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EVER PROJECT,

CLUB HOUSE BUILDING

TABLE OF CONTENTS

210500 COMMON WORK RESULTS FOR FIRE FIGHTING


210513 COMMON MOTOR REQUIREMENTS FOR FIRE SUPPRESSION EQUIPMENT
210517 SLEEVES AND SLEEVE SEALS FOR FIRE-SUPRESSION PIPING
210518 ESCUTCHEONS FOR FIRE-SUPPRESSION PIPING
210548 VIBRATION AND SEISMIC CONTROLS FOR FIRE-SUPPRESSION PIPING
AND EQUIPMENT
210553 IDENTIFICATION FOR FIRE-SUPPRESSION PIPING AND EQUIPMENT
211200 FIRE SUPPERSSION STANDPIPES
211313 WET-PIPE SPRINKLER SYSTEMS
212200 CLEAN-AGENT FIRE EXTINGUISHING SYSTEMS
213000 FIRE PUMP
213113 ELECTRIC-DRIVE, CENTRIFUGAL FIRE PUMPS
213116 DIESEL DRIVE CENTRIFUGAL FIRE PUMPS

213400 PRESSURE-MAINTENANCE PUMPS

DIVISION 21 – FIRE SUPPRESSION


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SECTION 210500 - COMMON WORK RESULTS FOR FIRE FIGHTING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 ACCURACY OF DATA AND CONTRACT DRAWINGS

A. The design drawings are diagrammatic and they may not show all physical
arrangements, offsets, bends, or elbows which may be required for installation of various
materials, equipment, piping, and ductwork systems in allotted spaces. The Contractor
shall examine these and other available drawings to determine space limitations and
interferences. The Contractor shall be responsible for making any minor changes in
location of equipment, pipe and ductwork from that shown on drawings and for all
physical details required for installation. Cost for adapting Contractor's work to jobsite
conditions shall not be considered as basis of an extra cost to contract. The Contractor
shall get approval before proceeding with any change.

B. Information pertaining to new and existing conditions that are described in the
specifications or appear on drawings are based on available records. While such data has
been collected with reasonable care, there is no expressed or implied guarantee that
conditions so indicated are entirely representative of those actually existing or that
unlooked for developments may not occur. Such information is merely provided to assist
the Contractor in his investigation of conditions.

C. The Contractor must carefully examine the drawings, specifications and project site,
and verify all measurements, distances, levels, materials, equipment, etc. before starting
work.

D. Drawings shall not be scaled for determining exact dimensions or location of equipment.

E. All works not shown on drawings in complete detail shall be installed in conformance
with accepted standard practice and manufacturer’s recommendations.

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F. All items shall be installed in a manner and in locations avoiding all obstructions,
preserving headroom and keeping openings and passageways clear. Changes shall be
made to the location of equipment and materials as may be necessary in order to meet
this requirement.

G. Work indicated on drawings, but not mentioned in Specifications, or vice versa, shall
be performed as if specifically mentioned or indicated by both.

1.3 DEFINITIONS

A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms,
furred spaces, pipe and duct chases, unheated spaces immediately below roof, spaces
above ceilings, unexcavated spaces, crawlspaces, and tunnels.

B. Exposed, Interior Installations: Exposed to view indoors. Examples include


finished occupied spaces and mechanical equipment rooms.

C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor


ambient temperatures and weather conditions. Examples include rooftop locations.

D. Concealed, Interior Installations: Concealed from view and protected from physical
contact by building occupants. Examples include above ceilings and chases.

E. AHJ: Authority having jurisdiction

F. UL: Underwriters Laboratories

G. FM: Factory Mutual

1.4 DESIGN CONDITIONS

A. All systems, materials, equipment and procedures associated with Fire Protection Systems
shall be in accordance with NFPA requirements as well as the local civil defense code
and requirements

B. Unless indicated otherwise, sprinkler protection shall be provided in all areas except
where omission is allowed by NFPA 13

1.5 SUBMITTALS

A. Welding certificates.

B. Comply with the requirements of Section 013300, “Submittal Procedures”, and


additional requirements specified below and in different sections of division 21

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C. Shop Drawings:

1. Shop drawings shall be produced as required in the contract documents in addition


to the following points
2. Shop drawings shall be new drawings prepared by the Contractor and shall not
be reproductions or tracings of the contract drawings.

a. Drawings shall be overlaid with shop drawings of other trades and checked
for conflicts.
b. Shop drawings shall identify the related contract drawing number or related
reference drawing.
c. Shop drawings shall be fully dimensioned, including both plan and elevation
dimensions from building reference points.
d. Shop drawings shall show schedules and description of equipment, valves,
piping and fittings
e. Shop drawings shall show complete system layout of equipment,
components, plumbing fixtures, piping, indicating service clearances, and
pipe sizes, fitting types and sizes and hanger support locations.
f. Planned piping layout, including valve and specialty locations and valve-stem
movement.
g. Clearances for installing and maintaining insulation.
h. Clearances for servicing and maintaining equipment, accessories, and
specialties, including space for disassembly required for periodic
maintenance.

i. Equipment and accessory service connections and support details.


j. Exterior wall and foundation penetrations.
k. Fire-rated wall and floor penetrations.
l. Sizes and location of required concrete pads and bases.
m. Scheduling, sequencing, movement, and positioning of large equipment into
building during construction.
n. Floor plans, elevations, and details to indicate penetrations in floors, walls,
and ceilings and their relationship to other penetrations and installations.
o. Reflected ceiling plans to coordinate and integrate installation of air outlets
and inlets, light fixtures, communication system components, sprinklers,
ceiling access panels and other ceiling-mounted items.
p. Mechanical equipment rooms.
q. Interstitial space.
r. Hangers, inserts, supports, and bracing.
s. Pipe sleeves.

3. Shop drawings shall include but not be limited to:

a. Complete floor plans with firefighting to a minimum of 1/50 scale.


b. Firefighting plant rooms to a minimum of 1/25 scale.
c. Sections of congested areas to a minimum of 1/25 scale.
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d. Fabricated equipment to a minimum of 1/25 scale.

4. Submit shop drawings for review as required by the contract documents. Additional
shop drawings may be requested when it appears that coordination issues are
not clearly resolved, when there is a question as to whether contract documents are
being complied with or the design intent is not being met.

D. Product Data:

1. In line with contract documents and requirements specified in different sections


of division 21
2. The Contractor shall conform to any requirements with respect to ensuring that
products, components and materials comply with any referenced standard. Such
requirements may include, but not be limited to, samples, test results and
supporting documentation
3. The Contractor shall supply original authenticated certificates for each type of
material or equipment, confirming the standard they have been manufactured and
tested to.

E. Calculations:

1. Submit full hydraulic calculations prepared as per NFPA requirements for all the
Fire Fighting systems and covering all the different critical scenarios. The
calculations shall be used to verify the duty of the fire pumps or utility connection
requirements, pipe sizing and requirements of PRVs. All changes resulting from the
approved hydraulic calculations shall be under the scope of the contractor.
2. Submit detailed calculation for the clean agent system
3. Submit detailed calculation for the foam systems and any special pre-engineered
system shown on the plans

F. [Submit proof of license to undertake work as issued by the appropriate AHJ]

G. Where operating or warning instructions are provided or specified they shall be


clearly denoted in English and the native language of the area where the project is located.

1.6 QUALITY ASSURANCE

A. Steel Support Welding: Qualify processes and operators according to AWS D1.1,
"Structural Welding Code--Steel."

B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and
Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."

1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding
processes involved and that certification is current.

C. Electrical Characteristics for Fire Fighting Equipment: Equipment of higher electrical


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characteristics may be furnished provided such proposed equipment is approved in


writing and connecting electrical services, circuit breakers, and conduit sizes are
appropriately modified. If minimum energy ratings or efficiencies are specified,
equipment shall comply with requirements.

D. Installer shall be qualified with at least 5 years of successful installation experience


on projects incorporating firefighting systems and equipment similar to that required
for the project and licensed by the AHJ to undertake such works.

E. [Components shall be UL listed and/or FM approved]

F. All Material and equipment shall be new, unless stated otherwise and approved by
the employer.

G. Manufacturer’s written directions and recommendations shall be followed. If these


instructions are different from the contract documents or referenced international
standards, the more stringent requirements shall establish the minimum standard. Any
conflict shall be brought to the attention of the engineer for clarification. Prior to the
execution of the work.

H. All electrical work related to Fire Fighting items shall be as specified under Division
26, Electrical.

I. Asbestos products or equipment or materials containing asbestos shall not be used.

J. Equipment and materials to be installed outdoors shall be of the type that is designed,
manufactured and listed or approved for outdoor installation by being resistant to the
adverse effects of weather prevailing at the project location. The additional protective
measures against outdoor weather required by the manufacturers’ installation
instructions and prevalent practice shall be provided.

K. Where two or more equipment or components are of the same class, the same
manufacturer shall be used for selecting the equipment; component parts of the entire
system need not be products of the same manufacturer.

L. Equipment shall be provided with suitable lifting attachments to enable equipment to be


lifted in its normal position. Lifting attachments shall withstand any handling conditions
that might be encountered, without bending or distortion of shape, such as rapid
lowering and braking of load.

M. Nameplate bearing manufacturer's name or identifiable trademark shall be securely


affixed in a conspicuous place on equipment, or name or trademark cast integrally with
equipment, stamped or otherwise permanently marked on each item of equipment.

N. Supply mechanical equipment complete with electrical motors

O. All equipment with moving parts shall be protected against personal injury

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1.7 DELIVERY, STORAGE, AND HANDLING

A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through
shipping, storage, and handling to prevent pipe end damage and to prevent entrance of
dirt, debris, and moisture.

B. The equipment supplied shall be packed for protection against damage during handling,
transport, warehousing and installation. The efficiency of the packing shall be the
responsibility of the Contractor. The Contractor shall repair or replace any damaged
items, at no additional cost, as instructed by the Engineer even after delivery of the
equipment, if it is proven that the damage was caused by packing, storage, or handling
deficiencies.

C. Protect stored sprinklers, pipes, tubes, flanges, fittings, and piping specialties from
moisture and dirt. Elevate above grade.

D. Hose reels/racks, fire extinguishers and fire blankets shall be covered in protective
packaging and stored on well compartmented racks or shelving. Fire extinguishers, shall
be secured to prevent damage resulting from falling and in no instance shall they be
subject to temperatures in excess of 52 ºC or to direct sunlight.

1.8 COORDINATION

A. Coordinate mechanical equipment installation with other trades and building components.

B. Arrange for pipe spaces, chases, slots, and openings in building structure during progress
of construction, to allow for Fire Fighting installations.

C. For large equipment make provisions for the necessary openings in the building to allow
for admittance of all equipment before closing in.

D. Coordinate installation of required supporting devices and set sleeves in poured-in-


place concrete and other structural components as they are constructed.

E. Coordinate requirements for access panels and doors for Fire Fighting items requiring
access for operation, service or maintenance that are concealed behind finished
surfaces whether indicated on plans or not . Access panels and doors are specified in
Division 08 Section "Access Doors and Frames."

F. Coordinate connection of Fire Fighting systems with exterior underground and


overhead utilities and services where required.

G. Coordinate installation of identifying devices after completing covering and painting,


if devices are applied to surfaces. Install identifying devices before installing acoustical
ceilings and similar concealment.

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1.9 CODES AND REGULATIONS

A. The entire firefighting system including all materials, components, equipment and
accessories and their installation shall conform to the requirements of the Authority
having jurisdiction and / or the Civil Defense Requirements.

B. AHJ requirements for permit approval shall be considered mandatory to the construction

C. All local codes and regulations shall become part of this specification and must be
adhered to where they exceed requirements as shown on the drawings or stated in the
specifications, without additional cost to the Contract. Contract documents may contain
more stringent requirements than the code.

1.10 CONTINUITY OF EXISTING SERVICES

A. Do not interrupt or change existing services. When interruption is required,


temporary equipment or pipe installation or relocation will be required and shall be
provided to maintain continuity of operation of existing facilities.

1.11 OPERATING AND MAINTENANCE INSTRUCTIONS

A. The Contractor shall provide operating and maintenance instruction manuals covering
each and every item of equipment and devices furnished or erected by the Contractor
prior to "Substantial Completion" as required by Division 1.

B. Each separate manual shall consist of the following:

1. Neatly typewritten table of contents including contractor's name, address and


telephone number; list of each product referenced in manual; and name, address
and telephone number of installing contractor and maintenance contractor for each
product.
2. Tabbed sections of catalog data and literature for each product including model
number, description and component parts; operating procedures; maintenance
procedures; servicing and lubrication schedules; description of sequence of
operations; parts lists; illustrations, assembly drawings and diagrams required
for maintenance; any additional drawings, diagrams, charts or written text which
may be required to supplement product data for particular installation; certified test
and balance report; list of control point labels, and wiring diagrams.
3. Copy of warranty, bond and/or service contract issued for each product including
an information sheet for operations personnel with proper procedures in event of a
product failure and instances which might affect validity of warranties or bonds.
4. Full size sheets, if required, shall be folded into special holding pockets. Faxed,
handwritten, or illegible materials are not acceptable.

C. Prior to final inspection or acceptance, fully instruct designated facility operating and
maintenance personnel on operation, adjustment and maintenance of products,
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equipment and systems. Review contents of operating and maintenance manual with
personnel in full detail to explain all aspects of operations and maintenance.

1.12 PROTECTION OF ROOF

A. Contractors are cautioned that they must exercise extreme care in any activity
involving contact with any installed roof membrane.

B. Construct protective plywood (3/4 in. thick) runways across the roof for moving, setting,
and installing equipment and piping systems. No activity on the roof will be
permitted without this protection. Start runways at the point of origin of any equipment
placed on roof and terminate at the point of installation on curb or base. Any and all
repairs necessary to bring the roofing system to its original condition shall be made by
an approved Roofing Contractor and paid for by the Contractor responsible for the
damage

1.13 WORK COORDINATION

A. All Trades shall work in cooperation with each other, and fit their work into the structure
as job conditions may demand. In general, priority shall be arranged as follows: (in
order of preference)

1. Recessed lighting fixtures


2. Piping which must be drainable
3. Sheet metal ductwork
4. Lighting fixtures
5. Plumbing waste lines, downspouts, vents and sprinkler piping
6. Gravity water lines
7. Heating hot and chilled water lines
8. Refrigerant lines
9. Plumbing water and gas and air lines
10. Electrical conduit
11. Control wiring conduit

1.14 INSPECTION

A. The Contractor shall verify the location of underground service, utilities, structures,
etc., which may be encountered or be affected by his work and shall be responsible
for any damage caused by neglect to provide proper precautions or protection.

1.15 TRAINING OF OWNER PERSONNEL

A. Training of Owner’s personnel shall include:

1. A minimum of 8 hours of on-site overview of the overall Firefighting System.

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2. Refer to Division 21 sections for specific training on each of the components of


the Fire Fighting System.

1.16 WELDING

A. The below compliments other divisions of section 21

B. The Contractor is entirely responsible for the quality of the welding and shall:

1. Conduct tests of the welding procedures used by his organization, determine


the suitability of the procedures used, determine that the welds made will meet the
required tests, and also determine that the welding operators have the ability to
make sound welds under standard conditions.
2. Comply with the set standards in the specification.
3. Perform all welding operations required for construction and installation of the
piping and systems.

C. Rules of procedure for qualification of all welders and general requirements for fusion
welding shall conform with the applicable portions of ASME B31.1, Welding: Qualify
processes and operators according to ASME Boiler and Pressure Vessel Code: Section
IX, "Welding and Brazing Qualifications, and AWS B2.1 /B2.1M, and / or, as approved
by the Qualifications."

D. Examine each welder at job site, in the presence of the Engineer, to determine the ability
of the welder to meet the qualifications required. Test welders for piping for all
positions, including welds with the axis horizontal (not rolled) and with the axis vertical.
Each welder shall be allowed to weld only in the position in which he has qualified and
shall be required to identify his welds with his specific code marking signifying his name
and number as signed.

E. Provide the Engineer with a list of names and corresponding code markings. Retest
welders who fail to meet the prescribed welding qualifications. Disqualify welders,
who fail the second test, for work on the project.

F. Field bevels and shop bevels shall be done by mechanical means or by flame cutting.
Where beveling is done by flame cutting, surfaces shall be thoroughly cleaned of scale
and oxidation just prior to welding. Conform to specified standards.

