Tebinbulak Complex

CONSTRUCTION OF MINING, MINERAL PROCESSING AND

METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 1 of 30

Reciprocating Belt Conveyor Technical Specification

TEBINBULAK COMPLEX
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION

Tebinbulak Pelletizing Plant

REV. DATE PURPOSE OF ISSUE PREPARED CHECKED APPROVED

00 27.05.2022 First Issue RF FS NB

 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 2 of 30

Tabulation of Revised Page

Revisions Revisions
Sheet Sheet
00 01 02 03 04 05 00 01 02 03 04 05
1 X 41
2 X 42
3 X 43
4 X 44
5 X 45
6 X 46
7 X 47
8 X 48
9 X 49
10 X 50
11 X 51
12 X 52
13 X 53
14 X 54
15 X 55
16 X 56
17 X 57
18 X 58
19 X 59
20 X 60
21 X 61
22 X 62
23 X 63
24 X 64
25 X 65
26 X 66
27 X 67
28 X 68
29 X 69
30 X 70
31 71
32 72
33 73
34 74
35 75
36 76
37 77
38 78
39 79
40 80
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 3 of 30

Table of Contents

1 INTRODUCTION...........................................................................................................5
1.1 Overall Project Overview ............................................................................................................ 5
1.2 Scope of Work ............................................................................................................................. 6
1.3 Definitions .................................................................................................................................... 6

2 SUBJECT ........................................................................................................................7

3 CODES AND STANDARDS ..........................................................................................8

4 GENERAL SITE DATA AND OPERATION CONDITIONS ...........................................8

5 SCOPE OF SUPPLY AND SERVICES ............................................................................9

5.1 Accessories ................................................................................................................................. 10
5.2 Exclusions ................................................................................................................................... 10
5.2.1 Exclusions Supply .............................................................................................................................. 10
5.2.2 Exclusions Services ............................................................................................................................ 11

6 TECHNICAL SPECIFICATION .................................................................................... 11

6.1 General ........................................................................................................................................ 11
6.2 General Description of Plant and Equipment ........................................................................ 11
6.3 Reciprocating Belt Conveyor ................................................................................................... 12
6.4 Equipment Description ............................................................................................................. 12
6.5 Description of Work .................................................................................................................. 12
6.5.1 Reciprocating Carriage ..................................................................................................................... 12
6.5.2 Pulleys ................................................................................................................................................ 12
6.5.3 Pulleys Shaft Bearings ...................................................................................................................... 13
6.5.4 Idlers ................................................................................................................................................... 13
6.5.5 Installation of Belt Weigher ............................................................................................................. 14
6.5.6 Belt Drive ........................................................................................................................................... 15
6.5.7 Reciprocating Drive .......................................................................................................................... 15
6.5.8 Oil Hydraulic Drive Unit .................................................................................................................... 15
6.5.9 Take-up Station ................................................................................................................................. 16
6.5.10 Belt Cleaning Device ......................................................................................................................... 17
6.5.11 Lubrication ......................................................................................................................................... 17
6.5.12 Safety Guards .................................................................................................................................... 17

6.6 Engineering Data ....................................................................................................................... 17

6.6.1 Component Type and Make ............................................................................................................. 17
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 4 of 30

6.6.2 Pre-assembling .................................................................................................................................. 17

6.6.3 Terminal Boxes .................................................................................................................................. 17
6.6.4 Interfaces ........................................................................................................................................... 18

6.7 Design Criteria ........................................................................................................................... 21

6.7.1 Inconsistencies .................................................................................................................................. 21
6.7.2 Codes and Standards ........................................................................................................................ 21

6.8 Technical Design ........................................................................................................................ 21

6.8.1 Technical Execution .......................................................................................................................... 21
6.8.2 Materials ............................................................................................................................................ 21
6.8.3 Material Supply ................................................................................................................................. 21
6.8.4 Fabrication ......................................................................................................................................... 22
6.8.5 Welding .............................................................................................................................................. 22
6.8.6 Workshop Assembly & Trial Run ..................................................................................................... 22
6.8.7 Surface Treatment ............................................................................................................................. 22
6.8.8 Manufacturer’s Data Report (MDR) ................................................................................................ 22
6.8.9 Guarantees ......................................................................................................................................... 23

6.9 Spare Parts.................................................................................................................................. 23

6.9.1 Erection and Commissioning Spare Parts ....................................................................................... 23
6.9.2 Operational Spare Parts and Wear Parts ......................................................................................... 23
6.9.3 Insurance Spare Parts ....................................................................................................................... 24

7 APPLICABLE TESTS AND INSPECTIONS ................................................................. 24

7.1 Site Assembly, Commissioning, Start-up and Training ........................................................ 26

8 DOCUMENTATION ................................................................................................... 27

9 COMPLEMENTARY INFORMATION ........................................................................ 28

9.1 Packing and Transportation..................................................................................................... 28
9.1.1 VENDOR's Responsibility.................................................................................................................. 28

10 ATTACHMENTS ........................................................................................................ 29

Appendices
Appendix 1. TBPLT1-BD-NF-3310-MC-DIA-0001
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 5 of 30

1 INTRODUCTION
Enter Engineering company as a contractor (and owner) intends to design and construct a
steel products manufacturing complex on EPCF basis in Karauzyak region, Qaraqalpaqstan
province, Republic of Uzbekistan. The complex is located in the vicinity of Titanium
magnetite iron deposit.

