Professional Documents
Culture Documents
Mahmoud
Civil Engineering / Fourth stage
Welded Connections
Introduction
Welding is a materials joining process in which two or more parts are joined at their
contacting surfaces by a suitable application of heat and/or pressure.
Many welding processes are accomplished by heat alone, with no pressure applied;
others by a combination of heat and pressure; and still others by pressure alone, with no
external heat supplied.
In some welding processes a filler material is added to facilitate joining. The assemblage
of parts that are joined by welding is called a WELDMENT.
Welding is most commonly associated with metal parts, but the process is also used for
joining plastics.
Although welding has the advantages indicated above, it also has certain limitations and
disadvantages:
Most welding operations are performed manually and are expensive in terms of
labor cost. Many welding operations are considered ‘‘skilled trades, ‘and the
labor to perform these operations may be scarce.
Most welding processes are dangerous because they involve the use of high
energy.
Since welding accomplishes a permanent bond between the components, it
does not allow for convenient disassembly.
The welded joint can suffer from certain quality defects that are difficult to
detect. The defects can reduce the strength of the joint.
Design of Steel Structure Welded Connections Dr. Kamal Sh. Mahmoud
Civil Engineering / Fourth stage
The most common welding processes are shielded metal arc welding (SMAW). The
shielded metal arc welding process, also called stick welding, is a manual process and is
the most common type of weld. In this process, a coated electrode is used to heat both
the base metal and the tip of the electrode, whereby part of the electrode is deposited
onto the base metal. As the coating on the electrode dissolves, it forms a gaseous shield
to help protect the weld from atmospheric impurities.
TYPES OF JOINTS
There are five basic types of joints for bringing two parts together for joining.
a) Butt joint. In this joint type, the parts lie in the same plane
and are joined at their edges.
The two most common types of welds are the fillet weld and the groove weld.
Fillet welds are generally triangular in shape and join together members that are
usually at right angles to each other. Fillet welds are usually the most economical
since they require very little surface preparation and can be used in virtually any
connection configuration.
(a) Inside single (b) Outside single (c) Double fillet (d) Double fillet
fillet corner joint fillet corner joint lap joint tee joint.
Groove welds are used to fill the groove between the ends of two members. Groove
welds can be made in joints that are classified as square, bevel, V (or double-bevel),
U, J, or flare V (or flare bevel).
Another type of welding is a Plug welds and slot welds are used for attaching flat
plates, as shown in Figure below, using one or more holes or slots in the top part and
then filling with filler metal to fuse the two parts together. Plug welds are placed in
around holes and slots welds are place in elongated holes. In each case, the weld
meatal is place in the hole up to a certain depth (partial penetration or full
penetration). The penetration depth of plug or slot weld is difficult to inspect
visually, so such welds are not often preferred
A. Gas welding.
B. Electrical welding.
C. Flux arc welding
D. Plasma Welding & Cutting
Gas welding Electrical welding Flux arc welding Plasma Welding & Cutting
Abbreviation
The tensile strength of the weld electrode can be 60, 70, 80, 90, 100, 110, or 120
ksi.
• The corresponding electrodes are specified using the nomenclature E60XX,
E70XX, E80XX, and so on. This is the standard terminology for weld electrodes.
• The strength of the electrode should match the strength of the base metal.
• If yield stress (Fy ) of the base metal is ≤ 60 - 65 ksi, use E70XX electrode.
If yield stress (Fy ) of the base metal is ≥ 60 - 65 ksi, use E80XX electrode
E70XX is the most popular electrode used for fillet welds made by the SMAW
method
The XX is a number of more importances to the welder than the engineer.
Generally the XX is the current type AC or DC & the type of coating.
Welds symbols
Weld symbols are commonly used to identify the required weld properties used in the
connection design. Symbols have been standardized by the American Welding Society;
they are summarized in Table shown below of the AISCM.
Fillet welds are the most commonly specified welds, and will be used as the basis
for the following discussion.
The standard symbol is an arrow pointing to the weld or joint, with a horizontal line
forming the tail of the arrow. The triangular shape indicates a fillet weld, but for all
welds, the vertical line of the weld symbol is always to the left. Above and below the
horizontal line, information about the weld is given.
If the information is below the horizontal line, then the welded joint is on the near side
of the arrow. If the information is above the horizontal line, then the welded joint is on
the opposite side.
