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Agp 22050 TP Pip E01 1001.00 - Updatedfor Iso Update
Agp 22050 TP Pip E01 1001.00 - Updatedfor Iso Update
00
REVISION HISTORY
AG&P
CLIENT
AG&P
CLIENT
AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com
1
Piping Pressure Test Package
DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1001.00 AREA : 852
2 PG PRESSURE GAUGE
3 F FILLING POINT
4 D DRAINING POINT
5 V VENT POINT
6 B BLINDING POINT
7 C CLOSE POSITION
8 O OPEN POSITION
9 P PLUGGING POINT
11 RI REMOVED INTERNALS
18 TS TEMPORARY SPOOL
N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1001.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
130
23 7 1 5 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0490
FW
12 22
VG-3 CONN TO
FW 852-01-331-04/DN1 INLET FIELD MATERIALS
STEM NORTH
<9> 2 125mm in RFFE GB-PN1.0
E 784.820M
21 Thd N 965.050M P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
MK-AGP-22050-FAD-PIP-E01-3701.40-7 5 EL +77.433M
15
133
1 8 1 5 FILTER, BASKET TYPE
1 9 1 ½ PRESSURE GAUGE
F6 G15 B16
F6 G15 B16
3 75
10 1 ½ THERMOMETER
F6 G15 B16 51
<6> 1 16 11 1 5 VALVE, BALL, PN1.0, RFFE, CS, Q41F-10C TEMP-VALV-0074
F6 G15 B16 3
1 16 FFW
(TACK WELD AT SHOP) 12 2 ½ VALVE, CS, GLOBE, CL600, SW, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0670
PROPRIETARY AND CONFIDENTIAL
15 3
6 14 OPERATED, ASTM A105, 13CR TRIM, STELLITE 6 SEAT, STANDARD
35 5X1/2"NS
O 1 E 784.739M PORT, API 602
8 13 1 5 VALVE, CS, GATE, CL150, RF, ASME B16.5, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0651
OPERATED, ASTM A216 WCB, 13CR TRIM, STELLITE-6 SEAT, API 600
MK-AGP-22050-FAD-PIP-E01-3701.40-4
13 F6 G15 B16 14 1 5 PIPE SUPPORT ST-004
29
6 12 <5> 1 1 R 15 7 5 GASKET, 1/16"THK., CLASS 150, RF, NON METAL, NON-ASBESTOS, PIPE-GSK-0461
FLAT RING, GARLOCK
11 16 56 3/4 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-1615
PG V B 20 Thd
11
STEM WEST
CONN TO
GR. 2H, ASME B18.2.1, L = 95MM
10 AGP-22050-FAD-PIP-E01-3701.43
MK-AGP-22050-FAD-PIP-E01-3701.40-3 852-16-04-909_S-1_B
E 783.632M WELD SUMMARY
<4> 1 N 964.422M
EL +77.433M
10 WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
31
MK-AGP-22050-FAD-PIP-E01-3701.40-6 <8> 2 4 1 5.00 SOF SHOP 2 5.00 SOF SHOP
4 5X5"NS
1 N 964.736M 3 5.00 SOF SHOP 4 0.50 OLET SHOP
130
12 5
9 1 5 5.00 BW SHOP 6 5.00 BW SHOP
VG-3 19
STEM EAST FW 6 7 5.00 BW SHOP 8 5.00 SOF SHOP
29 F6
1 9 5.00 BW SHOP 10 5.00 BW SHOP
O 18
FW 31
8
11 5.00 SOF SHOP 12 5.00 SOF SHOP
4
<7> 2 0 13 5.00 SOF SHOP 14 5.00 SOF SHOP
MK-AGP-22050-FAD-PIP-E01-3701.40-5 23
153
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 5"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50MM CLIENT DWG. NO. 852-16-04-909_S-1_A OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 40 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
5"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 66 9 STRUCTURE: AREA 852
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 2.50 1 04 JUL 2022 REVISED MATERIALS LOCATION RAC NVD / EDA MOG J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 233.59 AG&P DWG.NO. REV
