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Powergrid

Spare parts section Issue 03EG

Page 1

Table of contents Page

9.1 General information 2

9.2 Spare parts ordering procedure 2

9.3 Ordering 3

9.4 Spare parts catalogue 4


Powergrid
Spare parts section Issue 03EG

Page 2

9.1 General information 9.2 Spare parts ordering procedure

When purchasing spare parts cus- When ordering spare parts, the fol-
tomers should in their own interest, lowing must be observed:
always use genuine
POWERSCREEN International 1. State the type of machine and
parts. the machine serial number.
The serial number may be
Spare parts must comply with the found on the machine plate or
technical requirements specified by in Section 1, “Technical In-
the manufacturer. formation“.
Only spare parts from the original
equipment manufacturers can be 2. State clearly Item No., de-
relied to do so. scription and the Fig. No. for
the part required.
Spare parts that have not been sup-
plied by POWERSCREEN Interna- 3. State the quantity being or-
tional Distribution Ltd., or dered.
POWERSCREEN of America Inc.,
cannot be relied upon for correct 4. State name and address
material, dimensions or finish. clearly as well as method of
delivery required.
POWERSCREEN International
Distribution Ltd., or 5. Engine spare parts should be
POWERSCREEN of America Inc., obtained from your nearest
cannot therefore be responsible for Engine Agent.
any damage arising from use of any
such parts and the Guarantee will
be invalid.
Powergrid
Spare parts section Issue 03EG

Page 3

9.3 Order form

Customer Name
Address

Phone
Fax

Delivery Name
Address

Phone
Fax

Machine Type
Serial Number

Required Parts Quantity Figure Item No. Description


#1
#2
#3
#4
#5
#6
#7
#8
#9
#10
#11
#12
#13
#14
#15
#16
#17
#18
#19
#20
Powergrid
Spare parts section Issue 03EG

Index To Spare Parts Listings Page 4


Section A Powergrid Common
M/C Section Description Fig. Fig. No.
D Screenbox - Screenbox, Subframe, Protection deck, Screen mesh, 1
Support Rams, Loading Plate
D Screenbox - Screen shaft, Pipe unit, Bearings, Hydraulic motor, 2
Flywheels, Relief/check valve, Hydraulic Hoses
D Screenbox - Finger screens (top and bottom deck), Finger screen 3
components
G Powerunit - Baseframe, Engine, Exhaust, Air cleaner fittings, Fuel 4
pipes
Section B Powergrid 1200 Only
M/C Section Description Fig. Fig. No.
I Chassis - Chassis assembly, Hopper, Guard door, Jacking leg, 5
Towbar
G Powerunit - Powerunit canopy, Guard doors, Air ducting, Air cleaner 6
Fuel tank components
G Powerunit - Hydraulic tank, Suction and return pipes, Hydaulic tank 7
filters, Hydraulic pump, Coupling
G Powerunit - Control valves, Hydraulic hoses, Instrument panel, Battery 8
C Conveyor - Frame, Tail drum, Tail drum scraper, Rollers, Guards, Belt, 9
Skirting
C Conveyor - Drive drum, Hydraulic motor, Coupling, Belt cleaner, 10
Guards, Skirting
I Axle/Brakes - Axle, Wheels, Suspension, Brake components, Mudguards, 11
Lateral protection.

Section C Powergrid 800 Only


M/C Section Description Fig. Fig. No.
C Conveyor - Frame, Tail drum, Tail drum scraper, Rollers, Guards, Belt, 12
Skirting
C Conveyor - Drive drum, Hydraulic motor, Coupling, Belt cleaner, 13
Guards, Skirting
I Axle/Brakes - Axle, Wheels, Suspension, Brake components, Mudguards, 14
Lateral protection
C Lights - Lights, Lighting board, Light holders, Brake and light connections 15
C Conveyor - Hydraulic motor, Transfer chute, Guards 16
G Powerunit - Powerunit canopy, Guard doors, Air ducting, Air cleaner 17
Fuel tank components
G Powerunit - Hydraulic tank, Suction and return pipes, Hydaulic tank 18
filters, Hydraulic pump, Coupling
G Powerunit - Control valves, Hydraulic hoses, Instrument panel, Battery 19
I Chassis - Chassis assembly, Hopper, Guard door, Jacking leg, 20
Towbar
G/I Electric Hydraulic option 21
Powergrid
Spare parts section Issue 03EG

Page 5

D C

I
Left and Right hand Left Front
When using this handbook, at all
times the right and the left hand
references are viewed from the
towbar end of the machine.

Rear Right

Front and Rear


Front
When using this handbook, at all
times the rear of the machine is
situated at the towbar end.
Left Right

Rear - Towbar
Powergrid
Spare parts section Issue 03EG

Page 6
Powergrid
Spare parts section Issue 03EG

Page 7

SECTION A

POWERGRID COMMON
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.1
Page 8
24 27 29 28 86,87
91,92,93
25,26
88
21
22,23 99
81
3
80
8,9,10
14,15,16
1,2 38
41 98
42 35
74,75 36,37
43 33,34
32
77
55,56,57
65,66
68,69,70
2
96
97
67
71,72,73

59,60,61 62,63,64 58 53,54


89,90 6 4 5 7 40 39 82,83,84,85 94,95

45
44 11,12,13

76

46 17,18,19,20

102,103,104
47
101
48,49

78 79 50 52 51 100 30 31
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.1
Page 9
Part No. Item Description No.off Notes
Screenbox
7258101 1 Screenbox Welded Assembly 1 Up to Serial No. 7213212
7250800 Screenbox Welded Assembly 1 From Serial No. 7213221
7253104 2 Screen Subframe 1
7255130 3 Wing Plate RH 1
7255131 4 Wing Plate LH 1
2006021 5 Bolt, Nut, Washer 12
1605022 6 Bolt, Nut, Washer 10
7250215 7 Wing Plate Wear Plate 2 Optional
7250213 8 Countersunk bolt 12
16002 9 Nut 1
16006 10 Washer 12
7250250 11 Top Protection Deck 1 Up to Serial No. 7213212
7250270 Top Protection Deck 1 Up to Serial No. 7213212
7250900 Top Protection Deck 1 From Serial No. 7213221
7250901 Top Protection Deck 1 From Serial No. 7213221
7250251 12 Top Protection Deck RH 1 Up to Serial No. 7213212
7250271 Top Protection Deck RH 1 Up to Serial No. 7213212
7250252 13 Top Protection Deck LH 1 Up to Serial No. 7213212
7252272 Top Protection Deck LH 1 Up to Serial No. 7213212
2007521 14 Bolt 8
2020764 15 Nut 8
7250119 16 Hardened Washer 8
2020755 17 Bolt 8
2020756 Bolt 8
2020764 18 Nut 8
7250119 19 Hardened Washer 8
7250249 20 Spacer 16
7251140 21 Top Deck Mesh 2
7250207 22 Mesh Fitting Kit 1
7250108 23 Top Deck Rubber Cushion 6
7250205 24 Top Deck Clamp Plate 2 Up to Serial No. 7213212
7250822 Top Deck Clamp Plate RH 1 From Serial No. 7213221
7250823 Top Deck Clamp Plate LH 1 From Serial No. 7213221
7250235 Top Deck Clamp Plate 2 Special For Punch Plate
2020754 25 Bolt 8
2021754 Bolt 8
7250119 26 Hardened Washer 8
2020764 27 Nut 8
2051610 27 Top Deck Clamp Plate Stopper 8
16002 28 Nut 8
16006 29 Washer 8
7250140 30 Bottom Deck Mesh 2 State Aperture
7250139 31 Bottom Deck Rubber Cushion 8
7250205 32 Bottom Deck Clamp Plate 2 Up to Serial No. 7213212
7250820 Bottom Deck Clamp Plate RH 1 From Serial No. 7213221
7250821 Bottom Deck Clamp Plate LH 1 From Serial No. 7213221
2020754 33 Bolt, Nut 8
7250119 34 Hardened Washer 8
7250107 35 Bottom Deck Clamp Plate Stop 8
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.1
Page 10
Part No. Item Description No.off Notes
Screenbox
16002 36 Nut 8
16006 37 Washer 8
7250170 38 Screen Spring 16
7251115 39 Screen Transport Straps 4
1604521 40 Bolt, Nut, Washer 8
7251112 41 Upper Flywheel Guard 1 Up to Serial No. 7213212
6550330 Upper Flywheel Guard 1 From Serial No. 7213221
1204522 42 Bolt, Nut, Washer 4
7251113 43 Lower Flywheel Guard 1 Up to Serial No. 7213212
5050235 Lower Flywheel Guard 1 From Serial No. 7213221
7250135 44 Motor Flywheel Guard 1 Up to Serial No. 7213212
7250136 Motor Flywheel Guard 1 From Serial No. 7213221
1203521 45 Bolt, Nut, Washer 6
7250126 46 Front Guard 1
1203001 47 Bolt, Washer 2
7250127 48 Mesh Under Guard 1
1204021 49 Bolt, Nut, Washer 2
2880101 50 Subframe Hinge Pins 2 38mm x 100mm Long
5180111 51 Collar 2
1009022 52 Bolt, Nut, Washer 2
7250180 53 Outer Support Arm RH 1
7250181 54 Outer Support Arm LH 1
2480106 55 Pin 2
21910225 56 Washer 2
20151 57 Spring Pin 2
7250183 58 Inner Support Arm 2
2081103 59 Pin 2
1910225 60 Washer 2
2020151 61 Spring pin 1
7280102 62 Support Arm Pin & Chain 2
1910225 63 Washer 2
2020151 64 Spring Pin 2
7250185 65 Hydraulic Cylinder 2
7250188 66 Hydraulic Cylinder Seal Kit 2
8010114 67 Hydraulic Cylinder Breather 2
2081103 68 Hydraulic Cylinder Upper Pin 2
1910225 69 Washer 2
2020151 70 Spring Pin 2
2250109 71 Hydraulic Cylinder Lower Pin 2
1910225 72 Washer 2
2020151 73 Spring Pin 2
2060218 74 Seal 2
2060297 75 Adaptor 2
7260424 76 Hydraulic Hose (RH Cylinder) 1
7260423 77 Hydraulic Hose (LH Cylinder) 1
2060239 78 T-Junction 1 3/8" x 3/8" x 3/8" Male
7260422 79 Hydraulic Hose 1
7252220 80 Loading Plate Assembly Complete 1
7252221 81 Loading Plate 1
7250216 82 Loading Plate Wear Plate 1 Optional
Powergrid
Spare parts section Issue 03EG

Page 11
Part No. Item Description No.off Notes
Screenbox
7250213 83 Countersunk Bolt 12
16002 84 Nut 12
16006 85 Washer 12
7250225 86 Loading Plate Wing Plate RH 1
7250226 87 Loading Plate Wing Plate LH 1
1604521 88 Bolt, Nut, Washer 2
7250219 89 Wing Plate Wear Plate RH 1 Optional
7250218 90 Wing Plate Wear Plate LH 1 Optional
7250213 91 Countersunk Bolt 4
16002 92 Nut 4
16006 93 Washer 4
7250227 94 Backing Plate RH 1
7250228 95 Backing Plate LH 1
7251222 96 Inner Upright 2
2418021 97 Bolt, Nut, Washer 2
2418021 98 Bolt, Nut, Washer 2
2409022 99 Bolt, Nut, Washer 2
1204501 100 Bolt, Washer 10
7250810 101 Division plate 2
203 102 Bolt 10
7230150 103 Nut 10
2020764 104 Washer 20
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.2
Page 12
17 18 16 15 13,14 12 11

