCOMM OMNIVISION, P. 31

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM OMNIVISION
NAVISTAR, INC.
QUALCOMM BATTERY
OMNI VISION FEED
POWER CH3_01
(1918A)
FUSE F2-F (1011)
D2 C2 A14MC A14M A14W
A14ED
A 6RD
16RD 12RD 8RD
10A
FUSE F5-J (1014) IGNITION

B1 A1 A2 G2 RELAY #2
A13EE A13FB
B (A13FB) (1012 / 1014)
16DKBL 12PK
10A CH3_05
A11-GMB 5
C GROUND
16WH
ADAPTER
1 (1006)
LEFT SIDE A11-GKJ A11-GD
CAB GROUND 6WH 10WH
(4081)
PREMIUM
ROOF
(2503) LEFT CONSOLE
SPEAKER
8
A86HB (2305)
18LTGN A
7 C86H
A86JB 18LTGN
18LTGN +
6 B -
QUALCOMM C86J
G 18LTGN
OMNI VISION
9
ACCESSORY
(1919A) F
RIGHT CONSOLE
SPEAKER
A86JA
G D (2304)
18LTGN
A
C86K
A86HA C 18LTGN
F
18LTGN
18LTGN +
18LTGN
A86K
A86L
B -
C86L
A
18LTGN
B
RADIO
(1300)
E
11
A86-GD1
18WH
QUALCOMM
OMNI VISION
SPKR SW 12
(1920)
A86J
14
18LTGN IGNITION
RELAY #1
A86H (1011 / 1013)
13
18LTGN CH3_05
FUSE F4-G (1013)

D3 C3 G4
A98F A13B A13FC
B (A13FC)
18TN 18PK 12PK
QUALCOMM 10A
OMNIVISION
RIGHT BANK
REMOTE CONTROL
G B OPTIONAL
(1917)
WARNING LIGHT
(1510)
A86-GND A86-GD2
E B
18WH 18WH
A86RCD
A A
18LTGN
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058178 031
Figure 77 Satellite Communication — Qualcomm Omnivision
CAB ACCESSORIES (CHAPTER 4) RADIO
(ENTERTAINMENT), SPEAKERS — W/ 12 WAY CONNECTOR, P. 32
4.33. RADIO (ENTERTAINMENT), SPEAKERS — W/ 12 WAY CONNECTOR, P. 32

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
NAVISTAR, INC. CONNECTOR
NOTE: CH3_30
RADIO 1. * CIRCUIT A14 IS 4RD
CONNECTION
(1301)
FUSE F2-E (1011)
BATTERY
D1 C1
A86AA A86A A14JF A14J A14 FEED
RADIO MEMORY 12
20LTGN 18LTGN 12RD 8RD 6RD CH3_01
10A CH3_30
PREMIUM LEFT CONSOLE

ROOF SPEAKER
W/ PREMIUM TRIM
(2503) (2305)
8 A
A86H C86H
LEFT FRONT + 1
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 2
20LTGN 18LTGN
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
IP / ROOF LEFT REAR

CONNECTION SPEAKER
(2000) (2302)
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
FUSE F4-F (1013)

ACCESSORY
A86 D2 C2
RELAY #1
RADIO POWER 6 (A12V)
20LTGN (1013 / 1011)
10A CH3_04
CB RADIO
A86F
POWER CONN
18LTGN
(2303)
CH4_03
A86-G
GROUND 5 20WH
LEFT SIDE
CAB GND
(1004)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058178 032
Figure 78 Radio (Entertainment), Speakers — w/ 12 Way Connector
RADIO (ENTERTAINMENT), SPEAKERS — W/ 16 WAY CONNECTOR, P. 33 CAB
4.34. RADIO (ENTERTAINMENT), SPEAKERS — W/ 16 WAY CONNECTOR, P. 33

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR
RADIO
(1300)
FUSE F4-F
ACCESSORY
(1013)
RELAY #1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
CB RADIO
A86F
POWER CONN
18LTGN
FUSE F2-E (1011) (2303) CH4_03
A86A D1 C1 A14JF A14J
RADIO MEMORY A14 BATTERY FEED
7
18LTGN 12RD 8RD 6RD CH3_01,30
10A
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT
BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
PREMIUM ROOF RIGHT CONSOLE SPEAKER

W/ PREMIUM
(2503) (2304)
TRIM
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
IP / ROOF RIGHT REAR

CONNECTION SPEAKER
(2000) (2301)
5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
A86-G
GROUND 8
18WH
LEFT SIDE
CAB GND
(1004)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058178 033
Figure 79 Radio (Entertainment), Speakers — w/ 16 Way Connector
CAB ACCESSORIES (CHAPTER 4) SEATBELT AND SEAT SENSOR, P. 34
4.35. SEATBELT AND SEAT SENSOR, P. 34

CHAPTER 4
NAVISTAR, INC.
SEATBELT & SEAT SENSOR
FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2997) (2996) (2999) (2998)
(3000) (3001)
A B A B A B A B A B A B
D11-GAA
D11-GBA
D11-GGA
D11-GHA
D11-GCA
D11-GJA
D11-GH
D11-GC
D11-GJ
D11-GG
D11-GA
D11-GB
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP (1)
SEAT
1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GHA
A11-GCA
A11-GAA
A11-GBA
A11-GGA
A11-GJA
A11-GH
A11-GA
A11-GB
A11-GC
A11-GJ
A11-GG
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND (8999) *
ADAPTER CH4_36
(8995) (8882) **
CH3_32 CH4_36A
* PREWIRE ONLY
** WITH WELDON
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

IJW8 03AUG10 IJW8/PMH4//ADDED NOTE B 71817V
RVSD 2996, 2998, 3001;UPDATED 62476L 22DEC09 AE08058178 034
Figure 80 Seatbelt and Seat Sensor
SEATBELT AND SEAT SENSOR, P. 35 CAB ACCESSORIES (CHAPTER 4)

CHAPTER 4
NAVISTAR, INC.
SEATBELT & SEAT SENSOR (CONT)
REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2995) (2994) (2993) (2992)
(2990) (2991)
A B A B A B A B A B A B
D11-GLA
D11-GKA
D11-GEA
D11-GDA
D11-GFA
D11-GMA
D11-GE
D11-GF
D11-GL
D11-GM
D11-GK
D11-GD
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP(2)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8997)
A11-GDA
A11-GKA
A11-GEA
A11-GMA
A11-GLA
A11-GFA
A11-GK
A11-GD
A11-GE
A11-GL
A11-GF
A11-GM
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND
(8999) *
ADAPTER
CH4_36
(8995)
(8882) **
CH3_32
CH4_36A
* PREWIRE ONLY
** WITH WELDON
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

IJW8 03AUG10 IJW8/PMH4//ADDED NOTE;B 71817V
RVSD 2994, 2992, 2991; UPDATED 62476L 18NOV09 AE08058178 035
CAB ACCESSORIES (CHAPTER 4) SEATBELT AND SEAT SENSOR, P. 36

DIAGRAM 4
NAVISTAR, INC.
SEATBELT * PREWIRE ONLY

SEAT INDICATOR
(8999) *
A11-GM
7 18WH
6 A11-GF
18WH
A11-GL ROOF IP (2)

8 18WH SEAT CONNECTION
(8997)
A11-GE CH4_35
5 18WH
A11-GK
9
18WH
A11-GD
4 18WH
A11-GJ
10 18WH
3 A11-GC
18WH
A11-GH ROOF IP (1)

11
(8996)
A11-GB CH4_34
2
18WH
A11-GG
12
18WH
A11-GA
1
18WH
SEATBELT
DATA RECORDER
(8998) *
GROUND ADAPTER
1 A11-G
(8995)
18WH
CH3_32
FUSE F7-E (1016)
A14R A1 B1 A14FE A14F BATTERY FEED
2 A14W
18RD 12RD 8RD 6RD CH3_01
10A
A13P IGN RELAY #3

3
20PK (1012 / 1014)
CH3_08
4 A3D(+)
20DKBL J1708
PUBLIC(+) / (-)
(1660 / 1661)
A3D(-)
5 CH3_10
20GY
A5D(+)
6
18YL J1939 ADAPTER
(1025)
A5D(-) CH3_13
7
18GN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

IJW8 03AUG10 IJW8/PMH4//ADDED B 71817V
PREWIRE NOTE. 62476L 18NOV09 AE08058178 036
SEATBELT AND SEAT SENSOR, P. 36A CAB ACCESSORIES (CHAPTER 4)
4.38. SEATBELT AND SEAT SENSOR, P. 36A

DIAGRAM 4
NAVISTAR, INC.
* WITH WELDON
SEATBELT
SEAT INDICATOR ** WITH DISPLAY MODULE
(8882) *
A11-GM
9 18WH
4 A11-GF
18WH
A11-GL ROOF IP (2)

8 18WH SEAT CONNECTION
(8997)
A11-GE CH4_35
5 18WH
A11-GK
10
18WH
A11-GD
3 18WH
A11-GJ
7 18WH
6 A11-GC
18WH
A11-GH ROOF IP (1)

11
(8996)
A11-GB CH4_34
2
18WH
A11-GG
12
18WH
A11-GA
1
18WH
SEATBELT
DATA RECORDER
(8881) *
A5D(+)
8 J1939 SPLICE VDR DISPLAY
18YL
(1025) (2000N) **
A5D(-) CH3_13
5
18GN
A
6 A5A A5A 2
18GN 18GN
B
A5B A5B
7 1
18YL 18YL
C
A11A A11AA A11AA
12 3
18WH 18WH 18WH
D
A13A A13AA A13AA
10 4
18RD 18RD 18RD
(8883)
IP/ROOF
A11-G GROUND-SEAT &

18WH SEATBELT (8995)
CH3_32
A13P
18RD IGN_RELAY #3
CH3_08
U00PMH4 CIRCUIT DIAGRAM,

IJW8 03AUG10 IJW8/PMH4//INITIAL A 71817V
RELEASE. 71817V 30JUL10 AE08058178 36A
12V CHARGING + CRANKING SYSTEM (CHAPTER 5)
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC. I6 / V8 ENGINE W/ MANUAL TRANSMISSION
KEY SWITCH
FUSE F3-A (1012) (1100)
BATTERY FEED C1 D1
A14 A14P A14PB
CH3_01,29 8RD 12RD BATT
6RD
10A
ALTERNATOR
BATTERY
R FEED
18RD
A15
CH3_01 OFF
S IGN ACC
G B
A B D C
K2
START RELAY
N/ ROCKER START
K14H
(1010)
2RD
K2-G
87A
A17H W/ ROCKER START
30
SEE NOTE
16PK (I6 ONLY)
SEE NOTE A4 A17BA ROCKER START SW
16PK (1105) CH5_08
87
B3
LEFT SIDE
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
86
CH3_05
10A
K11-GL
85
A17C
16PK
18PK
A17M
2WH
FUSIBLE A3 BODY CONTROLLER #J3

LINKS (1600)
CLUTCH
LEFT SIDE SWITCH
IP / B4
DASH MTD INPUT
DUAL POST ENGINE AIN4
(1702) 16 18 15
GND PLATE
BODY CONTROLLER #J5
16PK
K17C
BATTERIES (1602)
2/ORD
K17K
18PK
*K17E
18PK
A9AA
1/ORD E5 ZVR
+ + 18GY
A17HB
18GY
18PK
A17B
18PK
A97A
18PL
A9V
K17E
18PK
B
B
1/OBK S S
- - S
2/0BK
D7 D8 C11 A4 IP / DCM
M
LEFT SIDE (1800)
FRAME GND
(LOCATED AT B
B17J
18PK
B96A
18PL
B17H
18PK
18GY
LEFT FRAME G
B9V
ECM
RAIL NEAR
(6020M)
18PK
K17M
STARTER) A
64
THERMAL
B9VB
18GY
2/0BK
OVERCRANK
LEFT SIDE
(6316)
FRAME GND
60 (LOCATED AT
W/ THERMAL
LEFT FRAME
OVERCRANK
RAIL NEAR CLUTCH SWITCH
PROTECTION A B C D
STARTER) (1807)
ECM
(6020)
*K17M
1200 OHM
1200 OHM
ENGINE 18PK
CRANK K17L
7
INHIBIT 18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
* W/ V8 ENGINE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058179 001
Figure 84 I6 / V8 Engines with Manual Transmission
IBB ENGINES WITH MANUAL TRANSMISSION, P. 2 12V
CHARGING + CRANKING SYSTEM (CHAPTER 5)
5.2. IBB ENGINES WITH MANUAL TRANSMISSION, P. 2

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC. IBB ENGINE W/ MANUAL TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY D1 C1
A14 A14P A14PB (1100)
FEED
6RD 8RD 12RD
CH3_01,29
10A BATT
GND ADAPTER
(1003) 1 5
18RD
A15
A17-GW
A11-GE
OFF
18WH
12WH
S IGN ACC
CAB
A B D C
POWER
STUD
START RELAY
(1010)
A17H
87A
N/ ROCKER START
30
ALTERNATOR 16PK
LEFT SIDE
A4
DASH MOUNTED A17H ROCKER START SWITCH
R
DUAL POST STUD
K14H
16PK (1105) CH5_08

2RD
(1004)
87
B3
G B W/ ROCKER START
BLOCK TYPE
K2
RD B4
FUSE
200A
86
BODY
85
SEE NOTE CONTROLLER #J3
A17C
16PK
A3
K2-G
(1600)
WH
FUSIBLE CLUTCH
LINKS SWITCH
B4
INPUT
SEE NOTE IP / ENGINE AIN4
(1702-16)
ENGINE BODY
LEFT SIDE JUMP CONTROLLER #J5
GROUND START (1602)
K17
STUD
16PK
2/ORD
A9AA
E5 ZVR
3/ORD 18GY
A97A
18PL
A17D
A17A
18PK
18PK
18GY
A9V
B
B
S S
1/ORD S
+ +
M IP / DCM
D7 D8 C11 A4
(1800)
1/OBK 2/0BK
- - G
18GY
B9V
2BK
BATTERIES
K11-G
B96A
18PL
B17J
B17H
18PK
18PK
4WH
2WH
B9VB
18GY
2/0BK
CLUTCH SWITCH
A B C D
(1807)
1200 OHM
1200 OHM
LEFT SIDE DASH MTD

DUAL POST GND PLATE
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL

WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS NOTE: CH3_29
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL 1. * A14, 4RD
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 17APR09 AE08058179 002
Figure 85 IBB Engines with Manual Transmission
12V CHARGING + CRANKING SYSTEM (CHAPTER 5) I6
AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3
5.3. I6 AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC. I6 AND V8 ENGINE W/ ALLISON TRANSMISSION
KEY SWITCH
FUSE F3-A (1012) (1100)
BATTERY D1 C1
A14 A14P A14PB
FEED BATT
6RD 8RD 12RD
CH3_01,29 10A
ALTERNATOR
18RD
BATTERY OFF
A15
FEED S IGN ACC
R
CH3_01
A B D C
G B
N/ ROCKER START
K2 START RELAY
A17H
K14H (1010)
2RD
16PK
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_25
K2-G
A17BA ROCKER START SWITCH

16PK (1105) CH5_08
SEE NOTE B3 A4
87
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
85 A3
A17QR CRANK INHIBIT RELAY
A17C
16PK
A17M
18PK
FUSIBLE 18PK (1019) CH11_25

K11-GL
2WH
LINKS
A104CC HOOD SWITCH
18DKBL (8805) CH10_44
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
W/ I6 & V8
K17K
18PK
BATTERIES
ENGINE W/ V8 ENGINE
ECM
K17M
K17M
18PK
18PK
1/ORD (6020M)
+ + 2/ORD
ENGINE
B 64 CRANK
B
S S INHIBIT
1/OBK
- - S
M N/ THERMAL
ECM
OVERCRANK
(6020M)
B PROTECTION
G
ENGINE
A 7 CRANK
K17L INHIBIT
18PK
THERMAL W/ THERMAL
OVERCRANK OVERCRANK
2/0BK
(6316M) PROTECTION
2/0BK
LEFT SIDE FRAME GND

RAIL NEAR STARTER)
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED V8 ENGINE B 62476L
EFFECTS. 61229V 24APR09 AE08058179 003
Figure 86 I6 and V8 Engines with Allison Transmission
IBB ENGINES WITH ALLISON TRANSMISSION, P. 4 12V
5.4. IBB ENGINES WITH ALLISON TRANSMISSION, P. 4

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC. IBB ENGINE W/ ALLISON TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY D1 C1 (1100)
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01,29 10A BATT
GND ADAPTER
NOTE: CH3_29 1 5
18RD
(1003)
A15
1. * A14, 4RD OFF
S IGN ACC
W/ ROCKER START A B
A17-GW
D C
A11-GE
12WH
18WH
START RELAY
LEFT SIDE (1010) N/ ROCKER START
DASH MOUNTED
DUAL POST STUD A17H
87A
30
(1004) 16PK
ALTERNATOR A4 A17H ROCKER START SWITCH
16PK (1105) CH5_08
R SEE NOTE B3
87
W/ REMOTE START STOP
A104CC HOOD SWITCH
18DKBL (8805) CH10_44
G B B4
K2 A17R TCM
86
CAB RD 18PK (7150 / 7152) CH11_25
85
POWER
A3
STUD W/ AUTO NEUTRAL
A17C
16PK
WH
K2-G
2X12BL
FUSIBLE A92#141
LINKS 18TN
SEE NOTE IP / ENGINE

K14H
1RD
16 20 (1702)
ENGINE EATON GEN3

BLOCK TCM CONNECTOR
GROUND (7105)
BLOCK TYPE
JUMP
16PK
START
FUSE
K17
START
200A
K17B
2/ORD
STUD 32 ENABLE
18PK RELAY +
3/ORD
3/ORD
W/ EATON XMSN
BATTERIES B
B
S S
S ALLISON TCU CONN
+ 1/ORD
+ (7150 / 7151(IN CAB))
M
K92#141 NEUTRAL
41
18TN START
1/OBK 2/OBK
- - G
LEFT SIDE
2BK
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
N14AZ
NEAR STARTER)
10RD
4WH
K11-G
2WH
2/0BK IBB TCM

(7150 / 7150F
ALLISON XMSN
ECU CONN (7104F) (IN CAB))
A ECM NEGATIVE
(9260-A) B
10A
N92-G K92-G K92#109

14WH 9 GROUND
12WH 18GY
B K92#169
ECM POSITIVE 69 GROUND
LEFT SIDE 18TN
(9261-A) A
CAB GND N14BB N92A K92A170 K92#170 70 BATTERY +
10RD 12RD 14RD 18TN
K92#110 10 BATTERY +
18PK
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CIRC K92#170 WAS PK. 61229V 17APR09 AE08058179 004
Figure 87 IBB Engines with Allison Transmission
12V CHARGING + CRANKING SYSTEM (CHAPTER 5) I6 ENGINE WITH
AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,

P. 5
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE STARTING & CRANKING I6 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID
KEY SWITCH
(1100)
FUSE F3-A (1012) BATT

BATTERY
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01 D1 10A C1
OFF
ALTERNATOR
18RD
BATTERY S IGN ACC
A15
FEED
R CH3_01 A B D C
SEE
NOTE
G N/ ROCKER START,
B
EATON HYBRID
A17H
K14H
2RD
K2
16PK
W/ EATON HYBRID
A17H
87A
CH3_01
START RELAY 16PK
30
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G
FUSIBLE B3 W/ ROCKER
87
LINKS START
A17A
18PK
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
A3 HYBRID
85
87A
LEFT SIDE
30
ENGINE A17J J1
A17M
18PK
BLOCK 16PK
GROUND
A17B
A17EB
16PK
87
18PK G2
A17HB
W/ HYBRID
K11-GL
2WH
16PK
A17L
18PK G1
85
86
A17C
16PK
J2
LEFT SIDE CRANKING
DASH MTD RELAY-R2
DUAL POST (1019)
A17K
GND PLATE CH11_15
18PK
16 IP / ENGINE
D1
18 15 21 20 19
2/ORD
(1702)
FUSE F5-E (1014)
10A
K17C
16PK
BATTERIES
K17K
18PK
18PK
16PK
K17L
K17J
C1
18PK
K17F
1/ORD
+ + B
K17K
18PK
B
S S
S
A1
1/OBK M
- - EATON GEN 3
A13FB
12PK
TCM CONNECTOR
B
K17M
18PK
(7909 / 7105)
G
CH11_12,14,26
A ECM A2
(6020M)
2/0BK
N/ THERMAL
OVERCRANK
THERMAL G2
PROTECTION START
2/0BK
OVERCRANK 65 ENABLE
(6304) RELAY
18PK
K17L
(A13FB)
ENGINE
7 CRANK
INHIBIT
W/ THERMAL
LEFT SIDE FRAME GND OVERCRANK
(LOCATED AT LEFT FRAME PROTECTION
NOTE: RAIL NEAR STARTER)
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL IGN RELAY #2
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS (1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS CH3_05
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09 AE08058179 005
Figure 88 I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission
IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6 12V
5.6. IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. IBB ENGINE W/ AUTOSHIFT ULTRASHIFT
KEY SWITCH
(1100)
FUSE F3-A (1012)
BATTERY FEED A14 A14P A14PB BATT
CH3_01 6RD 8RD 12RD
D1 10A C1
OFF
S IGN ACC
ALTERNATOR START RELAY A B D C

(1010)
R N/ ROCKER
SEE NOTE A17H START
87A
30
16PK
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08
87
B3
W/ ROCKER START
CAB
POWER SEE NOTE
86
B4
WH
K2-G
STUD
85
A3
A17K
18PK
16PK
A17J
A17C
16PK
18PK
A17L
FUSIBLE
LINKS
K14H
2RD
IP / ENGINE
(1702)
ENGINE 16 21 19 20
LEFT SIDE
GROUND JUMP
START
STUD
BLOCK TYPE
FUSE
200A
2/ORD
16PK
K17
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
32
+ 1/ORD
+ 3/ORD 18PK RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - S S
B
K17C START
S 18PK 26 ENABLE
LATCH
BATTERIES
M
2/0BK
G
4WH
K11-G
2WH
2BK
LEFT SIDE
2/0BK
DASH MTD
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
RAIL NEAR STARTER)
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 17APR09 AE08058179 006
Figure 89 IBB Engines with Autoshift and Ultrashift Transmission
12V CHARGING + CRANKING SYSTEM (CHAPTER 5) I6 POWER PACK, P. 7
5.7. I6 POWER PACK, P. 7

CHAPTER 5
I6 POWER PACK
ALTERNATOR J1939
FIELD RESISTOR
(9740) (7801L)
A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A
A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)
K106B
4OR
18GN
18YL
K5F(+)
K5F(-)
3 PHASE AC
(9741)
K106A INVERTER
4OR J1939 CONN
(7801R)
A A
K5E(+) K5G(+)
18YL 18YL
OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN
J1939
INVERTER
(7801F)
INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
J1939 K13Z IGN RELAY #2
A A13Z
A (A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER
BATTERIES
1/0RD + 1/0RD +
150A
1/0BK - 1/0BK -
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058179 007
Figure 90 I6 Power Pack
ROCKER START, P. 8 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)
5.8. ROCKER START, P. 8

CHAPTER 5
ROCKER START
START RELAY
ROCKER START A17BA (1010)
SWITCH 16PK CH5_01,03,05
(1105)
FUEL HEATER 2B 3 START RELAY

RELAY A13FJ A17H (1010)
(1018) CH10_22 18PK 16PK CH5_02,04,06
GND ADAPTER
PANEL LIGHT FEED
(1008)
(1002)
H 8 10 2
A62T A62-GT
18DKBL 18WH
CLUSTER
CONNECTOR
1
(1500) A11-G
DIMR 10WH
A
A62B OUT2
5
18DKBL PANEL
LT
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058179 008
Figure 91 Rocker Start
FANS AND ENGINE ACCESSORIES (CHAPTER 6)
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING, I6 / V8 ENGINES, P. 1

CHAPTER 6
FAN WIRING - I6 / V8 ENGINE
NAVISTAR, INC.
W/ I6 ENGINE
ECM
(6020)
K23B ENGINE FAN

58
FAN RELAY 18TN CONTROL
(1015)
IP / ENGINE
D4 (1702)
85
86
29
C3 A23B
18TN (4111M)
A23C
18TN
24 A
D3 A23A K23A
87
18TN 18TN
C4 FAN AIR
B SOLENOID
ZVR K23-G
30
16WH
87A
(6747)
H W/ HORTON FAN FAN

18TN
A23
CLUTCH
K23A
(6406)
J 18TN
W/ BORG A
WARNER FAN
18GY
K9E
ENGINE \ MELROSE K23-G B

(6011) 18WH
CH7_01
ENGINE/IP
(1702-2) BODY
A9E A9AA CONTROLLER #J2
E5 ZVR
20GY 18GY (1604)
ECM
W/ V8 ENGINE
(6020M)
FAN RELAY
(1015) K23L ENGINE FAN
IP / ENGINE 91
18TN CONTROL
D4 (1702)
85
86
C3 29
A23B
18TN
A23C
18TN
K23C ENGINE FAN

24 58
D3 A23A K23E 18TN CONTROL
87
18TN 18VT
C4
30
87A
E-FAN
(6561)
18TN
GROUND
A23
SPLICE K23D
(6704M) A
16TN
D
K10-GG
B
16WH
C
ENGINE \ MELROSE K10-GB
(6011) 14WH
CH7_01
ENGINE BLOCK GND

(6304A)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

EFFECTS. 61229V 20APR09 AE08058180 001
Figure 92 Fan Wiring, I6 / V8 Engines
SNOWVALVE, P. 2 FANS AND ENGINE ACCESSORIES (CHAPTER 6)
6.2. SNOWVALVE, P. 2

CHAPTER 6
SNOWVALVE
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHT
(1511)
A
A23M
18TN
SNOW VALVE H
A23F
IGN RELAY #3
18TN
(1012 / 1014)
CH3_05
SNOWVALVE MODULE
(A13FB)
(4120)
A SNOWVALVE
G1
SWITCH
(1107)
FUSE F5-A
10A
(1014)
9
7
B
A23H
DUAL FUNCTION
18TN
H1
REED SWITCH
(NO & NC) C
3
2B
A23J
18TN A13DA GND ADAPTER
1
18PK (1003)
D
A23K 10
18TN A23-GA
6
CURRENT 18WH
5B
MOTOR PROTECT E
4
A23L
18TN
NC READ
8
10
SWITCH
1
A11-GE
12WH
PANEL LIGHT FEED
(1002)
LEFT SIDE
C CAB GND
A62A (1004)
18LTBL
CLUSTER CONNECTOR
(1500)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 1004 TITLE;F5-A B 62476L
WAS F5-D;1003:CAV 10 WAS 11. 61229V 27APR09 AE08058180 002
Figure 93 Snowvalve
FANS AND ENGINE ACCESSORIES (CHAPTER 6) STARTING AID
— COLD START ASSIST (IBB ENGINE), P. 3
6.3. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 3

CHAPTER 6
STARTING AID - COLD START ASSIST
(IBB ENGINE)
NAVISTAR, INC.
COLD START
ASSIST RELAY ENGINE SENSOR INTERFACE
(8410) (6033)
K21B3
8 19 CSRD
18TN
K21B2
7 20 CSRE
18TN
K21B1
6 21 CSRC
18TN
K21A2
2 12TN
K21A1
1 12TN
FLAME START
GLOW PLUG
(6564)
K14A1 K21-FL
3 12BL
8RD
FLAME START ASSIST

BATTERY POWER
(6565)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 6564 & 6565 B 62476L
TITLES;CIRC K21B2 WAS K21B1. 61229V 27APR09 AE08058180 003
Figure 94 Starting Aid — Cold Start Assist (IBB Engine)
FAN WIRING — IBB ENGINE, P. 4 FANS AND ENGINE ACCESSORIES (CHAPTER 6)
6.4. FAN WIRING — IBB ENGINE, P. 4

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB ENGINE
NAVISTAR, INC.
LOW COOLANT SENSOR FAN SOLENOID

(6407) W/ 2 SPEED FAN (6400)
K34B A
B 18TN K23
18TN
K34D
A
18TN
B
18WH
K23-G
VARIABLE SPEED
FAN DRIVE
ECM 1
(6420)
(6018)
1 K23-G EFAN
18
18TN
K23 EFAN
3 30
18TN 12V
K34-GA FSS
8
18WH GND
5 K23C
58 FSS
18TN
K34BB FSS
49
18TN 5V
42 ECL
12V
24
K34B
18TN
RIGHT SS
SURGE TANK
(6401)
ECM 2
(6019)
B
K34D
ECL 49 A
18TN
ECM
5V ADAPTER
(6706)
D
2 K23A1
18TN
B
E
K92A4
B
BODY 18TN
BUILDER
CONN 2 ECM
(4706) 0V ADAPTER
K92A3
C (6707)
18TN
A
D
K23B1
4
18TN
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CAV 24 TO 6018; B 62476L
REVISED 4706,6707. 61229V 27APR09 AE08058180 004
Figure 95 Fan Wiring — IBB Engine
FANS AND ENGINE ACCESSORIES (CHAPTER 6) ELECTRIC AIR COMPRESSOR WITH MD, P. 5
6.5. ELECTRIC AIR COMPRESSOR WITH MD, P. 5

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC AIR COMPRESSOR W/MD
NAVISTAR, INC.
FUSE F8-B
(1017)
A14HE A14H BATTERY
A40C
12RD 8RD FEED
14GY E2 F2
15A CH3_01
TRAILER ABS
FUSE F1-C ECU RELAY
(1010) (1017-G3) IGNITION
A40 A13FH A13FF RELAY#3
18GY 18PK 18PK (1012/1014)
F3 E3
CH3_05
5A
2 1
86 AIR COMPRESSOR
30 RELAY
(1874)
87
87A ELECTRIC CPRSR ELECTRIC CPRSR
85 FORWARD CHASSIS
AIR PRESSURE SW AIR PRESSURE SW
4 (1700)
5 3 (6102)
OPEN @ 115 PSI
RESET @ 90 PSI
50
A
A40-G
18GY
A40A K40A
14GY 14GY
NEGATIVE
STUD
(1004)
K40B
14GY
ELECTRIC CPRSR
AIR PRESSURE PWR
(6103)
A
+
ELECTRIC
AIR
B
CPRSR K40B-G
MOTOR 14WH
-
GROUND
STUD
(4307)
U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 INITIAL RELEASE. A 68076W
68076W 22SEP10 AE08058180 005
Figure 96 Electric Air Compressor with MD
ELECTRONIC ENGINES (CHAPTER 7)
7. ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.
C
N14-GB N97-GC
10WH 10WH
ENGINE A
N14-G N97-GA
DCU K97KF BATTERY
10WH 10WH BAT ECM (+)VE
(6340) 20PL
CH7_17 (9261)
ECM (-)VE ENG ECM FUSE
(9260) (9258) C
ECM - + N14BD
10RD
A B N14BC
10RD
(6020M)
40A A
N14AY A B N14BA
LOW COOLANT 10RD 10RD
K97UB K34C 40A
K97AA
KEY IGN 31
10RD
18PL MODULE CONN
14VT ENG ECM FUSE
(6710) CH7_03 N97B (9254)
K97UA FUSE F1-A 10RD
IPR PWR 45 K97UD 18VT (1010) 2 K97XB A B N97A
18GY
85
CH7_02
86
16VT 10RD
MAIN 20A ENGINE
K97J K97JA 5
POWER 70 ECM POWER DCU FUSE DCU
18PL 18PL
RELAY (9269) POSITIVE
RELAY
4 FEED
87
K97FA K97F (6022)
ECM PWR 1 (9270)
14PL 10PL
CH7_17
K97FB 1 K97X
K97XA
ECM PWR 3 8VT
14PL 10PL
87A
30
K97H
K97JB
18VT
K97FC 10RD
ECM PWR 5 14PL
ZERO VOLT
K97AX REFERENCE
EGRP 26 A
18PL K97AN (6747)
18PL
ENGINE / IP
AAT2 29 2 K97HB
85
(1702-2)
18PL J
86
A9E K9E
5 20GY 18GY
K97ZD BODY
A9AA
18GY
ZVR 37 18PL EGR / TURBO CONTROLLER #J2
POWER RELAY
K97-G
(1604)
87
K97A 4 (6023)
8WH
10PL
ECM GND K97-GX
6 1 E5 ZVR
14WH K97HA
18VT
87A
30
4 K97-GW MAF / AAT CONN

ECM GND
14WH (7777 / 8000)
ECM GND K97-GV

2 K97E
14WH A
18PL
K97SA
B
ENGINE / MELROSE 18PL
(6011)
K97-GG D
14WH K97A-G
ENGINE DCU E
K97-GS 18PL
K97B-G (6340)
EGR GND 23 14WH C
16WH CH7_17
K97AT
GRID HTR K97-GB 18PL
12
GND 14WH
K97AS
EGRP 14
18PL
MAF GND 3 ENGINE / IP
(1702)
MAF PWR 4 W/ FUEL HEATER
34
FUEL HTR K19BA K19B A19 FUEL HEATER RELAY
2
PWR 14GY 12GY 12GY (1018) CH10_22
K97UC
KEY PWR 13
16PL
K97AZ
ACT PWR 1
14PL FUSE F10-A(1019)
1 FAN RELAY
K97Z A97Z A23
FUEL HTR (1015)
K19-G 10VT 10VT F1 18TN
GND 11 E1 CH6_01
14GY 5A
ENGINE LEFT
K19-GA SIDE GROUND
12GY (6304A)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED:K97KF,K97GS,N97AC 68076W
N97B, 20A FUSE; RVSD REF 6011. 61229V 27APR09 AE08058181 001
Figure 97 Electronic Engine Controls, I6 Engines
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 2

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_15
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
30 B5 D
K97FT A97FU B99U
5V REF 9 18PL 18PL
18PL
33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6
K97WB E
A97WC B99W
APS2 GND 36 18PL 18PL
18PL
IGNITION
RELAY #1
A13FN
(1011 / 1013)
FUSE F1-A 18PK
CH3_05
(1010)
ECM 37 KEY SWITCH
K97UA A97UA A13F (1100)
(6020M)
18VT 16PL F1 18PK CH03_05,
CH7_01 E1
5A CH11_12
N/ ULTRASHIFT
ENGINE / IP
(1702)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED:A97FU,A97WC,B99WB 68076W
K97FT,K97WB; RVSD REF 1804. 61229V 27APR09 AE08058181 002
Figure 98 Electronic Engine Controls, I6 Engines (Cont.)
ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 3 ELECTRONIC ENGINES (CHAPTER 7)

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
LOW COOLANT MODULE CONN

(6710)
ECM
(6020M) K34C
A
CH7_01 14VT
K34B
C
18TN
K34-GA
D
16WH
ECM
(6020M) RIGHT SS SURGE TANK
(6401)
A
K34A
18TN
MAG
COOLANT LEVEL B
42 K34-GB
SENSOR 16WH
LEFT MD SURGE TANK

(6400)
A
K34A
ZVR
18TN
(6747)
K34-G MAG
G 18WH B
K34-G
18WH
J
BODY
CONTROLLER #J2
18GY
(1604)
K9E
ENGINE/IP
(1702-2)
A9E A9AA
E5 ZVR
20GY 18GY
TRANSMISSION
MODULE 2
(1502)
K92#141 10 ZVR
18TN ALLISON XMSN MODULE /
ALLISON XMSN CONTROL MODULE/
ALLISON XMSN MODULE IN CAB
(7150 / 7151 /7152)
K92#141 NEUTRAL
41
18TN START
W/ AUTO NEUTRAL XMSN
AUTO NEUTRAL
K17B
LIGHT RELAY
18PK
(1019) CH11_25
W/ MANUAL XMSN
START ENABLE K17E CLUTCH SWITCH (1807)
65
RELAY 18PK CH5_01
W/ AUTOSHIFT & ULTRASHIFT XMSN

K17F START ENABLE RELAY (1017)
18PK (1017) CH5_05
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED R/D 6710,6747, B 62476L
1502,1604,RMVD R/D 6704M. 61229V 27APR09 AE08058181 003
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 4

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
IGNITION
ENGINE ECM
ENGINE / IP RELAY #3
BODY BUILDER
(1702) CH3_08
(7207M) FUSE F11-B
(1020)
38
KQ97DF F2 E2 E3 A4 A13FA
A97DF A13FS A13FR
9 18PL (A13FA)
18PL 12PK 12PK 12PK
5A (1014) (1014)
IP / DCM
30
KQ97FV K97FU A97FU (1800)
8 ACCEL
18PL 18PL 18PL B5 PEDAL
B99U
MODULE
ENGINE / IP 18PL
(1804)
(1702-32)
K97WC A97WC CH7_02
B6
18PL 18PL
ECM
(6020M)
KQ97FT VOLTAGE
27 5V REF
18PL
KQ97WA KQ97WB SIGNAL

10 18PL 35 RETURN
18PL
ECM
ENGINE SPEEDO
(6020M)
SIGNAL
ENGINE / IP (1945)
(1702-38) ENGINE
VEHICLE SPEED KQ47T A47T
72 58 FAN
OUTPUT 18GY 18GY
CONTROL
STOP ENGINE
KQ97EW
LAMP 22 1
18PL
KQ97SE
OWL 21 2
18PL
PRESET PTO KQ97CB
16 1 BODY BUILDER CONNECTION
ENABLE 18PL
PRIOR TO NOV 2008:
RESUME PTO KQ46A BLUNT CUT WIRES LOCATED
49 2
SPEED 18GY BY 42-WAY IP/ENGINE (1702)
VARIABLE PTO KQ97CC
60 3
ENABLE 18PL AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
SET PTO KQ46B
68 4 LOCATED BY CAB GROUND STUD
SPEED 18GY
CLEAN TACH KQ97AR
71 5 BODY
OUTPUT 18PL
BUILDER
VEHICLE SPEED KQ47B
72 6 (4110M)
OUTPUT 18GY
TRANSFER CASE KQ97XC

11 11
STATUS 18PL
REM KQ99F
50 12
ACCELERATOR 18PL
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 7207M WAS 4110M; B 62476L
RMVD 1604 AND 6747. 61229V 27APR09 AE08058181 004
ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 5 ELECTRONIC ENGINES (CHAPTER 7)

CHAPTER 7
NAVISTAR, INC.
ECM EGT1 SENSOR BLACK

(6020M) (6260)
ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
EGT2 SENSOR ENGINE / IP

LIGHT GREY (1702-2) J
(6261)
K9E
18GY
20GY
K95J
A9E
17 2 EGT2
EGT2 18TN
K95F3
1 SIG GND
18TN
EXHAUST DELTA P
SENSOR
A9AA
18GY
BODY
(6263) CONTROLLER# J2
(1604)
K95A1 K95F1 SIG
1
18TN 18TN GND
K95 E5 ZVR
5V REF 51 3 5V REF
18TN
EXHAUST 19 K95H
18TN 2 DELTA P
DELTA P
EGT3 SENSOR
DARK GREY
(6262)
K95F2 1 SIG GND

18TN ALLISON XMSN
K95L CONTROL MODULE
EGT3 67 2 EGT3 (7151)
18TN
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47B125 K47C125 SPEED

18TN D
18TN OUTPUT
W/ LCT XMSN
W/ BODY BUILDER
K47A125 TRANSMISSION MODULE

TRANSMISSION MODULE 3
18TN (7150)
(1503) CH11_31
W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED K47A125 TO REF B 68076W
6020M CAV 54. RMVD REF 7152. 61229V 27APR09 AE08058181 005
ELECTRONIC ENGINES (CHAPTER 7) CRUISE CONTROL, P. 6
7.6. CRUISE CONTROL, P. 6

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL
NAVISTAR, INC.
STEERING WHEEL SWITCHES
CRUISE OFF
SET
CRUISE ON
RESUME
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
18GY
B9R
18PL
B96
18GY
B9V
DCM / IP
(1800) B12 A4
20GY
18GY
A97
A9V
A9AA
18GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
BODY CONTROLLER BODY CONTROLLER

# J3 # J5
(1600) (1602)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009. B 67657R
61229V 27APR09 AE08058181 006
Figure 102 Cruise Control
ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7 ELECTRONIC ENGINES (CHAPTER 7)
7.7. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC.
ECM 1
(6018) ENGINE SENSOR
INTERFACE
(6033)
K41-GA
IAT GND 9 6
18WH
15 K41A
IAT 5
18TN
K41C
MAF 12V 20 8
18TN
21 K41-GB 9
MAF GND
18WH
K41B
MAF 44 7
18TN
HCI INJECTOR
(6260VH)
K95H
1 10
18TN
K95J
2 11 BODY BUILDER
18TN
CONNECTOR 2
(4706)
K92A5 ECM 5V ADAPTER
REMP1 13 A (6706)
18TN
B
K34BB
FSS 5V 49
18TN
E
K92A4
BODY B
18TN
CONTROLLER
(4706) K92A3
C
18TN
BODY BUILDER CONN
FSS GND 24 (4705)
K92A17
57 J
18TN
K92A16
56 18TN H
FUSE F4-D
ENGINE / IP IGNITION
(1013)
(1702-37) H4 G4 RELAY #1
KEYPWR K13A A97UA
17 (A13FC) (1011 / 1013)
18PK 16PL
10A CH3_06
N/ ULTRASHIFT
ENG DIAGNOSTIC
CONNECTOR CRANK INHIBIT RELAY
A97UA
(4328) (1019)
16PL
CH11_13
K98GN
CAN_L 35 B
18GN W/ ULTRASHIFT
K98YL
CAN_H 48 A
18YL
EXHAUST
LAMBDA SENSOR
(6260VN)
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED 4705;RMVD 6707; B 62476L
CIRC K92A5 WAS K95A5. 61229V 27APR09 AE08058181 007
Figure 103 Electronic Engine Controls, IBB Engines
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 8

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
(CONT)
NAVISTAR, INC.
ECM 1 AFTERTREATMENT
(6018) SENSOR
(6720)
K95-GC
EGT3 GND 10 6
18WH
27 K95C
EGT3 5
18TN
K95B
EGT2 16 3
18TN
K95-GA
EGT1 GND 22 2
18WH
K95A
EGT1 28 1
18TN
K95-GB
EGT2 GND 55 4
18WH
K95E
EGDP 12 8
18TN
K95DA
9
18TN
AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
DUAL ANALOG
ENGINE / IP IP / DCM ACCELERATOR
(1702) (1800) (1804)
23 B4 B
K97B A97B B97Y
APS1 GND 23
18PL 18PL 18PL
28 C4 A
K99B A99B B99V
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL 18PL 18PL
29 B6 E
K97N A97N B99W
APS2 GND 11 18PL 18PL 18PL
24 C6 F
A99D B99E
18PL 18PL
30 B5 D
K99D A97M B99U
APS2 5V 50
18PL 18PL 18PL
ECM 2
(6019)
8 AUTO - NEUTRAL
AFP2 5V
SWITCH
(1814))
APS1 54
K97M 9 C7
APS2 55 B92L C D
18PL A92DL
16TN 16TN
EATON GEN 3 TCM
(7105) 12 C8
A92DM B92DM
K92DL 16TN 18TN
19
16TN
K92DM
33
16TN
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REVISED AND REDRAWN. C 67657R
61229V 27APR09 AE08058181 008
Figure 104 Electronic Engine Controls, IBB Engines (Cont.)

CHAPTER 7
NAVISTAR, INC.
(CONT)
ECU 2
(6019) BODY BUILDER CONN
(4705)
K92A11
RPRE 48 18TN B
BODY CONTROLLER #J4
K92A12 (1601)
RVAR 35 18TN C
K92A13 PARK
SCS 52 18TN D A44
BRAKE F1
18GY
K92A8 RELAY
TACH 9 18TN G
K92A9
RAS 23 18TN E
K92A10
RPRE 30 F
18TN
K92A15
18TN A
A46D
18GY
N/ BODY ENGINE/IP
BUILDER (1702) D3 C3
38 85
K47T
18GY 87
AIR FILTER PARK BRAKE
RESTRICTION RELAY
5
GAUGE (1015)
(6703) 30
86
K28
B ZERO VOLT
18TN 2 C4 D4
REFERENCE A46C
(6702) 18GY
D
K9AAB GROUND
18WH
A
20GY
A44-G
A9E
18GY CONN
(1006)
A
K9AA 7
16GY
BODY
CONTROLLER #J5
A9AA
18GY
1
(1602)
ZERO
E5 VOLT
BODY BUILDER REFERENCE
A11-GD
10WH
CONNECTOR 2
(4706)
K92A1
AES 13 18TN H
K92A14
WEL 17 18TN D
K92A2
WIFL 28 18TN E
HARNESS GROUND
K92A6
WTSL 15 F (LOCATED AT RIGHT SIDE
18TN
DASH MOUNTED DUAL POST
K92A7 GROUND PLATE)
XCS 10 18TN G (4081)
K92A3
ECM 5V C
18TN
ADAPTER
(6706) K92A4
CH3_27 18TN B
HCI FUEL
VALVE
(6260VL)
K95K
ASV-H 7 1
18TN
K95M
ASV-L 20 18TN 2
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 4705,4706 & B 62476L
4081 TITLES;CIRC K95M WAS K92M. 61229V 27APR09 AE08058181 009
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 10

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC. (CONT)
ECU 2 HCI FUEL

(6019) PRESSURE
(6730)
K95S
APF2 50 3
18TN
K95R
APF2 GND 42 2
18TN
K95D K95DB
APF2 5V 8 1
18TN 18TN
INTAKE AIR
TEMPERATURE
(6703)
K41-G K41-GC
IAT GND 43 B
18WH 16WH
K41
A
16TN
ENGINE SENSOR
INTERFACE
(6033)
15
K97Y
EGRD 16 14
18TN
W/ DAVCO FUEL / DAVCO

WATER SEPARATOR WIF SENSOR
(1874)
K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN
RAYCOR
W/ RAYCOR FUEL / WIF SENSOR
WATER SEPARATOR (1874B)
K95-GF
2
18WH
K95W
1
18TN
AFTERTREATMENT
SENSOR
(6720)
K95-GD
EGDP GND 41 18WH 7
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 6033;CIRC B 62476L
K95R COLOR WAS WH. 61229V 27APR09 AE08058181 010

CHAPTER 7
NAVISTAR, INC.
(CONT)
ECM 1
(6018)
K92C16
GROUND 6
14WH
K92BA16 K92B16 GROUND
GROUND 4 14WH 14WH ADAPTER
K92A16 (6704A)
GROUND 2 CH3_27
14WH
ECM FUSE
K14G K14J B A K14AF ECM BATTERY
BATTERY 1 FEED
14RD 10RD 10RD
30A (1027)
14RD
K14H
K14HA
BATTERY 3 14RD
14RD
K14K
K14L
TIMER 19
18RD
K14KA
BATTERY 5
14RD
ECM 2
(6019)
K14M
BATTERY 1
14RD
K92D16
GROUND 2 14WH
ENGINE SENSOR
INTERFACE
(6033)
K10-GJ
GROUND 1
16WH
GROUND
K10-GK K10WH1 ADAPTER
GROUND 2 16WH 12WH (6704A)
CH3_27
K14F ENGINE / IP FUSE F5-L

BATTERY 3
18RD (1702-42) (1014) IGNITION
K14FA K97VT1 A97S B3 A3 RELAY #3
BATTERY 4 (A13FA) (1012 / 1014)
18RD 12VT 14PL
15A CH3_05
VSS
(7600)
K47A
VSS-L 13 B
18GY
VSS-H 12 K47
A
18GY
W/ MANUAL TRANSMISSION
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD CIRC K10-GL, B 62476L
K92#125,K14FB;CIRC K14J WAS K14S. 61229V 27APR09 AE08058181 011
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12
7.12. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS - V8 ENGINE
NAVISTAR, INC.
ENGINE ECM
ENGINE / IP
(6020M)
(1702)
35
K3A(+) A3AA(+)
J1708 (+) 32 J1708
18DKBL 18DKBL PUBLIC (+) / (-)
36 (1660 / 1661)
K3A(-) A3AA(-)
31 CH3_09
J1708 (-) 18GY 18GY
FUSE F1-A (1010)
37 F1 E1
IGNITION K97UB A97UA A13F KEY SWITCH
97 16PL 18PK CH3_05
KEY POWER 18PL 5A
FUSE F10-A(1019)
ENGINE /
1 E1 F1 FAN RELAY
MELROSE K97NA A97Z A23
(1015)
(6011) 10PL 10VT 18TN
5A CH6_01
CH7_14
IP / DCM ACCELERATOR
(1800) PEDAL MODULE
(1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
4 18PL
GND 18PL 18PL
28 C4 A
ACCELERATOR K99B A99B B99V
POSITION 72 18PL
18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 25 18PL 18PL
18PL
30 B5 D
IDLE K97FU A97M B99U
VALIDATION 67 18PL 18PL
18PL
SWITCH E
32 B6
K97WC A97WC B99W
MAT 47 18PL 18PL 18PL
33 C6 F
K97M A97M B99E
SIG_RTNI_2 6
18PL 18PL 18PL
38
K47T
INJ_E_R 89
18GY ENG ECM BODY
ENG SPEEDO SIGNAL
BUILDER (7207M)
(1945)
MAF_RTN 75 K46A 2
18GY A47T
A
77 K46B 4 18GY
18GY
K47B 6
18GY
INJ_D_R K97AR
92 5
18PL
79 K97CB 1
18PL
K97CC
CAN1H 13 3
18PL
K97FV
68 8
18PL
EGRVP 46 K97WA 10
18PL
34 K97XC 11
18PL
K99F
74 12
18PL
ENG ECM BODY

BUILDER 2 (7208M)
TBVC 41 K97EW 1
18PL
35 K97SE 2
18PL
ENGINE / MELROSE
9 K97T
MAP (6011)
18PL CH7_14
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 20NOV09 AE08058181 012
Figure 108 Electronic Engine Controls, V8 Engines
ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 13 ELECTRONIC ENGINES (CHAPTER 7)

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
XMSN CONTROL
ECM
MODULE
(6020M)
(7150 / 7151)
K92#141 NEUTRAL
EGRTCL 60 41 START
18TN
MANUAL SPEED SENSOR
W/ MANUAL XMSN
(7601M / 7611)
B
48 K47A
ECT 18GY
XMSN CONTROL
A MODULE
K47 (7151)
18GY
K47#125 SPEEDO
25
18TN METER
K47B125 K47#125
IAT 69
18TN 18TN
ALLISON 3 / 4000
K47C125 SPEEDO VIW A ALLISON
18TN D 1 / 2000 VIW C
METER
W/ WTEC XMSN (7205M)
TCM
K47A125 (7150)
18TN
25 SPEEDO
METER
K97N ENGINE / MELROSE

K97JC
63 10PL (6011)
18PL
5 4 3 CH7_14
85 87A
ECM MAIN
POWER RELAY 87
(6022)
30
86
K14KA K97XB 2 1
INJ_H_D 98
18RD 16VT
K97XA
10PL
ENGINE / MELROSE
K97T
MAP 9 (6011)
18PL LOW COOLANT SENSOR
CH7_14
(6400)
K34AA LOW COOLANT

8 A
18TN SENSOR
B GND2
ZERO VOLT
REFERENCE
(6747)
B
K34-GG
18WH
J
K9E BODY
18GY CONTROLLER #J5
(1602)
ENG / IP
(1702-2)
A9E A9AA
18GY E5 ZVR
20GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 02DEC09 AE08058181 013
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 14

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
ENGINE / MELROSE
(6011)
ECM
K97T
SIG_RTNI_2 6 (6020M)
18PL
CH7_12,13 ENGINE LEFT
SIDE BLOCK
GROUND
(6304A)
IP / ENGINE
CKP- K19-GM K19-GP
1 (1702)
14GY 12GY
K19BA K19B
8 34
14GY 12GY
ECM MAIN
K97NC K97NB K97D POWER RELAY
FVCV 16
14PL 10PL 16PL (6022)
CH7_13
ENGINE / IP
K97NA (1702)
10PL
CH7_12
(6405)
K97D FUEL
B
16PL COOLER
K59A A SOLENOID
18GY
ECM
(6020M)
14
K97ND
16PL 83
K97NE
84
16PL
K97NF
85
16PL
K97-GH K97-GK
MAP 9 87
14WH 18WH
K97-GL
86
18WH
K97-GM
18WH 88
K97X K14KA
98
8VT 18RD
BATTERY
K97AA
10RD
+ -
BTRY ECM
ENG ECM FUSE
POSITIVE
(9258)
(9261)
B A
N14BC N14BD
10RD 10RD
ECM
NEGATIVE
(6260-C)
K97-GN K97-GP N14-GB
8WH 10WH 10WH
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED:CIRC K97D, K59A;B 68076W
REF 6405. RMVD CIR K37B. 62476L 02DEC09 AE08058181 014
ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 15 ELECTRONIC ENGINES (CHAPTER 7)

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
ECM EGT1 SENSOR BLACK

(6020M) (6260)
ZERO VOLT
VREF1_1 K95KK
7 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
A
K95NN
5 18TN
ENGINE / IP
(1702-2) J
K9E
EGT2 SENSOR 18GY
LIGHT GREY
20GY
A9E
(6261)
K95JJ
EOP 73 2 EGT2
18TN
K95F3
1 SIG GND
18TN
A9AA
18GY
BODY
CONTROLLER# J2
(1604)
EXHAUST DELTA P
SENSOR
(6263) E5 ZVR
K95A1 K95F1 SIG

1
18TN 18TN GND
K95JT
VREF1_2 26 3 5V REF
18TN
K95HH
51 2 DELTA P
18TN
EGT3 SENSOR
DARK GREY
(6262)
K95F2 1 SIG GND

18TN
K95LL
SIG_RTN1_1 29 2 EGT3
18TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CONN 6020M: CAV 7 WAS B 68076W
27, 29 WAS 7, 73 WAS 30. 62476L 03DEC09 AE08058181 015
ELECTRONIC ENGINES (CHAPTER 7) ENGINE ECM POWER — V8 ENGINE, P. 16
7.16. ENGINE ECM POWER — V8 ENGINE, P. 16

ENGINE ECM POWER - V8 ENGINE
NAVISTAR, INC.
FUEL HEATER
ENGINE / MELROSE
RELAY A13FP A37B
(6011)
(1018) 18PK 18TN
CH7_14
CH10_22
D4 D3
85
AIR CHARGE 87A
87
RELAY
(1020)
30
86
C3 C4
BATTERY FEED
20RD
A14JT
CH3_01
A37A
20TN
ECM
(6020M)
ENGINE / IP
(1702)
8RD
K37A
A14
EP 20
20TN B4
FUSE F8-H
25A
(1017)
A4
A14PD A14P
10RD 10RD
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 11DEC09 AE08058181 016
Figure 112 Engine ECM Power — V8 Engine
ELECTRONIC ENGINE CONTROLS — I6 ENGINE, P. 17 ELECTRONIC ENGINES (CHAPTER 7)
7.17. ELECTRONIC ENGINE CONTROLS — I6 ENGINE, P. 17

CHAPTER 7
NAVISTAR, INC.
ENGINE DCU
(6340)CH7_17
K97KB-G
GND 1
16WH
K97KC-G
GND 2
16WH
TO ECM
K97KD-G K97-G5
GND 3 GND
16WH 14WH
CH7_01
K97KE-G
GND 4
16WH
K97KF-G
GND 5
16WH
ENGINE DCU
K97KB POSITIVE FEED
PWR 6 (9270)
16PL
K97KC
PWR 7 A DCU
16PL N97A
K97K FUSE
10RD 10RD (9269)
K97KD
PWR 8 CH7_01
16PL
K97KE
PWR 9
16PL
K5AB(+) K5AA(+)
CAN_H_2 14 J1939 H CH3_15
20YL 18YL
K5AB(-) K5AA(-)
CAN_L_2 15 J1939 L CH3_15
20LTGN 18GN
K97KF ECM IGN

IGN 52 CH7_01
20PL
ENGINE DCU ENGINE/MELROSE

(6011) A14JT FUSE F10-D
SIGNAL (6341)
16RD (1019)
CH3_03
K97KM
10 10 ADV L
20PL
K97KL ADV H
30 9
20PL A13FP FUEL HEATER
K97KK 18PK RELAY (1018)
21 8 AFP1 GND CH10_22
20PL
K97KG C4 D4
22 5 AFT
20PL
86
30
K97KH FUEL
23 6 AFP1 VREF
20PL PUMP
RELAY
K97KT ASV L (1020) 87A 87
11 19
20PL
85
K97KS
31 18 ASV H C3 D3
20PL
K97KP
41 16 AFP2 GND
20PL
K97KR
42 17 AFP2
20PL
A37A
K97KN 16TN
43 15 AFP2 VREF
20PL
K97KJ FUEL PUMP
80 7 AFP1 (4060)
20PL
FUEL PUMP
K97KV
16PL
20 POWER
B
ECM
(6020M)
FUEL A
K97KU A37B
PUMP 76
18PL 16TN
CNTRL

68076W 16JUL10 AE08058181 017
Figure 113 Electronic Engine Controls — I6 Engine
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER

8)
8.1. IP/GAUGES, P. 1

CHAPTER 8
IP / GAUGES
INSTRUMENT PANEL GAUGES
WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
INSIDE CAB-DASH
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PNL
STEERING COL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 001
Figure 114 IP/Gauges
WARNING LIGHT LIST, P. 2 GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)
8.2. WARNING LIGHT LIST, P. 2

CHAPTER 8
WARNING LIGHTS LIST
IP WARNING LIGHTS
WARNING LIGHT
SIGNAL PATH SENSOR LOCATION
TITLE
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(YELLOW LED)
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RED LED)
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 002
Figure 115 Warning Light List
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) WARNING LIGHTS
CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WARNING LIGHTS CONTROLLED BY ENGINE,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITS
THAT CAN BE OR NEEDS TO BE SHOWN:
DO NOT SHIFT
ENGINE (YELLOW LENS)
ENGINE (RED LENS)
TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 003
Figure 116 Warning Lights Controlled by Engine, Transmission, ABS Controller
ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP
GAUGE CIRCUITS, P. 4 GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,

VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 004
Figure 117 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) IP/GAUGES AND
WARNING LIGHTS — GAUGE CLUSTER, P. 5
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 8
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.
IGNITION
BATTERY
RELAY #1
FEED
(1011 / 1013)
CLUSTER CONNECTOR CH3_01,29
CH3_06
(1500)
FUSE F2-G (1011)
A28 D3 C3 A14PA A14P A14

BATTERY 2
16TN 12RD 8RD 6RD
15A
(A13FC)
REAR TURNS
DIMR OUT1 A62
4 PANEL ADAPTER
PANEL LT 18DKBL
(1625) CH9_15
A4
DIMR OUT2 A62B PANEL LIGHT FEED
A13FC
5
12PK
PANEL LT 18DKBL (1002) CH9_15
FUSE F4-L (1013)
A28A B3 A3
IGNITION 7
18TN
10A
A28-G A11-GS
GROUND 1 12WH
16WH
LEFT SIDE
CAB GND
AUX TRLR (1005)
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
SOCKET SW A72D CONNECTOR
10
(DIN2) 18OR (1110)
BODY CONTROLLER #J5 CH10_15
(1602)
HEAD LIGHT
HEADLIGHT A52C
14 E11 ENABLE
ENABLE 20YL
HLE
FWD / CENTER HVAC
IP / FWD CHASSIS TEMP SENDER / AC REMOTE
(1700) (6003 / 6005)
25 2
A110AD M110AD
ZVR 8 18GY
18GY
2
CLUSTER CONNECTOR
(1501)
16 1
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
AUX TRLR A110C

SOCKET SW 4
18GY
(ZVR)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 1602,6003/6005, B 62476L
1005 TITLES;A11-GS WAS 10 GA. 61229V 08APR09 AE08058182 005
Figure 118 IP/Gauges and Warning Lights — Gauge Cluster
AIR PRESSURE INPUT CIRCUIT, P. 6 GAUGES WITH AND
WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

DIAGRAM 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUT CIRCUIT
NAVISTAR, INC.
PRIMARY AIR
TRANSDUCER
(1811)
A
B9VC
18GY
BODY IP / DCM
(1800)
#B6HB
CONTROLLER#J5
B9VF
18GY
SECONDARY AIR
18GY
B9VE
18GY
(1602) TRANSDUCER
A4 (1812)
A9AA A9V B9V
ZVR E5
18GY 18GY 18GY A
*B6H
18GY
B3 B
+5V OUTPUT A6 #B6H B6HA
E4
SSOUT 18GY 18GY 18GY
C
+5V OUTPUT A6H
E8
SSOUT 18GY
BODY
B6HC
18GY
BRAKE SYSTEM AIR APPLICATION
CONTROLLER#J3
KNEELING BUS TRANSDUCER
(1600)
(1822)
PRIMARY AIR C12
A40 B40 A
PRESSURE B2 18GY 18GY
AIN2
B2
SECONDARY AIR A40A B40A B
PRESSURE B3
18GY 18GY
AIN3
BRAKE C2 C
A40B B40F
APPLICATION B14
18GY 18GY
PRESSURE * W/ HYD & AIR PARK BRAKE
AIN15 # W/ AIR BRAKE
WITH HYDRAULIC BRAKES

BODY CONTROLLER#J5
ZERO VOLT REFERENCE (1602)
(1620)
A
A9Z IP / FORWARD AIR COMPRESSOR
E3 ZVR
18GY CHASSIS HYD BRAKES
(1700) (8505)
B 27 A
A9A M9A
18GY 18GY
BODY 28 B
+5V OUTPUT A6A M6A
CONTROLLER#J5 E8 18GY
SSOUT 18GY
(1602)
29 C
BODY PRIMARY AIR A40 M40
CONTROLLER#J3 PRESSURE B2 18GY 18GY
(1600) AIN2
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009 AND B 67657R
CIRCUIT B40G. 61229V 09APR09 AE08058182 006
Figure 119 Air Pressure Input Circuit
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) AXLE
TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, GAUGE INPUT CIRCUIT
NAVISTAR, INC.
REAR REAR AXLE

TEMP SENSOR
R9C (9812)
18GY
2
R9
18GY
W/ REAR AXLE TEMP
1
R32
18TN
FORWARD REAR AXLE

TEMP SENSOR
(9811)
2
R9A
18GY
1
R32A
18GY
R9B
18TN
R70
18OR
BLACKOUT
LIGHTING
CENTER / REAR CHASSIS (9720)
A
(9800) 11 6 5
B
R68
18BN
18GY
N32A
N9H
18TN
18GY
18TN
N32
N9F
BODY
CENTER CHASSIS / IP CONTROLLER #J3
(1701) (1600)
ISOLATED GROUND FRONT AXLE

43
ADAPTER A32A OIL TEMP
B10
(8802) 18TN AIN11
F 44
A32 B11 REAR AXLE
18TN OIL TEMP
AIN12
BODY CONTROLLER #J5

(1602)
CENTER CHASSIS / IP
(1701-13)
A
N9 A9 A9B
E7 ZVR
16GY 18GY 18GY
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CAV FOR R/D 9720 WAS B 62476L
B AND G. 61229V 08APR09 AE08058182 007
Figure 120 Axle Temperature, Gauge Input Circuit
FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8 GAUGES WITH AND
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8

CHAPTER 8
FUEL GAUGE CIRCUITRY (SINGLE TANK)
NAVISTAR, INC.
BODY CONTROLLER #J3

(1600)
FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK
IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
STORAGE TANK (1701) DRAW TANK
LEVEL SENSOR LEVEL SENSOR
(9100) (9101)
A A
N36B N36A
18TN 18TN
N9A
18GY
B B
N9A N9B
16GY 18GY
AF MOUNTED N9B
LEFT FUEL RH - HDD RIGHT
REAR / CENTER 16GY
STORAGE TANK DRAW TANK
CHASSIS FUEL LEVEL SENSOR
LEVEL SENSOR
(9800) (9103)
(9100)
A 5 A
R36 N36A N36A
18TN 18TN 18TN
W/ SINGLE
TANK
N9R
18GY
B 10 B
R9D N9G N9R
18GY 16GY 18GY
W/ DUAL
TANK
BODY CONTROLLER #J5
CENTER CHASSIS / IP (1602)
(1701 - 13)
A9 A9B ZVR
E7
18GY 18GY
16GY
N9
B C A
ISOLATED GROUND
ADAPTER
(8802)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC N9A & CIRC B 62476L
N9B WAS PT9B. 61229V 08APR09 AE08058182 008
Figure 121 Fuel Gauge Circuitry (Single Tank)
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) DIFFERENTIAL
LOCK WARNING LAMPS, P. 9
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DIFFERENTIAL LOCK WARNING LAMPS
NAVISTAR, INC.
IGNITION RELAY #1
(1011 / 1013) (A13FC) A4
CH3_06
A13FC
12PK
A3
FUSE F4-G (1013)
C3
LEFT BANK OPTIONAL
10A
REAR REAR AXLE DIFF WARNING LIGHTS
REAR / CENTER CENTER CHASSIS / IP
LOCK WARNING LIGHT (1511)
CHASSIS
D3
(9815) (1701)
(9800) RR AXLE
45 E DIFF LOCK
8
R49A N49A A49A
A
18GY 18GY 18GY
D
9 A13BG
R49-GA N49-G
B 18PK
18PK
A13B
18WH 18WH
R49-GA R10-GB
18WH 18WH
FR AXLE
R49-G DIFF LOCK
B
B A13BD
18WH
18PK
7 50 G
R49 N49 A49
A
18GY 18GY 18GY
FRONT REAR AXLE DIFF

LOCK WARNING LIGHT
(9814)
E
CHASSIS GROUND
ADAPTER
(8809) A
N11-GB
12WH
LEFT SIDE DASH MOUNTED

DUAL POST GROUND PLATE
(9717B)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/75

DLV1 28APR10 ADDED R/D 9717B. B 62476L
61229V 08APR09 AE08058182 009
Figure 122 Differential Lock Warning Lamps
PARK BRAKE SWITCH HYDRAULIC, P. 10 GAUGES WITH AND
8.10. PARK BRAKE SWITCH HYDRAULIC, P. 10
NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER

DIAGRAM 8
PARK BRAKE SWITCH HYDRAULIC
NAVISTAR, INC.
W/ HYDRAULIC BRAKES
PARK BRAKE
(1815)
A B
WHITE
18WH
18BK
BLK1
B44BB
18WH
18GY
B9V
DCM / IP
B7 A4
(1800)
18GY
A9V
16GY
A44A
A9AA
20GY
A12 E5
PARK BRAKE
ZVR
SWITCH DIN3
BODY BODY
CONTROLLER J3 CONTROLLER #J5
(1600) (1602)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REVISED AND REDRAWN. B 67657R
61229V 03JUN09 AE08058182 010
Figure 123 Park Brake Switch Hydraulic
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) GAUGES
AND WARNING LIGHTS — AMMETER, P. 11
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

CHAPTER 8
GAUGES & WARNING LIGHTS - AMMETER
NAVISTAR, INC.
BATTERY
PAM FEED
(4087) CH3_01
FUSE F2-H (1011)
A26D D4 C4 A14TA A14T A14

6
18TN 12RD 8RD 6RD
10A
IP / ENGINE
(4060)
AMMETER CONN
(6333-A)
A
A26A K26A K26A
11 10TN
18TN 18TN
STARTER
GROUND
ENGINE HARNESS
AMMETER BATTERY
SENSE AMMETER
B (6332-A) SENSE
A26B K26B N26B N26B
10
18TN 18TN 14TN 10TN
BATTERY
NEGATIVE
W/ I6 & V8 ENGINE POST
CLUSTER CONNECTOR
(1501)
A5P(+) A5RA(+) A5RJ(+) A5D(+)

7 12 J1939+
18YL 18YL 18YL 18YL
A5P(-) A5RA(-) A5RJ(-) A5D(-)

8 11 J1939-
18GN 18GN 18GN 18GN
A11-GPP 4
12 18WH GROUND
ADAPTER
1
A11-GD (1006)
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD IBB EFFECTS,7802; B 62476L
RVSD 4081 TITLE;ADDED V8 ENG EFFECTS. 61229V 24APR09 AE08058182 011
Figure 124 Gauges and Warning Lights — Ammeter
FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12 GAUGES WITH AND
8.12. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT AXLE ENGAGEMENT WARNING LAMP
NAVISTAR, INC.
FUSE F4-G
(1013)
IGNITION A4 A3 C3 D3
RELAY #1 A13FC A13B
(A13FC)
(1011 / 1013) 12PK 18PK
10A
CH3_05
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
C
A13BE
18PK FR AXLE
F ENGAGED
TRANSFER CASE
SWITCH PIGTAIL
CENTER / IP
(9754B)
CHASSIS
(1701-65) CHASSIS SOLENOID
A
N42 A42 GND ADAPTER
16GY 16GY (8806)
A B
N42-G
B 18WH
B
TRANSFER CASE
N11-GC
14WH
SWITCH PIGTAIL
(9754D)
A CHASSIS GND
N42
ADAPTER
16GY
(8807)
A
E
N42-G
N42-G 18WH
C 16GY
C
N42-G
16GY
N11-GA A
N/ LIFT AXLE 12WH

(9717B)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B TITLE; B 62476L
ADDED 8806. 61229V 28APR09 AE08058182 012
Figure 125 Front Axle Engagement Warning Lamp
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) WARNING
LIGHTS — RIGHT BANK — OPTIONAL, P. 13
8.13. WARNING LIGHTS — RIGHT BANK — OPTIONAL, P. 13

CHAPTER 8
WARNING LIGHTS - RIGHT BANK - OPTIONAL
NAVISTAR, INC.
(1013)
IGNITION
A3 A4
A13FC RELAY #1
RIGHT BANK OPTIONAL (A13FC)
12PK (1011 / 1013)
WARNING LIGHTS CH3_06
(1510)
W/ RT SIDE WARNING
FUSE F4-G (1013)

A13B D3 C3
B
18PK
10A
W/ BOTH RT
SIDE WARNING
A13BH A13B
18PK 18PK
N/ AUTO NEUTRAL
RETARDER RELAY
A92RK W/ RETARDER
C (1019)
18TN
CH11_24
QUALCOMM
OMNIVISION QUALCOMM CONN POWER MCT
(1919A) (2701-A) CONNECTOR
A98F D62B 62QA

B 16LTGN F LIGHT
18TN 16DKBL
IMCT
QUALCOMM CONN POWER CONNECTOR
(2703-F)
A62B D98F 18GN LIGHTS
G
18DKBL 18TN / RPM
QUALCOMM
TMCT
(1902 - F) QUALCOMM CONN POWER
CONNECTOR
(2701F-C)
W/ QUALCOMM SATELLITE D62QA MESSAGE
22GN 12
COMMUNICATION SYSTEM 16RD LIGHT
A62B MOBILE MAX

G B
18DKBL DISCRETE
GROUND
(1243)
ADAPTER
W/ MOBILEMAX SATELLITE
(1003)
11
A92-GS
F
18WH
N/ AUTO NEUTRAL W/ RETARDER
A92APA
E AUTO NEUTRAL
18TN
LIGHT RELAY 1
A92-GR (1019)
D 18WH CH11_25
A11-GE
12WH
LEFT SIDE
CAB GND
(1004)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 013
Figure 126 Warning Lights — Right Bank — Optional
WARNING LIGHTS – LEFT BANK — OPTIONAL, P. 14 GAUGES WITH AND
8.14. WARNING LIGHTS – LEFT BANK — OPTIONAL, P. 14

CHAPTER 8
WARNING LIGHTS - LEFT BANK - OPTIONAL
NAVISTAR, INC.
IGNITION IGNITION
RELAY #3 RELAY #1
(1012 / 1014) (1011 / 1013)
W/ SWITCH-AUX ISO CH3_05 CH3_05
TRAILER SOCKET
FUSE F5-D
LEFT BANK OPTIONAL (1014)
(A13FC)
WARNING LIGHTS A94AM H4 G4
(A13FA)
(1511) 16GY
10A
A94TA ISO TRAILER SOCKET
12YL (9783M) CH10_11
A SNOWVALVE
A23M
(1107)
18TN
SNOWVALVE CH6_02
H
SNOWVALVE
A4
A23F
18TN
(4120)
G
A49 CH6_02
A13FC
REAR REAR FRONT REAR AXLE
12PK
18GY
AXLE DIFFERNTIAL LOCK
DIFF LOCK B WARNING LIGHT
A13BD
18PK (9814) FUSE F4-G
CH8_09 (1013)
D
A13BG A13B D3 C3 A3
FRONT REAR
18PK 18PK
AXLE 10A
E
DIFF LOCK A49A
18GY
C
A13BE
FRONT REAR 18PK
AXLE F
DIFF LOCK A42
16GY
REAR REAR AXLE

FRONT AXLE DIFFERENTIAL
ENGAGEMENT LOCK WARNING LIGHT
SENSOR (9815)
(9754) IP / CENTER
CH8_09
CHASSIS
A (1701-65)
N42
16GY
A
CHASSIS GND
ADAPTER
(8806)
B
B B
N42-G
18WH
CHASSIS GND
ADAPTER
18WH
N42-G
(8807)
E
N11-GC
12WH
A
N11-GA
12WH
N/ LIFT AXLE

(9717B)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B TITLE; B 62476L
ADDED CIRC A94AM,A94TA,N42-G. 61229V 28APR09 AE08058182 014
Figure 127 Warning Lights – Left Bank — Optional
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8) LOAD MONITORING, P. 15
8.15. LOAD MONITORING, P. 15

CHAPTER 8
LOAD MONITORING
NAVISTAR, INC.
ZERO VOLT REFERENCE

ZERO VOLT REFERENCE
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
18GY
18GY
A110B
18GY
A106
A110AD
A61
18GY
18GY
A106B
18GY
A61B
18GY
A106B
A106A
18GY
IP / CENTER
CHASSIS IP / FWD CHASSIS
55 56 57 19 20 25
(1701) M110AD (1700)
N106B
N110B
18GY
18GY
18GY
N61B
M106A
18GY
18GY
18GY
M61
CENTER /
C B A REAR CHASSIS
(9775)
18GY
18GY
18GY
18GY
18GY
R61C
R9N
R9M
18GY
R61D
R6H
R6J
TEMP SENSOR
M110AA
(6004)
18GY
CH10_48
B B B
M110AB
18GY
C C C
A A
A
REAR LOAD REAR LOAD

FRONT LOAD
INDICATOR (4X2) OR INDICATOR (6X4)
INDICATOR
(9830) (9832)
(8750)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 6004 WAS 8601. B 62476L
61229V 28APR09 AE08058182 015
Figure 128 Load Monitoring
AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16 GAUGES WITH AND
8.16. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16

CHAPTER 8
AIR PARK BRAKE & MANUAL TRANSMISSION
OIL TEMP GAUGE
NAVISTAR, INC.
MANUAL TRANSMISSION OIL TEMP GAUGE BODY CONTROLLER #J3

BODY CONTROLLER #J5
(1600)
(1602)
MANUAL
XMSN OIL
A9AA A9E A31
ZVR E5 B7 TEMP
18GY 20GY 18TN
SENSOR
AIN8
IP / ENGINE
2 13
EATON XMSN OIL TEMP (1702)
(7700K)
1 K31
18TN
XMSN OIL TEMP SENSOR
K31B
K31F
18TN
18TN
(7703)
1
K31E
2
K9AA 16TN
16GY
W/ MERITOR-G
& W/ I6 ENGINE
2
K9T
ZVR W/ IBB ENG 18GY
(6702)
C
K9AAD
18GY
(7700M)
1
W/ IBB ENG
A
K9AA
W/ MANUAL
16GY
XMSN
18GY
2
K9E
K9T
18GY

(7702)
* N/ AC
1 ** W/ AC
2
K9T
18GY J M ZERO VOLT
REFERENCE
W/ I6 (6747)
AIR PARK BRAKE

*B44BB *WHITE
BODY CONTROLLER #J3 IP / DCM 18WH 18WH PARK
(1600) (1800)
PARK BRAKE BRAKE
(1813) (1815)
AIR PARK B7
BRAKE A44A #B44BB
A12 A
SWITCH 16GY 18GY C
DIN13
B9VD D
B
BODY CONTROLLER #J5 18GY
(1602)
A4
A9AA A9V B9V *BLK1
ZVR E5
18GY 18GY 18GY 18BK
* W/ HYD FULL POWER BRAKE & LEVER PARK

# W/ AIR BRAKE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009; C 67657R
CIRCUIT *B44BB COLOR WAS GY. 61229V 03JUN09 AE08058182 016
Figure 129 Air Park Brake and Manual Transmission Oil Temp Gauge
LIGHTS (CHAPTER 9)
9. LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1

CHAPTER 9
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
NAVISTAR, INC.
BODY CONTROLLER #J1 LIFT AXLE

(1603) REVERSE RELAY
CHASSIS BACK-UP MONITOR
(1019)
CONN CONNECTION
RIGHT FRONT
TURN SIGNAL
CH10_30,36,
(9761) (9999)
37,38
CH10_33 CH4_28
BODY A71D
CONTROLLER #J5 180R
(1602)
10A4
CH9_16 TURN SIGNAL
ADAPTER
(400)
M A
W/ LIFT
A
A57A AXLE
16OR
A71P
IGNITION 180R
RELAY #3
A71N
(1012 / 1014)
160R
CH3_08
L N/ BODY BUILDER
A67H
W/ BODY BUILDER 18GY
K
(A13FA)
A71A CHASSIS GND

16OR ADAPTER
A71BA A71A (8807)
J 16OR 16OR
B
A71BB
16LTBL
FUSE F5-M (1014)
IP / CENTER A
A4 B4 N11-GA
CHASSIS 73 1
(1701) 12WH
N10-G
10A
12WH
BODY
N71A
14OR
BUILDER A71BB
(4450M) 16LTBL LEFT SIDE
CH10_14 BACK-UP DASH MOUNTED
DUAL POST
A71AB
ALARM
16OR
16OR
CENTER / GROUND PLATE

A71
(102 dBA)
REAR 1 12 (9717B)
CHASSIS
(9800)
16BK
R10-G
IP / ENGINE
12WH
14OR
R71
6 7
(1702)
16RD
BACK-UP
W/ V8 ENGINE
ALARM
(1808)
LEFT TAIL RIGHT TAIL
16OR
K71B
K71A
K71A
16OR
16OR
LIGHT
K71B
16OR
16OR
LIGHT
K71
A E A E
(71) (72)
K71C
16OR
A A
S71C
W/ I6 ENGINE 14LTBL
E E
S10-GC
W/ IBB ENGINE
14WH
BACK-UP A B
LIGHT
SWITCH STOP,TAIL
& TURN
(9303)
SEE NOTE
BACK-UP LIGHT
NOTE:
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ IBB ENGINE :(7500W)
W/ V8 ENGINE :(7500M)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CIRC A71AB WAS A71A. C 68076W
61229V 21APR09 AE08058183 001
Figure 130 Back-Up Lights N/ Allison Transmission
BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2 LIGHTS (CHAPTER 9)
9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2

CHAPTER 9
BACK-UP LIGHT - W/ ALLISON TRANSMISSION
NAVISTAR, INC.
TURN SIGNAL
ADAPTER
(400)
M
A71D BODY
18OR CONTROLLER #J5
(1602) CH9_16
A71N CHASSIS CONN

16OR (9761) CH10_33
BACK-UP
BACK-UP
L ALARM
MONITOR
A67H (102 DBA)
CONNECTION
18GY
(9999) CH4_28
W/ LIFT AXLE
LIFT AXLE
A71P
REVERSE RELAY 16BK
180R
(1019)
W/ BACK-UP LIGHT CH10_30,36,37,38
ALLISON CENTER CHASSIS / 16RD
IP / CENTER REAR CHASSIS
CHASSIS (9800)
(1701)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
E A (1808)
BODY A A
73 S71C
A71BB A71BB BUILDER
(4450M) 14LTBL
16LTBL 16LTBL
CH10_14 E
S10-GC E
J
14WH
CHASSIS GROUND
ADAPTER
(71) (72)
(8807)
B
N10-G
12WH
A
N11-GA LEFT TAIL RIGHT TAIL
12WH LIGHT LIGHT
A71AB
16OR
BACK-UP
LIGHT
DUAL POST GROUND PLATE I6 / V8 TCM W/ LCT
(9717B) (7151)
I6 / V8 TCM W/ WTEC
(7150)
IBBE TCM
IP / ENGINE (7150)
(1702-7)
A92#165 K92#165 REVERSE
18TN 65
18TN WARNING
XMSN MODULE #1
BACK-UP LAMP (1501)
D2 D1
RELAY
85 K92#165
87A (1010)
18TN 17
87
XMSN MODULE #2
(1502)
30
86
FUSE F5-M K92#165
C1 2
C2 (1014) 18TN
IGNITION
A71C A71 B4 A4 RELAY #3
(A13FA)
18OR 16OR (1012 / 1014)
10A CH3_08
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CIRC A71AB WAS A71A. C 68076W
61229V 22APR09 AE08058183 002
Figure 131 Back-Up Lights W/ Allison Transmission
LIGHTS (CHAPTER 9) LIGHT SYSTEMS —
CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P. 3
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3

CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TURN & STOP LIGHTS
TURN SIGNAL BODY CONTROLLER#J1

ADAPTER N/ VORAD
(1603)
(400)
A57A
A 16OR RIGHT FRONT
A TURN SIGNAL
A57AB A57A 10A4
16OR 16OR
W/ VORAD
A57NA VORAD CPU CONN
18OR (1227M)
VS-400 CH4_25
A57AC 4 SIDE DISPLAY
16OR (1942F)
B RIGHT FRONT
A57D MARKER & TURN LIGHT (8000) /
16OR SNOWPLOW HARNESS
CONNECTOR (8102)
C CH9_04,14
A57BC
BODY BUILDER TURN / STOP
16LTGN
(4450BM)/(4460M)
E LEFT FRONT BODY
A56A CH10_14
B TURN SIGNAL CONTROLLER#J1
16OR
10A3 (1603)
LEFT FRONT
F MARKER & TURN LIGHT (8801) /
A56D
16OR SNOWPLOW HARNESS CONNECTOR (8102)
CH9_04,14
G
A56BC BODY BUILDER TURN / STOP
16YL (4450BM)/(4460M)
CH10_14
J
A71A BACK-UP LIGHT SWITCH /
16OR BACK-UP LIGHT RELAY (1010)
N/ BODY BUILDER CH9_01,02
A71A
K 16OR STOP , TAIL & TURN LIGHTS
(9303)
A71BA A71A CH9_05
16OR 16OR
BODY BUILDER CONNECTION
W/ BODY A71BB
(4460BM)
BUILDER 16LTBL
CH10_14
L
A67H BACK-UP MONITOR CONNECTION
18GY (9999)
CH4_28
A71N CHASSIS CONNECTOR
16OR (9761)
CH10_33
A71P LIFT AXLE REVERSE RELAY

