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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

FUSE
PUR 16G
BOX 2 AIR RIDE
SHEET 2 SEAT
WHT/BLK 16G
A WHT 20G
SHEET 3 A
FU12 10 A
FU16 10 A
WHT 14G
SHEET 3 PUR 20G
SHEET 2 BOOM LIGHTS
FU11 15 A E-STOP
FU15 5 A BOOM LIGHTS 4 LTS MAX
WHT/RED 18G PNK 18G
RED #4 12G
SHEET 5 2x GRN/WHT 14G 2x GRN/BLK 14G
RED #3 12G FU10 10 A BRN 18G FU14 20 A
RED
RED
#2
#1
12G
12G SHEET 2
RED/BLK 14G GRY/BLK 14G
RED
#5 FU9 15 A
B STEPS LT SW CAB PNK/WHT 14G
FU13 15 A FORWARD ALARM B
6G 1
2 3 2 BRN 14G
FUSE 3 WHT/RED 14G 5 6 PNK/BLK 14G
IGN
1 4 RED #5, 6G RED #6, 6G WHT/BLK 6G
BOX 2 WHT/BLU 14G 2 3 STEPS LIGHTS SHEET 4
8 7 7 8 FORWARD
RED #4 FU17 40 A
1 ALARM
2G RED 10G YEL 12G BLK 12G
PNK 14G
STEPS LT SW FRAME RIGHT STEPS LT SW FRAME LEFT
FU18 40 A OIL COOLING FAN
FU8 15 A
2x BLU/RED 14G 2x BLK/YEL 14G
C C
FU7 20 A FRONT LIGHTS MAST LIGHTS
GRN 14G RELAY 4 LTS MAX
SHEET 5
FU6 15 A
PNK 14G BLU 14G PUR 14G
RED 14G
SHEET 5 RIGHT DOOR LEFT DOOR PUR 18G
FU5 15 A IGN
BAT
RED/WHT 14G ST
YEL/RED 18G
KEY SW
D FU4 10 A D
CAB FWD GRN/RED18G
DOME LIGHT GRY 14G
BLU 16G ACC
2 1
FU3 10 A
CAB REV GRY/YEL 14G RED/
HORN
ORG 14G BLK/WHT 16G 2 3 GRN
ACC IGN
18G
FU2 20 A CAB SW CAB FWD PRESS START
ORG/WHT 14G PUR14G RELIVE
ORG 14G HORN 2 1
E CAB CAB PUMP E
HORN RELAY CAB REV REV FWD
FLASHER SOL.
BLU/WHT 16G ORG/BLK 16G 2 3
RED #2, 6G FRAME SW
FU1 10 A RED 10G
BLK/
ACC
RED
RED #1, 6G RED 10G
18G
2x RED 10G RED #4, 6GA FUSE
F BOX 1 F
HEATER UNIT
FU1 FU2 FU3 FU4 FU5 FU6 FU7 FU8 FU9 FU10 FU11 FU12 FU13 FU14 FU15 FU16
RED BLU THERMOSTAT BLU BLK/WHT
K1
#1 15 A 20 A 25 A 5A 10 A 20 A
GRY/ 25 A 25 A 20 A 20 A 20 A 20 A 10 A 10 A 15 A 15 A
2G
WHT
14G RED GRN RED/ PUR/ ORG/ WHT/ WHT/ RED/ WHT/ WHT RED BLU
WHT RED BRN/ GRY/ YEL/ YEL/ WHT WHT WHT GRN BLK 16G 14G
2 5 ORG YEL 16G
12G 12G BLU/BLK 14G WHT WHT GRN BLK
FU19 K1 BLK 16G 16G 16G 14G 14G 14G 12G
WHT 14G 14G
K2 14G 14G HAZZARD
G A 2 G
125 A ORG ORG/BLK 16G BRAKE
BLK
3 6 EXTRA
12V AUX SWITCH
RED GRN/WHT 16G
#2
K2 CAB.PORT 25A MAX
LIGHTS
REVERSE NEUTRAL
B START
3
2G FAN SPEED FANS GRN 16G
COMPRESSOR
6 R YEL/
WHT/GRY 14G 3 BLU/
HI ORG E WHT WHT
START 3 S 14G
WHT/PUR 14G YEL 14G
H LO 1 I H
2 4 11 10 9 2&5 2&5
B 1 S 2&5

RED T TURN SIGNAL SHIFTER 1 3 6 1 3 6 1 3 6


C WHT/GRN 14G PUR O
#3 2
R 7 1 8 12 3
2G

GRY/ BRN BRN/ GRN/ PUR/ WHT/


TEMPERATURE
RED GRN PUR/ YEL YEL/ YEL/ YEL WHT 16G WHT YEL YEL PUR
CONTROL VALVE
WHT/BRN 14G WHT 16G WHT BLK 14G 16G 16G 14G 14G 18G
6 4 2 3 1 STROBE ALTER- REVERSE REVERSE
K1 CONDENSER, 18G 16G 16G EXTRA 12V AUX
I AC/HEAT COOLING FANS LIGHTS 20A MAX LIGHT NATOR LIGHTS ALARM I
K1 RED/ BLU/ TAN
BLK 4 LIGHTS

SHEET 1
HI O R GWB YEL YEL 18G
BLK 5-WIRE CABLE BLU/ MAX
RERHL YEL 14G 14G
4/0G RED
LO GDNTK SYSTEM 18G
14G
BLK PRESSURE LO HI P LO P LO
B RED BLK
WHT/GRN 14G P HI NAME
C LO
TEMPERATURE BLK/WHT 14G
RST 2011 ACCESSORIES
CONTROL UNIT DESCRIPTION
J J
BRN/
WHT
A/C UNIT ELECTRICAL SCHEMATIC
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
14G REAR REAR ROOF ROOF
FRONT FRONT HEAD MAST LEFT RIGHT TAIL BRAKE DRIVER MARCIN SZARA REVISION DATE:
LIGHTS LIGHTS TURN TURN LIGHTS LIGHT FAN WIPERWASHER WIPER WASHER
WASHER WIPER

