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Henry B.

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16–18 October 2023

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EXPLORE THE TECHNICAL PROGRAM TODAY


Contents
4 
President’s Column with Terry Palisch—
Volume 75 | Number 9

Creating Our Energy Future


In this inaugural podcast episode and transcript, Terry Palisch, who will
officially begin his 2024 SPE Presidency in October, discussed his views of
the challenges facing our industry and SPE members, his outlook for our
industry, and what his goals will be during his presidency.

12 
GUEST EDITORIAL • Brownfield Optimization—
The Key To Unlocking Sustainable Oil and Gas?
While innovative solutions are being examined for decarbonization, there
is one topic which is rarely emphasized as a key driver in the path toward
a more-sustainable future—brownfield optimization.

20 
Are We There Yet? Tight-Oil Producers Still Chipping
Away at Parent-Child Problems
New studies are a reminder that the effort to identify, classify, and nullify
frac hits remains paramount to the future of the unconventionals business.
On the cover: Price tag, oil demand
28 
Test Shows Fracturing Can Also Create Underground expected to scuttle newbuild deepwater
rig plans. Source: Transocean.
Water Heating Systems
Fervo Energy’s bet that fracturing methods can be used for geothermal
power is looking like a winner.
DEPARTMENTS
36 
Hurdles Will Keep Deepwater Rig Fleet Size in Check
The heated global floating rig market has day rates for high-end units 10 Comments
climbing over a half million dollars and toward a newbuild cycle that will
15 E&P Notes
(likely) never come.
101 SPE Technical Papers
42 
TotalEnergies Drills Lebanon’s Qana Prospect Amid Available
New Global Interest in EastMed Gas
Lebanon hopes to join the club of EastMed gas producers as TotalEnergies 102 SPE News
and its partners spud an appraisal well near Beirut’s maritime border with 103 People
Israel where gas is already being produced. 104 SPE Events
48 
Conductor-Integrity Monitoring in Subsea Wells
in Harsh Environments
Over a 10-year period, sensors monitoring the motion and loads near
subsea wellheads have been mounted on more than 300 drilling
campaigns. Integrity parameters were calculated to assess whether
subsea conductors provided the intended amount of support during
drilling operations.

An Official Publication of the Society of Petroleum Engineers. Published in US. Copyright 2023, Society of Petroleum Engineers.
Recent Content from
SPE’s Journals
To view these papers, go to
OnePetro, www.onepetro.org,
and search by title or paper
number or navigate to the journal.
Technology Focus
The complete SPE technical papers featured in this issue are available

SPE JOURNAL
free to SPE members for 2 months at jpt.spe.org.

SPE-215844-PA—Integrating Embedment 52 RESERVOIR SURVEILLANCE


and Creep Behavior for Multisize Proppant
in Shale: Conceptual Model and Validation
Muhammad Navaid Khan, SPE, Senior Specialist for Advanced
Reservoir Solutions, ADNOC
SPE-212542-PA—Evaluating the
Sealing Performance of Plug and 54 
Study Reviews Two Decades of Surveillance Using Distributed
Abandonment Cement Systems Acoustic Sensing
Under Downhole Conditions
SPE-215842-PA—A Deep-Learning- 58 Unconventional Use of Tracer Technology Provides Flow Insights
Based Graph Neural Network-Long- for EOR, IOR
Short-Term Memory Model for
Reservoir Simulation and Optimization 61 Focused Reservoir Fluid Sampling Uses Artificial Intelligence
With Varying Well Controls Technology

SPE PRODUCTION
& OPERATIONS 64 FIELD DEVELOPMENT
Reza Garmeh, SPE, Reservoir Engineering Adviser, Callon Petroleum
SPE-215846-PA—New Hybrid
MCDM Approach for an Optimal 66 
Machine Learning, Numerical Simulation Integrated To Estimate
Selection of Maintenance Strategies:
Results of a Case Study Child-Well Depletion

SPE-215849-PA—Study on the 70 Machine Learning Helps Customize Spacing for Maximum


Synthesis and Properties of a New Acreage Value
Salt-Resistant Drag Reducer
73 Study of Permian Basin Provides Insight Into
SPE DRILLING
& COMPLETION
Parent-/Child-Well Interactions

SPE-215836-PA—Improvements in
Drilling Fluid Rheology Predictions
77 OFFSHORE FACILITIES
Using Rotational Viscometer Graham Collier, SPE, Consultant
SPE-212912-PA—Applications 79 
Study Compares Fixed Wind Architectures for Offshore Green
of Machine Learning Methods to Hydrogen Production
Predict Hole Cleaning in Horizontal
and Highly Deviated Wells 82 Qualification Approach Detailed for Offshore Hydrogen
SPE-212377-PA—The Effect of Pipeline Systems
Casing Ovality on Fracture Plug
Sealing Element Performance 85 Potential Revealed for Hydrogen Production From Offshore
Wind in Uruguay

SPE RESERVOIR EVALUATION


& ENGINEERING
88 OILFIELD CHEMISTRY
SPE-215835-PA—Comparative Evaluation
Michael Fuller, SPE, Senior Completions Subject-Matter Expert,
of a Functions for the Soave-Redlich-
Kwong Equation of State and the Chevron
Peng-Robinson Equation of State to
Predict Saturation Pressures for Gas(es)- 90 
Geochemical Approaches Assist Production Allocation
Heavy Oil/Bitumen-Water Systems of Commingled Fluids
SPE-217428-PA—The Best Scenario 94 Chemical and Carbon Isotope Composition Proves Effective
for Geostatistical Modeling of Porosity as Gas Diagnostic Tool
in the Sarvak Reservoir in an Iranian
Oil Field, Using Electrofacies, Seismic 97 Reduced-Order Models Blend Chemistry, Machine Learning
Facies, and Seismic Attributes
for Water-Property Analysis
SPE-215832-PA—Determination of
Concentration-Dependent Effective
Diffusivity of Each Gas Component of a JOURNAL OF PETROLEUM TECH­NOLOGY ( JPT) (ISSN 0149-2136) is published monthly by the
Society of Petroleum Engineers, 222 Palisades Creek Drive, Richardson, TX 75080 USA.
Binary Mixture in Porous Media Saturated
with Heavy Oil under Reservoir Conditions To contact Customer Service, call 1.972.952.9393 or service@spe.org, or Update Your Profile
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SPE BOARD OF DIRECTORS

2023 President 2022 President

Motivate
Medhat M. Kamal Kamel Ben-Naceur
Chevron Fellow Emeritus Nomadia Energy
Consulting

2024 President
Terry Palisch
Secretary
Simon Seaton, Society
Inspire
Educate
CARBO Ceramics of Petroleum Engineers

Nominate
REGIONAL DIRECTORS
AFRICA MIDDLE EAST AND NORTH AFRICA
Oghogho Effiom, Shell Nigeria Hisham Zubari, Dragon Oil

ASIA PACIFIC NORTH AMERICA


Henricus Herwin, Pertamina Simeon Eburi, Chevron
Neil Kavanagh, Woodside Energy Robert Martinez, Titan Rock E&P
Deb Ryan, S&P Global Platts
EUROPE
Laura Precupanu, OMV Petrom RUSSIA AND THE CASPIAN Do you have colleagues who
Ignatiy Volnov, Lukoil
LATIN AMERICA AND THE CARIBBEAN are authorities in their fields and
Gail Ramdath, Tucker Energy Services
experienced public speakers?
TECHNICAL DIRECTORS If you do, consider nominating
COMPLETIONS DATA SCIENCE & ENGINEERING ANALYTICS one or more of them for the
Karen Olson, Olson Turner Enterprises Silviu Livescu, University of Texas at Austin

DRILLING PRODUCTION AND FACILITIES


Society of Petroleum Engineers
Robin Macmillan, Data Gumbo Hamad Al-Marri, Saudi Aramco Distinguished Lecturer Program.
HSE AND SUSTAINABILITY RESERVOIR
Sue Staley, vPSI Group, LLC Rodolfo Camacho, UNAM
Learn more about the program
JPT STAFF at www.spe.org/go/NomDL.
Dana Otillio, VP Communications and Publisher Stephen Rassenfoss, Emerging Technology
Pam Boschee, Director, Magazines Senior Editor
Chris Carpenter, Technology Editor Pat Davis Szymczak, Contributing Editor Nominations are accepted
Adam Wilson, Special Publications Editor
Megan Couch, Content Manager/Editor
Trent Jacobs, JPT Senior Technology Editor Blake Wright, Technology Editor until 15 March.
Jennifer Presley, Senior Technology Editor Laurie Sailsbury, Digital Publishing Specialist

The Journal of Petroleum Technology ® magazine is a registered trademark of SPE.


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Terry Palisch will take office as 2024 SPE President during the 2023 SPE Annual Technical Conference and
Exhibition in October. The following is a transcript of his podcast episode recorded with Pam Boschee,
SPE director of magazines, for this month’s Journal of Petroleum Technology.

In this inaugural podcast episode and transcript, chairman of the SPE Dallas Section. He has been
we discussed Palisch’s views of the challenges the past chair of the ATCE technical program and
facing our industry and SPE members, his outlook the former SPE Completions Technical Director.
for our industry, and what his goals will be during He is an SPE Distinguished Member and received
his presidency. the award for Distinguished Service as well as
the SPE Mid-Continent Regional Completions
Welcome to the Society of Petroleum Engineers Optimization and Technology Award and the
podcast with 2024 President Terry Palisch. I’m Pam Regional Service Award. In 2013 he was named
Boschee, director of SPE magazines, and Terry joins one of the top 15 best engineers by the Texas
me today to share his thoughts about being named Independent Producers and Royalty Owners
president with the official passing of the baton Association, and in 2015 he was named the
from 2023 President Med Kamal at our Annual SPE Dallas Section Engineer of the Year. He has
Technical Conference and Exhibition (ATCE) in authored more than 50 SPE technical papers and
San Antonio in October. holds several patents.
Terry is the vice president of technology and He holds a bachelor’s degree in petroleum
engineering at Carbo Ceramics in Richardson, engineering from the University of Missouri
Texas. He began his career with Arco during Rolla, now the Missouri University of Science
which he served 10 years in Alaska and 4 years and Technology, and was recently recognized
as a senior petroleum engineering advisor in as a distinguished alumnus.
Algeria. He joined Carbo in 2004, and in his Welcome Terry, it’s a pleasure to talk with
current position leads a team of technologists you today.
developing and championing new products and
services and advising clients in completion and Thank you Pam, it’s fun to be with you. I’m excited
fracture optimization. to kick off this series, and hopefully, the members
He has been an SPE member for more than will find it useful. Again, I’m excited to be here and
40 years, serving in various roles including past talk to you.

4 JPT | September 2023


To help our members learn a bit about you
and about your background, let’s begin with
key issues you’ll emphasize as the 2024 SPE
President. You’ve selected “Creating Our
Energy Future” as your theme. Can you tell
us about it?

Great question. Over the course of the last


8 months or so, as incoming president, I’ve
had the distinct privilege to meet with multiple
sections and student chapters. I’ve seen
celebrations, such as leading opening sessions
at SPE/IADC International Drilling Conference
and Exhibition’s 50th anniversary, and hosted
awards presentations.
One of the things really exciting to me is that
our members and our students are excited about
the petroleum engineering profession, and they’re
excited about our industry. But at the same time,
they also recognize that as things change, oil and
gas is going to be critical to the future. They want
to know what their place is going to be, particularly
the younger members, and where we are headed.
I chose “Creating Our Energy Future” as my Missouri S&T presented the Award of Professional
theme. I thought about “your” and “mine,” but Distinction to Palisch in 2019.
it’s really “our” energy future. It has a twofold
meaning to me.
First, you and I and the membership The second part is SPE’s future, our future
want to create our energy future, we want to as as a society. So, of course, the SPE Board of
understand how we’re going to thrive and excel, Directors continues to work on that. Mark Rubin,
and how we can participate. We do that via our former CEO, set a wonderful foundation for us, and
SPE membership. now we have Simon Seaton coming on as our new
I liken SPE membership to a gym membership. CEO. I’m excited about where we go next—how we
It’s been very impactful to my professional continue to grow our membership, and how we
career, and I think that it’s important for the continue to meet our members’ needs. It’s going to
members to treat their SPE membership like a take not only our ideas, but it’s also going to take
gym membership. The gym offers many things, members’ ideas and input from everybody because
and you’re working on your personal well-being we are a member organization and member
and your health. Similarly, SPE allows you to society. We are here as SPE to meet the needs
work on your professional development and of the members.
professional well-being. To recap the intent of my theme, Creating
So, the first part of creating our energy future is Our Energy Future: How do we thrive in the
our future as members in the oil and gas industry industry, in our career, but then also how does
and how we can thrive, and how does SPE help. SPE move ahead.

jpt.spe.org 5
Second, how are we going to implement new
technologies … what are the new technologies
that will help us do that? Third, what is our place
in the energy transition? Fourth, how do we
continue to attract students and others to our
profession? And fifth, concerns over our industry’s
image with the public.
Nothing was surprising, and maybe some of
it’s not even new, but it’s always good to ground
yourself in the context of the current environment.
From there, we developed and looked at the
mission. Do our mission, vision, and core values
still in place meet the needs of the members?
We made a reasonable modification to our
mission this year. Last time we went through
this process, we added a few words; this year we
somewhat reorganized, but it’s still generally the
2018 SPE President Darcy Spady presents the
Distinguished Member Award. same. We remain committed to disseminating
technical information and helping our members
excel in their profession.
Along the lines of looking toward the energy And then finally, the meat of the Strategic Plan
future, another component is that the SPE becomes identifying the goals and the objectives
Board of Directors approved our Strategic Plan for implementing our goals. We identified our
this past January. It also looks ahead at SPE’s key stakeholders, and the goals have to be
role in approaching the future and the industry. associated with them. Those key stakeholders
Could you share a bit about the process behind are our members first and foremost, but also
developing it and some of the key takeaways? our member’s companies, our sponsors and
advertisers, our educators, our academia, and
For those who aren’t aware, every 3 to 5 years the then lastly, our external stakeholders.
Board and senior staff develop a strategic plan, As we put together our goals, we have those
reassessing the industry and SPE’s role in it. stakeholders in mind. I’m not going to go through
This particular plan was started in roughly all the goals, but each of the goals has objectives
Q3/Q4 last year, and towards the end of the that were identified as critical and that need
year and beginning of 2023, we rolled it out. to be done now. Others were to be done soon,
The process starts with an assessment of the and then intermediate to be done later. We are
current environment—and not just the current actually in the middle of working through the
environment we’re in, but also the current implementation of the action items as we speak,
environment that the members find themselves and we will continue to be working on them. Again,
in. Quite a bit of data gathering and information it’s a 5-year plan, so it will continue to evolve over
gathering from the membership takes place. time. In the end, it’s the SPE side of Creating Our
This time around, we found members are Energy Future.
concerned about five things. First, how are we as And I’d like to add here that the Strategic Plan
technologists going to continue to produce more is available on the SPE website for anyone who
and more oil and gas that’s going to be needed? would like to read more about it.

6 JPT | September 2023


Terry, what would you say to a student who
asks, “Why should I go into the oil and gas
industry?” or “Why should I go into the energy
industry?” You have weathered many up and
down cycles over your years in the industry …
what would you have to offer to a student’s
question about that?

Great question. First, I would say that every year


our world sets new records for energy usage. We
continue to grow the amount of energy that we
need, and that’s going to continue to grow. We
have continuing pressure for more energy as the
population increases, as the underdeveloped
world advances, and as the developing countries Celebrating the Ecuador Section’s 30th anniversary at
the Awards Banquet with the Minister of Energy in 2022.
continue to grow. As they strive to meet the energy
needs of their populations, energy needs are going
to continue to grow, and currently 80% of the I think that’s the advice I’d give. I try to
energy is provided from fossil fuels. That number encourage everybody to do four things: learn,
has been pretty constant over the past decades, participate, volunteer, and lead. Learn as much
and it’s really not going to change anytime soon. as you can, whether it’s papers or attending
In fact, if you look at various projections, you’ll conferences or webinars. Participate in your local
see that the incremental energy needed is going section. Volunteer. You’ll find if you do those things,
to be supplied by renewables and non-oil and gas, you’ll find yourself leading, which is what I got out
non-fossil fuels, but fossil fuels will still be providing of SPE, as well.
the baseload need. Oil and gas are going to be
critical for the future. Thank you for that. What other thoughts would
That said, we have to be able to not only you like to share, perhaps some points that
provide affordable and reliable energy, but also we haven’t touched on that are particularly
decarbonized. So, there’s the opportunity for our important to you or that you would like to
industry, and as I talk to young students and young emphasize to the membership, our students,
members, I try to explain to them that they are and our younger members, too?
the future. Those entering our workforce need to
understand how to stay abreast of the changing Let me start by going back to the gym membership
technologies, whether it’s in oil and gas extraction analogy. We all get different things out of SPE. If we
or decarbonization. go back to my career and what I’ve gotten out of
It’s important to do that, and I hope they’ll SPE, it’s been critical not only for the technical side
see that their SPE membership and its offerings of things and learning and improving my technical
can help them meet those needs. They may not expertise, but it’s also been important to my soft
need to be experts in everything, but SPE enables skills. Writing papers, presenting papers, being a
them to understand enough about topics that leader, and volunteering have all helped me.
are important to our day and give them a better I’d like to tell younger members that while we
understanding about deploying some of these all would like to be CEO someday, we’re not all
other technologies. going to be. For me, SPE has provided professional

jpt.spe.org 7
how much that helped me technically, but also it
helped me learn how to present. It made me learn
how to write technically. When I came to Carbo,
I realized that it’s important to meet clients, go
to exhibitions, and be involved in advertising. So,
SPE’s value became something a little bit different
to me then.
As I worked through that and became a
member of the Dallas Section, quite frankly,
somebody came to me and asked if I would be
interested in serving on a committee. Of course, I
said yes, because it’s hard to say no in person, and
before you know it, I was the section chair, which
then led to other opportunities.
I could go on and on, but the bottom line
is these are the kinds of things that I think
help you personally, and that’s what I hope we
can learn more about in the future on these
recordings—talking about some of the things that
Presenting the Oklahoma City Section Gala Fundraiser members may not realize SPE offers, and which
welcome address in February 2023.
may specifically help their career, as it helped
my career.
development. I was leading the Dallas Section long
before I was a vice president at Carbo. And I think Thank you, Terry, for giving us a glimpse of your
that those experiences have helped me. own career, your experience, and your experience
Going back to the gym membership, I think we over the years with SPE.
joined health clubs probably early in our lives for Terry will be doing monthly podcast episodes
fun and later in life because the doctor told us we which you can find with transcripts on SPE’s
had to. Regardless, we do that for multiple reasons. Journal of Petroleum Technology website and in
I might go to the spin class, someone might go to the monthly digital edition of JPT available on the
swim or to a yoga class, but the bottom line is we’re 1st of each month.
doing it for physical well-being. In October’s episode, Terry, I believe you
I tend to think treating your SPE membership will share your thoughts about the evolution of
in the same way is what I want to impress upon the energy transition, what does the future of
people over the next months as we record these petroleum engineering look like, and how does
episodes. As you progress in your professional SPE fit in.
career, there are existing SPE offerings, and
probably some that we haven’t even thought I’m looking forward to it, and I just want to again
of yet, that will help you with your career. thank everybody—the members and volunteers.
For example, early in my career I went to a few I can’t tell you how excited I am when I meet
section meetings here and there. I went to topical people out in the industry and in our Society, and
conversations that I thought were important to I hope that you will continue to volunteer and that
me. As I began to grow and started attending more together we can continue to create your and our
conferences and writing papers, I started realizing energy future. JPT

8 JPT | September 2023


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COMMENTS

Join Us at ATCE
in San Antonio
case for numerical simulation of geological
carbon storage (GCS), specifically development
of simulations of realistic complexity. This session
Pam Boschee will provide an overview of a recently completed
JPT Managing Editor forecasting and validation study conducted on
a laboratory-scale proxy GCS system.
The annual PetroBowl championship
competition on 16 October pitches SPE student
chapter teams against each other in a series
of quick-fire rounds, answering technical
We’re looking forward to attending the SPE and nontechnical industry-related questions.
Annual Technical Conference and Exhibition The contest has grown in size and popularity
(ATCE) next month in San Antonio, Texas, at the since its debut in 2002, and in 2015 expanded
Henry B. Gonzales Convention Center. It kicks off globally with the introduction of six regional
with the opening general session, “Expanding the qualifier contests.
Opportunities to Sustainably Fuel the World,” on Regional qualifier competitions now take
Monday, 16 October. The offerings in a roster of place in the Africa, Asia Pacific, Europe, South
45 technical sessions begin Monday afternoon America and Caribbean, Middle East, and
and continue through Wednesday. North America SPE regions, and the top 32 teams
More than 15 pre-conference training are invited to the PetroBowl championship.
courses are available, 1-day courses on The Annual Awards Banquet on 17 October will
15 and 19 October and 2-day courses on recognize our members who were selected as the
14 and 15 October. All will take place at the 2023 SPE International Awards recipients.
convention center meeting rooms and tickets The President’s Luncheon and Annual Meeting
must be purchased separately. Discounted of Members on 18 October will feature 2023 SPE
pricing for advance registration is available until President Medhat Kamal’s “state of the Society”
14 September. Participants receive 0.8 Continuing presentation and conclude with President
Education Units (CEUs) for 1-day courses and Kamal passing the gavel to 2024 SPE President
1.6 CEUs for 2-day courses. Terry Palisch.
Special sessions are scheduled daily. Among In this issue, JPT introduces President Palisch’s
the topics on Monday is the 11th SPE Comparative inaugural podcast episode and transcript in
Solution Project (CSP). The call for participation which he discusses the theme he has selected
was announced in March at the 2023 SPE for his presidency, “Creating Our Energy
Reservoir Simulation Conference. The goal is Future.” He highlights the challenges facing
to provide a common platform and reference our industry and SPE members, his outlook for

10 JPT | September 2023


JPT EDITORIAL REVIEW BOARD

our industry, and what his goals will be during Patrick Miller—Chairperson, Petronas
Imran Abbasy, Pakistan Petroleum
his presidency. He will be recording podcast
Anson Abraham, CNRL
episodes which you can find with transcripts in
Amir Alwazzan, Dragon Oil
the monthly digital editions of JPT and on the Mariela Araujo, Shell
JPT website. Jyotsna Asarpota, Halliburton
Also on 17 October, the Startup Village Elizabeth Barsotti, MRC Laboratory
Energy Startup Competition and the Competition Linda Battalora, Colorado School of Mines
Awards Ceremony will occur in person. The Zhiming Chen, China U. of Petroleum
Graham Collier, Consultant
competition will begin in the morning, and a
Santanu Das, ONGC
reception and award ceremony will take place
Sandeep Dhawan, WellPerform
in the afternoon.
Michael Fuller, Chevron
Be sure to visit the Exhibition Hall to learn Jeff Gagnon, ExxonMobil
about the latest technologies from a wide variety Reza Garmeh, Callon Petroleum
of companies. And swing by the SPE Pavilion, David Gurney, KUFPEC
booth 630, where you can learn more about SPE Subodh Gupta, Heretech Energy

with staff available to answer your questions. Dennis Harris, Chevron


Martin Hayes, Stanfield Consultants
Southwest Research Institute facilities (SwRI)
Hussein Hoteit, KAUST
is offering attendees a tour of its facilities on
Mehdi Izadi, ExxonMobil
19 October. SwRI is an independent, nonprofit Siddarth Jain, Sharjah NOC
research company headquartered in San Antonio Simon James, CS8 Consulting
with world-renowned test facilities and expertise Swathika Jayakumar, Core Laboratories
that have been used by the oil and gas industry Colin Johnston, Worldwide Oilfield Machine

for more than 75 years. Tour registration Muhammad Khan, ADNOC


Celestina Kissi, ChampionX
is required.
Mahdi Mahmoudi, Variperm
On the lighter side, when you’re ready for some
Swamy Margan, Baker Hughes
downtime, San Antonio offers many attractions Mark McClure, ResFRac
and restaurants. Sandeep Mukherjee, Callon
Before you go, take a look at the variety of Soujatya Mukherjee, Wintershall DEA
pre‑ATCE content available to watch on SPE Anand Nagoo, Nagoo and Associates
Energy Stream. For example, Lorenzo Simonelli, Gopi Nalla, DeGolyer and MacNaughton
Eudorah Ochai-Audu, Shell
chairman and CEO of Baker Hughes, shares
Danny Ochoa, Schlumberger
industry insights in an interview. Sushma Bhan,
Carlos Pedroso, Enauta
SPE Data Science and Engineering Analytics
Shahvir Pooniwala, Aramco
Technical Section chair, moderates a panel Kaibin Qiu, Schlumberger
discussion about generative AI and its value for Pierre Ramondenc, Schlumberger
the energy industry. Nayeem Chowdhury, head Michael Romer, ExxonMobil
of CCUS at Project Canary, discusses the enabling Babatunde Salawu, Shell
Débora Salomon, Dow
of startups and innovative entrepreneurs in oil and
Amit Singh, Chevron
gas with a panel of experts.
Victor Soriano, YPFB Chaco
Enjoy the show and your time in San Antonio! JPT
Cornelis (Kees) Veeken, Consultant
Larissa Walker, QGC
Junjie Yang, Baker Hughes
Karam Yateem, Saudi Aramco

jpt.spe.org 11
GUEST EDITORIAL

Brownfield
Optimization
The Key To Unlocking
Sustainable Oil and Gas?
Scott Benzie, Chief Technology Officer, Coretrax
Scott Benzie joined Coretrax

T
as chief technology officer in
2019 following its integration he topic of sustainability within the oil and gas industry has
with Mohawk Energy, which he dominated news agendas in recent years. As ‘Net Zero by
founded in 2004. Benzie has held
2050’ goals loom closer, the sector is under greater pressure
several design engineer roles at
than ever to decarbonize operations and source oil and gas
major energy services companies
throughout his career. He has via more-sustainable methods.
extensive R&D experience, including With the energy transition continuing at pace, the growth of
innovating groundbreaking tubular- renewable energy has been exponential. Energy sources such as
expansion technologies for drilling, nuclear and wind are set to account for a greater portion of the
completion, and production
energy mix. Renewables expenditure is also expected to double
operations. He holds a bachelor’s
over the next 10 years to more than $1,300 billion per year, and grid
degree in mechanical engineering
from Heriot-Watt University, is
expenditure is likely to exceed $1,000 billion per year in 2030.
a chartered engineer, and holds However, oil and gas will undoubtedly play a crucial role in
EUR ING status. meeting global energy demand for the foreseeable future. A recent
industry report highlighted that conventional hydrocarbons are set to
comprise 49% of the energy mix in 2050, emphasizing the sustained
requirement for traditional hydrocarbons.
It is no secret the oil and gas sector is a high producer of carbon
emissions, and according to the International Energy Agency, global
production, transportation, and processing of oil and gas emitted
the equivalent of 5.1 billion tons of CO2 in 2022. That’s almost 15%
of total energy-related greenhouse gas emissions. So, how do we as
an industry continue to extract this much needed energy source in a
more-sustainable manner?
Methods to curb this emission are already in practice, with
operators utilizing new technology to reduce waste-gas production,
return the gas to on-site product streams, and reinject methane
into reservoirs. A notable example came from ExxonMobil in
January of this year with the company announcing it had stopped
routine flaring of natural gas from production in the top US shale
basin, using compressors to push natural gas to a pipeline. It has
also allocated $17 billion through 2027 to lower its greenhouse gas
emissions globally.

