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0002 - 710 - Mechanical Completion and Performance Acceptance of Facilities
0002 - 710 - Mechanical Completion and Performance Acceptance of Facilities
Number APPROVED
2.710
GENERAL INSTRUCTION MANUAL
ISSUE DATE REPLACES
ISSUING ORG. PROJECT MANAGEMENT 12/04/2018 03/15/2010
MECHANICAL COMPLETION AND PERFORMANCE APPROVAL PAGE NO.
SUBJECT AAS 1 of 35
ACCEPTANCE OF FACILITIES
TABLE OF CONTENTS
1. OBJECTIVE
2. SUMMARY
3. DEFINITION OF TERMS
6. REFERENCE
1. OBJECTIVE:
G.I. 2.710 is intended to define the respective duties and obligations required of the Saudi Aramco Project
Management Team (SAPMT)/Construction Agency, Inspection Agency, Loss Prevention Department, Fire
* Protection Department, the Proponent and other organizations that are necessary to ensure a smooth and timely
transition from the construction phase through the start-up and operation of a facility. The Mechanical Completion
and Performance Acceptance Certificates document these duties and obligations.
* Reference to this Instruction and its attachments in a contract as a requirement for the contractor to follow and as
a sole means of defining the contractor’s pre- and post-MC responsibilities is not permitted. This Instruction and
its attachments define responsibilities within Saudi Aramco organizations only and are not a suitable means of
assigning responsibilities to the contractor. As applicable, a customized division of responsibility based on needs
should be included or referenced in contract.
2. SUMMARY:
This Instruction and its attachments are applicable to all Saudi Aramco capital and non-capital projects
* (engineered), for details see GI 20.031, GI 20.110 and GI 20.620. Steps are detailed herein for: (1) accepting new
facilities as mechanically complete, (2) commissioning and start-up, and (3) performance acceptance and financial
closeout.
The Construction Agency is responsible for delivering a completed facility as defined in the project scope of work.
After the facility is accepted as Mechanically Complete, the Commissioning, Start-Up and Performance
Acceptance become the responsibility of the Proponent Organization with the Construction Agency providing
necessary design and construction personnel, technicians and vendor representatives to assist in these activities.
For all facilities, the Construction Agency, Proponent and other stakeholders (as applicable) are to assign
personnel and establish a Pre-Commissioning & Mechanical Completion Plan and a Commissioning & Start-Up
* Plan as per SAEP-12.
** Note: For Mechanical Completion Certificate (MCC) requirements of Budget Items (BIs) that are solely for Master
Appropriation/ Purchasing, refer to AIM 201 and GI 202.305.
ACRONYM DESCRIPTION
** AC Acceptance Committee
ACC Acceptance Committee Chairman
AIM Accounting Instruction Manual
BI Budget Item
CA Construction Agency
CMS Capital Management System
CPD Capital Programs Division (from Finance Organization)
FPD Facilities Planning Department
FrPD Fire Protection Department
EI Exception Item
EIS Equipment Inspection Schedules
IA Inspection Agency
IPT Integrated Project Team
ISSD Industrial Security Support Department
LPD Loss Prevention Department
MAR Master Appropriations Release
MC Mechanical Completion
MCC Mechanical Completion Certificate
- PMCC - Partial Mechanical Completion Certificate
- FMCC - Final Mechanical Completion Certificate
MPCS Mechanical & Performance Closeout System
MSAER Mandatory Saudi Aramco Engineering Requirements, Include:
- SAEP: Saudi Aramco Engineering Procedure
- SAES: Saudi Aramco Engineering Standard
- SAMSS: Saudi Aramco Materials System Specifications
- SASD: Saudi Aramco Standard Drawings
O&M Operation and Maintenance
PAC Performance Acceptance Certificate
PDI Performance Acceptance Deficiency Item
PCR Project Change Request
PFAAD Projects and Fixed Asset Accounting Division
POD Power Operations Department
PS Project Sponsor
PSSR Pre-startup Safety Review
SOW Scope of Work
The organization assigned to execute the project. This could be the Saudi Aramco Project Management
administrative area or the Proponent’s assigned organization (for C1-type projects). The Construction
Agency’s team assigned to the project is called the Project Management Team (PMT).
3.3 COMMISSIONING:
*
Commissioning is the functional testing process to verify the equipment, system or facility is working in
accordance to its design conditions per the approved project scope of work. For additional details, see
Supplement 2.710-3.
Mechanical Completion (MC) Exception Items (EIs) are outstanding project scope of work (SOW) or non-
adherence to the applicable MSAER items. EIs are Punchlist items (defined in section 3.17) that are
consolidated by the Construction Agency (CA) and approved by the Acceptance Committee Chairman
(ACC) for resolution.
