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Keywords: β-TCP/Zn-1Mg composite, microstructure, mechanical properties, corrosion behavior, cell biocompatibility
Abstract
The good biocompatibility and moderate degradation rate of Zn-based alloys have attracted increasing
attention in biodegradable biomaterials field. However, the unsatisfactory mechanical properties of
pure zinc limited its biomedical applications. In this study, Zn-1Mg alloy and 1vol%β-TCP/Zn-1Mg
composite were fabricated using stirring casting assisted by ultrasonic vibration. Microstructure,
mechanical properties, corrosion behavior and osteotoxicity of Zn-1Mg alloy and 1vol%β-TCP/Zn-
1Mg composite were tested and /evaluated. In comparison with the matrix alloy, the addition of
1vol%β-TCP refined the grain size. The yield strength(YS), ultimate tensile strength(UTS) and
elongation of the as-extruded composite were 249.3 MPa, 330.1 MPa, and 11.7% respectively, which
increased by 10.2%, 9.9%, and 101.7% respectively. The corrosion rate of 1vol%β-TCP/Zn-1Mg
composite in SBF is 46 μm/a. Corrosion resistance of the composites was improved after ultrasonic
treatment. The proliferation rate of MC3T3-E1 cell for Zn-1Mg alloy and 1vol%β-TCP/Zn-1Mg
composite extracts were above 80% after 1–5days in culture. As the culture time increased, the 1vol%
β-TCP/Zn-1Mg composite showed superior cytocompatibility compare to Zn-1Mg alloy.
In recent years, the research on biodegradable metallic materials attracted increasing attention in biomedical
field, because this kind of materials can avoid secondary surgery and reduce the psychological and economic
burden on patients in addition to their good mechanical properties, workability and good biocompatibility
[1–3]. Currently, biodegradable metallic materials mainly can be categorized in the following three groups base
on major alloying element:iron-based, magnesium-based and zinc-based materials. Magnesium alloys which
have excellent biosafety and mechanical compatibility have been widely investigated and developed as
degradable metals. However, because of the actively chemical nature of magnesium and its alloys, their
degradation rates in corrosive environments are extremely fast, which can lead to the loss of the mechanical
properties when they are in service uses [4–6]. On the contrary, the corrosion rate of the Fe and its alloys is much
lower than clinical needs, which makes the Fe-based implants not suitable for utilization as biodegradable
implants in human body. Moreover, their own ferromagnetism also limited biomedical applications under
Magnetic Resonance Imaging(MRI) environment. On the other hand, the chemical activity of Zinc is lower than
that of magnesium but higher than iron. Compared with magnesium and iron, zinc and its alloys have more
suitable corrosion rate for biodegradable applications, which can significantly meet the clinical needs. Therefore,
Zinc has attracted increasing attention as promising candidates for biodegradable applications in recent years
[7, 8]. However, the tensile strength and elongation rate of as-cast pure zinc are only 120 MPa and 2%
respectively, which is insufficient to meet the mechanical requirement of implant materials. Hence,
improvement of the mechanical properties of zinc is essential for biodegradable applications. Magnesium has
been proved as an effective alloying element for Zinc to improve the strength and biocompatibility [9]. The bone
healing process may also be improved by the addition of magnesium due to the positive effect of magnesium on
bone growth [10, 11]. Therefore, we have selected Zn–Mg alloying system in our research. At the meantime, β-
Figure 1. The preparation schematic diagram of β-TCP/Zn-1Mg composites (a) Mechanical stirring, (b) The ultrasonic treatment.
tricalcium phosphate (β-TCP) which often used in bone biocomposites as a reinforced phase has excellent
biocompatibility, bioactivity and osteoconductive properties. Furthermore, compared with HAP that shows
very low solubility in body fluid, β-TCP has high dissolution rate therefore it is useful to achieve complete
degradation implant materials [12, 13].
In this study, Zn-1wt%Mg (as Zn-1Mg) alloy and 1vol%β-TCP/Zn-1wt%Mg (as β-TCP/Zn-1Mg)
composite were fabricated using stirring casting assisted by ultrasonic vibration followed by hot extrusion. the
microstructure, mechanical properties, corrosion behavior and cytocompatibility of as-cast and as-extruded
composites were tested and evaluated. These experimental results may provide direct guidelines regarding the β-
TCP/Zn-1Mg composite apply for biodegradable applications in the future.
