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Gaziantep,TURKEY

02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

Dear Mr. Abdiqafar Abdirahman


+252 61 2726355
Hargaisa / Somalia

OFFER NO : 2022 / 2006


FULL AUTOMATIC CONTINUOUS LINE FOR THE PRODUCTION OF SHORT CUT PASTA.

CAPACITY: 200 KG/H DRY PASTA

HMX-200 FULLY AUTOMATIC SHORT-CUT


PASTA PRODUCTION LINE

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

A.SCOPE OF SUPPLY
A.1. AUTOMATIC CONTINUOUS TYPE DRY SHORT CUT PASTA LINE WITH
200 KG/H CAPACITY

Production Capacity : 200 kg/h (Dry pasta)

Automatic continuous line for the production of short-cut pasta, capacity referred to round, straight shapes
wıth wall thickness of up to 1,1 mm, specific weight approximately 400 kg/m³, final
moisture content between 11,5% and 12,5%.

A.2. PROCESS DESCRIPTION

Raw material enters from feeding bunker and move to the vibro cleaning system by the screw
conveyor to diverse the bigger particles inside it. From outlet of vibro cleaner, raw material will move to
feeding bunker and from the feeding bunker raw material will move to storage cyclone on the top of the
extruder.

Raw material have a storage cyclone on the top of extruder with 2 sensors as up and down limits.
From the cylclone by the sensetive dosing unit raw material comes to 3 step mixing process Fast
Mixer that turning with 700 Rpm and perfectly mixing with water by the help of this fast mixer the dough
will got a perfect mixing with water. The main mixing tank is dimensioned in order to guarantee an elevated
mixing time. The vacuum mixer will get the alla ir inside dough and will give the perfect colour of pasta
with high vacuum system. All ordinary and extraordinary maintenance operations are extremely rapid and
easy to be performed.

After extrusion, pasta is cut by means of a specific device and conveyed to the shaker pre-dryer. Said
machine is equipped with stainless steel vibrating tiers, where pasta is blown for a few minutes with a hot air
stream coming from the heating-ventilating units and is thus superficially dried.

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

The product is then fed into the dryer by means of an Z elevator and a loading vibrator. In the dryer
the product undergoes drying and stabilization phases in a pulse-type cycle: since the dryer is divided into
areas, during advancement through the dryer pasta undergoes alternatively intense drying phases and strong
stabilization phases.

The ventilation is designed in such way that the air streams through the product instead of simply
lapping it.

The product is frequently remixed when it falls from one tier onto the other and this guarantees a
uniform drying.

The temperature and humidity conditions of each area are controlled by thermo-capacitive probes.

The finned-type batteries controlled by modulating logic systems by the help of 3 way Electro pneumatic
valves guarantee constant temperature conditions. The internal humidity is maintained by means of
modulating systems for air injection and extraction.

The internal ventilation system guarantees an active transfer of moist air from the drying zones to the
stabilization zones by the help of auto control system with proportional control with a subsequent energy
recovery. This technology does not require steam injection and avoids the waste of heating energy.

The dryer is dimensioned to dry the product in about 3½ hours running at nominal capacity referred
to pasta shapes having weight approximately 400 kg per cubic meter.

Cooler with chilling system by cold water heat exchangers and circulation with humidity air, by the help of
this technology pasta become more stronger and shiny.

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

A.3. MAIN TECHNICAL DETAILS ABOUT THE LINE;

HMX 200-C Technical Details


Capacity 200 Kg/hour DRY PASTA
Installed Motor Power Of Line 37 kW
Absorbed Electricity Power 27 kW/HOUR (AVARAGE)
Installed Power for Dryer 68.000 Kcal/Hour = 79 Kw /h
Abserbed power by Dryer 60.000 Kcal/Hour = 69 Kw /h
Die Diameter 230 mm

A.4. MINIMUM BUILDING DIMENSIONS NEEDED:


Length : 25 meter
Width :6 meters,
Height :5 meters

• This pictures and drawings are for giving a general idea, hemaks have the right to make changes on designs. 3

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.MACHINE UNITS;
General Construction; high resistance structure and its structure is strengthened for vibration. Main
structure is placed on elevated prop; all lines are provided against direct contact to floor. Dryers are geared
cover made by isolated polyurethane and stainless steel.