“Yes” EIs are items that are evident danger to personnel safety or Company property, and those that may
impact the safe commissioning, start up, and operation of the facility. ‘Yes’ items are required to be
completed before the Mechanical Completion Certificate (MCC) is approved by the Proponent.
“No” EIs are items that, if not completed prior to Mechanical Completion (MC), will not impact the safe
commissioning, start up, and operation of the facility.
3.5 FACILITY:
*
Facility means structures or items being designed and engineered, constructed, installed or repaired under
the project SOW (capital or non-capital).
The Inspection Agency (IA) is the organization which provides inspection services throughout the life
cycle of the project. This is accomplished through direct inspection, monitoring and quality
assessments, as required (for details, see SAEP-1150 and SAEP-68).
Mechanical Completion (MC) is achieved when the facility defined in the approved project SOW has been
installed, pre-commissioned, and all “Yes” Exception Items have been completed and closed or changed
to NO item per section 4.2.9. (See also Supplement No. 2.710-3)
The process of demonstrating via performance tests (as applicable) that the facility can operate
successfully at the design conditions established by the approved Project SOW. The Performance
Acceptance Certificate (PAC) is approved when the facility has met the performance acceptance
requirements. For details refer to sections 4.3 & 4.4 and their sub-sections.
Performance Acceptance Deficiencies Items (PDIs) consider system or facility operational performance
deficiencies (failure to meet performance required by the design basis) only and shall not include items
similar in nature to the Mechanical Completion Exception Items. Normal Wear & Tear shall not constitute
as PDI (see, section 3.21).
3.13 PRE-COMMISSIONING:
*
Testing of system components for continuity, operability and in the case of process plants, their ability to
withstand operating pressures prior to the introduction of feedstock or other final products into the facility.
For details, see Supplement 2.710-3.
Project Scope of Work (SOW) is defined as all and any work associated with accomplishing the
requirements of the Approved Project Proposal, applicable MSAERs (issued before the standard’s cut-off
date stipulated in SAEP-14), Expenditure Request, Master Appropriations Release(s) (MAR's) and/or
approved Project Change Requests (PCR's) or subsequent redefinition ER. Adding SOW after FMCC
approval is not permitted. For scope changes’ guidelines and thresholds, refer to GI-20.520 and GI-20.500.
(IPT) towards maximizing investment value. For details, refer to applicable PS Guides issued by Capital
Program Efficiency Department (CPED).
** 3.16 PROPONENT:
The organization who is responsible for approving the Mechanical Completion Certificate and will own,
operate and maintain the completed facility assets.
3.17 PUNCHLIST:
*
A punchlist is master list of outstanding project SOW for all systems that has been identified by any party
(e.g., Construction Agency, Inspection Agency, Loss Prevention Department, Fire Protection Department,
Power Operations Department, Proponent, etc.) and submitted through the MPCS. Punchlist items must
be specific and not general statements such as verify, inspect etc. and shall include as minimum following
information:
1) Description: A brief description of item including tag number, line number, etc.
2) Location: Specify location by package, subsystem, plant, building, unit, zone, column, room
identification code(s), etc.
3) Category (or System): Instrumentation, Mechanical, Electrical, etc.
4) Reference documents: All comments shall include relevant reference or justification.
3.19 START-UP:
*
Following commissioning, the start-up will commence, which is achieved by energization of system/facility
and/or introduction of feedstock into the facility to achieve normal operating conditions.
3.20 SYSTEM:
A group of components (piping, instrumentation, equipment, motors, vessels, etc.) related to a single
process or utility service such as sweet gas, sour gas, firewater, etc. Where components of the same
service are located in different geographical locations, they can be treated either as separate systems or
as subsystems.
A system can also be other components of a facility logically grouped together e.g.: buildings, roads,
structures, foundations, electrical power distribution, etc.
The completion and turnover activities of a project represent the culmination of project activities which have been
directed toward providing the Proponent a facility that conforms to the project scope of work (SOW). The following
shall establish the structure, activities to be accomplished, and assignment of responsibilities during the process
of Mechanical Completion, commissioning, and start-up of the facility.
Note: Temporary installations implemented by the Construction Agency in support of achieving the project’s
* scope and objectives shall be subject to the Proponent Organization’s Management of Change process
as required by Saudi Aramco’s Safety Management System, Element 5, Asset Integrity. The temporary
installation shall not be considered as part of the MCC process unless these installations are formally
approved as project SOW and incorporated in the project’s drawings, as required.
