Professional Documents
Culture Documents
OBJECTIVES
1. Understand the role of pumps and turbines as energy-conversion devices
and use, appropriately, the terms head, power and efficiency.
2. Be aware of the main types of pumps and turbines and the distinction
between impulse and reaction turbines and between radial, axial and
mixed-flow devices.
4. Calculate characteristics for pumps in series and parallel and use the
hydraulic scaling laws to calculate pump characteristics at different
speeds.
total head
pipeline
PUMP
total head
pipeline
TURBINE
ENERGY
1 2
Total pressure (energy per unit volume): 𝑝0 = 𝑝 + 𝜌𝑔𝑧 + 𝜌𝑉
2
𝑝 𝑉2
Energy per unit weight = head, 𝑯 𝐻= +𝑧+
𝜌𝑔 2𝑔
powerout
Efficiency, 𝜼 𝜂=
powerin
powerout
Turbines: 𝜂=
𝜌𝑔𝑄𝐻
Pumps: 𝜌𝑔𝑄𝐻
𝜂=
powerin
EXAMPLE
Efficiency: 𝜂 = 0.4
powerout 𝜌𝑔𝑄𝐻
𝜂= =
powerin 𝐼
If 𝐿 = ℎ𝑠 (vertical pipe):
𝜆 𝑉2
𝐻 = ℎ𝑠 1+
𝐷 2𝑔
flow rate 𝑄 0.03 −1
𝑉= = = = 3.820 m s
area π𝐷2 /4 π 0.1 2 /4
0.015 3.8202
13.59 = ℎ𝑠 1+ ×
0.1 2 × 9.81
Dynamic pump
– no change of volume; continuous transfer of energy
– commonest are rotodynamic pumps
TYPES OF PUMPS AND TURBINES:
Radial, Axial and Mixed-Flow Devices
impeller vane
Centrifugal pump
volute
rotation
flow
Axial-flow pump
• Francis turbine
– intermediate head; hydropower (pumped storage)
• Kaplan turbine
– low head; axial flow
• Wells turbine
– wave energy
• Bulb turbine
– tidal power
• Archimedean screw
– small-scale hydro-power
PELTON WHEEL
FRANCIS TURBINE
KAPLAN TURBINE
ARCHIMEDEAN SCREW
PUMPED STORAGE
Dinorwig,
Mooserboden / Wasserfallboden reservoirs, Snowdonia,
Kaprun (Austrian Alps) (Wales)
Foyers,
Loch Ness,
(Scotland)
PUMP CHARACTERISTICS
Head: 𝐻 vs 𝑄
Input power: 𝐼 vs 𝑄
Efficiency: 𝜂 vs 𝑄
I
I
H H
Q Q
centrifugal pump axial-flow pump
PUMP CHARACTERISTICS:
Lab Results
1.1 Head vs Discharge (2800 rpm) 1.2 Input Power vs Discharge (2800 rpm)
12.0 350
10.0 300
250
8.0
200
H (m)
I (W)
6.0
150
4.0
100
2.0
50
0.0 0
0 50 100 150 0 50 100 150
Q (L min-1) Q (L min-1)
50
45
40
35
30
(%)
25
20
15
10
5
0
0 50 100 150
Q (L min-1)
SYSTEM CHARACTERISTICS
The pump is required to:
• lift fluids through a certain height (static lift, ℎ𝑠 )
• overcome frictional (and other flow-related) losses
𝐻 = ℎ𝑠 + 𝑎𝑄2
delivery reservoir
delivery main
static lift
hs
suction main
Pump
suction head
Sump
DUTY POINT
The discharge, 𝑄, is such that … the head provided by the pump
exactly matches the system head (static lift + losses)
H
system
characteristic
duty
point
hs pump
characteristic
𝑄 (L s–1) 0 10 20 30 40 50
𝐻 (m) 10.0 10.5 10.0 8.5 6.0 2.5
𝜂 0.0 0.40 0.64 0.72 0.64 0.40
It is proposed to use this pump to draw water from an open sump to an elevation
5.5 m above. The delivery pipe is 20.0 m long and 100 mm diameter and has a
friction factor of 0.005.