B.1. RAW MATERIAL FEEDING SYSTEM TO PRESS

B.2. AUTOMATIC PRESS

B.3. SHAKING PRE-DRYER ( TRABATTO )

B.4. Z ELEVATOR

B.5. AUTOMATIC DRYERS ( TWO DRYERS IN ONE CABIN AS COMBINED DRYER WITH
CONTINIUOS ALLAMINIUM and STAINLESS STEEL CONVEYOR BELTS)

B.6. COOLER UNIT

B.7. VACUUM PUMP

B.9. WATER TREATMENT SYSTEM

B.10. PACKAGING UNIT

B.11. MACHINE ELEMENT

B.12. ELECTRIC PANEL AND AUTOMATION

* Picture from 200 kg/h dryer and it’s control system.

UNITS MENTIONED IN THE PROFORMA WILL BE INCLUDED IN THE PRICE, IF A UNIT HAS NOT
SPECIFIED IN THE PROFORMA, IS STATED IN THE TECHNICAL DOCUMENT, IT IS NOT
INCLUDED TO THE OFFER OR IT IS AN OPTIONAL SELECTION WITH EXTRA CHARGE.
4

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.1. RAW MATERIAL FEEDING and CLEANING SYSTEM TO PRESS

B.1.3. Raw material feeding bunker.


- 304 Stainless steel bunker
- Capacity with 1 hour production.
- Protection sieves to protect the worker and to avoid the bags enter inside raw material.
- Electrostatic painted carbon steel frame.

B.1.4. Feeding screw from Feeding Bunker to the Cyclone on the Press (Extruder)
- 304 Stainless steel screw and shell.
- Stainless steel screw carries the flour from outlet of the Feeding Bunker to the Cyclone on the
Press ( Extruder)
- Working with a Gearbox and AC motor
- Speed control with an Frequency controller (Inverter)
- Automatic start stop system that getting command from the sensors on the Cyclone.

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2. AUTOMATIC PRESS FOR SHORT CUT PASTA;

Strong carrier construction with carbon steel materials as electrostatic painted.

Ladders with Stainless steel safety covers with easy connections to reach easily to the working area of the
press.

Ladders and working area of the press walking grounds are covered with non slip embossed aluminum
sheets.

Extruder with Vacuum to produce the best Pasta (macaroni).

B.2.1.Agitator And Feeding Unit;

- Cyclone tank – made of stainless steel;

- Agitator complete with paddle for turning product, made of stainless steel;

- Agitator with individual gearbox and motor.

- No. 2 min./max. capacity level probes.

- Support structure with carbon steel with long life electrostatic paint.

- With acrylic cleer plastic seemable system and sensor control.

B.2.2. Raw Material Feeding Unit (Volumetric Semolina Doser);

- Stainless steel structure and controlled by inverter, working automatically with different values for
different kind of pasta and macaroni types, for this supported by PLC system and controlled from user
interface screen. It’s

- Made of AISI 304 Stainless Steel construction

- Single screw inverter controller, screw made of Delrin.

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2.3. Dough Water Heating And Feeding Tank;

- 304 Stainless steel tank

- Automatic water level controller

- Automatic heating system with the set value by the help of sensor controller.

B.2.4. Water Feeding Unit

- Water pump is made in TURKEY.

- Control unit design is HEMAKS.

- Water Pressure control system for a stabilized water pressure to the Fast mixer.

- Sensetive water filter to protect from any particules that comes from water.

- By-pass line that allows the water control manually in needed conditions with the help of a
sensetive needle valve.

Flow Meter : Electronic Flow meter


Control Valve : Control valve with PID control through PLC as full Automatic

With this water feeding unit you can control all the system from 30 to 100 liter per hour with Accuracy : +/-
%1

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2.5. Fast Mixer (Premixer); Stainless steel structure, pallets and screw.

- Dual phase (expansion & humidification), stainless steel


structure, stainless steel shaft and paddles, easily removed for cleaning
and laterally hinged cover with safety device;

- Made of AISI 304 Stainless Steel,

- Dual mixing phase, Stainless Steel shaft and paddles.

- Direct connect drive electric motor.

B.2.6. Main Mixer;

- Made of AISI 304 L Stainless Steel construction.

- Single shaft with paddles as complete Stainless Steel

- Side scarper pallets are mask (covered) by Stainless steel.

- Shaft has individual strong gearbox and AC motor control.

- Mirror finish stainless steel surfaces to make the cleaning easy and avoid the bacteria and micro organism
from the mixer.

