TASK RISK ASSESSMENT

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TASK TITLE: Welding cutting & grinding Date:
Activity: Welding cutting & grinding inside Storage Tank TRA No.
Location:
Description: Confined Space entry in storage tank for welding, cutting grinding. [Day+Night]
RISK AL
EVALUATION RESIDUAL
S/ ACTION TO BE TAKEN AR
(Refer to RISK
No HAZARD HAZARD EFFECT Evaluation form) CONTROLS P
. Y/
S P R DESCRIBE ACTION MANPOWER S P R N
1. Perform detailed gas analysis by a
competent person.
2. Gas meter should be Calibrated
3. No entry will be allowed unless
Oxygen level is achieved within 20.8 -
1. Gas monitoring as
21.0%.
per the define
4. The overall environment inside
frequency
confined space (temperature, humidity,
2. Confined space
1. visibility etc) should be conducive for SPA: Site
ventilated.
Unconsciousness human entry. Supervisor
3. Mutual
Oxygen Deficiency / Fatality 5. Forced ventilation with the help of CSA/SBM,
1. E 8 11 communication plan E 4 7 Yes
2. Recordable blowers / ejectors will be ensured. In Safety
between SBM &
Injury case of no ventilation, no entry will be Watchman
Entrant
allowed, no electrical cables contact with AGT (SGS)
4. Time interval for
the tank
maximum duration of
6. Set mode of communications (Visual
work followed rest.
Eye Contact, Voice Contact, Whistling,
and Tagline Signals) to be established and
practiced between CSA & Entrant.
7. Emergency response plan (ERP) to be
followed accordingly in case of
emergency.
1.Adequate lightening
1.Recordable 1. Ensure adequate lighting Welding
arrangements,
Injury due to arrangements during night to avoid any Supervisor
Poor illumination F 8 10 2. Work in adequate F 4 5 Yes
2. darkness serious accident. 2. Safety
light.
2. Stop the job if darkness encounter. Supervisor
 SPA: Site
1. Don’t panic in the result of power
1. Controlled Supervisor
Power failure in Personnel injury failure in confined space.
3. G 8 9 evacuation CSA/SBM, G 2 3 Yes
confined space due to panic 2. Ensure Controlled evacuation
2. Emergency light Safety Watch
2. Hand torch should be available
1. Controlled (24 volts) and protected
1. controlled voltage electrical supply to be ensured in the
SPA: Site
inside confined space confined space.
Supervisor
2. Connections through 2. Ensure the use of ELCB
CSA/SBM,
4. Electrocution 1.Fatality E 8 11 ELCB. 3. Lighting arrangements should be as E 1 4 Yes
Safety
3. Industrial electrical per standards, mean proper fixation, use
Watchman
appliances of grounding cables and ELCB to be
4. Equipments checklist 4.Checklisted Equipments to be used duly
inspected by inspectors.
Supervisor
1. Recordable
Awkward ingress & 1. Use proper access 1. Use proper access way provided for CSA/SBM,
5. Injury F 7 9 F 2 4 Yes
egress way for entry and exit. entry & exit. Safety
Watchman
1. Simultaneous activities are strictly not
Fatality,
allowed while working at height. Supervisor,
Recordable 1.No parallel activity
6. SIMPOS E 6 9 2. Access control to be implemented Safety Watch E 2 5 Yes
Injury, 2.Access control
3. Entry of unauthorized personnel is not
allowed
1. Proper railing system should be
erected to prevent the falling of
personnel.
1. Guard railing 2.. All the workforce required to use
Falling from height Supervisor,
1. Fatality due to 2. Use of PFAS mandatory PPE’s including additional
7. from S/F inside Safety
head injury E 7 9 3. Install toe Boards PPE’s Such as safety harness belt with E 2 4 Yes
tanks Watchman
dual lanyard and shock absorber.
3. Restrict the unauthorized entry.
4. Don’t climb on scaffolding without
Green Tag.
Temporary
Supervisor,
hearing loss, 1.Ear plug/ear muff
8. High Noise G 8 9 Use ear plug or ear muff Safety G 2 3 Yes
Hearing
Watchman
impairment
1. Rest frequently 1. Maximum work duration inside
1.Unconsciousne
2. Come out if feel confined space will be 30 minutes
ss Supervisor,
Emergency dizziness followed by 10 minutes rest.
9. 2. Dizziness E 7 9 Safety E 2 4 Yes
situation in CSE 3. Stop welding 2. In case of any uncertainty, leave the
3. Fatality Watchman
4. Continuous area swiftly.
ventilation 3. Continuous Ventilation required.
 4. Make sure that the oxygen level
achieved 20.8-21% before rescue
operation.

GENERAL COMMENTS: Abbreviations

1. TBT will be conducted prior to job start. SPA: Single Person Accountable
2 Proper PPE’s are mandatory for all workers. GCM: General Conversation Meeting
3. Housekeeping of the area should be carried out on prior basis. CSA: Confined Space attendant
4. Supervisor full time must be available. ELCB: Earth Leakage Circuit Breaker
5. Stand by vehicle/Ambulance must be available at site to rescue the victim. DB: Distribution Board
SIGNATURE RISK ASSESSMENT APPROVAL
NAME OF TEAM MEMBERS I’m satisfied that the safeguard put in place will reduce the level of Risk to an acceptable level
and the Task/Action is permitted to proceed.
HITRA Team Leader
Reviewed by: ____ ____________________
Mechanical Engineer
Date: ________________________ Time: ____________________
Authorizing
S = Severity; P = Probability, R = Risk
Signatory: _______________ DATE: ________________