Gea Chillers

Energy
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variantenreich
GLAC0751
G L A C 0 7 5- 8404BA2
1 - 8404BA2
Air cooled Chiller

Luftgekühlte | Operation Manual
Kaltwassererzeuger | Betriebsanleitung
Lufttechnik
Air Treatment
GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1532-2632 BA2 (.SL) / GLAC 1542-2642 BA2 (.SL/.D/.SD)
Table of Contents GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
Table of Contents
1 Product Type Code ...................................................................... 4

2 Overview of Units and Scope of Delivery .................................. 5
2.1 Unit overview ............................................................................................ 5
2.2 Scope of Supply ....................................................................................... 6
2.3 Accessories and special equipment.......................................................... 6
3 Safety and User Information ....................................................... 9

3.1 Availability of the operation manual .......................................................... 9
3.2 Scope of the operation manual ................................................................. 9
3.3 Used symbols ........................................................................................... 9
3.4 Labelling of safety information ................................................................ 10
3.5 Safety-conscious working ...................................................................... 11
3.6 Proper use ............................................................................................. 12
3.7 Modifications and changes ..................................................................... 12
3.8 Spare parts ............................................................................................. 12
3.9 Disposal .................................................................................................. 12
3.10 Personnel selection and qualification...................................................... 12
4 Technical Description................................................................ 13
4.1 Unit description ....................................................................................... 13
4.2 Functional description of the unit ........................................................... 17
4.3 Temperature control ............................................................................... 18
4.4 Technical data ........................................................................................ 20
4.5 Operating limits and range of application ............................................... 50
5 Shipping and Storage ................................................................ 52

5.1 Delivery ................................................................................................... 52
5.2 Transport................................................................................................. 52
5.3 Storage ................................................................................................... 53
6 Assembly .................................................................................... 54
6.1 Installing the unit ..................................................................................... 54
6.2 Assembling the unit ................................................................................ 55
7 Chilled Water Connection ......................................................... 56

7.1 Requirements.......................................................................................... 56
7.2 Schematic representation of various hydraulic chilled water circuits ..... 58
7.3 Connecting the chilled water circuit ........................................................ 59
8 Electrical Connection ................................................................ 60

8.1 Requirements.......................................................................................... 60
8.2 Connecting the supply voltage................................................................ 61
8.3 Electrical integration................................................................................ 62
8.4 Connecting control contacts and controller ............................................ 63
9 Commissioning .......................................................................... 65
9.1 Requirements.......................................................................................... 65
9.2 Checking and testing .............................................................................. 65
9.3 Switching on the main isolator ................................................................ 67
9.4 Calibration............................................................................................... 67
2 PR-2009-0106-GB • Subject to modifications • Status 10/2009

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Table of Contents
10 Operation .................................................................................... 68
10.1 Overview of the controls .......................................................................... 68
10.2 Switching on and off ................................................................................ 69
10.3 Operating controller ................................................................................. 70
10.4 Disconnecting the unit from the power supply ......................................... 72
10.5 What to do in case of alarm and error messages .................................... 72
11 Troubleshooting......................................................................... 73
11.1 Alarms...................................................................................................... 73
11.2 Alarm messages in overview .................................................................. 74
12 Cleaning and Maintenance........................................................ 80

12.1 Cleaning................................................................................................... 80
12.2 Maintenance ............................................................................................ 80
13 Dismantling and Disposal ......................................................... 82

13.1 Dismantling .............................................................................................. 82
13.2 Disposal ................................................................................................... 82
14 Appendices................................................................................. 83
14.1 Technical requirements for function testing or chiller/heat pump mainte-
nance 84
14.1 GL Chiller Commissioning Form.............................................................. 85
14.1 Measuring Report .................................................................................... 86
– Genuine Operation Manual –

Copyright note
Disclosing, copying, distributing or taking any action in reliance on the contents of this document is
strictly prohibited without express prior consent. Violations entail liability for any damages or other
liability arising. All rights in relation to patents, utility patents or design patents are reserved.
PR-2009-0106-GB • Subject to modifications • Status 10/2009 3

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Product Type Code GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
1 Product Type Code

GEA Chiller G L A C 5 4 0 3 B A 2 . S D
Number of compressors
GEA Chiller (air cooled)
for outdoor installation
Operating mode
GLAC 0751-1301 BA2(.SL/.D/.SD)
Supply voltage
Capacity stage
Condensation
GLAC 1532-2632 BA2(.SL)
GEA Chiller
Refrigerant
GLAC 1542-2642 BA2(.SL/.D/.SD)
GLAC 1502-8404 BA2(.SL/.D/.SD)
Design
Series
GLAC 1502-5424 BA2.HE
GL GEA Large
Air cooled
A (outdoor installation)
C Chiller
075, 085, 095 Series 1 - 1 compressor - optional hydraulic module

096, 102, 130 Series 1 - 1 compressor - optional hydraulic module
153, 173, 193 Series 2a - 2 compressors - standard hydraulic module
195, 243, 263 Series 2a - 2 compressors - standard hydraulic module
154, 174, 194, Series 2b - 2 compressors
196, 244, 264 Series 2b - 2 compressors
150, 170, 190, Series 3 - 2 compressor
192, 197, 202 Series 3 - 2 compressor
260, 265, 270, Series 3 - 2 compressor Capacity stage
421, 422, 480,
Series 3 - 2 compressor
482,
541, 542, Series 3 - 4 compressor
840 Series 3 - 4 compressor
1 Number of compressors: 1
B Unit series B
A R 134a
2 400 V / 3~ / 50 Hz (+ PE)
- Standard
SL SL unit (especially quiet model)
D Desuperheater (only series 1, 2b & 3)
SD SL unit with desuperheater (only series 1, 2b & 3)
HE HE unit (especially energy efficient model)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Overview of Units and Scope of Delivery GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
2 Overview of Units and Scope of Delivery
2.1 Unit overview

Series 1
GEA Chiller can be supplied:
– cooling output 140 - 270 kW
– with Bitzer screw compressor
– with refrigerant R134a
– with plate heat exchanger
– as SL unit (especially quiet model)
– with desuperheater (heat recovery)
– as SL unit with desuperheater
GLAC 0751-1301 BA2 – with integrated hydraulic module as an option
Series 2a
– with plate heat exchanger
– with integrated hydraulic module as standard
GLAC 1532-2632 BA2
Series 2b
– with shell and tube heat exchanger
GLAC 1542-2642 BA2 – as SL unit with desuperheater
Series 3
– with shell and tube heat exchanger
– as HE unit (especially energy efficient model)
GLAC 1502-8404 BA2 – as SL unit with desuperheater
The units have a basically similar design, with however different dimensions. Dimensions and actual appearance of your unit can
be found in the attached dimensional drawings.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Overview of Units and Scope of Delivery
2.2 Scope of Supply

The following components are included in the scope of supply:
– Unit of series GLAC 0751-1301 BA2 (.SL/.D/.SD), GLAC 1532-2632 BA2 (.SL),
GLAC 1542-2642 BA2 (.SL/.D/.SD), GLAC 1502-5424 BA2 (.HE) or GLAC 1502-
8404 BA2 (.SL/.D/.SD) (referred to „Product Type Code“ on page 4) – as „GEA
Chiller“ or shortly „unit“ – with an integrated microprocessor.
– Operation manual including all information on the supplied unit.
– Wiring diagrams and dimensional drawings
– Possible accessories and special equipment (only if ordered)
2.3 Accessories and special equipment

Accessories for controls – Operation status message from compressor (.E03)
– Relay for regulation of a chiller pump (option .E04)
– Second control connection for remote monitoring. Up to 10 units in the same con-
troller family can be connected to an additional remote control.(option .E19 for
remote control up to 200 meters and .E20 for remote control up to 500 meters dis-
tance).
Fig. 2-1: Remote control – 2nd setpoint via normally open contact by others (option .E22)
– Load shedding contact (option .E23)
– Unit information can be called up via the Internet and LAN
– Connection to the building management system with the following protocols using
the serial card:
– Modbus (Siemens, Johnson Controls, Honeywell) (option .E14 for the unit or
option .E24, if the unit should be connected to the building management system
Fig. 2-2: Serial card for con- using a sequencer)
nection to a building manage- – Modbus (Siemens, Johnson Controls, Honeywell) (option .E15 for the unit or
ment system or for master/slave option .E25, if the unit should be connected to the building management system
control using a sequencer)
– BacNet (option .E17 for the unit or option .E27, if the unit should be connected
to the building management system using a sequencer)
– Sequencer (option .E18) Upstream master/slave control. Up to a maximum 5 units

of the W3000 controller family can be used in a hydraulic circuit and connected to
a sequencer. The sequencer is supplied in a separate switch cabinet with two tem-
perature sensors, that must be installed in a common water inlet and outlet.
Depending on the water inlet temperature individual capacity stages or units are
switched on or off. Units with scroll compressors have the pump relay as standard;
units with screw compressors can be supplied with a pump relay as an accessory
(option .E04). In order to communicate with a sequencer each unit requires a serial
Fig. 2-3: Sequencer card of type RS 485 (option .E14) and a chilled water pump that is controlled by the
chiller or heat pump. Units with scroll compressors have a pump relay as standard,
units with screw compressors can be supplied with a pump relay as an accessory
(option .E04).
– Sequencer (option .E18)
– Sequencer with integration to a BMS via RS485 protocol (option .E24)
– Sequencer with integration to a BMS via LONWORKS® (option .E25)
– Sequencer with integration to a BMS via BACNet protocol (option .E27)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Overview of Units and Scope of Delivery GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
Electrical accessories – Enhanced evaporator anti-freeze heating (option .E05)

– Soft start for compressor drive motors* (option .E28)
Refrigeration circuit – Option for operation with chilled water temperature for operation with chilled water
accessories temperatures (glycol mixture) below 0 °C (option .O10)
– Shut-off valve on compressor suction side (option .R02)
Accessories installation – Rubber anti-vibration mounts for unit installation (option.I02) (supplied loose)
– Epoxy coated fins for air cooled Cu/Al condenser (option .I03)
(option .I03 for standard units), (option .I52 for HE units), (option .I23 for SL units)
– Protection grille on the condenser outer side (option .I04, except HE unit)
(option .I49, for HE units)
– Protective grille or grate on the suction side of condenser for units of series 3
(option .I05, except HE units) (option .I50, for HE units)
– Chilled water connections up to unit’s external side for series 1 and 2b, without
hydraulic module (option.I06)
– Chilled water connection with Victaulic/groove lock coupling

(Standard with series 3) (option .I07)
– Chilled water connections with flanges (option .I08)
– Flow switch with paddle for installation in hydraulic circuit at unit outlet
(supplied loose) (option .I10)
Fig. 2-4: Groove lock – Enhanced thermal insulation of evaporator (option .I11)
coupling
– Fin Guard silver coating for Cu-Al condenser (option .I18 for standard units),
(option .I51 for HE units), (option .I22 for SL units)
– Additional sound attenuation of compressor section (-2 bB(A) sound power level
(option .I19)
Unit accessories – Integrated hydraulic module with buffer tank and pump (standard with series 2a)
(only series 1 and 2a) – Enhanced pump for GLHM hydraulic module
– Stand-by-pump for GLHM hydraulic module
– Anti-freeze heating for GLHM hydraulic module (option .M05)
* Soft start mechanism for each compressor drive for avoiding current peak loads in case of part-
winding or star-delta start. In compressors with part-winding start (refer to technical data
and compressor start) the value for "starting current per compressor", indicated on
page 17 and following pages with electric data, is reduced by another 30 %.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Overview of Units and Scope of Delivery
2.3.1 Optionally available unit version

SL-unit Extremely quiet model – operation where strict acoustic protection measures apply.
Reduced sound values as compared to basic model:
– Acoustic attenuation of compressor casing
– Increase of heat exchanger surface of condenser
– Reduced fan speed – at especially high ambient temperatures the fan speed is au-
tomatically increased over standard RPM speed.
D unit or SD unit (not Model with a desuperheater – air cooled chiller with partial heat recovery. This model
available for series 2a and is different from the basic configuration by having an additional desuperheater in the
HE unit) discharge line. The desuperheater is mounted between compressor and air cooled
condenser.
The desuperheater is especially designed to utilize thermal energy of hot gas in the
medium and upper temperature range. Warm water can be used for heating and indus-
trial water systems and is always available during operation of chiller. The heating
capacity of the desuperheater approximately corresponds to the power consumption
of the compressor.
HE unit Energy efficient model – with special requirements to the economic efficiency. As com-
pared to the basic configuration increased coefficient of performance (COP) thanks to:
– Acoustic attenuation of compressor casing
– Increase of heat exchanger surface of condenser

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Safety and User Information GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
3 Safety and User Information

GEA chillers of series 1, 2a/b and 3 (unit series GLAC 0751-1301 BA2 (.SL/.D/.SD),
GLAC 1532-2632 BA2 (.SL), GLAC 1542-2642 BA2 (.SL/.D/.SD), GLAC 1502-5424
BA2 (.HE) or GLAC 1502-8404 BA2 (.SL/.D/.SD)) are constructed using the state-of-
the-art technology and according to recognized safety regulations.
Use the GEA unit in a technically sound condition for the intended purpose observing
current operation manual, taking safety aspects and potential hazards into account!
Otherwise there may be risk to life and limb of users or third parties or impaired per-
formance of the chiller itself, connected units or other equipment. Have all faults
repaired by an authorized tradesman without delay!
DAMAGE TO THE UNIT.

It is not allowed to reset manual fault signals and error messages without prior
authorization from GEA or an authorized customer service company. Violations
render the guarantee as null and void.
3.1 Availability of the operation manual

This operation manual contains important information regarding safe and correct
operation of the GEA unit.
This manual must always be available at the site where unit is in operation. Every per-
son working with or around the unit must read and apply the information contained in
the manual, paying particular attention to the safety instructions.
The operation manual is intended for use by fitting and installation companies, building
services engineers, technical personnel or trained persons as well as electrical and
air-conditioning engineering specialists.
3.2 Scope of the operation manual

This operation manual provides you with information about the following:
– Assembly/disassembly
– Installation
– Commissioning
– Operation
– Maintenance and troubleshooting
3.3 Used symbols

The following symbols are used to highlight particular text sections in this operation
manual:
– This symbol is used to indicate normal lists.
• This symbol indicates instructions to follow.
9 The result of an action is identified with this symbol.
NOTE!
Here you will find additional details on using the GEA unit.
RECYCLING!
This symbol indicates proper procedure for recycling of package material and dis-
used unit components. These components need to be separated according to the
material type (e.g. metal, plastic etc.)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Safety and User Information
WEAR PROTECTIVE SHOES.

This symbol indicated that you must wear protective gloves.
WEAR GLOVES.
Here you will find special information as well as rules as restrictions for preventing
personal injury.
3.4 Labelling of safety information
PERSONAL INJURY!
This symbol indicates that there is a risk of electrical shock that can result in personal
injury including death and material damage.
DANGER OF ELECTRICAL CURRENT!

This symbol indicates that there is a risk of electrical shock when carrying out certain
task(s).
HOT SURFACE DANGER!

Here you can find special information as well as rules and restrictions for the preven-
tion of personal injuries due to hot surfaces.
DANGER – SHARP CUTTING EDGES!

Specific information on rules and restrictions for the prevention of personal injuries
due to cutting on thin metal fins is presented in this section.
HIGH PRESSURE HAZARD!

Here you can find special information as well as rules and restrictions for the pre-
vention of personal injuries due to high pressure.
DANGER DUE TO LOW TEMPERATURES!

Here you can find special information, rules and restrictions regarding the prevention
of personal injuries due to escaping liquid refrigerants.
DANGER DUE TO OVERHEAD LOADS.

This symbol warns you about personal injury and damage caused by overhead
loads.
ENVIRONMENTAL DAMAGE!
This symbol warns about damage to the environment and turns your attention you to
all current national environmental protection regulations and codes.
DANGER DUE TO TOXIC SUBSTANCES.

This symbol warns you about dangers due to toxic substances.
DAMAGE TO THE UNIT!

Here you will find special information, rules and restrictions regarding the prevention
of damage to the GEA unit.
DANGER OF ROTATING UNIT PARTS!

This symbol warns about rotating fans and the risk of automatic and sudden start of
fans.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Safety and User Information GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
3.5 Safety-conscious working

When working on 400 V/50 Hz power supplies:

All unit power supply connections must be switched off and checked to see if they
are isolated and then secured against unintentional switching on. Earth and short-
circuit them and cover any neighbouring live parts or isolate them. Failure to do so
may lead to serious injury or death.
When carrying out any kind of work:

PERSONAL INJURY!
Ethylene glycols are harmful for humans and animals if swallowed. Consult a doctor
immediately if swallowed by mistake.
DANGER OF ROTATING UNIT PARTS!

If the unit is energized - fans can start automatically at any time. Running fans can
cause serious injuries, working on an energized unit without contact protection grille
for fan is not allowed!
DANGER OF HIGH PRESSURE AND LOW TEMPERATURES.

When working on hydraulic or refrigeration circuits or in case of damage to the com-
ponents or piping, there is a risk of injury from fluids or gases escaping at high pres-
sure. Exercise due caution and attention when carrying out this work.
DANGER DUE TO TOXIC SUBSTANCES.

High concentrations of refrigerants in the air may have an anaesthetic effect and
cause unconsciousness. Extended exposure may cause irregular heartbeat and
sudden death. Very high concentrations of refrigerant may cause suffocation by
reducing the oxygen content in the surrounding air. You should therefore only work
in an adequately ventilated environment, and exercise due care and attention when
carrying out the work.
Do not pollute the environment with liquid products, refrigerants or oils. Dispose of
the latter in accordance with local laws and regulations by avoiding harm to the envi-
ronment. Ethylene glycol and propylene glycol are in Water Hazard Class 1 (slightly
water endangering) of the catalogue of water-endangering substances. This also
applies to mixtures with water.
• Please comply with the installation and transport instructions for GEA units.
• Observe the commissioning requirements.
• Always make sure that the GEA Chiller is accessible only to authorized, trained,
technical personnel. If necessary, use appropriate equipment to keep unauthorized
persons away from the unit.
• Do not keep any inflammable liquids in close proximity to the GEA unit.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Safety and User Information
3.6 Proper use

Units of series 1, 2a/b and 3 (unit series GLAC 0751-1301 BA2 (.SL/.D/.SD), GLAC
1532-2632 BA2 (.SL), GLAC 1542-2642 BA2 (.SL/.D/.SD), GLAC 1502-5424 BA2
(.HE) or GLAC 1502-8404 BA2 (.SL/.D/.SD)) are air cooled chillers with axial fans for
outdoor installation and are exclusively used to produce chilled water for air treatment
units in comfort air conditioning or to provide chilled water for process cooling in
enclosed circuits.
Proper use also includes observance of the operation manual and the inspection and
maintenance conditions stipulated by GEA.
Improper use Any use other than that described above is considered improper. The manufacturer/
supplier is not liable for damage arising from improper use. The user alone bears the
risk.
PERSONAL INJURY AND MATERIAL DAMAGE!

