lOMoARcPSD|29138980
FULLER-TRAYLOR® TYPE NT
HEAVY DUTY PRIMARY GYRATORY CRUSHER
MINERALS TECHNOLOGY GROUP - CRUSHING
lOMoARcPSD|29138980
FULLER-TRAYLOR® TYPE NT PRIMARY GYRATORY CRUSHER
LOW RESTRICTION SHELL AND DESIGN FEATURES
Less Restriction
Vertical Buttress
Flat Rim
Vertical Wall
Contact Oil Seal
Reduced Impact
and Wear
Negative Offset
MINERALS TECHNOLOGY GROUP - CRUSHING 1
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FULLER-TRAYLOR® TYPE NT PRIMARY GYRATORY CRUSHER
ABRASION RESISTANT BOTTOM SHELL LINER ARRANGEMENT
FL Smidth Minerals custom designs bottom shell liners to suit ore type or other special
conditions with the flexibility to combine abrasion resistant steel plate with cast shields.
• Simple liner shapes are easier to handle. High hardness materials and smaller shapes
translate into less material waste over time (i.e. Replace liners only where needed, not a
single large liner with only localized wear. Bottom shell liners are not replaced in sets as with
concaves.)
Abrasion Resistant
(AR) Liner Plates
3 Inspection ports located
strategically to view lower
mantle and crusher discharge.
Fuller-Traylor® Disk Liner
Attachment System
Optional Rock Box
Rib Liner Design
Rock-on-Rock Impact
Reduces Wear
• Greater flexibility in spare part sourcing due to widespread availability of AR plate and simple
liner shapes.
• Simple layout of the Type NT bottom shell allows customization of liner materials to optimize
wear and performance. Cast shields are available in a variety of materials: manganese steel,
alloy steel or white iron.
• Bottom shell housing includes 2 inspection ports for the eccentric gear and countershaft
pinion.
MINERALS TECHNOLOGY GROUP - CRUSHING 2
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ROCK BOX STYLE SPIDER CAP
Optional rock box spider cap, low wear and maintenance resulting from rock-on-rock
impact.
Cast Manganese Steel Standard –
Work Hardens from Impact and
Provides Longer Life as Compared
to “Carbon Steel”
MINERALS TECHNOLOGY GROUP - CRUSHING 3
lOMoARcPSD|29138980
ROCK BOX STYLE SPIDER SHIELDS
Available as an option. Low wear and maintenance resulting from rock-on-rock impact.
Suitable for direct dump only.
MATERIAL
RETENTION
WALLS
Extended Spider Shield Side Walls –
Available for Multiple Point Direct Dump
Arrangement to Resist Side Impact.
MINERALS TECHNOLOGY GROUP - CRUSHING 4
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SPIDER ASSEMBLY
Phosphorous Bronze Spider Bushing –
Provides Longer Life as Compared to Tapered Spider Bushing –
“Cast Iron” Bushings Can Be Removed and Installed
Without Removing the Mainshaft
Automatic Grease
Lubrication Standard
for Spider Bushing
“Super-nut” Style Spider
Bolts Standard – Allows
Rapid Removal and
Installation of the Mainshaft
Hydraulic Spider Separation –
Available to Allow Rapid
Removal and Installation of
the Mainshaft (1/2 Hour)
MINERALS TECHNOLOGY GROUP - CRUSHING 5
lOMoARcPSD|29138980
TOP SHELL SEAL WITH INTEGRALLY CAST SUPPORT RING
Low wear and maintenance resulting from rock-on-rock impact. Greater flexibility in
spare part sourcing due to widespread availability of AR plate and simple liner shapes.
Flush Steel Top Shell Seal and 500 bHn Rim Liner
Plates – Typically Covered By Ore and Less Prone To
Being Dislodged By Rock Breaker
Integrally Cast & Machined Seal
Support Ring – Available to Provide
Positive Barrier to Moisture and Mud,
Resulting in Less Housekeeping
MINERALS TECHNOLOGY GROUP - CRUSHING 6
lOMoARcPSD|29138980
MAINSHAFT ASSEMBLY
Threaded Main Shaft Sleeve
Standard – Provides Additional
Protection of the Upper Journal
Head Nut Threaded onto the
Sleeve – not the Main Shaft – for
Greater Strength
Contact Dust Seal Ring
Oil flow between main shaft
and inner eccentric bushing.
Split ring seal redirects oil flow
to outer bushing.
Split Ring Contact Oil Seal –
Provides Barrier to Oil Loss
Over Dust Bonnet.
MINERALS TECHNOLOGY GROUP - CRUSHING 7
lOMoARcPSD|29138980
ECCENTRIC ASSEMBLY
Leaded Bronze Inner
Eccentric Bushing for peak
performance
Large Face Width Spiral Bevel Gear Set –
Achieves Strength and Durability Ratings
by Greater Contact Area Rather than
Extreme Surface Hardness. Less Risk of
Tooth Failure Due To Shock Loading
MINERALS TECHNOLOGY GROUP - CRUSHING 8
lOMoARcPSD|29138980
FULLER-TRAYLOR® COUNTERSHAFT STANDARD FEATURES
Lock-plate Style Countershaft Nut – Low Maintenance Bearings.
