You are on page 1of 17

Document No.: AGP-22050-TP-PIP-E01-1001.

00

Document Title.: TEST PACKAGE

Project: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT

Client: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION

CBA - Low Pressure


SYSTEM AREA 852
Fuel Oil Feed

TEST TYPE HYDROSTATIC TEST MEDIUM WATER

TEST PRESSURE 7.5 Barg OPERATING PRESSURE 5 Barg

REVISION HISTORY

Rev. Description Date Prepared by Checked by Approved by

RELEASED FOR TESTING

Action by Name Signature Date

AG&P

CLIENT

RELEASED FOR ACCEPTANCE

Action by Name Signature Date

AG&P

CLIENT

AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com

1
Piping Pressure Test Package

DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1001.00 AREA : 852

DOCUMENT TITLE YES N/A

1 TEST PACK INFORMATION SYMBOL MATRIX 5 5


2 ISOMETRIC DRAWING LIST 5 5
3 HIGHLIGHTED LINE LIST 5 5
4 MARKED-UP ISOMETRIC DRAWING 5 5
5 MARKED-UP P&ID 5 5
6 LINE INSPECTION SUMMARY LIST 5 5
7 PRESSURE TEST CHECKLIST 5 5
8 PRESSURE TEST REPORT 5 5
9 LINE/SYSTEM CLEANING REPORT 5 5
10 DISMANTLING AND REINSTATEMENT CHECKLIST 5 5
11 PRESSURE TEST REGISTER 5 5
12 RADIOGRAPHIC EXAMINATION REPORT 5 5
13 LIQUID PENETRANT EXAMINATION REPORT 5 5
14 CALIBRATION REPORT 5 5
15 PUNCHLIST 5 5

Test Pakage No.: AGP-22050-TP-PIP-E01-1001.00


Piping Pressure Test Package
2
Piping Pressure Test Package

TEST PACK INFORMATION SYMBOL MATRIX


ITEM NO. SYMBOL DESCRIPTION

1 PSV LOCATION OF PSV

2 PG PRESSURE GAUGE

3 F FILLING POINT

4 D DRAINING POINT

5 V VENT POINT

6 B BLINDING POINT

7 C CLOSE POSITION

8 O OPEN POSITION

9 P PLUGGING POINT

10 R REMOVED FOR HYDRO TEST

11 RI REMOVED INTERNALS

12 WC WELD CAP FOR HYDRO TEST

13 TP TEST PLUG FOR HYDRO TEST

14 TC THREADED CAP FOR HYDRO TEST

15 THP THREADED PLUG

16 HA HOSE WITH ADAPTOR

17 S TO BE SERIES WITH/TO BE TESTED WITH

18 TS TEMPORARY SPOOL

19 TEST BOUNDARY / LIMIT INDICATOR

TEST MANIFOLD W/ PRESSURE INDICATOR AND RELIEF


20 TM
VALVE AT LOWEST POINT

Test Pakage No.: AGP-22050-TP-PIP-E01-1001.00


Piping Pressure Test Package
3
Piping Pressure Test Package

ISOMETRIC DRAWING LIST

PROJECT : SOLID KILN 4 NEW CEMENT LINE


SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT

TEST PACKAGE: AGP-22050-TP-PIP-E01-1001.00 AREA : 852

NO ISOMETRIC DRAWING NO. LINE NUMBER REV. NO.

1 AGP-22050-FAD-PIP-E01-3701.40 5"-852-CBA-001 REV.1


2 AGP-22050-FAD-PIP-E01-3701.43 5"-852-CBA-001 REV.0

Test Pakage No.: AGP-22050-TP-PIP-E01-1001.00


Piping Pressure Test Package
4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1001.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


SMLS 6265-036-2306
1 2346 5 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0289
2 252 ½ PIPE, CS, SCH 80, ERW, MTE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0290
V B 3 2 5x½ THREDOLET, CS, CL 3000, NPT, ASTM A105
6265-036-2174
PIPE-FIT-1315
1
O 9
4 2 5
SMLS
ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR. WPB,
6265-036-2135
PIPE-FIT-1306
24 Thd ASME B16.9
6265-036-2121
5 1 5 TEE, EQUAL, CS, SCH 40, SMLS, BW, ASTM A234 GR.WPB, ASME B16.9 PIPE-FIT-1314
<10> 2 6265-036-2767
MK-AGP-22050-FAD-PIP-E01-3701.40-8
B F D TM 6 8 5 FLANGE, CS, SLIP-ON, RF, PN1.0, GBT9119-2000, SERIES 1 FLAN-RFWN-04-PP0
6265-036-2131