SHEET 2
2 LIGHTS RELAY HOIST LIFTRUCK NUMBER:
MAX

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

A A
BRN 18G PUR 20G
SHEET 1 SHEET 1

PUR 16G
28 SHEET 1
BRN 18G BRN 18G
12 2 15

B C RED 18G 42 B
GRN/YEL 20G BLK 18G 29
7 B 1
1.5 KOHM A
WHT18G
1
ADDRESS
BLK 18G BLK 18G
1W 2 4
ACCELERATOR
14 TAG 0
RED 18G RED 18G
11 3
RED 18G
26
DISPLAY BLK18G
RED 18G 1 PUR 20G GRY 20G BLK 18G
10 25 40
JOYSTIC
CONN.C1
GRAY
BLK 18G
SHEET 5 DECLUTCH
C 3 C
CAN ENG
BLK18G
1

WHT 22G
6 5
2 GRN 22G
MODEM 8
RED 18G
15-PIN CONN. 27
BLK 22G
9
BLK 18G SHEET 3
41
D D
CAN XA2

PUR 20G

PROGRAMMING BLK 22G


5
GRN 24G
CONNECTOR 7
USB
WHT 24G
6 1 SHIFTER
F3
E 6 ORG/WHT 20G E
WHT/BLK 18G F2 11
12
F1
7
N
WARNING
R1
BRN 18G CLOSE BLU/YEL 20G STROBE 5 GRN/WHT 20G
1 R2 12
2 3 R3
3 FORWARD ALARM RELAY
WHT/BLK 20G
OPEN BLU/RED 20G 2
2 4 YEL/WHT 20G 24
2 1

F 2 BLU/WHT 20G F
DISPLAY 13
REVERSE RELAY
CONN.C2 WHT/BLU 20G
BLACK 6

ENGINE STOP RELAY


WHT/RED 20G
7

BRN 18G C N/C PNK/WHT 20G


9
G E-STOP CAB RED WARNING LT G
RED 20G
8
BLK 18G C N/C WHT/GRN 20G YEL/BLK 20G
BRN 18G C N/O PNK/BLK 20G 1.8 KOHM
10 PARK BRAKE
NEUTRAL START RELAY 9
PARK BRAKE
CAB YELLOW WARNING LT
YEL 20G
22

1.8 KOHM
H MD3 CONTROL 23 H
CAB GREEN WARNING LT

XS2-0
GRN 20G
36

1.8 KOHM

2
BLK 18G
YEL 18G
MODULE 37

SHEET 1 38
BRN 18G
1 CAB
I I
CELLULAR

SHEET 2
MODEM
POWER
NAME

RST MAIN CONTROLLS


DESCRIPTION
J J
ELECTRICAL SCHEMATIC
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

WHT 20G
SHEET 1
A WHT 14G A
SHEET 1
28 WHT 14G
WHT 14G
BLK 14G 28
15
WHT 20G PNK 20G BLK14G
12 15
AIR FILTER

41 BLK 18G
WHT 20G ORG 20G 13
HYDRO FILTER RED 18G
B 27 B
RED 18G
YEL/RED 20G 24 27
26 RED 18G BLK 18G 40 BLK 18G SHEET 4
WHT 20G 41
1 KOHM BLK 18G
SHEET 2 RED 18G
TRANS FILTER 40 26 CAN XA2-2

PUR/YEL 20G CAN XS2


11

WHT 20G 1
ADDRESS
1 KOHM
TAG 1 14
C FUEL LEVEL C
BLK/YEL 20G 25

LIFT 2
WHT 20G YEL 18G LIFT 1 16 GRN/YEL 18G
16
1 KOHM

YEL/BLK 18G BLK/WHT 18G


TRANS TEMP 2
2

LOWER 2
YEL/WHT 18G LOWER 1 30 BLU/YEL 18G
D 30 D

GRY 18G EXTEND 1


17 BLU 18G EXTEND 2
RED 18G 17
38
TRANSMITION RED 18G
SPEED SENSOR BLK 18G GRY/BLK 18G
BRN 1
3 BLK 18G
BLU 3 3
BLU/BLK 18G
WHT 18G
2 WIRE SHIELDED
WHT 2 10
RETRACT 1
GRY/WHT 18G RETRACT 2
CABLE 31 DISTANCE BLU/WHT 18G
SENSOR 31
E ATTACHMENT E
RED 18G 42 TILT FWD
PRESSURE B 18 ORG 18G

TRANSDUCER A BLK 18G 29


RED 18G 18 RED 18G
LIFT 3
WHT 18G
C ORG/BLK 18G
BRN 1
BLK 18G
10 4 BLU 3
GRN 18G
3 WIRE SHIELDED ATTACHMENT GRY 5 11 RED/BLK 18G
4
CABLE TILT BACK
ORG/WHT 18G
32 ANGLE 4 WIRE CABLE
SENSOR RED/WHT 18G LOWER 3
1 32
F ADDRESS F
TAG 0 ROTATE
14
19 GRN 18G CW
RED/YEL 18G EXTEND 3
19

5 GRN/BLK 18G
BLK/YEL 18G
5
ROTATE
GRN/WHT 18G CCW
33 RETRACT 3
33 BRN/WHT 18G

G G
BOOM RED WARNING LT
RED 18G (4 WIRE)
8
BLK 18G (4 WIRE)