42,43 44,45 22 41 19
3 10 7 2 9 8

4,5,6
1
39
38
40 35 36 32 37
23,24,25,26

27 28 30 31 29 34 33

55 21 53,54 51,52 49,50 20 46 56 57

47

58

48

60
59

68
71
69
70
67 61,62 63,64 65 66
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.2
Page 13
Part No. Item Description No.off Notes
Screen Shaft
7250122 1 Screen Shaft 1
7250109 2 Pipe Unit 1
7250164 3 Bearing Housing 2
7250137 4 Bolt, Nut 24
7250119 5 Hardened Washer 24
2010627 6 Spring Washer 24
7250163 7 Inner Bearing Cap 2
12030 8 Bolt 12
2020182 9 Spring Washer 12
7250157 10 Inner Seal 2
7250154 11 Bearing 2
7250161 12 Bearing Spacing Ring 2
7250155 13 Bearing Retaining Ring 1
5120170 14 Grub Screws 3
7252156 15 Outer Seal 2
7251162 16 Outer Bearing Cap 2
12030 17 Bolt 12
2020182 18 Spring Washer 12
2050331 19 Grease Nipple 2
7251123 20 Hydraulic Screen Motor 1
1204521 21 Bolt, Nut, Washer 4
7250134 22 Hydraulic Motor Mtg Bracket 1
7250128 23 Backing Plate 2
2450168 24 Nut 4
2050458 25 Hardened Washer 4
2110629 26 Spring Washer 4
7251133 27 Hydraulic Motor Mounting Stand 1
7250128 28 Backing Plate 2
2450168 29 Nut 8
2050458 30 Hardened Washer 8
2110629 31 Spring Washer 8
2280264 32 Coupling Steel Flange 2
3210166 33 Taperlock Centre (motor) 1
7250138 34 Key (Motor) 1
2280265 35 Coupling Centre Disc 1
2020163 36 Taperlock Centre (Shaft) 1
2220159 37 Key (Shaft) 1
7221159 38 Flywheel 2
2050446 39 Taperlock Centre 2
3850170 40 Half Flywheel 2
1207021 41 Bolt, Nut, Washer 8
3260252 42 Motor Inlet Adaptor 1
2060229 43 O-Ring 1
2250316 44 Caphead Screw 4
2440162 45 Spring Washer 4
2060217 46 Seal 1
2060204 47 Adaptor 1
7260417 48 Hydraulic Hose 1
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.2
Page 14
Part No. Item Description No.off Notes
Screen Shaft
3260252 49 Motor Outlet Adaptor 1
2060229 50 O-Ring 1
2250316 51 Caphead Screw 4
2440162 52 Spring Washer 4
2060217 53 Seal 1
2060204 54 Adaptor 1
7260418 55 Hydraulic Hose 1
2060218 56 Seal 1
2060297 57 Adaptor 1
7260419 58 Hydraulic Hose 1
6560165 59 Relief / Check Valve 1
4260123 60 Bolt, Nut, Washer 2
2060216 61 Seal 1
2060292 62 Swivel Adaptor 1
2060216 63 Seal 1
2060203 64 Adaptor 1
2060216 65 Seal 1
2060203 66 Adaptor 1
3560134 67 T-Junction 1
7260415 68 Hydraulic Hose 1
7260416 69 Hydraulic Hose 1
7260140 70 Hose Clamp 6
5130199 71 Hose Clamp 1
Powergrid
Spare parts section Issue 03EG

Page 15
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.3
Page 16

15 5 8 7 6 12 13

14

10 11 9 3 1 2 4

34
33

35

16 27 26 29 28
25
18

24

17
23
32
19,20,21,22
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.3
Page17
Part No. Item Description No.off Notes
Finger screen
7250276 1 Finger Screen Top Deck Kit 1 50mm Aperture
7250277 Finger Screen Top Deck Kit 1 100mm Aperture
7250278 Finger Screen Top Deck Kit 1 150mm Aperture
7250950 Finger Screen Top Deck Kit 1 (StateAperture)
7250279 2 Finger Screen T Deck Frame RH 1 50mm Aperture
7250280 Finger Screen T Deck Frame RH 1 100mm Aperture
7250281 Finger Screen T Deck Frame RH 1 150mm Aperture
7250282 3 Finger Screen T Deck Frame LH 1 50mm Aperture
7250283 Finger Screen T Deck Frame LH 1 100mm Aperture
7250284 Finger Screen T Deck Frame LH 1 150mm Aperture
2008021 4 Bolt, Nut, Washer 5
2020755 5 Bolt 4
2020764 6 Nut 4
7250119 7 Washer 4
7250249 8 Spacer 4
2020752 9 Bolt 8
2020764 10 Nut 4
7250119 11 Hardened Washer 4
7250286 12 Side Clamp Plate 12
2008021 13 Bolt, Nut, Washer 12
7250288 14 Top Deck Finger 180 50mm Aperture
7250288 Top Deck Finger 90 100mm Aperture
7250288 Top Deck Finger 60 150mm Aperture
7250289 15 Finger Nut 180 50mm Aperture
7250289 Finger Nut 90 100mm Aperture
7250289 Finger Nut 60 150mm Aperture
------------ 16 Finger Screen Bottom Deck Comp 1 State Aperture
7250290 17 Finger Mounting Angle 14
7250291 18 Mounting Brackets 20
7250293 19 Front Mounting Brackets RH 2
7250294 20 Front Mounting Brackets LH 2
7250295 21 Back Mounting Brackets RH 2
7250296 22 Back Mounting Brackets LH 2
1605021 23 Bolt, Nut, Washer 28
7250298 24 Clamp Plate 28
1606521 25 Bolt, Nut, Washer 56
------------ 26 Finger Section 28 State Aperture
------------ Finger Section 28 State Aperture (to suit 16 above)
7250301 27 J-Bolt Clamp 56
12002 28 Nut 56
12006 29 Washer 56
7250303 30 Side Deflector Plate RH 2
7250304 31 Side Deflector Plate LH 2
1002521 32 Bolt, Nut, Washer 2
7250306 33 Rear Deflector Plate 2
1605021 34 Bolt, Nut, Washer 8
N/A 35 Punch plates 2 State Aperture
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.4
Page 18
33 8
1

14
6
15
5
10

11

17 18 16 13 9 2 3

12

19 20 26 24 23 22

21
31 32

25

30
27
4 29

28
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.4
Page 19
Part No. Item Description No.off Notes
Engine
6790205 1 Engine 1
6790210 2 Engine Rubber Mountings 4
121202 3 Bolt, Nut, Washer 4
6790260 4 Starter Motor 1
6790270 5 Alternator Belt 1
3810127 6 Fan With Built In Alternator 1
6790285 7 Oil Filter 1
5790220 8 Fuel Filter 1
7290400 9 Powerunit Base Frame 1
2006021 10 Bolt, Nut, Washer 4
5190480 11 Air Cleaner Vacuator Valve 1
5190462 12 Restriction Indicator 1
7290490 13 Fuel Supply Pipe 1
2210109 14 Male Stud Coupling (Complete) 2
2210172 15 Ferrule 2
6590167 16 Water Trap 1
6590166 17 Water Trap Mounting Bracket 1
1204522 18 Bolt, Nut, Washer 1
5790255 19 Silencer Box 1
1204022 20 Bolt, Nut, Washer 4
5790265 21 Exhaust Clamp 4
8025 22 Exhaust Flange Bolt 2
7290260 23 Exhaust Flange 1
5790270 24 Exhaust Gasket 1
5790250 25 Exhaust Bellows 1
7290437 26 Exhaust Silencer Pipe (Upper) 1
7290438 27 Exhaust Silencer Pipe (Lower) 1
3260200 28 Double Hose Clamp 2
2020672 29 Bolt, Nut, Washer 2
7290660 30 Air Intake Support Bracket 1
7290179 31 Air Breather Pipe 1
5790310 32 Superclamp 2
6590174 33 Copper W asher 2
Powergrid
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Powergrid
Spare parts section Issue 03EG

Page 21

SECTION B

POWERGRID 1200 ONLY


Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.5
Page 22

8 5,6
7 67,68

69

78,79
80,81
82,83
26,27 2,3,4
28,29
23
24,25 84,85
13,14 12 11 55,56
10 9 57,58
51,52,53
85 86
59,60 50
54
19,20 21,22 17 18 16 15 46,47
48,49

45
71-74
39,40
75 76 37

41
32 31

77

42
43,44
70

63 66 64,65 62 61 30 33-
72 71
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.5
Page 23
Part No. Item Description No.off Notes
Hopper
7220700 1 Chassis Frame 1
7230720 2 Hopper 1
2006020 3 Bolt,Nut 14
3230165 4 Tapered Washer 14
7230723 5 Hopper Extension RH 1
7230724 6 Hopper Extension LH 1
1604021 7 Bolt, Nut, Washer 4
1203521 8 Bolt, Nut, Washer 2
7230186 9 Hopper Centre Side Stay RH 1
7230188 Hopper Centre Side Stay LH 1
1605021 10 Bolt, Nut, Washer 4
7220149 11 Hopper Back Rubber 1
7220150 12 Hopper Back Clamp Plate 1
12002 13 Nut 6
12006 14 Washer 6
7220151 15 Hopper Side Rubber 2
7220153 16 Hopper Back Side Clamp Plate 2
12002 17 Nut 4
12006 18 Washer 4
7220152 19 Hopper Centre Clamp Plate RH 1
7220152 20 Hopper Centre Clamp Plate LH 1
12002 21 Nut 4
12006 22 Washer 4
7220152 23 Hopper Front Side Clamp RH/LH 2
12002 24 Nut 20
12006 25 Washer 20
7220154 26 Extension Clamp Plate RH 1
7220154 27 Extension Clamp Plate LH 1
12002 28 Nut 6
12006 29 Washer 6
7220416 30 Back Guard Door 1
2011133 31 Hinge Eye 3
1204522 32 Bolt, Nut, Washer 3
2070206 33 J-Cage Nut 3
2070205 34 Plastic Captive Washer 3
2070204 35 Retaining Washer 3
12035 36 Bolt 3
7220411 37 Top Side Door 4
16045 39 Bolt 12
16006 40 Washer 12
7220413 41 Rear Bottom Side Door 2
7220783 42 Front Bottom Side Door 2
16045 43 Bolt 12
16006 44 Washer 12
7220405 45 Inner Jacking Leg 2
2010707 46 Hydraulic Cylinder 2
2010687 47 Hydraulic Cylinder Seal Kit 2
2480106 48 Lower Hydraulic Cylinder Pin 2
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.5
Page 24
Part No. Item Description No.off Notes
Hopper
1910225 49 Washer 2
2020151 50 Spring Pin 2
3280107 51 Upper Hydraulic Cylinder Pin 2
1910225 52 Washer 2
2020151 53 Spring Pin 2
7230178 54 Spacer 4
2060218 55 Seal 2
2060297 56 Adaptor 2
7260425 57 Hydraulic Hose RH 1
7260427 58 Hydraulic Hose LH 1
7260426 59 Hydraulic Hose RH 1
7260428 60 Hydraulic Hose LH 1
5010234 61 King Pin 1
12040 62 Bolt 12
7220407 63 Towbar 1
5180184 64 Towbar Pin 2
1910225 65 Washer 2
2010207 66 Spring Cotter Pin 2
7230185 67 Hopper Front Side Stay RH 1
7230187 68 Hopper Front Side Stay LH 1
1605022 69 Bolt, Nut, Washer 4
7220406 70 5th Wheel Side Plate 1
1605022 71 Bolt, Nut, Washer 1
7220406 72 5th Wheel Side Plate Stay 1
2020175 73 Retaining Washer 1
12035 74 Bolt 1
7220423 75 Chassis Step Mounting Angle 1
1204522 76 Bolt, Nut, Washer 1
2010207 77 Spring Cotter Pin 1
7270153 78 Top inner guard RH 1
7270154 79 Top inner guard LH 1
16002 80 Nut 3
16006 81 Washer 3
7270150 82 Btm inner guard RH 1
7270151 83 Btm inner guard LH 1
16002 84 Nut 2
16006 85 Washer 2
7220422 86 Chassis Step 1
1204022 87 Bolt, Nut, Washer 1
Powergrid
Spare parts section Issue 03EG