- Safety covers are clear acrylic with high resistance with double side opening possibility to make the
cleaning easy.

- Gearbox YILMAZ or other made in Turkey

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2.7 Vacuum Air Lock:

- Mirror finished stainless steel connection from main mixer to vacuum lock.

- Screw made of stainless steel.

- Outer shell made of stainless steel.

- Independent gearbox and motorization.

- Safety covers for the gearbox connection from carbon steel as electro static painted.

- Automatic controlled start and stop system that getting the command through the PLC by the feedback
information comes from vacuum mixer level.

B.2.8 Vacuum Mixer;

- Made of AISI 304 L Stainless Steel construction.

- Single shaft with paddles as complete Stainless Steel

- Side scarper pallets are mask (covered) by Stainless steel.

- Device for automatic control of the dough level by means of watt meter with analogic output.

- Special independent gearbox with AC motor

- Frequency controller ( Inverter) to sensitively control the speed of vacuum mixer.

- Gearbox YILMAZ or other made in Turkey

- Vacumeter as manual guage

- Double feeding vacuum air Filter as special design of Hemaks that have two filters; as one use, one as
spare, by the help of this system when the filter become dirty by only changing the system to the spare filter
line you can clean the filter or change the filter without stopping the line.

- Vacuum breaker and discharge valve.

- Clear acrylic watching covers 25 mm thickness.


9

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2.9. One Headed Compression Screw and cutting system:

- High-performing compression screw made of stainless steel with special stainless steel flights and
completely mirror finish.

- Barrels made of carbon steel, equipped with thick chamber jacket for water thermoregulation.

- Thermo regulation system of the cylinder is equipped


with a water circulation pump and controlled by
automatic temperature control system and temperature
gauge for the sensitive control of temperature on the
cylinder.

B.2.10. Extruder Main Gearbox

- With special high pressure design for extruders.

- Gearbox YILMAZ or other made in Turkey

- Electric motor ELK or other made in TURKEY.

- Speed control by the special heavy duty Frequency controller (Inverter).

- Rapid change screw connection between Gearbox and the screw.

10

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2.11. Die changing and screw extraction unit,

- Easy die changing System with pneumatic piston.

- Easy screw extraction unit with mechanical high resistance screw extractor.

B.2.12. Press Head,

- High pressure resistance design with nominal 120 bar and maximum 140 bar pressure.

- High resistance electrostatic painted carbon steel construction.

- Pressure control with mechanic manual gauge and digital pressure control sensor as double security.

- Pressure sensor with digital signal feedback to PLC as very sensitively.

- Round headpiece in painted carbon steel, equipped with a cooling interspace and an inspection plug with a
mechanical safety system against overpressure.

- The press is complete with cable raceways.

- Set of filters in stainless steel mesh and set of sealing rings for the die.

11

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.2.13.Circular Die;

- 3 Set of circular standard ROUND plain die. Customer may select from any standard short cut shapes for
those.

- Diameter 230 mm

- Italian Made Interchangeable Teflon inserts.

- Together with thick and thin stainless steel mesh.

- Two set of spare blades for plain cut.

- Blade holders for cutter 1 pc with 1 knife, 1 pc with 2 knifes, 1 pc with 3 knife holder.

B.2.14.Universal Macaroni Cutter for 230 mm die ;

• Frame made of painted welded steel, is made of an upper frame fixed to the press frame.

• The frame food touching areas carries the column used to lift and/or rotate the cutting and ventilation
made of AISI 304 stainless steel.

• The lifting and the rotating movable, to ensure the maximum accuracy and the maximum safety for
the operators.

• The air flow of the blower is managed by a gate, to allow the perfect aeration of every different
shape. The air flow is mainly conveyed towards the die surface, to reduce the quantity of air needed
for the perfect cut of the shapes.

B.3. SHAKING PRE-DRYER (TRABATTO);

 Base support structure coated steel structure with electrostatic paint.

 Pasta inlet and outlet as 304 stainless steel

 1 layer as shaking system with 2 pcs vibro motor.

12

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

 Ventilation partitions positioned in the lower section equipped with electric fans and electric motors.

 Electric heated coils with perfect heating coil system above the ventilation partition.

 Set of internal electrical materials composed of silicon insulated electric cables, cable-trays and
junction boxes.