G. Utilize split welding rings or approved alternate method for joints on all pipes above 50
mm to assure proper alignment, complete weld penetration, and prevention of weld spatter
reaching the interior of the pipe.

H. Piping shall not be split, bent, flattened, or otherwise damaged either before, during or
after installation.

I. Replace and re-inspect defective welds. Repairing defective welds by adding weld
material over the defect or by peening will not be permitted. Welders responsible for
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defective welds must be re-qualified.

J. Electrodes shall be stored in a dry heated area, and be kept free of moisture and
dampness during the fabrication operations. Discard electrodes that have lost part of their
coating.

1.17 NOISE AND VIBRATION

A. Refer to Division 23, Vibration and Seismic Controls for HVAC Piping and
Equipment section, for sound and vibration requirements.

B. Equipment is to operate under all conditions of load without objectionable sound or


vibration, noticeable sound outside the room in which moving equipment are installed,
or annoyingly noticeable inside the room, will be considered objectionable.

C. Conditions considered objectionable are to be corrected by approved means and as


directed.

D. Vibration control shall be designed, tested and installed in accordance with


manufacturer's instructions.

1.18 WARRANTY

A. Comply with Division 01 for all components and with special warranties listed in
individual section of Division 21

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. In other Part 2 articles where subparagraph titles below introduce lists, the following
requirements apply for product selection:

1. Available Manufacturers: Subject to compliance with requirements, manufacturers


offering products that may be incorporated into the Work include, but are not
limited to, the manufacturers specified.
2. Manufacturers: Subject to compliance with requirements, provide products by
the manufacturers specified.

B. Material and equipment shall be the standard products of a manufacturer regularly


engaged in the manufacture, supply and servicing of the specified products in a similar
service for at least 10 years.

C. Material and equipment shall be supported by a service organization that maintains a


complete inventory of repair parts and is reasonably located within the project reach
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PART 3 - EXECUTION

3.1 FIRE FIGHTING SYSTEMS - COMMON REQUIREMENTS

A. All items shall be installed in the locations shown on the Drawings and strictly in
accordance with the manufacturer's instructions as well as the local civil defense
requirements.

B. The installation shall comply fully with all applicable standards and codes listed in
individual sections of Division 21.

C. Landing valves, Hose reels and fire extinguishers shall be securely fixed with
approved fixings in a position offering unobstructed access.

3.2 CUTTING AND PATCHING

A. Refer to Division 01 Section "Cutting and Patching"

B. Additional openings required in building construction shall be made by drilling or cutting.

C. Fill holes which are cut oversize so that a tight fit is obtained around the objects
passing through.

D. Do not pierce beams or columns without written permission from the structural engineer
and then only as directed.

3.3 PIPING SYSTEMS - COMMON REQUIREMENTS

A. Install piping according to the following requirements and Division 21 Sections


specifying piping systems.

B. Drawing plans, schematics, and diagrams indicate general location and arrangement of
piping systems. Indicated locations and arrangements were used to size pipe and calculate
friction loss, expansion, pump sizing, and other design considerations. Install piping
as indicated unless deviations to layout are approved on Coordination Drawings.

C. Comply with requirements of NFPA 13 and NFPA 14 for installation of fire protection
piping materials.

D. Install drain piping at low points of piping systems.

E. Install pressure gages at top of each standpipe.

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F. Install manual shutoff at each audible alarm station.

G. Install test connection where indicated, and at most remote point from risers.

H. Make sprinkler piping connections to the top of cross mains and feed mains.

I. Provide flush and test connections at ends of cross and feed mains.

J. Provide dedicated supports for the firefighting piping. Common supports with other
building services shall not be utilized.

K. Install piping in concealed locations, unless otherwise indicated and except in


equipment rooms and service areas.

L. Install piping indicated to be exposed and piping in equipment rooms and service areas
at right angles or parallel to building walls. Diagonal runs are prohibited unless
specifically indicated otherwise.

M. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

N. Install piping to permit valve servicing.

O. Install piping free of sags and bends.

P. Install fittings for changes in direction and branch connections.

Q. Install piping to allow application of insulation where required.

R. Select system components with pressure rating equal to or greater than system
operating pressure.

S. Size reduction shall be made using reducing fittings; bushings are not acceptable.

T. Independently support piping so that its weight shall not be supported by the equipment
to which it is connected.

U. Mitered ells, notched tees, and orange peel reducers are not acceptable. On threaded
piping, bushings are not acceptable.

V. Cover ends of piping during installation to keep inside of piping clean.

W. Piping shall not be routed through electrical rooms or transformer vaults, or above
transformers, panelboards, or switchboards, including the required service space for this
equipment, unless the piping is serving this equipment.

X. Use only wrenches having square flat jaws, or non-metallic strap wrenches on brass
specialties; wrench marks not permitted.

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Y. Select system components with pressure rating equal to or greater than system
operating pressure.

Z. Install escutcheons for penetrations of walls, ceilings, and floors in finished spaces.

AA. Install sleeves for pipes passing through concrete and masonry walls,
gypsum-board partitions, and concrete floor and roof slabs.

BB. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions,


ceilings, and floors at pipe penetrations. Seal pipe penetrations with firestop
materials. Refer to Division 07 Section "Penetration Firestopping" for materials.

CC. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using sleeves


and mechanical sleeve seals. Select sleeve size to allow for 1-inch annular clear
space between pipe and sleeve for installing mechanical sleeve seals.

1. Install steel pipe for sleeves smaller than 6 inches in diameter.


2. Install cast-iron "wall pipes" for sleeves 6 inches and larger in diameter.
3. Mechanical Sleeve Seal Installation: Select type and number of sealing elements
required for pipe material and size. Position pipe in center of sleeve. Assemble
mechanical sleeve seals and install in annular space between pipe and sleeve.
Tighten bolts against pressure plates that cause sealing elements to expand and
make watertight seal.

DD. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall


pipes" for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select
sleeve size to allow for 1-inch annular clear space between pipe and sleeve for
installing mechanical sleeve seals.

1. Mechanical Sleeve Seal Installation: Select type and number of sealing


elements required for pipe material and size. Position pipe in center of
sleeve. Assemble mechanical sleeve seals and install in annular space
between pipe and sleeve. Tighten bolts against pressure plates that cause
sealing elements to expand and make watertight seal.

EE. Verify final equipment locations for roughing-in.

FF. Refer to equipment specifications in other Sections of these Specifications


for roughing-in requirements.

GG. Conveniently locate control panels, hardware and devices, valves, gauges,
cleanout fittings, and other equipment or specialties requiring frequent reading,
adjustments, inspection, repairs, or removal and replacement.

HH. Install gauges to be easily read from floors, platforms, and walkways.

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II. Locate groups of pipes parallel to each other, spaced to permit valve servicing.

3.4 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS

A. Install equipment to allow maximum possible headroom unless specific mounting


heights are not indicated.

B. Install equipment level and plumb, parallel and perpendicular to other building systems
and components in exposed interior spaces, unless otherwise indicated.

C. Install Fire Fighting equipment to facilitate service, maintenance, and repair or


replacement of components. Connect equipment for ease of disconnecting, with minimum
interference to other installations. Extend grease fittings to accessible locations.

D. Install equipment to allow right of way for piping installed at required slope.

3.5 SPRINKLER INSTALLATION - GENERAL REQUIREMENTS

A. Handle, transport and store sprinklers with care to prevent damage. Use only
wrenches supplied by manufacturer to tighten sprinklers in fittings.

B. Install sprinklers only in position for which they are designed.

C. Do not alter or apply ornamentation, coatings or paint to sprinklers. Exercise care when
painting sprinkler piping to avoid touching sprinklers with paint.

3.6 LABELING AND IDENTIFYING

A. Refer to Division 21 specification section "Identification for Fire Suppression Piping and
Equipment."

B. Relocate devices Identifying the items for unobstructed view in finished construction

3.7 PAINTING

A. Painting of Fire Fighting systems, equipment, and components is specified in Division


09 Sections "Interior Painting" and "Exterior Painting."

B. Damage and Touchup: Repair marred and damaged factory-painted finishes with
materials and procedures to match original factory finish.

3.8 ERECTION OF METAL SUPPORTS AND ANCHORAGES

A. Refer to Division 05 Section "Metal Fabrications" for structural steel.

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B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and
elevation to support and anchor Fire Fighting materials and equipment.

C. Field Welding: Comply with AWS D1.1.

3.9 CONCRETE BASES

A. Concrete Bases: Anchor equipment to concrete base according to equipment


manufacturer's written instructions and according to seismic codes at Project.

1. Construct concrete bases of dimensions indicated, but not less than 4 inches larger
in both directions than supported unit.
2. Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 18-inch centers around the full perimeter of the
base.
3. Install epoxy-coated anchor bolts for supported equipment that extend through
concrete base, and anchor into structural concrete floor.
4. Place and secure anchorage devices. Use supported equipment manufacturer's
setting drawings, templates, diagrams, instructions, and directions furnished with
items to be embedded.
5. Install anchor bolts to elevations required for proper attachment to supported
equipment.
6. Install anchor bolts according to anchor-bolt manufacturer's written instructions.
7. Use 3000-psi, 28-day compressive-strength concrete and reinforcement as
specified in Division 03 Section "Cast-in-Place Concrete."

3.10 ERECTION OF WOOD SUPPORTS AND ANCHORAGES

A. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to support, and
anchor Fire Fighting

B. Select fastener sizes that will not penetrate members if opposite side will be exposed to
view or will receive finish materials. Tighten connections between members. Install
fasteners without splitting wood members.

C. Attach to substrates as required to support applied loads.

3.11 GROUTING

A. Mix and install grout for Fire Fighting equipment base bearing surfaces, pump and other
equipment base plates, and anchors.

B. Clean surfaces that will come into contact with grout.

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C. Provide forms as required for placement of grout.

D. Avoid air entrapment during placement of grout.

E. Place grout, completely filling equipment bases.

F. Place grout on concrete bases and provide smooth bearing surface for equipment.

G. Place grout around anchors.

H. Cure placed grout according to manufacturer’s written instructions.

3.12 TESTING AND COMMISSIONING

A. Complete all phases of work so the system, equipment, and components can be checked
out, started, calibrated, operationally tested, adjusted, balanced, functionally tested, and
otherwise commissioned. Complete systems, including all subsystems, so they are
fully functional.

B. Testing and commissioning shall be as required under the applicable sections of


Division 21.

C. Additional tests may be required in the case of products, materials, and equipment if:

1. Submitted items are altered, changed, or cannot be determined as exactly


conforming to the Contract Documents.

3.13 PROTECTION, CARE AND CLEANING

A. The following shall be provided:

1. Provide for the safety and good condition of materials and equipment until
Substantial Completion. Protect materials and equipment from damage.
2. Protect installed Work.
3. In case of damage, immediately provide repairs and/or replacements as required.
4. Protect covering for bearings, open connections to tanks, pumps, compressors
and similar equipment.
5. Interior of piping shall be maintained free of dirt, grit, dust, and other foreign
materials.
6. Fixtures, piping, finished brass or bronze, and equipment shall have grease,
adhesive, labels, and foreign materials removed. Chromium, nickel plate,
polished bronze or brass Work shall be polished. Glass shall be cleaned inside and
out.
7. Prior to connecting sprinkler risers for flushing, flush water feed mains, lead-in
connections and control portions of sprinkler piping.
8. After fire sprinkler piping installation has been completed and before piping is
DIVISION 21 – FIRE SUPPRESSION
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placed in service, flush entire sprinkler system, as required to remove foreign


substances, under pressure as specified in NFPA 13. Continue flushing until
water is clear, and check to ensure that debris has not clogged sprinklers.

END OF SECTION 210500

SECTION 210513
COMMON MOTOR REQUIREMENTS FOR FIRE SUPPRESSION EQUIPMENT

PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract
and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes basic requirements for factory-installed and field-installed
motors.
1.3 SUBMITTALS
DIVISION 21 – FIRE SUPPRESSION
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A. Product Data: Show nameplate data and ratings; characteristics; mounting


arrangements; size and location of winding termination lugs, conduit entry, and
grounding lug; and coatings.
B. Factory Test Reports: For specified tests.
C. Field Test Reports: Indicate and interpret test results for compliance with
performance requirements.
1.4 1.4 QUALITY ASSURANCE
A. Comply with related electrical Standards, referred to in Division 26.
PART 2 - PRODUCTS
2.1 BASIC MOTOR REQUIREMENTS
- Basic requirements apply to mechanical equipment motors, unless otherwise
indicated.
A. Motors shall be of the energy efficient design.
B. Motors 3 kW (4 HP) and larger: Three phases.
C. Motors smaller than 3 (4 HP): Single phase.
D. Frequency Rating: 50 Hz, unless otherwise indicated.
E. Voltage Rating: Determined by voltage of circuit to which motor is connected.
F. Service Factor: According to IEC 60034 and 60072, unless otherwise indicated.
G. Capacity and Torque Characteristics: Rated for continuous duty and sufficient to
start, accelerate, and operate connected loads at designated speeds, in indicated
environment, with indicated operating sequence, and without exceeding nameplate
ratings or considering service factor.
H. Enclosure: Totally enclosed, fan-cooled type, unless otherwise indicated.
I. Index of Protection (IP): Motors shall be IP55 for outdoor use and IP42 for indoor
use, unless otherwise indicated.
J. Temperature Rise: Shall not exceed the permissible limit for the insulation class
based on 50 deg. C (122 deg. F) ambient temperature, unless otherwise indicated.
K. Motors that utilize a Variable Frequency Drive (VFD) shall be inverter rated and
shall comply with Division 26, Section “Motor Control Centers”.
DIVISION 21 – FIRE SUPPRESSION
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L. Include built-in terminal blocks.


2.2 THREE PHASE MOTORS
A. Description: IEC 60034 and 60072, medium induction motor.
1. Design Characteristics: IEC Standards, unless otherwise indicated.
2. Energy-Efficient Design: Premium efficiency – Class “eff1”, unless otherwise
indicated. Classification in accordance with the definition set by the
“European Commission of Electric Machinery and Power Electronics
Manufacturers”.
3. Stator: Copper windings, unless otherwise indicated. Multispeed motors have
separate winding for each speed.
4. Rotor: Squirrel cage, unless otherwise indicated.
5. Bearings: Double-shielded, prelubricated ball bearings suitable for radial and
thrust loading.
6. Temperature Rise: Match insulation rating, unless otherwise indicated.
7. Insulation: Unless otherwise indicated, Class B for motors located in air-
conditioned spaces and Class F for motors located outside or in non air-
conditioned spaces.
B. Motors Used with Reduced-Inrush Controllers: Match wiring connection
requirements for indicated controller, with required motor leads brought to motor
terminal box to suit control method. Maximum permissible starting current shall be
5 times the Full Load Current (FLC).
C. Motors Used with Variable-Frequency Controllers: Ratings, characteristics, and
features coordinated with and approved by controller manufacturer.
1. Critical vibration frequencies are not within operating range of controller
output.
2. Temperature Rise: Match rating for Class F insulation.
3. Insulation: Class F.
4. Thermal Protection: Where indicated, conform to IEC requirements for
thermally protected motors.
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D. Rugged-Duty Motors: Where indicated, motors are totally enclosed with 1.25
minimum service factor, greased bearings, integral condensate drains, and capped
relief vents. Windings are insulated with non-hygroscopic material. External finish
is chemical-resistant paint over corrosion-resistant primer.
E. Source Quality Control: Perform the following routine tests according to IEC:
1. Measurement of winding resistance.
2. No-load readings of current and speed at rated voltage and frequency.
3. Locked rotor current at rated frequency.
4. High-potential test.
5. Alignment.
2.3 SINGLE-PHASE MOTORS
A. Type: As indicated or selected by manufacturer from one of the following, to suit
starting torque and other requirements of specific motor application.
1. Permanent-split capacitor.
2. Split-phase start, capacitor run.
3. Capacitor start, capacitor run.
4. Insulation: Unless otherwise indicated, Class B for motors located in air-
conditioned spaces and Class F for motors located outside or in non-air-
conditioned spaces.
5. Energy-Efficient Design: Premium efficiency – Class “eff1”, unless otherwise
indicated. Classification in accordance with the definition set by the
“European Commission of Electric Machinery and Power Electronics
Manufacturers”.
B. Shaded-Pole Motors: Do not use, unless motors are smaller than 0.037 kW (1/20
hp).
C. Thermal Protection: Where indicated or required, internal protection automatically
opens power supply circuit to motor when winding temperature exceeds a safe value
calibrated to temperature rating of motor insulation. Thermal protection device

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automatically resets when motor temperature returns to normal range, unless


otherwise indicated.
D. Bearings: Ball-bearing type for belt-connected motors and other motors with high
radial forces on motor shaft. Sealed, pre lubricated sleeve bearings for other single-
phase motors.
PART 3 - EXECUTION
3.1 ADJUSTING
A. Use adjustable motor mounting bases for belt-driven motors.
B. Align pulleys and install belts.
C. Tension according to manufacturer's written instructions.
D. Install power feeders to motors in raceways. Locate raceways close to motor
terminal box and use liquid tight flex for final connection to motor terminal box.
E. Motors located in classified areas shall be installed in accordance with IEC
recommendations for “Hazardous (classified) Locations”.