12 JPT | September 2023


GUEST EDITORIAL

Electrification is also a hot topic, with operators oil column, and the reservoir structure made it
investigating methodologies for how to reduce nearly impossible to produce oil with conventional
emissions from offshore assets. bp, Equinor, and vertical wells. However, Equinor realized the value
Ithaca Energy recently signed a memorandum of of technology investment to boost extraction and
understanding to explore electrification options has pioneered the use of innovative systems, most
for their offshore production facilities in the West recently coupling multilaterals and expandable
of Shetland area in the North Sea. Electrification drilling liners to gain greater economic value.
solutions could include power from shore, In comparison, many of the basins in the
potentially from onshore wind, or from offshore US land market which have been plagued with
wind. Full electrification would require in the production issues for over 40 years are now
region of 200 MW of power. If successful, the fields prolific producers with the development of
would become the first oil and gas developments horizontal fracturing techniques. Even with
on the UK Continental Shelf to be powered by advances in extended recovery techniques,
electricity delivering a fully renewable solution. the current recovery rate is still less than 12%.
These latest industry moves are bold. They When oil prices peaked around 2008, operators
certainly show that much-needed action is now worked quickly to drill, but this haste resulted in
taking place and that industry is responding damaged formations which now require significant
to social and environmental pressures to remediation to ensure they remain economical.
make changes. Ten years ago, when oil prices were high
Yet, while new and innovative solutions are and environmental impact was lower on the
being examined, there is one topic which is rarely priority list, an operator would simply shut up
emphasized as a key driver in the path toward a shop and begin drilling in a new field. But times
more-sustainable future—brownfield optimization. have changed, and new technology is creating
Mature fields present exponential prospects for opportunities that were unthinkable at the time.
the oil and gas industry to support global energy However, the tide is starting to turn. A recent
demands with a reduced carbon footprint. So, why report from Rystad Energy highlighted that
is this not dominating the news agenda? workover spend is projected to jump by nearly
Simply put, many operators are unaware of the 20% in 2023 and total $58 billion, with operators
opportunities they present. aiming to extract additional resources for existing
Brownfields are defined as oil or gas wells, opposed to drilling new ones.
accumulations that have matured to a production Expandable tubulars have been one of
plateau or even progressed to a stage of declining the greatest game-changers for brownfield
production. The advancement of technology has optimization. The progression of this technology
allowed existing developments which would have allows operators to solve complex well-integrity
traditionally been abandoned to be rejuvenated. issues such as reducing water production, sand
While this ultimately enhances production, it also ingress, or nonproducing perforations without
delivers significant sustainability benefits. losing valuable inner diameter (ID), keeping
Many reservoirs are abandoned, not because the production viability high. Furthermore,
the oil reserves are fully depleted, but because sidetrack drilling to allow for greater reservoir
they are too difficult, and costly, to reach. Norway drainage with horizontal wells enables economic
is leading the way in this sphere, with some of the operations to take place, keeping the production
some of the highest recovery rates in the world. conduit large.
The Troll field is a particularly strong example. Modern expandable technology uses high-
It was initially deemed uneconomical with a thin performance materials and seals, enabling them

jpt.spe.org 13
GUEST EDITORIAL

to handle high treating pressures as well as the There have been promising moves, with
induced loads from large temperature cooldowns the US Department of Energy announcing in
seen in the fracturing environment or deep wells. February this year it was seeking applications
Many conventional straddles deployed during for up to $74 million in funding for pilot projects
well-intervention operations restrict the ID of the that can help advance the commercialization of
well, which can negatively impact production rates enhanced geothermal systems. It also revealed
and wellbore access and increase project costs. it would invest $131 million for 33 research and
As operators attempt to gain greater recovery and development (R&D) projects to advance the
extend the life of existing fields, it’s essential that wide-scale deployment of carbon-management
an enhanced flow area is achieved. Expandable technologies to reduce CO2 pollution. This
patches are ultimately restoring and relining funding is already enabling greater R&D in much-
existing wells, allowing operators to continue needed technologies.
producing from a reserve which may have been Expandables will be key in supporting CCS
previously deemed uneconomical. projects, allowing relining of the full wellbore
By utilizing and essentially recycling existing ensuring well integrity from an aged well.
infrastructure and surface equipment, the Currently, most oil and gas casing materials are
requirement for drilling drastically reduces, and manufactured with high-grade carbon steel. For
therefore the recovery of oil becomes far more operations where high levels of CO2 are present,
sustainable. Some of the latest expandables exotic steels are required. The industry is still
available on the market today don’t even require largely unaware that this steel grade can already be
rigs, with wireline deployment a possibility, applied in expandable casing—opening significant
reducing a project’s carbon footprint even further. opportunities in the CCS sector and allowing
There is substantial work to do in existing oil and gas wells to be repurposed for CCS
changing mindsets and educating operators purposes. Progress is already evident with projects
in the opportunities available to them through in the US, UK, Kuwait, and Australia.
expandable technology. Governments also play a As the decarbonization of oil and gas
crucial role in driving this initiative. intensifies, greater collaboration is required
Hydrocarbons remain an essential element of between operators, supply chain, government,
the energy mix, so it is critical that incentives which and industry bodies to ensure that we effectively
support emission reductions in this sector are harness the opportunities available to us. By
in place. There is no denying that the oil and gas combining shared knowledge with existing
sector still follows a ‘race-to-be-second approach,’ technologies, significant efficiencies can be
so by subsidizing technology development garnered in brownfield operations, allowing the
and funding pilot projects, substantial carbon industry to strike the balance of meeting global
reductions can be garnered in the extraction of energy demands while substantially reducing
oil and gas. carbon footprint. JPT

14 JPT | September 2023


E&P NOTES

FPSO Anita Garibaldi in Service off Brazil number of platforms in operation in the two fields,
Petrobras has brought its FPSO Anita Garibaldi greenhouse gas emissions will be reduced by more
online in the Campos Basin offshore Brazil. The than 50%.
unit will operate simultaneously in the post-salt The Marlim and Voador revitalization project,
and pre-salt of the Marlim and Voador fields. With together with complementary development
a capacity to produce up to 80,000 B/D of oil and projects and revitalization projects of other
process up to 7.0 million m3/d of natural gas, the fields, will contribute to increasing production in
new FPSO is part of the Campos Basin Renewal the Campos Basin from the current 565,000 to
Plan—the largest mature asset recovery program 920,000 BOED in 2027.
in the industry.
The Anita Garibaldi was built by MODEC and Tullow Sells Guyana Assets
will produce Marlim and Voador together with to Eco Atlantic
FPSO Anna Nery, already in operation. The joint Tullow will sell its total interest in Tullow Guyana
production capacity of the two platforms is up to its minority partner Eco Atlantic for $700,000 in
to 150,000 B/D of oil and processing capacity of cash and potential future payments, if production
up to 11 million m3 of gas. Both will replace nine starts. The deal will take Eco’s stake in the Orinduik
platforms that operated in the Campos Basin field, in which TotalEnergies owns 25% and where
that will be decommissioned. By reducing the Tullow drilled what it deemed two uncommercial

FPSO Anita Garibaldi.

jpt.spe.org 15
E&P NOTES

If Eco makes a commercial discovery, it will


pay Tullow $4 million in addition to a further
$10 million if Guyana issues a production license
and royalty payments on future production.

Invictus Well Finds Potential in Zimbabwe


Invictus Energy has encountered multiple
hydrocarbon-bearing zones with its recently drilled
Mukuyu-1/ST1 well in the Cabora Bassa Basin
in Zimbabwe, one of the largest underexplored
interior rift basins in Africa. The well identified
13 potential hydrocarbon-bearing zones and
proved a working hydrocarbon system in the basin.
The company is preparing to drill the follow-
up Mukuyu-2 appraisal well, targeting the gas-
wells in 2019, to 75% and make Eco operator of the condensate and potentially light-oil intervals
project, according to Reuters. encountered in the Mukuyu-1/ST1 well in the
Guyana has become a major oil producer in Upper Angwa and Pebbly Arkose formations, with
recent years, with ExxonMobil operating prolific the aim of confirming a gas-condensate discovery.
fields in the vicinity of Orinduik. Tullow in 2020 said Mukuyu-2 is also expected to test additional
it would focus the majority of its spending on its prospectivity in the deeper Upper Angwa and
existing infrastructure in West Africa, with Ghana undrilled Lower Angwa, which were not penetrated
at its center. in the Mukuyu-1/ST1 campaign, providing further
Eco said it planned to drill to test the upside potential. It will also aim to test the Post
cretaceous zone, which is the depth at which oil Dande horizon away from the major east/west
discoveries were made in the adjacent Stabroek fault on the southern flank.
Block, operated by ExxonMobil. It added it planned Mukuyu-2 is expected to spud in the third
to sell down part of its stake. quarter of 2023.

16 JPT | September 2023


E&P NOTES

Ecopetrol Strikes Oil With Phase 1 development in the Dussafu license


Alqamari-2 Well offshore Gabon. Well performance is in line with
Ecopetrol has confirmed a new oil discovery in the expectations with current production at around
Putumayo province in Colombia with its Alqamari-2 6,000 B/D.
test. The well was drilled to a total depth of 9,287 ft The DHIBM-5H well was drilled as a horizontal
and resulted in a daily flow of 1,800 bbl of light oil, well from the BW MaBoMo production facility to
according to the operator. a total depth of 4245 m into Gamba sandstone
The discovery in Putumayo benefits from its reservoir at the Hibiscus field. Following
location close to producing oil fields and could take completion, jackup Borr Norve began drilling
advantage of existing infrastructure, according to operations on the fourth production well
Ecopetrol. Alqamari-2 marks a significant turning (DHIBM‑6H).
point in the area’s exploration, with the company The drilling campaign targets four Hibiscus
adding the resources could quickly be converted Gamba and two Ruche Gamba wells, which
to reserves. are expected to bring total oil production to
The find comes shortly after Ecopetrol reported approximately 40,000 B/D when all wells are
a 61% fall in second-quarter net profit, mirroring completed in early 2024.
similar performances of regional peers Pemex and The oil produced at Hibiscus/Ruche is
Petrobras amid lower oil prices. transported by pipeline to the BW Adolo FPSO
In May, Ecopetrol and Repsol found oil and for processing and storage before offloading to
gas at the Tinamú-1 exploration well in Castilla export tankers.
la Nueva (Meta) municipality.
The Tinamú-1 well produced a total of 7,329 bbl Trillion Confirms Gas Offshore Turkey
of 16 °API heavy crude during the initial tests. Trillion Energy International announced well‑flow
test results from its Alapli-2 well at the SASB
BW Energy Brings Third Well On Line gas field offshore Turkey. Alapli-2 has 32 m
in the Hibiscus/Ruche Development of total gas pay in the A, B, C, and D sands of
BW Energy confirmed that production has the Akcakoca Member, which is 22.7 m thicker
started from the third well of the Hibiscus/Ruche than the offset well Alapli-1. Measured gas pay
thickness of 15.1 m was perforated and tested
Borr Norve.
in Alapli-2—9.1 m in the A sand and 6 m in the
D sand. A combined flow rate of 11.9 MMcf/D was
obtained using a 24/64-in. choke.

jpt.spe.org 17
E&P NOTES

After drilling five successful long-reach Three rigs have been designated for the drilling
directional wells and one recompletion at SASB, operations on the Tilenga project. Sinopec 1501
Trillion said it will continue to perform several is operational at the Jobi-5 well pad and began
new perforations of existing wells and begin drilling operations on 28 June. The second rig is
to recalibrate the drilling program to optimize undergoing final tests at the Ngiri 3 well pad before
capital expenditures. drilling, while the third rig is being assembled and
The next phase of drilling is expected to is expected to begin operations in October. For
resume in mid-2024 and includes several sidetrack the Kingfisher project, the LR8001 rig has been
wells, long-reach directional wells, and stratigraphic operational since January.
exploration wells. Uganda’s oil projects are a collaborative
For the remainder of 2023, Trillion said it will effort between TotalEnergies EP Uganda,
focus on conducting field analysis to determine CNOOC Uganda Limited, and the Ugandan
how to maximize gas production and ascertain government, with the key facilities for the project
which gas pools require additional wells in the comprising the central processing facility, well
next phase of drilling, complete reprocessing and pads, flowlines, and a lake-water abstraction
remapping of the 3D seismic to delineate new system. Water is withdrawn from Lake Albert at
stratigraphic exploration, and plan and organize a water intake structure fixed to the lake bottom
the next drilling phase to maximize returns on approximately 1.5 km from the shoreline and
deployed capital. transferred to the shoreline via an intake pipe
After the perforation of Alapli-2, the wireline laid along the lakebed.
unit and tractors will be moved to Trillion’s Akcakoca
platform to carry out additional perforations.
Sinopec 1501
Uganda Drilling Operations Progress drilling rig.
for Tilenga, Kingfisher Projects
The drilling of production wells for the Kingfisher
and Tilenga oil production projects is continuing
since the launch in January 2023, in preparation for
the planned commencement of oil production in
Uganda in 2025.
Drilling of the first well for the Kingfisher field
has been completed to a total depth of about
3000 m, and the LR8001 rig is now at the location
for the second well. For the Tilenga project, the
initial phase will see the drilling of 12 development
wells on the Jobi-5 well pad, part of the Tilenga
oil fields.
The Uganda oil project envisions drilling over
450 wells on 35 well pads, leading to an estimated
production of 230,000 BOPD at its peak once
production begins. Production from multiple fields
that include Kingfisher, Jobi Rii, Ngiri, Kasamene-
Wahrindi, Gunya, Nsoga, and Kigogole will
contribute to this output.

18 JPT | September 2023


E&P NOTES

Cook formation. A gas/water contact was not


Semisubmersible encountered in the well.
Deepsea Yantai.
Drilling took place in license PL1148 (Wellesley
50%, DNO 30%, Equinor 10%, Aker BP 10%).
Wellesley estimated that the drilling
campaign has proved a developable gas-
condensate accumulation of 60 to 100 million
BOE. Development planning will now begin to
align with the schedules of other developments
in the area, including Toppand (Wellesley 5%),
Swisher (Wellesley 30%), Grosbeak (Wellesley 5%),
and Atlantis.
Information from the 35/10-A appraisal
well indicates the possibility for significant
upside volumes, with up to 300 million BOE
potentially being recoverable in and around the
Wellesley Finds Gas Condensate accumulation, subject to successful exploration
and Light Oil at Carmen and appraisal activity.
Wellesley Petroleum struck a gas-condensate
column with its exploration well 35/10-10 S at Woodside Returns Uneconomic Tract
its Carmen prospect using semisubmersible rig to Trinidad
Deepsea Yantai in the Norwegian North Sea. The Australian explorer Woodside Energy has returned
well encountered a 210-m gas-condensate column its TTDAA 5 block, which it held in joint venture
in the Ness, Etive, and Oseberg formations, 90 m with Shell, back to the government following an
of which is in sandstone layers with poor to good appraisal of the Victoria discovery could not prove
permeability. A 70-m gas-condensate column was up positive economics for a potential development.
also encountered in the Cook formation, 23 m of Woodside cited the high costs associated with a
which is sandstone with poor permeability. A 13-m deepwater project as one reason for the move.
light-oil column was also found in sandstones Woodside held a 65% working interest in the
in the Early Jurassic Amundsen Formation. No block. Shell held the remaining 35%. Woodside got
formation water was encountered in the well. into the Trinidad and Tobago offshore oil patch
An appraisal sidetrack, Carmen 35/10-10 A, was in 2013 and in 2018 encountered gas with its
drilled down-dip, 900 m west of the main bore, and Victoria-1 well.
encountered a 240-m gas and volatile-oil column Woodside is continuing to study its other
in Ness, Etive, Oseberg, and Cook formations, 50 m deepwater operations in the area, chiefly blocks
of which is in sandstone layers with generally poor 23A and TTDAA 14, in which it made its Calypso
permeability. The well also encountered water- discovery. Calypso has an estimated recoverable
filled sandstone of good reservoir quality in the resource of 3.2 Tcf of natural gas. JPT

jpt.spe.org 19
Are We There Yet?
Tight-Oil Producers
Still Chipping Away
at Parent-Child Problems
TRENT JACOBS,
JPT Senior Technology Editor

A row of drilling rigs help


form what is known as a cube
development in the Permian
Basin. Source: ExxonMobil.

I
n June, ExxonMobil’s CEO announced at more‑typical 10,000 ft) and the work that engineers
an investor conference that the oil giant is are doing to make sure such wells can be effectively
experimenting with “very promising new propped. Both count as compelling kernels
technologies” poised to substantially enhance to chew on.
its recovery rates in the Permian Basin. But the CEO alluded to another area of
Darren Woods was light on specifics. notable progress when he said, “There are very
Nonetheless, ears perk up when the head of few companies or organizations out there that
the largest oil producer in the US suggests that could tell you exactly how fracs propagate and
it’s making progress on its goal to double the what that looks like underground—our view
oft‑cited and oft-derided 10% recovery factor is that’s just a hard science project problem
of shale resource plays. to solve.”
What Woods clued the outside world into is A couple of weeks later, the largest oil and gas
ExxonMobil’s optimism around drilling extra‑long producer in the US shared a much more in-depth
horizontal wells (17,500-ft laterals vs. the assessment of that science problem at a different

20 JPT | September 2023


FEATURE | Tight-Oil Producers

industry gathering—this time the Unconventional VM Bench 1


Resources Technology Conference (URTeC).
In URTeC 3860704, two dozen authors from #1 #3
Bench 2
ExxonMobil describe a four-well test used to steer
decision making in the Midland Basin side of the Bench 3
#2 #4
Permian where it is among those drilling massive
multiwell projects known as cube developments. Bench 4
The experiment raised enough red flags for
ExxonMobil to rethink its plans for a tight-well
Pressure interference testing shows excessive
design. Multiple sources of data showed the wells communication between horizontal wells in different
were too close, their fracture networks in too much benches and “intermediate” to “medium” between wells
in the same bench. Warmer colors represent increased
communication. interference. Source: URTeC 3860704/ExxonMobil.
“These results suggest the pilot location was
overcapitalized and that future developments
should be drilled at fewer wells per section,” the posed by frac hits stemming from infill wells
authors concluded. using what it calls a “likelihood model” and a
Those are not words that an oil company “magnitude model.”
generally likes to hear. However, the point is that Such tools are critical since the Eagle Ford
ExxonMobil learned of a poor outcome on a small is known to be home to some of the most
scale which ostensibly preempted further financial catastrophic frac hits documented in industry
pitfalls at the location. literature. But the need goes beyond simply
Cautionary tales such as Concho Resource’s
23-well “Dominator Project” in 2019 have
demonstrated to all tight-rock producers—and
particularly Permian cube developers—the Completion
Design
consequences of insufficient subsurface analysis.
In the words of ExxonMobil’s engineers and
Well
other specialists, “This integrated project clearly
Spacing/ Production
established the value of running diagnostic pilots Stacking
and collecting high-resolution data before, during,
and after completions to quantify the size and Frac
shape of the fractures created and propped extent Hits
of the stimulated rock.”
ExxonMobil’s latest study is one of several Field
Well
Secondary
published this year to suggest that while the work Development
Intervention
is far from complete, significant leverage is being
gained over the parent-child phenomenon. Drilling
Another big operator known for keeping a Schedule
close eye on fracture propagation announced it
has developed a tandem of new models to help
improve parent-child relationships in the Eagle
At the center of it all. This graphic from a recent
Ford Shale of south Texas. ConocoPhillips paper underlines that frac hits hold
In URTeC 3873139, ConocoPhillips said its implications for all major parts of unconventional
developments. Source: URTeC 3873139/ConocoPhillips.
engineering teams can now quantitate the risk

jpt.spe.org 21
FEATURE | Tight-Oil Producers

scenario modeling via simulator more accurate


and valuable.”
A testament to the role of industry
collaboration, the new primer for fiber signals
is the product of several experts from large US
producers—Shell, Chevron, Apache Corp., Devon
Energy—along with several others representing
petroleum engineering academia, consultancies,
and service companies.
Wetted Fracture Geometry
Example 2D slice of cube drainage – nearest well wins
Refining Cubism
ExxonMobil’s four-well pilot was also a test of its
A “mental model” of the fractured subsurface
“technology-driven workflow” that is being used
based upon a real-world test. Its creators warn the
illustration is a “drastic simplification” and yet it to guide the much bigger cube developments it
offers a compelling look at how fracture networks is drilling in the Permian.
created too closely result in overlapping flow units for
That workflow was, according to the paper’s
each well to drain from—a less-than-ideal outcome.
Source: URTeC 3860704/ExxonMobil. authors, designed “to economically optimize
the entire oil-bearing stack all in one fell swoop,
from top to bottom, with the intent to eliminate
predicting them—operators must also know vertical parent-child well interactions within this
what, if any, mitigation strategy to pick. The stack completely.”
advice ConocoPhillips offers on this topic could Such a need has become especially pressing
be summed up as choose wisely. in the maturing Midland Basin where the
Among other things, the company highlights proportion of infill child wells to parent wells shot
that refracturing older wells to protect them from 50% in 2015 to more than 75% by 2021,
from frac hits—an increasingly popular mitigation according to data from Austin-based analytics firm
strategy—has an ironic tendency to create Novi Labs. Further, child wells in this half of the
damaging frac hits that impact other wells. Permian can underperform neighboring parents
Many of the new insights operators are by up to 40%.
reporting would not be possible without the And although the stated mission at
strong uptake of downhole fiber-optic cables. ExxonMobil’s test site was to see if the parent-
The richness of the fiber data has in a sense child effect could be avoided, that wasn’t what
given engineers of late a way to classify the DNA happened at all.
of different frac hits, which is proving critical A large but unspecified number of frac hits
in understanding how parent-child effects will were observed between the wells. But more
ultimately turn out. than that, the hits were measured using a
Shared in February at the SPE Hydraulic major investment in permanent and temporary
Fracturing Technology Conference and Exhibition fiber optics, a vertical monitor well, time-lapse
(HFTC), SPE 212370 is described by its authors as a geochemistry, and other top-shelf diagnostics.
“first edition” catalog of fiber-strain data observed Modeling along with direct measurements
during fracture interactions. taken from all the subsurface instruments revealed
The authors stressed that “strain monitoring how the strongest of the interactions came as
is providing new data to better constrain fractures ballooned upwards and cracked through
frac and reservoir simulations, thus making the formation’s distinct layers, or benches.

22 JPT | September 2023


FEATURE | Tight-Oil Producers

Likelihood Variables Ranking Magnitude Variables Ranking


Distance Distance
Overlap Production rate (parent)
Production rate (parent) Overlap
Proppant/foot (child)
Geology
Fluid/foot (child)
Pad well count (child)
Stage length (child)
Proppant/foot (child)
Pad well count (child)
Cumulative production (parent) Cumulative production (parent)

Geology Fluid/foot (child)


(a) (b)

The graphic shows how ConocoPhillips’ predictive models have ranked the importance of various variables as a
function of their likelihood to cause a frac hit (left) along with the factors that would increase the magnitude or
harm to production that one would cause (right). Source: URTeC 3873139/ConocoPhillips.

Of critical importance to ExxonMobil’s plans discovering instead complex swarms of fractures.


was the fact that the project confirmed there Some were small, others big, and a few were found
were no so-called “frac barriers” in this patch of to extend over distances of 1,000 ft.
earth. As a result, fractures that cost millions of Today it views such excessive fracture growth,
dollars to create were overlapping each other i.e., frac hits, to be a potential threat to every major
and competing for production in most of the rock aspect of field development.
benches tested. The implications of which drove ConocoPhillips
For their sacrifice, though, these test wells to build a database to document every parent well
would go on to help calibrate and improve frac hit across its Eagle Ford asset that includes
ExxonMobil’s models and forecasting for its wider 1,600 wells. The next step was to turn to multivariate
development plan. analysis to create models to tell when frac hits might
In late July, ExxonMobil shared in its second- strike, and what will happen when they do.
quarter update that its cube developments in ConocoPhillips said its “likelihood model”
Martin County, Texas, were generating a net for predicting frac hits is still being refined but
present value 20% above the cubes being drilled boasted an 87% accuracy rate. Similarly, the model
by one of its leading rivals. was right 86% of the time when trying to predict
when a frac hit would not occur.
An Early Warning System Past data has also been used to train a
Before many people were using the terms frac hit separate but similarly reliable “magnitude model”
or parent-child with respect to unconventional that estimates how much production might be
wells, ConocoPhillips had a big hand in shaping lost due to a frac hit.
how the industry views the problem today. A figure shared in the paper shows that
The company’s track record includes a rather unsurprisingly well spacing is the
groundbreaking study published in 2017 that was biggest determining factor in both models. But
the first to capture core samples of hydraulically it might come as a counterintuitive insight that
fractured rock. the magnitude model shows production rate to
Since replicated several times over by others, be a bigger determinant of frac hit harm on a
ConocoPhillips’ initial core-through study dispelled parent than its cumulative production, a common
previous beliefs about uniform fracture growth by proxy used for reservoir depletion.

jpt.spe.org 23
FEATURE | Tight-Oil Producers

(a) Frac Domain Corridor (FDC) When the Cure Is Worse Than
Single Entry – Single PC
the Disease
Wellbore being Observation
Stimulated Wellbore
ConocoPhillips issued a few other words of
MS Cloud
caution on managing frac hits with a special
FO Cable
Frac Domain Corridor note on refracturing.
Fracture Swarms
The need to protect parent wells from
Hydraulic Fractures their offspring has in recent years been a key
driver behind the decision to refracture them.
Near Field Far-Field
Diagnostics Diagnostics In addition to production uplift in the parent,
Current Nomenclature the parent refrac is needed to ward off, or at
• Frac Domain Zone FDZ (SHell/Optasense +) least mitigate, the damage caused by fresh
• Frac-Hit-Corridor FHC (Apache/ResFrac/Silixa +)
child fractures.
The authors from ConocoPhillips remarked
(b) Stage Domain Corridor (SDC)
Multi-Entry / PC Stages how conventional wisdom has considered there
Wellbore being Observation
to be few downsides with this strategy “because
Stimulated Wellbore the pressure is likely to be dissipated into the
MS Cloud FO Cable depleted regions around the refrac well.”
FDC
However, ConocoPhillips’ experience in
Stage
SDC Domain the Eagle Ford shows parent refrac frac hits
Corridor can be just as bad as the refracs it sees from
FDC
child completions.
“Catastrophic frac hits caused by
Stage
Domain refracturing have been observed, and this is
Corridor
SDC taken into account when selecting the number
and location of wells for refracturing,” the
paper emphasized.
The paper goes on to issue firsthand user
Proposed Nomenclature
• Frac Domain Corridor (FDC)
reviews on a series of other mitigation methods.
• Stage Domain Corridor (SDC) Among those with poor to mixed reviews were
preloading and the use of diverters. Preloading,
This illustration of a fracture interaction between which involves pumping small to large volumes
two wells shows the new concepts of a frac domain
corridor (top) and a stage domain corridor (bottom). of water at low rates into parent wells, was blamed
The proposed nomenclature stems from the uptake for increasing water cuts and thus degrading
of fiber-optic data and reflects today’s sophisticated
overall production.
understanding of how hydraulic fractures propagate.
Source: SPE 212370/Gustavo Ugueto. Outside of refracturing, ConocoPhillips listed
optimized drilling schedules, post-frac cleanouts,
and shutting in wells as case-by-case options for
“While the depletion level may not significantly protecting wells from frac hits.
impact the likelihood of frac hits, a high-rate well
can experience more production volume loss if it Decoding Fiber-Optic Signals
is affected by frac hits. For this reason, operators One thing shale producers have not found
often optimize their drilling schedules to avoid in their quest to solve frac hits and parent-
fracturing too close to parent wells with strong child problems is a single technology that can
production to reduce the risk,” the authors said. provide all the answers. That said, arguably

24 JPT | September 2023


none of the subsurface diagnostics relied upon
today have furthered the effort more than
fiber optics.
Supporting the idea is a new collaborative
study that aims to educate the shale sector on
interpreting strain signals for diagnosing fracture
interactions. In contrast to acoustic fiber data,
REQUEST FOR PROPOSAL
which has traditionally been utilized for monitoring The Wyoming gas injection Initiative (WGII)
the fracturing process, and the more recent makes available $22 million of matching funds
emergence of nonfiber-based sealed wellbore from the State of Wyoming to implement, in
pressure monitoring, fiber strain offers an close collaboration with oil and gas operators
unrivaled degree of precision. and Dow, multiple field pilot projects in the
The authors of SPE 212370 said fiber State of Wyoming.
strain data “provides the best indication we’ve The initiative involves field pilot testing of
got today of the timing, location, and relative advanced enhanced oil recovery technologies
magnitude of the fracture interactions between such as foam-assisted gas injection using
recovered hydrocarbon gases, carbon dioxide,
wells during stimulation.”
and other gases for revitalization of oil fields as
With new data come new concepts such as
well as mitigation of greenhouse gas emissions
the frac domain corridor (FDC) which the fiber by operations in the State. The initiative also
experts are using to describe the rock area includes laboratory-scale de-risking of the
containing a relatively contained swarm of fracture recovery schemes, both research and technical
“strands” that are most likely generated by single- services using site-specific rock and fluid
entry completion designs. Then there is the idea of samples under relevant field operation
a stage domain corridor (SDC) which encompasses conditions, at the world-leading Center of
Innovation for Flow through Porous Media
multiple fractures propagating out of a multiple-
(COIFPM) of the University of Wyoming.
entry stage.
Each of these fracture states will look different The initiative will fund projects over a 3-to-5-year
period to support developments with significant
in the strain data, which should in turn provide
potential to enhance well productivity and
big clues to engineers about how their completion
recovery from existing fields and wells in
is going. Wyoming that are in significant decline. Both
For instance, if the reopening of existing FDCs field pilot testing and laboratory-scale studies
is detected or the larger SDCs are overlapping, then will receive funding to advance implementation.
one may be safe in assuming there is a problem
RFP closes at 11:59 p.m. MST (Mountain
with well construction or that an isolation plug Standard Time) on Friday, September 29, 2023.
is failing. The selected applicant(s) will be notified by
And, as the authors point out, it is because Thursday, November 30, 2023.
of the strain data that the impact of those
isolation problems are now known to extend from LEARN MORE & APPLY
the near field into the far field. A more recent
revelation they credit to strain monitoring is that https://www.uwyo.edu/research/coifpm/index.html
the reopening of hydraulic fractures happens
quite frequently “not only between prior and
infill wells but also between wells from the same
stimulation vintage.”

jpt.spe.org 25
FEATURE | Tight-Oil Producers

(a) Observed Signal (b) Observed Signal

×104 ×104 3H stage 29 FDIs on 12H stage start: 26-Jan-2022 18:34:00


1 50

Extending
1.71
0.98 Stim well heel 0.8 40
Time and Possible multiple
location 0.6 1.7 30
0.99 FDCs from a single
of FDC cluster stage?
0.4 20
interception

No Change
0.2 1.69

Phase (rad)

Strain Rate
1 10
md (ft)

md (ft)
0 0
1.01 1.68
–0.2 –10
–0.4 –20

Compressing
1.02 Stim well toe 1.67
–0.6
–30
1.03 –0.8 1.66 –40
–1
–20 0 20 40 60 80 100 –50
–60 –40 –20 0 20 40 60 80 100 120 140
a 1 b 2 a 1 b 2
Elapsed Stage Time (min) Elapsed Stage Time (min)
a. Pressure-test b. Intercepting single FDC a. Pressure-test b. Intercepting single FDC
1. Start of stage 2. End of stage 1. Start of stage 2. End of stage

Example of strain data from two single cluster stages in the Anadarko Basin and Eagle Ford Shale, respectively. Both
show a well-defined shift when a fracture intercepts the fiber cable as strain builds in red and then reverses as the
stimulation ends in blue. Both signals are representative of a single fracture domain corridor (FDC) arriving. However,
the figure on the right shows an uneven signature indicating an interaction might be moving along the fiber which in
turn could be interpreted as multiple FDCs arriving over the stage treatment. Source: SPE 212370/Jackson Haffener.