18OR (1019)
CH10_30,36,37,38
W/ AIR SHIELD LIGHT

A58C IP / AUX ROOF
18BN (2021)
CH4_30
A68
BODY STOP,TAIL & TURN LIGHTS
16BN
CONTROLLER#J2 (9303)
(1604)
TAIL LIGHTS A68A A54D

} CH9_05
RADIO
(1300)
F 18BN CH4_33
10A18 16BN
A68 A58DA DRIVER POWER MIRROR
16BN 18BN (3000) CH4_09
PARK MARKER W/ TAIL LIGHT A58DB PASSENGER POWER MIRROR
CLEARANCE STANDARD 18BN (3003) CH4_09
IDENTIFICATION G
LAMP A58T CLEARANCE LIGHT
16BN
A58
10A17 18BN (345) CH9_06

A54B LEFT & RIGHT FRONT MARKER &
16BN TURN LIGHT /
SNOWPLOW HARNESS CONNECTOR
BASE 1 (8102)
ADAPTER A B C D E F G CH9_04,14
(1623)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 07APR09 AE08058183 003
Figure 132 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights
LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.), P. 4 LIGHTS
(CHAPTER 9)
LIGHTS (CONT.), P. 4

CHAPTER 9
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
GROUND
ADAPTER#01
(8800 / 8803)
E D A
M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED
DUAL POST
M54-GA
M54-GB
16WH
16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT
A B (8150)
B A (8151)
16BN
M54J
M54H
16BN
B E D
(8000)
(8001) D E B M11-GA M11-G

14WH 12WH
BODY BUILDER M11-GB M11-G
(4450M) 14WH 12WH
C LEFT SIDE DASH MTD M54D
16OR
M57B
B
M54B
DUAL POST GND STUD

14BN
14BN LEFT SIDE

(4307) DASH MOUNTED
M54C
DUAL POST
14BN
GROUND STUD
N56BB
N57BB
M56B
16LTGN
16YL
(4307)
16OR
FORWARD / IP 14 5 15
CHASSIS
IP / CENTER (1700) A54B BASE 1
BODY ADAPTER PACK
CHASSIS 16BN
63 12 CONTROLLER #J1 (1623)
16OR
A57B
(1701)
(1603) CH9_03
LEFT REAR
D TURN SIGNAL
10A6
RIGHT REAR A57D

M TURN SIGNAL 16OR TURN SIGNAL ADAPTER
A56BB
16LTGN
(400)
16YL
A57BB
10A7
16OR
16OR
A56C
A57C
A56B A56D CH9_03

16OR 16OR
C G E A B F
16OR
16OR
16OR
16OR
A56
A56J
A57J
REAR TURNS
A57
PANEL ADAPTER
(1625)
CH9_05
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 07APR09 AE08058183 004
Figure 133 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
LIGHTS (CHAPTER 9) LIGHT SYSTEMS —
CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.), P. 5

CHAPTER 9
NAVISTAR, INC.
CH9_04
CH9_03
CH9_04
16OR
16OR
16OR
A71A
A57J
A56J
16OR
16BN
16OR
A68
A56
A57
IP /
CENTER 4 1
2 3 30 28
CHASSIS
(1701)
14OR
N56
14OR
14BN
14OR
N71A
N68
N57
16OR
N56J
CHASSIS GND
ADAPTER
(8807)
E
N10-GB
14WH
N10-GD
16WH
16OR
B
N10-GC
N57J
16WH
N10-G
12WH
A
CENTER / REAR B C C B
CHASSIS
N11-GA
12WH
(9800) 3
2 4 12 1 (9315) (9316)
12WH
14OR
14OR
R10-G
14OR
14BN
R56
R68
R71
R57
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL
& TURN LIGHTS
(9717B)
(9303)
LEFT TAIL RIGHT TAIL
B D A C LIGHT LIGHT
E
(71) (72)
C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC
TAIL LIGHT 14WH
A A
S71C
14LTBL
TURN / STOP BACK-UP LIGHT BACK-UP LIGHT

TURN / STOP
LIGHT LIGHT
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B TITLE. B 62476L
61229V 07APR09 AE08058183 005
LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS (CONT.), P. 6 LIGHTS
(CHAPTER 9)

NAVISTAR, INC.
W/ SUNSHADE
9 E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA (1623)
18WH 18WH 16WH A
CONNECT SUNSHADE (345)
TO MID MARKER LAMP (2004) A B
ROOF / IP
A11-GT
12WH
(2000)
D58-GA
18WH
D58A
18BK
16BN
A58
LEFT SIDE
CAB GND
(1005)
D58-GD
18WH
G
D58-GC
18WH
D58-GF
D58-GB
18WH
18WH
D58-GE
18WH
D58D
D58E
18BN
18BN
18BN
D58F
D58B
18BN
D58C
18BN
PARK MARKER
CLEARANCE
IDENTIFICATION
A B A B A B A B A B LAMP
10A17
BODY
CONTROLLER#J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)
BASE 1
CAB MOUNTED - N/ SUNSHADE
A E ADAPTER
(1623)
A58T A63-GA A11-GT

BODY 18BN 16WH 12WH
CONTROLLER #J2
(1604)
IP / ROOF 9 2
PARK MARKER (2000) W/ EXTENDED CAB
CLEARANCE LEFT SIDE
IDENTIFICATION A58 CAB GND
G
LAMP 16BN W/ STANDARD CAB (1005)
D63-GA
18WH
10A17
18BN
REAR DOME
D58L
D63-GA
18WH
D63-GH
LIGHT
18WH
(2115)
D58-GC
CH9_09
18WH
D58M
D58-GD
D58Z
18WH
18WH
D58-GF
18BN
18BN
D58R
D58-GE
D58N
18WH
18BN
18BN
D58-GH
D58P
18WH
18BN
18WH
D58-GJ
A B A B A B A B A B
LEFT LEFT RIGHT

MID RIGHT
CLEARANCE LAMP MARKER LAMP CLEARANCE LAMP
MARKER LAMP MARKER LAMP
(2002) (2003) (2006)
(2004) (2005)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058183 006
LIGHTS (CHAPTER 9) LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7
9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7

CHAPTER 9
LIGHT SYSTEM - TURN SIGNAL & STOP SWITCHES
NAVISTAR, INC.
LEFT RIGHT
TURN TURN HAZARD
150
6.8V
STOP LIGHT#1
D C CONNECTOR
(1823)
W/ AIR
BRAKES
B9VG
18GY
B70A
18OR
STOP LIGHT#2
CONNECTOR
(1824)
TURN SIGNAL 1 2 7
SWITCH
6.8V
D
(1810) B9VH
18GY
150
C
B70
18OR
B56A
18OR
B57A
18OR
B9S
18GY
18GY
B9V
DCM / IP A1 A4
A2 A6 B9
(1800)
A56L
A57R
20OR
20OR
BODY
A70A
20RD
20RD
18GY
A70
A9V
CONTROLLER#J3
(1600)
LEFT TURN
SIGNAL SWITCH
INPUT A7
DIN8
RIGHT TURN
A9AA
18GY
SIGNAL SWITCH A6
INPUT
DIN7
BODY
CONTROLLER#J5
(1602)
ZVR E5
BRAKE SWITCH
INPUT E15
AIN5
BRAKE SWITCH
INPUT E14
AIN5
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009. B 67657R
61229V 25APR09 AE08058183 007
Figure 136 Light Systems — Turn Signal and Stop Switches
DOME LIGHT, MAP LIGHT, P. 8 LIGHTS (CHAPTER 9)
9.8. DOME LIGHT, MAP LIGHT, P. 8

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT
NAVISTAR, INC.
BODY
W/ FRONT DOOR CIRCUITRY GROUND
CONTROLLER #J2
ADAPTER
(1604)
(1006)
CAB
* N/ CITIZEN BAND DOME LIGHT
# W/ DUAL CITIZEN BAND CIRCUIT 3 1
@ W/ STANDARD CAB 10A8
** W/ EXTENDED /
J
TRAVEL CREW CAB
A11-GD
10WH
% W/ EXTENDED CAB BATTERY
A14
A63-GD
18WH
## W/ TRAVEL CREW CAB FEED
6RD
18DKBL
CH3_01,30
18DKBL
A63A
A63A
A14T
8RD
FUSE F2-D (1011)
C4 E4 F4 A63DA
A11-GKJ
A14TA 18DKBL
6WH
12RD
10A
18DKBL
A63DC
A11-GT
12WH
A63-GDV
A63-GDW
18WH
18DKBL
18WH
A63DB
A11-GS
12WH
LEFT SIDE
A63-GA
16WH
18DKBL
16WH
A11-GF
CAB GROUND
A63
(4081)
DOOR / IP DOOR / IP
LEFT SIDE CONNECTOR F E F E CONNECTOR
DASH MOUNTED (3200) (3204)
IP /
DUAL POST
ROOF 2
11 6
18DKBL
GROUND PLATE 10
18WH
E63BB
18DKBL
18WH
E63-G
E63BB
(2000)
E63-G
(1005)
@D11-GF
@D63D
18DKBL
16WH
@D63E
18DKBL
(3400)
**D63-GA
A B A B
**D11-GF
18WH
16WH
18DKBL
(3400)
18DKBL
**D63D
**D63E
ROOF / CONSOLE REAR DOME LIGHT DRIVER SIDE PASS SIDE

(2502) (2115) CH9_09 COURTESY LIGHT COURTESY LIGHT
W/ PREMIUM TRIM DOME / MAP CONSOLE / ROOF

(2117M) *C11-GF
(2502)
16WH
B B
#C63-GE #C11-GF D11-GF
18WH 16WH 16WH
%D63J
18DKBL
C C
C63D @D63D
REAR
18DKBL 18DKBL
DOME
##D63N LIGHT
18DKBL (2115)
F D CH9_09
C63E @D63E
DOME 18DKBL 18DKBL
LIGHT MAP MAP
**D63C
LIGHT LIGHT
18DKBL
W/ STANDARD TRIM DOME LAMP ROOF / CONSOLE

(2116M) (2502)
*C11-GF
16WH D11-GF
B B 16WH
#C63-GE #C11-GF
18WH 16WH %D63J
18DKBL
C @D63D
C63D REAR DOME LIGHT
C 18DKBL (2115)
18DKBL
##D63N CH9_09
A 18DKBL
C63E @D63E
18DKBL 18DKBL
D
**D63C
18DKBL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 4081,1005 B 62476L
TITLES;CIRC A63-GA WAS 20 GA. 61229V 19APR09 AE08058183 008
Figure 137 Dome Light, Map Light
LIGHTS (CHAPTER 9) DOME LIGHT, MAP LIGHT (CONT.), P. 9
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9

CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DOME LIGHT, MAP LIGHT (CONT)
W/ EXTENDED CAB
REAR DOME
LIGHT
(2115)
B
D63-GA D63-GH
18WH 18WH
C
D63E D63K
IP / ROOF 18DKBL 18DKBL
(2000) A
CH9_08 D63D D63L
18DKBL 18DKBL
D11-GF
18DKBL
18DKBL
D63C
12WH
D63J
ROOF / CONSOLE
(2502)
CH9_08
W/ TRAVEL CREW CAB
D63-GA D63-GH
18WH 18WH
REAR DOME LIGHT
D63-GK (2115)
18DKBL
B
18DKBL
IP / ROOF
D63E
(2000)
CH9_08
C
D63L
18DKBL
18DKBL
A
D63D
D63P
18DKBL
18DKBL
D63-GJ
D63R
18DKBL
D63M
18DKBL
18DKBL
18DKBL
D11-GF
12WH
D63N
D63C
ROOF / DOOR
A B A B ROOF / DOOR
(2116 / 3201)
(2117 / 3201)
18DKBL
18WH
18WH
E63BB
18DKBL
E63-G
E63-G
E63BB
ROOF / CONSOLE
(2502)
CH9_08
LEFT CREW RIGHT CREW

COURTESY COURTESY
LIGHT LIGHT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09 AE08058183 009
Figure 138 Dome Light, Map Light (Cont.)
DOME LIGHT, MAP LIGHT (CONT.), P. 10 LIGHTS (CHAPTER 9)
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10

CHAPTER 9
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT (CONT)
W/ PTC CAB
W/ CREW CAB
BODY BODY
CONTROLLER#J3 CONTROLLER#J5
(1600) (1602)
BODY BODY
CONTROLLER#J3 CONTROLLER#J5 DOOR
(1600) (1602) SW ZVR
INPUT
DOOR DIN14 E5
SW
INPUT A13
A9AA
18GY
DIN14 ZVR
A13 E5
18DKBL
A63DF
18GY
A9L
A9AA
18GY
18DKBL
A63DF
IP / ROOF
(2000) 3 14
18DKBL
18WH
D63A
D9L
18GY
A9L
IP / ROOF LEFT
(2000) 3 14 DOOR DOME
SWITCH
18DKBL
D63A
18GY
D9L
W/ STANDARD & EXTENDED CAB

BODY BODY
CONTROLLER#J3 CONTROLLER#J5
(1600) (1602)
DOOR
SW
ZVR
INPUT
DIN14
E5
A13
18GY
A9A
18DKBL
A63DF
18DKBL
18DKBL
18DKBL
D9W
18GY
18GY
18GY
D63J
D63K
D9D
18DKBL
18GY
D9Y
D63H
D9N
D63B
18GY
A9L
IP / ROOF 3 14
(2000)
18DKBL
D63A
18GY
D9L
LEFT CREW RIGHT CREW

LEFT DOOR RIGHT DOOR
DOOR DOME DOOR DOME
DOME SW DOME SW
SW SW
18DKBL
D63H
18DKBL
18GY
D9N
D63B
18GY
D9D
LEFT DOOR
RIGHT DOOR
DOME SW
DOME SW
NOTE:
1. SWITCHES SHOWN W/ DOORS OPEN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 25APR09 AE08058183 010
Figure 139 Dome Light, Map Light (Cont.)
LIGHTS (CHAPTER 9) FOG LIGHT, P. 11
9.11. FOG LIGHT, P. 11

CHAPTER 9
LIGHT SYSTEM, FOG LIGHT
NAVISTAR, INC.
BODY
CONTROLLER #J1
(1603)
RIGHT FOG LAMP A64B

K
10A9 16YL
LEFT FOG LAMP A64A

10A14 F 16YL
GROUND GROUND
ADAPTER#01 ADAPTER#01
(8800) (8800)
IP /
B
M64-GA FORWARD
16WH 22 23 C A
CHASSIS
(1700)
A
M11-GD M11-G
12WH 12WH
M11-GD
12WH
LEFT SIDE
M64-GB
M64B
DASH MOUNTED
16WH
M64A
M64A
M64B
16YL
16YL
16YL
16YL
DUAL POST
GROUND PLATE
(4307)
W/ RH - HDD
GROUND
12WH
ADAPTER
M11-G
W/ RH - HDD
(8803)
C
M64-GB
16WH
B
M64-GA
16WH LEFT SIDE
DASH MOUNTED
A
M11-GD DUAL POST
LEFT FOG RIGHT FOG GROUND PLATE
12WH B A LIGHT A B LIGHT (4307)
(8201) (8200)
12WH
M11-G
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058183 011
Figure 140 Fog Light
HEADLIGHTS, P. 12 LIGHTS (CHAPTER 9)
9.12. HEADLIGHTS, P. 12

CHAPTER 9
HEADLIGHTS
NAVISTAR, INC.
BODY
BODY BODY
CONTROLLER #J2
CONTROLLER #J3 CONTROLLER #J5
(1604)
(1600) (1602)
HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12
C B K H A4 A14 E5
LEFT A52PC
HIGH / LOW 14YL
BEAM RELAY
(1018) A53PB
CH9_13 14YL
A52AA
14YL
A53AA
A53PA
A52PD
A53B
14YL
14YL
14YL
14YL
A52D
14YL
14YL
14YL
A53
HEADLIGHT
A52
A102A
A52A
20YL
A9AA
18GY
20YL
W/ TRIPMASTER
& N/ SNOWPLOW
TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
RIGHT
(1019) A52AB
HIGH /
CH4_18 18YL
LOW
14YL
14YL
18GY
A53
A9V
A52
BEAM
RELAY
(1018)
HEADLIGHT CH9_13
STANDARD
IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A4
(1800)
(1700)
18GY
B9V
14YL
14YL
M53B
14YL
14YL
M52D
M52
M53
B102A
B52A
18YL
18YL
M11-GA
14WH
W/ GUIDE
18GY
POST LIGHTS
B9S
M11-GB
14WH
M11-G
12WH
B A C A C B 3 4 7
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
DIMMER FTP
RIGHT HEADLIGHT TURN SIGNAL SWITCH

LEFT HEADLIGHT
TURN / SIGNAL HARNESS (1810)
TURN / SIGNAL HARNESS
(8001) (8000)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058183 012
Figure 141 Headlights
LIGHTS (CHAPTER 9) AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13
9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, SNOWPLOW LIGHTS
NAVISTAR, INC.
BODY
CONTROLLER #J4
(1601)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
BODY
LIGHTS
LIGHTS
CONTROLLER #J2
(1604)
CH9_12
F9 E14
A96L
18YL
A96R
18YL
A96RB
18YL
A52PD
14YL
A52PC
14YL
A53PB
14YL
A96RA
A53PA
A96LA
18YL
18YL
14YL
A96LB
18YL
LEFT LOW LEFT HIGH RIGHT LOW RIGHT HIGH

BEAM RELAY BEAM RELAY BEAM RELAY BEAM RELAY
(1018) (1018) (1018) (1018)
G3 J3 A3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
87A 87A 87A 87A
85 85 85 85
J4 C2 A2 B2
G4 H4 C4 A4 B4 J2 G2 H2
A96-GC
A52D
A96-GD
14YL
A52E
18YL
14YL
A96-GA
14YL
A53B
A53F
A52
14YL
14YL
18YL
A52B
18YL
14YL
A96-GB
18YL
A53
14YL
A53E
14YL
A96-G
18YL
GROUND ADAPTER GROUND ADAPTER

(1008) (1003)
3 3
A96-GE
18YL
1 1 A11-GE
A11-G
10WH 12WH
LEFT SIDE
A11-GKJ IP / FORWARD CHASSIS
CAB GROUND
6WH (1700)
(4081) LEFT SIDE DASH MOUNTED
CH9_14 DUAL POST GROUND STUD
(1004)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 07APR09 AE08058183 013
Figure 142 Aux. Headlights, Snow Plow Lights
AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14 LIGHTS (CHAPTER 9)
9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
TURN
BASE 1 SIGNAL
ADAPTER HEADLIGHT RELAY
ADAPTER
(400) (1018)
(1623)
CH9_03 CH9_13
CH9_03
16OR
16OR
A56D
A57D
A52D
A53B
14YL
14YL
14YL
A52B
A52
A53E
A53F
A52E
14YL
14YL
14YL
14YL
16BN
14YL
A54B
A53
16OR
16OR
A57B
A56B
IP / FORWARD
5 14 15 8 9 10 11 1 2 4 3 CHASSIS
(1700)
RIGHT HEADLIGHT
TURN SIGNAL
(8000)
M52B
M53E
16OR
M53F
M57B
14YL
M52E
14YL
14YL
16OR
M54B
M56B
14BN
14YL
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
*M11-G *M11-GA B
12WH 14WH
LEFT SIDE
CAB GND
(4307)
LEFT HEADLIGHT
TURN SIGNAL
(8001)
M53
C
14YL
M52
A
14YL
M56C D
16OR
M54C
E
14BN
*M11-G *M11-GB
B
12WH 14WH
LEFT SIDE DASH MTD GROUND

DUAL POST GND PLATE ADAPTER#01
(4307) (8800)
M64LO
16LTGN
M57D
M56D
M54F
M64HI
14BN
14YL
14YL
16YL
D
M11-GE
14WH
A
M11-G M11-GD
12WH 12WH
SNOWPLOW
E F C A B HARNESS CONN
D
(8102)
LEFT SIDE
CAB GND
* W/ NGV RH - HDD
(4307)
# W/ NGV MD, SS, RH - MRD
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 07APR09 AE08058183 014
Figure 143 Aux. Headlights, Snow Plow Lights (Cont)
LIGHTS (CHAPTER 9) PANEL LIGHTS, P. 15
9.15. PANEL LIGHTS, P. 15

CHAPTER 9
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. PANEL LIGHTS
PANEL LIGHT FEED

(1002)
CLUSTER CONNECTOR
A
A62B (1500)
18DKBL CH8_05
EATON T HANDLE
A62P
SHIFTER
18DKBL
(7900) CH11_11
A62P EATON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905) CH11_10
C
A62A
SNOWVALVE SWITCH
18LTBL
(1107)
CH6_02
A62BE SHIFT SELECTOR

18GY (1852)
CH11_05
D MIRROR SWITCH
A62BD
18DKBL (3000)
CH4_09
H A62T
18DKBL ROCKER START SWITCH
(1105)
CH5_08
J IP MTD ROOF AUX

A62U
LOAD SWITCH
18DKBL
(1106)
CH4_16
A62SC AUX TRAILER SOCKET

18DKBL SWITCH CONNECTOR
K (1110)
CH10_15
A62A TELEMATICS ALERT SWITCH

18GY (9994)
CH4_24
E
HORN SWITCH
A62R
(1029)
18DKBL
CH4_08
REAR TURNS
PANEL ADAPTER
(1625)
J A62 CLUSTER CONNECTOR

18DKBL (1500)
CH8_05
M RADIO
A62E
18DKBL (1300)
CH4_33
K A62DA HVAC CONTROL

18DKBL (1200)
CH12_01
L
A62DB SWITCH PACK
18DKBL (1101)
CH4_15
C
A57BB
16LTGN BODY BUILDER
(4450M)
G CH10_14
A56BB
16YL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058183 015
Figure 144 Panel Lights
WORK LIGHT, P. 16 LIGHTS (CHAPTER 9)
9.16. WORK LIGHT, P. 16

CHAPTER 9
LIGHT SYSTEM, WORK LIGHT
NAVISTAR, INC.
WORK LIGHTS BOC

AUX ROOF LOAD RELAY
*A65
(1010)
BODY 16OR
CH4_11A WORK
CONTROLLER #J1
(1603) IP / CENTER LIGHT
WORK BOC CHASSIS
CHASSIS (9720)
(9718A)
(1701-68)
A A
WORK LIGHT G A65 N65 J65
10A5 16OR 16OR 16BK WORK
D B B LIGHT
N65-G J11-GK
16WH 16WH
N65-G GROUND ADAPTER

WORK 16WH (8809)
LIGHT BOC CH10_28
A
N11-GB
12WH WORK LIGHT
GROUND BOC / LIFT GATE
ADAPTER
* W/ WORK LIGHT (8809)
W/ DAYCAB & CUSTOMER
INSTALLED ON
(9717B)
W/ BACK-UP
WORK LIGHTS EOF

BODY WORK
CONTROLLER #J1 CTR/RR WORK EOF
(1603) CHASSIS CHASSIS
IP / CENTER
(9766) (9767)
CHASSIS
(1701-68)
A A
WORK LIGHT G A65 N65 R65
10A5 16OR 16OR 16OR
D B B
N65-G R65-G
16WH 16WH
GROUND
ADAPTER N65-G
GROUND ADAPTER
(8809) WORK 16WH
(8809)
LIGHT EOF
16WH
J11-GK
16BK
CH10_28
J65
A
N11-GB
12WH
WORK LIGHT
EOF / LIFT GATE

WORK
LIGHT B A
(9717B)
(9720)
CUSTOMER
PROVIDED
WORK LIGHT
WORK LIGHTS ON W/ BACKUPS

BODY
CONTROLLER #J5
(1602)
TURN SIGNAL ADAPTER
(400)
M
BACKUP LIGHT A71D
F10
STATE 18OR
DIN23
J
BACK-UP LIGHT SWITCH / A71A
BACK-UP LAMP RELAY 16OR
(1010) CH9_01,02
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A65; B 62476L
REVISED 9717B TITLE. 61229V 09APR09 AE08058183 016
Figure 145 Work Light
LIGHTS (CHAPTER 9) CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17
9.17. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17

CHAPTER 9
CUSTOMER SUPPLIED WORK LIGHT WIRING
NAVISTAR, INC.
AUX ROOF RELAY

A65AC
(1010)
16OR
CH4_16
CUSTOMER SUPPLIED CUSTOMER SUPPLIED

WORK LIGHT WORK LIGHT
(2200) (2201)
A65AD A65AE
A B
18OR 18OR
B A65-GC A65-GD A
18WH 18WH
GROUND
ADAPTER
(1003)
D
A65-GB
16WH
A
A11-GE
12WH
LEFT SIDE
CAB GROUMD
(1004)
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 03DEC09 AE08058183 017
Figure 146 Customer Supplied Work Light Wiring
CHASSIS ACCESSORIES (CHAPTER 10)
10. CHASSIS ACCESSORIES (CHAPTER 10)

10.1. ABS — BENDIX AIR, P. 1

CHAPTER 10
ABS - BENDIX AIR
ABS#1
(1400)
FUSE F8-B (1017)
E2 F2 BATTERY
A94AY A14HE A14H A14
BATTERY 16 FEED
12RD 12RD 8RD 6RD
30A CH3_01
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7
18GN J1939
DATA LINK
A5N(+) CH3_14
J1939 HIGH 8 18YL
J1587 (B) / A3BA(-)

J1708 (-) 13
18GY J1708 PUBLIC
DATALINK
A3BA(+) CH3_10
J1587 (A) /
14
J1708 (+) 18DKBL
BENDIX AUTO
TRACTION
CONTROL
IP / CENTER CENTER / REAR
CHASSIS CHASSIS
(4950)
(1701) (9800) W/ TRACTION
2
CONTROL
15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED
(9503) SENSOR
1
R94C
18BK
16DKBL
2
R94D
18BK
16YL
18 15
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY
BENDIX AIR
19 16
A94BF ABS 6S/6M RIGHT WHEEL
WSS DA N94BF
11 16GY SPEED SENSOR
RIGHT (-) 16GY
(9523) FRONT REAR AXLE
1
R94P 18BK
A94-GA
GROUND 1 16DKBL
12WH
2
R94R
16YL 18BK
LEFT SIDE
CAB GROUND
(1004)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058184 001
Figure 147 ABS — Bendix Air
CHASSIS ACCESSORIES (CHAPTER 10) ABS — BENDIX AIR, P. 2

CHAPTER 10
ABS - BENDIX AIR (CONT)
ABS#2
IP / FORWARD
(1401)
CHASSIS
(1700) (8500) BENDIX LEFT
ABS MODULATOR
29 C
PMV SA A94B M94B
1
LEFT HLD 16GY 18GY B
27 A A
PMV SA A94 M94
2
LEFT REL 16GY 18GY
28 B C
PMV SA A94A M94A
3
LEFT CMN 16GY 18GY
(8502A)
31 2
WSS SA A94D M94D
8
LEFT (-) 16GY 18GY BENDIX LEFT
FRONT AIR ABS
30 1
A94C M94C SPEED SENSOR
WSS SA
5
LEFT (+) 16GY 18GY
BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA 34 A
A94H M94H
RIGHT REL 7
16GY 18GY
B
35 B A
PMV SA A94J M94J
RIGHT CMN 6 16GY 18GY
36 C C
PMV SA A94K M94K
4
RIGHT HLD 16GY 18GY
(8503A)
32 1
WSS SA A94E M94E
RIGHT (+) 11
16GY 18GY BENDIX RIGHT
FRONT AIR ABS
33 2
WSS SA A94F M94F SPEED SENSOR
14
RIGHT (-) 16GY 18GY
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058184 002
Figure 148 ABS — Bendix Air (Cont.)
ABS — BENDIX AIR, P. 3 CHASSIS ACCESSORIES (CHAPTER 10)

CHAPTER 10
ABS - BENDIX AIR (CONT)
LEFT REAR
WHEEL SPEED
(9501) SENSOR
2
ABS#2 R94B
18BK
(1401) 16OR
CHASSIS CHASSIS 1
(1701) (9800) R94A
16GY 18BK
17 14
WSS DA A94BD N94BD
18
LEFT (-) 16GY 16GY
BENDIX AIR LEFT WHEEL
16 13
WSS DA A94BE N94BE ABS 6S/6M SPEED SENSOR
15 FRONT / REAR
LEFT (+) 16GY 16GY
(9521) AXLE
2
R94N
18BK
16OR
1
R94M
16GY 18BK
LEFT MODULATOR
(9502)
23 17 A
PMV DA A94BA N94BA R94E
17 16GY 16BK B
LEFT REL 16GY
24 18 B A
PMV DA A94BB N94BB R94F
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94H
16
LEFT HLD 16GY 16GY 16BN
RIGHT MODULATOR
(9504)
21 20 A
PMV DA A94BJ N94BJ R94J
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94K
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94L
RIGHT HLD 10
16GY 16GY 16LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 003
Figure 149 ABS — Bendix Air (Cont.)
CHASSIS ACCESSORIES (CHAPTER 10) ABS — WABCO AIR, P. 4
10.4. ABS — WABCO AIR, P. 4

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR
NAVISTAR, INC.
WABCO ABS IP / CENTER CENTER / REAR

(1421) CHASSIS CHASSIS
(1701) (9800) (9519)
WABCO RIGHT REAR
17 20 1 AIR ABS MODULATOR
RIGHT REAR A94WU N94WU R94WU
9
MOD OUTLET 18GY 16GY 18BL
25 21 2
A94-G6 N94-G6 B
R94G6
16WH 16WH 18GN A
16 22 3
RIGHT REAR A94WW N94WW R94WW
MOD INLET 8 C
18GY 16GY 18BN
WABCO RIGHT
(9517) REAR WHEEL
SPEED SENSOR
23 2
RIGHT REAR 16
A94WT N94WT R94WT
WHEEL SPEED 18 18BK
18GY 14GY 18BN
SENSOR
22 15 1
RIGHT REAR A94WS N94WS R94WS
WHEEL SPEED 17 18BK
18GY 14GY 18BK
SENSOR
(4951)
WABCO AUTO
21 24 2 TRACTION CONTROL
TRACTION A94WZ R94WZ
N94WZ
CONTROL 7 18BL
18GY 18GY
VALVE (+)
W/
TRACTION
CONTROL 2
20 23 1
TRACTION 1
A94WX N94WX R94WX
CONTROL 16
18GY 18GY 18BN
VALVE (-)
(9518)
24 WABCO LEFT REAR
18 2 AIR ABS MODULATOR
A94-G7 N94-G7 R94G7
16WH 16WH 18GN
A94-GA
16WH
B
LEFT SIDE
CAB GND A
(1004)
18 17 1
LEFT REAR A94WN N94WN R94WN C
5
MOD OUTLET 18GY 16GY 18BL
19 19 3
LEFT REAR A94WR N94WR R94WR
2 18BN
MOD INLET 18GY 16GY
(9516) WABCO LEFT REAR

WHEEL SPEED SENSOR
LEFT REAR 15 14 2
WHEEL SPEED A94WM N94WM R94WM
14 18BK
SENSOR 18GY 16GY 18BN
LEFT REAR 14 13 1
WHEEL SPEED A94WL N94WL R94WL
11 18BK
SENSOR 18GY 16GY 18BK
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058184 004
Figure 150 ABS — Wabco Air
ABS — WABCO AIR, P. 5 CHASSIS ACCESSORIES (CHAPTER 10)
10.5. ABS — WABCO AIR, P. 5

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR (CONT)
NAVISTAR, INC.
WABCO LEFT AIR

WABCO ABS ABS MODULATOR
(1421)
IP / FWD CHASSIS
(1700) (8508)
B
29 1 A
LEFT FRONT A94AL M94AL
6
MOD OUTLET 18GY 14BL
28 2 C
A94AA M94AA
16GY 14GN
27 3
LEFT FRONT A94AB M94AB
3
MOD INLET 18GY 14BN
WABCO RIGHT AIR
ABS MODULATOR
(8509)
B
36 1 A
RIGHT FRONT A94AH M94AH
4 18GY
MOD OUTLET 14BL
35 2 C
A94AJ M94AJ
16GY 14GN
A94AK 34 3
RIGHT FRONT M94AK
1 18GY
MOD INLET 14BN
WABCO LEFT
(8506) FRONT AIR ABS
SPEED SENSOR
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK
SENSOR 18GY 18BN
LEFT FRONT 31 2
A94AD M94AD
WHL SPEED 15 18BK
18GY 18BK
SENSOR
(8507)
RIGHT FRONT 32 1
WHL SPEED 10 A94AE M94AE 18BK
18BN WABCO RIGHT
SENSOR 18GY
FRONT AIR ABS
RIGHT FRONT 33 2 SPEED SENSOR
A94AF M94AF
WHL SPEED 13 18BK
18GY 18BK
SENSOR
WABCO ABS
(1420)
9 A94A-G2 A94-GA
GROUND
16WH 16WH
ECU GROUND A94A-G1
4
18WH
A3BA(+)
J1708 (A) 11 J1708 PUBLIC (+) / (-)
18DKBL LEFT SIDE
(1660 / 1661)
J1708 (B) A3BA(-) CH3_10 CAB GND
10
18GY (1004)
A5N(+)
J1939 HIGH 3 J1939 DATA LINK
18YL
A5N(-) CH3_14
J1939 LOW 1
18GN
FUSE F8-B (1017)
A94AY E2 F2 A14HE A14H A14
BATTERY 8 BATTERY FEED
14GY 12RD 8RD 6RD CH3_01,30
15A
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FF
ECU IGNITION A13FH RELAY#3
7
14GY 18PK 18PK (1012 / 1014)
5A
CH3_05
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058184 005
Figure 151 ABS — Wabco Air (Cont.)
CHASSIS ACCESSORIES (CHAPTER 10) WABCO FULL POWER BRAKES, P. 6
10.6. WABCO FULL POWER BRAKES, P. 6

CHAPTER 10
WABCO FULL POWER BRAKES
NAVISTAR, INC.
FULL POWER
CONNECTOR W/ AIR ACTUATED
(9511) POWER PARK BRAKE
MAXI-FUSE
MEGA FUSE / FUSIBLE
(9310)
LINK
PUMP B A
N90 N90J N90K-FL (LOCATED NEAR EXTERIOR
MOTOR 16
12GY 10RD 14GY DASH LEFT SIDE)
2 SUPPLY
30A (1000)
N5C(+) J1939
J1939(+) 14
18YL TERMINATING
RESISTOR-A
J1939(-) N5C(-)
15 (9530)
18GN
CH3_12
CENTER CHASSIS / IP A14P A14 BATTERY

(1701) 8RD 6RD FEED
CH3_29
FUSE F7-F (1016)
26 B2 A2 BATTERY
SOLENOID N94L A94L A14ND A14N A14W
17 FEED
VALVE 12GY 12GY 12RD 8RD 6RD
30A CH3_01
SUPPLY
BATTERY
A14HD A14H A14
FEED
12RD 8RD 6RD CH3_01,30
IP / FORWARD
CHASSIS HYD BRAKE
(1700) LIGHT SWITCH
FUSE F11-A (1020) (4037)
34 2
E1 F1 A94BF M94BF
18GY 18GY
22 5A 33
BRAKE 1
N90BA A90B M90B
10
SWITCH 18GY 18GY 18GY
HYD POWER PARK

SWITCH
(1109)
21 1
PARK BRAKE N44A A44A
11 18GY
SWITCH 18GY
W/ POWERED PARK BRAKE
60 2
REFERENCE N90K A90-K A90-M
6 18GY 18GY
GROUND 18GY
A90-D
16GY
A90-D
16GY
LEFT SIDE DASH MTD
N/ POWERED PARK BRAKE
DUAL POST GND STUD
(1004)
BODY
CONTROLLER #J5
(1602)
20 BRAKE
BRAKE N90F A90F SWITCH
3 E14
LIGHT 18GY 18GY INPUT
SIGNAL AIN5
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 1000 AND B 62476L
1004 TITLES. 61229V 09APR09 AE08058184 006
Figure 152 Wabco Full Power Brakes
WABCO FULL POWER BRAKES, P. 7 CHASSIS ACCESSORIES (CHAPTER 10)

CHAPTER 10
WABCO FULL POWER BRAKES (CONT)
NAVISTAR, INC.
FULL POWER
CENTER CHASSIS / IP
CONNECTOR
(1701)
(9511)
19
J1708 N3C(+) A3C(+) J1708 PUBLIC
(+) 31
18DKBL 18DKBL (+) / (-)
18 (1660 / 1661)
N3C(-) A3C(-)
J1708 26 CH3_09
18GY 18GY
(-)
LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502)
WHEEL SENSOR
14 30 1
L FR WHL N94L(+) A94L(+) M94L(+)
SPEED 29
18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 24
18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503)
WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 30
18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 25
18GY 18GY 18BN
SENSOR
HYD BRAKE
FLUID SENSOR
(4038)
LOW 23 32
N90H A90H M90H
BRAKE 9 B
18GY 18GY 16GY
FLUID
SUPPLY
VALVE
(9506)
PARK N44B
BRAKE 4 1
18GY
VALVE
N90E-G
2
18WH
25 38
N10-GV A10-GV M10-GV
A
16WH 18WH 16WH
N10-GV
W/ AIR ACTUATED POWER
16WH
PARK BRAKE
N90A-GA
N90A-GA
N90A-G
N10-GV
12WH
12WH
12WH
N90A-G
18WH
12WH
W/ HYD ACTUATED POWER

PARK BRAKE N90A-G N90A-GA
12WH 12WH
N/ POWER PARK BRAKES

PUMP MOTOR#1
(9510)
GROUND (9717C)
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD) GROUND
1 (9717C)
MAXI-FUSE WABCO HYD ABS (LOCATED AT LEFT UPPER
HYD PUMP#1 N/ PWR PARK BRK EXTERIOR CAB GROUND STUD)
(9311)
N14H A B N90A
2
8RD 12LTBL
30A
N90BB
12GY WABCO HYD ABS W/ CLEAN PWR
HYD PUMP
HYD PUMP MOTOR FEED BTRY FEED HYD PUMP MAXI-FUSE
(9520) (9550) BTRY FEED (9280)
(LOCATED AT ALT N90A N90KA N14KA A B N14KB BATTERY
POSITIVE STUD) 10RD 10RD 10RD 10RD POSITIVE
40A
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9520,9717C B 62476L
TITLES;CIRC N90BB WAS N90B. 61229V 09APR09 AE08058184 007
Figure 153 Wabco Full Power Brakes
CHASSIS ACCESSORIES (CHAPTER 10) WABCO FULL POWER BRAKES, P. 8

CHAPTER 10
NAVISTAR, INC. WABCO FULL POWER BRAKES (CONT)
FULL POWER CONNECTOR

CENTER / REAR CHASSIS
(9511)
(9800) (9505)
R RR WHL 16 2
SPEED N94N(-) R94R
27 RIGHT REAR
SENSOR 18GY 18BN
WHEEL SPEED
15 1 SENSOR
R RR WHL N94N(+) R94P
SPEED 22
18GY 18BK
SENSOR
(9911)
14 2
L RR WHL N94M(-) R94N LEFT REAR
SPEED 23
18GY 18BN WHEEL SPEED
SENSOR SENSOR
13 1
L RR WHL N94M(+) R94M
SPEED 28
18GY 18BK
SENSOR
PUMP MOTOR N90-G

18
2 GND 12WH GROUND
W/ AIR ACTUATED POWER PARK BRAKE
(9717D)
REFERENCE N94-GB (LOCATED AT
19
GROUND 12WH LEFT LOWER
EXTERIOR CAB
N94-GB N90-GA GROUND STUD)
12WH 12WH
SAAR
N90D-G W/ HYD ACTUATED
SOLENOID
16WH POWER PARK BRAKE
(9777A)
B SAHR
(9777)
N94-GE
B GND
A 18WH
PARK BRAKE N44C

5
VALVE 2 18GY
PARK BRAKE N44D OUT

7 C IGNITION
TRAVEL W/ HYD ACTUATED 18GY
RELAY #3
SENSOR POWER PARK BRAKE
N90D (1012 / 1014)
A POWER
16GY CH3_05
CENTER CHASSIS / IP
(1701) TRAILER ABS
N90E FUSE F1-C
N90C ECU RELAY
(1010)
18GY 16GY (1017 - G3)
24
F3 E3 A13FF
N90E A90E A13FH
IGNITION 1
18GY 18GY 18PK 18PK
10A
N90E
18GY
N/ POWER
PARK BRAKE 41 SAAR
(9777M)
W/ AIR ACTUATED
POWER PARK BREAK N44N
18GY A POWER
IP / CENTER
BODY CONTROLLER #J5 CHASSIS
(1602) (1701-58)
GROUND N44M
SAAR INPUT A44D OUT
ADAPTER F16 C
DIN17 18GY 18GY
(8805)
F
N44-GB
B GND
18WH
W/ AIR ACTUATED
POWER PARK BRAKE
A LEFT SIDE
N59-G N11-GB
12WH 12WH CAB GND
(9717B)
F A GROUND ADAPTER
(8809)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B,9717D B 62476L
TITLES. 61229V 06APR09 AE08058184 008
Figure 154 Wabco Full Power Brakes (Cont.)
BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9 CHASSIS
10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9

NAVISTAR, INC. BODY BUILDER & TRAILER - TURN, MARKERS & STOP
BODY CONTROLLER #J4
(1601) W/ AUX TRAILER COMBINED
TRAILER
LEFT TURN A56C
F13
SIGNAL 18OR
REAR TURN SIGNAL W/ AUX TRAILER SEPERATE
RD29 (HSD) ADAPTER IP / CENTER
H (1625) A56T CHASSIS
A56K
12YL (1701)
16OR CH10_11,12
BODY H1 H2 BATTERY
CONTROLLER#J1 85 FEED
TRAILER CH3_01,30
(1603)
87 LEFT TURN
E L FR RELAY
A56C
D TURN (1011)
16OR SIGNAL
6RD
10A3 30
A14
86
FUSE F2-A
A A57C R FR J2 J1 (1011)
16OR M TURN
SIGNAL E1 F1 A14JC A14J
(A56J)
10A4 12RD 8RD
D 15A
A57K
16OR
A56-GC W/ AUX TRAILER
18WH SEPARATE IP / CENTER
TRAILER
RIGHT TURN A57C A57T CHASSIS
E15
SIGNAL 18OR 12LTGN (1701)
RD11 (HSD) W/ AUX H3 H4 CH10_11,12
TRLR 85
COMBINED TRAILER RIGHT
A14H
8RD
87 TURN RELAY
(1011)
FUSE F2-C
30
86 (1011)
J4 J3 E3 F3 A14JD
A57-GC (A57J)
12RD
18WH 15A
IP / CENTER CHASSIS
*A54T (1701)
12BN CH10_11,12
#A54BB
16BN BODY BUILDER
CONNECTION
TRAILER **A54 A54BB (4450M / 4460BM)
MARKER A54C 12BN 16BN
F14 CH10_14
LIGHTS 18BN
E3 F3 A54T IP / CENTER CHASSIS
RD27 (HSD)
85 12BN (1701)
TRAILER MARKER CH10_11,12
A54-GC
18WH
87
LIGHT RELAY
(1012)
A11-GH
16WH
FUSE F3-D
30
86 (1012)
F4 C4 D4 A14HA
E4 (A54J)
12RD
20A
IP / CENTER CHASSIS
*A68T (1701)
TRAILER 12BN
A68C CH10_11,12
TAIL LIGHTS E10
18BN #A68BB
RD10 (HSD) BODY BUILDER
14BN CONNECTION
**A68A A68BB (4450M / 4460BM)
E1 F1 12BN 14BN CH10_14
85
GROUND ADAPTER
A68-GC
18WH
A68T EOF BODY CIRCUIT

(1008) 87 TRAILER 12BN (9724)
8 TAIL LIGHT CH10_12
RELAY
30 (1012)
A11-G 1 86
FUSE F3-B
10WH F2 E2 (1012)
C2 D2 A14HB
A70-GT
18WH
(A68J)
A11-GKJ
6WH
12RD
20A
LEFT SIDE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER

CAB GROUND # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
TRAILER STOP RELAY **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
(4081)
(1016) , CH10_10
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 06APR09 AE08058184 009
Figure 155 Body Builder and Trailer — Turn, Markers and Stop
CHASSIS ACCESSORIES (CHAPTER 10) BODY BUILDER
AND TRAILER — TURN, MARKERS AND STOP, P. 10
10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER & TRAILER - TURN, MARKERS & STOP
NAVISTAR, INC. (CONT)
BODY CONTROLLER #J5

(1602)
ELECTRIC W/ ELECTRIC
TRAILER TRAILER BRAKE
A70ER
BRAKE F10
18RD
CONTROLLER
INPUT *A70D A70ET A70T IP / CENTER
DIN23 18OR 10RD 10RD CHASSIS
A70D A70T (1701) BATTERY
18OR 10RD CH10_11,12 FEED
G3 J3
CH3_01
85
,29,30
N/ ELECTRIC
TRAILER 87
**A70CA
18OR
TRAILER BRAKE
STOP RELAY
BODY
(1016)
6RD
CONTROLLER #J4
A14
(1601)
TRAILER 86 30 FUSE F7-D (1016)
TAIL
TRAILER J4 G4 E4 F4 A14HC A14H
LT RLY (A70J)
OR BODY A70-GT 12RD 8RD
(1012) W/ DRAIN VALVE 30A
BUILDER F15 18WH
CH10_09 N/ DRAIN VALVE
STOP
LIGHT **A70C A70BB IP / CENTER CHASSIS
RD28 (HSD) 14RD 14RD (1701)
*#A70C A70BA A70BB CH10_14 BATTERY
18OR 14RD 14RD FEED
D2 D1
HTD DRAIN CH3_01,29
85 A70BD VALVE (9001)
CH10_35
A70-GC
14RD
18WH
87
TRAILER BODY STOP
BODY BUILDER
A14W
AUX RELAY A70BB
6RD
6RD
A14
E11 TURN / STOP
CIRCUIT (1020) 14RD (4460M)
RD9 (HSD)
86 30 CH10_14 A14M
FUSE F10-C (1019) 8RD
C1 C2 E3 A14KD
A70BF F3 A14K
ACCESSORY ##A72E
RELAY #1 18OR 14RD 12RD 8RD
20A BODY BUILDER
(1013 / 1011) *#A12Q
*#A12BB (4450M/4460BM)
CH3_04 18LTBL
16LTBL CH10_14
AUX TRLR SOCKET @A72F ##A72AA A72
SW CONN (1110) 16OR 12OR 12OR IP / CENTER CHAS
CH10_15 @A72V (1701) CH10_12
G1 G2
12DKBL
A11-GKJ A11-G BODY / 85
6WH 10WH ACCESSORY
87 AUX TRAILER SOCKET
TRAILER A72B
1 SWITCH CONNECTOR
AUX RELAY 14OR
(1110) CH10_15
GROUND (1016)
LEFT SIDE ADAPTER
86 30 FUSE F7-B (1016)
CAB GROUND (1008) A72-GC
(4081) J2 J1 ##A72K E2 F2 A14FB A14F
18WH
##A72-GA 12OR 12RD 8RD
11 18WH *#A14BA 20A / 25A
IGNITION *#A12-GR 16RD / 30A W/ ELECTRIC
RELAY#3 18WH @A72A TRAILER BRAKE
(1012 / 1014) A13FF 12OR IP / CENTER CHASSIS
CH3_05 18PK A72
(1701)
12OR
WABCO ABS FUSE F1-C CH10_12
A94V
(1420) (1010)
14GY A13FH A94T IP / CENTER CHASSIS
CH10_05
F3 E3 18PK 10GY (1701)
5A G3 G4
CH10_11,12
85
18GY
A94V
N/ ELECTRIC
87 TRAILER ABS
BENDIX ABS#1,WABCO ABS TRAILER BRAKE
ECU RELAY
(1400),(1420)
(1017)
CH10_01,CH10_05
FUSE F8-D
FUEL HEATER 86 30 (1017)
RELAY (1018) A13FK
J4 J3 A94UA E4 F4 A14PC A14P
CH10_22 18PK
12GY 12RD 8RD
IGNITION A13-GFF 30A
RELAY #3 A72J
18WH
(1012 / 1014) 12OR
CH3_05 W/ ELECTRIC TRAILER BRAKE
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET @ SWITCH - AUX ISO TRAILER SOCKET
## SWITCH - AUX TRAILER SEPARATE W/ AUX
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A70BB,A72A B 62476L
,A72F,A72V;RVSD 4081 TITLE. 61229V 20APR09 AE08058184 010
Figure 156 Body Builder and Trailer — Turn, Markers and Stop (Cont.)
TRAILER SOCKET — BOC AND EOF, P. 11 CHASSIS ACCESSORIES (CHAPTER 10)
10.11. TRAILER SOCKET — BOC AND EOF, P. 11

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC & EOF
NAVISTAR, INC.
# W/ TRAILER SOCKET BOC TRAILER TRAILER

* W/ TRAILER & AUX 150 SOCKET BOC SOCKET#2 SOCKET#2
(9716) (9779F) BLACKOUT
TRUCK
N56F B
R56A TRAILER
10YL B
10YL LIGHTING
(9719M)
C
N57F R57A
10LTGN C R70L
10LTGN BLACKOUT C
12RD
A TRUCK
N54F
{
R58A LIGHTING
10BN A R54L
10BK (9304) B
12TN
IP / CENTER
CHASSIS TRAILER
(1701) R54H
N56D SOCKET#2 A
12BN
10YL (9779F)
TRAILER 5 EOF BODY
{
LEFT TURN A56T N56T N56E CIRCUIT
B R70H
RELAY 12YL 10YL 10YL D
12OR
(1011)
CH10_09 #N56T
10YL
TRAILER N57D
RIGHT TURN 6 10LTGN
RELAY A57T N57T N57E TRAILER
C
(1011) 12LTGN 10LTGN 10LTGN SOCKET GROUND
CH10_09 #N57T (9778F)
10LTGN
TRAILER 7
A54T N54T N54E
MARKER A
12BN 10BN 10BN
LT RELAY
(1012) #N54T
CH10_09 10BN
N10G
8WH
N54D TRAILER
10BK SOCKET#1
(9780M)
N68D
10BN
TRLR TAIL
8
8WH
8WH
N10B
N10F
LIGHT RELAY A68T N68T N68E
B
(1012) 12BN 10BN 10BN
CH10_09 #N68T
10BN
TRLR STOP N70D
RELAY 9 10RD
A70T N70T N70E (9717A)
(1016)
8WH
A
R10A
10RD 10RD 10RD
CH10_10
#N70T
AUX TRLR N/ ETB
8WH
8WH
N10C
N10A
10RD
N72V
TRLR ABS
10 10DKBL
ECU RELAY A94T N94T N94E
(1017) C
10GY 10GY 10GY
CH10_10 #N94T
A94T
ETB 10GY
10DKBL N10D
CONTROLLER
TRAILER TRAILER 8WH
(1923)
SOCKET#1 SOCKET#1
CH10_23
(9715) (9780M) (9717F)
AUX TRAILER
W/ ETB 26 B
N68F R68A (9717) (9783F)
B (9717A)
10BN 10BN
A94TA A
N70F R70A
12YL A
10RD 10RD TRAILER SOCKET GROUND
LEFT BANK OPTIONAL C (LOCATED AT LEFT UPPER
N94F R94A
WARNING LIGHTS C EXTERIOR CAB GROUND STUD)
10GY 10DKBL
(1511)
CH8_14
*N94T
A
10DKBL ISO TRAILER
SOCKET
*N94TA
B (9783M)
FUSE F7F(1016) 12YL
B2 A2
A94L A14ND *A14N *N14W BTRY FEED
12GY 12RD 8RD 6RD CH3_01
30A
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:N56D,N57D,N54D, B 62476L
N68D,N70D,N72V,A94TA;RVSD TITLES. 61229V 27APR09 AE08058184 011
Figure 157 Trailer Socket — BOC and EOF
CHASSIS ACCESSORIES (CHAPTER 10) BODY
BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12
10.12. BODY BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER & TRAILER SOCKET - BOC & EOF
NAVISTAR, INC.
R72 TRAILER
10LTGN AUX POWER
IP / CENTER
TRLR ABS CHASSIS TRAILER AUX
ECU RELAY (1701) (9722-A) R72EB
N72 EOF BODY
(1017) A72 10LTGN
10OR CIRCUIT
CH10_10 12OR
11
BODY / ACC A72 N57C
C
TRLR AUX 12OR 10LTGN
BLACK AUX
RELAY N56C
B TRAILER#2
(1016) A72V 10YL
(9782F)
CH10_10 12DKBL N54C
A
W/ ISO 10BN
TRAILER
TRAILER SOCKET#2
SOCKET
N56T (9716)
5 10YL
TRAILER LEFT B
A56T N56T
TURN RELAY R56
12YL 10YL
(1011) CH10_09 10YL
N54T
10BN A
TRAILER MARKER 7
A54T N54T R58
LIGHT RELAY EOF
12BN 10BN 10BN
(1012) CH10_09 BODY
6 C CIRCUIT
TRAILER RIGHT A57T N57T R57
TURN RELAY 12LTGN 10LTGN 10LTGN
(1011) CH10_09
N57T GREEN ABS TRAILER
10LTGN R10
TRAILER GND
8WH
SOCKET#2 (9717F)
(9779F)
8WH
R10A
N54B A
10BN
N56B TRAILER
B
10YL SOCKET GND
N57B (9778F)
C
10LTGN
8WH
N10E
BLACK AUX
TRAILER#1
(9781M)
N10F
N72
C 8WH
12OR
N68C TRAILER GND
B (9717)
10BN
N70C
A
10RD
N10D
8WH
TRAILER SOCKET#1
N68T (9715) TRAILER
10BN SOCKET GND
TRAILER TAIL 8 (9717F)
A68T N68T B
LIGHT RELAY R68
(1012) CH10_09 12BN 10BN 10BN
N70T
TRAILER STOP 9 10RD A EOF
RELAY (1016) A70T N70T R70 BODY
}
CH10_10 10RD 10RD 10RD CIRCUIT
AUX TRAILER N/ ETB
10 C
TRAILER ABS A94T N94T R94
ECU RELAY 10GY 10GY 10GY
(1017) CH10_10
BODY ACC TRLR
AUX RELAY GREEN ABS
TRAILER SOCKET#1
10DKBL
(1016)
A94T
CH10_15A (9780M)
N70B A
ETB 10RD
CONTROLLER
(1923) N68B
B
CH10_23 10BN
AUX TRAILER W/ ETB N94T

C
10GY
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A72V;RVSD B 62476L
9717,9717F,9778F TITLES. 61229V 06APR09 AE08058184 012
Figure 158 Body Builder and Trailer Socket — BOC and EOF
12V TRAILER SOCKET, P. 12A CHASSIS ACCESSORIES (CHAPTER 10)
10.13. 12V TRAILER SOCKET, P. 12A

NAVISTAR, INC.
12V TRAILER SOCKET
12V TRAILER INTERCONNECT

(9729)
12V TRAILER SOCKET 2
(9726)
R58
D A
14BK
R56
B B
16YL
R57
C C
16LTGN
12V TRAILER SOCKET 1

(9727)
R71
E A
16OR
R68
A B
14BN
R12
F D
14LTBL
R11-GA R11-G
G
10WH 8WH
12V TRAILER
SOCKET GROUND
(9728)
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 03DEC09 AE08058184 12A
Figure 159 12V Trailer Socket
CHASSIS ACCESSORIES (CHAPTER 10) BODY BUILDER PRE-WIRING, P. 13
10.14. BODY BUILDER PRE-WIRING, P. 13

CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BODY BUILDER PRE-WIRING
W/ PRE WIRING HARNESS
BODY
BUILDER FORWARD CHASSIS /
(7220) IP
(1700)
52
MTEM1 MTEM1
1
16GY 16GY
53
2 MTEM2 MTEM2
16GY 16GY
54
MTEM3 MTEM3
3
16GY 16GY
55
MTEM4 MTEM4
4
16GY 16GY
BODY BUILDER
56 (1)
MTEM5 MTEM5
5
16GY 16GY
57
MTEM6 MTEM6
6
16GY 16GY
58
MTEM7 MTEM7
7
16GY 16GY
59
MTEM8 MTEM8
8
16GY 16GY
W/ ACC FEED WIRING
BODY BUILDER
ACC FEEDS FORWARD CHASSIS /
(7230) IP
(1700)
M103M
1 65
12LTGN
M103N
2 66
12LTGN
M103P
3 67
12LTGN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 04JUN09 AE08058184 013
Figure 160 Body Builder Pre-Wiring
BODY BUILDER CONNECTIONS, P. 14 CHASSIS ACCESSORIES (CHAPTER 10)
10.15. BODY BUILDER CONNECTIONS, P. 14

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS
NAVISTAR, INC.
IP / CENTER CHASSIS BODY BUILDER

(1701) TRLR MKR LT RELAY *A68BB
(4450M)
TRLR TAIL 14BN
(1012)
LIGHT 71 CH10_09
RELAY A68BB N68BB
14BN A
(1012) 14BN
N68BB
CH10_09
12 14BN
REAR TURNS A56BB N56BB
B
PANEL 16YL 16YL
ADAPTER N56BB
(1625) 63 16YL
CH9_15 A57BB N57BB
C
16LTGN 16LTGN
TRLR MKR N57BB
74 16LTGN
LT RELAY A54BB N54BB
(1012) D
16BN TRLR MKR 14BN
CH10_09 N54BB *A54BB
LT RELAY
14BN 16BN
73 (1012)
TURN SIGNAL CH10_09 N71BB
A71BB E
ADPTR (400) 16LTBL
16LTBL
CH9_01,02,03 N71BB
75 16LTBL
BODY / A12BB N12BB
F
ACCESSORY 16LTBL 14LTBL
TRAILER
N11-GD
AUX RELAY G
F 12WH
(1016)
CH10_10
A
N11-GA
12WH
CHASSIS GND LEFT SIDE DASH MTD
ADAPTER DUAL POST GND PLATE
(8807) (9717B)
A
R68BB A
14BN
B
R56BB
B
16OR
C
R57BB C BODY
16OR BUILDER
D CONN
R58BB
D (4460BM)
14BN
E
R71BB
E
16OR
N12BB F
R12BB
14LTBL F
14LTBL
G
N11-GBB
A11-GBB
R11-GBB
12WH
G
12WH 12WH
BODY BUILDER
CONNECTION GROUND
BODY BUILDER (4450AM / 4450BF) ADAPTER
TURN / STOP (1006)
(4460AM / 4460BF)
9
A
R56BC
A
16OR
B
R57BC BODY
B 1
16OR BUILDER A11-GD
C TURN / STOP 10WH
R70BB (4450BM)
C
14OR
A11-GKJ
6WH
N56BC
42 16YL
TURN A56BC N56BC
A
SIGNAL 16YL 16YL
ADAPTER N57BC
(400) 64 16LTGN BODY
CH9_03 A57BC N57BC BUILDER
B
16LTGN 16LTGN TURN / STOP
BODY STOP N70BB (4460M)
72
RELAY A70BB 14RD N70BB
C LEFT SIDE
(1020) 14RD 14RD
BODY STOP RELAY A70BB CAB GND
CH10_10 (1020) 14RD (4081)
CH10_10
* TRAILER W/ BB INSIDE CAB & W/ 7-WAY SCKT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED: R/D 9717B,1006 B 62476L
AND CIRC A68BB,A54BB,A70BB. 61229V 04JUN09 AE08058184 014
Figure 161 Body Builder Connections
CHASSIS ACCESSORIES (CHAPTER 10) AUX TRAILER CIRCUIT, P. 15
10.16. AUX TRAILER CIRCUIT, P. 15

CHAPTER 10
NAVISTAR, INC. AUX TRAILER CIRCUIT
GROUND
ADAPTER
(1003)
1
BATTERY A11-GE
FEED 12WH
CH3_01
AUX TRAILER
SOCKET SWITCH
LEFT SIDE CONNECTOR
CAB GND (1110)
(1004)
12
A14W
A72-G 9
6RD
18WH
GREEN
7
A72AA A72B
BODY / 14OR
12OR
ACCESSORY 7 9
TRAILER
CLUSTER AUX RELAY *A72FA
8RD
A14F
CONNECTOR (1016) 18OR

CH10_10 *A72F
(1500) 16OR
AUX TRLR 3
A72CA 3
SOCKET SW 9
(DIN1) 18OR
FUSE F7-B (1016)
F2 E2
A14FB A72E
12RD 18OR
20A / 25A / 30A
*A72B 2B 2B
(1501)
16OR
AUX TRLR
4 A110C
SOCKET SW
18GY
(ZVR)
(1500)
AUX TRLR 1
A72D 1
SOCKET SW 10
18OR
(DIN2)
6
H4 10
FUSE F5-D
A72EC
10A
18OR
(1014)
G4 PANEL 5B
LIGHT FEED
(1002) AMBER 4
IGNITION
RELAY #3 K 8
(A13FA) A62SC
(1012 / 1014)
18DKBL
CH3_05 8 10
CLUSTER CONNECTOR
(1500)
A DIMR
A62B OUT2
BODY / A72-GB 5
18DKBL PANEL
ACCESSORY 18WH
LT
TRAILER
AUX RELAY
A72-GD
LIFT AXLE RELAY

18WH
(1016) (1019)
CH10_15A A72EF
18OR
30
H2
J1
BODY CONTROLLER #J4
(1601) G2 87
PARK
BRAKE A44 J2
F1
RELAY 18GY * W/ SWITCH - AUX ISO
85
HSD G1 TRAILER SOCKET
86
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED AND REDRAWN. B 62476L
61229V 15APR09 AE08058184 015
Figure 162 Aux Trailer Circuit
SWITCH — AUX TRAILER SEPARATE, P. 15A CHASSIS ACCESSORIES (CHAPTER 10)
10.17. SWITCH — AUX TRAILER SEPARATE, P. 15A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCH - AUX TRAILER SEPARATE
NAVISTAR, INC.
LIFT AXLE RELAY A72EF

(1019) 18OR
CH10_15
GREEN ABS
TRAILER
A94TA A94T SOCKET #1
12GY 12GY (9780M)
CH10_12
G1 G2
85
87A
BODY ACC 87
TRAILER AUX RELAY
(1016)
30
86
J2 J1
BATTERY FEED
A94TC
12GY
AUX TRAILER CH3_01

SOCKET SW CONN A72-GB
(1110) 18WH
CH10_15
6RD
A14
A72-GA
16WH
FUSE F8-D
E4
(1017)
30A
GROUND
F4
ADAPTER
(1003) A14PC A14P
12RD 8RD
11
1
A11-GE
12RD
LEFT SIDE
CAB GND
(1004)
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 03DEC09 AE08058184 15A
Figure 163 Switch — Aux Trailer Separate
CHASSIS ACCESSORIES (CHAPTER 10) TWO SPEED AXLE SWITCH, P. 16
10.18. TWO SPEED AXLE SWITCH, P. 16

CHAPTER 10
TWO SPEED AXLE SWITCH
NAVISTAR, INC.
I6 / V8 ENGINE
TWO SPEED
AXLE CONNECTOR BODY
(7103M) CONTROLLER #J5
(1602)
ENGINE / IP
A (1702-39)
K93 A93 TWO SPEED
18TN F11 AXLE SWITCH
18TN
INPUT
C K
K9TS
18GY
ZERO VOLT
REFERENCE
(6747)
J
K9E BODY
18GY CONTROLLER #J5
(1602)
ENGINE / IP
(1702-2)
A9E A9AA
20GY 18GY E5 ZVR
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

EFFECTS. 61229V 22APR09 AE08058184 016
Figure 164 Two Speed Axle Switch
AIR SOLENOID, P. 17 CHASSIS ACCESSORIES (CHAPTER 10)
10.19. AIR SOLENOID, P. 17

CHAPTER 10
AIR SOLENOID
NAVISTAR, INC.
AIR SOLENOID 4-PACK

CENTER / IP CHASSIS BODY CONTROLLER #J5
(9736)
(1701) (1602)
B
32 AIR HORN SOLENOID
N59B A59B
E12 AIR SOLENOID#1
18GY 18GY
1A2
C
33 AIR
N59C A59C
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY 18GY E12 SOLENOID#3
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
AIR SOLENOID 4-PACK

(9740)
A
**N59F-G
14WH
B 36 AIR
**N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
**N59H A59H F4 SOLENOID#6
18GY 18GY RD23 (HSD)
D
38 AIR
**N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
**N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID
GROUND ADAPTER
AIR SOLENOID 4-PACK (8805) BODY CONTROLLER #J4
(9740C) (1601)
B
B C
*N59G
18GY
C
*N59H A
18GY
CHAS GND ADPTR

D (8809)
*N59J * W/ SOLENOID AIR, 8
18GY F PACK 4X2, 4X4
N59-G
12WH
** W/ SOLENOID AIR, 8
A PACK 6X2, 6X4, 6X6
E N11-GB
*N59K 12WH
18GY
*N59X-G DUAL POST GND PLATE
14WH (9717B)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 06APR09 AE08058184 017
Figure 165 Air Solenoid
CHASSIS ACCESSORIES (CHAPTER 10) AIR SOLENOID, P. 18
10.20. AIR SOLENOID, P. 18

CHAPTER 10
AIR SOLENOID (CONT)
NAVISTAR, INC.
AIR SOLENOID
4-PACK
(9740A)
A
#N59L-G
14WH
CENTER / IP CHASSIS BODY CONTROLLER #J4
(1701) (1601)
B 46
#N59M A59M AIR SOLENOID#9
F6
C 47
#N59N A59N AIR SOLENOID#10
F7
D 48
#N59P A59P AIR SOLENOID#11
F2
E 49
#N59Q A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY
AIR SOLENOID
4-PACK
(9740B)
*N59M
B 18GY 54
**N59S A59S AIR SOLENOID#13
E10
*N59N
C 18GY 55
**N59T A59T AIR SOLENOID#14
E15
*N59P
D 18GY 56
**N59V A59V AIR SOLENOID#15
F14
*N59Q
E 18GY
57 AIR SOLENOID#16
**N59W A59W
F13
**N59R-G
A 18WH
*N59R-G
14WH
D
AIR SOLENOID
GROUND ADAPTER
E (8805)
* SOLENOID AIR , 12 PACK

** SOLENOID AIR , 16 PACK
# SOLENOID AIR , 12 & 16 PACK A
F
N59-G CHASSIS
12WH GROUND
ADAPTER
N11-GB A (8809)
12WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE
(9717B)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 06APR09 AE08058184 018
Figure 166 Air Solenoid (Cont.)
REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19 CHASSIS ACCESSORIES (CHAPTER 10)
10.21. REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - BATTERY BOX MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5 J1939 PRIVATE
B1939- B1939+ (1602) TERMINATING
RESISTOR
F5 F6
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER 52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
16LTGN
&N5E(+)
16LTGN
#N5E(+)
18GN
18GN
18YL
&N5E(-)
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410F) &N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH
&N11-GPM
LEFT SIDE
14WH
&N14W
16RD
DASH MTD
18GN
&N5(+)
&N59F
18YL
&N5(-)
DUAL POST
14GY
GND PLATE
(9717B)
(4410B / 4410D)
1 2 3 4 6
(4411-A)
J1 N14Z
J5 4RD
J2 4RD
1 2 3 4 6 1ST REMOTE
POWER MODULE FUSIBLE
(4410A) LINK
18GN
18YL
*N5(+)
*N11-GPM
*N5(-)
BATTERY
*N14W
14GY
14WH
*N59F
16RD
POSITIVE
TERMINAL
*FUSIBLE
LINK
2ND REMOTE
POWER MODULE
1 2 3 4 6 (4410B) (4411A-A)
J1
*N14BE
J5 *4RD
J2 4RD
* W/ 2ND REMOTE POWER MODULE

# W/ LSM BATTERY BOX
& W/ RSM BATTERY BOX
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20MAY09 AE08058184 019
Figure 167 Remote Power Module — Battery Box Mounted
CHASSIS ACCESSORIES (CHAPTER 10) REMOTE POWER MODULE — CAB MOUNTED, P. 20
10.22. REMOTE POWER MODULE — CAB MOUNTED, P. 20

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - CAB MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5
B1939- B1939+ (1602)
J1939 PRIVATE
F5 F6 TERMINATING RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
10A CH3_01
IP / CENTER
52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
&N5E(+)
16LTGN
16LTGN
#N5E(+)
18GN
18GN
18YL
&N5E(-)
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)
&N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH
&N4(+)
&N14C
18GN
18YL
16RD
&N4(-)
LEFT SIDE
&N10-GR
14WH
&N59C
14GY
DASH MTD
DUAL POST
GND PLATE
(9717B)
(4410DM / 4410D)
#4RD (4411F-A) (4413F-A)
1 2 3 4 6
J1 (4411M-A)
&14 N14C M14Z
J5 &4RD
J2 4RD 4RD 4RD
1 2 3 4 6 1ST REMOTE
POWER MODULE
(4410A)
FUSIBLE
LINK
*N11-GPM
14WH
14GY
*N14W
*N59F
16RD
START
18GN
18YL
*N5(+)
*N5(-)
MOTOR
BATTERY
2ND REMOTE TERMINAL
POWER MODULE
(4410B) *FUSIBLE
*#4RD LINK
2 3 4 (4411M-A)
1 6 (4412F-A)
(4412F-A)
J1 *&14D *N14H M14
J5 *&4RD
4RD 4RD 4RD
J2
* W/ 2ND REMOTE POWER MODULE
# W/ UNDER CAB MTD
& W/ INSIDE CAB MTD
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 04JUN09 AE08058184 020
Figure 168 Remote Power Module — Cab Mounted
REMOTE POWER MODULE — END OF FRAME, P. 21 CHASSIS ACCESSORIES (CHAPTER 10)
10.23. REMOTE POWER MODULE — END OF FRAME, P. 21

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - END OF FRAME
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5
J1939 PRIVATE
B1939- B1939+ (1602)
TERMINATING
F5 F6 RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
10A CH3_01
IP / CENTER J1
REMOTE POWER
CHASSIS 52 53 51 J5
MODULE
(1701) J2
(4410E)
2 3 4 6
16LTGN
16LTGN
18GN
#N20A
*N5E(+)
18GN
#N5F(+)
18YL
4RD
*N5E(-)
*N20
#N5F(-)
18YL
#N10-GP
CENTER CHASSIS /
14WH *N10-GS
REAR CHASSIS GROUND PACK
(4410H / 4410F) 14WH (8809)
C
1 2 3 4 6
R14D
N14Z
16RD
4RD
R1A(-) A
18GN
R1A(+)
18YL R10-GPN
14WH
R59C
N11-GB
12WH
SECOND AIR
14GY SOLENOID
1 2 3 4 6 7 PACK
R10-GPM
(4410K)
18GN
16RD
14WH
18YL
14GY
R1(+)
R14
R1(-)
R59
FIRST AIR
1 2 3 4 6
SOLENOID FUSIBLE
R59D 7 PACK LINK
14GY (4410L) LEFT SIDE
R10-GPP
CAB GROUND
14WH R1B(+) (9717B)
R1B(-) 18YL
18GN R14E
16RD
END OF FRAME
1 REMOTE POWER MODULE FUSIBLE
2 3 4 6 (4413F-A)
(4410M) LINK
J1 R14 N14Z
N14C
J5 4RD
4RD 4RD 4RD
J2
(4411M-A) (4411F-A)
START MOTOR
BATTERY
TERMINAL
* W/ END OF FRAME REMOTE POWER MODULE
# W/ FWD MTD REMOTE POWER MODULE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC N10-GP; B 62476L
RVSD 9717B TITLE;RMVD CIRC N10-GR. 61229V 04JUN09 AE08058184 021
Figure 169 Remote Power Module — End of Frame
CHASSIS ACCESSORIES (CHAPTER 10) FUEL/WATER SEPARATOR, P. 22
10.24. FUEL/WATER SEPARATOR, P. 22

CHAPTER 10
FUEL / WATER SEPARATOR
NAVISTAR, INC.
W/ ROCKER START GROUND ADAPTER

ROCKER
(1008) BTRY BTRY
START SWITCH
A13FJ FEED FEED
(1105)
18PK 7 CH3_01 CH3_30
FUEL PUMP CH5_08 A19-GB
RELAY 18WH
CH7_17 FUEL HEATER 1
A14W
A13FP A11-G
4RD
A14
6RD
18PK RELAY
(1020-D4) 10WH
(1018)
F4
IGNITION TRAILER ABS LEFT
A11-GKJ
ECU RELAY FUSE F1-C
85
RELAY #3 SIDE
86
6WH
(1012 / (1017) (1010)
A13FH A13FK D3 CAB GND
A13FF
1014) 18PK 18PK (4081)
A14T
12RD
A14F
18PK G3 E3
8RD
CH3_05 A19
16GY D4
87
IP / CENTER CHASSIS
(1701-67) FUSE F6-D (1015)
F3 A19V A1 B1 A14FA
FUEL WATER /
16GY
N19
30
12GY 12RD
SEPARATOR
20A
- CENTER CHASSIS
A19A
16GY
A BODY CONTROLLER #J5
(1602)
FUEL WATER /
FUEL SEPARATOR -
WATER IN
HEATER FWD CHASSIS A19B
CHASSIS F13 FILTER
(9108) 16GY
GROUND DIN20
ADAPTER
IP / FORWARD
(8805)
CHASSIS 6 7
B (1700)
F
N19-G
16WH
M19A
16GY
16GY
M19B
CHASSIS GND BODY BUILDER

ADAPTER (9300)
(8809)
A F
N59-G M19A 22
12WH 16GY
A
N11-GB
12WH
FUEL WATER
LEFT SIDE HEATER PROBE
DASH MOUNTED
DUAL POST
GROUND PLATE
(9717B)
ENGINE MOUNTED
FUEL FILTER ROCKER START SWITCH
A13FJ GROUND
W/ I6 ENGINE (1105)
18PK ADAPTER BATTERY
CH5_08
W/ ROCKER (1008) FEED
A13FP
START CH3_01
18PK
(1020-D4) 7
FUEL HEATER A19-GB
RELAY 18WH
(1018)
A14W
FUSE F1-C
6RD
IGNITION TRAILER ABS 1

(1010) A11-G
RELAY #3 ECU RELAY F4
10WH
(1012 / (1017) A13FH E3
A13FF
85
1014)
86
18PK 18PK D3
CH3_05 G3 A13FK A11-GKJ LEFT SIDE
18PK 6WH CAB GROUND
A14F
ENGINE / IP (4081)
8RD
ENGINE / (1702-34) D4
87
K19BA K19B A19 FUSE F6-D

MELROSE 9 (1015)
14GY 12GY 12GY
(6011 - 9) F3
A19V A1 B1 A14FA
12RD
30
12GY
30A
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED DESCRIPTION TO C 68076W
REF 1020. 61229V 27APR09 AE08058184 022
Figure 170 Fuel/Water Separator
ELECTRIC TRAILER BRAKE, P. 23 CHASSIS ACCESSORIES (CHAPTER 10)
10.25. ELECTRIC TRAILER BRAKE, P. 23

CHAPTER 10
ELECTRIC TRAILER BRAKE
NAVISTAR, INC.
FUSE F8-G (1017)

ETB BATTERY
A14NS B3 A3 A14KC A14K A14W
CONTROLLER FEED
(1923) 12BK 12RD 8RD 6RD CH3_01
30A
BODY CONTROLLE #J5

(1602)
FUSE F10-B (1019) ELECTRIC

ETB TRAILER
F2 E2 A70ER
CONTROLLER A70NS A70E BRAKE
18RD F10
(1923) 16RD 10RD CONTROLLER
15A INPUT
DIN23
TRAILER SOCKET#1
ETB (9715)
CONTROLLER A94T CH10_11
(1923) 10DKBL GREEN ABS TRAILER SOCKET #1
(9780M)
CH10_12
GROUND ADAPTER
(1003)
12
ETB A11-GNA
CONTROLLER 16WH
(1923)
1
A11-GE
12WH

DUAL POST GROUND STUD
(1004)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 023
Figure 171 Electric Trailer Brake
CHASSIS ACCESSORIES (CHAPTER 10) LECTRASHIFT ACCOMMODATION, P. 24
10.26. LECTRASHIFT ACCOMMODATION, P. 24

CHAPTER 10
LECTRASHIFT ACCOMODATION
NAVISTAR, INC.
BATTERY FEED
10RD
M14L
A
MAXI FUSE
HOLDER
40A
(4004)
B
M14WB
12RD
GROUND ADAPTER
(1008)
FWD CHASSIS / IP
(1700-12) AUX POWER 2
A14LP A11-GX
RELAY
10RD 18WH
1 (1873) 5
1
A11-G
86
30 10WH
87 LEFT SIDE
87A A11-GKJ CAB GND
85 6WH (4081)
FWD CHASSIS / IP 4 2
40A BODY
(1700-13) BODY
BUILDER
M12BD A12BD CONTROLLER #J4
FEED
12LTBL 12LTBL (1601)
(4069)
DIODE ASSY PTO
(9915) A12LC ENGAGEMENT
E11
18PK RELAY
A14LSC
12RD
1 RD9 (HSD)
A14BC
14RD
GROUND ADAPTER
(1008) EATON GEN3
HCM VEHICLE
2 10
A11-GC IP / ENGINE INTERFACE CONN
14GY (1702-42) (7910)
1
A11-G K17A
10WH 4 IGNITION
16WH
A11-GKJ LEFT SIDE
6WH CAB GND
(4081)
W/ I6 ENGINE
K14LSC
12WH
HEAT SHRINK
K14LSB
HOLD 18RD
INDIACTOR
(9724) K14LSA
18BK
HEAT SHRINK A B C
BODY
BUILDER
LECTRASHIFT
HOLD IN PULL IN PTO
COIL COIL (9913B)
LECTRASHIFT
PTO SWITCH
PTO
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 4081,7910 TITLES; B 62476L
7910 WAS 7105,K17A WAS K13A. 61229V 27APR09 AE08058184 024
Figure 172 Lectrashift Accommodation
HOUR METER — PTO, P. 25 CHASSIS ACCESSORIES (CHAPTER 10)
10.27. HOUR METER — PTO, P. 25

CHAPTER 10
HOUR METER - PTO
NAVISTAR, INC.
BODY
CONTROLLER #J3
(1600)
PTO
STATE A88B
B7
INPUT 16LTGN
AIN8
RESISTANCE
MODULE OUT IP / ENG
(422) (1702) 41 14
A92#122
C
18TN
16LTGN
16LTGN
14LTGN
K88A
K88B
K88
W/ IBB AND
W/ 1 PTO HOUR METER
W/ 2 PTO
HOUR METER
W/ IBB ENGINE
W/ I6 & V8
ENGINE
HEAT SHRINK
PTO PTO PTO

(7801) (7800) HOUR
METER
(7950)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

EFFECTS. 61229V 27APR09 AE08058184 025
Figure 173 Hour Meter — PTO
CHASSIS ACCESSORIES (CHAPTER 10) AUX INPUTS AND DRIVERS, P. 26
10.28. AUX INPUTS AND DRIVERS, P. 26

CHAPTER 10
AUX INPUTS & DRIVERS
BODY CONTROLLER#J5
(1602)
A103A TEM AUX INPUT 1

F14
18LTGN DIN19
A103B TEM AUX INPUT 2

F12
18LTGN DIN21
BODY CONTROLLER#J4
HEAT
(1601)
SHRINK
A103C TEM AUX RELAY DRIVER 1

E2
18LTGN RD4 (LSD)
A103D
E1 TEM AUX RELAY DRIVER 2
18LTGN
RD7 (LSD)
ZERO VOLT REFERENCE

(1620)
F
A9ZVR
18GY
BODY CONTROLLER#J5
(1602)
A
A9Z
ZVR E3
18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 026
Figure 174 Aux Inputs and Drivers
FUEL TRANSFER PUMP, P. 27 CHASSIS ACCESSORIES (CHAPTER 10)
10.29. FUEL TRANSFER PUMP, P. 27
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAMCHAPTER 10

FUEL TRANSFER PUMP
NAVISTAR, INC.
BTRY
BODY A14M A14
FEED
CONTROLLER #J4 8RD 6RD
CH3_29
(1601)
FUSE F6-C (1015)

FUEL
TRANSFER A2 B2 BTRY
A37 A37V A14KB A14K A14W
PUMP F11 FEED
18TN 18TN 12RD 8RD 6RD
RD26 (HSD) 10A CH3_01
GROUND ADAPTER
REAR HARNESS
C1 D1 (8809)
86 B
30
FUEL TRANSFER
PUMP RELAY
(1015)
85 87 A
N11-GB
D2 C2
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST
A37D
16TN
A37-GA
18WH
GROUND PLATE
(9717B)
FUEL TRANSFER
GROUND PUMP (XMSN MTD)
ADAPTER (9102A)
(1008)
A
N37-G
IP / CENTER
4 18WH
CHASSIS
(1701-76)
B
1 #N37D
A11-G 16TN
10WH
**N37D
16TN
CHASSIS GND
SPLICE PACK
*N37D
16TN
(8809)
A11-GKJ
6WH
B
N37-G
18WH
A
N11-GB
12WH
LEFT SIDE
CAB GROUND LEFT SIDE DASH MTD
(4081) DUAL POST GND PLATE
(9717B)
FUEL TRANSFER
PUMP
(9102)
A
* DUAL TANKS & W/ XFER PUMP (RSM)