30 JUN 2022 ISSUED FOR CONSTRUCTION RAC NVD / EDA MOG
0
N
SHOP MATERIALS
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
FIELD MATERIALS
9 Thd
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
130
8 1 5 VALVE, BALL, PN1.0, RFFE, CS, Q41F-10C TEMP-VALV-0074
<4> 2
9 1 ½ VALVE, CS, GLOBE, CL600, SW, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0670
OPERATED, ASTM A105, 13CR TRIM, STELLITE 6 SEAT, STANDARD
PORT, API 602
10 5 5 GASKET, 1.6MM THK, RF, CL150, NON METAL, NON-ASBESTOS, FLAT PIPE-GSK-0461
8 RING, GARLOCK
O FW
11 40 3/4 BOLT, AS, STUD, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM STRL-FAS-1615
PROPRIETARY AND CONFIDENTIAL
WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
MK-AGP-22050-FAD-PIP-E01-3701.43-3 1 5.00 SOF FIELD 2 0.50 OLET SHOP
3 5.00 SOF SHOP 4 5.00 SOF SHOP
5 5.00 SOF SHOP 6 0.50 TH FIELD
133
<3> 2 F6 G10 B11 7 0.50 SW FIELD 8 0.50 SW FIELD
9 0.50 TH FIELD
81 ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
4 5
MK-AGP-22050-FAD-PIP-E01-3701.43-2 JM ROXAS
_________________
16
F4 G10 B11
SEE ISO
AGP-22050-FAD-PIP-E01-3701.40 4
852-16-04-909_S-1_A
E 783.632M F4 G10 B11
N 964.422M <2> 1
6
EL +77.433M 35 5
F4 G10 B11
8
STEM WEST MK-AGP-22050-FAD-PIP-E01-3701.43-1
GENERAL NOTES: G10 B11
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 5"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50MM CLIENT DWG. NO. 852-16-04-909_S-1_B OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 40 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
5"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 15.5 7 STRUCTURE: AREA 852
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 0.75 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 88.58 AG&P DWG.NO. REV
07 JUN 2022 ISSUED FOR CONSTRUCTION RDS/TLB NVD / EDA MOG
0
Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.
Name
Signature
Date
Rev. 1, 08-Sept-2022
AGP-00000-FR-X-91-0001.00
PRESSURE TEST CHECKLIST
Sheet __ of __
REMARKS
DESCRIPTION
OPERATING PRESSURE
TEST PRESSURE
TEST MEDIUM
TIME STARTED
HOLDING TIME
SURFACE TEMPERATURE
AMBIENT TEMPERATURE
REMARKS
SIGN
DATE
PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :
CLEANING METHOD
CLEANING RESULT
ACCEPTED REJECTED
CLEANING LIMIT/EXTENT
FROM :
TO :
REMARKS
PREPARED BY WITNESSED BY
NAME
SIGN
DATE
PROJECT : J. O. A No. :
PREPARED BY APPROVED BY
SIGN
NAME
DATE
FINAL ACCEPTANCE
REMARKS
NAME
SIGN
DATE
Negative to Indication
Source-film-weld position
Misalignment (MA)
Lack of Fusion (LF)
Excessive Scatter
Viewing (S or C)
Undercut (UC)
Porosity (PR)
Sensitivity
Crack (CR)
Accepted
Rejected
Density
Others
Line No. / Weld
Code
REMARKS
Identification
NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of
WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE
NOTE:
CHEMICAL BRAND BATCH NO.
REPORT
Sheet of
(ATTACHMENT)
Report No.
SKETCH OF INDICATION
Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records
Calibration Data
Calibration Notes
Sign
Name
Date
Calibration Approval
Remarks
Sign
Name
Date
B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST
NAME
SIGN
DATE