The implications of such learnings touch FOR FURTHER READING


multiple steps in the process from well spacing and
sequencing (i.e., zipper and stacked scenarios) to SPE 212370 A Catalogue of Fiber-Optics Strain-
the idea of right-sizing each stage’s dose of water Rate Fracture-Driven Interactions by Gustavo
and sand. Ugueto, Shell Exploration and Production
There is increasing pushback in technical Company; Kan Wu, Texas A&M University; and
circles against what the authors called “a pervasive Ge Jin, Colorado School of Mine, et al.
practice” of simply increasing stimulation volumes URTeC 3860704 An Integrated Approach to
as a means of extracting more value from the Development Optimization Using Monitor
rock. “Bigger fracs are not necessarily better if Wells and Hydraulic Fracture Diagnostics in
they don’t contribute to well production,” was the Permian Basin by Ripudaman Manchanda,
the submitted argument. Yueming Liang, and Holger Meier, et al.,
Looking a bit further ahead, the group behind ExxonMobil.
the study speculated that technology advancement URTeC 3873139 Eagle Ford Parent Well Frac
will improve strain-data resolution from the Hit (Frac-Driven Interaction) Impact
current 1 to 5 m range to less than 1 m. If that Characterization, Prediction, and Mitigation
happens, then engineers may for the first time by Yongshe Liu, Lucy Luo, and Susan Naiser, et al.,
be able to detect not just fracture swarms but ConocoPhillips.
those individual strands of fractures—putting
the industry one big step closer to knowing what
fractures really look like. JPT

26 JPT | September 2023


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MEMBERSHIP
WITH SPE
Innovative Solutions for
Oil and Gas Professionals
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Access to the latest Global and local Professional training


industry trends and knowledge-sharing and development
technical information opportunities programs
Test Shows Fracturing
Can Also Create
UNDERGROUND
WATER HEATING
SYSTEMS
STEPHEN RASSENFOSS, Emerging Technology Senior Editor

Fervo Energy’s Project Red test


site in Nevada. Source: Fervo Energy.

28 JPT | September 2023


FEATURE | Fracturing Geothermal Wells

F
ervo Energy has shown that fracturing can be used to
build a geothermal heating system in hot, hard rock.
During a 37-day test at its Project Red test
site, the Houston company produced as much as
63 L/s (998 gal/min) of water heated to 336°F. By pumping
water from an injection well through fractured hot rock to
a producing well, it heated enough water to generate up to
3.5 MW of power, according to a company release.
In a world where demand is commonly measured in
gigawatts, that’s not much, but it is more than double the
highest flow rate from tests going back decades. And unlike
those earlier tests, the company has a clear path to heating
higher volumes and lowering the cost.
“I think this is just a big moment for both our company,
but also the industry at large, to finally have this proof point
where we can deliver commercial levels of permeability and
flow rates for these wells,” said Jack Norbeck, co-founder and
chief technical officer for Fervo.
The idea of injecting water through hot rock has been
around for decades as a way to create enhanced geothermal
systems (EGS), but this is the first time someone has achieved
this level of flow and is moving next to create a group of
geothermal wells for commercial generation.

jpt.spe.org 29
FEATURE | Fracturing Geothermal Wells

Fervo has taken methods developed to extract a professor at the University of Utah, who manages
oil and gas from ultratight rock and shown they can EGS research at FORGE.
be used to do something quite different. In July, FORGE announced it had successfully
“Overall, there’s nothing really surprising pumped a relatively low amount of water from a
here—they used a pretty standard shale frac fractured injection well to a production well at its
design and observed pretty similar performance Utah test site. It verified the origin of the produced
from what you would see in a shale play. Or at water using tracers and chemical analysis. They will
least, what you’d expect if you used a shale well be doing further studies on the heating network,
as a long-term water injector and circulated fluid where flows were limited around its unfractured
over to a neighboring production well,” said Mark production well.
McClure, chief executive of ResFrac, a reservoir Fervo’s 37-day pilot is a part of its program to
modeling and consulting firm, in a blog post. rapidly reach commercial-scale EGS production.
This fracturing-based option poses a It is up against a deadline set by two contracts to
challenge to EGS researchers who live in countries supply 53 MW of geothermal power to California
where completions using oil industry fracturing customers by 2026.
techniques are not an option.
“The EGS community has conventionally Going Bigger
been focused on ‘stimulating natural fractures,’ If Fervo and others can replicate this success,
and this has led them to use fracture designs the achievement is roughly analogous to Mitchell
that would be considered suboptimal, from Energy developing the fracturing design that
the perspective of oil and gas field experience,” allowed gas production from ultratight rock.
McClure said. Both companies showed that fracturing can
What Fervo has done is show that fracturing be used to solve a previously unsolved problem. A
can be used to get past a barrier blocking EGS big difference, as Norbeck repeatedly pointed out,
development using current fracturing technology. is Fervo has the benefit of decades of fracturing
“The breakthrough is that someone actually technology advances since Mitchell’s discovery in
had the guts and organization to go out and do it,” the Barnett Shale.
McClure said. Now Fervo needs to figure out how to cost
Those at Fervo, though, have little time effectively use this familiar technology in an
to celebrate the milestone as they focus on unfamiliar way.
improving those methods to economically produce The announcement confidently said there
geothermal energy. is “a clear innovation pathway to increasing the
“In successfully completing this project, we power capacity up to 8 MW of electric power per
have demonstrated that no major technical production well.”
barriers exist to deploying horizontal EGS in similar That target was set by the National Renewable
meta-sedimentary or igneous formations to Energy Laboratory. The output target per well
temperatures of approximately 400°F,” according matters because to compete with the price of other
to a Fervo paper. power sources, the number and cost of the wells
That feat was recognized by a leader at the must be limited.
FORGE test site, which is also doing EGS research The company will be testing its approach for
and development with substantial financial support rapidly scaling up to commercial production at a
from the US Department of Energy. multiwell development near the FORGE test site in
“Fervo’s achievement is an outstanding advance central Utah. Those wells will be drilled near a plant
for the geothermal industry,” said John McLennan, designed to generate electricity using water heated

30 JPT | September 2023


FEATURE | Fracturing Geothermal Wells

Fervo’s Project Red test pumped water from a horizontal injection well to a production well, with data flowing from a
vertical observation well. Source: Fervo Energy.

to a level well below the temperature required for The thinking was that “increasing the cluster
gas- and coal-fired power generation plants. count is one of the fastest ways to drive down
In line with the oil industry trend, they will costs on the completion,” in oil and gas shale,
increase the production per well and reduce the Norbeck said.
cost of building them by extending the laterals Creating fractures capable of delivering large
from 3,250 to 5,000 to 7,500 ft, Norbeck said. volumes of heated water was not an issue in the
They will also be reducing the number of stages first well. The conductivity of those fractures was
by making them longer. It plans to do so by adding surprisingly high, ranging from 300 to 400 md/ft.
more perforation clusters, based on a test at the Norbeck said it was as much as an “order of
recent commercial pilot well. magnitude higher than you typically think about
The injection well had 16 stages, each about in oil and gas.”
150 ft long. There were 14 stages, with six perf “We’re targeting production flow rates on
clusters with six perforations each, and two with the order of 30,000 to 50,000 B/D per well,” he
nine clusters with fewer shots per cluster. To ensure said. That rate and high conductivity were a big
all those entry holes on test stages were stimulated, plus in wells where they installed 7-in.-diameter
they used an extreme limited-entry design. production casing to handle the water flow.

jpt.spe.org 31
FEATURE | Fracturing Geothermal Wells

The co-founders of Fervo Energy: Jack Norbeck (left) and Tim Latimer. Source: Fervo Energy.

A battery of diagnostic tests showed the Hard But Frackable


injection and production wells delivered “flow Fervo’s next test site near FORGE’s site in Utah will
allocation along the entire lateral,” according to determine if it can deliver similar results in an area
the Fervo paper. with a mix of hard rocks different from the Project
Adapting fracturing for geothermal will require Red site, and if it can do so for a long time.
a focus on consistently creating long, evenly spaced Both sites offer good geology for geothermal
fractures from the injection well to the production with the rocks in the heating zone described
well, sized to balance the goals of high-volume as granitic, which means different things in
production and efficient heating. Or as least as different places.
consistently as is possible pumping high volumes At the Project Red site, the formation is
of water to crack reservoir rock. composed mainly of phyllite, along with some
Based on extensive fiber-optic and other data quartzite and granite.
collected, the produced water was heated to 336°F, Phyllite is a metamorphic rock created when
not far below the 362°F reservoir temperature. shale is transformed by heat and pressure. “In
The Fervo paper described the fractures as terms of metamorphic progression, the rock goes
relatively evenly distributed without “thermal short- through the transition from mudstone, shale, slate,
circuit pathways.” phyllite, schist, and finally to gneiss,” Norbeck said.
“Distributed flow is important for thermal “It’s just been metamorphosed and has slightly
longevity,” McClure said. different stiffness and mechanical properties, and

32 JPT | September 2023


FEATURE | Fracturing Geothermal Wells

so it might not be as different as you think,” he actually a massive resource base at depths that
said in an interview with JPT Senior Technology are drilled routinely in the oil and gas industry.”
Editor, Trent Jacobs. And on the power-generation side, “All of the
“The Utah FORGE geology is more of a innovation over the last 10 or 20 years has driven
granitic/gneissic mashup,” McClure wrote. to produce higher-efficiency power plants at lower
Norbeck said that the horizontal wells temperatures,” according to Norbeck.
drilled at Project Red encountered several
granite seams as thick as 100 ft within the mix Sand and Drill Bits
of metamorphic shales. When it comes to proppant and drill bits, things are
Recent tests by Fervo and FORGE have shown not so different between shale and geothermal.
this rock can be fractured, which Norbeck said Drillers on geothermal projects are
they had expected to be able to do based on a working to slash the days per well as they did
fracturing test a couple of years before. in unconventionals. When Fervo drilled the
“We did not see a significant difference in first of its 11,000-ft-long Project Red wells, it
terms of the fracture-initiation properties … took 72 days. They finished the second well in
correlated to geology,” he said, adding, it is “not 59 days, and Norbeck expects that to continue
that surprising because the primary thing that to fall to levels comparable to the levels in shale
drives fracture initiation and propagation is your oil and gas.
state of stress. And that’s generally pretty uniform
on a local scale.
“Extrapolating to other basins, whether it’s the
Utah FORGE area or elsewhere across the basin
and range, we feel that these results are very
representative of what we can expect in some
of these other basins,” Norbeck said.
The plan is to develop enough injection and
production wells at the site to generate power at
a plant built to efficiently generate electricity using
water heated to around 400°F.
Fervo’s plan is to develop formations where the
formation temperature is 425°F or lower.
Those temperatures, cooled by the fluid
pumped while building and completing a well,
makes this “kind of the sweet spot where you
can use all existing technology on the drilling,
completion side,” Norbeck said.
There are also a lot of places where rock that
hot can be found within 10,000 ft of the surface.
“If you think about where things are going,
a lot of people are focused on going hotter and
deeper,” he said.
While hotter steam can be more valuable,
operating at those temperatures adds to the
technical challenges and costs, and “there is

jpt.spe.org 33
FEATURE | Fracturing Geothermal Wells

The reductions were a product of a drilling ways to increase the flow rates around the
crew learning how to drill faster in hard rock and production well.
improvements in the bits based on that experience. “The reservoir engineering back analysis
While the market for geothermal drilling suggests a highly conductive domain extending a
hardware is microscopic, bit makers are showing substantial distance from the injection well towards
interest. Norbeck said, “A lot of people want to the production well and a ‘ligament’ of reduced
work with us now.” hydraulic conductivity around the production well,”
Fervo also pumped a significant-sized job— McLennan wrote.
540,000 lb of sand in 16,000 bbl of slickwater at a McLennan said FORGE is looking for ways to
rate of 100 bbl/min. eliminate this constriction with options including
In contrast, the three-stage FORGE test did not pumping larger treatments, more viscous fluids,
use any sand to increase conductivity. McLennan proppant, and “certainly eventually treating
said that was because “the intent there was to the producer.”
establish connectivity.” Fervo’s description of its injection and
Proppant is required to maintain flow paths production wells showed they varied, with
in oil wells where the pressure and production 16 stages in the injection well and 20 in the
drop. While falling pressure and depletion are not producer. When asked if they had any ideas
factors in geothermal, proppant is still considered how to optimize the completion of the production
essential for high conductivity. well, Norbeck wrote that will depend on
Fervo’s team is critically evaluating how much future results.
proppant is needed as they look for ways to “In our industry, the most impactful innovations
manage the cost of creating conductivity. And they come from hard-won learnings during full-scale,
want to minimize the risk of sand traveling out commercial operations. We will continue to
with the heated water into power plants where perform field trials and iterate on our design
the abrasive grains can cause damage. well by well, pad by pad to improve our production
So far, produced sand does not appear to and lower our costs.” JPT
be an issue. The propped fractures delivered
conductivity measurements that are so high
that Norbeck said they will be gathering more FOR FURTHER READING
data to confirm them.
“More testing required, but I think we will see Commercial Demonstration of a First-of-a-Kind
similar trends that oil and gas saw—larger-volume Enhanced Geothermal System by Jack Norbeck
treatment designs with more sand leading to and Timothy Latimer, Fervo Energy.
higher production,” he said. URTeC 3852680 Case Study: Completion
Production-well completions are also and Well Placement Optimization Using
something that could change over time as Distributed Fiber-Optic Sensing in Next-
they gather more data. Generation Geothermal Projects by Aleksei
At the FORGE test site, they fractured only Titov, Jack Norbeck, and Sireesh Dadi, et al.,
the injection wells and are now looking for Fervo Energy.

34 JPT | September 2023


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FEATURE | Floating Rigs

Hurdles Will Keep


Deepwater Rig Fleet
Size in Check
BLAKE WRIGHT, Technology Editor

Transocean drillship Deepwater Titan


was delivered at the end of 2022.
This unit and its sister Deepwater
Atlas, delivered in June 2022, are
the only 8th-generation drillships in
existence. Source: Transocean.

36 JPT | September 2023


FEATURE | Floating Rigs

I
t has been a tumultuous few years for electrical system is designed to optimize power
offshore rig contractors operating in deep plant performance, enabling operations on fewer
water across the globe. Over the past half generators and reducing emissions. These targeted
decade, deepwater specialists Valaris, upgrades help to improve the safety and efficiency
Diamond Offshore, Noble Corp., and Seadrill of the rig.
have filed for Chapter 11 bankruptcy protection, “Active utilization for sixth- and seventh-
due in large part to the impacts of the COVID-19 generation drillships has, on average, exceeded
pandemic that effectively shut down the market 90% for more than 12 months,” Valaris Chief
from 2020 until 2022. Executive Anton Dibowitz told investors in August.
A few years before that, Ocean Rig filed for “Looking at forward demand, we expect leading-
Chapter 15 bankruptcy after lower oil prices edge day rates to continue on an upward trajectory
prompted a series of contract cancellations for from the current levels in the mid- to high-400s
its drillship-heavy fleet, while rival Pacific Drilling ($400,000). Recent fixtures and tenders with
suffered a similar fate that same year. increased durations, lead times. and day rates
Post-pandemic, Transocean now owns the provide further evidence that we are in a strong
Ocean Rig fleet, Noble scooped up Pacific, and oil and sustainable up cycle.”
prices have risen and stabilized to the point that At the end of July, Valaris was able to secure
demand for deepwater rigs has been climbing. a new contract that would result in another
It’s a refreshing shift after 36 months of cold reactivation. The driller was awarded a 12-well
stacking, selling, or flat-out retiring assets from contract offshore West Africa for cold-stacked
the marketed fleet. drillship Valaris DS-7. The contract is expected
Forty-nine floating units—37 semisubmersibles to begin in the second quarter 2024 and has
and 12 drillships, according to Westwood Global an estimated duration of 850 days. The total
Energy Group—were expunged from the global contract value is estimated to be $364 million,
floating rig fleet during the pandemic years. Most or a day rate just over $428,000. The contract
of these units were older and not likely to return to requires minimal customer-specific upgrades to
drilling service after any significant length on the the rig and does not include the provision of any
sidelines. Units that weren’t retired or sold were additional services.
idled to wait out the depressed market. The number of drillships that can be
Companies like Valaris are taking the renewed reactivated is finite with around a dozen or so
demand in deepwater rigs, especially drillships, and remaining following this latest fixture. A further
parlaying that into opportunities to reactivate and eight newbuild drillships remain in South Korean
upgrade cold-stacked rigs. Earlier this year, drillship shipyards, including the Valaris DS-13 and DS-14.
Valaris DS-17 departed the shipyard ahead of its However, Valaris plans to exercise its purchase
contract with Equinor Offshore Brazil. It marked options on these drillships.
the company’s fifth floater reactivation in the past “Both DS-13 and DS-14 are amongst the
18 months. highest-specification assets in the global fleet
Valaris DS-17 is one of the highest-specification and all the most technically capable drillships still
drillships in the global fleet today and will be the available at South Korean shipyards per third-party
first rig to deploy NOV’s Atom RTX Robotic System rig rankings,” Dibowitz said. “They are the only
Offshore, reducing the need for personnel in the remaining drillships available at the South Korean
red zone. It also became only the second rig in the shipyards with two blowout preventers (BOPs),
world after Valaris DS-12 to receive ABS’ Enhanced and we estimate that it would cost approximately
Electrical System Notation, EHS-E. The rig’s $50 million to add a second BOP to a ship that is

jpt.spe.org 37
FEATURE | Floating Rigs

$500,000
Cold-stacked (deepwater/ultradeepwater floaters) $479,629
$450,000
NAME TYPE
Bicentenario Semisub $400,000

Bluewhale II Semisub $350,000


Centenario GR Semisub
Dalian Developer Drillship $300,000

Deepwater Champion Drillship $250,000


Discoverer Americas Drillship
$200,000
Discoverer Clear Leader Drillship
Discoverer India Drillship $150,000
Discoverer Luanda Drillship
$100,000
Keppel Can Do Drillship
Dec-18 Nov-19 Nov-20 Oct-21 Sep-22 Aug-23
Ocean Rig Apollo Drillship
Ocean Rig Athena Drillship
Fig. 2—Drillship fixtures since 2019. Source: RigLogix.
Ocean Rig Mylos Drillship
Pacific Meltem Drillship
Pacific Scirocco Drillship
Valaris DPS-3 Semisub The tightening market is driving increased contract
Valaris DPS-6 Semisub
duration, lead times, and day rates, all pointing to
Valaris DS-11 Drillship
“a strong and sustained up cycle.”
Valaris DS-7 Drillship
West Eclipse Semisub Historically, rising demand and the pool
of available units drying up has fueled talks of
Newbuilds (deepwater/ultradeepwater floaters)
newbuilds. However, most of that chatter has not
NAME TYPE STATUS surfaced this go-around due largely to the fact that
DS-13 Drillship Valaris option replacement-level day rates are closer to $700,000
DS-14 Drillship Valaris option
to $800,000, not the $500,000 levels of today. The
Keppel Can Do Drillship Shipyard owned
Opus Tiger-2 Drillship Shipyard owned
estimated cost of a new 8th-generation drillship
Opus Tiger-3 Drillship Shipyard owned today is running close to $1 billion, and that’s just
Opus Tiger-4 Drillship Shipyard owned one hurdle that is likely to keep any newbuild cycle
Pacific Zonda Drillship Eldorado Drilling, newly off the menu.
acquired as of April 2023
West Aquila Drillship Transocean (Liquila Ventures)
West Dorado Drillship Eldorado Drilling, newly
Financing, Energy Transition Will Keep
acquired as of April 2023 Newbuilding at Bay
West Draco Drillship Shipyard owned “I’m going to tell you something that’s going to
West Libra Drillship Northern Drilling shock you: There will likely never be another
Fig. 1—Cold-stacked and stranded newbuilds. Source: newbuild cycle,” said Leslie Cook, principal analyst
Wood Mackenzie Offshore Rig Tracking Tool. for upstream at Wood MacKenzie.
“Now, there are potential scenarios that we
only equipped with one. We see strong customer consider to be low probabilities that could change
interest in these rigs and will only reactivate the that, like a major technological breakthrough that
DS-13 and DS-14 for contracts that are expected to takes nearly all people off the rig and turns it into
generate a meaningful return on our reactivation a giant robot. But there are not a lot of indicators
costs over the initial firm term.” that would justify a newbuild cycle for oil and gas
Dibowitz called the outlook for the drilling rigs, including the way we’re looking at it
ultradeepwater market “very positive” on the from peak oil demand happening in 10 years from
back of increasing demand and constrained supply. now as we move into the energy transition future.

38 JPT | September 2023


FEATURE | Floating Rigs

Why would you build out a whole new cycle of rigs 100%
90%
once oil demand peaks?”
80%
Oil will never become unnecessary, but the
70%
energy transition will likely make it less necessary 60%
as the world moves toward less carbon-intensive 50%
fuels to power daily life. As operators pump more 40%
and more cash into carbon capture projects, 30%

hydrogen production, wind farms, and other 20%


10%
green energy projects, those dollars begin to
0%
compete with investment opportunities across 2018 2019 2020 2021 2022 2023
the company’s assets. If rig rates continue to rise, Drillship Semisub
there could come a time when operators back off
Fig. 3—Utilization of drillships and semisubmersibles.
oil projects due to economic concerns. That, in
Source: Wood Mackenzie Offshore Rig Tracking Tool.
turn, could cool the market.
Another reason we are not likely to see a
newbuild cycle for offshore rigs? Contractor of these wind vessels and FPSOs and other non-
appetites. drilling vessels.”
“Let’s remember what just happened the last Beyond a massive technological breakthrough,
5 years,” said Cook. “Five drilling contractors went there remains a couple of outliers that could
into bankruptcy. Some rigs were retired, or left half result in a new rig or two being built over the next
built, that could be working today. Rig contractors few years—unforeseen demand from frontier
have painfully gotten the supply down to where areas such as Namibia and beyond, or increased
they’re now making money again, and they are requirements for hardware capable of drilling at
not going to start building on spec again.” 20,000 psi.
Another hurdle to clear if newbuilds are in However, even the outliers have their own set
the future is the ability to secure financing for any of roadblocks to overcome.
program. With many offshore drillers now coming “For instance, say five operators came out and
out of some of the worst financial conditions for said they each have a year’s worth of 20K work,”
their respective companies, one could understand said Childs. “Well, that may be tempting to a rig
the hesitancy of both the contractor and any owner, but even then that’s only 5 years of work.
would-be bank to commit to $1 billion-plus for The rig owner still has to get work beyond that,
a new drillship. but in the past, they have been willing to take that
“While the new day rates and high utilization risk. Now, however, I don’t know if that’s enough to
all sound great, and they are, the day rates make a rig owner order a 20K unit. I think it would
themselves are not at the level they need to be to conservatively take 3 years to build it, plus there
justify building a rig,” explained Terry Childs, head are still some existing units that could be upgraded
of RigLogix for Westwood Global Energy Group. for 20K operations faster.”
“Regarding financing, the last cycle, that 2011 Exciting deepwater areas in Africa and other
through 2013 period, you had a lot of shipyards spots have garnered a lot of operator attention
willing to finance with little down payment and over the past several years with the likes of Guyana
milestone payments over time, but that would not and Namibia leading the way. Although these hot
happen now. There’s also not just yard financing, spots will likely attract more rigs over time, none
but many of these yards have stated they’re out of them are expected to be needle movers when it
of the rig-building business. They’re building some comes to potential newbuilds.

jpt.spe.org 39
FEATURE | Floating Rigs

“When I think of Namibia, we could see Not long after Transocean finished the design
another maybe two or three rigs go there,” said phase of the upgrades and were starting to
Cook. “Maybe five rigs at the most. It’s still not implement them on site, the COVID-19 pandemic
Brazil. Now, West Africa as a whole is definitely temporarily halted both projects. After construction
showing some increased demand. That means rigs restarted, the contractor worked to overcome
are going to have to move because a lot of rigs manpower shortages, supply chain delays, and
left Africa in 2020. We’ve already seen rig counts travel restrictions. The sea trial program was
start to recover in West Africa and there is more significantly modified to obtain approval to leave
demand to come.” port from relevant authorities.
Ultimately, in June 2022, the world’s first
The First (and Last?) of Their Kind 8th‑generation drillship, dubbed the Deepwater
In 2014, deepwater-rig specialist Transocean Atlas, was delivered. The completed drillship
ordered a pair of drillships from Sembcorp features a 3-million-lb hookload hoisting capacity
Marine at a cost of $540 million each. The units and sets a new frontier for next-generation
were scheduled for delivery in early 2017 and drillships with its ability to accommodate well
early 2018, respectively, and were to be based on control systems for 20,000-psi drilling and
Jurong Shipyard’s proprietary Jurong Espadon III completion operations.
design—a next-generation, high-specification unit The Deepwater Titan was delivered at the
for the time. end of the year. These two rigs remain the only
The rigs were to feature state-of-the-art drilling 8th‑generation drillships in the world.
facilities, a large moonpool to accommodate “Some of the key differentiators between
a larger riser angle, bilge boxes designed for 7th- and 8th-generation rigs are the technical
improved motion characteristics, larger deck space specifications and operational capabilities,
with enclosed riser bay, and round mud pits inside including well control capabilities and hoisting
the hull for operational efficiency and safety. It capacity,” explained Sosic. “Both the Deepwater
would be capable of operating at 12,000 ft water Atlas and Deepwater Titan became the first of
depth and drilling to depths of 40,000 ft. However, their kind—8th-generation drillships—offering
a few years into the project, it would pivot. 20,000‑psi well control capabilities and a
“While Deepwater Atlas and Deepwater Titan 3.4-million-lb hoisting capacity, the highest-rated
were originally ordered in 2014, these two projects equipment in the industry. This newest generation
shifted in 2018 when one of our customers of ultradeepwater drillships will allow Transocean,
approached us with an opportunity to design and and its customers, to access high-pressure and
construct a rig capable of drilling in 20,000-psi high-temperature reservoirs that previously were
environments—the new frontier of ultradeepwater not accessible. The equipment on our newest
drilling,” explained Marijana Sosic, manager, drillships, in addition, can reduce the time it takes
technical marketing at Transocean. to drill a deepwater well, bringing total costs down
“As a result of the new rig design and for our customers.
construction management contract, and the “For context, 7th-generation rigs offer
execution of a 5-year drilling contract with the 2.5- to 2.8-million-lb hoisting capacity, and
customer, we shifted gears at that time and began 15,000‑psi well control systems, while operating
working on the enhanced design, construction, and in water depths up to 12,000 ft. Sixth-generation
delivery requirements set forth in the construction rigs offer a hoisting capacity of up to 2.0 million
contract to meet the new 20K-psi objectives,” lb and are rated for water depths up to 10,000 ft,”
Sosic said. she said.

40 JPT | September 2023


FEATURE | Floating Rigs

The rigs’ well control equipment upgrades


allow it to safely access 20,000-psi reservoirs,
which include an industry first 20,000-psi BOP
that was engineered, built, and installed, as well
as the 20,000-psi rated choke manifolds designed
for high-pressure drilling, cement manifolds
and cementing unit, and associated riser string
modifications. This equipment was designed and
delivered specifically for projects that require
up to 20,000-psi drilling capabilities—marking
new firsts, not only for Transocean, but for the
entire industry.
“Transocean’s 8th-generation drillships are
the only two assets in the world specifically
designed to maximize efficiencies for 20,000-psi
well completions,” said Sosic. “The vessels and
marine risers have been outfitted for 20,000-psi
well control capability, including cement systems,
integral hull piping, and riser choke and kill
auxiliary lines. Deepwater Atlas. Source: Transocean.
The Deepwater Titan is outfitted with two
20,000-psi BOPs, while the Deepwater Atlas is
outfitted with one 15,000-psi BOP and one pre-COVID levels, and day rates for best-in-class
20,000‑psi BOP. Both rigs possess a 3.4-million-lb floating rigs have doubled in the past 2 years.
hoisting capacity. To provide this hoisting capability, The globe’s Golden Triangle—US Gulf, Brazil,
upgrades had to be made to the derrick structure and West Africa—is expected to lead demand
and a new active heave‑compensating drawworks, growth in the immediate future with some
the highest‑rated in the world, as well as topdrives forecasts predicting the region will account for
and rotary tables were installed. The increased 75% of global floating-rig demand through 2027.
hoisting capacity will offer efficiencies, especially Oil prices, a key factor in forwarding drilling
when drilling programs and well configurations, programs, are around $80/bbl today and are
such as high‑pressure/high-temperature wells, expected to remain robust. Goldman Sachs
require the handling of heavy, large-diameter maintained its $86/bbl Brent forecast for
casing strings.” December 2023, and it expects prices to rise
Today, the Deepwater Titan is working in the to $93 in the second quarter next year as supply
US Gulf of Mexico (GOM) under a 5-year contract deficits continue.
with Chevron, while the Deepwater Atlas is also With utilization and day rates pressing the
in the GOM, working through the fall of 2024 for issue, deepwater drilling contractors are still
Beacon Offshore. expected to keep any plans for newbuilds in
check. Inflation headwinds and other economic
Looking Out, Looking Up hurdles mixed with the predicted arrival of peak
Demand for deepwater rigs is expected to oil demand in the next decade is expected drive
remain strong for both high-end drillships and deepwater drillers to operate within the confines
semisubmersibles. Utilization has returned to of the existing global fleet. JPT

jpt.spe.org 41
TotalEnergies
Drills Lebanon’s Qana
Prospect Amid New Global
Interest in EastMed Gas
PAT DAVIS SZYMCZAK, Contributing Editor

The Transocean Barents


semisubmersible drilling rig which
was scheduled to begin exploration
drilling on Lebanon’s Qana prospect
in September. Source: Transocean.