& W/ M-NGV-MD
# DUAL TANKS & W/ XFER PUMP (XMSN MTD)
& W/ M-NGV-SS-MRD,M-NGV-RH-MRD, NOTE: RIGHT SIDE MOUNTED OR
M-NGV-SS-7500 & W/ M-NGV-SS-7600 TRANSMISSION MOUNTED
** DUAL TANKS & W/ XFER PUMP(XMSN MTD) &
W/ M-NGV-RH-HDD
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 4081 AND 9717B B 62476L
TITLES. 61229V 27APR09 AE08058184 027
Figure 175 Fuel Transfer Pump
CHASSIS ACCESSORIES (CHAPTER 10) POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28
10.30. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER SOURCE, CUSTOMER INSTALLED LIFT GATE
NAVISTAR, INC.
GROUND
ADAPTER
(8809)
LEFT SIDE
DASH MOUNTED A
N11-GB
DUAL POST
12WH
GND PLATE
(9717B) D
N11-GD
16WH
WORK LIGHT N65-G

(9720) 16WH
CH9_16
BODY CONTROLLER #J1
(1603)
IP / CHASSIS
INTERCONNECT
(1701-66)
N112-GD
N112-GD
16WH
16WH
LIFT
A112
GATE J
16GY
10A9
FUSIBLE LINK
10 RS
LIFT
GATE
16GY
N112
- +
2RD
14A
CHASSIS /
200 AMP A B
LIFT GATE
SOLENOID
(7803)
2 RD
- +
J112-GD
16WH
18TN
J112
C&1
BATTERY PRODUCTION LIFT GATE /
16 RD
16 TN
MODULE MODULE B
A
(C1 300 - LG) (7804)
VOLTAGE SENSING RD
CONTROL CIRCUIT (GROUND) TN
CONTROL CIRCUIT (POSITIVE) LTGN 16 LTGN
MODULE FEED OR 16OR
GROUNDING MODULE WH 16WH
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 028
Figure 176 Power Source, Customer Installed Lift Gate
WHEELCHAIR LIFT INTERLOCK, P. 29 CHASSIS ACCESSORIES (CHAPTER 10)
10.31. WHEELCHAIR LIFT INTERLOCK, P. 29

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WHEELCHAIR LIFT INTERLOCK
NAVISTAR, INC.
AIR PARK SOLENOID

W/ WHEELCHAIR (4905)
LIFT INTERLOCK
FUSE F5-A IP / FWD CHASSIS

(1014) (1700)
IGNITION
RELAY #2 G2 G1 H1 47
A13FB A44Y M44Y
(1012 / 1014) (A13FB) A
12PK 16GY 16GY
CH3_07 10A
ALLISON 3 / 4000 WHEELCHAIR INTERLOCK

W/ WHEELCHAIR LIGHT INTERLOCK (4906)
IP / ENGINE
A92#103 M44W
(1702) A
18TN 16WH
CH11_03
48
T HANDLE SHIFTER A92B103 M92#103
D
(422F) CH11_03 18TN 18TN
49
IP / ENGINE / VIW C A92#101 M92#101
(1702 / 7206F) 18TN B
18TN
CH11_03,09
W/ T - HANDLE
BODY CONTROLLER #J4 SHIFTER
(1601) W/ WHEELCHAIR
LIFT INTERLOCK
46
WHEELCHAIR A89AR M89AR
LIFT SOLENOID E1 G
18PL 18PK
RD7 (LSD)
IP / CENTER CHASSIS
(1701-69)
PARK BRAKE A44 N44
RELAY F1
16GY 16GY
RD21 (HSD) W/ PARK
BRAKE
PARK BRAKE SIGNAL BOC INTERLOCK
(4451)
DIODE ASSY (LOCATED IN GND SPLICE
(1900) CONN UNDER CAB LEFT RAIL)
45
B
A89CE M89CE
18PL H
18PL
BODY CONTROLLER #J5 E

(1602)
A
WHEELCHAIR
DOOR
SWITCH
DIN3
F13
M11-GW
M44-GW
16WH
16WH
ACCESSORY RELAY #1
A89CC
A89CB
18PL
18PL
(1013 / 1011)
CH3_04
G1 J1 GROUND ADAPTER#01
86 (8800)
30
(A12V)
WHEELCHAIR
F
LIFT RELAY
(1019)
87 ZERO VOLT
87A REFERENCE
FUSE F9-B 85 A
(1620) M11-G M11-GD
G2
(1018) J2 G2 H2 12WH 12WH
E2 F2 C
A12V A89CA A9W
12LTBL 18PL 18GY
5A
A
A9Z
ZVR E3
18GY
BODY CONTROLLER #J5
(4307)
(1602)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

TITLES. 61229V 27APR09 AE08058184 029
Figure 177 Wheelchair Lift Interlock
CHASSIS ACCESSORIES (CHAPTER 10) LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE, P. 30
10.32. LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE, P. 30

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE
NAVISTAR, INC.
A59-GD AXLE UP / DOWN

SWITCH #2 (1023B) IGNITION RELAY #2
18WH
CH10_36 (1012 / 1014)
CH3_07
A59-GE AXLE UP / DOWN
18WH SWITCH #3 (1023C)
CH10_37
AXLE UP / DOWN
(A13FB)
A59-GF SWITCH #4 (1023D)
18WH CH10_38
FUSE F11-C (1020)

G1
E3 A13FL A13FB
F3 (1014)
12PK 12PK
5A (1014) A1
AXLE ENABLE
SWITCH
A59U AXLE UP / DOWN
(1108)
18GY SWITCH #2 (1023B)
CH10_36
GROUND 2B 1
ADAPTER A59H
A59V AXLE UP / DOWN
(1006) 18GY
18GY SWITCH #3 (1023C)
CH10_37
12 A59-GA
A59-G A59T A59W
18WH AXLE UP / DOWN
16WH 10 8 18GY 18GY
SWITCH #4 (1023D)
1 A59-GM CH10_38
18WH
A59-GB
18WH
A11-GD
10WH
A59S A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #1 REVERSE
(1023A) RELAY
8 1 (1019)
30
86
18GY
A59J
18GY
A59A
A11-GKJ
C2
6WH
C1
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
A59MB
180R (400)
18GY
CH9_01,02,03
LIFT AXLE
RELAY
LEFT SIDE (1019)
CAB GROUND IP / CENTER CHASSIS J1 J2
(4081) (1701-60)
86
30
N59EF
18GY
87
87A
85
H2 G2 G1
FIRST PUSHER A59L

LIFT AXLE 18GY
SOLENOID
(9762)
CH10_33
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 4081 TITLE;CH3_07 B 62476L
WAS CH3_05;RMVD 9315. 61229V 27APR09 AE08058184 030
Figure 178 Lift Axle w/ Controls for One Lift Axle
LIFT AXLE (NON-STEERABLE), P. 31 CHASSIS ACCESSORIES (CHAPTER 10)
10.33. LIFT AXLE (NON-STEERABLE), P. 31

CHAPTER 10
LIFT AXLE (NON - STEERABLE)
NAVISTAR, INC.
IGNITION RELAY#2
(1012 / 1014)
CH3_07
(A13FB)
FUSE F11-C
(1020)
LIFT AXLE
F3 E3 G1 RELAY
A13FL A13FB
A1 (1021)
12PK 12PK
5A (1014) (1014)
T59L
LIFT AXLE 18BK
CONTROL
(1227)
87A
30
B
18GY
A59H
A59J T59J
18GY 18BK 1
AXLE ENABLE T59K
87
SWITCH 4 18BK
(1020)
2
A 85
T59H 2B 1 T59R 86
18BK 18BK 5
10 8 T59T
18BK
T59-GC
18WH
18WH
T59-GA
18BK
T59S
GROUND ADAPTER
(1006)
12 C
A59-G T59-G
16WH 18WH
T59-GB
1 18WH
10 2B
AXLE
UP / DOWN
A11-GD
10WH
SWITCH
(1022)
8 1
18BK
T59A
T59M
18BK
A11-GKJ
6WH
CHASSIS
CONNECTOR
(1027-A)
T59MA
18BK
LEFT SIDE
CAB GROUND
(4081)
CHASSIS CONNECTOR
(9761)
CH10_33, 34
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 4081 TITLE; B 62476L
CH3_07 WAS CH3_05. 61229V 27APR09 AE08058184 031
Figure 179 Lift Axle (Non-Steerable)
CHASSIS ACCESSORIES (CHAPTER 10) LIFT AXLE (STEERABLE), P. 32
10.34. LIFT AXLE (STEERABLE), P. 32

LIFT AXLE (STEERABLE)
NAVISTAR, INC.
IGN RELAY #2 GROUND ADAPTER

(1012 / 1014) (1006)
CH3_05
FUSE F11-C 12
(1020) A59-G
A59J 16WH
G2 G1 E3 F3
A13FB A13FL 18GY
(A13FB) 1
12PK 12PK
5A A59H
(1014)
18GY
A11-GD
LIFT AXLE
10WH
CONTROL A B C
(1227)
T59H LEFT SIDE A11-GKJ
18WH
T59-G
18BK CAB GROUND 6WH
(4081)
T59-GB
18WH
LIFT AXLE
REVERSE RELAY
18BK
T59J
(1019)
T59-GD
18WH
87A
1 30
T59-GA
18WH
4
30 87A
AXLE T59K 1 3 T59KA
LIFT AXLE 87
ENABLE 18BK 18BK
RELAY
SWITCH
(1021)
(1020) 87 4
2 T59-GC
18WH
2B 1 5 86 85 2
T59R T59-GM
18BK 18WH
5 86 85
T59L
10 8 T59T 18BK
18BK
18WH
T59-GE
18BK
18BK
T59V
T59S
W/ 2,3 LIFT
18BK
T59U
W/ 3 LIFT AXLE
AXLE W/ ALL (1,2,3)
LIFT AXLE
10 2B 10 2B 2B 10
UP / DOWN UP / DOWN
SWITCH # 3 UP / DOWN
SWITCH # 2
(1025) SWITCH # 1
(1024)
(1022)
8 1 8 1 1 8
18BK
18BK
T59A
T59B
18BK
T59C
18BK
T71P
T59MB
T59NB
18BK
18BK
T59PB
18BK
CHASSIS
CONN C B A REVERSE CONN
(1027)
T59NB
T59MB
18BK
18BK
T59PB T71N
18BK 18BK
CHASSIS CONNECTOR
CHASSIS CONNECTOR (9761)
(9761) CH10_33, 34
CH10_33
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 4081 TITLE. B 62476L
61229V 27APR09 AE08058184 032
Figure 180 Lift Axle (Steerable)
LIFT AXLE, P. 33 CHASSIS ACCESSORIES (CHAPTER 10)
10.35. LIFT AXLE, P. 33

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIFT AXLE
NAVISTAR, INC.
UP / DOWN LIFT AXLE

AXLE UP / DOWN SWITCH #1,2,3 REVERSE
SWITCH (10122 / 1024 / 1025) RELAY
(1022) CH10_32 (1019)
CH10_31 CH10_32
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
T59MB
T59NB
18BK
18BK
18BK
T71N
T59MA
18BK
T59PB
18BK
CHASSIS E
A C B
CONN
(9761)
16OR
TAG AXLE
N71N
(9824) @N59ED
#N59ED
18GY
18GY
B A
GND ADAPTER
CTR HARNESS
SWITCH #3(1023C)
(8806)
N59DC
IP / CENTER CHASSIS
18GY
F
UP /DOWN
LIFT AXLE
CHASSIS
CH10_37
(1701-70)
GROUND
#N59-GA
18WH
ADAPTER
(8806) AXLE
UP / DOWN
SW #1
D
N59-GA
18WH
(1023A)
CH10_30
C N59-GA
18WH
CHASSIS
GROUND
##N59EF
**N59EF
18GY
N59EF
18GY
18GY
ADAPTER
%%N59-GC
%N59ED
%N59-GD
@N59-GA
N59DD
(8807)
#N59-GC
N59-GA
18GY
*N59ED
18WH
*N59-GC
#N59-GD
18WH
18WH
18WH
18WH
18GY
*N59-GD
18WH
18WH
18WH
18GY
A E
16OR
A71N
N11-GC
12WH
A
N11-GA
12WH
B A B A
LEFT SIDE LIFT AXLE FIRST PUSHER

DASH MTD SOLENOID LIFT AXLE
DUAL POST (9820) SOLENOID
GND PLATE (9762) TURN SIGNAL
(9717B) ADAPTER
* W/ STEERABLE TAG & 2 PUSH (400)
# W/ STEERABLE TAG & 1 PUSH CH9_01,02,
@ W/ TAG 03
% W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS
** W/ STEERABLE PUSHER
## W/ 1 PUSHER
%% W/ 2 STEERABLE PUSHERS
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED:9717B TITLE, B 62476L
8806,400,1022. 61229V 27APR09 AE08058184 033
Figure 181 Lift Axle
CHASSIS ACCESSORIES (CHAPTER 10) LIFT AXLE, P. 34
10.36. LIFT AXLE, P. 34

LIFT AXLE (CONT)
NAVISTAR, INC.
AXLE UP / DOWN UP / DOWN

BODY CONTROLLER#J4
SWITCH SWITCH #1,2,3
(1601)
(1022) (1022 / 1024 / 1025)
CH10_31 CH10_32
AIR
W/ 14 RAR & SOLENOID
NON STEERABLE # 10
LIFT AXLE
T59MA
18BK
F7
T59MB
18BK
AXLE UP / DOWN
SWITCH #4
CH10_38
CHASSIS
(1023D)
CONN A C
(9761)
18GY
A59N
GND ADAPTER
A59RB
18GY
CHASSIS HARNESS
(8806)
CHASSIS
LIFT AXLE UP / DOWN
GROUND D E
ADAPTER
SWITCH #3 (1023C)
SWITCH #2 (1023B)
(8806)
AXLE UP / DOWN
N59-GD
18WH
CENTER CHASSIS / IP
F
N59-GE
18WH
N59-GA
CH10_37
CH10_36
18WH
(1701-47)
N59-GB
18WH
C
@N59-GB
18WH
CHASSIS
%N59-GA
#N59-GB
GROUND
18WH
18WH
*N59EC
@N59ED
@N59EC
18GY
ADAPTER
18GY
18GY
**N59-ED
18GY
(8807)
N59EB
18GY
A E
N11-GC
12WH
A
N11-GA
12WH
B A A B B A
LEFT SIDE
DASH MTD
SECOND PUSHER THIRD PUSHER FOURTH PUSHER
DUAL POST
LIFT AXLE AXLE (9764) AXLE (9765)
GND PLATE
SOLENOID
(9717B)
(9763)
* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD:9717B TITLE, B 62476L
8806;ADDED A59RB. 61229V 05JUN09 AE08058184 034
Figure 182 Lift Axle
AIR DRYER AND HEATED DRAIN VALVE, P. 35 CHASSIS ACCESSORIES (CHAPTER 10)
10.37. AIR DRYER AND HEATED DRAIN VALVE, P. 35

CHAPTER 10
AIR DRYER & HEATED DRAIN VALVE
NAVISTAR, INC.
BODY STOP RELAY

FUSE F5-K
(1020)
(1014)
CH10_10
IGNITION
B2 A2 RELAY #2
(A13FB)
(1012 / 1014)
20A CH3_07
A70BD AIR DRYER
14RD W/ STANDARD
DRAIN VALVE AIR DRYER
(9900E)
CENTER CHASSIS /
E4 FORWARD CHASSIS
16GY
16GY
A39B
A39
(9300)
FUSE F1-D
5A
(1010) 23 A
N39B M39B
A39A
F4 16GY 16GY
16GY
AIR DRYER 24 B
N39-GB M39-GB
W/ STANDARD
16WH 16WH
16GY
A39A
DRAIN VALVE
AIR DRYER
W/ HALDEX
DRAIN VALVE
AIR DRYER RIGHT
SIDE MTD FORWARD
FRONT WHEEL
IP / CENTER 31
40
CHASSIS
(1701)
GROUND ADAPTER
16GY
N39B
18GY
N39A
CENTER HARNESS
(8807)
A
N39-GB
16WH
N39-GF
18WH
N11-GA
12WH
HEATED DRAIN
VALVE A B
(**9001)
AIR DRYER
(*9900)
A B LEFT SIDE DASH MTD
DUAL POST GND PLATE
(9717B)
*NOTE CAV A CAV B **NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH LEFT - 9001 N39A/18GY N39-GF/18WH
RIGHT - 9900 N39B/16GY N39-GB/16WH RIGHT - 9002 N39A/18GY N39-GF/18WH
LEFT REAR - 9900C N39B/18GY N39-GB/16WH LEFT BOC - 9003 N39A/18GY N39-GF/18WH
RIGHT REAR - 9900D N39B/18GY N39-GB/18WH LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH
LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH
R SIDE AIR DRYER -9900G N39B/16GY N39-GB/16WH
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B TITLE, B 62476L
CH3_07 WAS CH3_05. 61229V 09JUN09 AE08058184 035
Figure 183 Air Dryer and Heated Drain Valve
CHASSIS ACCESSORIES (CHAPTER 10) LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES, P. 36
10.38. LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES, P. 36

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_30 IGNITION RELAY #2
(1012 / 1014)
CH3_05
AXLE UP / DOWN
A59-GE
SWITCH #3 (1023C)
18WH
CH10_37
AXLE UP / DOWN
A13FB
A59-GF
12PK
SWITCH #4 (1023D)
18WH
CH10_38
FUSE F11-C
(1020)
G1
E3 A13FL
F3 (A13FB) (1014)
12PK
5A (1014) A1
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_30
GROUND A59V AXLE UP / DOWN

2B 1
ADAPTER A59H 18GY SWITCH #3 (1023C)
(1006) 18GY CH10_37
12 A59W AXLE UP / DOWN

A59-G A59-GA A59T
18GY SWITCH #4 (1023D)
16WH 18WH 10 8 18GY CH10_38
1 A59-GM
18WH
A11-GD
10WH
A59-GD A59U A59KA

18WH 18GY 18GY
B2 A1
10 2B 85
AXLE 87A
18GY
A59R
SWITCH #2 REVERSE
(1023B) RELAY
1 (1019)
A11-GKJ
8 30
6WH
86
18GY
A59J
18GY
A59B
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59NB
18GY
CH9_01,02,03
LEFT SIDE LIFT AXLE

CAB GROUND RELAY
(4081) IP / CENTER CHAS (1019)
J1 J2
(1701-61)
86
30
N59EC
18GY
87
87A
85
H2 G2 G1
SECOND PUSHER LIFT A59L

AXLE SOLENOID 18GY
(9763)
CH10_34
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 036
Figure 184 Lift Axle w/ Controls for Two Lift Axles
LIFT AXLES W/ CONTROLS FOR THREE LIFT AXLES, P. 37 CHASSIS ACCESSORIES (CHAPTER 10)
10.39. LIFT AXLES W/ CONTROLS FOR THREE LIFT AXLES, P. 37

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
18WH CH10_30 IGNITION RELAY #2
(1012 / 1014)
AXLE UP / DOWN CH3_05
A59-GD
SWITCH #2 (1023B)
18WH
CH10_36
AXLE UP / DOWN
A59-GF
(A13FB)
SWITCH #4 (1023D)
18WH
CH10_38
FUSE F11-C
(1020)
G1
E3 A13FL A13FB
F3
12PK 12PK
5A (1014) G2
AXLE ENABLE
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_30
GROUND A59U AXLE UP / DOWN

2B 1
ADAPTER A59H 18GY SWITCH #2 (1023B)
(1006) 18GY CH10_36
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
16WH 18GY SWITCH #4 (1023D)
18WH 10 8 18GY CH10_38
1 A59-GM
18WH
A11-GD
A59-GE A59V
10WH
A59KA
18WH 18GY 18GY
B2 A1
10 2B 85
87A
AXLE
LIFT AXLE 87
UP / DOWN
18GY
A59R
REVERSE
SWITCH #3
RELAY
(1023C)
8 1 (1019)
A11-GKJ
30
6WH
86
18GY
A59J
18GY
A59C
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59PB
18GY
CH9_01,02,03
LEFT SIDE
LIFT AXLE
CAB GROUND
RELAY
(4081)
IP / CENTER CHAS (1019)
J1 J2
(1701-62)
86
30
N59ED
18GY
87
87A
85
H2 G2 G1
LIFT AXLE SOLENOID / A59L

THIRD PUSHER AXLE 18GY
(9820 / 9764)
CH10_33, 34
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 037
Figure 185 Lift Axles w/ Controls for Three Lift Axles
CHASSIS ACCESSORIES (CHAPTER 10) LIFT AXLES W/ CONTROLS FOR FOUR LIFT AXLES, P. 38
10.40. LIFT AXLES W/ CONTROLS FOR FOUR LIFT AXLES, P. 38

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
18WH CH10_30
IGNITION RELAY #2
AXLE UP / DOWN (1012 / 1014)
A59-GE
SWITCH #3 (1023C) CH3_05
18WH
CH10_37
AXLE UP / DOWN
A59-GD
SWITCH #2 (1023B)
18WH
CH10_36
(A13FB)
FUSE F11-C
(1020)
G1
E3 A13FL A13FB
F3 (1014)
12PK 12PK
(1014) A1
AXLE ENABLE 5A
(1108) A59S
SWITCH #1 (1023A)
18GY
CH10_30
GROUND A59V AXLE UP / DOWN

2B 1
ADAPTER A59H 18GY SWITCH #3 (1023C)
(1006) 18GY CH10_37
12 AXLE UP / DOWN
A59-G A59-GA A59T A59U
18GY SWITCH #2 (1023B)
16WH 18WH 10 8 18GY CH10_36
1 A59-GM
18WH
A59-GF A59W
18WH
A11-GF
A59KA
18WH 18GY 18GY
B2 A1
10 2B 85
AXLE 87A
18GY
A59R
SWITCH #4 REVERSE
(1023D) RELAY
8 1 (1019)
A11-GKJ
30
6WH
86
18GY
A59J
18GY
A59D
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59RB
18GY
CH9_01,02,03
LEFT SIDE LIFT AXLE

CAB GROUND RELAY
(4081) (1019)
IP / CENTER J2
J1
CHASSIS
(1701-47) 86
30
N59EB
18GY
87
87A
85
H2 G2 G1
FOURTH PUSHER AXLE A59L

(9765) CH10_34 18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

TITLES;ADDED 9765 REF. 61229V 27APR09 AE08058184 038
Figure 186 Lift Axles w/ Controls for Four Lift Axles
ABS ROLL OVER STABILITY, P. 39 CHASSIS ACCESSORIES (CHAPTER 10)
10.41. ABS ROLL OVER STABILITY, P. 39

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABS ROLL OVER STABILITY
CENTER CHASSIS
/ FORWARD CHASSIS
(RSP CONNECTOR)
FORWARD
BENDIX TTC (9524)
CHASSIS / IP ABS#3
(9512) (1700) (1402)
5 69
1 N94SJ M94SJ A94SJ 5
16GY 16GY 16GY
6 70
2 N94SK M94SK A94SK 3
16GY 16GY 16GY
TRAILER MODULATOR
(9513)
ABS#4
(1403)
9 73
C N94SL M94SL A94SL
6
16GY 16GY 16GY
7 71
N94SM M94SM A94SM
A 9
16GY 16GY 16GY
8 72
N94SN M94SN A94SN 12
B
16GY 16GY 16GY
RR CHASSIS /
RSP TRANSDUCER
CENTER CHASSIS
(9510A)
(9510)
C N94SH 12 M94SH 76
*R94SH A94SH
C 16GY 16GY 16GY 3
16GY
B 11 75
*R94SVC N94SVC M94SVC A94SVC
B
16GY 16GY 16GY 16GY ABS#4
A 10 74
*R94SZC N94SZC M94SZC A94SZC (1403)CH10_40
A
16GY 16GY 16GY 16GY
REAR RSP TRANSDUCER

(9510B)
@R94SH
C
16GY
@R94SVC
B
16GY
A @R94SZC
16GY
BENDIX YAW SENSOR
(9514)
1 50
N94SAB M94SAB A94SAB
1 18GY 16GY 18GY
2 60
2 N94SCB M94SCB A94SCB
18GY 16GY 18GY ABS ESP / RSP
ADAPTER (1410)
N94SBB 3 42
M94SBB A94SBB CH10_40
3 18GY
16GY 18GY
4 51
N94SDB M94SDB A94SDB
4 18GY 16GY 18GY
NOTE
* - W/ 4X2
@ - W/ 6X4
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058184 039
Figure 187 ABS Roll Over Stability
CHASSIS ACCESSORIES (CHAPTER 10) ABS ROLL OVER STABILITY, P. 40
10.42. ABS ROLL OVER STABILITY, P. 40

ABS ROLL OVER STABILITY (CONT)
NAVISTAR, INC.
A94SA
18GY
SS / MD RSM A94SB
YAW SENSOR 18GY
(9514F / 9514D) A94SC
CH10_41 18GY
A94SD
18GY
ABS ESP / RSP
STEERING WHEEL CAB HARNESS STEERING
ADAPTER
POSITION SENSOR WHEEL SENSOR
(1410)
(1821) (1820)
C F
B94SC A94SC
1
20GY 20GY
A C
B94SA A94SA
2
20GY 20GY
B J
B94SB A94SB
3
20GY 20GY
D M
B94SD A94SD
4 20GY
20GY
B
A94SAB
*A94SAB 18GY
18GY L
ABS# 4 A94SDB
(1403) BENDIX YAW *A94SDB 18GY
SENSOR 18GY E
A94SCB
(9514)
*A94SCB 18GY
CH10_39 H
18GY A94SBB
*A94SBB 18GY
18GY
K
A94SDA
7
18GY
A94SBA G
8
18GY
D
A94SCA
10 18GY
A94SAA A
11 18GY
A94SVD A94SVC
18GY 18GY
RSP TRANSDUCER
*A94SVD A94SVC (9510A / 9510B)
4
16GY 16GY CH10_39
MD ABS ADV 3RD
A94SZC (9510H)
*A94SZD
1 16GY CH10_41
16GY
A94SZD ABS PRIMARY AIR
A94SVE IP / DCM
18GY TRANSDUCER
18GY (1800)
(1826)
*A94SV C3
18GY B94SV B94SVA
B
18GY 18GY
A94SZ C10
18GY B94SZ B94SZA A
A94SZ 18GY 18GY
18GY D5
A94SE B94SE C
2
16GY 18GY
ABS SECONDARY AIR
*A94SE
TRANSDUCER (1828)
18GY
B94SVB
B
*A94SF 18GY
16GY B94SZB A
18GY
D6
*A94SF B94SF C
5
18GY 18GY
* W/ M-NGV-RH-HDD
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 9514F/9514D WAS 1701; B 62476L
REVISED A94SVE,A94SF. 61229V 27APR09 AE08058184 040
Figure 188 ABS Roll Over Stability
ABS — BENDIX AIR, P. 41 CHASSIS ACCESSORIES (CHAPTER 10)

CHAPTER 10
ABS - BENDIX AIR
NAVISTAR, INC.
SS / MD RSM CENTER CHASSIS / IP

YAW SENSOR (1701)
(9514F / 9514D)
54
N94SAB A94SA
1
18GY 18GY
56
N94SBB A94SB
3
18GY 18GY ABS ESP / RSP
ADAPTER
55 (1410)
N94SCB A94SC
2 CH10_40
18GY 18GY
57
N94SDB A94SD
4
18GY 18GY
MD LSM AIR
ABS#3
VALVE BACKSHELL
(1402)
(9512A / 9512C / 9512B)
49
N94SJ A94SJ
1 5
18GY 18GY
69
N94SK A94SK
2 3
18GY 18GY
MD LSM ABS#4
5TH TRANSDUCER (1403)
(9513A / 9513B)
46
N94SL A94SL
C 6
18GY 18GY
47
N94SM A94SM
A 9
18GY 18GY
48
N94SN A94SN
B 12
18GY 18GY
MD ABS ADV
3RD TRANSDUCER
(9510H)
62
N94SH A94SH
A 3
18GY 18GY
61
N94SVC A94SVC
B
18GY 18GY ABS#4
(1403)
60
N94SZC A94SZC CH10_40
C
18GY 18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED:1403, B 62476L
9513A/9513B. 61229V 28APR09 AE08058184 041
Figure 189 ABS — Bendix Air
CHASSIS ACCESSORIES (CHAPTER 10) TRANSFER CASE EFFECTS, P. 42
10.44. TRANSFER CASE EFFECTS, P. 42

CHAPTER 10
TRANSFER CASE EFFECTS
NAVISTAR, INC.
IGNITION
JAW LOCK RELAY #2
MONITOR IP / CENTER CHASSIS (1012 / 1014)
FUSE F5-E CH3_05
(9989) (1701)
(1014)
60 D1 C1
N116M A116M
A (A13FB)
18GY 18GY
10A
66
N116U A116L
B
16GY 18GY
69
N116L A116U
C
16GY 18GY
N116-GA
D
18WH
GROUND
JAW LOCK
BODY
(9717F)
CONTROLLER #J5
(1602)
A116LB TWO SPEED

F11 AXLE SWITCH
18GY
INPUT
G3 G4 G1 G2
85 85
87A 87A
5th WHEEL JAW 87 87 5th WHEEL JAW
UNLOCK RELAY
LOCK RELAY
(1019-R2)
(1019-R1)
30 30
86 86
J4 J3 J2 J1
A116UZ
A116U-G
18GY
A116LZ
A116L-G
A116UB
18GY
18GY
18GY
18GY
ZERO VOLT
(1620)
G
A116UV
18GY
A
A9Z
18GY GROUND ADAPTER
(1003)
3
A116-G
18GY
BODY CONTROLLER #J5 1

(1602) A11-GE
12WH
ZVR E3
SAAR I/P F16 LEFT SIDE

DIN17 CAB GND
(1004)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 1004,9717F B 62476L
TITLES. 61229V 28APR09 AE08058184 042
Figure 190 Transfer Case Effects
TRANSFER CASE EFFECTS, P. 43 CHASSIS ACCESSORIES (CHAPTER 10)
10.45. TRANSFER CASE EFFECTS, P. 43

CHAPTER 10
TRANSFER CASE EFFECTS (CONT)
NAVISTAR, INC.
XMSN TO
TRANSFER CASE
TRANSFER CASE
(9755)
(9750)
N47A
A A
16GY
N47B
B B
16GY
AUX
XMSN
(9756)
N47C
A
16GY
N47D
B
16GY
W/ ODOMETER SHUT OFF
ODOMETER SHUT OFF

(7621) IP / CHASSIS
(1701)
1 N47TS
65
16GY
N47TV CHASSIS GROUND

3
18GY SPLICE
(8806)
RING
TERMINAL
(7620) D
N47T-G
2
18GY
A
N11-GC
14WH
CHASSIS GROUND
SPLICE PACK
(8807)
A
N11-GA
12WH
GROUND
AT DASH
(9717B)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 7620,7621, B 62476L
9717B TITLES. 61229V 28APR09 AE08058184 043
Figure 191 Transfer Case Effects
CHASSIS ACCESSORIES (CHAPTER 10) REMOTE START/ STOP, P. 44
10.46. REMOTE START/ STOP, P. 44

CHAPTER 10
REMOTE START / STOP
KEY SWITCH
BATTERY FEED N/ THEFT DETERRENT
(1100) W/ THEFT DETERRENT
CH3_01 A104J A104J
AUX POWER RELAY
BATT 18DKBL 16DKBL
A104C (1873) CH3_05
16DKBL
6RD
A14
A104JA
G3 J3 18DKBL
OFF CRANK
86 ENGINE ECM INHIBIT
S IGN ACC 30
18DKBL
W/ I6 & W/ A97AA RELAY
A104B
A D ULTRASHIFT 16PL (1019)
B C
A14P
8RD
DM3 CH11_13
87
A15 FUSE F1-A
18RD 87A IP / ENGINE
85 (1010)
FUSE F3-A (1012) G4 H4 (1702-37) ECM
A104AA J4
C1 A13F E1 F1 K97UA
A14PB D1 A97UA (6020M)
18DKBL
18PK 16PL 18VT CH7_01
12RD 5A
10A REMOTE - STOP RELAY
(1018) W/ ENGINE ECM
BODY CONTROLLER#J5 A59RE I6 ENGINE
(1602) 18GY
REMOTE START/ PUMP RELAY
REMOTE START A104JD
STOP SWITCH (1020)
A104D RELAY 18DKBL
INPUT RELAY F15 A1 A2
18DKBL (1018)
DIN18 A1 C1
A59CD
86
18GY
86 30
30
A104CA
16DKBL
87
18DKBL
87
A104E
BODY CONTROLLER#J4 87A

87A 85
(1601) 85
C2 B2 B1
ENGINE STOP A2 B2
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
ENGINE START A104L
A59RD
16GY
RELAY E16 PUMP
18DKBL
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
RELAY 18GY
A3 C3
18DKBL
18DKBL
A104N
RD7 (LSD)
A104F
DIODE 86
30
18DKBL
A104CB
IP / CENTER ASSY
CHASSIS (9915)
(1701) 87
1 2
43 87A
85
C4 A4 B4
44
A59CA
16GY
AUX DASH CONNECTOR IP / FORWARD

N59CA
N104CA
16DKBL
16DKBL
18DKBL
HOOD
16GY
A104JC
A104H
(4305) CHASSIS SWITCH

(1700) (8805)
BODY BUILDER
44
M104CB B
18DKBL
B 43 A
REMOTE M104CC
85
B+ 18DKBL
86
START /
STOP G1
A
SWITCH J2
18DKBL
A104JB
B S
PUMP
87
G2 W/ I6 ENGINE
MOTOR REMOTE
SOLENOID START / STOP START RELAY
M J1 A104CC
(9778) (1010)
18DKBL
H2 CH5_03
30
87A
A104CC
START RELAY
18DKBL
G CH5_04 (1010)
W/IBB ENGINE
PUMP SWITCH RELAY
GROUND MOTOR (1018)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 04JUN09 AE08058184 044
Figure 192 Remote Start/ Stop
AUX AND POWER SOURCE, P. 45 CHASSIS ACCESSORIES (CHAPTER 10)
10.47. AUX AND POWER SOURCE, P. 45

CHAPTER 10
AUX & POWER SOURCE
NAVISTAR, INC.
CUSTOMER 30A AUX CIRCUIT

AUX POWER RELAY
(1601) 86 5
CUSTOMER AUX 85
A12BC 2
40A CIRCUIT E5
A14WC
14RD
RD8 (LSD) 18LTBL
IP / FORWARD CHASSIS 4
(1700) 87
BLUNT CUT WIRE
W/ HEAT SHRINK 13 30 1
BODY BUILDER M12BD A12BD
3
FEED 12LTBL 12LTBL
87A
BTRY FEED MAXI FUSE
(4007A) (4004)
12
M14L A B M14WB A14WB
12RD 12RD 12RD
30A
CUSTOMER
40A AUX CIRCUIT BODY AUX POWER RELAY
(1601)
86 5
CUSTOMER AUX 85
A103AA 2
40A CIRCUIT E5
16LTGN
A103BA
RD8 (LSD) 18LTGN
IP / FORWARD
CHASSIS 87
(1700) 4
13 1
BLUNT CUT WIRE 30
M103D A103D
W/ HEAT SHRINK 3
12LTGN 12LTGN
BODY BUILDER 87A
FEED
BTRY FEED MAXI FUSE

(4007A) (4004)
12
M14L A B M103C A103C
10RD 12LTGN 10LTGN
40A
AUX POWER SOURCE

BTRY FEED
AUX POWER RELAY CH3_01
(1873)
A14W
6RD
FUSE F7-F
AUX POWER (1016)
AUX POWER AUX POWER CONNECTOR
(1875) 87A B2 A2
(1874) (1872) 1 A72C A14ND A14N
3
12OR 12RD 8RD
30 30A
A A
D72A D72A A72A 4 IGNITION
A 87
12OR 12OR 12OR RELAY #2
(1012 / 1014)
5 CH3_07
FUSE F5-B (1014)
B B 85 2 H2 G2
D72-G D72-G A72-GY A13X
B (A13FB)
12WH 12WH 12WH 86 16PK
10A
GROUND ADAPTER
(1008)
2
A11-GX
18WH
1
A11-GKJ A11-G
6WH 10WH
LEFT SIDE
CAB GROUND
(4081)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 4007A,4081 B 62476L
TITLES;CH3_07 WAS CH3_05. 61229V 04JUN09 AE08058184 045
Figure 193 Aux and Power Source
CHASSIS ACCESSORIES (CHAPTER 10) ABS — BENDIX AIR 6S/6M, P. 46
10.48. ABS — BENDIX AIR 6S/6M, P. 46

CHAPTER 10
ABS - BENDIX AIR 6S / 6M
ABS#6S/6M
(9524)
(9501)
1
R94G
1
16GY
LEFT WHEEL
2 SPEED SENSOR
R94H
9
16OR
LEFT
MODULATOR
(9502)
A
R94F
2
16BK
B
B A
R94E
5 16RD
C C
R94D
7 16BN
(9503)
1
R94J
4
16DKBL RIGHT WHEEL
2 SPEED SENSOR
R94K
12
16YL
RIGHT
(9504) MODULATOR
A
R94C
3
16PL B
B A
R94A
6
16LTGN
C C
R94B
8
16LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058184 046
Figure 194 ABS — Bendix Air 6S/6M
ABS — BENDIX AIR 6S/6M, P. 47 CHASSIS ACCESSORIES (CHAPTER 10)
10.49. ABS — BENDIX AIR 6S/6M, P. 47

CHAPTER 10
ABS - BENDIX AIR 6S / 6M (CONT)
ABS#2
(1401)
CHASSIS CHASSIS
LEFT MODULATOR
(1701) (9800)
FRONT REAR AXLE
(9520)
23 17 A
PMV DA A94BA N94BA R94S
17 16GY 16BK
LEFT REL 16GY B
24 18 B A
PMV DA A94BB N94BB R94T
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94U
16 16BN
LEFT HLD 16GY 16GY
RIGHT MODULATOR
FRONT REAR AXLE
(9522)
21 20 A
PMV DA A94BJ N94BJ R94V
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94W
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94X
RIGHT HLD 10
16GY 16GY 16LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058184 047
Figure 195 ABS — Bendix Air 6S/6M
CHASSIS ACCESSORIES (CHAPTER 10) AC CONDENSER EFFECTS, P. 48
10.50. AC CONDENSER EFFECTS, P. 48

CHAPTER 10
AC CONDENSER EFFECTS
NAVISTAR, INC.
BATTERY FEED MEGA FUSE

TO AC REMOTE CONDENSER
(6006)
AC REMOTE CONDENSER
(6009 / *6012)
AC REMOTE CONDENSER
(6007)
N77B
A
12RD
N77K N77J
1 B
14LTGN 12RD
12RD
N77A AC REMOTE CONDENSER
(6008)
N77L N77H
3 B
14LTGN 12RD
N77C N77-GA
5
18LTGN 12WH
N77-GB
6
14LTGN
N77-GC N77-GD
8
14LTGN 12WH
N77D
10
18LTGN
AC REMOTE
CONDENSER GND
(6005)
CENTER / FORWARD HVAC

TEMP SENDER / AC REMOTE FORWARD / IP BODY CONTROLLER #2
(6004 / 6005) (1700) (1601)
3 48
N77E M77 A77P
2 F16
18LTGN 18BK 18LTGN
4 49
N77F M77A A77S
7 F12
18LTGN 18BK 18LTGN
1 16
M41 A41
18GY 18GY
2 25 CLUSTER CONN
M110AD A110AD (1501)
CENTER / REAR HVAC 18GY 18GY
TEMP SENDER
(6013) 9 OUTSIDE
FRONT LOAD TEMP
M110AA
INDICATOR
18GY
N41A (8750)
1
18GY CH8_15 CLUSTER CONN
(1500)
N109A
2
18GY 8 ZVR
* W/ EXTENDED / CREW CAB
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 01DEC09 AE08058184 048
Figure 196 AC Condenser Effects
PRESSURE SWITCH, P. 49 CHASSIS ACCESSORIES (CHAPTER 10)
10.51. PRESSURE SWITCH, P. 49

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PRESSURE SWITCH
NAVISTAR, INC.
CTI ECU
(4320) CTI PCU
(4321)
N22H
B1 C
18TN
N22F
B2 B
18TN
N22J
B3 D
18TN
N22L
D1 G
18TN
N22K
D2 E
18TN
N22M
E1 K
18TN
N22-GB
A
18WH
N22-GC
F
18WH
N22-GD
18WH H
CHASSIS GROUND
ADAPTER (8807)
F
N22-G
16WH
N22-GE PRESSURE SWITCH
K2 (4323) N11-GA A
18WH
12WH
B
N22-GF
18WH

N22S
G3 DUAL POST GND PLATE
18TN
(9717B) CTI PCU
TRANSDUCER
(4322)
N22N
H3 A
18TN
N22P B
H2
18TN
N22R C
H1
18TN
BODY BUILDER
(9300)
N3C(+)
C1 18
18DKBL
N3C(-)
C2 19
18GY
N22A
J1 15
18TN
N98(-)
J3 17
18BK
N22B
K1 14
18TN
N98(+)
K3 16
18BK
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 01DEC09 AE08058184 049
Figure 197 Pressure Switch
TRANSMISSIONS (CHAPTER 11)
11. TRANSMISSIONS (CHAPTER 11)

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON GEN 4 1/2000 TRANSMISSION
NAVISTAR, INC. W/ I6 AND V8 ENGINE
XMSN CONTROL MODULE

(7151)
ECM
POSITIVE TRANS ECU FEED FUSE BATTERIES
K92#170
VPWR 70 (9261-B) (9255)
18PK
K92B110 N14BB B A N14AZ
K92A110
VPWR 10
18PK 10PK 10RD
10A
10RD +
ECM NEGATIVE
(9260-B)
K92#109 K92-G N14-GA
GND 9 18GY 10GY 10WH -
K92#169
GND 69
18GY FUSE F4-C (1013)
ALLISON G4 IGNITION RLY#1
A92#163 H3 G3 A13FC
1 / 2000 LCT (A13FC) (1011 / 1013)
16TN 12PK
W/ T-HANDLE 10A CH3_06
SHIFTER
COLUMN SHIFTER RELAY
K92#163 A92#163
IGNITION 63 (1017)
18YL 16TN
CH11_03
ENGINE / IP ALLISON LCT
(1702 - 8) W/ COLUMN SHIFTER
ALLISON 3 / 4000
K92#103 VIW A ALLISON
ENGINE / IP
18YL 1 / 2000 VIW C
(1702)
W/ LCT BODY K92B103
CH11_03 (7205F)
INPUT BUILDER 18YL
SIGNAL K92#103 K92C103
A INPUT SIGNAL
RETURN 3 18YL 18YL RETURN
K92#143
INPUT 3 43 B INPUT 3
18LTBL
K92#150
OUTPUT 7 50 C OUTPUT 7
18PK
K92#105
OUTPUT 5 5 18OR H OUTPUT 5
WHEELCHAIR WHEELCHAIR
*K92#101 INTERLOCK *K92C101 INTERLOCK
18LTBL (4906) 18LTBL (4906)
CH11_03 CH11_03
*K92#101 *K92B101
18LTBL 18LTBL
K92#101
INPUT 6 1 E INPUT 6
18LTBL
XMSN MOD 1 K92#101
(1501) 18LTBL
CH11_30
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
OUTPUT 3 45 G OUTPUT 3
18OR
K92#161
INPUT 7 61 12 ENGINE / IP
18TN
(1702)
K5#128
J1939 (+) 28 J1939
18YL
DATA LINK
K5#108 CH3_15
J1939 (-) 8
18GN
K92#142 T HANDLE SHIFTER / COLUMN MTD SHIFTER

INPUT 5 42 18WH (422F / 1828)
CH11_03
* W/ I6 ENGINE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92#101. C 68076W
CONN 7205F WAS 7205M. 61229V 22APR09 AE08058185 001
Figure 198 Allison GEN 4 1/2000 Transmission with I6 and V8 Engine
ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 2 TRANSMISSIONS
(CHAPTER 11)
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 2

DIAGRAM 11
ALLISON GEN 4 1/2000 TRANSMISSION
NAVISTAR, INC.
W/ I6 AND V8 ENGINE (CONT)
TRANSMISSION CONTROL MODULE TRANSMISSION BULKHEAD

(7151) (7350)
K92#176
TRANS ID 76 24 TRANS ID
18YL
INTERNAL MODE SWITCH P 34 K92#134

23 INTERNAL MODE SWITCH P
18WH
INTERNAL MODE SWITCH A K92#173

73 22 INTERNAL MODE SWITCH A
18LTBL
K92#153
INTERNAL MODE SWITCH B 53 21 INTERNAL MODE SWITCH B
18YL
INTERNAL MODE SWITCH C K92#114

14 20 INTERNAL MODE SWITCH C
18GY
K92#174
MAIN MOD 74 19 MAIN MOD
18LTBL
K92#138
INTERNAL MODE SWITCH NS 38 18 INTERNAL MODE SWITCH NS
18OR
K92#136
PRESSURE CONTROL SOLENOID 2 36 17 PRESS CONTROL SOLENOID 2
18OR
HIGH SIDE DRIVER 2 71 K92#171

16 HIGH SIDE DRIVER 2
18YL
K92#155
PRESSURE CONTROL SOLENOID 1 55 15 PRESS CONTROL SOLENOID 1
18WH
K92#111
HIGH SIDE DRIVER 1 11 14 HIGH SIDE DRIVER 1
18OR
K92#177
PRESSURE SWITCH 4 77 18LTGN 11 PRESSURE SWITCH 4
K92#178
TORQUE CONVERTER CLUTCH 78 10 TORQUE CONVERTER CLUTCH
18WH
K92#158
SIGNAL RETURN 58 18LTGN 9 SIGNAL RETURN
K31#154
SUMP TEMP 54 8 SUMP TEMP
18TN
PRESSURE SWITCH 2 79 K92#179

7 PRESSURE SWITCH 2
18PK
K92#157
PRESSURE SWITCH 3 57 18WH 6 PRESSURE SWITCH 3
K92#117
PRESSURE SWITCH 1 17 4 PRESSURE SWITCH 1
18LTBL
K92#151
SHIFT SOLENOID 3 51 3 SHIFT SOLENOID 3
18WH
K92#152
18LTGN
K92#133
18YL
A
ENGINE SPEED K48#159
59 ENGINE SPEED
HIGH 18TN
SENSOR
B (7604M)
39
LOW 18OR
A
K47#160
OUTPUT SPEED 60
18YL OUTPUT SPEED
HIGH
SENSOR
B (7600M)
OUTPUT SPEED K47#140
40
LOW 18LTGN
K92#180 A
TURBINE SPEED
80 18OR TURBINE SPEED
HIGH
SENSOR
B (7607M)
TURBINE SPEED K92#120
20
LOW 18LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 SENSORS 7600M, 7604M, C 68076W
7607M WERE 7600, 7604, 7607. 61229V 22APR09 AE08058185 002
Figure 199 Allison GEN 4 1/2000 Transmission with I6 and V8 Engines (Cont.)
TRANSMISSIONS (CHAPTER 11) ALLISON GEN 4
1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 3
11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES, P. 3

DIAGRAM 11
ALLISON GEN 4 1/2000 TRANSMISSION
NAVISTAR, INC.
IGN RELAY #2 IP / FWD CHASSIS

FELSTED (1012 / 1014) FUSE F5-A (1700)
SHIFTER CH3_07 (1014)
PARK BRAKE G2 G1 H1 47
A13FB A44Y M44J
(425) (A13FB)
12PK 16GY 18GY
10A DUMP SOLENOID
A44L 61
M44L (4071)
B B
18GY 18GY
A44J
C 18GY 62
PRESSURE
GND
SWITCH
ADAPTER
(4070)
(1003)
IGNITION
8 RELAY #1 A D C
A92-GG M44K
A (1011 / 1013)
18WH CH3_06 18GY
1 FUSE F8-A (1017)
A11-GE
BATTERY
(A13FC)
12WH F1 E1 A14NE A14N A14W

FEED
LEFT SIDE A1 12RD 8RD 6RD
10A CH3_01
DASH MTD
DUAL POST
GND STUD XMSN CONTROL
87A 30
(1004) A92FN H1 G2 A92#163 MODULE
COLUMN MOUNTED 16TN 16TN (7151)
G4
SHIFTER J1 CH11_01
A92FB
A13FC
12PK
(1828) 87 COLUMN
16TN BODY
SHIFTER
CONTROLLER #J4
RELAY
A44L A92FBA J2 (1601)
G (1017)
18GY 10A 16TN LCT COLUMN
H3 85 86 G1 SHIFTER
A44J G3
A92RD E3 IGNITION
H 18GY FUSE F4-C 16TN RELAY
(1013)
RD3 (LSD)
C A92A163
18TN LCT SHIFTER
PB POSITION
A92D
D E8 UNLOCK
18TN XMSN MODULE 1
T HANDLE SHIFTER SOLENOID
(1501) A92#145
(422F) RD6 (LSD)
CH11_27 18TN
A92D
B 18TN
A92A163
A
16TN WHEELCHAIR
A92A103 A92B103
18TN INTERLOCK
18TN
A92#103
(4906) CH10_29
18TN
A92#103
D IP / ENGINE
18TN
(1702)
A92#142
C
18TN
21
N/ WHEELCHAIR K92#103
LIFT INTERLOCK 18YL
A92#103
18TN
A92A103 A92#103
F 18TN XMSN
18TN K92B103
CONTROL
18YL
W/ WHEELCHAIR MODULE
LIFT INTERLOCK (7151)
CH11_01
19
A92#142 K92#142 XMSN
E 18TN MODULE 1
18WH
(1501)
CH11_30
A92B103
A92-GG 8 K92C101
18TN
B GROUND 18LTBL
18WH
ADAPTER
1 40
A11-GE (1003)
A92#101 K92#101
12WH
18TN 18LTBL
LEFT SIDE DASH MTD

DUAL POST GND STUD
(1004) WHEELCHAIR INTERLOCK
(4906) CH10_29
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REMOVED A92#145, TCU C 68076W
CONN 7150F/7150F2. 61229V 21APR09 AE08058185 003
Figure 200 Allison GEN 4 1/2000 Transmission With I6 and V8 Engines
TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4 TRANSMISSIONS (CHAPTER 11)
11.4. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4

CHAPTER 11
TRANSMISSION ALLISON MD W/ I6 AND V8 ENGINE
NAVISTAR, INC.
TRANSMISSION MODULE
(7150) BATTERY
ECM NEGATIVE
(9260-B)
K92B169 K92-G N14-GA
GND 69 18GY 10GY 10WH - +
K92C109
GND 9
18GY ECM POSITIVE XMSN ECU FEED
(9261-B) FUSE (9255)
K92#170 K92D170 N14BB B A N14A2
BATTERY FEED 70
18PK 10PK 10RD 10RD
10A
K92B110
BATTERY FEED 10
18PK
**K92#161 RETARD
INPUT 7 61
18OR REQUEST
#K92#161 SWITCH
18OR (423)
SIGNAL K92#103 **K92D103
3 CH11_24
RETURN 18YL 18YL
RETARDER RELAY
**K92#124
OUTPUT 5 24 (1019)
18WH
CH11_24
XMSN MOD
K5A108 B INPUT 7
J1939(-) 8 (7150)
18GN CH3_15
**K92B103 SIGNAL
K47A125 A
VSS + 25 ECM (6020) 18YL RETURN
18TN ALLISON 3/4000
CH7_05
#K92#124 ALLISON 1/2000
D OUTPUT 5
18WH (7205F)
K92#105
OUTPUT 4 5 F OUTPUT 4
18OR
K92#164
18LTBL
K92#162
INPUT 9 62 H INPUT 9
18YL
INPUT 12 *K92#157 C INPUT 12
57
18WH
K92#122 E INPUT 4
INPUT 4 22
18YL ENGINE / IP
(1702-7)
REVERSE 65 K92#165 A92#165 BACK UP LAMP RELAY
WARNING 18TN 18TN (1010) CH9_02
XMSN MODULE
J1939(+) K5A128
28 (7150) CH3_15
18YL
RETARDER
K92#119 ACCUMULATOR
19 K92C103 SIGNAL
18LTBL (7212) CH11_24 C
18YL RETURN
**K92#101
INPUT 6 1 A INPUT 6
18LTBL
K92#117 B INPUT 10
INPUT 10 17
18LTBL
N/ AUTO NEUTRAL
K92#142
INPUT 5 42 E INPUT 5
18WH ALLISON 3/4000
ALLISON 1/2000
K92#130 (7206F)
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
INPUT 1 23 K92#123 H INPUT 1

18LTGN
N/ AUTO NEUTRAL
K92#145
18OR
AUTO NEUTRAL
K92#145 RELAY
18OR (1017) * W/ V8 ENGINE
W/ AUTO NEUTRAL CH11_25 ** W/ RETARDER XMSN
# W/ AUTO NEUTRAL W/ GEN4
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED: CIRC K47A125, C 68076W
K5A108, K5A128, K92#119. 61229V 21APR09 AE08058185 004
Figure 201 Transmission, Allison MD with I6 and V8 Engines
TRANSMISSIONS (CHAPTER 11) TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD 3/4000
TRANSMISSION MODULE
(7150)
AUTO NEUTRAL / AUTO NEUTRAL
**K92A141 LIGHT / CRANK INHIBIT RELAY
18TN (1017 / 1019)
CH11_25
ECM
(6020M)
STANDARD
W/ GEN4 START
NEUTRAL K92#141
41 65 ENABLE
START 18TN RELAY
ECM
(6020M)
SHIFT SELECTOR
(1852)
*K92#141 EGR
60
18TN TCL
FUSE F8-F (1017)

BATTERY A2 B2 A92BT
*A14 A14P A14PE
FEED 18TN 13 BATTERY
6RD 8RD 10RD
CH3_01,29 10A
SEE NOTE
PANEL LIGHT FEED
(1002)
CLUSTER CONNECTOR
(1500)
A C
DIMR
OUT2 A62B A62BE
5 3 DIMMER INPUT
PANEL 18DKBL 18GY
LT
ALLISON
3000 / 4000 WT
W/ WHEELCHAIR
INTERLOCK
FUSE F4-C(1013)
IGNITION RELAY #1 H3 A92A163
A13FC G3
(1011 / 1013) (A13FC) 12 IGNITION
12PK 18TN
CH3_06 G4 10A
ENGINE / IP W/ AUTO NEUTRAL
(1702) W/ RETARDER
WTEC GEN4
8
K92#163 A92#163
IGNITION 63 18YL 18TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18YL 18TN 11 SIGNAL
GROUND ADAPTER
(1003)
8
A92-GG
5 GROUND
18WH
1
A11-GE
12WH
NOTE: CH3_29
1. A14, 4RD
LEFT SIDE DASH MTD
* W/ V8 ENGINE DUAL POST GND STUD
** W/ AUTO NEUTRAL (1004)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REMOVED TRANSMISSION C 68076W
MODULE IN CAB(7152). 61229V 22APR09 AE08058185 005
Figure 202 Transmission, Allison MD 3/4000 with I6 and V8 Engines
TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES, P. 6 TRANSMISSIONS
(CHAPTER 11)
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES, P. 6

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD / HD (WTEC)
TRANSMISSION
BULKHEAD 4000
(7251M)
K92A112 SENSOR
16
18PK POWER
I6 / V8
XMSN MODULE I6 / V8 K92#116 SIGNAL
(7150) XMSN MODULE 15
W/ WTEC HD 18LTBL RETURN
(7150)/(1502)
W/ WTEC MD K92A131
CH11_07,28 11 HIGH SIDE
18YL DRIVER 3
TRANSMISSION K92#133 PRESS CONT
K92#136 BULKHEAD 3000 9
18YL SOLENOID 3
18OR (7250M) (1502) K92#136
PRESS CONTROL CH11_07 CH11_28 18OR
K92#136 PRESS CONT
SOLENOID 1 36 4
18OR SOLENOID 1
(PCS1) TRANSMISSION I6 / V8
TORQUE
K92#151 BULKHEAD 3000 XMSN MODULE K92#137
12 CONVERTER
18WH (7250M) (7150)/(1502) 18WH
CLUTCH
CH11_07 CH11_07,28
SHIFT K92#151 SHIFT
51 10
SOLENOID 1 18WH SOLENOID 1
(1502) CH11_28 K92#151
TRANSMISSION 18WH
K31#154 BULKHEAD 3000 I6/V8 XMSN MODULE
K92#152 PRESS CONT
18TN (7250M) (7150)/(1502) 5
18LTGN SOLENOID 2
CH11_07 CH11_07,28
K31#154
18TN XMSN MOD 2 K31#154
(1502) 18TN
CH11_28
*K92#118
PRROGNOSTICS 18 17 PRESSURE
18GY SWITCH 2
TRANSMISSION XMSN MOD 3
K92#111 K92#118
BULKHEAD 3000 (1503)
18OR 18GY
(7250M) CH11_07 CH11_31
HIGH SIDE
DRIVER 1 11 K92#111 HIGH SIDE
1
(HSD1) 18OR XMSN MOD 2 DRIVER 1
K92#111
(1502)
HIGH SIDE 18OR
K92#171 CH11_28 HIGH SIDE
DRIVER 2 71 6
18YL (1502) K92#171 DRIVER 2
(HSD2)
K92#171 CH11_28 18YL
TRANSMISSION
18YL 7150/(1503) K92#155 PRESS CONT
BULKHEAD 3000 2
(7250M) CH11_07,31 18WH SOLENOID 4
K92#174 CH11_07 K92A158 SIGNAL
I6/V8 XMSN MODULE 19
18LTBL 18LTGN RETURN
(7150)/(1502)
K92#174 CH11_07,28
18LTBL XMSN MOD 3
K92#174
(1503)
18LTBL
K92#176 CH11_31
TRANS ID 76 20 TRANS ID
18YL
XMSN MOD 3 K92#176
XMSN (1503) CH11_31 18YL
K92#176 BULKHEAD 3000 K92#177
I6 XMSN MODULE 3 PRESSURE
18YL (7250M) 18LTGN SWITCH 1
(7150)/(1502)
CH11_07 CH11_07,28
(7603M)/(7603MA)
A
59 18TN
HIGH
XMSN MOD3 (1503) K48#159 ENGINE SPEED
CH11_31 18TN B SENSOR
39 18OR
LOW
SENSOR 18OR
(7603) CH11_31 (7605M)/(7608M)
A
60 18YL
HIGH
K47#160 OUTPUT SPEED
XMSN MOD3 (1503)
18YL B SENSOR
CH11_31
40
LOW 18LTGN
XMSN MOD3 (1503) K47#140
CH11_31 18LTGN
* W/I6 ENGINE ONLY

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CH11_28,31 C 68076W
INTERCONNECTS. 61229V 22APR09 AE08058185 006
Figure 203 Transmission, Allison MD/HD (WTEC) with I6 and V8 Engines
TRANSMISSIONS (CHAPTER 11) TRANSMISSION, ALLISON
MD/HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P. 7
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P.

7

DIAGRAM 11
TRANSMISSION ALLISON MD / HD (WTEC)
NAVISTAR, INC.
XMSN MODULE1 K92#115

I6 / V8 (1501) 18WH
XMSN MODULE (7150) CH11_27
RETARD *K92#115
15 A
SOLENOID 18WH
K92A131 K92C131 (7212) RETARDER
(1502)
18PK 18YL CH11_24 SOLENOID
CH11_28
(7213)
#K92#118 XMSN
PROGNOSTICS 18 K92#175
18GY MOD3
18OR B
HIGH SIDE (1503)
DRIVER 3 *K92A131 K92D131 CH11_31
31 K92D131
(HSD 3) 18YL 18YL
TRANSMISSION 18YL
BULKHEAD 4000 RESISTANCE
K92A131 K92D158 SPLICE
(7251M) MODULE OUT
18YL 18LTGN K92C158
(422) (1502)
CH11_06 18LTGN
K92#131 CH11_24 CH11_28
18YL K92A175 RETARDER
18OR TEMP SENDER
RETARD *K92#175 *K92A175 B (7211)
75
LAMP 18OR 18OR A
TURBINE
SIGNAL *K92A158 K92C158 SPEED SENSOR
58
RETURN 18LTGN 18LTGN (7615M)
TRANS
K92A158 BULKHEAD 4000 A
18LTGN (7251M)
CH11_06 (1503) K92#180
K92A158
CH11_31 18OR B
18LTGN
TURBINE
SPEED K92#180
80 RESISTANCE
HIGH 18OR
K92B112 MODULE OUT K92C120 (1503)
K92#180 18PK (422) 18LTBL CH11_31
18OR CH11_24
TRANS BULKHEAD 3000
TURBINE K92B131
K92C120 (7250M)
SPEED 20 18YL
18LTBL
LOW K92B131
11 HSD 3
K92A120 18YL
18LTBL
K92B158 SIGNAL
WTEC MD 19 RETURN
18LTGN
W/ RETARDER
PRESSURE
WTEC MD 17 SWITCH 2
W/ AUTO TURBINE
NEUTRAL 13 SPEED HIGH
WTEC HD
TURBINE
STANDARD 14
SPEED LOW
SENSOR K92A112 K92C112
POWER 12 16 SENSOR
18PK 18PK POWER
K92A112
18PK
K92A112 I6 / V8 XMSN K92#174
8 MAIN MOD
18PK TRANSMISSION MODULE 18LTBL
SIGNAL K92#116 BULKHEAD 4000 (7150) K92#176
16 (7251M) CH11_06 20 TRANS ID
RETURN 18LTBL CH11_06 18YL
K92#116 SIGNAL
15
18LTBL RETURN
PRESS CONT TRANSMISSION I6 / V8 XMSN MODULE
K92#133 K92#111
SOLENOID 3 33 BULKHEAD 4000 (7150) 1 HSD1
18YL 18OR
(PCS 3) (7251M) CH11_06 CH11_06
K92#133
9 PCS3
18YL
TORQUE TRANSMISSION I6 / V8 XMSN MODULE
K92#137 K92#171
CONVERTER 37 BULKHEAD 4000 (7150) 6 HSD2
18WH 18YL
CLUTCH (7251M) CH11_06 CH11_06
K92#137
12 TCC
PRESS CONT 18WH TRANSMISSION I6 / V8 XMSN MODULE
SOLENOID 2 K92#152 BULKHEAD 4000 K92#136
52 (7150) 4 PCS1
(PCS 2) 18LTGN (7251M) CH11_06 18OR
CH11_06
K92#152
5 PCS2
PRESS CONT 18LTGN TRANSMISSION I6 / V8 XMSN MODULE
SOLENOID 4 K92#155 BULKHEAD 4000 K92#151 SHIFT
55 (7150) 10
(PCS 4) 18WH (7251M) CH11_06 18WH SOLENOID 1
CH11_06
K92#155
2 PCS4
18WH
TRANSMISSION I6 / V8 XMSN MODULE
PRESSURE K92#177 K31#154
77 BULKHEAD 4000 (7150) 18 SUMP TEMP
SWITCH 1 18LTGN 18TN
(7251M) CH11_06 CH11_06
K92#177 PRESSURE
3
18LTGN SWITCH 1
# W/ I6 ENGINE *W/ I6 ENGINE W/ RETARDER ONLY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED RETARDER AND C 68076W
PROGNOSTICS CIRCUITS. 61229V 22APR09 AE08058185 007
Figure 204 Transmission, Allison MD/HD (WTEC) with I6 and V8 Engines (Cont.)
TRANSMISSION, ALLISON MD (WTEC), P. 8 TRANSMISSIONS (CHAPTER 11)
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC)
NAVISTAR, INC.
TCM BULKHEAD
TCU CONNECTOR CONNECTOR
(7150F2 (IN CAB)) (7250F)
K92#174
18TN
K92#111
HSD 1 11 1 HSD 1
18OR
PRESSURE CONT K92#155

55 2 PCS 4
SOLENOID 4 18TN
K92#177 PRESSURE
PRESSURE 77 3
18LTGN SWITCH 1
SWITCH 1
PRESSURE CONT K92#136 4

36 PCS 1
SOLENOID 1 18OR

52 5 PCS 2
SOLENOID 2 18LTGN
K92#171
HSD 2 71 6 HSD 2
18TN

33 9 PCS 3
SOLENOID 3 18YL
K92#151
SHIFT 51 10 SS 1
18WH
SOLENOID 1
TORQUE K92#137
CONVERTER 37 12 TCC
18TN
CLUTCH
K92#116 SIGNAL
SIGNAL RETURN 16 15
18LTBL RETURN
K92A112
SENSOR POWER 12 16 SENSOR
18PK
POWER
ENGINE / IP
(1702)
41
K92#112 K92B112 A92#112 RESISTANCE
18PK 18TN 18TN MODULE OUT
31 (422)
K92#156 A92#156
RMR INPUT 56 CH11_24
18TN 18TN
K31#154
18TN
K92A158 ANALOG
SIGNAL RETURN 58 19
18LTGN RETURN
TRANS ID K92#176
76 20 TRANS ID
18YL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 K92A112 WAS TN, B 62476L
K92A158 WAS K92#158;CH11_24 WAS CH11_11. 61229V 20APR09 AE08058185 008
Figure 205 Transmission, Allison MD (WTEC)
TRANSMISSIONS (CHAPTER 11) TRANSMISSION, ALLISON MD (WTEC), P. 9
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 9

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC) (CONT)
NAVISTAR, INC.
BODY CONTROLLER #J4

(1601)
ENGINE / IP
(1702-25) AUTO NEUTRAL RELAY OR
XMSN MOD 1 LCT COLUMN SHIFTER
(1501) K92A117 K92DL A92#117 E3 IGNITION RELAY
CH11_27 18LTBL 18LTBL 18TN RD3
W/ AUTO NEUTRAL
XMSN K92A142
MOD 3 18WH
(1503) K92#142
E INPUT 5
CH11_31 18WH
TRANSMISSION MODULE
(7150)
K92#101
INPUT 6 1 A INPUT 6
18LTBL
#K92#101 #K92B101
18LTBL 18LTBL
ENGINE / IP
ENGINE / IP (1702-40)
(1702) #K92C101
ALLISON
18LTBL
3/4000
WC INTLK A92#101 (7206F)
(4906) 18TN
CH10_29
+K92#103 +K92A103
18YL 18YL INPUT
*+K92C103 SIGNAL
W/ AUTO C RETURN
NEUTRAL 18YL
RETARD REQUEST
INPUT SIGNAL +K92#103 *+K92D103
3 SWITCH
RETURN 18YL 18YL
(423)CH11_24
W/ WHEELCHAIR INPUT
INTERLOCK *+K92B103
A SIGNAL
18YL
RETURN
+K92B103
XMSN
18YL
MOD 1 *K92#103
(1501) 18YL
CH11_27 W/ RETARDER
ALLISON
1/2000
XMSN MOD 1 K92#101 3/4000
(1501) CH11_30 E
18LTBL (7205F)
K92#122
18YL
XMSN
MOD 1 K92#105 F OUTPUT 4
(1501) 18OR
CH11_27
K92#162
H INPUT 9
18YL
* - W/ IN CAB
+ - N/ IN CAB
# - W/ WHEELCHAIR INTERLOCK
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REDRAWN. C 68076W
61229V 03JUN09 AE08058185 009
Figure 206 Transmission, Allison MD (WTEC)
EATON AUTOSHIFT, P. 10 TRANSMISSIONS (CHAPTER 11)
11.10. EATON AUTOSHIFT, P. 10

CHAPTER 11
EATON AUTOSHIFT
NAVISTAR, INC.
W/ ULTRASHIFT & AUTOSHIFT

W/ IBB ENGINE
W/ I6 ENGINE
W/ I6 ENGINE
EATON GEN3 TCM

(7105) EATON GEN3 TCM
CH11_12 (7105)
CH11_12
EATON GEN3
TCM CONNECTOR
(7105) CH11_26 EATON GEN3 TCM
(7105)
CH11_26
EATON GEN3
TCM CONNECTOR
(7105)
K92B
18TN
CH11_26
K98GN
K92YB
K92A
K92AE
K98YL
18TN
K92ER
18GN
18YL
16TN
K92(+)
18YL
18TN
16TN
18GN
K92J
18TN
K92(-)
W/ IBB ENGINE
W/ IBB ENGINE
PANEL LIGHT FEED

(1002)
CLUSTER
CONNECTOR
31 39 40 41 C A
IP / ENGINE (1500)
(1702) DIMR
A62B OUT2
5
18DKBL PANEL
LT
18DKBL
18GN
A62P
18YL
A92YB
A92AE
A92(+)
16TN
16TN
A92(-)
C1 J3 F2 F1 B3
IGNITION GND1 J1939 - J1939 + VDASH
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CIRC K92YB,GAUGE WAS B 62476L
18. 61229V 27APR09 AE08058185 010
Figure 207 Eaton Autoshift
TRANSMISSIONS (CHAPTER 11) EATON AUTOSHIFT, P. 11
11.11. EATON AUTOSHIFT, P. 11

CHAPTER 11
EATON AUTOSHIFT (CONT)
NAVISTAR, INC.
BODY
CONTROLLER #J4
(1601)
PB POSITION
E8 UNLOCK SOLENOID
RD6 (LSD)
EATON GEN3 TCM
PANEL LIGHT FEED

(1002) CLUSTER
CONNECTOR
CONN (7105)
(1500)
CH11_12
C A
DIMR
A62B OUT2
5
18DKBL PANEL
LT
GROUND
ADAPTER
(1003)
A11-GE
12WH
A62-GP
18WH
18DKBL
A92YD
A92YE
A62P
16TN
18TN
LEFT SIDE DASH

MTD DUAL POST
GND STUD
(1004)
A B C D
PARK BACK BACK

PARK
LOCK LIGHT LIGHT
LOCK
IGNITION INPUT GND
EATON T-HANDLE
SHIFTER
(7900)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058185 011
Figure 208 Eaton Autoshift
EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 12 TRANSMISSIONS (CHAPTER 11)
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 12

NAVISTAR, INC.
EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE
EATON GEN3 TCM

CONN ENGINE / IP
(7909) (1702)
FUSE F8-F (1017)
A14A B2 A2 A14 BATTERY

9 A14PE A14P
12RD 8RD 6RD FEED
10RD
30A CH3_01
FUSE F4-C (1013)

8 G3 G4 IGNITION
K13D A13D H3 A13FC
IGNITION 35 (A13FC) RELAY #1
14PK 16PK 12K
(1011 / 1013)
10A
CH3_06
A92YD EATON T HANDLE
16TN SHIFTER
25 (7900) CH11_11
MEIIR K92E A92E
20
CONTACT 18LTBL 16TN
CRANK INHIBIT
27 RELAY
K92H A92H
MEIIR + 22 (1019)
18WH 16TN
CH11_13
PARK PAWL
26
K92F A92F ACTUATOR
MEIIR - 21
18LTGN 16TN (7901)
K92BL
INPUT 2 15 4
16TN
K92YL
INPUT 1 16 3
16TN
K92BK
COMMON 17 1
16TN
W/ EATON ULTRASHIFT
HV-PARK PAWL XMSN
K92RD
2
16TN
SHIFT
31 K92YB
CONTROL
16TN
POWER +
K92(+)
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K92(-) CH11_10
J1939 - 27
18GN
SHIFT K92AE
CONTROL 25
16TN
POWER -
11 K3AC(-) K3AA(-)
J1708 -
18GY 18GY J1708
PUBLIC (+) / (-)
K3AC(+) K3AA(+) CH3_09
J1708 + 10
18DKBL 18DKBL
START
K17L
ENABLE 32
18PK
RELAY +
START ENABLE
START K17J RELAY
ENABLE 26
16PK (1017)
LATCH CH5_05
START 4 K17K
ENABLE 18PK
RELAY -
K11-GAM
GROUND 36
12WH
ENGINE BLOCK
LEFT SIDE GROUND
(9260)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 K92YB WAS 18 GA;RVSD B 62476L
9260 TITLE;CH3_06 WAS CH3_05. 61229V 08JUN09 AE08058185 012
Figure 209 Eaton Autoshift Transmission w/ I6 Engine
TRANSMISSIONS (CHAPTER 11) EATON ULTRASHIFT
GEN 3/ MERITOR G MANUAL TRANSMISSION, P. 13
11.13. EATON ULTRASHIFT GEN 3/ MERITOR G MANUAL TRANSMISSION, P. 13

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT GEN3 / MERITOR G MANUAL
NAVISTAR, INC. TRANSMISSION
EATON ULTRASHIFT GEN3 TRANSMISSION
ENGINE / IP
(1702)
IGNITION
ECM 1 37 RELAY #1
K13A A97UA
(6018) (1011 / 1013)
18PK 16PL
CH7_07 CH3_06
CRANK INHIBIT W/ IBB ENGINE

RELAY W/ ULTRASHIFT
ECM 2 24 (1019)
(A13FC)
(6019) K97M A97V
CH7_08 18PL 18PL
EATON GEN3 TCM FUSE F4-D (1013)

87A 30
(7105) K92E C3 A97AA H4 G4
16TN B4 16PL
25 10A
MEIIR K92E A92E A4
20 87
CONTACT 18LTBL 16TN FUSE F1-A
27 (1010)
A3 KEY
K92H A92H F1 E1
MEIIR + 22 A97AA A13F SWITCH
18WH 16TN
85 16PL 18PK (1100)
K92H 86 C4 5A CH3_05
18TN
IGNITION
26 A13FN RELAY #1
K92F A92F 18PK
MEIIR - 21 (1011 / 1013)
18LTGN 16TN
CH3_05
K92F
18TN
W/ I6 ENGINE
W/ ULTRASHIFT
W/ IBB
MERITOR G - MANUAL TRANSMISSION
MERITOR G POWER
(7111)
ENGINE / IP
FUSE F4-C (1013)
(1702-8) IGNITION
K13A A13A H3 G3 G4 RELAY #1
IGNITION A A13FC (A13FC)
16PK 16PK 12K (1011 / 1013)
10A CH3_06
ENGINE LEFT
GROUND B K11-G SIDE GROUND
16WH (6304A)
W/ I6 ENGINE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 K92F,K92H WERE 16 GA; B 62476L PART NO.
RVSD 6304A TITLE;CH3_06 WAS CH3_05. 61229V 27APR09 AE08058185 013
Figure 210 Eaton Ultrashift Gen 3/ Meritor G Manual Transmission
EATON HYBRID TRANSMISSION, P. 14 TRANSMISSIONS (CHAPTER 11)
11.14. EATON HYBRID TRANSMISSION, P. 14

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON HYBRID TRANSMISSION
EATON GEN3 TCM CONN ENGINE / IP

(7909) (1702)
25 CRANK INHIBIT
K92E A92E
MEIIR CONTACT 20 RELAY(1019)
18LTBL 16TN
CH11_13
8
IGNITION K13D A13D FUSE F4-C (1013)
35
14PK 16PK CH3_06
21
START ENABLE K17J A17J
26 16PK
LATCH 16PK
START
19 ENABLE
K17K A17K
START ENABLE - RELAY AUTOSHIFT
4 18PK
18PK (1010) SELECTOR
20
K17L A17L CH5_05 (7905)
START ENABLE + 32
18PK 18PK
31
31 K92YB A92YB C1
SHIFTER PWR
16TN 16TN
41
K92(+) A92(+)
SHIFTER CAN+ 28 F1
18YL 18YL
40
K92(-) A92(-)
SHIFTER CAN- 27 F2
18GN 18GN
39
K92AE A92AE
SHIFTER GND 25 J3
16TN 16TN
A62P
ECM B3
18DKBL
(6020M)
K3AB(-)
10
18GY
K3AB(+)
25
18DKBL
PANEL LIGHT
BUSS BAR (1002-C)
K3AC(+) K3AG(+) K3AA(+)

35
A3AA(+)
{ DIAGNOSTIC
CONN
J1587+ 10
18DKBL 18DKBL 18DKBL 18DKBL (1650)
36 J1708
K3AC(-) K3AG(-) K3AA(-) A3AA(-)
J1587- 11 DATALINK
18GY 18GY 18GY 18GY
(1660/1661)
K3G(+)
{ CH3_09
18DKBL HCM (7910)

K3G(-) CH11_15
18GY
K5E(-) K5BE(-)
{
J1939- 2 18GN
18GN HCM
K5E(+) K5BE(+) (7910)CH11_15
J1939+ 3
18YL 18YL
HYBRID POWER & GND ECM NEGATIVE

BATTERY
(7104A) (9260)
B B
K11-GAM N92-G N14-GA
GND 36
12WH 10WH 10WH - +
ECM POSITIVE
TRANSMISSION ECU
(9520-A)
A (9255)
K14AW N92A N14BB N14AZ
+12V BATT 38
12RD 10RD 10RD 10RD
B A
30A
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058185 014
Figure 211 Eaton Hybrid Transmission
TRANSMISSIONS (CHAPTER 11) EATON HYBRID TRANSMISSION, P. 15

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.
ECA
(9755)
12V BATTERIES
HCM HCM NEGATIVE
K92YA (7911)
IGNITION H (9269-A)
16TN CH11_16 N92-GB N14-GB
EATON CAN- B
K98D(-) 10WH 10WH - +
18GN
EATON ENGINE
K98D(+) SPEED SENSOR
EATON CAN+ A (7606M)
18YL
K47(+) 1
SPEED + F
16WH ECM POSITIVE TRANSMISSION
K47(-) (9266) ECU FEED FUSE
SPEED - G 2
16BK (9256)
B B A
N92B N14AW N14BE
10RD 10RD 10RD
30A
TRANSMISSION ECU
(9756)
FEED FUSE (9256)
A B A N14BF
K14AY N14AX N14AX
+12V C 12RD 10RD
10RD 10RD
30A
K92-GD
GND B
12WH BATT
HCM
(7910) KEY SWITCH
(1100)
K92-GC ENGINE / IP OFF
GND 36
12WH (1702) S IGN ACC
K92C
+12V BATT 38
12RD A B D C
5
K17 A17
CRANK REQUEST 20 18PK 18PK
K3G(+) EATON A98B(+) CHASSIS
J1587+ 10 18DKBL GEN3 18YL / IP CONN
DIAGNOSTIC
}
TCM CONN
}
A98B(-) (1701)
K3G(-) (7909) CONN
J1587- 11 18GN CH11_18
18GY CH11_14 (1650)
25
K98C(+) K98(+) A98(+) A98A(+)
EATON CAN+ 28 H
18YL 18YL 18YL 18YL
K98C(-) 26
K98(-) A98(-) A98A(-)
EATON CAN- 27 18GN J
18GN 18GN 18GN
K17FA 14
A17F
CRANK LATCH 26
16PK 16PK
42
4 K17A A17A
CRANK RELAY - 16WH
16WH CRANKING
RELAY R2
(1019)
27 J4
K17B A17B
CRANK RELAY + 32
18PK 16PK
86 85 G3
IGNITION 9
K13B A13B (1014)
35
12PK 12PK CH3_07
K5BE(+) EATON GEN3 G4

J1939+ 3
18YL TCM CONN 87
}
START
K5BE(-) (7909) J3
2 A17EB RELAY
J1939- 18GN CH11_14
16PK (1010)
SER-LIGHT 23 K98D 30 CH5_05
18BK HCM DIAG 87A
(9921)
IGNITION
DASH CONN CH11_16 FUSE F5-L (1014) RELAY #3
(1700)
A17D B3 A3 A13FA (1012 / 1014)
HOOD SWITCH 16RD 12PK CH3_08
44 10A
(8805) A104CB
M104CB
18DKBL 18DKBL
ZERO VOLT HOOD SW BODY
B A 43 F11 CONTROLLER
M104CC A9/104 REFERENCE INPUT FOR
18DKBL 18GY (1620) HEV (1602)
CH3_28
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED TITLES TO 7909, B 62476L
1701;CH3_28 WAS CH3_25. 61229V 27APR09 AE08058185 015

NAVISTAR, INC.
HCM (7911)
SER-BAT-PLUS N98E N98D

17
18BK 18BK
N98F
SER-BAT-MINUS 31 XMSN / CHASSIS BATTERY FEED
18BK
(9920) CH3_01
N98G HCM
SER-IGN 25 18BK HCM DIAG
A (7910)
B C A D (9921) K98D
18BK CH11_15
B ECA
N92YA K92YA
13
A14NE
ECA-IGN
12RD
18TN 16TN (9755)
IP / CTR CHASSIS CH11_15
(1701) FUSE F8-E
(1017)
46 A1
N92HB A92HB A14F B1
COOL PMP RETN 4
18TN 18TN 12RD
G1 G2 20A
H2
BTRY FEED
85
87A CH3_03
COOLANT PUMP
87 RELAY
(1019-R1)
60
N92HA A92HA
COOLANT PUMP 32 CLNT PUMP
A14PD
30
10RD
18TN 18TN 86
J2 (9758)
J1 CH11-18
A92HG
14TN FUSE F8-H
67 (1017)
N92HD A92HD A14G B4 A4
HEAT-FAN-RETN 37
12TN 12TN
A1 A2 B2 12RD 25A
85
87A HEAT
BATTERY FEED
87 EXCHANGER
CH3_01
FAN RELAY
70 (1019-R3)
HEAT-EX-FAN 35 N92HC A92HC
12TN 12TN 30 HEAT
86
EXCHANGER
C2 C1 A92HH (9760)
14TN CH11_18
FUSE F8-F
47
N92HE A92HE A92HF (1017)
PEC FAN 26 B2 A2 A14PE
18TN 18TN 18TN A14H
10RD
76 2 3 16PK
A92AB 4 10A
16TN 85
87A
87
PEC FAN RELAY
APG ENABLE 28 (1873)
30 POWER
FUSE F6-C 86
ELECTRONIC
(1015)
A2 B2 5 1 A92HJ CARRIER
(9751)
12TN
CH11_18
N92AB 10A
16TN A14KB A14K A14W BTRY FEED
5 12RD
N92AA
1 8RD 6RD CH3_01

18TN
86
30
APG ENABLE
RELAY
(9739)
87
87A N92AE
85
18TN
N11-GB
12WH
GROUND 2 N92AF
4 N92AC
ADAPTER 18TN
18TN
(8809)
N92AG HYBRID
LEFT SIDE 18TN
A APG
DASH MTD
N10-GL (9738)
DUAL POST
18WH CH11_19
GND PLATE
N92AD-G N10-GM
B (9717B)
18WH 18WH
N10-GK
N10-GN
16WH
18TN
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 18MAY10 CHANGED BRACE VIEW C 62476L
TEXT TO GEOMETRY. 61229V 28APR09 AE08058185 016