Page 25
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.6
Page 26
6 5 10 21,22,23 24

20 25

11,12,13
32
19
29
14 26,27
28
15-18

31

30
40
35,36,37,38 34 33 7 8,9
39

6 0
6 1
2

57,58

55,56
59
1

54
51

3,4
41 52
42 50
49
45 46

44
53 43 48 47
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.6
Page 27
Part No. Item Description No.off Notes Ref.
Powerunit
7290408 1 Powerunit Assembly 1
7290418 2 Canopy Frame 1
1204022 3 Bolt, Nut, Washer 2
1604022 4 Bolt, Nut, Washer 4
7290414 5 Canopy 1
1203521 6 Bolt, Nut, Washer 6
7290415 7 Top Canopy Door 1
5190131 8 Fastener 2
502020 9 Bolt, Nut 8
7290435 10 Upper Canopy Door LH 1
2030475 11 Antiluce Fastener 1
12002 12 Nut 1
12006 13 Washer 1
7290436 14 Lower Canopy Access Panel LH 1
2070206 15 J-Cage Nut 3
2070205 16 Plastic Captive Washer 3
2020175 17 Retaining Washer 3
12035 18 Bolt 3
7290447 19 Front Canopy Door 1
7290446 20 Beading 1
2030475 21 Antiluce Fastener 2
12002 22 Nut 2
12006 23 Washer 2
7292422 24 Air Intake Box 1
204022 25 Bolt, Nut, Washer 4
7290429 26 Air Guide Ring 1
602021 27 Bolt, Nut, Washer 4
7290430 28 Air Guide Ring Extension 1
802021 29 Bolt, Nut, Washer 4
7290427 30 Air Intake Rubber Gasket 1
7290425 31 Air Intake Duct Clamp 1
1203021 32 Bolt, Nut, Washer 4
7290419 33 Air Cleaner Cover 1
1203522 34 Bolt, Nut, Washer 4
6790310 35 Air Cleaner 1 Deutz P'No.0118 1274
8035 36 Bolt 2
8002 37 Nut 2
8002 38 Washer 4
6790312 39 Air cleaner element 1 Deutz P'No.0131 9142
6790313 40 Air Cleaner Safety Element 1 Deutz P'No.0118 0869
7220408 41 Filler Cap Protection Cover 1
1204022 42 Bolt, Nut, Washer 2
2030475 43 Anti-loose Fastener 1
2012116 44 Filler Cap 1 UC 5516 Lockable Type
502020 45 Bolt, Nut 6
7290490 46 Fuel Supply Pipe 1 2.6m x 3/8" Nylon
2210124 47 Stud Coupling 1 3/8" O.D x 3/8" BSP Wade 1068
2210174 48 Copper Washer 1 23 x 17 Wade M353
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.6
Page 28
Part No. Item Description No.off Notes
Powerunit
2210172 49 Ferrule 1
7290491 50 Fuel Return Pipe 1
5010171 51 90° Male Stud Coupling 1
5010111 52 Ferrule 1
2060262 53 Drain Plug 1
2011518 54 Diesel Oil Indicator 1
7290480 55 Emergency Stop With Cable RH 1
602021 56 Bolt, Nut, Washer 2
7220285 57 Emergency Stop Cover 1
1203521 58 Bolt, Nut, Washer 2
7290485 59 Grommet 1
7290600 60 Socket panel 1
104022 61 Bolt, Nut, Washer 4
Powergrid
Spare parts section Issue 03EG

Page 29
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.7
Page 30
17 15,16 29 30,31 28 32 33 5 4 6 7,8 9,10 11
13
--
12
69
70
14
18 19 1
24,25
27
26
23

22

48 50 77 2

41 3 20,21
71
66
46,47
50 72
49
40 60 61
62
65
42,43
67
63
44,45 50,51 52
59

35

64
57,58 68 73
37,38,39 36

34

55,56 53,54 75 76 74
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.7
Page 31
Part No. Item Description No.off Notes
Tank,Pump,Oil Cooler
7290520 1 Hydraulic tank 1
7290452 2 Rubber Cushion 2
1205022 3 Bolt, Nut, Washer 4
7290136 4 Return Line Filter 1
7290138 5 Filter Seal 1
7290137 6 Filter Element 1
8002 7 Nut 4
8006 8 Washer 4
2060212 9 Seal 1
2060200 10 Adaptor 1
2060292 11 Swivel Adaptor 1
3560134 12 T-Junction 1
7260493 13 Hydraulic Hose 1
7260602 14 Hydraulic Hose 1
6760108 15 Seal 1
6760107 16 Adaptor 1
1190116 17 Ball Valve 1
6760200 18 Suction Hose 1
2110627 19 Super clamp 4
2060216 20 Seal 2
2060203 21 Adaptor 2
7260407 22 Hydraulic Hose 1
7260408 23 Hydraulic Hose 1
2060216 24 Seal 2
2060295 25 Adaptor 2
7261413 26 Hydraulic Hose 1
7260419 27 Hydraulic Hose 1
5010130 28 Hydraulic Tank Lid 1
5011131 29 Rubber Gasket 1
8002 30 Nut 8
8006 31 Washer 8
2012116 32 Filler Cap 1
502020 33 Bolt, Nut, 6
5760004 34 Hydraulic Pump 1
804521 35 Bolt, Nut, Washer 4
7290362 36 Hydraulic pump Mtg bracket 1
10025 37 Bolt 12
10006 38 Washer 12
2010625 39 Spring Washer 12
6760109 40 Oil cooler 1
803021 41 Bolt, nut, washer 6
6790180 42 Oil Cooler guard 1
7290485 43 Grommet 1
1910377 44 Rivet 4
5006 45 Washer 4
2060215 46 Seal 1
5060157 47 Swivel Adaptor 1
3560134 48 T-Junction 2
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.7
Page 32
Part No. Item Description No.off Notes
Tank,Pump,Oil Cooler
7260212 49 Hydraulic Hose 1
2060215 50 Seal 5
2060295 51 Adaptor 1
7260603 52 Hydraulic Hose 1
6760110 53 Pump Inlet Adaptor 1
6760116 54 O-Ring 1
6760119 55 Caphead Screw 4
2060233 56 Spring washer 4
2060295 57 Adaptor 2
2060215 58 Seal 2
7260250 59 Flow Divider 1
2060218 60 Seal 4
2060297 61 Adaptor 4
2060272 62 90° Elbow 2
2060297 63 Adaptor 2
2060296 64 Swivel Adaptor 1
2280109 65 Bulkhead Adaptor 3
2060266 66 Bulkhead Adaptor 3
2060296 67 Swivel Adaptor 1
2060239 68 T-Junction 1
2060239 69 T-Junction 1
7260495 70 Hydraulic Hose 1
7260211 71 Hydraulic Hose 1
7260210 72 Hydraulic Hose 1
7260494 73 Hydraulic Hose 1
7290361 74 Pump hub 1
6760117 75 Caphead Screw 8
5790360 76 Engine flange plate 1
5060150 77 Check valve 1
Powergrid
Spare parts section Issue 03EG

Page 33
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.8
Page 34
46 40,41 49,50 44 39 42,43

--
47

51 56 57
45

48 68
5
69 65
67

11 2 3 10 9 1

66

52 53 54 55
16 14,15
13 68

12
17,18,

19
7 6 35

21
20
4
36,37,38

32
62 64 58 59 60 63 61
33

29

22,23
27,28 34 26 24,25 30,31
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.8
Page 35
Part No. Item Description No.off Notes
Cotrol Panel
6560328 1 Screen Control valve 1
6560328 2 Conveyor Control Valve 1
1009021 3 Bolt, Nut, Washer 6
2010207 4 Safety Pin & Chain 2
2010472 5 Control Valve Handle 2
2060216 6 Seal 6
2060203 7 Adaptor 6
7260407 9 Hydraulic Hose 1
7260406 10 Hydraulic Hose 1
7261401 11 Hydraulic Hose 1
7260408 12 Hydraulic Hose 1
7260405 13 Hydraulic Hose 1
2060216 14 Seal 1
2060203 15 Adaptor 1
7261402 16 Hydraulic Hose 1
2060216 17 Seal 2
2060442 18 Adaptor 2
2060240 19 Cap 2
6560326 20 Control Valve 1
809022 21 Bolt, Nut, Washer 3
2060215 22 Seal 1
2060248 23 Adaptor 1
2060246 24 Adaptor 1
2060216 25 Seal 1
2030363 26 Flow Restrictor Valve 1
2060218 27 Seal 1
2060297 28 Adaptor 1
7261409 29 Hydraulic Hose 1
2060215 30 Seal 3
2060202 31 Adaptor 3
7260600 32 Hydraulic Hose 1
7261411 33 Hydraulic Hose 1
7260601 34 Hydraulic Hose 1
7260411 35 Hydraulic Hose 1
2060215 36 Seal 2
2060232 37 Adaptor 2
2060240 38 Cap 1
7290474 39 Instrument Panel with Loom 1
8002 40 Nut 4
8006 41 Washer 4
6590270 42 Ignition Switch 1
6590271 43 Ignition Key 1
6590272 44 Hour Meter 1
6590290 45 Override Button 1
6590295 46 Charge Lamp 1
6590297 47 Oil Pressure Lamp 1
6590298 48 Fan Belt Failure Lamp 1
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.8
Page 36
Part No. Item Description No.off Notes
Cotrol Panel
6590300 49 Cylinder Head Temp Lamp 1
6590312 50 Warning Lamp Bulb 4
7290476 51 Fuse Box 1
6590305 52 30 amp Fuse 1
6590306 53 10 amp Fuse 1
6590306 54 10 amp Fuse (spare) 1
6590305 55 30 amp Fuse (spare) 1
6590311 56 Solenoid Relay 1
6590310 57 Oil Pressure Relay 1
3210275 58 Battery 1
7290470 59 Battery Clamp 1
1203521 60 Bolt, Nut, Washer 1
1203521 61 Bolt, Nut, Washer 1
7290500 62 Positive Battery Lead 1
7290501 63 Negative Battery Lead 1
5010133 64 Terminal Insulating Cover 1
7290406 65 Control Valve Bracket 1
2010134 66 Hinge 2
2030475 67 Antiluce Fastener 4
6560328 68 Carryover valve 2
7290407 69 Control Panel Assembly 1
Powergrid
Spare parts section Issue 03EG