1.1 Overall Project Overview

The project is located in the Republic of Uzbekistan. The Tebinbulak deposit is located
approximately 740 km WNW of Tashkent. The region is part of the Central Asian steppe
region with rolling grasslands without trees and shrublands. It is located at the NW
termination of the Sultan-Uvais mountains in the Karauzyaksky district.
The complex includes following plants (but not limited to):

• Titanium magnetite iron ore deposit and mine infra-structures

• Beneficiation plant and auxiliaries
• Pelletizing plant
• Direct reduction plants (DRI) and auxiliaries
• Utilities off-site (UTOS)
➢ Water Treatment Plant (WTP) & Waste Water Treatment Plant (WWTP)
➢ Road and rail road network
➢ Infra-structures (in-sites and off-sites)
➢ CCGT power generation Plant and distribution network

The nearest administrative centre is Nukus, which is the sixth-largest city in Uzbekistan. The
population of Nukus exceeds 300 000 people. It is located 75 km west of Tebinbulak. Fehler!
Verweisquelle konnte nicht gefunden werden. shows the location of the project within
Uzbekistan.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 6 of 30

Figure 1.1.1 : Tebinbulak Project Site Location

1.2 Scope of Work

The Project Scope of Work covers the Engineering for the Pelletizing Plant as well as their
auxiliary units.

1.3 Definitions

DEFINITIONS
OWNER The OWNER’s Representative including lender & investor for the PROJECT
CLIENT The Part of Owner group (Tebinbulak or/and Triangle)
PROJECT Tebinbulak Pelletizing Plant
CONTRACTOR EPC execution group / Enter Engineering company as EPC Contractor
SUBCONTRACTOR An organization contracted by CONTRACTOR for executing a specific part of
the work in engineering, procurement, construction, erection,
commissioning, supervision and etc.
VENDOR A supplier of materials, tools and/or equipment for the Facilities, including
related documentation and services, where necessary, in connection with
the installation, testing, pre-commissioning, commissioning in support of
any such materials or equipment.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 7 of 30

CONTRACT Contract entered into between CLIENT and CONTRACTOR which comprises
Contract document
SUBCONTRACT Contract entered into between CONTRACTOR and
SUBCONTRACTOR/VENDOR which comprises Subcontract document
DELIVERABLES Any written or graphical output supposed to be issued to
(PROJECT CLIENT/CONTRACTOR per the contract, e.g. report, drawing, specification,
DOCUMENT) data sheet, etc.
ORIGINATOR The engineer/designer who prepare the document deliverable.
WORK All of the Works and services required to be performed by
CONTRACTOR/SUBCONTRACTOR under the contract/Subcontract for the full
and complete realization of the facility, including but not limited to the
provision of all labour building, facilities, equipment, services and Works as
may be reasonably inferred there from unless specifically excluded in the
Contract
FACILITY The entirety of all permanent structures, units and all other items being
designed, procured, fabricated, constructed, or otherwise provided by
CONTRACTOR pursuant to the Contract and the Construction Contract
EQUIPMENT Any type of equipment, machineries, packages and etc.
BULK MATERIAL Any type of bulk material such as but not limited to Piping, Electrical,
Instrumentation Component, etc.
SHALL Will be used for mandatory works/tasks.
SHOULD Will be used for recommendations/suggestions.

2 SUBJECT
The subject of this technical specification is to define the minimum requirements for the
design, materials, fabrication, inspection, testing, supply, delivery, transportation, assembly,
supervision, commissioning, and start-up of the following equipment:

SUBJECT
ITEM N° QUANTITY DESIGNATION OF DELIVERIES/ SERVICES
3310-BC-025 1 Reciprocating Belt Conveyor
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 8 of 30

Deviation from the requirements specified in this technical specification must be specifically
highlighted in the VENDOR’s documents (or proposal) and shall be subject to prior written
approval by the CONTRACTOR. Reasons for intended deviations are to be given by the
VENDOR in writing.

3 CODES AND STANDARDS

For this technical specification, the ISO standard shall have priority for the design of
mechanical equipment, structures, electrical facilities, and instruments. US standards shall be
adopted only if relevant ISO standards are not available. The European standards and the
standards of the country of origin can be used if no equivalent US standard is available. The
VENDOR shall provide a comparison of US, DIN, or any other standards against ISO
standards. If a direct correspondence is not available, the nearest reference to ISO shall be
given.
For piping systems and equipment flanges, ASME standards shall be considered.
The supplier shall consider Uzbek’s applicable standards and codes, as well.
The electrical equipment shall be designed, calculated, and evaluated according to the
following standards and recommendations, their application being subject to the order of
priority as listed below:

• IEC
• ISO standards
• DIN
• German, British, American, and Chinese standards

All weights, dimensions, and measures are in the metric systems. All instruments etc. are
calibrated in the metric system.

