Proth Psgc-50100ahr Síkköszörűgép

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
PROTH PSGC-50100AHR
FLAT GRINDING MACHINE
MACHINE BOOK I.
NCT Industrial Electronics Kft. 1/40 Date: 2013.12.20.

1048 Budapest, Fogarasi út 7.
Tel.: 06 1 467 6300
www.nct.hu
PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
CONTENTS
FOREWORD ................................................... ................................................... .................................... 4 1.

CERTIFICATE OF ACCURACY ........... ................................................... ............................ 5 2. SAFETY
REGULATIONS ................. ................................................... ............................. 7 3. LOADING AND
UNLOADING AND TRANSPORTING THE GRINDER ........... .......... 12
3.1. Unloading regulations ................................................... ................................................... ... 13
3.1.1. Unloading with forklift ............................................... ......................... 13 3.1.2. Unloading with a

crane or lifting plate ............................................... ....................... 14 4. SAFE
INSTALLATION ...................... ................................................... ..................... 15 5. LUBRICATION SYSTEM
AND HYDRAULIC SYSTEM ....................... ................................... 16 5.1. Recommended types of
oil ................................................ ................................................... ........ 16 Lubricating

oils ........................................ ................................................... ............................. 16 Hydraulic
oils ................... ................................................... ........................................... 16 5.2.
Maintenance ................................................... ................................................... ............... 16
5.3. The main parameters of the lubrication system and the hydraulic system ........................................... .....
17 6. CHECKS BEFORE FIRST USE ..................................... ................. 18 7. THE SIZE OF THE WORK
AREA AND THE OPERATOR'S POSITION, THE LOAD CAPACITY OF THE WORK
TABLE ................... ................................................... ................................... 20 8. BRIEF DESCRIPTION
OF GRINDING OPERATIONS ....... ..................................... 21
8.1. Grinding ................................................... ................................................... ................... 21
8.2. Longitudinal table movement ................................................ ........................................... 21 8.3.

Transverse movement of the grinding wheel ............................................... ..................... 22 8.3.1. Manual
transverse movement .............................................. ................................... 22 8.3.2. Fast transverse
movement ................................................... ................................ 22 8.3.3. Sectional transverse
movement .................................................... .......................... 22 8.3.4. Zigzag transverse movement -
Custom option ............................................. ....... 22 8.4. Moving the grinding
wheel .................................................... ........................................... 23 8.4.1. Manual raising and lowering
of the grinding wheel ............................................. .......... 23 8.4.2. AD3 Fast grinding wheel raising/
lowering - CA8211FA no. control panel ...... 24 8.4.3. AD1 Fast grinding wheel raising/lowering -
SD8211EF no. control panel ....... 24 8.5. The hydraulic
system ................................................... ................................................... ... 24
8.6. Cooling system ................................................... ................................................... .............. 25 9.
LEVELING THE MACHINE .............................. ................................................... .......................... 27 9.1.
Flatness of the work table .............................................. ............................................. 27 9.2. The

straightness of the movement of the work table ............................................... ....................... 27 10.
MAINTENANCE ....................... ................................................... .................................... 30 11. ASSEMBLING
AND DISASSEMBLING, BALANCING AND CHECKING THE GRINDING DISC. SETTING GRINDING
PARAMETERS ........................... 31 11.1. Installing the grinding
wheel .................................................... ...................................... 31 11.2. Installing the grinding

wheel .................................................... ...................................... 31

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
11.3. Balancing the grinding wheel ............................................... ............................. 32 11.4. Inspection of

the grinding wheel .................................................... ........................................ 34 11.5. Grinding parameters
setting .................................................... .............................. 36 12. ADJUSTING THE STEERING
LEVER ............. ................................................... ......... 38 13. THE CROSS DIRECTION ADJUSTMENT
SYSTEM ................................. .... 39 13.1. The manual adjustment system of the transverse
feed ............................................. ............. 39 13.2. The electronic one-touch adjustment system of the
transverse feed ....................... 39 14. THE ELECTROMAGNETIC
TABLE ............... ................................................... ............. 40

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PROTH PSGC-50100AHR PLANE

GRINDER MACHINE
MANUAL I.
PREFACE
1. This manual can only be used for the PROTH PSGC surface grinding machine family. Store the machine book in
a safe place easily accessible by machine operators. Before operating the grinding machine, study the manual
carefully.
2. Check the serial number of the grinder, which must match the machine manual
with the number registered in the accuracy protocol.
3. Operate and maintain the grinding machine according to the instructions in the machine manual.
It is forbidden to change the circuits, functions and components of the grinding machine.
4. Given the continuous development of our products, we reserve the right to change the contents of the manual
without prior notice.
5. Immediately after unpacking, check the grinder and accessories to make sure they are there
e everything is complete and in perfect condition.

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GRINDER MACHINE
MANUAL I.
1. CERTIFICATE OF ACCURACY
GEPTÍPUS: PSGC-50100AHR
SERIAL NUMBER:
DATE OF PRODUCTION:
EXAMINATION DATE:
CHECKED:
MANAGER'S SIGNATURE
Error in mm
Subject of Allowed deviation 1000
Figure Actual value
investigation mm under 1000 ÷ 2000
mm
The flatness of the table in the
0,02/1000 0,035/1000
longitudinal direction
The flatness of the table in the

0,02/1000 0,02/1000
cross direction
Straightness of table movement in

0,02/1000 0,02/1000
longitudinal direction

0,02/1000 0,02/1000
the transverse direction
The parallelism of the table surface

during transverse movement 0,01/300
Parallelism of the table surface

during longitudinal movement 0,01/1000

0,01/1000
longitudinal direction (horizontal)

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
Error in mm
Subject of Allowed deviation 1000
Figure Actual
investigation mm under 1000 ÷ 2000
value
mm
Grinding spindle central

0,005
running
Perpendicularity of table
longitudinal movement to 0,02/300
transverse movement
The perpendicularity of the

vertical movement of the grinding
0,01/100
wheel drive housing to the table
in the transverse plane
Perpendicularity of the grinding

spindle to the table (longitudinal 0,02/300
direction)
Perpendicularity of the grinding

spindle to the table (vertically) 0,02/300

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
2. SAFETY REGULATIONS
1. Only workpieces with an approved weight, specific size and material quality can be processed on the
grinding machine.
2. The grinding machine can only be handled and carried out by personnel trained in its use
maintenance.
3. Machine operators and maintainers must attend on-site safety training.