TILT ATTACHMENT 470 OHM


9
PUR/WHT 18G LOCK
36 BOOM YELLOW WARNING LT
WHT 18G (4 WIRE)
PARKING 22
H WHT/YEL 18G BRAKE
BLK 18G (4 WIRE) H
7 470 OHM
23
FORWARD BOOM GREEN WARNING LT
WHT/ORG 18G
8 GRN 18G (4 WIRE)
36
BLK 18G (4 WIRE)
REVERSE
WHT/GRN 18G
9 470 OHM

XA2-1
37

WHT/BLU 18G 1-ST SPEED


I 22 I
MODULE

SHEET 3
WHT/GRY 18G 2-ND SPEED
23
ENGINE
XA2-0 NAME

MODULE RST HYDRAULIC CONTROLLS


DESCRIPTION
J
ENGINE ELECTRICAL SCHEMATIC
J
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
WHT/ORG 14G

WHT/ORG 14G FU19 15 A


28
15
A A

RED 18G RED 18G


27 26
WHT/BLK 6G
BLK 18G BLK 18G WHT/PUR 14G
41 40 28

15
BLK 14G FU20 15 A SHEET 1
RED 18G
BRN 1 LANDING PIN FRONT RIGHT
BLU 3 BLK 18G
RED(7 WIRE RT) 1 4 WHT(7 WIRE RT)
B WHT 18G 10 B
WHT 2 10 BRN BLK
FU21 15 A
BLK(7 WIRE RT) 3 WHT/
SONIC CENTER BLU WHT
RED
3 WIRE SHIELDED
SENSOR LANDING PIN REAR RIGHT 14G FU22
CABLE
RED(7 WIRE RT) 1 4 ORG(7 WIRE RT)
BRN BLK
11
BLK(7 WIRE RT) 3 15 A
BLU WHT

LANDING PIN FRONT LEFT 1


ADDRESS
RED(7 WIRE LT) 1 4 WHT(7 WIRE LT) TAG 1
12 14 WHT/
C BRN BLK
TL LIGHT RELAY C
BLK(7 WIRE LT) 3 YEL
BLU WHT 14G
LANDING PIN REAR LEFT
RED 18G 1 4 27
26 RED(7 WIRE LT) ORG(7 WIRE LT) 13
SHEET 3 BRN BLK
BLK 18G BLK(7 WIRE LT) 3
40
BLU WHT
41
TL RIGHT LOCKED TERMINATING SPOT LIGHT RELAY
RED(7 WIRE RT) 1 4 GRN(7 WIRE RT)
1
ADDRESS BRN BLK
24
RESISTOR WHT/
D 120 OHM GRN D
14 TAG 2 BLK(7 WIRE RT)
BLU
3
WHT 14G WHT/
TL RIGHT UNLOCKED GRY
RED(7 WIRE RT) 1 4 BLU(7 WIRE RT) 14G
BLK
25
BRN

BLK(7 WIRE RT) 3


BLU WHT
LED LIGHTS ONLY LED LIGHTS ONLY LED LIGHTS ONLY
TL LEFT LOCKED
RED(7 WIRE LT) 1 4 GRN(7 WIRE LT)
BRN BLK
38

E BLK(7 WIRE LT) 3 TWISTLOCK LIGHT TWISTLOCK LIGHT ATTACMENT LIGHTS E


BLU WHT
FRONT LEFT FRONT RIGHT
TL LEFT UNLOCKED
16 GRN 18G RED(7 WIRE LT) 1 4 BLU(7 WIRE LT)
SIDE SHIFT LEFT BRN BLK
39
BLK(7 WIRE LT) 3
GRN/BLK 18G BLU WHT
2
20' RIGHT
RED(4 WIRE RT) 1 4 WHT(4 WIRE RT)
GRN/WHT 18G BLK
16
30 BRN
SIDE SHIFT RIGHT BLK(4 WIRE RT) 3
F BLU WHT F
40' RIGHT
BLU 18G RED(4 WIRE RT) 1 4 GRN(4 WIRE RT)
17 30
ARMS OPEN BRN BLK

BLK(4 WIRE RT) 3


BLU/BLK 18G BLU WHT
3
20' LEFT
RED(4 WIRE LT) 1 4 WHT(4 WIRE LT)
17
31 BLU/WHT 18G BRN BLK

ARMS CLOSE BLK(4 WIRE LT) 3


G BLU WHT
G
40' LEFT
18 RED 18G RED(4 WIRE LT) 1 4 GRN(4 WIRE LT)
BRN BLK 31
TL LOCK
BLK(4 WIRE LT) 3
BLU WHT
RED/BLK 18G
4
SPREADER LANDED RT
RED(3 WIRE RT) 1 4 WHT(3 WIRE RT) RED 18G (2 WIRE) BLK 18G (2 WIRE)
BRN BLK
18 8
RED/WHT 18G
32
TL UNLOCK BLK(3 WIRE RT) 3
BLU WHT ROTATOR BRAKE
H SPREADER LANDED LT SOLENOID H
RED(3 WIRE RT) 1 4 WHT(3 WIRE LT)
BRN BLK
32
BLK(3 WIRE RT) 3
BLU WHT

ROTATE LIMIT
RED(4 WIRE ROTATOR) 1 4 WHT(4 WIRE ROTATOR)
BRN BLK
19
BLK(4 WIRE ROTATOR) 3
XA2-2 RED 20G
BLU WHT

8 ROTATE STOP CW
XS2-1
I I
MODULE TL LIGHT RELAY RED(4 WIRE ROTATOR)
BRN
1 4
BLK
GRN(4 WIRE ROTATOR)
20

SHEET 4
PURPLE 20G
MODULE
3
ATTACHMENT 9 BLK(4 WIRE ROTATOR)
BLU WHT

SPOT LIGHT RELAY


ATTACHMENT NAME

RST HYDRAULIC CONTROLLS


DESCRIPTION
J J
ELECTRICAL SCHEMATIC
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

