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different welding joints are necessary. The main reason behind the various types of welding
joints is the uniqueness of each joint. Few joints are useful for lightweight metals & few for
heavy metals. Few produce strong welds but are complex while others are cheap & produce mild
welds. Every joint has its own unique applications, pros & cons. A detailed article is given below
to understand how they vary from each other & their symbols with real-world applications.
What is Welding?
“Welding is the process of joining two pieces of metal together so that bonding takes place at the
ends of joining surface”.
Joints Preparation
Sometimes it is necessary to prepare the joints before they are welded using different techniques.
The welding joints may be initially prepared by using various techniques. These techniques may
include
Routing
Stamping
Shearing
Casting
Forging
Machining
Filing
Plasma Arc Cutting
Oxyacetylene Cutting
Grinding
1. Butt Joint
2. Corner Joint
3. Edge Joint
4. Lap Joint
5. Tee Joint
Symbol
Weakness behind any butt welded joint is because of the following reasons.
Slag entrapment
Excessive porosity
Cracking
Use less welding material as much as possible to obtain strong welded butt joints.
1. Butt welds are best when they are used with automated processes like submerged arc
welding process (SAW) because their preparation is relatively much easy.
2. Also, when human guidance is not necessary i.e. there is no need for an operator for
adjustment in non-ideal joint preparation.
The joint which has been welded from one side is called as a single welded joint.
The joint which has been welded from both sides is called as a double welded joint.
The joint which has a small gap between the workpieces when being joined is called an open
welded joint.
The type of joint in which the two workpieces are touching during the welding is called as a
closed welded joint.
Advantages
Disadvantages
Applications
Pipes
Valves
Flanges
Fittings
Symbol
Real World Example Corner Joint
Flush corner joint is primarily designed for welding metal sheets which are equal to 12 gauges or
thinner than this. Deep penetration is difficult most of the times & design can afford moderate
loads.
Half open corner joints are primarily used for welding materials which are heavier than 12
gauges. Penetration is better than a flush corner joint but only used for moderate loads.
Full open corner joint is primarily used for producing strong joints especially when welding is
done on both sides of the materials. Mostly useful for welding plates of all thicknesses i.e.
thinner or thicker.
Advantages
Disadvantages
Applications
This welding technique is used for sheet metal that is used to attach pieces together for
creating different shapes.
For welding light sheets of metal where strength is not necessary a close corner joint may
be used.
For heavier metal sheets welding is done on one side of the heavy metal to form a half
corner joint.
This technique is also useful in the construction of boxes, box frames & another similar
type of fabrication.
Symbol
Real World Example Edge Joint
U-Groove weld
V- Groove weld
J- Groove weld
Bevel Groove Weld
Edge-flange Weld
Corner flange Weld
Square-groove weld/butt weld
Advantages
o Useful for sheets less than 3mm thicker
o No preparation is required for this weld joint
o The filler material is not required to fuse the sheets together
Disadvantages
Applications
1. One-sided
2. Double Sided
Lap joint welded on double sides provides strength as compared to one-sided weld because no
material is removed from both of the sheets that are being joined.
This welding joint is useful when metal sheets of different thicknesses are being used.
Symbol
Fillet Weld
Bevel-groove Weld
Slot weld
Plug weld
Spot weld
Flare-bevel--groove weld
J-groove weld
Advantages
Disadvantages
Applications
Lap weld joint is most commonly used in resistance spot welding, gas tungsten arc weld &gas
metal arc welding. High energy weld processes are not usually used in lap weld like electron
beam or laser beam weld.
Lap welds are commonly used in automation involving processes. They are also used in
Tabling
Timber frame constructions
Temporary framing
Frame assembly in cabinet making
The metal surface that is being joined is never on the same plane.
An approximate shape of English letter “T” is obtained hence named as T joint. T joints are also
considered as a type of fillet weld.
Real World Example Tee Joint
Fillet Weld
Flare-bevel groove
Plug weld
J-groove weld
Slot weld
Bevel-groove weld
Melt-through weld
Advantages
Disadvantages
Applications
o T welded joints are used when a metal piece is attached to some sort of a base
o T joints have found its use in structural and machine applications
o A single beveled joint is used in thin plates which can be welded from one side, usually used
for joining thin plates
o A double beveled joint is used in heavy plates which can be welded from both sides