4. The attention of machine operators must be constantly drawn to the observance of safety regulations.
5. Before operating the grinding machine, study the manual thoroughly. If you notice any deficiencies or have
any questions, please contact NCT Kft. Do not try to solve problems with the machine yourself.
6. Before maintenance, check that the main switch of the grinding machine is turned off.
7. Moving, changing, or measuring the workpiece is strictly prohibited if the machine table is moving, or
the grinding wheel rotates or approaches the workpiece.
8. The accumulated chips and sludge are removed only after the end of the chipping operation
bad to remove.
9. Before turning on the grinding spindle, check that the grinding disc is properly attached to the spindle, and
that the direction of rotation of the disc is the same as the direction indicated on the cover.
Rotate the disc for 5 minutes before processing.
10. Know the location and function of all hand levers and switches, with special attention
to the emergency stop.
11. When handling the grinding machine, wear safety glasses, a protective mask and safety shoes
obligatory.
12. Ties, gloves and other inappropriate clothing, such as loose sleeves and loose clothing, are dangerous
and therefore prohibited.
13. Tie up long hair or put it under a hat.
14. Always keep the area around the grinder clean and dry.
15. Always keep the electromagnetic table of the grinder clean if its surface is scratched,
grind it right away.
16. Gloves must be worn when placing a sharp workpiece on the table. Use a crane to place larger
workpieces, especially those heavier than 25 kg.
17. It is forbidden to adjust the table while the grinding machine is in operation.
18. Before grinding, ensure a stable grip on the workpiece.
19. After starting the grinding machine, keep a certain safety distance between the workpiece and the grinding
wheel.
20. The machine tool must not be left unattended when it is started and running, the machine operator must
always be near it.
21. Only solid workpieces may be processed on the grinding machine.
22. It is forbidden to stop the grinding wheel by hand or by any means.
23. Never use compressed air or high-pressure liquid to clean the grinder, because chips and dirt can fly
away and fall back on the machine.

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MACHINE MANUAL I.
24. Never use compressed air or high-pressure fluid to clean the discharge trenches of the grinder, as dirt can
get into the sled system lines and destroy them.
25. It is forbidden to adjust the nozzle of the cooling-lubricating liquid while the grinding wheel is rotating. The puck
turn off the coolant before stopping.
26. Exceeding the factory-specified parameters or modifying the structure of the grinding machine is prohibited,
i.e. using a grinding wheel larger than specified, processing a heavier workpiece, or installing a grinding
spindle with a vertical axis is prohibited.
27. Before installing the grinding disc on the grinding spindle, clean the conical hole of the clamping flange for
receiving the disc and the cone of the grinding spindle. Never hit the grinding wheel or clamping flange if
the wheel is difficult to remove. Remove the grinding cloth with the grinding spindle nut.
28. During the grinding process, no one other than the machine operators should be near the machine. Do not
lean on the grinder.
29. Maintenance of electrical units may only be performed by qualified electricians.
30. Before turning on the main switch, study the warning signs carefully.
31. Modifications to the structure and construction of the machine tool are prohibited.
32. All electrical units must be properly grounded and comply with applicable contact protection standards and
regulations. Failure to do so will void the warranty.
33. When repairing and maintaining electrical units, accessories made of metal are prohibited
wear, such as metal eyeglass frames, necklaces and bracelets.
34. It is forbidden to reach into the work space during grinding.
35. It is forbidden to grind flammable or combustible metals (e.g. aluminum, magnesium) or substances that
generate dust, gas, liquid or steam and are harmful to health.
36. Locking switch for the cover of the grinding wheel and the door of the electrical cabinet
works even in the event of a power outage.
37. Before changing the inverter frequency of the grinding spindle motor, calculate the peripheral speed of the
grinding wheel. See more details on page 36.
38. The guarantee for the grinding machine is valid for the period specified in the contract.
39. After an 8-hour shift, stop the grinding machine for at least 1 hour.
40. When the table is moving, it is forbidden to operate the movement direction change lever in any way.
ATTENTION!
1. Start the grinding spindle clockwise.

2. The peripheral speed of the grinding wheel should be at least 2300 m/min.
3. The speed of the grinding spindle should be 1800/1500 1/min (if the frequency is
60/50 Hz).
4. Max. grinding wheel dimensions: (outerØ×boreØ×width)
(GS-25, 30) 406 mm×127 mm×25 mm (GS-30B,
40) 406 mm×127 mm×38 mm (GC, GO) 406
mm×127 mm×50 mm

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
ATTENTION!
1. It is forbidden to clean or remove the workpiece before the grinding wheel has
come to a complete stop.
2. During the operation of the grinding wheel, the cover of the wheel must be closed
to stay.
1. Do not carry out operations with unknown outcomes, as it may cause disc damage
or disc explosion.
2. The grinding machine may only be operated by trained personnel.
3. Do not use compressed air or high-pressure liquid on the grinding spindle
clean with
1. Keep a safe distance from the table when it is moving.

2. It is forbidden to grind inflammable, flammable metals (e.g. aluminum, magnesium)
or substances that create dust, gas, liquid or steam and are harmful to health.
Hydraulic system
1. The system pressure should be 10 ÷ 25 bar.

Lubricating
2. Use MOBIL Vacuolinel oil 1409, SHELL Tonna oil S-68, BP
oils MOBIL: Vactra No. 2
Energol GHL-68, ARAL Vitam GF-68, ESSO Nuto H-68. 3.
Make sure that the oil level in SHELL : Tonna S-68 (V-68)
BP : Maccurat D-68
the tank is always
be above the red minimum mark. ISLAND: Deganit BW-68 (B68)
4. Drain after the first 3 months of use CASTROL : Magna BD-68
the used hydraulic oil, clean the tank and then fill with fresh ESSO : Fibis K-68
oil; then perform the cleaning annually.
It is forbidden to use compressed air to clean the cooling channel and the table,
because the dirt stirred up by the blow will scratch and destroy it.
the wires.
The surface of the electromagnetic table was not ground before delivery, so please grind it after
installing the grinding machine.
1. Due to damage caused by incorrect operation, the grinding spindle will be prone to vibrations. Regularly
check the running of the grinding spindle; it should be noiseless, the backlash of the conical nose part
should be small.
2. Remove the factory applied anti-corrosion material around the casing channel and at the grinding spindle
cone, as it collects dirt and chips that adhere to it. This may be the main reason for the grinding spindle's
noisy operation.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
CA8211FA Control panel (old)
Controls on the CA8211FA control panel