The GEA units may not be operated:
– in locations where there is a risk of explosion,
– in environment with strong electromagnetic fields,
– in environment with high levels of air contamination,
– in environment with corrosive and/or aggressive air,
– With units installed in salt water proximity - contact your GEA sales partner to use
the relevant accessories
3.7 Modifications and changes

You may not change, add to or modify the GEA units in any way. Any changes or mod-
ifications of the GEA units will invalidate the CE conformity and render and all warranty
claims as null and void.
3.8 Spare parts

You may use only original GEA Air Treatment spare parts, since GEA Air Treatment is
not liable if any third-party spare parts are used.
3.9 Disposal
Main and operating supply materials must be disposed of according to material type in
a safe and environmentally friendly manner - please refer to „Dismantling and Dis-
posal“ on page 82.
3.10 Personnel selection and qualification

Every person working on the GEA units must read and understand this operation man-
ual fully. It is too late to do this during work.
The electrical and chilled water connections may only be established by qualified staff
who, based on their technical training and experience, have sufficient knowledge in the
following subjects:
– Regulations concerning health and safety in the workplace
– Accident prevention regulations
– Directives and recognized codes of practice
Work on refrigeration systems must only be carried out by specialist personnel with
appropriate training in refrigeration equipment and possibly also proof of competence
according to relevant legislation in the handling of operating materials/refrigerants.
All skilled persons must be able to assess what the work entrusted to them entails and
must be able to recognize and avoid any associated dangers.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Technical Description GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
4 Technical Description
4.1 Unit description
These GEA units are air cooled chillers with axial fans designed for outdoor
installation. In the factory they are filled with refrigerator oil and refrigerant and a test
run is performed, so that when the units are installed on site only chilled water and elec-
trical connections have to be established. A functional test must also be carried out
The units of series 1 (0751-1301) are optionally available and can be supplied with an
integrated hydraulic module. With series 2 (1532-2632) hydraulic module is supplied
as standard.
The GEA unit series are designed only to be used with the environmentally-friendly
refrigerant R-134a.
4.1.1 Components
Chiller with high EER

This new unit generation has a high energy efficiency ratio (EER) and uses the refrig-
erant R-134A. An optimum result was achieved by carefully designing all internal com-
ponents so as to fully exploit the performance characteristics of the specific refrigerant.
Particular attention was paid to the surfaces of the heat exchangers, as well as the fans
and compressors.
The newly designed condensers have larger exchange surface areas, as do the new
evaporators, which enable even better and more efficient distribution of the refrigerant
in a liquid and gaseous state. The fans are controlled so as to optimise the air volume
flow in each condenser section and therefore ensure that noise levels are kept to a min-
imum in every operational mode.
The screw compressor was designed and optimised to be operated with R-134a refrig-
erant. Continuous control modulated compressor capacity between 100% and 50%.
Thanks to the variable regulation - fast and precise regulation of unit required capacity
is possible. In such a way the number of compressor starts can be reduced which has
a positive effect on the wear and tear of unit components. The intelligent control of the
evaporator water outlet temperature reduces fluctuations in relation to the specified
setpoint and vastly reduces the time the system needs until it is ready for operation.
The precision and rapid reaction of the intelligent control system facilitate optimum
control in the event of load fluctuations which means that stable operating conditions
can be achieved very quickly, even during part load operation.A carefully dimensioned
system implemented in these units results in considerable energy savings and vastly
reduces operating costs.
State-of-the-art system of the The GLAC unit series are water cooling systems that are particularly suitable for small
newest generation and medium-sized air conditioning systems, or for systems designed for low water sys-
tem content. The main difference when compared to conventional units is the intelli-
gent controller system.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Technical Description
Basic construction
Series 1 (0751-1301) series The frame and panels are made of galvanized, coated sheet steel (RAL 9002). The
2a (1532-2632) and 2b self-supporting construction offers excellent access to the individual components
(1542-2642) during maintenance and repair work.
Series 3 (1502-8404) Plinth and frame made of stable hot dip galvanized steel sheet profiles. All components
including a switch cabinet are powder coated (RAL 7035).
Compressor
Semi-hermetic twin-rotor compact screw compressor with a direct driven 5-gear main
rotor and a 6-gear auxiliary rotor. The compression process takes place five times per
compressor revolution, i.e. at 2900 RPM the gas discharge is approximately constant
without pulsation which is typical for piston compressors. Rotor and bearing seats are
manufactured using the state-of-the-art NC controlled precision tools, special mainte-
nance-free bearing are designed for a very long operating time. Sufficient lubrication is
Fig. 4-1: Semi-hermetic ensured without a special oil pump. The integrated high performance oil separator con-
compact screw stantly provides oil for the compressor. The rotors are exclusively rotating parts, there
compressor are no alternating components like in piston compressors which makes compressor
operation almost vibration-free. Vibration-free rotation of rotors, unnecessary suction
and pressure valves, minimum production tolerances combined with stringent quality
assurance as well as the construction with few moving parts form a basis for quiet and
reliable operation of these compressors. Capacity control can be continuously adjusted
between 50 %-100 % by using Vi equalisation technique. The non-return valve which
is integrated after the oil separator prevents the reverse revolution of rotors after com-
pressor stop. Each compressor is equipped with a 2-pole electric motor (2950 RPM)
for part winding or star-delta start (unit specific) and a 25 % capacity stage for reducing
the starting current, an electronic overheating protection with a manual resetting func-
tion, a hot gas temperature control, oil level monitoring as well as with oil sight glass,
an electric oil heating in case of compressor standstill time.
Evaporator
Series 1 (0751-1301) and 2a The plate heat exchanger is made of AISI 316. The evaporator is non-permeable and
(1532-2632) is provided with comprehensive abrasion-resistant insulation. While in operation the
evaporator is protected by the differential pressure switch between the chilled water
inlet and outlet.
Series 2b (1542-2642) and 3 Shell and tube heat exchanger for dry evaporation with asymmetric lines which makes
(1502-8404) it possible to ensure the correct velocity of the refrigerant in each phase of the evapo-
ration process. The external steel shell is provided with a diffusion-tight and non-erod-
ing thermal insulating material covering the entire surface. The internal tube bundle is
made of seamless copper pipes that are expanded into terminal plates. In order to
increase the heat exchange surface the copper pipes are finned inside. While in oper-
ation the evaporator is protected by the differential pressure switch between the chilled
water inlet and outlet.
Optionally the unit can also be operated with glycol at outlet temperatures of up to -8°C
in cooling mode (option .O10).
Evaporator heating
Evaporator heating is controlled via the microprocessor depending on the water outlet
temperature to prevent the evaporator from freezing in standby mode.
Condenser
Finned tube heat exchanger have copper fins and corrugated aluminium fins. The best
possible heat exchanger efficiency is achieved through even spacing of the fins. In
order to increase the cooling capacity of the - a subcooling circuit is integrated.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Fans
Direct driven axial fans (protection type IP54) provided with deep drawn rotor made of
sheet steel and 6-pole motor with overheating protection and maintenance-free ball
bearings. Assembled in a streamlined form and fitted with a protective grille. In order
to ensure efficiency factor at part load, the fan groups per each refrigeration circuit are
separated on the air side.
Refrigeration circuit scheme
Acronym Description Acronym Description

BC Air cooled condenser S1 Temperature sensor water inlet
C Screw compressor S2 Temperature sensor water outlet
DS Desuperheater (option .D), unit specific T Thermostat for liquid injection
EC Economiser, unit specific VA Safety valve discharge line
ES Solenoid valve VB Safety valve low pressure line
ES1 Solenoid valve for liquid injection (option .O10) VE Expansion valve
ES2 Solenoid valve, unit specific VEE Expansion valve economiser, unit specific
EV Evaporator VL Fans
FE Filter drier VP Pilot valve
RA Shut-off valve suction side (optional .R02) VR Non-return valve
RL Shut-off valve on liquid line VS Sight glass with humidity indicator
RM Shut-off valve on discharge side
Fig. 4-1: Example of refrigeration circuit scheme

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Switch cabinet
Switch cabinet (IP24), divided into power and control module, manufactured according
to EN 60204-1/IEC204-1 regulations, complete with:
– Switch cabinet in a separate casing sealed within the unit
– Transformer for generating the control voltage
– Door locking main isolator
– Motor protection switch and contactors for compressor and fans
– Terminal strip control voltage
– Automatic circuit breaker for load and control current circuit
– Phase sequence protection for the compressor
– Remote On/Off contact
– Contact for general error message
– Clip contact for flow switch
– Operating status message of compressor (.E03)
– Pump relay for controlling chilled water pump by others (option .E04)
– Stage control of fan motors conducted by high pressure
Electronic control system

The electronic control system which uses a W3000 microprocessor has the following
characteristics:
– Plain text alphanumerical LCD display
– LED for displaying current unit operation mode
– Selection between 7 different languages is possible
– Automatic self-diagnostics of electronics
Fig. 4-2: W3000 Display – Display of all analogue recorded temperature and pressure values
– Display of faults in compressors and refrigeration circuits
– Display of general unit faults
– Optional control of chilled water inlet or outlet temperature
– Continuous compressor output control ranging between 50 % to 100 %
– Safety times for compressor, like for example: compressor cycle protection, mini-
mum run or idle time and maximum start-ups per hour
– Operating hours counter for compressor
– Automatic operating hours compensation for compressor
– Automatic notification about maintenance intervals for compressors and pumps
(can be adjusted)
– Read out latest 200 alarm messages
– Service possible via PC and system software
– Timer programme with up to 5 daily switching times.
– Potential free floating contacts for field-provided chilled water pump (standard only
with series 1 and 2 in combination with a hydraulic module)
– Pump lead and overrun times for switching unit on and off safely (standard only with
series 1 and 2 in combination with a hydraulic module)
– Pressure-dependent condenser fan control system
– Setpoint shift via an external 4-20 mA signal (option .E21)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.2 Functional description of the unit

Refrigeration circuit The refrigeration system generates a refrigeration output in a thermodynamic cycle by
means of heat removal, this is used to cool a water circuit (indirect cooling).
4
5
1
Fig. 4-3
The compressor (1), condenser (2), expansion device (3) and evaporator (4) are
linked together in a closed thermodynamic system. A refrigerant circulates in this
system.
The electrically driven compressor (1) draws in overheated gaseous refrigerant and
compresses it to a high pressure-temperature level.
The gaseous overheated refrigerant is cooled and liquefied by releasing its thermal
energy in the air-cooled condenser (2).
Liquid refrigerant under high pressure is now in front of the expansion valve (3). Taking
into account the pressure and the temperature at the evaporator outlet (4)
the expansion valve sprays (3) liquid refrigerant into the evaporator (4).
The liquid refrigerant vaporises completely in the evaporator (4) and absorbs the heat.
The necessary thermal energy needed for this is taken from the chilled water
system (5) which in turn is cooled.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.3 Temperature control

The W3000 microprocessor controller is able to control temperature in two ways:
– Temperature control via the chilled water inlet temperature
– Temperature control via the evaporator water outlet temperature
4.3.1 Proportional control via chilled water inlet temperature

Example: cooling
Capacity In the following example it is assumed that the tem-

perature difference across the evaporator amounts
to 5 K at 100 % cooling capacity of the unit and that
the water content of the unit is sufficient.
The setpoint is adjusted to 7,0 °C (standard value
with inlet temperature control) and proportional
range of 5,0 K (also standard value). Thanks to its
four compressors in two independent refrigeration
circuits the unit has four capacity stages. The
proportional band is distributed among these four
Water inlet capacity stages in appropriately equal ranges. This
results in the following:
Setpoint
Setpoint Proportional band 5 K 5,0 K / 4 capacity stages = 1,25 K / capacity stage
Fig. 4-2
If the water inlet temperature amounts to 12,0 °C or more, all compressors are running
(setpoint 7,0 °C + proportional band 5,0 K = 12,0 °C). If the water temperature entering
the evaporator makes up 12,0 °C, the water outlet temperature will amount to 7 °C
(12,0 °C water inlet temperature - 5 K temperature difference across the evaporator at
100 % = 7,0 °C). At 10,75°C the water outlet temperature will only reach 5,75 °C. At
10,75 °C one of the compressors switches off, and the cooling capacity is reduced to
75 %. Therefore the temperature difference across the evaporator goes down as well
by 25 % to 3,75 K. As a result, the water outlet temperature rises at water inlet temper-
ature of 10,75 °C from 5,75 °C with four active compressors to 7,0 °C with only three
active compressors. The described sequence is thus continued.
With water inlet temperature of 7,0 °C the evaporators water outlet temperature
amounts to 5,75 °C with one active compressor corresponding to 25% total capacity.
At 7,0 °C the last compressor switches off. At 8,25 °C (setpoint 7,0 °C + proportional
band /4 1,25 K = 8,25 °C) one compressor is activated again. With this kind of temper-
ature control and assuming continuous operation, the water outlet temperature will
fluctuate between 5,75 °C and 8,25 °C.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.3.2 P-I control with neutral zone via water outlet or water inlet
With this type of control system the chilled water in-

Capacity reduced Capacity increased let or outlet temperature is used as the control var-
iable. In this case only the setpoint is specified, and
Setpoint cooling/heating
the controller automatically determines all other
switching thresholds in dynamic mode during oper-
ation.
Capacity ↓ Capacity↑
Neutral zone
With this self-adjusting algorithm for temperature
Temperature control of the chiller/heat pump the setpoint stays
within a neutral range. If the evaporator water tem-
perature is within the neutral range, the number of
active compressors and/or capacity stages is not
Variable zone
changed.
If load fluctuations in the system lead to tempera-
ture values outside the neutral range, compressors
Fig. 4-3 and capacity stages are activated or deactivated to
return the temperature to the neutral range.
If this is not possible due to the decreased load, another capacity stage is activated or
deactivated. The width of the neutral range depends on the dynamic properties of the
system, especially the system content and the decreased load. The self-adjusting algo-
rithm is able to determine the dynamics of the system. The neutral range is calculated
so that the compressor switching times and the max. permissible start-up frequency
(e.g. 8 times per hour) only cause very small temperature deviations from the setpoint.
Other implemented functions reduce the compressors’ start-up frequency at low loads.
Capacity stages are activated and deactivated not only as a result of wide setpoint var-
iances, but also in relation to the temperature change-over time, which allows to draw
conclusions about the output.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4 Technical data
4.4.1 Basic unit type 0751-1301
Unit type 0751 0851 0951 0961 1021 1301

•
Refrigeration capacity1 Qe [kW] 144.5 162.5 182.4 201.3 234.3 266.1
Compressor power consumption Pcpr [kW] 45.7 55.1 62.9 69.3 76.6 84.8
Total unit power consumption P [kW] 52 61 69 75 85 93
IPLV 3.92 3.90 3.97 4.11 3.91 4.00
ESEER 3.50 3.42 3.52 3.63 3.49 3.54
•
Chilled water volume flow Ve [m³/h] 24.9 28.0 31.4 34.7 40.3 45.8
Pressure drop (chilled water) Δ pe [kPa] 31.9 29.7 29.6 28.9 32.4 31.9
Controls W3000
Fans Axial fans

Number of fans 4 6
Total air volume flow [m³/h] 68,760 68,760 65,520 62,640 103,320 98,280
Compressor Semi-hermetic compact screw compressor

Number of compressors 1
Number of refrigeration circuits 1
Capacity stages per unit 3/variable speed
Oil type BSE 170
Evaporator Plate heat exchanger

•
Minimum chilled water volume flow Ve,min [m³/h] 15.5 17.4 19.5 21.6 25.1 28.5
•
Maximum chilled water volume flow Ve,max [m³/h] 41.6 46.8 52.0 58.0 67.0 76.0
Maximum chilled water related
operating pressure 4 [bar] 10
Contamination factor [m² K/W] 0.000044
Filling quantities
Refrigerant R134A [kg] 27.0 28.0 35.9 43.8 41.4 53.4
Oil [kg] 15 15 15 15 22 22
Minimum chilled water system content [l] 1,300 1,500 1,600 1,800 2,100 2,400
Water volume of evaporator [l] 14.9 17.3 19.7 22.2 24.6 28.6
Evaporator inlet connection DN/PN [-] DN80 / PN16
Evaporator outlet connection DN/PN [-] DN80 / PN16
Weight
Operating weight [kg] 1,680 1,710 1,780 1,860 2,590 2,720
Sound values
Sound power level 2 [dB(A)] 94 94 94 94 96 96
Sound pressure level 3 [dB(A)] 65 65 65 65 67 67
Desuperheater (optional)
Cooling capacity •
(desuperheater in operation) Qe [kW] 149.9 168.6 189.3 208.8 243.1 276.1
Heating capacity P [kW] 40.8 49.2 56.2 61.8 68.4 75.7
(water inlet 40 °C/outlet 45 °C)
Rated water flow rate [m³/h] 7.1 8.5 9.8 10.7 11.9 13.2
Pressure drop [kPa] 32.8 47.6 62.1 34.5 42.3 51.7
Minimum water flow rate [m³/h] 0 0 0 0 0 0
Maximum water flow rate [m³/h] 9.0 10.7 12.4 13.5 15.0 16.6
1 Performance data for input parameters: chilled water temperatures (input/output) 12/7°C; ambient temperature 35°C;
values partially rounded off.
2 According to Eurovent (refer to “Acoustics”)
3 In 10 m free field conditions (refer to „Acoustics“)
4 Unit without hydraulic module (GLHM). If a hydraulic module is used - refer to „Available hydraulic modules for chiller“ for series 1 (0751-1301)
or series 2a (1532-2632). With series 2a a hydraulic module is used as standard.
Tab. 4-4
GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 0751 0851 0951 0961 1021 1301

Compressor
Maximum power consumption [kW] 64.3 70.2 82.1 82.1 85.4 112.0
Maximum current consumption [A] 105 115 132 132 137 184
Starting current of each
compressor [A] 290 350 423 423 246 360
Compressor start Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ
1)
Fans
Maximum current consumption [A] 11.6 11.6 11.6 11.6 17.4 17.4
1,2,3)
Total
Starting current of entire unit [A] 302 362 435 435 263 377
Maximum connectable cable cross-sections 2)

Rectangular [mm] 20x5 20x5 20x5 20x5 20x5 2x25x5
Round [mm²] 120 120 120 120 120 240
Maximum permissible backup fuse ratings (fuse type gLgG) 3

Back up fuse [A] 200 200 250 250 250 315
Dimensions
A (length) [mm] 3110 3110 3110 3110 4610 4610
B (width) [mm] 2222 2222 2222 2222 2222 2222
H (height) [mm] 2150 2150 2150 2150 2150 2150
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000
R3 [mm] 1100 1100 1100 1100 1100 1100
R4 [mm] 1100 1100 1100 1100 1100 1100
CLEARANCES FOR AIR SUPPLY!

