8000 10 9 8 7 6 5 4 3 2 1

2
- REV No ZONE REVISIONS DATE SIGN
295 1830
1.2
4000
8000

NOTES:
+0.05
635 H6 0 ( ) 1. ESTIMATED NET WEIGHT = ~6000 kg.
Tolerances applicable if not specified (mm)

395 800 2. HEAVIEST MAINTENANCE LIFT = 2175 kg. (LOW SPEED SHAFT ASSY.)
3. CONNECTING PIPING MUST BE CLEANED BEFORE OPERATION.
0.8
2000
4000

CENTRE DISTANCE 4. UNIT OIL TEMPERATURE MUST BE 21°C MINIMUM BEFORE OPERATION.
01 5. DESIGN DIAMETRICAL BEARING CLEARENCE:

(230.6)
HIGH SPEED = 0.22 / 0.27 mm (AT SPLIT)
H 04

CLEARANCE
LOW SPEED = 0.19 / 0.24 mm
0.5
1000
2000

EYE BOLTS FOR P4 6. LOW SPEED END PLAY = 0.25/0.38 mm

LIFTING
JUNCTION BOX

(NTS)
LIFTING TOP 7. UNIT BACKLASH = 0.30/0.56 mm H

650
CASING ONLY 8. RTD'S DUPLEX, PLATINUM ELEMENT, RESISTANCE 100 OHMS AT 0°C
NO. OF TERMINALS 52T DIN CALIBRATION (0.00385 OHM/OHM/C) STAINLESS STEEL OVER BRAID
0.3
1000
315

WEATHER 9. VIBRATION EQUIPMENT SET POINTS ARE ESTIMATES ONLY, FIELD CONDITIONS WILL
AREA OF CLASSIFICATON INDICATE FINAL ALARAM AND SHUTDOWN VALUES WHICH MAY BE HIGHER OR LOWER
PROOF, IP-66 THAN THESE STARTING VALUES.
10. INDICATES CENTER OF GRAVITY
0.2
120
315

11.DURING THE BARRING GEAR OPERATION,THE SHAFT VIBRATION VALUES WILL

BE HIGHER THAN NORMAL OPERATION VALUES.A TRIP MULTIPLIER IS
RECOMMENDED IN THE CONTROL CIRCUIT TO SET THE ALARM AND TRIP
05 LIMITS 2 TO 3 TIMES THE RECOMMENDED NORMAL LIMITS TO AVOID TRIPPING
0.15
120
30

DELIVERY OF PRIME MOVER,DURING BARRING OPERATION

02 12.A MINIMUM SLOPE OF 1:10 SHALL BE MAINTAINED IN OIL DRAIN PIPE

850
LINE BETWEEN GEAR BOX AND LUBE OIL SYSTEM TANK TO FACILITATE
EASY GRAVITY FLOW
0.1

720
30

13.REFER GEAR BOX O & M MANUAL FOR LUBE OIL DETAILS

6

POWER 5.5 kW 14.HANDWHEEL SAFETY INTERLOCK :

DIMENSION 'LE' a) DO NOT START THE MOTOR, WHEN THE LIMIT SWITCH PLUNGER IS NOT ACTUATED.
SPEED 1465 RPM ACTUAL VALUE (HAND WHEEL IS IN POSITION)
0.08

*
WILL BE PUNCHED b) START THE MOTOR, WHEN LIMIT SWITCH PLUNGER IS ACTUATED.
3
6

VOLTAGE 415 V
G HERE (MOTOR GUARD IS IN POSITION) G
FREQUENCY 50 Hz 15.GEAR BOX PAINTING PROCEDURE WILL BE AS PER DOCCUMENT NO:- DD/F/01/44103
16.OIL MIST SEPERATOR SHALL BE PROVIDED IN LUBE OIL SYSTEM
0.05

35
0.5

EFFICIENCY IE3
3

XXXX
M6 KEY (OUTPUT) 34CrNiMo6 EN10083.3/817 M40 BS:970 2 x 1.5

*
(112)