Page 37
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.9
Page 38
17-20 22 23,24,25 21
26
96,97 28
100 27
98,99 29,30
101 11
102,103
10 14
117,118,119 116 120 31,32,33
7,8,9 12,13
49-52
41,42,43 15,16 6 53-56 108-111
74
71,72
73 113,114,115

105,106,107

44,45 46,47,48 40 112 104


131 129 130

126,127

121,122

123
124

128 125 34,35,36 80 79 78 77 75,76 57

91
90
92,93
61 64 65 66 67 68

87,88
1 89
37,38,39 86
94,95 81,82

63 62 58,59,60 69,70 83 84,85


Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.9
Page 39
Part No. Item Description No.off Notes
Conveyor Lower Section
7230800 1 Main fram e 1
7230807 2 Support inner strut 2
8024200 3 Bolt 2
24002 4 Nut 2
24006 5 Washer 4
9160212 6 Folding ram 2
8024200 7 Bolt 2
24002 8 Nut 2
24006 9 Washer 4
7230860 10 Ram cover plate LH & RH 2
7260496 11 Hydraulic hose 2
2060218 12 Seal 2
2060297 13 Adaptor 2
7260497 14 Hydraulic hose 2
2060218 15 Seal 2
2060297 16 Adaptor 2
7230873 17 Skirting LH & RH 2
2020672 18 Bolt 14
12002 19 Nut 14
12006 20 Washer 28
7230861 21 Pivot bar 1
7230863 22 Pivot collar 2
2020672 23 Bolt 2
12002 24 Nut 2
12006 25 Washer 4
7230860 26 Folding Link 2
27 Pin 2
7270203 28 Side guard 4
2020672 29 Bolt 16
2070206 30 J Cage nut 16
7271207 31 Side guard lower LH 1
2020672 32 Bolt 4
2070206 33 J Cage nut 4
7270206 34 Side guard lower RH 4
2020672 35 Bolt 4
2070206 36 J Cage nut 4
2081103 37 Conveyor Mounting Pin 2
1910225 38 Washer 2
2020151 39 Spring Pin 2
7230202 40 Cross Mem ber 1
1150230 41 Bolt 2
16002 42 Nut 2
16006 43 Washer 4
7230803 44 Cross Mem ber Support Bracket RH 1
7230804 45 Cross Mem ber Support Bracket LH 1
1150230 46 Bolt 4
16002 47 Nut 4
16006 48 Washer 8
7230200 49 Cross Beam 1
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.9
Page 40
Part No. Item Description No.off Notes
PG 1200 Conveyor Lower Section
7230200 49 Cross Beam 1
20045 50 Bolt 2
20002 51 Nut 2
20006 52 Washer 4
7230205 53 Conveyor Support Strut 2
2081103 54 Pin 2
1910225 55 Washer 2
2020151 56 Spring Pin 2
7231211 57 Tail Drum Complete 1
7230211 58 Tail Drum 1
2020450 59 Taperlock 2
2020165 60 Key 2
3210100 61 Tail Drum Bearing Unit Complete 2 From Machine Serial No. 7207828
2022213 62 Tail Drum Bearing 2 Up to Machine Serial No. 7207827
2020603 63 Bearing Grubscrew 4 Up to Machine Serial No. 7207827
3210101 64 Plummer Block Housing 2 From Machine Serial No. 7207828
3210103 65 Sleeve & Nut 2 From Machine Serial No. 7207828
3210104 66 Locating 2 From Machine Serial No. 7207828
3210102 67 Bearing 2 From Machine Serial No. 7207828
3210105 68 Plummer Block Housing Seal 2 From Machine Serial No. 7207828
16002 69 Nut 4
2050458 70 Hardened Washer 4
7290480 71 Emergency stop switch 2
602021 72 Bolt,Nut,Washer 8
3850170 73 Flywheel counter Weight 2
1604522 74 Bolt,Nut,Washer 2
3210173 75 Grease Pipe Adaptor 2
2060213 76 Seal 2
7261438 77 Grease Pipe 2
3210173 78 Grease Pipe Adaptor 2
2060213 79 Seal 2
2050331 80 Grease Nipple 2
7232118 81 Bearing Adjuster Shoe RH 1
7232119 82 Bearing Adjuster Shoe LH 1
7230112 83 Adjuster Rod 2
24006 84 Adjuster Washer 2
24001 85 Adjuster Nut 2
7231121 86 Tail Drum Scraper(Complete) 1
16002 87 Nut 2
16006 88 Washer 2
7230122 89 Tail Drum Scraper 1
7230123 90 Tail Drum Scraper Rubber Strip 1
7230124 91 Tail Drum Scraper Clamp Plate 2
12002 92 Nut 6
12006 93 Washer 6
2020607 94 30° Bracket With Side Roller RH 16
2020606 95 30° Bracket With Side Roller LH 16
2020605 96 45° Bracket With Side Roller RH 6
2020604 97 45° Bracket With Side Roller LH 6
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.9
Page 41
Part No. Item Description No.off Notes
PG 1200 Conveyor Lower Section
16002 98 Nut 44
16006 99 Washer 44
5120115 100 Centre Roller 44
7231127 101 Centre Roller Bracket 22
16002 102 Nut 44
16006 103 Washer 44
7230107 104 Return Roller 3
7230113 105 U-Bolts 6
8002 106 Nut 12
8006 107 Washer 12
7231208 108 Top return roller guard 1
2020537 109 Bolt 2
16002 110 Nut 2
16006 111 Washer 4
7231207 112 Btm return roller guard 2
2020537 113 Bolt 4
16002 114 Nut 4
16006 115 Washer 8
7270170 116 Return roller side guard 2
2020537 117 Bolt 4
12002 118 Nut 4
12006 119 Washer 8
3210173 120 Grease Pipe Adaptors 6
2060215 121 Seal 3
2060202 122 Adaptor 3
7260494 123 Hydraulic hose 1
7260495 124 Hydraulic hose 1
7260502 125 Hydraulic hose 1
2060215 126 Seal 1
2060246 127 Adaptor 1
7260499 128 Hydraulic hose 1
6560327 129 Control valve 1
809022 130 Bolt, Nut, Washer 3
1800056 131 Handle 1
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.10
Page 42

2,3,4,5 4,5 9 8 17,18 6,7 34 19,20 21,22 23 15 16 36 37

14 11 12 10 13

28 27 24 31 33 32 38 30 29 35
49

51,52,53 50 103,104,105

107
106 108,109
69 68 94 95,96,97 99,100,101 98 55,56,57 60,61,62 58,59 48 41 46,4744,45
54 42,43

39,40

25,26
91,92,93

63 64 65,66,67 102 86 87,88,89 78,79,80 81 90 82 83,84,85


Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.10
Page 43
Part No. Item Description No.off Notes
PG 1200 Conv Upper Section
7230811 1 Drive drum complete 1
7230810 2 Drive drum shaft 1
2050446 3 Taperlock 2
2050591 4 Weld in hub 2
2020159 5 Key 2
2022213 6 Drive Drum Bearing 2
2020603 7 Bearing Grubscrew 4
16002 8 Nut 4
2050458 9 Hardened Washer 4
3210102 10 Bearing 2
3210103 11 Sleeve & Nut 2
3210104 12 Locating 2
3210105 13 Plummer Block Housing Seal 2
3210101 14 Plummer block housing 2
7231225 15 Coupling Cover Plate 2
1203501 16 Bolt, Washer 4
3210173 17 Grease Pipe Adaptor 2
2060213 18 Seal 2
7261443 19 Bearing Grease Pipe LH 1
7261444 20 Bearing Grease Pipe RH 1
3210173 21 Grease Pipe Adaptor 2
2060213 22 Seal 2
2050331 23 Grease Nipple 2
2025510 24 Bearing plate 2
16060 25 Adjuster Bolt 2
16001 26 Adjuster Bolt Nut 4
7231225 27 Mounting Bracket 2
16120 28 Bolt 8
16002 29 Nut 24
2050458 30 Hardened Washer 32
2280264 31 Coupling Steel Flange 4
2280265 32 Coupling Centre Disc 2
2020163 33 Taperlock Centre (Drum) 2
2220159 34 Key (Drum) 2
2220220 35 Taperlock Centre (Motor) 2
2220222 36 Key (Motor) 2
8010121 37 Hydraulic Motor 2
1606021 38 Bolt, Nut, Washer 8
2060217 39 Seal 2
2060204 40 Adaptor 2
7260215 41 Hydraulic Hose 2
2060217 42 Seal 2
2060204 43 Adaptor 2
2060216 44 Seal 2
5060150 45 Check Valve 2
2060216 46 Seal 2
2060203 47 Adaptor 2
7260216 48 Hydraulic Hose 2
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.10
Page 44
Part No. Item Description No.off Notes
PG 1200 Conv Upper Section
7230850 49 Main frame 1
7230871 50 Skirting LH & RH 1
2020672 51 Bolt 10
12002 52 Nut 10
12006 53 Washer 20
7270203 54 Side guards 2
2020672 55 Bolt 8
2070206 56 J Cage nut 8
33 57 Washer 8
7270201 58 Motor side guard RH 1
7270202 59 Motor side guard LH 1
2020672 60 Bolt 6
2070206 61 J Cage nut 6
33 62 Washer 6
7230860 63 Folding link 4
7230806 64 Support outer strut 1
87 65 Bolt 2
24002 66 Nut 2
24006 67 Washer 4
7230863 68 Pivot bar retainer 2
7230862 69 Pivot bar 1
2020672 70 Bolt 2
12002 71 Nut 4
12006 72 Washer 4
1150230 78 Bolt 4
16002 79 Nut 4
16006 80 Washers 8
7230865 81 Rosta scraper 2
2020537 82 Bolt 2
2020672 83 Bolt 2
12002 84 Nut 2
12006 85 Washers 2
7230866 86 Scraper rubber 1
7230880 87 Belt cleaner 1
12006 88 Nut 7
12002 89 Washer 14
7230882 90 Rosta scraper mtg bracket 2
2020529 91 Bolt 4
12006 92 Nut 4
12002 93 Washer 4
7230107 94 Return roller 1
7230113 95 U-Bolt 2
8002 96 Nut 4
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.10
Page 45
Part No. Item Description No.off Notes Ref.
PG 1200 Conv Upper Section
8006 97 Washer 4
7231208 98 Return roller scraper 1
2020529 99 Bolt 2
12002 100 Nut 2
12006 101 Washer 4
7230801 102 Belt 1 3-PLY HD
7220153 103 Rubber clamp LH & RH 2
12002 104 Nut 6
12006 105 Washer 6
7230890 106 Tail Conveyor Adjuster 1 From M/C SN 7217784
5020195 Tail Conveyor Adjuster 1 Up to M/C SN 7217757
2421022 107 Bolt, Nut, Washer 4
24002 108 Nut 4
24006 109 Washer 2
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.11
Page 46
37,38 34,35,36 37,38
2,3,4 6,7,8

