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TTA Odyssey
TTA Odyssey
Operation
Maintenance
ODYSSEY
Light Commercial
Split System 5-20 Tons
TTA Model 50 Hz
Condensing Unit
Model Nomenclature
TTA 075 R D 0 0 M A
Service Digit
TTA = Cooling Only Condensing Unit A = First Parts list
Minor Design Sequence
M = First Design Sequence
Nominal Gross Cooling Capacity (MBh)
N = Second Design Sequence
075 = 75 MBh
100 = 100 MBh Factory Installed Options
120 = 120 MBh 00 = No Options
150 = 150 MBh 0E = Copper Fin
200 = 200 MBh 0F = Blue Fin
240 = 240 MBh 0G = Manifolded Compressor
0S = Special request to be defined and approved
Electrical Characteristics
D = 380-415/3/50
Refrigerant Type
R = R22
2
© American Standard Inc. 2001 TTA-IOM01-EN
Contents
Model Nomenclature 2
General Information 4
Installation 5
Refrigerant Piping Guidelines 6
Refrigerant Charging and Evacuation 9
General Data 10
Electrical Wiring 13
Dimension Data 18
Operation 21
Maintenance 22
Maintenance Log1 22
Trouble Shooting 23
TTA-IOM01-EN 3
General Information
Warning: open and lock unit disconnect to prevent injury or death from
electric shock or contact with moving parts before attempting any installation
or maintenance.
4 TTA-IOM01-EN
Installation
Warning: On-sight lifting equipment A. Do not install the unit under a low
must be capable of lifting the unit overhang. Condenser discharge
weight with an adequate safety factor. clearance is not less than 2.5 mm.
The use of under-capacity lifting
devices may result in severe personal Important: Do not obstruct condenser
injury or death and can seriously discharge air. This can result in warm
damage the unit. air recirculation through the coil.
The crated unit can be moved using a B. Do not locate the unit in a position
forklift of suitable capacity. For lifting where runoff water can fall into the
the unit, attach lifting straps or slings fan discharge openings.
securely to the lifting holes at each
corner. Use spreader bars to protect C. Condenser intake air is supplied
the unit casing from damage. Test lift from three sides of the unit. Adhere
the unit to determine proper balance to the minimum required clearances
and stability. given in dimensional data.
TTA-IOM01-EN 5
Refrigerant Piping Guidelines
6 TTA-IOM01-EN
Refrigerant Piping Guidelines
Refrigerant Piping Procedures All brazing should be done using 2 1. Remove both seal caps from the
(Outdoor units) to 8 psig dry nitrogen purge flowing indoor unit connection stubs.
Each TTA unit ships with a fully through the pipe being brazed 9
charge. Due to this minimal amount, (Figure 2). Caution: Do not remove seal caps until
we recommend that it be removed prepared to braze refrigerant lines to
and the entire system evacuated Caution: Install a regulating valve the connections. Extended exposure to
(at the proper time) to avoid possible between the nitrogen source and atmosphere may allow moisture or dirt
contamination. the gauge manifold (Figure 2). to contaminate the system, damaging
1. Remove the compressor service Unregulated pressures can damage system components.
access panel. system components.
2. Locate the liquid and suction line 2. Turn nitrogen supply on. Nitrogen
service valves. Check that the Caution: Wet-wrap all valves and enters through the liquid line
piping connection stubs on the protect painted surfaces from gauge port.
valves (Figure 1) line up properly excessive heat. Heat can damage 3. Braze the liquid line connections.
with the holes in the unit cabinet. system components and the unit 4. Open the gauge port on the suction
3. Front-seat (close) both of the finish. line and then braze suction line to
service valves must be closed the connection stub. Nitrogen will
before the system is opened. 6. Shut off nitrogen supply. bleed out the open gauge port on
7. Shut off the manifold valve for the suction line.
Caution: Fully close the liquid and the line that is connected to the 5. Shut off nitrogen supply.