A facility, or portion thereof, shall be certified as Mechanically Complete and safe to operate prior
to commissioning, start-up, or placement in service. This applies for all Budget Items (BIs)
regardless of value. Further, in the case of hydrocarbon storage, handling, transportation, or
processing plant type facilities, the hydrocarbon may not be brought into the Plant/Unit concerned
until the Mechanical Completion Certificate (MCC) has been approved by the relevant parties. For
a facility to be certified mechanically complete, the following work is required:
4.1.1.1 All Spare Parts Data Packages (SPDP) have been submitted to the Material Supply
* Organization in accordance with the requirements of SAEP-31.
4.1.1.2 All construction and pre-commissioning activities for the project have been completed. For
* additional details, refer to Supplement-3.
4.1.1.3 All agreed “Yes” items on the MCC Exception Item List shall have been completed and
* approved by the Acceptance Committee members or their representatives or the ACC.
* 4.1.1.4 All pending quality issues including non-conformance reports (issued by Saudi Aramco
and Contractors) and worksheets shall have been resolved to the satisfaction of the IA or
entered on the consolidated punchlist and submitted to the ACC in accordance with
section 4.2.6. For details, refer to SAEP-381.
* 4.1.1.5 All redlined as-built vendor manuals, redlined vendor drawings, and redlined as-built key
drawings shall have been transmitted to the Proponent. For additional details, refer to
SAES-A-202 and SAEP-334.
4.1.1.6 All equipment fabrication documents, inspection record books and Equipment Inspection
Schedules (EIS) shall be made available for review at the construction site. (Reference
SAEP-20, Equipment Inspection Schedule)
4.1.1.7 All Operation and Maintenance (O&M) manuals will have been submitted to the Proponent
* for review four (4) weeks prior to MC. For details, refer to SAEP-121 & -122.
Note: Process O&M manuals for facilities must be approved by the Proponent before MC.
* As Applicable
4.2 STEPS TO ACHIEVE MECHANICAL COMPLETION – (Organization with primary responsibility in bold)
4.2.1 The designated Construction Agency shall use MPCS to establish and maintain a punchlist of
* the items submitted in the MPCS by all parties (e.g.: Construction Agency, Inspection Agency,
Proponent, Loss Prevention Dept, Fire Protection Dept, Power Operations Dept etc.) throughout
the construction phase.
4.2.2 The Construction Agency (in conjunction with the Proponent) will define the facility by process
* system/subsystem (additionally by geographical area where appropriate) and assign non-process
components such as buildings, structures, power, etc., a system identification to ensure that all
parts of the facility (including the safety elements) are covered and allow punchlisting to be
performed in an organized, systematic manner. This definition shall be required in the Pre-
commissioning and Mechanical Completion Plan which is developed per SAEP-12 and finalized
as soon as practical prior to the Acceptance Committee kick-off meeting to be held at the latest
by 60% of BI’s actual construction. Specific consideration shall be given to establishing a system
of partial MCCs where equipment and facilities need to be pre-commissioned and commissioned
to allow subsequent activities to be completed (e.g. piping tie-ins, utilities and related energization
systems including fire and safety systems).
4.2.2.1 Prior to signing the MCC for the hydrocarbons facility or portion thereof, all fire protection
** and life safety systems in the approved project scope of work shall be mechanically
completed and commissioned for that portion where the hydrocarbons will be present.
Alternatively, temporary measures acceptable to the ACC shall be provided prior to the
introduction of hydrocarbons. For additional details, see Supplement- 3, Section 6.
** 4.2.2.2 Prior to signing the MCC for any manned building or infrastructure facility, all fire protection
and life safety systems in the approved project scope of work shall be mechanically
completed and commissioned. Alternatively, temporary measures acceptable to the ACC
shall be provided prior to occupancy. For additional details, see Supplement 3, Section 6.
4.2.3 The Proponent shall establish the Acceptance Committee (AC) and appoint its Chairman as soon
* as practical after the start of the facility’s construction but no later than the 60% stage of BI’s actual
construction completion. Establishing the AC is not a milestone for starting punchlisting which shall
be as per section 4.2.5.
4.2.4 The Construction Agency shall advise the Proponent (ACC) that the BI’s construction stage has
* reached 60% and request a formal kick-off meeting of the Acceptance Committee (AC) to agree
on the detailed pre-commissioning and mechanical completion plans and procedures to be
implemented and inform the committee of the schedule and scope of proposed Mechanical
Completions (Partial and Final).