4 GENERAL SITE DATA AND OPERATION CONDITIONS

General Site and Utilities data are provided at the Basic Engineering Design Data, in the
Appendix 1.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 9 of 30

5 SCOPE OF SUPPLY AND SERVICES

All parts and utilities, documents including design and detail drawings, bill of material,
material certificates, welding specification, erection utilities, erection electrodes,
transportation sketches and weights, etc as applicable shall be included in the VENDOR’s
scope.
VENDOR’S scope of supply shall include but not be limited to:

• Conveyor frame.
• Incl. all support structures to the building structure.
• Drive pulley with bearings (with the lining of rubber with rhomboidal grooves).
• Tail pulley with bearings.
• Bend / Snub pulley with bearings.
• Troughing idlers.
• Return idlers.
• Belt weigher including all special cables.
• Belt weighers will have a control box for screening and there will be signal
communication between the control box and DCS. These signals are as follows:
➢ Weight information.
➢ Total Weight information.
➢ Fault Signal.
• Self-aligning device for conveyor belt.
• Belt drive system including electric drive motor ( Suitable for VFD operation).
• Skirt boards.
• Take up station (box for counterweight including weight).
• Scrapers.
• Safety guards.
• Endless conveyor belt (optional price, i.e. take – out price).
• Oil hydraulic Drive Unit (incl. Hydraulic power unit with drive, base frame, piping, 2
hydraulic cylinders).
• There will be a HMI for the hydraulic system.
• Electrical panel (MCC), VFD & local PLC panel. The PLC shall provide Profinet
comunnication with the DCS.
• Reciprocating discharge head including support structure, running wheels, rails, etc.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 10 of 30

• Trip-wire system with emergency stop switch (2 switches on each side, wired to
terminal box).
• Belt misalignment switch (2 Switches on each side, wired to terminal box) - check
standard.
• Belt speed monitor, wired to terminal box.
• Will be has 1 speed switch per conveyor and every 50 meters pull rope switch.

The scope of supply shall include engineering, procurement of material, fabrication, quality
control and documentation for all components and accessories for proper installation,
operation and maintenance, irrespective of whether such items are specifically mentioned
herein.
Fastening material for assembly anchor bolts for mounting on foundation and for
connections to external parts and equipment shall be considered as part of the equipment
supply. Fastening material includes bolts, nuts, gaskets, etc. with a 10% surplus of the
required quantity.
The auxiliaries shall be by-packed in a box against bill of materials inside.

5.1 Accessories

• Temporary transportation supports and bracing.

• Fasteners, shims etc.
• Warning signs.
• Special tools for assembly and maintenance.

5.2 Exclusions

The following services and delivery items are excluded from VENDOR’S scope and will be
provided by others:

5.2.1 Exclusions Supply

• Overall Distribution Control System (DCS).

• Cables and cable installation material on cable trays to and from supplied equipment
outside battery limits.
• General lighting, Telephone, Intercom & Paging equipment.
• Plant earthing and lightning protection material outside battery limits.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 11 of 30

• Fire detection and fighting equipment.

5.2.2 Exclusions Services

• Field erection, piping and wiring up to and from supplied equipment.

• Filling of lubricants at the site.

6 TECHNICAL SPECIFICATION
6.1 General

This specification together with the Codes, Standards, Specifications, Drawings and Data
Sheets (DS) defines the minimum requirements for process and mechanical design, material,
construction, inspection, testing and painting of the Reciprocating Belt Conveyor for the
Pelletizing Plant. Reference to those standards must be interpreted as binding unless
otherwise agreed.

• The equipment shall be designed for 24 hours of continuous operation in an

industrial, extremely dusty atmosphere.
• The VENDOR shall guarantee that the equipment supplied is in accordance with the
process and technical requirements described in the TS and DS.
• The applicable GTS (General Technical Specifications).

6.2 General Description of Plant and Equipment

The scope of supply mentioned in this specification describes a Reciprocating Belt Conveyor
for a Pelletizing Plant. This scope defines the minimum requirements for process and
mechanical design, material and construction of the respective equipment.
The described scope is not binding nor shall be limited to the scope of supply mentioned
under. The vendor shall provide a proposal under consideration of the given performance
data, their personal experience and possibilities regarding their equipment performance.
The extent of the scope shall be sufficient to transport the specified media in quantity and
distance, monitor and control the start-up, running and shutdown of the Reciprocating Belt
Conveyor unattended in a “fail-safe” way.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 12 of 30

6.3 Reciprocating Belt Conveyor

The purpose of the Reciprocating Belt Conveyor is to transport and distribute uniformly
green pellets from the transfer belt conveyor onto the wide belt conveyor.

6.4 Equipment Description

The reciprocating belt conveyor mainly consists of heavy rigid steel construction with the
reciprocating carriage, slide plate, carrying idlers, take-up station, belt and reciprocation
drive.
The steel construction must be designed to meet all accelerating forces of the movable
carriage and must minimize the vibration of the building.
The reciprocating carriage consists of a steel frame with the discharge pulley carrying idlers
and a snub pulley. The reciprocating movement is performed by a hydraulic cylinder device.
The speed of the belt can be adjusted by a frequency-controlled electrical motor in
accordance with the reciprocating carriage speed by a hydraulic cylinder in connection with
a speed adjustable device.
The reciprocating belt conveyor should be designed and built to restart under a full load.

6.5 Description of Work

The reciprocating belt conveyor must be fabricated according to the relevant guide
drawing(s) listed on the subsequent sheet(s) and made of the specified materials.
All materials must be new and conform to the specification and drawings. If materials, other
than those specified are to be used, this will be subject to the CONTRACTOR’s approval in
writing.
The reciprocating belt conveyor essentially but not exclusively consists of:

6.5.1 Reciprocating Carriage

The reciprocating carriage is made of heavy rigid steel construction.