 High-pressure centrifuge extraction fan as positioned on the roof of shaking pre-dryer for air recycle
purposes, with high pressure application to direct outside air flow into the production area.

 Support structure for cabin panels made of carbon steel profiles as electrostatic paint.

 Cabin mesh is made of 304 Stainless Steel Mesh

 High isolation Cabin panels as inner side sheeted with AISI 304 Stainless Steel , outside sheeted with
high resistance fiberglass and Injected inside high density PU isolation.

 Air temperature control with sensor.

B.4. BELT ELEVATOR:

1. from shaking pre-dryer (trabatto) to dryer

2. from cooler to resting silo

 Gearmotor chain drive system.

 Food grade carrying belts.

 Gear Boxes are made in Turkey.

13

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

B.5.AUTOMATIC ECO DRYER; Continous full automatic system.

- With Aluminum and stainless steel mesh belt,

- Support base with adjustable (height) legs.

- All inside construction is stainless steel,

- Pasta loading distributor – equipped with vibratory tier driven by no. 2 vibratory motors – the tier
is made of stainless steel AISI 304 L sealed sheeting, carrier construction is metal covered by
epoxy paint, heated by means of coils positioned underneath the vibratory tier with pre-heated
inlet, by means of heating element.

- Electric motors are special isolated motors as made in best quality.

- Chain support guide for metallic belt drive - made of stainless steel AISI 304 L

- Gear motor equipped with automatic power factor correction by inverter system and mechanical
safety protection system equipped with sensors on each tier.

- Chains and star-shaped toothed gears.

- Slotted metal belt system; composed of articulated slotted slats made of anodized aluminum,
inside it there is AISI 304 mesh for better air circulation.

- Belt motion/advancement by means of oiled chains – belts fastened with AISI 304 SS rivets.

- Pasta overflow side guards made of AISI 304 L Stainless steel positioned on each tier.

- Cabin panels high isolation levels 63 mm thickness, made of high density polyurethane lined on
the inside with stainless AISI 304 sheeting with hard-soldered borders which require openings or
holes. Side panels can be opened for inspection and are equipped with guide devices and specific
strap covers.

- Set of internal electrical heating coils for the dryer.

14

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

- Set of internal electric materials for connection up to the roof of the dryer, equipped with circuit
breakers, start and stop switches, electric “Silicon” cables, cable-trays and junction boxes.

- Set of pneumatic/electronic temperature control materials – based on the humidity/moisture


content, composed of 2 pcs Ordel probes equipped with thermal control systems of coils and
servomotors for activating butterfly valve pistons and accessories (compressed air piping,
connections etc... ).

- There is internal lighting special isolated for high moisture and temperature, made in Turkey.

- Central vibratory discharge pan in entrance of dryer equipped with vibratory tier driven by 2
vibratory motors and heated down by means of a heating elements.

- Vibratory AC motors

- In drying zones vertical axial fans.

- Air ducts – made of AISI 304 stainless steel ducts, positioned inside the belt.

- Stabilization composed of metal sheets positioned in such a way that the return air flow is
directed to the upper tiers of the dryer without being heated.

- Pre-heated air intake device – for the drying zone, fed by a centrifuge, with butterfly valve
connected to the air extraction valve.

15

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

- High-efficiency ventilation zone; Centrifuge blowers trade mark as made in TURKEY.

- Set of electronic temperature control materials – complete with Ordel Moisture and Temperature
control probes.

B.6. COOLER UNIT

- Moving with vibro system, cooling with air circulation fans.

- Pasta moving by vibration for the perfect air circulation on the surface of pasta.

- Pasta moving area is 304 stainless steel Mesh as allowing air circulation perfectly.

- Cooling units composed of fans with asynchronous three-phase motors.

- Support base and complete construction made by Carbon Steel as Electrostatic Painted.

- Raised on adjustable legs.

- Set of internal electric materials for connection to the cooler, equipped with circuit breakers, electric
cables.

16

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

C. UTILITIES

C.1. SILO SYSTEM ;

- Capacity as 12 hours. (6 hour x 2 pcs)

- Automatic Z elevator Feeding by Electro pneumatic control system.

- Automatic Electro - Pneumatic silo selection from operator interface.

- Support base and complete construction is Carbon Steel covered by epoxy paint.

- Inside of dryer touching with pasta is completely AISI 304 Stainless Steel.

- There is S type pasta soft free fall materials inside of the each Silo to protect the pasta from free fall cracks.