130
23 7 1 5 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0490
FW
12 22
VG-3 CONN TO
FW 852-01-331-04/DN1 INLET FIELD MATERIALS
STEM NORTH
<9> 2 125mm in RFFE GB-PN1.0
E 784.820M
21 Thd N 965.050M P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
MK-AGP-22050-FAD-PIP-E01-3701.40-7 5 EL +77.433M
15

133
1 8 1 5 FILTER, BASKET TYPE
1 9 1 ½ PRESSURE GAUGE
F6 G15 B16
F6 G15 B16
3 75
10 1 ½ THERMOMETER
F6 G15 B16 51
<6> 1 16 11 1 5 VALVE, BALL, PN1.0, RFFE, CS, Q41F-10C TEMP-VALV-0074
F6 G15 B16 3
1 16 FFW
(TACK WELD AT SHOP) 12 2 ½ VALVE, CS, GLOBE, CL600, SW, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0670
PROPRIETARY AND CONFIDENTIAL

15 3
6 14 OPERATED, ASTM A105, 13CR TRIM, STELLITE 6 SEAT, STANDARD
35 5X1/2"NS
O 1 E 784.739M PORT, API 602
8 13 1 5 VALVE, CS, GATE, CL150, RF, ASME B16.5, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0651
OPERATED, ASTM A216 WCB, 13CR TRIM, STELLITE-6 SEAT, API 600
MK-AGP-22050-FAD-PIP-E01-3701.40-4
13 F6 G15 B16 14 1 5 PIPE SUPPORT ST-004

29
6 12 <5> 1 1 R 15 7 5 GASKET, 1/16"THK., CLASS 150, RF, NON METAL, NON-ASBESTOS, PIPE-GSK-0461
FLAT RING, GARLOCK
11 16 56 3/4 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-1615
PG V B 20 Thd
11
STEM WEST
CONN TO
GR. 2H, ASME B18.2.1, L = 95MM
10 AGP-22050-FAD-PIP-E01-3701.43
MK-AGP-22050-FAD-PIP-E01-3701.40-3 852-16-04-909_S-1_B
E 783.632M WELD SUMMARY
<4> 1 N 964.422M
EL +77.433M
10 WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
31
MK-AGP-22050-FAD-PIP-E01-3701.40-6 <8> 2 4 1 5.00 SOF SHOP 2 5.00 SOF SHOP
4 5X5"NS
1 N 964.736M 3 5.00 SOF SHOP 4 0.50 OLET SHOP
130

12 5
9 1 5 5.00 BW SHOP 6 5.00 BW SHOP
VG-3 19
STEM EAST FW 6 7 5.00 BW SHOP 8 5.00 SOF SHOP
29 F6
1 9 5.00 BW SHOP 10 5.00 BW SHOP
O 18
FW 31
8
11 5.00 SOF SHOP 12 5.00 SOF SHOP
4
<7> 2 0 13 5.00 SOF SHOP 14 5.00 SOF SHOP
MK-AGP-22050-FAD-PIP-E01-3701.40-5 23
153

15 0.50 OLET SHOP 16 5.00 FW FIELD


<3> 1 17 0.50 TH FIELD 18 0.50 SW FIELD
17 Thd 19 0.50 SW FIELD 20 0.50 TH FIELD
5
MK-AGP-22050-FAD-PIP-E01-3701.40-1 6 7
21 0.50 TH FIELD 22 0.50 SW FIELD
<1> 1 MK-AGP-22050-FAD-PIP-E01-3701.40-2
F7 G15 B16 56 1 23 0.50 SW FIELD 24 0.50 TH FIELD
1 601 5.00 SUP FIELD
16 3
16 4
06 5X1/2"NS
12 1
O 4 E 783.162M
4 3 PIPE CUT LENGTH
OPEN END 25
E 781.235M
N 964.736M 2 ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
EL +77.433M F6 1
<2> 1 1 100 mm 5 2 1604 mm 5
F6 G15 B16
3 99 mm 5 4 99 mm 5
1 601 14
D B 13
ST-004-1152
5 151 mm 5 6 293 mm 5 NOTE 5
GENERAL NOTES: VC-6
STEM UP
FW
SHOP REDLINE 7 70 mm ½ 8 66 mm ½
9 50 mm ½ 10 66 mm ½
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED. SEPT 01, 2022
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE ____________
BM ILAGAN
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED.
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED.
ANY DISCREPANCY, FOLLOW IFC DRAWING.
CHANGE
8. ALL UNDERGROUND PIPING SHALL BE PRIMED AND WRAPPED. REFER TO CEMEX MECHANICAL AS-BUILT DRAWING
SPECS. No. EETIM75010/13900 ITEM 702, ANTICORROSIVE PROTECTION OF PIPE. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 5"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50MM CLIENT DWG. NO. 852-16-04-909_S-1_A OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 40 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
5"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 66 9 STRUCTURE: AREA 852