SA0: Emergency stop
SA3: Transverse feed forward/reverse button

SA4: Quick grinding wheel raising/lowering button
SA6: Coolant-lubrication system switch
SA31: Automatic/Manual/Zigzag transverse feed switch
SA100: Electromagnetic table switch
SA111: Surface grinding and plunge grinding button - AD3
SA112: Grinding disc removal time, s – AD3
SA120: Settlement related to acceptance advance, mm
SB1: Power ON button
SB40: Fast grinding wheel lowering button (SA4+SB40)
SB10: Grinding disc OFF button
SB11: Grinding wheel ON button
SB20: Hydraulic pump motor OFF button
SB21: Hydraulic pump motor ON button
SB33: Transverse feed stroke length control with electronic one-touch system
SB110: Automatic sinking feed switch for AD3
SB120: Automatic disc puller switch button
RP31: Transverse feed time control button
RP32: Transverse feed value control button
RP101: Demagnetization time
RP102: Workpiece clamping electromagnetic force control
RP120: Button for custom destination setting
PC111: Total reception advance time - AD3
PC112: Total Spark Time - AD3
HL100: On status light
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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
CA8211ED Control panel (regular)
Controls on the CA8211ED control panel

SA0: Emergency stop
SA3: Transverse feed forward/reverse button
SA4: Quick grinding wheel raising/lowering button
SA6: Coolant-lubrication system switch
SA31: Automatic/Manual/Zigzag transverse feed switch
SA100: Electromagnetic table switch
SA111: Surface grinding and plunge grinding button - AD3
SA112: Grinding disc removal time, s – AD3
SA120: Settlement related to acceptance advance, mm
SB1: Power ON button
SB40: Fast grinding wheel lowering button (SA4+SB40)
SB10: Grinding disc OFF button
SB11: Grinding wheel ON button
SB20: Hydraulic pump motor OFF button
SB21: Hydraulic pump motor ON button
SB33: Transverse feed stroke length control with electronic one-touch system
SB110: Automatic sinking feed switch for AD3
SB120: Automatic disc puller switch button
RP31: Transverse feed time control knob
RP32: Transverse feed value control button
RP101: Demagnetization time
RP102: Workpiece clamping electromagnetic force control
PC111: Total reception advance time - AD3
PC112: Total Spark Time - AD3
HL100: On status light

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
3. LOADING AND UNLOADING AND DELIVERY OF THE GRINDER
1. Loading and unloading the machine with a forklift, crane or lifting platform
pal execute it. Do not place rolling bars under the bottom surface of the machine.
2. Do not remove the fastening elements, fastening screws and anti-skid used for transportation
blocks until the installation of the machine is complete.
3. If the machine is to be moved repeatedly, place all fasteners on the machine to prevent the machine from
tipping over or losing accuracy during movement (see Figure 1).
Figure 1

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
3.1. Unloading regulations
3.1.1. Unloading with a forklift truck
1. Unsecure the packing box.
2. Unload the packaging box with the fork lift

truck.
3. Unpack the machine.
4. Place the machine on the base.
5. Level the machine.
Note: Take into account the total weight of the machine, choose a forklift with a suitable
load capacity.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
3.1.2. Unloading with a crane or lifting platform
1. Unsecure the packing box.
2. Unload the packaging box with the fork lift

truck.
3. Unpack the machine.
4. Place the machine on the base.
5. Level the machine.
Note: Take into account the total weight of the machine, choose a suitable load capacity
crane or lifting plate.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
4. SAFE INSTALLATION
To maintain the outstanding precision of the surface grinder, install the machine in a suitable location. For
installation, keep the following in mind: 1. The temperature
fluctuation in the installation location should be as small as possible.
2. Do not install the machine in a place where chips may fly from the surrounding machines.
3. Install the machine in a vibration-free place, away from compressors, presses, planers and
from other machines that may cause vibration.
4. If the ground is not solid enough or the vibration sources are too close, then make concrete
foundation or take care of vibration protection.
5. Leave a safety distance of at least 100 mm, considering the size of the machine.
6. Remove the mounting screws used to secure the machine post to the bed.
7. Remove the fasteners from the work table.
8. By turning the handwheel counterclockwise, move the cross slide up to remove the anti-slip wooden
blocks between the spindle housing and the work table.
Figure 2. Ground plan

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PLANE GRINDER
MACHINE MANUAL I.
5. LUBRICATION SYSTEM AND HYDRAULIC SYSTEM
5.1. Recommended oil types
The recommended types of oil for the operation of the machine are as follows:
Lubricating oils
CAR: Vactra No.2

SHELL: Tonna S-68 (V-68)
BP: Maccurat D-68
LESSON: Deganite BW-68(B68)
CASTROL: Magna BD-68
IT: Fibis K-68
hydraulics
CAR: Vacuolinel oil 1409

SHELL: Tonna oil S-68
BP: Energol GHlL-68
LESSON: Just like the GF-68
IT: Nuto H-68
5.2. Maintenance
Use the lubricating oil and hydraulic oil described above; the oil in the oil pans should always be filled
to the full level.
Longitudinal The grinding spindle has slide Cross slide wires and
table wires lines and a vertical drive spindlecross drive spindle
Automatic lubrication system Preset automatic lubrication system Preset automatic lubrication
system
Change the oil every six months. Change the oil every six months. Change the oil every six months.
Replace or clean the oil filter every six months.

Change the oil annually and remove the deposited oil.
Note: An automatic alarm system indicates to the machine operator a favorable change in the
lubrication conditions or the clogging of the lubrication holes of the slide lines. In
order to avoid damage to the slide lines, in the event of a warning signal, top up the
lubricating oil or clean the slide lines of contamination.

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GRINDER MACHINE
MANUAL I.
5.3. The main parameters of the lubrication system and the hydraulic system
The power of the hydraulic The volume of the hydraulic oil Lubricating oil tank
Type
pump motor is 0.75 kW (1 tank [liter] is 60 volume [liter] 3
PSGS-2045H HP)
PSGS 0.75 kW (1 LE) 60 2
PSGS 1.49 kW (2 LE) 90 2
PSGC 3.73 kW (5 HP) 120 20
PSGO 3,73/5,59 kW (5/7,5 LE) 150 20
PSGP 7.46 kW (10 LE) -ig 550 50
PSGP Above 7.46 kW (10 hp). 1300 50

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
6. CHECKS BEFORE FIRST USE
1. Before using the machine for the first time, do the following:
– Check that all power cables are properly and correctly connected to the power terminals.
– Check that the motors and pumps are rotating in the correct direction.
– Check that the machine is properly grounded.
– Check that there is sufficient hydraulic oil and lubricating oil in the reservoirs.
– Check that there is a sufficient amount of coolant in the tank.
– Check that the grinding wheel is firmly fixed on the grinding spindle, then make sure that
the grinding wheel cover is mounted on the grinding spindle housing.
– Check that all protective covers are secure.