suction line service valves before suction line service valve.
puncturing the seal caps on the Disconnect the line from the gauge Leak Check
connection stubs. If the seal caps are port on the value. After the brazing operation of
punctured with the valves open, the refrigerant lines to both the outdoor
refrigerant contained in each circuit Refrigerant Piping Procedure and indoor unit is completed, the field
will be lost. (Indoor Unit) brazed connections must be checked
Once liquid and suction lines are for leaks. Pressurize the system
Warning: Do not heat the seal caps complete to the refrigerant through the service valve with dry
unless they have been punctured. If connections on the indoor unit, heat nitrogen to 200 psi. Use soap bubbles
caps are intact, application of heat and remove the seal caps on the or other leak-checking methods to
may generate excessive pressure in indoor unit connection stubs to ensure that all field joints are leak free.
the connection stub, causing personal release the dry nitrogen charge. If not, release pressure, repair and
injury or death due to rupturing of repeat leak test.
components and damage to the
service valve.
Suction Line Service Valve
4. Heat and remove the seal caps. Suction Line Gauge Port
Liquid Line Service Valve
Caution: Do not remove the seal
caps from refrigerant connections Liquid Line
unit prepared to braze refrigerant Gauge Port
lines to the connections. Excessive
exposure to atmosphere may allow
moisture or dirt to contaminate the
system, damaging valve seats and
causing ice formation in system
components.
Note: for tubing over 40 ft. calculate the additional refrigerant needed,
based on notes above.
8 TTA-IOM01-EN
Refrigerant Charging
and Evacuation
Gaseous Charging
This procedure is accomplished
with the unit operating. Electrical
connections must be complete.
Do not proceed until the system is
ready to operate.
Manifold
Gauges
Figure 3
TTA-IOM01-EN 9
General Data
10 TTA-IOM01-EN
General Data
TTA-IOM01-EN 11
General Data
12 TTA-IOM01-EN
Electrical Wiring
Electrical Wiring Ground the unit according to local Warning: Open the electrical
TTA field wiring consists of providing codes and provide flexible conduit if disconnect switch and lock in open
power supply to the unit, installing the codes require and/or if vibration position to prevent accidental power
system indoor thermostat. Access to transmission may cause noise application. Failure to do so may
electrical connection locations is problems. result in personal injury or death due
shown in dimensional data. to electrical shock.
Important: All wiring must comply
Unit Power Supply with applicable local and national Determine proper wire sizes and unit
The installer must provide line voltage (NEC) codes. Type and location of protective fusing requirements by
circuit (s) to the unit main power disconnect switches must comply referring to the unit nameplate and/or
terminals as shown by the unit wiring with all applicable codes. in Table 5 Field wiring diagrams for
diagrams in wiring. Power supply accessories are shipped with the
must include a disconnect switch Caution: Use copper conductors only. accessory.
in a location convenient to the unit. Unit terminals are not designed for use
with aluminum conductors. Use of
improper wiring materials can result in
equipment damage.