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 2.50 1 04 JUL 2022 REVISED MATERIALS LOCATION RAC NVD / EDA MOG J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 233.59 AG&P DWG.NO. REV
30 JUN 2022 ISSUED FOR CONSTRUCTION RAC NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3701.40 1


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


SMLS 6265-036-2306
1 463 5 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0289
B V SMLS
2 116 ½ PIPE, CS, SCH 80, ERW, MTE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0290
6265-036-2174
3 1 5x½ THREDOLET, CS, CL 3000, NPT, ASTM A105 PIPE-FIT-1315
7 6265-036-2767
4 3 5 FLANGE, CS, SLIP-ON, RF, PN1.0, GBT9119-2000, SERIES 1 FLAN-RFWN-04-PP0

FIELD MATERIALS
9 Thd
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE

5 1 5 FILTER, BASKET TYPE


MK-AGP-22050-FAD-PIP-E01-3701.43-4 6 1 5 FLANGE, CS, SLIP-ON, RF, PN1.0, GBT9119-2000, SERIES 1 FLAN-RFWN-04-PP0
7 1 ½ PRESSURE GAUGE

130
8 1 5 VALVE, BALL, PN1.0, RFFE, CS, Q41F-10C TEMP-VALV-0074
<4> 2
9 1 ½ VALVE, CS, GLOBE, CL600, SW, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0670
OPERATED, ASTM A105, 13CR TRIM, STELLITE 6 SEAT, STANDARD
PORT, API 602
10 5 5 GASKET, 1.6MM THK, RF, CL150, NON METAL, NON-ASBESTOS, FLAT PIPE-GSK-0461
8 RING, GARLOCK
O FW
11 40 3/4 BOLT, AS, STUD, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM STRL-FAS-1615
PROPRIETARY AND CONFIDENTIAL

A194 GR. 2H, ASME B18.2.1, L = 95MM


9
7 VG-3
FW STEM SOUTH WELD SUMMARY

WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
MK-AGP-22050-FAD-PIP-E01-3701.43-3 1 5.00 SOF FIELD 2 0.50 OLET SHOP
3 5.00 SOF SHOP 4 5.00 SOF SHOP
5 5.00 SOF SHOP 6 0.50 TH FIELD

133
<3> 2 F6 G10 B11 7 0.50 SW FIELD 8 0.50 SW FIELD
9 0.50 TH FIELD

B D PIPE CUT LENGTH


6 Thd

81 ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS

1 303 mm 5 NOTE 5 2 160 mm 5


3 50 mm ½ 4 66 mm ½
1
FFW
R <1> 1 (TACK-WELD
AT SHOP) CONN TO
852-02-331-04/DN1 INLET
76 125MM RFFE GB-PN1.0
E 784.820M
2 N 964.422M SHOP RED LINE
EL +77.433M
3
5" X 1/2" NPD SEPT 17, 2022
3
51 3 E 784.739M
O

4 5
MK-AGP-22050-FAD-PIP-E01-3701.43-2 JM ROXAS
_________________
16
F4 G10 B11
SEE ISO
AGP-22050-FAD-PIP-E01-3701.40 4
852-16-04-909_S-1_A
E 783.632M F4 G10 B11
N 964.422M <2> 1
6
EL +77.433M 35 5

F4 G10 B11
8
STEM WEST MK-AGP-22050-FAD-PIP-E01-3701.43-1
GENERAL NOTES: G10 B11
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 5"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50MM CLIENT DWG. NO. 852-16-04-909_S-1_B OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 40 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
5"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 15.5 7 STRUCTURE: AREA 852

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 0.75 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 88.58 AG&P DWG.NO. REV
07 JUN 2022 ISSUED FOR CONSTRUCTION RDS/TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3701.43 0


AGP-22050-FRM-IAT-Q01-0013.00

Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.