The size of the weld is stated first on the left side of the weld-type symbol, then the
length and spacing of the weld is placed to the right of the weld-type symbol.
A circle at the intersection of the horizontal line and arrow indicates that the weld is
around the entire joint.
A flag at this location indicates that the weld is to be made in the field.
The absence of the flag indicates that the weld should be performed in the shop.
At the end of the horizontal line, any special notes can be added
As shown in the fig below
Design of Steel Structure Welded Connections Dr. Kamal Sh. Mahmoud
Civil Engineering / Fourth stage
Design of Steel Structure Welded Connections Dr. Kamal Sh. Mahmoud
Civil Engineering / Fourth stage
Design of fillet welds
The size of a fillet weld is denoted w and is the length of one of the two equal
sides of this idealized cross section.
Standard weld sizes are specified in increments of ⁄16 inch.
Although a length of weld can be loaded in any direction in shear, compression,
or tension, a fillet weld is weakest in shear and is always assumed to fail in this
mode.
A particle design for welded connection consideration of such details as maximum and
minimum weld size and lengths, the requirements for fillet welds are found in AISC J2-2b
Maximum allowed size of fillet welds: The specification limits the weld size :
if t < ¼" w= t
if t > ¼" w= t-1/16
When the longitudinal fillet welds are used alone in end connections of a flat-bar
tension members, the length of each fillet weld shall not be less than the
perpendicular distance between them , this is to prevent shear lag, which occurs
when not all parts of connected member are fully engaged in tension
ℓ𝑤
ℓ𝑤 ≥ 𝐵
𝐵
ℓ𝑤
Design of Steel Structure Welded Connections Dr. Kamal Sh. Mahmoud
Civil Engineering / Fourth stage
The maximum length of fillet weld is un limited , expect for end –load fillet load
with a length up to 100 times the leg dimension, it is permitted to take the
effective length equal to actual length
ℓ𝑤
ℓ𝑤
- If ℓw ≤ 100 w Then β= 1 (No reduction factor is used)
Or ℓw/w < 100
ℓ𝑤𝑒𝑓𝑓 = 𝛽ℓ𝑤
End Returns
When a welded extends to the end of the member, it is sometimes continued
around the corner, as shown in the Fig, below. The primary reason for this
continuation called end returns, is to ensure that weld maintained over the full
length of the weld
2𝑤
2𝑤
2𝑤
2𝑤
Lap joint
For lab joint the main amount of lab joint shall be five times the thickness of
thicker part joined, but not less than 1 in
5 t max
Min. lab joint distance = Max. Value of
1.0 in Lab joint distance
𝑓𝑣 = 𝑃/𝐴
𝑓𝑣 = 𝐹𝑤 = 0.6𝐹𝐸𝑥𝑥
𝐴 = 𝐴𝑤 = 0.707𝑤ℓ𝑤
𝑃 = 𝑅𝑛
𝑅𝑛 = 𝐹𝑤 𝑥0.707𝑤 𝑥 ℓ𝑤
From AISCM, Table J2.5, the nominal strength of a fillet weld in shear is Fw=0.6 FEXX
Where:
FEXX is the electrode strength and
Fw is the nominal weld strength, ksi.
𝑹𝒏 = 𝟎. 𝟔𝑭𝑬𝒙𝒙 𝟎. 𝟕𝟎𝟕𝒘 𝓵𝒘
ɸ= 0.75 (LFRD)
Ω= 2.0 (ASD)
The following Table shows the shearing strength for several values of θ,
For fillet weld groups concentrically loaded and consisting of elements that are
oriented both longitudinally and transversely to the direction of applied load, the
combined strength (Rn) of the fillet weld group shall be determined as the grater of
𝑃𝑛 = 𝑅𝑛𝑤ℓ + 𝑅𝑛𝑤𝑡
ℓ𝑤
𝑃𝑛 = 0.85𝑅𝑛𝑤ℓ + 1.5𝑅𝑛𝑤𝑡 Larger values
ɸ= 0.75 (LFRD) 𝐵
Ω= 2.0 (ASD)
Where:
ℓ𝑤
𝑅𝑛𝑤ℓ = the total nominal strength of longitudinal loaded fillet welds
𝑅𝑛𝑤𝑡= the total nominal strength of transversely loaded fillet welds
Design of Steel Structure Welded Connections Dr. Kamal Sh. Mahmoud
Civil Engineering / Fourth stage
Example
A flat bar use as a tension member is connected to a gusset, as shown below. The welds are
3/16’’ fillet welds made with E70xx electrodes. The connected parts are A36 steel material.