6.5.2 Pulleys

All belt conveyor pulleys namely head, tail, drive, bend, snub and the take - up shall normally
be of welded steel construction with continuous rim and two end - discs welded with the
cast steel hubs. Extra-wide pulleys may be fitted with intermediate stiffener and disc. All
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 13 of 30

hubs, transmitting torque, shall be keyed to the shaft. The hubs shall be positively secured
against lateral movement on the shaft. The clamping of the hub shall permit easy removal
of the shaft from the pulley.
The shell thickness of the pulley shall be enough to take the load on the pulley in the worst
condition but the finished thickness shall not be less than 10 mm in any case. All the pulleys
shall be statically balanced and the permissible balancing weight of the pulley shall not be
more than 5% of the weight of the pulley without shaft. Al least 50% continuous and 100%
momentary overload should be considered in designing the pulley.
Drive pulley of belt conveyor shall be provided with 12 mm thick vulcanized rubber lagging
with herringbone, diamond or Chevron shaped grooves of 6 mm wide and 6 mm deep with
6 mm minimum thickness of material under the bottom of the groove. The groove shall be
spaced between 30 mm and 43 mm. The rubber shall have a Durometer hardness of 55 to
65 shore, Scale A. All non-drive pulleys shall be lagged with a minimum -12 mm plain rubber
lagging of hardness 35 and 45 shores, Scale A.

6.5.3 Pulleys Shaft Bearings

The pulley shafts shall run in anti-friction bearings with pillow blocks. The anti-friction
bearings shall be designed for a theoretical service life of not less than 50.000 operating
hours. Pillow blocks shall be split type at center with removable top and provided with
labyrinth grease seals for trouble-free operation in the dust-laden atmosphere. The housing
side without shaft passage shall be closed dust-tight by means of a cover.
The bearings shall have permanent lubrication. The material for the pillow block housings
shall be cast steel. In case of unavailability of GS pillow block housings, spheroid graphite
iron (GGG) housings may be supplied alternatively.

6.5.4 Idlers

The carrying idlers shall be designed as a three-roller troughing type. The troughing carrier
idlers shall have a troughing angle of 10 degrees. Length of idlers:

• Middle idlers: 1.650 mm (VENDOR to check)

• Outer idlers: 250 mm (VENDOR to check)
• Distance between idlers: 350 mm

Between the last feed point and the reciprocating car a slide plate shall support the belt.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 14 of 30

Idler assemblies shall be of a type suitable for continuous operation under full load
conditions. Idler rollers shall be provided with precision taper roller bearings or seize-
resistant deep groove ball bearings. The minimum theoretical lifetime of the bearing
assembly shall be 40.000 working hours.
Idler bearing shall be provided with high-grade dust and moisture seals of type ensuring
low resistance to rotation. Idlers shall be life-lubricated type. Quality and quantity of
lubricant shall ensure proper lubrication of idler bearings throughout its life. Provision shall
be kept for regreasing the idlers, if required, in a maintenance shop.
Boltholes for attaching idler frames to stringers shall be slotted. Idler frame shall be designed
to prevent the accumulation of materials on the same.
Construction of impact idlers shall be the same as that of troughing carrier idlers except that
idler rolls shall consist of a sufficient number of closely spaced resilient, natural rubber discs
of thickness not less than 25 mm and having a durometer hardness of 55 to 65 shore, Scale
A. 5 impact idlers shall be provided at each loading point. Impact idler spacing shall be kept
at 500 mm (max). Impact pads, if used, shall be designed as per the manufacturer's standard
or as
specified in Technical Specification.
The return idlers shall be 10° V-type for belt widths 1.000 mm and above, with at least
one single roll horizontal idler near the tail end. 2 Nos. adjustable spiral-type self-cleaning
return idlers shall be provided with each conveyor and shall be located near the discharge
pulley.
Spacing of return idlers shall be 3.000 mm (max.).
Training idlers (both carrying and return) shall be pivot mounted, positive action type with
general design features as per standard carrying or return idlers.

6.5.5 Installation of Belt Weigher

Within the belt weigher area, the distances between carrying idlers as well as their
arrangement shall be adjusted to the type of belt weigher used.
Machined and calibrated idlers on the carrying side of the belt conveyors shall be provided
in the zone where belt scales shall be provided. The number of such idlers, tolerance on
roller diameter and troughing angle shall be as per the requirement of the belt scale
manufacturer. These idlers shall be supplied in a set after checking the tolerance and
alignment of a set.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 15 of 30

Belt weigher control unit installed in protection box with door (fiberglass). Signal exchange
to DCS of conventional type 4-20 mA /dry contact.

6.5.6 Belt Drive

The belt shall be provided with a parallel or angular shaft speed reducer and a drive pulley.
The speed reducer shall be equipped with an elastic coupling and an AC-motor for inverter
operation with PTC-Thermistors. To transmit power from the drive motor to the drive pulley
of the belt conveyor, chain or V-belt shall not normally be used.
Power required to accelerate the material and equipment to overcome sliding resistance
between belt and idler, the resistance of belt and material load to flexure, all pulley and idler
frictions, friction between skirt sealing and belt, friction between material and skirt, friction
due to accessories, drive loss, etc., shall be duly considered, with necessary safety factors,
while calculating the power requirement.
The motor shall be able to start with a full material load on the belt.