Record Acceptance QC Inspector QC Supervisor Customer Representative

Name

Signature

Date
Rev. 1, 08-Sept-2022
AGP-00000-FR-X-91-0001.00
PRESSURE TEST CHECKLIST
Sheet __ of __

LINE SERVICE : P& ID :


REV. No. :
ISO / ORTHO DWG. : DATE :

ACTIVITY YES NO N/A

1 BEFORE PRESSURE TEST


1.1 Correct drawing revision.
1.2 Piping conforms to drawing.
1.3 Instrument piping to first Block Valve.
1.4 Equipment isolated.
1.5 Valves test thru or remove.
1.6 System supports adequate for hydro test.
1.7 Spring cans blocked.
1.8 Welding complete.
1.9 Radiographic Test complete.
1.10 Liquid Penetrant Test complete.
1.11 Ultrasonic Test complete.
1.12 Magnetic Particle Test complete.
1.13 Post Weld Heat Treatment complete.
1.14 Positive Material Identification complete.
1.15 Hardness Testing complete.
1.16 Water analysis complete.
1.17 Coordinates acceptable.
1.18 Pressure gauge calibration & calibration certificate correct.
2 DURING PRESSURE TEST
2.1 Ambient conditions suitable for hydro test.
2.2 Systems vented during filling.
2.3 Gauge installed as near low point as practical.
2.4 Test media acceptable. (e.g. Quality, Temperature)
3 AFTER PRESSURE TEST
3.1 Flush lowest point possible.
3.2 Vent during draining system.
3.3 Dry systems.
3.4 Seal weld threaded vent/drains.
3.5 Pull blinds.
3.6 Set spring hanges.
3.7 Air blowing.

REMARKS

INSPECTION CARRIED OUT BY CHECKED BY APPROVED BY


PRESSURE TEST SUPERVISOR QC INSPECTOR CUSTOMER'S REPRESENTATIVE
NAME
SIGN
DATE

Rev. 0, 30 Jul 2019


AGP-22050-FRM-
IAT-Q01-0017.00
PRESSURE TEST REPORT
Sheet of

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

DESCRIPTION

TEST PACKAGE No. : TYPE OF TEST :


EQUIPMENT No./NAME : PART TESTED :
LINE No. : DATE TESTED :

OPERATING PRESSURE

TEST PRESSURE

PRESSURE GAUGE SERIAL No. 1) 2)

TEST MEDIUM

TIME STARTED

HOLDING TIME

SURFACE TEMPERATURE

AMBIENT TEMPERATURE

TEST RESULTS ACCEPTED REJECTED

REMARKS

PRESSURE / HYDRO TEST


QC INSPECTOR QC SUPERVISOR CUSTOMER'S REP
SUPERVISOR

SIGN

DATE

Rev. 0, 25 Oct 2022


AGP-00000-FR-X-91-
0005.00
LINE / SYSTEM CLEANING REPORT
Sheet of

PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :

LINE/SYSTEM CLEANING DATA

LINE SERVICE/SYSTEM : TEST PACKAGE No. :


LINE No. : LEAK/PRESSURE TEST
ISOMETRIC DRAWING No. : REPORT No. :
P & ID No. :

CLEANING METHOD

WATER FLUSHING STEAM BLOWING AIR BLOWING

CLEANING RESULT

ACCEPTED REJECTED

CLEANING LIMIT/EXTENT

FROM :

TO :

REMARKS

PREPARED BY WITNESSED BY

NAME
SIGN
DATE

Rev. 0, 16 Mar 2021


AGP-00000-FR-X-91-
0007-00
DISMANTLING AND REINSTATEMENT SHEET
Sheet of

PROJECT : J. O. A No. :

TEST PACKAGE : DURATION :

TYPE OF TEST : TEST PRESSURE :

DESIGN PRESSURE : REVISION :

P & ID No. : DATE :

ITEMS FOR DISMANTLING/REINSTATEMENT

PREPARED BY APPROVED BY
SIGN
NAME
DATE

FINAL ACCEPTANCE

REMARKS

PIPING ENGINEER SUPERVISOR QC INSPECTOR CUSTOMER'S REP.