1. Experimental procedures
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
k·W
Rc = (1)
A·t·D
Rc is the corrosion rate (mm/year), k is constant 8.76×104 , W is the weight loss (g), A is sample area (cm2),
t is immersion time (h), and D is sample density (g cm−3). Three parallel samples are set at each time, for
calculation and averaging.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 3. SEM photographs and EDS analysis of the as-cast microstructure of Zn-1Mg alloy and β-TCP/Zn-1Mg composite (a) Zn-
1Mg, (b) β-TCP/Zn-1Mg.
Figure 3 showed the SEM images and corresponding EDS analysis of the as-cast microstructure of Zn-1Mg
alloy and β-TCP/Zn-1Mg composite. The α-Zn matrix and eutectic phase was confirmed as-cast Zn-1Mg alloy
as shown in figure 3(a). EDS analysis revealed that the eutectic phase contained only Zn and Mg with the atomic
ratio of Zn/Mg is 14.22 which is quite different from that of Mg2Zn11. Therefore, we assumed that the eutectic
phase should consist of α-Zn and Mg2Zn11, which was consistent with the XRD results. Figure 3(b) showed SEM
image of the as-cast β-TCP/Zn-1Mg composite. Due to the amount of β-TCP was quite limited, the
microstructure was nearly the same as that of the as-cast Zn-1Mg alloy. EDS analysis confirmed a small amount
of β-TCP existed inside the matrix.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 4. Microstructure of Zn-1Mg alloy and β-TCP/Zn-1Mg composite: (a) as-cast Zn-1Mg, (b) as-extruded Zn-1Mg, (c) as-cast β-
TCP/Zn-1Mg, (d) as-extruded β-TCP/Zn-1Mg.
Figure 4 showed OM photographs of as-cast and as-extruded Zn-1Mg alloy as well as β-TCP/Zn-1Mg
composite. OM observation revealed that the Zn-1Mg alloy contains dendrites and also some equiaxed grain
containing small particles. As-cast Zn-1Mg consists of dendrites, primary grains and eutectic structure were
shown in figure 4(a). Figure 4(b) showed OM photograph of as-extruded Zn-1Mg alloy observed from the
direction perpendicular to the extrusion direction. We found extrusion process not only remarkably refines the
grains size of the Zn-1Mg alloy, but also causes the dissolution of Zn+Mg2Zn11 eutectic phase which
transformed to small size Mg2Zn11 precipitate distributed along the grain boundary. The large dendrites
observed in as-cast Zn-1Mg alloy are significantly reduced in β-TCP/Zn-1Mg composite. β-TCP particles
mainly distributed along the grain boundaries, in spite of a small amount of β-TCP particles dispersed
intragranularly. During solidification process, primary α-Zn grains which show the highest melting point in Zn-
1Mg system nucleated and grew firstly. Accompanying with the grain growth of α-Zn, Mg segregation was
occurred during solidification due to the limited solubility in α-Zn. Mg-rich area formed in the grain boundary.
At the meantime, the β-TCP particles were repelled to the last liquid phase during cooling process. When the
temperature dropped to the eutectic temperature, the eutectic reaction could occur. This mechanism resulted in
the eutectic phase and the β-TCP particles localized at the grain boundaries. In comparison with the matrix
alloy, the addition of 1vol% β-TCP refined the average grain size as shown in figures 4(a) and (c). Obvious grain
refinement was confirmed in as-extruded β-TCP/Zn-1Mg composite as shown in figure 4(d). During hot
extrusion, β-TCP particles give rise to high level of local lattice misorientation around the particle, which can act
as potent nucleation sites for new recrystallized grains in a process known as particle stimulated nucleation
(PSN) []. Moreover, β-TCP particles also can inherent the migration of the grain boundaries as the Orowan-type
strong obstacles, thereby contributing to grain refinement in β-TCP/Zn-1Mg composite.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 5. Tensile stress and strain curve of as-extruded Zn-1Mg alloy and Zn-1Mg-β-TCP composite.
