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- Please keep this manual well.

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PM GEARLESS TRACTION

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MACHINE USERS MANUAL

- Please read this manual carefully before using the product.

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Thank you for choosing our gearless traction machine .

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- Wrong operation may cause reduction of machine lifetime, property loss or casualties.
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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CONTENTS

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Foreword Page 1

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Features and Working Principle Page 2

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Working Condition of Traction Machine Page 3
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Product and Parameter

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Dimension Drawing of G Series Machine Page 4
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Dimension Drawing of K Series Machine

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Dimension Drawing of P Series Machine Page 15
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Transportation, Storage and Installation

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Cautions before Usage Page 20
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Traction Machine Installation Instruction Page 21
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Electrical Connection

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Page 21

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Installation and Usage of Barring Device Page 24
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Installation and Usage of Release Device Page 25
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Page 26
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Maintenance of Traction Machine
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Installation and Adjustment of Drum Brake Page 28
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Installation and Adjustment of Block Brake Page 30
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Installation and Adjustment of Disk Brake Page 31
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Instruction of Sin-Cos Encoder Page 32
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Faults and Solutions Page 33

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Foreword

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Thank you for choosing our gearless traction machine.

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Please read this manual carefully before use this product. Wrong operation may

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cause reduction of machine lifetime, property loss or casualties. Any operation
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must refer to this manual.

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In addition, any emend of this manual will not be notified.
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General Safety Instructions

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Please read this manual carefully before transportation, installation,
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connection, maintenance and know well with the safety instructions.

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There are two safety attention grades in this manual.
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! Caution

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Wrong operation may cause property loss or injuries.
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! Danger Wrong operation may cause property loss or casualties.
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Only qualified personnel who must be trained for the job and must be familiar with
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the installation, assembly, commissioning and operation of the product are

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authorized to perform any planning, installation or maintenance work and this

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must be done in accordance with the relevant instructions such as EN81.1 (Safety
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rules for the construction and installation of lifts).

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We do not accept any warranty or liability claim for personal injury, property
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loss and product quality problem caused by improper operation.

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Page 1
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Features and Working Principle

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The advantage of our traction machine:
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●Eco-friendly ●Low Noise ●Constant Torque

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●High Efficiency ●Smart Size ●Widely Used

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●Stable Operation ●Energy Saving ●Safe and Reliable

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■Features of PM Gearless Traction Machine
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Our gearless traction machine has been designed for various capacity and speed
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which meet different customer's requirements.
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It is a mechatronics product which can be divided to internal rotor structure and
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external rotor structure. It consists of stator, rotor, brake and encoder.

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The traction machine is assembled with silicon-steel lamination which insulation
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is F class. We use Neodymium iron boron (NdFeB), the best material for magnet.

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The traction sheave is cast by nodular iron and which type is QT700-2.
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The protection class of traction machine is IP41 for WTD1 and WTD1-B series,
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IP40 for WTD2-P series; Noise class≤55dB; Acceleration vibration ≤ 0.45mm/s.
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The traction machine mainly consists of stator frame, stator core, rotor, traction
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sheave, brake pad, brake and encoder. The stator core is fixed to the stator frame.
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The traction sheave is assembled into the rotor and there are 20 poles of magnets
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are evenly distributed to the rotor.

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To fix the rotation shaft and the rotor together and fix to the stator frame through
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the bearing. The traction sheave is assembled to the front of the rotation shaft
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which is the critical part to bear the whole weight of the lift. Encoder will be
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assembled to the back of the shaft. Power supply wiring and temperature controller
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are fixed inside the traction wiring connection box.

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It achieves the brake function through the contact between friction plate and brake
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wheel.
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■Working Principle of Traction Machine

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The working principle of gearless traction machine is that to output the torque to
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traction sheave through the permanent-magnet synchronous motor, and then to

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drive the cabin through the friction between traction sheave and ropes. When the
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elevator needed to be stopped, the brake will stop the brake wheel through the
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brake pad to keep the cabin from moving.

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Page 2
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Working Condition of Traction Machine

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! Caution

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To make sure machines must be used under below working conditions.
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●The height above sea level no more than 2000 meters.
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●Working temperature 5~40℃,relative humidity under 90%.
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●Deviation between supply voltage fluctuation and rated voltage should within±7%.
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●No corrosive, flammable and explosive gas in the working environment.
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●Ropes and traction sheave grooves must keep clean.
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●Wrap angle and counter weight must meet the requirement of rules 9.3.1 of EN81.1.

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●Traction machine power should be supplied by control system and its rated
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parameter should be subjected to the machines nameplate. Do not supply the
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power to the traction machine directly in case machines damage.