** Note: Prior to AC kick-off meeting, the Construction Agency shall submit detailed pre-
commissioning and mechanical completion plan(s) for the AC review and concurrence.
Any revision to these plan(s) will require concurrence of AC Chairman and distribution to
the AC.
* At the first formal kick-off meeting of the Acceptance Committee (required for all projects), the
Proponent and the Construction Agency may jointly concur that further formal Acceptance
Committee (AC) meetings are not required. In such case, the AC members from the Construction
Agency, Inspection Agency, Loss Prevention Dept, Fire Protection Dept, and other organizations
(as applicable) and the Proponent may designate their representatives.
4.2.5 When all major components of a system have been installed and verified as ready for punchlisting
* by the Construction Agency (CA), the CA shall obtain written agreement from the ACC confirming
that punchlisting may begin. Upon agreement, the Construction Agency will request the
Acceptance Committee (AC) to commence system punchlisting. All AC representatives shall
submit their system punchlist items (in accordance with punchlist definition under section 3.17)
into the MPCS within seven (7) working days of this request. The commencement of punchlisting
shall not be unduly delayed. The CA will make required project documentation available for the
AC.
* 4.2.6 The Construction Agency (CA), within seven (7) working days upon conclusion of the
punchlisting, will consolidate all project scope punchlist items, make an initial “Yes/ No”
designation and submit to the Acceptance Committee Chairman (ACC). Non-project scope items
will be handled per section 4.2.8.
Note: Punchlist items with the same description but recorded in different locations shall not be
consolidated as duplicate items.
4.2.7 Within five (5) working days of receiving the consolidated punchlist, the Acceptance Committee
* Chairman (ACC) will make the final determination which of these punchlist items are “Yes” items
in accordance with EI definition under section 3.4, and appoint the responsible party in the case
of duplicated items. Notifying duplicated items’ initiator for information, the ACC shall close
duplicate items immediately leaving only one item open for the CA to complete. The ACC will
approve the finalized punchlist and return via MPCS to the CA to complete. This list will be the
MC Exception Item(s) List.
4.2.8 Within four (4) weeks of the respective MCC’s (partial or final) Exception Items (EIs) List approval
** (and enough time before PMCC/FMCC), the Construction Agency (CA) will consolidate non-
project scope items submitted during the systems/ facilities punchlisting and indicating CA reasons
for considering these items as non-scope. The CA will issue these items to the Acceptance
Committee Chairman (ACC) in a report and will call for a meeting with the ACC to obtain
agreement on these punchlist items. The items agreed during this meeting as project scope items
and identified as YES or NO items, will be added in the MC EIs List. With information to Project
Sponsor (PS), disputed items will be issued for final ruling to:
FPD Manager for scope compliance item(s).
Concerned organization(s) for MSAERs compliance item(s), per SAEP-301.
Other appropriate organizations such as Contracting, Law, etc. for contractual, legal, external
relationship items, etc. as applicable.
Escalated items shall be concluded by the responsible organization within 10 working days of
escalation and followed up by Construction Agency until resolved.
* 4.2.9 Once the MCC Exception Item List is established, deleting an item from the Exception Item (EI)
List or changing a “Yes” item to “No” is the role/authority of the Acceptance Committee Chairman
with notification provided to the originator(s) using MPCS. Any disputes regarding critical safety
items must be resolved prior to approval of the partial/final Mechanical Completion Certificate, as
applicable. For details regarding Project Quality Issues Escalation Process, refer to SAEP-381.
4.2.10 When all of the assigned "Yes" items have been completed and approved, the MCC (partial and
* final) will be generated and electronically routed for notifications and approvals using MPCS. No
portion of the concerned system/facility shall be commissioned and started-up or have
hydrocarbons introduced or building(s) occupied until the MCC has been approved.
4.2.10.1 The Construction Agency can route the MCC (partial and final) to any organization
listed in Supplement-1 (except IA and Proponent organizations) for approvals after all
of the “Yes” items submitted by that organization are completed. IA and Proponent
organizations shall be notified of these routing(s) using MPCS. The PMCC/MCC shall
not be routed to the IA unless all required approvals other than Proponent
organizations have been obtained.
4.2.10.2 Upon receipt of the MCC (partial and final) workflow for approval by the requisite AC
member (except IA and Proponent organizations), it shall be approved/rejected within
three (3) working days, otherwise AC member and relevant Department Manager
shall be notified (using MPCS), requesting the Manager’s intervention for MCC/PMCC
approval/rejection within five (5) additional working days.