42 JPT | September 2023


FEATURE | EastMed Gas

A
s of September, TotalEnergies together as possibly one of the top three most severe
with partners Eni and QatarEnergy worldwide since the 1850s.
will have spud exploration well But while all seems like business as usual,
31/1 on Block 9 of Lebanon’s Qana this is the EastMed where political and military
prospect. It is the consortium’s second attempt conflicts that dog oil and gas projects throughout
in 6 years to strike gas in the EastMed where the world can escalate quickly, driven by political
upstream riches at the crossroads of markets east fragmentation and violence within and across
and west struggle against the fiercest of global borders of countries with the most to gain from
geopolitical headwinds. big international projects.
Lebanese media hailed the 16 August arrival What might be called a harsh environment in
of the Transocean Barents semisubmersible drilling the UK sector of the North Sea where the Barents
platform at Block 9 with guarded optimism, worked most recently differs greatly from what can
reporting on the Barents journey from the North be called harsh in the EastMed where technology
Sea like a sports play-by-play, detailing the landing can’t solve all of a hydrocarbon project’s problems.
of the first crew transport helicopter and the
offloading of pipe and other equipment delivered Drawing Lines in the Sand
by ship to the Port of Beirut. Beirut awarded exploration licenses in 2017 to
The Lebanese Petroleum Administration busily drill on its offshore Blocks 4 and 9 to the Total-
dotted the i’s and crossed the t’s on the drilling lead consortium with Eni and, at the time, Russia’s
license application that TotalEnergies EP Lebanon independent gas producer and LNG exporter
had submitted in June while MP Ibrahim Kanaan, Novatek. This past January, QatarEnergy farmed in
head of the parliament’s finance and budget for a 30% stake after Novatek exited.
committee, announced creation of the Lebanese TotalEnergies and Eni each now hold 35%.
Sovereign Fund for Oil and Gas to protect future In the 6 years following the license award, the
revenues from political interference. consortium drilled only one well on the Lebanese
“The rig will start working in Lebanon in shelf—a dry hole on Block 4 in 2020. Though
September ... before the end of the year we will data suggested that the Qana prospect in Block 9
know if there is a discovery,” Lebanon’s caretaker might be different, TotalEnergies delayed further
Energy Minister Walid Fayyad told Reuters at an appraisal drilling pending settlement of the
event earlier this summer in Abu Dhabi. maritime boundary between Israel and Lebanon.
Built to operate in harsh environments, the An agreement was reached in October 2022
Barents will drill in deep water, its crew hoping when the two nations, at war for decades and
to hit the sweet spot that is the Tamar Sands having no diplomatic relations with each other,
Formation from which Israel, Cyprus, and Egypt signed a US-brokered deal to split Qana between
are producing gas or developing fields for them. At the same time, TotalEnergies pledged
domestic needs and for export. to act as middleman, working exclusively with
Assuming commercial gas reserves are Lebanon as regards control of Qana but managing
confirmed in Qana, Lebanon will join the club financial relations with Israel should commercially
of EastMed gas producers—a development that viable gas reserves be confirmed.
would ease Beirut’s seemingly endless energy “As for the general geology, the Qana prospect
crisis, give the financially bankrupt country a share belongs to the Levantine basin/zone so it should be
of revenues for gas exported to Europe and Asia, of similar geological layers to a certain extent (to
and attract further global investment. The World that of Block 4),” according to Kamel Bou-Hamdan,
Bank has described Lebanon’s economic collapse assistant professor at Beirut Arab University. “Block

jpt.spe.org 43
FEATURE | EastMed Gas

contract at a rate of
$365,000 (per day) plus
three one-well options
at rates that may vary
between $350,000 and
$390,000,” according to
Transocean’s quarterly
fleet status report.
If the consortium
succeeds, Lebanese
energy authorities will
again extend their bid
round for another eight
exploration blocks for
Commercial quantities of EastMed gas currently coming from Israel, Egypt, and which there have so far
Cyprus. Source: Atlantic Council Issue Brief, Energy and Geopolitics in the Eastern
been no takers, Minister
Mediterranean, February 2022.
Fayyad has said.
On Israel’s side of the
4 was drilled through a thick salt layer of around maritime border, Energean, a UK-Israeli-listed E&P
1 km thickness … using an S-shaped directional independent, is using its own (and the EastMed’s
profile which can be useful in avoiding some faulty only) floating production, storage, and offloading
or problematic zones.” (FPSO) facility, Energean Power, to produce the
A member of the TWA Editorial Committee, Karish field.
Bou‑Hamdan described those problems in an article Like TotalEnergies did in Lebanon, Energean
published in The Way Ahead as bit-balling, wellbore slow walked its Israeli project, waiting for security
erosion, well-control issues, and salt creep, all reasons to bring production on stream until
problems related to drilling for hydrocarbons both nations agreed who would own what.
(in this case mainly gas) that are trapped in a Energean did busy itself, however, with the prep
carbonate formation topped by a thick layer of salt, work so that first gas flowed from Karish on
further complicated by ultradeep water. 26 October 2022, only 4 days after the border
He also cited OTC 19880, Pre-Salt Santos deal was announced.
Basin—Challenges and New Technologies for the Energean completed installation of a gas
Development of the Pre-Salt Cluster, Santos Basin, export riser in March to enable the FPSO to reach
Brazil, as relevant to conditions found in the its 8 Bcm/year nameplate capacity. By year-end
Levantine basin. 2023, the company expects to complete its second
oil train to boost liquids production to around
Playing Hide and Seek With the Tamar 32,000 BOPD.
Sands Formation Meanwhile, a network of deepwater tiebacks
Having struck out on Block 4 to the north, is being fashioned to link the Energean Power to
TotalEnergies and its partners must find other fields within a 55-km radius including Karish
commercial quantities of gas on Block 9 to North, the Tanin field, and the Olympus Area in
confirm that Lebanon does indeed share in the Block 12 which has been renamed Katlan (the
mother lode that is the Tamar Sands Formation. Hebrew word for orca, colloquially known as a
TotalEnergies awarded Transocean “a one-well killer whale).

44 JPT | September 2023


FEATURE | EastMed Gas

The company is now finalizing a development


plan to submit to Israeli authorities, detailing how
it will exploit Katlan’s 68 Bcm of estimated gas
reserves. In March, Energean also reported first gas
from its offshore North El Amriya and North Idku
project in Egypt.
Israel kicked off deepwater pre-salt exploration
in 2003 on its own shelf by drilling the Hannah-1
dry hole, according to an abstract from the
American Association of Petroleum Geologists
(AAPG) book, Giant Fields of the Decade 2000–2010.
Five years later, Israel rebooted its campaign,
“resulting in gas discoveries at Tamar, Dalit,
Manifold module tie-in installation on Israel’s Karish
Leviathan, Dolphin, Tanin, Aphrodite, Karish, and field. Source: Energean.
Tamar Southwest. The main pre-salt play area likely
extends nearly 30,000 km2 (11,583 sq mi) in water
depths of approximately 1300 to 1700 m (4,265 to Navigating the EastMed’s Troubled Waters
5,577 ft) in the exclusive economic zones of Egypt, Arab investment in EastMed Israeli waters became
Israel, Cyprus, Lebanon, and Syria,” according to possible only in August 2020 with the signing of the
the AAPG publication. aptly named Abraham Accords which normalized
But so far, only Egypt, Israel, and Cyprus are diplomatic relations between Israel, the UAE,
successfully developing any of their EastMed Bahrain, and Morocco. Sudan followed suit in
prospects into producing assets, some ranked February of this year.
among the world’s largest deepwater discoveries. Because Qatar declined to sign the Abraham
Writing 2 months after Lebanon delimited Accords, Doha has the flexibility to play a special
its border with Israel, Middle East Eye (MEE), an role in sensitive negotiations with countries
independently funded London-based news that remain in open conflict with Israel—most
site, noted that even rougher waters might lie importantly Lebanon and Syria.
ahead with Syria at the center of a possibly Qatar has room to maneuver also with Turkey,
developing storm. another willing mediator with ambitions to become
With Israel and Lebanon having etched a gas hub for the EastMed considering that Ankara
their lines in the sand with US help, Cyprus is a gateway into southern Europe for pipeline gas
can now settle its border with Beirut without from the Caspian and Black seas.
upsetting Israel. A skeptic on this matter, Carole Nakhle, CEO
However, Syria ultimately has a say because at London-based Crystol Energy, wrote in an
“the maritime zones of Lebanon, Syria, and Cyprus email, “Egypt stands a better chance than Turkey
are linked by one point,” MEE pointed out in an to become a gas hub. That has been Turkey’s
analysis of the 2022 delimitation. While this doesn’t ambition for decades, but its role has been
affect development of Qana, it could stymie limited to a transit route apart from its large
Lebanon’s ability to attract investment in the domestic market.”
eight other blocks it wants to license. Qatar had broken diplomatic ties with Israel in
It is there that Qatar and QatarEnergy as a 2009 over the conflict in Gaza, but the Washington-
partner with TotalEnergies and Eni in Lebanon DC based Middle East Institute notes that the
might intervene in the deal making. Qatari government has maintained a practical

jpt.spe.org 45
FEATURE | EastMed Gas

a final investment decision (FID) of $673 million


to lay a third pipeline to the Tamar production
platform to boost production incrementally
while also negotiating new sales agreements
with Egypt.
Chevron is making similar moves at the
Leviathan gas field which it also operates, and
its biggest Israeli partner, NewMed Energy,
with a majority 45.34% stake, may in the
not‑too-distant future be inviting the Abu Dhabi
National Oil Company (ADNOC) and BP into an
expanded partnership.
In March, ADNOC and BP agreed to explore a
possible purchase of 50% of shares in NewMed,
a subsidiary of Delek Group, and to take the
Of the many maritime borders debated since 2011,
the US-brokered agreement centers on Line 23, which
company private
places the Karish gas field in Israeli waters and offers If this happens, Abu Dhabi will be well
both Israel and Lebanon access to the Qana gas field. positioned in the EastMed with stakes in Israel’s
Source: Arab Center Washington DC, adapted from maps
released by the Lebanese Armed Forces. two most-prolific gas reservoirs which currently
supply regional needs and are executing plans to
expand production for LNG export.
“under-the-radar working relationship” with Israel, Leviathan is the Mediterranean’s largest
as does Oman. natural gas reservoir with an estimated 622 Bcm
Qatar is in fact the only country currently in reserves. Israeli’s Ratio Energies is also a partner
investing in Lebanon and is even trying to help its with a 15% stake with Chevron Mediterranean Ltd.
defunct banking sector. QatarEnergy’s farm-in to holding 39.66%.
the Qana consortium when no other international The announcement of NewMed’s possible
energy company offered to acquire Novatek’s tie up with ADNOC and BP came only a month
abandoned share is but one example. after the Israeli company and Chevron unveiled a
$45-million plan to expand Leviathan’s production
Abraham Accords in Israeli Waters and to invest $51.5 million in developing a
As for the Abraham Accords, the peace agreement 6.5 Bcm/year capacity floating liquefaction facility
bore its first fruits in April 2021 when Abu Dhabi’s (FLNG) that would operate in Israeli waters.
state-owned Mubadala Petroleum (now Mubadala Leviathan supplies the 12 Bcm/year of
Energy) announced its intent to purchase Delek gas it currently produces to Israel, Egypt, and
Drilling’s stake in Israel’s Tamar gas field for Jordan. The project’s Phase 1A was designed to
$1.1 billion. eventually raise gas output 43% to 21 Bcm/year
Mubadala currently holds 11% in Tamar with by adding modules to existing facilities, according
operator Chevron Mediterranean Ltd. controlling to NewMed.
25%. Israeli partners include Isramco (28.75%), Chevron and NewMed took a first step in this
Tamar Petroleum (16.75%), Tamar Investment 2 direction when they announced in July a FID to
(11%), Dor Gas (4%), and Everest (3.5%). invest $568 million to lay a third pipeline on the
In December 2022, the Abu Dhabi company Leviathan field to gather an additional 2 Bcm/year
joined Chevron and its other partners in taking of gas starting in late 2025.

46 JPT | September 2023


FEATURE | EastMed Gas

Probable Reserves Discovery


Gas Field Status
(billion cubic meters) Date

Tamar, Israel 280 2009 Producing


West Nile Delta, Egypt 142 2010 Producing
Leviathan, Israel 622 2010 Producing
Aphrodite, the RoC 127 2011 Pursuing gas sales
Tanin, Israel 37 2011 Producing
Karish, Israel 28–42 2013 Producing
Zohr, Egypt 845 2015 Producing
Calypso 1, the RoC 170–227 2018 Discovered in January 2018
Glaucus-1, the RoC 142–227 2019 Discovered in February 2019
Israeli gas fields and offshore blocks. Source: Energean.

Phase B envisions the export of LNG to Europe promises to complete the project by July 2024, the
and to Asia via the Suez Canal, with liquefaction Cyprus Mail reported this summer. Besides delivery
taking place at one or both of Egypt’s two existing of the FSRU, the EUR 300-million project includes
LNG facilities or by developing NewMed’s own a jetty, pipeline and mooring facilities, and related
FLNG capability. offshore and onshore infrastructure.
The Jerusalem Post observed in a 12 July article An EU grant will finance a third of the cost
that “commercial and technical bottlenecks” with remaining finance coming from the European
encountered once Israeli gas arrives in Egypt, plus Investment Bank and the European Bank for
the limited capacity of Cairo’s two liquefaction Reconstruction and Development. JPT
plants, argue for Israel to diversify its gas export
options by anchoring an FLNG facility in the FOR FURTHER READING
country’s offshore exclusive economic zone.
Meanwhile, Chevron and NewMed may OTC 19880 Pre-Salt Santos Basin—Challenges and
need to add such multivector thinking to New Technologies for the Development of the
deliberations over the development plan for Pre-Salt Cluster, Santos Basin, Brazil by Ricardo
the Aphrodite field on Block 12 offshore Cyprus, L. Carneiro Beltrao, Cristiano Leite Sombra, and
which Cypriot authorities rejected in a 25 August Antonio Carlos V.M. Lage, et al., Petrobras.
letter to Chevron Cyprus Ltd. The government’s The Tamar Giant Gas Field: Opening the Sub-
letter noted that the development plan to Salt Miocene Gas Play in the Levant Basin
bring Aphrodite gas on stream speaks only of by Daniel L. Needham, Henry S. Pettingill, and
constructing a subsea pipeline and connections to Christopher J. Christensen, Noble Energy Inc., et al.
existing infrastructure in Egypt, minus any mention The American Association of Petroleum Geologists.
of other options such as installation of an FLNG IPTC 21893 The Ionian-Crete Basin: Is This the
facility near Aphrodite. Next Frontier? by Farisa M. Zaffa, Amir Ayub,
China Petroleum Pipeline Engineering Co. has and Shahram Sherkati, et al., Petronas.
again delayed delivery of a floating storage and Isolated Carbonate Platforms of the
regasification unit (FSRU) to be sited at an LNG Mediterranean and Their Seismic Expression—
import terminal at the Cypriot Port of Vassilikos Searching for a Paradigm by Giovanni Rusciadelli
and nearby power station. Originally due to be and Peter Shiner, University of Chieti-Pescara,
delivered by October, the Chinese contractor now The Leading Edge, SEG.

jpt.spe.org 47
CASE STUDY

Conductor-Integrity Monitoring in Subsea Wells


in Harsh Environments
Harald Holden, 4Subsea

A
decade-long project to monitor between the conductor and the soil can also crack
drilling operations on subsea wells and consequently lose its intended function. This
in harsh environments has delivered support degradation reduces the conductor’s
interesting results. ability to support the well.
Subsea production and exploration 4Subsea’s Subsea Wellhead Integrity
wells are subjected to loads from the drilling riser Monitoring (SWIM) service for operations on
and subsea blowout preventors (BOP). The latter subsea wells has now been in action for more
have grown in size and weight over time, resulting than a decade. Sensors monitoring the motion
in larger wellhead loads. and loads near the subsea wellhead have been
The main task of a subsea conductor is to mounted on more than 300 drilling campaigns
transfer these loads into the seabed. The bending (Fig. 1). In recent years, more than 70% of the
load applied on the wellhead is transferred into the drilling operations with semisubmersible drilling
conductor, which again transfers the loads through rigs on the Norwegian Continental Shelf (NCS) have
the cement and into the soil. been monitored using SWIM.
In cases where the load exerted on the soil and As a part of the service, integrity parameters
cement exceeds the capacity, the soil around the showing whether the conductor gives the
conductor might fail. The cement filling the cavity intended amount of support are calculated. A
major finding is that loss of conductor support
during drilling operations has been observed in
SMS Gyro Sensor x 2
• Autonomous 6-axis sensor several of these campaigns, with different integrity
accelerometer and
gyroscope issues detected.
• 3000 m rating
• Continuous 10 Hz sampling
1 year battery capacity
• Master-slave configuration
In at the Deep End
of 3 sensors Wells in the North Sea, the Norwegian Sea, and
the Barents Sea are often developed as subsea
fields. The typical setup while drilling these wells
utilizes a mobile drilling unit (semisubmersible or
SMS Strain Sensor
• Autonomous uniaxial drillship) with a marine riser and subsea BOP. The
strain sensor for direct
load measurements well foundation must be designed to withstand the
• 3000 m rating
• Continuous 10 Hz sampling imposed loads.
1 year battery capacity
In accordance with Norwegian Safety Authority
facility regulations, wells and their foundations
must follow strict regulations. These include that
the conductor shall provide structural integrity
Fig. 1—A typical SWIM sensor setup.
of the well during its service life, and that it shall

48 JPT | September 2023


CASE STUDY

be evaluated with respect to structural loads A Guide to Loss of Well Support


and fatigue. The conductor pipe is the outermost casing
Subsea wells can be divided into two string in an offshore well and the main load-
categories based on the type of support of bearing component for satellite wells. Its main
the respective conductor. task is to provide structural support for the
• Supported conductors are the most-common rest of the well. Cement is applied between the
configuration for subsea production wells in conductor and the wall of the hole to both isolate
harsh environments, with a template structure the wellbore and to bond the casing firmly to the
supporting the conductor. wall of the hole.
• Unsupported conductors are used for This system is designed so that the loads that
exploration and production wells in less-harsh the lower stack and wellhead are subjected to will
environments. be transferred through the conductor and cement
into the soil. This way, only the upper parts of the
During well foundation design, there are casings are exposed to the greater part of these
typically three different failure modes to consider. loads. Loss of well support can occur from failure
• Extreme load failure (ULS, ALS) of the wellhead of the soil or the cement around the conductor,
system and supporting structures which occurs when the applied loads exceed
• Fatigue failure (FLS) of the wellhead system the capacity.
and supporting structure This will typically be a propagating effect that
• Failure of the soil support and cement around starts near the mudline where the conductor
the conductor bending loads are high. If the process continues,
a trumpet-shaped hole might open around the
SWIM covers both fatigue monitoring and conductor, and the structural support around the
detection of issues with the soil and cement support. conductor could be lost (Fig. 2).

What Is SWIM?
The system consists of two motion sensors
and one strain-sensor kit. Each motion
sensor has a built-in accelerometer
and gyroscope so that it can measure
acceleration in the X, Y, and Z directions
and the angular velocity around the same
axes. The motion sensors are placed
right above and below the lower flex joint
whereas the strain sensors are located
near the wellhead connector. The strain-
sensor kit consists of four sensors placed
around the circumference of the BOP to
measure the strain of the metal on which
Fig. 2—Illustration of soil and cement support around
they are placed, enabling calculation of the an unsupported conductor. An intact well is shown on
bending moment directly. the left, and a well with a fully developed trumpet-
shaped hole is shown on the right.

jpt.spe.org 49
CASE STUDY

Fig. 3—An example of a well with Category 1 soil or Fig. 4—An example of a Category 2 failure showing low
cement failure. stiffness at the time of BOP landing.

This could lead to the lower part of the • Category 2 contains cases when low stiffness
conductor being exposed to increased dynamic and/or a deep point of rotation is observed
loads compared to an intact system. This part of from when the BOP lands. This typically covers
the conductor typically isn’t designed for such an cases where the soil support is significantly
increase in the loads, and it may lead to structural lower than indicated by the soil survey or
or fatigue failure in the conductor. where the initial cement job has failed.
A common way to try to mitigate loss of
conductor support is to dump gravel around the In case of a Category 2 instability, the
well. Early detection through use of a monitoring soil support around the conductor is already
system is important for this to be successful, and compromised at the time the BOP lands on the
gravel dumping is difficult if the conductor motions wellhead. Whereas for Category 1, large loads
become too large. are believed to wear out the cement and/or soil
Another way to mitigate loss of conductor around the conductor.
support is to install wellhead-load relief systems. An example of a well with failure in Category 1
This can be done both preventatively and is summarized in Fig. 3. After SWIM detected
reactively, but it is an expensive solution and must several shifts in the integrity parameters, a
be planned for up front. remotely operated vehicle (ROV) was sent down
for inspection. Following the first shift on day 4,
Findings From a Decade of Monitoring the ROV observed cracks in the cement around the
Over the course of the campaign, wells with conductor. After the next shift on day 23, further
soil‑support issues were separated into cracks were observed. On day 27, the ROV started
two categories. dumping gravel around to help stiffen the well.
• Category 1 covers cases where soil support Vast improvement in integrity parameters were
deteriorates throughout drilling operations. seen quickly, and the stiffness stabilized close to
These are typically wells where the soil/cement the original level.
is exposed to loads outside its capacity, Fig. 4 is an example of a Category 2 well. In this
propagating soil deterioration as a result. instance, both the rotational length and the natural

50 JPT | September 2023


CASE STUDY

Among the 167 wells monitored at water


Water Depth Instability
depths between 150 and 500 m, soil support issues
Well Location (m) Conductor Category
A North Sea 100–110 Unsupported 1
were detected in just two. In both cases, the issues
were present from the beginning of operations.
B North Sea 110–120 Unsupported 1
Thirty-six of the 167 wells had unsupported
C North Sea 90–100 Unsupported 1
conductors, corresponding to soil issues occurring
D North Sea 120–130 Unsupported 2 in 6% of the monitored unsupported wells at water
E
Norwegian
340–350 Unsupported 2 depths between 150 and 500 m.
Sea
It is worth noting that conductor instabilities
F North Sea 120–130 Unsupported 2
are mainly observed for wells without template
G North Sea 90–100 Unsupported 1
support. Supported conductors can transfer
H North Sea 90–100 Unsupported 2 most of the load to the support structure, and
I North Sea 120–130 Unsupported 1 failure in cement or soil is less likely. Among
J Barents Sea 370–380 Unsupported 2 the 48 monitored shallow-water (depth below
150 m) unsupported conductors, instabilities were
K North Sea 110–120 Unsupported 2
detected in nine cases. This corresponds to 19% of
Table 1—Summary of observed operations with loss of
the unsupported conductors in shallow water. JPT
cement/soil support.

FOR FURTHER READING


period estimates are very large from the beginning.
In this case, the sensors above and below the lower OMAE2022-81117 Conductor Instability—
flex joint (LFJ) reported the same angles the first Experience From 10 Years of Monitoring
few days. For example, the well stiffness was so low Drilling Operations on Subsea Wells in Harsh
that all the riser motion/energy was transferred Environments by Håkon Molven, Per Kristian
through the LFJ and down into the well. More of the Pöcher, Vegard Martinsen, and Harald Holden,
conductor was exposed to large loads as the soil 4Subsea.
support started further down the well, leading to
fatigue loading in cross sections not designed for AUTHOR
these loads. In this case gravel dumping around
the conductor was also the remedy, and the well Harald Holden is lead engineer
stiffness stabilized after around 15 days. at 4Subsea within the area
The wells monitored with SWIM where of drilling and wellhead
instability issues have been detected are systems. He has more than
summarized in Table 1. It should be noted that for 20 years of experience in the
all the wells in this list, the well operations were oil and gas industry and holds
completed as planned. This was enabled by the a master’s degree in mechanical
SWIM monitoring service both detecting the issue engineering from the Norwegian
and verifying the effect of the mitigating actions. University of Science and Technology.

jpt.spe.org 51
TECHNOLOGY FOCUS

Reservoir Surveillance
Muhammad Navaid Khan, SPE, Senior Specialist for Advanced Reservoir Solutions, ADNOC

T
he energy transition and global
geopolitical situation present numerous
“Embracing advanced
oil and gas operators with opportunities technologies is vital for oil
to accelerate production growth and and gas operators to optimize
monetize hydrocarbon resources. While rapid
production growth comes with proportional
production, reduce risks, and
risks, it becomes crucial for reservoir surveillance make informed decisions in the
engineers to quickly identify, derisk, and mitigate evolving energy landscape.”
subsurface performance uncertainties. In this
demanding scenario, the need for high-frequency
reservoir performance surveillance is more critical corrective actions, as demonstrated in papers
than ever. Fortunately, advanced technologies SPE 200088 and SPE 200806.
have emerged as a refuge for subsurface engineers Along similar lines, the dynamic nature of the
facing these challenges. industry has also driven subsurface practitioners to
One such technology is fiber optics, which has think innovatively and apply existing technologies
matured significantly over the past two decades, for out-of-the-box solutions. For instance,
allowing for real-time well-performance overviews tracers, traditionally used for understanding
in various applications. This capability enhances subsurface connectivity, are now being used
well-management efficiency and enables prompt to calibrate surface networks and optimize gas

MUHAMMAD NAVAID KHAN, SPE, is the senior specialist for advanced


reservoir solutions at the Abu Dhabi National Oil Company
(ADNOC). He has nearly two decades of expertise in diverse Middle
Eastern fields. He holds a master’s graduate degree in petroleum
engineering from Heriot-Watt University. At ADNOC, he leads
digital transformation initiatives for efficient integrated reservoir
management. Khan has been involved with SPE as a mentor, section
chair, technical judge, and author of technical papers. He was
honored with the 2015 SPE Regional Service Award for the Middle
Muhammad Navaid Khan East and North Africa Region. Khan is a member of the JPT Editorial
Senior Specialist for Advanced Review Board and can be reached at mnavaid@adnoc.ae.
Reservoir Solutions
ADNOC

52 JPT | September 2023


TECHNOLOGY FOCUS

lift injection performance. Such unconventional


Recommended additional reading at OnePetro:
approaches have been explored in paper
www.onepetro.org.
SPE 207431, highlighting their effectiveness. In
addition to tracers, technologists are turning
rock cuttings, often considered mere waste, SPE 200806
into valuable information. As demonstrated An Industry Overview of Downhole Monitoring
by paper SPE 206214, these insights aid in Using Distributed Temperature Sensing:
elucidating depositional sequences and fluid- Fundamentals and 2 Decades Deployment
migration paths, thereby facilitating better field in Oil and Gas Industries
development decisions. by Mohammad Soroush, RGL Reservoir Management,
Furthermore, technology groups are working et al.
on innovative solutions that use advanced sensing
and artificial-intelligence (AI) -based technologies. SPE 206214
As a result, interventionless downhole pressure Reservoir Architecture and Fluid Connectivity
and temperature surveying are no longer distant in an Abu Dhabi Oil Accumulation
dreams (paper IPTC 22255). In another example, by Erik Tegelaar, Triple EEE, et al.
the power of AI has elevated sensing intuition,
optimizing reservoir and fluid characterizing IPTC 22255
operations and leading to improved drilling-cost Sensor Ball: Field Deployment of Autonomous
efficiency and the quality of well delivery (paper and Untethered Surveillance
SPE 210091). by Mohamed Larbi Zeghlache, Saudi Aramco, et al.
Embracing advanced technologies is vital for oil
and gas operators to optimize production, reduce SPE 211543
risks, and make informed decisions in the evolving The Sensor Ball Revolutionizes Wireline
energy landscape. From real-time fiber optic Operations
monitoring to unconventional tracer applications by Nasser M. Al-Hajri, Saudi Aramco, et al.
and AI-driven solutions, reservoir surveillance
engineers now have an array of tools at their
disposal to drive the industry toward a more
efficient and sustainable future. JPT

jpt.spe.org 53
TECHNICAL PAPERS | Reservoir Surveillance

Study Reviews Two Decades of Surveillance


Using Distributed Acoustic Sensing

Distributed acoustic sensing (DAS) through fiber Multi- and Single-Mode Fibers. Generally,
optics has been deployed in downhole monitoring multimode fibers are used for distributed
for over 2 decades. The complete paper reviews temperature sensing (DTS) and single-mode
the basics of DAS, fiber types, installation methods, fibers are used for DAS. Multimode fibers have
types of recorded data, data processing, historical a larger-diameter core through which multiple
development, current applications, and limitations modes of light can pass, while, in single mode,
of the technology, providing a concise review only one mode of light passes through the
using several field cases from more than 200 core. Attenuation in single-mode fiber is lower;
published SPE papers and journal databases. therefore, single mode is suitable for long
Because this synopsis cannot retain these many distances. On the other hand, multimode fiber
paper references or their overview, readers can pass more data through the fiber and has
are encouraged to access the complete paper higher attenuation.
on OnePetro.
Data Type and Processing. Previous authors
DAS Fundamentals described how to reduce, convert, and transmit
DAS Units. DAS systems consist of an interrogator DAS recordings as data acquisition accumulates
that includes a laser transmitter and detector, a over time at the site without losing significant
processing unit, and a distributed sensing fiber. information. They also established three methods
Laser pulses are sent periodically into the fiber that of data reviewing: local, remote display (from
is installed in the medium. The detector records a remote server), and post-job integration
backscattered response vs. time along the fiber. (displaying all available data).
Because an acoustic field exerts pressure A work flow of main steps for using DAS and
on the fiber it surrounds, some strain is induced DTS includes data gathering, auxiliary data, quality
on the fiber. An interrogator is sensitive to this control and assurance, data management, and
strain between two points of fiber separated by determination of interpretation options. Live data
gauge length. can be made available in permanent installations,
while analytics libraries can be integrated into
cloud-based DAS system. This will result in (nearly)
This article, written by JPT Technology Editor Chris Carpenter, real-time decision-making and easy-to-use
contains highlights of paper SPE 200088, “Downhole forms of data.
Monitoring Using Distributed Acoustic Sensing: Fundamentals
and Two Decades of Deployment in Oil and Gas Industries,” by
Mohammad Soroush and Mohammad Mohammadtabar,
For a limited time, the complete
RGL Reservoir Management and University of Alberta, and
paper is free to SPE members
Morteza Roostaei, RGL Reservoir Management, et al. The
at jpt.spe.org.
paper has not been peer reviewed.