CHAPTER 11
EATON HYBRID TRANSMISSION
(CONT)
NAVISTAR, INC.
HV INVERTER
HIGH VOLTAGE
B DC -
A DC +
18 AWG 1 INTERLOCK
2 INTERLOCK
3 PHASE HV CABLE
GROUND STRAP
(9753A) (9761)
TM
N92TA
1 50
18TN
N92TB TM_GND
ELECTRIC DRIVE MOTOR
2 38
18TN
(9753) REZ_S3
5 AWG
5 AWG
N92RA
1 53
18TN
REZ_S2
N92RB
2 52
18TN
REZ_S1
N92RC
3 18TN 54
N92RD REZ_S4
4 51
18TN
N92RE
5 55 REZ_MINUS
18TN
N92RF
6 56 REZ_PLUS
18TN
N92RG
48
18TN
PEC
HIGH (9751) 49
VOLTAGE
N98H(+)
CAN HIGH 1 14 HV_BAT_CAN_HIGH
A DC + 18YL
N98H(-)
CAN LOW 2 28 HV_BAT_CAN_LOW
B DC - 18GN
N92PA 16
BCU (+) 6 VB_V
18 AWG 1 INTERLOCK 18TN
N92PB
PRECHG + 17 18TN 29 PRECHG_PLUS
2 INTERLOCK
N92PC
MAIN(+) + 9 18TN 30 MAIN_PLUS_PLUS
HIGH N92PD
MAIN(-) + 13 18TN 31 MAIN_MINUS_PLUS
VOLTAGE
N92PE
14 AWG A DC + BCU (-) 7 18TN 34 GND_BC
N92PF
MAIN(+) - 11 35 MAIN_PLUS_MINUS
14 AWG B DC - 18TN
DC-DC
CONV N92PG
MAIN(-) - 15 36 MAIN_MINUS_MINUS
CH11_18 18 AWG INTERLOCK 18TN
1
N92PH
PRECHG - 19 37 PRECHG_MINUS
18TN
18 AWG 2 INTERLOCK
N92PJ
RELAY OFF 5 18TN 43 RELAY_OFF
N92DE
HV RELAY (+) 3 HCM
18TN
(7911)
N92DC
HV RELAY (-) 4 CH11_18
18TN
CHASSIS / IP
N92HJ
BATTERY FAN (+) 12 (1701)
12TN
CH11_18
N11-GHE N11-GHG
BATTERY FAN (-) 14
12WH 12WH
DASH GND STUD
(9717E)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717E TITLE. B 62476L
61229V 15JUN09 AE08058185 017

NAVISTAR, INC. EATON HYBRID TRANSMISSION (CONT)
N92HJ HV INVERTER
PEC 12TN (9761)
(9751)
N92DE
CH11_17
18TN N11-GHA
47 RELAY_OFF_GND
18WH
N92DC
18TN N11-GHB
1 G1
*DC-DC CONVERTER 18WH
N11-GHC
HIGH VOLTAGE 2 G2
18WH
A 14 AWG
15 ENABLE
B 14 AWG
PEC
CH11_17 N98(+)
1 18 AWG 13 EATON_CAN_PLUS
18YL
2 18 AWG
N98(-)
27 EATON_CAN_MINUS
18GN
BATTERIES
C
+ - N98A(-)
18GN
BUS
TERMINATING
18GN
120
N98(-)
CUBE RESISTOR
150A OHMS
FUSE (9759)
N14HA A
12V+ N98A(+)
2RD
18YL
N10-GHH
12V-
2WH
18YL
N98(+)
N98K(-)
(9752)
18GN HYBRID
*N11-GHF
APG
4 18WH (9738)
N98K(+) CH11_19
1 18YL
CHASSIS / IP
3 CONNECTOR
(1701)
HCM N98B(-) 44
A98B(-)
(7911) 18GN HCM
18GN
43 (7910)
N92DA N98B(+) A98B(+) CH11_15
DC-DC THERM 11 18TN 18YL 18YL
66 A92HJ PEC FAN RELAY
N92DB
DC-DC FDBK 19 18TN 12TN (1873)
CH11_16
49 A92HH
N92HH HEAT EXCHANGER
HV RELAY - 5 14TN 14TN FAN RLY (1019-R3)
48 CH11_16
N92HG A92HG CLNT PUMP RELAY
HV RELAY + 33 14TN 14TN (1019-R1)
CH11_16
N92DF
INV ENABLE 2
18TN
N11-GHD
12WH
HEAT A
N11-GHG DASH GND STUD
EXCHANGER
N11-GHJ 12WH (9717E)
(9760) B
12WH
N11-GHH
14WH
N11-GHK
2
12WH
COOLANT
3 N92HT
PUMP
12TN
(9758)
N92HS
4 * W/ PTO VERSION ONLY
12TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLES:9738,7910, B 62476L
1873,1019-R3,1019-R1,9717E. 61229V 03JUN09 AE08058185 018

NAVISTAR, INC.
HYBRID APG
LOW VOLTAGE
CONN #1
LOW VOLTAGE
(9738)
CONN #2
BUS N98K(+)
4 EATON CAN HIGH
TERMINATING 18YL UNIT
RESISTOR 1 16 AWG
IDENTIFIER 1
(9759) N98K(-)
5 EATON CAN LOW
CH11_18 18GN
UNIT
N92AE IDENTIFIER 2 2
1 APG ENABLE
18TN
APG ENABLE
RELAY N92AF UNIT
2 APG ENABLE 3
(9739) 18TN IDENTIFIER 3
CH11_16
N92AG
3 APG ENABLE
18TN GROUND 4
N10-GL VEHICLE
18WH 6 CHASSIS GROUND
GROUND 5
ADAPTER N10-GM VEHICLE
18WH 7 CHASSIS GROUND
(8809)
CH11_16
N10-GN VEHICLE 6
8
18TN CHASSIS GROUND
POWER PANEL
(120V AC)
AC VOLTAGE
POWER ELECTRONIC
120V AC CARRIER
NEUTRAL 1 1 1 NEUTRAL 1
12 AWG HVDC
120V AC HVDC (+) 1 10 AWG 1 HVDC (+)

12 AWG
120V AC INTERLOCK 2 18 AWG 2 INTERLOCK

12 AWG
120V AC INTERLOCK 3 18 AWG 3 INTERLOCK

4 4 PHASE 1
PHASE 1 12 AWG
120V AC HVDC (-) 4 10 AWG 4 HVDC (-)

PHASE 2 5 5 PHASE 2
12 AWG
GROUND GROUND
PHASE 3 120V AC 5 18 AWG 5
6 6 PHASE 3 (SHIELD) (SHIELD)
12 AWG
CHASSIS CHASSIS
120V AC
GROUND E E GROUND
12 AWG
(SHIELD) (SHIELD)
CHASSIS
GFCI GROUND
GROUND STUD
ON / OFF
SWITCH
CHASSIS
GROUND
GROUND
STUD
LOW VOLTAGE
CONN #3
OUTLET PANEL
ON SIGNAL 1 16 AWG 1 ON SIGNAL
OUTLET CHASSIS
2 16 AWG 2
PANEL GROUND
GROUND
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CIRC N10-GN,COLOR WAS B 62476L
WH. 61229V 03JUN09 AE08058185 019
TRANSMISSION ALLISON W/ IBB ENGINE, P. 20 TRANSMISSIONS (CHAPTER 11)
11.20. TRANSMISSION ALLISON W/ IBB ENGINE, P. 20

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON W/ IBB ENGINE
NAVISTAR, INC.
BODY CONTROLLER #J4

TCU CONNECTOR
(1601)
(7150) ENGINE / IP
(1702-25) AUTO NEUTRAL RLY OR
INPUT 10 **K92#117 A92#117 LCT COLUMN SHFT
17 E3
18TN 18TN IGN RLY RD3
VIW C
(7206)
*K92#117
18TN B INPUT 10
INPUT 5 K92#142
42 E INPUT 5
18WH
INPUT 6 K92#101
1 A INPUT 6
18LTBL
OUTPUT 1 K92#130
30 G OUTPUT 1
18WH
K92#143
INPUT 3 43 D INPUT 3
18 LTBL
*K92#145
18OR
ENGINE / IP
(1702-6) AUTO NEUTRAL
**K92#145 A92#145 RLY (1017)
18OR 18TN CH11_25
23 K92#123 H INPUT 1
INPUT 1
18LTBL
INPUT
INPUT SIGNAL **K92#103 K92A103
3 C SIGNAL
RETURN 18YL 18YL
RETURN
*K92#103 K92A103
18YL 18YL
K92C103
18YL RETARD REQUEST SWITCH
}
(423)
**K92#161
CH11_24
18TN
VIW A
K92B103
(7205)
18YL
INPUT
K92B103
A SIGNAL
18YL RETURN
INPUT 7 *K92#161
61 B INPUT 7
18TN
K92#157 INPUT 12
INPUT 12 57 C
18WH
5 K92#105 F OUTPUT 4
OUTPUT 4
18TN
OUTPUT 6 K92#164
64 G OUTPUT 6
18LTBL
INPUT 9 K92#162 INPUT 9
62 H
18YL
K92#122 INPUT 4
INPUT 4 22 E
18YL
*K92#124 OUTPUT 5
OUTPUT 5 24 D
18TN
ENGINE / IP
(1702-27) RETARDER RELAY
**K92#124 A92#124 (1019)
18TN 18TN CH11_24
K5B128
J1939(+) 28 J1939
18YL
}
DATA LINK
J1939(-) K5B108
8 CH3_16
18GN
* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN

** W/ ALLISON GEN4 XMSN W/ RETARDER
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REMOVED:K92#125,6033. B 62476L
61229V 28APR09 AE08058185 020
Figure 217 Transmission Allison w/ IBB Engine
TRANSMISSIONS (CHAPTER 11) TRANSMISSION ALLISON W/ IBB ENGINE, P. 21

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON W/ IBB ENGINE (CONT)
TCU CONNECTOR
(7150) BATTERY
CLEAN
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN (9260-B)
B
K92#109 K92-G N92-G N14-G
GND 9
18GY 14WH 10WH 10WH
K92#110 K92A170 A B A
BATTERY FEED N92 N14BB N14AZ
10 14RD
18PK 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 POSITIVE XMSN ECU
18TN
(9261-B) FEED FUSE
*K92#131 (9255)
HSD 3 TCM BULKHEAD
31
18YL CONNECTOR
**K92#131 (7250)
K92A131
18YL CH11_22
18YL
B
K92B131 RETARDER
RETARD 18YL SOLENOID
SOLENOID K92#115 (7213)
15
18WH A
B
K92C131 RETARDER
18YL ACCUMULATOR
SOLENOID
RETARDER K92#119
19 (7212)
ACCUM 18LTBL A
*K92#158
ANALOG 58 TCM BULKHEAD
18LTGN
RETURN CONNECTOR
**K92#158 (7250)
K92A158
18LTGN CH11_22
18LTGN
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_24
K92B158 B
18LTGN
RETARDER
TEMP
SOLENOID
RETARD K92#175
75 A (7211)
LAMP 18OR
(7603)
B
LOW 39
18OR ALLISON ENGINE
SPEED SENSOR
A
HIGH 59
18TN
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605)
CH9_02
B
K47#140
OUTPUT SPEED 40
18LTGN
LOW ALLISON OUTPUT
A SPEED SENSOR
K47#160
OUTPUT SPEED
60 18YL
HIGH

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058185 021
TRANSMISSION ALLISON W/ IBB ENGINE, P. 22 TRANSMISSIONS (CHAPTER 11)

CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION ALLISON W/ IBB ENGINE (CONT)
TCU CONNECTOR TCM BULKHEAD

(7150) CONNECTOR
(7250)
K92#111
HSD 1 11 1 HSD 1
18OR
SOLENOID 4 55 2 PCS 4
18TN
PRESSURE K92#177 PRESSURE
77 3
SWITCH 1 18LTGN SWITCH 1
SOLENOID 1 36 18OR 4 PCS 1
K92#152
PRESSURE CONT 52 18LTGN 5 PCS 2
SOLENOID 2
K92#171
HSD 2 71 6 HSD 2
18TN
K92#174
18TN
33 9 PCS 3
SOLENOID 3 18YL
K92#151 SS 1
SHIFT 51 10
18WH
SOLENOID 1
TCU CONNECTOR K92#131
11
(7150) 18YL
K92A131
CH11_21
18YL
*K92#112
SENSOR POWER 12 18TN 16 SENSOR
POWER
**K92#112 K92A112
18TN 18TN
**K92B112
18TN
ENGINE / IP
(1702)
41
A92#112 RESISTANCE
18TN MODULE OUT
RETARDER K92#156 31 (422)
56 A92#156
MODULATION 18TN CH11_11
18TN
REQUEST
K92#116
SIGNAL RETURN 16 SIGNAL
18LTBL 15
RETURN
TORQUE K92#137
CONVERTER 37 18TN 12 TCC
CLUTCH K92#154
TRANS ID 54 18 SUMP TEMP
18TN
SUMP TEMP 76 K92#176
20 TRANS ID
18YL
K92#158
19
TCU CONNECTOR 18LTGN
(7150) CH11_21
{ K92A158
18LTGN
K92#120
14
TCU CONNECTOR 18LTBL
{
(7150) CH11_23 K92#180
13
18TN

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058185 022
TRANSMISSIONS (CHAPTER 11) TRANSMISSION ALLISON W/ IBB ENGINE, P. 23

CHAPTER 11
NAVISTAR, INC.
TRANSMISSION ALLISON W/ IBB ENGINE (CONT)
TCU CONNECTOR
(7150)
TCM BULKHEAD CONNECTOR

K92#120 (7250)
18LTBL CH11_22
(7615)
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
80 18OR SENSOR
SPEED
HIGH
K92#180 TCM BULKHEAD
18TN CONNECTOR
(7250)
CH11_22
ENGINE / IP
(1702)
FUSE F4-C (1013) IGNITION
8 H3 G3 G4 RELAY #1
IGNITION K92#163 A92#163 A13FC
63 (A13FC) (1011 / 1013)
18TN 16TN 12PK
20 10A CH3_06
NEUTRAL K92#141 A92#141 START RELAY
41
START 18TN 18TN (1010)
19
K92#134 A92#134 CH5_04
DIRECTION 34
18TN 18TN
SIGNAL
SHIFT SELECTOR
(1852A)
DIRECTION
11
SIGNAL
A5FA(+)
J1939 (+) 8
18YL J1939 ADAPTER
(1025)
A5FA(-) CH3_13
J1939 (-) 15
18GN
CLUSTER
CONNECTOR PANEL LIGHT
(1500) FEED
(1002)
DIMR A
OUT2 A62B
5
PANEL 18DKBL
LT C
DIMMER A62BE
3 18GY
INPUT
FUSE F8-F (1017)
A92BT B2 A2
A14PE A14P A14 BATTERY FEED
BATTERY 13 18TN 10RD 8RD 6RD CH3_01,29
10A
FUSE F4-C(1013)
IGNITION
A92A163 H3 G3 G4
A13FC RELAY #1
IGNITION 12 (A13FC)
18TN 12PK (1011 / 1013)
10A
CH3_05
GROUND ADAPTER
(1003)
8
A92-GG
GROUND 5
18WH
1
A11-GE
12WH
LEFT SIDE DASH MTD

DUAL POST GND STUD
(1004)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058185 023
TRANSMISSION RETARDER CONTROLS WIRING W/ MD XMSN HARD WIRED EFFECTS, P.
24 TRANSMISSIONS (CHAPTER 11)
11.24. TRANSMISSION RETARDER CONTROLS WIRING W/ MD XMSN HARD WIRED

EFFECTS, P. 24

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION RETARDER CONTROLS WIRING
NAVISTAR, INC. W/ MD XMSN HARD WIRED EFFECTS
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
A 26 I6 XMSN MODULE
A92#158 K92D158
18TN 18LTGN (7150) / (1502)
RESISTANCE C CH11_07,28
MODULE
B
K92D158 IBB TCU CONNECTOR

18LTGN (7150F2 / 7150)
A92#156
A92#112
CH11_21
18TN
18TN
RESISTANCE XMSN BULKHEAD 3000
MODULE IN A B D C (7250M)
(421) K92A112 K92C112
18PK 18PK
XMSN MOD 2 K92C112 SENSOR
16 POWER
A92RF
A92RE
A92RH
(1502) 18PK
A92RJ
18TN
18TN
18TN
18TN
CH11_28
XMSN MODULE
K92B112 (7150)
18PK
41
K92B112 K92A112
12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
K92#156
56 RMR INPUT
3 18TN
2 K92#156 XMSN MOD 3
18PK (1503) CH11_31
RETARDER 1
OUTPUT K92C103 TCU CONN
5 18YL (7150) CH11_20
SWITCH
(424)
RETARD
4 6 K92D103 IBB XMSN MODULE
REQUEST
18YL (7150F2 / 7150)
SWITCH
CH11_09
(423)
21 I6 XMSN MODULE
A92#103 K92D103
18TN 18YL (7150)
1 2 CH11_04
39 I6 / IBB XMSN MODULE /
A92#161 K92#161
TCU CONN
18TN 18OR
(7150)/(7150F)/(7150F2)/(1503)
CH11_04,20,09,31
27 I6 XMSN MODULE /
K92#124
18WH TCU CONN
(7150)/(1501)
CH11_04,09,27
K92#124 TCU CONN

A92#124
RETARDER 18TN (7150) CH11_20

18TN
RELAY
(1019)
RIGHT BANK OPTIONAL 87A

30
WARNING LIGHTS J1 RETARDER
A92RK H2
(1510) ACCUMULATOR
18TN XMSN MOD
CH8_13 SOLENOID
(7150) K92#119
87 (7212)
CH11_04 18LTBL
FUSE F5-D (1014)
IGNITION
RELAY #3 G4 H4 A92RA G1 XMSN MOD 1
(A13FA) K92#119
(1012 / 1014) 18TN (1501) A
18LTBL
CH3_05 10A 85 86 CH11_27
J2 SPLICE K92C131
B
(7213) 18YL
A92RB
CH11_07
18TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED RETR ACCUMULATORB 68076W
SOL AND XMSN MOD 2 CIRCUITS. 61229V 03JUN09 AE08058185 024
Figure 221 Transmission Retarder Controls Wiring w/ MD Xmsn Hard Wired Effects
TRANSMISSIONS (CHAPTER 11) ALLISON TRANSMISSION 3/4000 GEN 4 W/ AUTO NEUTRAL, P. 25
11.25. ALLISON TRANSMISSION 3/4000 GEN 4 W/ AUTO NEUTRAL, P. 25

CHAPTER 11
ALLISON TRANSMISSION 3/4000 GEN4
NAVISTAR, INC. W/ AUTO NEUTRAL
IGNITION
RELAY #2
BODY CONTROLLER #J4 (1012 / 1014)
(1601) CH3_07
AUTO NEUTRAL A92#117

RELAY E3 18TN
(A13FB)
RD3 (LSD)
TCM
ENGINE / IP
(7150) K92#117 (1702) FUSE F5-E (1014)
18LTBL
A1 C1
A13FB D1
25 G2
&K92A117 &K92DL 12PK
INPUT 10 17 10A
A92J
18TN
18LTBL 18LTBL A92JA
&K92A142 18TN
INPUT 5 42
18WH AUTO NEUTRAL
TRANSMISSION RELAY
MODULE K92#145 (1017)
(7150) 18OR 85
CH11_04
6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
*K92#145
TCU CONN
18OR
(7150) G2
CH11_20 87
20
NEUTRAL K92A141 A92#141 A17S H2 J1 *A92BC
41
START 18WH 18TN 18PK 18TN
87A 30
XMSN MODULE K92A141
ECM (7150) 18TN
(6020M) CH11_05
START 15
ENABLE #K17B #@A17B
65
RELAY 18PK 18PK
A17R
18PK
#@A17R
18PK
@K17B
EGRTCL 60 18PK
CRANK INHIBIT RELAY

(1019) AUTO NEUTRAL
LIGHT RELAY
START RELAY START (1019)
87A (1010) RELAY
30 (1010) J4
START RELAY CH5_03
A17 CH5_04 86
(1010) 85 G3
18PK C3 A92-GJ
CH5_03
A17QR 18WH
87 18PK
GROUND A4
ADAPTER 87
(1003) A17T
J3
C4 18PK A92APA H4
5 86 85
A17-GRI 18TN
18WH A3 30
87A
RIGHT BANK
OPTIONAL
WARNING LIGHTS
(1510)
AUTO NEUTRAL
D
A92-GR
18WH
9
A92-GN
18WH
1
A11-GE
12WH * W/ IBB ENGINE
LEFT SIDE DASH MTD # W/ I6 ENGINE
DUAL POST GND STUD @ W/ V8 ENGINE
(1004) & W/ ALLISION WTEC
W/ AUTO NEUTRAL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CONN TCM 7150 WAS C 68076W
7150/7152. 61229V 03JUN09 AE08058185 025
Figure 222 Allison Transmission 3/4000 Gen 4 w/ Auto Neutral
EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26 TRANSMISSIONS
(CHAPTER 11)
11.26. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,
P. 26

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTO & ULTRASHIFT GEN3 TRANSMISSION
NAVISTAR, INC. W/ IBB ENGINE
EATON GEN3 TCM

CONN
(7105) XMSN FUSE
(8103)
K14A
BATTERY + 38 A
12RD
K14D
B
12RD
BATTERY FEED
MEGA FUSE
(1001)
ENGINE / IP
(1702) FUSE F4-C
(1013)
8 G4 IGNITION
K13A A13D H3 G3
35 A13FC (A13FC) RELAY #1
IGNITION 14PK 14PK 12PK (1011 / 1013)
10A CH3_05
25
K92E A92E
MEIIR 20 16TN 16TN
CONTACT
27 CRANK INHIBIT
K92H A92H
MEIIR + 22 18TN 16TN RELAY
(1019)
26 CH11_13
K92F A92F
MEIIR - 21 16TN
18TN
SHIFT
31 K92ER
CONTROL
18TN
POWER +
K98YL
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
K98GN (7905)
J1939 - 27 18GN CH11_10
SHIFT K92J
CONTROL 25
18TN
POWER -
SHIFT CONTROL K92A

16 EATON AUTOSHIFT 3
MANUAL NEUTRAL 18TN
ULTRASHIFT SELECTOR
(7905)
SHIFT CONTROL K92B
17 CH11_10
COMMON NEUTRAL 18TN
K3BA(-)
J1708 - 11 J1708
18GY
PUBLIC (+) / (-)
K3BA(+) CH3_09
J1708 + 10
18DKBL
ENGINE / IP
(1702)
START 20 A17L
K17B
ENABLE 32 18PK
18PK
RELAY +
START 21 A17J START RELAY

26 K17C (1017)
ENABLE 16PK
16PK CH5_05
LATCH
19
START K17-GC A17K
ENABLE 4 18PK 18PK
RELAY -
K10-GE LOCATED AT LEFT SIDE
GROUND 36 ENGINE BLOCK GROUND
12WH
(6314)
K5V(-)
J1939 - 2
18GN J1939
DATA LINK
K5V(+) CH3_16
J1939 + 3
18YL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

TITLES. 61229V 03JUN09 AE08058185 026
Figure 223 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine
TRANSMISSIONS (CHAPTER 11) WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27
11.27. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE
NAVISTAR, INC.
(IN-CAB CONN) RETARDER ACCUMULATOR SOLENOID
(1501) (7212) CH11_24
BATTERY
ECM -VE
(9260-B)
K92C109 K92-G N14-GA
4 18GY 10GY 10WH - +
K92B169
TRANSMISSION
10GY
K92#119 MODULE 2
15
18LTBL (1502)
K92#170
CH11_28,29
18PK XMSN ECU
ECM +VE FEED FUSE
(9261-B) (9255)
K92B110 K92D110 N14BB B A N14AZ
5
18PK 10PK 10RD 10RD
(10A)
ENGINE/
#K92A117 IP ENGINE / IP BODY CONTROLLER #J4
18LTBL (1702) (1702) (1601) IGN RELAY #1
CH11_09
25 AUTO (1011 / 1013)
-K92#117 A92#117
6 E3 NEUTRAL CH3_05
18LTBL 18TN
RELAY
19 SHIFT
K92#134 A92#134 SELECTOR
11 18TN 11 GROUND
18YL (1852)
(A13FC)
20
#K92A141 A92#141
12 AUTO NEUTRAL RELAY
18TN 18TN
ECM (1017) CH11_25
K92#141 (6020)
18TN CH6_01
6
#K92#145 A92#145 COLUMN SHIFTER RELAY
14 18OR 18TN (1017) CH11_03
27
K92#124 A92#124 RETARDER RELAY
16
18YL 18WH (1019) CH11_24
FUSE F4-C (1013)
8 G4
K92#163 A92#163 H3 G3 A13FC
18 18TN
18YL 12PK
(10A)
K92#117 ALLISON 3/4000

18LTBL (7206F)
K92#105 (7205)
3 B
18OR CH11_09
K92#145
K92#162 F OUTPUT 4
(7205F) 18OR
17 18YL CH11_09
ALLISON 3/4000
K92#122 ALLISON 1/2000
7 H INPUT 4
18YL (7205F)
K92#103 CH11_09
2 (7205F)
18YL E INPUT 9
CH11_30
SPLICE
#K92#103
(7205F)
18YL
CH11_09
K92#101
1 A INPUT 1
18LTBL
K92#115 RETARDER SOLENOID
9 (7213)
18GY
CH11_07
K92#123
8 H OUTPUT 1
18LTGN
K92#130
10 G INPUT 3
18WH
K92#143
13 D INPUT 6
18LTBL
* W/RETARDER
# W/AUTO NEUTRAL - W/AUTO NEUTRAL + RETARDER
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/747500

62476L 04DEC09 AE08058185 027
Figure 224 WTEC Transmission with Gen4 with MD with I6 Engine
WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 28 TRANSMISSIONS (CHAPTER 11)
11.28. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 28

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE (CONT)
NAVISTAR, INC.
TRANSMISSION BULKHEAD 3
(IN-CAB CONN)
(7250M)
(1502)
*K31#154 BULKHEAD
18TN (7251M) CH11_06
K31#154
17 18 SUMP TEMP
18TN
K92#111 HIGH SIDE
5 1
18OR DRIVER 1
*K92#111 BULKHEAD (7251M)
18OR CH11_06
K92#116
7 15 SIGNAL RETURN
18LTBL
18LTBL CH11_06
K92#133
10 9 PCS 3
18YL
18YL CH11_06
K92#136
11 4 PCS 1
18OR
18OR CH11_06
K92#137
12 12 TCC
18WH
18WH K92#151 CH11_06
15 10 SHIFT
18WH SOLENOID 1
18WH CH11_06
K92#152
16 5 PCS 2
*K92#152 18LTGN BULKHEAD (7251M)
18LTGN CH11_06
K92#171 HIGH SIDE
14 6
*K92#171 18YL DRIVER 2
BULKHEAD (7251M)
18YL CH11_06
8 K92#177 3 PRESSURE
*K92#177 18LTGN BULKHEAD (7251M) SWITCH 1
18LTGN CH11_06
K92#131 HIGH SIDE
9 11
*K92A131 18YL DRIVER 3
BULKHEAD (7251M)
18YL CH11_06
-K92A131 SPLICE (7213)
18YL CH11_07
K92A112
6 16 SENSOR POWER
*K92A112 18PK
BULKHEAD (7251M)
18PK CH11_06
-K92A112 SPLICE IP/ENGINE
18PK (1702) CH11_24
K92A158
13 19 SIGNAL RETURN
18LTGN
*K92A158 BULKHEAD (7251M)
18LTGN CH11_06
-K92A158
18LTGN
K92B158
ENGINE / IP 18LTGN
(1702-7) BACK-UP LAMP
K92#165 A92#165 RELAY
2
18TN 18TN (1010)
CH9_02 RETARDER
TEMP
ALLISON 3 / 4000 K92C158 SENDER
K92#164 ALLISON 1 / 2000 18LTGN (7211)
1 CH11_07
18LTBL (7205F)
CH11_29
K92#170 K92D158 IP / ENGINE
4
18PK 18LTGN (1702)
TRANSMISSON
CH11_24
MODULE 1
(1501)
K92B169 CH11_27
3
18GY
* W/HD (4000) XMSN
- W/RETARDER
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED RETARDER EFFECTSB 68076W
62476L 04DEC09 AE08058185 028
Figure 225 WTEC Transmission with Gen4 with MD with I6 Engine
TRANSMISSIONS (CHAPTER 11) LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29
11.29. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LCT XMSN W/ GEN4 W/ MD W/ I6 ENGINE
NAVISTAR, INC.
(IN-CAB CONN)
TRANSMISSION BULKHEAD
(1502)
(7350)
K31#154
14 8 SUMP TEMP
18TN
K92#111 HIGH SIDE

3 14
18OR DRIVER 1
K92#114 INTERNAL
4 20
18GY MODE SW C
K92#117 PRESSURE
5 4
18LTBL SWITCH 1
K92#133 SHIFT
6 2
18YL SOLENOID 2
K92#134 INTERNAL
7 23
18WH MODE SW P
K92#136
8 17 PRESS CONTROL
18OR
SOLENOID 2
K92#138 INTERNAL
9 18
18OR MODE SW NS
K92#151 SHIFT
11 3
18WH SOLENOID 3
K92#152 SHIFT
12 1
18LTGN SOLENOID 1
K92#153 INTERNAL
13 21
18YL MODE SW B
K92#155 PRESS CONTROL

15 15
18WH SOLENOID 1
K92#157 PRESSURE
16 6
18WH SWITCH 3
K92#158
17 9 SIGNAL
18LTGN
RETURN
K92#141 ECM (6020M)
10
18TN CH06_01
TRANSMISSON
K92#170 MODULE 1 ALLISON 3 / 4000
1
18PK (1501) ALLISON 1 / 2000
CH11_27 (7205F)
TRANSMISSON
MODULE 2 K92#164
(1502) G OUTPUT 6
18LTBL
CH11_28
K92#123
2 F OUTPUT 4
18LTGN
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92#141. B 68076W
CIR K92#151 WAS K92#157. 62476L 04DEC09 AE08058185 029
Figure 226 LCT Transmission with Gen4 with MD with I6 Engine
LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 30 TRANSMISSIONS (CHAPTER 11)
11.30. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 30

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LCT XMSN W/ GEN4 W/ MD W/ I6 ENGINE (CONT)
NAVISTAR, INC.
(IN-CAB CONN)
(1501) BATTERY
ECM
NEGATIVE
(9260-B)
K92#109 K92-G N14-GA
4 18GY 10GY 10WH - +
K92#169
18 ECM XMSN ECU
18GY
POSITIVE FEED FUSE
(9261-B) (9255)
K92A110 K92B110 N14BB B A N14AZ
5
18PK 10PK 10RD 10RD
(10A)
TRANSMISSION
ALLISION 3/4000 K92#170
MODULE 2
(7206F) 18PK
(1502)
ALLISION
CH11_28
INPUT 1/2000
K92C103 3/4000
SIGNAL C
18YL XMSN MOD 1 (7205F)
RETURN K92#103
(1501)
18YL
CH11_27
INPUT
K92#103 K92B103
2 A SIGNAL
18YL 18YL
RETURN
K92#103 K92C103
18YL 18YL
K92#105
3 H
*K47#125 18OR
K47C125
8 D OUTPUT 5
18TN 18TN
K92#143
12 B INPUT 7
18LTBL
K92#150
13 C INPUT 12
18PK ECM
K47#125 (6020M)
18TN
K92B103
K92#101 (7205F) K47B125

18YL
1 54 VSS+
18LTBL CH11_09 18TN
ENGINE / IP
(1702)
21
A92#103 T HANDLE SHIFTER
18TN (422F)
19
K92#142 A92#142 CH11_03
11
18WH 18TN
8
A92#163 FUSE F4-C
18TN (1013) CH11_27
7
K92#165 A92#165
17 BACK-UP SHIFTER RELAY
18TN 18TN
(1010) CH9_02
B
K92#120
6
18LTBL TURBINE SPEED
SENSOR
A
K92#180 (7607M)
7
18OR
A
K48#139
9
18OR ENGINE SPEED
B SENSOR
K48#159 (7604M)
10
18TN
K92#163
16
18YL
B
K47#140
14
18LTGN OUTPUT SPEED
A SENSOR
K47#160 (7608M)
15
18YL
* W/BODY BUILDER CIRCUIT

360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED A92#163,K92#101,B 68076W
K92#103,K92#105,K92#125,K92#163 62476L 04DEC09 AE08058185 030
Figure 227 LCT Transmission with Gen4 with MD with I6 Engine
TRANSMISSIONS (CHAPTER 11) LCT AND
WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31
11.31. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LCT & WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE
NAVISTAR, INC.
TRANSMISSION MODULE 3 TRANSMISSION BULKHEAD

(IN-CAB CONN) ENGINE SPEED (7350)
-K48#139
(1503) SENSOR
18OR
*K48#139 (7603MA) CH11_06
18OR
#K92#171 HIGH SIDE
1 16
-K47#140 18YL DRIVER 1
OUTPUT SPEED SENSOR
18LTGN #K92#173 (7608M) CH11_06
2 22 INTERNAL
18LTBL MODE SW A
B
*K47#140 ENGINE
18LTGN SPEED
*K92A120 SENSOR
A
18LTBL (7603M)
#K92#174
3 19 MAIN MOD
18LTBL
-K92C120 (7615) CH11_07
18LTBL
#K92#176
4 24 XMSN ID
18YL
A
OUTPUT
*-K5A108
J1939 CH03_15 SPEED
18GN
SENSOR
B (7605M)
*K92#155
18WH
#K92#177 PRESSURE
5 11
18LTGN SWITCH 4
-K92#155 BULKHEAD (7251M)
18WH CH11_06 TORQUE
#K92#178
6 10 CONVERTER
18WH
CLUTCH
#K92#179
7 7 PRESSURE
18PK
-K92#174 BULKHEAD (7251M) SWITCH 2
18LTBL CH11_06
-K92#176 BULKHEAD (7251M) ALLISON 3 / 4000

18YL CH11_06 ALLISON 1 / 2000
(7205F)
* K92#161 IP/ENGINE (1702)
15
18OR CH11_24
#K92#145
8 G OUTPUT 4
18OR
*K92#174
ECM (6020M)
*K92#176
-*K47A125
18LTBL
18TN CH07_05
18YL
-*K5A128 ECM (6020M)

12 TRANSMISSION BULKHEAD
18YL CH03_15 (7250M)
-K47#160 OUTPUT SPEED SENSOR
10 18YL (7608M) CH11_06
*K47#160
2 PCS 4
18YL
#K5#128
18YL J1939 CH03_15 8 MAIN MOD
-K92#180 TURBINE
11 18OR (7615M) CH11_07 20 XMSN ID
*K92#180
18OR
#K5#108 SPLICE (7151)
18GN CH03_15 TURBINE
14
-K48#159 SPEED SENSOR SPEED HIGH
18TN (7603MA) CH11_06
*K48#159 TURBINE
9 13
18TN SPEED LOW
-*K92#142 (7206F)
K92A142 18WH CH11_09
ENGINE/IP 17 PRESSURE SW 2
13 18WH (1702) CH11_09
K92#156
14 IP/ENGINE
18PK
* K92A175 RETARDER (7211) (1702) CH11_24
16 18OR CH11_07
*K92#118
18 # W/ LCT XMSN
18GY
-K92#118 BULKHEAD (7251M) - W/ HD XMSN
18GY CH11_06 * W/ MD TRANSMISSION
W/ AUTO NEUTRAL 13WUA
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 04DEC09 AE08058185 031
Figure 228 LCT and WTEC Transmission with Gen4 with MD with I6 Engine
AIR CONDITIONING (CHAPTER 12)
12. AIR CONDITIONING (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING
NAVISTAR, INC.
HVAC CONTROL
(1200)
FUSE F1-B
(1010)
BATTERY
A75D F2 E2 A14JA A14J A14
BATTERY A2 FEED
18LTGN 12RD 8RD 4RD
5A CH3_01,30
FUSE F4-L
(1013)
G4 IGN RELAY #1
A73A B3 A3 A13FC
SW IGN A1 (A13FC) (1011 / 1013)
18LTGN 12PK
10A CH3_06
A28A CLUSTER
18TN (1500)
CH8_05
A74-G A11-GS
GROUND B6
18WH 12WH
LEFT SIDE
CAB GND
(1005)
REAR TURNS
CLUSTER CONNECTOR PANEL ADAPTER
(1500) (1625)
J
DIMR OUT1 A62
4
PANEL LT 18DKBL
K BODY CONTROLLER #J3

A62DA (1600)
PANEL DIM I/P A12 18DKBL
A77 A/C REQUEST

AC REQUEST OUTPUT A4 A2 DIN2
20LTGN
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
FUSE F4-M DIN3
(1013)
IGN RELAY #1 G4 B4 IGN SWITCH
A4 A13
(1011 / 1013) (A13FC) A16 INPUT
16PK
CH3_05 10A DIN5
BODY CONTROLLER #J5 ZERO VOLT REF

(1602) (1620)
A
A9Z
ZVR E3
18GY
B
1 A9C
18GY BODY CONTROLLER #J5
AC PRESSURE 2 (1602)
TRANSDUCER
(6201) 3
A6A +5V OUT
E6
18GY SSOUT
BODY CONTROLLER #J3

(1600)
AC PRESSURE
A77B
B12 TRANSDUCER
18LTGN SIGNAL
AINI3
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CAVITIES 1,2,3 OF CONNC 68076W
6201 WERE A,B,C ACCORDINGLY. 61229V 22APR09 AE08058186 001
Figure 229 Air Conditioning
AIR CONDITIONING (CHAPTER 12) AIR CONDITIONING, P. 2
12.2. AIR CONDITIONING, P. 2

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING (CONT)
NAVISTAR, INC.
HVAC LPM
(1220)
BATTERY
FEED
CH3_01,30 A11-GKJ A75-G
5
6WH 12WH
6RD RIGHT SIDE DASH MOUNTED

A14
(4081)
FUSE F6-A
(1015)
6
A14J A14JE B4 A4 A75
HVAC CONTROL
(1200) 8RD 12RD 12LTGN
30A
4
A75A
BLOWER FAN CNTRL A11
18LTGN
A B
HVAC UNIT BLOWER

MODE MOTOR
(1210)
ACTUATOR
A B
MODE DOOR A74
B9 18LTGN
MOTOR +
B A
MODE DOOR A74A
B10
MOTOR - 18LTGN
TEMP
ACTUATOR
C B
TEMP SEN A74B
B11
MOTOR 1 + 18LTGN
D A
TEMP SEN A74C
B12
MOTOR - 18LTGN
HVAC RECIRC
MOTOR
(4017)
E A
RECIRC MOTOR + B1 A74D
18LTGN
F F
A74E
RECIRC MOTOR - B2
18LTGN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:A11-GKJ,CH3_30; B 62476L
REVISED 4081 TITLE. 61229V 22APR09 AE08058186 002
Figure 230 Air Conditioning (Cont.)
HVAC SYSTEM, P. 3 AIR CONDITIONING (CHAPTER 12)
12.3. HVAC SYSTEM, P. 3

HVAC SYSTEM
NAVISTAR, INC.
W/ IBB ENGINE
ZERO VOLT
REFERENCE
(6702)
ZERO VOLT
A REFERENCE
(1620)
B
B
A
**K9AAA
18GY
18GY
**K9AA
16GY
A9C
BODY CONTROLLER #J5
(1602)
(6201) ENGINE / IP
(1702) A9Z
E3 ZVR
AC PRESSURE A 18GY
TRANSDUCER
2 ZVR
*K9AA A9E A9AA
E5
18GY 20GY 18GY
B 3 +5V
K6DB A6A
E6 OUTPUT
18GY 20GY
SSOUT
BODY CONTROLLER #J3

(1600)
A/C PRESSURE
C 4 TRANSDUCER
K77B A77B
B12 SIGNAL
18LTGN 20LTGN
AIN13
* W/ AC & N/ TRANSMISSION OIL TEMP GAUGE OR AIR RESTRICTION

** W/ AC & W/ TRANSMISSION OIL TEMP GAUGE OR AIR RESTRICTION
W/ I6 / V8 ENGINE
BODY CONTROLLER #J3

ENGINE / IP (1600)
(8602) (1702)
C 4 A/C PRESSURE
K77B A77B
B12 TRANSDUCER
18LTGN 20LTGN
SIGNAL
A/C PRESSURE
TRANSDUCER
BODY CONTROLLER #J5
(1602)
B 3 +5V
K6A A6A
20GY E6 OUTPUT
18GY
SSOUT
2
A9E A9AA
E5 ZVR
20GY 18GY
ZERO VOLT
REFERENCE
(6747)
J
K9E
18GY
A L
K9A
18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:V8 ENG EFFECTS, B 62476L
1620;REVISED 1602. 61229V 21APR09 AE08058186 003
Figure 231 HVAC System
AIR CONDITIONING (CHAPTER 12) HVAC SYSTEM, P. 4
12.4. HVAC SYSTEM, P. 4

DIAGRAM 12
HVAC SYSTEM (CONT)
NAVISTAR, INC.
GROUND ADAPTER
(6704A)
A C
GND ADAPTER
K10-GB
@K77-G
(6704M)
10WH
16WH
C
#K10-GB
14WH
ENGINE LEFT
K10-GA
B SIDE GND STUD
10WH
#K77-G (6304A) GND ADAPTER
18WH (6747)
F
FREON *K77-G
COMPRESSOR 18WH ENGINE / IP
(6200)
(1702-2)
J
A A9AA A9E K9E
HARNESS GROUND BODY CONTROLLER #J5
18GY 20GY 18GY
(1602)
(6314)
(LOCATED AT LEFT
SIDE ENGINE
BLOCK GROUND) ZVR E5
B
BODY CONTROLLER #J1
*#K77A (1603)
16LTGN ENGINE / IP
(1702-10)
A/C
@K77 A77A
* W/ I6 ENGINE C COMPRESSOR
16LTGN 16LTGN
@ W/ IBB ENGINE 10A1
# W/ V8 ENGINE
AC ACCUMULATOR
THERMISTOR OUTLET
(4019) HVAC UNIT
(1210) BODY CONTROLLER #J3
(1600)
A
G A/C ACCUMULATOR
A75E
20LTGN B13 OUTLET SENSOR
AIN14
H
A75ZVRA A/C ACCUMULATOR
B B5
18GY INLET SENSOR
AIN6
AC ACCUMULATOR
THERMISTOR INLET
(4018) J
A77D
20LTGN
ZERO VOLT
A REFERENCE
(1620)
K D
A75ZVRB A75ZVR
B
18GY 18GY
BODY CONTROLLER #J5

(1602)
A
A9Z
ZVR E3
18GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CONN 1602 #J5 WAS 1604C 68076W PART NO.
#J2. 61229V 22APR09 AE08058186 004
Figure 232 HVAC System (Cont.)
AUTOTHERM SYSTEM, P. 5 AIR CONDITIONING (CHAPTER 12)
12.5. AUTOTHERM SYSTEM, P. 5

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AUTOTHERM SYSTEM
HVAC CONTROL HEAD

(1200)
IGN RELAY#1 A73A

A13FC
(1011/1013) (A13FC) A1
12PK 18LTGN
CH3_05 G4
A3
FUSE F4-L (1013)

10A
B3
HVAC
(1210)
18LTGN
A73A
A75B
H
18LTGN
10 9 P4
K1
87A 30
BATTERY 87
86
P6
1
85
REFERENCE AUTOTHERM WIRING
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 18SEP09 INITIAL RELEASE. A 61229V
61229V 27APR09 AE08058186 005
Figure 233 Autotherm System
CONNECTOR COMPOSITES (CHAPTER 13)
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. CONNECTOR COMPOSITES (1), (1J), (2J), P. 1

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
BODY CONNECTOR(1)
(LOCATED ON LEFT SIDE KICK PANEL)
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
F1 E1
E1 ATEM1 16 GY 3522073C1 F1 - - - -
E2 ATEM2 16 GY 3522073C1 F2 - - - -
E3 ATEM3 16 GY 3522073C1 F3 - - - -
E4 ATEM4 16 GY 3522073C1 F4 - - - -
E5 ATEM5 16 GY 3522073C1 F5 - - - -
E6 ATEM6 16 GY 3522073C1 F6 - - - -
E7 ATEM7 16 GY 3522073C1 F7 - - - -
E8 ATEM8 16 GY 3522073C1 F8 - - - -
E9 - - - - F9 - - - -
E10 - - - - F10 - - - -
E11 - - - - F11 - - - -
E12 - - - - F12 - - - -
E13 - - - - F13 - - - -
E14 - - - - F14- - - - -
F16 E16 E15 - - - - F15 - - - -
CONNECTOR 3598707C1 E16 - - - - F16 - - - -
TELEMATICS (1J)
(LOCATED ON MODULE BRACKET)
CAV CIRC GAUGE COLOR TERMINAL

1 A14A 16 RD 1680205C1
2 PLUG - - 0453133C1
7 6 3 A13AA 16 PK 1680205C1
4 A6VDC 18 GY 1680205C1
5 AOUT1 18 WH 1680205C1
6 PLUG - - 0453133C1
7 PLUG - - 0453133C1
8 PLUG - - 0453133C1
9 A5H(+) 18 YL 1680205C1
12 1 10 A5H(-) 18 GN 1680205C1
11* A9V 18 GY 1680205C1
11* A9VA 18 GY 1680205C1
12 A11-GL 18 WH 1680205C1
CONNECTOR 3623758C1
BODY LOCK 1689428C1
* MUTUALLY EXCLUSIVE
TELEMATICS (2J)

7 6
1 A3H(+) 18 DK BL 1680205C1
2 A3H(-) 18 GY 1680205C1
3 PLUG - - 0453133C1
4 AA2 18 GY 1680205C1
5 AA4 18 GY 1680205C1
6 AA6 18 GY 1680205C1
7 AA5 18 GY 1680205C1
12 1 8 AA3 18 GY 1680205C1
9 AA1 18 GY 1680205C1
10 A11-GM 18 WH 1680205C1
11 PLUG - - 0453133C1
CONNECTOR 1689427C1
12 PLUG - - 0453133C1
BODY LOCK 1689428C1
310702 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 DESCRIPTION FOR R/D B 62476L
1J & 2J WAS AWARE. 61229V 24MAR09 AE08058187 001
Figure 234 Connector Composites (1), (1J), (2J)
CONNECTOR COMPOSITES (254F), (254M), (400), P. 2 CONNECTOR COMPOSITES (CHAPTER 13)
13.2. CONNECTOR COMPOSITES (254F), (254M), (400), P. 2

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
MIRROR SWITCH CONN (254F) CAV CIRC GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT
A1 A62D 20 DKBL 3662109C1
PANEL LEFT SIDE)
A2 A78L 20 RD 3662109C1
A3 A78K 20 LTGN 3662109C1
B4 A4
A4 A78-GD 20 WH 3662109C1
B1 A78A 20 LTGN 3662109C1
B2 A78D 20 LTGN 3662109C1
B3 A78C 20 LTGN 3662109C1
B4 A78F 20 LTGN 3662109C1
B1 A1
CONNECTOR 3662108C1
MIRROR SWITCH CONN (254M)

(LOCATED IN INSTRUMENT PANEL
BEHIND CENTER PANEL)
A1 A62D 20 DKBL 3535805C1
A2 A78L 20 RD 3535805C1
B1 A1 A3 A78K 20 LTGN 3535805C1
A4 A78-GD 20 WH 3535805C1
B1 A78A 20 LTGN 3535805C1
B2 A78D 20 LTGN 3535805C1
B3 A78C 20 LTGN 3535805C1
B4 A4
B4 A78F 20 LTGN 3535805C1
CONNECTOR 3510243C1
TURN SIGNAL ADAPTER (400)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* A57AB 16 OR 3535303C1 3535424C1
A* A57A 16 OR 3535303C1 3535424C1
M B A57D 16 OR 3535303C1 3535424C1
L
C A57BC 16 LTGN 3535303C1 3535424C1
K
J D PLUG - - 3535425C1 -
H
E A56A 16 OR 3535303C1 3535424C1
G
F F A56D 16 OR 3535303C1 3535424C1

E
G A56BC 16 YL 3535303C1 3535424C1
D
C H PLUG - - 3535425C1 -
B
A
J A71A 16 OR 3535303C1 3535424C1
K* A71BA 16 OR 3535303C1 3535424C1
K* A71A 16 OR 3535303C1 3535424C1
CONNECTOR 3543733C1 L* A67H 18 GY 3535303C1 3535424C1

BODY LOCK 3543732C1 L* A71N 16 OR 3535303C1 3535424C1
L# A71P 18 OR 3535303C1 3535424C1
M A71D 18 OR 3535303C1 3535424C1
# W/ LIFT AXLE
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058187 002
Figure 235 Connector Composites (254F), (254M), (400)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR
COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
RESISTANCE MODULE IN (421) RESISTANCE MODULE OUT (422)

(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
A C
B B
C A
D
CONNECTOR 3519221C91
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92RE 18 TN 0587578C1 3517771C1 A A92#158 18 TN 0587578C1 3517771C1
B A92RF 18 TN 0587578C1 3517771C1 B A92#156 18 TN 0587578C1 3517771C1
C A92RH 18 TN 0587578C1 3517771C1 C A92#112 18 TN 0587578C1 3517771C1
D A92RJ 18 TN 0587578C1 3517771C1
LCT T HANDLE SHIFTER (422F)

RETARD REQUEST SWITCH (423)
(LOCATED IN INSTRUMENT PANEL)
(LOCATED IN INSTRUMENT PANEL CENTER)
A
6
B
C 2 5
D
1 4
CONNECTOR 3540756C1
BODY LOCK 3540758C1
CONNECTOR 1673743C1
A A92A163 16 TN 1661875C1 1661872C1
1 A92#161 18 TN 1661224C1
B A92D 18 TN 1661875C1 3568570C1
2 A92#103 18 TN 1661224C1
C A92#142 18 TN 1661875C1 3568570C1
4 - - - -
D* A92#103 18 TN 1661875C1 3568570C1
5 - - - -
D* A92A103 18 TN 1661875C1 3568570C1
6 - - - -
RETARDER OUTPUT SWITCH (424) FELSTED SHIFTER PARK BRAKE (425)

3 6
C
B
CONNECTOR 1687783C1
2 A
1 4
CONNECTOR 1667741C1
BODY LOCK 1667771C1

1 - - - -
2 A92RE 18 TN 1661224C1
A A92-GG 18 WH 1661875C1 3568570C1
3 A92RF 18 TN 1661224C1
B A44L 18 GY 1661875C1 3568570C1
4 A92RH 18 TN 1661224C1
C A44J 18 GY 1661875C1 3568570C1
6 A92RJ 18 TN 1661224C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058187 003
Figure 236 Connector Composites (421), (422), (422F), (423), (424), (425)
CONNECTOR COMPOSITES (827), (830M), (1002), P. 4 CONNECTOR COMPOSITES (CHAPTER 13)
13.4. CONNECTOR COMPOSITES (827), (830M), (1002), P. 4

CHAPTER 13
NAVISTAR, INC.
ROCKWELL TRIPMASTER DATA MAX II (827)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A A14SD 18 RD 1661212C1
D E
B A13SD 18 PK 1661212C1
C F C A11-GSD 18 WH 1661212C1
B G D A3AC(+) 18 DKBL 1661212C1
A H E A3AC(-) 18 GY 1661212C1
F A50S 18 YL 1661212C1
G A70EA 18 OR 1661212C1
CONNECTOR 2005836C1 H - - - -
BODY LOCK 2006504C1
CADEC GPS CONNECTOR (830M)

PANEL RIGHT SIDE)
CAV CIRCUIT GAUGE COLOR TERMINAL

A A14CE 16 RD 1661212C1
B A13CE 16 PK 1661212C1
F A
C A11CE-G 16 WH 1661212C1
E B D A3CE(+) 18 DKBL 1661212C1
E A3CE(-) 18 GY 1661212C1
D C F - - - -
CONNECTOR 1661201C1
PANEL LIGHT FEED (1002)

A A62B 18 DKBL 1661208C1
B A62SA 18 DKBL 1661208C1
K C* A62P 18 DKBL 1661208C1
J C* A62A 18 LTBL 1661208C1

C* A62P 18 DKBL 1661208C1
H C* A62BE 18 GY 1661208C1
G D A62BD 18 DKBL 1661208C1
E A62R 18 DKBL 1661208C1
F
F A62A 18 DKBL 1661208C1
E G - - - -
D H A62T 18 DKBL 1661208C1

J A62U 18 DKBL 1661208C1
C
K* A62SC 18 DKBL 1661208C1
B K* A62A 18 GY 1661208C1
A * MUTUALLY EXCLUSIVE
CONNECTOR 2007315C1
BODY LOCK 2007316C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CONN 1002: ADDED CIRC C 68076W
A62A, A62P, A62SA. 61229V 20APR09 AE08058187 004
Figure 237 Connector Composites (827), (830M), (1002)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (1003), (1006), P. 5
13.5. CONNECTOR COMPOSITES (1003), (1006), P. 5

CHAPTER 13
NAVISTAR, INC.

1* A11-GE 12 WH 3612307C1
2* A11-GSE 18 WH 3613771C1
2* A10AE 20 WH 3613771C1
3* A96-GE 18 YL 3613771C1
3* A116-G 18 GY 3613771C1
GROUND ADAPTER
(1003) 3@ A14-GL 18 WH 3613771C1
(LOCATED IN INSTRUMENT PANEL) 4 A28-GA 16 WH 3613770C1
5* A17-GRI 18 WH 3613771C1
5* A17-GW 18 WH 3613771C1
5* A17GR1 18 WH 3613771C1
14 7 6 A84-G 16 WH 3613770C1
7 A62-GF 18 WH 3613771C1
7& A65-GB 16 WH 3613770C1
8* A92-GG 18 WH 3613771C1
8* A62-GP 18 WH 3613771C1
9 A92-GN 18 WH 3613771C1
9& A92-G 18 TN 3613771C1
10* A67-GA 18 WH 3613771C1
10* A11-G 18 WH 3613771C1
10& A23-GA 18 WH 3613771C1
8 1 10* A54-GZ 18 WH 3613771C1
11* A92-GS 18 WH 3613771C1
11* A23-GA 18 WH 3613771C1
CONNECTOR 3613769C1 11& A72-GA 16 WH 3613771C1
11* A11-GA 16 WH 3613770C1
12* A11-GNA 16 WH 3613770C1
12* A72-G 18 WH 3613771C1
& W/ V8 ENGINE 12& A72-GB 18 WH 3613771C1
@ W/ LOAD SHEDDING
12* A11-GH 18 WH 3613771C1
13* A11-GZ 18 WH 3613771C1
13* A98-GA 18 WH 3613771C1
13* A11AA 18 WH 3613771C1
14 A11F-GM 16 WH 3613770C1

1 A11-GD 10 WH 3612307C1
2 A86-GP 16 WH 3613770C1
GROUND ADAPTER
(1006) 3 A63-GD 18 WH 3613771C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 4 A11-GPP 18 WH 3613771C1
5* A11-GSH 18 WH 3613771C1
5* A11-GMV 16 WH 3613770C1
14 7 5* A11-GMA 16 WH 3613770C1
5* A11-GGA 18 WH 3613771C1
5* A11CE-G 16 WH 3613770C1
5* A11GMB 16 WH 3613770C1
6* A11-GAA 18 WH 3613771C1
6* A11-GGB 18 WH 3613771C1
7 A44-G 18 WH 3613771C1
8* A78-GC 18 WH 3613771C1
8* A78-GC 16 WH 3613770C1
9 A11-GBB 12 WH 3612307C1
8 1 10 A12-G 18 WH 3613771C1
11* A86-GB 14 WH 3613770C1
11* A86-GR 14 WH 3613770C1
CONNECTOR 3613769C1
12* A58-GC 18 WH 3613771C1
12* A59-G 16 WH 3613770C1
13 A13-GF 18 WH 3613771C1
* MUTUALLY EXCLUSIVE 14 A12-GD 16 WH 3613770C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REVISED CHART OF CONN D 68076W
REF 1003. 61229V 20APR09 AE08058187 005
Figure 238 Connector Composites (1003), (1006)
CONNECTOR COMPOSITES (1007), (1007F/1007M), (1008), P. 6 CONNECTOR
COMPOSITES (CHAPTER 13)
13.6. CONNECTOR COMPOSITES (1007), (1007F/1007M), (1008), P. 6

DIAGRAM 13
NAVISTAR, INC.
LATCHING RELAY
(1007)
(LOCATED AT BELOW DASH
BOARD ON ENGINE COVER)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

4 1 A14-LN 18 WH 3866654C1 3680160C1
3 2 A14LA 18 RD 3866654C1 3680160C1
2 3 A14LB 18 RD 3866654C1 3680160C1
1 4 A14-LM 18 WH 3866654C1 3680160C1
CONNECTOR 3866653C1
LATCHING RELAY
(1007F / 1007M)
(LOCATED AT BELOW DASH BOARD ON ENGINE COVER)
A
A
B B
C C
CONNECTOR 1661889C1
CONNECTOR 1661891C1 BODY LOCK 1661890C1
BODY LOCK 1661890C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A14LB 18 RD 1661262C1 A A14LB 18 RD 1661261C1
B A14-GL 18 WH 1661262C1 B A14-GL 18 WH 1661261C1
C A14LA 18 RD 1661262C1 C A14LA 18 RD 1661261C1

1 A11-G 10 WH 3612307C1
GROUND ADAPTER
2* A11-GX 18 WH 3613771C1
(1008)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 2* A62-GT 18 WH 3613771C1
3 A96-G 18 YL 3613771C1
4 A37-GA 18 WH 3613771C1
5 A78-GA 16 WH 3613770C1
14 7 6 A78-GB 16 WH 3613770C1
7 A19-GB 18 WH 3613771C1
8 A11-GH 16 WH 3613770C1
9 A67-G 16 WH 3613770C1
10* A11-GC 14 GY 3613770C1
10* A65-GA 18 WH 3613771C1
11* A12-GR 18 WH 3613771C1
11* A72-GA 18 WH 3613771C1
11* A72-GC 18 WH 3613771C1
12 A11-GL 18 WH 3613771C1
13* A11-GN 14 WH 3613770C1
8 1
13* A11-GN 18 WH 3613771C1
13* A11-GN 12 WH 3612307C1
14* A105-G 18 WH 3613771C1
CONNECTOR 3613769C1 14* A105-G 16 WH 3613770C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 ADDED CONN 1007, C 67657R
1007F AND 1007M. 61229V 20APR09 AE08058187 006
Figure 239 Connector Composites (1007), (1007F/1007M), (1008)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITE (1010), P. 7
13.7. CONNECTOR COMPOSITE (1010), P. 7

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK #1 (1010)

RIGHT SIDE) * MUTUALLY EXCLUSIVE
A CAV CIRCUIT GAUGE COLOR TERMINAL

B1 - - - -
B
B2 - - - -
C A17C 16 PK 3573311C1
4 B3*
A17J 16 PK 3573311C1
D
3 B3* A17C 16 PK 3573312C1
4 3 2 1
B4* A17K 18 PK 3534164C1
2
B4* A17M 18 PK 3534164C1
1 B4* A17-GW 18 WH 3534164C1
CONNECTOR 3599539C1 C1 A71C 18 OR 3534164C1
F E
BODY LOCK 3599541C1
A71 16 OR 3573312C1
C2
A71C 18 OR 3573312C1
C3* A12-GC 16 WH 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL C3* A78BC 16 LTGN 3573312C1
A1 - - - - C3* A65AA 16 OR 3573312C1
A2 - - - - C3* A65 16 OR 3573312C1
A92#141 18 TN 3573312C1 C4* A12Z 16 LTBL 3573312C1
A3*
A17R 18 PK 3573312C1 C4* A78 14 BK 3573312C1
A104CC 18 DKBL 3573312C1 C4* A65AB 16 OR 3573312C1
A3*
A17QR 18 PK 3573312C1 D1 A71AB 16 OR 3573312C1
A104CC 18 DKBL 3573312C1 D2 A92#165 18 TN 3534164C1
A3*
A17A 16 PK 3573312C1 D3* A12U 16 LTBL 3573312C1
A3* A92#141 18 TN 3534164C1 D3* A65AC 16 OR 3573312C1
A3* A17QR 18 PK 3534164C1 D3* A78B 14 BK 3573312C1
A3* A17A 18 PK 3515517C1 D4* A12Y 18 LTBL 3534164C1
A3* A17A 18 PK 3534164C1 D4* A78-GBH 18 WH 3534164C1
A3* A17EB 16 PK 3573312C1 D4* A65-GA 18 WH 3534164C1
A3* A17D 18 PK 3534164C1 A13F 18 PK 3573312C1
E1
A3* A17L 18 PK 3534164C1 A13FN 18 PK 3573312C1
A3* A17A 18 PK 3536295C1 E2 A14JA 12 RD 3573311C1
A17H 16 PK 3573312C1 A13FH 18 PK 3573312C1
A4* E3
A17 18 PK 3573312C1 A13FK 18 PK 3573312C1
A17A 16 PK 3573311C1 E4 A70BD 14 RD 3573312C1
A4*
A17H 16 PK 3573311C1 F1* A97UA 16 PL 3573312C1
A4* A17H 16 PK 3573312C1 F1* A97AA 16 PL 3573312C1
A104CC 18 DKBL 3573312C1 F1* A97AA 18 PL 3515517C1
A4*
A17H 18 PK 3573312C1 F2 A75D 18 LTGN 3534164C1
A17A 18 PK 3573312C1 F3* A90E 18 GY 3534164C1
A4*
A17BA 16 PK 3573312C1 F3* A94V 14 GY 3573312C1
A17H 16 PK 3573312C1 F3* A94V 18 GY 3534164C1
A4*
A17A 18 PK 3573312C1 A40 18 GY 3573312C1
F3*
A17HB 18 PK 3536295C1 A90E 18 GY 3573312C1
A4*
A17A 18 PK 3536295C1 F4 A39A 16 GY 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER
F1-A E1, F1 5/10 3534208C1/3534209C1 - ENGINE CONTROL UNIT
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - AIR ABS / HYD FPB-HBCU
F1-D E4, F4 5 3534208C1 - DRAIN VALVE (HALDEX) AUTOMATIC
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY
A3, A4, B3, B4 3600330C1 START RELAY
C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY
C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REVISED CHARTS. C 68076W
61229V 20APR09 AE08058187 007
Figure 240 Connector Composite (1010)
CONNECTOR COMPOSITE (1011), P. 8 CONNECTOR COMPOSITES (CHAPTER 13)

CHAPTER 13
NAVISTAR, INC.

D4* A26D 18 TN 3534164C1
H F D B
4
3
D4* A78 16 LTGN 3573312C1
2
E1 (A56J) - - 3536301C1
1
E2* (A14MC) - - 3536299C1
J G E C A E2* A14MC 12 RD 3573311C1
E3 (A57J) - - 3536301C1
CONNECTOR 3534572C1 E4* (A14TA) - - 3536299C1

BODY LOCK1 3536085C1 E4* A14TA 12 RD 3573311C1
BODY LOCK2 3599541C1
F1 A14JC 12 RD 3573311C1
CAV CIRCUIT GAUGE COLOR TERMINAL F2 A84 16 LTGN 3573312C1
A1 A14MD 12 RD 3573311C1 F3 A14JD 12 RD 3573311C1
A2 A12-G 18 WH 3534164C1 F4 A63 18 DKBL 3534164C1
A3 A14JB 12 RD 3573311C1 G1 (A56J) - - 3536301C1
A13-GF 18 WH 3573312C1 G2 - - - -
A4
A13-GFD 18 WH 3573312C1 G3 (A57J) - - 3536301C1
B1 - - - - G4 - - - -
B2 - - - - H1* A56C 18 OR 3534164C1
B3 - - - - H1* A56K 16 OR 3573312C1
B4 - - - - H1* A56A 18 YL 3534164C1
C1 A14JF 12 RD 3573311C1 H2* A56T 12 YL 3573311C1
C2 A14MC 12 RD 3536299C1 H2* A56B 16 YL 3573312C1
C3 A14PA 12 RD 3573311C1 H3* A57C 18 OR 3534164C1
C4* A14TA 12 RD 3573311C1 H3* A57K 16 OR 3573312C1
C4* A78 12 BK 3573311C1 H3* A57A 18 LTGN 3534164C1
D1 A86A 18 LTGN 3534164C1 H4* A57T 12 LTGN 3573311C1
D2* A14ED 16 RD 3573312C1 H4* A57B 16 LTGN 3573312C1
D2* A14SD 18 RD 3534164C1 J1* (A56J) - - 3536301C1
D2* A14AF 18 RD 3534164C1 J1* A55D 16 OR 3515517C1
A14AF 18 RD 3573312C1 J2* A56-GC 18 WH 3534164C1
D2*
A14AH 18 RD 3573312C1 J2* A56-GC 18 WH 3534164C1
D2* A14CE 16 RD 3573312C1 J3* (A57J) - - 3536301C1
A14EB 18 RD 3573312C1 J3* A55C 16 OR 3515517C1
D2*
A14EA 16 RD 3573312C1 A57-GC 18 WH 3573312C1
J4*
D2* A14EA 16 RD 3573312C1 A54-GC 18 WH 3573312C1
D3 A28 16 TN 3573312C1 J4* A57-GC 18 WH 3534164C1

FUSE BREAKER
F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN
F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER
F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
SATELLITE COMMUNICATION / COMPUTER
F2-F C2, D2 10 3534209C1 3536178C1
PREWIRE
F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER
3534209C1 3536178C1
F2-H C4, D4 10/15 AMMETER MODULE / HEATED WINDSHIELD
3534210C1 3536179C1

A1, A2 3600329C1 ACCESSORY RELAY #1
A3, A4 3600329C1 IGNITION RELAY #1 @
H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY
H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY
@ ALSO SEE CONNECTOR 1013
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REVISED CHARTS. C 68076W
61229V 20APR09 AE08058187 008

CHAPTER 13
NAVISTAR, INC.

H F D B
4
3 CONNECTOR 3534572C1
2
1
J G E C A

A1 A14NA 12 RD 3573311C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A13-GFD 18 WH 3573312C1 F1* A68A 12 BN 3573311C1

A2 F1* A68T 12 BN 3573311C1
A13-GFE 18 WH 3573312C1
A3 A14NC 12 RD 3573311C1 F1* A68BB 14 BN 3573312C1
A13-GFE 18 WH 3573312C1 A68-GC 18 WH 3573312C1

A4 F2
A13-GFF 18 WH 3573312C1 A70-GT 18 WH 3573312C1
B1 - - - - F3* A54 12 BN 3573311C1
B2 - - - - F3* A54T 12 BN 3573311C1
B3 - - - - F3* A54BB 16 BN 3573312C1
B4 - - - - F3* A58BB 14 BN 3573312C1
A15 18 RD 3573312C1 A54-GC 18 WH 3573312C1

C1* F4*
A98H 18 BK 3573312C1 A68-GC 18 WH 3573312C1
A15 16 RD 3573312C1 F4* A58-GC 18 WH 3534164C1

C1* G1 A82M 16 GY 3573312C1
A98H 18 BK 3573312C1
C2 (A68J) - - 3536299C1 G2 A82E 16 GY 3573312C1
C3* A86PA 16 LTGN 3573312C1 G3 A82N 16 GY 3573312C1
C3* A86N 14 LTGN 3573312C1 G4 A82K 16 GY 3573312C1
C3* A86R 14 LTGN 3573312C1 H1 - - - -
C4* (A54J) - - 3536299C1 H2 A82V 16 GY 3573312C1
C4* A58J 18 WH 3515517C1 H3 - - - -
D1 A14PB 12 RD 3573311C1 H4 A82L 16 GY 3573312C1
D2 A14HB 12 RD 3573311C1 J1 A82P 16 GY 3573312C1
D3 A14ME 12 RD 3573311C1 J2 A82F 18 GY 3534164C1
D4 A14HA 12 RD 3573311C1 J3 A82P 16 GY 3573312C1
E1 A68C 18 BN 3534164C1 J4 A82H 18 GY 3534164C1
E2 (A68J) - - 3536299C1
E3* A54C 18 BN 3534164C1
E3* A58 18 BN 3534164C1
E4* (A54J) - - 3536299C1
E4* A58J 18 WH 3515517C1

FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT
F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT

A1, A2 3600329C1 IGNITION RELAY # 2 @
A3, A4 3600329C1 IGNITION RELAY # 3 @
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY
G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC A58, A58BB,C 68076W
A58-GC, A58J. 61229V 20APR09 AE08058187 009

CHAPTER 13
NAVISTAR, INC.

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
H F D B E3 (A13FC) - - 3536304C1
4
E4 (A13FC) - - 3536306C1
3
F1 - - - -
2
F2 - - - -
1
J G E C A F3 - - - -
F4 - - - -
G1 A14TC 12 RD 3573311C1
CONNECTOR 3534572C1 G2 (A12V) - - 3536306C1
BODY LOCK1 3536085C1 (A13FC) - - 3536304C1
BODY LOCK2 3599541C1 G3
A13FM 12 PK 3536304C1
G4 (A13FC) - - 3536306C1
H1 A81B 12 LTGN 3573311C1
A1 A12B 18 LTBL 3534164C1
H2 A78V 18 LTGN 3534164C1
A2 A12V 12 LTBL 3536306C1
H3* A13A 16 PK 3573312C1
A3 A13FC 12 PK 3536304C1
H3* A13D 14 PK 3573312C1
A4 A13FC 12 PK 3536306C1
A92#163 16 TN 3573312C1
B1 A12C 18 LTBL 3534164C1 H3*
A92A163 18 TN 3573312C1
B2 A12F 18 LTBL 3534164C1
A92#163 16 TN 3573311C1
A73A 18 LTGN 3573312C1 H3*
B3 A92A163 16 TN 3573311C1
A28A 18 TN 3573312C1
A92A163 18 TN 3573311C1
B4 A13 16 PK 3573312C1 H3*
A92FN 16 TN 3573312C1
C1 A14TD 12 RD 3573311C1
A92YD 16 TN 3573311C1
C2 (A12V) - - 3536306C1 H3*
A13D 16 PK 3573311C1
C3 (A13FC) - - 3536304C1
A92#163 18 TN 3573312C1
C4 (A13FC) - - 3536306C1 H3*
A92A163 18 TN 3573312C1
D1 A81A 12 LTGN 3573311C1
H4* A97AA 16 PL 3573312C1
A86 20 LTGN 3573312C1
D2* H4* A97UA 16 PL 3573312C1
A86F 18 LTGN 3573312C1
J1* A12A 18 LTBL 3534164C1
A86 18 LTGN 3573312C1
D2* A12A 18 LTBL 3573312C1
A86F 18 LTGN 3573312C1 J1*
A12Q 18 LTBL 3573312C1
D3 A13B 18 PK 3534164C1
J2 (A12V) - - 3536306C1
D4* A87KA 18 GY 3534164C1
A13FD 18 PK 3573312C1
D4* A87MB 18 GY 3534164C1 J3
A13FN 18 PK 3573312C1
E1 - - - -
J4 (A13FC) - - 3536306C1
(A12V) - - 3536306C1
E2
A12D 12 LTBL 3536306C1 * MUTUALLY EXCLUSIVE

FUSE BREAKER
F4-A G1, H1 30 3534213C1 3536182C1 POWER WINDOW / DOOR-DRIVER
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRRORS
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F4-D G4, H4 10 3534209C1 3536178C1 ENGINE CONTROL UNIT
F4-E C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F4-J A1, B1 5 3534208C1 - BODY CONTROLLER
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC LPM
RELAY LOCATION
PART NUMBER DESCRIPTION
- CAVITY
J1, J2 3600329C1 ACCESSORY RELAY # 1 @
J3, J4 3600329C1 IGNITION RELAY # 1 @
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 MERGED CAV E2. C 68076W
61229V 21APR09 AE08058187 010

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK #5 (1014) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D2* A67A 16 PK 3573312C1
D3 A13B 16 PK 3573312C1
A C E G J
1 D4 A28V 16 TN 3573312C1
2 CONNECTOR 3534572C1 E1 (A13FB) - - 3536304C1

BODY LOCK1 3536085C1 E2 (A13FB) - - 3536306C1
3
(A13FA) 3536301C1
E3
4
D F
A13FR 12 PK 3536301C1
B H
E4 (A13FA) - - 3536306C1
CAV CIRCUIT GAUGE COLOR TERMINAL F1 - - - -
A1 A13FB 12 PK 3536304C1 F2 - - - -
A2 A13FB 12 PK 3536306C1 F3 - - - -
A3 A13FA 12 PK 3536301C1 F4 - - - -
A4 A13FA 12 PK 3536306C1 (A13FB) - - 3536304C1
G1
B1* A13EE 16 DKBL 3515517C1 A13FL 12 PK 3536304C1
B1* A13FG 18 PK 3515517C1 G2 (A13FB) - - 3536306C1
B1* A13FG 18 PK 3534164C1 G3 (A13FA) - - 3536304C1
B1* A13CE 16 PK 3573312C1 G4 (A13FA) - - 3536306C1
A70DA 18 GY 3573312C1 A44Y 16 GY 3573312C1
B1* H1*
A13SD 18 PK 3573312C1 A44N 18 GY 3573312C1
B1* 13AA 16 PK 3515517C1 H1* A13DA 18 PK 3515517C1
A39 16 GY 3573311C1 H1* A44Y 16 GY 3573312C1
B2*
A39A 16 GY 3573311C1 H1* A13A 18 PK 3515517C1
B2* A39B 16 GY 3573312C1 H1* A98M 18 BK 3515517C1
B3* A17D 16 RD 3573312C1 H2* A13X 16 PK 3573312C1
B3* A97S 14 PL 3573312C1 H2* A13Z 18 PK 3534164C1
B3* A13A 18 PK 3515517C1 H2* A13B 12 PK 3573311C1
B4 A71 16 OR 3573312C1 H3 A90L 18 GY 3534164C1
C1 (A13FB) - - 3536304C1 H4* A70R 18 OR 3534164C1
C2 (A13FB) - - 3536306C1 H4* A92RA 18 TN 3534164C1
C3 (A13FA) - - 3536301C1 A72B 16 OR 3573311C1
H4*
C4 (A13FA) - - 3536306C1 A94AM 16 GY 3573311C1
D1* A17HB 18 PK 3534164C1 A13FD 18 PK 3573312C1
J1
D1* A17HB 16 PK 3573312C1 A13FE 18 PK 3573312C1
D1* A92J 18 TN 3515517C1 J2 (A13FB) - - 3536306C1
D1* A116M 18 GY 3515517C1 A13FE 18 PK 3573312C1
J3
D2* A67E 16 LTBL 3573312C1 A13FF 18 PK 3573312C1
D2* A67F 18 GY 3534164C1 J4 (A13FA) - - 3536306C1

FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 AIR PARK BRAKE
F5-B G2, H2 10 3534209C1 3536178C1 INVERTER / AUX POWER SOURCE / EATON HYBRID
F5-C G3, H3 5 3534208C1 - ACCELERATOR
F5-D G4, H4 10 3534209C1 3536178C1 SNOW VALVE / RETARDER / COLLISION WARN
CLUTCH / START ENABLE / AUTO NEUTRAL / 5TH

F5-E C1, D1 10 3534209C1 3536178C1
WHEEL JAW UNLOCK
F5-F C2, D2 10 3534209C1 3536178C1 DISPLAY SYSTEMS / BACK-UP CAMERA

F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER / HEATED DRAIN VALVE
F5-L A3, B3 10 3534209C1 3536178C1 IBBE EIM / EATON HYBRID
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS

310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED. C 68076W
61229V 21APR09 AE08058187 011

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK #6
(1015)
D C
CONNECTOR 3599501C1
BODY LOCK 3599541C1
4
1 2 3 4
B

A1 A19V 12 GY 3573311C1
A2* A37V 18 TN 3534164C1
A2* A92AB 16 TN 3573312C1
A3* A12Z 16 LTBL 3573312C1
A3* A65AB 16 OR 3573312C1
A3* A78A 14 LTGN 3573312C1
A4 A75 12 LTGN 3573311C1
B1 A14FA 12 RD 3573311C1
B2 A14KB 12 RD 3573311C1
B3 A14NB 12 RD 3573311C1
B4 A14JE 12 RD 3573311C1
C1 A37 18 TN 3534164C1
C2 A37D 16 TN 3573312C1
C3* A44 18 GY 3515517C1
C3* A23B 18 TN 3534164C1
C3* A44C 18 PK 3515517C1
C4* A46C 18 GY 3515517C1
A23 18 TN 3573312C1
C4*
A23C 18 TN 3573312C1
C4* A44A 18 GY 3515517C1
D1 A37V 18 TN 3534164C1
D2 A37-GA 18 WH 3534164C1
D3* A46D 18 GY 3515517C1
D3* A23A 18 TN 3534164C1
D3* A9V 18 GY 3515517C1
D4* A23C 18 TN 3534164C1
D4* A44-G 18 WH 3515517C1
D4* A44B 18 GY 3515517C1

FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 20 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP
3534211C1 / 3536180C1 /
F6-D A1, B1 20 / 30 FUEL HEATER
3534213C1 3536182C1

C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY
C3, C4, D3, D4 3600330C1 RELAY SEE NOTE
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC A44A, A44B,C 68076W
A44C, A9V. 61229V 21APR09 AE08058187 012

CHAPTER 13
NAVISTAR, INC.
FUSE BLOCK #7 (1016) * MUTUALLY EXCLUSIVE

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) & W/ AUX SWITCH
H F D B
4 CAV CIRCUIT GAUGE COLOR TERMINAL
E2* A72K 12 OR 3573311C1
3 E2&* A72A 12 OR 3573311C1
E2&* A72E 18 OR 3515517C1
2 E3 A14G 16 RD 3573312C1
E4 (A70J) - - 3536299C1
1 F1 A81C 12 LTGN 3573311C1
F2 A14FB 12 RD 3573311C1
J G E C A
F3 A14MA 12 RD 3573311C1
F4 A14HC 12 RD 3573311C1
G1* A12Q 18 LTBL 3534164C1
CONNECTOR 3534572C1
G1* A72E 18 OR 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL G1&* A72EF 18 OR 3515517C1
A1 A14FE 12 RD 3573311C1 G1&* A72F 16 OR 3573312C1
A2 A14ND 12 RD 3573311C1 G2* A72AA 12 OR 3573311C1
A3 A13FT 12 PK 3573311C1 G2* A12BB 16 LTBL 3573312C1
A4 A14KA 12 RD 3573311C1 G2&* A72V 12 DKBL 3573311C1
B1* A14A 16 RD 3573312C1 G2&* A94TA 12 GY 3573311C1
B1* A14MV 16 RD 3573312C1 G3 A70D 18 OR 3534164C1
B1* A14A 14 RD 3573312C1 G4 (A70J) - - 3536299C1
B1* A14A 12 RD 3573311C1 H1 - - - -
B2* A72C 12 OR 3573311C1 H2 - - - -
B2* A94L 12 GY 3573311C1 H3 - - - -
B2* A78A 14 LTGN 3573321C1 J1* A14BA 16 RD 3573312C1
B3* A105 18 LTGN 3534164C1 J1* A72K 12 OR 3573311C1
B3* A105 16 LTGN 3573312C1 J1&* A72A 12 OR 3573311C1
B3* A13AA 18 RD 3534164C1 J1&* A94TC 12 GY 3573311C1
B3* A13AB 18 RD 3534164C1 J2* A12-GR 18 WH 3534164C1
B4* A81D 12 LTGN 3573311C1 J2&* A72-GB 18 WH 3573312C1
B4* A14A 18 RD 3573312C1 J2&* A72-GA 16 WH 3573312C1
C1 - - - - J2* A72-GA 18 WH 3534164C1
C2 - - - - J3* A70ET 10 RD 3573311C1
C3 - - - - J3* A70T 10 RD 3573311C1
C4 - - - - A70-GT 18 WH 3573312C1
J4
D1 - - - - A70-GC 18 WH 3573312C1
D2 - - - -
D3 - - - -
NOTE : 20A W/ BODY ACCESSORY
D4 - - - - 25A W/ TRAILER AUX CENTER PIN - ACC OR BAT
E1 A14FD 12 RD 3573311C1 30A W/ TRAILER AUX FEED
E2* A14BA 16 RD 3573312C1

FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - LEFT REAR
3534211C1 3536180C1
F7-B E2, F2 SEE NOTE 3534212C1 3536181C1 BODY ACCESSORY / TRAILER AUX
3534213C1 3536182C1
F7-C E3, F3 15 3534210C1 3536179C1 OWNER OPERATOR
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 10 3534209C1 3536178C1 DISPLAY SYSTEMS / DRIVER AIR SEAT
3534213C1 3536182C1 HYD FPB -SOLENOID / AUX POWER
F7-F A2, B2 30/25
3534212C1 3536181C1 SOURCE / HEATED WINDSHIELD
3534209C1 3534209C1
F7-G A3, B3 10/20 DRIVER SEAT / PASSENGER SEAT
3536180C1 3536180C1
F7-H A4, B4 30 3534213C1 3536182C1 POWER WINDOW / DOOR - RIGHT REAR

G1, G2, J1, J2, H2 3600329C1 BODY ACC / TRAILER AUX RELAY
G3, G4, J3, J4, H4 3600329C1 TRAILER STOP RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC A13AA,A13ABC 68076W
A14A. RMVD CIRC A14R, A72-GC. 61229V 21APR09 AE08058187 013

CHAPTER 13
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL FUSE BLOCK #8 (1017)

A1* A14NE 12 RD 3536301C1 H F D B
4
A1* A14NE 12 RD 3573311C1 CONNECTOR 3534572C1
3
A2* A14PE 10 RD 3573311C1 2

BODY LOCK 3536085C1
A2* A14PE 12 RD 3573311C1 1
A3 A14KC 12 RD 3573311C1 J G E C A
A4 A14PD 10 RD 3573311C1
B1 A14F 12 RD 3573311C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B2* A92BT 18 TN 3534164C1 G1* A17L 18 PK 3534164C1
B2* A14H 16 PK 3573312C1 G2* A92JA 18 TN 3534164C1
B3 A14NS 12 BK 3573311C1 G2* A92#163 16 TN 3573312C1
B4* A14G 12 RD 3573311C1 G2* A17J 16 PK 3573312C1
B4* A14JT 20 RD 3535484C1 G2* A23DC 18 TN 3534164C1
C1 (A14NE) - - 3536301C1 G3 A13FF 18 PK 3573312C1
C2 - - - - G4* A94T 10 GY 3573311C1
C3 - - - - G4* A72 12 OR 3573311C1
C4 - - - - G4* (A94TC) - - 3536299C1
D1 - - - - H1 A92FN 16 TN 3573312C1
D2 - - - - H2* A17S 18 PK 3534164C1
D3 - - - - H2* A23B 18 TN 3534164C1
D4 - - - - H2* A19C 18 GY 3515517C1
E1 (A14NE) - - 3536301C1 H3 - - - -
E2* A94AY 14 GY 3573312C1 H4 - - - -
E2* A94AY 12 RD 3573311C1 J1* A92FB 16 TN 3573311C1
E3* A20 16 LTGN 3573312C1 J1* A17HB 16 PK 3573312C1
E3* A14FDU 16 RD 3573312C1 J1* A92BC 18 TN 3534164C1
E4* A94UA 12 GY 3573311C1 J1* A13A 18 PK 3534164C1
E4* A72J 12 OR 3573311C1 J1* A97ZB 18 GY 3534164C1
E4* A94TC 12 GY 3573311C1 A92J 18 TN 3573312C1
J2
F1* A92FB 16 TN 3573312C1 A92JA 18 TN 3573312C1
F1* A17H 16 PK 3573312C1 J2* A92FBA 16 TN 3573312C1
F2 A14HE 12 RD 3573311C1 J2* A17K 18 PK 3534164C1
F3 A14MB 12 RD 3573311C1 J2* A23H 18 TN 3534164C1
F4 A14PC 12 RD 3573311C1 J2* A45B 18 GY 3515517C1
G1* A92#145 18 TN 3534164C1 J3* A94UA 12 GY 3573311C1 * MUTUALLY EXCLUSIVE
G1* A92RD 16 TN 3573312C1 J3* A72J 12 OR 3573311C1
G1* A11-GD 18 WH 3534164C1 J3* A94TB 12 GY 3573311C1
G1* A45-GB 18 WH 3515517C1 J4* A13-GFF 18 WH 3515517C1

FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER / EATON HYBRID
3534213C1/ 3536182C1/
F8-B E2, F2 30 / 15 BENDIX AIR ABS / WABCO AIR ABS
3534210C1 3536179C1
F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX
INTERNATIONAL BIG BORE ENGINE / EATON

F8-E A1, B1 20 3534210C1 3536179C1
HYBRID
F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES
ENGINE CONTROL UNIT / EATON HYBRID

F8-H A4, B4 NOTE 3 3534212C1 3536181C1
HEAT EXCHANGER FAN RELAY

G1, G2, J1, J2, H2 3519350C1 OPTIONAL RELAY SEE NOTE 1
G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY
NOTE 2: 10A - ALLISION TRANSMISSION
NOTE 1: AUTO NEUTRAL
30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSION
START ENABLE RELAY
NOTE 3: 25A - INTERNATIONAL BIG BORE (IBBE)
COLUMN SHIFTER
OR EATON HYBRID HEAT EXCHANGER FAN
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09 AE08058187 014

DIAGRAM 13
NAVISTAR, INC.