50

1545
Tolerance

LUBE OIL SUMP QTY 5 LITRES HSS 2x8

Above

M5 BEARING CLASS 1A IS:2004 & GR.84 IS:25/ BS:3332 Gr.A

Upto

LUBE OIL GRADE ISO VG-320 EP LSS 2 x 26

M4 TOP & BOTTOM CASING CAST IRON FG-300 IS:210 3160
CG

430
M3 GEAR WHEEL SHAFT 42CrMo4 EN10083-3 370
P5
(140) '#' 300 300 '#' M2 GEAR WHEEL 17CrNiMo6 DIN 17210/ 1805
LUGS FOR 1 HOLE, M6X1P
08 2" NB FLANGE WITH TYP TYP M1 PINION SHAFT 18CrNiMo7-6-EN10084 80
LIFTING

825-0.5
GASKETS, FASTENERS OIL INLET DRILL & TAP 8 DEEP
MASS

0
GEAR BOX S/F 30 @ 4 PLACES
FOR OIL INLET ON BOTH SIDES SL.No DESCRIPTION MATERIAL
THIS END ACTIVE SUCTION AS SHOWN.MARKED AS '#' (kg)
(ANSI-B16.5, CLASS-150) OIL FLOW ON BOTH SIDE P5 CASING VIBRATION MEASURMENT 4
BLIND FLANGE MOC: MILD STEEL 70 OIL OUTLET 06 INDICATOR (PROVISION FOR CASING
VIBRATION TRANSDUCER) P4 MANUAL ROTATION FOR TURNING GEAR 1
OPEN FLANGE MOC: STAINLESS STEEL
P3 MOUNTING KEY PHASER PROBES 2
F F
P2 MOUNTING VIBRATION PROBES (RADIAL) 8

180
P1 MOUNTING COUPLING GUARD AT INPUT 1

80
F
F SL.No PROVISION MADE FOR QTY
TYP

TYP
20

325 730 08

20
2" NB FLANGE WITH 395 11 MOP DETAILS WILL BE CONFIRMED LATER 1
GASKET & FASTENERS 08 10 KEY- 36x20x275LG (OUTPUT) - (YIELD STRENGTH- 660 N/mm²) 2
1690 FOR CASING DRAIN 09 790 8" NB FLANGE WITH 09 EARTHING STUD WITH NUT - M10 2
ON BOTH SIDES GASKETS & FASTENERS
BOTH END BLANKED FOR OIL DRAIN ON BOTH 08 COUNTER FLANGES AT OIL INLET AND DRAIN,MOP SUCTION & DELIVERY 1 SET
(ANSI B16.5, CLASS-150) SIDES 07 VIBRATION & KEY PHASER PROBE ADAPTERS 8+2
MOC: MILD STEEL REAR END ACTIVE 06 JACKING SCREWS 4
(ANSI-B16.5,CLASS 150)
PUMP FOR MOC: MILD STEEL TURNING GEAR ARRANGEMENT WITH AUTO ENGAGEMENT & AUTO
REMOVAL ONLY DISENGAGEMENT CLUTCH, REDUCER, ELECTRIC MOTOR,
05 1 SET
HAND WHEEL, LIMIT SWITCH, MOTOR GAURD & SOFT STARTER PANEL
FOR PUMP WITH TIMER & CONNECTORS
REMOVAL WITH
E END COVER 04 JUNCTION BOX FOR RTD, RITTAL ENCLOSURE 1 E