3.2 COMMISSIONING
A. Check operating motors for unusual conditions during normal operation. Coordinate
with the commissioning of the equipment for which the motor is a part.
B. Take measurements and prepare a log of voltage, current, frequency, and power.
C. Report unusual conditions.
D. Report current deficiencies of field-installed units.

END OF SECTION 210513

DIVISION 21 – FIRE SUPPRESSION


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SECTION 210517
SLEEVES AND SLEEVE SEALS FOR FIRE-SUPPRESSION PIPING

PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.2 SUMMARY
A. Section Includes:
1. Sleeves.
2. Stack-sleeve fittings.
3. Sleeve-seal systems.
4. Sleeve-seal fittings.
5. Grout.
1.3 ACTION SUBMITTALS
A. Product Data: For each type of product indicated.
PART 2 - PRODUCTS
2.1 SLEEVES
A. Cast-Iron Wall Pipes: Cast or fabricated of cast or ductile iron and equivalent to
ductile-iron pressure pipe, with plain ends and integral water stop unless otherwise
indicated.
B. Galvanized-Steel Wall Pipes: ASTM A 53/A 53M, Schedule 40, with plain ends and
welded steel collar; zinc coated.
C. Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40,
zinc coated, with plain ends.

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D. PVC-Pipe Sleeves: ASTM D 1785, Schedule 40.


E. Galvanized-Steel-Sheet Sleeves: 0.0239-inch (0.6-mm) minimum thickness; round
tube closed with welded longitudinal joint.
F. Molded-PE or -PP Sleeves: Removable, tapered-cup shaped, and smooth outer
surface with nailing flange for attaching to wooden forms.
G. Molded-PVC Sleeves: With nailing flange for attaching to wooden forms.

2.2 STACK-SLEEVE FITTINGS


A. Manufacturers: Subject to compliance with requirements, available manufacturers
offering products that may be incorporated into the Work include, but are not
limited to, the following:
1. Smith, Jay R. Mfg. Co.
2. Zurn Specification Drainage Operation; Zurn Plumbing Products Group.
B. Description: Manufactured, cast-iron sleeve with integral clamping flange. Include
clamping ring, bolts, and nuts for membrane flashing.
C. Underdeck Clamp: Clamping ring with setscrews.
2.3 SLEEVE-SEAL SYSTEMS
A. Manufacturers: Subject to compliance with requirements, available manufacturers
offering products that may be incorporated into the Work include, but are not
limited to, the following:
1. Advance Products & Systems, Inc.
2. CALPICO, Inc.
3. Metraflex Company (The).
4. Pipeline Seal and Insulator, Inc.
5. Proco Products, Inc.
B. Description: Modular sealing-element unit, designed for field assembly, for filling
annular space between piping and sleeve.
1. Sealing Elements: EPDM-rubber interlocking links shaped to fit surface of
pipe. Include type and number required for pipe material and size of pipe.
DIVISION 21 – FIRE SUPPRESSION
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2. Pressure Plates: Carbon steel.


3. Connecting Bolts and Nuts: Carbon steel, with corrosion-resistant coating of
length required to secure pressure plates to sealing elements.

2.4 SLEEVE-SEAL FITTINGS


A. Manufacturers: Subject to compliance with requirements, available manufacturers
offering products that may be incorporated into the Work include, but are not
limited to, the following:
1. Presealed Systems.
B. Description: Manufactured plastic, sleeve-type, water stop assembly made for
imbedding in concrete slab or wall. Unit has plastic or rubber water stop collar with
center opening to match piping OD.
2.5 GROUT
A. Standard: ASTM C 1107/C 1107M, Grade B, post-hardening and volume- adjusting,
dry, hydraulic-cement grout.
B. Characteristics: Non shrink; recommended for interior and exterior applications.
C. Design Mix: 5000-psi (34.5-MPa), 28-day compressive strength.
D. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 SLEEVE INSTALLATION
A. Install sleeves for piping passing through penetrations in floors, partitions, roofs,
and walls.
B. For sleeves that will have sleeve-seal system installed, select sleeves of size large
enough to provide 1-inch (25-mm) annular clear space between piping and concrete
slabs and walls.
1. Sleeves are not required for core-drilled holes.
C. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new
slabs and walls are constructed.

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1. Permanent sleeves are not required for holes in slabs formed by molded-PE or
-PP sleeves.
2. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical equipment
areas or other wet areas 2 inches (50 mm) above finished floor level.
3. Using grout, seal the space outside of sleeves in slabs and walls without
sleeve-seal system.
D. Install sleeves for pipes passing through interior partitions.
1. Cut sleeves to length for mounting flush with both surfaces.
2. Install sleeves that are large enough to provide 1/4-inch (6.4-mm) annular
clear space between sleeve and pipe or pipe insulation.
3. Seal annular space between sleeve and piping or piping insulation; use joint
sealants appropriate for size, depth, and location of joint. Comply with
requirements for sealants specified in Division 07 Section "Joint Sealants."
E. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings,
and floors at pipe penetrations. Seal pipe penetrations with firestop materials.
Comply with requirements for firestopping specified in Division 07 Section
"Penetration Firestopping."
3.2 STACK-SLEEVE-FITTING INSTALLATION
A. Install stack-sleeve fittings in new slabs as slabs are constructed.
1. Install fittings that are large enough to provide 1/4-inch (6.4-mm) annular
clear space between sleeve and pipe or pipe insulation.
2. Secure flashing between clamping flanges for pipes penetrating floors with
membrane waterproofing. Comply with requirements for flashing specified in
Division 07 Section "Sheet Metal Flashing and Trim."
3. Install section of cast-iron soil pipe to extend sleeve to 2 inches (50 mm)
above finished floor level.
4. Extend cast-iron sleeve fittings below floor slab as required to secure
clamping ring if ring is specified.
DIVISION 21 – FIRE SUPPRESSION
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5. Using grout, seal the space around outside of stack-sleeve fittings.


B. Fire-Barrier Penetrations: Maintain indicated fire rating of floors at pipe
penetrations. Seal pipe penetrations with firestop materials. Comply with
requirements for firestopping specified in Division 07 Section "Penetration Firest
opping.".

3.3 SLEEVE-SEAL-SYSTEM INSTALLATION


A. Install sleeve-seal systems in sleeves in exterior concrete walls and slabs-on-grade at
service piping entries into building.
B. Select type, size, and number of sealing elements required for piping material and
size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping
in penetration, assemble sleeve-seal system components, and install in annular space
between piping and sleeve. Tighten bolts against pressure plates that cause sealing
elements to expand and make a watertight seal.

3.4 SLEEVE-SEAL-FITTING INSTALLATION


A. Install sleeve-seal fittings in new walls and slabs as they are constructed.
B. Assemble fitting components of length to be flush with both surfaces of concrete
slabs and walls. Position water stop flange to be centered in concrete slab or wall.
C. Secure nailing flanges to concrete forms.
D. Using grout, seal the space around outside of sleeve-seal fittings.

3.5 SLEEVE AND SLEEVE-SEAL SCHEDULE


A. Use sleeves and sleeve seals for the following piping-penetration applications:
1. Exterior Concrete Walls above Grade:
a. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-pipe sleeves.
b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-pipe sleeves.
2. Exterior Concrete Walls below Grade:
a. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel wall sleeves
with sleeve-seal system
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1) Select sleeve size to allow for 1-inch (25-mm) annular clear space
between piping and sleeve for installing sleeve-seal system.
b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel wall sleeves with
sleeve-seal system
1) Select sleeve size to allow for 1-inch (25-mm) annular clear space
between piping and sleeve for installing sleeve-seal system.
3. Concrete Slabs-on-Grade:
a. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel wall sleeves
with sleeve-seal system
1) Select sleeve size to allow for 1-inch (25-mm) annular clear space
between piping and sleeve for installing sleeve-seal system.
b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel wall sleeves with
sleeve-seal system
1) Select sleeve size to allow for 1-inch (25-mm) annular clear space
between piping and sleeve for installing sleeve-seal system.
4. Concrete Slabs above Grade:
a. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-pipe sleeves.
b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-pipe sleeves.
5. Interior Partitions:
a. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-pipe sleeves.
b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-sheet sleeves.

END OF SECTION 210517

DIVISION 21 – FIRE SUPPRESSION


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SECTION 210518 - ESCUTCHEONS FOR FIRE-SUPPRESSION PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.

1.2 SUMMARY
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

A. Section Includes:

1. Escutcheons.
2. Floor plates.

1.3 ACTION SUBMITTALS

A. Product Data: For each type of product indicated. PART 2 - PRODUCTS

2.1 ESCUTCHEONS

A. One-Piece, Cast-Brass Type: With polished, chrome-plated finish and setscrew


fastener.

B. One-Piece, Deep-Pattern Type: Deep-drawn, box-shaped brass with chrome-plated


finish and spring-clip fasteners.

C. One-Piece, Stamped-Steel Type: With chrome-plated finish and spring-clip


fasteners.

D. Split-Casting Brass Type: With polished, chrome-plated finish and with concealed
hinge and setscrew.

E. Split-Plate, Stamped-Steel Type: With chrome-plated finish, concealed hinge, and


spring- clip fasteners.

2.2 FLOOR PLATES

A. One-Piece Floor Plates: Cast-iron flange with holes for fasteners.

B. Split-Casting Floor Plates: Cast brass with concealed hinge.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install escutcheons for piping penetrations of walls, ceilings, and finished floors.

B. Install escutcheons with ID to closely fit around pipe, tube, and insulation of
piping and with OD that completely covers opening.

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1. Escutcheons for New Piping:

a. Piping with Fitting or Sleeve Protruding from Wall: One-piece, deep-


pattern type.
b. Chrome-Plated Piping: One-piece, cast-brass type with polished,
chrome- plated finish.
c. Insulated Piping: One-piece, stamped-steel type.
d. Bare Piping at Wall and Floor Penetrations in Finished Spaces: One-
piece, cast-brass type with polished, chrome-plated finish.
e. Bare Piping at Ceiling Penetrations in Finished Spaces: One-piece,
cast-brass type with polished, chrome-plated finish.
f. Bare Piping in Unfinished Service Spaces: One-piece, cast-brass
type with polished, chrome-plated finish.
g. Bare Piping in Equipment Rooms: One-piece, cast-brass type with
polished, chrome-plated finish.

2. Escutcheons for Existing Piping:

a. Chrome-Plated Piping: Split-casting brass type with polished,


chrome-plated finish.
b. Insulated Piping: Split-plate, stamped-steel type with concealed
hinge.
c. Bare Piping at Wall and Floor Penetrations in Finished Spaces: Split-
casting brass type with polished, chrome-plated finish.
d. Bare Piping at Ceiling Penetrations in Finished Spaces: Split-casting
brass type with polished, chrome-plated finish.
e. Bare Piping in Unfinished Service Spaces: Split-casting brass
type with polished, chrome-plated finish.
f. Bare Piping in Equipment Rooms: Split-casting brass type with
polished, chrome-plated finish.

C. Install floor plates for piping penetrations of equipment-room floors.

D. Install floor plates with ID to closely fit around pipe, tube, and insulation of piping
and with OD that completely covers opening.

1. New Piping: One-piece, floor-plate type.


2. Existing Piping: Split-casting, floor-plate type.

3.2 FIELD QUALITY CONTROL

A. Replace broken and damaged escutcheons and floor plates using new materials.
DIVISION 21 – FIRE SUPPRESSION
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END OF SECTION 210518

SECTION 210548 - VIBRATION AND SEISMIC CONTROLS FOR FIRE-


SUPPRESSION PIPING AND EQUIPMENT

DIVISION 21 – FIRE SUPPRESSION


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PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.

1.2 SUMMARY

A. Section Includes:

1. Elastomeric isolation pads.


2. Elastomeric isolation mounts.
3. Restrained elastomeric isolation mounts.
4. Pipe-riser resilient supports.
5. Resilient pipe guides.
6. Elastomeric hangers.
7. Snubbers.
8. Restraint channel bracings.
9. Seismic-restraint accessories.
10. Mechanical anchor bolts.
11. Adhesive anchor bolts.

B. Related Requirements:

1. Section 220548 "Vibration and Seismic Controls for Plumbing Piping and
Equipment" for devices for plumbing equipment and systems.
2. Section 230548 "Vibration and Seismic Controls for HVAC" for devices for
HVAC equipment and systems.

1.3 DEFINITIONS

A. The ECP: The Egyptian Code

B. IBC: International Building Code.

C. ICC-ES: ICC-Evaluation Service.

1.4 ACTION SUBMITTALS

A. Product Data: For each type of product.

1. Include rated load, rated deflection, and overload capacity for each vibration

DIVISION 21 – FIRE SUPPRESSION


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isolation device.

2. Illustrate and indicate style, material, strength, fastening provision, and


finish for each type and size of vibration isolation device and seismic-
restraint component required.

a. Tabulates types and sizes of seismic restraints, complete with report


numbers and rated strength in tension and shear as evaluated by an
agency acceptable to authorities having jurisdiction.
b. Annotate to indicate application of each product submitted and
compliance with requirements.

3. Interlocking Snubbers: Include ratings for horizontal, vertical, and


combined loads.

B. Delegated-Design Submittal: For each vibration isolation and seismic-restraint


device.

1. Include design calculations and details for selecting vibration isolators


and seismic restraints complying with performance requirements, design
criteria, and analysis data signed and sealed by the qualified professional
engineer responsible for their preparation.
2. Design Calculations: Calculate static and dynamic loading due to equipment
weight and operation, due to seismic forces required to select vibration
isolators, and due to seismic restraints.
3. Riser Supports: Include riser diagrams and calculations showing anticipated
expansion and contraction at each support point, initial and final loads
on building structure, spring deflection changes, and seismic loads. Include
certification that riser system was examined for excessive stress and that
none exists.
4. Seismic-Restraint Details:

a. Design Analysis: To support selection and arrangement of seismic


restraints. Include calculations of combined tensile and shear loads.
b. Details: Indicate fabrication and arrangement. Detail attachments of
restraints to the restrained items and to the structure. Show
attachment locations, methods, and spacings. Identify components,
list their strengths, and indicate directions and values of forces
transmitted to the structure during seismic events. Indicate
association with vibration isolation devices.
c. Coordinate seismic-restraint and vibration isolation details with
wind-restraint details required for equipment mounted outdoors.
Comply with requirements in other Sections for equipment mounted
outdoors.
d. Preapproval and Evaluation Documentation: By an agency acceptable
to authorities having jurisdiction, showing maximum ratings of
restraint items and the basis for approval (tests or calculations).

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1.5 INFORMATIONAL SUBMITTALS

A. Coordination Drawings: Show coordination of vibration isolation device


installation and seismic bracing for fire-suppression piping and equipment with
other systems and equipment in the vicinity, including other supports and
restraints, if any.

B. Qualification Data: For professional engineer and testing agency.

C. Welding certificates.

D. Field quality-control reports.

1.6 QUALITY ASSURANCE

A. Testing Agency Qualifications: An independent agency, with the experience and


capability to conduct the testing indicated, that is an NRTL as defined by
OSHA in 29 CFR 1910.7 and that is acceptable to authorities having jurisdiction.

B. Comply with seismic-restraint requirements in the IBC unless requirements in this


Section are more stringent.

C. Welding Qualifications: Qualify procedures and personnel according to AWS


D1.1/D1.1M, "Structural Welding Code - Steel."