Countershaft Bearing Resistance Temperature Detectors – Continuous Monitoring Of
Bearings.
Item 1: Countershaft Nut
Item 2: Countershaft Locknut
Item 3: Lockplate
Item 4: (2) Hex Head Cap Screws
Item 5: (2) Lockwashers
Item 6: Bearing RTD’s
MINERALS TECHNOLOGY GROUP - CRUSHING 9
lOMoARcPSD|29138980
TRIPLE CLIPPER TACONITE COUNTERSHAFT OIL SEAL STANDARD
Positive barrier to oil loss and dust contamination.
Triple Oil Seal
MINERALS TECHNOLOGY GROUP - CRUSHING 10
lOMoARcPSD|29138980
FULLER-TRAYLOR® MPI-300 MANTLE POSITION INDICATOR
High Accuracy Mantle Position Sensor –
Allows Accurate Setting Control, Improved
Liner Wear Monitoring and Automated
Crusher Operation
Specifications
Non-Linearity: ± 0.05% of Full Scale
Resolution: ≤ 1.0 ΦA DC
Hysteresis: 0.00001 in.
Repeatability: Resolution + Hysteresis
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LUBRICATION AND HYDRAULIC SYSTEM
Standard Features:
¾ Fully Independent Lubrication and Hydraulic Systems – Eliminates Risk of Cross
Contamination
¾ Duplex Cartridge Type Oil Lubrication Filters – Can Be Serviced Online.
¾ Standby Lubrication Oil Pump – Can Be Serviced Online.
¾ High Accuracy Resistance Temperature Detectors (RTDs) – Allows Accurate Control
and Continuous Trending for Maintenance
¾ 304 Stainless Steel Thermowells – RTDs Can Be Serviced Online.
¾ Indirect Pipe Mounted Coil Type Heaters - Can Be Serviced Online.
MINERALS TECHNOLOGY GROUP - CRUSHING 12
lOMoARcPSD|29138980
Fuller-Traylor® Type NT Primary Gyratory
Crusher Capacities in Metric Tons Per Hour
FFE MINERALS / FULLER-TRAYLOR GYRATORY CRUSHER
CAPACITIES IN MTPH
Max. kW
Crusher Size Feed Opening Pinion RPM (HP)
Open Side Setting of Discharge Opening
Nominal Size (mm) 127 152 178 203 229 255 280
Nominal Size (in) 5” 6” 7” 8” 9” 10” 11”
1100 x 1750 1100mm 600 375 1780 2170 2730
(43” x 69”) (43”) (500)
1300 x 1750 1300mm 600 375 1650 2040 2560
(51” x 69”) (51”) (500)
1370 x 1950 1370mm 600 450 1800 2190 2680 3160
(54” x 77”) (54”) (600)
1600 x 2000 1600mm 600 450 1750 2130 2600 2920
(63” x 79”) (63”) (600)
1525 x 2260 1525mm 600 600 3700 4617 5485
(60” x 89”) (60”) (800)
1525 x 2870 1525mm 514 750 5485 6160 7165 7665 8200
(60” x 113”) (60”) (1000)
Capacities are based on the following assumed feed distributions: maximum feed to the crusher (F100 )
equals 80% of the feed opening size and 80% of the feed gradation (F80 ) is equal to or less than 50% of
the feed opening size. Bulk Density is assumed to be 1.6 metric tons per cubic meter. Capacities are
calculated at the maximum eccentric throw for each machine size.
Please note that the above capacities are typical, but crushing applications may vary widely with material,
feed characteristics, moisture, and work index. FL Smidth Minerals recommends verification of
throughput and capacities of Fuller-Traylor® Gyratory Crushers for each installation. Specific throughput
needs can be met through engineering analysis and modification of crusher geometry.
MINERALS TECHNOLOGY GROUP - CRUSHING 13
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Fuller-Traylor® Type NT Primary Gyratory
Product Analysis
Fuller-Traylor Gyratory Crusher - Estim ated
Product Size Distributions by Crusher OSS
Increasing OSS
100%
90%
80%
Open Side
70% Setting (mm)
127
Percent Passing (%)
60% 152
178
203
50% 229
40% Estimated Product
Size Distribution Curves
by
30% Crusher Open Side
Setting (mm)
20%
10%
0%
0 50 100 150 200 250 300
Particle Size (mm)
To use the Product Analysis Chart, determine what particle size is required (X-Axis) and intersect the
appropriate curve based on Open Side Setting (OSS). Correlate the intersecting point on the OSS curve
to the Percent Passing (Y-Axis) to determine the approximate percent passing of an exact particle size at
an exact Open Side Setting.
EXAMPLE: For a Particle Size of 150mm, what is the percent passing a 178mm OSS? The Percentage
of 150mm particles passing an OSS of 178mm would be ~76%.
Please note, these are typical product size distributions and vary widely with feed distribution and specific
rock characteristics materials. For specific application information, please contact FL Smidth Minerals
Applications Engineers.
MINERALS TECHNOLOGY GROUP - CRUSHING 14