1
5

10 17

18 16

34,35,36 49 65,66,67 55,56 20,21 14


30,31 32 33 61 68,69,70 34,35,36 37,38 19 15
27
13
57 12
22,23
11
39,40,41
24
28,29
9
42

46,47,48 43,44,45 58,59,60 49 62,63,64 50 51-54

72,73,74 71 75,76

80
83,84
79
77

82
87
78
88
81

86 85
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.11
Page 47
Part No. Item Description No.off Notes
PG 1200 Bogie
7220350 1 Bogie Frame 1
2810155 2 Bolt 8
20002 3 Nut 8
20006 4 Washer 16
7220351 5 Spring mtg Brackets 2
2810155 6 Bolt 8
20002 7 Nut 8
7250120 8 Washer 16
6920336 9 Axle 2
6920335 10 Spring 2
6922422 11 U-Bolt 4
6922423 12 Nut 8
6922415 13 Central rocker 2
6922418 14 Pin 2
6922419 15 Castellated nut 2
650245 16 Split pin 2
6922416 17 Washer 2
6922428 18 Spring top plate 4
6922429 19 U - Bolt 4
6922430 20 Nut 8
16006 21 Washer 8
5010240 22 Brake Chamber 4
6520233 23 Test Point With Seal 4
6520249 24 Hose Connector With Seal 4
6520239 27 Slack Adjuster 4
6520243 28 Clevis End 4
6520245 29 Split Pin 4
10002 30 Nut 4
10006 31 Washer 4
6520231 32 Air Tank Saddle 2
7010142 33 Air Tankl U-Bolt M10 2
6520250 34 Coupling 1
6520265 35 O-Ring 1
6520264 36 Brass Backing Washer 1
6520261 37 Yellow Brake Pipe 1
7220134 38 Brake Tube Insert 2
6520232 39 M22 Test Point Valve 1
6520263 40 O-Ring 1
6520262 41 Brass Backing Washer 1
6520222 42 Air Tank 1
7010155 43 M22 Drain Valve 1
6520263 44 O-Ring 2
6520262 45 Brass Backing Washer 1
7010158 46 BulkHead Adaptor 1
6520263 47 O-Ring 2
6520262 48 Brass Backing Washer 2
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.11
Page 48
Part No. Item Description No.off Notes Ref.
PG 1200 Bogie
6520241 49 Emergency Relay Valve RE4 1
1420357 50 Short Brake Pipe 2
6520249 51 Hose Connector 2
6520265 52 O-Ring 2
6520264 53 Brass Backing Washer 2
1900493 54 Jubilee Clip 2
6520259 55 Red Brake Pipe 1
7220134 56 Brake Tube Insert 2
6520234 57 Rubber Strip 2
7010161 58 M22 Bung 1
6520263 59 O-Ring 1
6520262 60 Brass Backing Washer 1
1420358 61 Long brake pipe 2
7220475 62 M16 Bung 2
6520265 63 O-Ring 2
6520264 64 Brass Backing Washer 2
6520252 65 Coupling 1
6520265 66 O-Ring 1
6520264 67 Brass Backing Washer 1
5010222 68 Hose Connector 2
6520263 69 O-Ring 2 10mm x 1mm
6520262 70 Brass Backing Washer 2 10mm OD Tube
7270208 71 Cover Guard 1
2020663 72 Bolt 8
16002 73 Nut 8
16006 74 Washer 16
7220800 75 Mudguard RH 1
1604522 76 Bolt, Nut, Washer 8
7220801 77 Mudguard Front Plate 1
1604522 78 Bolt, Nut, Washer 2
7220802 79 Mudguard Upper Deflector Plate 1
1604522 80 Bolt, Nut, Washer 3
7220803 81 Mudguard Lower Deflector Plate 1
1605022 82 Bolt, Nut, Washer 4
7220800a 83 Mudguard LH 1
1604522 84 Bolt, Nut, Washer 8
7220804 85 Lateral Protection Bar 2
1209021 86 Bolt, Nut, Washer 4
7220790 87 Wheel 4 285 70 R195
3220126 88 Wheel Nut 32
Powergrid
Spare parts section Issue 03EG

Page 49

SECTION C

POWERGRID 800 ONLY


Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.12
Page 50
35 34 33 32 30,31 49

46
45
47,48
42,43
44
41 1,2
36,37
3,4,5

50,51
22 21 17,18,19 24,25 38 39,40

77 78 76 68,69 75

81

84,85 82,83 20 23 27 28 26 29
70

73,74 54,55 56 58,59 57

79,80
61,62,63
71,72
67
64 66
65 60

7 52,53
12
6
11
10 13
8,9 14,15,16
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.12
Page 51
Part No. Item Description No.off Notes
PG 800 Conveyor Lower
7231100 1 Conveyor Assy. Complete 1
7231101 2 Conveyor Main frame 1
2081103 3 Conveyor Mounting Pin 2
1910225 4 Washer 2
2020151 5 Spring Pin 2
7230202 6 Cross Member 1
1604522 7 Bolt, Nut, Washer 2
7230203 8 Cross Member Support Bracket RH 1
7230204 9 Cross Member Support Bracket LH 1
1604021 10 Bolt, Nut, Washer 4
7230200 11 Cross Beam 1
2006021 12 Bolt, Nut, Washer 4
7230205 13 Conveyor Support Strut 2
2081103 14 Pin 2
1910225 15 Washer 2
2020151 16 Spring Pin 2
7231211 17 Tail Drum 1
2020450 18 Taperlock 2
2020165 19 Key 2
3210100 20 Tail Drum Bearing Unit Complete 2 From S/N 7207828
2022213 21 Tail Drum Bearing 2 Up To S/N 7207827
2020603 22 Bearing Grubscrew 4 Up To S/N 7207827
3210101 23 Plummer Block Housing 2 From S/N 7207828
16002 24 Nut 4 From S/N 7207828
2050458 25 Hardened Washer 4 From S/N 7207828
3210102 26 Bearing 2 From S/N 7207828
3210103 27 Sleeve & Nut 2 From S/N 7207828
3210104 28 Locating 2 From S/N 7207828
3210105 29 Plummer Block Housing Seal 2 From S/N 7207828
3210173 30 Grease Pipe Adaptor 2
2060213 31 Seal 2
7260432 32 Grease Pipe 2
3210173 33 Grease Pipe Adaptor 2
2060213 34 Seal 2
2050331 35 Grease Nipple 2
7230118 36 Bearing Adjuster Shoe RH 1
7232118 Bearing Adjuster Shoe RH 1 From S/N 7210665
7230119 37 Bearing Adjuster Shoe LH 1
7232119 Bearing Adjuster Shoe LH 1 From S/N 7210665
7230112 38 Adjuster Rod 2
24006 39 Adjuster Washer 2
24001 40 Adjuster Nut 2
7231121 41 Tail Drum Scraper(Complete) 1
16002 42 Nut 2
16006 43 Washer 2
7230122 44 Tail Drum Scraper 1
7230123 45 Tail Drum Scraper Rubber Strip 1
7230124 46 Tail Drum Scraper Clamp Plate 2
12002 47 Nut 6
12006 48 Washer 6
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.12
Page 52
Part No. Item Description No.off Notes
PG 800 Conveyor Lower
7230137 49 Conveyor Belt 1
2020607 50 30° Bracket With Side Roller RH 16
2020606 51 30° Bracket With Side Roller LH 16
2020605 52 45° Bracket With Side Roller RH 3
2020604 53 45° Bracket With Side Roller LH 3
16002 54 Nut 76
16006 55 Washer 76
5120115 56 Centre Roller 36
7231127 57 Centre Roller Bracket 18
16002 58 Nut 36
16006 59 Washer 36
7230107 60 Return Roller 4
7230113 61 U-Bolts 8
8002 62 Nut 16
8006 63 Washer 16
7270170 64 Return Roller Side Guard 4
1204022 65 Bolt, Nut, Washer 8
7230108 66 Cleaning Angle 4
1203521 67 Bolt, Nut, Washer 8
7230171 68 Guard Fastener Mtg.Angle RH 2
7230170 69 Guard Fastener Mtg.Angle LH 2
1204021 70 Bolt, Nut, Washer 12
7270405 71 Conveyor Lower Guard RH 1
7272400 72 Conveyor Lower Guard LH 1
7271403 73 Conveyor Centre Guard RH 1
7271402 74 Conveyor Centre Guard LH 1
12060 75 Bolt 8
12001 76 Plain Nut 8
12002 77 Lock Nut 8
12006 78 Washer 16
7230161 79 Lower Skirting RH 1
7230160 80 Lower Skirting LH 1
1204021 81 Bolt, Nut, Washer 12
7270135 82 Rear Feeder Roller Guard RH 1 Up to Serial No. 7217001
7270150 Rear Feeder Roller Guard RH 1 From to Serial No. 7217002
7270136 83 Rear Feeder Roller Guard LH 1 Up to Serial No. 7217001
7270151 Rear Feeder Roller Guard LH 1 From to Serial No. 7217002
7270125 84 Front Feeder Roller Guard RH 1 Up to Serial No. 7217001
7270153 Front Feeder Roller Guard RH 1 From to Serial No. 7217002
7270126 85 Front Feeder Roller Guard LH 1 Up to Serial No. 7217001
7270154 Front Feeder Roller Guard LH 1 From to Serial No. 7217002
Powergrid
Spare parts section Issue 03EG

Page 53
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.13
Page 54
2,3 1 4,5 10 11 18,19 7,8 37 21 22,23 24 16 17 39 30 40