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We do not accept any compensation for machines damage caused by
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not use the machines under the above working condition requirements.
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Product and Parameter

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Please contact our sales personnel or read the traction machines nameplate
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for the relevant model number and technical parameter.
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Page 3
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Page 4
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320~450KG Series
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Dimension Drawing of G Series Machine

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320~450KG Home Lift Series
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Page 5
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630KG Series
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800~1000KG Series
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Notice: when K= 5, L= 76; when K= 6, L= 84

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Page 6
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630KG (G1) Series

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800~1000KG (G1) Series

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Notice: when K= 5, L= 76; when K= 6, L= 84

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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1150~1250KG Series
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1350~1600KG Series
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Page 8
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1600~2000KG Series (Ø508mm)

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w

Page 9
.c w w -li n w .u lif
t
p-
li n w .u f w p .c
ft w p t.c
w -li n
2500~3000KG Series
.c w -li n w .u
p ft
n w .u
p ft.c w .c
n w
.c w n w .u
-li
ft w
n w .u
-li
f w p .c w
w p w n

1000~1600KG High Speed Series

t.c
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w

1. Traction Sheave
w p t.c
w -li n w .u
n .u ft

5.PM Traction Machine

.u
-li
f w p .c w w p-
w t.c
w w -li n w .u lif
t
w p-
li n w .u ft w p-
.u ft w p .c w lif
p- .c w -li n w .u
n w .u f w p- t.c

6.Brake Arm
li p t.c n

2.Hand Wheel
ft w w

Page 10
.c n .u lif
p-
n w .u
-li
f w p t .c
li ft w p t.c
w w -li n
.c w w -li n w .u ft
n .u f p

Parts of G Series Traction Machine

w w .c w
w p t.c
w -li n w
.c w -li n w .u
p ft
n .u f .c

7. Brake Shoes
1600~2000KG High Speed Series (1:1)

w w w

3.Handle Switch
w p t.c
w -li n w
w -li n w .u
p ft w
.u f .c w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f p .c

8. Brake
t.c w n w .u
p- w -li w
Notice: Please contact our sales personnel for unlisted models and drawings.

n .u

4.Lifting Bolt
lif w p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u f t.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 11
.c n .u lif
p-
n w .u
-li
f w p t .c
li ft w p t.c
w w -li n
w
Dimension Drawing of K Series Machine

n .u

320~450KG Series
.c w -li w p ft
n w .u f w .c w
250~450KG Home Lift Series
w p t.c
w -li n w
.c w -li n w .u
p ft
n w .u
p f t.c w .c
n w
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 12
.c n .u lif
w -li w t

630KG Series
p-
li n w .u f w p .c
p n

800~1000KG Series
ft t.c -li
.c w n w .u ft
n w .u
-li
f w p .c w
w p t.c
w w -li n w
.c w w -li n w .u ft
p

Notice: when K=5, L= 76; when K=6, L=84

n w .u
p f t.c w .c
n w
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u f t.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 13
.c n .u lif
p-
n w .u
-li
f w p t .c
li ft w p t.c
w w -li n
w n .u

1150~1250KG Series
.c ft
800~1000KG (G1) Series
n w .u
-li
f w p .c w
w p t.c
w w -li n w
.c w w -li n w .u ft
n .u f w p .c w
Notice: when K=5, L= 76; when K=6, L=84

w p t.c
w -li n w
w w -li n w .u ft w
.u f p .c w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
p t.c
w -li n w .u

1. Hand Wheel
w -li n w .u ft w p-

4.Handle Switch
w .u f w p .c w lif
w p- t.c
w -li n w .u t
.u li n w .u
p ft w p-
ft w .c w lif
p- .c w -li n w .u
li n w .u
p f t.c w p- t.c
n
ft w w

Page 14
.c n .u lif
p-
n w .u
-li
f w p t .c
w w

2.Traction Sheeve
li ft p t.c -li n
w w

Parts of G Series Traction Machine

.c w -li n 1350~1600KG series
w .u ft

5.PM Traction Machine

n w .u f w p .c w
w p t.c
w -li n w
.c w -li n w .u
p ft
n w .u
p f t.c w .c
n w

3.Brake
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c w n .u

6.Terminal Box
w n w .u
-li
ft w p
.u
-li
f w p .c w w
p- t.c
w w -li n w .u
Notice: Please contact our sales personnel for unlisted models and drawings.

lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 15
.c n .u lif
p-
n w .u
-li
f w p t .c
li ft w p t.c
w w -li n

320~450KG Series
.c w w -li n w .u ft
n .u f p
Dimension Drawing of Disk Brake Machine

w w .c w
250~400KG Home Lift Series
w p t.c
w -li n w
.c w -li n w .u
p ft
n w .u
p f t.c w .c
n w
w n w .u
-li
ft w
w w
Notice: traction sheeve could change to 200mm.

w -li
.u f p .c w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 16
.c n .u lif
p-
n w .u
-li
f w p t .c