H F D B
4
1
BODY LOCK 3536085C1
J G E C A
A1* A96RB 18 YL 3534164C1 E2 A12V 12 LTBL 3573311C1
A104L 18 DKBL 3573312C1 E3 - - - -
A1*
A104F 18 DKBL 3573312C1 E4 - - - -
A104CB 18 DKBL 3573312C1 F1* A86P 16 LTGN 3573312C1
A2*
A104N 18 DKBL 3573312C1 F1* A13C 18 PK 3515517C1
A2* A52E 14 YL 3573312C1 F2* A12X 18 LTBL 3534164C1
A3* A96LA 18 YL 3534164C1 F2* A89CA 18 PL 3534164C1
A3* A59RA 18 GY 3534164C1 F2* A12X 18 LTBL 3534164C1
A4 A52B 14 YL 3573312C1 F3 A19V 12 GY 3573311C1
B1 - - - - F4 A19-GB 18 WH 3534164C1
B2* A52D 14 YL 3573312C1 G1* A96RA 18 YL 3534164C1
B2* A59RC 18 GY 3534164C1 A104JC 18 DKBL 3573312C1
G1*
B3 - - - - A104JB 18 DKBL 3573312C1
B4* A52 14 YL 3573312C1 G2* A53F 14 YL 3573312C1
B4* A59CA 16 GY 3573312C1 G2* A104C 16 DKBL 3573312C1
A104JD 18 DKBL 3573312C1 A104C 16 DKBL 3573312C1
C1* G3*
A104JC 18 DKBL 3573312C1 A104B 18 DKBL 3573312C1
C1* A52PD 14 YL 3573312C1 G4* A104B 18 DKBL 3534164C1
C2* A96-GC 18 YL 3534164C1 G4* A53E 14 YL 3573312C1
C2* A104E 18 DKBL 3534164C1 H1 - - - -
C3* A52PC 14 YL 3573312C1 H2 A53B 14 YL 3573312C1
C3* A59RD 16 GY 3573312C1 H3 - - - -
C4* A96-GB 18 YL 3534164C1 H4* A53 14 YL 3573312C1
C4* A104JD 18 DKBL 3534164C1 H4* A13F 18 PK 3534164C1
D1 - - - - J1* A53PA 14 YL 3573312C1
D2 - - - - A104JB 18 DKBL 3573312C1
J1*
A13FK 18 PK 3573312C1 A104JA 18 DKBL 3573312C1
D3
A13FP 18 PK 3573312C1 J2* A96-GD 18 YL 3534164C1
D4* A19 12 GY 3573311C1 J2* A104H 16 DKBL 3573312C1
A19A 16 GY 3573311C1 A104J 16 DKBL 3573312C1
D4* J3*
A19 16 GY 3573311C1 A104JA 18 DKBL 3573312C1
E1 A13FM 12 PK 3573311C1 J3* A53PB 14 YL 3573312C1
A104J 18 DKBL 3573312C1
J3*
A104JA 18 DKBL 3573312C1
J4* A96-GA 18 YL 3534164C1
J4* A104AA 18 DKBL 3534164C1

FUSE BREAKER
F9-A E1, F1 5 3534208C1 - 2 WAY RADIO
F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD / WHEEL CHAIR LIFT

G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY
G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY
A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY
A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY
D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC A12X, A13C.C 68076W
REMOVED CIRC A96LB. 61229V 22APR09 AE08058187 015

CHAPTER 13
NAVISTAR, INC.

H F D B
4
J G E C A
CONNECTOR 3534572C1
BODY LOCK 3536085C1

C2* A92HC 12 TN 3573311C1
C2* A71P 18 OR 3534164C1
C2* A78AC 16 LTGN 3573312C1
C3* A97AA 16 PL 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL C3* A17 18 PK 3534164C1
A53AB 18 YL 3573312C1 C3* A17 18 PK 3515517C1
A1*
A53ABA 18 YL 3573312C1 C3* A92A18 16 TN 3573312C1
A78-GBH 18 WH 3573312C1 C4* A17T 18 PK 3534164C1
A1*
A78-GC 18 WH 3573312C1 C4* A92F 16 TN 3573312C1
A78-GC 16 WH 3573312C1 C4* A17T 18 PK 3515517C1
A1*
A78-GBH 18 WH 3573312C1 C4* A92DN 18 TN 3573312C1
A1* A59-GM 18 WH 3534164C1 D1 - - - -
A1* A92HD 12 TN 3573312C1 D2 - - - -
A52AB 18 YL 3573312C1 D3 - - - -
A2*
A53ABA 18 YL 3573312C1 D4 - - - -
A2* A14G 12 RD 3573311C1 E1* A97Z 10 VT 3573311C1
A2* A78C 14 BK 3573312C1 E1* A94PM 12 GY 3573311C1
A3* A92H 16 TN 3573312C1 E2* A70E 10 RD 3573311C1
A3* A17-GRI 18 WH 3534164C1 E2* A94PE 16 GY 3573312C1
A3* A17-GRI 18 WH 3515517C1 E3 A14KD 12 RD 3573311C1
A3* A92-GN1 18 WH 3573312C1 E4* A14TB 12 RD 3573311C1
A4* A17QR 18 PK 3534164C1 E4* A14TF 12 RD 3573311C1
A4* A92E 16 TN 3573312C1 F1* A23 18 TN 3534164C1
A4* A92A1 18 TN 2003343C1 F1* A94TM 12 GY 3573311C1
B1 - - - - F2* A70NS 16 RD 3573312C1
B2* A59KA 18 GY 3534164C1 F2* A94TE 16 GY 3573312C1
B3 - - - - F3 A70BF 14 RD 3573312C1
B4 A97UA 16 PL 3573312C1 F4* A14JT 16 RD 3573312C1
C1* A50S 18 YL 3534164C1 F4* A14A 20 PK 3535484C1
C1* A59K 18 GY 3534164C1 A92RA 18 TN 3573312C1
G1*
C1* A92HH 14 TN 3573312C1 A92RB 18 TN 3573312C1
C1* A78A 14 LTGN 3573312C1 G1* A89CB 18 PL 3534164C1
C2* A53-G 18 GY 3534164C1 G1* A72-GD 18 WH 3515517C1
CHART CONTINUED ON SHEET 16A
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058187 016
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITE (1019) (CONT.), P. 16A
13.17. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A

CHAPTER 13
NAVISTAR, INC.

H F D B
4
J G E C A
CONNECTOR 3534572C1
BODY LOCK 3536085C1
CHART CONTINUED FROM SHEET 16 H4* A92BC 18 TN 3534164C1

H4* A23DA 18 TN 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL H4* A17HB 18 PK 3534164C1
G1* A59-GC 18 WH 3534164C1 J1* A92RB 18 TN 3534164C1
G1* A116LB 18 GY 3534164C1 J1* A89CC 18 PL 3534164C1
A92HB 18 TN 3573312C1 J1* A59J 18 GY 3534164C1
G1*
A92HF 18 TN 3573312C1 J1* A92HG 14 TN 3573312C1
G2* A9W 18 GY 3534164C1 J1* A116-G 18 GY 3534164C1
A59K 18 GY 3573312C1 J1* A72EC 18 OR 3515517C1
G2*
A59L 18 GY 3573312C1 J2* A89CA 18 PL 3534164C1
G2* A14F 12 RD 3573311C1 A59L 18 GY 3573312C1
J2*
G2* A116L 18 GY 3534164C1 A59R 18 GY 3573312C1
G3* A92-GJ 18 WH 3534164C1 J2* A92#124 18 TN 3534164C1
G3* A17A 16 WH 3573312C1 J2* A92HA 18 TN 3534164C1
G3* A116UB 18 GY 3534164C1 J2* A116LZ 18 GY 3534164C1
G3* A11-GB 18 WH 3534164C1 J2* A44 18 GY 3515517C1
G3* A45-GC 18 WH 3534164C1 J3* A92APA 18 TN 3534164C1
A17EB 16 PK 3573311C1 J3* A17D 16 RD 3573312C1
G4*
A17F 16 PK 3573311C1 J3* A116U-G 18 GY 3534164C1
G4* A116U 18 GY 3534164C1 J3* A11-GC 18 WH 3534164C1
G4* A23A 18 TN 3534164C1 J3* A17HA 18 PK 3534164C1
H1 - - - - J4* A17R 18 PK 3534164C1
H2* A92RK 18 TN 3534164C1 J4* A17B 16 PK 3573312C1
H2* A72EF 18 OR 3515517C1 J4* A116UZ 18 GY 3534164C1
H3 - - - - J4* A17R 18 PK 3515517C1
A92BC 18 TN 3573312C1 J4* A23G 18 TN 3534164C1
H4*
A17B 18 PK 3573312C1 J4* A45A 18 LTGN 3534164C1

FUSE BREAKER
3534208C1 /
F10-A E1, F1 5 3536178C1 FAN SOLENOID / IBBE / HCI
3534209C1
F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES
F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP
F10-D E4, F4 15/10 3534211C1 3536180C1 FUEL PUMP/DRIVER DISPLAY
RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 OPTIONAL RELAY SEE NOTE
A3, A4, B4, C3, C4 3519350C1 CRANK-I OR IGN INTERRUPT RELAY
RETARDER / WHEEL CHAIR LIFT / LIFT AXLE / 5TH
G1, G2, J1, J2, H2 3519350C1
WHEEL LOCK RELAY
AUTO NEUTRAL LIGHT RELAY / WINDSHIELD / CRANK /

G3, G4, J3, J4, H4 3519350C1
5TH WHEEL UNLOCK RELAY
NOTE :- TRIP HEADLIGHT INPUT RELAY, LIFT AXLE REVERSE RELAY
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED. B 68076W
62476L 19NOV09 AE08058187 16A
CONNECTOR COMPOSITES (1020), P. 17 CONNECTOR COMPOSITES (CHAPTER 13)
13.18. CONNECTOR COMPOSITES (1020), P. 17

CHAPTER 13
NAVISTAR, INC.


B1# A59RD 16 GY 3573312C1
A
B1% A78B 14 BK 3516158C1
B2# A59CE 18 GY 3534164C1
B
B2% A78-GBH 18 WH 3515517C1
B3 A44Z 18 GY 3515517C1
C
B4 - - - -
4
C1 A70-GC 18 WH 3534164C1
D
C2 A70BF 14 RD 3573312C1
3
C3* A37A 20 TN 3535484C1
4 3 2 1
C3* A37B 18 TN 3534164C1
2
C4 A14JT 20 RD 3535484C1
D1* A70BA 14 RD 3573312C1
1 D1* A70BB 14 RD 3573312C1
D2* A70C 18 OR 3534164C1
F E
D2* A70C 14 RD 3573312C1
D3* A37B 18 TN 3534164C1
D3* A37A 16 TN 3573312C1
D4* A13FP 18 PK 3534164C1
A13FP 18 PK 3573312C1
D4*
A13FJ 18 PK 3573312C1
CONNECTOR 3599540C1
D4* A13FP 18 PK 3515517C1
BODY LOCK 3599541C1
A14HD 14 RD 3573311C1
E1
A14HH 16 RD 3573312C1
E2 A13FS 12 PK 3573311C1
CAV CIRCUIT GAUGE COLOR TERMINAL E3 A13FL 12 PK 3573311C1
A1# A59RE 18 GY 3534164C1 E4 A14HH 16 RD 3573312C1
A1% A78BC 16 LTGN 3515517C1 F1 A94BF 18 GY 3534164C1
A2# A59CD 18 GY 3534164C1 F2 A97DF 18 PL 3534164C1
A2% A78 16 LTGN 3515517C1 A59H 18 GY 3573312C1
F3
A3 A12D 12 LTBL 3573311C1 A59J 18 GY 3573312C1
A4 - - - - F4 A14FF 16 RD 3573312C1
# W/ ALLISON W/ RMT SS
% W/ MIRROR-HTD W/ WHLD

FUSE
F11-A E1, F1 5 3534208C1 AGSP / DISPLAY / HYD FPB BRK SWITCH
F11-B E2, F2 5 3534208C1 ENGINE BODY BUILDER
F11-C E3, F3 5 3534208C1 LIFT AXLE
F11-D E4, F4 5 3534208C1 FUEL COOLER SOLENOID
F11-E A3, B3 5 3534208C1 SAAR
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 PUMP RELAY / HEATED WINDSHIELD
A3, A4, B3, B4 NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 BODY STOP RELAY
C3, C4, D3, D4 3600330C1 I6/V8 PUMP RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058187 017
Figure 251 Connector Composites (1020)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (1023A), (1023B), P. 18
13.19. CONNECTOR COMPOSITES (1023A), (1023B), P. 18

LIFT AXLE UP / DOWN SWITCH #2 (1023B)


A59B 18 GY 3541250C1
10 8 1
A59NB 18 GY 3541250C1
3 6 2B A59U 18 GY 1661224C1
3 - - - -
2B 5B
4 - - - -
5B - - - -
6 - - - -
1 4 7 - - - -
8 A59B 18 GY 1661224C1
9 7
9 - - - -
10 A59-GD 18 WH 1661224C1
CONNECTOR 3520850C1
LIFT AXLE UP / DOWN SWITCH #1 (1023A)


A59A 18 GY 3541250C1
1
10 8 A59MB 18 GY 3541250C1
2B A59S 18 GY 1661224C1
3 6 3 - - - -
4 - - - -
2B 5B
5B - - - -
6 - - - -
7 - - - -
1 4
8 A59A 18 GY 1661224C1
9 7 9 - - - -
10 A59-GB 18 WH 1661224C1
CONNECTOR 3520850C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058187 018
Figure 252 Connector Composites (1023A), (1023B)
CONNECTOR COMPOSITES (1023C), (1023D), P. 19 CONNECTOR COMPOSITES (CHAPTER 13)
13.20. CONNECTOR COMPOSITES (1023C), (1023D), P. 19

LIFT AXLE UP / DOWN SWITCH #3 (1023C)


A59C 18 GY 3541250C1
1
A59PB 18 GY 3541250C1
10 8
2B A59V 18 GY 1661224C1
3 6 3 - - - -
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 - - - -
1 4 8 A59C 18 GY 1661224C1
9 - - - -
9 7
10 A59-GE 18 WH 1661224C1
CONNECTOR 3520850C1
LIFT AXLE UP / DOWN SWITCH #4 (1023D)


A59D 18 GY 3541250C1
10 8 1
A59RB 18 GY 3541250C1
3 6 2B A59W 18 GY 1661224C1
3 - - - -
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 - - - -
8 A59D 18 GY 1661224C1
9 7 9 - - - -
10 A59-GF 18 WH 1661224C1
CONNECTOR 3520850C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 019
Figure 253 Connector Composites (1023C), (1023D)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20
13.21. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20

NAVISTAR, INC.
J1939 ADAPTER
(1025) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) A A5RF(-) 18 GN 3534164C1
B A5FA(-) 18 GN 3534164C1
C A5RH(-) 18 LTGN 3534164C1
D A5RH(-) 18 LTGN 3534164C1
E* A5AK(-) 18 GN 3534164C1
E* A5H(-) 18 GN 3534164C1
A M E* A5D(-) 18 GN 3534164C1
B L F* A5RJ(-) 18 GN 3534164C1
F* A5F (-) 18 GN 3534164C1
C K G* A5RJ(+) 18 YL 3534164C1
D J G* A5F(+) 18 YL 3534164C1
H* A5AK(+) 18 YL 3534164C1
E H H* A5H(+) 18 YL 3534164C1
H* A5D(+) 18 YL 3534164C1
F G J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
L A5FA(+) 18 YL 3534164C1
M A5RF(+) 18 YL 3534164C1
CONNECTOR 3601838C1
BODY LOCK 3601839C1
J1939 ADAPTER (1026) HORN SWITCH (1029)

A M 10 8
B L 3 6
C K 2B 5B
D J
E H 1 4
F G 9 7
CONNECTOR 3601838C1
BODY LOCK 3601839C1 CONNECTOR 3520850C1

A* A5RD(-) 18 GN 3534164C1
A* A5R(-) 18 GN 3534164C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A5C(-) 18 GN 3534164C1 1 - - - -
C A5RE(-) 18 LTGN 3534164C1 2B A85L 18 GY 1661224C1
D A5RE(-) 18 LTGN 3534164C1 3 A9M 18 GY 1661224C1
E A5CA(-) 18 GN 3534164C1 4 - - - -
F A5RF(-) 18 GN 3534164C1 5B - - - -
G A5RF(+) 18 YL 3534164C1 6 - - - -
H A5CA(+) 18 YL 3534164C1 7 - - - -
J A5RE(+) 18 YL 3534164C1 8 A62R 18 DKBL 1661224C1
K A5RE(+) 18 YL 3534164C1 9 - - - -
L A5C(+) 18 YL 3534164C1 10 A62-GF 18 WH 1661224C1
M* A5RD(+) 18 YL 3534164C1
M* A5R(+) 18 YL 3534164C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A5D(+) & B 62476L
A5D(-) TO R/D 1025. 61229V 09JUN09 AE08058187 020
Figure 254 Connector Composites (1025), (1026), (1029)
CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21 CONNECTOR
13.22. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21

NAVISTAR, INC.
KEY SWITCH CONN (1100MA)

KEY SWITCH (1100)
A D A D
B B
C C
CONNECTOR 3546518C1
BODY LOCK 3546519C1

A A15 18 RD 1661208C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A17H 16 PK 1661208C1 A A15 16 RD 1661208C1
B# A17 18 PK 1661208C1 B* A17H 16 PK 1661208C1
C A12 18 LTBL 1661208C1 B* A17H 18 PK 1661208C1
D* A13DB 18 PK 1661208C1 C A12 18 LTBL 1661208C1
D* A13F 18 PK 1661208C1 D A13F 18 PK 1661208C1
D* A104J 18 DKBL 1661208C1
# INTL I6 & EATON HYBRID
LOC 1 & 2 SWITCH PACK (1101) SWITCH PACK (1101A)

F A
D C
B
E B E C
F A D
CONNECTOR 2031871C1 CONNECTOR 2031872C1

BODY LOCK 2031873C1 BODY LOCK 2031874C1
A A11-GKD 18 WH 1661261C1 A A11-GJ 18 WH 1661262C1
B A12F 18 LTBL 1661261C1 B A12FC 18 LTBL 1661262C1
C A62DB 18 DKBL 1661261C1 C A62S 18 DKBL 1661262C1
D* A3C(+) 18 DKBL 1661261C1 D - - - -
D* A3A(+) 18 DKBL 1661261C1 E - - - -
E* A3C(-) 18 GY 1661261C1 F - - - -
E* A3A(-) 18 GY 1661261C1
F - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MODIFIED DESCRIPTION B 62476L
FOR CONN 1101. 61229V 09JUN09 AE08058187 021
Figure 255 Connector Composites (1100), (1100MA), (1101), (1101A)
COMPOSITES (1105), (1106), (1107), (1108), P. 22
13.23. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 22

NAVISTAR, INC.
ROCKER START SWITCH (1105) IP AUX ROOF LOAD SWITCH (1106)

10 8
10 8
3 6
3 6
2B 5B
2B 5B
1 4
1 4
9 7
9 7
CONNECTOR 3520850C1
CONNECTOR 3520850C1
1 - - - - 1 - - - -
2B A13FJ 18 PK 1661224C1 2B A12X 18 LTBL 1661224C1
3# A17BA 16 PK 1661224C1 A12Y 18 LTBL 3541250C1

3
3# A17H 16 PK 1661224C1 A12V 18 LTBL 3541250C1
4 - - - - 4 - - - -
5B - - - - 5B - - - -
6 - - - - 6 - - - -
7 - - - - 7 A12V 18 LTBL 1661224C1
8 A62T 18 DKBL 1661224C1 8 A62U 18 DKBL 1661224C1
9 - - - - 9 A12-GA 16 WH 1661224C1
10 A62-GT 18 WH 1661224C1 10 - - - -
# MUTUALLY EXCLUSIVE
SNOWVALVE SWITCH (1107) LEFT AXLE ENABLE SWITCH (1108)

10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7
1 A23M 18 TN 1661224C1 1 A59R 18 GY 1661224C1
2B A13DA 18 PK 1661224C1 2B A59H 18 GY 1661224C1
3 A23J 18 TN 1661224C1 3 - - - -
4 A23L 18 TN 1661224C1 4 - - - -
5B A23-GA 18 WH 1661224C1 5B - - - -
6 A23K 18 TN 1661224C1 6 - - - -
7 A23H 18 TN 1661224C1 7 - - - -
8 A62A 18 LTBL 1661224C1 8 A59T 18 GY 1661224C1
9 - - - - 9 - - - -
10 - - - - 10 A59-GA 18 WH 1661224C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 1105 CHART. B 62476L
61229V 09JUN09 AE08058187 022
Figure 256 Connector Composites (1105), (1106), (1107), (1108)
CONNECTOR COMPOSITES (1109), (1110), (1200), P. 23 CONNECTOR COMPOSITES (CHAPTER 13)

NAVISTAR, INC.
HYDRAULIC POWER PACK SWITCH (1109)


A A A44A 18 GY 3518963C1
B B A90-M 18 GY 3518963C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1
AUX TRAILER SOCKET SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL

(1110) 1 A72D 18 OR 1661224C1
(LOCATED IN INSTRUMENT PANEL CENTER) 2B A110C 18 GY 1661224C1
3@ A72CA 18 OR 1661224C1
3@ A72FA 18 OR 1661226C1
3@ A72F 16 OR 1661226C1
10 8 3@ A72ED 18 OR 3541250C1
3@ A72EC 18 OR 3541250C1
3 6
4 - - - -
2B 5B 5B - - - -
6 - - - -
7@ A72B 14 OR 1661226C1
7@ A72FA 18 OR 1661224C1
1 4
7@ A72ED 18 OR 1661224C1
9 7 8 A62SC 18 DKBL 1661224C1
9@ A72-G 18 WH 1661224C1
9@ A72-GB 18 WH 1661224C1
CONNECTOR 3520850C1 A72-GB 18 WH 3541250C1
10
A72-GD 18 WH 3541250C1
@ MUTUALLY EXCLUSIVE
HVAC CONTROL (1200) CAV CIRCUIT GAUGE COLOR TERMINAL

A1 A73A 18 LTGN 3522073C1
A2 A75D 18 LTGN 3522073C1
A3 - - - -
A4 A77 20 LTGN 3534303C1
B
A
1
A5 - - - -
2 3 4 5 6 7 8 9 10 11 12
A6 - - - -
A7 - - - -
A8 - - - -
A9 A75C 20 LTGN 3534303C1
A10 - - - -
A11 A75A 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 - - - -
CONNECTOR 3534302C1
B4 - - - -
BODY LOCK2 3539893C1 B5 - - - -
B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74 18 LTGN 3522073C1
B10 A74A 18 LTGN 3522073C1
B11 A74B 18 LTGN 3522073C1
B12 A74C 18 LTGN 3522073C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 1110 CHART. B 62476L
61229V 09JUN09 AE08058187 023
COMPOSITES (1210), (1220), (1227), (1228), P. 24

NAVISTAR, INC.
HVAC UNIT (1210)

HVAC LPM (1220)
(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)
A K
B J 4
C H 6
3
D G 2
E F 5
1
CONNECTOR 3837771C1
BODY LOCK 3540614C1
CONNECTOR 3627940C1

A A74 18 LTGN 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A74A 18 LTGN 1661261C1 1 - - - -
C A74B 18 LTGN 1661261C1 2 - - - -
D A74C 18 LTGN 1661261C1 3 - - - -
E A75D 18 LTGN 1661261C1 4 A75A 18 LTGN 3544884C1
F A74E 18 LTGN 1661261C1 5 A75-G 12 WH 3605694C1
G A75E 20 LTGN 3544254C1 6 A75 12 LTGN 3605694C1
H A75ZVRA 18 GY 1661261C1
J A77D 20 LTGN 3544254C1
K A75ZVRB 18 GY 1661261C1
LIFT AXLE CONTROL (1227) J1939 SPLICE VORAD DRIVER DISPLAY (1228)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A D
B C
C B
A
CONNECTOR 1661889C1
BODY LOCK 1687788C1
CAV CIRCUIT GAUGE COLOR TERMINAL A A73X 16 LTBL 2036586C1
A A59H 18 GY 1661261C1 B A73W 16 LTBL 2036586C1
B A59J 18 GY 1661261C1 C A73V 16 LTBL 2036586C1
C A59-G 16 WH 1661261C1 D A73U 16 LTBL 2036586C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CIRC A74E WAS A75E IN B 62476L
R/D 1210. 61229V 09JUN09 AE08058187 024
CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25 CONNECTOR
13.26. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25

NAVISTAR, INC.
VORAD SIDE DISPLAY (1229)

(LOCATED IN RIGHT SIDE 'A' PILLAR) EATON VORAD CONNECTOR #1 (1230F)
F
D C B
G H J
CONNECTOR 3545777C1
BODY LOCK 3545778C1
K
1 - - - -
CONNECTOR 3538635C1
2 A73T 16 LTBL 3522073C1
BODY LOCK 3538636C1
3 A73S 16 LTBL 3522073C1
4 A73P 16 LTBL 3522073C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A67E 16 LTBL 1661875C1 1661872C1
B A67-G 16 WH 1661875C1 1661872C1
VORAD RIGHT SIDE SENSOR (1240F) C A67D 16 LTBL 1661875C1 1661872C1
(LOCATED BY LEFT FRAME RAIL NEAR D A67C 16 LTBL 1661875C1 1661872C1
BACK OF CAB)
E A67B 16 LTBL 1661875C1 1661872C1
F A67A 16 LTBL 1661875C1 1661872C1
G A98VE+ 16 BK 1661875C1 1661872C1
H A98VE- 16 BK 1661875C1 1661872C1
B A J A70CD 16 LTBL 1661875C1 1661872C1
K A73L 16 LTBL 1661875C1 1661872C1
C
CONNECTOR 3519059C1 EATON VORAD CONNECTOR #2 (1231)


A N73R 16 LTBL 1680206C1
A
K J
B N73M 16 LTBL 1680206C1

B
C N73AF 16 LTBL 1680206C1

C D
VORAD RIGHT SIDE SENSOR (1241F)

G F
(LOCATED BY LEFT FRAME RAIL NEAR

E
BACK OF CAB)
CONNECTOR 3538634C1
6 1 BODY LOCK 3538636C1
5 2
4 3 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A73M 16 LTBL 1667742C1 1661872C1
B A73N 16 LTBL 1667742C1 1661872C1
CONNECTOR 3673640C1
C A57NA 18 OR 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL D A73P 16 LTBL 1667742C1 1661872C1
1 N67AB 16 PK 3572626C1 E A73U 16 LTBL 1667742C1 1661872C1
2 N67-GC 16 WH 3572626C1 F A73V 16 LTBL 1667742C1 1661872C1
3 N67B 16 GY 3572626C1 G A73W 16 LTBL 1667742C1 1661872C1
4 N67C 16 GY 3572626C1 H A73X 16 LTBL 1667742C1 1661872C1
5 N67D 16 GY 3572626C1 J A5AK(+) 18 YL 1667742C1 3568570C1
6 - - - - K A5AK(-) 18 GN 1667742C1 3568570C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MODIFIED DESCRIPTION B 62476L
FOR R/D 1230F AND 1231. 61229V 09JUN09 AE08058187 025
Figure 259 Connector Composites (1229), (1230F), (1231), (1240F), (1241F)
COMPOSITES (1242), (1243), (1300), (1301), (1338M), P. 26
13.27. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338M), P. 26

NAVISTAR, INC.
MOBILEMAX POWER INPUT (1242) MOBILEMAX DISCRETE I/O (1243)

(LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE) (LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE)
A H
D E
B G
C F
C F
B G
D E
A H
CONNECTOR 2005835C1
BODY LOCK 2006504C1
A A14AF 18 RD 1661208C1
A - - - -
B A14AH 18 RD 1661208C1
B A62B 18 DKBL 1661212C1
C A11-GGA 18 WH 1661208C1
C - - - -
D A11-GGB 18 WH 1661208C1
D - - - -
E A13FG 18 PK 1661208C1
E - - - -
F A3AB(+) 18 DKBL 1661208C1
F - - - -
G A3AB(-) 18 GY 1661208C1
G - - - -
H - - - -
H - - - -
RADIO CONNECTOR (1301)

RADIO (1300) (LOCATED IN INSTRUMENT PANEL - RADIO)
1 7
2 8
3 9
4 10
9 10 1 2
5 11
11 12 3 4 6 12
13 14 5 6 CONNECTOR 3580403C1
* W/ PREM TRIM
15 16 7 8 # W/ QUALCOMM OMNIVISION CAV CIRCUIT GAUGE COLOR TERMINAL
1 A86H 20 LTGN 3580404C1
2 A86J 20 LTGN 3580404C1
CONNECTOR 3597143C1 3 A86BA 20 LTGN 3580404C1
4 A86CA 20 LTGN 3580404C1
5 A86-G 20 WH 3580404C1
6 A86 20 LTGN 3580404C1
1 - - - -
7 A86K 20 LTGN 3580404C1
2 - - - -
8 A86L 20 LTGN 3580404C1
3 A54D 18 BN 3597102C1
9 A86DA 20 LTGN 3580404C1
4 A86 18 LTGN 3597102C1
10 A86EA 20 LTGN 3580404C1
5 - - - -
11 - - - -
6 A62E 18 DKBL 3597102C1
12 A86AA 20 LTGN 3580404C1
7 A86A 18 LTGN 3597102C1
8 A86-G 18 WH 3597102C1
9 A86DA 20 LTGN 3597102C1 MVPC FEED (1338M)
10 A86EA 20 LTGN 3597102C1 (LOCATED AT INSTRUMENT PANEL RIGHT SIDE)
11* A86K 20 LTGN 3597102C1
11# A86K 18 LTGN 3597102C1 A
12* A86L 20 LTGN 3597102C1
12# A86L 18 LTGN 3597102C1
B
13* A86H 20 LTGN 3597102C1
13# A86H 18 LTGN 3597102C1
CONNECTOR 1669972C1
14* A86J 20 LTGN 3597102C1
14# A86J 18 LTGN 3597102C1 CAV CIRCUIT GAUGE COLOR TERMINAL
15 A86BA 20 LTGN 3597102C1 A A14MV 16 RD 1661209C1
16 A86CA 20 LTGN 3597102C1 B A11-GMV 16 WH 1661209C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED:1242,1243, B 62476L
1301 TITLES,1300 CHART. 61229V 09JUN09 AE08058187 026
Figure 260 Connector Composites (1242), (1243), (1300), (1301), (1338M)

ABS#1 (1400) ABS#2 (1401)

(LOCATED ON RIGHT SIDE (LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
KICK PANEL ABS MODULE)
18 17 16 18 17 16
3 2 1 3 2 1

BODY LOCK 3562309C1

1 A94B 16 GY 3598073C1
1 A94-GA 12 WH 3597157C1
2 A94 16 GY 3598073C1
2 - - - -
3 A94A 16 GY 3598073C1
3 A94V 18 GY 3598072C1
4 A94K 16 GY 3598073C1
4 A94BN 16 GY 3598073C1
5 A94C 16 GY 3598073C1
5 A94BM 16 GY 3598073C1
6 A94J 16 GY 3598073C1
6 - - - -
7 A94H 16 GY 3598073C1
7 A5N(-) 18 GN 3598072C1
8 A94D 16 GY 3598073C1
8 A5N(+) 18 YL 3598072C1
9 A94BK 16 GY 3598073C1
9 - - - -
10 A94BL 16 GY 3598073C1
10 A94BH 16 GY 3598073C1
11 A94E 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 A94BB 16 GY 3598073C1
12 - - - -
13 A94BJ 16 GY 3598073C1
13 A3BA(-) 18 GY 3598072C1
14 A94F 16 GY 3598073C1
14 A3BA(+) 18 DKBL 3598072C1
15 A94BE 16 GY 3598073C1
15 - - - -
16 A94BC 16 GY 3598073C1
16 A94AY 12 RD 3597157C1
17 A94BA 16 GY 3598073C1
17 - - - -
18 A94BD 16 GY 3598073C1
18 - - - -

1 - - - -
2 - - - -
ABS#3 (1402)
3* A94SK 16 GY 3598073C1
(LOCATED ON RIGHT SIDE
KICK PANEL ABS MODULE) 3* A94SK 18 GY 3598072C1
4 - - - -
5* A94SJ 16 GY 3598073C1
15 14 13
5* A94SJ 18 GY 3598072C1
6 - - - -
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
13 - - - -
3 2 1 14 - - - -
CONNECTOR 3596928C1 15 - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 027

NAVISTAR, INC.
ABS #4 (1403)
(LOCATED AT RIGHT SIDE CAV CIRCUIT GAUGE COLOR TERMINAL
KICK PANEL ABS MODULE) 1* A94SZD 16 GY 3598073C1
1* A94SZ 18 GY 3598072C1
1* A94SZD 18 GY 3598072C1
2* A94SE 16 GY 3598073C1
2* A94SE 18 GY 3598072C1
3* A94SH 16 GY 3598073C1
12 11 10 3* A94SH 18 GY 3598072C1
4* A94SVD 16 GY 3598073C1
4* A94SV 18 GY 3598072C1
4* A94VSD 18 GY 3598072C1
5* A94SF 16 GY 3598073C1
5* A94SF 18 GY 3598072C1
6* A94SL 16 GY 3598073C1
6* A94SL 18 GY 3598072C1
3 2 1 7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
9* A94SM 16 GY 3598073C1
CONNECTOR 3596927C1 9* A94SM 18 GY 3598072C1
10 A94SCA 18 GY 3598072C1
11 A94SAA 18 GY 3598072C1
12* A94SN 16 GY 3598073C1
12* A94SN 18 GY 3598072C1
ABS ESP / RSP ADAPTER

(1410)

A A94SAA 18 GY 3534164C1
B A94SAB 18 GY 3534164C1
C* A94SA 20 GY 3535484C1
A M C* A94SA 18 GY 3534164C1
D A94SCA 18 GY 3534164C1
B L E A94SCB 18 GY 3534164C1
F* A94SC 20 GY 3535484C1
C K F* A94SC 18 GY 3534164C1
D J G A94SBA 18 GY 3534164C1
H A94SBB 18 GY 3534164C1
E H J* A94SB 20 GY 3535484C1
F G J* A94SB 18 GY 3534164C1
K A94SDA 18 GY 3534164C1
L A94SDB 18 GY 3534164C1
M* A94SD 20 GY 3535484C1
CONNECTOR 3601838C1
M* A94SD 18 GY 3534164C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REMOVED ASTERISK FROM B 62476L
CAV 7 OF R/D 1403. 61229V 09JUN09 AE08058187 028

NAVISTAR, INC.
WABCO ABS (1420)

(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5N(-) 18 GN 3548971C1
2 - - - -
15 14 13
3 A5N(+) 18 YL 3548971C1
4 A94A-G1 18 WH 3548971C1
5 - - - -
6 - - - -
7 A94V 14 GY 3548972C1
8 A94AY 14 GY 3548972C1
9 A94A-G2 16 WH 3548970C1
10 A3BA(-) 18 GY 3548971C1
3 2 1
11 A3BA(+) 18 DKBL 3548971C1
CONNECTOR 3557922C1 12 - - - -
BODY LOCK 3549120C1 13 - - - -
14 - - - -
15 - - - -
WABCO ABS (1421)

(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE) CLUSTER CONNECTOR (1500)
18 17 16
7 1
8 2
9 3
10
11
12 4
13 5
14 6
3 2 1
BODY LOCK 3562309C1
1 A94AK 18 GY 3548971C1 1 A28-G 16 WH 2018639C1
2 A94WR 18 GY 3548971C1 2 A28 16 TN 2018639C1
3 A94AB 18 GY 3548971C1 3 - - - -
4 A94AH 18 GY 3548971C1 4 A62 18 DKBL 2018639C1
5 A94WN 18 GY 3548971C1 5 A62B 18 DKBL 2018639C1
6 A94AL 18 GY 3548971C1 6 - - - -
7 A94WZ 18 GY 3548971C1 7 A28A 18 TN 2018639C1
8 A94WW 18 GY 3548971C1 8 A110AD 18 GY 2018639C1
9 A94WU 18 GY 3548971C1 9 A72CA 18 OR 2018639C1
10 A94AE 18 GY 3548971C1 10 A72D 18 OR 2018639C1
11 A94WL 18 GY 3548971C1 11 - - - -
12 A94AC 18 GY 3548971C1 12 - - - -
13 A94AF 18 GY 3548971C1 13 - - - -
14 A94WM 18 GY 3548971C1 14 A52C 20 YL 2018639C1
15 A94AD 18 GY 3548971C1
16 A94WX 18 GY 3548971C1
17 A94WS 18 GY 3548971C1
18 A94WT 18 GY 3548971C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A52C TO B 62476L
CONN 1500. 61229V 09JUN09 AE08058187 029

DIAGRAM 13
NAVISTAR, INC.
CLUSTER CONNECTOR (1501) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL CENTER) 1 A110B 18 GY 2018639C1
2* A106B 18 GY 2018639C1
5 12 2* A106 18 GY 2018639C1
4 11 3 - - - -
10 4 A110C 18 GY 2018639C1
9 5 - - - -
6 - - - -
3 8
2 7 7 A61B 18 GY 2018639C1
1 6 8 A61 18 GY 2018639C1
9 A41 18 GY 2018639C1
CONNECTOR 2018590C1
10 - - - -
* MUTUALLY EXCLUSIVE 11 A5D(-) 18 GN 2018639C1
12 A5D(+) 18 YL 2018639C1
8 18 (1501) TRANSMISSION MODULE 2
7 17 (1502)
6 16
CONNECTOR 2018589C1
15
14 9 17
@ W/ LCT XMSN CAV CIRCUIT GAUGE COLOR TERMINAL
13
W/ BODY BUILDER CIRC 1@ K92#170 18 PK 1661598C1
12 * W/ WTEC XMSN
4 1* K92#164 18 LTBL 1661598C1
W/ AUTO NEUTRAL 13WUA
3 11 2@ K92#123 18 LTGN 1661598C1
2 10 CAV CIRCUIT GAUGE COLOR TERMINAL
2* K92#165 18 TN 1661598C1
1 9 1 K92#101 18 LTBL 2018639C1
3@ K92#111 18 OR 1661598C1
2 K92#103 18 YL 2018639C1
3* K92B169 18 GY 1661598C1
3 K92#105 18 OR 2018639C1
4@ K92#114 18 GY 1661598C1
4@ K92#109 18 GY 2018639C1
4* K92#170 18 PK 1661598C1
4* K92C109 18 GY 2018639C1
5@ K92#117 18 LTBL 1661598C1
5@ K92A110 18 PK 2018639C1
5* K92#111 18 OR 1661598C1
5* K92B110 18 PK 2018639C1
6@ K92#133 18 YL 1661598C1
6@ K92#120 18 LTBL 2018639C1
6* K92A112 18 PK 1661598C1
6 K92#117 18 LTBL 2018639C1
7@ K92#134 18 WH 1661598C1
6* K92A117 18 LTBL 2018639C1 1 10 7* K92#116 18 LTBL 1661598C1
7@ K92#180 18 OR 2018639C1
8@ K92#136 18 OR 1661598C1
7* K92#122 18 YL 2018639C1
8* K92#177 18 LTGN 1661598C1
8@ K47#125 18 TN 2018639C1
9@ K92#138 18 OR 1661598C1
8* K92#123 18 LTGN 2018639C1
9* K92#131 18 YL 1661598C1
9 K48#139 18 OR 2018639C1
10@ K92#141 18 TN 1661598C1
9* K92#115 18 GY 2018639C1
10* K92#133 18 YL 1661598C1
10@ K48#159 18 TN 2018639C1
11@ K92#151 18 TN 1661598C1
10* K92#130 18 WH 2018639C1
11* K92#136 18 OR 1661598C1
11@ K92#142 18 WH 2018639C1
12@ K92#152 18 LTGN 1661598C1
11* K92#134 18 YL 2018639C1
12* K92#137 18 WH 1661598C1
12@ K92#143 18 LTBL 2018639C1
13@ K92#153 18 YL 1661598C1
12* K92A141 18 TN 2018639C1
13* K92A158 18 LTGN 1661598C1
13@ K92#150 18 PK 2018639C1
14@ K31#154 18 TN 1661598C1
13* K92#143 18 LTBL 2018639C1
14* K92#171 18 YL 1661598C1
14@ K47#140 18 LTGN 2018639C1
15@ K92#155 18 WH 1661598C1
14* K92#145 18 OR 2018639C1
15* K92#151 18 WH 1661598C1
15 K47#160 18 YL 2018639C1
16@ K92#157 18 WH 1661598C1
15* K92#119 18 LTBL 2018639C1
16* K92#152 18 LTGN 1661598C1
16 K92#163 18 YL 2018639C1
17@ K92#158 18 LTGN 1661598C1
16* K92#124 18 YL 2018639C1
17* K31#154 18 TN 1661598C1
17@ K92#165 18 TN 2018639C1
17* K92#162 18 YL 2018639C1 @ W/ LCT XMSN
W/ BODY BUILDER CIRC
18@ K92#169 18 GY 2018639C1
* W/ WTEC XMSN
18* K92#163 18 YL 2018639C1 W/ AUTO NEUTRAL 13WUA
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED FOR REFC 68076W
1501 AND 1502. 61229V 09JUN09 AE08058187 030
CONNECTOR COMPOSITES (1503), (1510), (1511), P. 30A CONNECTOR COMPOSITES (CHAPTER 13)
13.32. CONNECTOR COMPOSITES (1503), (1510), (1511), P. 30A

DIAGRAM 13
NAVISTAR, INC.
(1503)
18 8
1@ K92#171 18 YL 3627612C1
1* K48#139 18 OR 3627612C1
2@ K92#173 18 LTBL 3627612C1
2* K47#140 18 LTGN 3627612C1
CONNECTOR 3627615C1
3@ K92#174 18 LTBL 3627612C1
3* K92A120 18 TN 3627612C1
3- K92C120 18 LTBL 3627612C1
4@ K92#176 18 YL 3627612C1
4* K5A108 18 GN 3627612C1
5@ K92#177 18 LTGN 3627612C1
5*- K92#155 18 WH 3627612C1
- W/ HD XMSN 6@ K92#178 18 WH 3627612C1
@ W/ LCT XMSN
6*- K92#174 18 LTBL 3627612C1
W/ BODY BUILDER CIRCUIT
* W/ MD XMSN 7@ K92#179 18 PK 3627612C1
& W/ AUTO NEUTRAL 13WUA 7*- K92#176 18 YL 3627612C1
9 1 8@ K92#145 18 OR 3627612C1
8*- K47A125 18 TN 3627612C1
9*- K48#159 18 TN 3627612C1
9@ K5#108 18 GN 3627612C1
10*- K47#160 18 YL 3627612C1
10@ K5#128 18 YL 3627612C1
11*- K92#180 18 OR 3627612C1
12*- K5A128 18 YL 3627612C1
13& K92A142 18 WH 3627612C1
13*- K92#142 18 WH 3627612C1
14*& K92#156 18 PK 3627612C1
15*& K92#161 18 OR 3627612C1
16*& K92#175 18 OR 3627612C1
17 - - - -
18*- K92#118 18 GN 3627612C1
RIGHT BANK OPTIONAL WARNING LIGHTS (1510) LEFT BANK OPTIONAL WARNING LIGHTS (1511)
(LOCATED IN INSTRUMENT PANEL (LOCATED IN INSTRUMENT PANEL
RIGHT REAR OF CLUSTER) LEFT REAR OF CLUSTER)
A H A H
CONNECTOR 2005835C1
B G BODY LOCK 2006503C1 B G CONNECTOR 2005835C1
C F C F
BODY LOCK 2006503C1
D E D E
A A92AA 18 TN 1661208C1
A@ A23M 18 TN 1661208C1
B* A13BH 18 PK 1661208C1
A@ A94AM 16 GY 1661208C1
B* A13B 18 PK 1661208C1
B A13BD 18 PK 1661208C1
C A92RK 18 TN 1661208C1
C A13BE 18 PK 1661208C1
D A92-GR 18 WH 1661208C1
D A13BG 18 PK 1661208C1
E A95APA 18 TN 1661208C1
E A49A 18 GY 1661208C1
F A92-GS 18 WH 1661208C1
F A42 16 GY 1661208C1
G* A62B 18 DKBL 1661208C1
G A49 18 GY 1661208C1
G* A98F 18 TN 1661208C1
H@ A23F 18 TN 1661208C1
H A92-G 18 TN 1661208C1
H@ A94TA 12 YL 3566715C1
* MUTUALLY EXCLUSIVE @ MUTUALLY EXCLUSIVE
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED. CONN B 68076W
REF 1512 MOVED TO PAGE 30B. 62476L 18NOV09 AE08058187 30A
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (1512), P. 30B
13.33. CONNECTOR COMPOSITES (1512), P. 30B

CHAPTER 13
NAVISTAR, INC.
GAUGE SWITCH PACK (1512)

(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GJ 18 WH 2018639C1
2 A62S 18 DKBL 2018639C1
3 - - - -
7 1 4 A11-GSE 18 WH 2018639C1
8 2 5 - - - -
9 3
6 - - - -
10 7 A14FF 16 RD 2018639C1
11 8 A12FC 18 LTBL 2018639C1
12 4 9 - - - -
13 5 10 A5C(-) 18 GN 2018639C1
14 6 11 A5C(+) 18 YL 2018639C1
12 - - - -
CONNECTOR 3548792C1 13 - - - -
14 - - - -

68076W 09SEP10 AE08058187 30B

NAVISTAR, INC.

(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)
B1 A1
B16 A16
CONNECTOR 3598706C1
A1 A12C 18 LTBL 3522073C1 B1 - - - -
A2* A77A 20 LTGN 3534303C1 B2 A40 18 GY 3522073C1
A2* A77 20 LTGN 3534303C1 B3 A40A 18 GY 3522073C1
A3 A75C 20 LTGN 3534303C1 B4 A97A 18 PL 3522073C1
A4 A52A 20 YL 3534303C1 B5 A77D 20 LTGN 3534303C1
A5 A85B 20 GY 3534303C1 B6 - - - -
A6 A57R 20 OR 3534303C1 B7* A88B 16 LTGN 3522073C1
A7 A56L 20 OR 3534303C1 B7* A31 18 TN 3522073C1
A8* A87C 18 GY 3522073C1 B8 A36A 18 TN 3522073C1
A8* A87EA 18 GY 3522073C1 B9 A36B 18 TN 3522073C1
A9 A82A 20 GY 3534303C1 B10 A32A 18 TN 3522073C1
A10 A82B 20 GY 3534303C1 B11 A32 18 TN 3522073C1
A11 A82C 20 GY 3534303C1 B12* A77B 20 LTGN 3534303C1
A12 A44A 16 GY 3522073C1 B12* A77B 18 LTGN 3522073C1
A13 A63DF 18 DKBL 3522073C1 B13 A77E 20 LTGN 3534303C1
A14 A102A 20 YL 3534303C1 B14 A40B 18 GY 3522073C1
A15 A87B 20 GY 3534303C1 B15 - - - -
A16 A13 16 PK 3522073C1 B16 A97 20 GY 3534303C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED A77 AND A77B B 62476L
TO 1600;REVISED TITLE. 61229V 09JUN09 AE08058187 031
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (1601), P. 32

CHAPTER 13
NAVISTAR, INC.

(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)
F1 E1
F16 E16
CONNECTOR 3598707C1
E1* A59RA 18 GY 3522073C1 F1 A44 18 GY 3522073C1
E1* A89AR 18 PL 3522073C1 F1 A44 16 GY 3522073C1
E1* A103D 18 LTGN 3522073C1 F2 A59P 18 GY 3522073C1
E2 A104AA 18 DKBL 3522073C1 F3 A59Q 18 GY 3522073C1
E2* A103C 18 LTGN 3522073C1 F4 A59H 18 GY 3522073C1
E3* A92#117 18 TN 3522073C1 F5 A59K 18 GY 3522073C1
E3* A92RD 16 TN 3522073C1 F6* A59M 18 GY 3522073C1
E4 A104A 18 DKBL 3522073C1 F6* A14LA 18 RD 3522073C1
E5* A103AA 18 LTGN 3522073C1 F7* A59N 18 GY 3522073C1
E5* A12BC 18 LTBL 3522073C1 F7* A14LB 18 RD 3522073C1
E6 A82H 18 GY 3522073C1 F7* A103K 18 LTGN 3522073C1
E7 A82F 18 GY 3522073C1 F8 A59E 18 GY 3522073C1
E8* A92D 18 TN 3522073C1 F9 A96L 18 YL 3522073C1
E8* A92YE 18 TN 3522073C1 F10 A59C 18 GY 3522073C1
E8* A47TC 18 GY 3522073C1 F11 A37 18 TN 3522073C1
E9 A59J 18 GY 3522073C1 F12 A77S 18 LTGN 3522073C1
E10* A68C 18 BN 3522073C1 F13* A56C 18 OR 3522073C1
E10* A59S 18 GY 3522073C1 F13* A59W 18 GY 3522073C1
E11* A72E 18 OR 3522073C1 F14* A54C 18 BN 3522073C1
E11* A12LC 18 PK 3522073C1 F14* A59V 18 GY 3522073C1
E12 A59D 18 GY 3522073C1 F14* A58 18 BN 3522073C1
E13 A59G 18 GY 3522073C1 F15* A70D 18 OR 3522073C1
E14 A96R 18 YL 3522073C1 F15* A70CA 18 OR 3522073C1
E15* A57C 18 OR 3522073C1 F15* A70C 18 OR 3522073C1
E15* A59T 18 GY 3522073C1 F15* A70T 18 RD 3522073C1
E16* A104L 18 DKBL 3522073C1 F16* A77P 18 LTGN 3522073C1
E16* A92AA 18 TN 3522073C1 F16* A90J 18 GY 3522073C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC A47TC, A58,C 68076W
A70T, A90J, A103K. 61229V 09JUN09 AE08058187 032

NAVISTAR, INC.
BODY CONTROLLER #J5

(1602)
(LOCATED ON LEFT SIDE KICK PANEL)
F1 E1
F16 E16
CONNECTOR 3598705C1
E1* A3B(-) 18 GY 3522073C1 F1 - - - -
E1* A3A(-) 18 GY 3522073C1 F2* A5(-) 18 GN 3522073C1
E2* A3B(+) 18 DKBL 3522073C1 F2* A4(-) 18 GN 3522073C1
E2* A3A(+) 18 DKBL 3522073C1 F3* A5(+) 18 YL 3522073C1
E3 A9Z 18 GY 3522073C1 F3* A4(+) 18 YL 3522073C1
E4 A6 18 GY 3522073C1 F4 - - - -
E5 A9AA 18 GY 3522073C1 F5 A5EB(-) 18 GN 3522073C1
E6* A6A 20 GY 3534303C1 F6 A5EB(+) 18 YL 3522073C1
E6* A6A 18 GY 3522073C1 F7 - - - -
E7 A9B 18 GY 3522073C1 F8 A85C 18 GY 3522073C1
E8* A6H 18 GY 3522073C1 F9 - - - -
E8* A6A 18 GY 3522073C1 F10* A70ER 18 RD 3522073C1
E9 - - - - F10* A71D 18 OR 3522073C1
E10 - - - - F11* A93 18 TN 3522073C1
E11 A52C 20 YL 3534303C1 F11* A104CB 18 DKBL 3522073C1
E12 A59B 18 GY 3522073C1 F11* A116LB 18 GY 3522073C1
E13 - - - - F12 A103B 18 LTGN 3522073C1
E14* A70 20 RD 3534303C1 F13* A89CC 18 PL 3522073C1
E14* A90F 18 GY 3522073C1 F13* A19B 16 GY 3522073C1
E15 A70A 20 RD 3534303C1 F13* A23A 16 TN 3522073C1
E16 A11-GAC 18 WH 3522073C1 F14 A103A 18 LTGN 3522073C1
F15 A104D 18 DKBL 3522073C1
F16* A44D 18 GY 3522073C1
* MUTUALLY EXCLUSIVE F16* A116UB 18 GY 3522073C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A6A;RVSD B 62476L
A4(-)&A4(+),TITLE. 61229V 09JUN09 AE08058187 033
COMPOSITES (1603), (1604), (1620), (1623), P. 34

NAVISTAR, INC.

(LOCATED ON LEFT SIDE KICK
(LOCATED ON LEFT SIDE KICK
PANEL)
PANEL)
F A E A
M G K F
CONNECTOR 3598711C1
CONNECTOR 3598710C1
A A57A 16 OR 3544876C1
B A56A 16 OR 3544876C1 CAV CIRCUIT GAUGE COLOR TERMINAL
C A77A 16 LTGN 3544876C1 A A82 16 GY 3544876C1
D A56C 16 OR 3544876C1 B* A53AA 14 YL 3544877C1
E A85E 16 GY 3544876C1 B* A53PB 14 YL 3544877C1
F A64A 16 YL 3544876C1 B* A53 14 YL 3544877C1
G* A65 16 OR 3544876C1 C* A52AA 14 YL 3544877C1
G* A65A 16 OR 3544876C1 C* A52PC 14 YL 3544877C1
H* A78A 16 LTGN 3544876C1 C* A52 14 YL 3544877C1
H* A78AA 16 LTGN 3544876C1 D - - - -
J A112 16 GY 3544876C1 E A11-GB 12 WH 3544877C1
K A64B 16 YL 3544876C1 F* A68A 16 BN 3544876C1
L* A78B 16 LTGN 3544876C1 F* A68 16 BN 3544876C1
L* A78BA 16 LTGN 3544876C1 G A58 16 BN 3544876C1
M A57C 16 OR 3544876C1 H* A53B 14 YL 3544877C1
H* A53PA 14 YL 3544877C1
J A63A 18 DKBL 3544876C1
K* A52D 14 YL 3544877C1
ZERO VOLT REFERENCE (1620) K* A52PD 14 YL 3544877C1
G
F
CONNECTOR 2006789C1
BASE 1 ADAPTER (1623)
E BODY LOCK 2006792C1
D
C G
B F CONNECTOR 2006789C1
A A9Z 18 GY 1661208C1 BODY LOCK 2006792C1
B* A9A 18 GY 1661208C1
E
A B* A9C 18 GY 1661208C1 D
C A9W 18 GY 1661208C1
C CAV CIRCUIT GAUGE COLOR TERMINAL
D A75ZVR 18 GY 1661208C1
E A9M 18 GY 1661208C1
B A A58 16 BN 1661208C1
B A54D 18 BN 1661208C1
F A9ZVR 18 GY 1661208C1
C A58DA 18 BN 1661208C1
G* A9/104 18 GY 1661208C1 A
D A58DB 18 BN 1661208C1
G* A116UV 18 GY 1661208C1
E A58T 18 BN 1661208C1
F A54B 16 BN 1661208C1
G - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

TITLES;ADDED A65A & A9A. 61229V 09JUN09 AE08058187 034
CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), (1657M), P. 35 CONNECTOR
13.38. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), (1657M), P. 35

NAVISTAR, INC.
REAR TURNS PANEL ADAPTER (1625) J1939 PRIVATE TERMINATING RESISTOR (1626)
C
M L K J H G F E D C B A B
A

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A57C 16 OR 3535303C1 3535424C1 A A5ET(+) 18 YL 1661875C1 3568570C1
B A57 16 OR 3535303C1 3535424C1 B PLUG - - 3568570C1 -
C A57BB 16 LTGN 3535303C1 3535424C1 C A5ET(-) 18 GN 1661875C1 3568570C1
D A57K 16 OR 3535303C1 3535424C1
E A56C 16 OR 3535303C1 3535424C1
F A56 16 OR 3535303C1 3535424C1 J1939 TERMINATING RESISTOR (1657)
G A56BB 16 YL 3535303C1 3535424C1 (LOCATED IN INSTRUMENT PANEL CENTER)
H A56K 16 OR 3535303C1 3535424C1

J A62 18 DKBL 3535303C1 3535424C1
K A62DA 18 DKBL 3535303C1 3535424C1
L A62DB 18 DKBL 3535303C1 3535424C1
C
M A62E 18 DKBL 3535303C1 3535424C1 B
A
DIAGNOSTIC CONNECTOR (1650) CONNECTOR 1667741C1

(LOCATED UNDER INSTRUMENT PANEL BODY LOCK 1667771C1
LEFT OF STEERING COLUMN)

A A5LI(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
D C A5LI(-) 18 GN 1661875C1 3568570C1
E
C
F A B
J
G J1939 TERMINATING RESISTOR (1657M)
H (LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 3544066C1 C
B
A
A A98-G 18 WH 1651968C1
B A98H 18 BK 1651968C1
C A5B(+) 18 YL 1651968C1
CONNECTOR 1667741C1
D A5B(-) 18 GN 1651968C1
BODY LOCK 1667771C1
E PLUG - - 2025431C1
F A3CC(+) 18 DKBL 1651968C1
G A3CC(-) 18 GY 1651968C1
H A98A(+) 18 YL 1651968C1
J A98A(-) 18 GN 1651968C1 A A1(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C A1(-) 18 GN 1661875C1 3568570C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 UPDATED TERMINAL FONT B 62476L
SIZE FOR R/D 1626. 61229V 09JUN09 AE08058187 035
Figure 271 Connector Composites (1625), (1626), (1650), (1657), (1657M)

NAVISTAR, INC.
J1708 PUBLIC (+) (1660)

(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
G CAV CIRCUIT GAUGE COLOR TERMINAL

A A3BB(+) 18 DKBL 1661208C1
F
B A3AC(+) 18 DKBL 1661208C1
E C* A98VE+ 16 BK 1661208C1
D C* A3C(+) 18 DKBL 1661208C1
D A3CE(+) 18 DKBL 1661208C1
C
E* A3AB(+) 18 DKBL 1661208C1
B E* A3BD(+) 18 DKBL 1661208C1
F* A3BE(+) 18 DKBL 1661208C1
A F* A3H(+) 18 DKBL 1661208C1
F* A3D(+) 20 DKBL 1661208C1
G A3BA(+) 18 DKBL 1661208C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1 * MUTUALLY EXCLUSIVE
J1708 PUBLIC (-) (1661)


G
A A3BB(-) 18 GY 1661208C1
F B A3AC(-) 18 GY 1661208C1
E C* A98VE- 16 BK 1661208C1
C* A3C(-) 18 GY 1661208C1
D
D A3CE(-) 18 GY 1661208C1
C E* A3AB(-) 18 GY 1661208C1
B E* A3BD(-) 18 GY 1661208C1
F* A3BE(-) 18 GY 1661208C1
F* A3H(-) 18 GY 1661208C1
A F* A3D(-) 20 GY 1661208C1
G A3BA(-) 18 GY 1661208C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1 * MUTUALLY EXCLUSIVE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED A3D(+) AND B 62476L
A3D(-) TO 1660 AND 1661. 61229V 09JUN09 AE08058187 036

NAVISTAR, INC.
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
76
64
12
50
38
26
* W/ BENDIX AIR ABS
% W/ WABCO AIR ABS
# W/ WABCO HYD ABS
13 ## W/ AUTO APPLY PARK
39
27
65
51
1
BRAKES
& W/ COMPRESSOR / TANK
FOR HYD CHASSIS
&& EATON VORAD
*# W/ TELEMATICS
CONNECTOR 3595624C1 @@ W/ PRE-WIRE &
ACC FEED WIRING
1 M52 14 YL 3549416C1 26 M67D 16 VT 3549416C1
2 M53 14 YL 3549416C1 27& M9A 18 GY 3549418C1
3 M52D 14 YL 3549416C1 27* M94 18 GY 3549418C1
4 M53B 14 YL 3549416C1 27% M94AB 14 BN 3549417C1
5 M54B 14 BN 3549416C1 28* M94A 18 GY 3549418C1
6 M19A 16 GY 3549416C1 28% M94AA 14 GN 3549417C1
7 M19B 16 GY 3549416C1 28& M6A 18 GY 3549418C1
8 M53E 14 YL 3549416C1 29* M94B 18 GY 3549418C1
9 M53F 14 YL 3549416C1 29% M94AL 14 BL 3549417C1
10 M52B 14 YL 3549416C1 29& M40 18 GY 3549418C1
11 M52E 14 YL 3549416C1 30# M94L+ 18 BK 3549418C1
12@ M103C 12 LTGN 3549415C1 30* M94C 18 GY 3549418C1
12@ M14LP 10 RD 3549415C1 30% M94AC 18 BN 3549418C1
12@ M14WB 12 RD 3549415C1 31* M94D 18 GY 3549418C1
13@ M12BD 12 LTBL 3549415C1 31% M94AD 18 BK 3549418C1
13@ M103D 12 LTGN 3549415C1 31# M94L- 18 BN 3549418C1
14 M56B 16 OR 3549417C1 32* M94E 18 GY 3549418C1
15 M57B 16 OR 3549417C1 32% M94AE 18 BN 3549418C1
16 M41 18 GY 3549418C1 32# M90H 16 GY 3549417C1
17 M87C 18 GY 3549418C1 33% M94AF 18 BK 3549418C1
18 M9BB 18 GY 3549418C1 33# M90B 18 GY 3549418C1
19@ M87KA 16 GY 3549417C1 33* M94F 18 GY 3549418C1
19@ M61 18 GY 3549418C1 34* M94H 18 GY 3549418C1
20@ M87BA 18 GY 3549418C1 34% M94AK 14 BN 3549417C1
20@ M106A 18 GY 3549418C1 34# M94BF 18 GY 3549418C1
21 M85E 16 GY 3549417C1 35* M94J 18 GY 3549418C1
22 M64A 16 YL 3549417C1 35% M94AJ 14 GN 3549417C1
23 M64B 16 YL 3549417C1 35# M94R+ 18 BK 3549418C1
24@ M67C 16 VT 3549417C1 36* M94K 18 GY 3549418C1
24@ M67AA 18 PK 3549418C1 36% M94AH 14 BL 3549417C1
25 M110AD 18 GY 3549418C1 36# M94R- 18 BN 3549418C1
CHART CONTINUED ON SHEET 38
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD **;ADDED:&&,*#, B 62476L
@@ DESIGNATORS;RVSD CHARTS. 61229V 09JUN09 AE08058187 037

NAVISTAR, INC.
(1700)
76
64
12
50
38
26
* W/ BENDIX AIR ABS

% W/ WABCO AIR ABS
# W/ WABCO HYD ABS
## W/ AUTO APPLY PARK
13
39
27
BRAKES
65
51
& W/ COMPRESSOR / TANK

FOR HYD CHASSIS
&& EATON VORAD
*# W/ TELEMATICS
CONNECTOR 3595624C1 @@ W/ PRE-WIRE AND ACC FEED WIRING
37@ M67A 16 VT 3549417C1 54*# MA1 18 GY 3549418C1
37@ M2(+) 18 YL 3549418C1 54@@ MTEM3 16 GY 3549417C1
38# M10-GV 16 WH 3549417C1 55*# MA2 18 GY 3549418C1
38@ M67B 16 VT 3549417C1 55@@ MTEM4 16 GY 3549417C1
38@ M2(-) 18 GN 3549418C1 56*# MA3 18 GY 3549418C1
39@ M73R 16 LTGN 3549417C1 56@@ MTEM5 16 GY 3549417C1
39@ M67B 16 GY 3549417C1 57*# MA4 18 GY 3549418C1
40@ M73M 16 LTGN 3549417C1 57@@ MTEM6 16 GY 3549417C1
40@ M67C 16 GY 3549417C1 58*# MA5 18 GY 3549418C1
41@ M73AF 16 LTGN 3549417C1 58@@ MTEM7 16 GY 3549417C1
41@ M67D 16 GY 3549417C1 59*# M11-GM 18 GY 3549418C1
42 M94SBB 16 GY 3549417C1 59@@ MTEM8 16 GY 3549417C1
43 M104CC 18 DKBL 3549418C1 60 M94SCB 16 GY 3549417C1
44 M104CB 18 DKBL 3549418C1 61 M44L 18 GY 3549418C1
45 M89CE 18 PL 3549418C1 62 PLUG - - 3598921C1
45&& M67-GA 18 WH 3549418C1 63 M78BC 16 LTGN 3549417C1
46 M89AR 18 PK 3549418C1 64 M78AC 16 LTGN 3549416C1
46&& M67AB 16 PK 3549417C1 65 M103M 12 LTGN 3549415C1
47 M44Y 16 GY 3549417C1 66 M103N 12 LTGN 3549415C1
47## M44J 18 GY 3549418C1 67 M103P 12 LTGN 3549415C1
48@ M92#103 18 TN 3549418C1 68 PLUG - - 3598921C1
48@ M77 18 BK 3549418C1 69 M94SJ 16 GY 3549416C1
49@ M92#101 18 TN 3549418C1 70 M94SK 16 GY 3549416C1
49@ M77A 18 BK 3549418C1 71 M94SM 16 GY 3549416C1
50 M94SAB 16 GY 3549417C1 72 M94SN 16 GY 3549416C1
51 M94SDB 16 GY 3549416C1 73 M94SL 16 GY 3549416C1
52*# M6VDC 18 GY 3549418C1 74 M94SZC 16 GY 3549416C1
52@@ MTEM1 16 GY 3549417C1 75 M94SVC 16 GY 3549416C1
53*# M9VA 18 GY 3549418C1 76 M94SH 16 GY 3549416C1
53@@ MTEM2 16 GY 3549417C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REMOVED **;REVISED B 62476L
CHART. 61229V 09JUN09 AE08058187 038

NAVISTAR, INC.
IP / FORWARD CHASSIS (1700)

(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
1 A52 14 YL 3574288C1 23 A64B 16 YL 3574285C1
2 A53 14 YL 3574288C1 24@ A67C 16 LTBL 3574285C1
3 A52D 14 YL 3574288C1 24@ A67AA 18 PK 2003343C1
4 A53B 14 YL 3574288C1 25 A110AD 18 GY 2003343C1
5 A54B 16 BN 3574288C1 26 A67D 16 LTBL 3574288C1
6 A19A 16 GY 3574288C1 27 A9A 18 GY 2003343C1
7 A19B 16 GY 3574288C1 27% A94AB 18 GY 2003343C1
8 A53E 14 YL 3574288C1 27# A94 16 GY 3574285C1
9 A53F 14 YL 3574288C1 28 A6A 18 GY 2003343C1
10 A52B 14 YL 3574288C1 28% A94AA 16 GY 3574285C1
11 A52E 14 YL 3574288C1 28# A94A 16 GY 3574285C1
12@ A103C 10 LTGN 3574287C1 29 A40 18 GY 2003343C1
12@ A14LP 10 RD 3574287C1 29% A94AL 18 GY 2003343C1
12@ A14WB 12 RD 3574287C1 29# A94B 16 GY 3574285C1
13@ A103D 12 LTGN 3574287C1 30** A94L(+) 18 GY 2003343C1
13@ A12BD 12 LTBL 3574287C1 30% A94AC 18 GY 2003343C1
14 A56B 16 OR 3574285C1 30# A94C 16 GY 3574285C1
15 A57B 16 OR 3574285C1 31** A94L(-) 18 GY 2003343C1
16 A41 18 GY 2003343C1 31% A94AD 18 GY 2003343C1
17 A87C 18 GY 2003343C1 31# A94D 16 GY 3574285C1
18 A9BB 18 GY 2003343C1 32** A90H 18 GY 2003343C1
19@ A87KA 18 GY 2003343C1 32% A94AE 18 GY 2003343C1
19@ A61 18 GY 2003343C1 32# A94E 16 GY 3574285C1
20@ A87BA 18 GY 2003343C1 33** A90B 18 GY 2003343C1
20@ A106A 18 GY 2003343C1 33% A94AF 18 GY 2003343C1
21 A85E 16 GY 3574285C1 33# A94F 16 GY 3574285C1
22 A64A 16 YL 3574285C1 34** A94BF 18 GY 2003343C1

34% A94AK 18 GY 2003343C1
** W/ WABCO FULL POWER ABS 34# A94H 16 GY 3574285C1
# W/ BENDIX AIR 35** A94R(+) 18 GY 2003343C1
* W/ EATON HYBRID XMSN
35% A94AJ 16 GY 3574285C1
& W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS 35# A94J 16 GY 3574285C1
## W/ ALLISON XMSN
&& W/ EATON VORAD VS-400
@@ W/ T-HANDLE
%% W/ BODY BUILDER PRE-WIRING
*# W/ TELEMATICS BODY BUILDER
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED @ TO CAV 24; B 62476L
A94B WAS TN. 61229V 09JUN09 AE08058187 039

NAVISTAR, INC.
CHART CONTINUED FROM SHEET 39
IP / FORWARD CHASSIS (1700)

(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
36** A94R(-) 18 GY 2003343C1 56*# AA3 18 GY 2003343C1
36# A94K 16 GY 3574285C1 56%% ATEM5 16 GY 3574285C1
36% A94AH 18 GY 2003343C1 57*# AA4 18 GY 2003343C1
37& A67A 16 LTBL 3574285C1 57%% ATEM6 16 GY 3574285C1
37% A3(+) 18 YL 2003343C1 58*# AA5 18 GY 2003343C1
38 A3(-) 18 GN 2003343C1 58%% ATEM7 16 GY 3574285C1
38& A67B 16 LTBL 3574285C1 59*# A11-GM 18 WH 2003343C1
38** A10-GV 18 WH 2003343C1 59%% ATEM8 16 GY 3574285C1
39& A73R 16 LTBL 3574285C1 60 A94SCB 18 GY 2003343C1
39&& A67B 18 GY 2003343C1 61 A44L 18 GY 2003343C1
40& A73M 16 LTBL 3574285C1 62 A44J 18 GY 2003343C1
40&& A67C 18 GY 2003343C1 63@ A78BC 16 LTGN 3574285C1
41& A73AF 16 LTBL 3574285C1 63@ A78BD 16 LTGN 3574285C1
41&& A67D 18 GY 2003343C1 64@ A78AC 16 LTGN 3574288C1
42 A94SBB 18 GY 2003343C1 64@ A78AD 16 LTGN 3574288C1
43## A104CC 18 DKBL 2003343C1 65 - - - -
43* A9/104 18 GY 2003343C1 66 - - - -
44 A104CB 18 DKBL 2003343C1 67 - - - -
45@@ A89CE 18 PL 2003343C1 68 - - - -
45&& A67-GA 18 WH 2003343C1 69 A94SJ 16 GY 3574288C1
46@@ A89AR 18 PL 2003343C1 70 A94SK 16 GY 3574288C1
46&& A67AB 18 PK 2003343C1 71 A94SM 16 GY 3574288C1
47 A44Y 16 GY 3574285C1 72 A94SN 16 GY 3574288C1
48@@ A92B103 18 TN 2003343C1 73 A94SL 16 GY 3574288C1
48@ A92#103 18 TN 2003343C1 74 A94SZC 16 GY 3574288C1
48@ A77P 18 LTGN 2003343C1 75 A94SVC 16 GY 3574288C1
49@ A92#101 18 TN 2003343C1 76 A94SH 16 GY 3574288C1
49@ A77S 18 LTGN 2003343C1

50 A94SAB 18 GY 2003343C1
51 A94SDB 18 GY 3574289C1
** W/ WABCO FULL POWER ABS
52*# A6VDC 18 GY 2003343C1 # W/ BENDIX AIR
52%% ATEM1 16 GY 3574285C1 * W/ EATON HYBRID XMSN
53*# A9VA 18 GY 2003343C1 & W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS
53%% ATEM2 16 GY 3574285C1 ## W/ ALLISON XMSN
54*# AA1 18 GY 2003343C1 @ MUTUALLY EXCLUSIVE
54%% ATEM3 16 GY 3574285C1 && W/ EATON VORAD VS-400
@@ W/ T-HANDLE
55*# AA2 18 GY 2003343C1 %% W/ BODY BUILDER PRE-WIRING
55%% ATEM4 16 GY 3574285C1 *# W/ TELEMATICS BODY BUILDER
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED TITLE,CAV 48, B 62476L
CAV 49;ADDED A77P,A77S. 61229V 09JUN09 AE08058187 040

NAVISTAR, INC.
IP / CENTER CHASSIS
(1701)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1
1 A71A 16 OR 3574288C1 20# A90F 18 GY 2003343C1
2 A56 16 OR 3574288C1 20** A94WX 18 GY 2003343C1
3 A57 16 OR 3574288C1 20* A94BL 16 GY 3574285C1
4 A68 16 BN 3574288C1 21# A44A 18 GY 2003343C1
5 A56T 12 YL 3574287C1 21** A94WZ 18 GY 2003343C1
6 A57T 12 LTGN 3574287C1 21* A94BJ 16 GY 3574285C1
7 A54T 12 BN 3574287C1 22** A94WS 18 GY 2003343C1
8 A68T 12 BN 3574287C1 22# A90B 18 GY 2003343C1
9 A70T 10 RD 3574287C1 22* A94BK 16 GY 3574285C1
10@ A94T 10 GY 3574287C1 23** A94WT 18 GY 2003343C1
10@ A94T 10 DKBL 3574287C1 23# A90H 18 GY 2003343C1
11@ A72 12 OR 3574287C1 23* A94BA 16 GY 3574285C1
11@ A72V 12 DKBL 3574287C1 24# A90E 18 GY 2003343C1
12 A56BB 16 YL 3574288C1 24** A94-G7 16 WH 3574285C1
13 A9 18 GY 3574289C1 24* A94BB 16 GY 3574285C1
14# A94L(+) 18 GY 2003343C1 25# A10-GV 18 WH 2003343C1
14** A94WL 18 GY 2003343C1 25* A94BC 16 GY 3574285C1
14* A94BM 16 GY 3574285C1 25** A94-G6 16 WH 3574285C1
15# A94L(-) 18 GY 2003343C1 26@ A94L 12 GY 3574287C1
15** A94WM 18 GY 2003343C1 26@ A94TA 12 YL 3574287C1
15* A94BN 16 GY 3574285C1 27 A36A 18 TN 2003343C1
16** A94WW 18 GY 2003343C1 28 A57J 16 OR 3574285C1
16# A94R(+) 18 GY 2003343C1 29 A36B 18 TN 2003343C1
16* A94BE 16 GY 3574285C1 30 A56J 16 OR 3574285C1
17** A94WU 18 GY 2003343C1 31@ A39 16 GY 3574285C1
17# A94R(-) 18 GY 2003343C1 31@ A39B 16 GY 3574285C1
17* A94BD 16 GY 3574285C1 32 A59B 18 GY 2003343C1
18# A3C(-) 18 GY 2003343C1 33 A59C 18 GY 2003343C1
18** A94WN 18 GY 2003343C1 34 A59D 18 GY 2003343C1
18* A94BH 16 GY 3574285C1 35 A59E 18 GY 2003343C1
19# A3C(+) 18 DKBL 2003343C1 36 A59G 18 GY 2003343C1
19** A94WR 18 GY 2003343C1 37 A59H 18 GY 2003343C1
19* A94BF 16 GY 3574285C1 38 A59J 18 GY 2003343C1
39 A59K 18 GY 2003343C1
40 A39A 16 GY 3574285C1
* W/ BENDIX ABS
** W/ WABCO AIR ABS
# W/ WABCO FULL POWER ABS
## W/ 3 LIFT AXLE CONTROLS
% W/ EATON HYBRID XMSN
& W/ WASHER CTR CHAS
@ MUTUALLY EXCLUSIVE CHART CONTINUED ON SHEET 42
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLE;ADDED A72V, B 62476L
A94TA;RMVD:A59RB,A59MB. 61229V 09JUN09 AE08058187 041

NAVISTAR, INC.
IP / CENTER CHASSIS (1701)

(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65 55@ A61B 18 GY 2003343C1
56@ A94SB 18 GY 2003343C1
56##@ A106B 18 GY 2003343C1
56@ A59V 18 GY 2003343C1
CONNECTOR 3595623C1
57@ A94SD 18 GY 2003343C1
57##@ A110B 18 GY 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL 57@ A59W 18 GY 2003343C1
41@ A87EA 18 GY 2003343C1 58@ A87DB 18 GY 2003343C1
41@ A44Z 18 GY 2003343C1 58@ A44D 18 GY 2003343C1
42 A56BC 16 YL 3574285C1 59@ A87MB 18 GY 2003343C1
43@ A104CA 16 DKBL 3574285C1 59@ A44N 18 GY 2003343C1
43@ A32A 18 TN 2003343C1 60@ A116M 18 GY 2003343C1
43%@ A98B(+) 18 YL 2003343C1 60@ A94SZC 18 GY 2003343C1
44@ A59CA 16 GY 3574285C1 60@ A90-K 18 GY 2003343C1
44@ A32 18 TN 2003343C1 60@ A90-D 16 GY 3574285C1
44%@ A98B(-) 18 GN 2003343C1 60% A92HA 18 TN 2003343C1
45 A49A 18 GY 2003343C1 60## A59MB 18 GY 2003343C1
46@ A94SL 18 GY 2003343C1 61@ A94SVC 18 GY 2003343C1
46@ A59M 18 GY 2003343C1 61@ A5A(-) 18 GN 2003343C1
46%@ A92HB 18 TN 2003343C1 61@ A59NB 18 GY 2003343C1
47@ A94SM 18 GY 2003343C1 62@ A94SH 18 GY 2003343C1
47@ A59N 18 GY 2003343C1 62@ A5A(+) 18 YL 2003343C1
47%@ A92HE 18 TN 2003343C1 62##@ A59PB 18 GY 2003343C1
47@ A59RB 18 GY 2003343C1 63 A57BB 16 LTGN 3574285C1
48@ A94SN 18 GY 2003343C1 64 A57BC 16 LTGN 3574288C1
48@ A59P 18 GY 2003343C1 65 A42 16 GY 3574288C1
48%@ A92HG 14 TN 3574285C1 66@ A92HJ 12 TN 3574287C1
49@ A94SJ 18 GY 2003343C1 66@ A116U 18 GY 3574289C1
49@ A59Q 18 GY 2003343C1 66@ A112 16 GY 3574288C1
49%@ A92HH 14 TN 3574285C1 67@ A19 16 GY 3574288C1
50 A49 18 GY 2003343C1 67@ A92HD 12 TN 3574287C1
51 A20 16 LTGN 3574288C1 68 A65 16 OR 3574288C1
52 A5E(+) 18 YL 2003343C1 69@ A44 16 GY 3574288C1
53 A5E(-) 18 GN 2003343C1 69@ A116L 18 GY 3574289C1
54@ A59S 18 GY 2003343C1 69@ A94SK 18 GY 3574289C1
54@ A94SA 18 GY 2003343C1 70@ A71N 16 OR 3574288C1
55@ A94SC 18 GY 2003343C1 70%@ A92HC 12 TN 3574287C1
55@ A59T 18 GY 2003343C1 71 A68BB 14 BN 3574288C1
72 A70BB 14 RD 3574288C1
* W/ BENDIX ABS 73 A71BB 16 LTBL 3574288C1
** W/ WABCO AIR ABS
74 A54BB 16 BN 3574288C1
## W/ 3 LIFT AXLE CONTROLS 75 A12BB 16 LTBL 3574288C1
% W/ EATON HYBRID XMSN 76%% A37D 16 TN 3574288C1
& WASHER CTR CHAS
76&& A92AB 16 TN 3574288C1
%% W/ SINGLE FUEL TANK
&& W/ DUAL FUEL TANK
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:47@,60##,60%, B 62476L
76&&,67@;RMVD 65;RVSD 41@,61@. 61229V 09JUN09 AE08058187 042
CONNECTOR COMPOSITE (1701F), P. 43 CONNECTOR COMPOSITES (CHAPTER 13)
13.46. CONNECTOR COMPOSITE (1701F), P. 43