6.5.7 Reciprocating Drive

Two heavy-duty hydraulic cylinders achieve the reciprocating movement of the reciprocating
carriage. One cylinder for one direction must be provided. The cylinders are pulling, not
pushing. Further, each cylinder is equipped with a flushing chamber for cleaning the rod
before entering the cylinder.
The hydraulic cylinders are driven by a hydraulic unit, which must be placed in a separate
sound-insulated room.
Acceleration and deceleration of reciprocating carriage can be varied stepwise.

6.5.8 Oil Hydraulic Drive Unit

Two heavy-duty hydraulic cylinders shall generate the reciprocating movement of the
carriage, one cylinder per direction (pulling movement only, not pushing), fixed to a trunnion
mounting block, assembled with self-aligning clevis at the top of the rod. Each cylinder shall
be equipped with a flushing chamber for cleaning the rod before entering into the cylinder.
Inductive transmitters for position control of the reciprocating carriage are to be placed on
the conveyor steel structure or integrated into the hydraulic cylinders. The cylinders shall be
supplied complete and tested with certificates and data books.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 16 of 30

Minimum and maximum values of cylinder forces depend on the setup of the hydraulic
system, power of the hydraulic pump and max. the pressure of reliving valve shall be input
for structural analysis of the head steel system.
Hydraulic Station consists of:

• 1 central emergency stop for a complete hydraulic unit.

• 1 hydraulic oil tank shall have an inspection lid, air filter, fast coupling connection for
filling, level display to indicate maximum and minimum oil levels, temperature
transducer, level range of two contacts, and drain valve. All components shall be
properly identified with aluminum labels. Assembly of hydraulic unit shall be mounted
on a skid unit. The hydraulic circuit shall focus on operational security, with a
redundant pump as stand-by.
• 2 complete main hydraulic pump groups, completely assembled and geared, with
appropriate cushioning for vibration damping, consisting of an electric motor,
hydraulic pump with axial pistons of variable flow, appropriate couplings, pressure
relief, pressure filter and retention valves.
• 1 manifold block, assembled on a base, with proportional valves for speed control,
for slow start and reversion control of the hydraulic cylinder, thus avoiding jolts in the
structure during movements. A manometer with glycerin and an isolation valve with
a manometer shall be assembled on the block. The directional valve connections shall
have LED drive indicators.
• Directional valves should be sized for a maximum pressure of 350 bar.
• 1 line filtering system assembled on the tank, with recirculation pump, double return
filter and electric dirt indicator.
• 1 Hydraulic unit for greasing and washing of front spindle of hydraulic cylinders.

The hydraulic piping and hoses between the reciprocating drive and the hydraulic unit shall
be part of the equipment supply.

6.5.9 Take-up Station

The belt tension device shall be a gravity weight operated take-up station with a take-up
carriage and a counter-weight arrangement.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 17 of 30

6.5.10 Belt Cleaning Device

The take-up carriage shall be provided with plough scrapers to clean the inside of the belt.
At the discharge pulley, an adjustable angle bar shall be located, which fills up by spillage to
achieve a self-cleaning effect.
The scraper shall be designed for long service life and easy exchangeability.

6.5.11 Lubrication

The idlers shall be lifetime grease lubricated. The speed reducer shall be splash oil lubricated.
The plummer blocks shall be long-time grease lubricated.

6.5.12 Safety Guards

The scope, design, and arrangement of mechanical safety equipment shall be provided in
accordance with the local legal, liability insurance and internal regulations for the prevention
of accidents.

6.6 Engineering Data

6.6.1 Component Type and Make

The component makes and types of the electrical equipment and instrumentation shall be
coordinated with the Buyer.

6.6.2 Pre-assembling

If possible, the electrical components and instruments should be installed in the machinery
before delivery.
If the electrical components and instruments are supplied separately, they shall be supplied
together with pre-assembled installation materials.
Instruments/transmitters on machinery shall be pre-wired to terminal boxes.

6.6.3 Terminal Boxes

All necessary terminal boxes including PG glands shall be included in the scope of supplies.
Bores for the PG glands shall be provided in the necessary number and the PG glands shall
be installed.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 18 of 30

6.6.4 Interfaces

In the scope of supplies, the interfaces with the Buyer´s equipment shall be defined as
follows:

6.6.4.1 Terminal Boxes for Power and Signal Cables.

Separate power and signal cables will have to be provided for wiring the electrical
components and instruments to the terminal boxes.

6.6.4.2 Motor Terminal Boxes

Motors will be connected directly.

Input terminal strip of vendor’s switchgear or control cabinet.
Voltage supply by one incoming feeder per functional unit (Package Unit).
The feeder cable will be provided by the buyer. Voltage distribution within the package unit
switchgear installation and differentiated fusing will have to be included in the scope of
supplies.

6.6.4.3 Signal Exchange to the DCS

Signal exchange shall be defined individually and realized with the aid of floating binary
contacts and analogy 4-20 mA signals or via a profinet bus line and remote I/O-racks. The
connecting cables will be provided by the buyer.
On/Off-signals with our 24 V, DC will be given to switching on and off the equipment
remotely.