630KG Series
li ft w p t.c
w w -li n
.c w n w .u ft

800~1000KG Series
w -li
n w .u f w p .c w
w p t.c
w -li n w
.c w -li n w .u
p ft
n w .u
p f t.c w .c
n w
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 17
.c n .u lif
p-
n w .u
-li
f w p t .c
li ft w p t.c
w w -li n
w n

630KG (P1) Series

.c -li w .u ft
w
320~450KG (P1) Series
n w .u f w p .c w
w p t.c
w -li n w
.c w -li n w .u
p ft
n w .u
p f t.c w .c
n w
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u
p f t.c w p- t.c
n
ft w w

Page 18
.c n .u lif
p-
n w .u
-li
f w p t .c
li ft w p t.c
w w -li n
w n .u
1000KG (P1) Series
.c w -li w p ft
n .u f .c

1150~1350KG Series
w p t.c w n w
.c w n w .u
-li
ft w
n w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
.u f p .c w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f w p .c w
p- t.c
w -li n w .u
lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c

1.Brake
w p t.c w n w
w n w .u
-li
ft w
w .u
-li
f w p .c w

4.Terminal Box
w p t.c w n w .u
w n w .u
-li
ft w
.u
-li
f w p .c w w p-
w t.c
w w -li n w .u lif
t
w p-
li n w .u ft w p-
.u ft w p .c w lif
.c w -li n w .u

5.Encoder
p-
li n w .u
p f t.c w p- t.c
n
ft w w

Page 19
.c n .u lif
p-
n w -li
f w p t

2.Traction Sheeve
li w .u w .c
p n

Parts of P Series Traction Machine

ft t.c -li
.c w n w .u ft
n w .u
-li
f
1600~2000KG Series
w p .c w
w p t.c
w w -li n w
.c w w -li n w .u ft
n w .u f w p .c w
w p t.c
w -li n w
w -li n w .u
p ft w
.u f .c w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w -li n w .u ft w p
.u f p .c

3.PM Traction Machine

w n w .u
Notice: Please contact our sales personnel for unlisted models and drawings.

t.c
p-
n w .u
-li
ft w
lif w p .c w w p-
t.c
w w -li n w .u lif
n .u f p t.c
 t

t.c
p
w
lif

.u
n

w
PM GEARLESS TRACTION MACHINE USERS MANUAL

lif
p-

t.c

p-
.u

w
lif

.u
w

w
Transportation, Storage and Installation

p-

.c
w

w
! Caution

t
.u
w

p
w
lif

.u
w

w
p-
Please arrange the transportation, storage and installation of the traction

.c
w

w
ft
.u
n

w
machines according to the following rules.
.c

-li
w

w
●Please transport the machines according to the shipping/transportation marks.
ft

.c
p
w
-li

ft
●Machine should be stored in sealed, dry, dust-free and ventilated place.

.u
n

w
.c

-li
p

w
●Storage period no over than 6 months and inspection is needed if over than
ft
.u

.c
p
w
-li

6 months.

ft
.u
w

w
.c

-li
p

n
●Transportation and storage temperature -25℃~55℃.
ft
.u

.c
p
w
We do not accept any compensation for machines damage caused by
-li

ft
.u
w

w
.c

-li
p
w

improper transportation operation and storage.

n
ft
.u

.c
w

p
w
! Danger
-li

ft
.u
w

w
.c

-li
p
w

w
ft
.u
w

p
w
Please lift and install the machines according to following rules strictly.
-li

.u
w

f
●Lifting bolt is designed according to the machines weight, please do not add
t.c

-li
p
w

w
.u
n

extra load.

p
w
f
.c

-li

.u
w

w
●Keep the machine steady while lifting and moving the machine.
t.c
p
w

w
●Be carefully while lifting and moving machines to avoid collision.
.u
n

w
f
t.c

-li

.u
w

w
●The hoisting machines should be able to lift 1.5 times weight of the machine.
t.c
p
w

w
lif

.u
n

w
f

Cautions before Usage

p-

t.c

-li
w

! Caution w
t.c
p
w
f
-li

.u
n

All the machines must pass strict inspection before delivery. User should check is
t.c

-li
p

w
.u

t.c
p
w

there any damage caused by transportation when machines arrive at the site.
f
-li

.u
w

Please contact our customer service immediately if there is any damage of the
t.c

-li
p
w

machines. Do not install the damage machines before our customer service
.u

t.c
p
w
f
-li

.u
w

confirmation. Please inspect the machines as following rules before usage.

w

f
t.c

-li
p
w

●To check the nameplate is accord with the ordered machines or not.
.u

t.c
w

p
w
f

●To check the accessories are not damaged or not.

-li

.u
w

lif
.c

●To check fasteners on the machines is being fastened well or not.

p
w

p-
ft
.u
w

●To check the insulation resistance of the machines with 500V meg-ohmmeter,
li

.u
w

w
p-

should be no less than 1MΩ.