54 JPT | September 2023


TECHNICAL PAPERS | Reservoir Surveillance

Multicomponent DAS. Because DAS systems are • Simple infrastructure


more sensitive in an axial direction, to estimate • Light weight and simple installation
strain tensor, a multicomponent DAS was proposed • Large depth of reach
with two approaches: multiple parallel or helix • Continuous real-time logging
optical fiber. Another configuration was proposed • High resolution of samples less than 50 cm
with five helical fibers with equal space and one and 10 kHz
straight fiber for shorter wavelengths, addressing • Ability to work in high temperatures and harsh
a limitation of previous methods. chemical environments

Seismic Profiling Microseismic Monitoring: Hydraulic


DAS data have been used to extract seismic Fracturing Characterization
information or as a comparison with seismic data. DAS applications in unconventional reservoirs
For instance, some companies use DAS data for before and after hydraulic fracture stimulation
vertical seismic profiling (VSP). VSP refers to seismic have been investigated as well. Authors have
attributes measured by receivers in the well while emphasized that permanent installation of
the source is on the surface. DAS-VSP data can fiber behind casing results in high repeatability
be matched with geophone VSP data using depth of the surveys. DAS also can be used for
calibration (two calibration points). DAS in deep microseismic-event detection; while less sensitive
water (Gulf of Mexico) can be a cost-effective when compared with geophone methods, it is
technique for 4D VSP. Other authors reported that nonintrusive. DAS data can be used to estimate
DAS can be used as a safe and cost-effective tool for microseismic-event location and hydraulic
VSP in a variety of wells with complex overburden diffusivity because microseismic relates to low-
and wells that are inaccessible to geophones. frequency strain records. DAS microseismic-
DAS-VSP data have been used to evaluate event identification was compared with the
medium local anisotropy. By using walkaway VSP, performance of geophones in the same application
vertical slowness in vertical wells and horizontal for a hydraulic fracturing case study. The authors
slowness in horizontal wells can be estimated. reported that advantages of DAS included
Consequently, slowness vector and anisotropy the following:
can be assessed. • Data record over the field life
This section of the complete paper details a • Close distance to the fracture
number of studies in which DAS was compared with • No need for observation wells
geophone methods. Some authors recommended • Reduction of health and safety risks
a combination of the techniques, while others • Suitability for high temperature and pressure
stated that DAS shows dense channel advantage.
A comparison of offshore DAS-VSP (one in Trinidad On the other hand, the following disadvantages
offshore and one in the Gulf of Mexico) with of DAS also were identified:
oceanbottom nodes, ocean bottom cable (OBC), • Less sensitivity
and seismic images arrived at the conclusion that • Dependency of the receiver on direction
DAS-VSP results have higher resolution than OBC • Difficulty in identifying event locations with a
in Trinidad and higher coverage than VSP with lack of multiple component fibers
geophones in the Gulf of Mexico.
Advantages of DAS over geophones include One of the problems of DAS is insensitivity
the following: of fiber to perpendicular strains. Therefore,
• Low cost complexity can be added to the fiber geometry

jpt.spe.org 55
TECHNICAL PAPERS | Reservoir Surveillance

and a 3D-wave elastic model used to better capture fluids. They said that bulk flow can be determined
microseismic events. by slug tracking and that fluid composition can
DAS can be applied during in-well operations, be determined by speed-of-sound tracking. They
hydraulic fracturing, and flowback to assess used tight-gas producer data for the former and
stimulation and enhance post-job performance. experimental flow-loop, test-well, and oil-producer
More specifically, DAS is used to achieve with gas lift data for the latter.
the following: Robust regression techniques such as least
• Capture dynamic changes in hydraulic fracture absolute deviation have been used to correlate
treatment acoustic data frequency-band extracted to flow
• Optimize placement of proppant and fluid rate. This robust technique is less affected by
during real-time treatment outliers. A band-switching method then can be
• Assess the distribution efficiency of limited- used to maintain model quality.
entry designs DAS and DTS data and multilayer perceptron
• Save costs during real-time treatment and neural networks have been used to estimate gas
post-treatment jobs flow rate in Marcellus shale. An algorithm using
DAS, DTS, geoscience, completion, and log data
This section of the complete paper details specific was later proposed to predict gas production
studies devoted to DAS in a variety of fracture- in Marcellus shale. These authors used random
characterization and -stimulation applications that forest (RF), artificial neural network, and support
also compare DAS with other methods such as vector machine methods and found that DAS data
geophone, DTS, and radioactive tracers. is an important parameter for prediction. They
discovered that RF had the highest accuracy and
Flow Monitoring less computational time and cost.
Experiments using DAS and fiber Bragg grating This section of the complete paper describes
(FBG) have correlated flow rate to FBG wavelength studies that have explored the use of DAS in phase
as well as turbulent flow to DAS amplitude determination, steam and gas flow, gas lift and
fluctuations. FBG is a distributed Bragg reflector in electrical-submersible-pump surveillance, flow-
a short segment of fiber that only reflects specific control-device performance, sand production, and
wavelengths of light. flow-regime determination.
DAS and DTS can be used for production and
injection flow-rate profiling across and behind Conclusions
casing, which is not possible with production Based on a detailed review of papers investigated
logging tools. DAS also can be combined with in this study, DAS deployment results can be
DTS for wellbore and reservoir surveillance— categorized as qualitative and quantitative
specifically, examples of single-phase injection- methods. In qualitative methods, a new response
rate profiling during water and polymer injection, or change along the well or pipe can be identified.
tight-gas producer rate profiling, and liquid In quantitative methods, the value of a property
production profiling with inflow control valves such as flow rate can be determined. In the latter
and wax buildup. method, more-sophisticated data processing is
Researchers have stated that two velocities needed to correlate acoustic signals to production
will be extracted from DAS data: velocity of or injection-rate data. Signal-to-noise ratio should
thermal or acoustic slugs that travel through the be considered in the calculations, and (deep)
well with the speed of a few meters per second machine-learning methods should be employed.
and velocity related to the speed of sound in the Most of the publications in the literature are

56 JPT | September 2023


TECHNICAL PAPERS | Reservoir Surveillance

qualitative, especially the ones related to flow deployments have low cost and health and
monitoring. To the best of the authors’ knowledge, safety risks and record real-time data along
no comprehensive correlation exists between the well.
flow data and DAS signals because of the complex • Processing methods are applied to reduce the
nature of such a correlation. Quantitative volume of DAS records.
approaches should be applied in future DAS • Multicomponent DAS is used for strain-tensor
deployment to better understand and evaluate evaluation because the fiber is sensitive to
reservoir and wellbore performance. axial direction.
In addition, the following conclusions and • Seismic profiling (specifically, VSP) extracted
statements can be extracted from the review of from DAS data is cheaper and has fewer
the literature: limitations, but signal-to-noise ratio should
• DAS signals are based on Rayleigh scatter, for be improved.
which the scattered photons have the same • DAS deployment has been successful in
energy as the incident photons. hydraulic fracturing characterization and
• DAS usually is deployed with single-mode optimization.
fibers. Use of multimode fibers is possible, but • Well and pipe integrity, leakage, and completion
the signals will be noisier. efficiency can be assessed using DAS.
• Mentioned fiber installations have advantages • Flow monitoring is one of the more important
and disadvantages, but, generally, most DAS objectives of DAS deployment. JPT

jpt.spe.org 57
TECHNICAL PAPERS | Reservoir Surveillance

Unconventional Use of Tracer Technology


Provides Flow Insights for EOR, IOR

In recent decades, tracers have provided crucial The complete paper discusses a technique
insight into fluid-flow behavior in assessing that is an application revolving around
reservoir connectivity. While advancements microencapsulation of chemical tracers in a solid
in versatility of tracer molecules have been shell before the addition of polymer material.
published before in the literature, to the best of the
authors’ knowledge, no work has been published Encapsulation vs. Microencapsulation. The
to date that discusses the latest advances in encapsulation technique is a complex process
unconventional uses of tracer molecules aiding involving selection of compatible molecular
enhanced oil recovery (EOR) and improved oil carriers, understanding their effects, and building
recovery (IOR) processes. This work is meant to the appropriate encapsulation (usually molecular
address that gap by exploring four unconventional encapsulation) to ensure that the capsules
uses of tracers that hold significant potential. meet the desired outcome of each study. In this
paper, an advanced subset of encapsulation—
Microencapsulation of Solid Tracers: microencapsulation—is presented and its
Enhancing Intelligent Tracers applications in inflow chemical tracing are discussed.
Previous research specified that factors affecting Microencapsulation involves a particle, usually
the current technology of solid tracers include of micrometer dimensions, comprising a core
physical space restrictions, temperature, tracer- material surrounded by a wall material significantly
loading capacity, initial surge, release of the tracer different from that of the core. The difference
into fluid, and target-tracer concentrations. between them mainly arises from the morphology
While the first two factors often are dictated and the internal structure.
by project conditions, advances in the other The process allows the active ingredient to be
factors have been largely attributed to the protected from adverse external environmental
tracer-polymer composition. For the tracers to conditions by the encapsulating coating agent.
be released in a controlled manner across a By applying the microencapsulation technique,
designated period, polymer structure plays a the release profiles of tracers can be further
pivotal role in achieving longevity. controlled by changing the thickness, material,
and morphology of the encapsulating agent. When
applied onto tracers, this changes the tracer-
This article, written by JPT Technology Editor Chris release mechanism to a two-step, instead of the
Carpenter, contains highlights of paper SPE 207431,
“Advanced Research and Development in Unconventional
Use of Tracer Technology for EOR and IOR: What Lies
For a limited time, the complete
Beyond?” by Monalisa Chatterjee and Sean Toh, Tracerco,
paper is free to SPE members
and Ahmed Alshmakhy, SPE, ADNOC, et al. The paper has
at jpt.spe.org.
not been peer reviewed.

58 JPT | September 2023


TECHNICAL PAPERS | Reservoir Surveillance

Thermal Deposition Fusion and Solid


Chemical Tracer Resistant Solidification Core Shell
Tracer Dispersion Polymers/
Monomers

Solid
Mix With Chip Solid Tracer Polymer at
Core Shell
Chemicals To Polymer Correct Particle Size
Make Polymer Mix

Fig. 1—Steps showing synthesis of bead-frac tracers through microencapsulation, cryogenesis, and meshing.

typical one-step, process. Oil tracers that generally advanced genre of the solid particulate tracer—a
are oleophilic will be released when in contact with cocktail of inflow and frac tracers—to assure an
oil; similarly, water tracers that are hydrophilic will extended lifetime. Designed to be phase-specific
be released when in contact with water. The tracers and slow-release, they can be manufactured in
will remain dormant until the phase of interest various mesh sizes. Being similar in dimension
encounters the polymer bars, and the two-step to the proppants, they follow the path of the
process allows the encapsulating agent to further proppants and sit alongside them, thus ensuring
improve the longevity of the tracers. target-zone placement. The beads far exceed
To further validate the encapsulation principle, both standard Ottawa frac sand and ceramic
a range of tests has been applied to evaluate the proppants in strength. The tracer is dispersed in
stability, release rate, and release patterns of each a suitable medium and microencapsulated within
tracer. The tests were performed across three a solid core shell polymer. The shell is mixed with
different formulations in a testing environment polymer and solidified to form a solid polymer-
that simulated reservoir conditions. The cumulative microencapsulated tracer system. This is processed
release rate and concentration release of tracers to a desired mesh size (Fig. 1).
were taken as the main function of measurement
to determine tracer longevity. Effect of Temperature on Bead-Frac Tracers.
The encouraging results for microencapsulation Both water and oil bead-frac tracers were
treatment, detailed in the complete paper, have subjected to various temperature tests, and their
made it possible to linearize the tracer-release stability, dynamics of release, and lifetime were
profiles, a development that has led to a substantial studied over an extended period of time. Both
increase in tracer lifetime. It has also been beneficial water and oil bead-frac tracers showed high
in reducing the release rates of the tracers at stability and a very long lifetime. The tracers also
elevated reservoir-temperature conditions. did not display significant variations in release
dynamics in the studied range of temperatures.
Slow-Release Bead-Frac Tracer
Technology for Extended Monitoring Lifetime of Bead-Frac Tracers. Different mesh
Liquid molecular tracers, as well as solid sizes of water and oil bead-frac tracers at different
particulate tracers, can remain in producing temperatures at 1,000 B/D flow rates were
fluids for some time. In high-flowback wells, assessed. The projected lifetimes of the tracers
however, their lifetimes can be relatively short. showed that both the oil and water tracers can be
Bead-frac tracers have been developed as an detected over long periods of zonal fluid flowback.

jpt.spe.org 59
TECHNICAL PAPERS | Reservoir Surveillance

Field Trial Results. A field trial with bead tracers An action plan for practical implementation and
was sconducted with tracer production logs. The integration of tracer chambers within the reservoir
data showed that all tracer positions for both system was established, including the following steps:
phases continued to produce tracer signatures • Customize the tracer surface area and the
over an extended time period. release rate of the tracers
• Establish the group of wells to be connected
Topside Inflow Tracer Application and sampled together
Topside application of inflow or smart tracers, • Design the tracer chamber
upgraded with advanced microencapsulated • Ascertain tapping points to connect the
technology, can decrease the time involved in the chambers in the well-flow arm
process of sampling and reduce response time
when “sudden-death syndrome” sets in because On-Site Measurements
of rapidly increasing water production from a With Carbon Dots
well. This novel application of tracer technology Luminescent nanoparticles have recently
is patented by ADNOC, with one of the coauthors gained popularity as a potential tracing tool
of this paper being the inventor of this application. for reservoir monitoring.
Quantum dots (QD) are semiconductor
Objective of the Study. The objective of nanoparticles. Most QDs are formed of heavy
introducing this novel application was to detect metal ions posing harm to humans, limiting their
water production from the wells of Field A early practical applications. In reservoir applications,
enough to be able to test them, understand the environmental concerns outweigh the offered
water‑production trend, and act before the wells die. benefits of QDs unless they are otherwise coated
The idea was to place polymer-based rods in with an inert coating such as silica.
the flow line near the wellhead that would release Carbon nanodots, also known as C-dots,
tracers when in contact with water. A unique tracer were developed to eradicate concerns of
signature would be chosen for each well. Sampling environmental toxicity in oilfield applications.
would be performed typically every week, without Carbon dots are small carbon-based nanoparticles
the need to travel to each wellhead. The detection that have been discovered to have useful
of a specific tracer would trigger the testing of the luminescent properties, particularly fluorescent
well for confirmation, and the well could then be properties, as well as low toxicity and high
put under close water-production monitoring. chemical stability.
The C-dots can be dispersed in an aqueous
Possible Deployment Options. Three possible media and injected into an injector well for
topside inflow-tracer-deployment ideas were interwell marking and fracturing-fluid tracking.
considered by the team. Samples can be collected at surface, simply
• Option 1: Inclusion of tracers in the main flow filtered, and fed into a fluorometer to extract
arm of individual wells the luminescence-response curves that can
• Option 2: Inclusion of tracers in separate flow be modified and analyzed qualitatively and
chambers quantitatively. The enhanced stability of the
• Option 3: Coupon-type flow-line insert luminescence signal of the C-dot enables a
quantitative study. Additionally, the C-dots
With zero loss of production and minimum have wavelengths of excitation and emission
invasion to the existing upstream system, Option 2 that avoid the background fluorescence of oily
seemed to be the most viable for implementation. produced water. JPT

60 JPT | September 2023


TECHNICAL PAPERS | Reservoir Surveillance

Focused Reservoir Fluid Sampling


Uses Artificial Intelligence Technology

Samples collected using wireline formation testing interpretation of downhole measurements on


(WFT) provide vital information throughout the both sides is significantly more complex than for
lifetime of a reservoir. Contaminated samples conventional sampling operations.
can lead to erroneous fluid analysis results with The success of fluid-sampling operations is
potentially huge economic consequences. A highly dependent on human interpretations of the
need exists for an application that can assist real-time downhole sensor data. Focused sampling
engineers in accurately inferring the state of fluid is carried out by manipulating the differential
contamination. The complete paper describes the rates of sample and guard pumps to stimulate
development of a WFT contamination-forewarning and accelerate sample cleanup. Various types of
application based on a framework that advises flow regimes observed during focused sampling
real-time decisions regarding the state of fluid operations may be classified as follows:
contamination and recommending changes that • Idle: During such regimes, both sample and
will help optimize the WFT operation. guard pumps are turned off. Thus, no cleanup
takes place, and fluids in the tool’s sample lines
Focused Fluid Sampling that are detected by the downhole analyzers
During the past decade, focused fluid sampling has remain stagnant.
emerged as a viable alternative to conventional • Commingled: During commingling, either the
formation-fluid sampling. The method uses a sample pump or the guard pump is running,
special probing tool containing two distinct flow but flow occurs through both the sample and
areas. The central (sample) inlet is connected to guard areas combined.
a sample line, often with an associated pump, • Split flow: In such periods, both sample and
while the peripheral (guard) ring is also associated guard pumps run simultaneously but at
with a dedicated pump. Focused sampling usually different flow rates, with fluids moving at
results in faster cleanup but comes with increased different speeds through the sample (central)
operational complexity. The flow rate of the and guard (outer) areas.
sample and guard lines must be properly adjusted
and synchronized for each case at hand, and the The physics of fluid flow in near-wellbore
porous media are highly complex and challenging
to compute analytically and difficult to numerically
This article, written by JPT Technology Editor Chris Carpenter, simulate at a relevant scale, especially in the
contains highlights of paper SPE 210091, “Optimizing
Focused Reservoir Fluid Sampling Using a Deterministic
Causation Artificial Intelligence Intuition Technology,” by
For a limited time, the complete
Rabindra Chakraborty, Senslytics; Chengli Dong, Shell;
paper is free to SPE members
and Hani Elshahawi, SPE, NoviDigiTech, et al. The paper
at jpt.spe.org.
has not been peer reviewed.

jpt.spe.org 61
TECHNICAL PAPERS | Reservoir Surveillance

Core Data
an effect instantly yet plays a major role in
triggering a future state change. Operational
10%
knowledge of such systems often exists in the
System
form of experiential learnings and heuristic
rules in the heads of experts. The intuition-
technology framework captures such knowledge
Surroundings as hypotheses and progressively refines them
50%
20% using hypotheses scoring and iteration while
10%
5% 5% vetting observations of patterns and trends.
Ring-Data Elements Hypotheses iteration plays a key role in finding
lead indicators that indicate state change and its
Fig. 1—Core- and ring-data processing.
complex correlation with the ring data under a
given situation. Ring data are the set of influencers
context of real-time operations. The authors that are changing constantly and affect the state of
have developed what they term “intuition the output instantly or in a time-delayed manner.
technology,” an artificial-intelligence paradigm In the specific application of the intuition-
that uses scientific learning as its fabric and technology framework to focused fluid sampling,
mimics the human decision-making process by the sample and guard pump rate act as the
iterating hypotheses and weighing situational stimulus for cleanup and are labeled as ring data,
changes surrounding dynamics simultaneously whereas fluid properties are labeled as core data,
while keeping an eye on possible asymptomatic which are the tangible views of the intended
behavior. The process involves harnessing experts’ output—the state of contamination of the sample
subtle knowledge of fluid properties and change fluid. Henceforth in this synopsis, this process will
behavior as hypotheses and iterating them with be referred to as the forewarning application.
the situational and time-series data to generate Each core data represent one view of the
a scientific fabric that governs the cleanup. A fluid cleanup. The intuition-based forewarning
contamination-forewarning application built on algorithm dynamically evaluates and chooses the
this intuition framework was able to interpret the best set of views that represents the changes in
fluid-cleanup state successfully in all examples contamination and converges the interpretations
examined as part of this pilot. from each fluid-cleanup view to cleanup inferences.
Formation-tester data typically are ingested
Intuition-Technology Framework in the form of time series, which include fluid
The intuition-technology framework processes properties, guard and sample pump rates, and
intelligence not only from the parameters that pressure and temperature sensor data. Fluid-
describe the system (core data) but also from property data may include the following:
its monitoring of changes in situations and • Optical density: The most commonly used
surroundings (ring data) and can compute optical fluid analyzer output is the optical
time‑distant cause/effect correlations (Fig. 1). density. Optical density represents the
This makes it an excellent fit for the problem absorbance spectrum and can be indicative of
of fluid-cleanup assessment during focused the color of the fluid as well as the molecular
sampling operations. fluid composition in the line.
Time-distant cause/effect correlation plays a • Sound speed: The speed of sound in the fluid
critical role in nonmechanical systems because, also can indicate the real-time contamination
in these systems, a cause does not often show level in the fluid. Sound speed mainly is used

62 JPT | September 2023


TECHNICAL PAPERS | Reservoir Surveillance

as a secondary indicator of contamination or °  Pump-event analysis: Field engineers change


for vetting an inference. the pump rates to see the effect of the rate
• Density: Physical density of the fluid changes changes on the fluid-property change. Proper
as the fluid cleans up; this change can be and expected changes confirm that the fluid
indicative of the contamination-state change in the sample or guard line is cleaning, while
of the fluid and is easy to interpret because improper changes indicate the operation is
it corresponds directly to a physical property not taking place as intended. If no changes
measurable both with pressure-gradient in fluid properties are observed consistently
analysis and in the laboratory. at the pump-rate change, then the fluid has
• Capacitance: The patterns in capacitance reached its acceptable clean state.
behavior can indicate the fluid-cleanup state °  Trend analysis: In general, the pump-rate
but is only useful when sampling oils in water- influence on the fluid properties reduces as
based-mud systems or water in oil-based-mud cleanup progresses. When the sample- and
systems and tends to saturate or short-circuit guard-line fluids have both cleaned up to
at high water fractions. irreducible levels, fluid properties will hardly
• Gas/oil ratio (GOR): GOR is a variable used change with the pump rate because the fluid
for determining the cleanup state of the fluid is homogeneous. Trend analysis computes
in the line. GOR has, in theory, the largest for this hypothesis and, once the trend
dynamic range possible, ranging from 0 (for change drops below noise level, the intuition
a dead fluid such as oil-based-mud filtrate) to algorithm infers the fluid to be clean.
infinity for a pure dry gas, and, thus, it is highly
sensitive. Eleven data files with various degrees of
cleanup complexity have been processed using the
A typical contamination-forewarning contamination-forewarning application that was
application to a given sampling station would built using the intuition-technology framework.
include the following analyses: The complete paper details two examples of those
• Idle-section analysis: Idle sections where operational evaluations.
both pumps are idle are ignored, and thus no
analyses are performed. Conclusions
• Commingling analysis: During a commingling The authors describe an advanced causation-
operation, the forewarning algorithm derives based artificial-intelligence framework designed to
the direction of cleanup and the core variable forewarn complex, hard-to-detect state changes
noise levels and pump-noise levels for either or in chemical, biological, and geological systems.
both the sample and guard lines. They have adapted this framework to the problem
• Split-flow analysis: The forewarning algorithm of contamination monitoring in focused fluid-
first determines if focused sampling is sampling operations.
functioning and then confirms the cleaning The pilot application described in the complete
action within a few minutes after split flow paper harnesses expert knowledge of fluid
begins. The goal of split-flow analysis is to properties and change behavior as hypotheses and
determine early on if the fluid is cleaning. iterates them with situational and time-series data
Once the cleaning action is established, the to generate a scientific fabric that governs cleanup.
algorithm then determines if the sample can This application has the potential to save millions
be considered sufficiently clean or not based of dollars a year through optimizing sampling times
on the following two independent methods: and value-assurance risk mitigation. JPT

jpt.spe.org 63
TECHNOLOGY FOCUS

Field Development
Reza Garmeh, SPE, Reservoir Engineering Adviser, Callon Petroleum

T
he integration of machine learning and
physics-based simulation modeling offers
“By combining the predictive
a comprehensive approach to optimizing capabilities of machine-
unconventional development and learning models with the
addressing parent-/child-well depletion issues. By
combining the predictive capabilities of machine-
insights gained from physics-
learning models with the insights gained from based modeling, operators
physics-based modeling, operators can develop can develop customized
customized solutions tailored to the specific solutions tailored to the
characteristics of the reservoir. Machine‑learning
models can optimize well‑spacing, -placement, and
specific characteristics of
-completion designs, while physics-based simulation the reservoir.”
modeling provides a deeper understanding of
reservoir behavior and performance.
Machine learning has emerged as a powerful predict production performance and make
tool, leveraging large volumes of data to provide informed decisions to enhance production
data-driven insights and predictive capabilities. and cost-efficiency.
By training machine-learning models on geologic, Parent/child interactions, where production
completion, and spacing data, operators can from a parent well negatively affects subsequent

REZA GARMEH, SPE, is a reservoir engineering adviser working for


Callon Petroleum. His areas of expertise include reservoir modeling
and simulation studies for both conventional and unconventional
resources, hydraulic fracture modeling, field development planning,
data analytics, and well-performance-optimization strategies. Garmeh
is also experienced in designing and modeling enhanced oil recovery
projects, phase behavior, and rate transient analysis. Throughout
his career, he has worked on various integrated reservoir studies
and field development plan projects. Garmeh holds a PhD degree in
Reza Garmeh petroleum engineering from The University of Texas at Austin and is
Reservoir Engineering Adviser a member of the JPT Editorial Review Board.
Callon Petroleum

64 JPT | September 2023


TECHNOLOGY FOCUS

child wells, pose challenges in unconventional


Recommended additional reading at OnePetro:
development. Benchmarking, through the
www.onepetro.org.
comparison and analysis of performance data,
plays a crucial role in understanding and mitigating
these issues. By benchmarking production data, SPE 205651
completion designs, and reservoir properties, Digital Field Development Planning:
operators can identify best practices and develop A Collaboration Between Technology and
strategies to minimize the interference between Process To Enable Fast and Efficient Field
parent and child wells. Development Planning
By harnessing the power of data-driven by Mohd Aminuddin Bin Md Karim, Petronas
insights and the knowledge gained from physics-
based simulation modeling, operators can make SPE 207899
informed decisions regarding well spacing, Artificial Intelligence for Infill Well Placement
completion designs, and operational strategies. and Design Optimization in Multilayered/
This integrated approach enhances decision- Stacked Reservoirs Under Subsurface
making, reduces uncertainties, and increases Uncertainty
overall efficiency in unconventional development by Shi Su, SLB, et al.
projects. As technology continues to advance,
the use of machine learning and physics-based SPE 208529
simulation modeling will further improve the A Comprehensive Machine-Learning
optimization of unconventional development, Approach for Quantitatively Analyzing
driving the industry toward greater efficiency Development Performance and Optimization
and sustainability. for a Heterogeneous Carbonate Reservoir in
The selected papers and suggested additional the Middle East
reading provide valuable insights into the by Ruijie Huang, Research Institute of Petroleum
evolving field of development optimization Exploration and Development, et al.
using physics-based simulation models and
machine learning. JPT

jpt.spe.org 65
TECHNICAL PAPERS | Field Development

Machine Learning, Numerical Simulation


Integrated To Estimate Child-Well Depletion

In the complete paper, the authors analyzed a • Type 2—Child wells completed adjacent to a
robust, well-distributed parent/child well data set parent well along with concurrently completed
of the Delaware Basin Wolfcamp formation using or codeveloped infill wells
a combination of available empirical data and • Type 3—Child wells completed adjacent to a
numerical simulation outputs, which was used single parent well
to develop a predictive machine-learning model
(consisting of a multiple linear regression model To narrow the range of complexities in the
and a simple neural network). This model has been study, the authors focused on Type 2 child wells
implemented successfully in field developments because this configuration will be used most often
to optimize child-well placement and has enabled in future development activities and because it had
improvements in performance predictions and net the most existing field examples.
present value. The principal objective of this assessment was
to generate accurate quantitative predictions of the
Introduction diminished production performance of child wells
Pervasive parent/child well pairs have complicated because of pre-existing parent wells.
the development of the Delaware Basin Wolfcamp In this work, a novel, hybrid approach is
formation by introducing the need to forecast detailed involving a combination of machine-
child-well performance reliably. This problem is learning techniques and numerical simulations.
made more difficult by the complex nature of This hybrid approach is an attempt to overcome
the physical processes involved in parent/child the individual limitations of machine-learning
well interactions and the variety of geometrical techniques, which need abundant empirical data,
configurations that can be realized. In broad terms, and numerical simulations, which are too costly
the following three classifications of child wells can to simulate the full range of conditions of interest.
be recognized based on their spatial relationship By combining these two methodologies, the
to the associated parent well and other offset final model can leverage the individual strengths
wells (Fig. 1): of machine-learning techniques (extracting
• Type 1—Child wells completed in between two information from the available empirical data)
parent wells and numerical simulations (providing rigorous,
theory-based physical modeling). To facilitate
the approach, the authors constructed a robust,
This article, written by JPT Technology Editor Chris Carpenter,
contains highlights of paper URTeC 3719366, “Integration
of Machine Learning and Numerical Simulation To Estimate
For a limited time, the complete
Child-Well Depletion,” by Edward Wolfram, SPE, James
paper is free to SPE members
Cassanelli, and Soodabeh Esmaili, SPE, Occidental
at jpt.spe.org.
Petroleum, et al. The paper has not been peer reviewed.