31 29 25 34 36 35 41 33 32 38

65,66
62,63
67
64

26 20

61 59,60 45 46 47 48 49 50

55
56
57,58

27 28 52,53 54

51
44
6 9 13 14 12 15 42 43
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.13
Page 55
Part No. Item Description No.off Notes Ref.
PG 800 Conveyor upper
7231212 1 Drive Drum (Lagged) 1 From Machine S/N
7230212 Drive Drum (Lagged) 1 Up To Machine S/N
7230116 2 Drive Drum Lagging 1
2020171 3 Lagging Solution 1 Tip Top SC 2000
2020450 4 Taperlock 2 From S/N
2020165 5 Key 2 From S/N
3210100 6 Tail Drum Bearing Unit Complete 2 From S/N 7207828
2022213 7 Tail Drum Bearing 2 Up To S/N 7207827 SY208 21/2"
2020603 8 Bearing Grubscrew 4 Up To S/N 7207827
3210101 9 Plummer Block Housing 2 From S/N 7207828 SNH 515 - 612
16002 10 Nut 4 From S/N 7207828
2050458 11 Hardened Washer 4 From S/N 7207828 M16
3210102 12 Bearing 2 From S/N 7207828
3210103 13 Sleeve & Nut 2 From S/N 7207828
3210104 14 Locating 2 From S/N 7207828
3210105 15 Plummer Block Housing Seal 2 From S/N 7207828
7230220 16 Coupling Cover Plate 1
1203501 17 Bolt, Washer 2
3210173 18 Grease Pipe Adaptor 2 1/4" x 1/8"
2060213 19 Seal 2 1/8" Dowty
7260431 20 Bearing Grease Pipe RH 1
7260430 21 Bearing Grease Pipe LH 1
3210173 22 Grease Pipe Adaptor 2 1/4" x 1/8"
2060213 23 Seal 2 1/8" Dowty
2050331 24 Grease Nipple 2 1/8" BSP
2025510 25 Bearing Plate 2
2020511 26 Bearing Spacing Plate 1
16060 27 Adjuster Bolt 1 Setscrew
16001 28 Adjuster Bolt Nut 2
7230225 29 Mounting Bracket 1
7230215 30 Hydraulic Motor Mounting Bracket 1
16120 31 Bolt 4
16002 32 Nut 12
2050458 33 Hardened Washer 16 M16
2280264 34 Coupling Steel Flange 2 HRC 180
2280265 35 Coupling Centre Disc 1 HRC 180
2020163 36 Taperlock Centre (Drum) 1 2517 x 2 1/2"
2220159 37 Key (Drum) 1 5/8" x 3/8" x 1 3/4" FEK
2220220 38 Taperlock Centre (Motor) 1 2517 x 50mm
2220222 39 Key (Motor) 1 14 x 9 x 70 FEK
8010106 40 Hydraulic Motor 1 Up To S/N 7207250 OMV 630
8010121 Hydraulic Motor 1 From S/N 7207251 OMV 800
1606021 41 Bolt, Nut, Washer 4
2060217 42 Seal 1 1" Dowty
2060204 43 Adaptor 1 1" x 3/4"
7260421 44 Hydraulic Hose 1 3/4"
2060217 45 Seal 1 1" Dowty
2060204 46 Adaptor 1 1" x 3/4"
2060216 47 Seal 1 3/4" Dowty
5060150 48 Check Valve 1 5 psi
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.13
Page 56
Part No. Item Description No.off Notes Ref.
PG 800 Conveyor upper
2060216 49 Seal 1 3/4" Dowty
2060203 50 Adaptor 1 3/4" x 3/4"
7260420 51 Hydraulic Hose 1 3/4"
7230103 52 Belt Cleaner (Complete) 1
7230104 53 Belt Cleaner Frame 1
1606021 54 Bolt, Nut, Washer 2
7230105 55 Belt Cleaner Plastic Strip 1
7230106 56 Belt Cleaner Clamp Plate 1
12002 57 Nut 7
12006 58 Washer 7
7270415 59 Drive Drum Guard RH 1 Up To S/N 7207899
7271415 Drive Drum Guard RH 1 From S/N 720900
7270410 60 Drive Drum Guard LH 1 Up To S/N 7207899
7271410 Drive Drum Guard LH 1 From S/N 720900
1206021 61 Bolt, Nut, Washer 2
7230173 62 Drum Guard Support Angle RH 1
7230172 63 Drum Guard Support Angle LH 1
1203521 64 Bolt, Nut, Washer 6
7230163 65 Upper Skirting RH 1
7230162 66 Upper Skirting LH 1
1203521 67 Bolt, Nut, Washer 12
Powergrid
Spare parts section Issue 03EG

Page 57
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.14
Page 58
48,49,50 51,52,53 46 47 24 25 11 13,14 12 10 15,16 17 18,19,20

42,43
40

41
30 31 34 29 37
44
28
27
32 39 45 22 21 23 26

35 68 67 65,66 69 70
33
36
38
58 71,72 73 74 54 55,56 58

63 64 61 62 57 60 59

75 1

8 2 9 4 3 7 5 6
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.14
Page 59
Part No. Item Description No.off Notes
PG 800 Axle
7220420 1 Axle (No Springs No Brakes) 1
7220480 Axle (No Springs with Brakes) 1 (Std from 97)
7220481 Axle (With Springs and Brakes) 1 (Optional)
5620170 2 Wheel 2 From S/N 7212222
6520217 Wheel 2 Up To S/N 7212221
5620170 Wheel 2 Extended Chassis
6520211 3 Wheel Hub 2
6520212 4 Wheel Bearing Set 2
6520213 5 Brake Drum 2
6520214 6 Brake Shoe Set 2
6520215 7 Wheel Stud 20
6520220 8 Wheel Nut 20
6520221 9 Hub Cap 2
7220490 10 Spring 2
7220492 11 Spring Seat 2
7220495 12 U - Bolt 4
7220496 13 Nut 8 Spring Axle
1605021 Bolt, Nut, Washer 8 Solid Axle
22006 14 Washer 8
6520191 15 Adjustable Torque Arm 1
6520190 16 Rigid Torque Arm 1
6520192 17 Bush 4
6520193 18 Pin 4
24002 19 Nut 4
24006 20 Washer 4
6520235 21 Brake Chamber 2
6520233 22 Test Point With Seal 2
6520249 23 Hose Connector With Seal 2
7220476 24 Rubber Hose RH 1
7220477 25 Rubber Hose LH 1
6520239 26 Slack Adjuster 2
6520243 27 Clevis End 2
6520245 28 Split Pin 2
7220462 29 Hand Brake Assembly Complete 1
7220460 Hand Brake Crossbrace 1
1204521 31 Bolt, Nut, Washer 1
1205021 32 Bolt, Nut, Washer 2
7220461 33 Wire rope 1
6520209 34 Bulldog Grips 6
6520207 35 Pulley 1
6520206 36 Handbrake Pulley 1
6520205 37 Handbrake 1
1003521 38 Bolt, Nut, Washer 4
7010141 39 Air Tank 1
7010142 40 Air Tank U - Bolt 2
6520231 41 Saddle 2
10002 42 Nut 2
10006 43 Washer 2
7010155 44 Drain Valve With Seal 1
6520232 45 Test Point With Seal 1
6520241 46 Emergency Relay Valve 1
7010136 47 Bulkhead Adaptor With Seal 1
6520252 48 90° Adaptor With Seal 1
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.14
Page 60
Part No. Item Description No.off Notes Ref.
PG 800 Axle
6520248 49 Insert 1 10mm x 1mm
6520258 50 Olive 1 10mm OD Tube
6520250 51 Adaptor With Seal 1 M12 x 1.5
6520248 52 Insert 1 10mm x 1mm
6520258 53 Olive 1 10mm OD Tube
7220415 54 Cover Guard 1
12035 55 Bolt 4
12006 56 Washer 4
7220436 57 Mudguard RH 1
1604522 58 Bolt, Nut, Washer 5
7220442 59 Mudguard Front Plate 1
1604522 60 Bolt, Nut, Washer 3
7220447 61 Mudguard Upper Deflector Plate 1
1604522 62 Bolt, Nut, Washer 3
7220440 63 Mudguard Lower Deflector Plate 1
1605022 64 Bolt, Nut, Washer 5
7220435 65 Mudguard LH 1
1604522 66 Bolt, Nut, Washer 3
7220437 67 Mudguard Stay 1 (Optional)
1604022 68 Bolt, Nut, Washer 2
7220450 69 Lateral Protection Bar 2
1209021 70 Bolt, Nut, Washer 4
2012162 71 Tool Box 1
1203021 72 Bolt, Nut, Washer 2
6520185 73 Wheel Chock 2
6520186 74 Wheel Chock Mtg Bracket 2
803021 75 Bolt, Nut, Washer 8
Powergrid
Spare parts section Issue 03EG

Page 61
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.15
Page 62
46 47 58 57 56 55 48,49,50,51,52

53

54
44,45

38 39,40,41 62 63 61 42,43

5 6 7,8,9 10 11
3

4 37 36 60 59
29,30
1,2

31
34
32
35
15 12 16 14 13 17

24 33 26 28 27 25 18,19,20,21 22 23
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.15
Page 63
Part No. Item Description No.off Notes
PG 800 Lights etc
7220459 1 Lighting Board Complete 1
7220458 2 Lighting Board 1
7220455 3 Lighting Board Mounting Arm 2
1203021 4 Bolt, Nut, W asher 4
7220456 5 Lighting Board Mounting Bracket 2
1604521 6 Bolt, Nut, W asher 2
2081160 7 Pin 2
1910225 8 W asher 2
2020151 9 Spring Pin 2
7220457 10 Stay 2
1203521 11 Bolt, Nut, W asher 4
5011297 12 Plug 1
5010304 13 24 Volt Socket (Black) 1
802521 14 Bolt, Nut, W asher 2
7220465 15 Socket Mounting Bracket 1
1204021 16 Bolt, Nut, W asher 1
7290130 17 Lights W iring Loom 1
5011290 18 Tail Light Complete RH 1
5011291 19 Tail Light Complete LH 1
5002 20 Nut 6
5006 21 W asher 6
5011269 22 Tail Light Guard 2
1002521 23 Bolt, Nut, W asher 4
5010296 24 Number Plate Lamp Complete 2
5010276 25 Reflector Mounting Plate 2
802021 26 Bolt, Nut, W asher 4
5010294 27 Red Triangle Reflector 2
602021 28 Bolt, Nut, W asher 4
5010293 29 Bull Horn Lamp RH 1
5010277 30 Bull Horn Lamp LH 1
502021 31 Bolt, Nut, W asher 4
5010292 32 Junction Box 1
2020735 33 Screw 2
5010287 34 Junction Box Cover 1
1002521 35 Bolt, Nut, W asher 2
5010302 36 Rectangular Reflector 2
602021 37 Bolt, Nut, W asher 4
5010300 38 Front Side Marker Light 2
7220425 39 Front Side Marker Light Bracket RH 1
7220426 40 Front Side Marker Light Bracket LH 1
1003021 41 Bolt, Nut, W asher 4
5010301 42 Round Reflector 2
602021 43 Bolt, Nut, W asher 2
5010302 44 Rectangular Reflector 6
603021 45 Bolt, Nut, W asher 12
6520255 46 Palm Coupling (Red) 1
6520257 47 Palm Coupling (Yellow) 1
6520262 48 Brass W asher 2
6520263 49 O ring 2
6520251 50 Bulkhead Adaptor 2
6520248 51 Insert 2
6520258 52 Olive 2
7220473 53 Tubing (Red) 1
7220474 54 Tubing (Yellow) 1
5010304 55 24 Volt Socket (Black) 1
5010303 56 24 Volt Socket (White) 1
7290465 57 Palm Coupling Guard 1
1203521 58 Bolt, Nut, Washer 2
5010294 59 Red Triangle Reflector 2
602021 60 Bolt, Nut, Washer 4
7220452 61 Reflector Mounting Flat 2
5010302 62 Rectangular Reflector 2
502021 63 Bolt, Nut, Washer 4
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.16
Page 64
42
41
11,12