.c
w

w
ft
.u

We remark red color on the machines after we adjusted the brake torque well,if the
n

w
.c

li
w

red remark has been moved, please contact our customer service for adjustment.
p-
ift

.c
w

ft
.u
n

w
.c

li
w

Page 20
p-
ift

.c
w
 t

t.c
p
w
lif

.u
n

w
PM GEARLESS TRACTION MACHINE USERS MANUAL

lif
p-

t.c

p-
.u

w
lif

.u
w

w
Traction Machine Installation Instructions

p-

.c
w

w
t
.u
w

p
w
lif
! Danger

.u
w

w
p-

.c
w

w
ft
.u
n

w
Please check and calculate the carrying capacity of the machines frame and
.c

-li
w

w
groundwork to make sure that can bear the load of the working traction machine.
ft

.c
p
w
-li

ft
.u
n

w
The machines frame should be strong enough to carry the weight. The groundwork

w
.c

-li
p

w
should be flat and flatness no over than 0.1mm.
ft
.u

.c
p
w
-li

ft
.u
Please install the traction machines according to the following rules.
w

w
.c

-li
p

n
●Use four screws (strength grade no less than 12.9) to install machines on the frame.
ft
.u

.c
p
w
●Adjust the distance of ropes-prevent pole and ropes are no more than 1.5mm
-li

ft
.u
w

w
.c

-li
after ropes are hanged to the sheave.
p
w

n
ft
.u

.c
w

p
w
●Traction machines must be installed according to EN81.1 requirement.
-li

ft
.u
w

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●Traction machines should work in a ventilation environment.
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●Traction machines should work in the environment according to the relevant

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requirements of protection class.

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Electrical Connection
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1. Electrical Connection Instruction

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! Danger
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The electrical connection may only be made by a qualified electrician.

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All electrical connection must be done according to the following rules.

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●Keep the connection box clean and dry.

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●The connection terminals (wires) should be provided by our company.

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●Make sure there is no short circuit of all the electrical parts.

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●Make sure the terminals, connector and bolts are fastened.

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●Please cover the connection box after finished electrical connection.

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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2. Circuit Connection

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Traction machine must be earthed and there is earthed device inside the connection

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box. The power supply to the traction machines should be from transducer. Terminals

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U, V, W of the traction machines should connect to the transducer accordingly. Please
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select the correct connecting wire diameter according to traction machine rated current
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(Please refer to transducer instruction manual). Terminals K1 and K2 connected to a

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thermal switch in the stator coil and it can monitor the temperature raise of the stator.

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Connection Diagram

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3. Brake Connection

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! Caution
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Please provide the power to the brake and connect the wires according to the brake

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nameplate and the requirements on the connection box. Any wrong connection might
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result in serious consequence such as brake burned and insufficient power.

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4. Earthed Connection
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! Caution
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The traction machines must be earthed. Please connect the earthed screws to
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the earthed wire in the connection box.

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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5. Encoder Connection

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! Caution

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The traction machines must be supplied power by a transducer and it must work

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under closed-cycle control. And an encoder is need. The selection of encoder is
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different according to different transducer. Our company provides different
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encoders for customer selection.

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Below are two kinds of encoders in common use.
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5 . 1 Sin-Cos Encoder
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Sin-Cos Encoder as below picture is a standard configuration of our traction
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machines and we provide different connection wire to different transducers.
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Heidenhain ERN 1387 Encoder
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WETON EI58C9.25-2048-SA5N4T Encoder

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Rated voltage: DC5V±5%
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Rated current: ≤130mA

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Pulse count: 2048
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Output type: sine and cosine

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Heidenhain ERN 1387 Encoder

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5.2. Impulse Type Encoder

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Impulse encoder is non-standard of our products. Please contact our sales

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personnel for more detailed information if needed.

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Installation and Usage of Barring Device

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1.Installation of Barring Device
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According to standard requirements, our company will provide the barring device

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for MR type traction machines. It has been adjusted well before delivery. Users

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only need to fix the hand wheel to the required place. We had matched a micro-

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switch. User need to connect to the control system to cut off the power when need
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to use the barring device.
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1.) Hand Wheel
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2.) Micro-switch
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3.) Fixed Bolt
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4.) Micro-switch

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5.) Release Handle
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6.) Traction Machine

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2. Usage of Barring Device
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When person trapped in the lift due to control system error of power off, we should

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rescue the trapped person by well trained professional personnel according to
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following instructions.
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1.) Cut off the main power supply in case of elevator moving and ensure the lighting
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in the cabin.
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2.) Confirm the detailed location of the car.

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3.) Remove the cover plate of barring wheel gear on the protection cover and fix the
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hand wheel.
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4.) In order to prevent the car moving, two people should hold the hand wheel.
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And the third people give pressure to the release handle. In the process of releasing
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the brake, two people turn the hand wheel according to the direction the car need
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to go until the car moves to the nearest floor and then loosen the release handle
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to process the rescuing.