4.2.11.2 The Proponent shall approve the MCC (partial and final) within two (2) working days
or notify the Construction Agency with justification of his reason for not doing so. In
case of no timely action by the Proponent, Construction Agency shall escalate the
matter to the PS for CMS projects for resolution within five (5) additional working days
and then to the Proponent and Construction Agency Administrative Area Heads if no
resolution can be achieved.
4.2.12 The MCC (partial and final) approval signifies acceptance of custody for the system and facility by
* the Proponent. After this turnover, routine system and facility maintenance and equipment layup
is the Proponent’s responsibility. The remaining work to clear “No” Exception Items by the
Construction Agency can only be accomplished upon issuance of Work Permits by the Proponent
in accordance with GI 2.100.
* 4.2.13 Once the MCC, partial or final, is approved, no additional Mechanical Completion Exception Items
should be added to the Exception Item List. In the exceptional circumstance where an item would
create a hazardous condition to personnel or equipment is identified after the MCC is approved,
the identified Exception Items that are within the approved scope of work can be added with the
concurrence of the Proponent and Construction Agency Department Managers.
* 4.2.14 After approval of the Final MCC, the Construction Agency and the Proponent, will review any
outstanding “No” Exception Items and agree on the organization responsible for completion of
each Exception Item. A schedule to complete these item(s) shall be agreed. The Proponent is
responsible for approving completed Exception Items or making arrangement for the originator to
be available for approval. Upon EI completion, a notification to the originator and ACC will be sent
and an alert after five (5) working days will also be sent to respective originator(s), their Division
Head(s) and ACC. If completed items are not Closed or Rejected (with justification) by Proponent
or originator within 10 working days of completion, the items will be considered closed. CA will
issue a request to the System Administrator to close these items.
Exception: The Construction Agency shall complete all EIs inside the boundary wall of residential
unit(s) within 60 days of the MCC approval (partial & final). Any delay shall be reported by the CA
to their and the Proponent Administrative Area Heads, and to the PS (for CMS projects), explaining
the reason for non-completion of each item and the target completion date.
* 4.2.15 An Energization Form (Certificate) obtained per Supplement-3, section 3.g shall not be used in
lieu of a MCC (partial & final). For details about Energization Form, refer to GI 2.703.
4.2.16 After Mechanical Completion, the Construction Agency is responsible for providing an agreed
* number of contractor and vendor commissioning and start-up assistance personnel. These
personnel shall be released as soon as possible after the start-up of the facility. If the Proponent
requires to retain the services of the personnel beyond the 60-day Performance Acceptance
period to assist with Plant operations, maintenance, or provide training, the Construction Agency
will transfer the administrative and cost functions associated with these personnel to the
Proponent to allow the project to be closed out.
4.2.16.1 The Construction Agency and the Proponent are responsible for fulfilling the
requirements stipulated in SAEP-140 for any Vendor provided training requested by
the Proponent. The cost of such training shall be charged in accordance with GI
202.309, Allocation of Costs – New Facilities Start-Up.
4.2.16.2 The cost of materials and consumables for commissioning and start-up will be
charged in accordance with GI 202.309.
* 4.3.1 Upon approval of the Mechanical Completion Certificate, commissioning and start-up shall begin.
The Proponent Organization is responsible for these activities with the Construction Agency
providing assistance as listed in Supplement No. 2.710-3. Commissioning and Startup Plan shall
be developed as per SAEP-12 and shall include the PSSR checklist. The Proponent is
responsible for the development and execution of facility start-up and performance test plans and
procedures with the assistance of the CA. The acceptance of the Mechanical Completion
Certificate constitutes the beginning of the commissioning, start-up and initial operating period
during which the facility performance should, where possible, be demonstrated to be in
accordance with the approved Project Scope.
4.3.2.1 Review facility performance, relative to operating conditions, in accordance with the
approved Project Scope of Work after conducting the necessary performance tests in
the presence of qualified contractor personnel and, vendor representatives provided
by the Construction Agency per section 4.2.16 (if required), and the Construction
Agency.
4.3.2.2 Prepare a list of performance-related items requiring corrective action if the facility is
not up to performance specifications and assign responsibility (in agreement with
relevant organization per section 4.3.2.3) for completion in MPCS which will remain
open for 60 days from MCC approval or PAC approval, whichever occurs first.
Exception Items relating to Mechanical Completion (non-performance related items)
shall not be included in the Performance Acceptance Deficiency Item list.