D. Seismic-restraint devices shall have horizontal and vertical load testing and
analysis and shall bear anchorage preapproval by ICC-ES or preapproval by
another agency acceptable to authorities having jurisdiction, showing maximum
seismic-restraint ratings. Ratings based on independent testing are preferred to
ratings based on calculations. If preapproved ratings are unavailable, submittals
based on independent testing are preferred. Calculations (including combining
shear and tensile loads) to support seismic-restraint designs must be signed and
sealed by a qualified professional engineer.

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. Seismic restraints shall be selected, designed and installed for the non-structural
components in accordance with “EPC 201-2012: Egyptian code to calculate loads
and forces in structural and buildings works" for buildings included under the
project to sustain the following loads:

1. Seismic Loading Classification:

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a. Given: Elastic Response Spectrum ‘Type 1’ as per EPC 201-2012 or


as directed by Structural engineer.

1) Ground Type (EPC 201-2012 Table 8-1): [B] or as directed by


Geotechnical or Structural engineer.
2) Soil Factor (EPC 201-2012 Table 8-3A): 1.35 as per selected
Elastic Response Spectrum and Ground type.
3) Peak Ground Acceleration (PGA): 0.15g on type B ground.
4) Building Importance Class (EPC 201-2012 Table 8-9): III
5) Building Importance Factor (ɣ1) (EPC 201-2012 Table 8-9): 1
6) Importance Factor for non-structural elements (EPC 201-2012
Section 8-7-5-3): 1.5 for life safety components and 1 for all
other non- structural components.
7) Response Modification Factors (qa) for non-structural elements
(EPC 201-2012 Table 8-8): Varies as applicable to subject
component

b. Seismic design forces shall be calculated for individual supports


using the above information and requirements of EPC 201-2012:
Egyptian code to calculate loads and forces in structural and
buildings works including applicable exemptions and exceptions.

2. Wind Loading:

a. 3 second gust wind speed of 33m/sec.

b. Wind design forces shall be calculated for individual supports using


the above information and requirements of EPC 201-2012:
Egyptian code to calculate loads and forces in structural and
buildings works including applicable exemptions and exceptions.

2.2 ELASTOMERIC ISOLATION PADS

A. Elastomeric Isolation Pads:

1. Fabrication: Single or multiple layers of sufficient durometer stiffness for


uniform loading over pad area.
2. Size: Factory or field cut to match requirements of supported equipment.
3. Pad Material: Oil and water resistant with elastomeric properties.
4. Surface Pattern: Ribbed pattern.
5. Infused nonwoven cotton or synthetic fibers.
6. Load-bearing metal plates adhered to pads.
7. Sandwich-Core Material: Resilient and elastomeric.

DIVISION 21 – FIRE SUPPRESSION


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a. Surface Pattern: Ribbed pattern.


b. Infused nonwoven cotton or synthetic fibers.

2.3 ELASTOMERIC ISOLATION MOUNTS

A. Double-Deflection, Elastomeric Isolation Mounts:

1. Mounting Plates:

a. Top Plate: Encapsulated steel load transfer top plates, factory drilled
and threaded with threaded studs or bolts.
b. Baseplate: Encapsulated steel bottom plates with holes provided for
anchoring to support structure.

2. Elastomeric Material: Molded, oil-resistant rubber, neoprene, or other


elastomeric material.

2.4 RESTRAINED ELASTOMERIC ISOLATION MOUNTS

A. Restrained Elastomeric Isolation Mounts:.

1. Description: All-directional isolator with seismic restraints containing


two separate and opposing elastomeric elements that prevent central
threaded element and attachment hardware from contacting the housing
during normal operation.

a. Housing: Cast-ductile iron or welded steel.


b. Elastomeric Material: Molded, oil-resistant rubber, neoprene or other
elastomeric material.

2.5 PIPE-RISER RESILIENT SUPPORT

A. Description: All-directional, acoustical pipe anchor consisting of two steel tubes


separated by a minimum 1/2-inch- (13-mm-) thick neoprene.

1. Vertical-Limit Stops: Steel and neoprene vertical-limit stops arranged to


prevent vertical travel in both directions.
2. Maximum Load Per Support: 500 psig (3.45 MPa)on isolation material
providing equal isolation in all directions.

2.6 RESILIENT PIPE GUIDES

A. Description: Telescopic arrangement of two steel tubes or post-and-sleeve


arrangement separated by a minimum 1/2-inch- (13-mm-) thick neoprene.

DIVISION 21 – FIRE SUPPRESSION


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1. Factory-Set Height Guide with Shear Pin: Shear pin shall be removable and
reinsertable to allow for selection of pipe movement. Guides shall be
capable of motion to meet location requirements.

2.7 ELASTOMERIC HANGERS

A. Elastomeric Mount in a Steel Frame with Upper and Lower Steel Hanger Rods:.

1. Frame: Steel, fabricated with a connection for an upper threaded hanger


rod and an opening on the underside to allow for a maximum of 30
degrees of angular lower hanger-rod misalignment without binding or
reducing isolation efficiency.
2. Dampening Element: Molded, oil-resistant rubber, neoprene, or other
elastomeric material with a projecting bushing for the underside opening
preventing steel to steel contact.

2.8 SNUBBERS

A. Description: Factory fabricated using welded structural-steel shapes and plates,


anchor bolts, and replaceable resilient isolation washers and bushings.

1. Anchor bolts for attaching to concrete shall be seismic-rated, drill-in, and


stud-wedge or female-wedge type.
2. Resilient Isolation Washers and Bushings: Oil- and water-resistant
neoprene.
3. Maximum 1/4-inch (6-mm) air gap, and minimum 1/4-inch- (6-mm-)
thick resilient cushion.

2.9 RESTRAINT CHANNEL BRACINGS

A. Description: MFMA-4, shop- or field-fabricated bracing assembly made of slotted


steel channels with accessories for attachment to braced component at one end
and to building structure at the other end and other matching components and with
corrosion-resistant coating; rated in tension, compression, and torsion forces.

2.10 SEISMIC-RESTRAINT ACCESSORIES

A. Hanger-Rod Stiffener: Reinforcing steel angle clamped to hanger rod.

B. Hinged and Swivel Brace Attachments: Multifunctional steel connectors for


attaching hangers to rigid channel bracings.

C. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings


designed for rigid equipment mountings, and matched to type and size of anchor
bolts and studs.
DIVISION 21 – FIRE SUPPRESSION
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D. Bushing Assemblies for Wall-Mounted Equipment Anchorage: Assemblies of


neoprene elements and steel sleeves designed for rigid equipment mountings, and
matched to type and size of attachment devices used.

E. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and water-
resistant neoprene, with a flat washer face.

2.11 MECHANICAL ANCHOR BOLTS

A. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge type in


zinc-coated steel for interior applications and stainless steel for exterior
applications. Select anchor bolts with strength required for anchor and as tested
according to ASTM E 488.

2.12 ADHESIVE ANCHOR BOLTS

A. Adhesive Anchor Bolts: Drilled-in and capsule anchor system containing PVC or
urethane methacrylate-based resin and accelerator, or injected polymer or hybrid
mortar adhesive. Provide anchor bolts and hardware with zinc-coated steel for
interior applications and stainless steel for exterior applications. Select anchor
bolts with strength required for anchor and as tested according to ASTM E 488.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine areas and equipment to receive vibration isolation and seismic-control


devices for compliance with requirements for installation tolerances and other
conditions affecting performance of the Work.

B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual


locations before installation.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 APPLICATIONS

A. Multiple Pipe Supports: Secure pipes to trapeze member with clamps approved for
application by an agency acceptable to authorities having jurisdiction.
DIVISION 21 – FIRE SUPPRESSION
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B. Hanger-Rod Stiffeners: Install hanger-rod stiffeners where indicated or scheduled


on Drawings to receive them and where required to prevent buckling of hanger
rods due to seismic forces.

C. Strength of Support and Seismic-Restraint Assemblies: Where not indicated, select


sizes of components so strength is adequate to carry present and future static
and seismic loads within specified loading limits.

3.3 VIBRATION CONTROL AND SEISMIC-RESTRAINT DEVICE


INSTALLATION

A. Coordinate the location of embedded connection hardware with supported


equipment attachment and mounting points and with requirements for concrete
reinforcement and formwork specified in Section 033000 "Cast-in-Place
Concrete."

B. Installation of vibration isolators must not cause any change of position of


equipment, piping, or ductwork resulting in stresses or misalignment.

C. Comply with requirements in Section 077200 "Roof Accessories" for installation


of equipment supports and roof penetrations.

D. Equipment Restraints:

1. Install seismic snubbers on fire-suppression equipment mounted on


vibration isolators. Locate snubbers as close as possible to vibration
isolators and bolt to equipment base and supporting structure.
2. Install resilient bolt isolation washers on equipment anchor bolts where
clearance between anchor and adjacent surface exceeds 0.125 inch (3.2
mm).
3. Install seismic-restraint devices using methods approved by an agency
acceptable to authorities having jurisdiction that provides required
submittals for component.

E. Piping Restraints:

1. Comply with requirements in MSS SP-127.


2. Space lateral supports a maximum of [40 feet (12 m)] o.c., and longitudinal
supports a maximum of [80 feet (24 m)] o.c.
3. Brace a change of direction longer than 12 feet (3.7 m).

F. Install seismic-restraint devices using methods approved by an agency acceptable


to authorities having jurisdiction that provides required submittals for component.

G. Install bushing assemblies for anchor bolts for floor-mounted equipment, arranged
to provide resilient media between anchor bolt and mounting hole in concrete base.
DIVISION 21 – FIRE SUPPRESSION
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H. Install bushing assemblies for mounting bolts for wall-mounted equipment,


arranged to provide resilient media where equipment or equipment-mounting
channels are attached to wall.

I. Attachment to Structure: If specific attachment is not indicated, anchor bracing to


structure at flanges of beams, at upper truss chords of bar joists, or at concrete
members.

J. Drilled-in Anchors:

1. Identify position of reinforcing steel and other embedded items prior to


drilling holes for anchors. Do not damage existing reinforcing or embedded
items during coring or drilling. Notify the structural engineer if
reinforcing steel or other embedded items are encountered during drilling.
Locate and avoid prestressed tendons, electrical and telecommunications
conduit, and gas lines.
2. Do not drill holes in concrete or masonry until concrete, mortar, or grout has
achieved full design strength.
3. Wedge Anchors: Protect threads from damage during anchor installation.
Heavy-duty sleeve anchors shall be installed with sleeve fully engaged in
the structural element to which anchor is to be fastened.
4. Adhesive Anchors: Clean holes to remove loose material and drilling dust
prior to installation of adhesive. Place adhesive in holes proceeding from
the bottom of the hole and progressing toward the surface in such a manner
as to avoid introduction of air pockets in the adhesive.
5. Set anchors to manufacturer's recommended torque, using a torque wrench.
6. Install zinc-coated steel anchors for interior and stainless-steel anchors
for exterior applications.

3.4 ACCOMMODATION OF DIFFERENTIAL SEISMIC MOTION

A. Install flexible connections in piping where they cross seismic joints, where
adjacent sections or branches are supported by different structural elements, and
where the connections terminate with connection to equipment that is anchored to
a different structural element from the one supporting the connections as they
approach equipment. Comply with requirements in Section 211200 "Fire-
Suppression Standpipes," Section 211313 "Wet-Pipe Sprinkler Systems," and
Section 211316 "Dry-Pipe Sprinkler Systems" for piping flexible connections.

3.5 FIELD QUALITY CONTROL

A. Testing Agency: Engage a qualified testing agency to perform tests and


inspections.

B. Perform tests and inspections.


DIVISION 21 – FIRE SUPPRESSION
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C. Tests and Inspections:

1. Provide evidence of recent calibration of test equipment by a testing agency


acceptable to authorities having jurisdiction.
2. Schedule test with Owner, through Architect, before connecting anchorage
device to restrained component (unless postconnection testing has been
approved), and with at least seven days' advance notice.
3. Obtain Architect's approval before transmitting test loads to structure.
Provide temporary load-spreading members.
4. Test at least four of each type and size of installed anchors and fasteners
selected by Architect.
5. Test to 90 percent of rated proof load of device.
6. Measure isolator restraint clearance.
7. Measure isolator deflection.
8. Verify snubber minimum clearances.

D. Remove and replace malfunctioning units and retest as specified above.

E. Prepare test and inspection reports.

END OF SECTION 210548

SECTION 210553 - IDENTIFICATION FOR FIRE-SUPPRESSION PIPING AND

EQUIPMENT

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.

1.2 SUMMARY

A. Section Includes:

1. Equipment labels.
2. Warning signs and labels.
3. Pipe labels.
4. Stencils.
5. Valve tags.
6. Warning tags.

1.3 ACTION SUBMITTALS

A. Product Data: For each type of product.

B. Samples: For color, letter style, and graphic representation required for each
identification material and device.

C. Equipment-Label Schedule: Include a listing of all equipment to be labeled and


the proposed content for each label.

D. Valve Schedules: Valve numbering scheme. PART 2 - PRODUCTS

2.1 EQUIPMENT LABELS

A. Metal Labels for Equipment:

1. Material and Thickness: Polished brass or aluminum, 0.032 inch (0.8 mm)
thick, with predrilled holes for attachment hardware.
2. Letter Color: Black.
3. Background Color: White.
4. Minimum Label Size: Length and width vary for required label content,
but not less than 2-1/2 by 3/4 inch (64 by 19 mm).
5. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing
distance is less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing
distances up to 72 inches (1830 mm), and proportionately larger lettering
DIVISION 21 – FIRE SUPPRESSION
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CLUB HOUSE BUILDING

for greater viewing distances. Include secondary lettering two-thirds to


three-fourths the size of principal lettering.

6. Fasteners: Stainless-steel rivets or self-tapping screws.


7. Adhesive: Contact-type permanent adhesive, compatible with label and
with substrate.

B. Label Content: Include equipment's Drawing designation or unique equipment


number, Drawing numbers where equipment is indicated (plans, details, and
schedules), and the Specification Section number and title where equipment is
specified.

C. Equipment-Label Schedule: For each item of equipment to be labeled, on 8-1/2-


by-11-inch (A4) bond paper. Tabulate equipment identification number and
identify Drawing numbers where equipment is indicated (plans, details, and
schedules) and the Specification Section number and title where equipment is
specified. Equipment schedule shall be included in operation and maintenance
data.

2.2 WARNING SIGNS AND LABELS

A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical


engraving, 1/8 inch (3.2 mm) thick, with predrilled holes for attachment hardware.

B. Letter Color: Black.

C. Background Color: White.

D. Maximum Temperature: Able to withstand temperatures up to 160 deg F (71 deg


C).

E. Minimum Label Size: Length and width vary for required label content, but not
less than 2- 1/2 by 3/4 inch (64 by 19 mm).

F. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing distance is
less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing distances up to 72
inches (1830 mm), and proportionately larger lettering for greater viewing
distances. Include secondary lettering two-thirds to three-fourths the size of
principal lettering.

G. Fasteners: Stainless-steel rivets or self-tapping screws.

H. Adhesive: Contact-type permanent adhesive, compatible with label and with


substrate.

I. Label Content: Include caution and warning information, plus emergency


notification instructions.
DIVISION 21 – FIRE SUPPRESSION
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2.3 PIPE LABELS

A. General Requirements for Manufactured Pipe Labels: Preprinted, color-coded,


with lettering indicating service and showing flow direction according to ASME
A13.1.

B. Pretensioned Pipe Labels: Precoiled, semirigid plastic formed to cover full


circumference of pipe and to attach to pipe without fasteners or adhesive.

C. Self-adhesive Pipe Labels: Printed plastic with contact-type, permanent-adhesive


backing.

D. Pipe-Label Contents: Include identification of piping service using same


designations or abbreviations as used on Drawings, pipe size, and an arrow
indicating flow direction.

1. Flow-Direction Arrows: Integral with piping-system service lettering to


accommodate both directions or as separate unit on each pipe label to
indicate flow direction.
2. Lettering Size: Size letters according to ASME A13.1 for piping.

E. Pipe-Label Colors:

1. Background Color: Safety Red.


2. Letter Color: White.

2.4 STENCILS

A. Stencils for Piping:

1. Lettering Size: Size letters according to ASME A13.1 for piping


2. Stencil Material: Brass.
3. Stencil Paint: Safety Red, exterior, gloss alkyd enamel, unless otherwise
indicated. Paint may be in pressurized spray-can form.
4. Identification Paint: White, exterior, alkyd enamel, unless otherwise
indicated. Paint may be in pressurized spray-can form.