Air short-circuiting must be excluded! The necessary clearances near and over
the unit may exceed the depicted maintenance clearance by many times.
Fig. 4-5: Clearances
1 Values are based on the total number of fans operating at maximum speed.
2 Please observe the applicable regional safety regulations and constructional conditions relevant to the dimensioning of the supply line.
3 Please observe the applicable regional standards for cable cross sections and backup fuses. Voltage tolerance: max. 10%, voltage imbalance
between phases: max. 3%.
NOTE!
For detailed planning please only use the order related documentation. Detailed
dimensional drawings can be obtained on request from your relevant GEA sales
office. Specifications and technical data are subject to regular updates. The manu-
facturer reserves the right to make necessary changes to information without prior
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1532 1732 1932 1952 2432 2632

•
IPLV 4.03 3.97 3.88 3.88 4.01 3.83
ESEER 3.64 3.57 3.56 3.56 3.61 3.49
•
Controls W3000
Fans Axial fans

Number of fans 6 8

Oil type BSE 170

•
•
Maximum chilled water related operating
[bar] 3
pressure 4
Filling quantities
Oil [kg] 30 30 30 30 44 44
Water volume of evaporator [l] 2x14.9 2x17.3 2x19.7 2x22.2 2x24.6 2x28.6
Evaporator inlet connection Rp ["] 4 4 4 4 4 4
Evaporator outlet connection Rp ["] 4 4 4 4 4 4
Weight
Sound values
•
Cooling capacity (desuperheater in
Qe [kW] – – – – – –
operation)
Compressor power consumption Pcpr [kW] – – – – – –
Heating capacity
P [kW] – – – – – –
Rated water flow rate [m³/h] – – – – – –
Pressure drop [kPa] – – – – – –
Minimum water flow rate [m³/h] – – – – – –
Maximum water flow rate [m³/h] – – – – – –
1 Performance data for input parameters: chilled water temperatures (input/output) 12/7°C; ambient temperature 35°C; values partially rounded
Tab. 4-6

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1532 1732 1932 1952 2432 2632

Compressor
Maximum power consumption [kW] 2x64.3 2x70.2 2x82.1 2x82.1 2x101.0 2x112.0
Maximum current consumption [A] 2x105 2x115 2x132 2x132 2x165 2x184
[A] 290 350 423 423 300 360
compressor
Compressor start Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Y/Δ Y/Δ
1)
Fans
Total 1,2,3)
Maximum power consumption [kW] 140 156 181 181 225 249

Rectangular [mm] 2x25x5 2x25x5 2x25x5 2x25x5 2x32x6 2x32x6
Round [mm²] 240 240 240 240 2x185 2x185

Back up fuse [A] 315 315 400 400 630 630
Dimensions
A (length) [mm] 4610 4610 4610 4610 5610 5610
B (width) [mm] 2222 2222 2222 2222 2222 2222
H (height) [mm] 2150 2420 2420 2420 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000
R3 [mm] 1100 1100 1100 1100 1100 1100
R4 [mm] 1100 1100 1100 1100 1100 1100

NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1542 1742 1942 1962 2442 2642

•
IPLV 4.03 3.97 3.88 3.88 4.01 3.83
ESEER 3.64 3.57 3.56 3.58 3.61 3.49
•
Controls W3000
Fans Axial fans

Number of fans 6 8

Oil type BSE 170
Evaporator Shell and tube heat exchanger

•
•
[bar] 10 10 10 10 10 10
operating pressure
Filling quantities
Oil [kg] 30 30 30 30 44 44
Water volume of evaporator [l] 137 137 124 226 216 204
Weight
Sound values
Qe [kW] 287.3 341.2 380.0 413.1 483.6 535.2
(desuperheater in operation)
Compressor power consumption Pcpr [kW] 91.8 105 121.9 136.7 156.2 170.0
Heating capacity
P [kW] 84.9 97.1 112.7 126.5 144.5 157.2
Tab. 4-8

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1542 1742 1942 1962 2442 2642

Compressor
Maximum power consumption [kW] 2 x 64.3 2 x 70.2 2 x 82.1 2 x 82.1 2 x 101.0 2 x 112.0
Maximum current consumption [A] 2 x 105 2 x 115 2 x 132 2 x 132 2 x 165 2 x 184
compressor [A] 290 350 423 423 300 360

1)
Fans
1,2,3)
Total

Round [mm²] 240 240 240 240 2 x 185 2 x 185

Back up fuse [A] 315 315 400 400 630 630
Dimensions
A (length) [mm] 4610 4610 4610 4610 5610 5610
B (width) [mm] 2222 2222 2222 2222 2222 2222
H (height) [mm] 2150 2420 2420 2420 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000
R3 [mm] 1100 1100 1100 1100 1100 1100
R4 [mm] 1100 1100 1100 1100 1100 1100

NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1502 1702 1902 1922 1972 2022 2602 2652 2702
•
Refrigeration capacity1 Qe [kW] 294.0 328.2 364.2 413.7 439.3 479.9 529.3 561.9 598.3
Compressor power consumption Pcpr [kW] 92.3 111.0 122.0 135.8 144.9 145.7 170.2 180.4 193.2
Total unit power consumption P [kW] 101 120 134 147 157 160 185 195 208
IPLV 4.26 4.20 4.12 4.22 4.23 4.27 4.17 4.28 4.39
ESEER 3.86 3.75 3.74 3.85 3.84 3.88 3.76 3.88 3.98
•
Chilled water volume flow Ve [m³/h] 50.6 56.5 62.7 71.2 75.6 82.6 91.1 96.7 103.0
Pressure drop (chilled water) Δ pe [kPa] 44.8 38.6 47.6 34.5 38.9 34.1 44.8 50.5 40.3
Controls W3000
Fans Axial fans

Number of fans 6 8 10
Total air volume flow [m³/h] 112,320 112,320 141,480 148,320 151,920 170,640 170,640 175,680 179,280

Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 31.5 35.2 39.1 44.4 47.2 51.5 56.8 60.3 64.3
•
Maximum chilled water volume flow Ve,max [m³/h] 84.4 94.3 105.0 119.0 126.0 138.0 152.0 161.0 172.0
[bar] 10
pressure
Filling quantities
Refrigerant R134A [kg] 96.7 100.0 100.0 98.0 108.0 122.0 126.0 136.0 154.0
Oil [kg] 30 30 30 30 37 44 44 44 44
Minimum chilled water system content [l] 2,100 2,300 2,600 3,000 3,200 3,400 3,800 4,000 4,300
Water volume of evaporator [l] 130 119 119 226 226 216 204 204 183
Evaporator inlet connection X ["] 6 6 6 6 6 6 6 6 6
Evaporator outlet connection X ["] 6 6 6 6 6 6 6 6 6
Weight
Operating weight [kg] 3,730 3,760 3,850 4,740 5,300 5,810 5,810 5,910 6,030
Sound values
Sound power level 2 [dB(A)] 98 98 99 99 99 99 99 99 99
Sound pressure level 3 [dB(A)] 69 69 70 70 70 70 70 70 70
Cooling capacity (desuperheater in •
Qe [kW] 305.0 340.5 377.9 429.2 455.8 497.9 549.2 583.0 620.8
operation)
Heating capacity
P [kW] 82.4 99.0 108.9 121.2 129.4 130.0 151.9 161.1 172.5
Rated water flow rate [m³/h] 14.3 17.2 18.9 21.1 22.5 22.6 26.4 28.0 30.0
Pressure drop [kPa] 30.6 25.3 30.6 20.6 23.5 23.7 32.4 29.5 27.9
Minimum water flow rate [m³/h] 0 0 0 0 0 0 0 0 0
Maximum water flow rate [m³/h] 18.0 21.6 23.7 26.5 28.2 28.4 33.1 35.1 37.6
1 Performance data for input parameters: chilled water temperatures (input/output) 12/7°C; ambient temperature 35°C; values partially rounded
off.
Tab. 4-10

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1502 1702 1902 1922 1972 2022 2602 2652 2702
Compressor
Maximum power consumption [kW] 2x64.3 2x70.2 2x82.1 2x82.1 1x82.1+1x 2x85.4 2x111.6 1x111.6+1 2x127.3
85.4 x127.3
Maximum current consumption [A] 2x104.7 2x114.9 2x131.7 2x131.7 1x131.7+1 2x137.0 2x183.5 1x183.5+1 2x208
x137.0 x208
Starting current of each [A] 290 350 423 423 229+246 246 360 360+404 404
compressor
Compressor start Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ
1)
Fans
Maximum power consumption [kW] 8.7 8.7 11.6 11.6 11.6 14.5 14.5 14.5 14.5
Maximum current consumption [A] 17.4 17.4 23.2 23.2 23.2 29 29 29 29
1,2,3)
Total
Maximum power consumption [kW] 137 152 179 179 179 185 238 253 269
Maximum current consumption [A] 227 253 292 292 292 303 396 421 445
Starting current of entire unit [A] 375 448 528 528 351 368 517 561 564

Rectangular [mm] 2x25x5 2x25x5 2x25x5 2x25x5 2x25x5 2x25x5 2x32x6 2x32x6 2x32x6
Round [mm²] 240 240 240 240 240 240 2x185 2x185 2x185

Back up fuse [A] 400 400 400 400 400 400 630 630 630
Dimensions
A (length) [mm] 4000 4000 4000 4900 4900 4900 4900 4900 4900
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1500 1500 1500 1500 1500 1500 1500 1500 1500
R4 [mm] 1800 1800 1800 1800 1800 1800 1800 1800 1800

Air short-circuiting must be excluded! The necessary clearances
near and over the unit may exceed the depicted maintenance clear-
ance by many times.
3 Values include pump and and pump unit. Refer to the attached documentation for the relevant values of individual pumps.
4 Please observe the applicable regional standards for cable cross sections and backup fuses.
Voltage tolerance: max. 10%, voltage imbalance between phases: max. 3%.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 2712 2722 3152 3602 3902 4202 4212 4222
•
Refrigeration capacity1 Qe [kW] 625.0 681.2 730.1 784.8 831.3 899.9 968.2 1033.2
Compressor power consumption Pcpr [kW] 199.9 204.3 242.8 272.1 281.4 301.0 322.9 352.9
Total unit power consumption P [kW] 217 222 260 289 302 321 352 382
IPLV 4.27 4.45 4.38 4.54 4.21 4.25 4.17 4.29
ESEER 3.89 4.07 3.94 3.94 3.78 3.79 3.78 3.90
•
Chilled water volume flow Ve [m³/h] 107.6 117.3 125.7 135.1 143.1 154.9 166.7 177.9
Pressure drop (chilled water) Δ pe [kPa] 44.0 37.1 42.7 49.3 55.3 48.0 55.6 42.7
Controls W3000
Fans Axial fans

Total air volume flow [m³/h] 219,960 205,200 177,120 191,520 250,200 235,440 366,840 340,920

Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 67.2 73.2 78.5 84.3 89.3 97.0 104.0 111.0
•
Maximum chilled water volume flow Ve,max [m³/h] 179.0 196.0 210.0 225.0 239.0 258.0 278.0 297.0
[bar] 10
pressure
Filling quantities
Refrigerant R134A [kg] 138.0 164.0 177.0 190.0 268.0 311.0 229 257
Oil [kg] 44 44 50 56 56 56 56 56
Minimum chilled water system content [l] 4,500 4,900 5,200 5,600 6,000 6,400 7,000 7,400
Water volume of evaporator [l] 183 240 240 240 240 436 436 414
Evaporator inlet connection X ["] 6 8 8 8 8 8 8 8
Evaporator outlet connection X ["] 6 8 8 8 8 8 8 8
Weight
Operating weight [kg] 6,190 6,520 7,190 7,810 8,220 8,750 9,680 9,950
Sound values
Sound power level 2) [dB(A)] 101 101 101 101 102 102 103 103
Sound pressure level 3 [dB(A)] 72 72 72 72 73 73 74 74
Qe [kW] 648.4 706.7 757.5 814.2 862.5 933.6 1004.5 1071.9
Heating capacity
P [kW] 178.4 182.4 216.7 242.9 251.2 268.7 288.2 315
Rated water flow rate [m³/h] 31.0 31.7 37.7 42.2 43.6 46.7 50.1 54.7
Pressure drop [kPa] 29.8 31.1 36.5 38.5 26.3 30.1 34.6 41.4
Minimum water flow rate [m³/h] 0 0 0 0 0 0 0 0
Maximum water flow rate [m³/h] 38.9 39.7 47.2 52.9 54.6 58.5 62.7 68.5
Tab. 4-12

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 2712 2722 3152 3602 3902 4202 4212 4222
Compressor
Maximum power consumption [kW] 2x127.3 2x127.3 1x127.3+1x1 2x170.7 1x170.7+1x1 2x191.1 2x191.0 2x191.0
70.7 91.1
Maximum current consumption [A] 2x208 2x208 1x208+1x272 2x272 1x272+1x310 2x310 2x310 2x310
[A] 404 404 404+465 465 465+586 586 586 586
compressor
Compressor start Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ
1)
Fans
Maximum power consumption [kW] 17.4 17.4 17.4 17.4 20.3 20.3 29.0 29.0
Maximum current consumption [A] 34.8 34.8 34.8 34.8 40.6 40.6 58.0 58.0
1,2,3)
Total
Maximum power consumption [kW] 272 272 315 359 382 403 411 411
Maximum current consumption [A] 451 451 515 579 623 661 678 678
Starting current of entire unit [A] 570 570 631 665 792 841 858 858

Rectangular [mm] 2x32x6 2x32x6 2x32x6 2x40x5 2x40x5 2x40x5 2x40x5 2x40x5
Round [mm²] 2x185 2x185 2x185 2x300 2x300 2x300 2x300 2x300

Back up fuse [A] 630 630 630 800 800 800 800 800
Dimensions
A (length) [mm] 5800 5800 5800 5800 7000 7000 9400 9400
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1500 1500 1500 1500 1500 1500 1500 1500
R4 [mm] 1800 1800 1800 1800 1800 1800 1800 1800

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 4822 5403 5423 5703 6903 7203 7223 8404
•
IPLV 4.52 4.45 4.29 4.55 4.06 4.21 4.15 4.07
ESEER 4.14 3.98 3.84 4.09 3.68 3.82 3.79 3.66
•
Pressure drop (chilled water) Δpe [kPa] 37.7 55.3 66.9 43.1 57.8 62.1 72.9 45.0
Controls W3000
Fans Axial fans

Number of fans 20 24

Number of compressors 2 3 4
Number of refrigeration circuits 2 3 4
6/variable 8/varia-
Capacity stages per unit speed 6/variable speed ble speed
Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 124 129 142 133 154 160 173 188
•
Maximum chilled water volume flow Ve,max [m³/h] 330 344 378 330 330 330 330 500
Maximum chilled water related operating [bar] 10
pressure
Filling quantities
Refrigerant R134A [kg] 306 307 307 333 278 294 294 447
Oil [kg] 56 84 84 84 84 84 84 112
Evaporator inlet connection X ["] 8 8 8 8 8 8 8 2x8
Evaporator outlet connection X ["] 8 8 8 8 8 8 8 2x8
Weight
Operating weight [kg] 10,360 12,080 12,260 121.90 12,680 12,820 12,950 16,740
Sound values
Sound power level 2 [dB(A)] 104 105 105 105 105 105 105 105
•
Cooling capacity (desuperheater) Qe [kW] 1,199.9 1,242.9 1,366.8 1,283.9 1,466.7 1,541.2 1,669.1 1,808.9
Heating capacity
P [kW] 316.9 359.1 408 376.2 419.2 433.1 484.5 528.6
Tab. 4-14

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 4822 5403 5423 5703 6903 7203 7223 8404
Compressor
Maximum power consumption [kW] 2x217.0 3x170.7 3x170.7 2x171+1x191 1x191+2x217 3x217.0 3x217.0 4x191.1
Maximum current consumption [A] 2x351 3x272 3x272 2x272+1x310 1x310+2x351 3x351 3x351 4x310
compressor [A] 650 465 465 465+586 586+650 650 650 586
1)
Fans
1,2,3)
Total

Round [mm²] 4x185 4x185 4x185 4x185 – – – –

Back up fuse [A] 1000 1250 1250 1250 – – – –
Dimensions
A (length) [mm] 9400 10300 10300 10300 11200 11200 11200 11200
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1500 1500 1500 1500 1500 1500 1500 1500
R4 [mm] 1800 1800 1800 1800 1800 1800 1800 1800

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.7 SL unit type 0751-1301
Unit type 0751 0851 0951 0961 1021 1301

•
IPLV 4.06 3.97 3.92 4.16 4.10 3.85
ESEER 3.54 3.41 3.40 3.96 3.58 3.32
•
Controls W3000
Fans Axial fans

Number of fans 4 6

Oil type BSE 170

•
•
[bar] 10
operating pressure 4
Filling quantities
Oil [kg] 15 15 15 15 22 22
Water volume of evaporator [l] 14.9 17.3 19.7 22.2 24.6 28.6
Evaporator inlet connection DN/PN [-] DN80 / PN16
Evaporator outlet connection DN/PN [-] DN80 / PN16
Weight
Sound values
Qe [kW] 139 157 172 205 231 247
Heating capacity
P [kW] 45.1 53.5 63.2 64.3 76.9 86.9
1 Performance data for input parameters: chilled water temperatures (input/output) 12/7°C; ambient temperature 35°C; values rounded off
Tab. 4-16

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 0751 0851 0951 0961 1021 1301

Compressor
compressor [A] 290 350 423 423 246 360
Compressor start Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ
1)
Fans
1,2,3)
Total

Rectangular [mm] 20x5 20x5 20x5 20x5 20x5 2x25x5
Round [mm²] 120 120 120 120 120 240

Back up fuse [A] 200 200 250 250 250 315
Dimensions
A (length) [mm] 3110 3110 3110 3110 4610 4610
B (width) [mm] 2222 2222 2222 2222 2222 2222
H (height) [mm] 2150 2150 2150 2150 2150 2150
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000
R3 [mm] 1100 1100 1100 1100 1100 1100
R4 [mm] 1100 1100 1100 1100 1100 1100

NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.8 SL unit type 1532-2632
Unit type 1532 1732 1932 1952 2432 2632

•
IPLV 3.96 3.96 3.88 4.04 4.16 3.98
ESEER 3.50 3.47 3.46 3.62 3.69 3.52
•
Chilled water volume flow Ve [m³/h] 43.4 50.9 57.4 42.7 50 55.4
Pressure drop (chilled water) Δ pe [kPa] 34.7 38.1 40.9 114 134 148
Controls W3000
Fans Axial fans


Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 29.7 35.3 39.3 42.7 50 55.4
•
Maximum chilled water volume flow Ve,max [m³/h] 80 94 105 114 134 148
[bar] 3
operating pressure 4
Filling quantities
Refrigerant R134A [kg] 64.3 78.8 68 87.2 136.0 168.0
Oil [kg] 30 30 30 30 44 44
Water volume of evaporator [l] 2x14.9 2x17.3 2x19.7 2x22.2 2x24.6 2x28.6
Weight
Sound values
Sound power level 2) [dB(A)] 86 87 87 87 89 89
Qe [kW] – – – – – –
Compressor power consumption Pcpr [kW] – – – – – –
Heating capacity
P [kW] – – – – – –
Rated water flow rate [m³/h] – – – – – –
Pressure drop [kPa] – – – – – –
Minimum water flow rate [m³/h] – – – – – –
Maximum water flow rate [m³/h] – – – – – –
1 Performance data for input parameters: chilled water temperatures (input/output) 12/7°C; ambient temperature 35°C; values rounded off.
Tab. 4-18

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1532 1732 1932 1952 2432 2632

Compressor
Maximum power consumption [kW] 2x64.3 2x70.2 2x82.1 2x82.1 2x101.0 2x112.0
Maximum current consumption [A] 2x105 2x115 2x132 2x132 2x165 2x184
[A] 290 350 423 423 300 360
compressor
1)
Fans
Total 1,2,3)

Round [mm²] 240 240 240 240 2x185 2x185

Back up fuse [A] 315 315 400 400 630 630
Dimensions
A (length) [mm] 4610 4610 4610 4610 5610 5610
B (width) [mm] 2222 2222 2222 2222 2222 2222
H (height) [mm] 2150 2420 2420 2420 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000
R3 [mm] 1100 1100 1100 1100 1100 1100
R4 [mm] 1100 1100 1100 1100 1100 1100

NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.9 SL unit type 1542-2642
Unit type 1542 1742 1942 1962 2442 2642

•
IPLV 3.96 3.96 3.88 4.04 4.16 3.98
ESEER 3.50 3.47 3.46 3.62 3.69 3.52
•
Controls W3000
Fans Axial fans


Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 29.7 35.3 39.3 42.7 50 55.4
•
Maximum chilled water related [bar] 10
operating pressure
Filling quantities
Oil [kg] 30 30 30 30 44 44
Water volume of evaporator [l] 137 137 124 226 216 204
Weight
Sound values
3
Sound pressure level [dB(A)] 57 58 58 58 60 60
Qe [kW] 261.7 306.7 346.0 390.7 459.1 502.4
Heating capacity P [kW] 95.8 109.4 126.4 140.3 155.7 170.0
Tab. 4-20

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1542 1742 1942 1962 2442 2642

Compressor
Maximum power consumption [kW] 2 x 64.3 2 x 70.2 2 x 82.1 2 x 82.1 2 x 101.0 2 x 112.0
Maximum current consumption [A] 2 x 105 2 x 115 2 x 132 2 x 132 2 x 165 2 x 184
compressor [A] 290 350 423 423 300 360

1)
Fans
1,2,3)
Total

Round [mm²] 240 240 240 240 2 x 185 2 x 185

Back up fuse [A] 315 315 400 400 630 630
Dimensions
A (length) [mm] 4610 4610 5610 5610 6610 6610
B (width) [mm] 2222 2222 2222 2222 2222 2222
H (height) [mm] 2150 2420 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000
R3 [mm] 1100 1100 1100 1100 1100 1100
R4 [mm] 1100 1100 1100 1100 1100 1100

NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.10 SL unit type 1502-2702
Unit type 1502 1702 1902 1922 1972 2022 2602 2652 2702
•
Refrigeration capacity1 Qe [kW] 275.0 300.1 336.6 389.1 413.3 454.3 485.8 519.9 554.4
Total unit power consumption P [kW] 105 127 140 159 171 174 197 208 223
IPLV 4.32 4.40 4.15 4.27 4.24 4.34 4.07 4.22 4.29
ESEER 3.85 3.58 3.70 3.83 3.78 3.87 3.60 3.75 3.82
•
Chilled water volume flow Ve [m³/h] 47.3 51.7 58.0 67.0 71.2 78.2 83.6 89.5 95.4
Pressure drop (chilled water) Δ pe [kPa] 39.2 32.3 40.6 30.5 34.4 30.6 37.8 43.3 34.6
Controls W3000
Fans Axial fans

Total air volume flow [m³/h] 77,040 77,040 93,600 101,520 105,480 110,160 110,160 117,000 120,240

Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 31.5 35.2 39.1 44.4 47.2 51.5 56.8 60.3 64.3
•
Maximum chilled water volume flow Ve,max [m³/h] 84.4 94.3 105.0 119.0 126.0 138.0 152.0 161.0 172.0
[bar] 10
pressure
Filling quantities
Refrigerant R134A [kg] 96.7 100.0 100.0 98.0 108.0 122.0 126.0 136.0 154
Oil [kg] 30 30 30 30 37 44 44 44 44
Minimum chilled water system content [l] 2,100 2,300 2,600 3,000 3,200 3,400 3,800 4,000 4,300
Water volume of evaporator [l] 130 119 119 226 226 216 204 204 183
Evaporator inlet connection X ["] 6 6 6 6 6 6 6 6 6
Evaporator outlet connection X ["] 6 6 6 6 6 6 6 6 6
Weight
Operating weight [kg] 3,810 3,840 3,930 4,870 5,430 5,970 5,970 6,070 6,180
Sound values
Sound power level 2 [dB(A)] 87 87 88 88 88 89 89 89 89
Sound pressure level 3 [dB(A)] 58 58 59 59 59 60 60 60 60
Qe [kW] 285 311 349 404 429 471 504 539 575
Heating capacity
P [kW] 90.1 109.3 120.2 136.6 147.5 149.4 169.4 179.5 193.3
Rated water flow rate [m³/h] 15.7 19.0 20.9 23.7 25.6 26.0 29.4 31.2 33.6
Pressure drop [kPa] 36.6 30.8 37.3 26.2 30.5 31.4 40.3 36.6 35.0
Minimum water flow rate [m³/h] 0 0 0 0 0 0 0 0 0
Maximum water flow rate [m³/h] 18.0 21.6 23.7 26.5 28.2 28.4 33.1 35.1 37.6
Tab. 4-22

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1502 1702 1902 1922 1972 2022 2602 2652 2702
Compressor
Maximum power consumption [kW] 2x64.3 2x70.2 2x82.1 2x82.1 1x82.1+1x 2x85.4 2x111.6 1x111.6+1 2x127.3
85.4 x127.3
Maximum current consumption [A] 2x104.7 2x114.9 2x131.7 2x131.7 1x131.7+1 2x137.0 2x183.5 1x183.5+1 2x208.0
x137.0 x208.0
Starting current of each [A] 290 350 423 423 229+246 246 360 360+404 404
compressor
Compressor start Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ
1)
Fans
Maximum power consumption [kW] 8.7 8.7 11.6 11.6 11.6 14.5 14.5 14.5 14.5
Maximum current consumption [A] 17.4 17.4 23.2 23.2 23.2 29 29 29 29
1,2,3)
Total
Maximum power consumption [kW] 137 152 179 179 179 185 238 253 269
Maximum current consumption [A] 227 253 292 292 292 303 396 421 445
Starting current of entire unit [A] 375 448 528 528 351 368 517 561 564

Rectangular [mm] 2x25x5 2x25x5 2x25x5 2x25x5 2x25x5 2x25x5 2x32x6 2x32x6 2x32x6
Round [mm²] 240 240 240 240 240 240 2x185 2x185 2x185

Back up fuse [A] 400 400 400 400 400 400 630 630 630
Dimensions
A (length) [mm] 4000 4000 4000 4900 4900 4900 4900 4900 4900
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1500 1500 1500 1500 1500 1500 1500 1500 1500
R4 [mm] 1800 1800 1800 1800 1800 1800 1800 1800 1800

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.11 SL unit type 2712-42222

Unit type 2712 2722 3152 3602 3902 4202 4212 4222
•
IPLV 4.29 4.43 4.19 4.24 4.09 4.03 4.20 4.28
ESEER 3.84 3.96 3.70 3.73 3.61 3.56 3.73 3.81
•
Pressure drop (chilled water) Δ pe [kPa] 38.6 32.5 35.8 42.2 47.2 40.0 48.3 37.1
Controls W3000
Fans Axial fans


Oil type BSE 170

Minimum chilled water volume flow V• e,min [m³/h] 67.2 73.2 78.5 84.3 89.3 97.0 104.0 111.0
•
Maximum chilled water volume flow Ve,max [m³/h] 179.0 196.0 210.0 225.0 239.0 258.0 278.0 297.0
[bar] 10
pressure
Filling quantities
Oil [kg] 44 44 50 56 56 56 56 56
Water volume of evaporator 183 240 240 240 240 436 436 414
Evaporator inlet connection X ["] 6 8 8 8 8 8 8 8
Evaporator outlet connection X ["] 6 8 8 8 8 8 8 8
Weight
Sound values
Qe [kW] 608 661.5 694 753 797 852 937 999
Heating capacity
(water inlet 40 °C/outlet 45 °C) P [kW] 201.7 213.2 251.4 271 279.6 299.8 329.3 379.3
Tab. 4-24

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 2712 2722 3152 3602 3902 4202 4212 4222
Compressor
Maximum power consumption [kW] 2x127.3 2x127.3 1x127.3+1x1 2x170.7 1x170.7+1x1 2x191.1 2x191.0 2x191.0
70.7 91.1
Maximum current consumption [A] 2x208 2x208 1x208+1x272 2x272 1x272+1x310 2x310 2x310 2x310
[A] 404 404 404+465 465 465+586 586 586 586
compressor
1)
Fans
1,2,3)
Total

Round [mm²] 2x185 2x185 2x185 2x300 2x300 2x300 2x300 2x300

Back up fuse [A] 630 630 630 800 800 800 800 800
Dimensions
A (length) [mm] 5800 5800 5800 5800 7000 7000 9400 9400
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1500 1500 1500 1500 1500 1500 1500 1500
R4 [mm] 1800 1800 1800 1800 1800 1800 1800 1800

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.12 SL unit type 4822-8404
Unit type 4822 5403 5423 5703 6903 7203 7223 8404
•
IPLV 4.54 4.24 4.15 4.44 4.07 4.24 4.25 3.98
ESEER 4.08 3.72 3.66 3.92 3.61 3.60 3.90 3.51
•
Pressure drop (chilled water) Δpe [kPa] 33.3 46.0 58.3 36.7 48.1 52.0 64.4 37.5
Controls W3000
Fans Axial fans

Number of fans 20 24

6/variable 8/varia-
Capacity stages per unit speed 6/variable speed ble speed
Oil type BSE 170

•
Minimum chilled water volume flow Ve,min [m³/h] 124 129 142 133 154 160 173 188
•
Maximum chilled water volume flow Ve,max [m³/h] 330 344 378 330 330 330 330 500
Maximum chilled water related operating [bar] 10
pressure
Filling quantities
Oil [kg] 56 84 84 84 84 84 84 112
Evaporator inlet connection X ["] 8 8 8 8 8 8 8 2x8
Evaporator outlet connection X ["] 8 8 8 8 8 8 8 2x8
Weight
Sound values
Qe [kW] 1129 1133 1276 1185 1357 1410 1569 1650
Heating capacity P [kW] 367.8 408.1 479.9 419.0 477.8 495.8 563.8 589.6
Tab. 4-26

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 4822 5403 5423 5703 6903 7203 7223 8404
Compressor
Maximum power consumption [kW] 2x217.0 3x170.7 3x170.7 2x171+1x191 1x191+2x217 3x217.0 3x217.0 4x191.1
Maximum current consumption [A] 2x351 3x272 3x272 2x272+1x310 1x310+2x351 3x351 3x351 4x310
compressor [A] 650 465 465 465+586 586+650 650 650 586
1)
Fans
1,2,3)
Total

Round [mm²] 4x185 4x185 4x185 4x185 – – – –

Back up fuse [A] 1000 1250 1250 1250 – – – –
Dimensions
A (length) [mm] 9400 10300 10300 10300 11200 11200 11200 11200
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1500 1500 1500 1500 1500 1500 1500 1500
R4 [mm] 1800 1800 1800 1800 1800 1800 1800 1800

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.13 HE unit type 1502-2602
Unit type 1502 1702 1902 1922 1972 2022 2602

•
Refrigeration capacity1 Qe [kW] 303.8 351.1 396.6 432.8 459.9 484.1 545.1
Compressor power consumption Pcpr [kW] 89.1 101.8 118.8 130.5 138.6 148.4 166.9
Total unit power consumption P [kW] 94.2 108.6 127.3 139.0 147.1 157.3 175.4
IPLV 4.80 4.76 4.60 4.62 4.66 4.64 4.60
ESEER 4.35 4.28 4.19 4.24 4.24 4.19 4.15
•
Chilled water volume flow Ve [m³/h] 52.3 60.4 68.3 74.5 79.2 83.4 93.9
Pressure drop (chilled water) Δ pe [kPa] 33.1 44.2 31.7 25.5 28.8 32.0 33.5
Controls W3000
Fans Axial fans

Number of fans 6 8 10 10 10 10 10
Total air volume flow [m³/h] 97,884 121,500 140,616 140,616 146,952 132,192 144,828

Capacity stages per unit 6 / variable speed
Oil type BSE170

•
Minimum chilled water volume flow Ve,min [m³/h] 33.2 38.5 43.6 47.4 50.2 52.9 60
•
Maximum chilled water volume flow Ve,max [m³/h] 88.9 102.9 117 127 134 141 160
[bar] 10
pressure
Filling quantities
Refrigerant R134A [kg] 112 112 119 129 140 150 176
Oil [kg] 30 30 30 30 37 44 44
Minimum chilled water system content [l] 2,200 2,600 2,900 3,200 3,400 3,500 5,870
Water volume of evaporator [l] 119 119 226 194 194 194 183
Evaporator inlet connection X ["] 6
Evaporator outlet connection X ["] 6
Weight
Operating weight [kg] 4200 4290 4670 4740 5410 5820 6130
Sound values
Sound power level 2 [dB(A)] 91 91 92 92 92 92 92
Sound pressure level 3 [dB(A)] 62 62 63 63 63 63 63
Qe [kW] – – – – – – –
Compressor power consumption Pcpr [kW] – – – – – – –
Heating capacity
P [kW] – – – – – – –
Rated water flow rate [m³/h] – – – – – – –
Pressure drop [kPa] – – – – – – –
Minimum water flow rate [m³/h] – – – – – – –
Maximum water flow rate [m³/h] – – – – – – –
Tab. 4-28

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 1502 1702 1902 1922 1972 2022 2602

Compressor
1x82.1+1x85.
Maximum power consumption [kW] 2 x 64.3 2 x 70.2 2 x 82.1 2 x 82.1 4 2 x 85.4 2 x 111.6
1x131.7+1x1
Maximum current consumption [A] 2 x 104.7 2 x 114.9 2 x 131.7 2 x 131.7 37.0 2 x 137 2 x 183.5

[A] 290 350 423 423 229 + 246 246 360
compressor
Compressor start Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Δ / ΔΔ Y/Δ Y/Δ Y/Δ
1)
Fans
Maximum power consumption [kW] 8.7 11.6 14.5 14.5 14.5 14.5 14.5
Maximum current consumption [A] 17.4 23.2 29.0 29.0 29.0 29.0 29.0
1,2,3)
Total
Maximum power consumption [kW] 137 152 179 179 182 185 238
Maximum current consumption [A] 227 253 292 292 298 303 396
Starting current of entire unit [A] 375 454 534 534 357 368 517

Rectangular [mm] 2x25x5 2x25x5 2x25x5 2x25x5 2x25x5 2x25x5 2x32x6
Round [mm²] 240 240 240 240 240 240 2 x 185

Back up fuse [A] 400 400 400 400 400 400 630
Dimensions
A (length) [mm] 4900 4900 4900 4900 4900 4900 5800
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1800 1800 1800 1800 1800 1800 1800
R4 [mm] 1500 1500 1500 1500 1500 1500 1500

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.14 HE unit type 2652-3902
Unit type 2652 2702 2712 2722 3152 3602 3902

•
IPLV 4.64 4.77 4.76 4.75 4.84 4.86 4.70
ESEER 4.20 4.32 4.32 4.32 4.36 4.33 4.24
•
Pressure drop (chilled water) Δ pe [kPa] 37.8 28.9 33.9 36.6 34.6 40.4 48.4
Controls W3000
Fans Axial fans

Number of fans 12 12 12 12 14 14 20

Capacity stages per unit 6 / variable speed
Oil type BSE170

Minimum chilled water volume flow V• e,min [m³/h] 63.8 68.9 71.6 74.2 83.8 91.3 99.3
•
Maximum chilled water volume flow Ve,max [m³/h] 170 184 191 198 224 244 265
Maximum chilled water operating pressure [bar] 10
Filling quantities
Oil [kg] 44 44 44 44 50 56 65
Evaporator inlet connection X ["] 6 8
Evaporator outlet connection X ["] 6 8
Weight
Sound values
Sound power level 2 [dB(A)] 93 93 93 93 94 94 96
3
Sound pressure level [dB(A)] 64 64 64 64 65 65 67
•
Cooling capacity (desuperheater) Qe [kW] – – – – – – –
Heating capacity
(water inlet 40 °C/outlet 45 °C) P [kW] – – – – – – –

Tab. 4-30

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 2652 2702 2712 2722 3152 3602 3902

Compressor
1x111.6+1x1 1x127.3+1x170. 1x170.7+1x
Maximum power consumption [kW] 2 x 127.3 2 x 127.3 2 x 127.3 2 x 170.7
27.3 7 191.1
1x183.5+1x2 1x272+1x31
Maximum current consumption [A] 2 x 208 2 x 208 2 x 208 1x208+1x272 2 x 272
08 0
[A] 360 + 404 404 404 404 404 + 465 465 465 + 586
compressor
Compressor start Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ
Fans 1)
Total 1,2,3)

Round [mm²] 2 x 185 2 x 185 2 x 185 2 x 185 2 x 185 2 x 300 2 x 300

Back up fuse [A] 630 630 630 630 630 800 800
Dimensions
A (length) [mm] 5800 5800 5800 5800 7000 7000 9000
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1800 1800 1800 1800 1800 1800 1800
R4 [mm] 1500 1500 1500 1500 1500 1500 1500

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.4.15 HE unit type 4202-5424
Unit type 4202 4212 4802 4822 5403 5414 5424

•
IPLV 4.56 4.66 4.86 4.83 4.94 4.76 4.75
ESEER 4.12 4.24 4.41 4.42 4.41 4.32 4.31
•
Pressure drop (chilled water) Δpe [kPa] 52.5 41.6 45.1 38.4 59.3 33.9 36.6
Controls W3000
Fans Axial fans

Number of fans 20 24 24 24 24 24 24

Capacity stages per unit 6 / variable speed 8 / variable speed
Oil type BSE170

•
Minimum chilled water volume flow Ve,min [m³/h] 104 111 117 127 136 143 149
•
Maximum chilled water volume flow Ve,max [m³/h] 276 297 313 330 362 382 396
[bar] 10
pressure
Filling quantities
Oil [kg] 56 56 56 56 84 88 88
Evaporator inlet connection X ["] 8 2x8
Evaporator outlet connection X ["] 8 2x8
Weight
Sound values
Sound power level 2)
[dB(A)] 96 96 96 96 97 97 97
Sound pressure level 3 [dB(A)] 67 67 67 67 68 68 68
Qe [kW] – – – – – – –
Heating capacity
P [kW] – – – – – – –
Tab. 4-32

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Unit type 4202 4212 4802 4822 5403 5414 5424

Compressor
Maximum power consumption [kW] 2 x 191.1 2 x 191.0 2 x 217.0 2 x 217.0 3 x 170.7 4 x 127.3 4 x 127.3
Maximum current consumption [A] 2 x 310 2 x 310 2 x 351 2 x 351 3 x 272 4 x 208 4 x 208
Starting current of each [A] 586 586 586 650 465 404 404
compressor
Compressor start Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ Y/Δ
Fans 1)
Total 1,2,3)

Round [mm²] 2 x 300 2 x 300 2 x 300 4 x 185 4 x 185 4 x 185 4 x 185

Back up fuse [A] 800 800 800 1000 1250 1250 1250
Dimensions
A (length) [mm] 11200 11200 11200 11200 11200 11200 11200
B (width) [mm] 2260 2260 2260 2260 2260 2260 2260
H (height) [mm] 2430 2430 2430 2430 2430 2430 2430
Clearances
R1 [mm] 2000 2000 2000 2000 2000 2000 2000
R2 [mm] 2000 2000 2000 2000 2000 2000 2000
R3 [mm] 1800 1800 1800 1800 1800 1800 1800
R4 [mm] 1500 1500 1500 1500 1500 1500 1500

ance by many times.
NOTE!
written notice.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
4.5 Operating limits and range of application

Basic unit SL-unit D. 1
Ambient temperature (Ta) in °C
Chilled water outlet temperature at evaporator (Teo) in °C Chilled water outlet temperature at evaporator (Teo) in °C
The operating limits apply for continuous operation of the unit and the chilled water pump given that proper commissioning, cleaning, maintenance
and setup/installation of the chiller and the system is carried out.
For operational reasons the chilled water must be protected from freezing by adding glycol. GEA recommends the use of at least 30% ethylene
glycol.
The chiller must be protected from freezing at low outdoor temperatures.
Refer to performance data on page 50 and following pages.