4.3.2.3 The agreed Performance Acceptance Deficiency Items (PDIs) will form the basis of
the Performance Acceptance Certificate (PAC - Saudi Aramco Form 7214) deficiency
item list, which will be attached to the PAC at the time of approval. These items may
fall under the jurisdiction of the Construction Agency (within approved project scope
of work) or Proponent’s Operation and Maintenance Departments. The cost of
completion for those items deemed to be the responsibility of the Construction
Agency (within the approved project scope of work) shall be charged in accordance
with AIM 201 and GI 202.309.
* 4.3.3 If performance tests cannot be completed due to lack of capacity (either of input to the plant or of
supply to the users) within a time period not to exceed sixty (60) days from the date of the final
MCC or other time period achieved through a formal agreement by the Proponent and
Construction Agency Department Managers, these tests will either be omitted or performed at
a later date by the Proponent and the Performance Acceptance Certificate shall be approved by
the Proponent representative without such tests. For MSAERs’ waiver requirements, please refer
to SAEP-302.
4.4.1 A Performance Acceptance Certificate (PAC) shall be prepared by the Construction Agency for
* each facility after the final Mechanical Completion Certificate (MCC) for the facility has been
approved for subsequent approval by the Proponent upon completion of performance testing. The
PAC will be generated and electronically routed for approval using MPCS no later than forty five
(45) days after final MCC and may include the PDI list mentioned in section 4.3.2.3.
* 4.4.2 The date of the Proponent representative’s approval on the PAC for process and process-related
facilities shall constitute the completion of the initial operating period. Proponent Representative
will approve the Performance Acceptance Certificate no later than sixty (60) days after the final
MCC was approved by the Proponent Representative.
4.4.2.1 If the Proponent Representative does not accept that the requirements for approving
the Performance Acceptance Certificate (with or without a list of PDIs, attached) have
been satisfied within sixty (60) days after the final MCC was approved, this shall be
reported by the Proponent to the Proponent and the Construction Agency
Administrative Area Heads and to the PS (for projects following Capital Management
System (CMS)) by letter with a copy to PFAAD (Projects and Fixed Asset Accounting
Division) explaining the reason(s) and the actions being taken to achieve Performance
Acceptance.
4.4.2.2 If the sixty (60) days have elapsed and no letter with a list of performance deficiencies
has been issued by the proponent, the facility shall be automatically deemed accepted
by means of a Performance Acceptance Certificate’s approval in MPCS with the
Construction Agency’s representative’s signature. The construction agency shall send a
letter with the PAC attached to PFAAD with a copy to their and the Proponent
Administrative Area Heads and to the PS (if applicable), indicating that the Construction
Agency’s Performance Acceptance obligations have been met.
4.4.2.3 For all intents and purposes, the Proponent Representative’s approval of the
Performance Acceptance Certificate for the overall facility, signifies completion of the
Construction Agency’s Performance Acceptance obligations unless the certificate lists
performance deficiencies requiring rectification.
4.4.2.4 Should performance or equipment warranty issues arise after approval of the
Performance Acceptance Certificate, the Proponent shall notify the Construction
Agency’s management of the details so that the Construction Agency’s contract
representative can officially notify the Contractor in accordance with the contract’s
terms and conditions.
4.4.3 The capability to meet “Performance Specifications” is established after the facility has been
commissioned. The failure of the facility or its associated equipment to meet its operational design
criteria is a Performance Warranty Issue. The issuing of a Performance Acceptance Certificate
shall not be delayed for deficiency items that have little or no bearing on the operable condition of
the facility or for delays in completing Mechanical Completion exception items.
4.4.4 Although all references in this GI refer to one final Performance Acceptance Certificate, the
Construction Agency and Proponent may agree to use Performance Acceptance Certificates
to document partial completion. In this situation the Performance Acceptance Certificate must
clearly indicate in the space provided that the facility is partially accepted and under the
description, note that the accepted work is part of an overall facility.
4.4.5 The Proponent will maintain a list of Performance Deficiency Items identified during the
commissioning and initial operating period in MPCS. Any performance deficiencies not addressed
and closed out during this period will be listed as a Performance Acceptance deficiency item and
attached to the PAC at the time of approval.
4.4.6 Where the Proponent cannot obtain resolution of the equipment or facilities performance
deficiencies through the Contract Warranty terms, the Construction Agency must assist in
resolving the performance warranty issues.
4.4.7 The Proponent may formally notify the Construction Agency and the Financial Accounting
Department’s CPD and PFAAD that a Performance Acceptance Certificate is not required by the
time the Mechanical completion has been achieved.
4.4.8.2 Third party secondary fuel gas projects per SAEP 50, Third Party Royalty/Custody
Metering Facilities Execution Guide.