Figure 6. Fracture surfaces of the Zn-1Mg alloy and β-TCP/Zn-1Mg composite after tensile tests: (a) Zn-1Mg, (b) β-TCP/Zn-1Mg.
to 330.1 MPa, 249.3 MPa and 11.7% respectively. With respect to the microstructural analysis, the grain
boundary strengthening and precipitation strengthening due to β-TCP addition are presumed to be responsible
for the strength and ductility enhancement in β-TCP/Zn-1Mg composite. The addition of ultrafine β-TCP
particles can refine grains during solidification and subsequent hot extrusion process. Grain refinement not only
improves the strength of Zn matrix, but also the plastic deformation ability of the composition. The ultrafine
precipitates dispersed along the grain boundary were formed during extrusion process caused by dissolution of
eutectic phase and agglomerated β-TCP particles which can be observed in as-cast composite. These ultrafine β-
TCP precipitates lead to precipitate strengthening in β-TCP/Zn-1Mg composite. Therefore, it is reasonable to
assume that addition of β-TCP particles contributed to grain boundary strengthening as nucleation agent and
precipitation strengthening as orowan-type obstacle resulted in the improvement of strength and ductility in β-
TCP/Zn-1Mg composites. Figure 6 showed the SEM images of fracture surface for as-extruded Zn-1Mg alloy
and β-TCP/Zn-1Mg composite. Relatively brittle fracture mode composed of large area cleavage facets and
limited amount of small size dimples was confirmed by fracture surface observation of Zn-1Mg alloy. In β-TCP/
Zn-1Mg composites, relatively smaller size cleavage facets and obvious dimples were observed revealing the
improvement of ductility.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 7. Corrosion rate of Zn-1Mg alloy and β-TCP/Zn-1Mg composite at different immersion time in SBF solution.
between α-Zn and corrosion environment(SBF) thereby reduced corrosion rate. The 1% β-TCP/Zn-1Mg
composite indicated the same trend to Zn-1Mg alloy in corrosion rates with different immersion time. In
addition, for 1–21days immersion, the corrosion rate of the β-TCP/Zn-1Mg composite was slightly higher than
that of the Zn-1Mg alloy. On the contrary, the corrosion rate of Zn-1Mg alloy and β-TCP/Zn-1Mg composite
were almost same after 30 days immersion. We assumed that β-TCP particles induced microstructure and
surface passivability variation caused different corrosion behavior between Zn-1Mg alloy and β-TCP/Zn-1Mg
composite. At the early stage of immersion, because the binding strength between agglomerated β-TCP particles
and α-Zn matrix was quite weak, α-Zn matrix around the agglomeration was easily corroded accompanying
with the detachment of agglomerated β-TCP resulting in an increased corrosion rate. On the other hand, β-TCP
particles could induce deposition of Ca2+ and P5+ ions in SBF, which promotes the formation of the surface
passivation layer contributed to the increase of corrosion resistant at later stage of immersion test(30days) .
Figure 8 showed the surface morphologies of Zn-1Mg alloy and β-TCP/Zn-1Mg composite samples after
immersion in SBF for 1 day and 30days. It can be seen that the surface morphology of both Zn-1Mg alloy and β-
TCP/Zn-1Mg composite after 1 day immersion does not change significantly. On the contrary, After a
prolonged immersion period (30 days), the surfaces of all specimens were covered by a layer of corrosion
products as shown in figures 8(c), (d). SEM observation revealed that the needle-like corrosion products were
deposited on the corrosion surface of the β-TCP/Zn-1Mg composite (as shown in the enlarged inset in
figure 8(d)). The corrosion behavior of the β-TCP/Zn-1Mg composite in SBF could be summarized as the
following corrosion reaction equation:
Zn2 + + 2H2 O = Zn (OH)2 + H2 (Total recation) (2)
10Ca2 + + 6PO34- + 2OH- 2Ca10(PO4)6 (OH)2 (3)
Therefore, the main composition of the corrosion product layer on the composite surface are Zn(OH)2 and
Ca10(PO4)6(OH)2, which can prevent the further corrosion from corrosion environment (SBF) and thus
reduced corrosion rate. However, Due to the Cl− contained in the simulated body fluid, however, the insoluble
corrosion product can react with Cl− which was contained in SBF to form soluble product, thereby destroying
the integrity of the corrosion layer and causing the detachment of the corrosion product layer from the
composite surface.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 8. The surfaces of the Zn-1Mg alloy and β-TCP/Zn-1Mg composite exposed to the SBF with different immersion time (a) Zn-
1Mg alloy 1 day, (b) β-TCP/Zn-1Mg composite 1 day, (c) Zn-1Mg alloy 30 day, (d) β-TCP/Zn-1Mg composite 30 day.