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5.) Please take out the hand wheel and recover the cover plate after rescued.
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! Danger
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Prohibited to use this device when not emergency rescue or maintenance

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by professional personnel.
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●Should ensure the power system is off

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●Please make the U, V, W to be a short circuit while emergency rescuing.

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●We not match barring device for the traction machines that capacity is over
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than 2000KG (Roping 2:1) or capacity is over than 1000KG (Roping 1:1).
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Installation and Usage of Release Device

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1.Installation of Release Device

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Our company will provide the release device for MRL type traction machines. It has been

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adjusted well before delivery and users do not need to adjust. Users can choose the release

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cable length according to its project situation.
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Please follow the below instructions while used need to install the release device.

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1) To ensure there is no twisting, knotting and quarter turn which might affect the release cable
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torque while installing the release device. If the cable needs to be turn, we suggest the
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minimum bending radius of the cable is not less than 400mm.
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2) Adequate space is needed when install the brake release holder. To avoid the release cable

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bending radius is too small. Should ensure the release cable is at the place that the bending

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radius is not less than 200mm, otherwise it will difficult or even not able to achieve release
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function.
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3) Release device can not be too stressed which is better to achieve releasing but not affect

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the traction machines brake torque function. Or it will counterbalance the brake torque

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which leads to the brake lose efficiency.
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4) Please keep the brake release holder out of unprofessional people.
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1.Usage of Release Device

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When person trapped in the lift due to power off, we should rescue the trapped
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person by well trained professional personnel according to following instructions.
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1). Cut off the main power supply in case of elevator moving.
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2). Ensure the lighting in the cabin and c onfirm the detailed location of the car.
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3). Demount thumbscrew on the remote release device.
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4). Pull down the release handle and turn the release handle. When the brake works,
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and then turn the traction sheave to rescue.

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5). After release operation finished, please lock the thumbscrew again.
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6). If the release function is no good, please work on the screw (M6) to adjust the tighten
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to achieve releasing.
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3 . Dimention of Brake Release Holder

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Maintenance of Traction Machine

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1. Maintenance of Bearing

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For external rotor traction machines:

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●The front bearing was injected with Shell EP2 grease before leaving factory.

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Please use the same type of grease when it needed.

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●Grease should be added from the traction machines front oil hole and keep the oil hole
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clean from dust. 45g of grease is needed for each time and one time for a year.
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●The back bearings and the traction machines which capacity below 1600kg are using
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the sealed bearing which no need for maintenance.
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For internal rotor traction machines:

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●The front bearing was injected with No.3 lithium base grease before leaving

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factory. Please use the same type of grease when it needed.
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●Grease can be added from the traction machines' front or back bearing cap and keep
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the oil hole clean from dust. 110g of grease for working side and 31g of grease for
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back side is needed for each time and one time for a year.
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2. Change of Traction Sheave
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To take strict safety precautions while change the traction sheave. To fix the traction
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sheave with two or three M12 screws before disassembly the traction sheave incase
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it fall down.
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●Use two M16 bolts to push the sheave out from the whole machines.
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●Hang up the new traction sheave and use two poles to guide it into the mounting place.
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●Use the screw to secure the traction sheave.

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●Take out the guide pole.

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●Install the other parts.

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Traction Sheave
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M12 Bolt
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M16 Bolt
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PM GEARLESS TRACTION MACHINE USERS MANUAL

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3. Short Circuit of Traction Machine

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To make short circuit with U, V, W terminals when the gearless traction stop running

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is to avoid the traction machines start to run again while do maintenance. It make

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the elevator is more safe and being stop in a reliable way. In order to avoid the

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machines damage caused by short circuit in fast time, please follow the below
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instruction if needed.
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The output connector of the transducer and short circuit connector are separated
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and delay the connection if needed. When the elevator is running at high speed, the

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safety circuit is turn off or the electric power is suddenly off without emergency
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source, the traction machines will reduce its speed through the brake start to work.
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After delay, the short circuit connector will work. This will avoid the serious damage
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to the machines and ensure the safety of elevator.
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Our company does not accept any compensation for machines damage caused
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by wrong operation of short circuit.

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4. Maintenance Instruction

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●Keep the machines working environment clean and dry;

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●Keep the traction machines clean;

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●Pay attention to the reliability and abrasion of the braking system.

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PM GEARLESS TRACTION MACHINE USERS MANUAL

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Installation and Adjustment of Drum Brake

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1. Instruction

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Please read this manual before installation, usage and maintenance of the brake.

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Only qualified and well trained personnel are allowed to operate this component.

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●Connect the power correctly according to the model and instructions on the label.

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●Do not maintain while power is on.
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●Do not maintain while machines is working.
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●Do not make the machines power wire in tension.

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●Keep grease from brake lining.

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●Keep away from hot brake surface.