A A

SHEET 1
B 31 PIN OEM CONNECTOR B

WHT 18G A
6
RED 14G GRN 14G PNK 18G GRN 18G B
19
RED 18G C
7
C BLK 18G D C
5

4 WIRE
COOLANT LEVEL
CABLE SENSOR

D D
47 PIN CONNECTOR

PNK 18G 38

E GRN 18G E
7

GRN 18G
8

GRN 18G
17

RED 18G
18
RED 18G
28
F F

BLK 18G
29
BLK 18G
30
BLK 18G
G 37 G
BLK 18G
39
BLK 18G
40

H H
50 PIN ECM CONNECTOR

46
J1939 (+) A RED 18G
CUMMINS DIESEL
B BLK 18G SHEET 2
37
J1939 (-)
ENGINE QSM11
I J1939 (SHIELD) C CAN ENG1 I
36

BACKBONE
HARNESS
R2
120 OHM
SHEET 5
NAME

RST QSM11 DIESEL ENGINE


DESCRIPTION
J ELECTRICAL SCHEMATIC J
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

ENGINE TO MAIN CONNECTOR ENGINE TO MAIN CONNECTOR ENGINE LEFT TO RIGHT CONNECTOR ENGINE LEFT TO RIGHT CONNECTOR ENGINE LEFT TO RIGHT CONNECTOR
A 23- PIN FEMALE ON MAIN HARNESS 31- PIN FEMALE ON MAIN HARNESS 31- PIN FEMALE ON RIGHT HARNESS 16- PIN FEMALE ON RIGHT HARNESS 6- PIN FEMALE ON RIGHT HARNESS A
A- WHT 20G (MDM) 1- WHT 16G
1- WHT 20G A- WHT 14G 1- GRY/WHT 16G
B- GRN 20G (MDM) 2- WHT/BLK 16G
2- WHT 20G B- YEL/WHT 14G 2- RED/WHT 16G
C- BLK 20G (MDM) 3- ORG/WHT 16G
3- WHT 20G C- ORG/WHT 14G 3- RED 6G
D- RED 18G (CAN ENG) 4- ORG/BLK 16G
4- ORG 20G D- PNK/WHT 14G 4- RED 6G
E- BLK 18G (CAN ENG) 5- GRY/WHT 16G
5- PNK 20G E- PNK/BLK 14G 5- GRN 16G
B F- RED 18G (CAN XA2) 6- GRN 16G B
6- BLK/YEL 20G F- GRY 14G 6- GRN/WHT 16G
G- BLK 18G (CAN XA2) 7- GRN/WHT 16G
H- WHT/GRN 20G 7- RED 18G (2 WIRE) CAN XA2-0 G- GRY/YEL 14G
8- BLU 16G
J- WHT/BLU 20G 9- PUR 16G 8- BLK 18G (2 WIRE) CAN XA2-0 H- BLU/WHT 14G
K- WHT/RED 20G 9- RED 18G (2 WIRE) CAN XA2-1 J- BLU/RED 14G
10- PUR/WHT 16G
L- WHT/BLK 20G 10- BLK 18G (2 WIRE) CAN XA2-1 K- BLU/BLK 14G
11- BLK/WHT 16G
M- YEL/BLK 20G 11- WHT 18G (4 WIRE S) SENSORS L- PUR 14G
C 12- WHT/YEL 14G C
N- PUR 20G 12- GRN 18G (4 WIRE S) SENSORS M- BRN 14G
13- WHT/ORG 14G
O- YEL/RED 18G 13- RED 18G (4 WIRE S) SENSORS N- BLK/YEL 14G
14- WHT/BLU 14G
P- GRN/RED 18G 14- BLK 18G (4 WIRE S) SENSORS P- RED 12G
15- WHT/RED 14G
Q- PUR 18G 16- YEL 14G 15- WHT 18G (4 WIRE L) SAFETY LIGHTS R-
R- BRN 18G 16- GRN 18G (4 WIRE L) SAFETY LIGHTS S-
17- YEL/WHT 14G
S- 17- RED 18G (4 WIRE L) SAFETY LIGHTS
18- YEL/GRN 14G
D 18- BLK 18G (4 WIRE L) SAFETY LIGHTS D
T- 19- YEL/BLK 14G
U- 19- WHT/ORG 18G
20- PNK 14G
V- 20- WHT/GRY 18G
21- PNK/WHT 14G
W- 22- PNK/BLK 14G 21- WHT/GRN 18G
X- 22- WHT/BLU 18G
23- GRY 14G
23- PUR/WHT 18G
24- GRY/WHT 14G
E 25- GRY/YEL 14G 24- E
25-
26- BLU/RED 14G
26-
27- PUR 14G
27-
28- RED/WHT 14G
28-
29- RED/GRN 14G
30- BRN/WHT 14G
F 31- F

ENGINE TO MAIN CONNECTOR


4- PIN FEMALE ON MAIN HARNESS
G 1- WHT 12G G
2- WHT/BLK 12G
3-
4-

H H

ENGINE TO MAIN CONNECTOR


CAB EXTENSION 150" LONG
I FEMALE TO MALE I

NAME

RST
DESCRIPTION
J J
ENGINE WIRING CONNECTORS
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

A A

ENGINE TO REAR LIGHTS CONNECTOR


8- PIN FEMALE ON ENGINE HARNESS

1- GRY/WHT 16G
B 2- BLU/WHT 14G
B
3- RED/WHT 16G
4- GRN 16G
5- GRN/WHT 16G
6- YEL/WHT 14G
7- BLK 14G
8- BLK 14G

C C
0"