*
03b EMBEDDED TYPE RTD: PT-100, 3 WIRE DUPLEX, GIC MAKE (FOR THRUST BRG) 2

*
03a STEM TYPE RTD: PT-100, 3 WIRE DUPLEX, GIC MAKE (FOR RADIAL BRG) 4
'D' 02 THERMOMETER: 6" DIAL TYPE, 0-150 C, BI-METALLIC, GIC MAKE 4
11 8 HOLES 40 DRILL THRU 01 AIR BREATHER -2" BSP 2
1690 SPOT FACE 90 X 2 DEEP
AS SHOWN (MAX TIGHTENING
TORQUE-2469.8Nm) FOR M36 BOLT GEAR BOX COLOUR SHADE SIGNAL BLUE (RAL -5005)
385 325 730 PROPERTY CLASS:8.8 IS:1367
VIBRATION EQUIPMENT LOW SPEED SHAFT ALARM - 63 µm

DIMENSION 'HE'
C.G. RING OD -0.03
40 P9 -0.09( ) SET POINTS
(DISPLACEMENT
SHUTDOWN - 100 µm
ALARM - 44 µm

(60)
280 TYP HIGH SPEED SHAFT
ACTUAL VALUE WINDAGE BAFFLE COUPLING INPUT PEAK TO PEAK) SHUTDOWN - 63 µm
HE = 60

WILL BE OD GUARD VIBRATION LIMITS ALARM - 5.5 mm/s

*

HOUSING

TYP
PUNCHED HERE MOUNTING

150
DO NOT SCALE. ASK IN CASE OF DOUBT

* C [VELOCITY (RMS)] SHUTDOWN- 8 mm/s

FACE E
5

20 A G DYNAMIC BALANCING GRADE API-613

TYP TURBINE LINE ~150 RPM
ALL DIMENSIONS ARE IN mm

BARRING SPEED AT

OF LS SHAFT
OF HS SHAFT
xxxx
D GENERATOR LINE ~18 RPM D
20

MAX. ALARM TRIP

OF GEARBOX

( )
MAX. ALLOWABLE STEADY THERMOMETER 85 C -- --

TYP
475

670

790
-0.03
40 P9 -0.09
415

BEARING TEMPERATURE FOR STEM TYPE RTD

395

150 93 C 100 C 107 C

TYP
TYP EMBEDDED TYPE RTD 100 C 108 C 115 C
(40)

SOUND PRESSURE LEVEL (AS PER AGMA 6025 D98) <=85 dB (A) @ 1m

TYP
335
1220 1.5

DIRECTION OF ROTATION OF I/P SHAFT

CCW
LOOKING FROM I/P SHAFT COUPLING END
D F H

TYP
DIRECTION OF ROTATION OF O/P SHAFT

110
B CCW
CG LOOKING FROM O/P SHAFT COUPLING END
= = HEAT LOAD 76681 kcal/hr
395

395

TYP
100
B B

(60)
LOAD /FOUNDATION BOLT REFER TABLE 1
270 OUTPUT 70 06 GD² VALUE W.R.T.LOW SPEED SHAFT TO BE CONFIRMED LATER
TYP TYP
4 HOLES, M24 X 2P THRU EFFICIENCY OF GEAR BOX AT 100% LOAD 98.6%
745

(55) 640 610 330 (55) FOR VERTICAL JACKING TURNING GEAR
GEAR BOX 21 C
876

TYP TYP TYP OPERATION (MIN)

C LUBRICATING C
30

FOUNDATION DETAILS OIL INLET ABOVE TURNING SPEED & MIN NORMAL MAX
SECTION F-F TEMPERATURE FOR CONTINOUS OPERATION
350

40 C 45 C 50 C
LE
280
275
481

QUANTITY OF LUBRICATING OIL REQUIRED 170 LPM @ 1.5 TO 2.0 bar

LUBRICATING OIL GRADE ISO VG-46 (R & O)
X X
DRIVEN EQUIPMENT GENERATOR
360 TABLE 1
OIL SEAL OD DRIVING EQUIPMENT STEAM TURBINE
FOUNDATION LOAD / BOLT SHAFT ASSEMBLY DESIGNATION L-R
FOR TURNING GEAR (+VE VALUE INDICATE LOAD ACTING UPWARDS & -VE VALUE INDICATE LOAD ACTING DOWNWARDS)
80