NAVISTAR, INC.
CENTER CHASSIS / IP (1701F) CAV CIRC GAUGE COLOR TERMINAL

(LOCATED ON FRONT
15#% N94L(-) 18 GY 3549418C1
LEFT DASH PANEL (LOWER))
15* N94BN 16 GY 3549417C1
15** N94WM 16 GY 3549417C1
76
16* N94BE 16 GY 3549417C1
64
12
16#% N94R(+) 18 GY 3549418C1
50
38
26
16** N94WW 16 GY 3549417C1
17* N94BD 16 GY 3549417C1
17#% N94R(-) 18 GY 3549418C1
17** N94WU 16 GY 3549417C1
18* N94BH 16 GY 3549417C1
18#% N3C(-) 18 GY 3549418C1
18** N94WN 16 GY 3549417C1
19* N94BF 16 GY 3549417C1
19#% N3C(+) 18 DKBL 3549418C1
19** N94WR 16 GY 3549417C1
20* N94BL 16 GY 3549417C1
13
39
27
65
51
20#% N90F 18 GY 3549418C1

20** N94WX 18 GY 3549418C1
21* N94BJ 16 GY 3549417C1
21#% N44A 18 GY 3549418C1
CONNECTOR 3595622C1
21** N94WZ 18 GY 3549418C1
CAV CIRC GAUGE COLOR TERMINAL 22* N94BK 16 GY 3549417C1
1 N71A 14 OR 3549416C1 22#% N90BA 18 GY 3549418C1
2 N56 14 OR 3549416C1 22@ N94WS 14 GY 3549417C1

3 N57 14 OR 3549416C1 23* N94BA 16 GY 3549417C1
4 N68 14 BN 3549416C1 23#% N90H 18 GY 3549418C1
5@ N56T 10 YL 3549415C1 23@ N94WT 14 GY 3549417C1

5@ N56D 10 YL 3549415C1 24#% N90E 16 GY 3549417C1
6@ N57T 10 LTGN 3549415C1 24** N94-G7 16 WH 3549417C1
6@ N57D 10 LTGN 3549415C1 24% N90E 18 GY 3549418C1

7@ N54T 10 BN 3549415C1 24* N94BB 16 GY 3549417C1
7@ N54D 10 BK 3549415C1 25% N10-GV 18 WH 3549418C1
8@ N68T 10 BN 3549415C1 25** N94-G6 16 WH 3549417C1
8@ N68D 10 BN 3549415C1 25* N94BC 16 GY 3549417C1
9@ N70T 10 RD 3549415C1 25#% N10-GV 16 WH 3549417C1
9@ N70D 10 RD 3549415C1 26@ N94L 12 GY 3549415C1
10@ N94T 10 GY 3549415C1 26@ N94TA 12 YL 3549415C1
10@ N94T 10 DKBL 3549415C1 27 N36A 18 TN 3549418C1
11@ N72 12 OR 3549415C1 28 N57J 16 OR 3549417C1
11@ N72 10 OR 3549415C1 29 N36B 18 TN 3549418C1
11@ N72V 10 DKBL 3549415C1 30 N56J 16 OR 3549417C1
12 N56BB 16 YL 3549416C1 31@ N39B 16 GY 3549417C1
13@ N9 16 GY 3549416C1 31@ N39B 18 GY 3549418C1
13@ N9A 16 GY 3549416C1 32 N59B 18 GY 3549418C1
13@ N9G 16 GY 3549416C1 33 N59C 18 GY 3549418C1
13@ N9B 16 GY 3549416C1 34 N59D 18 GY 3549418C1
14#% N94L(+) 18 GY 3549418C1 35 N59E 18 GY 3549418C1
14* N94BM 16 GY 3549417C1 36 N59G 18 GY 3549418C1
14** N94WL 16 GY 3549417C1 37 N59H 18 GY 3549418C1
38 N59J 18 GY 3549418C1
** W/ WABCO AIR ABS 39 N59K 18 GY 3549418C1
40 N39A 18 GY 3549418C1
* W/ BENDIX AIR ABS
% W/ AIR ACTUATED
POWER PARK BRAKE
& W/ EATON HYBRID XMSN CHART CONTINUED ON SHEET 44
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLE AND LAYOUT; B 62476L
ADDED % TO NECESSARY CAVS. 61229V 09JUN09 AE08058187 043
Figure 279 Connector Composite (1701F)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITE (1701F), P. 44
13.47. CONNECTOR COMPOSITE (1701F), P. 44

NAVISTAR, INC.
CENTER CHASSIS / IP (1701F)

(LOCATED ON FRONT
LEFT DASH PANEL (LOWER))
53 N5E(-) 18 GN 3549418C1
54@ N59S 18 GY 3549418C1
54@ N94SAB 18 GY 3549418C1
76
64
12
55@ N61B 18 GY 3549418C1
38
50
26
55@ N59T 18 GY 3549418C1
55@ N94SCB 18 GY 3549418C1
56@ N106B 18 GY 3549418C1
56@ N59V 18 GY 3549418C1
56@ N94SBB 18 GY 3549418C1
57@ N110B 18 GY 3549418C1
57@ N59W 18 GY 3549418C1
57@ N94SDB 18 GY 3549418C1
58@ N87DB 18 GY 3549418C1
58%@ N44M 18 GY 3549418C1
59@ N87MB 16 GY 3549417C1
13
39
27
65
51
59@ N87MB 18 GY 3549418C1

60@ N90K 18 GY 3549418C1
60@ N59EF 18 GY 3549418C1
CONNECTOR 3595622C1 60@ N92HA 18 TN 3549418C1
60@ N94SZC 18 GY 3549418C1
60@ N59ED 18 GY 3549418C1
41@ N87EA 18 GY 3549418C1
60@ N116M 18 GY 3549418C1
41@ N44N 18 GY 3549418C1
61#@ N5A(-) 18 GN 3549418C1
42 N56BC 16 YL 3549417C1
61@ N59EC 18 GY 3549418C1
43@ N32A 18 TN 3549418C1
61@ N94SVC 18 GY 3549418C1
43@ N104CA 16 DKBL 3549417C1
61@ N94AA 16 GY 3549417C1
43&@ N98B(+) 18 YL 3549418C1
62#@ N5A(+) 18 YL 3549418C1
44@ N32 18 TN 3549418C1
62@ N59ED 18 GY 3549418C1
44@ N59CA 16 GY 3549417C1
62@ N94SH 18 GY 3549418C1
44&@ N98B(-) 18 GN 3549418C1
63 N57BB 16 LTGN 3549417C1
45 N49A 18 GY 3549418C1
64 N57BC 16 LTGN 3549416C1
46@ N59M 18 GY 3549418C1
65@ N42 16 GY 3549416C1
46&@ N92HB 18 TN 3549418C1
65@ N47TS 16 GY 3549416C1
46@ N94SL 18 GY 3549418C1
66@ N112 16 GY 3549416C1
47@ N59N 18 GY 3549418C1
66& N92HJ 12 TN 3549415C1
47&@ N92HE 18 TN 3549418C1
66@ N166U 16 GY 3549416C1
47@ N59EB 18 GY 3549418C1
67@ N19 16 GY 3549416C1
47@ N94SM 18 GY 3549418C1
67@ N92HD 12 TN 3549415C1
48@ N59P 18 GY 3549418C1
68 N65 16 OR 3549416C1
48&@ N92HG 14 TN 3549417C1
69@ N44 16 GY 3549416C1
48@ N94SN 18 GY 3549418C1
69@ N94SK 18 GY 3549416C1
49@ N59Q 18 GY 3549418C1
69@ N116L 16 GY 3549416C1
49&@ N92HH 14 TN 3549417C1
70@ N71N 16 OR 3549416C1
49@ N94SJ 18 GY 3549418C1
70&@ N92HC 12 TN 3549415C1
50 N49 18 GY 3549418C1
70@ N94AB 16 GY 3549416C1
51 N20 16 LTGN 3549416C1
71 N68BB 14 BN 3549416C1
52 N5E(+) 18 YL 3549418C1
72 N70BB 14 RD 3549416C1
73 N71BB 16 LTBL 3549416C1
** W/ WABCO AIR ABS
# W/ WABCO FULL POWER ABS 74 N54BB 14 BN 3549416C1
* W/ BENDIX AIR ABS 75 N12BB 14 LTBL 3549416C1
% W/ AIR ACTUATED
76@ N37D 16 TN 3549416C1
POWER PARK BRAKE
& W/ EATON HYBRID XMSN 76@ N92AB 16 TN 3549416C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLE & LAYOUT; B 62476L
ADDED CAVS:54,60,61,65,67,69,70. 61229V 09JUN09 AE08058187 044
Figure 280 Connector Composite (1701F)

CHAPTER 13
NAVISTAR, INC.
W/ IBB ENGINE
ENGINE / IP INTERCONNECT
(1702)
(LOCATED ON FRONT CENTER DASH PANEL)
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
10 12 13 15
5
1 9
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
1 PLUG - - 3508928C1 21# K17C 16 PK 3549417C1
2% K9AA 16 GY 3549417C1 21* K92C103 18 YL 3549418C1
2% K9AA 18 GY 3549418C1 22 K97C 18 PL 3549418C1
3 K6DB 18 GY 3549418C1 23 K97B 18 PL 3549418C1
4 K77B 18 LTGN 3549418C1 24 K97M 18 PL 3549418C1
5 K28 18 TN 3549418C1 25# K92E 16 TN 3549417C1
6% K71A 16 OR 3549417C1 25* K92#117 18 TN 3549418C1
6*% K92#145 18 OR 3549418C1 26# K92F 18 TN 3549418C1
7# K71B 16 OR 3549417C1 26* K92C158 18 LTGN 3549418C1
7*% K92#165 18 TN 3549418C1 27# K92H 18 TN 3549418C1
8% K92#163 18 TN 3549418C1 27* K92#124 18 TN 3549418C1
8* K13A 14 PK 3549417C1 28 K99B 18 PL 3549418C1
9 K92DL 16 TN 3549416C1 29 K19N 18 PL 3549418C1
10 K77 16 LTGN 3549417C1 30 K99D 18 PL 3549418C1
11# K5R(+) 18 YL 3549418C1 31# K92ER 18 TN 3549418C1
11* K5R128 18 YL 3549418C1 31* K92#156 18 TN 3549418C1
12 K92DM 16 TN 3549417C1 32 K97S 18 VT 3549418C1
13 K31 18 TN 3549418C1 33 K97J 18 VT 3549418C1
14 K88 16 LTGN 3549417C1 34 PLUG - - 3508928C1
15 PLUG - - 3508928C1 35 K3BA(+) 18 DKBL 3549418C1
16 K17 16 PK 3549417C1 36 K3BA(-) 18 GY 3549418C1
17# K5R(-) 18 GN 3549418C1 37 K13A 18 PK 3549418C1
17* K5R108 18 GN 3549418C1 38% K47T 18 GY 3549418C1
18 PLUG - - 3508928C1 38% K92A15 18 TN 3549418C1
19* K92#134 18 TN 3549418C1 39*% K92#161 18 TN 3549418C1
19# K17-GC 18 PK 3549418C1 39#% K92J 18 TN 3549418C1
20# K17B 18 PK 3549418C1 39% K92A 18 TN 3549418C1
20* K92#141 18 TN 3549418C1 40% K98GN 18 GN 3549418C1
40% K92B 18 TN 3549418C1
41*% K92B112 18 TN 3549418C1
41% K88A 16 LTGN 3549417C1
* W/ ALLISON XMSN 41#% K98YL 18 YL 3549418C1
# W/ AUTOSHIFT AND ULTRASHIFT
42 K97VT1 12 VT 3549415C1
GEN3 XMSN
% W/ MUTUALLY EXCLUSIVE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 ADDED CIRCUIT K92DL C 67657R
AND K92DM AT CAV 9 AND 12. 61229V 09JUN09 AE08058187 045

CHAPTER 13
NAVISTAR, INC.
ENGINE / IP INTERCONNECT (1702)

21% K92B103 18 YL 3549418C1
21% K92D103 18 YL 3549418C1
34 42
21* K17J 16 PK 3549417C1
38
28 33 21@ K92#103 18 YL 3549418C1
30 31
22 K97C 18 PL 3549418C1
22 24 25 27 23 K97B 18 PL 3549418C1
CONNECTOR 3595620C1
16 18 19 21 24 K23A 18 TN 3549417C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1 24& K23E 16 TN 3549417C1
10 12 13 15
25% K92DL 18 LTBL 3549418C1
5
1 9 25*% K92E 18 LTBL 3549418C1
25% K92#117 18 LTBL 3549418C1
25*% K98(+) 18 YL 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 26% K92D158 18 LTGN 3549418C1
@ W/ LCT XMSN
1 K97Z 10 VT 3549415C1 @@ W/ WTEC XMSN 26*% K92F 18 LTGN 3549418C1
1& K97NA 10 PL 3549415C1 # W/ MANUAL XMSN 26*% K98(-) 18 GN 3549418C1
* W/ EATON AUTOSHIFT 26@@ K14A 18 LTBL 3549418C1
2 K9E 18 GY 3549418C1
** W/ MERITOR XMSN
3 K6A 18 GY 3549418C1 % MUTUALLY EXCLUSIVE 26& PLUG - - 3508928C1
4 K77B 18 LTGN 3549418C1 & W/ V8 ENGINE 27*% K92H 18 WH 3549418C1
5% K13Z 18 PK 3549418C1 27% K92#124 18 WH 3549418C1
5% K17 18 PK 3549418C1 27*% K17B 18 PK 3549418C1
5& PLUG - - 3508928C1 27& PLUG - - 3508928C1
6 K92#145 18 OR 3549418C1 28 K99B 18 PL 3549418C1
6#& K71B 16 OR 3549417C1 29 K23B 18 TN 3549418C1
6* K71 18 OR 3549418C1 29& K23L 18 TN 3549418C1
6** K71D 16 OR 3549417C1 30 K97FT 18 PL 3549418C1
7#& K71C 16 OR 3549417C1 30& K97FU 18 PL 3549418C1
7** K71E 16 OR 3549417C1 31* K92YB 16 TN 3549417C1
7* K71A 16 OR 3549417C1 31 K92#156 18 PK 3549418C1
7@ K92#165 18 TN 3549418C1 31% K92C101 18 LTBL 3549418C1
7@@ K92#165 18 TN 3549418C1 31% K92#101 18 LTBL 3549418C1
8** K13A 16 PK 3549417C1 32% K97WC 18 PL 3549418C1
8* K13D 14 PK 3549417C1 33 K97M 18 PL 3549418C1
8@ K92#163 18 YL 3549418C1 34 K19B 12 GY 3549415C1
8@@ K92#163 18 YL 3549418C1 35* K3AA(+) 18 DKBL 3549418C1
9 K13B 12 PK 3549415C1 35 K3A(+) 18 DKBL 3549418C1
9& PLUG - - 3508928C1 36* K3AA(-) 18 GY 3549418C1
10 K77A 16 LTGN 3549417C1 36 K3A(-) 18 GY 3549418C1
11 K5A(+) 18 YL 3549418C1 37 K97UA 18 VT 3549418C1
12 K92#161 18 TN 3549418C1 37& K97UB 18 PL 3549418C1
13* K31F 18 TN 3549418C1 38% K97DF 18 PL 3549418C1
13** K31E 16 TN 3549417C1 38% K47T 18 GY 3549418C1
13#& K31B 18 TN 3549418C1 39# K93 18 TN 3549418C1
14 K88B 14 LTGN 3549417C1 39* K92AE 16 TN 3549417C1
14 K17FA 16 PK 3549417C1 39% K92#161 18 OR 3549418C1
15# K17E 18 PK 3549418C1 39% K93 18 TN 3594918C1
15* K17F 18 PK 3549418C1 40 K92(-) 18 GN 3549418C1
15 K17B 18 PK 3549418C1 40& K5G(+) 18 YL 3549418C1
16 K17C 16 PK 3549417C1 40% K92#101 18 LTBL 3549418C1
17 K5A(-) 18 GN 3549418C1 40% K92C101 18 LTBL 3549418C1
18% K17K 18 PK 3549418C1 41 K92B112 18 PK 3549418C1
18% K17M 18 PK 3549418C1 41* K92(+) 18 YL 3549418C1
19% K17K 18 PK 3549418C1 41& K5G(-) 18 GN 3549418C1
19@ K92#142 18 WH 3549418C1 42% K14LSC 12 WH 3549415C1
19@@ K92#134 18 YL 3549418C1 42% K17A 16 WH 3549416C1
20* K17L 18 PK 3549418C1
20@@ K92A141 18 TN 3549418C1
20& K92A141 18 WH 3549418C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 046

CHAPTER 13
NAVISTAR, INC.
IP / ENGINE INTERCONNECT (1702)

9 2127 42
15 33
19 25
13 31 24@ A23A 18 TN 2003343C1
24@ A99D 18 PL 2003343C1
5 38
25@ A92E 16 TN 3574285C1
12
25@ A92#117 18 TN 2003343C1
30
18 24
25# A98(+) 18 YL 2003343C1
10 28 25&& A92DN 18 TN 2003343C1
1 34
16 22
26@ A92#158 18 TN 2003343C1
26@ A92F 16 TN 3574285C1
CONNECTOR 3595621C1 26# A98(-) 18 GN 2003343C1
BODY LOCK 3598918C1 26&& A92A3 18 TN 2003343C1
BODY LOCK 3598919C1
27@ A92#124 18 TN 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL 27@ A92H 16 TN 3574285C1
1 A97Z 10 VT 3574287C1 27# A17B 16 PK 3574285C1
1 A92A20 16 TN 3574288C1 27@@ A92A1 18 TN 2003343C1
2 A9E 20 GY 2003343C1 28 A99B 18 PL 2003343C1
3 A6A 20 GY 2003343C1 29@ A97N 18 PL 2003343C1
4 A77B 20 LTGN 2003343C1 29@ A23B 18 TN 2003343C1
5@ A46C 18 GY 2003343C1 30@ A97M 18 PL 2003343C1
5@ A13Z 18 PK 2003343C1 30@ A97FU 18 PL 2003343C1
5* A17 18 PK 2003343C1 31@ A92YB 16 TN 3574285C1
6@ A71 16 OR 3574285C1 31@ A92#156 18 TN 2003343C1
6@ A92#145 18 TN 2003343C1 31& A92#101 18 TN 2003343C1
7@ A71AB 16 OR 3574285C1 32@ A97WC 18 PL 2003343C1
7@ A92#165 18 TN 2003343C1 32@ A47TC 18 GY 2003343C1
8@ A13A 16 PK 3574285C1 33 A97M 18 PL 2003343C1
8@ A13D 16 PK 3574285C1 34 A19 12 GY 3574287C1
8@ A92#163 16 TN 3574285C1 34& A92A18 16 TN 3574288C1
8@ A92#163 18 TN 2003343C1 35 A3AA(+) 18 DKBL 2003343C1
9# A13B 12 PK 3574287C1 36 A3AA(-) 18 GY 2003343C1
9** A92DL 16 TN 3574288C1 37@ A97UA 16 PL 3574285C1
10 A77A 16 LTGN 3574285C1 37@ A13D 18 PK 2003343C1
11 A5R(+) 18 YL 2003343C1 38@ A97DF 18 PL 2003343C1
12 A92DM 16 TN 3574285C1 38@ A47T 18 GY 2003343C1
13 A31 18 TN 2003343C1 38@ A46D 18 GY 2003343C1
14@ A88B 16 LTGN 3574285C1 39@ A92AE 16 TN 3574285C1
14*@ A17F 16 PK 3574285C1 39@ A92#161 18 TN 2003343C1
15@ A17B 18 PK 2003343C1 39@ A93 18 TN 2003343C1
15@ A41D 18 TN 2003343C1 40@ A92(-) 18 GN 2003343C1
16 A17C 16 PK 3574285C1 40@ A92#101 18 TN 2003343C1
17 A5R(-) 18 GN 2003343C1 40@ A37B 18 TN 2003343C1
18@ A17M 18 PK 2003343C1 41@ A92(+) 18 YL 2003343C1
18@ A23A 16 TN 3574285C1 41@ A92#112 18 TN 2003343C1
18 A41E 18 TN 2003343C1 41@ A37A 20 TN 2003343C1
19@ A92#142 18 TN 2003343C1 42@ A14LSC 12 RD 3574287C1
19@ A17K 18 PK 2003343C1 42@ A17A 16 WH 3574288C1
19@ A92#134 18 TN 2003343C1 42@ A97S 14 PL 3574288C1
20@ A92#141 18 TN 2003343C1
20@ A17L 18 PK 2003343C1
21@ A92#103 18 TN 2003343C1 * W/ STARTER CONT, W/ EATON HYBRID
21@ A17J 16 PK 3574285C1 & W/ ALLISON XMSN
&& W/ EATON AUTO / ULTRASHIFT 3 XMSN
22 A97C 18 PL 2003343C1
# W/ EATON HYBRID XMSN
23 A97B 18 PL 2003343C1 ** W/ EATON ULTRASHIFT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED. D 68076W
61229V 09JUN09 AE08058187 047

CHAPTER 13
NAVISTAR, INC.
CAB CONNECTOR (1800)

(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR TERMINAL D D DCM HARNESS CONNECTOR (1800F)

1 2 3 4 5 6 7 8
A1 A56L 20 OR 3544883C1 (LOCATED IN INSTRUMENT PANEL TO THE
A2 A57R 20 OR 3544883C1
C
1 2 3 4 5 6 7 8 91011
12
C RIGHT SIDE OF STEERING COLUMN)
1 2 3 4 5 6 7 8 9 1011
12
A3 A11-GA 18 WH 3544876C1 B B
A4 A9V 18 GY 3544876C1 A 12 3 4 5 6 7 8 A D 8 7 6 5 4 3 2 1 D
A5@ A87A 18 GY 3544876C1

C 121110 9 8 7 6 5 4 3 2 1 C
A5@ A87A 20 GY 3544875C1 CONNECTOR 3553649C1 B 121110 9 8 7 6 5 4 3 2 1 B
A6 A70A 20 RD 3544875C1 BODY LOCK 3553650C1
A 8 7 6 5 4 3 2 1 A
A7 A52A 20 YL 3544883C1
* W/ I6 & V8 ENGINES
A8 A102A 20 YL 3544883C1
& W/ IBB ENGINE CONNECTOR 3612512C1
B1 A82C 20 GY 3544883C1 % W/ HYD BRAKES BODY LOCK1 3553652C1
B2 A40A 18 GY 3544884C1 %% W/ AIR BRAKES BODY LOCK2 3612513C1
B3@ A6 18 GY 3544884C1
B3@ A6H 18 GY 3544884C1
B4 A97B 18 PL 3544884C1
A1 B56A 18 OR 3544886C1
B5& A97M 18 PL 3544884C1
A2 B57A 18 OR 3544886C1
B5* A97FU 18 PL 3544884C1
A3 B11-GAA 18 WH 3544880C1
B6& A97N 18 PL 3544884C1
A4 B9V 18 GY 3544880C1
B6* A97WC 18 PL 3544884C1
A5 B87A 18 GY 3544880C1
B7 A44A 16 GY 3544884C1
A6 B70A 18 OR 3544880C1
B8 - - - -
A7 B52A 18 YL 3544886C1
B9 A70 20 RD 3544883C1
A8 B102A 18 YL 3544886C1
B10 A85B 20 GY 3544883C1
B1 B82B 18 GY 3544886C1
B11@ A85K 18 GY 3544884C1
B2 B40A 18 GY 3544886C1
B11@ A85C 18 GY 3544884C1
B3 B6H 18 GY 3544886C1
B12 A97 20 GY 3544883C1
B4 B97Y 18 PL 3544886C1
C1 A82B 20 GY 3544883C1
B5 B99U 18 PL 3544886C1
C2 A40B 18 GY 3544884C1
B6 B99W 18 PL 3544886C1
C3@ A94SV 18 GY 3544884C1
B7%% B44BB 18 GY 3544886C1
C3@ A94SVE 18 GY 3544884C1
B7% B44BB 18 WH 3544886C1
C4 A99B 18 PL 3544884C1
B8 - - - -
C5 A97C 18 PL 3544884C1
B9 B70 18 OR 3544886C1
C6* A99M 18 PL 3544884C1
B10 B85B 18 GY 3544886C1
C6& A99D 18 PL 3544884C1
B11 B85C 18 GY 3544886C1
C7 - - - -
B12 B96 18 PL 3544886C1
C8 - - - -
C1 B82A 18 GY 3544886C1
C9 A82A 20 GY 3544883C1
C2 B40F 18 GY 3544886C1
C10@ A94SZ 18 GY 3544884C1
C3 B94SV 18 GY 3544886C1
C10@ A94SZE 18 GY 3544884C1
C4 B99V 18 PL 3544886C1
C11 A97A 18 PL 3544884C1
C5 B97P 18 PL 3544886C1
C12 A40 18 GY 3544884C1
C6 B99E 18 PL 3544886C1
D1@ A70EA 18 OR 3544884C1
C7 B92DL 16 TN 3544886C1
D1@ A14EB 18 RD 3544884C1
C8 B92DM 16 TN 3544886C1
D1@ A70R 18 OR 3544884C1
C9 B82 18 GY 3544886C1
D2@ A70DA 18 GY 3544884C1
C10 B94SZ 18 GY 3544886C1
D2@ A14EBA 18 RD 3544884C1
C11 B96A 18 PL 3544886C1
D2@ A70CD 16 LTBL 3544884C1
C12 B40 18 GY 3544886C1
D3 - - - -
D1 B70R 18 OR 3544886C1
D4 - - - -
D2 B70CD 18 GY 3544886C1
D5@ A94SE 16 GY 3544876C1
D3 - - - -
D5@ A94SE 18 GY 3544876C1
D4 - - - -
D6@ A94SF 16 GY 3544876C1
D5 B94SE 18 GY 3544880C1
D6@ A94SF 18 GY 3544876C1
D6 B94SF 18 GY 3544880C1
D7* A17B 18 PK 3544884C1
D7 B17J 18 PK 3544886C1
D7& A17A 18 PK 3544884C1
D8 B17H 18 PK 3544886C1
D8* A17HB 18 PK 3544884C1
D8& A17D 18 PK 3544884C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 ADDED CONN 1800F. C 67657R
61229V 09JUN09 AE08058187 048
CONNECTOR COMPOSITES (1804), (1807), (1809), (1810), P. 49 CONNECTOR

CHAPTER 13
NAVISTAR, INC.
DUAL ANALOG ACCELERATOR

(1804)
(LOCATED ABOVE ACCELERATOR PEDAL)

F A B99V 18 PL 1651943C1
E B B97Y 18 PL 1651943C1
D C B97P 18 PL 1651943C1
C D B99U 18 PL 1651943C1
B E B99W 18 PL 1651943C1
A F B99E 18 PL 1651943C1
CONNECTOR 1687790C1
CLUTCH SWITCH
(1807)
(LOCATED ON CLUTCH PEDAL)
A
A B17J 18 PK 1667742C1 3568570C1
B B B17H 18 PK 1667742C1 3568570C1
C C B96A 18 PL 1667742C1 3568570C1
D D B9VB 18 GY 1667742C1 3568570C1
CONNECTOR 3540757C1
BODY LOCK 3540758C1
CLOCK SPRING
(1809)
(LOCATED IN STEERING COLUMN)

D A B9R 18 GY 1661261C1
C
B B96 18 PL 1661261C1
B
C B85C 18 GY 1661261C1
A
D B85B 18 GY 1661261C1
CONNECTOR 3547870C1
BODY LOCK 3515764C1

TURN SIGNAL SWITCH
(1810) 1 B56A 18 OR 3571717C1
(LOCATED ON STEERING COLUMN) 2 B57A 18 OR 3571717C1
3 B52A 18 YL 3571717C1
4 B102A 18 YL 3571717C1
5 B82B 18 GY 3571717C1
6 B11-GAA 18 WH 3571717C1
6
1 7 B9S 18 GY 3571717C1
12 8 B82 18 GY 3571717C1
7
9 - - - -
10 - - - -
11 B82A 18 GY 3571717C1
CONNECTOR 3539212C1
12 B87A 18 GY 3571717C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

1807, 1809 AND 1810. 61229V 09JUN09 AE08058187 049
COMPOSITES (1811), (1812), (1813), (1814), (1815), P. 50
13.53. CONNECTOR COMPOSITES (1811), (1812), (1813), (1814), (1815), P. 50

CHAPTER 13
NAVISTAR, INC.
PRIMARY AIR TRANSDUCER

(1811)
(LOCATED AT BASE OF STEERING COLUMN)
A B9VC 18 GY 1651943C1
B B* B6HB 18 GY 1651943C1
C
A B** B6H 18 GY 1651943C1
C B40 18 GY 1651943C1
CONNECTOR 1678137C1
* W/ AIR BRAKES
** W/ HYD AND AIR PARK BRAKES
SECONDARY AIR TRANSDUCER

(1812)
(LOCATED AT BASE OF STEERING COLUMN) CAV CIRCUIT GAUGE COLOR TERMINAL
A B9VE 18 GY 1651943C1
B B6HA 18 GY 1651943C1
B C B40A 18 GY 1651943C1
C
A
CONNECTOR 1678137C1
PARK BRAKE
(1813)

A - - - - -
D B - - - - -
B A C B44BB 18 GY 1661875C1 3568570C1
C D B9VD 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
AUTO - NEUTRAL SWITCH

(1814)

A - - - - -
D B - - - - -
B A C B92L 16 TN 3594831C1 1661872C1
C D B92DM 16 TN 3594831C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
PARK BRAKE
(1815)
A A WHITE 18 WH 1661261C1
B B BLK1 18 BK 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661264C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

1812, 1813, 1814 AND 1815. 61229V 09JUN09 AE08058187 050
Figure 286 Connector Composites (1811), (1812), (1813), (1814), (1815)
CONNECTOR COMPOSITES (1820F), (1820M), (1821), (1822), P. 51 CONNECTOR
13.54. CONNECTOR COMPOSITES (1820F), (1820M), (1821), (1822), P. 51

DIAGRAM 13
NAVISTAR, INC.
RSP / ESP SWITCH

RSP / ESP SWITCH CAB HARNESS STEERING WHEEL SENSOR
CAB HARNESS STEERING WHEEL SENSOR (1820M)
(1820F) (LOCATED IN INSTRUMENT PANEL TO THE
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
RIGHT OF STEERING COLUMN)
AB DC
D C AB
CONNECTOR 1667305C1
CONNECTOR 1667529C1 BODY LOCK 1661263C1 - 2 REQD

A@ A94SA 20 GY 3544254C1
A B94SA 20 GY 3634481C1
A@ A94SAB 18 GY 1661261C1
B B94SB 20 GY 3634481C1
B@ A94SB 20 GY 3544254C1
C B94SC 20 GY 3634481C1
B@ A94SBB 18 GY 1661261C1
D B94SD 20 GY 3634481C1
C@ A94SC 20 GY 3544254C1
C@ A94SCB 18 GY 1661261C1
D@ A94SD 20 GY 3544254C1
D@ A94SDB 18 GY 1661261C1
STEERING WHEEL POSITION SENSOR TRANSDUCER CONNECTOR

(1821) (1822)
(LOCATED ON STEERING COLUMN) (LOCATED AT BASE OF STEERING COLUMN)
4
1 B
5
2 C
6 A
3
7
CONNECTOR 1678137C1
CONNECTOR 3601800C1
1 A94SC 20 GY 3601801C1 A B9VF 18 GY 1651943C1
2 A94SA 20 GY 3601801C1 B B6HC 18 GY 1651943C1
3 A94SB 20 GY 3601801C1 C B40F 18 GY 1651943C1
4 A94SD 20 GY 3601801C1
5 - - - -
6 - - - -
7 - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REVISED AND REDRAWN. C 67657R
61229V 09JUN09 AE08058187 051
Figure 287 Connector Composites (1820F), (1820M), (1821), (1822)
COMPOSITES (1823), (1824), (1825), (1826), P. 52

CHAPTER 13
NAVISTAR, INC.
STOP LIGHT # 1
(1823)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A - - - - -
B - - - - -
C
C B70A 18 OR 1661875C1 3568570C1
D B9VG 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
STOP LIGHT # 2
(1824)

D A - - - - -
B A B - - - - -
C B70 18 OR 1661875C1 3568570C1
C
D B9VH 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
BRAKE PRESSURE SWITCH

(1825)

D A - - - - -
B A B - - - - -
C B70R 18 OR 1661875C1 3568570C1
C
D B70CD 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
ABS PRIMARY AIR TRANSDUCER

(1826)
B A A94SZA 18 GY 1651943C1
C B A94SVA 18 GY 1651943C1
A C A94SE 18 GY 1651943C1
CONNECTOR 1678137C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

1824, 1825 AND 1826. 61229V 09JUN09 AE08058187 052
CONNECTOR COMPOSITES (1828), (1852)/(1852A), P. 53 CONNECTOR COMPOSITES (CHAPTER 13)
13.56. CONNECTOR COMPOSITES (1828), (1852)/(1852A), P. 53

NAVISTAR, INC.
ABS SECONDARY AIR TRANSDUCER

(1828)

A B94SZB 18 GY 1651943C1
B
C B B94SVB 18 GY 1651943C1
A C B94SF 18 GY 1651943C1
CONNECTOR 1678137C1
LCT COLUMN SHIFTER (1828)

(LOCATED ON THE BACK OF
LCT SHIFT SELECTOR)

A PLUG - - 2025431C1
E B A92-GG 18 WH 1661875C1
F C A92A163 18 TN 1661875C1
D D A92D 18 TN 1661875C1
C E A92#142 18 TN 1661875C1
F@ A92#103 18 TN 1661875C1
B
F* A92A103 18 TN 1661875C1
A G A44L 18 GY 1661875C1
G
H A44J 18 GY 1661875C1
H
* W/ WHEELCHAIR LIFT INTERLOCK

CONNECTOR 3525872C1 @ W/ LCT COLUMN SHIFTER
BODY LOCK 3525873C1
WTEC SHIFT SELECTOR CONN

(1852 / 1852A)
(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)
1 PLUG - - 3518314C1
2 PLUG - - 3518314C1
3 A62BE 18 GY 3517243C1
4 PLUG - - 3518314C1
16 8
5 A92-GG 18 WH 3517243C1
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 A5FA(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 A92#134 18 TN 3517243C1
9 1
12 A92A163 18 TN 3517243C1
13 A92BT 18 TN 3517243C1
14 PLUG - - 3518314C1
15 A5FA(-) 18 GN 3517243C1
CONNECTOR 3605446C91 16 PLUG - - 3518314C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MODIFIED DESCRIPTION B 62476L PART NO.
FOR CONN 1852 / 1852A. 61229V 09JUN09 AE08058187 053
Figure 289 Connector Composites (1828), (1852)/(1852A)
COMPOSITES (1861), (1872), (1873), (1874), (1874B), (1900), P. 54
13.57. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1874B), (1900), P. 54

NAVISTAR, INC.
TWO POST POWER SOURCE (1861) AUX-POWER CONNECTOR (1872)

(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED AT INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)
A B
B
A
* W/ CIGAR
@ N/ CIGAR CONNECTOR 0587568C91
CONNECTOR 3517473C1
A A72A 12 OR 1673747C1
A* A86S 14 LTGN 3517476C1
B A72-GY 12 WH 1673747C1
A@ A86N 14 LTGN 3517476C1
B* A86-GS 14 WH 3517476C1
B@ A86-GB 14 WH 3517476C1 WORKSTAR WIF SENSOR (1874B)
(LOCATED AT INSTRUMENT PANEL CENTER)
AUX-POWER RELAY (1873)

(LOCATED AT INSTRUMENT PANEL CENTER) CONNECTOR 3602747C1
2 1 BODY LOCK 3539784C1
1
5 3 2 CONNECTOR 0593385C1
1 D95W 18 TN 1680205C1
BODY LOCK 0593387C1
4 2 D95-GF 18 WH 1680205C1
* MUTUALLY EXCLUSIVE WIF SENSOR (1874)

A103BA 16 LTGN 1661228C1
1*
A103C 10 LTGN 1661228C1
1* A14LP 10 RD 1661710C1
1 2
A14WB 12 RD 1661228C1
1*
A14WC 14 RD 1661228C1
A13F 16 PK 2018946C1
1* CONNECTOR 3590390C91
A104J 16 DKBL 2018946C1
1* A72C 12 OR 2022374C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1* A92HJ 12 TN 1661710C1 1 D95W 18 TN 3561584C1 3536867C1
2* A12LC 18 PK 1659673C1 2 D95-GF 18 WH 3561584C1 3536867C1
2* A104A 18 DKBL 1659673C1
2* A13X 16 PK 1661709C1
2* A12BC 18 LTBL 1659673C1
2* A103AA 18 LTGN 1659673C1 WHEEL CHAIR LIFT INTERLOCK DIODE (1900)
2* A92HF 18 TN 1659673C1
NEAR DCM BREAKOUT)
3 A13XA 16 PK 2018946C1
4* A72A 12 OR 2022374C1
4* A103D 12 LTGN 1661710C1
4*
A14BC 14 RD 1661710C1 B
A14LSC 12 RD 1661710C1
4* A12BD 12 LTBL 1661710C1 A
4* A14H 16 PK 1661709C1
A13XA 16 PK 1661709C1
5* CONNECTOR 0872291R1
A13DB 18 PK 1661709C1
5* A11-GX 18 WH 1659673C1
5* A92HE 18 TN 1659673C1
A A89CB 18 PL 0879630R1
5* A14WC 14 RD 2018946C1
B A89CE 18 PL 0879630R1
5* A103BA 16 LTGN 2018946C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 1874,1874B,1900 B 62476L
TITLES;RMVD XMSN REF. 61229V 09JUN09 AE08058187 054
Figure 290 Connector Composites (1861), (1872), (1873), (1874), (1874B), (1900)
CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1917), (1918A), P. 55 CONNECTOR
13.58. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1917), (1918A), P. 55

NAVISTAR, INC.
AUX POWER (1901)

A* A86RC 14 LTGN 3566715C1
A A* A86PA 16 LTGN 1661208C1
B* A86-GRC 14 WH 3566715C1
B B* A86-GP 16 WH 1661208C1
CONNECTOR 1661196C1 * MUTUALLY EXCLUSIVE
QUALCOM POWER (1902)

(LOCATED IN RIGHT SIDE INSTRUMENT PANEL)
A A3AB(+) 18 DKBL 1661212C1
F A B A3AB(-) 18 GY 1661212C1
C A14AF 18 RD 1661212C1
E B
D A11-GAA 18 WH 1661212C1
D C E A13FG 18 PK 1661212C1
F A62B 18 DKBL 1661212C1
CONNECTOR 1661201C1
XATA MODULE (1910)

(LOCATED AT RIGHT SIDE BACK OF DOOR)
A A14EA 16 RD 1661261C1
DC
B A11-GMA 16 WH 1661261C1
AB C A3BE(+) 18 DKBL 1661261C1
D A3BE(-) 18 GY 1661261C1
CONNECTOR 1667305C1
BODY LOCK 1661263C1
COMPASS MODULE (1912)

(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)

5
1 A28V 16 TN 3614754C1
4 2 A5CA(+) 18 YL 3614754C1
3 A5CA(-) 18 GN 3614754C1
3
4 A28-GA 16 WH 3614754C1
2 5 - - - -
CONNECTOR 3609957C1
QUALCOMM OMNIVISION REMOTE CTRL (1917) QUALCOMM OMNIVISION POWER (1918A)

(LOCATED AT INSTRUMENT PANEL) (LOCATED BEHIND DRIVER SEAT ON FLOOR)
A
C
B
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
A
CONNECTOR 1661199C1
A A86RCD 18 LTGN 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A86-GD2 18 WH 1661261C1 A A14ED 16 RD 1661212C1

B A13EE 16 DKBL 1661212C1
C A11-GMB 16 WH 1661212C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 R/D 1917:CIRC A86-GD2 B 62476L
WAS A86-GDZ. 61229V 09JUN09 AE08058187 055
Figure 291 Connector Composites (1901), (1902), (1910), (1912), (1917), (1918A)
COMPOSITES (1918), (1919A), (1920), (1927), (1929), P. 56
13.59. CONNECTOR COMPOSITES (1918), (1919A), (1920), (1927), (1929), P. 56

NAVISTAR, INC.
DRIVER SEAT POWER (1918)

(LOCATED BEHIND DRIVER SEAT ON FLOOR)
A* A105-GB 16 WH 0587577C1 1652325C1
A* A105-G 18 WH 0587578C1 3517771C1
A* AD 14 RD 0587577C1 0589391C1
A
A* A14B 12 RD 1673748C1 0589391C1
B* A105B 16 LTGN 0587577C1 1652325C1
B
B* A105 18 LTGN 0587578C1 3517771C1
B* AH 14 WH 0587577C1 0589391C1
B* A11-GP 12 WH 1673748C1 0589391C1
QUALCOMM OMNIVISION ACCESSORY (1919A)

(LOCATED BEHIND DRIVER SEAT ON FLOOR)

A A86RCD 18 LTGN 1661212C1
B A98F 18 TN 1661212C1
D E C A3BD(+) 18 DKBL 1661212C1
C F D A3BD(-) 18 GY 1661212C1
E A86-GND 18 WH 1661212C1
B G
F A86HA 18 LTGN 1661212C1
A H G A86JA 18 LTGN 1661212C1
H - - - -
CONNECTOR 2005836C1
BODY LOCK 2006504C1
J1708 PRIVATE (+) (1927)

QUALCOMM OMNIVISION SPKR SWITCH (1920) LEFT OF KEY SWITCH)
G
PANEL BY DRIVER DOOR) F
E A A3B(+) 18 DKBL 1661208C1
D B A3D(+) 18 DKBL 1661208C1

D E C A3E(+) 18 DKBL 1661208C1
C
C F D A3F(+) 18 DKBL 1661208C1
B E A3C(+) 18 DKBL 1661208C1
B G
F - - - -
A H G - - - -
A
CONNECTOR 2006789C1
CONNECTOR 2005836C1
BODY LOCK 2006792C1
BODY LOCK 2006504C1
CAV CIRCUIT GAUGE COLOR TERMINAL J1708 PRIVATE (-) (1929)

A A86H 18 LTGN 1661212C1 (LOCATED IN INSTRUMENT PANEL
G
B A86J 18 LTGN 1661212C1 LEFT OF KEY SWITCH)
C A86HA 18 LTGN 1661212C1

F
D A86JA 18 LTGN 1661212C1 E A A3B(-) 18 GY 1661208C1
E A86-GD1 18 WH 1661212C1
D B A3D(-) 18 GY 1661208C1
F A86HB 18 LTGN 1661212C1 C A3E(-) 18 GY 1661208C1
G A86JB 18 LTGN 1661212C1
C
D A3F(-) 18 GY 1661208C1
H - - - - B E A3C(-) 18 GY 1661208C1
F - - - -
A G - - - -
CONNECTOR 2006789C1
BODY LOCK 2006792C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED TITLE 1920. B 62476L
61229V 09JUN09 AE08058187 056
Figure 292 Connector Composites (1918), (1919A), (1920), (1927), (1929)
CONNECTOR COMPOSITES (1935), (1942F), (1943M), (2000), P. 57 CONNECTOR
13.60. CONNECTOR COMPOSITES (1935), (1942F), (1943M), (2000), P. 57

NAVISTAR, INC.
VS-400 SIDE DISPLAY (1942F)

(LOCATED IN RIGHT SIDE
HEATED SEAT PASSENGER (1935) 'A' PILLAR)
(LOCATED BEHIND PASSENGER SEAT ON FLOOR)
4 1
A 3 2
B
CONNECTOR 3673259C1

1 A67C 18 GY 3572626C1
2 A67D 18 GY 3572626C1
A* A105-GA 16 WH 0587577C1 1652325C1
3* A67E 18 GY 3572626C1
A* A14C 12 RD 1673748C1 0589391C1
3* A67B 18 GY 3572626C1
B* A105A 16 LTGN 0587577C1 1652325C1
4* A57AC 18 GY 3572626C1
B* A11-GR 12 WH 1673748C1 0589391C1
4* A57AC 16 OR 3572626C1
ROOF / IP CONNECTION (2000)

VS-400 DRIVER DISPLAY (1943M)
RIGHT SIDE)
1 2 3 4 5 6
4 3 2 1
8 7 6 5
7 8 9 10 11 12 13 14

CAV CIRCUIT GAUGE COLOR TERMINAL 1 A86C 20 LTGN 3544692C1
1 - - - - 2 A63-GA 16 WH 3544694C1
2 - - - - 3 A63DF 18 DKBL 3544692C1
3 - - - - 4 A86EA 20 LTGN 3544692C1
4 A67AC 18 PK 3673333C1 5 A86DA 20 LTGN 3544692C1
5 A67-GB 18 WH 3673333C1 6* A63DA 18 DKBL 3544692C1
6 A5E(-) 18 GN 3673333C1 6* A63A 18 DKBL 3544692C1
7 A5E(+) 18 YL 3673333C1 7 - - - -
8 - - - - 8 - - - -
9 A58T 18 BN 3544692C1
10 A63 18 DKBL 3544692C1
11 A11-GF 16 WH 3544694C1
12 A86F 18 LTGN 3544692C1
13 A86BA 20 LTGN 3544692C1
14 A9L 18 GY 3544692C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 1942F AND B 62476L
1943M CHARTS. 61229V 09JUN09 AE08058187 057
Figure 293 Connector Composites (1935), (1942F), (1943M), (2000)
COMPOSITES (2021), (2200), (2201), (2503), (2600), P. 58

NAVISTAR, INC.
IP / AUX ROOF (2021)

(LOCATED IN INSTRUMENT CUSTOMER SUPPIED WORK LIGHT
PANEL RIGHT SIDE) (2200)
A B A
B
CONNECTOR 3554817C1
BODY LOCK 3554820C1
CONNECTOR 1661259C1
* W/ AIR SHIELD

A* A58C 18 BN 3534164C1
A A65AD 18 OR 1661261C1
A A12U 16 LTBL 3534165C1
B A65-GC 18 WH 1661261C1
B* A58-GC 18 WH 3534164C1
B A12-GB 16 WH 3534165C1
IP / PREMIUM ROOF (2503)

CUSTOMER SUPPIED WORK LIGHT
PANEL LEFT SIDE)
(2201)
1 2 3 4
A
B
CONNECTOR 1661259C1

A A65-GD 18 WH 1661261C1
B A65AE 18 OR 1661261C1
5 6 7 8 9 10
CONNECTOR 3544688C1

1 - - - -
ROOF / IP CREW ROOF (2600)
2 - - - -
3 - - - -
4 - - - -
5 - - - -
6# A86L 20 LTGN 3544692C1
6& A86L 20 LTGN 3544692C1
6* A86L 18 LTGN 3544692C1
7# A86J 20 LTGN 3544692C1 F E D C B A
7& A86J 20 LTGN 3544692C1
7* A86JB 18 LTGN 3544692C1
8# A86H 20 LTGN 3544692C1
CONNECTOR 3550639C1
8& A86H 20 LTGN 3544692C1
8* A86HB 18 LTGN 3544692C1
9# A86K 20 LTGN 3544692C1
A A81C 12 LTGN 3544877C1
9& A86K 20 LTGN 3544692C1
B A3F(+) 18 DKBL 3544876C1
9* A86K 18 LTGN 3544692C1
C A81D 12 LTGN 3544877C1
10 - - - -
D A81-GB 12 WH 3544877C1
E A3F(-) 18 GY 3544876C1
* W/ QUALCOMM OMNIVISION
F A81-GC 12 WH 3544877C1
# W/ 12 WAY W/ PREM TRIM
& W/ 16 WAY W/ PREM TRIM
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CONN 2200 AND B 62476L
2201. 61229V 09JUN09 AE08058187 058

DRIVER DOOR CONNECTOR (3000)

BY DRIVER DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K C A78F 18 LTGN 1661261C1
B J D& A78A 16 LTGN 1661261C1
C H D* A78AB 16 LTGN 1661261C1
D G E A62BD 18 DKBL 1661261C1

E F F A58DA 18 BN 1661261C1
G A78V 18 LTGN 1661261C1
H A78-GA 16 WH 1661261C1
J - - - -
CONNECTOR 3540612C1 K - - - -
BODY LOCK 3540614C1
& W/ POWER MIRROR - HEATED

* W/ DUAL HOOD MTD MIRROR - HEATED

PASSENGER DOOR (3003)
(LOCATED IN INSTRUMENT PANEL A A78D 18 LTGN 1661261C1
BY PASSENGER DOOR) B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
D# A78B 16 LTGN 1661261C1
A K D# A78BB 16 LTGN 1661261C1
B J E - - - -
C H F A58DB 18 BN 1661261C1
D G G - - - -
E F
H A78-GB 16 WH 1661261C1
J - - - -
K - - - -
CONNECTOR 3540612C1
BODY LOCK 3540614C1
IP CONNECTOR (3200)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

A A3D(+) 18 DKBL 1661208C1
B A3D(-) 18 GY 1661208C1
D C
C A81B 12 LTGN 3566715C1
E B D* A81-GA 12 WH 3566715C1
D* A81-GH 12 WH 3566715C1
F A
E A63-GDW 18 WH 1661208C1
F A63DB 18 DKBL 1661208C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 059
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (3204),
(4004), (4021/4021A/4021B), (4022/4022A/4022B), (4037), (4038), P. 60
13.63. CONNECTOR COMPOSITES (3204), (4004), (4021/4021A/4021B),

(4022/4022A/4022B), (4037), (4038), P. 60

MAXI FUSE HOLDER 4004

DOOR / IP DOOR POD (3204)
BY PASSENGER DOOR)
D C
A * MUTUALLY EXCLUSIVE
% W/ LECTRASHIFT
E B & W/ 40A AUX CIRCUIT
# W/ 30A AUX CIRCUIT
F A
B
CONNECTOR 1661200C1
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3525613C1
A A3E(+) 18 DKBL 1661208C1

B A3E(-) 18 GY 1661208C1
A* M14L 10 RD 3515526C1 3515525C1
C A81A 12 LTGN 3566715C1
A* M14L 12 RD 3614762C1 3541256C1
D A81-G 12 WH 3566715C1
B& M103C 12 LTGN 3614762C1 3541256C1
E A63-GDV 18 WH 1661208C1
B% M14LP 10 RD 3515526C1 3515525C1
F A63DC 18 DKBL 1661208C1
B# M14WB 12 RD 3614762C1 3541256C1
WASHER PUMP (4021/4021B/4021A) WASHER FLUID LEVEL SENSOR

(LOCATED ON FRONT SIDE OF WASHER BOTTLE (4022)/(4022A)/(4022B)
ON LEFT FRAME RAIL) (LOCATED ON OUTBOARD SIDE OF WASHER
BOTTLE ON LEFT FRAME RAIL. 4X4 4300
ONLY LOCATED ON RIGHT SIDE FRAME RAIL)
1 2
2
1
1 M87KA 16 GY 3561584C1 3536868C1 1 M87C 18 GY 3554322C1 3554318C1
2 M87BA 18 GY 3561584C1 3536868C1 2 M9BB 18 GY 3554322C1 3554318C1
HYD BRAKE LIGHT SWITCH (4037) HYD BRAKES FLUID LEVEL SENSOR (4038)
(LOCATED ON EXTERIOR DASH NEAR DCM) (LOCATED ON EXTERIOR DASH NEAR DCM)
3
B
A
CONNECTOR 3522187C1
CONNECTOR 2036583C1
1 M90B 18 GY 3522190C1 3522193C1
A M10-GV 16 WH 2036586C1
2 M94BF 18 GY 3522190C1 3522193C1
B M90H 16 GY 2036586C1
3 PLUG - - 3522197C1 -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 060
Figure 296 Connector Composites (3204), (4004), (4021/4021A/4021B), (4022/4022A/4022B), (4037),

(4038)

DIAGRAM 13
NAVISTAR, INC.
IP / ENGINE AMMETER CONN (4060) ENGINE / IP AMMETER CONN (4060)

(LOCATED ON FRONT CENTER (LOCATED ON FRONT CENTER
DASH PANEL) DASH PANEL)
C
A
B
B
A
C

A K26A 18 TN 0587576C1 3517771C1
A A26A 18 TN 0587578C1 1652325C1
B K26B 18 TN 0587576C1 3517771C1
B A26B 18 TN 0587578C1 1652325C1
C PLUG - - 1675451C1 -
C PLUG - - 1675451C1 -
I6 IP/ENGINE FUEL PUMP (4060) I6 ENGINE/IP FUEL PUMP (4060)
B B
A A
A K37B 18 TN 0587577C1 1652325C1 A K97KU 18 PL 0587576C1 3517771C1
B K37A 16 TN 0587578C1 3517771C1 B K97KV 16 PL 0587575C1 1652325C1
PRESSURE SWITCH (4070) DUMP SOLENOID (4071)

(LOCATED ON EXTERIOR DASH (LOCATED ON EXTERIOR DASH
NEAR IP / FORWARD PASS THRU) NEAR IP / FORWARD PASS THRU)
D
B
B A
C
A
CONNECTOR 1661777C1
BODY LOCK 1671608C1
A PLUG - - 2025431C1 - CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B PLUG - - 2025431C1 - A M44K 18 GY 2033819C1 1652325C1
C M44J 18 GY 1661875C1 1661872C1 B M44L 18 GY 2033819C1 1652325C1
D M44K 18 GY 1661875C1 1661872C1
310615 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500

KDD2 08OCT10 DESCRIPTION UPDATED. D 68076W
61229V 09JUN09 AE08058187 061
COMPOSITES (4087/4087B), (4111M), (4120), P. 62
13.65. CONNECTOR COMPOSITES (4087/4087B), (4111M), (4120), P. 62

PAM MODULE (4087 / 4087B)

(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)

1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
5 PLUG - - 3527276C1
6 A26D 18 TN 3518963C1
7 A5P(+) 18 YL 3518963C1
8 A5P(-) 18 GN 3518963C1
12 1 9 PLUG - - 3527276C1
10 A26B 18 TN 3518963C1
11 A26A 18 TN 3518963C1
CONNECTOR 3553404C1 12 A11-GPP 18 WH 3518963C1
BODY LOCK 3553460C1
FAN AIR SOLENOID (4111M)

(LOCATED NEAR ENGINE FAN DRIVE)

A& K23A 18 TN 1661875C1 1661872C1
A B& K23-G 18 WH 1661875C1 1661872C1
B
& W/ I6 ENGINE
CONNECTOR 3522068C1
BODY LOCK 1661874C1
SNOWVALVE MODULE (4120)

(LOCATED ON AIR CLEANER)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

C A A23F 18 TN 1661875C1 3568570C1
B A23H 18 TN 1661875C1 3568570C1
B
C A23J 18 TN 1661875C1 3568570C1
D A23K 18 TN 1661875C1 3568570C1
A
E A23L 18 TN 1661875C1 3568570C1
E
CONNECTOR 3522251C1
BODY LOCK 3522253C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 062
Figure 298 Connector Composites (4087/4087B), (4111M), (4120)


CTI ECU (4320)
(LOCATED BY LEFT FRAME RAIL) K1 N22B 18 TN 3565443C1
K2 N22-GE 18 WH 3565443C1
3 2 1 K3 N98(+) 18 BK 3565443C1
J1 N22A 18 TN 3565443C1
J2 PLUG - - -
K
J3 N98(-) 18 BK 3565443C1
J
H1 N22R 18 TN 3565443C1
H
H2 N22P 18 TN 3565443C1
G
H3 N22N 18 TN 3565443C1
F
G1 PLUG - - -
G2 PLUG - - -
G3 N22S 18 TN 3565443C1
F1 PLUG - - -
E
F2 PLUG - - -
D
F3 PLUG - - -
C
E1 N22M 18 TN 3565443C1
B
E2 PLUG - - -
A
E3 PLUG - - -
D1 N22L 18 TN 3565443C1
D2 N22K 18 TN 3565443C1
CONNECTOR 3554089C1 D3 PLUG - - -

C1 N3(+) 18 DKBL 3565443C1
C2 N3C(-) 18 GY 3565443C1
C3 PLUG - - -
B1 N22H 18 TN 3565443C1
B2 N22F 18 TN 3565443C1
B3 N22J 18 TN 3565443C1
A1 PLUG - - -
A2 PLUG - - -
A3 PLUG - - -
CTI PCU (4321)

(LOCATED BY LEFT FRAME RAIL)

A N22GB 18 WH 1661875C1 1661872C1
E F
B N22F 18 TN 1661875C1 1661872C1
D G C N22H 18 TN 1661875C1 1661872C1
C H D N22J 18 TN 1661875C1 1661872C1
B J E N22K 18 TN 1661875C1 1661872C1
A F N22-GC 18 WH 1661875C1 1661872C1

K
G N22L 18 TN 1661875C1 1661872C1
H N22-GD 18 WH 1661875C1 1661872C1
K N22M 18 TN 1661875C1 1661872C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1 J PLUG - - - -
CTI PCU TRANSDUCER (4322)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N22N 18 TN 1661875C1 1661872C1
B
B N22P 18 TN 1661875C1 1661872C1
A C N22R 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 063
COMPOSITES (4323), (4328), (4410D), (4410E), P. 64
13.67. CONNECTOR COMPOSITES (4323), (4328), (4410D), (4410E), P. 64

CHAPTER 13
PRESSURE SW (4323)

B
A N22S 18 TN 0587576C1 1652325C1
B N22-GF 18 WH 0587576C1 1652325C1
A
ENGINE DIAGNOSTICS CONNECTOR

(4328)

B A
A K98YL 18 YL 1680206C1
B K98GN 18 GN 1680206C1
C
C - - - -
CONNECTOR 3602454C1
BODY LOCK 1655705C1
REMOTE POWER MODULE

DATALINK & LOGIC POWER (4410D)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

1 PLUG - - 0453133C1
1 6 2 N10-GR 14 WH 2034787C1
2 5 3 N5E(+) 18 YL 1680205C1
3 4 4 N5E(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
6 N20 16 LTGN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
REMOTE POWER MODULE (4410E)

DATALINK & LOGIC POWER

1 PLUG - - 0453133C1
1 6
2 N10-GP 14 WH 2034787C1
2 5 3 N5F(+) 18 YL 3572625C1
3 4 4 N5F(-) 18 GN 3572625C1
5 PLUG - - 0453133C1
6 N20A 16 LTGN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 064
Figure 300 Connector Composites (4323), (4328), (4410D), (4410E)
CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65 CONNECTOR
13.68. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65

NAVISTAR, INC.
REMOTE POWER MODULE REMOTE POWER MODULE (4410H)

DATALINK & LOGIC POWER (4410F) DATALINK & LOGIC POWER
(LOCATED BETWEEN CENTER
CHASSIS AND REAR CHASSIS)
6 1 CONNECTOR 3572900C1
5 2
BODY LOCK 2005243C1 1 6
4 3 2 5 CONNECTOR 3572899C1
BODY LOCK 2005242C1
* FOR AIR SOLENOID 3 4
1 R59 14 GY 2034788C1 1 PLUG - - 0453133C1
1* R59C 14 GY 2034788C1 2* N10-GR 14 WH 2034787C1
2 R10-GPM 14 WH 2034788C1 2 N10-GP 14 WH 2034787C1
2* R10-GPN 14 WH 2034788C1 3 N5F(+) 18 YL 1680205C1
3 R1(+) 18 YL 3572626C1 3* N5E(+) 18 YL 1680205C1
3* R1A(+) 18 YL 3572626C1 4 N5F(-) 18 GN 1680205C1
4 R1(-) 18 GN 3572626C1 4* N5E(-) 18 GN 1680205C1
4* R1A(-) 18 GN 3572626C1 5 PLUG - - 0453133C1
5 PLUG - - 0453133C1 6* N20 16 LTGN 1680205C1
6 R14 16 RD 1680206C1 6 N20A 16 LTGN 1680205C1
6* R14D 16 RD 1680206C1
* FOR RPU EOF DATALINK
2ND AIR SOLENOID 7-PAK (4410K)

(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
1 R59C 14 GY 2034787C1
2 R10-GPN 14 WH 2034787C1
3 R1A(+) 18 YL 3572625C1
1 6 4 R1A(-) 18 GN 3572625C1
2 5 CONNECTOR 3572899C1 5 PLUG - - 0453133C1
3 4 BODY LOCK 2005242C1 6 R14D 16 RD 3572625C1
BODY BUILDER CONNECTION (4410M)

1ST AIR SOLENOID 7-PAK (4410L) (LOCATED NEAR END OF FRAME)
1 6
3 4 BODY LOCK 2005242C1
1 6
3 4 1 R59D 14 GY 2034787C1
1* R59 14 GY 2034787C1
2 R10-GPP 14 WH 2034787C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1 2* R10-GPM 14 WH 2034787C1
3 R1B(+) 18 YL 3572625C1
CAV CIRCUIT GAUGE COLOR TERMINAL 3* R1(+) 18 YL 3572625C1
1 R59D 14 GY 2034787C1 4 R1B(-) 18 GN 3572625C1
2 R10-GPP 14 WH 2034787C1 4* R1(-) 18 GN 3572625C1
3 R1B(+) 18 YL 1680205C1 5 PLUG - - 0453133C1
4 R1B(-) 18 GN 1680205C1 6 R14E 16 RD 1680205C1
5 PLUG - - 0453133C1 6* R14 16 RD 1680205C1
6 R14E 16 RD 1680205C1
* POWER UNIT EOF
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 R/D 4410H:CIRC N10-GR B 62476L
WAS N10-GS. 61229V 09JUN09 AE08058187 065
Figure 301 Connector Composites (4410F), (4410H), (4410K), (4410L), (4410M)
COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF), P. 66
13.69. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF),

P. 66

NAVISTAR, INC.
BODY BUILDER CONNECTION (4450AM)

(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS) * MUTUALLY EXCLUSIVE

A* N68BB 14 BN 3535486C1 0589391C1
A* N68BB 14 BN 3535486C1 1652325C1
F
E G B N56BB 16 YL 2039343C1 1652325C1
A C N57BB 16 LTGN 2039343C1 1652325C1
D B D* N54BB 14 BN 3535486C1 0589391C1
C D* N54BB 16 BN 2039343C1 1652325C1
E N71BB 16 LTBL 2039343C1 1652325C1
F* N12BB 14 LTBL 3535486C1 0589391C1
F* N12BB 16 LTBL 2039343C1 1652325C1
BODY LOCK 2039342C1 G N11-GBB 12 WH 2039344C1 0589390C1
BODY BUILDER TURN / STOP (4450BM)

(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)

A A R56BC 16 OR 2033819C1 1652325C1
B R57BC 16 OR 2033819C1 1652325C1
B C R70BB 14 OR 2033816C1 0589391C1
C CONNECTOR 1686834C1
BODY LOCK 1664408C1
BODY BUILDER CONNECTION (4450M)


F A N68BB 14 BN 3535486C1 0589391C1
E G
B N56BB 16 YL 2039343C1 1652325C1
A
C N57BB 16 LTGN 2039343C1 1652325C1
D B
C D N54BB 14 BN 3535486C1 0589391C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GD 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1
BODY BUILDER TURN / STOP (4460BF)

BODY BUILDER TURN / STOP (4460AM)
(LOCATED AT MAIN CHASSIS TO
(LOCATED BETWEEN CENTER
REAR CHASSIS INTERCONNECT)
CHASSIS AND REAR CHASSIS)
A A
B CONNECTOR 1686834C1 B
BODY LOCK 1664408C1
C BODY LOCK 3554019C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A R56BC 16 OR 2033911C1 1652325C1
A N56BC 16 YL 2033819C1 1652325C1 B R57BC 16 OR 2033911C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1 C R70BB 14 OR 2033912C1 0589391C1
C N70BB 14 RD 2033816C1 0589391C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC N68BB, B 62476L
N54BB,N12BB TO R/D 4450AM. 61229V 09JUN09 AE08058187 066
Figure 302 Connector Composites (4450AM), (4450BM), (4450M), (4460AM), (4460BF)
CONNECTOR COMPOSITES (4460BM/4450BF), (4460M), (4500), (4705), P. 67 CONNECTOR
13.70. CONNECTOR COMPOSITES (4460BM/4450BF), (4460M), (4500), (4705), P. 67

BODY BUILDER CONNECTION (4460BM / 4450BF) BODY BUILDER TURN / STOP (4460M)
(LOCATED AT END OF FRAME NEAR REAR AXLES) (LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
F A
E G
A B
D B
C C

A R68BB 14 BN 3535486C1 0589391C1 A N56BC 16 YL 2033819C1 1652325C1
B R56BB 16 OR 2039343C1 1652325C1 B N57BC 16 LTGN 2033819C1 1652325C1
C R57BB 16 OR 2039343C1 1652325C1 C N70BB 14 RD 2033816C1 0589391C1
D R58BB 14 BN 3535486C1 0589391C1
E R71BB 16 OR 2039343C1 1652325C1
F R12BB 14 LTBL 3535486C1 0589391C1
G R11-GBB 12 WH 2039344C1 0589390C1
WINDSHIELD WIPER MOTOR (4500) BODY BUILDER CONNECTOR (4705)

(LOCATED UNDER HOOD)
5 4
E
C
8 1
B
CONNECTOR 3539139C1
A BODY LOCK 3539144C1
CONNECTOR 1661375C2 CAV CIRCUIT GAUGE COLOR TERMINAL

BODY LOCK 1661376C1 1 K92A15 18 TN 3518963C1
2 K92A11 18 TN 3518963C1
3 K92A12 18 TN 3518963C1
A A82D 16 GY 2033819C1 1652325C1
4 K92A13 18 TN 3518963C1
B A82V 16 GY 2033819C1 1652325C1
5 K92A9 18 TN 3518963C1
C A82-G 14 WH 2033816C1 1652325C1
6 K92A10 18 TN 3518963C1
D A82K 16 GY 2033819C1 1652325C1
7 K92A8 18 TN 3518963C1
E A82L 16 GY 2033819C1 1652325C1
8 PLUG - - 3527276C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 067
Figure 303 Connector Composites (4460BM/4450BF), (4460M), (4500), (4705)
COMPOSITES (4705), (4706), (4905), (4906), P. 68

NAVISTAR, INC.
BODY BUILDER CONNECTOR

(4705)

A K92A15 18 TN 1667742C1 1661872C1
B K92A11 18 TN 1667742C1 3568570C1
A K
C K92A12 18 TN 1667742C1 3568570C1
B J D K92A13 18 TN 1667742C1 3568570C1
CONNECTOR 3538634C1 E K92A9 18 TN 1667742C1 3568570C1
C H BODY LOCK 3538636C1
F K92A10 18 TN 1667742C1 3568570C1
D G K92A8 18 TN 1667742C1 3568570C1
G
H K92A16 18 TN 1667742C1 3568570C1
E F
J K92A17 18 TN 1667742C1 3568570C1
K PLUG - - 2025431C1 -
BODY BUILDER CONNECTOR

(4706)
A K92A5 18 TN 1661875C1 3568570C1
B K92A4 18 TN 1661875C1 1661872C1
A K C K92A3 18 TN 1661875C1 3568570C1
B J D K92A14 18 TN 1661875C1 3568570C1

E K92A2 18 TN 1661875C1 3568570C1
CONNECTOR 3538634C1
C H BODY LOCK 3538636C1 F K92A6 18 TN 1661875C1 3568570C1
G K92A7 18 TN 1661875C1 3568570C1
D
G H K92A1 18 TN 1661875C1 3568570C1
E F J PLUG - - 2025431C1 -
K PLUG - - 2025431C1 -
BODY BUILDER CONNECTOR 2 (4706)

AIR PARK SOLENOID (4905)
4 5 (LOCATED ON EXTERIOR DASH NEAR DCM)
CONNECTOR 3539140C1 B
BODY LOCK 3539145C1
A
1 8
CONNECTOR 1671610C1
1 K92A5 18 TN 3518961C1 BODY LOCK 1671608C1
2 K92A4 18 TN 3518961C1
3 K92A3 18 TN 3518961C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
4 K92A14 18 TN 3518961C1 A M44Y 16 GY 2033819C1 1652325C1
5 K92A2 18 TN 3518961C1 B* M44W 16 WH 2033819C1 1652325C1
6 K92A6 18 TN 3518961C1 B* M44-GW 16 WH 2033819C1 1652325C1
7 K92A7 18 TN 3518961C1
8 K92A1 18 TN 3518961C1
WHEEL CHAIR INTERLOCK (4906)

(LOCATED ON EXTERIOR DASH NEAR
IP / FORWARD PASSTHRU) A M44W 16 WH 1661875C1 1661872C1
B M92#101 18 TN 1661875C1 3568570C1
E C PLUG - - 202543C1 -
D F
D M92#103 18 TN 1661875C1 3568570C1
C CONNECTOR 3525872C1 E M11-GW 16 WH 1661875C1 1661872C1
B BODY LOCK 3525873C1 F PLUG - - 202543C1 -

G M89AR 18 PK 1661875C1 3568570C1
A G
H M89CE 18 PL 1661875C1 3568570C1
H
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CONN 4705 AND B 62476L
4706. 61229V 09JUN09 AE08058187 068
CONNECTOR COMPOSITES (4906C), (4950), (4951), (6003), (6004), P. 68A CONNECTOR
13.72. CONNECTOR COMPOSITES (4906C), (4950), (4951), (6003), (6004), P. 68A

NAVISTAR, INC.
WHEEL CHAIR INTERLOCK (4906C)

(LOCATED ON EXTERIOR DASH NEAR
FORWARD /IP PASS THRU)

H A M44J 18 WH 1667742C1 1661872C1
A G B M92C 18 TN 1667742C1 1661872C1
C PLUG - - 202543C1 -
B CONNECTOR 3525874C1
D M92C 18 TN 1667742C1 1661872C1
BODY LOCK 3525875C1
C E M44J 18 WH 1667742C1 1661872C1
F F PLUG - - 202543C1 -
D
G PLUG - - 202543C1 -
E
H PLUG - - 202543C1 -
WABCO AUTO TRACTION CONTROL (4951)

BENDIX AUTO TRACTION CONTROL (4950)
(LOCATED AT END OF FRAME AT REAR AXLE)
(LOCATED AT END OF FRAME AT REAR AXLE)
1
1 2
2
CONNECTOR 3518183C1
BODY LOCK 3518174C1
CONNECTOR 3567225C1
1 R94BD 16 BN 3518961C1 1 [R94WX] 18 BN ASSY
2 R94BE 16 YL 3518961C1 2 [R94WZ] 18 BL ASSY
FORWARD / CENTER HAVC CENTER / FORWARD HVAC

TEMPERATURE SENDER / AC REMOTE (6003) TEMPERATURE SENSOR / AC REMOTE
(LOCATED AT BOTTOM OF (6004)
RECIRCULATION SHIELD) (LOCATED AT BOTTOM OF RECIRCULATION SHIELD)
4 1
4
CONNECTOR 3820176C1 CAV CIRCUIT GAUGE COLOR TERMINAL

1 N41A 18 GY 3618272C1
2 N109A 18 GY 3618272C1
1 M41 18 GY 3613771C1
3 N77E 18 LTGN 3618272C1
2* M110AD 18 GY 3613771C1
4 N77F 18 LTGN 3618272C1
2* M110AA 18 GY 3613771C1
3 M77 18 BK 3613771C1
4 M77A 18 BK 3613771C1
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 19NOV09 AE08058187 68A
Figure 305 Connector Composites (4906C), (4950), (4951), (6003), (6004)
COMPOSITES (6005), (6007), (6008), (6009), P. 68B
13.73. CONNECTOR COMPOSITES (6005), (6007), (6008), (6009), P. 68B

NAVISTAR, INC.
FORWARD / CENTER HAVC

TEMPERATURE SENDER / AC REMOTE (6005)
(LOCATED AT BOTTOM OF
RECIRCULATION SHIELD)

1 M41 18 GY 3613771C1
2 M110AD 18 GY 3613771C1
3 M77 18 BK 3613771C1
4 M77A 18 BK 3613771C1
1
CONNECTOR 3820176C1
AC REMOTE CONDENSOR AC REMOTE CONDENSOR

(6007) (6008)
B B
A A
A N77B 12 RD 3679001C1 A N77A 12 RD 3679001C1
2 N77J 12 RD 3679001C1 B N77H 12 RD 3679001C1
AC REMOTE CONDENSOR DAY CAB

(6009)

1 N77K 14 LTGN 3613770C1
2 N77E 18 LTGN 3613771C1
3 N77L 14 LTGN 3613770C1
4 - - - -
5 N77C 18 LTGN 3613771C1
6 N77-GB 14 LTGN 3613770C1
7 N77F 18 LTGN 3613771C1
8 N77-GC 14 LTGN 3613770C1
9 - - - -
6 1 10 N77D 18 LTGN 3613771C1
CONNECTOR 3690369C1
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 19NOV09 AE08058187 68B

NAVISTAR, INC.
ENGINE / MELROSE (6011) ENGINE / MELROSE (6011)

(LOCATED ON THE LEFT SIDE OF ENGINE) (LOCATED ON THE LEFT SIDE OF ENGINE)
WITH V8 ENGINE
WITH I6 ENGINE
12 24 16 8
11 23
15 7
14 6
13 5
12 4
11 3
10 2
2 14 9 1
1 13
CONNECTOR 3849648C1
CONNECTOR 3857801C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K97AZ 14 PL 3613770C1 1 K19-GM 14 GY 3850092C1 3578677C1
2 K19-BA 14 GY 3613770C1 2 - - - - -
3* K97A-G 18 PL 3857802C1 3 - - - - -
3* K97A-G 18 WH 3857802C1 4 PLUG - - - -
4 K97AS 18 PL 3857802C1 5 - - - - -
5 K97KG 20 PL 3860055C1 6 K97T 18 PL 3849648C1 -
6 K97KH 20 PL 3860055C1 7 - - - - -
7 K97KJ 20 PL 3860055C1 8 K19BA 14 GY 3850092C1 3578677C1
8 K97KK 20 PL 3860055C1 9 K97-GH 14 WH 3850092C1 3578677C1
9 K97KL 20 PL 3860055C1 10 - - - - -
10 K97KM 20 PL 3860055C1 11 - - - - -
11 K19-G 14 GY 3613770C1 12 - - - - -
12 K97-GB 14 WH 3613770C1 13 - - - - -
13 K97UC 16 PL 3613770C1 14 - - - - -
14 K97AX 18 PL 3613771C1 15 - - - - -
15 K97KN 20 PL 3860055C1 16 K97NC 14 PL 3850092C1 3578677C1
16 K97KP 20 PL 3860055C1
17 K97KR 20 PL 3860055C1
18 K97KS 20 PL 3860055C1
19 K97KT 20 PL 3860055C1
20 K97KV 16 PL 3857802C1
21 PLUG - - -
22 PLUG - - -
23 K97B-G 16 WH 3613770C1
24 PLUG - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REF 6011 WAS 3839377C1C 68076W
REF 6012,1013 MOVED TO SH 69A. 61229V 09JUN09 AE08058187 069
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (6012), (6013), P. 69A
13.75. CONNECTOR COMPOSITES (6012), (6013), P. 69A

NAVISTAR, INC.
AC REMOTE CONDENSER EXT / CREW CAB

(6012)

1 N77K 14 LTGN 3613770C1
2 N77E 18 LTGN 3613771C1
3 N77L 14 LTGN 3613770C1
4 PLUG - - 3573076C1
5 N77C 18 LTGN 3613771C1
6 N77-GB 14 LTGN 3613770C1
7 N77F 18 LTGN 3613771C1
8 N77-GC 14 LTGN 3613770C1
9 PLUG - - 3573076C1
6 1
10 N77D 18 LTGN 3613771C1
CONNECTOR 3690369C1
CENTER / REAR HVAC TEMP SENDER

(6013)

1 N41A 18 GY 3618272C1
2 N109A 18 GY 3618272C1
3 PLUG - - 3573076C1
4 PLUG - - 3573076C1
4
CONNECTOR 3820175C1

68076W 14SEP10 AE08058187 69A
CONNECTOR COMPOSITES (6018) P. 70 CONNECTOR COMPOSITES (CHAPTER 13)
13.76. CONNECTOR COMPOSITES (6018) P. 70

CHAPTER 13
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNECTOR
(6018)
(LOCATED ON LEFT SIDE OF ENGINE)
19 58
CONNECTOR 3687798C1
7
46
* W/ VARIABLE SPEED FAN
2 4 6 # W/ 2 SPEED FAN
@ W/ MANUAL TRANSMISSION
1 3 5 ** W/ ULTRASHIFT & AUTOSHIFT TRANSMISSION
## W/ ALLISON TRANSMISSION
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K14G 14 RD 3687802C1 3624233C1 31 PLUG - - 3623614C1 -
2 K92A16 14 WH 3687802C1 3624233C1 32 PLUG - - 3623614C1 -
3 K14HA 14 RD 3687802C1 3624233C1 33 K95VC 18 TN 3687804C1 -
4 K92BA16 14 WH 3687802C1 3624233C1 34@ K5S(+) 18 YL 3687804C1 -
5 K14KA 14 RD 3687802C1 3624233C1 34** K5S(+) 18 YL 3687804C1 -
6 K92C16 14 WH 3687802C1 3624233C1 34## K5S128 18 YL 3687804C1 -
7 PLUG - - 3623614C1 - 35 K98GN 18 GN 3687804C1 -
8 K34-GA 18 WH 3687804C1 - 36 K97C 18 PL 3687804C1 -
9 K41-GA 18 WH 3687804C1 - 37 PLUG - - 3623614C1 -
10 K95-GC 18 WH 3687804C1 - 38 PLUG - - 3623614C1 -
11 K97N 18 PL 3687804C1 - 39 K95VE 18 TN 3687804C1 -
12 K95E 18 TN 3687804C1 - 40 K95VIR 18 WH 3687804C1 -
13 K92A5 18 TN 3687804C1 - 41 K95-GE 18 WH 3687804C1 -
14 PLUG - - 3623614C1 - 42* K23 18 TN 3687804C1 -
15 K41A 18 TN 3687804C1 - 42# K23 18 TN 3687804C1 -
16 K95B 18 TN 3687804C1 - 43 PLUG - - 3623614C1 -
17 K13A 18 PK 3687804C1 - 44 K41B 18 TN 3687804C1 -
18* K23-G 18 TN 3687804C1 - 45 PLUG - - 3623614C1 -
18# K23-G 18 WH 3687804C1 - 46 K95VB 18 TN 3687804C1 -
19 K14L 18 RD 3687804C1 - 47@ K5S(-) 18 GN 3687804C1 -
20 K41C 18 TN 3687804C1 - 47** K5S(-) 18 GN 3687804C1 -
21 K41-GB 18 WH 3687804C1 - 47## K5S108 18 TN 3687804C1 -
22 K95-GA 18 WH 3687804C1 - 48 K98YL 18 YL 3687804C1 -
23 K97B 18 PL 3687804C1 - 49 K34BB 18 TN 3687804C1 -
24 K92A3 18 TN 3687804C1 - 50 K99D 18 PL 3687804C1 -
25 K95V 18 TN 3687804C1 - 51 PLUG - - 3623614C1 -
26 K95T 18 TN 3687804C1 - 52 K95VA 18 TN 3687804C1 -
27 K95C 18 TN 3687804C1 - 53 K95VD 18 TN 3687804C1 -
28 K95A 18 TN 3687804C1 - 54 PLUG - - 3623614C1 -
29 PLUG - - 3623614C1 - 55 K95-GB 18 WH 3687804C1 -
30* K23 18 TN 3687804C1 - 56 K92A17 18 TN 3687804C1 -
30# K23 18 TN 3687804C1 - 57 K92A16 18 TN 3687804C1
58 K23C 18 TN 3687804C1 -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED K23,K23-G, B 62476L
K92A3,K92A16,K92A17. 61229V 09JUN09 AE08058187 070

CHAPTER 13
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNECTOR
(6019)
(LOCATED ON LEFT SIDE OF ENGINE)
19 58
CONNECTOR 3687797C1
7
46
2 4 6
1 3 5
** W/ VARIABLE SPEED FAN
## W/ TWO SPEED FAN
CAV CIR GAUGE COLOR TERMINAL