D REVERSE LIGHT D
REVERSE LIGHT
2 PIN FEMALE ON HARNESS
2 PIN FEMALE ON HARNESS
1- YEL/WHT 14G
1- YEL/WHT 14G 2- BLK 14G
2- BLK 14G

5" 5"
E E

LEFT REAR LIGHTS


6- PIN FEMALE ON HARNESS

F 1- GRY/WHT 16G
F
2- BLU/WHT 14G
10" RIGHT REAR LIGHTS
3- RED/WHT 16G
5" 15" 80" 5" 6- PIN FEMALE ON HARNESS
4- GRN 16G
5-
6- BLK 14G
1- GRY/WHT 16G
2- BLU/WHT 14G
3- RED/WHT 16G
G 4- GRN/WHT 16G G
5-
6- BLK 16G

5"
H H

REVERSE ALARM
2 PIN FEMALE ON HARNESS

1- BLU/WHT 14G
2- BLK 14G

I I

NAME

RST REAR CAB


DESCRIPTION
J J
ENGINE TO REAR LIGHTS EXTENTION
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

A A

BOOM TO ATTACHMENT
6 PIN FEMALE CONNECTOR
1- GRN/BLK 14G
2- GRN/BLK 14G
3- RED 6G
B 4- BLK 6G B
5- BLK 14G
6- BLK 14G

BOOM TO ATTACHMENT
6 PIN FEMALE CONNECTOR

1- WHT 18G (CAN XA2-2)


C 2- BLK 18G (CAN XA2-2) C
3- WHT 18G (4 WIRE LED)
4- GRN 18G (4 WIRE LED)
5- RED 18G (4 WIRE LED)
6- BLK 18G (4 WIRE LED)

50" DISTANCE AND


D ANGLE SENSORS D

4 PIN FEMALE
1- WHT(4 WIRE SENSORS) 18G
2- GRN(4 WIRE SENSORS) 18G
3- RED(4 WIRE SENSORS) 18G
4- BLK(4 WIRE SENSORS) 18G

E E

TILT LOCK 20"


150"
SOLEN.
M02017 CONNECTOR
5"
ENGINE TO BOOM 1- PUR/WHT 18G
F 6 PIN MALE CONNECTOR 2- BLK 18G F
1- GRN/BLK 14G
2- GRN/BLK 14G
3- RED 6G
4- BLK 6G
5- BLK 14G
6- BLK 14G

G ENGINE TO BOOM STROBE G


0" 130" 220" 30"
23 PIN MALE CONNECTOR 2 PIN FEMALE
A- WHT 18G (CAN XA2-2) 1- WHT 16G
B- BLK 18G (CAN XA2-2) 2- BLK 16G
C- WHT 18G (4 WIRE LED)
D- GRN 18G (4 WIRE LED)
E- RED 18G (4 WIRE LED)
F- BLK 18G (4 WIRE LED)
H H
G- WHT 18G (4 WIRE SENSORS)
H- GRN 18G (4 WIRE SENSORS)
J- RED 18G (4 WIRE SENSORS)
K- BLK 18G (4 WIRE SENSORS)
L- PUR/WHT 18G
M- BLK 18G
N- WHT 16G
O- BLK 16G
I I

NAME

RST REAR CAB


DESCRIPTION
J J
ENGINE TO BOOM EXTENTION
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

RIGHT LT BOX 2
A HORN A
0"
30" RIGHT STEP
10" 20" LIGHT
FRONT RT BOX 1
80" 60"
RIGHT 30"
LIGHTS
B LIFT 3 B
5" IGNITION HYDRO OIL 45" 30" 45" RIGHT STEP
EXTEND 3 RELAY, COOLING FAN
15" FORWARD 25" LIGHTS
20" IGNITION
7" ALARM 35" SWITCH
FUSE,
25" FAN FUSE
STARTER RELAY, 20" 70"
10"
C STARTER FUSE C
7"
15" HYDRO 50" 5" 80"
FILTER 20" ENGINE TO BOOM
RETRACT
3 5" CONNECTOR STARTER
5" 5" ENGINE COIL
LOWER 3 2" LOWER 2 LIFT 2 2" 47 PIN FEMALE STARTER
40" GROUND 20"
5" CONNECTOR POWER
D 4" RETRACT 2 5" 15"
D
EXTEND 2 4" MAIN 10" ENGINE 3"
5" ENGINE CAN 15"
6"
HARNESS 31 PIN FEMALE 6" 3 PIN MALE
26" CONNECTOR 14"
4" 20" 2" CONNECTOR
19" R 22" 24" F
2 1 6" 6" 15" 2" 45" A/C
PARK 5" 5" 5"
5" 4" TRANS COILS COMPRESSOR
BRAKE LOWER 1 LIFT 1 2"
20" 60" 5" 5" ALTERNATOR
E SOLEN. E
5" 5" 35"
2" RETRACT 1 EXTEND 1 2" TRANS 15" 15" 20" PRESS AIR 15" 10" ALTERNATOR
TEMP RELIVE FILTER 25" 15" COIL
5" ATTACHMENT ATTACHMENT 5" LOW
2" 2" 30" ALTERNATOR
TILT BACK TILT FWD COOLANT GROUND
5" 5" SENSOR
2" ROTATE ROTATE CW 15"
F 0" F
CCW