- Under the Silo there is manual dischage valves

- Under the silo there is food grade conveyor belt with carrier construction as carbon Steel with electrostatic
paint.

C.2.VACUUM PUMPING SYSTEM

Capacity : 100 m3 / hour as single pump

Vacuum power : 680 mm HG.(in see level)

High resistance carbon Steel Vacuum filter with inner filter element

Manual Vacuum Guage on the compansating tank.

17

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

C.3. WATER TREATMENT SYSTEM

- Special elevated construction from ground as carbon Steel.


- 1 Pc Salt Tank
- 2 Pcs Rosin Tank as Tandem softener.
- 1 Pc Filtering tank
- 1 Pc Digital controller that allows 24 hour water treatment.
Or
- Alternative design for 24 hour water filtering.

C.4.COMPRESSED AIR PLANT

- 1 pc air compressor, capacity 300 L/min in pressure 6 bar, complete with built-in dryer.

- 1 pc compressed air storage tank with 500 Liter.

- Automatic Condensation drainage unit from air storage tank.

- 1 Pc Air Dryer

18

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

C.6. PACKAGING UNIT


Half Automatic Packing machine with weighing system ;

- Packaging speed: max. 10 drop rates per minute in 500 Gr Opp-Cpp bags. ( Speed also may change
according to the operator of the machine.)

- Feeding system

- Manual Date coder.

- Can work between 200 Gr to 1 Kg

C.7. LABORATORY

- Small Pasta Grinder for grind the sample pasta that measure the moisture inside.

- Digital Moisture analyzer that makes fast and easy moisture analyze in grinded pasta, together with
sampling plates and sampling spoon.

19

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

D. MACHINE ELEMENT

D.1.1 Bearings

- All Bearings SKF or FAG and some Japanese and Turkish special type bearings,

- Made in GERMANY or Made in JAPAN or TURKEY

D.1.2. Cabeling,

- All outside cables are TSE standart, made in Turkey.

- All inside cables are TSE standart, red Silicon covered cables, made in Turkey.

D.1.3. Macaroni cutting knife;

- From special steal for macaroni knifes.

- Made and designed in Hemaks / Turkey.

20

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

E. ELECTRIC PANEL AND AUTOMATION

The systems in production line are controlled by PLC; System is operated with special software designed
graphic supported system. You can make the control from direct or from internet connection from outside.
Also you can see every think easily from schematic view on computer. And there is alarm system on panel
for faults.

E.13.3 Tele-service
The supervision system provides the possibility of making a tele-matic connection, by means of a
public telephone network, between the PLC of the line installed at the Buyer’s facility and the Seller’s Tele-
service Centre.
Once the Buyer has got through to the Seller’s Tele-service Centre, the operator at the Tele-service
Centre can:
- read the current process parameter data;
- modify the process parameters of the production line to optimize production cycles;
- identify if any critical conditions are present in the production line;
- modify the Buyer’ PLC and human interface programs already installed.
The service is free of charge for the first year of guarantee (excluding the telephone call costs, at
Buyer’s charge).
The Buyer has to provide a BROAD BAND telephone connection beside the supervision system’s
PC or access to an internet point through the Buyer’s computer network.
Electrical requirements
• The Buyer’s alternating current power supply must have the following characteristics:
- Voltage at full speed: 0.95-1.05 times the nominal voltage
- Frequency:
➢ 0.99 – 1.01 times the nominal frequency for regular operation
➢ 0.98 – 1.02 times the nominal frequency for a limited period
If buyer does not mention any special electrical current in order our standard is 380
Volt, 50 Hz, 3 Phase + neutral + ground. 21

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

F. INSTALLATION ( ASSEMBLING)

Installation will be done qualified 3 technicians from HEMAKS. The buyer will guarantee the
availability of the following personnel: 1 electrician and 1 professional mechanic worker as helper.(the
whole persons for supporting expenses, insurance, catering costs, hosting costs (if needed) belong to
the buyer. During the assembling consuming materials, tools and machines etc. technical and non
technical workers to buyer.

All the Hemaks technicians have to stay minimum 3 star hotel and it must be clean and safe foods can
be from international food chains. Total Erection (Installation and training and test production) time for
1 line, 15 - 20 work days from arrival of all materials and equipment in the erection site which must be
ready for assembly work and pipe welding person must be ready (with all). Hemaks personel’s flight
(total 2 pcs double way flight ticket maximum), hotel and food costs are to Buyer. Buyer will pay to
each Hemaks Technician 150 USD per Week as pocket money in starting of each week on mondays .
Required labor assistance, civil works, plants and equipments excluded from our supply.