– Check that a working area of the required size is available (see chapter 8
tet).
2. Check that the input voltage of the machine is the same as the supply voltage to which it is driven
and perform the following
operations: – For safety reasons, first remove the grinding wheel from the grinding spindle.
– Connect the power wires to the power terminals RO, SO and TO.
– Connect the electrical wires of the hydraulic pump motor to the power terminals U2, V2,
W2, X2, Y2 AND Z2 of the electrical cabinet.
– Connect the electrical wires of the coolant pump motor to terminals U5, V5 and W5 of the
electrical cabinet – Press the SB1 button to
turn on the power supply.
– Turn the SA100 switch to the right to turn the electromagnetic table ON.
– Turn SA31 to the left, then press SB31/SB37.

The grinding spindle head must move towards the machine operator. If this does not
happen, replace any two of the U3, V3 and W3 wires.
– Press button SA4, the grinding spindle head should move upwards. Pressing the SA4 and
SB40 buttons at the same time will cause the grinding spindle head to move down. If this
does not happen, replace any two of the wires U4, V4 and W4.
– Press the SB21 button, the hydraulic pump motor should rotate clockwise. If this does not
happen, replace any two of the wires U2, V2 and W2.
– Press the SB11 button and check the rotation of the grinding spindle; the grinding spindle
must rotate counterclockwise. If not, replace any two of the RO, SO, and TO wires. If the
voltage of the machine does not match the supply voltage, proceed as described in the
next paragraph.
– Change the transformer TR1, TR and TR3 connections to match the machine voltage, i.e.
change from star connection to delta connection or vice versa (Y – ÿ or ÿ – Y).

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MACHINE MANUAL I.
– Change the wiring method (Y – ÿ or ÿ – Y) of the grinding spindle motor, hydraulic pump motor,
grinding wheel quick lift/lower motor and coolant pump motor.
– The transverse feed motor is 220 V AC, so not necessarily

the wiring method must be changed.
– After completing the changes described above, repeat the operations prescribed in points ag -
j to verify the conformity of the electrical system.

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MACHINE MANUAL I.
7. SIZE OF WORK AREA AND OPERATOR POSITION, WORK TABLE

LOAD CAPACITY
Size Value [mm]

GC-50100: 5200 GC-60120: 6000
Total length (A) GC-50120:6000 GC-60150: 6700
GC-50150:6700 GC-60220: 8200
GC-50: 3500
Overall width (B) GC-60: 3700
Total Height (C) 3000
The maximum load capacity of the work table (including the electromagnetic table):
GC-50100: 1600 kg GC-60120: 1880 kg

GC-50120: 1880 kg GC-60150: 1880 kg
GC-50150: 1880 kg GC-60220: 2000 kg
Note: In the work area, the level of illumination in the plane of contact between the grinding wheel and the
workpiece should be at least 300 lx.

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MACHINE MANUAL I.
8. BRIEF DESCRIPTION OF GRINDING OPERATIONS
8.1. Grinding
1. To turn on the machine, press the SA0 button and turn the SB1 switch clockwise.
2. Press the SA100 switch to turn on the electromagnetic table.

3. To set the ideal basic distance, set the work table T1 and T2 to the appropriate position
adjustable stops.
4. Press SB21 to start the hydraulic pump motor.

5. Turn the L1 lever that controls the longitudinal advance of the table clockwise until the
table moves smoothly and slowly. The longitudinal speed can also be controlled with
the L1 lever.
6. Reset the L1 lever. 7. Stop the entire
machine by pressing the SA0 button.
8.2. Longitudinal table movement
1. To move the work table to the most extreme position, turn the longitudinal front of the table
lever L1 clockwise.
2. Set the L2 directional lever to the center position (see Figure 3).
L1 The lever controlling the longitudinal advance of L2 Reversing lever, which corresponds to the lever of
the work table, which corresponds to the lever the control valve 8b of the hydraulic jack.
of the control valve 8a of the hydraulic circuit.
Figure 3. Controls for longitudinal feed
3. Reset the adjustable stops. Make sure you don't overdo it

tal maximum stroke length.
4. To turn on the power, turn the SB0 button clockwise and press the SB1 button.
5. To turn on the electromagnetic table, press the SA100 switch NCT Ipari
Elektronikai Kft. 21/40 Date: 2013.12.20.
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MACHINE MANUAL I.
6. Press the SB21 button to start the hydraulic pump motor.

7. Turn the L2 directional lever 15° to the right or left from its original position. This step is not a basic
operation, but can be used as a quick debug when the L2 lever has moved out of its home position.
8. To start the worktable slowly, turn the L1 lever clockwise. When the arm is in the 90° position, the work
table must reach the highest speed.
8.3. Transverse movement of the grinding wheel
8.3.1. Manual transverse movement
1. The manual movement function is always available whether the work table is moving or not.
2. When turning the handwheel to the left, the grinding wheel will move closer to the machine operator.
3. When turning the handwheel to the right, the grinding wheel will move away from the machine operator.
8.3.2. Fast transverse movement
1. This function is always available whether the work table is moving or not.
2. Turn the SA31 knob to the left.
3. To move the grinding wheel towards the machine operator, turn the SA3 knob to the left.
4. To move the grinding wheel away from the machine operator, turn the SA3 knob to the right 5. When
the adjustable stop touches the limit switch LS1 or LS2, the transverse
movement function stops immediately.
8.3.3. Sectional transverse movement
1. This function is only available when the work table is moving.

2. Turn the SA31 knob to the right.
3. Turn the S3 knob to the left to activate the automatic cross feed mechanism; the grinding wheel moves
closer to the machine operator.
4. When the adjustable stopper touches the limit switch LS3 or LS4, the direction of rotation of the automatic
cross feed mechanism changes (see Figure 4).
5. The automatic cross feed value is the RP32 stepless speed control knob
left can be set.
6. When you touch the limit switch LS1 or LS2, the automatic cross feed
mechanism stops immediately.
8.3.4. Zigzag transverse movement - Custom option
1. This function is only available when the work table is moving.