6.6.4.4 Identification

Each component and each electrical item shall be identified with a label.
The identification shall comply with the CONTRACTOR’s designation system as used in the
P&ID Diagrams and schematic diagrams.

6.6.4.5 Tubing for Instrument Air and Impulse Lines

All instrument pulse lines and instrument air lines, including all necessary isolating valves
and auxiliary devices like pressure reducers etc., shall be included in the scope of VENDOR’s
supplies.
Instrument air will be provided at one point only at the battery limit.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 19 of 30

6.6.4.6 Control Cabinet or Switchgear Design, Control System (Only Reciprocating

Function)

If the scope of supplies includes control cabinets and/or switchgear with outgoing feeders
to consumers and control systems, the following design criteria must be considered:

• Switchgears must be metal clad, IP55 for outdoor and IP44 for indoor, cable entry
from the bottom (for outdoor with glands).
• Incoming supply 400 V, 50 Hz, with breaker and Voltage indication mounted at the
front door with voltage selection switch.
• As control voltage for the HV switchgear control and tripping is 110 VDC all other
control voltage 24 VDC must be used.
• Main fault and operation conditions should be made available at the interface
terminals.

6.6.4.7 Motors (400 VAC, 50 Hz) to be provided by the VENDOR

For detailed requirements, refer to the Customer’s standard document.

The supplier should take care that only motors with high efficiency and suitable for VFD
operation will be supplied as stated in the above-mentioned specification.
In case of the motor is bigger than 315 kW, then it should be considered as Mv Motor
otherwise Low voltage.
The following data should be given by the Vendor:

• Rated power, rated speed, frame size, sense of rotation, type of enclosure, type of
construction, insulation class, type and make, rated current, cos phi, efficiency factor,
Motor supplier, starting current, mounting, bearing type, the relation of starting
torque to rated torque, weight.

6.6.4.8 Solenoid Valves 230 V, AC

• All electrical items solenoid valves (24 VDC), and heating (400 V, AC) are to be
included in the scope and to be wired to a terminal box.
• Each solenoid valve shall be equipped with a LED.
• Plug-in connectors shall be used for electrical connections.
• A noise absorber shall be provided at the outlet of each valve.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 20 of 30

• Enclosure protection IP 65.

6.6.4.9 Electric Actuators

If the scope of supplies includes electric actuators, the vendor shall obtain the following:
For detailed requirements, refer to the Customer’s standard document.
The actuator will be fed with 400 V, 50 Hz. All contactors, protection devices, limit switches,
torque switches, and selector switches for local remote operation are an integrated part of
the actuator.
Two-position actuators will get the order to move by binary floating signals.
The positioning actuator will get the setpoint by an analog signal (4 to 20 mA) and will make
available the actual signal at the actuator’s terminals.
All main fault and operating conditions will be made available at the actuator terminals

6.6.4.10 Limit Switches, Speed Monitors

Inductive proximity switches (2-wire connection, 24 VDC, with LED displays) shall be used.
Inductive proximity switches shall be delivered with cast-in cable, wired to the terminal box
supplied by the VENDOR.
The use of mechanical limit switches shall be subject to prior coordination with the
CONTRACTOR.

6.6.4.11 Sensors and Transmitters

Transmitters shall be digital, micro-processed, with provision for Fieldbus DP communication

and must incorporate functions for remote adjusting.
Option: transmitters should be of 4 ~20 mA, 2 wire, 24 VDC type Thermocouples.
(Thermocouples shall be PtRh-Pt 10% or NiCr-Ni)

6.6.4.12 Resistance Thermometers

Resistance thermometers shall be PT-100.

6.6.4.13 Temperature Transmitter

The temperature transmitter shall be galvanically isolated and head-mounted. Only where
the ambient temperature is too high the transmitter shall be installed remote in-field
protection boxes IP65.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 21 of 30

Extension cable for remote installation of thermocouple transmitters shall be supplied by

the VENDOR.

6.7 Design Criteria

6.7.1 Inconsistencies

If inconsistencies are observed between the inquiry, order or drawings and this technical
specification, the information contained in the inquiry/order has priority at all times.

6.7.2 Codes and Standards

The design, calculation and execution of the work shall be in accordance with the official
codes and standards valid at the place of installation. The relevant codes and standards shall
have priority over the technical specification.

6.8 Technical Design

6.8.1 Technical Execution

The execution of the work shall be as a minimum in accordance with the standards and
drawings described in this technical specification.
All welded joints shall be in accordance with the standards stated in the workshop drawings
and calculations. CONTRACTOR and/or its representative shall duly approve workshop
drawings supplied by the VENDOR, prior to the manufacture of the equipment.

6.8.2 Materials

All designs shall be based exclusively on materials with defined quality characteristics. Any
deviations from such material characteristics which are included on the VENDOR’s drawings
shall be subject to approval by the CONTRACTOR. The VENDOR shall ensure procedures
exist and are enforced to identify and control the material used.

6.8.3 Material Supply

In addition to items listed in this technical specification, within the specified battery limits
the VENDOR shall supply all materials required for the work including as a minimum:

• Gaskets for both inlet and outlet flanges as 3 mm thick full-face gaskets suitable for
the specified duty.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 22 of 30

• Bolts, nuts and washers for both inlet and outlet flanges to International Standard
(galvanized metric).
• Fasteners, shims, temporary bracing for transport and re-assembly.