66 JPT | September 2023


TECHNICAL PAPERS | Field Development

Parent Child Parent Parent Child Infill Parent Child

Type 1 Type 2 Type 3

Fig. 1—Classification of child-well types in relation to parent wells. Type 1: Child well completed in between two
parent wells. Type 2: Child well completed adjacent to a parent well along with concurrently completed infill wells.
Type 3: Child well completed adjacent to a single parent well.

well‑distributed parent/child well data set using fashion using this combination of data and has
both available empirical data and numerical since delivered predictions within the model error
simulation outputs, which were used to develop bounds on newly completed child wells.
a predictive machine-learning model. Much of
the complete paper is dedicated to the critical Final Model Configuration. Multiple linear
data‑collection and -cleaning process, including regression (MLR), random forest, and neural
parent/child well identification and data-set network (NN) models were all reviewed to model
construction, response variable definition, and these data. To improve overall model performance,
selection of features and predictor variables. and combat high model bias and variance, the
These topics are not included in this synopsis. authors chose to implement an ensemble model
configuration. The final model was constructed by
Model Construction averaging the predictions of individually trained
Initial Approaches. Various models were MLR and NN models.
constructed using actual empirical data only,
numerical simulation data only, and combinations Model Validation
of these individual data sets. A blind test data set Model Accuracy Metrics. The final model training
was separated before modeling the actual data in coefficient of determination (R2) was 0.88 with a
the focus area. Models composed with actual data root mean square error (RMSE) of 6 percentage
only performed well on the blind test set. Models points. Simulation data only had an R2 of 0.94,
developed using the numerical simulation data and actual data training only an R2 of 0.77. After
alone were able to predict withheld simulation subsequent use and implementation of the
data accurately but performed poorly on the model, 30 additional sections were analyzed and
actual data examples in the blind test because of validated for model performance after the initial
a lack of landing combinations and more-specific model construction, adding to the blind test set.
completions information. Various model types The performance of the final model on all blind
were considered to handle the complexities and test pairs (including those obtained since model
nonlinear relationships in the parent/child system. development) showed an R2 of 0.65 and an RMSE
A hybrid model combining both data sets was next of 6 percentage points. Future work will involve
considered, which considerably improved overall updating the model to include these new data pairs
blind test set prediction performance. The final and additional data sources that were unavailable
model of this work was developed in a similar when the model was initially built.

jpt.spe.org 67
TECHNICAL PAPERS | Field Development

Model Interrogation and Sensitivity Analysis. engineering judgement, model prediction


With regard to final model feature importance, of Type 2 child wells thus may be applied to
spacing and cumulative parent gas production scenarios closer to Type 1, in which multiple
were most impactful, followed by geologic landing parents are involved in the depletion of the child
and completion design. infill well (as an approximation in the absence
Model outcomes can show the influence of more-targeted analyses to evaluate Type 1
of factors beyond those attributable to parent child‑well conditions).
depletion, such as those caused by relative Similarly, with respect to landing positioning,
landing performance that are not entirely the modeling work indicates higher depletion
attributable to parent depletion but to relative from child wells in the same landing as the
landing performance. A reduction in sensitivity parent and in landings known to have lower
to completion parameters was also seen with performance expectations. In this example,
the combination of actual and simulation data. Bench B has a depletion estimation of
This is likely because of a reduced granularity 16% compared with a depletion of 19% for
of completion design and compounding error Bench C. This is likely because of the presence
from scaling a given stimulated reservoir volume of the parent in the same landing. This trend
(SRV) shape to different proppant completions. has been previously identified and understood
As expected, the final model demonstrated through other means and has been responsible
the expected trends: Higher-quality landings for the preferential staggered landing placement
experienced less child degradation, closer of the parent and child wells in a wine-rack
proximity increased degradation, larger fashion. Completion-design considerations are
completions increased degradation, and more also important. In this example, the sensitivity for
parent production increased degradation. the completion design is less for the combined
actual data and simulation case than for the
Model Implementation Optimization actuals only because of data-set characteristics
As with any model, it is important to ensure that previously described. The directional trends of
the end users are using features as intended. Initial the model predictions, however, show increasing
inputs using inconsistent feature bases can cause child completions in relation to parent spacing,
wider model predictions. With the correct infill cumulative production, and location. This gain
estimated ultimate recovery (EUR) baseline for the in production is modest, however, and should
child well, horizontal spacing calculated with the be considered in light of frac hits and risk
appropriate number of vertical offsets, and the to the parent and child system. Most model
right landing based on the SRV interaction chosen, recommendations have resulted in smaller child
the model predictions become much truer to completions than the remaining infill wells.
realized depletion degradations. The complete paper details case studies
When considering parent/child optimization, in which the model was applied to a range
understanding the spacing, completion design, and of scenarios.
landing of the child, as well as the performance
implications of the associated parents, is crucial. Conclusions
The model developed in this work can be applied to Following the final machine-learning analysis, the
help understand the directionality of parent/child authors made the following observations:
depletion upon the infill development. • Manually identified parent/child data points
From a practical application standpoint, yield improved data quality over automatically
in collaboration with offset analog review and selected ones.

68 JPT | September 2023


TECHNICAL PAPERS | Field Development

• Wells of different system types (Fig. 1) • Care must be taken to ensure that end
demonstrate a different response pattern and users use a consistent feature and response
were not able to be modeled together without definition basis to generate accurate model
greatly reducing model performance. predictions.
• The relative EUR of the child infill well to • Model predictions potentially can be used
that of the nearest similar nonchild infill well in conjunction with other independent
demonstrated the best results. estimates of child-well depletion and
• Simulation data can be used to augment a engineering judgement to evaluate
limited empirical data set leading to a more- parent/child configurations not explicitly
robust, well-distributed data set and therefore represented in the training data set
improved predictive models. (e.g., Type 1 child wells, as in Fig. 1).
• Ensemble models may be a useful tool for • Model results suggest that parent/child well
petroleum-based systems. pairs completed within the same landing
• Identifying and incorporating predictor generate increased child-well depletion.
variables that constrain the physics of the • Additional data and simulation runs will be
petroleum system of interest aid in producing needed to extend the scope and application
representative and physically consistent of the model to different landings and parent/
models. child configurations. JPT

jpt.spe.org 69
TECHNICAL PAPERS | Field Development

Machine Learning Helps Customize Spacing


for Maximum Acreage Value

In the complete paper, machine-learning (ML) covering the range of cases to be evaluated, many
models were trained using geologic, completion, alternative development scenarios can be quickly
and spacing parameters to predict production evaluated. In addition, with the right variables
across the primary developed formations in the (features) included, a model could be applicable
Midland Basin. The approach of using ML to test to an area much larger than that of pilot wells.
several different combinations of spacing and
completion designs can be repeated across a basin ML Methods
to find an economical, customized solution for Each ML model used production data (monthly
each development unit. or daily format), directional survey data (to locate
the wells and allow for spacing calculations), a
Introduction header table with a variety of information on all the
In contrast to conventional methods, ML offers a wells (i.e., completion information, formation, and
data-driven approach that can leverage the large completed lateral length), and grid data (typically
amount of data generated by operators within geology data, such as effective porosity).
unconventional plays. Several characteristics of For all models, private data, such as daily
ML models make them well-suited for spacing production data and detailed completion data,
optimization, including the following: had precedence over data acquired from public
• ML models rely on statistical methods to sources or a third-party data provider. For a well
establish relationships between the input to be included in the ML model, it generally had to
variables and the output variables. have all data values populated; wells with missing
• ML handles nonlinear relationships well. data were excluded. Once the data were gathered,
• Complex variable interactions can be difficult the derivative variables were calculated, along with
to understand with traditional methods. several spacing parameters.
For ML studies of unconventional developments,
The downside is the time required to assemble practitioners face two main subsurface questions:
the input data used for training an ML model. how to subdivide the formations to represent the
However, once a model is built that has an drainage heights and which rock properties to
acceptable level of error along with data examples pass to the model. Drainage heights defined by
the operator are based on the geochemical typing
data. These heights generally extended further than
This article, written by JPT Technology Editor Chris Carpenter,
contains highlights of paper URTeC 3723023, “Using Machine
Learning To Customize Development Unit Spacing for
For a limited time, the complete
Maximum Acreage Value,” by M. Maguire, SPE, Diamondback
paper is free to SPE members
Energy; A. Cui, Novi Labs; and T.E. Witham, Diamondback
at jpt.spe.org.
Energy, et al. The paper has not been peer reviewed.

70 JPT | September 2023


TECHNICAL PAPERS | Field Development

Before After

traditionally defined formations (Fig. 1). Because


these drainage boundaries are defined by the true
vertical depth (TVD) positions of specific formational
tops, the total vertical extent of these drainage
heights mirrors the geospatial variation in the TVD
positions of their boundary tops.
To generate the grids, geologic attributes were
calculated from well logs. Log processing began
after drainage heights were determined across
the Midland Basin. Attributes with high correlation
were selectively removed from the model inputs.
Because of the complexity of the multizone Fig. 1—Drainage height definitions before and after
developments in the Midland Basin, multiple geochemical typing data.
variables were required to analyze production
trends. For each well, a routine algorithmically 18% (meaning the median forecast was within 18%
identified all neighbors within a certain radius at of actuals), and MPE approximately 3% [meaning a
1 year of production. Neighbors were classified as slight tendency (bias) to overforecast production],
lateral (side-by-side), staggered, or stacked. For on the test set. These numbers compare favorably
each well, parent/child relationships to the various with traditional forecasting methods and sit at the
neighbors were calculated. lower end of the range for ML models in multizone
For the target variables (what the model was oil plays such as the Midland Basin.
predicting), the models used a 36-point time series The most important features for this model
vector of production data stretching for the first 3 include gas/oil ratio (a proxy for maturity), structural
years of each well’s life. Daily production data was depth (a proxy for reservoir pressure), spacing
rolled up into 30-day increments. distance to a staggered neighbor, formation,
The next step involved training a series of completions-fluid intensity, and whether a parent
decision-tree-based ML models. Models were well on the development was located in the same
built on different sets of training data based on formation as the child well.
concentration around the operator’s development
areas. For each development area, 80% of pads Results: Midland Basin Evaluation
were used for model training and 20% were The study included in this synopsis is a Midland
randomly withheld as the test set. Basin evaluation. For this, a baseline development
To evaluate model accuracy, percent error and on a grid around the area of interest was
absolute percent error metrics were used primarily. forecasted. The baseline development contained
Percent error was calculated as the difference in stacked wells across the Lower Spraberry,
model forecast vs. the actual production divided Wolfcamp A, and Wolfcamp B landing zones. All
by actual production. Absolute percent error was wells were spaced evenly at 10 wells per section
calculated by taking the absolute value of the equivalent spacing (528 ft). A consistent lateral
percent error. These calculations were performed length and completions design was used for each
for every well with actual data for every month pad. For this evaluation, all existing wells in the
during the first 36 months. A median percent error basin were ignored for spacing calculations and
(MPE) and median absolute percent error (MAPE) are depletion effects.
calculated for all values within the first 36 months. While the interior wells had a controlled
Across the time series, the MAPE is approximately 528-ft interwell spacing for this configuration,

jpt.spe.org 71
TECHNICAL PAPERS | Field Development

the positioning of each pad relative to others pressure, or there may be some other variable
was possibly inconsistent; thus, all exterior wells contributing to this trend.
were ignored in the analysis. The forecast results The Glasscock County development study,
aligned well with the industry understanding of focusing on placement optimization for a Lower
the Midland Basin: more oil production for wells Spraberry well offset to existing depletion, used a
on the west side for the Lower Spraberry and model with the largest predicted effect observed
less oil production in the southeast region for the in parent/child relationships in this area and in the
Wolfcamp A. Additionally, Wolfcamp B wells have Lower Spraberry. This same model predicted little
the lowest estimated ultimate recovery (EUR) of the to no effect for the offset wells in the Wolfcamp A
formations studied. and Wolfcamp B.
Next, another set of forecasts for the same pad The Martin County development study, which
locations was created, but the well configuration examined four possible configurations for a unit
was changed to eight wells per section spacing development, showed a forecasted loss of EUR of
(660 ft). Only the well counts and interwell only 26% of an average well while dropping two
spacing changed for this second forecast set; wells (and their associated capital) relative to the
all other parameters were held constant. When base-case 32-well development. Highest per-
comparing this second forecast with the first, the well recovery was realized by staggering Lower
results showed that all wells would either have an Spraberry, Wolfcamp A, and Wolfcamp B wells.
increase in oil EUR or remain relatively constant. In this study, consistent drainage heights
In other words, no pads lost production because were used while generating geologic features for
of widening interwell spacing. It is apparent that each zone around the basin, but results suggest
Wolfcamp B has the largest well-performance that model accuracy may be improved by varying
sensitivity to well spacing, while increasing well drainage height geographically. In the current
spacing yields the smallest change in oil EUR for iteration of the model, the drainage heights
Wolfcamp A wells. are bound exclusively by the explicit tops and
From this analysis, it is clear that no “one size bottoms of specific formations. But the reality of
fits all” spacing solution exists for all zones. In this geochemically informed drainage heights is much
analysis, effects from parent wells were ignored. more nuanced than these assumptions. Drainage
In the complete paper’s other case studies, from a boundaries of geologic tops were chosen because
Glasscock County play and a Martin County play, of an abundance of grid data, but, given more time,
optimization work flows are used that incorporate even higher model accuracy likely will be achieved
pre-existing wells. by choosing more-specific drainage heights that
are not limited by only the top and bottom of
Discussion geologic formations.
Parent/child well relationships, staggering vs. In addition to further refinement of drainage
stacking, and in-zone spacing were all studied using heights, the models may gain further improvements
ML models. The regional spacing analysis showed through the inclusion of geomechanical properties
more spacing sensitivity for Wolfcamp B, the and thermal maturity data.
deepest zone, compared with spacing for the other The model is constantly retrained as additional
zones. The western part of the study area, which is production is made available, including new well
deeper, showed greater sensitivity than the eastern results. One strong advantage of this approach
part for all three zones. The deeper zones and is the ability to quickly retrain models based on
deeper areas may have greater responsiveness additional test data, giving operators the ability
to the hydraulic fracturing treatment because of to respond quickly in the planning process. JPT

72 JPT | September 2023


TECHNICAL PAPERS | Field Development

Study of Permian Basin Provides Insight


Into Parent-/Child-Well Interactions

The complete paper summarizes results from the equations are solved with a fully coupled
a collaborative industry study involving seven scheme. For efficiency, the simulations include only
operators and 10 pad-scale data sets across four one or a few stages along the wells.
different shale plays. The paper specifically focuses Fracture geometry is assumed to be planar,
on a subset of the data sets from the Midland with no more than one dominant hydraulic
and Delaware Basins. The project had three main fracture strand propagating per cluster. The
objectives: compare and contrast observations modeling approach is based on the industry’s
between data sets and basins, develop general emerging recognition that hydraulic fractures in
insights into parent- and child-well interactions, shale are planar at large scale, while being rough
and provide customized economic optimization and complex at small scale. In the simulator,
recommendations for each individual operator constitutive relations are used to account for the
and data set. The simulations reveal that economic effect of small-scale complexity on processes
performance can be optimized with customized such as proppant transport, fluid leakoff, and
selection of well spacing, job size, and landing fracture propagation.
depth based on each company’s objectives and
price deck. Modeling Work Flow. For each data set, the
modeling process consisted of the following steps:
Methods 1. Gather and organize data.
Modeling Approach. The simulations were 2. Create an initial model based on this data.
performed with a fully integrated hydraulic 3. Create a list of key observations from the
fracturing, wellbore, geomechanics, and reservoir data set that constitute the objectives for the
simulator. The entire life cycle of the wells is history-matching process.
captured in a single continuous simulation. The 4. Present the initial model and the list of key
fractures are meshed as true cracks, with apertures observations to stakeholders to obtain feedback
on the order of microns to millimeters. Constitutive and check communication.
relations are used to capture transitions from 5. Vary simulation input parameters to
being mechanically open to mechanically closed match the key observations while frequently
and vice versa. The simulations are fully 3D, and communicating with stakeholders.
6. After finalizing the history match, perform
a set of sensitivity analysis simulations, varying
This article, written by JPT Technology Editor Chris Carpenter,
contains highlights of paper SPE 211899, “Results From a
Collaborative Parent/Child Industry Study: Permian Basin,”
For a limited time, the complete
by Mark McClure, SPE, ResFrac; Magdalene Albrecht,
paper is free to SPE members
SM Energy; and Carl Bernet, Ovintiv, et al. The paper has
at jpt.spe.org.
not been peer reviewed.

jpt.spe.org 73
TECHNICAL PAPERS | Field Development

parameters such as well spacing and parent- For computational efficiency, the authors
well age. simulated sections of the laterals rather than ran
7. Set up an economics model and perform full-well simulations. After the history matching
a quantitative optimization of net present value was completed, new baseline models were
(NPV)/section or discounted return on investment built for the sensitivity analyses and economic-
[DROI; defined as time-discounted revenue minus optimization simulations.
time-discounted operating expense divided by
time-discounted capital expenditure (CAPEX)]. Results and Discussion
The steps of this work flow are detailed in the Key Observations and Model Calibration. As
complete paper. part of the history-matching process, detailed
lists of key observations were constructed for
Overview of the Data Sets. The paper reviews two each data set and models were constructed to be
Midland Basin data sets (MB1 and MB2) and one consistent with each of these key observations.
Delaware Basin data set (DB). The stratigraphy in For brevity, the complete list of key observations
the Delaware Basin has similarity with the Midland and the detailed matches could not be provided
Basin but with some significant differences. in the complete paper. Observations from fiber,
Both basins include prospective benches in the tracer, and a vertical pressure observation well
Wolfcamp. In the Midland Basin, the overlying suggest that the fractures are large, both laterally
formation is generally called the Spraberry, and, and vertically.
in the Delaware Basin, the overlying formation is In both the Midland Basin and Delaware Basin,
generally called the Bone Springs. the stress profile is generally increasing with
MB1 has five parent wells and nine child wells depth, encouraging upward propagation. The DB
drilled around 2 years later. MB2 has vertically fractures grow significantly into the Bone Springs.
offset parent/child wells, with the overlying In this area of the play, the upper parts of the Bone
child wells drilled 2.5 years after the underlying Springs are considered less prospective because of
parent wells. higher water cut. Thus, the upward growth can lead
DB has three generations of wells—a to economically less-efficient placement of water
“grandparent” well, an “uncle” Pad A drilled 1 year and proppant.
later, and a “child” Pad B drilled with wider spacing Two of the three history matches found it
6–8 months after Pad A. Pad B is not laterally offset beneficial to decrease the fracture conductivity
to Pad A; however, the direction of maximum during propagation (i.e., increase viscous pressure
horizontal stress is approximately 35° from the drop) relative to the standard cubic law. This
orientation of the wells, so significant heel-to-toe adjustment affects propagation but does not affect
overlap exists. fracture conductivity during production.
Across the basins, variability in layer thickness Microseismic observations from MB1 and
and productivity is noted. Therefore, the DB data sets—which have laterally offset child
stratigraphic columns and formation properties wells—suggest only mild-to-moderate asymmetry
used in the models for this study do not necessarily of fracture propagation. This is probably because
translate to other areas. The landing depths fracture propagation in both basins involves so
and parent/child scenarios used in the study much upward growth. Rather than being channeled
are specific to these particular data sets and laterally within a confined interval, the fractures
are not necessarily representative of the typical grow outward and upward.
landing depths or well configurations used by Consistent with the observations, the
the operators. simulations predict that fracture propagation

74 JPT | September 2023


TECHNICAL PAPERS | Field Development

should be able to occur both toward and away lateral parent/child connectivity. The deepest child
from parent wells. However, poroelastic stress wells (closest to the parent wells) significantly
reduction from depletion manifests not only as underperform relative to expectation for a typical
asymmetric propagation, but also as asymmetric well at that landing depth.
fluid placement. Protected by the deeper child wells, the
Typically, microseismicity should be correlated shallower child wells can propagate significantly
with fluid leakoff. However, previous stimulation within zone and upward into overlying layers.
and pressure depletion usually tend to create an As a result, they are much less affected by the
aseismic region around depleted producers. On parent-well interference and are significantly
the other hand, under special conditions, depletion better producers.
can bring the rock closer to failure, encouraging The DB data set illustrates lateral parent/
microseismicity in the depleted region. child relationships but with a more-complex
In the MB1 data set, child wells modestly geometry of offset pads. The child wells moderately
underperform relative to expectation for a nonchild underperform compared with the parent wells;
well. Parent-well production is affected by the infill cumulative performance among the children is
wells in the long term, but in the short term, their well-correlated with level of overlap in fracture
production bounces back after the frac hits. corridors with the unique pad geometries.
The MB2 data set has a vertical parent/child When considering a typical parent/child
interaction. The vertical offset results in a more- production response of MB1 and MB2, after a
significant effect on production compared with production curtailment, the parent well resumes

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TECHNICAL PAPERS | Field Development

its depletion trend, with a moderate reduction When considering NPV/section and DROI vs.
in production relative to the original trend. The well spacing for the MB2 model, DROI is maximized
child wells moderately underperform the parent at a wider spacing than NPV/section. For the MB2
well. These responses are typical of the Permian calculations, the operator chose to include the cost
Basin. These experiences contrast with other of land. As a result, a maximum exists on the plot
shales where frac hits cause major production loss of DROI vs. spacing.
because of chemical or physical effects. With a higher price of oil, the incremental
The parent wells exhibit elevated water cut value of increasing production per section is more
following frac hits, with gradual decline over likely to outweigh the additional CAPEX of drilling
time. These observations were reproduced in the more wells.
simulations as part of the history match. The MB2 optimizations assessed varying job
size in the child wells closest or furthest from the
Economic Optimization. The economic parents. The optimization moderately favored
optimization for each data set was performed larger job size in the wells further from the parent.
with a detailed economics deck provided by the
operator. The economics decks varied between the Conclusions
data sets. For the MB1, MB2, and DB data sets, the The most important difference between Midland
operators used similar oil-price assumptions. Basin and Delaware Basin plays is that, in many
The operators also chose to vary different Delaware Basin wells, significant height growth
parameters as a part of the automated occurs upward into layers that are less-prospective.
optimization. All varied well spacing and job size. This reduces the efficiency of proppant and fluid
Some companies chose to optimize for NPV/ placement. Conversely, Midland Basin wells usually
section, while others used a blended objective underly additional prospective layers, so height
with both NPV/section and DROI. growth is positive or neutral for production. These
Each optimization was begun with a generic differences affect the optimal frac sequencing, well
baseline simulation. The well configurations were landing depth, and other factors.
idealized relative to the data sets used for history Generally, results favored placing more fluid
matching. All three optimizations were performed and proppant volume in child wells further from
with laterally offset parent/child wells, unlike the the parent wells. Frac-order sequencing favors
MB2 data set that was used for history matching, fracturing laterally away from parent wells and
which featured vertical offset. toward unbounded outer wells. Vertically, bottom-
The results show a tradeoff between DROI up fracturing is favored in the Midland Basin, but, in
and NPV/section. In all data sets, well spacing is a the Delaware Basin data set, top-down is favored.
dominant driver of performance for NPV/section Overall, parent/child effects must be managed
and DROI. Generally, wider well spacing increases as part of holistic optimization of the pad and of
DROI, so, within the range of optimal values, wider the overall development. Rather than providing a
spacing encourages higher DROI. single, optimal design, it is best to provide several
In the MB1 data set, the algorithm found alternative designs with different values of DROI
a range of optimal values for cluster spacing and NPV/section.
when varying rate and total volume to maintain The results of this study show that the optimal
constant rate and cluster. Landing depth was not design is strongly influenced by the price of
a major driver in most intervals, but the algorithm oil. This suggests that companies should adapt
suggested it may be an important driver in one of their designs over time in response to changing
the pay zones. market conditions. JPT

76 JPT | September 2023


TECHNOLOGY FOCUS

Offshore Facilities
Graham Collier, SPE, Consultant

T
oday, if one looks out at the vast offshore
oil fields of the Gulf of Mexico, Venezuela,
“On our route to Green Utopia,
Brazil, the North Sea, West Africa, and the there are still some significant
Arabian Gulf, it is hard to imagine that, at hurdles to overcome.”
some point, all that mass oil and gas production
for our energy and transport needs will come
to an end.
So, what will take its place? We have dabbled century, the landscape began to fill with wind farms
with nuclear power, but that is potentially more and fields full of solar panels; significant gains in
harmful than a carbon-based energy source green energy were being made. But did that satisfy
and, in most quarters, definitely less popular. everyone? No, of course not. The Not In My Back
Hydroelectric power stations were once the darling Yard culture took effect, and protests against solar
of the alternative energy brigade of the mid-20th farms and wind turbines on land and near shore
century, but flooding fertile valleys, displacing became as vociferous as those of the anti-nuclear
whole populations, and adversely affecting fauna and anti-oil groups.
and flora has cost that option its environmentally Does this mean that we have run out of
friendly status. Besides, demands on fresh water alternatives? No, not yet, because there is still an
in many parts of the world have added another abundant energy source all around us that does
dimension to the issue. As we moved into the 21st not necessarily need carbon in the equation.

GRAHAM COLLIER, SPE, is a consultant in the oil, gas, and energy


industry. He has more than 35 years of experience. Collier holds
a BS degree in naval architecture and marine engineering from
Cardiff University. He began his career with Texaco Overseas
Tankships in London, later joining Halliburton Brown and Root
in London as a project engineer. Collier has held various global
and regional positions through technical, project, corporate, and
commercial disciplines within the offshore and onshore oil, gas,
and energy industry.
Graham Collier
Consultant

jpt.spe.org 77
TECHNOLOGY FOCUS

Green hydrogen (i.e., hydrogen produced through


Recommended additional reading at OnePetro:
electrolysis using electricity generated from the
www.onepetro.org.
likes of wind turbines and solar panels) is growing
rapidly in popularity as a successor to hydrocarbon
fuel. Hydrogen can be used in a fuel cell or burned OTC 30993
in a turbine or internal combustion engine with the The Use of Offshore Wind To Reduce
resulting exhaust being water vapor. Energy can be Greenhouse Gas Emissions in Offshore
stored in the form of liquid hydrogen or piped from Hydrocarbon Production—A Case Study
the source to the place of use. It is worth noting by David McLaurin, Intecsea, et al.
that hydrogen does have some issues, which, to be
fair, have yet to be overcome. Hydrogen does have SPE 205446
to be chilled significantly to be stored in liquid form Feasibility of Repurposing Offshore
and does have a tendency to permeate carbon Decommissioned Gas Rigs Into Fish Farms
steel. It is highly likely that, in the future, we will see by Saptarshi Pal, University of Strathclyde, et al.
a derivative of hydrogen in the form of ammonia
that will become more prominent. Ammonia also SPE 205439
can be used in a fuel cell to generate electricity Initiatives in UK Offshore Decommissioning
and also can be used in a turbine or combustion Following the Wood Review: Applicability
engine. Ammonia has very similar physical for Decommissioning in Norway
properties to propane and is significantly easier by Rune Vikane, University of Stavanger, et al.
to store and transport than hydrogen.
On our route to Green Utopia, there are still
some significant hurdles to overcome. Installing
new offshore wind farms and laying new electricity
cables to shore is expensive. There still must be
improvement in green hydrogen storage and
transport technology, and, if we are to branch impact. The successful Rigs to Reefs plan in the
down the ammonia path, there definitely has to US Gulf of Mexico offers a viable alternative, but
be significant improvement in green ammonia full repurposing of platforms and pipelines is
production rates. probably the best solution—a solution that could
Coming back to offshore oil and gas, much of have a positive effect on the fledgling offshore
the massive infrastructure of offshore platforms wind-to-hydrogen (ammonia) industry. If we are to
and pipelines is nearing the end of its production achieve the goals of significant carbon reduction
life. The original plan for the myriad of platforms this century, then a holistic approach to the
and pipelines is to decommission, remove, and environment must be considered.
scrap. This original plan is flawed. Removal of I hope that you enjoy this month’s selection
platforms has the most negative environmental of technical papers. JPT

78 JPT | September 2023


TECHNICAL PAPERS | Offshore Facilities

Study Compares Fixed Wind Architectures


for Offshore Green Hydrogen Production

The complete paper is a summary of a study that combined power is transported to an onshore
covers through-life economics for producing green hydrogen production facility through offshore export
hydrogen from offshore fixed wind turbines. The cables. Case 1 (the base case) is used to benchmark
options compare production of hydrogen on the and compare the results against Cases 2 and 3.
turbine itself (decentralized) with production on a
dedicated production platform (centralized) and Case 2: Offshore Hydrogen Production
production from an onshore facility. The results (Decentralized). The electricity generated by each
of the economic analysis show that decentralized offshore wind turbine is directed to a hydrogen
hydrogen production can be competitive against production unit specific to each of the turbines,
onshore production at longer offshore distances. and green hydrogen is produced. Hydrogen is
collected and exported through a dedicated
Introduction hydrogen transport line to onshore facilities.
The paper contains a summary of an offshore Case 2 also is referred to as a wind farm with a
green-hydrogen-production study performed by decentralized hydrogen production system. In this
a group of companies. The field architectures for scenario, a gas compressor located on each wind
each of the evaluated cases are described and the turbine is considered.
results of the economic analysis are presented in
the complete text. Case 3: Offshore Hydrogen Production
(Centralized). The electricity produced at the
Field Architecture Layouts offshore wind farm is directed to a hydrogen-
The hydrogen production cases in the study are production facility at a centralized offshore
divided into three architectural layouts. substation. The hydrogen from the substation
is exported through a dedicated hydrogen
Case 1: Onshore Hydrogen Production. The transportation line to onshore facilities. This
electricity produced at the offshore wind farm scenario is also referred to as a wind farm with
is gathered by interarray cables and directed to centralized hydrogen production system.
an offshore substation. From this location, the
Wind-Farm Overview
A single wind turbine with a maximum power output
This article, written by JPT Technology Editor Chris Carpenter, of 15 MW is assumed as the basis of this study.
contains highlights of paper OTC 32317, “Fixed Wind
Architecture Comparison for Offshore Green Hydrogen
Production,” by Dominic Pliszka, Catherine Gourlay, and The complete paper
Nihad Abdullazada, Subsea7, et al. The paper has not is available for purchase
been peer reviewed. Copyright 2023 Offshore Technology at OnePetro: www.onepetro.org.
Conference. Reproduced by permission.

jpt.spe.org 79
TECHNICAL PAPERS | Offshore Facilities

The wind farm has 67 turbines on fixed monopile • The hydrogen flowrate is 14.8 tonnes/hr.
foundations, giving a power rating of 1 GW. The wind • Onshore facility pressure is fixed at 49 barg.
turbines will be connected in a daisy-chain manner, • The export distance varies from 20 to 200 km.
each chain containing eight or nine turbines. • Pipeline sizes of 6–14 in. outer diameter (OD)
are considered.
Wind Profile and Hydrogen Production Rate
Calculations. Wind Data. This subsection of the The optimal size of the hydrogen transportation
paper contains an example of electricity production pipeline carrying a fixed flow rate of 14.8 tonnes/hr
from a 1-GW wind farm with a load factor of 50%. of green hydrogen is between 6 and 14 in. OD.
When the electricity production from the wind Results show that the frictional pressure losses in
farm over a 1-year period on an hourly basis was the pipeline are very small.
considered, the following observations were made: In this study, hydrogen is produced at 30 barg
• Highest electricity production: approximately from the electrolyzer. It then will be compressed
983,000 kW to ensure that flow-assurance requirements are
• Lowest electricity production: approximately met for the onshore receiving facility. Onshore
50 kW compression could be used if the larger-diameter
• Total electricity production: approximately pipe was selected.
38 TWh/yr For the infield lines, a 4-in. inner diameter size
• Average electricity production: approximately was selected. For the export line, a 10-in. nominal-
500,000 kW bore pipeline is selected for all distances studied.