2. Turn the SA31 knob to the right.
3. Turn the S3 knob to the left to activate the automatic cross feed mechanism; the grinding wheel moves
closer to the machine operator.
4. When the adjustable stopper touches the limit switch LS3 or LS4, the direction of rotation of the automatic
cross feed mechanism changes (see Figure 4).

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MACHINE MANUAL I.
5. The value of the automatic cross feed can be set with the stepless speed control buttons RP32 and
RP31.
6. When you touch the limit switch LS1 or LS2, the automatic cross feed
mechanism stops immediately.
Fig. 4 Transverse movement of the grinding wheel
8.4. Moving the grinding wheel
8.4.1. Manual raising and lowering of the grinding wheel
1. This function is always available when the work table is moving or when the transverse feed is working.
2. When turning the handwheel to the left, the grinding wheel will move upwards.
3. When turning the handwheel to the left, the grinding wheel will move down.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
8.4.2. AD3 Fast grinding wheel raising/lowering - CA8211FA no. control panel
1. Press SB1 to turn on the power.

2. When turning the SA4 knob to the right, the grinding wheel will move upwards.
3. When turning the SA4 knob to the left and simultaneously pressing the SB40 knob, the grinding
wheel will move down.
8.4.3. AD1 Fast grinding wheel raising/lowering - SD8211EF no. control panel
1. Refer to the AD1 instruction manual for details.
8.5. The hydraulic system
The work table is moved longitudinally by the hydraulic system. The speed range of the work table is
2 ÷ 25 m/min. The movement speed is less than 10 m/min only when positioning the workpieces. The
average grinding speed is greater than 10 m/min.
1. Recommended and equivalent oils are listed in 6.1. subsection describes.

2. Regarding the oil change, consider the following:
– After the first 3 months of use, change the hydraulic oil, clean the tank of oil sediment.
– After the first oil change, it is mandatory to change the hydraulic oil and clean the hydraulic
system once a year.
– Do not mix clean and used hydraulic oil, because the mixed oil is not only of lower quality, but
also has a weaker lubrication effect.
3. Check the oxidation and aging of the hydraulic oil as follows
finally:
– Drop a drop of oil on a filter paper.
– If the color of the oil on the filter paper is light yellow, it means that the oil is still usable. If the
color is dark, change the oil immediately.
4. Worktable vibration – If air
enters the hydraulic system, it will cause the worktable to jerk
to result.
If there is not enough hydraulic oil in the tank (the level indicator shows less than half the
amount), then air is sucked into the system and the table vibrates.
To remove the sucked-in air, move the work table slowly over the entire stroke length of
approx. for 30 minutes.
– The work table also vibrates if the pressure in the hydraulic system is too high.
5. The design of the hydraulic system changes according to the wishes of the customer.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
1. Oil filter (MF-12)

2. Hydraulic pump (DVM-1V)
3. Electric motor (5H×6P)
4. Pressure gauge [0 ÷ 68.65 bar (0 ÷ 70 kg/cm2 )]
5. Pressure control valve (PPT-08)
6. Oil tank (800×700×470)
7. Oil filler opening (HY-08)
8. Oil level indicator (LG-5")
9. Hydraulic hoses (**)
10. Direction change square
(PST-04) 10a. Flow control valve (PST-04)
10b. Reversing valve (PST-04) 10c.
Control valve (PST-04)
11. Hydraulic cylinder (ÿ50×ÿ20×** mm)
12. Cooling fan [0.09 kW (1/8 HP)×4f, 110 V]
Figure 5. Hydraulic system
(**) The length data varies by type.
8.6. Cooling system
The advantages of wet grinding are as follows:

1. It reduces the deformation of the workpiece caused by overheating.
2. It reduces the possibility of a burnt surface on the workpiece.
3. Metal particles deposited on the grinding wheel are easily removed.
4. Reduces the time spent on grinding the workpiece.
5. Increases the service life of the grinding wheel.

6. Improves the working conditions of the machine operator (e.g. protects against dust).
7. It is better to use water-based coolant (grinding coolant) than green coolant

(nitrite) coolant for the following reasons: – The
ground surface can be observed during the grinding process.
– Enables higher cutting speed.
– Wastewater is less harmful to the environment.
8. Water-based coolant is a synthetic solution. For grinding, the coolant must be mixed with soft water in
a ratio of 1:60 ÷ 1:80. A mixing ratio of less than 1:50 causes the workpiece to overheat.
9. Water-based coolant loses its applicability after a longer period of time, because - foam is
formed, which causes size and shape distortion during grinding; – after a while,
the coolant evaporates or drains.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
10. If you want to achieve a better quality polished surface, then the conventional cooling equipment
use a combined cooling-filtering device instead.
– Recommended (nitrite- and glycol-free) water-based coolants
No. Type of oil Series

1. Lesson Multronl 400
2. Castrol Syntilo DG 81
Cimtech 100
3. Cincinnati Milacron
Cimtech 200
4. Fuchs Ratak Synthan 47
5. Cars Kuhlschmierst off 166 or 193
6. Oemeta Unimet RD
7. Shell Metallic Fluid GR
The main cause of paint chipping is nitrite and glycol in water-based coolant.
Use the recommended mixed liquids.
11. The automatic paper tape filter
1. Coolant pump
2. Belt drive motor
3. Roll of filter paper
4. Drive belt
5. Float switch
6. Coolant tank
7. Used paper holder

Figure 6. Automatic paper tape filter

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
9. LEVELING THE MACHINE
Leveling the machine tool is an extremely important task not only from the point of view of the accuracy of the
machine, but also of the workpiece. Consequently, the use of a spirit level is strongly recommended. The final
accuracy should be at least 0.02 mm/m considering a length of 200 mm for leveling.
9.1. Flatness of the work table
1. Move the work table to the middle position of the machine.

