Time in Months 1 2 3

Operation Excellence Roadmap

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
I +
DWM L1, L2, L3 Institutionalization up to Operator Level Review Mechanism for Organization

Monitoring PQCDMSE Parameters and Review, Linkage with Business Plan Result Orientation

Standard Work Document, Operation Standard

Sustenance Management Process Orientation

Audit System, Gap Review and PDCA Strengthen Review Mechanism

VSM - Definition & Concept , CSM, FSM Lead Time Reduction

PQ Analysis, PP Analysis, Takt Time, Cycle Time , String Diagram, SMED , LCA Time to Market Material Movement Reduction , Changeover Time Reduction

Inventory Mapping , Star Diagram , Inventory Management (VSM, Statistical Inventory Inventory Reduction , WIP Reduction

Team Identification for Improvement Projects

Management) Improved Employee Involvement in Productivity Improvements

QA and QC Concept, Role and Responsibility of QA Reduction in Customer Complaints and Customer Returns

CTQ, CTP, QA Matrix Reduction in In-house Rejection

RCA, FMEA, Poka Yoke

Proactive Quality Management Reduction in Repetition of failures

Training and Education for Shop Floor Persons Improved Employee Involvement in Quality Problem Solving

TEI ( WCP, MCP ), Reward and Recognition Improved Employee Participation

QCC, QC Story, Improved Employee Participation in Problem Solving, Reduction in work place problems

Must be Facilities, Training and Education Improved Employee Morales

Safety ( Unsafe Condition and Unsafe Act)

Work Place Improved Safe Work Place

Advance 5S
Management Cash Recovery and Space Recovery, Human Search time Reduction, Hospital Clean, Garden Green

Visual Management Productivity Improvement, Quality Improvement

VA and NVA Activities Wasteful Activities and Operation Identification

Kaizen ( ECRS) Wasteful Activities Elimination , Manufacturing Loss Reduction

DWM - Basic, KPIs Productivity Improvement, Quality Improvement

Time in Months 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24