Figure 9. The potentiodynamic polarization curves of Zn-1Mg alloy and β-TCP/Zn-1Mg composite soaked in the SBF.
protective solid film formed and passivated the electrode surface. The potentiodynamic polarization process of
Zn-1Mg alloy and β-TCP/Zn-1Mg composite in SBF is controlled by activation in a large voltage range, and
exhibits different potentiostatic polarization behavior. The corrosion potential was negatively shifted after the
addition of β-TCP to Zn-1Mg matrix. As we all known, higher corrosion potential means better corrosion
resistance. Hence, the potentiodynamic polarization results reveal that β-TCP can accelerate corrosion in Zn-
1Mg alloying system. That is due to the addition of β-TCP particles as reinforcement introduce the ceramic
reinforcement/metallic matrix interface which showed weak interface bonding. The interface has a detrimental
effect on the integrity and continuity of the passivation film on the composite surface, resulting in higher
corrosion rate of the β-TCP/Zn-1Mg composite compare to the Zn-1Mg alloy.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 10. The Nyquist(a) and Bode curves(b) of Zn-1Mg alloy and β-TCP/Zn-1Mg composite in the SBF.
Figure 10 shows electrochemical impedance spectroscopy of Zn-1Mg alloy and β-TCP/Zn-1Mg composite
in SBF. Zn-1Mg alloy and β-TCP/Zn-1Mg composite exhibited similar the Nyquist and Bode curves indicating
similar electrochemical behavior. There was a capacitive arc in the high frequency region suggesting the charge
transfer resistance and the electric double layer capacitance on the alloy surface. The polarization resistance of
the Zn-1Mg alloy is 818Ω·cm2, and that of the β-TCP/Zn-1Mg composite is 634 Ω·cm2. The Zn-1Mg alloy has a
high polarization resistance, indicating that Zn-1Mg alloy has good electrochemical corrosion resistance. Bode
curves, as shown in figure 10(b), showed only one peak which corresponds to the capacitive arc in the Nyquist
diagram throughout the test frequency range. In addition, the impedance magnitude of the Zn-1Mg alloy and
the β-TCP/Zn-1Mg composite in high frequency region were almost coincide. Compare with Zn-1Mg alloy, the
β-TCP/Zn-1Mg composite has a lower impedance magnitude in low frequency region, thus the β-TCP/Zn-
1Mg composite has stronger activity and higher degradation rate under the open circuit potential, which was
consistent with the results of potentiodynamic polarization curve. Hence, the addition of β-TCP particles could
reduce the corrosion resistance of β-TCP/Zn-1Mg composites and accelerate the corrosion process.
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
Figure 11. Relative growth rate of MC3T3-E1 in different extract concentration by MTT (a) Zn-1Mg, (b) β-TCP/Zn-1Mg.
3. Conclusions
In this study, Zn-1Mg alloy and β-TCP/Zn-1Mg composites are fabricated using stirring casting assisted by
ultrasonic vibration. The microstructure, mechanical properties, corrosion behavior and cytotoxicity of the
alloy and composite were systematically investigated. The obtained results are summarized as follows:
(1) Compared with the Zn-1Mg alloy, β-TCP caused significantly grain refinement in the β-TCP/Zn-1Mg
composite.
(2) The UTS, Y.S. and elongation of β-TCP/Zn-1Mg composite is 330.1 MPa, 249.3 MPa and 11.7%,
respectively. Compared with Zn-1Mg alloy, the UTS, Y.S. and elongation of β-TCP/Zn-1Mg composite
increased by 9.9%, 10.2% and 101.7%, respectively.
(3) In-vitro immersion showed that the stable corrosion rate of β-TCP/Zn-1Mg composites in SBF solution
was 0.046 mm/a similar to that of the Zn-1Mg alloy.
(4) Compare to Zn-1Mg alloy, an increased corrosion rate was confirmed for β-TCP/Zn-1Mg composites by
electrochemical analysis.
(5) The RGR% for 1∼5 days culture of the osteoblasts with the extracts of Zn-1Mg alloy or β-TCP/Zn-1Mg
composites was above 80%, thus the cytotoxicity grade were grade 1.
Acknowledgments
The authors are grateful for the support from the National Nature Science Foundation of China (No.
U1764254), Innovative training program for college students (201810060033).
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Mater. Res. Express 6 (2019) 0865i1 L Guoliang et al
ORCID iDs
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