2. Place two levels (of the same accuracy class) in the center of the work table. Place one level perpendicular
to the length of the table and the other parallel to it, as shown in Figure 7.
Figure 7. Flatness of the work table
3. Turn the leveling screws on the adjustment plates A and B until the bubble of the horizontal level is in the
middle position (transverse reference point) of the level.
4. By turning the leveling screws on the AC adjustment plates, reach so that the bubble of the perpendicular
level is in the middle position (longitudinal reference point) of the leveler.
5. Move the levels on the worktable to right and left positions to compare cross and longitudinal reference
points. The allowable error of the flatness of the work table in both directions should be equal to or less
than the following values: 0.02/1000 mm - at a distance below 1000 mm, and 0.035/1000 mm - at a
distance between 1000 ÷ 2000 mm.
6. Fully tighten all other leveling screws on the adjustment plates.
9.2. The straightness of the movement of the work table
1. Repeat 10.1. subsections 1-4. operations prescribed in points

2. By moving the work table, move the levels to right and left positions for comparison with the reference
points. The permitted deviation of the straightness of the work table movement in both directions should
be equal to or less than the following values: 0.02/1000 mm at a distance below 1000 mm, and 0.02/1000
mm at a distance between 1000 ÷ 2000 mm (see 8. and Figures 9).

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
Figure 8
Figure 9
3. Turn the measuring instrument fixed on the spindle housing of the grinding wheel; lower the spindle of
the grinding wheel until the probe of the measuring instrument reaches the surface of the work table
or electro magnetic table.
4. Read the values indicated by the gauge in the front and rear positions of the machine column (see
Figure 10). The deviation of parallelism should be less than 0.01/300 mm.
Figure 10
5. Repeat the operation prescribed in point 3.

6. Read the values shown by the measuring instrument in the right, middle and left positions of the work
table. The deviation of parallelism during the longitudinal movement of the work table should be equal
to or less than 0.01/1000 mm.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
Note: 1. When the machine is placed on the foundation for the first time, it may not have been permanently
fixed and this may cause the machine to temporarily lose its initial level. Therefore,
clean the machine weekly. After using the machine for three months, check the
leveling every month and carry out readjustment, or carry out leveling immediately
if the accuracy of the workpiece does not reach the required value.
2. We recommend that you re-grind the surface of the work table or the electromagnetic
table after each leveling of the machine.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
10. MAINTENANCE
Period Subject to inspection Note After the
By shift The surface of the work table shift, clean and oil the surface of the work table.
Check that the grinding wheel is balanced, clean the conical

hole of the clamping rim for holding the wheel and the cone
The grinding wheel
of the grinding spindle.
Check the oil level, top up as necessary.

The hydraulic oil tank
Check the oil level, top up as necessary.

The lubricating oil tank
The emergency stop switch Check the functionality of the switch.

The grinding wheel cover is
locking Check the functionality of the lock.
Depending on the working conditions, it is recommended to

Entrance run in the machine if the ambient temperature is lower than
25 °C.
Lubrication of the longitudinal Check that there is an even layer of lubricating oil covering
Daily
sled lines the lines.
Lubrication of cross carriage Check that there is an even layer of lubricating oil on the
lines and ball screw lines and the ball screw.
Lubrication of the grinding
spindle Check that there is an even layer of lubricating oil covering
bearings and the vertical the wires and the drive spindle.
movement spindle
The outer surface of the machine Wipe the outside of the machine clean.
Remove dirt and chips. Do not use compressed air or high-
The rear drainage ditch pressure fluids. check the operation of the automatic
lubrication
The automatic lubrication system, top up the oil.
Every week
system
Every month
Keep the interior of the electrical cabinet dry and clean.
Electrical cabinet
every 3 month
The deviation should be less than 0.02 mm/m. See Chapter
The level of the machine
10.
Annually
Change the hydraulic oil and remove the oil sediment from
Changing the hydraulic oil
the tank.
Never use compressed air or high-pressure liquid to clean the grinding spindle.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
11. ASSEMBLING AND DISASSEMBLING, BALANCING AND
CHECKING. SETTING GRINDING PARAMETERS
Figure 11. Installation of the grinding wheel
11.1. Installing the grinding wheel
1. Check and examine the grinding wheel. The process of the examination is described in 12.4. subsection
explains.
2. Fit the grinding wheel (3) to the clamping flange (1).

3. Place the 3 disc balancing weights (8) on the locking nut of the clamping flange (7), then arrange the
weights equally (at approximately 120°) along the circumference of the locking nut, then fasten them
with a screw.
4. Connect the locking nut of the clamping flange (7) to the assembled grinding wheel (3) and clamping
flange (1).
5. Use the screw (4) to connect the clamping flange (1) with the locking nut of the clamping flange (7).
6. Balance the grinding wheel. The process of balancing is described in 12.3. subchapter knows
plot.
7. Clean the cone of the grinding spindle and place the grinding disc on it.
8. Fasten the grinding disc to the grinding spindle by turning the fixing screw (5) counterclockwise.
9. Close and lock the grinding wheel cover properly.
11.2. Installing the grinding wheel
1. Open the cover of the grinding wheel and unscrew the fixing screw (5) by turning it clockwise.
2. Pull the grinding wheel off the grinding spindle with the puller (6).
3. Unscrew the screws (4) separating the clamping flange (1) and the locking nut of the clamping flange (7)
for lashing.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
4. For the subsequent installation of the wheel, again arrange the disc balancing weights equally
(approximately 120°) along the circumference of the lock nut.
Note: 1. Before installation, carefully check the grinding wheel by tapping.
2. For flexible torque transmission, place two paper washers between the disc and the
clamping flange on each side of the grinding disc.
3. Gradually tighten the screws securing the clamping flange diagonally with a wrench,
after one tightening movement, tighten the next screw.
4. Wet sanding can damage the paper pad, so it needs to be sanded again
drive the diagonal tightening of the fixing screws.
11.3. Balancing the grinding wheel
The well-balanced disc ensures excellent machining accuracy and a longer service life of the grinding
disc, grinding spindle and bearings.
1. Choose a grinding wheel that meets your machining requirements.
2. Before starting machining, check the disc for cracks with the "ring sound test" (see Fig. 14 a). Never
use a cracked grinding wheel!
3. Do not grind at the maximum permissible speed indicated on the disc

at a higher speed.
4. The steps for balancing the grinding wheel are as follows:
Figure 12

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
– Use a level to set the balancing device in a horizontal position (see 12 a. and 12
b. figures).
– To find the center of mass, place the grinding wheel on the balancing tool. Mark
the lower position of the center of mass with S as shown in figure 13.
– Place the first balancing weight G opposite point S.