Note: If these overall one-man working days planned for erection shall be prolonged by more than 5
days due to buyer’s fault, then the exceeding days shall be charged to the buyer at the average daily
rate of USD200,- per day per person.

Assembling, last supervising, starting and test production is included in price. All masonry works,
means of transportation and hoisting such as cranes, lifters, etc. will be at the Customer’s expense.
Main electric transformer and regulator in plant building at customer charge.

* If place of installation is not safe for installer’s buyer’s 2 technician will get the training of
installation in HEMAKS for 15 days and will make the installation in their own country. This training
is free of charge only the costs like flight, food and accommodation will be on their own charge of
buyer.

G. START-UP OF THE MACHINE

After installation, technicians from HEMAKS will hand over to the buyer. The machine will be tested with
the persons working on the machine. Raw material needed first working must be arranged by the buyer. The
start-up of the machine and test production will take 5 work days.
Before the Test production starts; flour, water, fuel, electric and workers for all shifts must be arranged by
the buyer as enough for 5 days capacity. If there was delay because of the missing from these materials the
cost of delay will be charged to the buyer as mentioned in installation delay charges above.

22

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

H. EXCLUSION

Main electric transformer and regulator in plant building at customer charge. From Main electric
transformer to Hemaks control panels electric caballing is to Buyer. From Main water supply to the the all
water pipe works out of the line is to the buyer. Feeding the raw material to the Hemaks raw material
enterance is to buyer.

• All lifting instruments (lifting platform, forklifts, electric hoists/cranes etc..) and unskilled workers
for moving and lifting the material.
• Assembly equipment (mechanical workshop tools and instruments);
• Scaffolding and ladders.
• Electric power and compressed air for the assembly of the plant.
Not mentioned parts in the pricing side will not be supply of hemaks, it needs to be supplied by the buyer.

Unloading of the machinery from the articulated trucks and transfer to the warehouse and from the
warehouse to assembly area in the plant.

The opening of all crates and cases must only be carried out when our personnel are present.

Our supply does not include the electric system which transmits the power to the control panels and
the electric switchboards.

The electrical commissioning/testing phase will be carried out by our personnel.

Needed main Raw materials that need to supply by the buyer to operate the plant;

NEEDED NORMAL DRINKABLE SOFT WATER 80 Liter per hour


* There may be additional supply needs according to the plant, market and country conditions.

Needed workers per each shift for operating the pasta production plant;

NEEDED OPERATOR 1 SKILLED PERSON ON OPERATING PASTA LINES.


NEEDED FLOUR FEEDING PERSON
1 NON SKILLED PERSON
and GENERAL HELPER PERSON
NEEDED PERSON FOR PACKING 1 NON SKILLED PERSON
• Plus this above persons if you do not have a contracted technician in your factory from outside, you
need to keep 1 technician for daily controls and weekly, monthly maintenances of the line

23

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

J. GUARANTEE

Our machine’s all mechanic parts are covered with our guarantee for 2 years, all electrical parts are
covered with our guarantee for 2 years. We are giving 10 years spare parts supply guarantee for mechanic
parts. Defective parts will be replaced under guarantee on ex-our Gaziantep, Turkey workshops basis.

The faults of user and unbalanced electric damages from the transformer are not covered for warranty.
Inserts of the dies do not have any guarantee. The period of warranty begins at the date of invoice.

In the needed conditions because of a technical argument or supply argument Hemaks have the right to
change the materials, dimensions, directions or the trade mark of the materials used in the machine with the
same guarantee of HEMAKS.

I. PRODUCTION GUARANTEES

Nominal capacity: 200 kg/h.


Short-cut pasta reference shape: “bucato” shape with specific weight of 400 kg/m3 and wall thickness 1mm
dry product;
Final product moisture content: 12.0% ± 0.5
Production capacity measured at the outlet of the cooler;
Continuous production cycle: 24 hrs a day.