Assume that the tensile strength of member is adequate and determine the allowable
strength of weld connection, used LRFD method 3/16’’
E 70
4 ‘’
Solution
4 ′′ Plate (1/4 x4)
Steel fy fu Gusset plate 3/8 ‘’
A36 36 58
weld fu
E70xx 70
4′′
Weld Shear Strength
E 70
3/16’’
4 ‘’
𝑅𝑛 = 𝐹𝑤 𝑥0.707𝑤
Fw= 0.6FExx=0.6 fu= 0.6 x70
𝑅𝑛 = 0.6𝑥70 𝑥0.707𝑥3/16 =5.567 kip/in
ɸ𝑅𝑛 = 0.75𝑥5.567 = 4.175 𝑘𝑖/𝑖𝑛
For Base Metal Shear Strength
ℓw 4
= = 21.3 < 100 𝛽=1
w 3/16
ɸ𝑃𝑛 = ɸ𝑅𝑛𝑥∑ℓ𝑤𝛽
=4.175x (4+4) x1 =33.4 kip
Resolve the above example if the plate is welded at full contacted parts
E 70
3/16’’
4 ‘’
Example
Determine the design strength of ¼ ‘’ fillet weld formed by the shield meatal arc welding
(SMAW) and E70 electrodes; assume the load is to be applied parallel to the weld length use
LRFD method. If
E 70
1/4’’
1- ℓw= 20 in
2- ℓw= 30 in Gusset plate 3/8 ‘’ ℓ𝑤 Plate (1/4 x4)
Solution
1- ℓw= 20 in
Steel fy fu
A36 36 58
weld fu ℓ𝑤
E70xx 70 E 70
1/4’’
ɸ𝑃𝑛 = ɸ𝑅𝑛𝑥∑ℓ𝑤𝛽
= 5.4x (20+20) x1 =216 kip
2- ℓw= 30 in
ℓw 30
= = 120 300 < 120 > 100
w 0.25
ℓ𝑤
𝛽 = 1.2 − 0.002 ( ) = 1.2 − 0.002𝑥120 = 0.96
𝑤
ɸ𝑃𝑛 = ɸ𝑅𝑛𝑥∑ℓ𝑤𝛽
= 5.4x (30+30) x0.96 =311. kip
Example
Check the weld size and determine the design strength of the connection controlled by
welding connection only. The tension member is plate (3/8x4) and it’s welded to a ½ in.
thickness of gusset plate by using E70xx electrodes, use A572G50 steel material
Steel fy fu 1/4’’
E 70
A572G50 50 65 5’’
E70xx 70
Sect. plate (3/8x4)
Check weld limitation
3/8 𝑖𝑛 (𝑚𝑒𝑚𝑏𝑒𝑟) 𝑐𝑜𝑛𝑡𝑟𝑜𝑙
Tmin. = 5′′
½ 𝑖𝑛 (𝑔𝑢𝑠𝑠𝑒𝑡 𝑝𝑙𝑎𝑡𝑒) E 70
5’’ 1/4’’
Go to table j (2.4)
Wmin.= 3/16 in
3/8 > ¼
Wmax= t -1/16 = 3/8 -1/16 =0.3125= 5/16 ‘’
Wmin .< w actual < wmax. 1/2 ‘’
ɸ𝑃𝑛 = ɸ𝑅𝑛𝑥∑ℓ𝑤𝛽
= 7.22x (5+5) x1 =72.22 kips
θ=90 o
ɸRn= Fwx (1+0.5 ( 𝑠𝑖𝑛1.5 (𝜃))
ɸRn= 0.75x0.6x70xAwx (1+0.5 ( 𝑠𝑖𝑛1.5 (90)) 5′′
1.5 (90))
ɸRn= 0.75x0.6x70x0.707x1/4x (1+0.5 ( 𝑠𝑖𝑛
4′′ θ= 90
=5.567x (1+0.5)
= 8.3503 kip/in
5 ′′
ℓw 5
= = 20 < 100 𝛽=1
w 1/4
ɸ𝑃𝑛 = ɸ𝑅𝑛𝑥∑ℓ𝑤𝛽
= 8.3505x (5+5) x1 =125.257 kips