– Place two correction weights K at an equal distance (arc length) from the weight G
as shown in figure 13.
– Turn the grinding wheel 90° and observe whether it remains in balance.
If it does not remain balanced, change the position of the correcting weights K
until the grinding wheel remains at rest in any position.
– Mount the disc on the grinding spindle and rotate it at the highest speed for 5
minutes; at the same time, adjust the grinding wheel cover. After completing the
above operations, remove the grinding wheel from the spindle and balance it
again.
– Place the grinding wheel back on the spindle and adjust it again. THE
after adjustment, the disc is ready for grinding.
Figure 13. Balancing the grinding wheel NCT

Ipari Elektronikai Kft. 33/40 1048 Budapest, Fogarasi út 7. Date: 2013.12.20.
Tel.: 06 1 467 6300

www.nct.hu
PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
11.4. Examination of the grinding wheel
Before use, inspect the grinding wheel for cracks on its surface.
After the visual inspection, make sure that the grinding wheel is in good condition with a "ring sound test".
1. Ringtone test
Figure 14
– For smaller and lighter discs, the examiner should insert a finger or a small wooden stick into the
hole of the disc and tap the disc with a screwdriver or plastic rod (Figure 14a).
– Tap points should form an angle of 45° with the diagonal, away from the center
their width should be 25 mm, as shown in 14b. is illustrated in Fig.
– For larger and heavier wheels, use a simple rigid bar or board to test the disc. The tapping points
are illustrated in figure 14c.
– A ceramic or glass-bonded grinding wheel in good condition produces a clear and sharp sound
when tapped; a faulty disc makes a dull sound.
– Resin-bonded grinding wheels do not produce as clear and sharp a sound as the
discs in good condition.
– Before grinding, make sure that the machine operator understands all safety rules related to
grinding wheels.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
2. Recommended grinding wheels
Surface grinding
Grinding wheel
Horizontal axis Vertical axis

Work piece material
Hardness Cylindrical/ Segment
Under 205, 206 ÷ 355 356 ÷ 510 ring insert
HRC25
WA 46K WA 46J WA 36J WA 30J WA 24K
under
Carbon steel (SS, SC,
S-CK, STK SF, SC) HRC25
WA 46J WA 46I WA 36I WA 36I WA 30J
above
HRC55
WA46I WA46I WA36I WA30I WA24J
Alloy steel (SNC, under
SNCM, SCr, SCM,
HRC55 AT 46I IN 46H IN 36H IN 36H SA 30I
ACM, SK, SUJ)
above WA46I WA46H WA 36H WA 36H WA 30I
HRC60 AT 46I IN 46H IN 36H IN 36H SA 30I

Steel
under WA46I WA46H WA 36H WA 36H WA 30I
Tool steel (SKH,
SKS, SKD, SKT) HRC60 IN 46H IN 46G IN 36H SA 36G SA 30I
above WA46H WA46IG WA 36H WA 36G WA 30I
YOUR 400
Stainless steel AT 46I IN 46H IN 36H IN 36H SA 30I
Series
(THEIR) WA46I WA46H WA 36H WA 36H WA 30I
SHE 1,3
YOUR 300
AT 46J AT 30J SA 30I SA 30I SA 24I
SEH Series
WA46J WA 30J WA 30I WA 30I WA 24I
SHE 4
Cast iron (FC 1-5) C 46J C 46I C 36I C 36i C 24J
Special cast iron GC 46I GC 46H GC 36H GC 36H GC 24I
Cast iron Crust casting

– – – – –
Malleable iron
WA 46K WA 46J WA 36J WA 36J WA 24K
(FCMB and FCMW)
Brass (BS) C 30J C 30J C 30H C 30H C 24I
Bronze (BC) WA 46K WA 46J WA 36J WA 36J WA 24J

Nemvasfém
Aluminum alloy (A1, A2, A3) C 30J C 30I C 30H C 30H C 24I
Super hard alloy (S, G, D) GC 60-10 0H-I Glass

–
GC 60G –
C 24M –
Coal – –
Nonmetals
Ceramics – –
Marble C 36M, GC 36M GC 60I

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GRINDER MACHINE
MANUAL I.
Note: • Before setting the inverter frequency of the grinding spindle motor, calculate the peripheral speed of the
grinding wheel based on the formula below:
V = ÿ · D · N, where
D – diameter of the grinding wheel, m; ÿ – 3.14; N – rotation speed of the grinding spindle
motor, 1/min; V – peripheral speed, m/min; N = (120×f)/np; f – frequency, Hz; np – pole
number of the grinding spindle motor
• The value of the calculated speed should not exceed the maximum indicated on the disc
legally permissible value.
• Standard dimensions of the grinding wheel (outerÿ×innerÿ×thickness): 14”×5”×2”. The outer

diameter of the disc should not exceed 16”.
11.5. Setting of grinding parameters
Feed in the receiving direction
Feed in the receiving direction Large Small
Grinding power requirement Large Small
Heat development Large Small
Surface roughness Rough Fine
Disc weight loss Large Small
Transverse feed
Transverse feed Large Small
Heat development Small Large

Rough grinding: 100 ÷ 500 mm/min or less than half the wheel width.
Smooth grinding: Less than 50 mm/min or less than a quarter of the wheel width.
Longitudinal advancement of the work table
Longitudinal advance of the table Fast Slow
Heat development Small Large

Peripheral speed of the grinding wheel m/min in case of table feed

Work piece Mild steel Stainless steel Tool steel Cast iron
Speed [m/min] 6-15 30-50 6-30 16-20

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
Peripheral speed of the grinding wheel: 20 ÷ 30 m/min

Grinding wheel peripheral speed: Fast Slow
Grinding power requirement Small Large

Heat development Large Small
Surface roughness Fine Rough
Disc weight loss Small Large

Disc life Worse Right
Safety Bad Right
Work piece material Circumferential speed [m/s]

Steel 20 ÷ 30
Cast iron 18 ÷ 20
Tungsten boxes 8 ÷ 18
Zinc alloy and light metals 20 ÷ 30
Advances in the direction of reception
Grinding mode
Workpiece material Transverse feed
Cast iron, mild steel Stainless steel and
Tool steel
hardened steel and heat-resistant steel
Less than a
0,05 ÷ 0,1 mm 0,005 ÷ 0,015 mm
Roughing quarter of the
(0,002 ÷ 0,004”) (0,0002 ÷ 0,0006”)
wheel width
0,015 ÷ 0,03 mm 0,02 ÷ 0,03 mm 0,02 ÷ 0,04 mm Less than half
Smoothing
(0,0006 ÷ 0,0012”) (0,0008 ÷ 0,0012”) (0,0008 ÷ 0,0016”) the wheel width