Refrigerant Circuit
TTA075-120RD00
(Single Circuit)
TTA150-240RD00
NOTE A
(Dual Circuit)
FIELD SUPPLIED
INTER-CONNECTING
SERVICE TUBING NOTE A
VALVE
NOTE C EQUALIZER
LOW PRESSURE TUBE
SWITCH (LPCO)
OUTDOOR COIL
EXPANSION
VALVE BULB
INDOOR COIL
NOTE A S
TXV
NOTE B
D V
COMPRESSURE
GAUGE
CONNECTION
NOTE C SERVICE
DRIER VALVE
SUB-COOLING CIRCUIT
NOTE A
HI PRESSURE INDICATES DIRECTION OF
SWITCH (HPCO) REFRIGERANT FLOW
Figure 6
Typical Split System Cooling Refrigerant Circuit
TTA-IOM01-EN 13
Electrical Wiring
Refrigerant Circuit
TTA150-240RD0G
(Manifolded Compressor)
NOTE A
FIELD SUPPLIED
INTER-CONNECTING
GAUGE LOW PRESSURE SERVICE TUBING
CONNECTION SWITCH (LPCO) NOTE A
VALVE
EQUALIZER
TUBE
OUTDOOR COIL
EXPANSION
VALVE BULB
INDOOR COIL
NOTE A D D
TXV
S S V
COMPRESSOR COMPRESSOR
"A" "B"
OIL EQUALIZER SERVICE
DRIER VALVE
SUB-COOLING CIRCUIT
NOTE A
HIGH PRESSURE INDICATES DIRECTION OF
SWITCH (HPCO) REFRIGERANT FLOW
14 TTA-IOM01-EN
Electrical Wiring
TTA-IOM01-EN 15
Electrical Wiring
16 TTA-IOM01-EN
Electrical Wiring
TTA-IOM01-EN 17
Dimensional Data
TTA 075-100-120 RD
#1 #4
#3 #2
18 TTA-IOM01-EN
Dimensional Data
#1 #2
#3 #4
TTA-IOM01-EN 19
Dimensional Data
20 TTA-IOM01-EN
Operation
TTA-IOM01-EN 21
Maintenance
Evaporator
Ambient Entering air Compressor Superheat Subcooling
Temp Dry Wet Suction Discharge Circuit Circuit
Date (F) Bulb Bulb Pressure pressure No. 1 (1) No. 1 (F)
Notes:
1. Perform each inspection once per month (during cooling season) while unit is operating.
22 TTA-IOM01-EN
Trouble Shooting
Contactor contacts
Low Voltage Wiring
Stuck Compressor
Non Condensable
Low Voltage Fuse
Start Capacitor
Contactor Coil
Run Capacitor
Power Supply
Thermostat
Superheat
Start relay
Refrigerant Circuit
Head Pressure Too High P S P S S
Head Pressure Too Low S P S S S P
Suction pressure too high S P P S S S P
Suction pressure too low P S P S
Liquid overfeeding P P
(expansion valve)
Liquid overfeeding P S S S P
(cap tube)
Inside coil frosting P S S
Compress. runs-inadequate S P S S S P S S S S
or no cooling/heating
Electrical
Compressor and outside P P S P S P P
fan won’t start
Compressor will not start P S P P S S P
but outside fan runs
Outside fan won’t start P P S
Compressor hums P P S S P
but won’t start
Compressor cycles P S P S S S P S P P S S S P S
on internal overload
Inside fan won’t start P P S P S S
P : primary cause
S : secondary cause
TTA-IOM01-EN 23
Safety recommendations Maintenance contract Training
To avoid accidents and damage, the It is strongly recommended that you The equipment described in this
following recommendations should be sign a maintenance contract with your manual is the result of many
observed during maintenance and local Service Agency. This contract years of research and continuous
service visits: provides regular maintenance of your development. To assist you in
1. The maximum allowable pressures installation by a specialist in our obtaining the best use of it, and
for system leak testing on low and equipment. Regular maintenance maintaining it in perfect operating
high pressure side are given in the ensures that any malfunction is condition over a long period of time,
chapter “Installation”. Always detected and corrected in good time the constructor has at your disposal
provide a pressure regulator. and minimizes the possibility that a refrigeration and air conditioning
2. Disconnect the main supply before serious damage will occur. Finally, service school. The principal aim
any servicing on the unit. regular maintenance ensures the of this is to give operators and
3. Service work on the refrigeration maximum operating life of your maintenance technicians a better
system and the electrical system equipment. We would remind you knowledge of the equipment they are
should be carried out only by that failure to respect these installation using, or that is under their charge.
qualified and experienced and maintenance instructions may Emphasis is particularly given to the
personnel. result in immediate cancellation of importance of periodic checks on the
the warranty. unit operating parameters as well as
on preventive maintenance, which
reduces the cost of owning the unit
by avoiding serious and costly
breakdown.