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n
ft

2.Working Condition of Brake

.u

.c
w

p
w
-li

ft
.u
w

●Machine room temperature should be between 0~40℃

w
.c

-li
p
w

w
●The maximum switching frequency is 240F/h
ft
.u
w

p
w
-li

●Temperature resistance grade is F class, 155℃

.u
w

f
t.c

-li
p
w

w
.u
n

p
w
f

1.Adjustment of Drum Brake

.c

-li

.u
w

w
t.c
p
w

Adjustment of the brake torque

w
.u
n

w
If the torque is not enough, under ensure
f
t.c

-li

.u
w

Stretching bolt
w
of safety, please adjust the brake screw 制动力调整螺杆
t.c
p
w

w
lif

to press the brake spring in a clockwise

.u
n

w
f
p-

t.c

-li
w

direction as right picture. If the situation

n

w
t.c
p
w
f

is opposite, then loose the brake screw

-li

.u
n

in anticlockwise direction. Brake torque

t.c

-li
p

should not be too large in case of the

w
.u

t.c
p
w
f
-li

.u
w

maintaining voltage exceed standard.

w

f
t.c

-li
p
w

n
.u

t.c
p
w
f
-li

制动瓦间隙调整螺杆
.u
w

Stretching bolt Adjustment of the brake gap

t.c

-li
p
w

If the brake gap is less please adjust the brake

.u

t.c
w

p
w
f
-li

.u
w

shoe and brake screw in clockwise direction as

n

lif
.c
p
w

the left picture to enlarge the gap. If the brake

p-
ft
.u
w

gap is too big and lead to brake noise, please

li

.u
w

w
p-

adjust the brake shoe and the brake screw in

.c
w

w
ft
.u
n

anticlockwise direction.
w

w
.c

li
w

w
p-
ift

.c
w

ft
.u
n

w
.c

li
w

Page 28
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 ift w .c w w
.c w w p-
n w .u
n w .u lif
w p
ift
w p t.c
w -li
.c w -li n w .u
p ft
n w .u
p ft.c w -li .c
n
w n w .u ft
w .u
-li
f w p .c w
w p t.c
w w -li n w
w w -li n w .u ft w
w .u f w p .c w
w p t.c
w -li n w .u
-li n w .u
p ft w p-
w .u ft.c w .c
n w .u lif
w p-
n w .u
-li
ft w t
.u li ft w p .c w w p-
p- .c w w -li n w .u lif
li n w .u f w p- t.c
n
Adjust the uniformity of the brake gap

ft w p t.c
w

page 29
.c n .u lif
t
gap both up and down until its gap is uniform.

p-
n w .u
-li
f w p .c
li ft w p t.c
w w -li n
.c w w -li n w .u ft
n w .u f w p .c w
w p t.c
w -li n w
.c w -li n w .u
p ft
n w .u
p f t.c w .c
n w
w n w .u
-li
ft w
w .u
-li
f w p .c w w
PM GEARLESS TRACTION MACHINE USERS MANUAL

w p t.c
w w -li n w .u
w n .u ft p
Adjustment

.u
-li
f w p .c w w
w n .u
If the brake gap is nonuniform, please use the fine adjustment screw to adjust the

t.c
p- w -li w
制动瓦微调螺钉 screw

lif n w .u
p ft w p-
w .c w lif
t.c
w -li n w .u
p
n .u f t.c
 t

t.c
p
w
lif

.u
n

w
PM GEARLESS TRACTION MACHINE USERS MANUAL

lif
p-

t.c

p-
.u

w
lif

.u
w

w
Installation and Adjustment of Block Brake

p-

.c
w

w
1. Instruction

t
.u
w

p
w
lif

.u
w

n
Please read this manual before installation, usage and maintenance of the brake.

w
p-

.c
w

w
Only qualified and well trained personnel are allowed to operate this component.

ft
.u
n

w
.c

-li
●Connect the power correctly according to the model and instructions on the label.

w
ft

.c
p
w
●Do not maintain while power is on.
-li

ft
.u
n

w
●Do not maintain while machines is working.
.c

-li
p

w
ft
.u

.c
●Do not make the machines power wire in tension.

p
w
-li

ft
.u
w

w
●Keep grease from brake lining.
.c

-li
p

n
ft
.u

●Keep away from hot brake surface.

.c
p
w
-li

ft
.u
w

w
.c

-li
p
w

n
ft

2.Working Condition of Brake

.u

.c
w

p
w
-li

ft
.u
w

●Machine room temperature should be between 0~40℃

w
.c

-li
p
w

w
●The maximum switching frequency is 240F/h
ft
.u
w

p
w
-li

●Temperature resistance grade is F class, 155℃

.u
w

f
t.c

-li
p
w

w
.u
n

p
w
f
.c

-li

.u
w

w
3.Adjustment of Block Brake
t.c
p
w

w
Adjust the brake gap when the brake
.u
n

w
f
t.c

-li

.u
w

makes big noise or the brake pad presses

w
t.c
p
w

w
lif

the machines while machine running.