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
12. ADJUSTMENT OF THE DIRECTIONAL LEVER
If the working table of the machine moves to the extreme position in one direction and the hydraulic system
cannot return it from there, it means that the L2 directional lever has moved from its original position and
therefore its position must be readjusted. The setup steps are as follows:
Fig. 15 Setting the direction change lever
1. Mark the point where the L2 arm stopped, then loosen the L5 set screw.
2. Loosen lever L2 as shown in part d of Figure 15.
3. Turn the L2 lever in the opposite direction to the position of the work table (ie, if the work table is on the
left side, turn the L2 lever to the right).
4. Tighten the L5 set screw and turn on the hydraulic system. At the same time, slowly push the L2 lever in
a clockwise direction until the worktable starts moving at the lowest speed. If the L2 arm is in the
correct position, the work table will move continuously. Otherwise, the L2 lever must be adjusted
again.
Note: While the work table is moving, do not touch the direction change lever with your hand or any other
device.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
13. THE CROSS DIRECTION ADJUSTMENT SYSTEM
13.1. Manual adjustment system for transverse feed
LS1, LS2 – limit switch for setting the maximum transverse stroke length
LS3, LS4 – limit switch for setting the transverse feed
13.2. Electronic one-touch adjustment system for transverse feed
The transverse feed adjustment system
A. The advantage of this user-friendly electronic one-touch system is that the transverse
surface width of the surface grinding can be pre-set, which significantly increases
productivity while providing excellent surface quality.
B. The system can be set up with the following simple steps: Press and
hold the FAST CROSS FEED ON button until the grinding wheel is in the ideal
starting position.
Press the SB33 button (the indicator light on the control panel will flash).
Hold down the FAST REVERSE CROSS FEED ON button until the grinding wheel is
in the ideal end position.
Press the SB33 button (the indicator light on the control panel will flash).
That's all the process for setting up the electronic one-touch system for cross feed.
C. Accuracy can be adjusted with one turn of the transverse feed screw.

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PROTH PSGC-50100AHR
PLANE GRINDER
MACHINE MANUAL I.
14. THE ELECTROMAGNETIC TABLE
The electromagnetic table is a mandatory accessory of the surface grinder. The surface of the
electromagnetic table fitting to the work table must be completely flat; otherwise, the work table will be
deformed due to the high magnetic force. Before mounting on the work table, the mating surface of the
electromagnetic table must be ground as follows.
1. The bottom plane of the electromagnetic table must be ground perfectly flat with great care.
Place the electromagnetic table upside down on the work table, but do not clamp it down.
Place stops on both sides to prevent it from moving. Grind with wet grinding, maximum coolant yield
and minimum cutting to avoid overheating and resulting surface deformation.
Attention! Never switch the electromagnetic table off and on again while grinding!
2. Apply grease to both the ground upper surface of the work table and the lower surface of the
electromagnetic table so that they do not get dirty during clamping. Only create a very thin layer of
lubrication between the surfaces so as not to affect assembly accuracy.
3. Attach the electromagnetic table to the work table.
4. Perform the rough grinding of the upper surface of the electromagnetic table in the same way as the
grinding of its lower plane, but the electromagnetic table must be fixed in a different way.
5. Switch on the electromagnetic table, then perform smooth grinding of its upper surface with a grip of
0.005 mm.
6. Carry out a sparking process without cutting teeth, passing the grinding disc over the surface of the
electromagnetic table two or three times.

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NCT Industrial Electronics Kft. 1/40 Date: 2013.12.20.

FOREWORD ................................................... ................................................... .................................... 4 1.

3.1.1. Unloading with forklift ............................................... ......................... 13 3.1.2. Unloading with a

oil ................................................ ................................................... ........ 16 Lubricating

8.2. Longitudinal table movement ................................................ ........................................... 21 8.3.

Flatness of the work table .............................................. ............................................. 27 9.2. The

wheel .................................................... ...................................... 31 11.2. Installing the grinding

NCT Industrial Electronics Kft. 2/40 Date: 2013.12.20.

1048 Budapest, Fogarasi út 7.

11.3. Balancing the grinding wheel ............................................... ............................. 32 11.4. Inspection of

NCT Industrial Electronics Kft. 3/40 Date: 2013.12.20.

PROTH PSGC-50100AHR PLANE

NCT Industrial Electronics Kft. 4/40 Date: 2013.12.20.

1048 Budapest, Fogarasi út 7.

PROTH PSGC-50100AHR PLANE

The flatness of the table in the

Straightness of table movement in

Straightness of table movement in

The parallelism of the table surface

Parallelism of the table surface

Straightness of table movement in

NCT Industrial Electronics Kft. 5/40 Date: 2013.12.20.

1048 Budapest, Fogarasi út 7.

Grinding spindle central

The perpendicularity of the

Perpendicularity of the grinding

Perpendicularity of the grinding

NCT Industrial Electronics Kft. 6/40 Date: 2013.12.20.

3. Machine operators and maintainers must attend on-site safety training.

NCT Industrial Electronics Kft. 7/40 Date: 2013.12.20.

1048 Budapest, Fogarasi út 7.

1. Start the grinding spindle clockwise.

NCT Industrial Electronics Kft. 8/40 Date: 2013.12.20.

1048 Budapest, Fogarasi út 7.

1. Keep a safe distance from the table when it is moving.

1. The system pressure should be 10 ÷ 25 bar.

NCT Industrial Electronics Kft. 9/40 Date: 2013.12.20.

Controls on the CA8211FA control panel

SA3: Transverse feed forward/reverse button

Controls on the CA8211ED control panel

NCT Industrial Electronics Kft. 11/40 Date: 2013.12.20.

3. LOADING AND UNLOADING AND DELIVERY OF THE GRINDER

NCT Industrial Electronics Kft. 12/40 Date: 2013.12.20.

3.1. Unloading regulations

3.1.1. Unloading with a forklift truck

1. Unsecure the packing box.

2. Unload the packaging box with the fork lift

3. Unpack the machine.

4. Place the machine on the base.

5. Level the machine.

NCT Industrial Electronics Kft. 13/40 Date: 2013.12.20.

1. Unsecure the packing box.

2. Unload the packaging box with the fork lift

3. Unpack the machine.

4. Place the machine on the base.

5. Level the machine.

NCT Industrial Electronics Kft. 14/40 Date: 2013.12.20.

Figure 2. Ground plan

NCT Industrial Electronics Kft. 15/40 Date: 2013.12.20.

5.1. Recommended oil types

CAR: Vactra No.2

CAR: Vacuolinel oil 1409