2.5 VALVE TAGS

A. Description: Stamped or engraved with 1/4-inch (6.4-mm) letters for piping-


system abbreviation and 1/2-inch (13-mm) numbers.

1. Tag Material: polished Brass or aluminum, 0.032 inch (0.8 mm) thick, with
predrilled holes for attachment hardware.
DIVISION 21 – FIRE SUPPRESSION
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2. Fasteners: Brass wire-link chain, beaded chain or S-hook.


3. Valve-Tag Color: Safety Red.
4. Letter Color: White.

B. Valve Schedules: For each piping system, on 8-1/2-by-11-inch (A4) bond paper.
Tabulate valve number, piping system, system abbreviation (as shown on valve
tag), location of valve (room or space), normal-operating position (open, closed, or
modulating), and variations for identification. Mark valves for emergency shutoff
and similar special uses.

1. Valve-tag schedule shall be included in operation and maintenance data.

2.6 WARNING TAGS

A. Description: Preprinted or partially preprinted, accident-prevention tags, of


plasticized card stock with matte finish suitable for writing.

1. Size: 3 by 5-1/4 inches (75 by 133 mm) minimum.


2. Fasteners: Brass grommet and wire.
3. Nomenclature: Large-size primary caption such as "DANGER,"
"CAUTION," or "DO NOT OPERATE."
4. Color: Safety Yellow background with black lettering.

PART 3 - EXECUTION

3.1 PREPARATION

A. Clean piping and equipment surfaces of incompatible primers, paints, and


encapsulants, as well as dirt, oil, grease, release agents, and other substances
that could impair bond of identification devices.

3.2 GENERAL INSTALLATION REQUIREMENTS

A. Coordinate installation of identifying devices with completion of covering and


painting of surfaces where devices are to be installed.

B. Coordinate installation of identifying devices with locations of access panels and


doors.

C. Install identifying devices before installing acoustical ceilings and similar


concealment.

3.3 EQUIPMENT LABEL INSTALLATION

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

A. Install or permanently fasten labels on each major item of mechanical equipment.

B. Locate equipment labels where accessible and visible.

3.4 PIPE LABEL INSTALLATION

A. Piping: Painting of piping is specified in Section 099123 "Interior Painting."


and Section 099600 "High-Performance Coatings."

B. Stenciled Pipe-Label Option: Stenciled labels may be provided instead of


manufactured pipe labels, at Installer's option. Install stenciled pipe labels,
complying with ASME A13.1, with painted, color-coded bands or rectangles on
each piping system.

1. Identification Paint: Use for contrasting background.


2. Stencil Paint: Use for pipe marking.

C. Pipe-Label Locations: Locate pipe labels where piping is exposed or above


accessible ceilings in finished spaces; machine rooms; accessible maintenance
spaces such as shafts, tunnels, and plenums; and exterior exposed locations as
follows:

1. Near each valve and control device.


2. Near each branch connection excluding short takeoffs. Where flow
pattern is not obvious, mark each pipe at branch.
3. Near penetrations and on through walls, floors, ceilings, and inaccessible
enclosures.
4. At access doors, manholes, and similar access points that permit a view of
concealed piping.
5. Near major equipment items and other points of origination and termination.
6. Spaced at maximum intervals of 50 feet (15 m) along each run. Reduce
intervals to 25 feet (7.6 m) in areas of congested piping and equipment.
7. On piping above removable acoustical ceilings. Omit intermediately spaced
labels.

D. Directional Flow Arrows: Arrows shall be used to indicate direction of flow in


pipes including pipes where flow is allowed in both directions.

3.5 VALVE-TAG INSTALLATION

A. Install tags on valves and control devices in fire-suppression piping systems.


List tagged valves in a valve-tag schedule.

B. Valve-Tag Application Schedule: Tag valves according to size, shape, and with
captions similar to those indicated in "Valve-Tag Size and Shape" Subparagraph
below:

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

1. Valve-Tag Size and Shape:

a. Fire-Suppression Standpipe: 1-1/2 inches (38 mm), round.


b. Wet-Pipe Sprinkler System: 1-1/2 inches (38 mm), round.
c. Clean-Agent Fire-Extinguishing System: 1-1/2 inches (38 mm),
round.

3.6 WARNING-TAG INSTALLATION

A. Write required message on, and attach warning tags to, equipment and other
items where required.

END OF SECTION 210553

SECTION 211100
FACILITY FIRE-SUPPRESSION WATER SERVICE PIPING

PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract
and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes fire-suppression piping and equipment for the following
building systems:
1. Automatic wet-type, Class I, fire-suppression standpipes and branches for
sprinklers.
2. fire-suppression sprinklers, including piping, valves, specialties, and
automatic sprinklers operated by fire-detection system.
1.3 DEFINITIONS
A. CPVC: Chlorinated polyvinyl chloride plastic.
B. Hose Connection: Valve with threaded outlet matching fire hose coupling thread for
attaching fire hose.
C. Hose Station: Hose connection, fire hose rack, and fire hose.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

D. Working Plans: Documents, including drawings, calculations, and material


specifications prepared according to NFPA 13 and NFPA 14 for obtaining approval
from Engineer and authorities having jurisdiction.
1.4 SYSTEM PERFORMANCE REQUIREMENTS
A. Verify the design of standpipes and sprinklers for compliance with NFPA 13 and
NFPA 14, and obtain approval from Engineer and authorities having jurisdiction.
B. Verify the design of standpipes and obtain approval from Engineer and authorities
having jurisdiction. Include minimum residual pressures at hydraulically remote
outlets according to the following:
1. DN65 (NPS 2-1/2) Hose Connections: 690 kPa (100 psig).
C. Verify design of sprinkler piping according to the following and obtain approval
from Engineer and authorities having jurisdiction:
1. Include 10 percent margin of safety for available water flow and pressure.
2. Include losses through water-service piping, valves, and backflow preventers.
3. Sprinkler Occupancy Hazard Classifications: As per NFPA 13 requirements.
4. Minimum Density for Automatic-Sprinkler Piping Design: As follows:
a. Light-Hazard Occupancy: 6.3 mL/s over 139-sq. m (0.10 gpm over
1500-sq. ft.) area.
b. Ordinary-Hazard, Group 1 Occupancy: 9.5 mL/s over 139-sq. m (0.15
gpm over 1500- sq. ft.) area.
c. Ordinary-Hazard, Group 2 Occupancy: 12.6 mL/s over 139-sq. m (0.20
gpm over 1500- sq. ft.) area.
d. Extra-Hazard, Group 1 Occupancy: 18.9 mL/s over 232-sq. m (0.30 gpm
over 2500-sq. ft.) area.
e. Extra-Hazard, Group 2 Occupancy: 25.2 mL/s over 232-sq. m (0.40 gpm
over 2500-sq. ft.) area.
5. Maximum Protection Area per Sprinkler: As per NFPA 13 requirements.
D. Components and Installation: Capable of producing piping systems with 1200- kPa
(175-psig) minimum working-pressure rating, unless otherwise indicated.
DIVISION 21 – FIRE SUPPRESSION
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CLUB HOUSE BUILDING

1.5 SUBMITTALS
A. Product Data: For the following:
1. Pipe and fitting materials and methods of joining for standpipe piping.
2. Pipe and fitting materials and methods of joining for sprinkler piping.
3. Pipe hangers and supports.
4. Piping seismic restraints.
5. Valves, including specialty valves, accessories, and devices.
6. Alarm devices. Include electrical data.
7. Air compressors. Include electrical data.
8. Fire department connections. Include type; number, size, and arrangement of
inlets; caps and chains; size and direction of outlet; escutcheon and marking;
and finish.
9. Hose connections. Include size, type, and finish.
10. Sprinklers, escutcheons, and guards. Include sprinkler flow characteristics,
mounting, finish, and other pertinent data.
B. Fire-Hydrant Flow Test Report: As specified in "Preparation" Article.
C. Approved Sprinkler Piping Drawings: Working plans, prepared according to NFPA
13, that have been approved by Engineer and authorities having jurisdiction. Include
hydraulic calculations.
D. Field Test Reports and Certificates: As specified in "Field Quality Control" and
"Commissioning" Articles in Part 3 of this Section. Indicate and interpret test results
for compliance with performance requirements and as described in NFPA 13 and
NFPA 14. Include "Contractor's Material and Test Certificate for Aboveground
Piping" and "Contractor's Material and Test Certificate for Underground Piping."
E. Maintenance Data: For each type of standpipe and sprinkler specialty to include in
maintenance manuals specified in Division 1.

1.6 QUALITY ASSURANCE

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

A. Installer Qualifications: An experienced installer who has designed, installed and


obtained approvals for fire-suppression piping similar to that indicated for this
Project.
B. Engineering Responsibility: Preparation of working plans, calculations, and field
test reports by a qualified professional engineer. Base calculations on results of fire-
hydrant flow test.
C. Professional Engineer Qualifications: A professional engineer who is legally
qualified to practice in jurisdiction where Project is located and who is experienced
in providing engineering services of the kind indicated. Engineering services are
defined as those performed for installations of fire-suppression piping that are
similar to those indicated for this Project in material, design, and extent.
D. Manufacturer Qualifications: Firms whose equipment, specialties, and accessories
are listed by product name and manufacturer in UL's "Fire Protection Equipment
Directory" and FM's "Fire Protection Approval Guide" and that comply with other
requirements indicated.
E. Standpipe and Sprinkler Components: Listing/approval stamp, label, or other
marking by a testing agency acceptable to Engineer and authorities having
jurisdiction.
F. Electrical Components, Devices, and Accessories: Listed and labeled as defined in
NFPA 70, Article 100, by a testing agency acceptable to Engineer.
G. NFPA Standards: Equipment, specialties, accessories, installation, and testing
complying with the following:
1. NFPA 13, "Installation of Sprinkler Systems."
2. NFPA 13R, "Sprinkler Systems in Residential Occupancies up to and
Including Four Stories in Height."
3. NFPA 14, "Standpipe and Hose Systems."
1.7 EXTRA MATERIALS

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

A. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1. Sprinkler Cabinets: Finished, wall-mounting steel cabinet and hinged cover,
with space for a minimum of six spare sprinklers plus sprinkler wrench.
Include the number of sprinklers required by NFPA 13 and wrench for
sprinklers. Include separate cabinet with sprinklers and wrench for each type
of sprinkler on Project.
PART 2 - PRODUCTS
2.1 PIPING MATERIALS
A. Refer to Part 3 "Piping Applications" Article for applications of pipe, tube, fitting,
and joining materials.
2.2 PIPES
A. Standard-Weight Seamless Black Steel Pipe: ASTM A 53, ASTM A 135, or ASTM
A 795; Schedule 40 in DN150 (NPS 6) and smaller, and Schedule 30 in DN200
(NPS 8) and larger.
2.3 PIPE FITTINGS
A. Malleable-Iron Threaded Fittings: ASME B16.3.
B. Steel, Threaded Couplings: ASTM A 865.
C. Steel Welding Fittings: ASTM A 234/A 234M, ASME B16.9, or ASME B16.11.
D. Steel Flanges and Flanged Fittings: ASME B16.5.
E. Steel, Grooved-End Fittings: UL-listed and FM-approved, ASTM A 47M (ASTM A
47), malleable iron or ASTM A 536, ductile iron; with dimensions matching steel
pipe and ends factory grooved according to AWWA C606.

2.4 JOINING MATERIALS


A. Steel, Keyed Couplings: UL 213 and AWWA C606, for steel-pipe dimensions.
Include ASTM A 536, ductile-iron housing, rubber gaskets, and steel bolts and nuts.
Include listing for dry-pipe service for couplings for dry piping.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

2.5 GENERAL-DUTY VALVES


A. Refer to Section "General-Duty Valves for Plumbing Piping" for gate, ball,
butterfly, globe, and check valves not required to be UL listed and FM approved.

2.6 FIRE-PROTECTION-SERVICE VALVES


A. General: UL listed and FM approved, with minimum 1200-kPa (175-psig) non
shock working-pressure rating, subject to suit system’s operating pressure. Valves
for grooved-end piping may be furnished with grooved ends instead of type of ends
specified.
B. Gate Valves, DN50 (NPS 2) and Smaller: UL 262; cast-bronze, threaded ends; solid
wedge; OS&Y; and rising stem.
C. Indicating Valves, DN65 (NPS 2-1/2) and Smaller: UL 1091; butterfly or ball- type,
bronze body with threaded ends; and integral indicating device.
D. Gate Valves, DN65 (NPS 2-1/2) and Larger: UL 262, iron body, bronze mounted,
taper wedge, OS&Y, and rising stem. Include replaceable, bronze, wedge facing
rings and flanged ends; and integral indicating device.
E. Indicating Device: Electrical 220-V ac, prewired, single-circuit, supervisory switch.
F. Swing Check Valves, DN50 (NPS 2) and smaller: UL 312 or MSS SP-80, Class
150; bronze body with bronze disc and threaded ends.
G. Swing Check Valves, DN65 (NPS 2-1/2) and Larger: UL 312, cast-iron body and
bolted cap, with bronze disc or cast-iron disc with bronze-disc ring and flanged
ends.
H. Split-Clapper Check Valves, DN100 (NPS 4) and Larger: UL 312, cast-iron body
with rubber seal, bronze-alloy discs, and stainless-steel spring and hinge pin.

2.7 SPECIALTY VALVES


A. Alarm Check Valves: UL 193, 1200-kPa (175-psig) working pressure; designed for
horizontal or vertical installation, with cast-iron flanged inlet and outlet, bronze
grooved seat with O-ring seals, and single-hinge pin and latch design. Include trim

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sets for bypass, drain, electric sprinkler alarm switch, pressure gages, retarding
chamber, and fill-line attachment with strainer.
1. Option: Grooved-end connections for use with keyed couplings.
2. Drip Cup Assembly: Pipe drain without valves, and separate from main drain
piping.
B. Pressure-Regulating Valves: UL 1468, 2760-kPa (400-psig) minimum rating, brass.
Include DN40 or DN65 (NPS 1-1/2 or NPS 2-1/2), female NPS inlet and outlet;
adjustable setting feature; and straight or 90-degree angle pattern design as
indicated.
1. Finish: Rough chrome-plated.
C. Zone / Floor control valve assembly (ZV): UL listed and FM approved, rated for
1200-kpa (175-psig) working pressure, designed for horizontal or vertical
installation. Assembly include OS & Y gate valve, supervisory switch, flow switch
and alarm check valve. Details of alarm check valve are as above. For more
guidance on arrangement of zone / floor control valves refer to NFPA 13 - Appendix
A.
D. Automatic Air Vents (AAV): Float type with brass base and connection rail. Body
cover, float and vacuum breaker of high quality temperature resisting synthetic
material, suitable for working pressure 1200kpa (175 psig)
E. Ball Drip Valves: UL 1726, automatic drain valve, DN20 (NPS 3/4), ball check
device with threaded ends.

2.8 MANUAL CONTROL STATIONS


A. Manual Control Stations: Hydraulic operation, with union, DN15 (NPS 1/2) pipe
nipple, and bronze ball valve. Include metal enclosure labeled "MANUAL
CONTROL STATION" with operating instructions and cover held closed by
breakable strut to prevent accidental opening.

2.9 SPRINKLERS
A. Automatic Sprinklers: With heat-responsive element complying with the following:
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1. UL 199, for applications except residential.


2. UL 1626, for residential applications.
3. UL 1767, for early suppression, fast-response applications.
B. Sprinkler Types and Categories: Nominal 12.7-mm (1/2-inch) orifice for "Ordinary"
temperature classification rating, unless otherwise indicated or required by
application.
1. Open Sprinklers: UL 199, without heat-responsive element.
a. Orifice: 12.7 mm (1/2 inch), with discharge coefficient K between 5.3
and 5.8.
b. Orifice: 13.5 mm (17/32 inch), with discharge coefficient K between 7.4
and 8.2.
C. Sprinkler types, features, and options include the following:
1. Upright sprinklers.
2. Concealed ceiling sprinklers, including cover plate.
3. Pendent sprinklers.
4. Extended-coverage sidewall sprinklers.
5. Open Nozzle type sprinklers.
D. Sprinkler Finishes: Chrome-plated, bronze, and painted.
E. Special Coatings: Wax, lead, and corrosion-resistant paint.
F. Sprinkler Escutcheons: Materials, types, and finishes for the following sprinkler
mounting applications. Escutcheons for concealed, flush, and recessed-type
sprinklers are specified with sprinklers.
1. Ceiling Mounting: Chrome-plated steel, one piece, flat.
2. Ceiling Mounting: Chrome-plated steel, two pieces, with 25-mm (1-inch)
vertical adjustment.
3. Sidewall Mounting: Chrome-plated steel, one piece, flat.
G. Sprinkler Guards: Wire-cage type, including fastening device for attaching to
sprinkler.