𝐿 = 20 m
𝐷 = 0.1 m duty
point
hs pump
𝜆 = 0.005 m characteristic
𝜆𝐿 𝑉 2 𝑄
𝐻sys = ℎ𝑠 + 𝑉=
𝐷 2𝑔 π𝐷 2 /4
8𝜆𝐿
𝐻sys = ℎ𝑠 + 2 5 𝑄 2
π 𝑔𝐷
𝐻sys = 5.5 + 826.3𝑄 2 (𝐻 in m, 𝑄 in m3 s −1 )
𝑄 (L s–1) 0 10 20 30 40 50
𝐻 (m) 10.0 10.5 10.0 8.5 6.0 2.5
𝜂 0.0 0.40 0.64 0.72 0.64 0.40
𝐻sys (m) 5.5 5.58 5.83 6.24 6.82 7.57
H
system
characteristic
duty
point
hs pump
characteristic
Q
Find:
(a) the maximum discharge that the pump can provide;
(b) the pump efficiency at this discharge;
(c) the input power required.
powerout
efficiency =
powerin
𝜌𝑔𝑄𝐻
𝜂=
𝐼
1000 × 9.81 × 0.0377 × 6.67
0.673 =
𝐼
single pump
Same head: 𝐻
Total discharge: 𝑄1 + 𝑄2
double the flow
H
two pumps in series
Q H1 H2
double
Series the head
Same discharge: 𝑄
single pump
Total head: 𝐻1 + 𝐻2
Q
PUMPS IN PARALLEL AND SERIES:
Lab Results
20.0
15.0
Measured
H (m)
10.0
Scaled
5.0
0.0
0 50 100 150
Q (L min-1)
EXAMPLE
A rotodynamic pump, having the characteristics tabulated below, delivers water from a
river at elevation 102 m to a reservoir with a water level of 135 m, through a pipe of length
1 km and diameter 350 mm. The friction factor of the pipe may be taken as 𝜆 = 0.035 and
minor losses from valves and fittings can be described by a loss coefficient 𝐾 = 9.
(a) Calculate the discharge and head in the pipeline (at the duty point).
(c) determine the power demand at the duty point in the case of parallel operation;
(d) in the case of parallel operation, if the total flow is throttled by a valve to 0.12 m3 s −1 ,
calculate the head lost across the valve.
A rotodynamic pump, having the characteristics tabulated below, delivers water from a river
at elevation 102 m to a reservoir with a water level of 135 m, through a pipe of length 1 km
and diameter 350 mm. The friction factor of the pipe may be taken as 𝜆 = 0.035 and minor
losses from valves and fittings can be described by a loss coefficient 𝐾 = 9.
ℎ𝑠 = 33 m H
system
characteristic
𝐿 = 1000 m
𝐷 = 0.35 m
duty
𝜆 = 0.035 point
hs pump
𝐾=9 characteristic
𝜆𝐿 8
𝐻sys = ℎ𝑠 + + 𝐾 2 4 𝑄2
𝐷 π 𝑔𝐷
𝐻sys = 33 + 600.2𝑄2 (𝐻 in m, 𝑄 in m3 s −1 )
(a) Calculate the discharge and head in the pipeline (at the duty point).
H
system
characteristic
duty
point
hs pump
characteristic
Q
2
𝐻sys = 33 + 600.2𝑄 (𝐻 in m, 𝑄 in m3 s −1 )
𝑄 = 0.137 m3 s −1
Single pump:
Q1
Q
Parallel pumps: 𝑄 → 2𝑄
Q2
Q H1 H2
Series pumps: 𝐻 → 2𝐻
Q2
𝑄 = 0.184 m3 s −1
𝐻 = 53.3 m
Series pumps:
Q H1 H2
𝑄 = 0.193 m3 s −1
𝐻 = 55.4 m
(c) determine the power demand at the duty point in the case of parallel operation;
Q1
Parallel pumps: Q
Q2
𝑄 = 0.184 m3 s −1
𝐻 = 53.3 m Single pump:
𝑄 (m3 s–1) 0 0.05 0.10 0.15 0.20
𝐻 (m) 60 58 52 41 25
𝜂 (%) --- 44 65 64 48
For each pump: 𝑄 = 0.184/2 = 0.092 m3 s −1
𝐻 = 53.3 m
𝜂 = 63.2% = 0.632
powerout 𝜌𝑔𝑄𝐻
𝜂= =
powerin 𝐼
𝜌𝑔𝑄𝐻
𝐼(one pump) = = 76100 W
𝜂
𝐼 total = 76100 × 2 = 152200 W
(152 kW)
(d) in the case of parallel operation, if the total flow is throttled by a valve to
0.12 m3 s −1 , calculate the head lost across the valve.