SHORT CIRCUIT FACTOR 6

230

REMOVAL WITH
TURNING GEAR BRACKET SYMBOL A B C D E F G H TYPE OF GEAR DOUBLE HELICAL
STATIC LOAD -9810 N -9810 N -9810 N SERVICE FACTOR 1.4 (MIN)
FOR TURNING GEAR DESIGN STANDARD AGMA-6011 J14
REMOVAL ONLY DYNAMIC LOAD +17812 N -876 N -18688 N
130 OUTPUT SPEED 1500 RPM
UNBALANCE LOAD 18 N 75 N 57 N
INPUT SPEED (NOMINAL\ACTUAL) 12000 \ 12053 RPM
DETAIL-AXIAL THERMAL GROWTH DETAIL - MECHANICAL & THERMAL MOVEMENT GEAR BOX RATED POWER 6370 kW
B +0.1 B
TYPE 85 2CW0038856 (Rev C) 20 HOLES, 8.3 0 (ALIGNMENT VALUES BASED ON 33 C (ALIGNMENT VALUES BASED ON 22 C TEMPERATURE
THRU EQUISPACED TEMPERATURE RISE ABOVE AMBIENT) RISE ABOVE AMBIENT)
P1 8 HOLES M12 X 20 DEEP
EQUISPACED ON 360 PCD
R1
.6 ON 170 0.03 PCD
AS SHOWN
( )
-0.03
36 P9 -0.09
07 P2 P3
0.19 QUANTITY
P.O.No. & DATE
ONE NUMBER
--DATED--
TYP
( )
-0.12
0.17

AS SHOWN
THIS DRAWING AND DESIGN IS THE PROPERTY

36 c9 -0.18
AND MUST NOT BE COPIED OR LENT WITHOUT

0.5 mm KEYWAY ADAPTER WITH DATA SHEET NO.

OF TRIVENI ENGINEERING & INDUSTRIES LTD

(FOR COUPLING R10 0.04 62OP42834_U1_643020001

GUARD MOUNTING) 'U' CUT TYP M10X1P TAPED HOLES
90 CUSTOMER M/s Uttam Energy Ltd
KEY AT 10 PLACES.
10

0.43
END CUSTOMER M/s Greenfuels Pvt Ltd

0.24
90
14 4 N
117.5

475

K
OF GEAR WHEEL SHAFT
TYP

OF PINION SHAFT
)

10

PURCHASER M/s SIEMENS LTD

5 D
20

K
+0.05
138 n6 +0.03

D E
E

V
145

45 V V PROJECT Uttam Energy Ac Greenfuels Pvt Ltd 1 X 6 MW

THEIR PERMISSION IN WRITING

45
188
(

22.5 OF GEAR BOX

Scale1:12 2022 NAME DATE
117
TYP
=
216-0.3

20 V
0

Dimensions in mm Drawn KIRAN 14/02

CENTER LINE OF SHAFTS
152 Surface Finish Weight in kg Checked SRIKANTH
=

UNIT COLD, SHAFTS AT REST

TYP 115
745

A (
+0.05
200 m6 +0.02 ) 180 DE
~ as cast
5-50 µ ~6000 Approved SRIKANTH
N E

262 NDE DOWEL 635 A

D
E

rough
5 TITLE: Cast\Forg No A1
D

14 POSITION 8-25 µ
4

Smooth
10

Location:

PARTIAL VIEW ALONG 'D' 10 5

10 SECTION B-B
1.6-8 µ GENERAL ARRANGEMENT Drg. No:
0.27

SCALE 1:12 Grind

SCALE 1:8
SECTION X-X G 0.25-1.6 µ OF GEAR BOX TM1M42742
SCALE: 1:3 Mirror
0.01 SCALE 1:4 GG MODEL HSG-635 W.O.No:-C.A07.00519 Sheet:1 OF 1 REV
0.012-0.25 µ
10 9 8 7 6 5 4 3 2 1