Table 2 of the complete paper shows the Economic Assessment


hydrogen production rates for each of the three Capital Expenditure (CAPEX). CAPEX estimates
architectures evaluated in the study. have been generated for the three offshore winds
to hydrogen field architectures that include various
Hydrogen-Export Pipeline Sizing. In Cases 2 and distances from shore (20, 50, 100, and 200 km). The
3 for offshore green hydrogen production, the key CAPEX components for these projects are as
hydrogen is transported from the wind farm to the follows:
onshore receiving facility by a pipeline. This section • Wind-turbine infrastructure
contains a deliverability assessment to determine • Hydrogen electrolyzer
the appropriate pipe size based on the onshore- • Submarine cables
facility pressure value and the export distance. • Pipelines, risers, and manifolds
In this study, the electrolyzer produces • Onshore facilities
hydrogen at 30 barg; the onshore receiving-facility
requirement is that pressure is varied from 49 to The graph in Fig. 1 summarizes distances from
249 barg to investigate the performance of the shore for the three field architectures.
system at various operating conditions. Because the
hydrogen is produced at a lower pressure than the Operating Expenses (OPEX). The authors
onshore facility pressure, a requirement will exist for consider a summary of the Year 2030 case
a compressor to boost the pressure of hydrogen. 100 km from shore for OPEX and abandonment
expenditure (ABEX).
Results. In this section of the paper, a hydraulic OPEX and ABEX Pricing Notes.
deliverability assessment is performed with the • Hydrogen-stack replacement is assumed to
following key parameters: take place every 8 years.

80 JPT | September 2023


TECHNICAL PAPERS | Offshore Facilities

• Infrastructure operations and maintenance 5,000


Onshore Decentralized Centralized
includes all operations, maintenance, and
services costs for the offshore wind farm and 4,500

CAPEX M$
hydrogen production.
• 10% has been added onto the turbine-
4,000
decommissioning cost in Case 2 to account for
extra time for hydrogen decommissioning.
• Platform decommissioning has been assumed 3,500
20 km 50 km 100 km 200 km
to be 10% of CAPEX.
• Subsea umbilical, riser, and flowline Fig. 1—CAPEX vs. distance from shore for all cases,
decommissioning has been assumed including ABEX.

to be 10% of CAPEX.
• The difference between onshore and
For the purposes of the study, OPEX for decentralized is minimal at 50 km but deviates
centralized and decentralized cases were assumed substantially after that distance.
to be the same.
Conclusions
Investment Rate of Return (IRR). In the authors’ The three architectures will coexist, but each
IRR comparison, the commodity price is fixed project must be studied in detail before an
at $4/kg. architecture strategy is selected.
Observations. • With regard to onshore production, when
• Better performance of the decentralized case transitioning from 100 to 200 km from shore,
compared with the onshore case at longer transmission is converted from alternating
distances is because of electrical losses and the current (AC) to direct current (DC). The cost
large CAPEX of the transmission cables for the of AC to DC conversion equipment becomes
onshore case. significant.
• The poor performance of the centralized case • The study concluded that, with decentralized
for all distances to shore is the result of the production, it is possible to size the
large CAPEX of the centralized platforms. turbine foundation platform to integrate a
• In all cases, performance decreases with containerized hydrogen-production system
distance offshore. without a major effect on installability,
foundations, or turbine design.
Sensitivity to Commodity Price. A study • For the centralized platform, a twin-platform
was performed on the effect of the hydrogen layout is likely because of the large weights
commodity price on project economics. The analysis of electrical process equipment. It is unlikely
was performed using the 50-km offshore case, with that this can be achieved in a single lift. In the
hydrogen prices varying from $3 to $7/kg. For both event that the platform is manned, a safety
onshore and decentralized cases, positive IRR is recommendation would be to separate the
reached at approximately $4/kg. hydrogen-production plant from the rest of the
Observations. platform functions.
• Unless subsidized, these projects are poor • Further from shore, the AC export cables
performers unless hydrogen prices reach become less viable.
$6–7/kg. However, these results could change • Compression has a significant effect on
significantly with small changes in efficiencies. economics. JPT

jpt.spe.org 81
TECHNICAL PAPERS | Offshore Facilities

Qualification Approach Detailed


for Offshore Hydrogen Pipeline Systems

The qualification of a pipeline system for • Small amounts of hydrogen can have a
hydrogen transport, important in the transition substantial effect on fatigue and fracture on
to a decarbonized energy system even if strictly high-strength materials.
related to offshore pipelines, is a broad field • The effect of hydrogen on pipe-material fatigue
that requires a systematic approach from basic and fracture properties correlates directly to
material knowledge to complex physical models the specificity of the offshore environment,
and fracture and fatigue assessments. The which will be very demanding in terms of
authors’ analysis of qualification requirements, longitudinal stress and fatigue.
including available test types and testing
protocols, led to a matrix of potential tests, Another important aspect to consider is the
detailed in the complete paper, to be conducted effect of hydrogen on weldments both longitudinal
in hydrogen and air environments for the steel and circumferential that are part of pipe-material
base material, seam weld, and girth weld of fabrication and pipeline fabrication.
offshore pipelines. A dedicated engineering team analyzed key
standards and the available literature in terms
Offshore Pipeline Materials of theoretical studies and experimental tests of
Requirements vs. Hydrogen materials in hydrogen environments. This activity
Transportation indicated that, in addition to theoretical and
The authors’ work outlines many challenges, design considerations, characterization of primary
including the following: material and welding properties in hydrogen
• Although hydrogen pipelines installed and environments that will affect the failure modes
operating onshore are common, at the of offshore pipeline design is a critical step.
time of writing, none exist in the offshore
environment. Testing Protocols and Equipment
• The blending percentage of hydrogen into Slow Strain Rate Test (SSRT). Smooth cylindrical
natural gas in the future-transport scenario specimens were tested in inert gas (nitrogen), pure
is still under discussion. hydrogen, and a hydrogen/natural gas mixture
for comparative purposes. This testing was aimed
at evaluating the susceptibility of the pipeline
This article, written by JPT Technology Editor Chris Carpenter, materials (base material and weld metals) to
contains highlights of paper OTC 32158, “Offshore Hydrogen
Pipeline System Qualification: Design and Materials/Welds
Testing in Hydrogen Environment,” by Angelo Santicchia, The complete paper
Elvira Aloigi, and Salvatore Terracina, Saipem, et al. The is available for purchase
paper has not been peer reviewed. Copyright 2023 Offshore at OnePetro: www.onepetro.org.
Technology Conference. Reproduced by permission.

82 JPT | September 2023


TECHNICAL PAPERS | Offshore Facilities

hydrogen embrittlement when subjected to typical


conditions envisaged for future hydrogen service.
Tensile cylindrical specimens were tested
at room temperature (24°C) in a high-pressure
gaseous atmosphere. Tests were carried out in
displacement control mode. In the initial part
of the tensile test, in the plastic regime, after
attainment of material yielding but before reaching
the maximum tensile strength of the specimen,
the strain distribution along the specimen was
approximately uniform.
Fig. 1—Rising-load fracture toughness testing machine.

Rising Load Fracture Toughness. Fracture


toughness tests were conducted through the different soaking times, a tensile testing campaign
single-specimen testing method by rising-load was planned. Tensile cylindrical specimens were
application on coiled tubing (CT) specimens by the exposed at room temperature (24°C) in a high-
testing machine showed in Fig. 1. A CT sample pressure gaseous hydrogen atmosphere and to
configuration was adopted. Tests were conducted high levels of stress (equal to 90% of actual yield
at room temperature in the following environments: stress) before the tensile test.
air, a pure hydrogen gas environment, and a The tensile-testing machine with the autoclave
hydrogen/natural gas blend. In the complete paper, used in this test is the same used for the SSRT.
only tests in air and pure hydrogen are reported.
To calibrate linear variable displacement Samples Cutting and Specimens Testing
transducer (LVDT) readings, an additional sample All specimens for the tests were machined
was loaded in air on the same machine for from pipe joints of longitudinal welded pipes
hydrogen testing, allowing the same configuration (38-in. outside diameter) containing the girth
used in official hydrogen testing, with the exception weld. The pipes were marked by a univocal
of the autoclave being open and a clip gauge on identification code.
the mouth of the sample. This test was aimed All samples were extracted as close as possible
at facilitating the calibration of LVDT readings to to the inner surface of the pipe. Samples with
deduce the crack mouth opening displacement. notches in the pipe material were extracted in
transverse-longitudinal (T-L) orientation with
Presoaking Effect on Charpy V-Notch (CVN) respect to pipe axis. Samples with notches in
Impact Tests. To evaluate the potential permeation the heat-affected zone crossing the fusion line
of gaseous hydrogen on samples, a CVN impact test and in the weld metal center line were extracted
campaign was conducted on samples exposed to in normal-parallel orientation with respect to
high-pressure gaseous hydrogen before the test to the welding direction. This corresponds to T-L
compare with corresponding tests on nonexposed orientation for the seam weld and L-T orientation
specimens. The tests were carried out at both –20°C for girth welds.
and +0°C.
Preliminary Results
Presoaking Effect on Tensile Tests. To investigate SSRT. For the longitudinal base material, tests
the effect on tensile properties of samples exposed in nitrogen and in the gas blend showed similar
to gaseous hydrogen in stressed conditions for behavior in terms of tensile curves. Nevertheless,

jpt.spe.org 83
TECHNICAL PAPERS | Offshore Facilities

the hydrogen contained in the gas blend showed show a lower impact energy of presoaked samples.
an influence on the reduction of area (ROA) of the This further confirms the absence of hydrogen
tensile specimens. embrittlement on the presoaked samples. Such
Stress/strain curves did not allow highlighting an outcome corroborates the hypothesis that, in
of the effect of hydrogen on material ductility. On the absence of applied stress during exposure to
the other hand, the ROA at rupture clearly showed hydrogen, no significant hydrogen is absorbed into
the effects of hydrogen in terms of loss of ductility. the material to exert any embrittling effect.
In particular, samples tested in pure hydrogen
presented an ROA 60% lower than that in the inert Presoaking Effect on Tensile Tests. The authors
environment, while samples tested in the gas blend investigated the average ROA obtained for the
showed an intermediate behavior between inert and tensile tests after hydrogen presoaking in loaded
pure hydrogen samples, with an ROA approximately conditions after three distinct periods of presoaking.
30% lower than that in the inert environment. This testing was aimed at investigating the hydrogen-
Tests in the base material in the transversal soaking behavior of the material in the presence of
orientation in nitrogen and the gas blend showed a tensile stress applied during hydrogen exposure.
similar trends of tensile curves up to rupture. Tests After 3 days of presoaking in stressed
in the pure hydrogen environment showed curves conditions, a small loss of ductility was noted; a very
similar to those in nitrogen and the gas blend up small loss of ROA compared with nonpresoaked
to the material maximum strength point. After tests was observed. Tests with 7 days of presoaking
this point, the curves in hydrogen showed a rapid showed a far more significant reduction in ductility.
decrease of loading capacity, evidence of the effect This testing showed that static presoaking of
of hydrogen. samples is feasible but a significant stress must
Tensile curves for the tests in the seam- be applied when the sample has already been
weld material in the nitrogen and hydrogen exposed to hydrogen.
environments showed a very good repeatability of
the results in terms of shape of the curves, yield Findings: Offshore Hydrogen Pipeline
strength, and maximum strength of the material. System Qualification vs. Offshore
Tensile curves for the tests in the girth-weld Hydrogen Pipeline Design
material in the nitrogen and hydrogen environments An intensive test campaign performed by the
showed a very good repeatability of the curves in authors with support from Rina CSM Laboratories
terms of shape of the curves. Elongation at rupture helped reach the following conclusions:
was visibly affected by hydrogen embrittlement, • No major effect of hydrogen on yield and
with an important reduction of elongation at tensile strength was recorded.
rupture in the case of pure hydrogen tests and an • An effect on ductility was observed.
intermediate result for the gas-blend test. • Testing of the girth weld produced by the
authors’ company provided preliminary
Presoaking Effect on CVN Tests. The most information of good toughness performance
important outcome of this testing was the lack of in a hydrogen environment.
evidence of any effect of presoaking for the test • The failure modes affected by the tested
at the two test temperatures, –20°C and 0°C. Any mechanical properties were not subject to
difference encountered between presoaked and major modifications.
nonpresoaked samples was well within the scatter of • High grades up to X65/X70, with additional
results produced by the three test repetitions. Also, requirements as necessary, appear suitable
any small difference in results did not necessarily for hydrogen transport. JPT

84 JPT | September 2023


TECHNICAL PAPERS | Offshore Facilities

Potential Revealed for Hydrogen


Production From Offshore Wind in Uruguay

With almost the entire electricity matrix Green Hydrogen Production From
having been decarbonized, the next step in Offshore Renewable Energy
the Uruguayan energy transition includes the Compared with onshore wind, OWE presents
development of a hydrogen economy. In the several advantages, including a greater capacity
complete paper, the authors present the results of each turbine (fewer turbines required for the
of the assessment of two regions suitable for same wind-farm capacity) and the availability of
bottom-fixed offshore wind energy (OWE) larger areas (allowing larger wind-farm capacity).
technologies. Results are encouraging and Even if bottom-fixed is the predominant technology
could lead to new possibilities in supporting for OWE projects, floating technology is attracting
the development of a hydrogen economy. increasing investment and public policy support
because of its potential to access wind resources
Introduction at water deeper than 40 m, where bottom-fixed
For Uruguay, hydrogen is expected to may be less feasible technically, economically,
play an important role in tackling the or logistically.
various challenges of the second phase of
decarbonization; it holds the potential for use Green Hydrogen Production. Contrasting with
in the transport sector and in raw materials blue or gray hydrogen (produced from fossil
and chemical products. fuels with or without carbon capture and storage,
Having no oil production, Uruguay is a net respectively), green hydrogen provides the lowest
oil importer; therefore, the extensive use of near-zero-emissions option. Green hydrogen
hydrogen in the domestic market may have a can be produced through the gasification of
profound effect on the national economy and biomass or the electrolysis of water powered
energy sovereignty. Preliminary findings show by renewable electricity.
that Uruguay may have hydrogen production Alkaline electrolysis and proton-exchange-
costs between $1.2 and $1.4/kg, placing the membrane (PEM) technologies are widely available
country among the world’s net exporters. commercially. Alkaline electrolysis is a fully mature
technology that represents the lower-cost option,
but its operational load limits are not as broad as
This article, written by JPT Technology Editor Chris Carpenter, those for PEM; therefore, its coupling with variable
contains highlights of paper OTC 31879, “Assessment of renewable sources should be carefully managed.
the Potential for Hydrogen Production From Bottom‑Fixed
Offshore Wind in Uruguay,” by Juan Tomasini,
SPE, Pablo Gristo, SPE, and Santiago Ferro, SPE, The complete paper
ANCAP, et al. The paper has not been peer reviewed. is available for purchase
Copyright 2022 Offshore Technology Conference. at OnePetro: www.onepetro.org.
Reproduced by permission.

jpt.spe.org 85
TECHNICAL PAPERS | Offshore Facilities

ammonia, methanol, and liquid organic hydrogen


Region 1
2,009 km2
carriers (LOHC) such as methylcyclohexane or
dibenzyl toluene.
Given the high energy requirements for the
liquefaction process and the low volumetric energy
density of the compressed hydrogen, and the lack of
Region 2 economically available sources of CO2, ammonia or
15,560 km2
LOHC probably will become the preferred options
for transporting large quantities of hydrogen on the
global market. The use of LOHC has the advantage of
making use of existing infrastructure. However, the
global transport of ammonia is already mature, with
Fig. 1—Regions selected for bottom-fixed offshore a well-established supply chain.
wind technology.

Offshore Wind in Uruguay. The offshore


On the other hand, PEM electrolysis is not yet a environment of Uruguay has excellent wind conditions
fully mature technology, with higher costs that are in terms of both mean wind speed (exceeding 8.7 m/s
expected to be reduced in the coming years. at 100-m hub height) and capacity factors. Recent
The production of hydrogen from OWE is works, considering environmental, anthropic, and
gaining attention as a promising way to transport jurisdictional aspects, estimated an offshore wind
large amounts of renewable energy produced far potential of 291 GW (mean value) from which
offshore. Depending on distance and available 144 GW corresponds to bottom-fixed technologies.
power, transporting hydrogen through pipelines The Uruguayan government is preparing an
is cheaper than the use of electricity. Additionally, international tendering for production of hydrogen
several other advantages exist for using pipelines and carriers from offshore wind. In the framework
instead of cables, including faster rollout, improved of the offshore hydrogen bidding round, following
reliability, access to storage, and environmental a model based on an adaptation of the oil and
impact. Nevertheless, offshore hydrogen production gas bidding process, energy companies will be
will not be limited to the use of pipelines. invited to carry out feasibility studies and potential
With regard to offshore production of green installation of infrastructure for the production of
hydrogen, different concepts are being explored, hydrogen from offshore renewable energy at their
including “islanded” centralized production on own cost and risk.
a dedicated platform and a distributed solution Distinct regions (zones) were delineated as the
wherein each wind turbine hosts its own most suitable for the development of both bottom-
electrolysis module. Additionally, for deeper fixed and floating wind technologies. In addition
waters, the centralized concept could even be a to considering favorable conditions for existing
floating vessel analogous to a conventional floating wind technologies, criteria for regional delineation
production, storage, and offloading vessel that aimed to minimize environmental and anthropic
could be customized for floating wind applications. interference and took into consideration industrial
and artisanal fishing, coastal protected areas, and
Conditioning and Conversion for Transport. For safe navigation channels. As presented in Fig. 1,
bulk transport, hydrogen must be compressed, Region 1 is in the interior waters of the Uruguayan
liquified, or converted to other products (carriers). territorial at distances greater than 10 km from
The primary carriers being considered are the coast in water depths ranging from 10 to 30 m.

86 JPT | September 2023


TECHNICAL PAPERS | Offshore Facilities

Region 2 is on the Uruguayan Exclusive Economic production facilities onshore; therefore, CAPEX
Zone at distances greater than 60 km from the coast is expected to be lower. Moreover, OPEX is also
in water depths ranging from 20 to 60 m. Within considered to be higher for Region 2 developments
these regions, several sites (contract areas) will be because it represents more equipment offshore at
defined and made available to offers during the a greater distance from shore.
tendering process. In the complete paper, by using Logistical and infrastructure challenges
a stochastic approach, the authors quantify the are expected to be higher for the Region 1
hydrogen potential of these two regions suitable development concept because green hydrogen
for bottom-fixed offshore-wind technologies. and carrier will be produced onshore; thus, export
The complete paper includes a description and vessels would need to be loaded in a deepwater
application of calculation processes. port. The requirement of a new deepwater port
In addition to the power and hydrogen- on the east coast will likely raise social-acceptance
production-capacity calculations, both regions concerns. Additionally, the proximity to the coast
were qualitatively evaluated regarding other of a wind farm located in Region 1 may also affect
aspects related to specific development concepts. social acceptance for this development because
Considered aspects include social acceptance, wind turbines likely will be visible from the coast.
operating expenses (OPEX), capital expenditure Region 1 is in the Uruguayan territorial sea,
(CAPEX), and logistics and infrastructure challenges. while Region 2 is in the Exclusive Economic Zone.
A site in Region 1 approximately 13 km from That could be perceived as an advantage for
the shore was considered to be developed with Region 1, because Region 2 is within the Argentine/
hydrogen and carrier production onshore, with Uruguayan Common Fishing Zone and would
export vessels loading carrier in a deepwater port. involve communication at a diplomatic level to
A site in Region 2 approximately 100 km from the install marine infrastructure.
shore was considered a standalone project with no
physical connections with the shore. In that case, Conclusions
both hydrogen and carrier would be produced The combined hydrogen production potential of
directly at an offshore platform for the loading of the regions considered in this study reaches a
export vessels. mean value of approximately 11.2 million tons of
hydrogen per year. The calculated power capacity
Data and Results of both regions represents greater than 80 times
Simulation results for rated power capacity and the current installed onshore wind capacity in the
hydrogen-production potential for each region country, and their calculated hydrogen-production
are presented in Table 4 of the complete paper. potential is greater than 80 times the equivalent
Calculated rated power capacity potential for diesel currently consumed in Uruguay for heavy-
both regions is 82.6 times higher than the current duty transport, demonstrating the relative size of
installed onshore-wind capacity in the country. the local market compared with the huge potential
The ratio between mean values of hydrogen- of offshore development. Other development
production potential for both regions and current options may include standalone all-offshore
equivalent diesel consumed for heavy-duty concepts for Region 1 (for vessels loading offshore
transport in Uruguay is 83:9. without a deepwater port) or cable connections to
CAPEX is expected to be higher for Region 2 shore for sites in Region 2, as well as the possibility
development because it is in deeper waters and of connection with the national electric grid that
all process equipment will be located offshore. may benefit the project with additional green
The Region 1 development concept considers electrons for extended periods. JPT

jpt.spe.org 87
TECHNOLOGY FOCUS

Oilfield Chemistry
Michael Fuller, SPE, Senior Completions Subject-Matter Expert, Chevron

A
vid readers of recent technical
literature in upstream energy can
“The technical arena of oilfield
identify an upward trend in the chemistry … provides a rich
frequency of studies that use large- testing ground for advanced
data-set analysis to improve decision-making
regarding production and operations. While big
uses of data.”
data and artificial intelligence had originally been
fascinating concepts without wide examples of
practical use, recent studies have showcased more
practical uses of these methods of data analytics. hydrocarbons. Featured studies showcase this
The technical arena of oilfield chemistry, both type of application of data analytics to improve
that of the natural downhole environment and that production assessment. One example reviewed
of chemistry introduced downhole, provides a rich various geochemical methods to allocate zonal
testing ground for advanced uses of data. Whereas contribution to production by analyzing produced
early uses of data in the upstream chemical space fluid composition and decoupling the contributions
included use of design of experimentation for of individual zones’ fluids. Another selection
vetting or developing new chemistries, today measured the carbon isotope signatures of gas
data analytics enables, for example, production from individual zones and used it to determine
allocation based on assessment of produced the thermal maturity of the gases from different

MICHAEL FULLER, SPE, is a senior completions subject-matter expert


in the Chevron Technical Center, where he works in materials, fluids,
and methods for completions, drilling, and stimulation operations
as a part of Chevron’s Wells team. In his 19 years working in global
roles in upstream oil and gas, he has been issued several patents
and produced numerous industry publications. Fuller holds a PhD
degree in chemistry from Northwestern University and a BS degree in
business chemistry from Northern Illinois University. He is a member
of the Chemical Science Roundtable at the National Academy of
Michael Fuller Science, Engineering, and Medicine and was vice-chair for the 2023
Senior Completions SPE International Conference on Oilfield Chemistry.
Subject-Matter Expert
Chevron

88 JPT | September 2023


TECHNOLOGY FOCUS

reservoirs; this work has the potential for similar


Recommended additional reading at OnePetro:
zonal allocation assessment of gas production.
www.onepetro.org.
In its current maturity, machine learning
also provides significant potential to improve
our understanding and prediction of downhole SPE 206091
chemical reactions. In another featured study, a Asphaltenes: Fundamental Principles
geochemical data set of staggering proportions was to Oilfield Applications
populated with water composition data from many by Oliver Mullins, SLB, et al.
years and wells. Coupled with the equations that
govern many downhole reactions to use machine SPE 211238
learning, the presented tool allowed improved Detection and Monitoring of Corrosive Oilfield
modeling and prediction of, for example, inorganic Microorganisms Through Novel Biomarker
scaling behavior under downhole conditions. JPT Technologies
by Sven Lahme, ExxonMobil, et al.

SPE 207340
Toward the Rational Design of Chemical
Formulations for EOR From Carbonates:
Molecular-Level Understanding of Carbonate
Wettability and Its Reversal by Surfactants
and Ions
by Shixun Bai, University of Wyoming, et al.

jpt.spe.org 89
TECHNICAL PAPERS | Oilfield Chemistry

Geochemical Approaches Assist


Production Allocation of Commingled Fluids

Geochemical-based methods for production the same source. This is demonstrated in Fig. 1b,
monitoring and allocation are much lower-cost where a change in chemistry can be observed
than use of production logging tools because no between Days 60 and 100. Two data points at
additional rig time or extra personnel are required the same time are duplicates, proving that the
at the well site. Additionally, no intervention to change in chemistry is real and not an artifact.
the production of hydrocarbons from a well is It is generally qualitative to semiquantitative in
required, reducing operational risk. The complete comparison with production allocation.
paper summarizes these approaches and provides Production allocation, therefore, is inherently
examples and describes a best practice that avoids more complex, in terms of both the sample
a one-size-fits-all approach. requirements and data treatment. Allocation
is the main focus of this paper.
Introduction
Production allocation from petroleum Allocation Sampling Strategies
geochemistry is defined here as the quantitative For a production allocation project, the three
determination of the amount or portion of a following distinct stages require samples:
commingled fluid to be assigned to two or more
individual fluid sources at a particular moment Stage 1: Can Contributing End Members Be
in time based on fluid chemistry. It requires Distinguished? In the initial stage, a determination
knowledge of the original chemical compositions must be made regarding whether end member
of each of the fluids before mixing (referred to reservoirs contributing to production can be
here as the “end members”) and the ability to distinguished based on their chemical composition.
identify statistically valid differences in their End Members From Conventional Plays.
chemistries. The fluid may be oil, gas, or water. These typically are flowed samples from drillstem
The concept is illustrated in Fig. 1a by mixing tests, bottomhole samples from wireline tools, or
colors to represent the end members and production tests, usually taken during the drilling
commingled fluid. of exploration or appraisal wells.
Production monitoring, in contrast, is the Several issues must be considered when
analysis of a time series of production fluids from assessing the usefulness of such samples:
• Are the end member samples representative
of the reservoir as a whole?
This article, written by JPT Technology Editor Chris Carpenter,
contains highlights of paper SPE 205130, “The Application of
Petroleum Geochemical Methods to Production Allocation of
For a limited time, the complete
Commingled Fluids,” by Richard Patience, Mark Bastow,
paper is free to SPE members
and Martin Fowler, Applied Petroleum Technology, et al.
at jpt.spe.org.
The paper has not been peer reviewed.

90 JPT | September 2023


TECHNICAL PAPERS | Oilfield Chemistry

Red

1.1

1.0

Parameter Value
Orange Violet
0.9

0.8
Green
0.7
Yellow
Blue
0.6
0 100 200 300 400
End members Commingled Fluid
Days Since Production Started
(a) Red, yellow, blue Orange, violet, green, gray (b)

Fig. 1—Production allocation vs. monitoring. (a) Production allocation using mixing of colors to represent end
members and commingled fluid. (b) Monitoring using fluid chemistry over production time.

• Is the end member sample contaminated with Care must always be taken when sampling,
organic compounds from drilling fluid? shipping, and storing samples, especially lighter
• When were the end members taken, how were fluids such as volatile oils and gas or condensates.
they stored, and has there been significant The chemical composition of the commingled
alteration of the composition of the sample production should lie between the compositions
as a result? of the analyzed end members. If not, then
a reassessment of the actual end members
End Members From Unconventional Plays. is necessary.
Rock samples from pilot (vertical) wells drilled During this stage, it is very useful to make
with water-based mud are typically used as end at least one synthetic mixture of the end members
members in unconventional plays. If only cuttings in known proportions in the laboratory.
are to be collected, then sampling should be
densely spaced to account for as much vertical Stage 3: Collection and Analysis of Commingled
heterogeneity in the source rock facies, and thus Fluid Samples at Regular Time Intervals After
petroleum compositions, as possible. Production Start. The purpose of this step is
Using rock extracts from pilot wells and to check whether changes have occurred in the
comparing them with produced oils from lateral contributions of the different reservoirs over time.
wells carries additional problems. One issue is The frequency of sampling over time depends
that the petroleum in a source rock is substantially on the anticipated, or unanticipated, variation
fractionated during expulsion. Additionally, the in compositions of the produced fluids. No fixed
ability to extrapolate end members from rock prescription for this task exists, so frequency is
extracts is limited to a certain distance from something that should be agreed with the help of,
the pilot well. and collaboration with, the client.