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2.10 SPECIALTY SPRINKLER FITTINGS


A. Specialty Fittings: UL listed and FM approved; made of steel, ductile iron, or other
materials compatible with piping.
B. Dry-Pipe-System Fittings: UL listed for dry-pipe service.
C. Press-Seal Fittings: UL 213, steel housing with butylene O-rings and pipe stop.
D. Locking-Lug Fittings: UL 213, ductile-iron body with locking-lug ends.
E. Mechanical-T Fittings: UL 213, ductile-iron housing with pressure-responsive
gasket, bolts, and threaded or locking-lug outlet.
F. Mechanical-Cross Fittings: UL 213, ductile-iron housing with pressure- responsive
gaskets, bolts, and threaded or locking-lug outlets.
G. Drop-Nipple Fittings: UL 1474, with threaded inlet, threaded outlet, and seals;
adjustable.
H. Sprinkler, Drain and Alarm Test Fittings: UL-listed, cast- or ductile-iron body; with
threaded inlet and outlet, test valve, and orifice and sight glass.
I. Sprinkler, Branch-Line Test Fittings: UL-listed, brass body; with threaded inlet and
capped drain outlet and threaded outlet for sprinkler.
J. Sprinkler, Inspector's Test Fittings: UL-listed, cast- or ductile-iron housing; with
threaded inlet and drain outlet and sight glass.

2.11 HOSE CONNECTIONS (Landing Valves)


A. Description: UL 668, 2070-kPa (300-psig) minimum pressure rating, brass, hose
valve for connecting fire hose. Include 90-degree angle pattern design; female NPS
inlet and male hose outlet; and lugged cap, gasket, and chain. Include DN65 (NPS 2-
1/2) and hose valve threads according to NFPA 1963 and matching local fire
department threads. Hose connection shall be inside the cabinet.
1. Valve Operation: Pressure-regulating type.
2. Finish: Rough brass.

2.12 HOSE STATIONS (FHC)

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A. Description: Comply with BS 5274, recessed or surface mounted as applicable to


architectural requirement, automatic, swinging type, flush fitting, horizontal cabinet
with swinging fire hose reel compartment and extinguisher compartment. Hose
reeled on hose drum mounted on the inside of cabinet door. Reel to be able to swing
through 180 degrees. Hose Station to be supplied from factory with the following
contained equipment:
1. One automatic valve consisting of non-rotatable outer cylinder and inner
cylinder which revolves with hose drum; inside of inner cylinder to be
screwed to take non-rotatable valve plunger assembly; unreeling of hose for
about 2m is to cause valve to withdraw from its seat and allowing water to
flow. Valve shall be pressure reducing type.
2. one 30 m, red rubber braided to BS 3169 Type A, 25 mm bore, smooth cover
hose with working pressure of 350 kPa
3. one lever operated jet control nozzle
4. one 25 mm &40 mm BSP male connection
5. One Multipurpose Dry-Chemical fire extinguisher.

2.13 FIRE DEPARTMENT CONNECTIONS (Siamese Connection)


A. Wall, Fire Department Connections: UL 405; cast-brass body with brass, wall,
escutcheon plate; brass, lugged caps with gaskets and brass chains; and brass,
lugged swivel connections. Include inlets with threads according to NFPA 1963 and
matching local fire department sizes and threads, outlet with pipe threads, extension
pipe nipples, check devices or clappers for inlets, and escutcheon plate with marking
"AUTO SPKR & STANDPIPE."
1. Type: Flush mounting.
2. Escutcheon Plate: Rectangular.
3. Finish: Polished brass.
B. Exposed, Freestanding, Fire Department Connections: UL 405, cast-brass body,
inlets with threads according to NFPA 1963 and matching local fire department
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sizes and threads, and bottom outlet with pipe threads. Include brass, lugged caps,
gaskets, and brass chains; brass, lugged swivel connection and drop clapper for each
hose-connection inlet; 450-mm high brass sleeve; and round, floor, brass,
escutcheon plate with marking "AUTO SPKR & STANDPIPE."
1. Finish Including Sleeve: Polished brass.

2.14 ALARM DEVICES


A. General: Types matching piping and equipment connections.
B. Water-Motor-Operated Alarms: UL 753, mechanical-operation type with pelton-
wheel operator with shaft length, bearings, and sleeve to suit wall construction and
250-mm diameter, cast-aluminum alarm gong with red-enamel factory finish.
Include DN20 (NPS 3/4) inlet and DN25 (NPS 1) drain connections.
C. Water-Flow Indicators: UL 346; electrical-supervision, vane-type water-flow
detector; with 1725-kPa (250-psig) pressure rating; and designed for horizontal or
vertical installation. Include two single-pole, double-throw, circuit switches for
isolated alarm and auxiliary contacts, 7 A, 125-V ac and 0.25 A, 24-V dc; complete
with factory-set, field-adjustable retard element to prevent false signals and
tamperproof cover that sends signal if removed.
D. Pressure Switches: UL 753; electrical-supervision-type, water-flow switch with
retard feature. Include single-pole, double-throw, normally closed contacts and
design that operates on rising pressure and signals water flow.
E. Valve Supervisory Switches: UL 753; electrical; single-pole, double throw; with
normally closed contacts. Include design that signals controlled valve is in other
than fully open position.
F. Indicator-Post Supervisory Switches: UL 753; electrical; single-pole, double throw;
with normally closed contacts. Include design that signals controlled indicator-post
valve is in other than fully open position.

2.15 PRESSURE GAGES

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A. Pressure Gages: UL 393, 90- to 115-mm diameter dial with dial range of 0 to 1725
kPa (0 to 250 psig).

PART 3 - EXECUTION
3.1 PREPARATION
A. Perform fire-hydrant flow test according to NFPA 13 and NFPA 291. Use results for
system design calculations required in "Quality Assurance" Article in Part 1 of this
Section.
B. Report test results promptly and in writing.

3.2 EARTHWORK
A. Refer to Section "Earthwork" for excavating, trenching, and backfilling.

3.3 EXAMINATION
A. Examine roughing-in for hose connections and stations to verify actual locations of
piping connections before installation.
B. Examine walls and partitions for suitable thickness, fire- and smoke-rated
construction, framing for hose-station cabinets, and other conditions where hose
connections and stations are to be installed.
C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.4 PIPING APPLICATIONS


A. Do not use welded joints with galvanized steel pipe.
B. Flanges, unions, and transition and special fittings with pressure ratings the same as
or higher than system's pressure rating may be used in aboveground applications,
unless otherwise indicated.

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C. Piping between Fire Department Connections and Check Valves: Use galvanized,
standard-weight steel pipe with threaded ends; cast- or malleable-iron threaded
fittings; and threaded joints, or,
D. Piping between Fire Department Connections and Check Valves: Use galvanized,
standard-weight steel pipe with grooved ends; steel, grooved-end fittings; steel,
keyed couplings; and grooved joints.
E. Underground Service-Entrance Piping: Use UPVC Class 5 pipes, provide UPVC
coupling of the same class of that of pipes. For each coupling provide 2 rubber rings.
Rubber rings to comply with ASTM D 1869
F. Standpipes: Use the following:
1. DN65 (NPS 2.5) and Smaller: Standard-weight seamless steel pipe with
threaded ends, cast- or malleable-iron threaded fittings, and threaded joints.
2. DN65 (NPS 2.5) and Larger: Standard-weight seamless steel pipe with
grooved ends; steel, grooved-end fittings; steel, keyed couplings; and grooved
joints.
G. Wet-Pipe Sprinklers: Use the following:
1. Sprinkler-Piping Option: Mechanical-T bolted-branch-outlet fittings may be
used downstream from sprinkler zone valves.
2. DN65 (NPS 2.5) and Smaller: Standard-weight seamless steel pipe with
threaded ends, cast- or malleable-iron threaded fittings, and threaded joints, or,
3. DN65 (NPS 2-1/2) and Larger: Standard-weight seamless steel pipe with
grooved ends; steel, grooved-end fittings; steel, keyed couplings; and grooved
joints.

3.5 VALVE APPLICATIONS


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A. Drawings indicate valve types to be used. Where specific valve types are not
indicated, the following requirements apply:
1. Fire-Protection-Service Valves: UL listed and FM approved for applications
where required by NFPA 13 and NFPA 14.
a. Shutoff Duty: Use gate valves.
2. General-Duty Valves: For applications where UL-listed and FM-approved
valves are not required by NFPA 13 and NFPA 14.
a. Shutoff Duty: Use gate, ball, or butterfly valves.
b. Throttling Duty: Use globe, ball, or butterfly valves.

3.6 JOINT CONSTRUCTION


A. Ductile-Iron-Piping, Grooved Joints: Use ductile-iron pipe with radius-cut- grooved
ends; ductile-iron, grooved-end fittings; and ductile-iron, keyed couplings.
Assemble joints with couplings, gaskets, lubricant, and bolts according to coupling
manufacturer's written instructions.
B. Steel-Piping, Grooved Joints: Use Schedule 40 steel pipe with cut or roll-grooved
ends and Schedule 30 or thinner steel pipe with roll-grooved ends; steel, grooved-
end fittings; and steel, keyed couplings. Assemble joints with couplings, gaskets,
lubricant, and bolts according to coupling manufacturer's written instructions. Use
gaskets listed for dry-pipe service for dry piping.
C. Press-Seal-Fitting Joints: Use UL-listed tool and procedure and follow fitting
manufacturer's written instructions. Include use of specific equipment, pressure-
sealing tool, and accessories.
D. Locking-Lug-Fitting, Twist-Locked Joints: Follow fitting manufacturer's written
instructions.

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3.7 SERVICE-ENTRANCE PIPING


A. Connect standpipe and sprinkler piping to water-service piping of size and in
location indicated for service entrance to building. Refer to Section "Domestic
Water Piping" for exterior piping.
B. Install shutoff valve, backflow preventer, pressure gage, drain, and other accessories
indicated at connection to water-service piping. Refer to Section "Domestic Water
Piping Specialties" for backflow preventers.

3.8 PIPING INSTALLATION


A. Locations and Arrangements: Drawing plans, schematics, and diagrams indicate
general location and arrangement of piping. Install piping as indicated, as far as
practical.
1. Deviations from approved working plans for piping require written approval
from Engineer and authorities having jurisdiction. File written approval with
Engineer before deviating from approved working plans.
B. Install underground service-entrance piping according to NFPA 24 and with
restrained joints.
C. Use approved fittings to make changes in direction, branch takeoffs from mains, and
reductions in pipe sizes.
D. Install unions adjacent to each valve in pipes DN50 (NPS 2) and smaller. Unions are
not required on flanged devices or in piping installations using grooved joints.
E. Install flanges or flange adapters on valves, apparatus, and equipment having DN65
(NPS 2-1/2) and larger connections.
F. Install "Inspector's Test Connections" in sprinkler piping, complete with shutoff
valve, sized and located according to NFPA 13.
G. Install sprinkler piping with drains for complete system drainage.

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H. Install sprinkler zone control valves, test assemblies, and drain risers adjacent to
standpipes when sprinkler piping is connected to standpipes.
I. Install drain valves on standpipes.
J. Install ball drip valves to drain piping between fire department connections and
check valves. Drain to floor drain or outside building.
K. Install alarm devices in piping systems.
L. Hangers and Supports: Comply with NFPA 13 for hanger materials. Install
according to NFPA 13 for sprinkler piping and to NFPA 14 for standpipes.
M. Earthquake Protection: Install piping according to NFPA 13 to protect from
earthquake damage.
N. Install piping with grooved joints according to manufacturer's written instructions.
Construct rigid piping joints, unless otherwise indicated.
O. Install pressure gages on riser or feed main, at each sprinkler test connection, and at
top of each standpipe. Include pressure gages with connection not less than DN8
(NPS 1/4) and with soft metal seated globe valve, arranged for draining pipe
between gage and valve. Install gages to permit removal, and install where they will
not be subject to freezing.

3.9 VALVE INSTALLATION


A. Refer to Section "General-Duty Valves for Plumbing Piping" for installing general-
duty valves. Install fire-protection specialty valves, trim, fittings, controls, and
specialties according to NFPA 13 and NFPA 14, manufacturer's written instructions,
and authorities having jurisdiction.
B. Gate Valves: Install fire-protection-service valves supervised-open, located to
control sources of water supply except from fire department connections. Provide
permanent identification signs indicating portion of system controlled by each valve.
C. Valves for Wall Fire Hydrants: Install gate valve with nonrising stem in supply pipe.
D. Install check valve in each water-supply connection. Install backflow preventers
instead of check valves in potable-water supply sources.

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E. Alarm Check Valves: Install valves in vertical position for proper direction of flow,
including bypass check valve and retard chamber drain-line connection.
F. Dry-Pipe Valves: Install trim sets for air supply, drain, priming level, alarm
connections, ball drip valves, pressure gages, priming chamber attachment, and fill-
line attachment.
1. Air-Pressure Maintenance Devices for Dry-Pipe Systems: Install shutoff
valves to permit servicing without shutting down sprinkler system; bypass
valve for quick system filling; pressure regulator or switch to maintain system
pressure; strainer; pressure ratings with 95- to 410-kPa (14- to 60- psig)
adjustable range; and 1200-kPa (175-psig) maximum inlet pressure.
2. Install air compressor and compressed-air supply piping.

3.10 SPRINKLER APPLICATIONS


A. General: Use sprinklers according to the following applications:
1. Rooms without Ceilings: Upright and pendent sprinklers, as applicable to
design.
2. Rooms with Suspended Ceilings: Pendent, recessed, flush, and concealed
sprinklers, as applicable to design.
3. Wall Mounting: Sidewall sprinklers.
4. Spaces Subject to Freezing: Upright; pendent, dry-type; and sidewall, dry-
type sprinklers.
5. Special Applications: Use extended-coverage, flow-control, and quick-
response sprinklers where indicated or needed by design.
6. Sprinkler Finishes: Use sprinklers with the following finishes:
a. Upright, Pendent, and Sidewall Sprinklers: Chrome-plated in finished
spaces exposed to view; rough bronze in unfinished spaces not exposed
to view; wax coated where exposed to acids, chemicals, or other
corrosive fumes.

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b. Concealed Sprinklers: Rough brass, with factory-painted white cover


plate.
c. Flush Sprinklers: Bright chrome, with painted white escutcheon.
d. Recessed Sprinklers: Bright chrome, with bright chrome escutcheon.
e. Residential Sprinklers: Dull chrome.

3.11 SPRINKLER INSTALLATION


A. Install sprinklers in patterns indicated.
B. Install sprinklers in suspended ceilings in center of acoustical panels and tiles.
C. Do not install pendent or sidewall, wet-type sprinklers in areas subject to freezing.
Use dry-type sprinklers with water supply from heated space.

3.12 HOSE-CONNECTION INSTALLATION


A. Install hose connections adjacent to standpipes, unless otherwise indicated.
B. Install freestanding hose connections for access and minimum passage restriction.
C. Install DN65 (NPS 2-1/2) hose connections with quick-disconnect DN65 to DN40
(NPS 2-1/2 by NPS 1-1/2) reducer adapter and flow- restricting device, unless
otherwise indicated.
D. Install wall-mounting-type hose connections in cabinets. Include pipe escutcheons,
with finish matching valves, inside cabinet where water-supply piping penetrates
cabinet. Install valves at angle required for connection of fire hose.

3.13 HOSE-STATION INSTALLATION


A. Refer to Division 10 Section “Fire Extinguisher Cabinets.

3.14 CONNECTIONS
A. Connect water-supply piping and standpipes and sprinklers to fire pumps. Include
backflow preventers.
B. Install ball drip valves at each check valve for fire department connection. Drain to
floor drain or outside building.

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C. Connect piping to specialty valves, hose valves, specialties, fire department


connections, and accessories.
D. Electrical Connections: Power wiring is specified in Division 26.
E. Connect alarm devices to fire alarm system.
F. Connect compressed-air supply to dry-pipe sprinkler piping.
G. Connect air compressor to the following piping and wiring:
1. Pressure gages and controls.
2. Electrical power system.
3. Fire alarm system devices, including low-pressure alarm.