10

36 35 39 38 37 40 34 32 33 7 6

21 1 25 26 18 27 28 29 30 31

24

23

22

16

17

15 4,5 2 13 14 19,20 3
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.16
Page 65
Part No. Item Description No.off Notes Ref.
PG 800 Chain Drive
8010121 1 Hydraulic Motor 1 OMV 800
7230233 2 Motor Stand 1
1606021 3 Bolt, Nut 2
16100 4 Bolt 4
16001 5 Nut 4
7230235 6 Motor Stand Mounting Bracket 1
1204522 7 Bolt, Nut, Washer 2
7270115 8 Motor Guard 1 When 82-38 & 82-15 Sprockets Are Fitted
7271115 Motor Guard 1 When 82-57 & 82-15 Sprockets Are Fitted
1203522 9 Bolt, Nut, Washer 6
7270115 10 Mesh Guard Cover 1
12002 11 Nut 6
12006 12 Washer 6
3210121 13 Sprocket 1 82-38
3510105 Sprocket 1 Option 82-57
3620122 14 Taperlock 1 3030 60mm
2220222 15 Key 1
7220240 16 Sprocket 1 82-15
7230241 17 Taperlock 1 2012 50mm
2220222 18 Key
3210327 19 Chain 1 1" Duplex (82 Links)
3210121 20 Chain Split Link 1 1" Duplex
5120163 21 Coupling Shaft 1 SM 30 Fenner
2060217 22 Seal 1 1" Dowty
2060204 23 Adaptor 1 1"x3/4"
7260435 24 Hydraulic Hose 1 2T12 8000mm 90+ST 3/4"
2060217 25 Seal 1 1" Dowty
2060204 26 Adaptor 1 1"x3/4"
2060216 27 Seal 1 3/4" Dowty
5060150 28 Check Valve 1 5 psi
2060216 29 Seal 1 3/4" Dowty
2060203 30 Adaptor 1 3/4"
7260436 31 Hydraulic Hose 1 2T12 9900mm 90+ST 3/4"
7230144 32 Transfer Box 1
16045 33 Bolt, Nut, Washer 4
7220145 34 Transfer Chute Rubber 1
5430120 35 Side Clamp Plate 2
1203522 36 Bolt, Nut, Washer 6
7230147 37 Back Clamp Plate 1
1203522 38 Bolt, Nut, Washer 7
7230146 39 Front Cross Angle 1
1203522 40 Bolt, Nut, Washer 2
7270411 41 Main Conveyor LHS Upper Guard 1
1204522 42 Bolt, Nut, Washer 4
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.17
Page 66

14,15,16 5 4 13 24,25,26 23 22 27

28

35
32
29,30
31

18,19,20,21 17 34
46 47 43,44,45 42 41 6 7,8 33

9
68 10,11,12
67 65
36 64
37,38
39,40 62,63

66

2 3

48 52 51 61
58

59
57
56
53

49 60 50 55 54
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.17
Page 67
Part No. Item Description No.off Notes Ref.
Powerunit
7290408 1 Powerunit Assembly (Diesel Hydr) 1
7290409 Powerunit Assembly (Electric Hydr) 1
7290410 2 Canopy Frame 1
1204022 3 Bolt, Nut, Washer 4
7290412 4 Canopy 1
1203521 5 Bolt, Nut, Washer 6
7290415 6 Top Canopy Door 1
5190131 7 Fastener 2
502020 8 Bolt, Nut 8
7290440 9 Canopy Door RH 1
2030475 10 Antiluce Fastener 2
12002 11 Nut 2
12006 12 Washer 2
7290435 13 Upper Canopy Door LH 1
2030475 14 Antiluce Fastener 2
12002 15 Nut 2
12006 16 Washer 2
7290436 17 Lower Canopy Access Panel LH 1
2070206 18 J-Cage Nut 3
2070205 19 Plastic Captive Washer 3
2020175 20 Retaining Washer 3
12035 21 Bolt 3
7290445 22 Front Canopy Door 1
7290446 23 Beading 1
2030475 24 Antiluce Fastener 2
12002 25 Nut 2
12006 26 Washer 2
7291422 27 Air Intake Box 1 From Machine S/N 7207801
7290422 Air Intake Box 1 Up To Machine S/N 7207800
204022 28 Bolt, Nut, Washer 3
7290429 29 Air Guide Ring 1
602021 30 Bolt, Nut, Washer 4
7290430 31 Air Guide Ring Extension 1
802021 32 Bolt, Nut, Washer 4
7290427 33 Air Intake Rubber Gasket 1
7290425 34 Air Intake Duct Clamp 1
1203021 35 Bolt, Nut, Washer 4
7290423 36 Air Intake Door 1 From Machine S/N 7207801
7290420 Air Intake Door 1 Up To Machine S/N 7207800
7290421 Mesh Guard 1 Up To Machine S/N 7207800
1203021 Bolt, Nut, Washer 1 Up To Machine S/N 7207800
2070206 37 J-Cage Nut 3 From Machine S/N 7207801
2070205 38 Plastic Captive Washer 3 From Machine S/N 7207801
2020175 39 Retaining Washer 3 From Machine S/N 7207801
12035 40 Bolt 3 From Machine S/N 7207801
12040 Bolt 1 Up To Machine S/N 7207800
12006 Washer 1 Up To Machine S/N 7207800
7290413 41 Air Cleaner Cover 1
1203522 42 Bolt, Nut, Washer 4
6790310 43 Air Cleaner Assembly (Complete) 1 Deutz P'No.0118 1274
8002 44 Nut 4
8006 45 Washer 4
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.17
Page 68
Part No. Item Description No.off Notes
Powerunit
6790312 46 Air Cleaner Element 1
6790313 47 Air Cleaner Safety Elem ent 1
7220408 48 Filler Cap Protection Cover 1
1204022 49 Bolt, Nut, Was her 2
2030475 50 Antiloos e Fasteners 1
2012116 51 Filler Cap 1
502020 52 Bolt, Nut 6
7290490 53 Fuel Supply Pipe 1
2210124 54 Stud Coupling 1
2210174 55 Copper Washer 1
2210172 56 Ferrule 1
7290491 57 Fuel Return Pipe 1
5010171 58 90° Male Stud Coupling 1
5010111 59 Ferrule 1
2060262 60 Drain Plug 1
2011518 61 Dies el Oil Indicator 1
7290480 62 Em ergency Stop With Cable RH 1
602021 63 Bolt, Nut, Was her 2
7220285 64 Em ergency Stop Cover 1
1203521 65 Bolt, Nut, Was her 2
7290485 66 Gromm et 1
7220422 67 Chass is Step 1 From Machine S/N 7207855
1204022 68 Bolt, Nut, Was her 1 From Machine S/N 7207855
Powergrid
Spare parts section Issue 03EG

Page 69
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.18 Page 70

1 37 32 33,34 31 35 36 5 4 6 7,8 9,10 11


13
12
14

27,28
30
29
26
25

21 22 19 17,18 20 15
3 23,24 2 61

67
62 63 64

66
68
60
16

40 41,42,43 65

50,51
44 45 47 48 46
49
39

58 59 56 57 38 52,53 54,55
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.18
Page 71
Part No. Item Description No.off Notes
HydraulicTank
7290450 1 Hydraulic tank 1
7291450 Hydraulic Tank 1
7290452 2 Rubber Cushion 2
1205022 3 Bolt, Nut, Washer 4
7290136 4 Return Line Filter 1
7290138 5 Filter Seal 1
7290137 6 Filter Element 1
8002 7 Nut 4
8006 8 Washer 4
2060212 9 Seal 1
2060200 10 Adaptor 1
2060292 11 Swivel Adaptor 1
3560134 12 T-Junction 1
7260416 13 Hydraulic Hose 1
7260421 14 Hydraulic Hose 1
3210171 15 Suction Filter 2
6760105 Suction Filter 1 From S/N 7213968
3260357 16 Adaptor 2
6760107 Adaptor 1 From S/N 7213968
2060212 17 Seal 2
6760108 Seal 1 From S/N 7213968
5160253 18 Adaptor 2
6760107 Adaptor 1 From S/N 7213968
5160254 19 Gate Valve 2
1190116 Ball Valve 1 From S/N 7213968
5160253 20 Adaptor 2
6760107 Adaptor 1 From S/N 7213968
7260403 21 Hydraulic Suction Hose 1
7260404 22 Hydraulic Suction Hose 1
6760200 Suction Hose 1 From S/N 7213968
2060216 23 Seal 2
2060203 24 Adaptor 2
7260419 25 Hydraulic Hose 1
7260413 26 Hydraulic Hose 1
2060216 27 Seal 2
2060295 28 Adaptor 2
7260413 29 Hydraulic Hose 1
7260419 30 Hydraulic Hose 1
5010130 31 Hydraulic Tank Lid 1
5011131 32 Rubber Gasket 1
8002 33 Nut 8
8006 34 Washer 8
2012116 35 Filler Cap 1
502020 36 Bolt, Nut, 6
2011518 37 Hydraulic Oil Indicator 1
7290350 38 Hydraulic Pump 1
1460101 Hydraulic Pump 1 From S/N7213968
804521 39 Bolt, Nut, Washer 4
7290145 40 Hydraulic Pump Mounting Bracket 1
6790220 Hydraulic Pump Mounting Bracket 1 From S/N 7213968
10025 41 Bolt 12
10006 42 Washer 12
2010625 43 Spring Washer 12
7010120 44 Coupling Steel Flange (Pump) 1
2051351 Coupling Steel Flange (Pump) 1 From S/N 7213968
2050352 45 Coupling Centre Disc 1
6010173 46 Flywheel Coupling 1
2020713 47 Caphead Screw 8
2010625 48 Spring Washer 8
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.18
Page 72
Part No. Item Description No.off Notes
HydraulicTank
7290146 49 Coupling Cover Plate 1
5420154 Coupling Cover Plate 1 From S/N 7213968
10030 50 Bolt 2
10006 51 Washer 2
5190465 52 Pump Inlet Adaptor 2
6760110 Pump Inlet Adaptor 1 From S/N 7213968
2060229 53 O-Ring 2
6760116 O-Ring 1 From S/N 7213968 To Suit 2'' Flange
6760119 Caphead Screw 4 From S/N 7213968
2060227 54 8
2060233 55 8
2060225 56 Pump Outlet Adaptor 2
6760111 Pump Outlet Adaptor 2 From S/N 7213968 SAE 3/4'' Flange
2060228 57 O-Ring 2
6760115 O-Ring 2 From S/N 7213968 To Suit 3/4'' Flange
2060227 58 Caphead Screw 8
6760117 Caphead Screw 8 From S/N 7213968 M10 x 40
2060233 59 Spring Washer 8
2010625 Spring Washer 8 From S/N 7213968
7260250 60 Flow Divider 1
2060218 61 Seal 3
2060297 62 Adaptor 3
2060272 63 90° Elbow 2
2060297 64 Adaptor 2
2060296 65 Swivel Adaptor 1
2280109 66 Bulkhead Adaptor 3
2060266 67 Bulkhead Adaptor 2
2060296 68 Swivel Adaptor 1
2060239 69 T-Junction 1
Powergrid
Spare parts section Issue 03EG

Page 73
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.19 Page 74


47 46 49,50 44 39 42,43
51 40,41 56 57

45
48

5
65
68
67

52 53 54 55
2 8 3 9 10 19 17,18 1

12 11 16 14,15

32
13 7 6 27,28
29

29
26
24,25
22,23 34 35 33 20 21
31 38 36,37
30

62 64 58 59 60 63 61 4 66
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.19 Page 75