6.8.4 Fabrication

Unless otherwise stated tolerances on straightness, fit-up and overall dimensions shall be
strictly in accordance with the relevant Standards. Notwithstanding, the Vendor shall comply
with the following requirements:

• All completed components shall be free of sharp edges, burrs, tacks, and welds.
• Fabrication shall take place in the workshop in pre-fabricated biggest transportable
pieces.

6.8.5 Welding

• Welding shall be in accordance with the requirements of the GTS.

• Stainless steel welds shall be pickled and passivated.
• Site weld preparation (if applicable) shall be done at the workshop.

6.8.6 Workshop Assembly & Trial Run

The Vendor shall carry out a workshop assembly match check and trial operation of each
valve prior to packing and shipment.

6.8.7 Surface Treatment

The VENDOR shall select the painting system analog to corrosion level C3 and the
CONTRACTOR’s painting system.

6.8.8 Manufacturer’s Data Report (MDR)

A manufacturer’s Data Report (MDR) shall be compiled by the VENDOR and issued to the
CONTRACTOR. The concept of this report is to document the manufacturing history of the
equipment and provide sufficient information to demonstrate compliance with the technical
requirements.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 23 of 30

6.8.9 Guarantees

The VENDOR shall bear full responsibility for the quality of the work executed. Any faults or
defects shall be eliminated at the VENDOR’s expense within the contractually agreed
schedule. After repairs are complete the Vendor shall notify the CONTRACTOR to arrange
for another inspection.
Regarding the elimination of faults after complaints by the CONTRACTOR, the relevant
provisions of the general conditions shall apply and form an integral part of the order.

6.9 Spare Parts

Spare parts handling shall be in accordance with Engineering Standard General, unless
otherwise specified.

6.9.1 Erection and Commissioning Spare Parts

Spare parts and wear parts required during erection and commissioning phase of the
equipment/plant, that might fail during start-up due to installation errors, fabrication failures
not observed earlier, excessive operation conditions during start-up, etc. and shall be based
on VENDOR’s experience in commissioning similar plants in the past.
Erection and commissioning spares will be ordered and delivered together with the
equipment. VENDOR shall submit together with the quotation an itemized price list for
operational spare parts based on his experience.

6.9.2 Operational Spare Parts and Wear Parts

The supplier shall recommend the spare part list which should be checked and approved by
the client/consultation before supplying by the contractor/supplier.
Parts that have a predictable turnover rate and may be required regularly for wear & tear
routine inspection and rebuilds and to keep the plant equipment in good working order
during regular plant operation, including:

• Spare and wear parts whose design life is less than 2 years.
• This includes items like filters, liners, etc.
• Spare and wear parts whose design life is more than 2 years but a portion of which is
likely to fail within 2 years. This includes items like bearings, oil seals, electrical fuses,
etc.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 24 of 30

6.9.3 Insurance Spare Parts

Insurance spare parts may be required due to any error or omission on the part of operation
and maintenance personnel or due to premature failure of some components. These are
parts not likely to fail but may cause a major stop in case of a failure, like:

• Critical spares for process equipment that cannot be repaired or fixed temporarily.
• Critical mechanical components, complete equipment spares, instruments,
electronics, and primary utilities.
VENDOR shall submit an itemized price list for operational and insurance spare parts based
on his experience.

7 APPLICABLE TESTS AND INSPECTIONS

All tests/inspections (see corresponding markings in the following tables) shall be carried
out by the VENDOR. The CONTRACTOR or the persons authorized by the CONTRACTOR
shall have the right to participate in the tests and inspections. All test/inspection tools and
media required for test/inspection supervision as well as the necessary personnel shall be
made available by the VENDOR.

MATERIAL TESTS AND INSPECTIONS

Material Structure (X) Parts to be inspected
Structure Visual X Acc. to drawings and specifications
Dye penetrant test
Magnetic particle test
Radiographic test
Ultrasonic test
Material Characteristics
Strength Yield point
Tensile strength
Elongation at rupture
Impact notch test
Hardness Brinell / Rockwell/Vickers / Shore X Valve seat and flaps
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 25 of 30

Analyses Chip samples

Melt analysis
Stamping of materials and stamp transfer

APPLICABLE TESTS AND INSPECTIONS

EXECUTION INSPECTIONS (X) Parts to be inspected (X)
Dimensions All dimensions Accuracy of Tolerances
Main dimensions X dimensions Check using template
Connection dimensions X Fitting accuracy X
Assembly Single parts Condition, External characteristics
Preliminary assembly X Characteristics Surface condition X
Complete assembly X Derusting X
Function True-running test Paint and coating thickness X
Function test X Thickness of lining X
Test run X Preservation X
Performance data X Quantity X
Sound pressure level X Identification X
Other inspections DCS Vendor Integration Test for PLC Interfaces

WELD INSPECTION
Parts to be inspected Visual Dye Magnetic Radiography Ultrasonic
Inspection Penetrant Particle
Procedure Procedure
Longitudinal welds (LW)
and fully stressed butt X
welds
Circumferential welds
(CW) (butt welds and 100 %
X
overlap-welded filet
welds)
Joints between LW & CW
X X
or LW & LW
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 26 of 30