.u
n

w
f
p-

t.c

-li

a.) Use internal hexagonal wrench to

w

w
t.c
p
w

loosen the mounting bolts (2).

f
-li

.u
n

b.) If need to enlarge the gap, please

t.c

-li
p

w
.u

adjust four hollow bolts (1) in clockwise

t.c
p
w
f
-li

.u
w

direction. The suggested brake gap is

f
t.c

-li
p
w

0.35-0.4mm;
.u

t.c
p
w
f
-li

c.) If need to narrow the gap, please adjust

.u
w

f
t.c

-li
p
w

four hollow bolts (1) in anticlockwise

.u

t.c
w

p
w
f

direction. The suggested brake gap is

-li

.u
w

lif
.c

0.35-0.4mm;
p
w

p-
ft
.u
w

d.) After adjustment, use torque wrench

li

1.Hollow Bolt
.u
w

w
p-

to secure the bake mounting bolts. 2.Mounting Bolt

.c
w

The suggested tightening torque is 45N.m. 3.Block Brake

ft
.u
n

4. PM Traction Machine
.c

li
w

w
p-
ift

.c
w

ft
.u
n

w
.c

li
w

Page 30
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 t

t.c
p
w
lif

.u
n

w
PM GEARLESS TRACTION MACHINE USERS MANUAL

lif
p-

t.c

p-
.u

w
lif

.u
w

w
Installation and Adjustment of Disk Brake

p-

.c
w

w
1. Instruction

t
.u
w

p
w
lif

.u
w

n
Please read this manual before installation, usage and maintenance of the brake.

w
p-

.c
w

w
Only qualified and well trained personnel are allowed to operate this component.

ft
.u
n

w
.c

-li
●Connect the power correctly according to the model and instructions on the label.

w
ft

.c
p
w
●Do not maintain while power is on.
-li

ft
.u
n

w
●Do not maintain while machines is working.
.c

-li
p

w
ft
.u

.c
●Do not make the machines power wire in tension.

p
w
-li

ft
.u
w

w
●Keep grease from brake lining.
.c

-li
p

n
ft
.u

●Keep away from hot brake surface.

.c
p
w
-li

ft
.u
w

w
.c

-li
p
w

n
ft

2.Working Condition of Brake

.u

.c
w

p
w
-li

ft
.u
w

●Machine room temperature should be between 0~40℃

w
.c

-li
p
w

w
●The maximum switching frequency is 240F/h
ft
.u
w

p
w
-li

●Temperature resistance grade is F class, 155℃

.u
w

f
t.c

-li
p
w

w
.u
n

p
w
f
.c

-li

3. Adjustment of Disk Brake

.u
w

w
t.c
p
w

w
Adjust the brake gap when the brake
.u
n

w
f

makes big noise or the brake pad presses

t.c

-li

.u
w

w
t.c

the machines while machine running.

p
w

w
lif

.u
n

w
f
p-

a.) Use internal hexagonal wrench to loosen

t.c

-li
w

the mounting bolts (2).

w
t.c
p
w
f
-li

.u
n

b.) If need to enlarge the gap, please adjust

w

f
t.c

-li
p

w
six hollow bolts (1) in clockwise direction.
.u

t.c
p
w
f
-li

The suggested brake gap is 0.2-0.3mm;

.u
w

f
t.c

-li
p
w

c.) If need to narrow the gap, please adjust

n
.u

t.c
p
w
f

six hollow bolts (1) in anticlockwise

-li

.u
w

direction. The suggested brake gap is

t.c

-li
p
w

n
.u

t.c
w

0.2-0.3mm;
p
w
f
-li

.u
w

lif

d.) After adjustment, use torque wrench to

.c
p
w

p-

secure the bake mounting bolts.

ft
.u
w

1.Hollow Bolt
li

.u
w

The suggested tightening torque is 45N.m. 2.Mounting Bolt

w
p-

.c
w

3.Disk Brake
w
ft
.u
n

4.PM Traction Machine

w

w
.c

li
w

w
p-
ift

.c
w

ft
.u
n

w
.c

li
w

Page 31
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 t

t.c
p
w
lif

.u
n

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PM GEARLESS TRACTION MACHINE USERS MANUAL

lif
p-

t.c

p-
.u

w
lif

.u
w

w
Instruction of Sin-Cos Encoder

p-

.c
w

w
1.Tools

t
.u
w

p
w
lif

.u
w
●Torque Spanner ●M10 Bolt ●Wrist Strap ●Clean Duster

w
p-

.c
w

w
ft
.u
n

w
.c

-li
2.Notice of Installation

w
ft

.c
p
w
●Wear the wrist strap and static-free shoes before operation;
-li

ft
.u
n

w
●Keep the encoder from shaking and collision. Do not knock on the encoder with
.c

-li
p

w
ft
.u

.c
p
w
hammer or screwdriver.
-li

ft
.u
w

w
●Please do not pull the encoder cable in a rude way in case of the encoder cable
.c

-li
p

n
ft
.u

.c
damage.

p
w
-li

ft
.u
w

w
.c

-li
p
w

n
ft

3.Instruction of Installation
.u

.c
w

p
w
-li

ft
.u
w

●Clean the encoder connecting part and the mounting hole on the traction machine.
w
.c

-li
p
w

w
●Make sure the tension sleeve is unstuck.
ft
.u
w

p
w
-li

●Loosen the back cover bolts and dismount it.