** 4.4.9 Within four (4) weeks of PAC approval, for the completion of Performance Acceptance Deficiency
Items (PDIs) within project scope, the Construction Agency and Proponent shall agree on the
schedule (including shutdown requirements, if applicable) and shall forthwith commence
resolution of those items. Upon PDI completion, a notification to the originator and ACC will be
sent and an alert after five (5) working days will also be sent to respective originator(s) and their
Division Head(s), and the ACC. If completed items are not Closed or Rejected (with justification)
by the Proponent within 10 working days, the items will be considered Closed. CA will issue a
request to the System Administrator to close these items.
** 4.4.10 In case of dispute between the Construction Agency and the Proponent as to whether a particular
PDI is within the project scope of work, with information to Project Sponsor (PS), Construction
Agency project manager shall escalate dispute(s) for final ruling and resolution following process
described in section 4.2.8.
* 4.11 Construction Agency will provide As-Built Drawings including On-Stream Inspection “OSI”
drawings in the Saudi Aramco’s Engineering Drawing Management System in accordance with
SAES-A-202 and SAEP-334 prior to the final Performance Acceptance Certificate (PAC). For OSI
details, refer to SAES-A-135 and SAEP-1135.
5.1 For the financial close-out process of a project, refer to Accounting Instruction Manual (AIM) 201 “Projects
* Financial Close-Out Process”.
5.2 Any MCC Exception Items and/or Performance Acceptance Deficiency Items not completed ninety (90)
* days after the Performance Acceptance Certificate has been approved, shall be reported by the
Construction Agency to their and the Proponent Administrative Area heads, and to the PS (for projects
following Capital Management System “CMS”) by letter explaining the reason for non-completion of each
item and the target completion date.
5.3 The project scope of work, including all pending “No” Exception Items and Performance Acceptance
** Deficiencies’ Items and excluding items covered in Section 5.4, shall be completed by the Construction
Agency within project’s closeout period. For details about said period and its extension, see AIM-201.
5.4 Where MCC Exception Items (EIs) and or Performance Acceptance Deficiency Items (PDIs) cannot be
* completed by the Contractor and/or are out of the Contractor's Scope of Work, and with the agreement of
the Proponent, the approved project scope of work’s MC Exception Items defined as "No" items and PDIs
can be assigned to the Proponent Maintenance and Engineering organization to complete after MCC and
PAC. For financial aspects, please refer to AIM 201.
* 5.5 Any changes and modifications to the constructed facilities or any additional construction activities outside
the approved project’s scope of work shall not be executed by the Construction Agency of that project.
The execution of such modifications shall, whenever feasible, be carried out by the Proponent’s
Maintenance Department. Where this is impractical, because of size or technical complexity of the
change(s), a new Construction Agency may be designated to execute the work. Consult CPD for the proper
funding mechanism and for the capital vs. expense ruling of these modifications or new construction
activities.
* 5.6 Before Mechanical Completion (PMCCs and FMCC), the Construction Agency will provide PFAAD with a
corresponding list of capital assets. For details, refer to AIM 201 and GI 202.305.
** 5.7 For projects where company supplied materials are free issued to the Contractors, the Construction
Agency shall complete material reconciliation prior to Final Release Agreement (FRA).
* 5.8 Costs associated with the period following MCC approval are treated according to the procedures
established in GI 202.309.
6. REFERENCE:
The following references should be reviewed carefully by all parties to this GI:
Date: _________________________
Manager
Project Management Office Department
*
CONCURRED BY:
APPROVED BY
I hereby certify that this facility, or portion thereof has been completed in accordance with the approved expenditure
request, project drawings, and specifications except as noted below (if any):
CONSTRUCTION AGENCY PROJECT MANAGER: Date:
I hereby certify that the facility or portion thereof has been checked, pre-commissioned and that all electrical works
meet the relevant standards and can be energized without hazard to the power system.
POWER OPERATIONS DEPT. REPRESENTATIVE: Date:
* I hereby certify that this facility has been inspected and that it complies with all applicable safety and fire protection
requirements except as note below (if any):
LOSS PREVENTION REPRESENTATIVE: Date:
FIRE PROTECTION REPRESENTATIVE: Date:
I hereby certify that this facility or portion thereof, has been inspected and that all materials meet applicable Saudi
Aramco Standards, and that it is constructed in agreement with pertinent design and engineering specifications.