 Operating range only allowed/possible with chilled water option below 0 °C
 Upper operating limit for SL (unit dependent, refer to performance data in the Data & Facts on page 62 and on).
 Operation with increased fan RPM (increased acoustic levels) (unit dependent, refer to performance data in the Data & Facts).
 Only with wind protected installation.
GLAC … BA2
Evaporator
Min Max
Water in [°C] -41,2 231
1,2
Water out [°C] -8 151
ΔT [K] 3 8
1: at ambient temperatures of 35 °C
2: With option for operation with chilled water temperature (glycol mixture) below 0 °C
For detailed design please contact your GEA sales office.
NOTE!
Ensure anti-freeze protection for chiller. GEA recommends to use at least 30% eth-
ylene glycol.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
HE unit D. 2
Chilled water outlet temperature at evaporator (Teo) in °C

The operating limits apply for continuous operation of the unit and the chilled water pump given that proper commissioning, cleaning, maintenance
and setup/installation of the chiller and the system is carried out.
For operational reasons the chilled water must be protected from freezing by adding glycol. GEA recommends the use of at least 30% ethylene
glycol.
The chiller must be protected from freezing at low outdoor temperatures.
Operation with increased fan RPM (increased acoustic levels) (unit dependent, refer to performance data in the Data & Facts).
 Operating range only allowed/possible with chilled water operation below 0 °C
 Only with wind protected installation.
GLAC … BA2
Evaporator
Min Max
Water in [°C] -41,2 231
Water out [°C] -81,2 151
ΔT [K] 3 8
1
: at ambient temperatures of 35 °C
2: With option for operation with chilled water temperature (glycol mixture) below 0 °C
For detailed design please contact your GEA sales office.
NOTE!
Ensure anti-freeze protection for chiller. GEA recommends to use at least 30%
ethylene glycol.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Shipping and Storage GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
5 Shipping and Storage
5.1 Delivery
When the GEA unit is delivered - inspect the unit for damage and verify that the ship-
ment is complete (refer to "Scope of supply") according to the delivery note.
It is necessary to take photographs of all visible transit damage.
NOTE!
Missing parts or damage in transit can only be claimed with the transport insurance
if the damage has been confirmed by the carrier.
NOTE!
We recommend that you transport or store the GEA unit in its original packaging.
Remove the original packaging only before installation.
Protect the unit from the build-up of dust and dirt. Be aware of damage during stor-
age until the unit is ready for commissioning.
5.2 Transport
PERSONAL INJURY!
In order to avoid any injuries or damage, use only appropriate lifting devices (crane
equipment) for transportation.
Never use a fork lift truck or pallet truck, as there is a risk of the unit toppling over.
The weight of the GEA units is indicated in chapter "Technical Description" and/or on
the type plate.
• Only transport the GEA units using the transport lugs or lifting points provided by
the manufacturer.
• Never attach transport hooks or similar devices directly to the unit construction -
only use appropriate lifting devices.
• During transportation do not tilt the unit more than 15°.

• For your own safety wear gloves and safety footwear when transporting the unit.
DANGER DUE TO OVERHEAD LOADS.

Never stand beneath suspended loads, there is always a risk that the lifting gear,
tackle, ropes or slings could be damaged. This could lead to serious injuries or
death.
• Before transporting the unit, make sure that all mountings are fixed and secured.
• Only use lifting gear with sufficient load carrying capacity.
• Never use damaged lifting equipment.
• Ropes/chains should not be knotted and/or be exposed to sharp edges.
• Only use ropes/chains of the same length.
• Only use the indicated lifting gear (provided by others).
• Move the unit carefully without jerky movements.
• Always set the unit down gently, without bumping it.
• If necessary, use a specialist company to transport the unit.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Shipping and Storage
Fig. 5-1
NOTE!
Use the supplied documentation and enclosed detailed dimensional drawings when
transporting the unit.
5.3 Storage
Permitted storage conditions / permitted air condition for units which have not
yet been installed
Air temperature: -20 °C to +48 °C
Air humidity: up to 85 % (relative humidity with no condensation)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Assembly GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
6 Assembly
NOTE ON UNIT ASSEMBLY AND INSTALLATION!
Here you will find information about assembling and installing the unit.
Installation and assembly must only be carried out by qualified staff who, based on
their training and experience, have sufficient knowledge of the relevant accident pre-
vention regulations, as well as other generally recognized safety and occupational
health regulations.
INFORMATION ON MOVING THE UNIT
If the GEA units have been moved from one plant/location to another, these must
also be commissioned again as described in chapter "Commissioning".
6.1 Installing the unit

NOTE!
Besides, use the order-related documentation for detailed planning, which is sup-
plied with the unit, and observe all dimensional drawings.
The unit must be installed at a location that fulfils the following requirements:
– The foundations must be level and stable enough to ensure that no vibrations or
operating noises occur when the unit is in operation.
– The unit should be installed in such a way that it is only accessible to authorized,
trained, technical personnel. If necessary, use appropriate equipment to keep
unauthorized persons away from the unit.
– There must be sufficient clearance around the
unit to carry out maintenance or repair work as
well as for sufficient air supply. Consider type
specific data described in chapter "Technical
Description".
– If two or more units are installed next to each
other, the relevant clearances must be kept for
each unit. The distance between two units must
be added accordingly.
Overlappings of clearances are not allowed!
– Air short-circuiting must be excluded!
Clearances Clearances Clearances
Fig. 6-1
Wind protection Wind protection – For the operation up to -15 °C ambient temper-
ature it is of utmost importance to protect the
unit from wind. For this purpose take appropri-
ate measures. Make sure that the air flow is not
obstructed and consider the clearances of the
unit.
– The area where the unit is installed must have
sufficient ventilation.
Fig. 6-2 Clearances Clearances – Make sure that possibly leaking media do not
damage the installation site or the environment.
– Choose the installation location so that operating noise does not cause a distur-
bance.
– Check if the requirements for the installation site according to EN 378 are fulfilled
(this particularly applies to units for indoor installation)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Assembly
6.2 Assembling the unit

In order to reduce the transmission of vibration from the unit to the supporting structure,
you must install anti-vibration mounts:
– We recommend to use rubber plates to separate the unit from the foundation when
installing it in a location where no special requirements for the neutralisation of
structure-borne noise apply.
– For very special acoustic requirements please consult an acoustic engineer to se-
lect the most suitable method for neutralising structure-borne noise.
6.2.1 Installing chiller

To install the unit, proceed as follows:
DAMAGE TO THE UNIT.
Please consider that suitable rubber anti-vibration mounts must be
installed under the unit and pipework compensators on water inlet and
outlet of the unit. The rubber rubber anti-vibration mounts ensure that the
vibration is reduced and compensated making it possible to avoid
mechanical defects on the unit. The latter is a requirement for safe and
trouble-free operation of the unit and in such a way this requirement con-
stitutes an integral part for the validity of the guarantee.
• The unit must be fixed in position and secured according to the supplied drawing
using anti-vibration mounts (also see Fig. 6-1) or other suitable devices at each of
the fixing points W1 to Wn.
Fig. 6-3
Fig. 6-1

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Chilled Water Connection GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
7 Chilled Water Connection

The chilled water connection must only be made by qualified staff who based on their
training and experience have sufficient knowledge of the relevant accident preven-
tion regulations, as well as the other generally established technical safety and occu-
pational health regulations and codes.
7.1 Requirements
Keep in mind:
• The entire hydraulic circuit must be designed and implemented in accordance with
the current standards and guidelines.
Components • Unit components of the hydraulic circuit, that are included in the scope of supply,
like expansion tanks, are, first of all, dimensioned for the unit and not for diversely
arranged field-provided on-site hydraulic circuits. Überprüfen Sie daher, welche
Einbauten zur fachgerechten und normgerechten Ausführung des gesamten
Hydrauliksystem noch notwendig sind. That is why - check which parts are still
necessary for proper and regulation conform arrangement of the entire hydraulic
system.
7.1.1 Glycols
PERSONAL INJURY!
Ethylene glycols are harmful for humans and animals if swallowed. Contact a doctor
immediately if ingested by mistake.
Ethylene glycol and propylene glycol are in Water Hazard Class 1 (slightly water-
endangering) of the catalogue of water-endangering substances. This also applies
to mixtures with water.
• Use only ethylene or propylene glycols that are suitable for closed chilled water
systems and used materials. Observe the manufacturer's information regarding
safe handling of glycols as well as information on their application and disposal.
• There are considerable differences between water and water-glycol mixtures in
terms of their thermodynamic and physical properties. This affects the performance
values of the unit and all components and, consequently, the design of the entire
hydraulic system.
• If glycol is mixed with the medium, the result is a lower specific heat capacity, higher
viscosity and heat transfer and, consequently,
– an increased flow rate,
– increased pressure drops,
– an increased power and current consumption of the pump
– and lower cooling capacity
• When selecting between ethylene glycol (e. g. Antifrogen N) and propylene glycole
(e. g. Antifrogen L) it should be considered that the physical properties of ethylene
glycol offer more benefits for the design and energy consumption of the system.
• Propylene glycol, which is food safe, must be used where the heat transfer medium
could come into contact with drinking water and/or food.
• The minimum proportion of ethylene glycol is 20% by volume and of propylene
glycol, 25% by volume, because lower concentration leads to poorer corrosion
protection and even contributes to corrosion.
• To ensure that energy consumption is not unnecessarily increased by excessively
high concentrations of glycol, the latter should be added to match the ambient
temperatures.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Chilled Water Connection
• In central European weather conditions a water-glycol mixture does no longer have

a burst effect from frost resistance of -20°C, as slush ice forms when the mixture is
cooled below the freezing point.
• Do not use Teflon seals if using water-glycol mixtures.
• Fill the system with a prepared water-glycol mixture.
• After you have filled the system, check the glycol concentration with a suitable and
approved measuring instrument.
• When planning the system, remember that a water/glycol mixture expands to a
bigger extent than just water.
• Use only one sort of glycol, do not mix different types.
Check the following points before you start medium connections of the unit:
• Drainage valves must be installed at all low points of the chilled water system in
order to ensure that the chilled water circuit can be fully drained for maintenance or
repair purposes. A drain with a shut-off valve must be provided for emptying the
unit’s water system.
• Air vents must be installed at all high points in the chilled water system at easily
accessible locations.
DAMAGE TO THE UNIT.
The GEA units may only be used in a closed chilled water system. Use in an open
chilled water system can lead to excessive corrosion.
7.1.2 Water quality recommendations

A good water quality – e.g. salt and lime free drinking water – considerably increases
the service life and efficiency of the unit and the connected secondary system.
Check the limit values in the table once a year to avoid damage to the hydraulic system
components. If necessary, inhibitors must be added.
Note:
These limit values are only Effects if valuesare
Description Symbol Values
intended to provide basic not adhered to
information on water quality < 7.5> Corrosion in-
Hydrogen ion concentration pH 7.5 – 9
and do not constitute any 9 crustation
basis for a guarantee. Hardness
Calcium and magnesium content 4 – 8,5 °D > 8.5 Incrustation
(Ca/Mg)
Chlorine ions Cl– < 50 ppm Corrosion
Iron ions Fe³+ < 0.5 ppm Corrosion
Magnesium ions Mg²+ < 0.05 ppm Corrosion
Carbon dioxide CO2 < 10 ppm Corrosion
Hydrogen sulphide H 2S < 50 ppb Corrosion
Oxygen O2 < 0.1 ppm Corrosion
Chlorine Cl2 < 0.5 ppm Corrosion
Ammonia NH3 < 0.5 ppm Corrosion
Bicarbonate/sulphate ratio HCO3-/SO4²- >1 <1 Corrosion
Tab. 7-1: 1/1.78 °D = 1 °Fr mit 1 °Fr = 10 g CaCO3/m³ ppm = parts per million (mg/l)
ppb = parts per billion (μg/l)

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Chilled Water Connection GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
7.2 Schematic representation of various hydraulic chilled water circuits
Fig. 7-1: Hydraulic circuit of twin-circuit buffer tank
Fig. 7-2: Hydraulic circuit of single-circuit buffer tank
1: Pressure gauge 10: Expansion tank

2: Shut-off cock 11: Filling valve
3: Automatic venting 12: GEA flow switch
4: Vibration damping connection 13: Balancing valve
5: Unit-independent pipeline fixing point 14: Pump – secondary circuit
6: GEA water filter (maximum mesh size 1 mm2) 15: GEA unit
7: Drain valve 16: Buffer tank/hydraulic switch suitable for chilled water
8: Pump – primary circuit systems
9: Safety valve 17: Consumer
Items 4, 5, 6 and 12 are also specified by GEA in addition to the internal parts required by legal regulations.
DAMAGE TO THE UNIT!

Under all circumstances please remember to install a water filter before direct inlet
into the water side heat exchanger. With water cooled units both the evaporator and
condenser must be protected. The water filter prevents formation of dirt and scale on
heat exchangers. The water filter can be optionally ordered and is a requirement for
safe and trouble-free operation of the unit and in such a way this requirement con-

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Chilled Water Connection
• Flush the piping system by others and compile a cleaning report.
7.3 Connecting the chilled water circuit

DAMAGE TO THE UNIT.
When connecting the primary chilled water system, counter hold the connecting
spigots with a pipe wrench to prevent damage.
DAMAGE TO THE UNIT!

Under all circumstances please remember to install a water filter before direct inlet
into the water side heat exchanger. With water cooled units both the evaporator and
condenser must be protected. The water filter prevents formation of dirt and scale on
heat exchangers. The water filter can be optionally ordered and is a requirement for
safe and trouble-free operation of the unit and in such a way this requirement con-
• Connect the piping system by others to the chilled water inlet and outlet.
• The exact positions of the connections can be taken from the documentation
supplied with the unit, the dimensional drawings and diagrams.
• Connect the water supply to the filling valve.
• Open the shut-off valves.
• Use the air vents to let all air escape when filling the chilled water system.
• Insulate the entire chilled water system to reduce condensation and capacity
losses.
• The exterior surface of steel piping should also be protected against corrosion using
protective paint.
DAMAGE TO THE UNIT.
The heat exchangers in the unit must be protected against ice formation during sys-
tem shutdown or if the ambient temperatures fall below freezing. Use anti-freeze in
the chilled water system if the chilled water pipes are not frostproof or if the unit is
not installed in a frost-free location.
NOTE!
Glycol may be used; however the concentration must not exceed 50% of the content
of the entire system. A higher quantity can cause malfunctions.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Electrical Connection GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
8 Electrical Connection
Electrical connections may only be carried out by qualified staff who, based on their
training and experience, have sufficient knowledge of the relevant accident preven-
tion regulations as well as other generally recognized safety and occupational health
regulations.
Take protective measures.

When installing and connecting the unit, protective measures for low-voltage sys-
tems according to the EU Directive as well as regulations and codes of the local utility
provider shall be observed.
Ensure earthing and potential equalization of the unit and all connected components.

