Soln C) Vinit Tapasia

2019UmEI13
The pasametess to improve diffusionn ML
PToces s ase
i Thickness T
Lü) Susface finish
) Material composition
o
achieve thîs, we need to Vary
temperature &
time
DmAIC appToach
c)Define
oblem statement: Impovement in specitication of
L Cs
Now, the problem stotement is convested into objective
1-e tco Control the difusion temperodture as it is
esponstblefos the vasiatten in thickness o TCs

bMeasuse In the measure phase, the data is collected

for the ickness of wafeh , omd dbta is adso Coll ected
for thickness agamst the supplieA .

(CAnalysis. with the help of tools, Cause amd efect diagrom

we identitied potenttol cou sea and theis sub- Causes.

Cooling sustem AC not wosking

not wosking

I PTOve.c control
ofdifLuston tempelatue
High Paocess
rott vejecting envisonment
Ymose heat becoming too het

(d) Improve n improve, we will use D0E.

Fos this we have identified two actozs namely
SupplierS md temperatuse.
we hawe decided 3 levels lou, medium amd high.
with the help of 3 factowtal design, w e wiI find
the impacts of factoS md t h e l
nteractions.
combinations, ie.
9Control. In
Vinit Tapasia
use
the control phase, we Cam 2019 umEI13
stoatistica process control
fos monito MI
zimg the process. chasts
vni
BCTaguchi
(C)
's quality loss
functton is aiven by
Ll)= K ly-m)2
where, Amount of expected loss
K Cost consttant
Y Reported Vaue
m mean or
weage Valuc
the case
study tIS clearly mentioned h a t
tasgeted Vauu, i.e., m 3o00N.
LCa) = kC8 -3 0oo)

k cam be codculated by the fosmula

COst o
sewosk Corect
Tolesamce/allow ed value)

() Fisst of al,

n)
where oci' s are CT3 Par ameteds .

There cam be vasious pasometer duc to which the

quolu & gets affected. But we hawe to
fo cus 0n only
these paametehd which affectts
quauity the nmost
Some of the CTQS a s e
hickness,+inish material
Compos1tion &temperature. We c m use
pareto
Cmalysis t o obtain most affecting
parome tes8
From Para tto
analysis, we willfi'nd th at tempesature
amd thtcknesS are the majox Contaibutting factors.
Y C ,C2)
whese 1 thickness, C2 tempezature
Ans2 Vinit Tapasia
20190mEu13
P-roblem Statem ent ML

The cycle time VGni

truck between
goes beyond the
stipulated ime
time fos
fos dispatch
Called excess
Weigh Bsidge In weN) Invoice (INV)dispatch
time. I t was hecessa stty to eliminake is
excess time.
The Poblem was tramsfotmed into the objectives when we we
Considered the impacts of problem in different
secttons
0) Delay in
deelivery leadi ng
to dissatisfaction
cuS tomer
Further sho»tage oftrucks
in truck deficit masket
o- Susat which affected
RLL Logistics.
ii drives spending more time in
a theat to
compmy Prenise was
thei safety secuhity
(v Delays in
logis-tiCs loading & un avai
led wmdes utili2atto of mam powe.
lability of truckks

v)Tt also led to undes

utilization 0-f space which affected
theis expamday Plams amd
good uill in the eye's of
Customers amd dri'vers w e also lost due to
delays.
() In the
amalis phase, the strateey was a
three step
PrOceSS which included the following8
Identify the Sousce of vatiatiem
Ci) Root cause
amalysis
tii) Detemine Cew x's amd Y-FCx) Reladiensh ip
Thi's
hi's helped to identify al the Possible causes amd then
contributd
channeling down to three major reasons that
arond 72 / .
Wth the complete understamding of these causes, i
would be easier now to improve the process md hence
we cam S that n a sis phase is pse-Tequisite of

improvee Phase 0 improue phase s begings with

amalysis phase.
(c The DMAIC Vinit Taparia
process was
RLL as follows implemented in 2019umEU13
Mi
i Define
The problem Statement was T
detined to seduce
ne
excesstime .

By studing the
împacts of p oblems on
Varous people, objectives w e r e decided.
U) Tottol Customer
i) Zero Accident
satisFaction
Gii) Optimum uttlization off esouces
G)Osdes ecution in minimum
me
(ii) measure phase.
The measuse
Phase was to identifH the Customes CTs
for uhich
itwos necessaryH to collect dot amd
therefose we used the
i) Detailed follouing tools.
Process Mop
Cii) Data Collectton Plam
Gii) Validatton of measurenment
system
v) Collection of data usina w+IH techniquc
Determining process capability amd sigma base lìne

Gii) Analyse
In amnalyse phase to identify the
activities amcre duce them, effortsnon-
,
vclle added
wese made.
For this, w e tdentified
the sources of
undertaken aDot cause Vastatien,
feu Xs Y- F ) to
amauis ond detesmined
identify three majos causes.
Tmprove
Using
Usingthe sesults of amaye pHase,
following
Soluttons were undesta ken to
impove
C) Online cyele time monitosing query to be develo Ped
Cycle time awasenss progrom to be moculed

ii) Control on calulung the tucks

(i) Vis ual managtmamt aids fox awoiding traffic jam

Waste lumP size to be educed

(vi) Loacing bo to be ftxed fo nultiple Product disRatch

 Vinit Tapasla
Bolamce Scorecahd cmd PPDC ase the 2019 UMEII13

tools which were used ML

Contsol T
t h the help of stamd ard isation and statisticad procesS
Control were used to control & monitos the P*ocesS