.u
w

f
t.c

-li
p
w

w
●Install the encoder to the traction machine encoder mounting hole and use M5X50
.u
n

p
w
f
.c

-li

hexagon socket screw to fix the encoder. Suggest torque is 5N.m.

.u
w

w
t.c
p
w

w
●Make sure the encoder can turn smoothly, if not, please check and install again if
.u
n

w
f

needed. After confirm it can be turn smoothly, please fix the tension sleeve with
t.c

-li

.u
w

w
t.c
p
w

the torque spanner. Suggest torque is 1.05~1.25N.m.

w
lif

.u
n

w
f

●Connect the encoder cable and mount the encoder back cover.
p-

t.c

-li
w

w
t.c
p
w
f
-li

.u
n

4.Disassembly of Encoder
f
t.c

-li
p

●Loosen the M2.5X5 bolt of tension sleeve.

w
.u

t.c
p
w
f
-li

.u
w

●Loosen the back cover bolts and dismount it.

w

f
t.c

-li
p
w

●Loosen the M5X50 bolt and keep M10 hole with 2~3 thread.
.u

t.c
p
w
f
-li

●Use M10 bolt to push the M5X50 bolt until the encoder has been pull out.
.u
w

f
t.c

-li
p
w

n
.u

t.c
w

p
w
f
-li

.u
w

lif
.c
p
w

p-
ft
.u
w

w
li

.u
w

w
p-

.c
w

w
ft
.u
n

w
.c

li
w

w
p-
ift

.c
w

ft
.u
n

w
.c

li
w

Page 32
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 t

t.c
p
w
lif

.u
n

w
PM GEARLESS TRACTION MACHINE USERS MANUAL

lif
p-

t.c

p-
.u

w
lif

.u
w

w
Faults and Solutions

p-

.c
w

w
t
.u
w

p
w
lif
Malfunction Causes Solution

.u
w

w
p-

.c
w

w
Check the wiring and the barring

ft
.u
Power is off
n

w
switch
.c

-li
w

w
ft

.c
p
w
Brake does not release See brake faults
-li

ft
.u
n

w
.c

-li
Machine will
p

n
Transducer faults

w
Check transducer settings
ft
.u

.c
not start

p
w
-li

ft
.u
w

w
Use incorrect transducer Change a correct transducer
.c

-li
p

n
ft
.u

.c
p
w
Use incorrect transducer Change a correct transducer
-li

ft
.u
w

w
.c

-li
p
w

Extend the acceleration time

n
Incorrect transducer
ft
.u

of transducer

.c
parameter setting
w

p
w
-li

ft
.u
w

w
Overload Extend the acceleration time
.c

-li
p
w

w
Transducer of transducer
ft
.u
w

p
w
Faults Machine coils short circuit Check phase resistance
-li

.u
w

f
t.c

-li
p
w

w
Motor earthed short circuit Change resistance to earth
.u
n

p
w
f
.c

-li

External wiring short circuit Check and maintain the wiring

.u
w

w
t.c
p
w

w
Mechanical friction Check and adjust the brake gap
.u
n

w
f
t.c

-li

.u
w

Incorrect transducer
w
t.c
p
w

Reconfigure the transducer

w
Runing noise
lif

parameter setting
.u
n

w
f
p-

and
t.c

-li
w

Shield the encoder cable and fasten

w
Encoder output signal
Overproof
t.c
p
w
f

Interference encoder cable connection

-li

.u

vibration
n

f
t.c

-li
p

w
Bearing defective Change the bearing
.u

t.c
p
w
f
-li

Imperfect earthed Check the earth connection

.u
w

f
t.c

-li
p
w

Stator coil in wet condition, Drying treatment to stator coil;

.u

t.c
p
w

Repair insulation damage

f

Current Leakage Insulation damage or wiring

-li

.u
w

and clean the wiring board

w

board is dring
f
t.c

-li
p
w

Stator cable damaged Repaire or change the cable

.u

t.c
w

p
w
f
-li

.u
w

lif

High Temperature Bad ventilation

.c
p
w

Improve ventilation condition

p-
ft
.u

Rise
w

w
li

.u
w

w
p-

.c
w

w
ft
.u
n

w
.c

li
w

w
p-
ift

.c
w

ft
.u
n

w
.c

li
w

Page 33
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ift

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