At 𝑄 = 0.12 m3 s −1 :
Scales: 𝐷, 𝑁, 𝜌
𝑄 𝑔𝐻 𝑃 𝜌𝐷 2 𝑁
Π1 = Π2 = 2 2 Π3 = Π4 = = Re
𝑁𝐷 3 𝑁 𝐷 𝜌𝑁 3 𝐷 5 𝜇
discharge head power viscosity
DIMENSIONAL ANALYSIS
𝑄 𝑔𝐻 𝑃 𝜌𝐷 2 𝑁
Π1 = Π2 = 2 2 Π3 = Π4 = = Re
𝑁𝐷 3 𝑁 𝐷 𝜌𝑁 3 𝐷 5 𝜇
discharge head power viscosity
𝑃 𝑃
=
𝜌𝑁 3 𝐷5 𝑝
𝜌𝑁 3 𝐷5 𝑚
3 5
𝑃𝑝 𝑁𝑝 𝐷𝑝
= = 0.60563 × 45 = 227.4
𝑃𝑚 𝑁𝑚 𝐷𝑚
𝑃𝑝 = 227.4 × (7.5 kW) = 1710 kW
𝑄 𝑄
=
𝑁𝐷3 𝑚
𝑁𝐷3 𝑝
3 3
𝑄𝑚 𝑁𝑚 𝐷𝑚 1 1
= = × = 0.0258
𝑄𝑝 𝑁𝑝 𝐷𝑝 0.6056 4
HYDRAULIC SCALING LAWS
(“Affinity Laws”)
𝑄 𝑄 𝑔𝐻 𝑔𝐻 𝑃 𝑃
= = =
𝑁𝐷3 1
𝑁𝐷3 2
𝑁 2𝐷2 1 𝑁 2𝐷2 2 𝜌𝑁 3 𝐷5 1
𝜌𝑁 3 𝐷5 2
Speed
For the same pump/turbine and working fluid (same 𝐷, 𝜌):
2 3
𝑄2 𝑁2 𝐻2 𝑁2 𝑃2 𝑁2 𝜂1 = 𝜂2
= = =
𝑄1 𝑁1 𝐻1 𝑁1 𝑃1 𝑁1
Size
For different-sized, but geometrically-similar devices at the same speed (same 𝑁, 𝜌):
3 2 5
𝑄2 𝐷2 𝐻2 𝐷2 𝑃2 𝐷2 𝜂1 = 𝜂2
= = =
𝑄1 𝐷1 𝐻1 𝐷1 𝑃1 𝐷1
FINDING THE DUTY POINT AT A NEW PUMP SPEED
2
𝑄2 𝑁2 𝐻2 𝑁2
Hydraulic scaling: = =
𝑄1 𝑁1 𝐻1 𝑁1
H
N2 system characteristic
N1
new duty point
hs
Q
FINDING THE PUMP SPEED FOR A GIVEN DUTY
POINT
H
N2 system characteristic
2
𝐻 𝑄 (Q1, H1)
=
𝐻2 𝑄2 hs
scaling
curve
This will cut the given curve at point (𝑄1 , 𝐻1 ).
Q
The unknown speed 𝑁2 can be found from the ratio of discharges or ratio of heads:
2
𝑁2 𝑄2 𝑁2 𝐻2
= or =
𝑁1 𝑄1 𝑁1 𝐻1
EXAMPLE
Water from a well is pumped by a centrifugal pump which delivers water to a reservoir
in which the water level is 15.0 m above that in the sump. When the pump speed is
1200 rpm its pipework has the following characteristics:
Pipework characteristics:
Discharge (L s–1): 20 30 40 50 60
Head loss in pipe (m): 1.38 3.11 5.52 8.63 12.40
Pump characteristics:
Discharge (L s–1): 0 10 20 30 40
Head (m): 22.0 21.5 20.4 19.0 17.4
(a) Plot the graphs of the system and pump characteristics and determine the
discharge at a speed of 1200 rpm.