CAV CIR GAUGE COLOR TERMINAL
1 K14M 14 RD 3687802C1
31 PLUG - - 3623614C1
2 K92D16 14 WH 3687802C1
32 PLUG - - 3623614C1
3 PLUG - - 3623614C1
33 PLUG - - 3623614C1
4 PLUG - - 3623614C1
34* K95-GF 18 WH 3687804C1
5 PLUG - - 3623614C1
34* K95-GF 18 WH 3687804C1
6 PLUG - - 3623614C1
35 K92A12 18 TN 3687804C1
7 K95K 18 TN 3687804C1
36 PLUG - - 3623614C1
8 K95D 18 TN 3687804C1
37* K95W 18 TN 3687804C1
9 K92A8 18 TN 3687804C1
37* K95W 18 TN 3687804C1
10 K92A7 18 TN 3687804C1
38 PLUG - - 3623614C1
11 PLUG - - 3623614C1
39 PLUG - - 3623614C1
12 PLUG - - 3623614C1
40 PLUG - - 3623614C1
13 K92A1 18 TN 3687804C1
41 K95-GD 18 WH 3687804C1
14 PLUG - - 3623614C1
42 K95R 18 TN 3687804C1
15 K92A6 18 TN 3687804C1
43 K41-G 18 WH 3687804C1
16 K97Y 18 TN 3687804C1
44 PLUG - - 3623614C1
17 K92A14 18 TN 3687804C1
45 PLUG - - 3623614C1
18 PLUG - - 3623614C1
46 PLUG - - 3623614C1
19 PLUG - - 3623614C1
47 PLUG - - 3623614C1
20 K95M 18 TN 3687804C1
48 K92A11 18 TN 3687804C1
21 PLUG - - 3623614C1
49** K34D 18 TN 3687804C1
22 PLUG - - 3623614C1
49## K34D 18 TN 3687804C1
23 K92A9 18 TN 3687804C1
50 K95S 18 TN 3687804C1
24 PLUG - - 3623614C1
51 PLUG - - 3623614C1
25 PLUG - - 3623614C1
52 K92A13 18 TN 3687804C1
26 PLUG - - 3623614C1
53 PLUG - - 3623614C1
27 PLUG - - 3623614C1
54 K99B 18 PL 3687804C1
28 K92A2 18 TN 3687804C1
55 K97M 18 PL 3687804C1
29 PLUG - - 3623614C1
56 PLUG - - 3623614C1
30* K92A10 18 TN 3687804C1
57 PLUG - - 3623614C1
30* K47T 18 GY 3687804C1
58 PLUG - - 3623614C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD K92A2,K97Z; B 62476L
RVSD:CAV 28,34,37. 61229V 09JUN09 AE08058187 071
CONNECTOR COMPOSITES (6020M), P. 72 CONNECTOR COMPOSITES (CHAPTER 13)
13.78. CONNECTOR COMPOSITES (6020M), P. 72

DIAGRAM 13
NAVISTAR, INC.
ECM (6020M) W/ I6 NGINE

(LOCATED ON THE LEFT SIDE OF ENGINE)
CONNECTOR 3612247C1
59 6
76 5 @ W/ ALLISON
58 41 # W/ MANUAL XMSN
4 @@ W/ GEN4
3
** W/ EATON AUTOSHIFT
40 24
2 * MUTUALLY EXCLUSIVE
23 7 1 ## W/ ALLISON W/ AUTO NEUTRAL
% W/ ENGINE BODY CONTROL - 12VYL
(ACC WIRING SPECIAL ROAD SPEED WIRE)
%% W/ ENGINE BODY CONTROL - 12VZA
(REMOTE CONTROL PTO MAXFORCE ENGINES)
1 K97FA 14 PL 3613275C1 3509903C1 41 PLUG - - 3612253C1 -
2 K97-GV 14 WH 3613275C1 3509903C1 42* K34A 18 TN 3612254C1 -
3 K97FB 14 PL 3613275C1 3509903C1 42* K34B 18 TN 3612254C1
4 K97-GW 14 WH 3613275C1 3509903C1 43 PLUG - - 3612253C1 -
5 K97FC 14 PL 3613275C1 3509903C1 44 PLUG - - 3612253C1 -
6 K97-GX 14 WH 3613275C1 3509903C1 45 K97UD 18 GY 3612254C1 -
7* K17M 18 PK 3612254C1 - 46 PLUG - - 3612253C1 -
7* K17L 18 PK 3612254C1 - 47 PLUG - - 3612253C1 -
8 K95K 18 TN 3612254C1 - 48 K97M 18 PL 3612254C1 -
9 K97FT 18 PL 3612253C1 - 49 K46A 18 GY 3612254C1 -
10@ K3A(-) 18 GY 3612254C1 - 50 K99F 18 PL 3612254C1 -
10** K3AB(-) 18 GY 3612254C1 - 51 K95 18 TN 3612254C1 -
11 K97XC 18 PL 3612254C1 - 52 PLUG - - 3612253C1 -
12 PLUG - - 3612253C1 - 53 K47A 18 GY 3612254C1 -
13 PLUG - - 3612253C1 - 54# K47 18 GY 3612254C1 -
14 PLUG - - 3612253C1 - 54@ K47#125 18 TN 3612254C1 -
15 PLUG - - 3612253C1 - 54* K47B125 18 TN 3612254C1 -
16 K97CB 18 PL 3612254C1 - 54* K47A125 18 TN 3612254C1 -
17 K95J 18 TN 3612254C1 - 55 PLUG - - 3612253C1 -
18 PLUG - - 3612253C1 - 56 PLUG - - 3612253C1 -
19 K95H 18 TN 3612254C1 - 57 PLUG - - 3612253C1 -
20 PLUG - - 3612253C1 - 58 K23B 18 TN 3612254C1 -
21 K97SE 18 PL 3612254C1 - 59 PLUG - - 3612253C1 -
22 K97EW 18 PL 3612254C1 - 60 K97CC 18 PL 3612254C1 -
23 PLUG - - 3612253C1 - 61 K5B(+) 18 YL 3612254C1 -
24 PLUG - - 3612253C1 - 62 K5B(-) 18 GN 3612254C1 -
25@ K3A(+) 18 DKBL 3612254C1 - 63 K97C 18 PL 3612254C1 -
25** K3AB(+) 18 DKBL 3612254C1 - 64 PLUG - - 3612253C1 -
26 K97AX 18 PL 3612254C1 - 65# K17E 18 PK 3612254C1 -
27%% K97FV 18 PL 3612254C1 - 65** K17F 18 PK 3612254C1 -
28 PLUG - - 3612253C1 - 65@@ K92#141 18 TN 3612254C1 -
29 K97E 18 PL 3612254C1 - 65## K17B 18 PK 3612254C1 -
30 PLUG - - 3612253C1 - 66 PLUG - - 3612253C1 -
31 K97UB 18 PL 3612254C1 - 67 K95L 18 TN 3612254C1 -
32 PLUG - - 3612253C1 - 68 K46B 18 GY 3612254C1 -
33 K99B 18 PL 3612254C1 - 69 PLUG - - 3612253C1 -
34 K97B 18 PL 3612254C1 - 70 K97J 18 PL 3612254C1 -
35% K97WA 18 PL 3612254C1 - 71 K97AR 18 PL 3612254C1 -
36 K97WB 18 PL 3612253C1 - 72%% K47B 18 GY 3612254C1 -
37 K97ZD 18 PL 3612254C1 - 72% K47T 18 GY 3612254C1 -
38 PLUG - - 3612253C1 - 73 PLUG - - 3612253C1 -
39 PLUG - - 3612253C1 - 74 PLUG - - 3612253C1 -
40 PLUG - - 3612253C1 - 75 PLUG - - 3612253C1 -
76 K97KU 18 PL 3612253C1 -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 072
Figure 311 Connector Composites (6020M)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (6020M), P. 72A
13.79. CONNECTOR COMPOSITES (6020M), P. 72A

DIAGRAM 13
NAVISTAR, INC.
W/ V8 NGINE
ECM (6020M)
82 43 21
98 64
93
14
CONNECTOR 6086794C1
88
7
83
44 22 1
65 * W/ MANUAL XMSN
@ W/ GEN4
& W/ AUTO NEUTRAL
@@ W/ ALLISION XMSN

1 K5G(+) 18 YL 6086793C1
33 PLUG - - 6086793C1
2 PLUG - - 6086793C1
34 K97XC 18 PL 6086791C1
3 PLUG - - 6086793C1
35 K97SE 18 PL 6086791C1
4 K97B 18 PL 6086791C1
36 PLUG - - 6086793C1
5 K97NN 18 TN 6086791C1
37 PLUG - - 6086793C1
6 K97M 18 PL 6086791C1
38 PLUG - - 6086793C1
7 K95KK 18 TN 6086791C1
39 PLUG - - 6086793C1
8 K34AA 18 TN 6086791C1
40 PLUG - - 6086793C1
9 K97T 18 PL 6086791C1
41 K97EW 18 PL 6086791C1
10 PLUG - - 6086793C1
42 PLUG - - 6086793C1
11 PLUG - - 6086793C1
43 PLUG - - 6086793C1
12 PLUG - - 6086793C1
44 PLUG - - 6086793C1
13 K97CC 18 PL 6086791C1
45 PLUG - - 6086793C1
14 K59A 18 GY 6086793C1
46 K97WA 18 PL 6086791C1
15 PLUG - - 6086793C1
47 K97WC 18 PL 6086791C1
16 PLUG - - 6086793C1
48 K47A 18 GY 6086791C1
17 PLUG - - 6086793C1
49 PLUG - - 6086793C1
18 PLUG - - 6086793C1
50 PLUG - - 6086793C1
19 PLUG - - 6086793C1
51 K95HH 18 TN 6086791C1
20 PLUG - - 6086791C1
52 PLUG - - 6086793C1
21 PLUG - - 6086793C1
53 K5B(+) 18 YL 6086791C1
22 K5G(-) 18 GN 6086793C1
54 K5B(-) 18 GN 6086791C1
23 PLUG - - 6086793C1
55 PLUG - - 6086793C1
24 PLUG - - 6086793C1
56 PLUG - - 6086793C1
25 K95C 18 PL 6086791C1
57 PLUG - - 6086793C1
26 K97JT 18 TN 6086791C1
58 K23C 18 TN 6086791C1
27 PLUG - - 6086791C1
59 PLUG - - 6086793C1
28 PLUG - - 6086793C1
60* K17E 18 PK 6086791C1
29 K95LL 18 TN 6086793C1
60& K17B 18 PK 6086791C1
30 PLUG - - 6086791C1
60@ K92#141 18 TN 6086791C1
31 K3A(-) 18 GY 6086791C1
32 K3A(+) 18 DKBL 6086791C1
CHART CONTINUED ON SHEET 72B
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED. B 68076W
62476L 10DEC09 AE08058187 72A
CONNECTOR COMPOSITES (6020M), P. 72B CONNECTOR COMPOSITES (CHAPTER 13)
13.80. CONNECTOR COMPOSITES (6020M), P. 72B

DIAGRAM 13
NAVISTAR, INC.
W/ V8 NGINE
CHART CONTINUED FROM SHEET 72A
ECM (6020M)
82 43 21
98 64
93
14
CONNECTOR 6086794C1
88
7
83
44 22 1
65
* W/ MANUAL XMSN
@ W/ GEN4
& W/ AUTO NEUTRAL
@@ W/ ALLISION XMSN
63 K97JC 18 PL 6086791C1 80 PLUG - - 6086793C1
64 K17M 18 PK 6086791C1 81 PLUG - - 6086793C1
65 PLUG - - 6086793C1 82 PLUG - - 6086793C1
66 PLUG - - 6086793C1 83 K97ND 16 PL 3686944C1
67 K97FU 18 PL 6086791C1 84 K97NE 16 PL 3686944C1
68 K97FV 18 PL 6086791C1 85 K97NF 16 PL 3686944C1
69* K47 18 GY 6086791C1 86 K97-GL 18 WH 3686794C1
69@@ K47A125 18 TN 6086791C1 87 K97-GK 18 WH 3686943C1
69# K47B125 18 TN 6086791C1 88 K97-GM 18 WH 3686943C1
69# K47#125 18 TN 6086791C1 89# K47B 18 GY 3686943C1
70 PLUG - - 6086793C1 89# K47T 18 GY 3686943C1
71 PLUG - - 6086793C1 90 PLUG - - 6086793C1
72 K99B 18 PL 6086791C1 91 K23L 18 TN 3686943C1
73 K95JJ 18 TN 6086793C1 92 K97AR 18 PL 3686943C1
74 K99F 18 PL 6086791C1 93 PLUG - - 6086793C1
75 K46A 18 GY 6086791C1 94 PLUG - - 6086793C1
76 PLUG - - 6086793C1 95 PLUG - - 6086793C1
77 K46B 18 GY 6086791C1 96 PLUG - - 6086793C1
78 PLUG - - 6086793C1 97 K97UB 18 PL 3686943C1
79 K97CB 18 PL 6086791C1 98 K14KA 18 RD 3686943C1
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K95JJ. B 68076W
62476L 10DEC09 AE08058187 72B

CHAPTER 13
NAVISTAR, INC.
ECM POWER RELAY (6022)

(LOCATED NEAR THE IP / ENGINE INTERCONNECTION)

86 30
1 K97XA 10 PL 3512334C1 0589390C1
2 1
2 K97XB 16 VT 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 K97F 10 PL 3512334C1 0589390C1
4 3 5
87 87A 85 4* K97N 10 PL 3512334C1 0589390C1
5 K97JA 18 PL 2039343C1 3517771C1
5* K97JC 18 PL 2039343C1 3517771C1
* W/ V8 ENGINE
EGR / TURBO POWER RELAY (6023)

(LOCATED NEAR THE IP / ENGINE INTERCONNECTION)
86 30
1 K97HA 18 VT 2039343C1 1652325C1
2 K97HB 18 PL 2039343C1 3517771C1
4 3 5 3 PLUG - - 0587579C1 -
87 87A 85 4 K97A 10 PL 3512334C1 0589390C1
5 K97JB 18 VT 2039343C1 1652325C1
ENGINE SENSOR INTERFACE (6033)
7 1
21 15
CONNECTOR 3803137C1
BODY LOCK1 3803139C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BODY LOCK2 3803117C1 10 K95H 18 TN 3803140C1 3803134C1
11 K95J 18 TN 3803140C1 3803134C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 12 K47 18 GY 3803140C1 3803134C1
1 K10-GJ 16 WH 3803140C1 3803134C1 13 K47A 18 GY 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1 14 K97Y 18 TN 3803140C1 3803134C1
3 K14F 18 RD 3803140C1 3803134C1 15 K41 16 TN 3803140C1 3803134C1
4 K14FA 18 RD 3803140C1 3803134C1 16 PLUG - - 3803138C1 -
5 K14A 18 TN 3803140C1 3803134C1 17 PLUG - - 3803138C1 -
6 K14-GA 18 WH 3803140C1 3803134C1 18 PLUG - - 3803138C1 -
7 K41B 18 TN 3803140C1 3803134C1 19 K21B3 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1 20 K21B2 18 TN 3803140C1 3803134C1
9 K41-GB 18 WH 3803140C1 3803134C1 21 K21B1 18 TN 3803140C1 3803134C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED V8 EFFECT 6022; B 62476L
RMVD THEFT DETERRENT CIRC FROM 6033. 61229V 09JUN09 AE08058187 073
CONNECTOR COMPOSITES (6102), (6103), P. 73A CONNECTOR COMPOSITES (CHAPTER 13)
13.82. CONNECTOR COMPOSITES (6102), (6103), P. 73A

CHAPTER 13
NAVISTAR, INC.
ELECTRIC COMPRESSOR AIR PRESSURE SWITCH

(6102)

B A K40A 14 GY 0587575C1 1652325C1
B K40A 14 GY 0587575C1 1652325C1
A
ELECTRIC COMPRESSOR AIR PRESSURE POWER

(6103)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K40B 14 GY 0587577C1 1652325C1
B B K40B-G 14 WH 0587577C1 1652325C1

KDD2 05OCT10 INITIAL RELEASE. A 68076W
68076W 23SEP10 AE08058187 73A
COMPOSITES (6200), (6201), (6260HL/HR/UC), (6260VH), (6260VL), (6260VM), P. 74
13.83. CONNECTOR COMPOSITES (6200), (6201), (6260HL/HR/UC), (6260VH),

(6260VL), (6260VM), P. 74

CHAPTER 13
NAVISTAR, INC.
FREON COMPRESSOR (6200)

(LOCATED ON AC COMPRESSOR FRONT RIGHT SIDE OF ENGINE)

B
A* K77-G 16 WH 2033819C1 1652325C1
A#@ K77-G 18 WH 2033819C1 1652325C1
A
B* K77 16 LTGN 2033819C1 1652325C1
B#@ K77A 16 LTGN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
* W/ IBB ENGINE
# W/ I6 ENGINE
@ W/ V8 ENIGNE
DOCT SENSOR BLACK

(6260HL / 6260HR / 6260UC)
AC PRESSURE TRANSDUCER (6201)
(LOCATED BY RIGHT FRAME RAIL
(LOCATED ON AC COMPRESSOR
NEAR TRANSMISSION AREA)
FRONT RIGHT SIDE OF ENGINE)
2
2
1

1
1* K9AA 18 GY 3554322C1 3554318C1
CONNECTOR 3626435C1
1* K9AAA 18 GY 3554322C1 3554318C1
1* K9C 18 GY 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL
2* K6DB 18 GY 3554322C1 3554318C1 1 K95F4 18 TN 3573077C1
2* K6A 18 GY 3554322C1 3554318C1 1* K95S4 18 TN 3613771C1
3 K77B 18 LTGN 3554322C1 3554318C1 2 K95K 18 TN 3573077C1
2* K95KK 18 TN 3613771C1
* W/ V8 ENGINE
HCI INJECTOR (6260VH) HCI INJECTOR (6260VL)
1 1
2 2
CONNECTOR 3690364C1
CONNECTOR 3689957C1
1 K95H 18 TN 3689960C1 3623615C1 1 K95K 18 TN 3689960C1 3623615C1
2 K95J 18 TN 3689960C1 3623615C1 2 K95M 18 TN 3689960C1 3623615C1
HCI INJECTOR (6260VM)

1
1 K95-GE 18 WH 3689959C1 3623615C1
2
3 2 K95T 18 TN 3689959C1 3623615C1
4
3 K95DC 18 TN 3689959C1 3623615C1
4 K95V 18 TN 3689959C1 3623615C1
CONNECTOR 3689956C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CAVITIES 1,2,3 OF CONNC 68076W
6201 WERE A, B & C. 61229V 09JUN09 AE08058187 074
Figure 316 Connector Composites (6200), (6201), (6260HL/HR/UC), (6260VH), (6260VL), (6260VM)
CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75 CONNECTOR
13.84. CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75

NAVISTAR, INC.
EXHAUST LAMBDA SENSOR (6260VN)

DPF TEMP1 SENSOR LIGHT GREY (6261)
(LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA)
1 2
3 4 2
5 6

1 K95VA 18 TN 3693147C1 3573653C1
1
2 K95VIR 18 WH 3693147C1 3573653C1 CAV CIRCUIT GAUGE COLOR TERMINAL
3 K95VB 18 TN 3693147C1 3573653C1 1 K95F3 18 TN 3573077C1
4 K95VC 18 TN 3693147C1 3573653C1 1* K95F3 18 TN 3613771C1
5 K95VD 18 TN 3693147C1 3573653C1 2 K95J 18 TN 3573077C1
6 K95VE 18 TN 3693147C1 3573653C1 2* K95JJ 18 TN 3613771C1
* W/ V8 ENGINE
DPF TEMP1 SENSOR DARK GREY (6262) EXHAUST DPF DELTA P (DPFDP) SENSOR (6263)
(LOCATED BY RIGHT FRAME RAIL (LOCATED BY RIGHT FRAME
NEAR TRANSMISSION AREA) RAIL NEAR TRANSMISSION AREA)
2 3
1 1
CAV CIRCUIT GAUGE COLOR TERMINAL 1 K95F1 18 TN 3573077C1
1 K95F2 18 TN 3573077C1 1* K95F1 18 TN 3613771C1
1* K95F2 18 TN 3613771C1 2 K95H 18 TN 3573077C1
2 K95L 18 TN 3573077C1 2* K95HH 18 TN 3613771C1
2* K95LL 18 TN 3613771C1 3 K95 18 TN 3573077C1

3* K95JT 18 TN 3613771C1
* W/ V8 ENGINE * W/ V8 ENGINE
THERMAL OVERCRANK (6316M)

(LOCATED BY STARTER)
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A K17D 18 PK 3554322C1 3554318C1
B K17 18 PK 3554322C1 3554318C1
CONNECTOR 3662425C1
BODY LOCK 3662518C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

EFFECTS FOR R/D 6261,6262,6263. 61229V 09JUN09 AE08058187 075
Figure 317 Connector Composites (6260VN), (6261), (6262), (6263), (6316M)

DIAGRAM 13
NAVISTAR, INC.
2-WAY RADIO
BATTERY POWER (6334)
(LOCATED IN ENGINE AREA
NEAR IP / ENGINE INTERCONNECT)

A A* A14HC 16 RD 2033819C1 1652325C1
A* A14HF 16 RD 2033819C1 1652325C1
B* A11-GAP 16 WH 2033819C1 1652325C1
B B* A11-GAP 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
ENGINE DCU POWER & GROUND (6340)
43 53
32 42
B 22 PLUG - - - -
4 6 23 PLUG - - - -
21
31 24 PLUG - - - -
1 3
10 20A 25
26
PLUG
PLUG
-
-
-
-
-
-
-
-
27 PLUG - - - -
28 PLUG - - - -
29 PLUG - - - -
30 PLUG - - - -
31 PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 32 PLUG - - - -
1 K97KB-G 16 WH 3710403C1 3535401C1 33 PLUG - - - -
2 K97KC-G 16 WH 3710403C1 3535401C1 34 PLUG - - - -
3 K97KD-G 16 WH 3710403C1 3535401C1 35 PLUG - - - -
4 K97KE-G 16 WH 3710403C1 3535401C1 36 PLUG - - - -
5 K97KF-G 16 WH 3710403C1 3535401C1 37 PLUG - - - -
6 K97KB 16 PL 3710403C1 3535401C1 38 PLUG - - - -
7 K97KC 16 PL 3710403C1 3535401C1 39 PLUG - - - -
8 K97KD 16 PL 3710403C1 3535401C1 40 PLUG - - - -
9 K97KE 16 PL 3710403C1 3535401C1 41 PLUG - - - -
10 PLUG - - - - 42 PLUG - - - -
11 PLUG - - - - 43 PLUG - - - -
12 PLUG - - - - 44 PLUG - - - -
13 PLUG - - - - 45 PLUG - - - -
14 K5AB(+) 20 YL 3710402C1 - 46 PLUG - - - -
15 K5AB(-) 20 LTGN 3710402C1 - 47 PLUG - - - -
16 PLUG - - - - 48 PLUG - - - -
17 PLUG - - - - 49 PLUG - - - -
18 PLUG - - - - 50 PLUG - - - -
19 PLUG - - - - 51 PLUG - - - -
20 PLUG - - - - 52 K97KF 20 PL 3710402C1 -
21 PLUG - - - - 53 PLUG - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED REF 6340. MOVED C 68076W
REF 6400, 6401 TO SHEET 76B. 61229V 09JUN09 AE08058187 076
CONNECTOR COMPOSITES (6341), P. 76A CONNECTOR COMPOSITES (CHAPTER 13)
13.86. CONNECTOR COMPOSITES (6341), P. 76A

CHAPTER 13
NAVISTAR, INC.
ENGINE DCU SIGNAL (6341)
67 86
5 6
47 66
A
3 4
27 46
1 2
7 26
B
1 PLUG - - - 44 PLUG - - -
2 PLUG - - - 45 PLUG - - -
3 PLUG - - - 46 PLUG - - -
4 PLUG - - - 47 PLUG - - -
5 PLUG - - - 48 PLUG - - -
6 PLUG - - - 49 PLUG - - -
7 PLUG - - - 50 PLUG - - -
8 PLUG - - - 51 PLUG - - -
9 PLUG - - - 52 PLUG - - -
10 K97KM 20 PL 3710402C1 53 PLUG - - -
11 K97KT 20 PL 3710402C1 54 PLUG - - -
12 PLUG - - - 55 PLUG - - -
13 PLUG - - - 56 PLUG - - -
14 PLUG - - - 57 PLUG - - -
15 PLUG - - - 58 PLUG - - -
16 PLUG - - - 59 PLUG - - -
17 PLUG - - - 60 PLUG - - -
18 PLUG - - - 61 PLUG - - -
19 PLUG - - - 62 PLUG - - -
20 PLUG - - - 63 PLUG - - -
21 K97KK 20 PL 3710402C1 64 PLUG - - -
22 PLUG - - - 65 PLUG - - -
23 PLUG - - - 66 PLUG - - -
24 PLUG - - - 67 PLUG - - -
25 PLUG - - - 68 PLUG - - -
26 PLUG - - - 69 PLUG - - -
27 PLUG - - - 70 PLUG - - -
28 PLUG - - - 71 PLUG - - -
29 PLUG - - - 72 PLUG - - -
30 PLUG - - - 73 PLUG - - -
31 PLUG - - - 74 PLUG - - -
32 PLUG - - - 75 PLUG - - -
33 PLUG - - - 76 PLUG - - -
34 PLUG - - - 77 PLUG - - -
35 PLUG - - - 78 PLUG - - -
36 PLUG - - - 79 PLUG - - -
37 PLUG - - - 80 K97KJ 20 PL 3710402C1
38 PLUG - - - 81 PLUG - - -
39 PLUG - - - 82 PLUG - - -
40 PLUG - - - 83 PLUG - - -
41 K97KP 20 PL 3710402C1 84 PLUG - - -
42 K97KR 20 PL 3710402C1 85 PLUG - - -
43 K97KN 20 PL 3710402C1 86 PLUG - - -

68076W 13SEP10 AE08058187 76A
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (6400), (6401), P. 76B
13.87. CONNECTOR COMPOSITES (6400), (6401), P. 76B

CHAPTER 13
NAVISTAR, INC.
W/ I6 ENGINE W/ V8 ENGINE
LEFT MD SURGE TANK (6400) COOLANT LEVEL SENSOR

(LOCATED BY LEFT MOUNTED SURGE TANK) (6400)
B B
A A

A K34-GG 18 WH 2036586C1
A K34A 18 TN 2036586C1
B K34AA 18 TN 2036586C1
B K34-G 18 WH 2036586C1
W/ IBB ENGINE
FAN SOLENOID (6400)
A
B
A K23 18 TN 1661875C1 3568570C1
B K23-G 18 WH 1661875C1 3568570C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
RIGHT SS SURGE TANK (6401)

(LOCATED BY RIGHT MOUNTED SURGE TANK)

A K34A 18 TN 2033819C1 3517771C1
A
B K34-GB 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1

68076W 13SEP10 AE08058187 76B
Figure 320 Connector Composites (6400), (6401
CONNECTOR COMPOSITES (6401/6407), (6406M), (6420), (6561), P. 77 CONNECTOR
13.88. CONNECTOR COMPOSITES (6401/6407), (6406M), (6420), (6561), P. 77

NAVISTAR, INC.
LOW COOLANT SENSOR

(6401 / 6407)
(LOCATED ON COOLANT RESERVOIR)
B CAV CIRCUIT GAUGE COLOR TERMINAL

A K34D 18 TN 2036586C1
A
B K34B 18 TN 2036586C1
CONNECTOR 2036583C1
AC CLUTCH 1
(6406M)
(LOCATED NEAR TOP RIGHT
FORWARD CORNER OF ENGINE)

A A K23A 18 TN 1661875C1 1661872C1
B K23G 18 WH 1661875C1 1661872C1
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
VARIABLE SPEED FAN

(6420) W/ IBB ENGINE
2 5 1 K23-G 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
1 4
3 K23 18 TN 3518963C1
4 K23B1 18 TN 3518963C1
5 K23C 18 TN 3518963C1
CONNECTOR 3579124C1
BODY LOCK 3579126C1 6 PLUG - - 3527276C1
E-FAN
W/ V8 ENGINE
(6561)

A A K23D 16 TN 1661875C1 1661872C1
B K10-GG 16 WH 1661875C1 1661872C1
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CONNECTOR 6561. B 62476L
61229V 09JUN09 AE08058187 077
Figure 321 Connector Composites (6401/6407), (6406M), (6420), (6561)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (6702), (6703), (6703A), P. 78
13.89. CONNECTOR COMPOSITES (6702), (6703), (6703A), P. 78

NAVISTAR, INC.
W/ IBB ENGINE
ZERO VOLT REFERENCE (6702)
(LOCATED AT UPPER REAR SIDE OF ENGINE)
F CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

E A K9AA 16 GY 3535303C1 3535424C1
D B K9AAA 18 GY 3535303C1 3535424C1

C K9AAD 18 GY 3535303C1 3535424C1
C
D K9AAB 18 GY 3535303C1 3535424C1
B
E - - - - -
A
F - - - - -
CONNECTOR 3543729C1
BODY LOCK 3543731C1
INTAKE AIR TEMPERATURE (6703) W/ IBB ENGINE

(LOCATED ON AIR FILTER HOUSING)

A K41 16 TN 1689464C1
B A B K41-GC 16 WH 1689464C1
CONNECTOR 1689462C1
BODY LOCK 1689463C1
AIR RESTRICTION GAUGE (6703A)

W/ IBB ENGINE
A
B
A K9AAB 18 GY 1661875C1 1661872C1
B K28 18 TN 1661875C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED:TITLE 6703, B 62476L
LOC OF W/IBB ENGINE. 61229V 08JUN09 AE08058187 078
Figure 322 Connector Composites (6702), (6703), (6703A)
CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6710), (6712), P. 79 CONNECTOR
13.90. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6710), (6712),

P. 79

NAVISTAR, INC.
W/ IBB ENGINE
GROUND ADAPTER GROUND ADAPTER (6704M)
(6704A) (LOCATED NEAR THE ENGINE ECM CONNECTION)
F F
CONNECTOR 3551896C1
E BODY LOCK 3551897C1 E
CONNECTOR 3551896C1
D D BODY LOCK 3551897C1
C C
B B
A A
A K10-GB 10 WH 1687847C1 0589390C1 A PLUG - - 0587579C1 -
B PLUG - - 0587579C1 - B K77-G 16 WH 2033819C1 1652325C1
C K77-G 16 WH 2033819C1 1652325C1 C K10-GB 14 WH 2033816C1 0589391C1
D PLUG - - 0587579C1 - D K10-GG 16 WH 2033819C1 1652325C1
E PLUG - - 0587579C1 - E PLUG - - 0587579C1 -
F PLUG - - 0587579C1 - F PLUG - - 0587579C1 -
ECM 5V ADAPTER (6706) W/ IBB ENGINE ECM ZVR ADAPTER (6707) W/ IBB ENGINE
F F
CONNECT0R 3543729C1
E BODY LOCK 3543731C1 E CONNECT0R 3543729C1
D BODY LOCK 3543731C1
D
C C
B B
A A
A PLUG - - 3535425C1 - A K34-GA 18 WH 3535303C1 3535424C1
B K34BB 18 TN 3535303C1 3535424C1 B PLUG - - 3535425C1 -
C PLUG - - 3535425C1 - C PLUG - - 3535425C1 -
D K23A1 18 TN 3535303C1 3535424C1 D K23B1 18 TN 3535303C1 3535424C1
E K92A4 18 TN 3535303C1 3535424C1 E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 - F PLUG - - 3535425C1 -
LOW COOLANT MODULE CONN W/ IBB ENGINE

ECM FUSE (6712)
(6710)
E B
D CONNECTOR 1687789C1
CONNECTOR 3512967C1
BODY LOCK 1675451C1
BODY LOCK 1661376C1
A
C
B
A A K34C 14 VT 2033816C1 0589391C1
A K14AF 10 RD 3679001C1
B K34A 18 TN 2033819C1 3517771C1
B K14J 10 RD 3679001C1
C K34B 18 TN 2033819C1 3517771C1
D K34-GA 16 WH 2033819C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLES:6704A, B 62476L
6706,6707,6712;ADDED 6710. 61229V 08JUN09 AE08058187 079
Figure 323 Connector Composites (6704A), (6704M), (6706), (6707), (6710), (6712)

NAVISTAR, INC.
W/ IBB ENGINE W/ IBB ENGINE
AFTERTREATMENT SENSOR
JUMPER / AFTERTREATMENT HCL FUEL PRESSURE
SENSOR JUMPER-LSM EXHAUST (6730)
(6720)
10 5
2
3
6 1

BODY LOCK 3539144C1

1 K95A 18 TN 3613771C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
2 K95-GA 18 WH 3613771C1 1 K95DB 18 TN 3689959C1 3623615C1
3 K95B 18 TN 3613771C1 2 K95R 18 TN 3689959C1 3623615C1
4 K95-GB 18 WH 3613771C1 3 K95S 18 TN 3689959C1 3623615C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3527276C1
ECM ZERO VOLT REFERENCE

(6747)
(LOCATED NEAR THE ENGINE ECM CONNECTION)

M A K97AN 18 PL 3535303C1 3535424C1
L A* K95NN 18 PL 3535303C1 3535424C1

B PLUG - - 3535425C1 -
K
B* K34-GG 18 WH 3535303C1 3535424C1
J
C K95A1 18 TN 3535303C1 3535424C1
H
D K95F4 18 TN 3535303C1 3535424C1
G D* K95S4 18 TN 3535303C1 3535424C1
F E K10-GB 16 WH 3535303C1 3535424C1
E F K77-G 18 WH 3535303C1 3535424C1
G K34-G 18 WH 3535303C1 3535424C1
D
H K23-G 18 WH 3535303C1 3535424C1
C
J K9E 18 GY 3535303C1 3535424C1
B
K K9TS 18 GY 3535303C1 3535424C1
A L K9A 18 GY 3535303C1 3535424C1
M K9T 18 GY 3535303C1 3535424C1
CONNECTOR 3543733C1 * W/ V8 ENGINE

BODY LOCK 3543732C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLES:6720, B 62476L
6730;ADDED W/V8 TO 6747. 61229V 08JUN09 AE08058187 080
CONNECTOR COMPOSITES (6900), (6901), (7103M), P. 81 CONNECTOR COMPOSITES (CHAPTER 13)
13.92. CONNECTOR COMPOSITES (6900), (6901), (7103M), P. 81

NAVISTAR, INC.
2 WAY RADIO OVERHEAD

(6900)
A CAV CIRCUIT GAUGE COLOR TERMINAL

B A A14HF 16 RD 1661208C1
B A11-GAP 16 WH 1661208C1
C
C A86P 16 LTGN 1661208C1
CONNECTOR 1661198C1
BACK-UP MONITOR CONNECTION

(6901)
C
A A67F 18 GY 1661212C1
A B A67H 18 GY 1661212C1
C A67-GA 18 WH 1661212C1
CONNECTOR 1661199C1
TWO SPEED AXLE BOOT CONNECTOR

(7103M)
(LOCATED NEAR TRANSMISSION SHIFT TOWER)

A A K93 18 TN 1661208C1
B - - - -
B
C K9TS 18 GY 1661208C1
C
CONNECTOR 1661198C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED DESCRIPTION B 62476L
FOR R/D 6900,7103M,6901. 61229V 08JUN09 AE08058187 081
Figure 325 Connector Composites (6900), (6901), (7103M)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (7104F), (7105), P. 82
13.93. CONNECTOR COMPOSITES (7104F), (7105), P. 82

DIAGRAM 13
NAVISTAR, INC.
TRANSMISSION CLEAN POWER(7104F)

FOR XMSN ALLISON MD (WTEC)
(LOCATED BY STARTER)
(W/ IBB ENGINE)

A K92A170 14 RD 2033912C1 0589391C1
B K92-G 14 WH 2033912C1 0589391C1
B
CONNECT0R 1671611C1
BODY LOCK 1671608C1
EATON GEN 3 TCM CONNECTOR

(7105)
(LOCATED ON LEFT SIDE OF TRANSMISSION)
34
31
32
29
37
38
25
26
23
28
22
13
18
17
10
12
7
9
35
36
1
6
3
CONNECTOR 3599542C1
1 PLUG - - 3527276C1 20 K92E 16 TN 3555249C1
2 K5V(-) 18 GN 3555249C1 21 K92F 18 TN 3555249C1
3 K5V(+) 18 YL 3555249C1 22 K92H 18 TN 3555249C1
4 K17-GC 18 PK 3555249C1 23 PLUG - - 3527276C1
5 PLUG - - 3527276C1 24 PLUG - - 3527276C1
6 PLUG - - 3527276C1 25 K92J 18 TN 3555249C1
7 PLUG - - 3527276C1 26 K17C 16 PK 3555249C1
8 PLUG - - 3527276C1 27 K98GN GN 3555249C1
9 PLUG - - 3527276C1 28 K98YL 18 YL 3555249C1
10 K3BA(+) 18 DKBL 3555249C1 29 PLUG - - 3527276C1
11 K3BA(-) 18 GY 3555249C1 30 PLUG - - 3527276C1
12 PLUG - - 3527276C1 31 K92ER 18 TN 3555249C1
13 PLUG - - 3527276C1 32 K17B 18 PK 3555249C1
14 PLUG - - 3527276C1 33 K92DM 16 TN 3555249C1
15 PLUG - - 3527276C1 34 PLUG - - 3527276C1
16 K92A 18 TN 3555249C1 35 K13A 14 PK 3557534C1
17 K92B 18 TN 3555249C1 36 K10-GE 12 WH 3557534C1
18 PLUG - - 3527276C1 37 PLUG - - 3527276C1
19 K92DL 16 TN 3555249C1 38 K14A 12 RD 3557534C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 ADDED CIRCUIT K92DL B 67657R
AND K92DM AT CAV 19 AND 33. 61229V 08JUN09 AE08058187 082
Figure 326 Connector Composites (7104F), (7105)
CONNECTOR COMPOSITES (7110/7110A), (7111), (7113), (7113A), P. 83 CONNECTOR
13.94. CONNECTOR COMPOSITES (7110/7110A), (7111), (7113), (7113A), P. 83

NAVISTAR, INC.
W/ IBB ENGINE
J1939 RESISTOR (7110 / 7110A)

(W/ IBB ENGINE)

A& K5C128 18 YL 1661875C1 3568570C1
C
A#* K5TB(+) 18 YL 1661875C1 3568570C1
B B PLUG - - 2025431C1 -
A C& K5C108 18 GN 1661875C1 3568570C1

C*# K5TB(-) 18 GN 1661875C1 3568570C1
# W/ AUTOSHIFT, ULTRASHIFT XMSN

CONNECTOR 1667741C1 & W/ ALLISON GEN4 XMSN
BODY LOCK 1667771C1 * W/ MANUAL XMSN
MERITOR G POWER (7111)

B
A K13A 16 PK 2033819C1 1652325C1
A
B K11-G 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
DAVCO WIF SENSOR

(7113)

1 N95A 18 TN 3561584C1 3536868C1
1 2
2 N95-GA 18 WH 3561584C1 3536868C1
CONNECTOR 3590390C1
DAVCO WIF SENSOR EXT.

(7113A)
1 2 1 N95A 18 TN 3561584C1 3536868C1

2 N95-GA 18 WH 3561584C1 3536868C1
CONNECTOR 3590390C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED 7113,7113A; B 62476L
REVISED TITLE 7110/7110A. 61229V 08JUN09 AE08058187 083
Figure 327 Connector Composites (7110/7110A), (7111), (7113), (7113A)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84
13.95. CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84

DIAGRAM 13
NAVISTAR, INC.
TRANSMISSION MODULE
(7150 / %7150F2)
(LOCATED AT TRANSMISSION TCM CONNECTION)
TRANSMISSION MODULE IN CAB
(7152)
(LOCATED IN CAB)
21 41
1 61
1 K92#101 18 LTBL 3686945C1 20% K92#120 18 LTBL 3686945C1
20 80
2 - - - - 21 - - - -
3 K92#103 18 YL 3686945C1 40 60 22 K92#122 18 YL 3686945C1
3& K92#103 18 LTBL 3686945C1 23 K92#123 18 LTGN 3686945C1
4 - - - - CONNECTOR 3605713C1 23% K92#123 18 LTBL 3686945C1
5 K92#105 18 OR 3686945C1 BODY LOCK 3606525C1 24* K92#124 18 WH 3686945C1
5% K92#105 18 TN 3686945C1 24% K92#124 18 TN 3686945C1
6 - - - - 25## K47A125 18 TN 3686945C1
7 - - - - 25% - - - -
8 K5A108 18 GN 3686945C1 26 - - - -
8% K5B108 18 GN 3686945C1 27 - - - -
9## K92C109 18 GY 3686945C1 28 K5A128 18 YL 3686945C1
9% K92#109 18 GY 3686945C1 28% K5B128 18 YL 3686945C1
10## K92B110 18 PK 3686945C1 29 - - - -
10% K92#110 18 PK 3686945C1 30 K92#130 18 WH 3686945C1
11 K92#111 18 OR 3686945C1 31 K92A131 18 YL 3686945C1
12* K92A112 18 PK 3686945C1 31## K92#131 18 YL 3686945C1
12% K92#12 18 TN 3686945C1 32 - - - -
13 - - - - 33 K92#133 18 YL 3686945C1
14 - - - - 34% K92#134 18 TN 3686945C1
15 K92#115 18 WH 3686945C1 34 K92#134 18 YL 3686945C1
16 K92#116 18 LTBL 3686945C1 35 - - - -
17% K92A117 18 TN 3686945C1 36 K92#136 18 OR 3686945C1
17# K92A117 18 LTBL 3686945C1 37@@ K92#137 18 WH 3686945C1
17**% K92#117 18 TN 3686945C1 37% K92#137 18 TN 3686945C1
17# K92#117 18 LTBL 3686945C1 37&@ K92#137 18 WH 3686945C1
18 K92#118 18 GY 3686945C1 38 - - - -
19 K92#119 18 LTBL 3686945C1 39 K48#139 18 OR 3686945C1
20@@ K92C120 18 LTBL 3686945C1 40 K47#140 18 LTGN 3686945C1
20@ K92A120 18 LTBL 3686945C1 41** K92A141 18 TN 3686945C1
@@ W/ HEAVY DUTY
@ W/ MEDIUM DUTY
## W/ WTEC
* W/ GEN4
** W/ AUTO NEUTRAL
% W/ IBB ENGINE
& W/ V8 ENGINE
CHART CONTINUED ON SHEET 84A
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92#115, C 68076W
K92#118, K92#119. 61229V 08JUN09 AE08058187 084
Figure 328 Connector Composites (7150/7150F2), (7152)
CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84A CONNECTOR COMPOSITES (CHAPTER 13)
13.96. CONNECTOR COMPOSITES (7150/7150F2), (7152), P. 84A

DIAGRAM 13
NAVISTAR, INC.
TRANSMISSION MODULE
(7150 / %7150F2)
TRANSMISSION MODULE IN CAB
(7152)
(LOCATED IN CAB)
21 41
1 61

20 80 61* K92#161 18 OR 3686945C1
41 K92#141 18 TN 3686945C1
61% K92#161 18 TN 3686945C1
41** K92A141 18 WH 3686945C1 40 60 62 K92#162 18 YL 3686945C1
42% K92#142 18 TN 3686945C1
63## K92#163 18 YL 3686945C1
42* K92#142 18 WH 3686945C1 CONNECTOR 3605713C1 63% K92#163 18 TN 3686945C1
42 K92A142 18 WH 3686945C1 BODY LOCK 3606525C1
64 K92#164 18 LTBL 3686945C1
43 K92#143 18 LTBL 3686945C1
65 K92#165 18 TN 3686945C1
44 - - - -
66 - - - -
45 K92#145 18 OR 3686945C1
67 - - - -
46 - - - -
68 - - - -
47 - - - -
69## K92B169 18 GY 3686945C1
48 - - - -
69% K92#169 18 TN 3686945C1
49 - - - -
70# K92#170 18 PK 3686945C1
50 - - - -
70% K92#170 18 TN 3686945C1
51 K92#151 18 WH 3686945C1
71@@ K92#171 18 YL 3686945C1
52 K92#152 18 LTGN 3686945C1
71% K92#171 18 TN 3686945C1
53 - - - -
71&@ K92#171 18 YL 3686945C1
54@@ K31#154 18 TN 3686945C1
72 - - - -
54% K92#154 18 TN 3686945C1
73 - - - -
54&@ K31#154 18 TN 3686945C1
74@@ K92#174 18 LTBL 3686945C1
55@@ K92#155 18 WH 3686945C1
74% K92#174 18 TN 3686945C1
55% K92#155 18 TN 3686945C1
74&@ K92#174 18 LTBL 3686945C1
55&@ K92#155 18 WH 3686945C1
75 K92#175 18 OR 3686945C1
56 K92#156 18 PK 3686945C1
75& - - - -
56% K92#156 18 TN 3686945C1
76 K92#176 18 YL 3686945C1
56& - - - -
77 K92#177 18 LTGN 3686945C1
57 K92#157 18 WH 3686945C1
78 - - - -
58 K92A158 18 LTGN 3686945C1
# MUTUALLY EXCLUSIVE 79 - - - -
58% K92#158 18 LTGN 3686945C1
@@ W/ HEAVY DUTY 80# K92#180 18 OR 3686945C1
59 K48#159 18 TN 3686945C1 @ W/ MEDIUM DUTY 80# K92#180 18 TN 3686945C1
60 K47#160 18 YL 3686945C1 ## W/ WTEC
* W/ GEN4
** W/ AUTO NEUTRAL
% W/ IBB ENGINE
& W/ V8 ENGINE
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92A141. B 68076W
61229V 19NOV09 AE08058187 84A
Figure 329 Connector Composites (7150/7150F2), (7152)

NAVISTAR, INC.
W/ IBB ENGINE
TCU CONNECTOR (7150)
61 80
41 60
21 40
38 - - - -
1 20
39 K48#139 18 OR 3686945C1
40 K47#140 18 LTGN 3686945C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 41 K92#141 18 TN 3686945C1
42* K92#142 18 WH 3686945C1
42* K92#142 18 TN 3686945C1
43 K92#143 18 LTBL 3686945C1
44 - - - -
1 K92#101 18 LTBL 3686945C1
45 K92#145 18 OR 3686945C1
2 - - - -
46 - - - -
3 K92#103 18 YL 3686945C1
47 - - - -
4 - - - -
48 - - -
5 K92#105 18 TN 3686945C1
49 - - - -
6 - - - -
50 - - - -
7 - - - -
51 K92#151 18 WH 3686945C1
8 K5B108 18 GN 3686945C1
52 K92#152 18 LTGN 3686945C1
9 K92#109 18 GY 3686945C1
53 - - - -
10 K92#110 18 PK 3686945C1
54 K92#154 18 TN 3686945C1
11 K92#111 18 OR 3686945C1
55 K92#155 18 TN 3686945C1
12 K92#112 18 TN 3686945C1
56 K92#156 18 TN 3686945C1
13 - - - -
57 K92#157 18 WH 3686945C1
14 - - - -
58 K92#158 18 LTGN 3686945C1
15 K92#115 18 WH 3686945C1
59 K48#159 18 TN 3686945C1
16 K92#116 18 LTBL 3686945C1
60 K47#160 18 YL 3686945C1
17* K92#117 18 TN 3686945C1
61 K92#161 18 TN 3686945C1
17* K92A117 18 TN 3686945C1
62 K92#162 18 YL 3686945C1
18 - - - -
63 K92#163 18 TN 3686945C1
19 K92#119 18 LTBL 3686945C1
64 K92#164 18 LTBL 3686945C1
20* K92#120 18 LTBL 3686945C1
65 K92#165 18 TN 3686945C1
20* K92#120 18 DKBL 3686945C1
66 - - - -
21 - - - -
67 - - - -
22 K92#122 18 YL 3686945C1
68 - - - -
23 K92#123 18 LTBL 3686945C1
69 K92#169 18 TN 3686945C1
24 K92#124 18 TN 3686945C1
70 K92#170 18 TN 3686945C1
25 - - - -
71 K92#171 18 TN 3686945C1
26 - - - -
72 - - - -
27 - - - -
73 - - - -
28 K5B128 18 YL 3686945C1
74 K92#174 18 TN 3686945C1
29 - - - -
75 K92#175 18 OR 3686945C1
30 K92#130 18 WH 3686945C1
76 K92#176 18 YL 3686945C1
31 K92#131 18 YL 3686945C1
77 K92#177 18 LTGN 3686945C1
32 - - - -
78 - - - -
33 K92#133 18 YL 3686945C1
79 - - - -
34 K92#134 18 TN 3686945C1
80* K92#180 18 OR 3686945C1
35 - - - -
80* K92#180 18 TN 3686945C1
36 K92#136 18 OR 3686945C1
37 K92#137 18 TN 3686945C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CIRC:ADDED K92#A117, B 62476L
K92#120,K92#142 & RMVD K92#125. 61229V 08JUN09 AE08058187 085

CHAPTER 13
NAVISTAR, INC.
CONTROL MODULE (7151)

21 41
1 61
1 K92#101 18 LTBL 3686945C1 42 K92#142 18 WH 3686945C1
2 - - - - 43 K92#143 18 LTBL 3686945C1
3 K92#103 18 YL 3686945C1 44 - - - -
4 - - - - 45 K92#145 18 OR 3686945C1
20 80
5 K92#105 18 OR 3686945C1 46 - - - -
40 60 6 - - - - 47 - - - -
7 - - - - 48 - - - -
8 K5#108 18 GN 3686945C1 49 - - - -
CONNECTOR 3605713C1
BODY LOCK 3606525C1 9 K92#109 18 GY 3686945C1 50 K92#150 18 PK 3686945C1
10 K92A110 18 PK 3686945C1 51 K92#151 18 WH 3686945C1
11 K92#111 18 OR 3686945C1 52 K92#152 18 LTGN 3686945C1
12 - - - - 53 K92#153 18 YL 3686945C1
13 - - - - 54 K31#154 18 TN 3686945C1
14 K92#114 18 GY 3686945C1 55 K92#155 18 WH 3686945C1
15 - - - - 56 - - - -
16 - - - - 57 K92#157 18 WH 3686945C1
17 K92#117 18 LTBL 3686945C1 58 K92#158 18 LTGN 3686945C1
18 - - - - 59 K48#159 18 TN 3686945C1
19 - - - - 60 K47#160 18 YL 3686945C1
20 K92#120 18 LTBL 3686945C1 61 K92#161 18 TN 3686945C1
21 - - - - 62 - - - -
22 - - - - 63 K92#163 18 YL 3686945C1
23 K92#123 18 LTGN 3686945C1 64 - - - -
24 - - - - 65 K92#165 18 TN 3686945C1
25 K47#125 18 TN 3686945C1 66 - - - -
26 - - - - 67 - - - -
27 - - - - 68 - - - -
28 K5#128 18 YL 3686945C1 69 K92#169 18 GY 3686945C1
29 - - - - 70 K92#170 18 PK 3686945C1
30 - - - - 71 K92#171 18 YL 3686945C1
31 - - - - 72 - - - -
32 - - - - 73 K92#173 18 LTBL 3686945C1
33 K92#133 18 YL 3686945C1 74 K92#174 18 LTBL 3686945C1
34 K92#134 18 WH 3686945C1 75 - - - -
35 - - - - 76 K92#176 18 YL 3686945C1
36 K92#136 18 OR 3686945C1 77 K92#177 18 LTGN 3686945C1
37 - - - - 78 K92#178 18 WH 3686945C1
38 K92#138 18 OR 3686945C1 79 K92#179 18 PK 3686945C1
39 K48#139 18 OR 3686945C1 80 K92#180 18 OR 3686945C1
40 K47#140 18 LTGN 3686945C1
41 K92#141 18 TN 3686945C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REMOVED CIRC K92#151. C 68076W
61229V 08JUN09 AE08058187 086
COMPOSITES (7205), (7205F), (7206), (7206F), P. 87
13.99. CONNECTOR COMPOSITES (7205), (7205F), (7206), (7206F), P. 87

DIAGRAM 13
NAVISTAR, INC.
ALLISON 3 / 4000
VIW A (7205) W/ IBB ENGINE
ALLISON 1 / 2000
(LOCATED NEAR EXTERIOR
(7205F)
DASH NEAR PASS THRU)
E
F
E D
F C
D
C B
B A
G
A H CONNECTOR 3525872C1
G BODY LOCK 3525873C1
H
A& K92C103 18 YL 1661875C1 3568570C1
CONNECTOR 3525872C1 A& K92B103 18 YL 1661875C1 3568570C1
BODY LOCK 3525873C1
B& K92#143 18 LTBL 1661875C1 3568570C1
B& K92#161 18 OR 1661875C1 3568570C1
C@ K92#150 18 PK 1661875C1 3568570C1
A K92B103 18 YL 1661875C1 3568570C1
C* K92#157 18 WH 1661875C1 3568570C1
B K92#161 18 TN 1661875C1 3568570C1
D& K47C125 18 TN 1661875C1 3568570C1
C K92#157 18 WH 1661875C1 3568570C1
D& K92#124 18 WH 1661875C1 3568570C1
D K92#124 18 TN 1661875C1 3568570C1
E& K92#101 18 LTBL 1661875C1 3568570C1
E K92#122 18 YL 1661875C1 3568570C1
E&@ K92B101 18 LTBL 1661875C1 3568570C1
F K92#105 18 TN 1661875C1 3568570C1
E& K92#122 18 YL 1661875C1 3568570C1
G K92#164 18 LTBL 1661875C1 3568570C1
F& K92#123 18 LTGN 1661875C1 3568570C1
H K92#162 18 YL 1661875C1 3568570C1
F& K92#105 18 OR 1661875C1 3568570C1
G& K92#145 18 OR 1661875C1 3568570C1
G& K92#164 18 LTBL 1661875C1 3568570C1
W/ IBB ENGINE H& K92#105 18 OR 1661875C1 3568570C1
VIW C (7206)
(LOCATED NEAR EXTERIOR H& K92#162 18 YL 1661875C1 3568570C1
DASH NEAR PASS THRU)
@ W/ I6 ENGINE
* W/ V8 ENGINE
& MUTUALLY EXCLUSIVE
H
A G
ALLISON 3 / 4000
B (7206F)
C H
A G
D F CONNECTOR 3525874C1
B
E BODY LOCK 3525875C1
C
D F
CONNECTOR 3525874C1
BODY LOCK 3525875C1 E
A K92#101 18 LTBL 1667742C1 3568570C1 A K92#101 18 LTBL 1667742C1 3568570C1
B K92#117 18 TN 1667742C1 3568570C1 A# K92B101 18 LTBL 1667742C1 3568570C1
C K92A103 18 YL 1667742C1 3568570C1 B K92#117 18 LTBL 1667742C1 3568570C1
D K92#143 18 LTBL 1667742C1 3568570C1 C K92C103 18 YL 1667742C1 3568570C1
E K92#142 18 WH 1667742C1 3568570C1 C# K92A103 18 YL 1667742C1 3568570C1
F K92#145 18 OR 1667742C1 3568570C1 D K92#143 18 LTBL 1667742C1 3568570C1
G K92#130 18 WH 1667742C1 3568570C1 E K92#142 18 WH 1667742C1 3568570C1
H K92#123 18 LTBL 1667742C1 3568570C1 F K92#145 18 OR 1667742C1 3568570C1
G K92#130 18 WH 1667742C1 3568570C1
H K92#123 18 LTGN 1667742C1 3568570C1
# W/ I6 ENGINE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92A103. C 68076W
61229V 08JUN09 AE08058187 087
Figure 332 Connector Composites (7205), (7205F), (7206), (7206F)
CONNECTOR COMPOSITES (7207M), (7208M), (7211), (7212), (7213), (7220), P. 88 CONNECTOR
13.100. CONNECTOR COMPOSITES (7207M), (7208M), (7211), (7212), (7213), (7220),

P. 88

NAVISTAR, INC.
ENGINE ECM BODY BUILDER

(7207M) ENGINE ECM BODY BUILDER 2
(7208M)
7 6
CONNECTOR 3518182C1
2 1
BODY LOCK 3518184C1

1 K97EW 18 PL 3518963C1
12 1 CONNECTOR 3586750C1 2 K97SE 18 PL 3518963C1

BODY LOCK 3553460C1
CAV CIRCUIT GAUGE COLOR TERMINAL RETARDER TEMP SENSOR (7211)

1 K97CB 18 PL 3518963C1 (LOCATED AT TRANSMISSION)
2 K46A 18 GY 3518963C1
3 K97CC 18 PL 3518963C1
CONNECTOR 3524377C1
4 K46B 18 GY 3518963C1 B
5 K97AR 18 PL 3518963C1 A
6 K47B 18 GY 3518963C1 @ W/ IBB ENGINE
7 - - - - * W/ I6 ENGINE
8 K97FV 18 PL 3518963C1 CAV CIRCUIT GAUGE COLOR TERMINAL

9 K97DF 18 PL 3518963C1 A K92#175 18 OR 2036586C1
10 K97WA 18 PL 3518963C1 B@ K92B158 18 LTGN 2036586C1
11 K97XC 18 PL 3518963C1 B* K92C158 18 LTGN 2036586C1
12 K99F 18 PL 3518963C1
STARTER SOLENOID / RETARDER RETARDER SOLENOID (7213)

ACCUMULATOR SOLENOID (7212) (LOCATED AT TRANSMISSION)
(LOCATED ON REAR OF TRANSMISSION)
CONNECTOR 2036584C1
B B
CONNECTOR 3524378C1
A A
* W/ IBB ENGINE
# W/ I6 ENGINE

A K92#115 18 WH 2036586C1
A K92#119 18 LTBL 2036586C1
B* K92B131 18 YL 2036586C1
B K92C131 18 YL 2036586C1
B# K92D131 18 YL 2036586C1
BODY BUILDER (7220)

(LOCATED ON FRONT LEFT DASH PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL
1 MTEM1 16 GY 1651969C1
2 MTEM2 16 GY 1651969C1
7 6 3 MTEM3 16 GY 1651969C1
4 MTEM4 16 GY 1651969C1
5 MTEM5 16 GY 1651969C1
6 MTEM6 16 GY 1651969C1
CONNECTOR 3601924C1
BODY LOCK 3601925C1 7 MTEM7 16 GY 1651969C1
8 MTEM8 16 GY 1651969C1
9 - - - -
12 1 10 - - - -
11 - - - -
12 - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CONN 7207M B 62476L
AND 7208M. 61229V 08JUN09 AE08058187 088
Figure 333 Connector Composites (7207M), (7208M), (7211), (7212), (7213), (7220)
COMPOSITES (7250/7250M), (7251M), (7350), P. 89
13.101. CONNECTOR COMPOSITES (7250/7250M), (7251M), (7350), P. 89

DIAGRAM 13
NAVISTAR, INC.
TRANSMISSION BULKHEAD 4000 (7251M)

TCM BULKHEAD CONNECTOR (LOCATED AT TRANSMISSION BULKHEAD CONNECTION)
(7250 / 7250M)
1
CONNECTOR 3605715C1 7 11 15
1 7 11 15 BODY LOCK 3606532C1
CONNECTOR 3605715C1
BODY LOCK 3606532C1
* W/ I6 ENGINE
14
# W/ RETARDER 6 10 20
14 & W/ IBB ENGINE
6 10 20 @ W/ V8 ENGINE
1 K92#111 18 OR 3686945C1
2 K92#155 18 WH 3686945C1
1 K92#111 18 OR 3686945C1
3 K92#177 18 LTGN 3686945C1
2& K92#155 18 TN 3686945C1
4 K92#136 18 OR 3686945C1
2 K92#155 18 WH 3686945C1
5 K92#152 18 LTGN 3686945C1
3 K92#177 18 LTGN 3686945C1
6 K92#171 18 YL 3686945C1
4 K92#136 18 OR 3686945C1
7 - - - -
5 K92#152 18 LTGN 3686945C1
8 K92#174 18 LTBL 3686945C1
6& K92#171 18 TN 3686945C1
9 K92#133 18 YL 3686945C1
6 K92#171 18 YL 3686945C1
10 K92#151 18 WH 3686945C1
7 - - - -
11 K92A131 18 YL 3686945C1
8& K92#174 18 TN 3686945C1
12 K92#137 18 WH 3686945C1
8 K92#174 18 LTBL 3686945C1
13 - - - -
9 K92#133 18 YL 3686945C1
14 - - - -
10 K92#151 18 WH 3686945C1
15 K92#116 18 LTBL 3686945C1
11 K92#131 18 YL 3686945C1
16 K92A112 18 PK 3686945C1
11# K92B131 18 YL 3686945C1
17 K92#118 18 GY 3686945C1
11#& K92A131 18 YL 3686945C1
18 K31#154 18 TN 3686945C1
12& K92#137 18 TN 3686945C1
19 K92A158 18 LTGN 3686945C1
12 K92#137 18 WH 3686945C1
20 K92#176 18 YL 3686945C1
13& K92#180 18 TN 3686945C1
13 K92#180 18 OR 3686945C1
14& K92#120 18 LTBL 3686945C1
1 K92#152 18 LTGN 3686945C1
14 K92A120 18 LTBL 3686945C1
2 K92#133 18 YL 3686945C1
15 K92#116 18 LTBL 3686945C1
3* K92#151 18 WH 3686945C1
16& K92#112 18 TN 3686945C1
3* K92#151 18 TN 3686945C1
16* K92C112 18 PK 3686945C1
4 K92#117 18 LTBL 3686945C1
16&# K92A112 18 TN 3686945C1
5 - - - -
16@ K92A112 18 PK 3686945C1
6 K92#157 18 WH 3686945C1
17 K92#118 18 GY 3686945C1
7 K92#179 18 PK 3686945C1
18& K92#154 18 TN 3686945C1
8 K31#154 18 TN 3686945C1
18 K31#154 18 TN 3686945C1
9 K92#158 18 LTGN 3686945C1
19& K92#158 18 LTGN 3686945C1
10 K92#178 18 WH 3686945C1
19#@ K92A158 18 LTGN 3686945C1
11 K92#177 18 LTGN 3686945C1
19* K92B158 18 LTGN 3686945C1
12 - - - -
20 K92#176 18 YL 3686945C1
13 - - - -
14 K92#111 18 OR 3686945C1
TRANSMISSION BULKHEAD (7350)
(LOCATED AT TRANSMISSION BULKHEAD CONNECTION) 15 K92#155 18 WH 3686945C1
16 K92#171 18 YL 3686945C1
17 K92#136 18 OR 3686945C1
12 18 K92#138 18 OR 3686945C1
1 20
6 14 19 K92#174 18 LTBL 3686945C1
20 K92#114 18 GY 3686945C1
21 K92#153 18 YL 3686945C1
11 19
CONNECTOR 3605714C1
5 24
BODY LOCK 3606526C1 22 K92#173 18 LTBL 3686945C1
13
23 K92#134 18 WH 3686945C1
* MUTUALLY EXCLUSIVE 24 K92#176 18 YL 3686945C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92#118 TO C 68076W
REF 7250/7250M AND REF 7251M. 61229V 08JUN09 AE08058187 089
Figure 334 Connector Composites (7250/7250M), (7251M), (7350)
CONNECTOR COMPOSITES (7500M), (7500MA), (7502M), (7500W), (7600), (7600M), (7601), (7601M), P.
90 CONNECTOR COMPOSITES (CHAPTER 13)
13.102. CONNECTOR COMPOSITES (7500M), (7500MA), (7502M), (7500W), (7600),

(7600M), (7601), (7601M), P. 90

MERITOR G BACK-UP LIGHT (7500M) MERITOR G BACK-UP LIGHT (7500MA)

(LOCATED ON TOP REAR OF TRANSMISSION) (LOCATED ON TOP REAR OF TRANSMISSION)
A A
B B

A K71B 16 OR 1661875C1 1661872C1 A K71D 16 OR 1661875C1 1661872C1
B K71C 16 OR 1661875C1 1661872C1 B K71E 16 OR 1661875C1 1661872C1
BACK-UP LIGHT (7502M)

REVERSE LIGHT (7500W)
(LOCATED ON TOP REAR OF TRANSMISSION)
A A
B B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
A K71 18 OR 1661875C1 1661872C1 A K71A 16 OR 1661875C1 1661872C1
B K71A 16 OR 1661875C1 1661872C1 B K71B 16 OR 1661875C1 1661872C1
VEHICLE SPEED SENSOR (7600) OUTPUT SPEED SENSOR (7600M)

B
B
A
A

BODY LOCK 3662518C1
A K47 18 GY 3554322C1 3554318C1 A K47#160 18 YL 3554322C1 3554318C1
B K47A 18 GY 3554322C1 3554318C1 B K47#140 18 LTGN 3554322C1 3554318C1
MERITOR G SPEED SENSOR (7601)

(LOCATED ON REAR OF TRANSMISSION) SPEED SENSOR (7601M)
B B
A A
A K47 18 GY 2036586C1 A K47 18 GY 2036586C1
B K47A 18 GY 2036586C1 B K47A 18 GY 2036586C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 090
Figure 335 Connector Composites (7500M), (7500MA), (7502M), (7500W), (7600), (7600M), (7601),
(7601M)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (7603M),
(7603/7603MA), (7604M), (7605/7605M), (7606M), (7607M), (7608M), (7609M), P. 91
13.103. CONNECTOR COMPOSITES (7603M), (7603/7603MA), (7604M), (7605/7605M),

(7606M), (7607M), (7608M), (7609M), P. 91

NAVISTAR, INC.
ALLISON ENGINE SPEED SENSOR (7603M) ALLISON ENGINE SPEED SENSOR (7603/7603MA)
(LOCATED ON RIGHT OF TRANSMISSION) (LOCATED ON RIGHT OF TRANSMISSION)
B
B CONNECTOR 3610533C1
A
BODY LOCK 3610532C1
A
CONNECTOR 3610533C1
BODY LOCK 3610532C1
A K48#139 18 OR 3554322C1 3554318C1
A* K48#159 18 TN 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B K48#159 18 TN 3554322C1 3554318C1 A K48#159 18 TN 3554322C1 3554318C1
B* K48#139 18 OR 3554322C1 3554318C1 B K48#139 18 OR 3554322C1 3554318C1
* W/ V8 ENGINE
OUTPUT SPEED SENSOR (7605/7605M)

ENGINE SPEED SENSOR (7604M)
(LOCATED ON RIGHT OF TRANSMISSION)
B B
A A
CONNECTOR 3610533C1
BODY LOCK 3610532C1
A K48#159 18 TN 3554322C1 3554318C1
A* K48#139 18 OR 3554322C1 3554318C1
B K48#139 18 OR 3554322C1 3554318C1
A K47#160 18 YL 3554322C1 3554318C1
B* K48#159 18 TN 3554322C1 3554318C1
B K47#140 18 LTGN 3554322C1 3554318C1
* W/ V8 ENGINE
EATON ENGINE SPEED SENSOR (7606M) TURBINE SPEED SENSOR (7607M)

(LOCATED ON RIGHT OF TRANSMISSION) (LOCATED ON RIGHT OF TRANSMISSION)
B
1 2 A

BODY LOCK 1684262C1
A K92#180 18 OR 3554322C1 3554318C1
1 K47(+) 16 WH 1680206C1
B K92#120 18 LTBL 3554322C1 3554318C1
2 K47(-) 16 BK 1680206C1
SPEEDO SENSOR (7609M)

OUTPUT SPEED SENSOR (7608M) (LOCATED ON REAR OF TRANSMISSION)
A
B
B
A

BODY LOCK 3610532C1
A K47 18 GY 2036586C1
A K47#160 18 YL 3554322C1 3554318C1
B K47A 18 GY 2036586C1
B K47#140 18 LTGN 3554322C1 3554318C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED V8 EFFECTS TO B 62476L
7603M,7604M. 61229V 08JUN09 AE08058187 091
Figure 336 Connector Composites (7603M), (7603/7603MA), (7604M), (7605/7605M), (7606M), (7607M),
(7608M), (7609M)
CONNECTOR COMPOSITES (7611), (7615), (7621), (7700M/7700K), (7702), (7703), P. 92 CONNECTOR
13.104. CONNECTOR COMPOSITES (7611), (7615), (7621), (7700M/7700K), (7702),

(7703), P. 92

NAVISTAR, INC.
TRANSFER CASE JUMPER TO CENTER CHASSIS ALLISON TURBINE SPEED SENSOR (7615)
(7611) (LOCATED ON RIGHT OF TRANSMISSION)
B
B
A
A
CONNECTOR 3610533C1
BODY LOCK 3610532C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
A K47 18 GY 1661875C1 3568570C1 A K92#180 18 OR 3554322C1 3554318C1
B K47A 18 GY 1661875C1 3568570C1 B* K92C120 18 LTBL 3554322C1 3554318C1
B& K92#120 18 DKBL 3554322C1 3554318C1
* W/ I6
& W/ IBB ENGINE

ODOMETER SHUT OFF (7621) (7700M / @7700K)
(LOCATED ON REAR OF TRANSMISSION) (LOCATED ON UNDERSIDE OF TRANSMISSION)
1
1 2
CONNECTOR 3536864C1
2

1 K31B 18 TN 3536865C1 3536868C1
CONNECTOR 2206589C1 1@ K31 18 TN 3561584C1 3536868C1

2 K9T 18 GY 3536865C1 3536868C1
2@& K9AA 16 GY 3561584C1 3536868C1
2@& K9AAD 18 GY 3561584C1 3536868C1
1 N47TS 16 GY 2206584C1 3522193C1
2 N47T-G 18 GY 2206584C1 3522193C1 @ W/ IBB ENGINE
3 N47TV 18 GY 2206584C1 3522193C1
TRANSMISSION OIL TEMP SENSOR (7702) TRANSMISSION OIL TEMP SENSOR (7703)
(LOCATED ON UNDERSIDE OF TRANSMISSION) (LOCATED ON UNDERSIDE OF TRANSMISSION)
1 2
1 2
CONNECTOR 3536864C1
CONNECTOR 3536864C1

1 K31F 18 TN 3536865C1 3536868C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 K9T 18 GY 3536865C1 3536868C1 1 K31E 16 TN 3536865C1 3536868C1

2 K9T 18 GY 3536865C1 3536868C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLE 7611,7700M B 62476L
/@7700K;RMVD I6 ENG EFFECTS FROM 7700M. 61229V 08JUN09 AE08058187 092
Figure 337 Connector Composites (7611), (7615), (7621), (7700M/7700K), (7702), (7703)
COMPOSITES (7777), (7801F), (7801L), (7801M), (7801M2), (7801R), P. 93
13.105. CONNECTOR COMPOSITES (7777), (7801F), (7801L), (7801M), (7801M2),

(7801R), P. 93

NAVISTAR, INC.
MAF/AAT (7777) TERMINATING RESISTOR (7801F)

(LOCATED ON FRONT CENTER DASH PANEL) (LOCATED NEAR THE ENGINE ECM CONNECTION)
A
B
C
A B C D E
CONNECTOR 1667740C1
BODY LOCK 3827830C1

A K97E 18 PL 3535303C1 3535424C1
A K5E(+) 18 YL 1667742C1 3568570C1
B K97SA 18 PL 3535303C1 3535424C1
B PLUG - - 2025431C1 -
C K97AS 18 PL 3535303C1 3535424C1
C K5E(-) 18 GN 1667742C1 3568570C1
D K97AT 18 PL 3535303C1 3535424C1
E K97A-G 18 PL 3535303C1 3535424C1
J1939 RESISTOR (7801M) J1939 RESISTOR (7801M2)

(LOCATED NEAR THE ENGINE ECM CONNECTION) (LOCATED NEAR THE ENGINE ECM CONNECTION)
BODY LOCK 1667771C1 C
B
B
A
A
* W/ ALLISON LCT GEN IV
# W/ ALLISON WTEC GEN IV
& BACK BONE CONNECTOR 1667741C1
& W/ V8 ENGINE

A# K5C(+) 18 YL 1661875C1 3568570C1
A* K5D(+) 18 YL 1661875C1 3568570C1
A K5C(+) 18 YL 1661875C1 3568570C1
A& K5C(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
B PLUG - - 2025431C1 -
C K5C(-) 18 GN 1661875C1 3568570C1
C# K5C(-) 18 GN 1661875C1 3568570C1
C* K5D(-) 18 GN 1661875C1 3568570C1
C& K5C(-) 18 GN 1661875C1 3568570C1
INVERTER J1939 (7801R)

(LOCATED NEAR THE ENGINE ECM CONNECTION)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K5G(+) 18 YL 1661875C1 3568570C1
B
B PLUG - - 2025431C1 -
A C K5G(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLE 7801M2; B 62476L
ADDED V8 EFFECTS TO 7801M. 61229V 08JUN09 AE08058187 093
Figure 338 Connector Composites (7777), (7801F), (7801L), (7801M), (7801M2), (7801R)
CONNECTOR COMPOSITES (7802), (7803), (7900), (7901), P. 94 CONNECTOR

NEUTRAL SWITCH (7802)

(W/ IBB ENGINE)

B A K97J 18 VT 0587578C1 1652325C1
B K97S 18 VT 0587578C1 1652325C1
BODY LOCK 0587579C1
LIFT GATE (7803)

A A N112 16 GY 1661875C1 1661872C1
B N112-GD 16 WH 1661875C1 1661872C1
B
CONNECTOR 3822068C1
BODY LOCK 1661874C1
EATON T HANDLE SHIFTER (7900)

A A92YD 16 TN 1661875C1 1661872C1
B A92YE 18 TN 1661875C1 3568570C1
B
C AK62P 18 DKBL 1661875C1 3568570C1
C
D A62-GP 18 WH 1661875C1 3568570C1
D
CONNECTOR 3540756C1
BODY LOCK 3540758C1
PARK PAWL (7901)

1 K92BK 16 TN 3555249C1
2 K92RD 16 TN 3555249C1
3 K92YL 16 TN 3555249C1
2 3 4 K92BL 16 TN 3555249C1
CONNECTOR 3539141C1
BODY LOCK 3539146C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 094

EATON GEN3 TCM (7909)

EATON AUTOSHIFT 3 (7905) (LOCATED ON LEFT SIDE OF TRANSMISSION)
ULTRASHIFT 3 SELECTOR
(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)
3 2 1 6 4 3 1
36 35
12 10 9 7
K
J
22 18 17 13
H 28 26 25 23
G 38 37
F 34 32 31 29
E CONNECTOR 3599542C1
D
C
A
1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1
2** K5E(-) 18 GN 3518963C1
CONNECTOR 3554089C1
3* K5E(+) 18 YL 3555249C1
CAV CIRCUIT GAUGE COLOR TERMINAL 3** K5E(+) 18 YL 3518963C1
A1 PLUG - - 3554386C1 4 K17K 18 PK 3555249C1
A2 PLUG - - 3554386C1 5 PLUG - - 3527276C1
A3 PLUG - - 3554386C1 6 PLUG - - 3527276C1
B1 PLUG - - 3554386C1 7 PLUG - - 3527276C1
B2 PLUG - - 3554386C1 8 PLUG - - 3527276C1
B3 A62P 18 DKBL 3565443C1 9 PLUG - - 3527276C1
C1 A92YB 16 TN 3554090C1 10* K3AC(+) 18 DKBL 3555249C1
C2 PLUG - - 3554386C1 10** K3AC(+) 18 DKBL 3518963C1
C3 PLUG - - 3554386C1 11* K3AC(-) 18 GY 3555249C1
D1 PLUG - - 3554386C1 11** K3AC(-) 18 GY 3518963C1
D2 PLUG - - 3554386C1 12 PLUG - - 3527276C1
D3 PLUG - - 3554386C1 13 PLUG - - 3527276C1
E1 PLUG - - 3554386C1 14 PLUG - - 3527276C1
E2 PLUG - - 3554386C1 15 K92BL 16 TN 3555249C1
E3 PLUG - - 3554386C1 16 K92YL 16 TN 3555249C1
F1 A92(+) 18 YL 3565443C1 17 K92BK 16 TN 3555249C1
F2 A92(-) 18 GN 3565443C1 18 PLUG - - 3527276C1
F3 PLUG - - 3554386C1 19 PLUG - - 3527276C1
G1 PLUG - - 3554386C1 20 K92E 18 LTBL 3555249C1
G2 PLUG - - 3554386C1 21 K92F 18 LTGN 3555249C1
G3 PLUG - - 3554386C1 22 K92H 18 WH 3555249C1
H1 PLUG - - 3554386C1 23 PLUG - - 3527276C1
H2 PLUG - - 3554386C1 24 PLUG - - 3527276C1
H3 PLUG - - 3554386C1 25 K92AE 16 TN 3555249C1
J1 PLUG - - 3554386C1 26 K17J 16 PK 3555249C1
J2 PLUG - - 3554386C1 27 K92(-) 18 GN 3555249C1
J3 A92AE 16 TN 3554090C1 28 K92(+) 18 YL 3555249C1
K1 PLUG - - 3554386C1 29 PLUG - - 3527276C1
K2 PLUG - - 3554386C1 30 PLUG - - 3527276C1
K3 PLUG - - 3554386C1 31% K92YB 16 TN 3555249C1
31% K92RD 16 TN 3555249C1
32 K17L 18 PK 3555249C1
33 PLUG - - 3527276C1
34 PLUG - - 3527276C1
35 K13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
* J1939 EATON GEN3

** J1939 EATON HYBRID GEN3
% MUTUALLY EXCLUSIVE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 095
CONNECTOR COMPOSITES (7910), (7911), P. 96 CONNECTOR COMPOSITES (CHAPTER 13)

HCM (7910)
EATON HCM HYBRID (7911)
6 4 3 1 6 4 3 1
36 35 36 35
12 10 9 7 12 7
10 9
22 18 17 13
28 26 25 23 22 18 17 13
38 37
28 26 25 23
34 32 31 29 38 37
34 32 31 29
1 PLUG - - 3527276C1 1 PLUG - - 3527276C1
2 K5BE(-) 18 GN 3518963C1 2 N92DF 18 TN 3555249C1
3 K5BE(+) 18 YL 3518963C1 3 PLUG - - 3527276C1
4 K17A 16 WH 3518963C1 4 N92HB 18 TN 3555249C1
5 PLUG - - 3527276C1 5 N92DC 18 TN 3555249C1
6 PLUG - - 3527276C1 6 PLUG - - 3527276C1
7 PLUG - - 3527276C1 7 PLUG - - 3527276C1
8 PLUG - - 3527276C1 8 PLUG - - 3527276C1
9 PLUG - - 3527276C1 9 PLUG - - 3527276C1
10 K3G(+) 18 DKBL 3518963C1 10 PLUG - - 3527276C1
11 K3G(-) 18 GY 3518963C1 11 N92DA 18 TN 3555249C1
12 PLUG - - 3527276C1 12 PLUG - - 3527276C1
13 PLUG - - 3527276C1 13 N92YA 18 TN 3555249C1
14 PLUG - - 3527276C1 14 PLUG - - 3527276C1
15 PLUG - - 3527276C1 15 PLUG - - 3527276C1
16 PLUG - - 3527276C1 16 PLUG - - 3527276C1
17 PLUG - - 3527276C1 17 N98E 18 BK 3555249C1
18 PLUG - - 3527276C1 18 PLUG - - 3527276C1
19 PLUG - - 3527276C1 19 N92DB 18 TN 3555249C1
20 K17 18 PK 3518963C1 20 PLUG - - 3527276C1
21 PLUG - - 3527276C1 21 PLUG - - 3527276C1
22 PLUG - - 3527276C1 22 PLUG - - 3527276C1
23 K98D 18 BK 3518963C1 23 PLUG - - 3527276C1
24 PLUG - - 3527276C1 24 PLUG - - 3527276C1
25 PLUG - - 3527276C1 25 N98G 18 BK 3555249C1
26 K17FA 16 PK 3518963C1 26 N92HE 18 TN 3555249C1
27 K98C(-) 18 GN 3518963C1 27 PLUG - - 3527276C1
28 K98C(+) 18 YL 3518963C1 28 N92AA 18 TN 3518963C1
29 PLUG - - 3527276C1 29 PLUG - - 3527276C1
30 PLUG - - 3527276C1 30 PLUG - - 3527276C1
31 PLUG - - 3527276C1 31 N98F 18 BK 3555249C1
32 K17B 18 PK 3518963C1 32 N92HA 18 TN 3555249C1
33 PLUG - - 3527276C1 33 N92DE 18 TN 3555249C1
34 PLUG - - 3527276C1 34 PLUG - - 3527276C1
35 N13B 12 PK 3557534C1 35 N92HC 12 TN 3557534C1
36 K92-GC 12 WH 3557534C1 36 PLUG - - 3527276C1
37 PLUG - - 3527276C1 37 N92HD 12 TN 3557534C1
38 K92C 12 RD 3557534C1 38 PLUG - - 3527276C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 096

RIGHT HEADLIGHT TURN / SIGNAL

HARNESS CONNECTOR (8000) MAF/ATT CONNECTOR (8000)
(LOCATED ON UNDERSIDE OF HOOD BY
HEADLIGHT MODULE - RIGHT SIDE)
D
CONNECTOR 1661375C2
C A B C D E
BODY LOCK 1661376C1
A CONNECTOR 3827829C1
BODY LOCK 3827830C1
A M52D 14 YL 2033816C1 0589391C1 A K97E 18 PL 3535303C1 3535424C1
B M11-GA 14 WH 2033816C1 0589391C1 B K97SA 18 VT 3535303C1 3535424C1
C M53B 14 YL 2033816C1 0589391C1 C K97AS 18 VT 3535303C1 3535424C1
D* M57C 16 OR 2033819C1 1652325C1 D K97AT 18 VT 3535303C1 3535424C1
D* M57B 16 OR 2033819C1 1652325C1 E K97A-G 18 WH 3535303C1 3535424C1
E M54D 14 BN 2033816C1 0589391C1
LEFT HEADLIGHT TURN / SIGNAL

HARNESS CONNECTOR (8001)
(LOCATED ON UNDERSIDE OF HOOD BY
HEADLIGHT MODULE - LEFT SIDE)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A M52 14 YL 2033816C1 0589391C1
D B M11-GB 14 WH 2033816C1 0589391C1
C C M53 14 YL 2033816C1 0589391C1

D* M56C 16 OR 2033819C1 1652325C1
B D* M56B 16 OR 2033819C1 1652325C1
E M54C 14 BN 2033816C1 0589391C1
A
CONNECTOR 1661375C2
BODY LOCK 1661376C1
SNOWPLOW HARNESS CONNECTOR (8102)

(LOCATED BY LEFT FRAME RAIL NEAR HOOD)

A M64HI 14 YL 3535486C1 0589391C1
B M11-GE 14 WH 3535486C1 0589391C1
F
E G C M64LO 14 YL 3535486C1 0589391C1
A D M56D 16 YL 2039343C1 1652325C1
D B E M54F 14 BN 3535486C1 0589391C1
C F M57D 16 LTGN 2039343C1 1652325C1
G PLUG - - 0587579C1 -
BODY LOCK 2039342C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 097

TRANSMISSION FUSE (8103)
B
A K14A 12 RD 1661708C1
B K14D 12 RD 1661708C1
A
CONNECTOR 1667639C1
BODY LOCK 1675451C1
SNOWPLOW HARNESS CONNECTOR (8103)