Stage 2: Analysis of Commingled Produced Fluid Analytical Methods and


Samples for the Attribution of Initial Production Data Reproducibility
to Contributing Reservoirs. The commingled Analytical Methods. The selection of analyses
produced fluid samples must be analyzed, along to be conducted will depend on the nature of
with known laboratory mixtures of end members, the fluid concerned and include any methods
for this purpose. that pre-existing data might suggest would be

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TECHNICAL PAPERS | Oilfield Chemistry

useful. Common analytical methods include Data-Interpretation Approaches


the following: Exploratory Data Analysis. Principal components
• Gas chromatography (GC) of the whole oil analysis (PCA) is designed to reduce the number of
(WO‑GC), extract, or individual fractions variables to a smaller number of new variables (the
(saturates or aromatics fractions) principal components) that are linear combinations
• GC mass spectrometry (GC-MS) of the of the original variables, extracted so that each
saturates or aromatics fractions for biomarkers successive component accounts for as much of
or alkylbenzenes (AKBs) the variance within the data as possible.
• MS or GC-MS for stable isotopic composition Pairwise comparisons of samples are often
of oils, extracts, fractions, or individual useful. Comparisons of duplicate analyses should
compounds show very similar peak concentrations that
• GC-MS of gases for molecular and stable lie along a diagonal equivalence line, whereas
isotopic composition comparisons of different samples should
ideally show multiple significant differences in
Each method can produce a large amount peak concentrations. From such paired sample
of peak data to work with, from a small number comparisons, several measures of distance (or
of peaks (e.g., AKBs or gas analysis) to hundreds difference) between samples can be calculated.
or even thousands of peaks (WO-GC).
Mixture Deconvolution. For production allocation,
Data Reproducibility: Intraday and Interday. the objective is to determine the proportions of end
Standard laboratory practice is to include, within members that constitute a commingled production
each analytical batch, a standard oil (NSO-1) to sample. For all analytical methods, such as WO-GC
check for intraday reproducibility. This oil is run or GC-MS, two major approaches of using the data
every day that samples are analyzed and acts include peak concentrations (or area or height as
as a long-term laboratory standard. However, a proxy, possibly percent-normalized) and peak
differences within a set of study samples may be ratios (either adjacent peaks or an optimal subset of
smaller than the differences between the study not necessarily adjacent but closely eluting peaks).
samples and NSO-1. Whichever approach is used, the reliability and
To identify and potentially correct for batch reproducibility of the analytical data is probably
effects over time (interday reproducibility), it is more important than specific algorithms.
recommended to select one or more common Mixture deconvolution using peak
samples from the set of study samples to rerun concentrations is mathematically the most
with each batch. Therefore, at a minimum, straightforward. The composition of a commingled
one of the end members should be run with production sample is modeled as a linear
each commingled produced fluid to test for combination of the compositions of the end
data variability from the original end member members weighted by the contributions of
analyses over time. each end member to the mixture. Because of
Experience of correction for batch uncertainties associated with analytical data, no
effects indicates that at least one sample one linear equation will be satisfied exactly; thus,
common to all analytical batches, and with a least-squares best-fit solution is obtained.
replicate data, is essential and that replicate Diagnostic ratios are used widely by geochemists
analyses would be required to differentiate for interpretation but, for mixture deconvolution,
variation between batches from random have the disadvantage that ratios do not mix linearly.
instrument variation. Equations for each ratio must include concentration

92 JPT | September 2023


TECHNICAL PAPERS | Oilfield Chemistry

coefficients and the relative concentrations of the Proposed Work Flow Summary
ratio denominators in the end members. These can The authors’ proposed work flow for production
be estimated from abundances in the end members, allocation of commingled fluids can be summarized
averaged over replicates to smooth any variations if in the following steps:
reliable quantification data are available, but more 1. Selection of end member samples that
typically are obtained by calibration using laboratory contribute to the commingled production fluid
mixtures of the end members. 2. Determination of the differences in chemical
composition of the end members through
Replicate Analyses and Error Propagation. laboratory analysis of the end members (e.g., by
Replicate analyses are run to estimate data WO-GC), replication of analyses of samples, and
variability for the following purposes: statistical treatment of the data (e.g., PCA)
• Statistical identification of peaks, or ratios 3. If statistically significant differences exist,
of peaks, that differ significantly between laboratory analysis of the end members and
different samples, as compared with random commingled fluids with appropriate replicate
analytical variation analyses of samples
• Consideration of any variation between 4. Data selection and preprocessing (e.g.,
samples because of analyses at different selection of ratios or concentrations of components)
times (batch effects) to avoid, if possible, 5. Determination of end member contributions
the necessity (and cost) of reanalysis of all by solving equations (e.g., least-squares best fit)
historical samples each time a new sample and uncertainty estimation (e.g., Monte Carlo or
batch is received bootstrap methods) JPT

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jpt.spe.org 93
TECHNICAL PAPERS | Oilfield Chemistry

Chemical and Carbon Isotope Composition


Proves Effective as Gas Diagnostic Tool

Chemical and carbon isotopic compositions of a δ13C value close to that of kerogen (and associated
produced gases are useful tools to monitor gas oil). The magnitude of the fractionation effect will
production and to assess their origin, thermal vary depending on the type of kerogen (i.e., Type I,
maturity, and migration. In the complete paper, the II, IIS, or III), the temperature during hydrocarbon
authors present different geochemical approaches generation, and the adsorption/desorption effect.
to assess the origin of gases and thermal maturity Thus, gases generated from different source
and to evaluate the effect of adsorption on shale rocks often have distinctive carbon isotope type
gas during production. curves. In shale gas (unconventional reservoirs),
two different types of gases coexist—free gas and
Introduction adsorbed gas. Free gas occurs in natural fractures
Carbon isotope type curves constructed for and matrix pores, whereas adsorbed gas is noted
compounds from methane through n-pentane on the surface of pores. During the early stages of
can be used to group gases into distinct families production, free gas accounts for most produced
and correlate them to their source rocks. Large gas. The adsorbed gas starts in mid-late stages but
variations in carbon isotope ratios exist among maintains high and stable production.
the natural gas compounds, which are caused by In this study, the authors use carbon isotopic
isotopic fractionation between the sedimentary compositions of light hydrocarbons (C1–C5) to
organic matter (kerogen) and each individual assess origin and thermal maturity and to compare
hydrocarbon compound. During the generation of different gases derived from unconventional
hydrocarbons from kerogen, cracking of 12C-12C reservoirs. Moreover, carbon isotopes are used
bonds requires slightly less energy than 13C-12C to assess migration paths and to monitor gas
bonds. Thus, hydrocarbons will be enriched production in unconventional shale gas reservoirs.
in 12C relative to the kerogen. Methane, which The gas samples were collected periodically from
contains only one carbon atom, shows the greatest the same interval to monitor any isotope variation
fractionation and will have the most negative and evaluate the effect of gas adsorption.
δ13C value (most enriched in 12C). Ethane through
pentane show progressively less fractionation (less Methods
negative δ13C values), with the latter usually having Pressurized samples of natural gas were collected
from conventional and unconventional reservoirs
through production tests, drillstem tests, or
This article, written by JPT Technology Editor Chris Carpenter,
contains highlights of paper SPE 209992, “Gas Chemical
and Carbon Isotope Composition as a Diagnostic Tool
For a limited time, the complete
for Energy,” by Zainab Almubarak, SPE, Mohammad
paper is free to SPE members
Alrowaie, and Feng Lu, Saudi Aramco, et al. The paper
at jpt.spe.org.
has not been peer reviewed.

94 JPT | September 2023


TECHNICAL PAPERS | Oilfield Chemistry

–15
downhole samplers and analyzed for chemical
–20
composition. For the conventional study, a total

δ13C (‰, V-PDB)


–25
of 13 gas samples were collected from different
–30
reservoirs (A, B, C, D, and J): four gas samples from
–35
Reservoir A, two gas samples from Reservoir B,
–40 Well F2 Reservoir A
three gas samples from Reservoir C, three gas
Well E5 Reservoir A
–45
samples from Reservoir D, and one gas sample Well E3 Reservoir A
from Reservoir J. Gases derived from Reservoirs –50 Well E2 Reservoir A

A, B, and J are younger and shallower than gases C1 C2 C3 C4 C5


derived from Reservoirs C and D (older and deeper). Carbon Isotope Profiles From C1 to C5
For the unconventional study, seven gas samples
Fig. 1—Carbon isotopic composition profile of methane
were collected periodically from the same shale to pentane hydrocarbons of Reservoir A gases.
interval (Reservoir W) from the same well (Well Y) on
different dates to monitor any isotope variation. profiles, suggesting common source rock, but
The collected gases were analyzed using a Reservoir A gases had higher thermal maturity than
gas chromatograph equipped with a combustion Reservoir B gases. The small variation in the C3+
furnace interface coupled to a stable isotope ratio hydrocarbons observed in Reservoirs A and B could
mass spectrometer. Carbon isotope ratios were suggest a mixing of different sources.
measured for individual hydrocarbon compounds The studied gases were collected from two
from methane to pentane and for CO2. age groups. Gases from Reservoirs A and J were
Negative δ13C values indicate enrichment younger and shallower than gases from Reservoirs
of 12C relative to the Vienna Pee Dee Belemnite C and D. In general, all studied gases had similar
(V-PDB) standard, whereas positive values indicate isotopic profiles, but the older and deeper gases
enrichment of 13C. Analytical precision, determined collected from Reservoir C and D intervals had
by replicate analysis of samples, is generally better lower thermal maturity compared with the gases
than ±0.2. collected from Reservoir A and J intervals. The
overall similarity could indicate a similar source
Results and Discussion or a migration of the light gases into the younger
Conventional Study. Origin of Natural Gases. and shallower reservoirs through unsealed
To assess the origin of all-natural gases, a plot of faults or fractures. The similarity between the
methane δ13C vs. gas wetness was used that had gases welcomes further investigation once more
been modified from the literature. All the studied geochemical and geological data become available.
gases from the different reservoirs (A, B, and C) The lower thermal maturity observed in
had an oil-associated thermogenic origin. the older and deeper gases is an unusual trend
Thermal Maturity and Source Rock. To assess and could be a result of one or multiple factors
and compare the thermal maturity of several including the type of organic matter and the sulfur
gases in different unconventional reservoirs, stable content in the kerogen or oil. The bulk properties
carbon isotope curves were used. These curves for condensate from the studied older and deeper
were constructed for compounds from methane intervals and the gas compositional data indicated
to n-pentane. The similarity of the stable isotope high sulfur content. The presence of sulfur in the
profiles in Reservoir A suggested a common kerogen, oil, or even in the form of elemental
source rock for Reservoir A gases (Fig. 1). This also sulfur and hydrogen sulfide (H2S) can enhance
occurred for Reservoir B. Gases from Reservoir the hydrocarbon generation at an earlier maturity
A and Reservoir B displayed very similar isotopic level. Therefore, the studied older and deeper

jpt.spe.org 95
TECHNICAL PAPERS | Oilfield Chemistry

gases with high sulfur contents could have been organic content, with an average TOC value of 7.4%
generated at an early thermal maturity level. and maximum values reaching 13.2%. Tier 2 has an
average TOC value of 5.9% and a maximum value
Unconventional Study. Monitoring Gas Production. of 14.3%. Tier 3 has an average TOC value of 3.2%
In shale gas reservoirs, gas transportation during and a maximum value of 8.9%. In terms of clay
production may be influenced by several geological content, the formation has extremely low content,
processes that affect the gas content and isotope with an average of only 5%.
composition. These processes control gas release All these data are in favor of isotopic
from shales, and, meanwhile, result in isotope fractionation (high TOC and low clay content), but
change. Carbon isotopic composition (δ13C) of the the authors’ results show very small variations. This
light hydrocarbons (C1–C5) is used to monitor long- could be the result of several factors; for instance,
term gas production in shale gas reservoirs and to the production might have still been in Stage I, with
evaluate gas in place. the time intervals too short to observe the effect
In this project, seven gas samples were of adsorption.
collected from the same unconventional reservoir
(Reservoir W) from the same well (Well Y) on Conclusions
different dates between 2019 and 2021. The gas The complete paper demonstrates the usage of
samples were analyzed for carbon isotope ratios in carbon isotopic compositions of light hydrocarbons
each of the light gas compounds, including C1, C2, (C1–C5) to assess the origin and thermal maturity
C3, iC4, nC4, iC5, and nC5 plus CO2. The isotopes of conventional reservoirs. Furthermore, carbon
of the gas compounds from the seven samples isotopic compositions of light hydrocarbons
appeared to be quite close and displayed very (C1–C5) were used to assess migration and monitor
small variations. The isotope variations from the gas production in unconventional shale gas
studied gas samples were too small to suggest reservoirs. The following conclusions were made
any effect from adsorption/desorption. This could based on isotope analysis for the gases collected
result from multiple factors. from the conventional reservoirs:
Isotope fractionation during production occurs • All studied gases from different ages had a
in the following four stages: thermogenic origin.
1. Free gas stage • The older and deeper gases have lower
2. Transition stage thermal maturity than younger and shallower
3. Adsorption/desorption stage gases, which could result from organic matter
4. Diffusion stage compositions, sulfur content in oil and gas, the
The effect of desorbed gas begins in Stage 1, presence of H2S and other sulfur species in
when 12CH4 is released because of the low the reservoirs, or potential lateral and vertical
adsorption energy, which results in lighter gas than migration.
in Stage I. In Stage III, more adsorbed gas is being • The collected gas samples from shale gas
released, and the δ13C value will increase with time. over a 20-month period showed insignificant
Other factors controlling isotope fractionation isotope variations, which probably was the
are total organic carbon (TOC) content and result of the production still being in Stage 1
clay mineral content. The extent of isotope (the free-gas-seepage stage).
fractionation is positively correlated with TOC and
negatively correlated with clay mineral content. Further geochemical analysis is needed to
The studied shale gas consists of three organically better understand the thermal maturity variations
enriched tiers. Tier 1 (the base) has the highest and the gas-migration path during production. JPT

96 JPT | September 2023


TECHNICAL PAPERS | Oilfield Chemistry

Reduced-Order Models Blend


Chemistry, Machine Learning
for Water-Property Analysis
Water affects almost every operation in the industry and are widely used in place of time-
exploration and production industry. Until now, consuming laboratory experiments.
time-intensive laboratory tests or cumbersome The use of rigorous thermodynamic software,
third-party simulators were required to extract however, is not always practical. In certain cases,
physicochemical properties. In the complete commercial and open-source simulators are
paper, a family of machine-learning-based overloaded with functionality unnecessary for a
reduced-order models (ROMs) trained on rigorous task, require training of personnel, and are often
first-principle thermodynamic simulation results difficult to incorporate into digital work flows in
is presented. The developed ROMs that predict the cloud or to deploy at the edge on surface
water properties enable automated decision- equipment or the downhole tools available to
making and improve water-management work model changing conditions in real time. This
flows. The presented approach can be extended is where ROMs find their application because
to other oilfield, chemical, and chemical- they are fast, reasonably accurate, and highly
engineering applications. customizable solutions.
The authors’ scientific hypothesis was that
Introduction machine-learning-based ROMs can be used to
The properties of the water phase and all quantify the physicochemical properties and
produced fluids directly influence flow assurance, scaling tendencies of oilfield waters in place of
three-phase flow pressure/volume/temperature rigorous, first-principle thermodynamic models.
modeling, and fluid-compatibility aspects across
the full life cycle of the well, including during Methods
well construction, stimulation, and production The United States Geological Survey (USGS)
operations. Modeling these systems enables one Produced Waters Geochemical Database was
to predict, mitigate, and, in some cases, completely used as the initial data source for this study.
prevent deleterious effects in tubing, the reservoir, The original database contains approximately
and near-wellbore regions. 115,000 produced-water and other deep-
First-principle thermodynamic simulations are formation water samples collected and
often considered to be ground truth in the oilfield characterized in the United States in the past
120 years. Although the USGS database is an

This article, written by JPT Technology Editor Chris Carpenter,


contains highlights of paper SPE 213869, “Water Digital
For a limited time, the complete
Avatar—Where Chemistry Is Mixed With Machine Learning,”
paper is free to SPE members
by Jesse Farrell, SPE, and Sergey Makarychev-Mikhailov,
at jpt.spe.org.
SPE, SLB. The paper has not been peer reviewed.

jpt.spe.org 97
TECHNICAL PAPERS | Oilfield Chemistry

excellent source, the data still required cleaning (PCA). The PCA algorithm linearly transforms
and enrichment. the data into a new feature space of so-called
For the first step, inconsistent, poorly principal components, which are orthogonal to
populated, and outlier samples were removed, each other (i.e., not correlated) and retain most
which led to noticeable data attrition and resulted of the variance of the original data set. Thus,
in approximately 85,000 “clean” records. 14 concentrations of all solutes were minimum/
The enrichment phase included several maximum normalized to avoid bias toward those
manipulations and alterations of the original with greater absolute concentrations, and principal
data. The resulting data set is not always accurate components were calculated. Representative
regarding individual samples but is much better produced-water compositions were then
populated than the original one in terms of retrieved and evenly distributed along each
minor ion concentrations, and is believed to be principal component to capture variance across
representative on a large scale. all data‑set dimensions.
Specific gravity (SG) was imputed for records In the next step, the PCA-sampled compositions
in which it was missing on the basis of the ion were subjected to systematic variation of primary
concentrations (Na+, Ca2+, Cl−) and the reported scaling ion concentrations in broader ranges
total dissolved solids values. The SG values were than those reported by the USGS and then to a
necessary to convert all concentrations to units variety of temperatures (T) and pressures (p) to
of mass percent. The random forest algorithm cover a broad range of conditions (50–400°F and
was applied here, trained on water samples with 14.7–20,000 psi).
available SG data. Finally, charge balance was reconciled in all
Concentrations of the primary ions—K+, Mg2+, samples by adjusting the Na+ or Cl− concentrations,
HCO3−, SO42−, and Br−—were then imputed when and the water concentration was calculated.
missing because these ions are believed to be The resulting data set with 17 original features
always present at certain quantities in produced contained approximately 90,000 unique
waters even if they are not explicitly reported. compositions with more than 1 million rows at
Finally, concentrations of minor ions or various T and p values.
species were imputed for missing values, but they The first-principle thermodynamic simulations
were added to only a subset of the samples. The were performed with commercial software
minor ion concentration enrichment values were using all of these input features. The simulation
estimated using the random forest algorithm output consisted of more than 500 attributes.
trained on existing data. With results exporting and post-processing, the
Still, the enriched USGS data set contained total computational time was approximately
many samples of similar composition and only 6 weeks. The resulting simulation data set was
reflected produced waters in the US. Furthermore, approximately 5 GB in size.
because USGS samples typically were analyzed Out of more than 1 million simulations, 20%
at ambient conditions, they might have already (180,000), with 2,000 unique USGS compositions,
lost some salts because of scale precipitation in was set aside to serve as the validation set for
different well-production operations. Therefore, independent model validation and the remaining
key scaling ion concentrations were varied 80% of the data was used as a training set
systematically to cover a broad range of realistic (with test sets split out whenever necessary).
saturation indices (SIs). Machine-learning modeling was performed
A subset of 12,000 representative samples with Python scripts using various commercial
was obtained using principal component analysis library systems for algorithm screening, final

98 JPT | September 2023


TECHNICAL PAPERS | Oilfield Chemistry

modeling, and model hyperparameter optimization potential overfitting. The total training time
(HPO). Model optimization was performed was approximately 2 hours per model, and the
targeting minimization of the root mean square model size was approximately 32 MB. Model
error (RMSE) with 10-fold cross-validation. validation was performed on the independent
All ROMs were trained on a virtual machine validation set.
with a graphics processing unit, which provided All produced-water physical properties
a significant increase in the training speed for can be predicted with very high accuracy and
certain algorithms compared with purely central- very low errors. However, modeling chemical
processing-unit-based virtual machines. properties—pH, SI, and precipitate masses and
volumes—is more challenging. Experimentation
Results and Discussion enabled the authors to conclude that physical
While some physical properties, such as density properties are good predictors of solution
and specific electrical conductivity, can be pH, which, in turn, is a critical parameter for
predicted with very high accuracy using even many mineral-scaling tendencies. Therefore,
simple methods such as multiple linear regression, predictions were made sequentially, which
other properties, such as SIs, require more- significantly improved chemical‑property
sophisticated algorithms. Several target property prediction accuracy.
predictions were checked. The reported model Most models successfully explained variability
prediction metrics—mean absolute error, RMSE, in the target property values. For pH and most
and coefficient of determination (R2)—were SIs, RMSE, a better metric of model accuracy than
averaged across 10 folds within the training set. R2, was generally well below 0.1, indicating that
For the majority of the checked properties, prediction errors were better than, or at least
decision-tree algorithms, particularly those using close to, experimental measurement errors and
ensembles with gradient boosting, were found to generally exceeded the practical requirements
perform the best. for scale modeling.
For gradient-boosting decision-tree The proposed approach can be combined
algorithms, which have many hyperparameters, with direct measurements at a well site. One can
HPO can be a computationally expensive task. envision ROMs that can predict water properties
Ensembling multiple (weak) models and stacking on the basis of direct inputs of spectra and other
them is an alternative approach that has been sensor data.
demonstrated to have a similar prediction accuracy To demonstrate the power of the developed
for the same allocated training time as heavy ROMs, a prototype web application, called Water
HPO. The authors used a hybrid approach that Digital Avatar, was developed using an open-source
relied on limited HPO followed by ensembling the library for Python to enable fast web application
resulting models with the bootstrap-aggregation development. Part of the web application interface
(bagging) technique. is shown in Fig. 1.
Model optimization strongly depends on the
model use case. Model prediction accuracy is Conclusions
not always the primary objective, because other A comprehensive data set consisting of more than
factors, such as training and inference times, 1 million thermodynamic simulations of nearly
model size, and ease of deployment, might be 90,000 water samples at varied temperatures and
more important. pressures was produced. The data set contained
The HPO models were ensembled using a broad range of physicochemical properties and
bagging (with 10 estimators) to reduce mineral scale indices and was used to train a family

jpt.spe.org 99
TECHNICAL PAPERS | Oilfield Chemistry

Fig. 1—Prototype of the Web application that predicts produced-water properties.

of machine-learning-based ROMs. These ROMs of oilfield waters in place of rigorous, first-principle


enabled fast and accurate predictions of water thermodynamic models. This opens opportunities
properties and can be incorporated into any digital to extend ROMs to other systems and applications
work flow, proving the hypothesis that machine- within and outside of the oil and gas industry,
learning-based ROMs can be used to quantify the including corrosion, degassing, and particular
physicochemical properties and scaling tendencies scaling scenarios. JPT

100 JPT | September 2023


TECHNICAL PAPERS

SPE Technical Papers Available for Download


SPE technical papers synopsized in each monthly issue of  JPT are available for download
for SPE members for 2 months. These August and September papers are available now.
You’ll also find links to the technical papers at the bottom of each synopsis.

AUGUST 2023 SEPTEMBER 2023


(available here through 30 September) (available here through 31 October)

FORMATION EVALUATION RESERVOIR SURVEILLANCE


Unlocking Fracture Characterization Ambiguity: Downhole Monitoring Using Distributed Acoustic Sensing:
A Multidisciplinary Integrated Approach Fundamentals and Two Decades of Deployment in Oil
and Gas Industries
A Deep-Learning-Based Approach for Production
Advanced Research and Development in Unconventional
Forecasting and Reservoir Evaluation for Shale Gas
Use of Tracer Technology for EOR and IOR: What
Wells With Complex Fracture Networks
Lies Beyond?
Fracture Characterization and Basement Reservoir
Optimizing Focused Reservoir Fluid Sampling Using
Potential of Phra Wihan Formation in Southern Part a Deterministic Causation Artificial Intelligence
of Uttaradit Province, Northern Thailand Intuition Technology

SUBSEA SYSTEMS FIELD DEVELOPMENT


Innovative Industry Lead Project for Renewables Integration of Machine Learning and Numerical
for Subsea Power Simulation To Estimate Child-Well Depletion

Using Machine Learning To Customize Development


HEALTH, SAFETY, AND ENVIRONMENT Unit Spacing for Maximum Acreage Value
Hybrid Offshore Power Generation Results From a Collaborative Parent/Child Industry Study:
Permian Basin
GAS PRODUCTION
OILFIELD CHEMISTRY
Reviving Production From Over 100 Deep Gas Wells
Suffering From Halite Deposition In Oman Through The Application of Petroleum Geochemical Methods
Velocity String to Production Allocation of Commingled Fluids

A Successful Water Shutoff Using a Thixotropic Gas Chemical and Carbon Isotope Composition
Treatment in a Subhydrostatic and Highly Aromatic as a Diagnostic Tool for Energy
Well Results in Increased Gas Production of 30% Water Digital Avatar—Where Chemistry is Mixed
and Reduced Water Production of 63%, Vietnam With Machine Learning

TOPICS COMING UP IN OCTOBER


Offshore Drilling and Completion | Artificial Lift | Data Analytics | Sand Management

jpt.spe.org 101
SPE NEWS

SPE Technical Sections Recognized


With Annual Awards
The Data Science and Engineering Analytics 2023 SPE Annual Technical Conference and
Technical Section has been selected to receive Exhibition (ATCE) in San Antonio, Texas.
the 2023 Presidential Award for Outstanding The Geothermal and Hydraulic Fracturing
Technical Section. Technical Sections have been awarded the
This award is the highest Technical Section Excellence Award for 2023.
honor, recognizing the top 5% of This prestigious award is the
SPE’s technical sections around second-highest honor technical
the world. The technical section sections may receive and is awarded
should be very proud of the many to only 20% of eligible technical
exceptional accomplishments achieved over the sections around the world. The
past year. Thank you for continuing to fulfill award is in recognition of the section’s hard work
SPE’s mission and serve your members. and strong programs in technical dissemination,
The Presidential Award for Outstanding professional development, member engagement,
Technical Section recipient will be honored community involvement, and operations. Thank
during the President’s Luncheon on you for continuing to fulfill SPE’s mission and serve
Wednesday, 18 October, during the your members.

SPE eMentoring
No boundaries, no borders. eMentoring makes a world of difference.
eMentoring gives SPE members a way to contribute to the E&P industry by sharing industry insights
and practical career advice with young professionals, or by helping university students with academic
and career direction. Young professionals also have the unique
opportunity to serve as mentors to students.
Join the program that is making a difference
in the lives of SPE members.
PEOPLE

CHARLES RAPIER “RAP” GARY W. SCHEIN, SPE, passed


DAWSON JR., SPE, passed away on 3 July. He was
away 27 July. He was 66. Throughout his
81. Dawson began his 43-year career in the
37-year career at Esso oil and gas industry,
Production Research, he worked for several
now ExxonMobil, in 1967, companies, beginning
where he contributed with Dresser Titan, and later
to technological advances in for BJ Services Company Africa
the fields of drilling fluids, torque-and-drag and Ltd., Dale Resources, Pioneer Natural Resources,
pipe‑buckling calculations for directional drilling, Pioneer Corp., and lastly, as a consultant. He
and drilling automation. specialized in well completions and stimulations.
An SPE member since 1967, he received the An SPE member since 1981, in 2017 he received
SPE A Peer Apart award in 2007 in recognition of the SPE Past Chairperson Award and the SPE
his dedication to the peer review of 100 or more Regional Completions Optimization and Technology
papers. He was also the author and coauthor of Award. He was a coauthor of two technical papers.
four technical papers. Schein served in several roles with the Dallas
Dawson served as a Technical Information Section from 2013 to 2020, including program
Service volunteer (1987–1988) and a member chairperson, co-chairperson, chairperson, and
of several committees, including the Drilling director. He also served as a Distinguished Lecturer
Committee (1987–1990), the Drilling Conference (2004–2005) and a member of the Well Completions
Program Committee (1988–1991), and the Drilling Technical Section (1988–1991).
Engineering Award Committee (1997–2000). He held a BS in chemistry from Northern
He also served as chairperson of the Drilling Arizona University.
Engineering Award Committee (1999–2000) and
as a technical editor for the Editorial Review
Committee of SPE Drilling and Completions In Memoriam
(1995–2012).
This section lists with regret SPE members
Dawson held a BS, a master’s degree,
who recently passed away. If you would like
and a PhD, all in chemical engineering, from
to report the passing of a f­ amily ­member
Rice University.
who was an SPE member, please write to
service@spe.org.

Pamela K. Lewis, Midland, Texas


Seferino Yesquen, Lima, Peru

jpt.spe.org 103
SPE EVENTS Visit www.spe.org/events for a complete list.

Events 13–14 September | Rio de Janeiro


Digital Transformation

5–8 September | Aberdeen 19–20 September | Rio de Janeiro


SPE Offshore Europe Well Decommissioning in Brazil

6–7 September | Abu Dhabi 26–27 September | Miri, Malaysia


SPE International Executive Symposium: Maximising Value of Existing Assets through
Accelerating Decarbonization Deployment Innovative Well Integrity, Intervention and
Through Innovation and Collaboration Workover Solutions

12–14 September | Muscat 3–4 October | Georgetown, Guyana


SPE International Hydraulic Fracturing The Guyana / Suriname Basin: Strategic
Technology Conference and Exhibition Development of Resources During
the Energy Transition
18–22 September | Perth

Call for Papers


SPE Asia Pacific Hydrogen Week Symposium

25–27 September | Midland


SPE Permian Basin Energy Conference
SPE Conference at Oman Petroleum
27–28 September | Abu Dhabi & Energy Show
Integrated Digitalisation and AI Technologies— Deadline: 7 September
Maximising Efficiency and Sustainability
Symposium SPE Improved Oil Recovery Conference
Deadline: 11 September
2–5 October | Abu Dhabi
ADIPEC Offshore Technology Conference
Deadline: 12 September
2–6 October | The Woodlands
SPE Gulf Coast Section—Electric Submersible SPE Norway Subsurface Conference
Pumps Symposium Deadline: 18 September

3–4 October | Denver SPE International Health, Safety, Environment


IADC/SPE Managed Pressure Drilling and and Sustainability Conference and Exhibition
Underbalanced Operations Conference Deadline: 6 October
and Exhibition

3–5 October | Wheeling, West Virginia


SPE Eastern Regional Meeting

Workshops Sales
7–9 September | Duliajan, India
Overcoming Drilling Challenges Mike Buckley Danny Foster
Media Accounts Manager Associate Director,
12–13 September | Al Khobar
Tel: +1.713.457.6828 Americas
Petroleum Economics: Value Generation
mbuckley@spe.org Tel: +1.713.457.6312
Through Visionary Economics
dfoster@spe.org

104 JPT | September 2023

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