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Hailei-186KWh open rack high voltage energy

storage system technology solution
 CONTENTS

01
Project Information
02
System Solutions
03
System equipment parameters
04
Project Description
01 Project Information (SOR)
Project Overview & General Design Content:
186KWh open rack energy storage system facility based on lithium iron phosphate technology, the system consists of a single cluster of
batteries, consisting of 13 battery packs, each battery pack consists of 16S-280Ah cells, a single cluster corresponds to a high-voltage control box,
high-voltage control box integrated BCU master control, each battery pack with BMU slave control, a single cluster of batteries connected in
series through the high-voltage control box, and then by the The single cluster battery is connected to the high-voltage control box, then
connected to the PCS through the output of the high-voltage control box, and then connected to the load & grid through the PCS.
The battery storage system can be adapted to PCS or hybrid light storage inverter.

System features:
l Battery pack adopts standard chassis structure, 19-inch embedded design module for quick
installation, easy installation and maintenance

l The battery cell is made of lithium iron phosphate material to meet the long cycle life
application and safe use

l Single cluster secondary architecture, BMS with over-discharge, over-charge, over-current and
over-temperature and under-low protection functions

l System operating temperature range of -20°C to 55°C

l Battery pack with built-in fan to equalize the internal temperature of the battery

l External BMU slave control of the battery pack for easy maintenance
02 System Package
2.1Total System Solution

2.1.1：System Configuration
Serial
number Equipment name Model Specification Amount Unit Configuration

Open rack mount high Rated energy 186KWH, rated

1 voltage energy storage 186KWh-208S1P 1 Set voltage 665.6V rated capacity
system 280Ah
2 UPS power supply system 1KVA 1 Set

2.1.2：Battery system primary topology diagram

02 System Package
2.1Total System Solution

2.1.3：Battery Cluster Schematic

03 System equipment parameters
3.1 Batter y Cluster System Parameters
The single cluster high voltage energy storage system consists of 13 battery packs (including BMU slave control) and
a high voltage control box (integrated BCU master control) with 186KWh of power and a standard voltage of 665.6V,
installed in an open cabinet, the cabinet is a double-bin standard cabinet, and the external power supply of the high
voltage box is provided by a 1KVA-UPS.

51.2V280Ah
battery pack

Double-bay open
cabinet

High voltage
control box
03 System equipment parameters
ID Name Specification Remarks
1100mm(W)X820mm(D)X2160mm
1 Battery cabinet size ±5mm
(H)
2 Nominal capacity 280Ah
3 Nominal voltage 665.6V 208
4 Standard charging
0.3/25℃
multiplier
5 Maximum continuous
0.5C/25℃ 0.5C（140A）
discharge rate
6 Energy 186KWh
7 Operating voltage
582.4V-759.2V
range
8 Maximum charging
voltage for a single 3.60V Either cell
unit
9 Minimum discharge
2.9 Either cell
voltage of single unit
10 Operating temperature Charge：0~55℃、
range Discharge:-20~55℃
11 Protection level IP21
03 System equipment parameters
3.3 Batter y Pack

3.3.1：Battery pack design

u Laser welded busbar, low impedance,
high strength;

u The cores are covered with insulating film,

and the electrodes and busbars are
designed with plastic slots to prevent
leakage;

u The materials used meet V0-fire retardant

grade;

u Standard chassis structure

u Built-in fan, balanced temperature

u BMU external, easy to maintain

03 System equipment parameters

3.3 Battery pack 3.3.2：Battery pack parameters

Serial
number
Name Specification Remarks
482.6mm(W)X720mm(D)X23
1 Battery pack size ±0.5mm
0mm(H)
2 Nominal capacity 280Ah
3 Nominal voltage 51.2V 16 strings
4 Standard charging
0.5C/25℃
multiplier
5 Maximum continuous
0.5/25℃
discharge rate
6 Energy 14.336KWh
7 Operating voltage range 44.8V-58.4V
8 Maximum charging
3.6V Either cell
voltage for a single unit
9 Minimum discharge
2.9 Either cell
voltage of single unit
10 Insulation performance ≥1000Ω/V
03 System equipment parameters
3.4 1KVA-UPS information
The UPS has a highly reliable design and can be used in complex outdoor environments. It can provide AC power to
the high voltage box on the battery cluster, with the AC to DC module inside the high voltage box. It can supply AC power
to the master and slave, and is internally equipped with lead-acid batteries to meet its own lead-acid battery supply
AC220V output when no AC power comes in.
03 System equipment parameters
3.4 1KVA-UPS Information

3.4.1：UUPS parameters
Model 1K
Power Rating 1KVA/800W
Input Voltage 220VAC
Voltage Range 115~300VAC
Input
Frequency 46Hz~54Hz/ 56Hz~64Hz
Number of phases Single-phase grounding
Power Factor ≥0.95
Voltage 220±2%VAC
Frequency 50/60 (1±0.2%) Hz (Battery Model)
Waveform Pure Sine Wave
Power Factor 0.8
Output Harmonic distortion ≤3% THD (linear load); ≤7% THD (non-linear load)
110% to 150% Maintain 30s then turn to bypass output over 150%
Overload capacity
Maintain 200ms
Current peak ratio 3∶1
Output Connection Two terminal outputs (primary and secondary loads)
Type Lead-acid maintenance-free batteries
Quantity 12VDC×3 PCS
Battery Back-up time Selection based on back-up time
Charging current (max) 6.0A
Charging Voltage(VDC) 54V
Software Support System Windows family software, Linux, Sun network
Intelligent RS232 interface operating system, IBM Aix, Compaq True64 SGI IRIX, FreeBSD, HP-UX
Communication
and MAC
Interface
SNMP card (optional) Remote management of UPS through the network
USB interface (optional) Windows systems and Mac OS
Working Operating temperature 0~40℃
Environment Working humidity 0~95 (uncondensed beads)
Weight Net weight(Kg) 30Kg
03 System equipment parameters
3.5 Open rack

Technical parameters table

u Size: 1100*820*2160;

u Weight: about 160Kg

04 Project Description
4.1 Project Description
The whole project design consists of a single cluster high voltage DC battery cluster system, single cluster high voltage DC battery
cluster consists of 13 groups of 16 strings 280Ah standard chassis battery pack (including BMU) and 1 high voltage control box (containing
BCU), single cluster system device open cabinet, the equipment list is as follows:

Serial
Category Name Model Quantity Remarks
number

Sheet metal case + battery

1-1 Battery Pack 51.2V280Ah 13 PCS
Battery module
Pack 16-string slave
1-2 BMU 13 PCS
control
High
High voltage
voltage 2 208 string master 1 PCS
control box
control box
Cabinets 3 Cabinets 1100*820*2160mm 1 PCS Open rack
UPS 4 UPS 1KVA 1 PCS
Communication
5-1 Supporting
Cables cables
5-2 Power Cables Supporting
04 Project Description

4.2 Optical storage and charging hybrid inverter configuration table

Thanks
THANKS