INSPECTION AGENCY REPRESENTATIVE: Date:
I hereby certify that tests have been conducted and witnessed demonstrating that this project is mechanically
complete and ready for commissioning and stat-up, that I have received adequate operating instructions including
* safety requirements have been received, and that this project conforms to the approved Expenditure Request,
project drawings and specifications except as noted below (if any):
PROPONENT MAINTENANCE SUPERINTENDENT: Date:
PROPONENT COMMISSIONING REPRESENTATIVE: Date:
PROPONENT REPRESENTATIVE (ACC): Service Date:
EXCEPTIONS:
*
Original to: Projects & Fixed Assets Accounting Division (PFAAD), Financial Accounting Department
Copy to:
1. Proponent Representatives (ACC,
2. Proponent Commissioning Representative,
* 3. Proponent Maintenance Superintendent)
4. Construction Agency Project Manager
5. Inspection Agency Division Head
6. Area Loss Prevention Division Head
7. Area Power Operations Department Representative
8. Area Fire Protection Division Head
9. Administrator, Material Standardization (MSO)
DESCRIPTION
I hereby certify that the equipment installed on this project has been demonstrated to perform within Saudi Aramco
Standards and project drawings and specifications.
Original to: Projects & Fixed Assets Accounting Division (PFAAD), Financial Accounting Department
* Copy to:
1. Proponent Representative (ACC)
2. Proponent Commissioning Representative
3. Proponent Maintenance Superintendent
4. Construction Agency Project Manager
5. Area Loss Prevention Division Head
6. Area Power Operations Department Representative
7. Area Fire Protection Division Head
8. PFAAD - Immediately after Signature by Construction Agency
The main purpose of this Supplement is to delineate those activities which are required
to be complete prior to Mechanical Completion and those activities which are performed
post-MCC, and to designate the responsible party for each activity.
INDEX: LEGEND:
NOTE 1: Construction Agency is responsible for performing all work prior to Mechanical Completion, unless
assigned otherwise as indicated with an X.
NOTE 2: Per paragraph 4.2.16 of G.I. 2.710, Construction Agency will provide an agreed number of Contractor
Commissioning Assistance Personnel to work under the direction of the Proponent Commissioning
Supervisor or his Nominee. Alternatively, and as directed by Proponent, Operations/Commissioning
will utilize E&I, P or POD personnel for Commissioning Assistance.
* NOTE 3: POD will inspect and sign-off for all Power Distribution Systems that are under its Operation and/or
Maintenance Responsibility as per GI 2.706, and other will be inspected by Inspection Agency and
witnessed by Operations and/or Maintenance Agency that will operate and maintain them.
1. GENERAL
a. Provide proper identification of all equipment. Identification I R
numbers shall be legible from 50 feet away for process
equipment.
k. Verify all spare parts data packages have been submitted and X
accepted by Material Supply Organization (MSO).
2. CIVIL/STRUCTURAL
a. Inspect sewer lines and check all cleanouts manholes, and I W
service connections for proper installation and functioning.
Check manholes for leak tightness by filling and then
observing the water level for ten hours.
b. Test buildings for leak tightness and maintenance of required I W
* internal positive pressure. (Refer to SAES-K-002)
c. Access platforms, ladders, stairs, walkways and handrails. I W
4. PIPING
a. Flush, clean and hydro/pressure test, air/steam blowing per I R
* SAEP-327, SAES-A-004, SAES-L-150, SAES-L-350, and (Note 5)
SAES-G-116, all piping and piping systems as required by
drawings, standards and specifications prior to MCC. All orifice
plates, strainers, control valves, thermowells and other items,
which may be damaged during flushing and testing, are to be
removed from the system. With systems in LPG service, and
on completion of hydrotesting, system shall be fully drained
and dried.
g. Provide list and location of all blinds installed for start-up and X R
not detailed on P&ID's.
d. Set and align fan assembly, fan shaft, sheave and driver. I W
l. Purge, light off & put boilers and heaters in operation. X O-I
5.3 COMPRESSORS
a. Install compressor piping and make piping corrections as W I
required by manufacturer's tolerances. Set and cold align
compressor and driver. Furnish record of alignment to
Operations.
d. Commission lube and seal oil systems, circulate oil, and X O-W
replace with clean oil, etc., as required to prepare system
for operation.
5.7 PUMPS
a. Set and cold align pump inlet and outlet piping and driver. W I R
Furnish record of alignment to operations.
5.8 TANKAGE
a. Hydrotest tank and internal piping, and clean inside tank. W I
b. Close manways. W R
(2) For vessels where Operations has responsibility for loading X O-I
chemicals.
5.12 MIXERS
a. Rotate mixers by hand to ascertain that they turn freely. I
7. COMMUNICATIONS
e. Check and tag orifice plates and flow nozzles, calibrate all I W R
instruments and transmitters and receiver readings for each
instrument loop.