Connection welds of
welded-on components
including nozzle welds

INSPECTION DOCUMENTS (X)

Certificate of compliance with the order EN 10204 - 2.1 X
Test report EN 10204 - 2.2 X
Specific test report EN 10204 - 2.3 X
Manufacturers test certificate "M" to be informed X
Inspection certificate EN 10204 - 3.1 X
Inspection report EN 10204 - 3.2

7.1 Site Assembly, Commissioning, Start-up and Training

Site assembly, mechanical completion, commissioning start-up supervision and training of

the equipment are part of the supplier's scope and must be quoted separately on a
daily/hourly basis.
With the VENDOR’s presence at the CLIENT’s site, the VENDOR has to ensure that the system
delivered is being installed and operating as specified and designed., as well as to train the
CLIENT’s personnel to operate and maintain the equipment adequately.
The construction monitoring service will be carried out on demand by the customer
according to the construction schedule.
The suppliers must deliver the reports and documents below:

• Technical inspection report of each component/equipment.

• Commissioning and test plan.
• Test and pre-commissioning reports.
• Commissioning reports.
• Training manual.
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 27 of 30

8 DOCUMENTATION
To allow the implantation of the equipment in terms of engineering, export control,
installation, operation and maintenance the following documents shall be supplied, but not
limited to the following:

DOCUMENTATION
Type of Documents Delivery time of Documents
Equipment drawing with main dimensions 2 weeks after contract effectives
Equipment load diagram, including static and dynamic loads, 2 weeks after contract effectives
anchorage and foundation details
Electrical diagrams 4 weeks after contract effectives
List of consumers with power consumption 4 weeks after contract effectives
Instrument List, specifications and data sheet 6 weeks after contract effectives
I/O list 6 weeks after contract effectives
Ducts/Piping connections and List of ducts/pipelines 6 weeks after contract effectives
Range, Alarm, and Trip List 6 weeks after contract effectives
Control Philosophy 6 weeks after contract effectives
Component’s data sheet With final inspection
List of all materials (for export control) 6 weeks after contract effectives
Detailed packing list 4 weeks prior to final inspections
Material certificates With final inspection
Surface protection procedures With final inspection
Inspection procedures 4 weeks after contract effectives
CE certificate With final inspection
Quality standard procedures 4 weeks after contract effectives
Inspection and test plan for fabrication 4 weeks after contract effectives
List of consumables, oils and greases 4 weeks after contract effectives
Installation, operation and maintenance manual With final inspection
Mechanical calculation book With final inspection
All drawings should be provided in .dwg format with With final inspection
AutoCAD 2010 version
Electrical equipment & instrument layout 6 weeks after contract effectives
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 28 of 30

Cable list 6 weeks after contract effectives

Cableway 6 weeks after contract effectives
Wiring Diagram 6 weeks after contract effectives
Logic Diagram 6 weeks after contract effectives
Software 6 weeks after contract effectives
P&ID 6 weeks after contract effectives
Instrument Hookup 6 weeks after contract effectives

9 COMPLEMENTARY INFORMATION
9.1 Packing and Transportation

For the supply of equipment DAP to the Tebinbulak site, Incoterm 2020 will apply. The
designated port of shipment and the relevant Incoterms will be defined before closing a
contract.
For general packing and preservation requirements refer to CLIENT’s General Technical
Specification (GTS).

9.1.1 VENDOR's Responsibility

• To provide appropriate packing depending upon the nature of the supply and the
transportation and handling hazards. Prior approval from the CLIENT is required.
• To contact The Office of Internal Transportation of the Ministry of Roads and
Transportation and Traffic Police Offices to check for the maximum package size to
be delivered.
• To supply the equipment parts in sections when required like the composition of
which is shown on the drawings. All sections shall be identified separately and a
marking plan for assembly on the site must be provided. A copy of the packing list
and supply list will accompany each package.
• To provide for securely protecting and packing to avoid damage in transit under
proper conditions and he shall be responsible for all loss or damage caused or
occasioned by any defect in packing. The VENDOR must provide temporary
protection for transport. All bright parts shall be thoroughly protected from rust
during transit. All other parts subject to corrosion shall be coated with a varnish
suitable for long-term storage (up to 12 months).
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 29 of 30

10 ATTACHMENTS
ATTACHMENTS
DOCUMENT-NO. REVISION DESIGNATION
to be informed 00 Engineering Standard, Electrical
to be informed 00 Engineering Standard, Instrumentation
to be informed 00 Engineering Standard, General
to be informed 00 Engineering Standard, Packing, Marking
to be informed 00 Design criteria for electrical
to be informed 00 Design criteria for instrumentation
 Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL PROCESSING AND
METALLURGICAL COMPLEX IN KARAUZYAK REGION
Project name: Tebinbulak Pelletizing Plant
Document name:
Reciprocating Belt Conveyor Technical Specification
Subcontractor/Vendor
Date 27/05/2022
Doc. Number:
Document number: TBPLT1-BD-NF-3310-MC-SPC-0003 Rev.: 00 Page 30 of 30

Appendix 1
TBPLT1-BD-NF-3310-MC-DIA-0001
Basic Engineering Design Data

(See Appendix Folder)