SIGN
NAME
DATE

Rev. 0, 21 Mar 2021


AGP-00000-FR-X-91-0003.00

PRESSURE TEST REGISTER


Sheet of

PROJECT : RECORD No. :


CUSTOMER : DATE :
J.O.A. No. :

TEST PACK PRESSURE TEST FLUSHING CHEMICAL CLEANING REINSTATEMENT


LINE No. REMARKS
No. REPORT No. DATE REPORT No. DATE REPORT No. DATE REPORT No. DATE

PIPING ENGINEER QC INSPECTOR CUSTOMER REPRESENTATIVE

NAME
SIGN
DATE

Rev. 0, 30 Jul 2019


AGP-00000-FR-N-13-0004.00
RADIOGRAPHIC EXAMINATION REPORT
Sheet of

CUSTOMER : REPORT No. :


JOA NO. / PROJECT : NDT REQ. No. :
DRAWING No. : DATE :
WELDING PROCESS : MATERIAL : REF. DOC. NO. / REV.
SPECIFICATION/CODE : YEAR : SOURCE USED : SIZE :
ACCEPTANCE CRITERIA : CURIES : kV :
IQI STD: TYPE: LOCATION (SS or FS): FILM USED: MFR: TYPE:
GEOMETRIC UNSHARPNESS : UG = Fd/D : F= d= D= METHOD OF EXPOSURE :
SCREENS : DWE-SWV SWE-SWV
TYPE : Pb FRONT THK. : BACK THK. : SHIMS (MAT'L/THK.):
DWE-DWV
EXPOSURE TIME :

EXPOSURE TECHNIQUE SKETCH: (SOURCE/FILM-WELD/POSITION)

A B C Geometric Unsharpness (UG) mm D E F G


Welding Process / Welder's

Lack of Penetration (LF)

Tungsten Inclusion (TG)

Negative to Indication
Source-film-weld position

Root Concavity (RC)

Misalignment (MA)
Lack of Fusion (LF)

Burn Through (BT)


Slag Inclusion (SL)
Location Marker

Excessive Scatter
Viewing (S or C)

Excess Pen (EP)


Dia / Thickness

Undercut (UC)
Porosity (PR)
Sensitivity

Crack (CR)

Accepted

Rejected
Density

Others
Line No. / Weld
Code

REMARKS
Identification

SKETCH : (Attached if necessary)

EXAMINED BY: INTERPRETED / EVALUATED BY:

NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
ACCEPTANCE CRITERIA : SURFACE CONDITION :
SPECS./STANDARD : LIGHT METER/SERIAL NO. :
INFRARED THERMOMETER LIGHTING EQUIPMENT :
SERIAL NO. : LIGHT INTENSITY :
INFRARED THERMOMETER CALIBRATION
CERTIFICATE NO. :

TEST METHOD : TYPE :


SOLVENT REMOVABLE VISIBLE DYE
WATER WASHABLE FLUORESCENT

CLEANER : SURFACE TEMPERATURE :


MAGNAFLUX ARDROX OTHERS °C

PENETRANT : PENETRATION TIME :


MAGNAFLUX ARDROX OTHERS MINUTES

DEVELOPER : DEVELOPING TIME :


MAGNAFLUX ARDROX OTHERS MINUTES

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
LIQUID PENETRANT EXAMINATION AGP-00000-FR-N-13-0002.00

REPORT
Sheet of
(ATTACHMENT)

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level I/II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
AGP-00000-FRM-GEN-Q01-
CALIBRATION REPORT 0005.00

Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records

Instrument Type : Test Equipment : Service Report No. :


Manufacturer : Certificate No. : Reference Doc. No. :
Serial/Control No. : Traceability : Calibration Interval :
Range : Serial No. : Calibration Date :
Accuracy : Range : Calibration Due Date :
Scale Division : Accuracy : Location :
Requesting Dept. : Validity : Room Temperature :
Humidity :

Calibration Data

Calibration Notes

Instrument Technician Supervisor

Sign
Name
Date

Calibration Approval

Please check: Accepted Rejected

Remarks

QC Inspector QC Supervisor / Manager

Sign
Name
Date

Rev. 2, 25 Aug. 2022


AGP-00000-FR-Z-13-0001.00
PUNCHLIST
Sheet of

PROJECT : TEST PACK NO. : MODULE NO. :

J. O. A. No. / CUSTOMER : AREA : DISCIPLINE :

CATEGORY PIPING TANKS


A : Testing cannot proceed until corrective action has been completed and punchlist cleared VESSEL OTHERS (pls. specify)

B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST

COMPLETED BY & DATE CUSTOMER'S


ITEM NO. DRAWING NO. LINE NO. ITEM DESCRIPTION AND LOCATION CATEGORY RAISED BY
PRODUCTION QC INSPECTOR

NAME
SIGN
DATE

Rev. 0, 29 Oct 2018

You might also like