45" 25" 20" 2" 15" 35" 150" REAR


LIGHTS
CAB DIRECTION
SOLENOIDS
FUEL 15" 20" 10"
G 35" LEFT STEP XA2-0 12" G
SENDER
LIGHTS
SWITCH 10" 5"
FRONT 80" 15" CAB
30" 20"
LEFT 15" PUMP
45"
LIGHTS XA2-1 8"
35" 5" 60"
H CAB PUMP H
LEFT STEP SOLENOID
PRESSURE 80"
15" LIGHT
TRANSDUCER 20"
A/C 15" 35" CAB
PUMP
15" SWITCH
I I
LEFT
HORN BATTERY 10" 25"
POWER 20"

TRANS NAME

95" FILTER RST ENGINE HARNESS


DESCRIPTION
J TRANS J
8" ENGINE WIRING
SPEED AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
SENSOR BATTERY MARCIN SZARA REVISION DATE:
GROUND
HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

SHIFTER M03060 FRONT


A 8-PIN FEMALE A
ARMREST TO HARNESS CONNECTOR
23- PIN MALE ON ARMREST
1- PUR 20G

P4
RED YELLOW GREEN

P5
A- WHT 24G (4 WIRE)
2- BLU/WHT 20G
B- GRN 24G (4 WIRE)
3- 150" 150" 150" 120"
120" C- BLK 24G (4 WIRE)
YEL 14G RED 20G YEL 20G GRN 20G
B 4- YEL/WHT 20G BLK 20G BLK 20G BLK 20G BRN 16G D- RED 22G (CAN ENG) B
BLK 14G
5- GRN/WHT 20G BRN/WHT 16G E- BLK 22G (CAN ENG)
WHT/BLK 18G F- RED 22G (CAN XS2)
6- ORG/WHT 20G BLK 16G
BLK 18G G- BLK 22G (CAN XS2)
7- YEL/BLK 20G YEL 14G
BRN 16G BLK 14G H- WHT/GRN 20G
8- PUR 20G
C
BRN/WHT 16G
BLK 16G
OHG J- WHT/BLK
K- BRN
18G
18G C
L- BLK 18G
M- WHT/BLK 16G
N- BLK 16G
O- PUR 14G
P- GRY 14G

S
Q- GRY/YEL 14G
D TURN SHIFTER M09878 KEY SWITCH D
R-
12-PIN FEMALE 110" S-
BAT- RED/WHT 14G T-
1- YEL 16G IGN - PUR 18G P3 U-
V-
2- YEL/GRN 14G ACC- GRN/RED 18G 160" 1- ORG/BLK 16G 21- WHT/RED 14G
W-
E 3- YEL 14G ST - YEL/RED 18G YEL/WHT 14G 2- GRN 16G 22- WHT/BLU 14G E
X-
3- GRN/WHT 16G 23- PNK/WHT 14G
4- YEL/BLK 14G BLK 14G
YEL/WHT 14G 24- PNK/BLK 14G
5-
BLK 14G 4- RED/GRN 14G
6- 5- YEL/WHT 14G 25- WHT (5 WIRE) 18G
BLU 16G
7- PUR/WHT 18G BLK 16G 6- BLK 18G 26- ORG (5 WIRE) 18G
F 8- YEL/WHT 16G HORN SWITCH WHT 16G 27- GRN (5 WIRE) 18G F
9- GRN 16G BLK 16G 7- ORG/WHT 16G 28- RED (5 WIRE) 18G
GRN/YEL 14G 8- BRN 16G 29- BLK (5 WIRE) 18G
10- GRN/WHT 16G BLK/WHT 16G
PUR/YEL 14G 9- BRN/WHT 16G
11- ORG/BLK 16G BLK 16G 10- BLK 18G 30- WHT/GRY 14G
BLK 14G
12- YEL/BLK 16G PUR 14G 31- WHT/GRN 14G
BLU 14G 11- WHT/ORG 14G 32- WHT/PUR 14G
G 12- RED/YEL 14G 33- WHT/BRN 14G G
13- BLU/YEL 14G 34- BRN/WHT 14G
14- TAN 18G 35- BLK 14G
15- BLK 18G
STEER COLUMN 36- PNK 14G
16- WHT/YEL 14G 37- BLU 14G
H 17- GRN/YEL 14G H
18- PUR/YEL 14G
19- WHT/PUR 18G
20- BLK 18G