Part No. Item Description No.off Notes
Control Panel
2010205 1 Screen Control valve 1
2010205 2 Conveyor Control Valve 1
1009021 3 Bolt, Nut, Washer 6
2010207 4 Safety Pin & Chain 2
2010472 5 Control Valve Handle 2
2060216 6 Seal 6
2060203 7 Adaptor 6
7260401 8 Hydraulic Hose 1
7260407 9 Hydraulic Hose 1
7260406 10 Hydraulic Hose 1
7260402 11 Hydraulic Hose 1
7260408 12 Hydraulic Hose 1
7260405 13 Hydraulic Hose 1
2060216 14 Seal 1
2060295 15 Adaptor with Restrictor 1
7260410 16 Hydraulic Hose 1
2060216 17 Seal 1
2060442 18 Adaptor 1
2060240 19 Cap 1
6560326 20 Control Valve 1
809022 21 Bolt, Nut, Washer 3
2060215 22 Seal 1
2060248 23 Adaptor 1
2060246 24 Adaptor 1
2060216 25 Seal 1
2030363 26 Flow Restrictor Valve 1
2060218 27 Seal 1
2060297 28 Adaptor 1
7260409 29 Hydraulic Hose 1
2060215 30 Seal 1
2060232 31 Adaptor 1
7260412 32 Hydraulic Hose 1
7260413 33 Hydraulic Hose 1
7260410 34 Hydraulic Hose 1
7260411 35 Hydraulic Hose 1
2060215 36 Seal 1
2060232 37 Adaptor 1
2060240 38 Cap 1
7290474 39 Instrument Panel with Loom 1
8002 40 Nut 4
8006 41 Washer 4
6590270 42 Ignition Switch 1
6590271 43 Ignition Key 1
6590272 44 Hour Meter 1
6590290 45 Override Button 1
6590295 46 Charge Lamp 1
6590297 47 Oil Pressure Lamp 1
6590298 48 Fan Belt Failure Lamp 1
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.19
Page 76
Part No. Item Description No.off Notes Ref.
Control Panel
6590300 49 Cylinder Head Temperature Lamp 1 Merit 736713
6590312 50 Warning Lamp Bulb 4 12V 2W LB288
7290476 51 Fuse Box 1 23424
6590305 52 30 amp Fuse 1 AC1022/30
6590306 53 10 amp Fuse 1 AC1022/10
6590306 54 10 amp Fuse (spare) 1 AC1022/10
6590305 55 30 amp Fuse (spare) 1 AC1022/30
6590311 56 Solenoid Relay 1 332204158
6590310 57 Oil Pressure Relay 1 332204158
3210275 58 Battery 1 12V Heavy Duty
3210275 58 Battery 1 12V Heavy Duty
7290470 59 Battery Clamp 1
1203521 60 Bolt, Nut, Washer 1
1203521 61 Bolt, Nut, Washer 1
7290500 62 Positive Battery Lead 1
1203521 60 Bolt, Nut, Washer 1
1203521 61 Bolt, Nut, Washer 1
7290500 62 Positive Battery Lead 1
7290501 63 Negative Battery Lead 1
5010133 64 Terminal Insulating Cover 1 Lucas CTB 922
7290406 65 Control Valve Bracket 1
2010134 66 Hinge 2
2030475 67 Antiluce Fastener 4
7290407 68 Control Panel Assembly 1
Powergrid
Spare parts section Issue 03EG

Page 77
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.20


Page 78

78 80,81 5,6 83 79 8

7 69 67,68 2 9 3,4 10 43,44 38

82 13,14
84 12
43,44
11
42 57,58
26,27 55,56
28,29 51,52,53

23 50
24,25 54
46,47
48,49

45
21,22 19,20 17 18 16 15 59,60

75 76

77 37
71,72
73,74
1
41

30 70

61 62 63 66 64,65 71 72 33,34,35,36 32 31
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.20 Page 79


Part No. Item Description No.off Notes
Chassis
7220400 1 Chassis Fram e (Solid Axle) 1
7220401 Chassis Fram e (with Springs) 1
7220402 Extended Chass is Fram e (Solid) 1
7220403 Extended Chass is Fram e (Springs) 1
7221120 2 Hopper 1
2006020 3 Bolt,Nut 14
3230165 4 Tapered Was her 14
7220124 5 Hopper Extension RH 1
7220123 6 Hopper Extension LH 1
1604021 7 Bolt, Nut, Washer 4
1203521 8 Bolt, Nut, Washer 2
7230186 9 Hopper Centre Side Stay RH 1
7230188 Hopper Centre Side Stay LH 1
1605021 10 Bolt, Nut, Washer 4
7220149 11 Hopper Back Rubber 1
7220150 12 Hopper Back Clamp Plate 1
12002 13 Nut 6
12006 14 Was her 6
7220151 15 Hopper Side Rubber 2
7220148 16 Hopper Back Side Clamp Plate 2
12002 17 Nut 4
12006 18 Was her 4
7220152 19 Hopper Centre Clam p Plate RH 1
7220152 20 Hopper Centre Clam p Plate LH 1
12002 21 Nut 4
12006 22 Was her 4
7220152 23 Hopper Front Side Clam p Plate 4
12002 24 Nut 20
12006 25 Was her 20
7220153 26 Hopper Extension Clam p Plate RH 1
7220153 27 Hopper Extension Clam p Plate LH 1
12002 28 Nut 6
12006 29 Was her 6
7220416 30 Back Guard Door 1 From Machine S/N 7207855
7220418 Back Guard Door 1 Up To Machine S/N 7207854
7220417 Back Guard Door 1 Up To Machine S/N 7207854
2011133 31 Hinge Eye 3 From Machine S/N 7207855
1204522 32 Bolt, Nut, Washer 3 From Machine S/N 7207855
2070206 33 J-Cage Nut 3 From Machine S/N 7207855
2071206 J-Cage Nut 4 Up To Machine S/N 7207854
2070205 34 Plas tic Captive Washer 3 From Machine S/N 7207855
2070205 Plas tic Captive Washer 4 Up To Machine S/N 7207854
2070204 35 Retaining Washer 3 From Machine S/N 7207855
2070204 Retaining Washer 4 Up To Machine S/N 7207854
12035 36 Bolt 3 From Machine S/N 7207855
12035 Bolt 4 Up To Machine S/N 7207854
7220411 37 Top Side Door RH 2
7220410 38 Top Side Door LH 2
16045 39 Bolt 12
16006 40 Was her 12
7220413 41 Bottom Side Door RH 2
7220412 42 Bottom Side Door LH 2
16045 43 Bolt 12
16006 44 Was her 12
1910225 49 Was her 2
7220405 45 Inner Jacking Leg 2
2010707 46 Hydraulic Cylinder 2
2010687 47 Hydraulic Cylinder Seal Kit 2
2480106 48 Lower Hydraulic Cylinder Pin 2
Powergrid
Spare parts section Issue 03EG
Key To Fig 9.4.20
Page 80
Part No. Item Description No.off Notes Ref.
Chassis
1910225 49 Washer 2
2020151 50 Spring Pin 2 25mm
3280107 51 Upper Hydraulic Cylinder Pin 2 180 mm
1910225 52 Washer 2
2020151 53 Spring Pin 2 25mm
7230178 54 Spacer 4
2060218 55 Seal 2 3/8"
2060297 56 Adaptor 2 3/8" x 3/8"
7260425 57 Hydraulic Hose RH 1 3/8"
7260427 58 Hydraulic Hose LH 1 3/8"
7260426 59 Hydraulic Hose RH 1 3/8"
7260428 60 Hydraulic Hose LH 1 3/8"
5010234 61 King Pin 1 Bolt-in
12040 62 Bolt 12
7220407 63 Towbar 1
5180184 64 Towbar Pin 2
1910225 65 Washer 2
2010207 66 Spring Cotter Pin 2 7/16” M009
7230185 67 Hopper Front Side Stay RH 1
7230187 68 Hopper Front Side Stay LH 1
1605022 69 Bolt, Nut, Washer 4
7220406 70 5th Wheel Side Plate 1 From Machine S/N 7207855
1605022 71 Bolt, Nut, Washer 1 From Machine S/N 7207855
7220406 72 5th Wheel Side Plate Stay 1 From Machine S/N 7207855
2020175 73 Retaining Washer 1 From Machine S/N 7207855
12035 74 Bolt 1 From Machine S/N 7207855
7220423 75 Chassis Step Mounting Angle 1 From Machine S/N 7207855
1204522 76 Bolt, Nut, Washer 1 From Machine S/N 7207855
2010207 77 Spring Cotter Pin 1 From Machine S/N 7207855
7230177 78 Clamp Plate (Small) 2
7230176 79 Clamp Plate (Large) 2
7230174 80 Rubber Flap RH 1
7230175 81 Rubber Flap LH 1
7220400 82 Inspection Guard 1
1204021 83 Bolt, Nut, Washer 1
1203501 84 Bolt 4
Powergrid
Spare parts section Issue 03EG

Page 81
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.21


Page 82

1 2 3 28 4

5 11
10
9
8
12

7
29
6

13
33
21

38

23

34

30
31
9

9
29
24
25
6 26
9
27 37
7

35,36
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.21 Page 83

15

14

17

16

23

32
15

21 20 14
Powergrid
Spare parts section Issue 03EG

Key To Fig 9.4.21 Page 84


Part No. Item Description No.off Notes Ref.
Electric Hydraulic Machine
7290290 1 Hydraulic Pump 1
3260252 2 Pump Adapter 2
2060217 3 Seal 2
7261401 4 Hydraulic Hose 1
7261402 5 Hydraulic Hose 1
7260553 6 Hydraulic Hose 1
7260552 7 Hydraulic Hose 1
3260357 8 Adapter 1
3260144 9 Seal 2
3260253 10 Pump Adapter 2
7290513 11 Bell Housing 1 PG 1200
7290510 11 Bell Housing 1 PG 800
7290514 12 Motor/Pump Coupling PG 1200
7290512 12 Motor / Pump Coupling 1 PG 800
7290509 13 Motor 60 HP 415V 50 HZ 1 PG 1200
7290508 13 Motor 50 HP 4150 50 HZ 1 PG 800
7290715 14 Isolator 1
7290720 15 Isolator Mounting Brackets RH/LH 2
7290725 16 Control Mounting Brackets RH/LH 2
7290710 17 Elect. / Hyd. Control Panel 1
7260559 18 Hydraulic Hose 1
5010126 19 Valve 1
7260557 20 Hydraulic Hose 2
7260558 21 Hydraulic Hose 1
7260556 22 Hydraulic Hose 2 Ram to Ram Tee
2060297 23 Adapter 5
2060212 24 Seal 1
3260357 25 Adapter 1
1190115 26 Ball Valve 2
3260357 27 Adapter 1
2060204 28 Adapter 2
3260146 29 Adapter 1
6760108 30 Seal 1
2660103 31 Adapter 1
7290730 32 Emergency Stop Button 3
2440158 33 Hand Pump Tank 1
2060218 34 Seal 1
2440158 35 Hand Pump Assembly 1
2010386 36 Hand Pump 1
1920296 37 Hand Pump Gasket 1
2060256 38 Stoper 1

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