3.15 LABELING AND IDENTIFICATION


A. Install labeling and pipe markers on equipment and piping according to
requirements in NFPA 13 and NFPA 14 and in Section "Identification for Plumbing
and Fire Fighting Piping and Equipment”.

3.16 FIELD QUALITY CONTROL


A. Flush, test, and inspect sprinkler piping according to NFPA 13, "System
Acceptance" Chapter.
B. Flush, test, and inspect standpipes according to NFPA 14, "Tests and Inspection"
Chapter.
C. Replace piping system components that do not pass test procedures and retest to
demonstrate compliance. Repeat procedure until satisfactory results are obtained.
D. Report test results promptly and in writing to Engineer and authorities having
jurisdiction.

3.17 CLEANING
A. Clean dirt and debris from sprinklers.
B. Remove and replace sprinklers having paint other than factory finish.

3.18 PROTECTION

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A. Protect sprinklers from damage until Substantial Completion.

3.19 COMMISSIONING
A. Verify that specialty valves, trim, fittings, controls, and accessories are installed and
operate correctly.
B. Verify that air compressors and their accessories are installed and operate correctly.
C. Verify that specified tests of piping are complete.
D. Verify that damaged sprinklers and sprinklers with paint or coating not specified are
replaced with new, correct type.
E. Verify that sprinklers are correct types, have correct finishes and temperature
ratings, and have guards as required for each application.
F. Verify that potable-water supplies have correct types of backflow preventers.
G. Drain dry-pipe sprinkler piping.
H. Pressurize and check dry-pipe sprinkler piping air-pressure maintenance devices and
air compressors.
I. Verify that hose connections and fire department connections have threads
compatible with local fire department equipment.
J. Fill wet-pipe sprinkler piping with water.
K. Fill standpipes with water.
L. Verify that hose connections are correct type and size.
M. Verify that hose stations are correct type and size.
N. Energize circuits to electrical equipment and devices.
O. Start and run excess-pressure pumps.
P. Start and run air compressors.
Q. Adjust operating controls and pressure settings.
R. Coordinate with fire alarm tests. Operate as required.
S. Coordinate with fire-pump tests. Operate as required.

3.20 DEMONSTRATION

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A. Demonstrate equipment, specialties and accessories, and train Employer's


maintenance personnel to adjust, operate, and maintain fire-suppression piping and
equipment. Refer to Division 1.

END OF SECTION 211100

SECTION 211200 - FIRE SUPPERSSION STANDPIPES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract


and Division 1 Specification Sections, apply to this Section.

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1.2 SUMMARY

A. This Section includes piping and equipment for the following building systems:

1. Automatic wet-type, Class I standpipes.


2. Automatic wet-type, Class II standpipes.
3. Automatic wet-type, Class III standpipes.

1.3 DEFINITIONS

A. Hose Connection: The cabinet is not fire-rated, whilst the specified fire rating of
walls shall be maintained..

B. Hose Station: Hose connection, fire hose reel, and fire hose.

C. Working Plans: Documents, including drawings, calculations, and material


specifications prepared according to NFPA 14 for obtaining approval from
Engineer and authorities having jurisdiction.

1.4 SYSTEM PERFORMANCE REQUIREMENTS

A. Verify the design of standpipes for compliance with NFPA, and obtain approval
from Engineer and authorities having jurisdiction. Include minimum residual
pressures at hydraulically remote outlets according to the following:

1. DN40 (NPS 1-1/2) Hose Connections: 450 kPa (65 psig).


2. DN65 (NPS 2-1/2) Hose Connections: 450 kPa (65 psig).

B. Components and Installation: Capable of producing piping systems with 1200-kPa


(175- psig) minimum working-pressure rating according the pressure analysis and
should be capable to withstand the pump churn pressure according to their
location to pumps, unless otherwise indicated.

C. Seismic Performance: Fire-suppression standpipes shall withstand the effects of


earthquake motions determined according to NFPA 13 and ECP201 and
ASCE/SEI 7.

1.5 SUBMITTALS

A. Product Data: For the following:

1. Pipe and fitting materials and methods of joining for standpipe piping.
2. Pipe hangers and supports.
3. Piping seismic restraints.
4. Valves, including specialty valves, accessories, and devices.

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5. Alarm devices. Include electrical data.


6. Fire department connections. Include type; number, size, and arrangement
of inlets; caps and chains; size and direction of outlet; escutcheon and
marking; and finish.
7. Hose connections. Include size, type, and finish.
8. Hose stations. Include size, type, and finish of hose connections; type and
length of fire hoses; finish of fire hose couplings; type, material, and finish
of nozzles; and finish of rack.

B. Fire-Hydrant Flow Test Report: As specified in "Preparation" Article.

C. Welding certificates.

D. Field Test Reports and Certificates: As specified in "Field Quality Control" and
"Commissioning" Articles in Part 3 of this Section. Indicate and interpret test
results for compliance with performance requirements and as described in NFPA
14. Include "Contractor's Material and Test Certificate for Aboveground Piping"
and "Contractor's Material and Test Certificate for Underground Piping."

E. Operation and Maintenance Data: For each type of standpipe specialty to include
in operation and maintenance manuals specified in Division 1.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who has designed, installed and


obtained approvals for fire-suppression piping similar to that indicated for this
Project.

B. Engineering Responsibility: Preparation of working plans, calculations, and field


test reports by a qualified professional engineer. Base calculations on results of
fire-hydrant flow test.

C. Professional Engineer Qualifications: A professional engineer who is legally


qualified to practice in jurisdiction where Project is located and who is
experienced in providing engineering services of the kind indicated. Engineering
services are defined as those performed for installations of fire-suppression piping
that are similar to those indicated for this Project in material, design, and extent.

D. Manufacturer Qualifications: Firms whose equipment, specialties, and accessories


are listed by product name and manufacturer in UL's "Fire Protection Equipment
Directory" and FM's "Fire Protection Approval Guide" and that comply with other
requirements indicated.

E. Welding: Qualify processes and operators according to ASME Boiler and


Pressure Vessel Code Section IX.

F. Standpipe Components: Listing/approval stamp, label, or other marking by a


DIVISION 21 – FIRE SUPPRESSION
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testing agency acceptable to Engineer and authorities having jurisdiction.

G. Electrical Components, Devices, and Accessories: Listed and labeled as defined


in NFPA 70, Article 100, by a testing agency acceptable to Engineer.

H. NFPA Standard: Equipment, specialties, accessories, installation, and testing


complying with NFPA 14, "Standpipe and Hose Systems."

PART 2 - PRODUCTS

2.1 SYSTEM DESCRIPTIONS

A. Automatic Wet-Type LV-1 and LV-2, Class I Standpipe System: Includes NPS
2-1/2 (DN 65) hose connections. Has open water-supply valve with pressure
maintained and is capable of supplying water demand.

B. Automatic Wet-Type, Class II Standpipe System: Includes NPS 1-1/2 (DN 40)
hose stations. Has open water-supply valve with pressure maintained and is
capable of supplying water demand.

C. Automatic Wet-Type, Class III Standpipe System: Includes NPS 1-1/2 (DN 40)
hose stations and NPS 2-1/2 (DN 65) hose connections. Has open water-supply
valve with pressure maintained and is capable of supplying water demand
provided with 40mm/65mmx30m fire hose.

2.2 PIPING MATERIALS

A. Refer to Part 3 "Piping Applications" Article for applications of pipe, tube,


fitting, and joining materials.

2.3 PIPES

A. Standard-Weight Steel Pipe: ASTM A 53/A 53M, ASTM A 135/A 135M, or


ASTM A 795/A 795M; Schedule 40 in DN150 (NPS 6) and smaller, and Schedule
30 in DN200 (NPS 8) and larger.

B. Schedule 30 Steel Pipe: ASTM A 135/A 135M or ASTM A 795/A 795M, with
wall thickness less than Schedule 40 and equal to or greater than Schedule 30 or
ASTM A 795/A 795M and ASME B36.10M, Schedule 30 wrought-steel pipe.

2.4 PIPE FITTINGS

A. Steel, Threaded Couplings: ASTM A 865/A 865M.

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B. Steel Welding Fittings: ASTM A 234/A 234M, ASME B16.9, or ASME B16.11.

C. Steel Flanges and Flanged Fittings: ASME B16.5.

D. Steel, Grooved-End Fittings: UL-listed and FM-approved, ASTM A 47/A 47M,


malleable iron or ASTM A 536, ductile iron; with dimensions matching steel
pipe and ends factory grooved according to AWWA C606.

2.5 JOINING MATERIALS

A. Steel, Keyed Couplings: UL 213 and AWWA C606, for steel-pipe dimensions.
Include ASTM A 536, ductile-iron housing, rubber gaskets, and steel bolts and
nuts. Include listing for dry-pipe service for couplings for dry piping.

B. Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 1/8 inch (3.2 mm)
thick.

1. Class 125, Cast-Iron Flanges and Class 150, Bronze Flat-Face Flanges:
Full-face gaskets.
2. Class 250, Cast-Iron Flanges and Class 300, Steel Raised-Face Flanges:
Ring-type gaskets.

C. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise
indicated.

D. Welding Filler Metals: Comply with AWS D10.12/D10.12M for welding


materials appropriate for wall thickness and chemical analysis of steel pipe being
welded.

2.6 FIRE-PROTECTION-SERVICE VALVES

A. General: UL listed and FM approved, with minimum 1200-kPa (175-psig)


nonshock working-pressure rating according the pressure analysis and should be
capable to withstand the pump churn pressure according to their location to
pumps. Valves for grooved-end piping may be furnished with grooved ends
instead of type of ends specified.

B. Gate Valves, DN50 (NPS 2) and Smaller: UL 262; cast-bronze, threaded ends;
solid wedge; OS&Y; and rising stem.

C. Gate Valves, DN65 (NPS 2-1/2) and Larger: UL 262, iron body, bronze mounted,
taper wedge, OS&Y, and rising stem. Include replaceable, bronze, wedge facing
rings and flanged ends.

D. Swing Check Valves, DN50 (NPS 2) and Smaller: UL 312 or MSS SP-80, Class
150; bronze body with bronze disc and threaded ends.
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E. Swing Check Valves, DN65 (NPS 2-1/2) and Larger: UL 312, cast-iron body and
bolted cap, with bronze disc or cast-iron disc with bronze-disc ring and flanged
ends.

F. Split-Clapper Check Valves, DN100 (NPS 4) and Larger: UL 312, cast-iron body
with rubber seal, bronze-alloy discs, and stainless-steel spring and hinge pin.

G. Compact-Wafer, Center-Guided Check Valves: MSS SP-125; Class 150, ASTM


A395/A395M or ASTM A536, or equivalent European standard, ductile iron
body, bronze disc/plates, stainless-steel springs.

H. Globe, Center-Guided Check Valves (For Circuits up to PN 16): MSS SP-125;


Class 150, ASTM A395/A395M or ASTM A536, or equivalent European
standard, ductile iron body, bronze disc/plates, stainless-steel springs, installed
between flanges.

2.7 SPECIALTY VALVES

A. Pressure-Regulating Valves: UL 1468, 2760-kPa (400-psig) minimum rating,


brass. Include DN40 or DN65 (NPS 1-1/2 or NPS 2-1/2), female NPS inlet and
outlet; adjustable setting feature; and straight or 90-degree angle pattern design as
indicated.

1. Finish: Rough chrome-plated.

B. Ball Drip Valves: UL 1726, automatic drain valve, DN20 (NPS 3/4), ball check
device with threaded ends.

C. ALTITUDE VALVE

1. UL Listed/ FM Approved (Single-acting) type, designed to open fully to fill


the tank and close completely when the predetermined high level is
reached. Sensing of the altitude pilot shall be by means of a field-
installed sense line between the pilot and base of the tank or else. The
altitude valve shall be equipped with a visual indicator assembly. The one-
way altitude valve shall be a globe pattern one way flow type.

2. The pilot system shall be furnished complete and installed on the main
valve. It shall include the altitude pilot, a needle valve, Y-strainer and
isolation ball valves. The one-way altitude valve shall be operationally and
hydrostatically tested prior to shipment.

3. The main valve body and bonnet shall be ductile iron per ASTM A536;
grade 65-45- 12.end connections shall be flanged. All ferrous surfaces shall
be coated with a minimum of 4 MILS epoxy. The main valve seat ring shall
be bronze per ASTM B61. Elastomers (diaphragms, resilient seats and O-
rings) shall be BUNA-N. The pilot shall be bronze per ASTM B61. The
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needle valve and isolation ball valves shall be brass and control line tubing
shall be copper.

4. The one-way altitude valve shall be suitable for a flow of at least 1450
l/sec and a maximum pressure of 16 bars.

2.8 MANUAL CONTROL STATIONS

A. Manual Control Stations: Hydraulic operation, with union, DN15 (NPS 1/2) pipe
nipple, and bronze ball valve. Include metal enclosure labeled "MANUAL
CONTROL STATION" with operating instructions and cover held closed by
breakable strut to prevent accidental opening.

2.9 HOSE CONNECTIONS

A. Description: UL 668, 2070-kPa (300-psig) minimum pressure rating, brass, hose


valve for connection of fire hose. Include 90-degree angle pattern design; female
NPS inlet and male hose outlet; and lugged cap, gasket, and chain. Include
DN40 or DN65 (NPS 1-1/2 or NPS 2-1/2) as indicated, and hose valve threads
according to NFPA 1963 and matching local fire department threads.
1. Valve Operation: Pressure-regulating type.

2.10 Finish: Rough brass HOSE STATIONS

A. Description: UL 47 or LPCB, semiautomatic hose stations. Include brass, reel


nipple; hose reel; and the following features:

1. Valves: UL 668, 2070-kPa (300-psig) minimum pressure rating, 90-degree


angle pattern hose valve with female NPS inlet and outlet, unless otherwise
indicated.
a. Valve Operation: Pressure-regulating type.

2. Threads and Gaskets: NFPA 1963 and matching local fire department
threads.
3. Flow-Restricting Devices: DN40 (NPS 1-1/2) brass, adjustable for DN40
(NPS 1- 1/2) fire hose inlet.
4. Fire Hose: NFPA 1961 and UL 219 or LPCB, lined fire hose with
couplings, gaskets, and nozzle. Include the following fire hose materials:
a. Jacket: Combination of natural and synthetic threads.
b. Lining: Combination of rubber and plastic compounds.
c. Cover: Rubber, plastic, or combination of compounds.

5. Nozzles: UL 401.
6. Drain Valves: UL 1726.
7. Mountings: Pipe clamp or wall bracket for freestanding units.
8. Mountings: Pipe escutcheon for cabinet-mounted units.
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B. DN65 and DN40 (NPS 2-1/2 and NPS 1-1/2) Hose Stations: DN65 (NPS 2-1/2)
hose valve with male threaded outlet, cap, and chain and DN40 (NPS 1-1/2) hose
valve; hose reel with water-retention device and pins for folded, DN40 (NPS 1-
1/2) lined hose; and DN40 (NPS 1-1/2) lined hose with swivel inlet coupling
and nozzle.

1. Hose-Reel Finish: Red enamel.


2. Hose Valve and Trim Finish: Rough brass or Polished chrome-plated.
3. Fire Hose: Lined, 30-m (100-foot) length.
4. Nozzle: Brass, adjustable from shutoff to fog spray or straight stream.

C. DN40 (NPS 1-1/2) Hose-Reel Hose Stations: DN40 (NPS 1-1/2) hose valve
standard UL 668; semiautomatic hose reel standard UL 47 or LPCB with water-
retention device and pins for DN40 (NPS 1-1/2) lined hose; and DN40 (NPS 1-
1/2) lined hose standard NFPA 1961 and UL 219 with swivel inlet coupling and
nozzle (standard UL 401).

1. Hose Reel Finish: Red enamel.


2. Hose Valve and Trim Finish: Rough brass or Polished chrome-plated.
3. Fire Hose: Lined, 30-m (100-foot) length.
4. Nozzle: Brass, adjustable from shutoff to fog spray or straight stream.