I I

NAME

RST REAR CAB


DESCRIPTION
J J
CAB WIRING
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

BOX ASSY 2 BOX ASSY 1


LT SIDE RT SIDE
A A

10A 20A FU1 FU2 FORWARD 25A 25A FU1 FU2


RELAY

B 10A 10A FU3 FU4 20A 20A FU3 FU4 B


E-STOP
RELAY
15A 15A FU5 FU6 20A 20A FU5 FU6
NEUTRAL
ACC RELAY
START
RELAY 10A 10A FU7 FU8
20A 15A FU7 FU8
BOOM LTS

FLASHER
RELAY
15A 10A FU9 FU10 15A 15A FU9 FU10
C C
FRONT LTS
15A 10A FU11 FU12 RELAY 15A 20A FU11 FU12

HORN
25A 5A FU13 FU14 REVERSE
15A 20A FU13 FU14 RELAY
RELAY

5A 10A FU15 FU16 10A 20A FU15 FU16


D D
FUSE MAP FUSE MAP FUSE BOX
FUSE BOX

E E

6 PIN CONNECTOR 23 PIN CONNECTOR 23 PIN CONNECTOR 9 PIN CONNECTOR

MAINTO BOX 2 CONNECTOR MAIN TO BOX 1 CONNECTOR MAIN TO BOX1 CONNECTOR ENGINE TO BOX 2 CONNECTOR
F F
6- PIN FEMALE ON HARNESS 23- PIN FEMALE ON HARNESS 23- PIN FEMALE ON HARNESS 9- PIN FEMALE ON HARNESS
A- WHT/BLU 20G R- RED 6G
1- PNK 14G A- WHT 20G
B- GRN/RED 18G S- RED 10G
2- WHT 14G B- WHT/GRN 20G
C- WHT 16G T- RED 12G
3- RED 6G C- WHT/RED 20G
D- ORG/WHT 16G U- RED 10G
4- RED 12Gx4 D- WHT/BLK 20G
G E- ORG/BLK 16G V- WHT 12G G
5- RED 14G E- YEL/BLK 20G
F- BLU/WHT 16G W- WHT/BLK 12G
6- GRN 14G F- PUR 20G
G- PUR/WHT 16G X-
G- PNK 18G
H- RED 16G Y-
H- BRN 18G
J- RED/WHT 16G Z-
J- BLK/RED 18G
K- WHT/YEL 14G
K- WHT/BLK 16G
L- WHT/ORG 14G
H L- BLU 16G H
M- YEL/GRN 14G
M- BLU/WHT 16G
N-YEL/BLK 14G
N- PUR 16G
O-GRY/WHT 14G
O- BLK/WHT 16G
P-BLU/WHT 14G
P- YEL 14G
Q- RED/GRN 14G
Q- ORG/WHT 14G
R-BRN/WHT 14G
R- GRY/BLK 14G
I S-BLK 14G I
S- GRN/BLK 14G
T-
T- GRN/BLK 14G
U-
U- RED/WHT 14G
V-
V- BLK 14G
W- NAME
W- BLK/YEL 14G
X- RST 2011
X- BLK/YEL 14G DESCRIPTION
J ELECTRIC BOX ASSEMBLY J
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

A A

B B

BOOM LIGHTS CONNECTOR


4 PIN FEMALE ON HARNESS
LED LIGHTS
C 1- GRN/BLK 14G 6 PIN FEMALE CONNECTOR C
2- BLK 14G
3- GRN/BLK 14G
1- WHT 18G (4 WIRE LED)
4- BLK 14G
2- GRN 18G (4 WIRE LED)
3- RED 18G (4 WIRE LED)
4- BLK 18G (4 WIRE LED)
5- BLK 18G (4 WIRE LED)
85" 6- BLK 18G (4 WIRE LED)
D D

40"

E BOOM TO ATTACHMENT E
6 PIN MALE CONNECTOR
1- GRN/BLK 14G
2- GRN/BLK 14G
3- RED 6G
4- BLK 6G
5- BLK 14G
BOOM TO ROTATOR
6- BLK 14G 6- PIN FEMALE CONNECTOR
F F
0" 300" 155" 10" 1- WHT 18G (CAN XA2-2)
2- BLK 18G (CAN XA2-2)
BOOM TO ATTACHMENT 3- WHT/BLK 6G
6 PIN MALE CONNECTOR 4- BLK 6G
5-
1- WHT 18G (CAN XA2-2)
6-
2- BLK 18G (CAN XA2-2)
3- WHT 18G (4 WIRE LED)
G 4- GRN 18G (4 WIRE LED) G
5- RED 18G (4 WIRE LED)
6- BLK 18G (4 WIRE LED)

H H

85"

BOOM LIGHTS CONNECTOR


4 PIN FEMALE ON HARNESS
I 1- GRN/BLK 14G
I
2- BLK 14G
3- GRN/BLK 14G
4- BLK 14G

NAME

RST REAR CAB


DESCRIPTION
J J
BOOM TO ATTACHMENT EXTENTION
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM
MARCIN SZARA REVISION DATE:

HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
ATTACHMENT TO BOX CONNECTOR
ATTACHMENT TO RIGHT ARM CONNECTOR ATTACHMENT TO RIGHT 20/40 PROX CONNECTOR ROTATOR TO ATTACHMENT BOX 31- PIN MALE ON BOX
8-PIN DEUTCH FEMALE ON ATTACHMENT 4-PIN DEUTCH FEMALE ON ATTACHMENT CONNECTOR 6- PIN FEMALE 1- RED (2 WIRE) CAN XA2-2
A A
2- BLK (2 WIRE) CAN XA2-2
ATTACHMENT 20/40 PROX'S 1- RED (2 WIRE) CAN XA2-2 3- WHT/YEL 14G
ATTACHMENT ARM
1- BLK (LANDING FT RT) 1- WHT(4 WIRE 20/40 RT) 1- BLK (20" PROX RT) 2- BLK (2 WIRE) CAN XA2-2 4- WHT/ORG 14G
1- WHT(7 WIRE RT)
2- BLK (LANDING RR RT) 2- GRN(4 WIRE 20/40 RT) 2- BLK (40" PROX RT) 3- RED 6G 5- WHT/ORG 14G
2- ORG(7 WIRE RT)
3- RED(4 WIRE 20/40 RT) 3- 2x BRN (PROX RT)
3- GRN(7 WIRE RT)
3- BLK (LOCK RT) 4- BLK 6G 6- WHT/RED 14G
4- BLK (UNLOCK RT) 4- BLK(4 WIRE 20/40 RT) 4- 2x BLU (PROX RT)
4- BLU(7 WIRE RT) 5- 7- WHT/PUR 14G
5- 2x BRN (PROX RT)
5- RED(7 WIRE RT)
6- 2x BRN (PROX RT) 6- 300" 8- WHT/PUR 18G
6- RED(7 WIRE RT)
B 7- BLK(7 WIRE RT)
7- 2x BLU (PROX RT)
9- WHT/PUR 18G B
8- 2x BLU (PROX RT)
8- BLK(7 WIRE RT) 10- WHT/PUR 18G
ATTACHMENT TO LEFT ARM CONNECTOR ATTACHMENT TO LEFT 20/40 PROX CONNECTOR 11- WHT/PUR 18G
8-PIN DEUTCH FEMALE ON ATTACHMENT 4-PIN DEUTCH FEMALE ON ATTACHMENT 12- WHT/PUR 18G
13- WHT/PUR 18G
ATTACHMENT ARM ATTACHMENT 20/40 PROX'S 14- WHT/PUR 18G
1- WHT(4 WIRE 20/40 LT) 1- BLK (20" PROX LT)
1- WHT(7 WIRE LT) 1- BLK (LANDING FT LT) 15- WHT/PUR 18G
2- ORG(7 WIRE LT) 2- BLK (LANDING RR LT) 2- GRN(4 WIRE 20/40 LT) 2- BLK (40" PROX LT)
C 3- RED(4 WIRE 20/40 LT) 3- 2x BRN (PROX LT)
16- WHT/PUR 18G C
3- GRN(7 WIRE LT) 3- BLK (LOCK LT)
4- BLU(7 WIRE LT) 4- BLK (UNLOCK LT) 4- BLK(4 WIRE 20/40 LT) 4- 2x BLU (PROX LT) 17- BLK 14G
5- RED(7 WIRE LT) 5- 2x BRN (PROX LT) 18- BLK 14G
6- RED(7 WIRE LT) 6- 2x BRN (PROX LT)
19- BLK 14G
7- BLK(7 WIRE LT) 7- 2x BLU (PROX LT)
8- BLK(7 WIRE LT) 8- 2x BLU (PROX LT) 20- BLK 14G
21- BLK 14G
22- BLK 14G
D 23- BLK 14G D
24- BLK 18G
2" 2" 4" 25- BLK 18G
0" 26- BLK 18G
27- BLK 18G
4" 0" 28- BLK 18G
4" ROTATOR TO ATTACHMENT BOX 29- BLK 18G
TWIST LOCK ARMS SIDESHIFT CONNECTOR 6- PIN MALE
CONNECTOR 30- BLK 18G
LOCK OPEN LEFT
E 3- PIN FEMALE
31- BLK 18G
E
1- RED (2 WIRE) CAN XA2-2
A- WHT(3 WIRE SONIC)
CONNECTOR SONIC 55" 15" 2- BLK (2 WIRE) CAN XA2-2
B- RED(3 WIRE SONIC) LED LIGHT
8- PIN FEMALE CENTER 3- RED 6G
1- WHT 18G
C- BLK(3 WIRE SONIC) 23"
TWIST LOCK ARMS SIDESHIFT 4- BLK 6G
2- BLK 18G UNLOCK CLOSE RIGHT 5-
CONNECTOR
3- RED 18G
3- PIN FEMALE 4" 4" 4" 6-
4- ORG 18G ROTATE LIMIT SW. 5" LANDED LT A- WHT(3 WIRE LANDED LT)
5- BRN 18G ROTATE STOP SW. B- RED(3 WIRE LANDED LT)
PROX
F 6- BLU 18G CONNECTOR 10" C- BLK(3 WIRE LANDED LT) F
LED LIGHT
7- GRN 18G 4- PIN FEMALE 18" 7" 2" 2"
8- YEL 18G 1- WHT(4 WIRE ROTATOR)
90"
2- GRN(4 WIRE ROTATOR)
DISTANCE SENSOR ROTATE
ANGLE SENSOR BRAKE
3- RED(4 WIRE ROTATOR) 47" 35" LED LIGHT
BOX ASSY
4- BLK(4 WIRE ROTATOR)
10"
15" 15" 70"
130" 25" 10" 19" 16" ROTATOR TO BOX CONNECTOR
ATTACHMENT
G 6- PIN FEMALE ON HARNESS
G

ROTATOR 10" 5" 20" 46"


CONNECTOR
40" TWIST LOCK SPOT LIGHT XA2-2 XS2-1 ATTACHMENT TO BOX CONNECTOR
ROTATOR TO ATTACHMENT BOX LIGHT RELAY RELAY MODULE MODULE 31- PIN FEMALE ON HARNESS
CONNECTOR 6- PIN MALE 340"
1- RED (2 WIRE) CAN XA2-1 9" 9" 6" 6" 20"
H 2- BLK (2 WIRE) CAN XA2-1 LT ARM H
3- RED 6G
CONNECTOR
4- BLK 6G
5- LANDED RT 5" 30"
6- PROX ATTACHMENT BOX
CONNECTOR
3- PIN FEMALE CONNECTOR 6- PIN MALE ON BOX
A- WHT(3 WIRE LANDED RT) 1- RED (2 WIRE) CAN XA2-1
B- RED(3 WIRE LANDED RT)
2- BLK (2 WIRE) CAN XA2-1
I
C- BLK(3 WIRE LANDED RT) 27" 20" 2" 7" 4" 4" I
3- RED 6G
LED LIGHT 4- BLK 6G
140" 60" 5-
RT 20',40'
PROX'S
6-
CONNECTOR NAME
4- PIN FEMALE
1- WHT(4 WIRE 20/40 RT) RST
2- GRN(4 WIRE 20/40 RT)
330"
DESCRIPTION
J 3- RED(4 WIRE 20/40 RT)
CONNECTOR
J
4- BLK(4 WIRE 20/40 RT)
ATTACHMENT WIRNG
4- PIN FEMALE
RT ARM 10" 1- WHT(4 WIRE 20/40 LT)
AUTHOR CREATION DATE: 10/26/2011 1:00:46 PM

CONNECTOR 2- GRN(4 WIRE 20/40 LT) MARCIN SZARA REVISION DATE:


LT 20',40' 3- RED(4 WIRE 20/40 LT)
PROX'S 4- BLK(4 WIRE 20/40 LT) HOIST LIFTRUCK NUMBER:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

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