All power supply connections must be switched off and be voltage-free and secured
against unintentional switching on. Failure to do so may lead to serious injury or
death.
NOTE:
The cabling must be carried out according to the enclosed unit-specific wiring dia-
grams.
Only separate mains power cable may be used. Never connect other units to this
mains power cable.
8.1 Requirements
Before you start setting up the unit’s electrical connections, check the following:
– The properties of the mains power supply must comply with EN 60204-1 regulations
and the power requirements of the unit.
– The mains power supply voltage must have a rating of ± 10% with a maximum
phase difference of 3%. Do not operate the motors if the voltage difference between
the phases exceeds 3% as this will invalidate all warranty claims. To check - use
the following formula (see example).
Voltage imbalance Δ U max = max. voltage imbalance from average value

- × 100
------------------------------------------------------------------------------------------------------
average voltage U m

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Electrical Connection
NOTE!
When connecting the supply voltage, make sure you observe the
clockwise rotating direction!
EXAMPLE
Input data ➯ Result
Requirements Nominal voltage ➔ 400 V/50 Hz/3 phases
You must first determine certain input Voltage between ➔ L1/L2 = 409 V; L2/L3 = 398 V; L1/L3 = 396 V
data/measured values. phases
1. Step Average voltage ➔ ΣU

U m = -------
Determine the average voltage Um 3
( 409 + 398 + 396 ) = 401 V

-----------------------------------------------
3 ➔ Um = 401 V
2. Step Voltage imbalance ➔

ΔUmax in %? Δ U max = max. voltage deviation.
- × 100
-----------------------------------------------------
Determine the maximum voltage Um
imbalance ΔUmax Umax = 409 V
( 409 – 401 )V
----------------------------------- × 100 = 2 %
Um = 401 V 401 V ➔ ΔUmax = 2 % ✓
8.2 Connecting the supply voltage

A 3-phase 400 V/50 Hz mains supply must be available to connect the unit. The power
line must have the necessary protective devices – every phase must have a time-lag
fuse.
The size of the backup fuse must be determined on the basis of the unit rated current
by a qualified electrician – for maximum cable cross-sections and fuses refer to
„Technical data“ on page 20 and following pages.
For the supply cable grommets refer to the enclosed order related documentation and
electrical wiring diagram.
• The cable grommet in the switch cabinet must be sealed with a cable grommet
fastener (cable gland), in order to maintain the IP protection of the unit.
• Run the power supply cables through specially designated openings. It is not
allowed to use other openings, because they provide ventilation for the switch
cabinet !
L1 L2 L3 PE
• Connect the power supply to the main isolator (observe clockwise rotating
direction). Refer to electric wiring diagram supplied with the unit.
1 Q S1
L1 L2 L3 PE
400 V / 3 / 50 Hz
Fig. 8-1: GLAC main isolator

GLAC 0751-1301 BA2 (.SL/.D/.SD)
8.3 Electrical integration

Pump relay** Setpoint shift 4-20 Load shedding*
(option) mA signal (option) (option) 2. Setpoint* (option)
1 2 3
GND Rx+/Tx+ Rx-/Tx- P1 P2 X Y R S L M
Serial card RS485/Modbus

(option) GLAC 0751 - 8404 BA2 (.SL/.D/.SD/.HE)
E F A B C D 113 114 115 116 117 118 119 120 121 122
Remote contact Flow switch* Pump contact* Common fault Operation mes- Operation mes- Operation mes- Operation mes-
on/off* signal** sage compres- sage compres- sage compres- sage compres-
230 V/50 Hz/2 A sor 1** (option) sor 2** (option) sor 3** (option) sor 4** (option)
(from 1502) (from 5403) (from 5414)
Fig. 1: Electric integration GLAC
Drawing legend:
Terminals: A - B: Connecting the flow switch by others
C - D: Pump contact (not necessary if a hydraulic module is ordered as option)
E - F: Remote contact for switching the unit off and on via NO contact by others
P1 - P2: Relay for controlling chiller pump by others
(option is not necessary if a hydraulic module is ordered as option)
113 - 114: Common fault signal (voltage by others max. 2 A / AC / 50 Hz)
115 - 116: Operation status message compressor 1 (optional)
117 - 118: Operation status message compressor 2 (optional), from unit size 1502)
L - M: Activation of 2. setpoint using NO contact by others (option .E22)
R - S: Load shedding by unit, capacity limitation via NO contact by others (option .E231)
X - Y: Setpoint shift via 4-20 mA signal (option .E21)
Terminals: 037-038 with unit series 0751-1301 (series 1) and 1532-2632, 1542-2642 (series 2a and 2b)
Terminals: 013-014 in unit series 1502-4822 (series 3)
Terminals: 019-020 in unit series 5403-7223 (series 3)
Terminals: 025-026 with units 5414, 5424 and 8404 (series 3)
1-2-3: Connection to serial card (option)2
Cabling by others
* provision of on-site potential by others is not allowed (supplied by controller)
** on-site potential is necessary (max. 230 V AC / 50 Hz / 2 A)
1 Reduction of cooling capacity (load shedding switch) and of electrical power consumption by opening a potential-free floating contact by others
2 The serial card is required to link the unit to a building management system or for communication with a master/slave control sequencer.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Electrical Connection
8.4 Connecting control contacts and controller

We recommend that the connecting cable for the safety devices is installed separately
to the power cables. If this is not possible, use shielded cables.
8.4.1 Integrating flow switch*

DAMAGE TO THE UNIT.
Do not use the flow switch to switch the remote On/Off contact.
Connect the flow switch to terminals A-B in the chiller’s switch cabinet. The flow
switch acts as a safety device and not as a regular switching device for the unit.
GEA Chiller/Heat pump • Connect the external flow switch. See the elec-
trical wiring diagram enclosed with the unit, ter-
minals A/B. Cable specification: terminals
under voltage for connecting a potential-free
contact by others. Maximum cable length
230V/50Hz/2A 100 m, minimum cable cross-section 1.5 mm².
Contact
Flow
Remote On/Off*
switch Relay by others
Flow
switch Common
fault signal
Fig. 8-2: Electrical integration of flow switch

Terminals: A - B: Connecting flow switch by others
E - F: Remote contact for switching the unit on and off using the NOC by others
113* - 114*: Common fault signal (voltage by others max. 230 V AC/50 Hz / 2 A)
8.4.2 Integrating general error message

DAMAGE TO THE UNIT.
Do not open the remote on/off contact, e.g. via the changeover contact of the
relay by others, if there is a fault in the system.
– The error can in such a way be reset.
– The cause of the malfunction cannot be determined.
– The entire unit stops operating although it is possible that only one refrigeration
circuit is affected.
GEA Chiller/Heat pump • Connect the line for the common fault signal
(potential free floating contact, suitable for 230
V AC / 50 Hz / 2 A). Refer to electric wiring di-
agram, supplied with the unit, terminals
113-114.
Contact 230V/50Hz/2A
Remote On/Off* Flow
switch Relay by others
By others
Relay Common
fault signal
Fig. 8-3: Electric integration of error message

Terminals: A - B: Connecting flow switch by others
E - F: Remote contact for switching the unit on and off using the NOC by others
113* - 114*: Common fault signal (voltage by others max. 230 V AC/50 Hz / 2 A)
* Refer to electric wiring diagram supplied with the unit.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
8.4.3 Pump enabling

The pump enabling contact activates chilled water pump by others, in heat pump units
- the warm water pump and in water cooled units - the cool water pump.
It is always recommended to use the pump enabling contact of the unit to ensure its
trouble free operation. The unit controller provides for the necessary pump lead and
overrun time.
with integrated hydraulic or In units with an integrated hydraulic or pump module the cabling for pump controls is
pump module already done as standard and therefore no additional work is required on site. The con-
tacts P1 and P2 are already cabled.
with scroll compressors Units with scroll compressors and R410A refrigerant the pump enabling is included as
standard.
with screw compressors In units with screw compressors and R134a refrigerant the pump enabling can be
ordered optionally (option .E04)
• Connect the line for the pump enabling (potential free floating contact, suitable for
230 V AC / 50 Hz / 2 A). Refer to electric wiring diagram, supplied with the unit,
terminals P1-P2.
If you do not use the pump control contact via contact terminals P1/P2, please
observe the following points:
– The water pump must be switched on for at least 60 seconds before the unit is start-
ed. The water pump may only be switched off 60 seconds after the unit is switched
off/to standby.
An external control must observe the following times:
Pump control
Operation on/off
Heat pump
8.4.4 Remote ON/OFF (if necessary)

• Connect the external ON/OFF to terminals E/F. See the electrical wiring diagram
enclosed with the unit. To use the contacts the functionality of the bridge between
terminals E/F must be replaced by an external potential-free switch contact. Cable
specification: single ended terminals for connection of floating contact by others.
Maximum cable length 100 m, minimum cable cross-section 1.5 mm².
As soon as the external control (contact E-F) of the unit closes, the contacts P1-P2
close (pump control contact) and the pump (by others) is activated. The heat
exchanger(s) is supplied with water and the compressor(s) is activated depending on
the temperature deviation from the setpoint and after the pump lead time of 60 seconds
expires. Upon opening of external control (contact E-F) the compressors are consec-
utively switched off and the contact P2-P1 (pump control contact) opens 60 seconds
later. The request of the pump (by others) is removed. As long as the external control
contact is closed and the unit is activated using the display - the pump is operated in
order to measure water temperatures in the hydraulic system.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Commissioning GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
9 Commissioning
This information applies to initial commissioning of the GEA units as well as for
repeated commissioning after an extended standstill period.
Commissioning must only be carried out by qualified technicians with sufficient tech-
nical knowledge in the relevant areas.
9.1 Requirements
Specific prerequisites must be satisfied regarding the commissioning of the unit. The
function test must be carried out by a specialist company/GEA Service and the com-
missioning report must be drawn up and sent to GEA.
Recommendation! We recommend that the checklist “Technical requirements for function testing or chiller
Requirements check list maintenance” is used to ensure that the on-site prerequisites for drawing up the com-
missioning report are met. This can also save work and costs because the service
team may have to visit your unit again if the on-site requirements are not met by others
beforehand. This checklist is printed on page 84.
Obligatory! The commissioning report must be compiled by a specialist company/GEA Service.
A commissining report must You must send to GEA the commissioning report in the following form: refer to „GL
be sent to GEA Chiller Commissioning Form“ on page 85. If you do not send the commissioning report
to GEA, the warranty for your GEA unit will be rendered null and void.
Must! With refrigeration units / chillers / heat pumps with a refrigerant charge exceeding 3 kg
Draw up unit report the owner or operator has to draw up and continuously update the unit report after the
system is commissioned.
9.2 Checking and testing

There is a danger of electric shock when checking and testing the unit if it is con-
nected to the power supply. Exercise due caution and attention when carrying out
this work.
Check the following before switching on the main isolator and after installation of the
unit:
Visual inspection of • Check that the unit has been correctly set up and anchored down to avoid unusual
mechanical components operating noise and vibrations.
• Check the unit inside and outside for damage; damaged components or buckled
pipes, for example.
Check electrical • First make sure that wiring by others has been carried out in accordance with the
connection information in and the requirements specified in "Electric Connection". This
stipulates observing instructions in the electrical wiring diagrams and setting up of
the electrical connection in accordance with European, national and local energy
provider regulations.
• Check that the earth leads are connected correctly and that the earthing terminals
are securely tightened.
• Check the inside of the switch cabinet for loose connections or damaged
components. Tighten all connecting terminals in the motor terminal clamps.
• Check the mains supply. The voltage must match the details on the plate/
identification or the unit-specific documentation.
Immediately check the rotating direction
It is important that the rotating direction is correct for proper unit operation: clockwise
rotating direction!
• If necessary, check the rotating direction using an instrument especially designed
for this purpose.
Depending on the unit model, the correct direction of the rotating field is indicated by
an LED on the phase-sequence safety relay in the switch cabinet.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Commissioning
DAMAGE TO THE UNIT.

If the direction of the rotating field direction is incorrect an adjustment must be made
at the main connection by changing the phases. Change the phase sequence of the
power supply line by others – never change the wiring in the unit switch cabinet.
Checking refrigeration • Check the refrigerant circuit for damage and leaks.
circuit • Check the compressor and piping for damage and escaping medium or oil. If you
find a refrigerant or oil leak - please consult GEA Service.
ENVIRONMENTAL DAMAGE
Dispose of any escaping media or oil immediately in an environmentally-friendly
manner and in compliance with local laws and regulations.
• Check all screw connections and tighten where necessary.

NOTE FOR REFRIGERATION COMPANY.
• Make sure that all manually operated shut-off valves in the refrigeration circuit are
open. These checks must only be carried out by a specialist refrigeration
company.
Check water piping and • First make sure that the piping sets by others and all equipment (e.g. GEA strainer,
connections GEA flow switch) has been fully installed in accordance with the specifications and
conditions specified in "Medium Connections".
• Check that the connected chilled water system has been filled and vented correctly
and that all pipes and pipe connections are sealed and insulated.
• Check whether the water safety devices are installed. Make sure that these devices
function correctly.
• Check whether the piping system by others has been flushed before connecting it
to the unit. An appropriate cleaning report must be available.
• Check that all filling valves and air vents are closed.
• Make sure that the water flow through the unit is not restricted in any way, open all
corresponding shut-off valves.
DAMAGE TO THE UNIT.
The pump will be damaged if the GEA unit is operated without water flowing through
the evaporator, e.g. when the shut-off valves are closed.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Commissioning GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
9.3 Switching on the main isolator

DAMAGE TO THE UNIT.
Evaporator trace heating and where available frost protection heating in the buffer
tank can result in serious unit damage. Before activating the main isolator check that
the hydraulic network, evaporator and where available buffer tank are filled and air
vented.
Before draining the hydraulic network, the frost protection heating has to be deacti-
vated using automatic circuit breaker.
• Switch on the unit’s main isolator.

9 The background lighting of the display and keyboard of the control panel are
activated.
9 The oil heating is in operation.
• Operation via the control panel is not necessary at this point.
Warm-up phase before operation
DAMAGE TO THE UNIT.

Before commissioning, the unit must be supplied with electricity for at least 8 hours
with main isolator switched on. This preheats the oil in the compressors. The com-
pressors can be damaged if this warm-up phase is not carried out. Use a measuring
device to check the operation of the oil heating.
9.4 Calibration
8 hours of uninterrupted oil heater operation will ensure that there is no more refriger-
ant in the oil. The unit can now be put into operation and calibrated.
HOT SURFACE DANGER!

Certain components and surfaces of the unit and media can get hot during operation.
There is a risk that burns may be inflicted when taking measurements.
Reliable recording of correctly measured values is only possible during stable opera-
tion of the unit. A stable operating state is reached approximately 0.5 h after the unit
has been switched on. After that calibration can be started.
• Record measured values, enter them in the report and send it to GEA.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Operation GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
10 Operation
DAMAGE TO THE UNIT.
The unit must not be operated unless proper function testing has been carried out.
Make sure that all conditions specified in "Commissioning" on page 65 and following
pages are met.
DAMAGE TO THE UNIT.

If the main switch has been off for more than 3 hours, the oil preheating must be
operated for 8 hours again before the compressor can be switched on. Failure to
comply with this instruction will invalidate all warranty claims.
For controller operation also refer to „Temperature control“ on page 18 and the
following pages.
10.1 Overview of the controls

W3000 control and display elements:
Control
Description
element
Enables unit switching on and off.
Serves to display and reset alarms.
Provides access to the main menu.

Fig. 10-1: W3000
Provides direct access to the main menu "Setpoint".
Allows the user to go back to the next higher level in

the screen tree from the title screen; also allows the
user to return to the start page.
Is used to navigate the screens and to enter/change
parameter values downwards.
Used to navigate the screens and to enter/change

parameter values upwards.
Use the Enter key to confirm the selection and to
place the cursor below parameters that need to be
changed.
Display LED
Description
element colour
If the LED is permanently on, the compressor is switched. If the LED
Green is flashing - the compressor is requested to switch, however, it is
blocked due to the internal safety time.
Red The compressor is blocked by a compressor or circuit alarm.
Green The compressor is set to chiller mode
Other LEDs with this unit type without function

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Operation
10.2 Switching on and off

As soon as all necessary requirements for the commissioning have been met, there
are several ways to switch the unit on and off.
Priorities of various options:
Highest priority: – on/off by entering parameters (Com.: on/ Com.: off)
– on/off via digital input (refer to „external enabling through digital input“)
– on/off using timer programme (see operation manual „GEA W3000 Controller“)
Lowest priority: – on/off using monitoring protocol (see operation manual „GEA W3000 Controller“)
9 The following is displayed in the first line at the W3000 compact operator control
panel: "Com.: on“ or “Com.: off ” parameters. “off ” shows that the unit is switched
off,“on” shows that it is switched on.
10.2.1 Switching on
• If “Com.: off ” is not displayed, press the “Esc” key until “Com.: off ” appears in the
display.
• Use „On/Off“ to switch the unit.
9 If “On” remains on the display, the unit is switched on.
10.2.2 Switching off

• If “Com.: on” is not displayed, press the “Esc” key until “Com.: on” appears in the
display.
• Use „On/Off“ to switch the unit off.
9 If “off” remains displayed - the unit is switched off.
NOTE!
The oil preheating remains active!

GLAC 0751-1301 BA2 (.SL/.D/.SD)
10.3 Operating controller
10.3.1 External remote ON/OFF via digital input [ON/OFF]

As standard the contact for external enabling is already activated in the controller
menu. By opening contacts E-F the unit is deactivated. By closing contacts E-F the unit
is activated.
10.3.2 Adjust water inlet and outlet temperature regulation
NOTE!
To find out more details refer to section „Temperature Control“ in chapter „Technical
Description“.
To adjust the control system type, proceed as follows:

• Use the display to switch the unit off (refer to „Switching off“ in the current chapter).
• Press “Menu” key.
• Select the “User” menu with the arrow keys.
• Press the “Enter” key to confirm.
• Enter the password "1234" using the arrow keys.
• Use the arrow keys to set the parameter “Type of control system”.

• Two parameters can be adjusted here:
– “by steps” as control system type with corresponding parameters:
“INPUT” Speed stage control using chilled water inlet temperature is not
“OUTPUT” adjustable.
– “Quick Mind” as control system type with corresponding parameters:
“INPUT” Graduated control with neutral zone via the chilled water inlet tem-
“OUTPUT” perature, continuous control (50 % - 100 % per compressor) with
neutral range using chilled water outlet temperature.
• If necessary toggle between “Quick Mind” and “by steps” using the arrow keys.
• Toggle between “INPUT” and “OUTPUT” using the arrow keys.
• Press the "Esc" key to return to the start screen.
• Activate unit (refer to „Switching on“).

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Operation
10.3.3 Adjusting the chilled water setpoint

To modify the chilled water setpoint, proceed as follows:
• Use the display to switch the unit off (refer to „Switching off“ in the current chapter).
• Press „Setpoint“ button.
• Use the arrow keys to adjust the parameter “Chiller setpoint”.
• Change the parameter using the arrow keys.

– „by steps“ For control mode the standard setpoint of 7,0°C is displayed here;
„INPUT“: with the preset proportional band this corresponds to an actual set-
point of 12°C (7,0°C + 5,0°C P-band = 12°C).
– „Quick Mind“ as control mode „INPUT“: the standard setpoint 11,0 °C is displayed
here.„OUTPUT“: in this case the standard setpoint 7,0 °C is displayed.
• Press the "Esc" key to return to the start screen.
• Activate unit (refer to „Switching on“).
NOTE!
Changing the setpoint downwards may trigger a frost protection malfunction warning
(AL 010: frost protection for evaporator; standard switching value of +4°C at evapo-
rator water outlet).
For further controller settings refer to controller operation manual.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
10.4 Disconnecting the unit from the power supply

DAMAGE TO THE UNIT.
Frost protection using internal frost protection heating can no longer be ensured.
The oil preheating is no longer active.
• Switch the main isolator off.

9 The unit is now disconnected from the power supply.
DAMAGE TO THE UNIT.
If the unit has been switched off for more than 3 hours, it must be supplied with
electricity with the main isolator switched on for at least 8 hours before putting it
back into operation. This preheats the oil in the compressors.
The compressors can be damaged if the warm-up phase is not carried out – refer to
“Warm-up phase before operation" in chapter „Commissioning“.
10.5 What to do in case of alarm and error messages

DAMAGE TO THE UNIT.
In the case of alarms and faults always make sure that the cause of the fault is iden-
tified. In particular, repeated manual resetting of an alarm message may damage the
unit – and invariably leads to invalidation of the warranty.
Refer to chapter "Troubleshooting" for actions in the event of alarm messages.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Troubleshooting GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
11 Troubleshooting
DAMAGE TO THE UNIT.
In the case of alarms and faults always make sure that the cause of the fault is iden-
tified. In particular, repeated manual resetting of an alarm message may damage the
unit – and invariably leads to invalidation of the warranty.
11.1 Alarms
What to do in case of alarms:
1. Inform GEA Service.
2. Have GEA Service eliminate the fault’s cause.
3. Only GEA Service may reset the fault.
DAMAGE TO THE UNIT.