24

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

K. PRICES;

NO DESCRIPTION QTY AMOUNT


Short cut pasta production line, 200 kg/H as Full Automatic
- Press
- Shaking Pre-Dryer (Single Layer) 1 SET 78.000,-
- Electric Control System and control panel with all inside caballing of system
- Installation, Stat-up and training
1
- 1. Z Elevator from Shaking Pre-Dryer to Dryer
- Dryers ( 2 dryer in 1 cabin )
- Cooler 1 SET 133.000,-
- Electric Control System and control panel with all inside caballing of system
- Installation, Stat-up and training
FULL AUTOMATIC SHORT-CUT PASTA LINE WITH 200 Kg/H USD 211.000,-
CAPACITY

- Elevator from Cooler to Silo with pneumatic silo changing system.


2 1 SET 17.000,-
- 12 hours (6 Hours x 2 Pcs) capacity Silo with discharge
3 Vacuum Pumping system (Oil Vacuum) 1 SET 3.000,-
Raw material feeding hopper with automatic screw feeding system and Vibro
4 1 SET 6.000,-
Cleaner
5 Pasta die for different shapes, pasta cutting knifes and filters 4 SET 8.000,-
6 Laboratory ( Pasta grinder and pasta moisture analyzer) 1 SET 2.000,-
7 Compressed dry air system for Line control units 1 SET 3.000,-
8 Penne Cutter 1 SET 3.000,-
9 Boiler For Hot Water with connections to the line 1 SET 7.000,-
10 Chiller for cold water with connections 1 SET 7.000,-
SUPPORTING UTILITIES FOR 200 Kg/H PASTA LINE USD 56.000,-

TOTAL EXW 200 KG/H DRY SHORT CUT PASTA LINE USD 267.000,-

• Packing machine not included in the offer.


If packing machine requested half automatic packing machine is 16.000,- USD, Full automatic
packing machine is 40.000,- USD.

25

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net
Gaziantep,TURKEY
02 DECEMBER, 2022
HEMAKS OFFER NO : 2022 / 2006 VALIDITY: 30.DEC.2022

L. PAYMENT CONDITIONS:

1. 50% by T/T as advance in order


2. 50% by T/T when the line is ready for shipment.

M. SHIPMENT ;

METHOD : EXW GAZIANTEP / TURKEY


NEEDED TRANSPORT : 2 or 3 PCS 40”HC CONTAINERS or TRUCKS
TIME : 6 MOUNTHS AFTER ADVANCE, IF WE RECEIVE THE
ADVANCE-PAYMENT AND TECHNICAL DEFINITION OF THE ESSENTIAL ASPECTS NEEDED
TO BUILD THE MACHINES NOT LATER THAN 2 WEEKS. HOWEVER, THE DELIVERY TIME
QUOTED IS BASED ON CURRENT WORKSHOP LOADING AND WILL BE CONFIRMED AT THE
TIME OF ORDER.

N. OUR USD BANK ACCOUNT DETAILS ARE BELOW;

COMPANY : HEMAKS DIS TICARET A.S.


TURKIYE IS BANKASI GAZIANTEP BRANCH (6300)
ACCOUNT NUMBER : 710775
SWIFT CODE : ISBKTRIS
IBAN NO : TR910006400000263000710775

NOTE: THE GLOBAL SEMICONDUCTOR SHORTAGE AND CIRCUMSTANCES RELATING THERETO


(“MATERIAL SHORTAGE EVENT”) MAY IMPACT THE PERFORMANCE BY THE SELLER AND ITS
SUPPLIERS OF THEIR OBLIGATIONS, INCLUDING WITHOUT LIMITATION TIMELY
PERFORMANCE. THE PURCHASER ACKNOWLEDGES AND AGREES THAT ANY DELAY CAUSED
BY A MATERIAL SHORTAGE EVENT MAY HAPPEN AND SHALL COUSE A DELAY ON SHIPMENT
TIME. SELLER WILL HAVE TO INFORM THE BUYER AT LEAST 1 (ONE) MONTH BEFORE
SHIPMENT DATE IF THERE WAS A DELAY IN SHIPMENT.

IN CASE OF ORDER CANCELLATION BECAUSE OF ANY REASON THE RECEIVED 25%


ADVANCE WILL NOT RE-FUNDABLE IN ANY CONDITION.
26

Address : 3. Organize San. Bol. Celal Doğan Bul. No:70 GAZIANTEP / TURKEY
Tel : + 90 342 239 01 33 – 337 96 99
Fax: : + 90 342 239 01 36
E-mail : machine@hemaks.com.tr
Website : www.macaronilines.com & www.pastalines.net

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