(b) Find the pump speed in rpm if the discharge is increased to 40 L s–1.
ℎ𝑠 = 15 m
Pipework characteristics:
Discharge (L s–1): 20 30 40 50 60
Head loss in pipe (m): 1.38 3.11 5.52 8.63 12.40
𝐻sys (m) 16.38 18.11 20.52 23.63 27.40
Pump characteristics:
Discharge (L s–1): 0 10 20 30 40
Head (m): 22.0 21.5 20.4 19.0 17.4
𝑄 = 32.4 L s−1
𝑁1 = 1200 rpm
At speed 𝑁2 (unknown):
𝑄2 = 40 L s−1
𝐻2 = 20.52 m (system curve)
𝑁2 𝑄2 40
= = = 1.072
𝑁1 𝑄1 37.3
1/4
... and proportional to N: Π12 𝑄1/2 𝑁
=
Π23 (𝑔𝐻)3/4
𝑄1/2 𝑁
𝑁𝑠 = 3/4 (𝑁 in rpm, 𝑄 in m3 s–1, 𝐻 in m)
𝐻
0.21/2 × 3000
=
63/4
= 350 rpm
Type 𝑵𝒔 (rpm)
Centrifugal 10 – 70 large head
Mixed flow 70 – 170
Axial > 110 small head
SPECIFIC SPEED (TURBINES)
Most important parameters are head and (output) power:
𝑔𝐻 𝑃
Π2 = Π3 =
𝑁 2 𝐷2 𝜌𝑁 3 𝐷5
(Π3 )2 (𝑃/𝜌)2 𝑁 4
Find a combination independent of D ... =
(Π2 )5 (𝑔𝐻)5
1/4
... and proportional to N: Π32 (𝑃/𝜌)1/2 𝑁
=
Π25 (𝑔𝐻)5/4
Impeller vane
Volute
MECHANICS OF CENTRIFUGAL PUMPS
u2=r2
w2
2 w1
u1=r1 resultant, v
u = r
vane
w
v
u impeller velocity (𝑢 = 𝑟𝜔)
w velocity relative to the impeller vt
v=u+w absolute velocity vr
resultant, v
u = r
torque = rate of change of angular momentum
𝑇 = 𝜌𝑄(𝑣𝑡2 𝑟2 − 𝑣𝑡1 𝑟1 )
vane
w
power = torque angular velocity
v
𝜌𝑔𝑄𝐻 = 𝜌𝑄(𝑣𝑡2 𝑟2 − 𝑣𝑡1 𝑟1 )𝜔
vt
Impeller velocity 𝑢 = 𝑟𝜔 vr
𝑣𝑡 = 𝑢 − 𝑤 cos 𝛽
𝑄 v
𝑣𝑟 = 𝑤 sin 𝛽 =
𝐴
vt
𝑢2 vr
𝐻 = (𝑢2 − 𝑣𝑟2 cot 𝛽)
𝑔
H
𝑟2 𝜔 𝑄
𝐻= (𝑟2 𝜔 − cot 𝛽)
𝑔 𝐴 β 90 (forward-facing blades)
𝐻 = 𝑎 − 𝑏𝑄 β = 90
Q
EXAMPLE
39.28
40 = (39.28 − 5 cot 𝛽)
9.81
cot 𝛽 = 5.858
tan 𝛽 = 0.1707
𝛽 = 9.69°
MECHANICS OF A PELTON WHEEL
bucket
v
jet u
spear valve
bucket
jet
In practice:
• 𝜃 ≈ 165° (to avoid interference with the following bucket)
• it is the jet velocity 𝑣 which is controlled; (turbine synchronised to the electricity grid)
• the optimal speed ratio 𝑢/𝑣 is nearer 0.46.
Other considerations:
• Head at device, 𝐻 = (head at reservoir) − (head losses along pipeline)
• Maximum jet velocity, 𝑣 = 𝑐𝑣 2𝑔𝐻
• Orifice coefficient, 𝑐𝑣 ≈ 0.97 − 0.99
EXAMPLE
𝑝 𝑉2 𝑝atm sump
+ = − 𝑧inlet − ℎ𝑓
𝜌𝑔 2𝑔 inlet
𝜌𝑔
Keeping the pump below the level in the sump is also useful for pump-priming.