If alarms are reset several times without eliminating the fault, this may seriously dam-
age the unit. Faults must not be reset manually without the agreement of the refrig-
eration engineering company or GEA service.
9 In case of an alarm the “ALARM” key lights up red.

To read out the alarm messages, proceed as follows:
• Press “ALARM” key.
9 If no alarms are pending, “No Alarm detected” is displayed; otherwise “AL...” is

displayed together with the alarm code and a short description.
• If several alarms are pending, you can scroll through the current alarm list with the
arrow keys.
• Press any key to exit the menu.
• Inform GEA Service.
11.1.1 Only for service team

To reset the alarm:
• Eliminate malfunction.
• Hold the “ALARM” key pressed down until “No Alarm detected” appears.
9 If this is not displayed, the alarm is still active.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Troubleshooting
11.2 Alarm messages in overview

Alarm Description Details Reset
Error phase connection. The unit is completely switched off
002 Phase sequence/voltage outside the allowed range (only displayed, if the input recognizing the phase sequence A
is set up).
Insufficient flow in evaporator. The alarm is automatically re-
set three times per hour if the reset is done within the maxi-
003 Flow switch of evaporator A/M
mum allowed pump function time with little water (P23.34),
otherwise manually.
Only activated in „heat pump“ mode. Indicates low water in-
005 Low inlet temperature S-A
let temperature at evaporator.
Only activated in „chiller“ mode. Indicates high water inlet
006 High inlet temperature S-A
temperature at evaporator.
Low water temperature at evaporator outlet. With an addi-
010 Frost protection, evaporator tional indication of evaporator (if more than one is present) M
for which the alarm message is relevant.
Only displayed if the upstream input was set up (see E/A-
014 Insufficient system pressure menu). The unit is switched off via an external pressure M
switch.
017 Low outside air temperature Outdoor temperature is below the set limit value. S
The water inlet temperature at the evaporator changes too
021 Low water content in system S
quickly, caused by too little water in the system.
The temperature difference between the inlet and outlet at
022 Low water flow rate in the system the evaporator is too high as the water flow rate in the pump M
is too low.
Refer „Flow switch of evaporator“ (only with water cooled
045 Flow switch of condenser A/M
units with reversible refrigeration circuit).
046 Flow switch of heat exchanger Indicates that there is no water flow in the heat exchanger. A
The specified operating hours for maintenance have been
051 Maintenance pump 1 exceeded (in units with a single pump - pump 1 is the evap- S
orator's pump)
(in units with more than one pump) the allowed operating
052 Maintenance pump 2 S
hours without maintenance for pump 2 exceeded
The driver for subcooling control of circuit 1 is not connected
061 Subcooling driver Nr. 1 not connected (offline) A
(only in units with turbocompressors).
062 Subcooling driver Nr. 2 not connected (offline) „See above, but for circuit Nr. 2“ A
Low water temperature at the water outlet of the condenser.
It also shows which condenser the alarm refers to (only with
075 Condenser frost protection M
several condensers in water cooled units with reversible re-
frigeration circuit). (Not with W3000 basis)
Low water temperature at the water outlet of the heat ex-
076 Frost protection heat exchanger A
changer
Pump 1 is overheated (in units with a single pump - pump 1
081 Thermal overload protection of pump 1 M
is the evaporator's pump)
(in units with more than one pump - pump 2 is the evapora-
082 Thermal overload protection of pump 2 M
tor's pump)
The condenser pump has overheated (only with water
085 Thermal overload protection of condenser pump M
cooled units with reversible refrigeration circuit).
Thermal overload protection of heat exchanger
086 The pump of heat exchanger is overheated. M
pump
087 Thermal overload protection of glycol pump The glycol pump is overheated (with free cooling units). S/A
No connection to slave plug card (only with units with 3 or 4
090 No connection to slave A
circuits).
No connection to master extension Nr. 1; on units with 3 or 4
091 No connection to extension 1 A
circuits the text „master“ is displayed.
092 No connection to extension 2 „See above, but for extension Nr. 2“ A
101 No connection to slave extension 1 No connection to slave extension 1 A
102 No connection to slave extension 2 „See above, but for extension Nr. 2“ A

GLAC 0751-1301 BA2 (.SL/.D/.SD)

Insufficient oil at compressor 1 due to the low oil pressure in
111 Oil compressor 1 M
the compressor.
112 Oil compressor 2 „See above, but for compressor Nr. 2“ M
The inlet temperature of compressor No. 1 is higher than the
121 High outlet temperature at compressor 1 M
specified limit value.
122 High outlet temperature at compressor 2 „See above, but for compressor Nr. 2“ M
The electric motor of compressor no. 1 is overheated or has
131 Fault, compressor 1 M - A/M
another malfunction.
132 Fault, compressor 2 „See above, but for compressor Nr. 2“ M - A/M
No connection to compressor 1 (only in units with turbocom-
141 Compressor 1 not connected (offline) A
pressors)
142 Compressor 2 not connected (offline) „See above, but for compressor Nr. 2“ A
The allowed operating hours without maintenance for com-
151 Maintenance, compressor 1 S
pressor 1 exceeded
152 Maintenance, compressor 2 „See above, but for compressor Nr. 2“ S
Compressor 1 could not be started within set time interval
171 Start-Timeout for compressor 1 A/M
(only in units with turbocompressors).
172 Start-Timeout for compressor 2 „See above, but for compressor Nr. 2“ A/M
Maximum number of allowed start attempts per hour for
181 Start limitation compressor Nr. 1 compressor Nr. 1 exceeded (only with Quick Mind-control S
and modulating control of screw compressors).
182 Start limitation compressor Nr. 2 „See above, but for compressor Nr. 2“ S
211 High pressure in circuit 1 Pressure in cooling circuit Nr. 1 is too high. M
212 High pressure in circuit 2 „See above, but for circuit Nr. 2“ M
Electric motor in one of the condensation fans in circuit no. 1
221 Thermal overload protection of fan in circuit 1 M
is overheated, and the fan has subsequently been stopped.
222 Thermal overload protection of fan in circuit 2 „See above, but for circuit Nr. 2“ M
Pressure transformer/pressure switch in circuit 1 reports low
231 Low pressure in circuit 1 A/M
pressure.

GLAC 0751-1301 BA2 (.SL/.D/.SD)

232 Low pressure in circuit 2 „See above, but for circuit Nr. 2“ A/M
241 High pressure at pressure transformer 1 Pressure transformer in circuit 1 reports high pressure. M
242 High pressure at pressure transformer 2 „See above, but for circuit Nr. 2“ M
251 Start-Timeout for circuit 1 Possible start-up attempt with no refrigerant in circuit no. 1. A
252 Start-Timeout for circuit 2 „See above, but for circuit Nr. 2“ A
Possibly circuit no. 1 has no refrigerant because the “timeout
261 No refrigerant in circuit 1 A
start-up” alarm has been active for at least 8 hours.
262 No refrigerant in circuit 2 „See above, but for circuit Nr. 2“ A
271 Finned tube heat exchanger in circuit 1 Finned tube heat exchanger in circuit 1 is clogged A/M
272 Finned tube heat exchanger in circuit 2 „See above, but for circuit Nr. 2“ A/M
Possibly circuit no. 1 has no refrigerant because the evapo-
281 Insufficient evaporative pressure in circuit Nr. 1 M
rative pressure is below the set limit value.
282 Insufficient evaporative pressure in circuit Nr. 2 „See above, but for circuit Nr. 2“ M
301 DC/AC converter at compressor 1 DC/AC converter at compressor Nr. 1 overheated. A/M
302 DC/AC converter at compressor 2 „See above, but for compressor Nr. 2“ A/M
Too high outlet temperature at compressor Nr. 1 (only in
311 Outlet temperature at compressor 1 A/M
units with turbocompressors)
312 Outlet temperature at compressor 2 „See above, but for compressor Nr. 2“ A/M
The suction pressure at compressor Nr. 1 is below the mini-
321 Low pressure with compressor 1 A/M
mum set limit value (only in units with turbocompressors
322 Low pressure with compressor 2 „See above, but for compressor Nr. 2“ A/M
Discharge pressure with compressor Nr. 1 is above the max-
331 High pressure with compressor 1 imum allowed limit value (only in units with turbocompres- B
sors).
332 High pressure with compressor 2 „See above, but for compressor Nr. 2“ B
Current consumption with compressor Nr. 1 is above the
341 Power supply for compressor 1 maximum allowed limit value (only in units with turbocom- B
pressors).
342 Power supply for compressor 2 „See above, but for compressor Nr. 2“ B
Rotor temperature with compressor Nr. 1 is above the max-
351 Rotor temperature with compressor 1 imum allowed limit value (only in units with turbocompres- A/M
sors)
352 Rotor temperature with compressor 2 „See above, but for compressor Nr. 2“ A/M

GLAC 0751-1301 BA2 (.SL/.D/.SD)

Compression ratio with compressor Nr. 1 is above the max-
361 Compression ratio with compressor 1 imum allowed limit value (only in units with turbocompres- A/M
sors)
362 Compression ratio with compressor 2 „See above, but for compressor Nr. 2“ A/M
Defect in bearings at compressor Nr. 1 (only in units with tur-
371 Bearings with compressor 1 A/M
bocompressors
372 Bearings with compressor 2 „See above, but for compressor Nr. 2“ A/M
SCR temperature with compressor Nr. 1 is above the maxi-
381 SCR-temperature at compressor 1 mum allowed limit value (only in units with turbocompres- A/M
sors)
382 SCR-temperature at compressor 2 „See above, but for compressor Nr. 2“ A/M
Standstill at compressor Nr. 1 (only in units with turbocom-
391 Rotor stillstand with compressor 1 A/M
pressors)
392 Rotor stillstand with compressor 2 „See above, but for compressor Nr. 2“ A/M
Fault, sensor 10. Measured values of sensor 10 not within al-
400 Fault, sensor 10 A
lowed range
401 Fault, sensor 1 „see above“ A
411 Extension 1 fault, sensor 1 Fault in sensor 1 on extension 1. A
412 Extension 1 fault, sensor 2 „see above“ A

GLAC 0751-1301 BA2 (.SL/.D/.SD)

Sensor 10 of slave is defect; only for units with more than 2
500 Slave fault, sensor 10 A
circuits.
501 Slave fault, sensor 1 „see above“ A
511 Extension 1, slave fault, sensor 1 Fault in sensor 1 connected with slave, extension 1. A
512 Extension 1, slave fault, sensor 2 „see above“ A
Preliminary warning for displaying low water discharge tem-
Frost protection preliminary warning perature at evaporator. With an additional indication of evap-
611 S
for evaporator 1 orator (if more than one is present) for which the alarm
message is relevant.
Frost protection preliminary warning
612 „See above, but for evaporator Nr. 2“ S
for evaporator 2
for evaporator 3
for evaporator 4
Preliminary warning for displaying low pressure at pressure
631 Preliminary warning for low pressure in circuit 1 S
transformer in circuit 1.
632 Preliminary warning for low pressure in circuit 2 „See above, but for circuit Nr. 2“ S
Preliminary warning for displaying high pressure at pressure
641 Preliminary warning for high pressure in circuit 1 S
transformer in circuit 1.
642 Preliminary warning for high pressure in circuit 2 „See above, but for circuit Nr. 2“ S

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Legend for column „reset“

M= Alarm with manual reset (when the cause of the alarm has been rectified, the alarm must be reset using the keyboard); enable "alarm
recording".
A= Alarm with automatic reset (when the cause of the alarm has been rectified, the alarm is reset automatically); enable "alarm recording".
A/M = Automatic reset for the first "n" alarms of this type, then manual reset; enable "alarm recording".
S= Message on the display (do not enable "alarm recording")
S-A= Note (does not affect unit operation) or alarm with automatic reset. The necessary operating mode can be selected via parameters.
M - A/M = Alarm with manual reset (with hermetic, alternative and screw compressors), automatic reset for the first „n“ alarms of this type, then
manually (with turbocompressors).
B= Stop function, that cannot be reset using display; enable "alarm recording". To delete the alarm the power supply for the relevant com-
pressor has to be interrupted for a short time.
Tab. 11-1

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Cleaning and Maintenance GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
12 Cleaning and Maintenance
12.1 Cleaning
DANGER – SHARP CUTTING EDGES!
Be careful during cleaning because there is a danger that the thin fins may inflict
cuts.
12.2 Maintenance
Unit report With refrigeration units / chillers / heat pumps with a refrigerant charge exceeding 3 kg
the owner or operator has to create and continuously update the unit report. According
to EN 378-4 the unit report shall be updated after the unit maintenance is performed.
Maintenance The maintenance of the unit may only be carried out by GEA Service or a special-
ist refrigeration company. All work occupational safety codes must be complied with
during maintenance.
Before maintenance can be carried out, the "Technical requirements for function test-
ing or chiller/heat pump maintenance" have to be fulfilled - this checklist is printed in
the appendix, refer to page 84.
Obligatory! You must have the system serviced at least once a year. This is a prerequisite for
1 annual maintenance the recognition of your claims under the warranty.
Besides the following maintenance intervals must be observed:
Maintenance
Maintenance work Condition Responsible
interval
Refrigerant Leakage detec-
charge tion system
over 300 kg yes
every 6 months Check that the entire system is tight
30-300 kg no
Perform maintenance on the entire system! - -
30-300 kg yes
Check that the entire system is tight
3-30 kg - GEA service or
every 12 months refrigeration service
Check proper function of the leakage detection - - engineer
system (if available)
Always check glycol content of the unit if the liquid
- -
is topped up!
every 24 months
Check water glycol mix for corrosion protection
- -
properties
Personnel of the technical services department, carrying out the maintenance, shall
draw up a “Maintenance report” (page 66). The staff should provide you with a copy of
this report (or the original) listing all maintenance work carried out and obtained meas-
ured values.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD) Cleaning and Maintenance
The appendix contains a sample report that specifies maintenance work that must be
carried out according to GEA. You can use this report to check whether your technical
services department has carried out all the specified maintenance work and measure-
ments.
Please consider that legal requirements regarding the maintenance of refrigera-
tion chillers/heat pumps and connected systems apply in addition to previously
mentioned regulations.
Recommendation! We recommend that you have your unit serviced twice a year.
2 services per year
NOTE:
If leaks or liquid or oil losses occur, switch off the unit immediately and inform GEA
Service.
All leaking media shall be disposed of in accordance with the current regulations,
local codes and practices.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Dismantling and Disposal GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
13 Dismantling and Disposal

Only appropriately trained staff may dismantle and dispose of the unit!
13.1 Dismantling
To dismantle the units proceed as follows:
When carrying out any decommissioning and dismantling work on the unit, switch off
all power supply connections, ensure the power cannot be inadvertently energized
and verify that they have been disconnected. Earth and short-circuit them, and cover
or otherwise isolate any neighbouring live parts. Failure to do so may lead to serious
injury or death.
HIGH PRESSURE HAZARD!

When carrying out decommissioning and dismantling work on the unit, shut off and
empty all connected piping until the system pressure has equalized with the ambient
air pressure. Failure to comply may lead to injury.
• Close all hydraulic shut-off valves.

• Isolate all connections, at the same time ensure that there are no leakages of such
materials as oil, refrigerant and water-glycol mixture.
• Release the fixing to the base
PERSONAL INJURY
Secure the unit against slipping.
9 The unit is ready for transporting.

• It is important that all transport information is observed
13.2 Disposal
NOTE!
The operator of the refrigeration unit is responsible for taking all necessary measures
and makes sure that the certified personnel properly recovers, recycles, processes
and destroys fluorinated greenhouse.
An appropriately authorized technical services department shall dispose of the unit

or individual components. This technical services department shall ensure that:
– the components are separated according to material types
– the used operating materials are sorted and separated according to their respective
properties.
– fluorinated greenhouse gases are properly recycled or destroyed.
• Dispose of all components and materials (such as oil, refrigerant and water-glycol
mixture) in an environmentally friendly manner in accordance with the local
codes, practices and environmental regulations.

GLAC 0751-1301 BA2 (.SL/.D/.SD)
Appendices GLAC 1502-5424 BA2 (.HE) / GLAC 1502-8404 BA2 (.SL/.D/.SD)
14 Appendices
The following pages contain check lists and reports:
About „Technical requirements for function testing or chiller/heat pump mainte-
nance“
See page 84 For commissioning
We recommend that the checklist “Technical requirements for function testing or
chiller/heat pump maintenance“ is used to ensure that the on-site prerequisites for
drawing up the commissioning report are met („GL Chiller Commissioning Form“ on
page 85). This can also save work and costs because the service team may have to
visit you again if the on-site requirements are not met by others beforehand.
Pre-maintenance work
The “Technical requirements for chiller maintenance” must also be fulfilled before any
maintenance work can be carried out and a Maintenance and measuring report
(„Measuring Report“ on page 86) can be compiled.
About „GL Chiller Commissioning Form“
See page 85 The function test must be carried out by a specialist company/GEA Service and the
commissioning report must be completed in full and sent to GEA. The commissioning
report must be compiled by a specialist company/GEA Service.
NOTE!
You must send the commissioning report to GEA. If you do not send the commis-
sioning report to GEA, the warranty for your GEA unit will be rendered null and void.
Also refer to „Schematic representation of various hydraulic chilled water circuits“ on

page 58.
About „Measuring Report“
See page 86 You must have the system serviced at least once a year. This is a prerequisite for
the recognition of your claims under the warranty.
The personnel of the technical services department, carrying out the maintenance,
shall draw up a “Measuring Report“. They should provide you with a copy of this report
(or the original) listing all maintenance work carried out and obtained measured values.
This report contains the maintenance procedures that must be carried out according to
GEA. You can use this report to check whether your technical services department has
carried out all the specified maintenance work and measurements.
Please note that in addition the legal requirements apply regarding the maintenance of
refrigeration chillers/heat pumps and connected systems.