F A M64HI 14 YL 3535486C1 0589391C1
E G B M11-GE 14 WH 3535486C1 0589391C1
A
C M64LO 14 YL 3535486C1 0589391C1
D B
D M56D 16 YL 2039343C1 1652325C1
C
E M54F 14 BN 3535486C1 0589391C1
F M57D 16 LTGN 2039343C1 1652325C1
G PLUG - - 0587579C1 -
BODY LOCK 2039342C1
LEFT GUIDE POST LIGHT (8150)

(LOCATED ON HOOD LEFT SIDE)

A
A M54H 16 BN 1661875C1 1661872C1
B B M54-GA 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
RIGHT GUIDE POST LIGHT (8151)

(LOCATED ON HOOD RIGHT SIDE)

A M54J 16 BN 1661875C1 1661872C1
B
B M54-GB 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 098
COMPOSITES (8200), (8201), (8301), (8303), (8305), (8311), P. 99
13.111. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8311), P. 99

NAVISTAR, INC.
RIGHT FOG LIGHT (8200) LEFT FOG LIGHT (8201)

(LOCATED AT THE FORWARD END (LOCATED AT THE FORWARD END
OF RIGHT FRAME RAIL) OF LEFT FRAME RAIL)
A A
B B
* W/ RH - HDD
CONNECTOR 0587567C91 CONNECTOR 0587567C91 * W/ RH - HDD
A M64B 16 YL 0587577C1 1652325C1 A M64A 16 YL 0587577C1 1652325C1
A* M64A 16 YL 0587577C1 1652325C1 A* M64B 16 YL 0587577C1 1652325C1
B M64-GB 16 WH 0587577C1 1652325C1 B M64-GA 16 WH 0587577C1 1652325C1
ELECTRIC HORN (8301) ELECTRIC HORN #1 (8303)

(LOCATED ON LEFT FRAME RAIL (LOCATED UNDER ENGINE CROSSMEMBER)
BY ENGINE CROSSMEMBER)
A
A * W/ SINGLE HORN
B # W/ DUAL HORN
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1

A# M85H 16 GY 1661875C1 1661872C1
A M85E 16 GY 1661875C1 1661872C1
A* M85E 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C1 1661872C1
B M85-GF 16 WH 1661875C1 1661872C1
ELECTRIC HORN #2 (8305)

(LOCATED UNDER ENGINE CROSSMEMBER)

B A M85J 16 GY 1661875C1 1661872C1
B M85-GH 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1


A A M85L 16 GY 1661875C1 1661872C1
A** M85E 16 GY 1661875C1 1661872C1
B
B M85-GB 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1 ** W/ SINGLE HORN W/ SS
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CIRC M85-GH WAS B 62476L
M85-GG IN R/D 8305. 61229V 08JUN09 AE08058187 099
Figure 344 Connector Composites (8200), (8201), (8301), (8303), (8305), (8311)
CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), (8502), (8502A), P. 100 CONNECTOR
13.112. CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), (8502), (8502A),

P. 100


A
A M85M 16 GY 1661875C1 1661872C1
B B M85-GC 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C2
COLD START ASSIST RELAY (8410)

(W/ IBB ENGINE)
7 2 8 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K21A1 12 TN 3664983C1 3664987C1
2 K21A2 12 TN 3664983C1 3664987C1
3 K14A1 8 RD 3664982C1 3664986C1
3 5 5 PLUG - - 3664989C1 -
6 K21B1 18 TN 3664984C1 3664988C1
7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
6 9 PLUG - - 3664989C1 -
1 9
CONNECTOR 3664985C1
BENDIX LEFT ABS MODULATOR (8500) BENDIX RIGHT ABS MODULATOR (8501)
(LOCATED ON LEFT FRAME (LOCATED ON RIGHT FRAME
RAIL BY FRONT AXLE) RAIL BY FRONT AXLE)
A A
B B
C C

A M94 18 GY 2033819C1 1652325C1 A M94H 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1 B M94J 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1 C M94K 18 GY 2033819C1 1652325C1
LEFT FRONT HYD ABS (8502) BENDIX LEFT FRONT AIR (8502A)
WHEEL SENSOR ABS SPEED SENSOR
(LOCATED AT LEFT FRONT WHEEL) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
2 1
CONNECTOR 1684261C1
2 BODY LOCK 1684263C1
CONNECTOR 3519878C1
1 M94C 18 GY 1680205C1
1 [M94L+] 18 BK ASSY
2 M94D 18 GY 1680205C1
2 [M94L-] 18 BN ASSY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 100
Figure 345 Connector Composites (8312), (8410), (8500), (8501), (8502), (8502A)
COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), P. 101
13.113. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),

P. 101
RIGHT FRONT HYD ABS BENDIX RIGHT FRONT AIR

WHEEL SENSOR (8503) ABS SPEED SENSOR (8503A)
(LOCATED AT RIGHT FRONT WHEEL) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
2 1
BODY LOCK 1684263C1
CONNECTOR 3519878C1
1 [M94R+] 18 BK ASSY 1 M94E 18 GY 1680205C1

2 M94F 18 GY 1680205C1
2 [M94R-] 18 BN ASSY
AIR COMPRESSOR HYD BRAKES (8505)

WABCO LEFT AIR ABS SPEED SENSOR (8506)
(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
1
B
C
A
CONNECTOR 1678137C1
2
CONNECTOR 3519878C1
A M9A 18 GY 1651943C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B M6A 18 GY 1651943C1 1 M94AC 18 BN ASSY
C M40 18 GY 1651943C1 2 M94AD 18 BK ASSY
WABCO LEFT AIR ABS MODULATOR (8508)

WABCO RIGHT AIR ABS SPEED SENSOR (8507) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
3 1
2
1
CONNECTOR 3519666C1
CONNECTOR 3554539C1

1 M94AE 18 BN ASSY CAV CIRCUIT GAUGE COLOR TERMINAL
2 M94AF 18 BK ASSY 1 M94AL 14 BL ASSY
2 M94AA 14 GN ASSY
3 M94AB 14 BN ASSY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 101
Figure 346 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508)
CONNECTOR COMPOSITES (8509), (8602), (8700/8700B), (8701/8702), (8750), P. 102 CONNECTOR
13.114. CONNECTOR COMPOSITES (8509), (8602), (8700/8700B), (8701/8702), (8750),

P. 102

NAVISTAR, INC.
WABCO RIGHT AIR ABS MODULATOR (8509)

(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

1 M94AH 14 BL ASSY
2 M94AJ 14 GN ASSY
3 M94AK 14 BN ASSY
CONNECTOR 3554540C1
AC PRESSURE TRANSDUCER (8602) RIGHT HEATED MIRROR

(LOCATED ON AC LINE AT FORWARD HOOD MTD
FRONT RIGHT OF ENGINE) (8700 / 8700B)
B
C A
A
B
CONNECTOR 1678137C1
A K9A 18 GY 1651943C1
B K6A 18 GY 1651943C1
A M78AC 16 LTGN 0587577C1 1652325C1
C K77B 18 LTGN 1651943C1
B M78-GA 16 WH 0587577C1 1652325C1
RIGHT HEATED MIRROR FRONT LOAD INDICATOR (8750)

FORWARD HOOD MTD (LOCATED AT FRONT LEFT SUSPENSION AIR BAG)
(8701 / 8702)
(LOCATED ON HOOD RIGHT SIDE)
B
A C
A
B
CONNECTOR 1678137C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A M110AB 18 GY 1651943C1
A M78BC 16 LTGN 0587577C1 1652325C1 B M106A 18 GY 1651943C1
B M78-GB 16 WH 0587577C1 1652325C1 C M61 18 GY 1651943C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REMOVED CONN 8601; B 62476L
RVSD 8700,8701 TITLES. 61229V 08JUN09 AE08058187 102
Figure 347 Connector Composites (8509), (8602), (8700/8700B), (8701/8702), (8750)

GROUND ADAPTER #01 (8800)


F
A M11-GD 12 WH 2033816C1 0589390C1
B M64-GA 16 WH 2033819C1 1652325C1
E
C M64-GB 16 WH 2033819C1 1652325C1
D* M54-GA 16 WH 2033819C1 1652325C1
D
D* M11-GE 14 WH 2033816C1 0589391C1
C E M54-GB 16 WH 2033819C1 1652325C1

E* M78-GA 16 WH 2033819C1 1652325C1
B E* M78-GB 16 WH 2033819C1 1652325C1
E* M78-GC 16 WH 2033819C1 1652325C1
A F* M85-GC 16 WH 2033819C1 1652325C1
F* M44-GW 16 WH 2033819C1 1652325C1
F* M11-GW 16 WH 2033819C1 1652325C1

BODY LOCK 3551897C1
ISOLATED GROUND ADAPTER (8802) GROUND ADAPTER (8803)

(LOCATED NEAR LEFT FRAME RAIL (LOCATED BY LEFT FRAME RAIL
BY THE TRANSMISSION) NEAR FIRST CROSSMEMBER)
F F
E E
D D
C C
B B
A A


A N9 16 GY 2033819C1 1652325C1
A M11-GD 12 WH 2033816C1 0589390C1
B* N9R 18 GY 2033819C1 1652325C1
B M64-GA 16 WH 2033819C1 1652325C1
B* N9A 18 GY 2033819C1 1652325C1
C M64-GB 16 WH 2033819C1 1652325C1
B* N9G 18 GY 2033819C1 1652325C1
D M54-GA 16 WH 2033819C1 1652325C1
C* N9B 18 GY 2033819C1 1652325C1
E M54-GB 16 WH 2033819C1 1652325C1
C* N9R 18 GY 2033819C1 1652325C1
F M85-GH 16 WH 2033819C1 1652325C1
D* N87HA 18 GY 2033819C1 3517771C1
D* N87H 18 GY 2033819C1 3517771C1
E PLUG - - 0587579C1 -
F* N9F 18 GY 2033819C1 1652325C1
F* N9H 18 GY 2033819C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058187 103
CONNECTOR COMPOSITES (8805), (8806), P. 104 CONNECTOR COMPOSITES (CHAPTER 13)

NAVISTAR, INC.
HOOD SWITCH (8805)


A M104CC 18 DKBL 0587576C1 1652325C1
B M104CB 18 DKBL 0587576C1 1652325C1
AIR SOLENOID ADAPTER (8805)

CHASSIS SOLENOID GROUND ADAPTER (8806)
F
F
E
E
D
D
C
C
B
B
A
A
CONNECTOR 3551896C1
BODY LOCK 3551897C1
A N59-G 12 WH 2033816C1 0589390C1 A N11-GC 14 WH 2033816C1 0589391C1
B* N59A-G 14 WH 2033816C1 0589391C1 B* N42-G 16 WH 2033819C1 1652325C1
B* N95A-G 16 WH 2033819C1 1652325C1 B* N42-G 18 WH 2033819C1 1652325C1
C* N59F-G 14 WH 2033816C1 0589391C1 B* N42-G 16 GY 2033819C1 1652325C1
C* N59X-G 14 WH 2033816C1 0589391C1 C N59-GB 18 WH 2033819C1 1652325C1
D N59L-G 14 WH 2033816C1 0589391C1 D* N59-GD 18 WH 2033819C1 1652325C1
E* N59R-G 14 WH 2033816C1 0589391C1 D* N47T-G 18 GY 2033819C1 1652325C1
E* N59R-G 18 WH 2033819C1 1652325C1 E N59-GE 18 WH 2033819C1 1652325C1
F* N44-GB 18 WH 2033819C1 1652325C1 F N59-GA 18 WH 2033819C1 1652325C1
F* N19-G 16 WH 2033819C1 1652325C1
* MUTUALLY EXCLUSIVE * MUTUALLY EXCLUSIVE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD CHARTS:8805, B 62476L
8806. 61229V 08JUN09 AE08058187 104
COMPOSITES (8807), (8809), (8900), (8901M), P. 105
13.117. CONNECTOR COMPOSITES (8807), (8809), (8900), (8901M), P. 105

NAVISTAR, INC.
CHASSIS GROUND ADAPTER (8807)

CENTER GROUND ADAPTER (8809)
(LOCATED NEAR LEFT FRAME
RAIL BY ENGINE REAR AREA)
E F
D E
C D
B C
A * MUTUALLY EXCLUSIVE B
A
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CONNECTOR 3551896C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 3551897C1
A N11-GA 12 WH 2033816C1 0589390C1

B N10-G 12 WH 2033816C1 0589391C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C* N39-GB 16 WH 2033819C1 1652325C1 A N11-GB 12 WH 2033816C1 0589390C1
C* N39-GB 18 WH 2033819C1 1652325C1 B* N37-G 18 WH 2033819C1 1652325C1
D N39-GF 18 WH 2033819C1 1652325C1 B* N10-GK 16 WH 2033819C1 1652325C1
E* N42-G 18 WH 2033819C1 1652325C1 C* N10-GS 14 WH 2033816C1 0589391C1
E* N11-GC 14 WH 2033816C1 0589391C1 C* N10-GR 14 WH 2033816C1 0589391C1
E* N42-G 16 WH 2033819C1 1652325C1 D* N65-G 16 WH 2033819C1 1652325C1
E* N42-G 16 GY 2033819C1 1652325C1 D* N11-GD 16 WH 2033819C1 1652325C1
E* N10-GB 14 WH 2033816C1 0589391C1 D* N112-GD 16 WH 2033819C1 1652325C1
F* N11-GD 12 WH 2033816C1 0589390C1 E N49-G 18 WH 2033819C1 1652325C1
F* N11-GBB 12 WH 2033816C1 0589390C1 F* N59-G 12 WH 2033816C1 0589390C1
F* N22-G 16 WH 2033819C1 1652325C1 F* N59A-G 16 WH 2033819C1 1652325C1
VORAD VS-400 FORWARD RADAR (8901M)

EATON VORAD ANTENNA ASSY (8900) (LOCATED ON FRONT CROSSMEMBER)
(LOCATED ON FRONT CROSSMEMBER)
1 4 2 4 6 8 10
1 3 5 7 9
2 3
CONNECTOR 3673402C1
CONNECTOR 3545577C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

BODY LOCK 3545579C1 1 PLUG - - 3577744C1 -
2 PLUG - - 3577744C1 -
3 PLUG - - 3577744C1 -
4 M3(+) 18 YL 3673404C1 3573653C1
5 M3(-) 18 GN 3673404C1 3573653C1
6 PLUG - - 3577744C1 -
1 M67A 16 VT 1651969C1
7 PLUG - - 3577744C1 -
2 M67B 16 VT 1651969C1
8 PLUG - - 3577744C1 -
3 M67C 16 VT 1651969C1
9 M67-GA 18 WH 3673404C1 3573653C1
4 M67D 16 VT 1651969C1
10 M67AA 18 PK 3673404C1 3573653C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MOVED R/D'S 9001/9002 B 62476L
/9003,9001A,9100,9101,9102 TO SHEET 108. 61229V 12JUN09 AE08058187 105
Figure 350 Connector Composites (8807), (8809), (8900), (8901M)

NAVISTAR, INC.
GROUND
(8995) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GZ 18 WH 3613771C1
14 7 2 A11-G 18 WH 3613771C1
3 A11-GAA 18 WH 3613771C1
4 A11-GBA 18 WH 3613771C1
5 A11-GCA 18 WH 3613771C1
6 A11-GDA 18 WH 3613771C1
7 A11-GEA 18 WH 3613771C1
8 A11-GFA 18 WH 3613771C1
9 A11-GGA 18 WH 3613771C1
10 A11-GHA 18 WH 3613771C1
11 A11-GJA 18 WH 3613771C1
12 A11-GKA 18 WH 3613771C1
8 1 13 A11-GLA 18 WH 3613771C1
14 A11-GMA 18 WH 3613771C1
CONNECTOR 3613769C1
SEATBELT TO ROOF(1)
(8996)
1 A11-GAA 18 WH 3627612C1
12 5
2 A11-GA 18 WH 3627612C1
3 A11-GGA 18 WH 3627612C1
4 A11-GG 18 WH 3627612C1
5 A11-GBA 18 WH 3627612C1
6 A11-GB 18 WH 3627612C1
7 A11-GHA 18 WH 3627612C1
8 A11-GH 18 WH 3627612C1
9 A11-GCA 18 WH 3627612C1
10 A11-GC 18 WH 3627612C1
11 A11-GJA 18 WH 3627612C1
12 A11-GJ 18 WH 3627612C1
6 1
CONNECTOR 3627614C1

1 A11-GDA 18 WH 2018639C1
SEATBELT TO ROOF(2) 2 A11-GD 18 WH 2018639C1

(8997) 3 A11-GKA 18 WH 2018639C1
4 A11-GK 18 WH 2018639C1
5 A11-GEA 18 WH 2018639C1
9 20 6 A11-GE 18 WH 2018639C1
8 19 7 A11-GLA 18 WH 2018639C1
7 18 8 A11-GL 18 WH 2018639C1
6 9 A11-GFA 18 WH 2018639C1
17
16 10 A11-GF 18 WH 2018639C1
15 11 A11-GMA 18 WH 2018639C1
14 12 A11-GM 18 WH 2018639C1
5
13 13 - - - -
4
3 12 14 - - - -
2 11 15 - - - -
1 10 16 - - - -
17 - - - -
CONNECTOR 2018590C1 18 - - - -
19 - - - -
20 - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MOVED 8807,8809,8900, B 62476L
8901M TO SHEET 105;ADDED 8995,8996,8997. 61229V 12JUN09 AE08058187 106

NAVISTAR, INC.

(8998)

7 6 1 A11-G 18 WH 1680205C1
2 A14R 18 RD 1680205C1
3 A13P 20 PK 1680205C1
4 A3D(+) 20 DKBL 1680205C1
5 A3D(-) 20 GY 1680205C1
6 A5D(+) 18 YL 1680205C1
7 A5D(-) 18 GN 1680205C1
12 1 8 PLUG - - 0453133C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
12 PLUG - - 0453133C1
CONNECTOR 3601923C1
BODY LOCK 3601925C1
SEATBELT SEAT INDICATOR

(8999)

1 A11-GA 18 WH 1680205C1
2 A11-GB 18 WH 1680205C1
7 6
3 A11-GC 18 WH 1680205C1
4 A11-GD 18 WH 1680205C1
5 A11-GE 18 WH 1680205C1
6 A11-GF 18 WH 1680205C1
7 A11-GM 18 WH 1680205C1
8 A11-GL 18 WH 1680205C1
9 A11-GK 18 WH 1680205C1
12 1 10 A11-GJ 18 WH 1680205C1
11 A11-GH 18 WH 1680205C1
12 A11-GG 18 WH 1680205C1
CONNECTOR 3601923C1
BODY LOCK 3601925C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MOVED CONTENT TO B 62476L
SHEET 109;ADDED 8998,8999. 61229V 08JUN09 AE08058187 107
CONNECTOR COMPOSITES (9001/9002/9003/9003A), (9001A), (9100), (9101/9101M), (9102A/9102), P.
108 CONNECTOR COMPOSITES (CHAPTER 13)
13.120. CONNECTOR COMPOSITES (9001/9002/9003/9003A), (9001A), (9100),

(9101/9101M), (9102A/9102), P. 108

NAVISTAR, INC.
HALDEX DRAIN VALVE (9001A)

HEATED DRAIN VALVE
(LOCATED NEAR LEFT SIDE AIR TANKS)
(9001 / 9002 / 9003 / 9003A)
(LOCATED NEAR LEFT SIDE AIR TANKS)
B B
A A

BODY LOCK 1671608C1
A N39A 18 GY 2033819C1 1652325C1 A N39A 18 GY 0587576C1 1652325C1
B N39-GF 18 WH 2033819C1 1652325C1 B N39-GF 18 WH 0587576C1 1652325C1
LEFT FUEL LEVEL SENSOR

LEFT FUEL LEVEL SENSOR STORAGE TANK (9100)
STORAGE TANK (9100) (LOCATED ON LEFT
(LOCATED ON LEFT SIDE FUEL TANK)
SIDE FUEL TANK)
A A
B B
CONNECTOR 1661778C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
BODY LOCK 1661874C1

A N36B 18 TN 1661875C1 1661872C1
B* N9A 18 GY 1661875C1 1661872C1
B* N9A 16 GY 1661875C1 1661872C1
A R36 18 TN 1661875C1 1661872C1
B R9D 18 GY 1661875C1 1661872C1
FUEL TRANSFER PUMP (9102A / 9102)

RIGHT FUEL LEVEL SENSOR (9101 / 9101M)
(XMSN MOUNTED)
DRAW TANK
(LOCATED ON FUEL PUMP - TOP
(LOCATED ON RIGHT SIDE FUEL TANK)
OF BELL HOUSING)
A
A
B
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
A N36A 18 TN 1661875C1 1661872C1
B* N9B 18 GY 1661875C1 1661872C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B* N9B 16 GY 1661875C1 1661872C1 A N37-G 18 WH 1661875C1 1661872C1
B N37D 16 TN 1661875C1 1661872C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MVD CONTENT TO 110; B 62476L
WAS SHT 106;RVSD 9001-9003A TITLE. 61229V 12JUN09 AE08058187 108
Figure 353 Connector Composites (9001/9002/9003/9003A), (9001A), (9100), (9101/9101M),

(9102A/9102)
COMPOSITES (9103), (9108A/9108B), (9260), (9261), (9266), (9269), (9270), P. 109
13.121. CONNECTOR COMPOSITES (9103), (9108A/9108B), (9260), (9261), (9266),

(9269), (9270), P. 109

DIAGRAM 13
NAVISTAR, INC.
RH-HDD RIGHT FUEL LEVEL SENSOR (9103) FUEL HEATER (9108A / 9108B)
DRAW TANK (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED AT RIGHT SIDE FUEL TANK)
A A CONNECTOR 0587567C91
CONNECTOR 1661778C1
BODY LOCK 1661874C1
B B

A N36A 18 TN 1661875C1 1661872C1
A N19 16 GY 0587577C1 1652325C1
B N9R 18 GY 1661875C1 1661872C1
B N19-G 16 WH 0587577C1 1652325C1
BATTERY ECM NEGATIVE (9260) BATTERY ECM POSITIVE (9261)
CONNECTOR 1667732C1
#1667733C1 CONNECTOR 1667733C1
BODY LOCK 1667734C1 C #1667732C1
A
BODY LOCK 1667734C1
B B
# W/ V8 ENGINE A
C
# W/ V8 ENGINE
A K97-GA 10 WH 2025425C1 1667735C1 A K97AA 10 RD 1667737C1 1667735C1
A# PLUG - - 1675751C1 - A# K97AA 10 RD 2025425C1 1667735C1
B* K92-G 10 GY 2025425C1 1667735C1 B* K92B110 10 PK 1667737C1 1667735C1
B# K97-GP 10 GY 1667737C1 1667735C1 B* K92D170 10 PK 1667737C1 1667735C1
B* K11-GAM 12 WH 2025424C1 1671603C1 B* K14AW 12 RD 1667737C1 1671603C1
C K97-GC 10 WH 2025425C1 1667735C1 B#* K92B110 10 PK 2025425C1 1667735C1
C# K92-GP 10 WH 1667737C1 1667735C1 B#* K92D170 10 PK 2025425C1 1667735C1
C K97H 10 RD 1667737C1 1667735C1
BATTERY ECM (9266) BATTERY HCM NEG CONN (9269)
B
A
CONNECTOR 3512967C1
B BODY LOCK 1667640C1

A K14AX 10 RD 3679001C1
B K92B 10 RD 3679001C1
A K92-GB 10 WH 1661233C1
B PLUG - - 0453133C1
ENGINE DCU POSITIVE FEED (9270)

A K97K 10 RD 2025423C1 2025427C1
B PLUG - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED REF 9270. C 68076W
61229V 08JUN09 AE08058187 109
Figure 354 Connector Composites (9103), (9108A/9108B), (9260), (9261), (9266), (9269), (9270)
CONNECTOR COMPOSITES (9300), (9303A), P. 110 CONNECTOR COMPOSITES (CHAPTER 13)
13.122. CONNECTOR COMPOSITES (9300), (9303A), P. 110

NAVISTAR, INC.
FORWARD CHASSIS / CENTER CHASSIS

1 13 (9300) 13 1
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

24 12
12 24 * MUTUALLY EXCLUSIVE
1 M6VDC 18 GY 3559036C1 3509903C1 1 N6VDC 18 GY 3509874C1 3509903C1
2 M9VA 18 GY 3559036C1 3509903C1 2 N9VA 18 GY 3509874C1 3509903C1
3 MA2 18 GY 3559036C1 3509903C1 3 NA2 18 GY 3509874C1 3509903C1
4 MA4 18 GY 3559036C1 3509903C1 4 NA4 18 GY 3509874C1 3509903C1
5 MA5 18 GY 3559036C1 3509903C1 5 NA5 18 GY 3509874C1 3509903C1
6 MA3 18 GY 3559036C1 3509903C1 6 NA3 18 GY 3509874C1 3509903C1
7 MA1 18 GY 3559036C1 3509903C1 7 NA1 18 GY 3509874C1 3509903C1
8 M11-GM 18 GY 3559036C1 3509903C1 8 N11-GM 18 GY 3509874C1 3509903C1
9 PLUG - - 3532129C1 - 9 N73R 16 LTBL 3559035C1 3509903C1
10 PLUG - - 3532129C1 - 9 N67AB 16 PK 3559035C1 3509903C1
11 PLUG - - 3532129C1 - 10* N73M 16 LTBL 3559035C1 3509903C1
12 PLUG - - 3532129C1 - 10* N67B 16 GY 3559035C1 3509903C1
13 PLUG - - 3532129C1 - 11* N73AF 16 LTBL 3559035C1 3509903C1
14 PLUG - - 3532129C1 - 11* N67C 16 GY 3559035C1 3509903C1
15 PLUG - - 3532129C1 - 12 N67D 16 GY 3559035C1 3509903C1
16 PLUG - - 3532129C1 - 13 PLUG - - 3532129C1 -
17 PLUG - - 3532129C1 - 14 N22B 18 TN 3509874C1 3509903C1
18 PLUG - - 3532129C1 - 15 N22A 18 TN 3509874C1 3509903C1
19 PLUG - - 3532129C1 - 16 N98(+) 18 BK 3509874C1 3532128C1
20 PLUG - - 3532129C1 - 17 N98(-) 18 BK 3509874C1 3532128C1
21 PLUG - - 3532129C1 - 18 N3C(+) 18 DK BL 3509874C1 3532128C1
22 K19A 16 GY 3559037C1 - 19 N3C(-) 18 GY 3509874C1 3532128C1
23 M39B 16 GY 3559037C1 3509903C1 20 PLUG - - 3532129C1 -
24 M39-GB 16 WH 3559037C1 3509903C1 21 PLUG - - 3532129C1 -
22 NF19A 16 GY 3559035C1 3509903C1
23 N39B 16 GY 3559035C1 3509903C1
24 N39-GB 16 WH 3559035C1 3509903C1
STOP TAIL AND TURN (9303A)

(LOCATED AT REAR END OF LEFT FRAME RAIL)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71 14 OR 2033816C1 0589391C1
D B R56 14 OR 2033816C1 0589391C1
C R57 14 OR 2033816C1 0589391C1
C D R68 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1
B
CONNECTOR 1661375C2
A BODY LOCK 1661376C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 108;ADDED TEXT. 61229V 08JUN09 AE08058187 110
Figure 355 Connector Composites (9300), (9303A)
COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504), P. 111
13.123. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502),

(9503), (9504), P. 111

NAVISTAR, INC.
MAXI FUSE (9310) MAXI-FUSE HYD PUMP #1 (9311)

(LOCATED NEAR EXTERIOR DASH NEAR DCM) (LOCATED NEAR EXTERIOR DASH NEAR DCM)
A A
CONNECTOR 3525613C1
CONNECTOR 3525613C1
# N/ POWER PARK
* W/ CLEAN POWER
B B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
A N90J 10 RD 3515526C1 3515525C1 A* N14H 8 RD 3525614C1 3515525C1
B N90 12 GY 3614762C1 3541256C1 A# N90A 10 RD 3515522C1 3541256C1

B# N90A 12 LTBL 3614762C1 3541256C1
B* N90BB 12 GY 3614762C1 3541256C1
LEFT MODESTY TURN LAMP (9315)
(LOCATED BEHIND LEFT
C MODESTY TURN LAMP) RIGHT MODESTY TURN LAMP (9316)
(LOCATED BEHIND RIGHT
C
B MODESTY TURN LAMP)
B
A
A
A PLUG - - 0587579C1 -
A PLUG - - 0587579C1 -
B N56J 16 OR 0587575C1 1652325C1
B N57J 16 OR 0587575C1 1652325C1
C N10-GC 16 WH 0587575C1 1652325C1
C N10-GD 16 WH 0587575C1 1652325C1
LEFT REAR WHEEL SPEED SENSOR (9501)

(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) LEFT MODULATOR (9502)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CONNECTOR 1684261C1
% W/ BENDIX
BODY LOCK 1684263C1
AIR ABS 6S/6M
A
2 1 1 R94A 16 GY 1680205C1 B
1% R94G 16 GY 1680205C1
2 R94B 16 OR 1680205C1
C
% W/ BENDIX
2% R94H 16 OR 1680205C1 AIR ABS 6S/6M
CONNECTOR 1686834C1
RIGHT REAR WHEEL SPEED SENSOR (9503)
BODY LOCK 1664408C1
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
CONNECTOR 1684261C1 % W/ BENDIX CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

BODY LOCK 1684263C1 AIR ABS 6S/6M A R94E 16 BK 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL A% R94F 16 BK 2033819C1 1652325C1
1 R94C 16 DKBL 1680205C1 B R94F 16 RD 2033819C1 1652325C1

2 1 B% R94E 16 RD 2033819C1 1652325C1
1% R94J 16 DKBL 1680205C1
2 R94D 16 YL 1680205C1 C R94H 16 BN 2033819C1 1652325C1
2% R94K 16 YL 1680205C1 C% R94D 16 BN 2033819C1 1652325C1
RIGHT MODULATOR (9504)

(LOCATED ON RIGHT FRAME
A RAIL BY REAR AXLE) A R94J 16 PL 2033819C1 1652325C1
A% R94C 16 PL 2033819C1 1652325C1
B CONNECTOR 1686834C1 B R94K 16 LTGN 2033819C1 1652325C1
BODY LOCK 1664408C1
B% R94A 16 LTGN 2033819C1 1652325C1
C C R94L 16 LTBL 2033819C1 1652325C1
% W/ BENDIX
AIR ABS 6S/6M C% R94B 16 LTBL 2033819C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 109. 61229V 08JUN09 AE08058187 111
Figure 356 Connector Composites (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504)
CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F/9510), (9510M), P. 112 CONNECTOR
13.124. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F/9510),

(9510M), P. 112

NAVISTAR, INC.
SUPPLY VALVE (9506)

PUMP MOTOR #1 (9510)
(LOCATED NEAR LEFT FRAME
(LOCATED NEAR LEFT
RAIL IN FRONT OF REAR AXLE)
FRAME RAIL BEHIND THE CAB)
1
2
# N/ POWER PARK
1 * W/ CLEAN POWER
2
CONNECTOR 3578644C1
CONNECTOR 3573656C1

1 N90A-G 12 WH 3573654C1 3573655C1
1 N44B 18 GY 3509874C1 3532128C1
2# N90A 12 LTBL 3573654C1 3615148C1
2 N90E-G 18 WH 3509874C1 3509903C1
2* N90BB 12 GY 3573654C1 3615148C1
RSP TRANSDUCER (9510A)

(LOCATED ON REAR SUSPENSION
REAR RSP TRANSDUCER (9510B)
AIR BAG-RIGHT SIDE)
(LOCATED ON REAR SUSPENSION
AIR BAG-LEFT SIDE)
B
C
A B
C
A
CONNECTOR 1678137C1
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 1678137C1

A R94SZC 16 GY 1651943C1
B R94SVC 16 GY 1651943C1
C R94SH 16 GY 1651943C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A R94SZC 16 GY 1651943C1
B R94SVC 16 GY 1651943C1
C R94SH 16 GY 1651943C1
RSP TRANSDUCER (9510F / &9510)
A RSP TRANSDUCER (9510M)

B
C
C
CONNECTOR 1667740C1
B
BODY LOCK 1667771C1 A
A N94SZC 16 GY 1667742C1 1661872C1
CONNECTOR 1667741C1
A& N94SZC 18 GY 1667742C1 1661872C1
BODY LOCK 1667771C1
B N94SVC 16 GY 1667742C1 1661872C1
B& N94SVC 18 GY 1667742C1 1661872C1
C N94SH 16 GY 1667742C1 1661872C1
A R94SZC 16 GY 1661875C1 1661872C1
C& N94SH 18 GY 1667742C1 1661872C1
B R94SVC 16 GY 1661875C1 1661872C1
C R94SH 16 GY 1661875C1 1661872C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 MVD CONTENTS TO 114; B 62476L
WAS SHT 110. 61229V 08JUN09 AE08058187 112
Figure 357 Connector Composites (9506), (9510), (9510A), (9510B), (9510F/9510), (9510M)

NAVISTAR, INC.
FULL POWER CONNECTOR (9511)

(LOCATED NEAR LEFT FRAME RAIL BEHIND THE CAB)

1* N90C 18 GY 3573652C1 3573653C1
1* N90E 18 GY 3573652C1 3573653C1
2 PLUG - - 3577744C1 -
26 3 N90F 18 GY 3573652C1 3573653C1

4 N44B 18 GY 3573652C1 3573653C1
31 15 5 N44C 18 GY 3573652C1 3573653C1
6 N90K 18 GY 3573652C1 3573653C1
7 N44D 18 GY 3573652C1 3573653C1
8 PLUG - - 3577744C1 -
9 N90H 18 GY 3573652C1 3573653C1
10 N90BA 18 GY 3573652C1 3573653C1
11 N44A 18 GY 3573652C1 3573653C1
12 PLUG - - 3577744C1 -
13 PLUG - - 3577744C1 -
14 N5C(+) 18 YL 3573652C1 3573653C1
15 N5C(-) 18 GN 3573652C1 3573653C1
16 N90 12 GY 3573654C1 3615148C1
17 N94L 12 GY 3573654C1 3573655C1
18 N90-G 12 WH 3573654C1 3573655C1
16 1 19 N94-GB 12 WH 3573654C1 3573655C1
20 PLUG - - 3573652C1 -
21 PLUG - - 3577744C1 -
22 N94N(+) 18 GY 3573652C1 3573653C1
CONNECTOR 3573648C2 23 N94M(-) 18 GY 3573652C1 3573653C1
BODY LOCK 1 3573650C1
24 N94L(-) 18 GY 3573652C1 3573653C1
BODY LOCK 2 3573651C1
25 N94R(-) 18 GY 3573652C1 3573653C1
26 N3C(-) 18 GY 3573652C1 3573653C1
27 N94N(-) 18 GY 3573652C1 3573653C1
28 N94M(+) 18 GY 3573652C1 3573653C1
29 N94L(+) 18 GY 3573652C1 3573653C1
30 N94R(+) 18 GY 3573652C1 3573653C1
31 N3C(+) 18 DKBL 3573652C1 3573653C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 111. 61229V 08JUN09 AE08058187 113
CONNECTOR COMPOSITES (9512/9512A/9512B/9512C), (9513), (9513A/9513B),
(9514/9514D/9514F/9514J), P. 114 CONNECTOR COMPOSITES (CHAPTER 13)
13.126. CONNECTOR COMPOSITES (9512/9512A/9512B/9512C), (9513),

(9513A/9513B), (9514/9514D/9514F/9514J), P. 114

NAVISTAR, INC.
BENDIX TTC / MD LSM & RSM

ATR VALVE / SS ABS ADV ATR VALVE
(9512 / 9512A / 9512B / 9512C)

1 1* N94SJ 16 GY 3679224C1 3601687C1
1* N94SJ 18 GY 3601686C1 3601687C1
2
2* N94SK 16 GY 3679224C1 3601687C1
2* N94SK 18 GY 3601686C1 3601687C1
CONNECTOR 3678796C1
TRAILER MODULATOR (9513) TRAILER MODULATOR (9513A / 9513B)
A A
B B
C C

A N94SM 16 GY 2033819C1 1652325C1 A N94SM 18 GY 2033819C1 1652325C1
B N94SN 16 GY 2033819C1 1652325C1 B N94SN 18 GY 2033819C1 1652325C1
C N94SL 16 GY 2033819C1 1652325C1 C N94SL 18 GY 2033819C1 1652325C1
BENDIX YAW SENSOR (9514 / 9514D / 9514F / 9514J)

1 4 1 N94SAB 18 GY 3601686C1 3601687C1

2 N94SCB 18 GY 3601686C1 3601687C1
3 2 3 N94SBB 18 GY 3601686C1 3601687C1
4 N94SDB 18 GY 3601686C1 3601687C1
CONNECTOR 3601685C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 112;RVSD 9512 TITLE. 61229V 08JUN09 AE08058187 114
Figure 359 Connector Composites (9512/9512A/9512B/9512C), (9513), (9513A/9513B),

(9514/9514D/9514F/9514J)
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES
(9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523), (9524), P. 115
13.127. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521),

(9522), (9523), (9524), P. 115

NAVISTAR, INC.
WABCO LEFT REAR WHEEL SPEED SENSOR (9516) WABCO RIGHT REAR WHEEL SPEED SENSOR (9517)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1 1
1 R94WL 18 BK ASSY 1 R94WS 18 BK ASSY
2 R94WM 18 BN ASSY 2 R94WT 18 BN ASSY
2 CONNECTOR 3519878C1 CONNECTOR 3519665C1

2
WABCO LEFT REAR AIR ABS WABCO RIGHT REAR AIR ABS
MODULATOR (9518)(LOCATED ON MODULATOR (9519)(LOCATED ON
LEFT FRAMERAIL BY REAR AXLE) RIGHT FRAMERAIL BY REAR AXLE)
1 1
3 2 3 2
1 R94WN 18 BL ASSY 1 R94WU 18 BL ASSY
2 R94G7 18 GN ASSY 2 R94G6 18 GN ASSY
3 R94WR 18 BN ASSY 3 R94WW 18 BN ASSY
LEFT MODULATOR FRONT REAR AXLE (9520) LEFT WHEEL SS FRONT REAR AXLE
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (9521) (LOCATED ON LEFT FRAME
RAIL BY REAR AXLE)
BODY LOCK 1664408C1
BODY LOCK 16842631C1
B
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A R94S 16 BK 2033819C1 1652325C1 1 R94M 16 GY 1680205C1
B R94T 16 RD 2033819C1 1652325C1 2 R94N 16 OR 1680205C1
C R94U 16 BN 2033819C1 1652325C1
RIGHT WHEEL SS FRONT

RIGHT MODULATOR FRONT REAR AXLE (9522) REAR AXLE (9523)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME
A RAIL BY REAR AXLE)
2 1
CONNECTOR 1686834C1
CONNECTOR 1684261C1
B BODY LOCK 1664408C1
BODY LOCK 16842631C1
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A R94V 16 PL 2033819C1 1652325C1 1 R94P 16 DKBL 1680205C1
B R94W 16 LTGN 2033819C1 1652325C1 2 R94R 16 YL 1680205C1
C R94X 16 LTBL 2033819C1 1652325C1

ABS 6S / 6M (9524)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) 1 R94G 16 GY 3574288C1
2 R94F 16 BK 3574285C1
3 2
3 R94C 16 PL 3574285C1
4 R94J 16 DKBL 3574288C1
5 R94E 16 RD 3574285C1
6 R94A 16 LTGN 3574285C1
4 1
7 R94D 16 BN 3574285C1
CONNECTOR 3576268C1
8 R94B 16 LTBL 3574285C1
12 9 BODY LOCK 3576263C1
9 R94H 16 OR 3574288C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
11 10
12 R94K 16 YL 3574288C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 113. 61229V 08JUN09

AE08058187 115
Figure 360 Connector Composites (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523), (9524)

NAVISTAR, INC.
ABS RSP CONN

(9524)
(CENTER CHASSIS / FORWARD CHASSIS)
3 2 2 3
4 1 1 4
12 9 9 12
11 10
10 11
CONNECTOR 3576268C1
CONNECTOR 3549412C1
BODY LOCK 3576263C1
BODY LOCK 3564169C1
1 N94SAB 18 GY 3574289C1 1 M94SAB 16 GY 3549416C1
2 N94SCB 18 GY 2003343C1 2 M94SCB 16 GY 3549417C1
3 N94SBB 18 GY 2003343C1 3 M94SBB 16 GY 3549417C1
4 N94SDB 18 GY 3574289C1 4 M94SDB 16 GY 3549416C1
5 N94SJ 16 GY 3574285C1 5 M94SJ 16 GY 3549417C1
6 N94SK 16 GY 3574285C1 6 M94SK 16 GY 3549417C1
7 N94SM 16 GY 3574285C1 7 M94SM 16 GY 3549417C1
8 N94SN 16 GY 3574285C1 8 M94SN 16 GY 3549417C1
9 N94SL 16 GY 3574288C1 9 M94SL 16 GY 3549416C1
10 N94SZC 16 GY 3574285C1 10 M94SZC 16 GY 3549417C1
11 N94SVC 16 GY 3574285C1 11 M94SVC 16 GY 3549417C1
12 N94SH 16 GY 3574288C1 12 M94SH 16 GY 3549416C1
J1939 TERMINATING RESISTOR (9530)

(LOCATED ON LEFT FRAME RAIL UNDER CAB)
C
B
A N5B(+) 18 YL 1661875C1 3568570C1
A B PLUG - - 2025431C1 -
C N5B(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
HILL START (9625)
1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 N94AA 16 GY 3679224C1 3601687C1
2 2 N94AB 16 GY 3679224C1 3601687C1
CONNECTOR 3678796C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 114;ADDED 9625. 61229V 08JUN09 AE08058187 116
COMPOSITES (9715), (9715F), (9716), (9716M), P. 117
13.129. CONNECTOR COMPOSITES (9715), (9715F), (9716), (9716M), P. 117

NAVISTAR, INC.
TRAILER SOCKET #1 (9715)

TRAILER SOCKET #1 (9715F)
C
A
B B
A C

A* N70F 10 RD 1667737C1 1667735C1 A* R70A 10 RD 2025425C1 1667735C1
A# N70T 10 RD 1667737C1 1667735C1 A# R70 10 RD 2025425C1 1667735C1
B* N68F 10 BN 1667737C1 1667735C1 B* R68A 10 BN 2025425C1 1667735C1
B# N68T 10 BN 1667737C1 1667735C1 B# R68 10 BN 2025425C1 1667735C1
C* N94F 10 GY 1667737C1 1667735C1 C* R94A 10 DKBL 2025425C1 1667735C1
C# N94T 10 GY 1667737C1 1667735C1 C# R94 10 GY 2025425C1 1667735C1
* W/ TRAILER SOCKET * W/ TRAILER SOCKET

# W/ BODY BUILDER & TRAILER SOCKET # W/ BODY BUILDER & TRAILER SOCKET
TRAILER SOCKET #2 (9716)

TRAILER SOCKET #2 (9716M)
A C
B B
C A

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N54F 10 BN 2025425C1 1667735C1 A* R58A 10 BK 1667737C1 1667735C1
A# N54T 10 BN 2025425C1 3575783C1 A# R58 10 BN 1667737C1 1667735C1
B* N56F 10 YL 2025425C1 1667735C1 B* R56A 10 YL 1667737C1 1667735C1
B# N56T 10 YL 2025425C1 1667735C1 B# R56 10 YL 1667737C1 1667735C1
C* N57F 10 LTGN 2025425C1 1667735C1 C* R57A 10 LTGN 1667737C1 1667735C1
C# N57T 10 LTGN 2025425C1 1667735C1 C# R57 10 LTGN 1667737C1 1667735C1
* W/ TRAILER SOCKET * W/ TRAILER SOCKET

# W/ BODY BUILDER & TRAILER SOCKET # W/ BODY BUILDER & TRAILER SOCKET
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 115. 61229V 08JUN09 AE08058187 117
Figure 362 Connector Composites (9715), (9715F), (9716), (9716M)
CONNECTOR COMPOSITES (9718A), (9719M), (9720), (9726), P. 118 CONNECTOR
13.130. CONNECTOR COMPOSITES (9718A), (9719M), (9720), (9726), P. 118

NAVISTAR, INC.
WORK LIGHT - BOC (9718A)

(LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)
A
B A N65 16 OR 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
BLACKOUT TRUCK TRAILER LIGHTING (9719M)

(LOCATED AT MAIN CHASSIS TO REAR CHASSIS INTERCONNECT)
E
C CAV
A
CIRCUIT
R54H
GAUGE
12
COLOR
BN
TERMINAL
1673748C1
SEAL/SLEEVE
0589390C1
B B R54L 12 TN 1673748C1 0589390C1
D
A C R70L 12 RD 1673748C1 0589390C1
D R70H 12 OR 1673748C1 0589390C1
E PLUG - - 0587579C1 -
CONNECTOR 1673751C1
BLACKOUT LIGHTING (9720)

A
B A R70 18 OR 2033819C1 1652325C1
B R68 18 BN 2033819C1 1652325C1
C C PLUG - - 0587579C1 -
CONNECTOR 1686834C1
BODY LOCK 1664408C1
12V TRAILER SOCKET #2

(9726)
A
B
A R58 14 BK 1667736C1 1671603C1
B R56 16 YL 1667736C1 1664232C1
C C R57 16 LTGN 1667736C1 1664232C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

Figure 363 Connector Composites (9718A), (9719M), (9720), (9726)
COMPOSITES (9727), (9729), (9736), (9737), P. 119

NAVISTAR, INC.
12V TRAILER SOCKET #1 (9727)

C
B A R71 16 OR 1667738C1 1664232C1
B R68 14 BN 1667738C1 1671603C1
A C R12 14 LT BL 1667738C1 1671603C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1
12V TRAILER INTERCONNECT (9729)

C A R68 14 BN 2033912C1 0589391C1
D B B R56 16 YL 2033911C1 1652325C1
A C R57 16 LT GN 2033911C1 1652325C1
E G
D R58 14 BK 2033912C1 0589391C1
F
E R71 16 OR 2033911C1 1652325C1
F R12 14 LT BL 2033912C1 0589391C1
G R11-GA 10 WH 1687848C1 0589390C1
BODY LOCK 2039342C1
AIR SOLENOID 4 PACK (9736) AIR HORN (9737)

(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
D A
C B
BODY LOCK 1661874C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
A N59A-G 14 WH 2033816C1 0589391C1 A N59B 18 GY 1661875C1 1661872C1
B N59B 18 GY 2033819C1 1652325C1 B N59A-G 16 WH 1661875C1 1661872C1
C N59C 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CONNECTOR COMPOSITES (9738), (9739), (9740/9740A/9740B/9740C), P. 120 CONNECTOR
13.132. CONNECTOR COMPOSITES (9738), (9739), (9740/9740A/9740B/9740C), P. 120

NAVISTAR, INC.
HYBRID APG (9738) HYBRID APG ENABLE RELAY (9739)
5
4 86 30
2 1
4 3 5
87 87A 85
8 1
CONNECTOR 3693141C1
BODY LOCK 3534766C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N92AE 18 TN 1680205C1 1 N92AB 16 TN 2039343C1 1652325C1
2 N92AF 18 TN 1680205C1 2 N92AA 18 TN 2039343C1 1652325C1
3 N92AG 18 TN 1680205C1 3 PLUG - - - -
4 N98K(+) 18 YL 1680205C1 4 N92AC 18 TN 2039343C1 1652325C1
5 N98K(-) 18 GN 1680205C1 5 N92AD-G 18 WH 2039343C1 1652325C1
6 N10-GL 18 WH 1680205C1
7 N10-GM 18 WH 1680205C1
8 N10-GN 18 TN 1680205C1
AIR SOLENOID 4-PACK (9740 / 9740A / 9740B / 9740C)


A* N59F-G 14 WH 2033816C1 0589391C1
A* N59L-G 14 WH 2033816C1 0589391C1
A* N59R-G 14 WH 2033816C1 0589391C1
E
A* N59R-G 18 WH 2033819C1 1652325C1
D A* N59X-G 14 WH 2033816C1 0589391C1

B* N59M 18 GY 2033819C1 1652325C1
C B* N59S 18 GY 2033819C1 1652325C1

B* N59G 18 GY 2033819C1 1652325C1
B C* N59N 18 GY 2033819C1 1652325C1
C* N59T 18 GY 2033819C1 1652325C1
A C* N59H 18 GY 2033819C1 1652325C1
D* N59P 18 GY 2033819C1 1652325C1
D* N59V 18 GY 2033819C1 1652325C1
D* N59J 18 GY 2033819C1 1652325C1
CONNECTOR 1661375C2 E* N59Q 18 GY 2033819C1 1652325C1
BODY LOCK 1661376C1 E* N59W 18 GY 2033819C1 1652325C1
E* N59K 18 GY 2033819C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 118. 61229V 08JUN09 AE08058187 120
Figure 365 Connector Composites (9738), (9739), (9740/9740A/9740B/9740C)
COMPOSITES (9740) (9745), (9746), (9747), (9748), (9750), P. 121
13.133. CONNECTOR COMPOSITES (9740) (9745), (9746), (9747), (9748), (9750), P. 121

NAVISTAR, INC.
ALTERNATOR FIELD (9740) SS / RH WASHER PUMP (9745)

(LOCATED NEAR BATTERY BOX) (LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
B
1 2

BODY LOCK 1671608C1
A K1(+) 14 RD 2033816C1 0589391C1 1 N87MB 16 GY 3561584C1 3536868C1
B K1(-) 14 WH 2033816C1 0589391C1 2 N87DB 18 GY 3561584C1 3536868C1
SS WASHER LEVEL SENSOR (9746) RIGHT UNDER CAB WASHER PUMP (9747)
(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE) (LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)
2
1 2
1
CONNECTOR 3554317C1
CONNECTOR 3536864C1
1 N87EA 18 GY 3554322C1 3554318C1 1 N87MB 18 GY 3561584C1 3536868C1
2 N87H 18 GY 3554322C1 3554318C1 2 N87DB 18 GY 3561584C1 3536868C1
RIGHT UNDER CAB LEVEL SENSOR (9748) XMSN TO TRANSFER CASE (9750)
(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)
B
2
1
A
CONNECTOR 3543888C1
BODY LOCK 1661874C1
CONNECTOR 3554317C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A* N47A 16 GY 1667742C1 1661872C1
A* N47C 16 GY 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B* N47B 16 GY 1667742C1 1661872C1
1 N87EA 18 GY 3554322C1 3554318C1 B* N47D 16 GY 1667742C1 1661872C1
2 N87HA 18 GY 3554322C1 3554318C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 119. 61229V 08JUN09 AE08058187 121
Figure 366 Connector Composites (9740) (9745), (9746), (9747), (9748), (9750)
CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754/9754B), (9754D), P. 122 CONNECTOR
13.134. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754/9754B),

(9754D), P. 122

NAVISTAR, INC.
PEC CONN (9751) CAV CIRCUIT GAUGE COLOR TERMINAL

1 N98H(+) 18 YL 1680205C1
2 N98H(-) 18 GN 1680205C1
3 N92DE 18 TN 1680205C1
19 9 4 N92DC 18 TN 1680205C1
8
7 2 5 N92PJ 18 TN 1680205C1
18 10
6 N92PA 18 TN 1680205C1
17 6 1 3 11
7 N92PE 18 TN 1680205C1
16 5 4
12 8 PLUG - - 0453133C1
14 9 N92PC 18 TN 1680205C1
15 13
10 PLUG - - 0453133C1
11 N92PF 18 TN 1680205C1
12 N92HJ 12 TN 3557534C1
13 N92PD 18 TN 1680205C1
CONNECTOR 3665410C1 14* N11-GHE 12 WH 3557534C1
14@ N11-GHG 12 WH 3557534C1
15 N92PG 18 TN 1680205C1
DC-DC CONV (9752) 16 PLUG - - 0453133C1
17 N92PB 18 TN 1680205C1
18 PLUG - - 0453133C1
1 4
19 N92PH 18 TN 1680205C1
CONNECTOR 3545577C1
BODY LOCK 3545579C1 * W/ PTO
@ N/ PTO
2 3

1 N92DB 18 TN 1651969C1 RESOLVER (9753)
2 PLUG - - 0453133C1
3 N92DA 18 TN 1651969C1
4 N11-GHF 18 WH 1651969C1 6 5
4 3
TEMPERATURE SENSOR (9753A)
BODY LOCK 3665586C1
2 CONNECTOR 3665561C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

BODY LOCK 3665585C1 1 N92RA 18 TN 3665563C1 3665564C1
1 2 N92RB 18 TN 3665563C1 3665564C1
3 N92RC 18 TN 3665563C1 3665564C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 4 N92RD 18 TN 3665563C1 3665564C1
1 N92TA 18 TN 3665563C1 3665564C1 5 N92RE 18 TN 3665563C1 3665564C1
2 N92TB 18 TN 3665563C1 3665564C1 6 N92RF 18 TN 3665563C1 3665564C1
FRONT AXLE ENGAGEMENT SENSOR (9754D)

(LOCATED AT TRANSFER CASE) FRONT AXLE ENGAGEMENT SENSOR (9754 / 9754B)
(LOCATED AT TRANSFER CASE)
A
A
B CONNECTOR 089000-CB
C B

A N42 16 GY 0425058C1 089000-CB
B - - - - - CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C N42-G 16 GY 0425058C1 089000-CB A N42 16 GY 0587577C1 1652325C1
B N42-G 18 WH 0587578C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 120. 61229V 08JUN09 AE08058187 122
Figure 367 Connector Composites (9751), (9752), (9753), (9753A), (9754/9754B), (9754D)
(9755), (9756), (9756/9755B/9755C/9755D), (9758), (9759), (9760), P. 123
13.135. CONNECTOR COMPOSITES (9755), (9756), (9756/9755B/9755C/9755D), (9758),

(9759), (9760), P. 123

NAVISTAR, INC.
CLUTCH POWER (9756)

CLUCTH DATA LINK (9755)
E
F C
D
C B
B A
A
G CONNECTOR 3525872C1
BODY LOCK 3525873C1
H
CONNECTOR 1667733C1
A K98D(+) 18 YL 1661875C1 3568570C1
B K98D(-) 18 GN 1661875C1 3568570C1
C - - - - -
A - - - - -
D - - - - -
B K92-GD 12 WH 1667737C1 1671603C1
E - - - - -
C K14AY 12 RD 1667737C1 1671603C1
F K47(+) 16 WH 1661875C1 1661872C1
G K47(-) 16 BK 1661875C1 1661872C1
H K92YA 16 TN 1661875C1 1661872C1
TRANSFER CASE (&9756 / 9755B / 9755C / 9755D) COOLANT PUMP (9758)
B
A
1 4
CONNECTOR 2036583C1 2 3
CONNECTOR 3601743C1
A N47A 16 GY 2036586C1
BODY LOCK 3557539C1
A& N47C 16 GY 2036586C1
B N47B 16 GY 2036586C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B& N47D 16 GY 2036586C1 1 PLUG - - 0453133C1

2 N11-GHK 12 WH 3557534C1
& W/ AUX XMSN 3 N92HT 12 TN 3557534C1

4 N92HS 12 TN 3557534C1
HEAT EXCHANGER (9760) BUS TERMINATOR RESISTOR (9759)
B C
B
A
A


A N98A(+) 18 YL 1661875C1 3568570C1
A N92HH 14 TN 2033816C1 0589391C1
B PLUG - - 2025431C1 -
B N11-GHJ 12 WH 2033816C1 0589391C1
C N98A(-) 18 GN 1661875C1 3568570C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 121. 61229V 10JUN09 AE08058187 123
Figure 368 Connector Composites (9755), (9756), (9756/9755B/9755C/9755D), (9758), (9759), (9760)
CONNECTOR COMPOSITES (9761/9761A), P. 124 CONNECTOR COMPOSITES (CHAPTER 13)
13.136. CONNECTOR COMPOSITES (9761/9761A), P. 124

NAVISTAR, INC.

HEV INVERTER CONN
(9761 / 9761A) 16 N92PA 18 TN 3665040C1
17 PLUG - - 3665041C1
18 PLUG - - 3665041C1
19 PLUG - - 3665041C1
20 PLUG - - 3665041C1
21 PLUG - - 3665041C1
43 56
22 PLUG - - 3665041C1
23 PLUG - - 3665041C1
29 42 24 PLUG - - 3665041C1
25 PLUG - - 3665041C1
15 28
26 PLUG - - 3665041C1
27* N98(-) 18 GN 3665040C1
1 14
27* N98D(-) 18 GN 3665040C1
28 N98H(-) 18 GN 3665040C1
29 N92PB 18 TN 3665040C1
30 N92PC 18 TN 3665040C1
CONNECTOR 3665039C1
31 N92PD 18 TN 3665040C1
BODY LOCK 3665043C1
32 PLUG - - 3665041C1
33 PLUG - - 3665041C1
34 N92PE 18 TN 3665040C1
35 N92PF 18 TN 3665040C1
36 N92PG 18 TN 3665040C1
37 N92PH 18 TN 3665040C1
CAV CIRCUIT GAUGE COLOR TERMINAL 38 N92TB 18 TN 3665040C1
1 N11-GHB 18 WH 3665040C1 39 PLUG - - 3665041C1
2 N11-GHC 18 WH 3665040C1 40 PLUG - - 3665041C1
3 PLUG - - 3665041C1 41 PLUG - - 3665041C1
4 PLUG - - 3665041C1 42 PLUG - - 3665041C1
5 PLUG - - 3665041C1 43 N92PJ 18 TN 3665040C1
6 PLUG - - 3665041C1 44 PLUG - - 3665041C1
7 PLUG - - 3665041C1 45 PLUG - - 3665041C1
8 PLUG - - 3665041C1 46 PLUG - - 3665041C1
9 PLUG - - 3665041C1 47 N11-GHA 18 WH 3665040C1
10 PLUG - - 3665041C1 48 N92RZ 18 TN 3665040C1
11 PLUG - - 3665041C1 49 N92RZ 18 TN 3665040C1
12 PLUG - - 3665041C1 50 N92TA 18 TN 3665040C1
13* N98(+) 18 YL 3665040C1 51 N92RD 18 TN 3665040C1
13* N98D(+) 18 YL 3665040C1 52 N92RB 18 TN 3665040C1
14 N98H(+) 18 YL 3665040C1 53 N92RA 18 TN 3665040C1
15 N92DF 18 TN 3665040C1 54 N92RC 18 TN 3665040C1
55 N92RE 18 TN 3665040C1
56 N92RF 18 TN 3665040C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

Figure 369 Connector Composites (9761/9761A)
COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 125
13.137. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766),

P. 125

NAVISTAR, INC.
LIFT AXLE (9761F) FIRST PUSHER LIFT AXLE SOLENOID (9762)

(LOCATED AT LIFT AXLE BEHIND CAB) (LOCATED AT PUSHER AXLE NEAR REAR AXLE)
E
A A
B B
C
D CONNECTOR 1661778C1
BODY LOCK 1661874C1
CONNECTOR 3522252C1
BODY LOCK 3522253C1
A N59EF 18 GY 1661875C1 1661872C1
A* N59ED 18 GY 1667742C1 1661872C1
B* N59-GC 18 WH 1661875C1 1661872C1
A* N59EC 18 GY 1667742C1 1661872C1
B* N59-GA 18 WH 1661875C1 1661872C1
A* N59EF 18 GY 1667742C1 1661872C1
B* N59ED 18 GY 1667742C1 1661872C1 * MUTUALLY EXCLUSIVE
B* N59EF 18 GY 1667742C1 1661872C1
C N59ED 18 GY 1667742C1 1661872C1
D - - - - - THIRD PUSHER AXLE (9764)
E N71N 16 OR 1667742C1 1661872C1
A
B
SECOND PUSHER LIFT AXLE SOLENOID (9763)
(LOCATED AT SECOND PUSHER
AXLE BETWEEN CAB AND REAR)
CONNECTOR 1661778C1
BODY LOCK 1661874C1

A
A N59ED 18 GY 1661875C1 1661872C1
B B N59-GD 18 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1 FOURTH PUSHER AXLE (9765)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EC 18 GY 1661875C1 1661872C1 A
B* N59-GB 18 WH 1661875C1 1661872C1
B
B* N59-GB 18 WH 1661875C1 1661872C1
* MUTUALLY EXCLUSIVE CONNECTOR 1661778C1

BODY LOCK 1661874C1
WORK LIGHT (9766)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
(LOCATED ON LEFT FRAME
RAIL BEHIND CAB) A N59EB 18 GY 1661875C1 1661872C1
B N59-GE 18 WH 1661875C1 1661872C1
A
WORK LIGHT (9766)
(LOCATED BETWEEN CENTER CHASSIS
B
AND REAR CHASSIS)
B
A
CONNECTOR 1661778C1
CONNECTOR 3543888C1
BODY LOCK 1661874C1
BODY LOCK 1661874C1
A N65 16 OR 1661875C1 1661872C1 A R65 16 OR 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1 B R65-G 16 WH 1661875C1 1661872C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 123. 61229V 08JUN09 AE08058187 125
Figure 370 Connector Composites (9761F), (9762), (9763), (9764), (9765), (9766)
CONNECTOR COMPOSITES (9767), (9775F), (9777), (9777A), (9777M), (9778), P. 126 CONNECTOR
13.138. CONNECTOR COMPOSITES (9767), (9775F), (9777), (9777A), (9777M), (9778),

P. 126

NAVISTAR, INC.
WORK LIGHT (9767) LOAD INDICATOR (9775F)

(LOCATED BETWEEN CENTER CHASSIS (LOCATED BETWEEN CENTER CHASSIS
AND REAR CHASSIS AND REAR CHASSIS
A A
B B
C
CONNECTOR 1661778C1
BODY LOCK 1667771C1
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

CAV CIRC GA COLOR TERMINAL SEAL/SLV
A R9M 18 GY 1667742C1 1661872C1
A R65 16 OR 1661875C1 1661872C1
A% R9N 18 GY 1667742C1 1661872C1
B R65-G 16 WH 1661875C1 1661872C1
B R6H 18 GY 1667742C1 1661872C1
B% R6J 18 GY 1667742C1 1661872C1
C R61C 18 GY 1667742C1 1661872C1
C% R61D 18 GY 1667742C1 1661872C1
% W/ REAR LOAD INDICATOR(6X4)
SAHR (9777) SAAR (9777M)

(LOCATED IN FRONT OF REAR AXLE LEFT SIDE) (LOCATED IN FRONT OF REAR AXLE LEFT SIDE)
C
B C
A B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N90D 16 GY 1661875C1 1661872C1 A N44N 18 GY 1661875C1 1661872C1
B N94-GE 18 WH 1661875C1 1661872C1 B N44-GB 18 WH 1661875C1 1661872C1
C N44D 18 GY 1661875C1 3568570C1 C N44M 18 GY 1661875C1 1661872C1
REMOTE START / STOP (9778)

SAAR SOLENOID (9777A) (LOCATED BACK OF CAB FOR
(LOCATED IN FRONT OF REAR AXLE LEFT SIDE) TRAILER SOCKET INTERCONNECT)
A A
B B

BODY LOCK 1661874C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N44C 18 GY 1661875C1 3568570C1 A N59CA 16 GY 0587575C1 1652325C1
B N90D-G 16 WH 1661875C1 1661872C1 B N104CA 16 DKBL 0587575C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 124. 61229V 08JUN09 AE08058187 126
Figure 371 Connector Composites (9767), (9775F), (9777), (9777A), (9777M), (9778)
COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 127
13.139. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 127

NAVISTAR, INC.
TRAILER SOCKET #2 (9779F)

(LOCATED AT END OF FRAME NEAR REAR AXLES) TRAILER SOCKET #2 (9779F)
(LOCATED AT BACK OF CAB FOR
TRAILER SOCKET INTERCONNECT)
A
B
BODY LOCK 1667734C1
C
B
CONNECTOR 1667732C1
* W/ TRAILER SOCKET - BOC
C BODY LOCK 1667734C1
# W/ TRAILER & AUX SOCKET - BOC
## W/ TRAILER & AUX SOCKET - BOC
@ W/ TRAILER SOCKET - BOC &
BODY BUILDER EOF
A R58A 10 BK 2025425C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B R56A 10 YL 2025425C1 1667735C1
A# N54B 10 BN 2025425C1 1667735C1 C R57A 10 LTGN 2025425C1 1667735C1
A@ N54E 10 BN 2025425C1 1667735C1
A* N54T 10 BN 2025425C1 1667735C1
A## N54D 10 BN 2025425C1 1667735C1
B# N56B 10 YL 2025425C1 1667735C1 TRAILER SOCKET #1 (9780M)
B@ N56E 10 YL 2025425C1 1667735C1 (LOCATED BACK OF CAB FOR
B* N56T 10 YL 2025425C1 1667735C1
B## N56D 10 YL 2025425C1 1667735C1 C
C# N57B 10 LTGN 2025425C1 1667735C1
C@ N57E 10 LTGN 2025425C1 1667735C1 B CONNECTOR 1667733C1
BODY LOCK 1667734C1
C* N57T 10 LTGN 2025425C1 1667735C1
C## N57D 10 LTGN 2025425C1 1667735C1 A * W/ TRAILER SOCKET - BOC
# W/ TRAILER & AUX SOCKET - BOC
## W/ TRAILER & AUX SOCKET - BOC
@ W/ TRAILER SOCKET - BOC &
TRAILER SOCKET #1 (9780M)
BODY BUILDER EOF
(LOCATED AT END OF FRAME
NEAR REAR AXLES)
C
A# N70B 10 RD 1667737C1 1667735C1
A@ N70E 10 RD 1667737C1 1667735C1
B
A* N70T 10 RD 1667737C1 1667735C1
A## N70D 10 RD 1667737C1 1667735C1
A
B# N68B 10 BN 1667737C1 1667735C1
CONNECTOR 1667733C1
B@ N68E 10 BN 1667737C1 1667735C1
BODY LOCK 1667734C1
B* N68T 10 BN 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B## N68D 10 BN 1667737C1 1667735C1
A R70A 10 RD 1667737C1 1667735C1 C@ N94E 10 GY 1667737C1 1667735C1
B R68A 10 BN 1667737C1 1667735C1 C* N94T 10 GY 1667737C1 1667735C1
C R94A 10 DKBL 1667737C1 1667735C1 c# N94T 10 GY 1667737C1 1667735C1
C## N72V 10 DK BL 1667737C1 1667735C1
BLACK AUX TRAILER SOCKET #1 (9781M)
(LOCATED BACK OF CAB FOR AUX TRAILER
SOCKET INTERCONNECT) BLACK AUX TRAILER SOCKET #2 (9782F)
(LOCATED BACK OF CAB FOR AUX
C
A
B
B
A
C
CONNECTOR 1667732C1
BODY LOCK 1667734C1

A N70C 10 RD 1667737C1 1667735C1
A N54C 10 BN 2025425C1 1667735C1
B N68C 10 BN 1667737C1 1667735C1
B N56C 10 YL 2025425C1 1667735C1
C N72 12 OR 1667737C1 1671603C1
C N57C 10 LTGN 2025425C1 1667735C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 125. 61229V 08JUN09 AE08058187 127
Figure 372 Connector Composites (9779F), (9780M), (9781M), (9782F)

NAVISTAR, INC.
12 CONNECTION TO CENTER CONNECTION TO REAR

1
HARNESS (9800)(LOCATED ON CHASSIS HARNESS (9800)
LEFT FRAME RAIL BEHIND CAB) (LOCATED ON LEFT FRAM
RAIL BEHIND CAB)
CONNECTOR 3558022C1 13
13 24
24 BODY LOCK 3558056C1
CAV CIR GA COLOR TERMINAL SEAL/SLV

1 R71 14 OR 3559037C1 3575783C1 CONNECTOR 3558026C1
BODY LOCK 3558056C1
2 R56 14 OR 3559037C1 3575783C1
3 R57 14 OR 3559037C1 3575783C1
12 1
4 R68 14 BN 3559037C1 3575783C1
5& R32A 18 TN 3559036C1 3509903C1 CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
5& R36 18 TN 3559036C1 3509903C1 1 N71A 14 OR 3559035C1 3575783C1

5& R68 18 BN 3559036C1 3509903C1 2 N56 14 OR 3559035C1 3575783C1
6& R32 18 TN 3559036C1 3509903C1 3 N57 14 OR 3559035C1 3575783C1
6& R70 18 OR 3559036C1 3509903C1 4 N68 14 BN 3559035C1 3575783C1
7 R49 18 GY 3559036C1 3509903C1 5& N32A 18 TN 3509874C1 3509903C1
8 R49A 18 GY 3559036C1 3509903C1 5& N36A 18 TN 3509874C1 3509903C1
9& R10-GB 18 WH 3559036C1 3509903C1 6 N32 18 TN 3509874C1 3509903C1
9& R49-GA 18 WH 3559036C1 3509903C1 7 N49 18 GY 3509874C1 3509903C1
10 R9D 18 GY 3559036C1 3509903C1 8 N49A 18 GY 3509874C1 3509903C1
11& R9B 18 GY 3559036C1 3509903C1 9 N49-G 18 WH 3509874C1 3509903C1
11& R9C 18 GY 3559036C1 3509903C1
10& N9G 18 GY 3509874C1 3509903C1
12 R10-G 12 WH 3559037C1 3575783C1
10& N9G 16 GY 3559035C1 3509903C1
13# [R94M] 18 BK 3559036C1 3509903C1
11& N9F 18 GY 3509874C1 3509903C1
13* [R94WL] 18 BK 3559036C1 3509903C1
11& N9H 18 GY 3509874C1 3509903C1
13@ R94A 16 GY 3559037C1 3509903C1
12 N10-G 12 WH 3559035C1 3575783C1
13** R94M 16 GY 3559037C1 3509903C1
13@ N94BE 16 GY 3559035C1 3509903C1
14# R94N 18 BN 3559036C1 3509903C1
13## N94M(+) 18 GY 3509874C1 3532128C1
14* [R94WM] 18 BN 3559036C1 3509903C1
13* N94WL 16 GY 3559035C1 3509903C1
14@ R94B 16 OR 3559037C1 3509903C1
14@ N94BD 16 GY 3559035C1 3509903C1
14** R94N 16 OR 3559037C1 3509903C1
15# [R94P] 18 BK 3559036C1 3509903C1 14## N94M(-) 18 GY 3509874C1 3532128C1
15* [R94WS] 18 BK 3559036C1 3509903C1 14* N94WM 16 GY 3559035C1 3509903C1

15@ R94C 16 DKBL 3559037C1 3509903C1 15@ N94BH 16 GY 3559035C1 3509903C1
15** R94P 16 DKBL 3559037C1 3509903C1 15## N94N(+) 18 GY 3509874C1 3532128C1
16# [R94R] 18 BN 3559036C1 3509903C1 15* N94WS 16 GY 3559035C1 3509903C1
16* [R94WT] 18 BN 3559036C1 3509903C1 16@ N94BF 16 GY 3559035C1 3509903C1
16@ R94D 16 YL 3559037C1 3509903C1 16## N94N(-) 18 GY 3509874C1 3532128C1
16** R94R 16 YL 3559037C1 3509903C1 16* N94WT 16 GY 3559035C1 3509903C1
17* [R94WN] 18 BL 3559036C1 3509903C1 17**@ N94BA 16 GY 3559035C1 3509903C1
17@ R94E 16 BK 3559037C1 3509903C1 17* N94WN 16 GY 3559035C1 3509903C1
17** R94S 16 BK 3559037C1 3509903C1 18**@ N94BB 16 GY 3559035C1 3509903C1
18* [R94G7] 18 GN 3559036C1 3509903C1
18* N94-G7 16 WH 3559035C1 3509903C1
18@ R94F 16 RD 3559037C1 3509903C1
19**@ N94BC 16 GY 3559035C1 3509903C1
18** R94T 16 RD 3559037C1 3509903C1
19* N94WR 16 GY 3559035C1 3509903C1
19* [R94WR] 18 BN 3559036C1 3509903C1
20**@ N94BJ 16 GY 3559035C1 3509903C1
19@ R94H 16 BN 3559037C1 3509903C1
20* N94WU 16 GY 3559035C1 3509903C1
19** R94U 16 BN 3559037C1 3509903C1
21**@ N94BK 16 GY 3559035C1 3509903C1
20* [R94WU] 18 BL 3559036C1 3509903C1
21* N94-G6 16 WH 3559035C1 3509903C1
20@ R94J 16 PL 3559037C1 3509903C1
22**@ N94BL 16 GY 3559035C1 3509903C1
20** R94V 16 PL 3559037C1 3509903C1
22* N94WW 16 GY 3559035C1 3509903C1
21* [R94G6] 18 GN 3559036C1 3509903C1
21@ R94K 16 LTGN 3559037C1 3509903C1 23@ N94BN 16 GY 3559035C1 3509903C1
21** R94W 16 LTGN 3559037C1 3509903C1 23* N94WX 18 GY 3509874C1 3509903C1

22* [R94WW] 18 BN 3559036C1 3509903C1 24@ N94BM 16 GY 3559035C1 3509903C1
22@ R94L 16 LTBL 3559037C1 3509903C1 24* N94WZ 18 GY 3509874C1 3509903C1
22** R94X 16 LTBL 3559037C1 3509903C1
23* [R94WX] 18 BN 3559036C1 3509903C1 * W/ WABCO AIR
23@ R94BD 16 BN 3559037C1 3509903C1 @ W/ BENDIX AIR
24* [R94WZ] 18 BL 3559036C1 3509903C1 # W/ HYDRAULIC
** W/ BENDIX AIR ABS 6S/6M
24@ R94BE 16 YL 3559037C1 3509903C1
## W/ WABCO FULL POWER ABS
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 126. 61229V 08JUN09 AE08058187 128
(9811), (9812), (9814), (9815), (9820F), (9820M), P. 129
13.141. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820F), (9820M),

P. 129

NAVISTAR, INC.
FRONT REAR AXLE DIFF LOCK (9814)

FORWARD REAR AXLE TEMP SENDER (9811) WARNING LIGHT
(LOCATED ON LEFT FRAME RAIL BY (LOCATED ON FRONT OF FORWARD REAR AXLE)
FORWARD REAR AXLE)
1 2
A
CONNECTOR 3536864C1

1 R32A 18 TN 3536865C1 3536868C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 R9A 18 GY 3536865C1 3536868C1 A R49 18 GY 0587578C1 1652325C1
B R49-G 18 WH 0587578C1 1652325C1
REAR AXLE TEMP SENDER (9812)

(LOCATED ON LEFT FRAME RAIL
BY REAR REAR AXLE)
LIFT AXLE SOLENOID (9820F)
SOCKET INTERCONNECT)
1 2
CONNECTOR 3536864C1
A
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 3543888C1

BODY LOCK 1661874C1
1 R32 18 TN 3536865C1 3536868C1
2* R9 18 GY 3536865C1 3536868C1
2* R9C 18 GY 3536865C1 3536868C1
A R59DC 18 GY 1667742C1 1661872C1
B R59DD 18 GY 1667742C1 1661872C1
REAR REAR AXLE DIFF LOCK
WARNING LIGHT (9815)
(LOCATED ON FRONT OF REAR REAR AXLE)
LIFT AXLE SOLENOID (9820M)

A SOCKET INTERCONNECT)
B
A
B
CONNECTOR 1661778C1
A R49A 18 GY 0587578C1 1652325C1

B R49-GA 18 WH 0587578C1 1652325C1
A N59ED 18 GY 1661875C1 1661872C1
B* N59-GD 18 WH 1661875C1 1661872C1
B* N59-GA 18 WH 1661875C1 1661872C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 127. 61229V 08JUN09 AE08058187 129
Figure 374 Connector Composites (9811), (9812), (9814), (9815), (9820F), (9820M)
CONNECTOR COMPOSITES (9824), (9830), (9832), (9965M), (9900), P. 130 CONNECTOR
13.142. CONNECTOR COMPOSITES (9824), (9830), (9832), (9965M), (9900), P. 130

NAVISTAR, INC.
TAG AXLE (9824)

(LOCATED BACK OF CAB)
B A R59DC 18 GY 1661875C1 1661872C1

B R59DD 18 GY 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
REAR LOAD INDICATOR (4X2) (9830)

(LOCATED ON REAR SUSPENSION AIR BAG - RIGHT SIDE)

C
A A R9M 18 GY 1651943C1
B R6H 18 GY 1651943C1
C R61C 18 GY 1651943C1
CONNECTOR 1678137C1
REAR LOAD INDICATOR (6X4) (9832)

(LOCATED ON REAR SUSPENSION AIR BAG - LEFT SIDE)
B A R9N 18 GY 1651943C1
C B R6J 18 GY 1651943C1
A C R61D 18 GY 1651943C1
CONNECTOR 1678137C1
LOAD INDICATOR (9965M)

(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)
C
B
A N110B 18 GY 1661875C1 1661872C1
A B N106B 18 GY 1661875C1 1661872C1
C NB61B 18 GY 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
AIR DRYER (9900)

(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

A N39B 16 GY 2033819C1 1652325C1
B N39-GB 16 WH 2033819C1 1652325C1
A
CONNECTOR 1673790C1
BODY LOCK 1673791C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

WAS SHT 128. 61229V 08JUN09 AE08058187 130
Figure 375 Connector Composites (9824), (9830), (9832), (9965M), (9900)
COMPOSITES (9900C1), (9900C), (9900D), (9900E/9900G/9900A), (9913B), P. 131
13.143. CONNECTOR COMPOSITES (9900C1), (9900C), (9900D), (9900E/9900G/9900A),

(9913B), P. 131

NAVISTAR, INC.
LEFT REAR AD-IP AIR DRYER (9900C1)

(LOCATED ON LEFT REAR FRAME RAIL)
A
B A N39B 18 GY 0587578C1 1652325C1

B N39-GB 16 WH 0587577C1 1652325C1
BODY LOCK 1661874C1
LEFT REAR AIR DRYER (9900C)

(LOCATED ON LEFT REAR FRAME RAIL)
B
A N39B 18 GY 2033819C1 1652325C1
A B N39-GB 16 WH 2033819C1 1652325C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1
RIGHT REAR AIR DRYER (9900D)

(LOCATED ON RIGHT REAR FRAME RAIL)
B
A A N39B 18 GY 2033819C1 1652325C1

B N39-GB 18 WH 2033819C1 1652325C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1
AIR DRYER (9900E / 9900G / 9900A)

A M39B 16 GY 2033819C1 1652325C1
B M39-GB 16 WH 2033819C1 1652325C1
A
CONNECTOR 1673790C1
BODY LOCK 1673791C1
LECTRA-SHIFT PTO
(9913B)

C
A K14LSA 18 BK 0587576C1 1652325C1
B B K14LSB 18 RD 0587576C1 1652325C1
C K14LSC 12 WH 1673747C1 0589390C1
A
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 20NOV09 AE08058187 131
Figure 376 Connector Composites (9900C1), (9900C), (9900D), (9900E/9900G/9900A), (9913B)
CONNECTOR COMPOSITES (9915), (9920), (9921), (9989), (9994), P. 132 CONNECTOR

NAVISTAR, INC.
DIODE ASSY (9915)

(LOCATED IN INSTRUMENT PANEL NEAR CENTER) CAV CIRCUIT GAUGE COLOR TERMINAL
1* A14BC 14 RD 2034787C1
1# A104F 18 DKBL 1680205C1
2* A11-GC 14 GY 2034787C1
2 1
2# A104N 18 DKBL 1680205C1
* W/ LECTRASHIFT ACCOMODATION
CONNECTOR 1684261C1 # W/ REMOTE START / STOP
CHASSIS / TRANSMISSION (9920) TRANSMISSION / CHASSIS (9920)
A B
CONNECTOR 1671610C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1
BODY LOCK 1671608C1
A
B
A N98D 18 BK 2033911C1 3517771C1 A K98D 18 BK 2033819C1 3517771C1
B N92YA 18 TN 2033911C1 3517771C1 B K92YA 16 TN 2033819C1 1652325C1
HCM DIAG (9921)

A D A N98E 18 BK 0587576C1 3517771C1
B N98G 18 BK 0587576C1 3517771C1
B C
C N98F 18 BK 0587576C1 3517771C1
D N98D 18 BK 0587576C1 3517771C1
JAW LOCK MONITER (9989)
A
B A N116M 18 GY 2033911C1 3517771C1
B N116U 16 GY 2033911C1 1652325C1
C
C N116L 16 GY 2033911C1 1652325C1
D D N116-GA 18 WH 2033911C1 3517771C1
CONNECTOR 3535481C1
TELEMATICS ALERT SWITCH (9994) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)
1 - - - -
2B AA6 18 GY 1661224C1
3* A9VB 18 GY 1661224C1
10 8
3# A9V 18 GY 1661224C1
3 6 4 - - - -
CONNECTOR 3520850C1 5B - - - -
2B 5B
6 - - - -
7 AOUT1 18 WH 1661224C1
8 A62A 18 GY 1661224C1
1 4
9 A11-GN 18 WH 1661224C1
# W/ ALERT SWITCH
9 7 * W/ TELEMATICS 10 - - - -
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 20NOV09 AE08058187 132

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International 3200 4100 4300 4400 7300 7400 7500 7600 7700 8500 8600 RXT Trucks Electric Wiring Diagrams PDF

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SERVICE MANUAL

SERVICE MANUAL SECTION

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TABLE OF CONTENTS (CONT.)

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

TABLE OF CONTENTS (CONT.)

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

TABLE OF CONTENTS (CONT.)

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

TABLE OF CONTENTS (CONT.)

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198

TABLE OF CONTENTS (CONT.)

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

13.85. CONNECTOR COMPOSITES (6334), (6340), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318

TABLE OF CONTENTS (CONT.)

1. TABLE OF CONTENTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 001

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM

ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O

ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

DIESEL PARTICULATE FILTER TRANSMISSION CONTROL MODULE TCM

EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED OUTPUT VSO

EXHAUST GAS TEMPERATURE EGT VEHICLE SPEED SENSOR VSS

ELECTRO MAGNETIC INTEFERENCE EMI ZERO VOLT REFERENCE ZVR

END OF FRAME EOF VEHICLE SPEED OUTPUT VSO

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS

FRONT AXLE FA ZERO VOLT REFERENCE ZVR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20AUG09 AE08058176 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

(12-A) AND/OR D C B A (12)

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 003

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 004

Figure 4 Circuit Number Identification and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5