14.1 Technical requirements for function testing or chiller/heat pump
maintenance
Technical Requirements for Function Testing

or Chiller/Heat Pump Maintenance.
Customer: Construction site:
Address: Address:
Tel./Fax.: Tel./Fax.:
Contact person Contact person:
Contact person on site: Can be reached tel.:
GEA Order Nr.: Unit type: Serial-Nr.
Design data:
Setpoint temperature water in: °C Cool water setpoint temp. in1) °C

Setpoint temperature water out: °C Cool water setpoint temp. out1) °C
Glycol concentration: % Glycol concentration in cool water1): %
Freeze point: °C Freeze point1): °C
Chilled water charge: m³/h Cool water charge1): m³/h
Glycol type: Glycol type used1):
Glycol charged on: Glycol charged on1):
Glycol added/checked by: Glycol added/checked by1):
Requirements to be met by others prior to function test Checked
1. Electrical connections according to the local utility guidelines incl. necessary fusing
2. On site fusing ____A
3. On site supply piping ___mm2
4. Electrical cabling between the components
- On site chilled and cool water pump
- Flow switch
- Remote On/Off contact (if available)
- Common fault signal
- External air cooled heat rejection units1) / condenser2)
5. Water connection and pipe network filled and bled according to local and national codes.
6. Strainer/water filter fitted directly before the water-side inlet to the unit.
7. Flow switch fitted directly after the water-side outlet of the unit.
8. Water-side safety device installed and tested for correct function, fixtures such as
thermometer, differential pressure gauge fitted above the heat exchanger.
9. Pipe system by others rinsed clean before connection to the unit. Cleaning report present.
10. Output discharge (at least 50%) continually guaranteed
11. The system must be powered with electricity for at least 8 hours before the function test
and the main switch must be switched on (preheating of oil in compressor)
1) only GLWC/GLWH; 2) only with GLRC
To be instructed: Name: Company:

Date: Place: Signature customer/operator
84
14.1 GL Chiller Commissioning Form
GL-Chiller Commissioning Form

GEA Company name: Customer / Operator name: Installer´s name:
Customer / Operator name: Unit data:

Company: Type: Order:
Street: Serial Number:
City: Buffer tank S.N.:
Witnessed by: Phone: Condenser S.N.:
Commissioning requested by:
Operating data:
T in [°C] T out [°C] deltaT [K] @100 % Chilled water Pump
Evaporator: Type:
Condenser: Current: / /
Outside temp.: Control Voltage: Power supply: Type Glycol

[°C] [V] [V] %
Compr. 1: Compr. 2: Compr. 3: Compr. 4: Compr. 5: Compr. 6:

Evaporating press. bar
Condesing press. bar
Discharge temp. °C
Suction line temp. °C
Liquid line temp. °C
Current consump. L1 A
Circuit 1 Circuit 2 Circuit 3 Circuit 4
Fan current cons. L1 A
Hydraulic system check (see OM): Unit check:

1. Pressure gauge Yes No Electric connections checked: Yes No
2. Shut off valve press. gauge Yes No
3. Autom. Air venting Yes No Low press. switch bar Yes No
4/5 AV Mount evaporator Yes No High press. switch bar Yes No
6. Water filter Yes No Anti freeze value °C Yes No
7. Drain valve Yes No Set point Unit °C Yes No
8. Pump (Unit circuit) Yes No Hydr. diff. press. switch bar Yes No
9 Safety valve Yes No Check funct. & setting Yes No
10. Expansion vessel Yes No Free space around the unit
11. Filling valve Yes No R1: cm
12. Flow switch (Paddle type) Yes No R1
13. Regulation valve Yes No R2: cm
14. Pump (secondary circuit) Yes No R R
15. Buffer tank: litre Yes No 3 4 R3: cm
16. Pump operation contact Yes No R2
17. Shut-Off valve (Evaporator) Yes No R4: cm
18. Hydraulic circuit finished Yes No
Anti Vibration rubbers installed below the unit Yes No N° of AV rubbers
Notes:
Date: Technician´s name: Signature:

Date: Customer / Operator name: Signature:
For Warranty: Sent a copy to GEA Airmas E-Mail: Jennifer.Ruebsamen@geagroup.com V1.1 10/2009 by TK
85
14.1 Measuring Report
GLAC Chiller Measuring Report

Service technician Cost unit: Date:
GEA Order No. Service-Nr.:

GEA ORDER NO. (at bottom on identification plate)
Plant operator
Contact Tel.
Street Fax.:
Town / postcode E-Mail:
Plant constructed by
Contact Tel.
Street Fax.:
Town / postcode E-Mail:
Function test Maintenance Repair
Chiller Model Produc. year

Hydraulic module: yes no Serial Nr.:
Refrigerant: R 407C R 134a R 410A R
G. Electrical measurement of unit Values

L1 - L2 L2 - L3 L1 - L3 Unit
G.1 Power supply: V
L1 - N L2 - N L3 - N V
G.2 Power supply: V
G.3 Control voltage: V
Tested by:
G.4 Phase sequence O. K. not O. K.
relay:
G.5 Contactors: O. K. not O. K.
G.6 Control relays: O. K. not O. K.
G.7 Relays: O. K. not O. K.
G.8 Thermostats: O. K. not O. K.
G.9 Sensors: O. K. not O. K.
G.10 Pressure sensor: O. K. not O. K.
G.11 Solenoid valves: O. K. not O. K.
G.12 Output adjustment: O. K. not O. K.
G.13 Flow switches: O. K. not O. K.
G.14 Frost protect. switch: O. K. not O. K. Value: °C
G.15 Evaporator heating 1: O. K. not O. K. Current: [A]
G.16 Evaporator heating 2: O. K. not O. K. Current: [A]
-1-
86
Ver.01/2008
R. Refrigeration circuit Serial Nr.: Date:
Measurement Measured values
Compressor 1: Compressor Compressor Compressor
2: 3: 4:
Unit
Values under load: 100 100 100 100 %
R.1 Condensation pressure: bar
R.2 Condensation temperature: °C
R.3 Fluid temperature: °C
R.4 Subcooling (Bubble Point): K
R.5 Hot gas temperature °C
R.6 Suction pressure: bar
R.7 Evaporation temperature: °C
R.8 Suction gas temperature: °C
R.9 Overheating (dew point): K
R.10 Blow off pressure as per valve bar
display:
R.11 Tested HP switch point: bar
R.12 Tested LP switch point: bar
O.K /
R.13 Oil level:
not O.K
R.14 Crank case heating: A
Compressor at 100 % Current consumption
R.15 L1 A
R.16 L2 A
R.17 L3 A
R.18 Oleic acid test OK / not OK
R.19 Sight window: OK / not OK
R.20 Indicator: OK / not OK
R.21 Filter drier: OK / not OK
R.22 Leak test: OK / not OK
R.23 MV – Compressor cooling: OK / not OK
R.24 Compressor type 1 Serial–Nr.
Notes:

-2-
87
EW. Evaporator Serial Nr.: Date:
Type: Evaporator serial number:
Medium: Glycol %/ °C Glycol type: Water
Measurement Values
Values at full load (100%) Circuit 1: Circuit 2: Circuit 3: Circuit 4: Unit
EW.1 Temperature at medium inlet °C
EW.2 Temperature at medium outlet °C
EW.3 ǻT: K
EW.4 Water pressure at inlet bar
EW.5 Water pressure at outlet bar
EW.6 ǻp bar
EW.7 GEA Hydraulic module yes no by others
EW.8 Hydraulic module type: Serial Nr.:
EW.9 Buffer tank present / size Liter Single circuit tank Dual circuit tank
EW.10 Strainer present yes no Cleaned: yes no
EW.11 Flow switch present yes no Function: ok not ok
EW.12 Pressure gauge present yes no
EW.13 Shut off valves present yes no
EW.14 Expansion tank present yes no
EW.15 Safety valve present yes no Pressure bar
EW.16 Current consumption of pumps L1 L2 L3
EW.17 Chilled water pump 1 A
EW.18 Chilled water pump 2 A
EW.19 Chilled water pump type 1 Serial Nr.
EW.20 Chilled water pump type 2 Serial Nr.
Note:
R1 mm
R2 mm
R3 mm
'
R4 mm
-3-
88
CA. Condenser Serial Nr.: Date:
Type Serial number:
Measurement Values
Circuit 1: Circuit 2: Circuit 3: Circuit 4: Unit
CA.1 Fin cleaning required Yes / no
CA.2 Fin cleaning performed Yes / no
CA.3 Air at heat exchanger inlet: °C
CA.4 Air at heat exchanger outlet:: °C
CA.5 ǻT: K
CA.6 Refrigerant temperature at inlet °C
CA.7 Refrigerant temperature at outlet °C
CA.8 Difference 4.7 and 4.3 K
CA.9 Current consumption of motors L1 L2 L3
CA.10 Fan motor 1 A
CA.11 Fan motor 2 A
CA.12 Fan motor 3 A
CA.13 Fan motor 4 A
CA.14 Fan motor 5 A
CA.15 Fan motor 6 A
CA.16 Fan motor 7 A
CA.17 Fan motor 8 A
CA.18 Fan motor 9 A
CA.19 Fan motor 10 A
Speed control
CA.22 Min. starting RPM bar RPM %
CA.23 Max. starting RPM bar RPM %
Stage control
CA.24 Starting fan stage 1 bar Difference bar
Note:
-4-
89
C. Controller and settings Serial Nr.: Date:
Used controller: Software Version:
Setting values Comment:
C.1 Remote ON/OFF used: yes no

C.2 General error message yes no
C.3 Does error message lock remote yes no
ON/OFF
C.4 Pump lead time: sec. by controller: by others:
C.5 Pump overrun time: sec by controller: by others:
C.6 Type of temperature control Proportional control Quick Mind
C.7 Temperature control according to Inlet Outlet
C.8 Setpoint cooling °C Proportional band °C
C.9 2nd setpoint cooling yes no °C
C.10 Setpoint shift 4-20 mA yes no Min. / Max.
C.11 Load shedding switch yes no % / °C
C.12 Connection to BMS yes no Report
C.13 Set frost protection value: °C Dif. °C
C.14 Starting value for evaporator °C Dif. °C
heating:
C.15 Operating hours compressor 1: h Maintenance interval x h
C.19 Operating hours CW pump 1: h Maintenance interval x h
C.20 Operating hours CW pump 2: h Maintenance interval x h
C.21 Min. idle time of compressor sec.
C.22 Mini. idle between 2 compressor sec.
starts
C.23 Min. running time of compressor sec.
C.24 Max compressor start ups per hour /h
Note:
-5-
90
G Check / visual inspection Serial Nr.: Date:
O. k. not O. K. Comment / action required
G.1 Compressor
Check externally for soiling, damage and
G.1.1
corrosion
G.1.2 Check fixing and operating noises
G.1.3 Check for leaks (visual inspection)
G.2 Condenser
G.2.1
corrosion
G.3 Evaporator
G.3.1
corrosion
G.4 Fans
Check fixing for soiling, damage and
G.3.1
corrosion
G.3.2 Check for unbalanced impeller
G.3.3 Check bearings for noise

Check function of anti-vibration mounts
G.3.4
G.5 System parts

Check external isolation for damage
G.5.1
G.5.2 Check fixing

Check refrigerant conducting unit parts for
G.5.3
leaks (visual check)
Check external compensators for damage
G.5.4
G.6 Electrical devices

Check optical and acoustical control
G.6.1
devices
Check if connecting terminals are tight,
G.6.2
tighten, if necessary
Notes:
Date: Name: Signature:
-6-
91
Customer proximity, sales structures
Reachable always and everywhere!

A GEA Klimatechnik D GEA Deichmann H GEA Klimatechnika Kft PL GEA Klimatyzacja Sp. z o.o.
GmbH & Co KG Umwelttechnik GmbH H-1037 Budapest PL-54610 Wroclaw
A-4673 Gaspoltshofen D-36179 Bebra Tel. +36 / 1 / 4393200 Tel. +48 / 71 / 3737952
Tel. +43 / 7735 / 8000-0 Tel. +49 / 6622 / 504-0
HR GEA Klima-rashladna RO GEA Klimatechnik s.r.l.
B GEA Happel Belgium N. V. D GEA Delbag tehnika d.o.o. RO-300222 Timisoara
B-1130 Brussels Lufttechnik GmbH HR-10000 Zagreb Tel. +40 / 356 / 423703
Tel. +32 / 2 / 2406161 D-44625 Herne Tel. +385 / 1 / 6064900
RUS GEA Klimatechnik
Tel. +49 / 2325 / 468-700
BG EVISS Ltd. IE Aspect Environmental Ltd. GmbH & Co KG
BG-7000 Rousse D GEA Delbag-Luftfilter Ardee, Co. Louth Ireland RU-105094 Moskva
Tel . +359 / 82 / 81000 Vertriebsgesellschaft mbH Tel. +353 / 41 / 6858983 Tel. +7 / 495 / 9566674
D-10709 Berlin
BIH GEA Klimatechnik IS Rafn Jensson S GEA EXOS Ventilation AB
Tel. +49 / 30 / 43592-3
GmbH & Co KG IS-110 Reykjavik S-74528 Enköping
RS-11070 Novi Beograd DK CS Klimateknik ApS Tel. +354 / 56 / 780-30 Tel. +46 / 171 / 85530
Tel. +381 / 11 / 3193955 DK-5450 Otterup
L GEA Happel Luxembourg SK GEA Klimatizácia s.r.o.
Tel . +45 / 38 / 887070
BY GEA Klimatechnik UAB L-4940 Bascharage SK-83104 Bratislava
LT-01141 Vilnius E GEA Air Treatment Tel. +352 / 26 / 502970 Tel. +421 / 7 / 44457917
Tel. +370 / 5 / 2106060 Marketing Services Int.
LT GEA Klimatechnik UAB SLO GEA Klimatizacijska
GmbH – oficina España
CH ATC Klimatec Schweiz AG LT-01141 Vilnius Tehnika d.o.o.
ES-28028 Madrid
CH-3065 Bolligen Tel. +370 / 5 / 2106060 SI-1000 Ljubljana
Tel. +34 / 91 / 3837701
Tel. +41 / 31 / 9171919 Tel. +386 / 1 / 2573850
LV GEA Klimatechnik UAB
EST GEA Klimatechnik UAB
CZ GEA LVZ, a.s. LT-01141 Vilnius SRB GEA Klimatechnik
LT-01141 Vilnius
CZ-46312 Liberec Tel. +370 / 5 / 2106060 GmbH & Co KG
Tel. +370 / 5 / 2106060
Tel. +420 / 48 / 5225-111 RS-11070 Novi Beograd
MWE GEA Klimatechnik
F GEA Delbag Tel. +381 / 11 / 3193955
CZ GEA Klimatizace spol. s r.o. GmbH & Co KG
Filtration de l‘air
CZ-46312 Liberec RS-110 70 Novi Beograd TR GEA ISISAN
F-77450 Montry
Tel. +420 / 48 / 5225-303 Tel. +381 / 11 / 3193955 TR-80700
Tel. +33 / 1 / 60043355
Balmumcu Istanbul
D GEA Happel N GEA Klimaprodukter AS
F GEA Happel France sarl Tel. +90 / 212 / 2757171
Klimatechnik GmbH N-0484 Oslo
F-59436 Roncq Cedex
D-44625 Herne Tel. +47 / 220 / 27990 UA GEA Ukraina t.o.v.
Tel. +33 / 3 / 20689020
Tel. +49 / 2325 / 468-00 UA-01135 Kyiv
NL GEA Happel Nederland B.V.
FIN OY TEKNOCALOR AB Tel. +38 / 044 / 4619356
D GEA Happel NL-2909 LL
FIN-01300 Vantaa
Wieland GmbH Capelle a/d Ijssel UAE GEA Air Treatment
Tel. +358 / 10 / 8201100
D-44625 Herne Tel. +31 / 10 / 2350606 Middle East
Tel. +49 / 2325 / 468-754 GB GEA Denco Ltd. UAE-Dubai
P Nónio, Lda.
UK-HR4 8DS Hereford Tel. +971 / 4 / 887 3881
P-1269-090 Lisboa
Tel. +44 / 1432 / 277 277
Tel. +351 / 21 / 3826160
3UBJECT¬TO¬MODIFICATION¬s¬#OPYRIGHT¬'%!¬!IR¬4REATMENT
pìÄàÉÅí=íç=ãçÇáÑáÅ~íáçåëy=`çéóêáÖÜí=db^=^áê=qêÉ~íãÉåí
The complete addresses are available on the

xx/xxxxNMLOMMV=Ó=moJOMMVJMNMSJd_
Internet under: www.gea-air-eco2nomy.com.

– PR-xxxx-xxxx-xxx
www.gea-air-eco2nomy.com

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Energy

Air cooled Chiller

1 Product Type Code ...................................................................... 4

3 Safety and User Information ....................................................... 9

5 Shipping and Storage ................................................................ 52

7 Chilled Water Connection ......................................................... 56

8 Electrical Connection ................................................................ 60

2 PR-2009-0106-GB • Subject to modifications • Status 10/2009

12 Cleaning and Maintenance........................................................ 80

13 Dismantling and Disposal ......................................................... 82

– Genuine Operation Manual –

PR-2009-0106-GB • Subject to modifications • Status 10/2009 3

1 Product Type Code

075, 085, 095 Series 1 - 1 compressor - optional hydraulic module

D Desuperheater (only series 1, 2b & 3)

SD SL unit with desuperheater (only series 1, 2b & 3)

HE HE unit (especially energy efficient model)

4 PR-2009-0106-GB • Subject to modifications • Status 10/2009

2 Overview of Units and Scope of Delivery

2.1 Unit overview

5 PR-2009-0106-GB • Subject to modifications • Status 10/2009

2.2 Scope of Supply

2.3 Accessories and special equipment

– Unit information can be called up via the Internet and LAN

– Sequencer (option .E18) Upstream master/slave control. Up to a maximum 5 units

PR-2009-0106-GB • Subject to modifications • Status 10/2009 6

Electrical accessories – Enhanced evaporator anti-freeze heating (option .E05)

– Chilled water connection with Victaulic/groove lock coupling

7 PR-2009-0106-GB • Subject to modifications • Status 10/2009

2.3.1 Optionally available unit version

PR-2009-0106-GB • Subject to modifications • Status 10/2009 8

3 Safety and User Information

DAMAGE TO THE UNIT.

3.1 Availability of the operation manual

3.2 Scope of the operation manual

3.3 Used symbols

9 PR-2009-0106-GB • Subject to modifications • Status 10/2009

WEAR PROTECTIVE SHOES.

3.4 Labelling of safety information

DANGER OF ELECTRICAL CURRENT!

HOT SURFACE DANGER!

DANGER – SHARP CUTTING EDGES!

HIGH PRESSURE HAZARD!

DANGER DUE TO LOW TEMPERATURES!

DANGER DUE TO OVERHEAD LOADS.

DANGER DUE TO TOXIC SUBSTANCES.

DAMAGE TO THE UNIT!

DANGER OF ROTATING UNIT PARTS!

PR-2009-0106-GB • Subject to modifications • Status 10/2009 10

3.5 Safety-conscious working

DANGER OF ELECTRICAL CURRENT!

When carrying out any kind of work:

DANGER OF ROTATING UNIT PARTS!

DANGER OF HIGH PRESSURE AND LOW TEMPERATURES.

DANGER DUE TO TOXIC SUBSTANCES.

11 PR-2009-0106-GB • Subject to modifications • Status 10/2009

3.6 Proper use

PERSONAL INJURY AND MATERIAL DAMAGE!

3.7 Modifications and changes

3.8 Spare parts

3.10 Personnel selection and qualification

PR-2009-0106-GB • Subject to modifications • Status 10/2009 12

4.1 Unit description