2.11 FIRE DEPARTMENT CONNECTIONS

A. Wall, Fire Department Connections: UL 405; cast-brass body with brass, wall,
escutcheon plate; brass, lugged caps with gaskets and brass chains; and brass,
lugged swivel connections. Include inlets with threads according to NFPA 1963
and matching local fire department sizes and threads, outlet with pipe threads,
extension pipe nipples, check devices or clappers for inlets, and escutcheon plate
with marking "STANDPIPE."
1. Type: Exposed, projecting mounting.
2. Escutcheon Plate: Round.
3. Finish: Rough chrome-plated.

B. Exposed, Freestanding, Fire Department Connections: UL 405, cast-brass body,


inlets with threads according to NFPA 1963 and matching local fire department
sizes and threads, and bottom outlet with pipe threads. Include brass, lugged caps,
gaskets, and brass chains; brass, lugged swivel connection and drop clapper for
each hose-connection inlet; 460-mm- (18-inch-) high brass sleeve; and round,
floor, brass, escutcheon plate with marking "STANDPIPE."

1. Finish Including Sleeve: Polished chrome-plated.

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2.12 ALARM DEVICES

A. General: Types matching piping and equipment connections.

B. Water-Flow Indicators: UL 346; electrical-supervision, vane-type water-flow


detector; with 1725-kPa (250-psig) pressure rating; and designed for horizontal
or vertical installation. Include two single-pole, double-throw, circuit switches
for isolated alarm and auxiliary contacts, 7 A, 125-V ac and 0.25 A, 24-V dc;
complete with factory-set, field-adjustable retard element to prevent false signals
and tamperproof cover that sends signal if removed.

C. Pressure Switches: UL 753; electrical-supervision-type, water-flow switch with


retard feature. Include single-pole, double-throw, normally closed contacts and
design that operates on rising pressure and signals water flow.

D. Valve Supervisory Switches: UL 753; electrical; single-pole, double throw; with


normally closed contacts. Include design that signals controlled valve is in
other than fully open position.

E. Indicator-Post Supervisory Switches: UL 753; electrical; single-pole, double


throw; with normally closed contacts. Include design that signals controlled
indicator-post valve is in other than fully open position.

2.13 PRESSURE GAGES

A. Pressure Gages: UL 393, 90- to 115-mm diameter dial with dial range of 0 to
1725 kPa (0 to 250 psig).

PART 3 - EXECUTION

3.1 PREPARATION

A. Perform fire-hydrant flow test according to NFPA 291. Use results for system
design calculations required in "Quality Assurance" Article in Part 1 of this
Section.

B. Report test results promptly and in writing.

3.2 EARTHWORK

A. Refer to Section "Earthwork" for excavating, trenching, and backfilling.

3.3 EXAMINATION

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A. Examine roughing-in for hose connections and stations to verify actual locations
of piping connections before installation.

B. Examine walls and partitions for suitable thickness, fire- and smoke-rated
construction, framing for hose-station cabinets, and other conditions where hose
connections and stations are to be installed.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.4 PIPING APPLICATIONS

A. Do not use welded joints with galvanized steel pipe.

B. Flanges, unions, and transition and special fittings with pressure ratings the
same as or higher than system's pressure rating may be used in aboveground
applications, unless otherwise indicated.

C. Piping between Fire Department Connections and Check Valves, and other dry-
type fire- suppression standpipe piping: Use galvanized, standard-weight steel
pipe with threaded ends; cast- or malleable-iron threaded fittings; and threaded
joints.

D. Piping between Fire Department Connections and Check Valves, and other dry-
type fire- suppression standpipe piping: Use galvanized, standard-weight steel
pipe with grooved ends; steel, grooved-end fittings; steel, keyed couplings; and
grooved joints.

E. Underground Service-Entrance Piping: Use ductile-iron, mechanical-joint pipe and


fittings and restrained joints.

F. Standpipes: Use the following:


1. DN100 (NPS 4) and Smaller: Standard-weight steel pipe with grooved
ends; steel, grooved-end fittings; steel, keyed couplings; and grooved joints.
2. DN100 (NPS 4) and Smaller: Standard-weight steel pipe with plain
ends, steel welding fittings, and welded joints.
3. DN100 (NPS 4) and Smaller: Schedule 30 steel pipe with roll-grooved
ends; steel, grooved-end fittings; steel, keyed couplings; and grooved joints.
4. DN100 (NPS 4) and Smaller: Schedule 30 steel pipe with plain ends,
steel welding fittings, and welded joints.
5. DN125 and DN150 (NPS 5 and NPS 6): Standard-weight steel pipe with
grooved ends; steel, grooved-end fittings; steel, keyed couplings; and
grooved joints.
6. DN125 and DN150 (NPS 5 and NPS 6): Standard-weight steel pipe with
plain ends, steel welding fittings, and welded joints.
7. DN200 (NPS 8) and Larger: Standard-weight steel pipe with grooved ends;
steel, grooved-end fittings; steel, keyed couplings; and grooved joints.
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8. DN200 (NPS 8) and Larger: Standard-weight steel pipe with plain ends,
steel welding fittings, and welded joints.

3.5 VALVE APPLICATIONS

A. Drawings indicate valve types to be used. Where specific valve types are not
indicated, the following requirements apply:

1. Fire-Protection-Service Valves: UL listed and FM approved for applications


where required by NFPA 14.

a. Shutoff Duty: Use gate valves.

2. General-Duty Valves: For applications where UL-listed and FM-approved


valves are not required by NFPA 14.

a. Shutoff Duty: Use gate, ball, or butterfly valves.


b. Throttling Duty: Use globe, ball, or butterfly valves.

3.6 JOINT CONSTRUCTION

A. Steel-Piping, Grooved Joints: Use Schedule 40 steel pipe with cut or roll-grooved
ends and Schedule 30 or thinner steel pipe with roll-grooved ends; steel,
grooved-end fittings; and steel, keyed couplings. Assemble joints with couplings,
gaskets, lubricant, and bolts according to coupling manufacturer's written
instructions. Use gaskets listed for dry-pipe service for dry piping.

3.7 SERVICE-ENTRANCE PIPING

A. Connect standpipe piping to water-service piping of size and in location indicated


for service entrance to building. Refer to Division 22 Section "Facility Water
Distribution Piping" for exterior piping.

B. Install shutoff valve, backflow preventer, pressure gage, drain, and other
accessories indicated at connection to water-service piping. Refer to Division 22
Section "Domestic Water Piping Specialties" for backflow preventers.

3.8 WATER-SUPPLY CONNECTION

A. Connect standpipe piping to building interior water distribution piping. Refer to


Division 22 Section "Domestic Water Piping" for interior piping.

B. Install shutoff valve, backflow preventer, pressure gage, drain, and other
accessories indicated at connection to water distribution piping. Refer to Division
22 Section "Domestic Water Piping Specialties" for backflow preventers.

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3.9 PIPING INSTALLATION

A. Locations and Arrangements: Drawing plans, schematics, and diagrams indicate


general location and arrangement of piping. Install piping as indicated, as far as
practical.

1. Deviations from approved working plans for piping require written


approval from Engineer and authorities having jurisdiction. File written
approval with Engineer before deviating from approved working plans.

B. Install underground service-entrance piping according to NFPA 24 and with


restrained joints.

C. Use approved fittings to make changes in direction, branch takeoffs from mains,
and reductions in pipe sizes.

D. Install unions adjacent to each valve in pipes DN50 (NPS 2) and smaller.
Unions are not required on flanged devices or in piping installations using
grooved joints.

E. Install flanges or flange adapters on valves, apparatus, and equipment having


DN65 (NPS 2- 1/2) and larger connections.

F. Install drain valves on standpipes.

G. Install ball drip valves to drain piping between fire department connections and
check valves. Drain to floor drain or outside building.

H. Install alarm devices in piping systems.

I. Hangers and Supports: Comply with NFPA 13 for hanger materials. Install
according to NFPA 14.

J. Earthquake Protection: Install piping according to NFPA 13 to protect from


earthquake damage.

K. Install piping with grooved joints according to manufacturer's written


instructions. Construct rigid piping joints, unless otherwise indicated.

L. Install pressure gages on riser or feed main, at each sprinkler test connection, and
at top of each standpipe. Include pressure gages with connection not less than
DN8 (NPS 1/4) and with soft metal seated globe valve, arranged for draining pipe
between gage and valve. Install gages to permit removal, and install where they
will not be subject to freezing.

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3.10 VALVE INSTALLATION

A. Install fire-protection specialty valves, trim, fittings, controls, and specialties


according to NFPA 13 and NFPA 14, manufacturer's written instructions, and
authorities having jurisdiction.

B. Gate Valves: Install fire-protection-service valves supervised-open, located to


control sources of water supply except from fire department connections. Provide
permanent identification signs indicating portion of system controlled by each
valve.

C. Install check valve in each water-supply connection. Install backflow preventers


instead of check valves in potable-water supply sources.

3.11 HOSE-CONNECTION INSTALLATION

A. Install hose connections adjacent to standpipes, unless otherwise indicated.

B. Install freestanding hose connections for access and minimum passage restriction.

C. Install DN40 (NPS 1-1/2) hose-connection valves with flow-restricting device,


unless otherwise indicated.

D. Install DN65 (NPS 2-1/2) hose connections with quick-disconnect DN65 to


DN40 (NPS 2- 1/2 by NPS 1-1/2) reducer adapter and flow-restricting device,
unless otherwise indicated.

E. Install wall-mounting-type hose connections in cabinets. Include pipe


escutcheons, with finish matching valves, inside cabinet where water-supply
piping penetrates cabinet. Install valves at angle required for connection of fire
hose. Refer to Section "Fire-Protection Specialties" for cabinets.

3.12 HOSE-STATION INSTALLATION

A. Install freestanding hose stations for access and minimum passage restriction.

B. Install DN40 (NPS 1-1/2) hose-station valves with flow-restricting device, unless
otherwise indicated.

C. Install DN65 (NPS 2-1/2) hose connections with quick-disconnect DN65 by DN40
(NPS 2- 1/2 by NPS 1-1/2) reducer adapter and flow-restricting device, unless
otherwise indicated.

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D. Install freestanding hose stations with support or bracket attached to standpipe or


substrate.

E. Install wall-mounting, reel-type hose stations in cabinets. Include pipe


escutcheons, with finish matching valves, inside cabinet where water-supply
piping penetrates cabinet. Install valves at angle required for connection of fire
hose. Cabinets are specified in Division 10 Section "Fire Extinguisher Cabinets."

F. Install hose-reel hose stations on wall with bracket attached to substrate.

3.13 ROOF HOSE CABINET INSTALLATION

A. Install cabinets according to manufacturer's written instructions.

3.14 CONNECTIONS

A. Connect water-supply piping and standpipes to fire pumps. Include backflow


preventers.

B. Install ball drip valves at each check valve for fire department connection.
Drain to floor drain or outside building.

C. Connect piping to specialty valves, hose valves, specialties, fire department


connections, and accessories.

D. Electrical Connections: Power wiring is specified in Division 26.

E. Connect alarm devices to fire alarm.

F. Connect compressed-air supply to dry-pipe valve.

G. Connect air compressor to the following piping and wiring:

1. Pressure gages and controls.


2. Electrical power system.
3. Fire alarm system devices, including low-pressure alarm.

3.15 LABELING AND IDENTIFICATION

A. Install labeling and pipe markers on equipment and piping according to


requirements in NFPA 14 and in Section "Identification for Fire-Suppression
Piping and Equipment."

3.16 FIELD QUALITY CONTROL

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A. Flush, test, and inspect standpipes according to NFPA 14, "System Acceptance"
Chapter.

B. Replace piping system components that do not pass test procedures and retest
to demonstrate compliance. Repeat procedure until satisfactory results are
obtained.

C. Report test results promptly and in writing to Engineer and authorities having
jurisdiction.

3.17 COMMISSIONING

A. Verify that specialty valves, trim, fittings, controls, and accessories are installed
and operate correctly.

B. Verify that air compressors and their accessories are installed and operate
correctly.

C. Verify that specified tests of piping are complete.

D. Verify that potable-water supplies have correct types of backflow preventers.

E. Verify that hose connections and fire department connections have threads
compatible with local fire department equipment.

F. Drain dry-type standpipe piping.

G. Pressurize and check dry-pipe valve air-pressure maintenance devices and air
compressors.

H. Fill wet-pipe standpipe piping with water.

I. Verify that hose connections are correct type and size.

J. Verify that hose stations are correct type and size.

K. Energize circuits to electrical equipment and devices.

L. Start and run air compressors.

M. Adjust operating controls and pressure settings.

N. Coordinate with fire alarm tests. Operate as required.

3.18 DEMONSTRATION

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A. Demonstrate equipment, specialties and accessories, and train Employer's


maintenance personnel to adjust, operate, and maintain standpipes and hoses.
Refer to Division 1.

END OF SECTION 211200

SECTION 211313 - WET-PIPE SPRINKLER SYSTEMS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract


and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes fire-suppression sprinklers, piping, and equipment for the
following building systems:

1. Wet-pipe, fire-suppression sprinklers, including piping, valves,


specialties, and automatic sprinklers.

1.3 DEFINITIONS

A. Working Plans: Documents, including drawings, calculations, and material


specifications prepared according to NFPA 13 for obtaining approval from
Engineer and authorities having jurisdiction.

B. High-Pressure Sprinkler Piping: Wet-pipe sprinkler system piping designed to


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operate at working pressure higher than standard 175 psig (1200 kPa), but not
higher than 350 psig (2410 kPa).

C. Standard-Pressure Sprinkler Piping: Wet-pipe sprinkler system piping designed to


operate at working pressure of 175 psig (1200 kPa) maximum.

1.4 SYSTEM DESCRIPTIONS

A. Wet-Pipe Sprinkler System: Automatic sprinklers are attached to piping


containing water and that is connected to water supply through alarm valve.
Water discharges immediately from sprinklers when they are opened.
Sprinklers open when heat melts fusible link or destroys frangible device. Hose
connections are included if indicated.

B. Deluge Sprinkler System: Open sprinklers are attached to piping connected to


water supply through deluge valve. Fire-detection system, in same area as
sprinklers, opens valve. Water flows into piping system and discharges from
attached sprinklers when valve opens.

1.5 SYSTEM PERFORMANCE REQUIREMENTS

A. Verify the design of sprinklers for conformance with NFPA 13, and obtain
approval from Engineer and authorities having jurisdiction.

B. Verify the design of sprinkler piping according to the following and obtain
approval from Engineer and authorities having jurisdiction:

1. Include 10 percent margin of safety for available water flow and pressure.
2. Include losses through water-service piping, valves, and backflow
preventers.
3. Sprinkler Occupancy Hazard Classifications: As per NFPA 13
requirements.
4. Minimum Density for Automatic-Sprinkler Piping Design: As follows:

a. Residential (Dwelling) Occupancy: 3.15 mL/s over 37.2-sq. m (0.05


gpm over 400-sq. ft.) area.
b. Light-Hazard Occupancy: 6.3 mL/s over 139-sq. m (0.10 gpm
over 1500- sq. ft.) area.
c. Ordinary-Hazard, Group 1 Occupancy: 9.5 mL/s over 139-sq. m
(0.15 gpm over 1500-sq. ft.) area.
d. Ordinary-Hazard, Group 2 Occupancy: 12.6 mL/s over 139-sq. m
(0.20 gpm over 1500-sq. ft.) area.
e. Extra-Hazard, Group 1 Occupancy: 18.9 mL/s over 232-sq. m (0.30
gpm over 2500-sq. ft.) area.
f. Extra-Hazard, Group 2 Occupancy: 25.2 mL/s over 232-sq. m (0.40
gpm over 2500-sq. ft.) area.
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5. Minimum Density for Deluge-Sprinkler Piping Design: As follows:

a. Ordinary-Hazard, Group 1 Occupancy: 9.5 mL/s (0.15 gpm) over


entire area.
b. Ordinary-Hazard, Group 2 Occupancy: 12.6 mL/s (0.20 gpm) over
entire area.
c. Extra-Hazard, Group 1 Occupancy: 18.9 mL/s (0.30 gpm) over entire
area.
d. Extra-Hazard, Group 2 Occupancy: 25.2 mL/s (0.40 gpm) over entire
area.

6. Maximum Protection Area per Sprinkler: As per NFPA 13 requirements.

C. Components and Installation: Capable of producing piping systems with 1200-kPa


(175- psig) minimum working-pressure rating according the pressure analysis and
should be capable to withstand the pump churn pressure according to their
location to pumps, unless otherwise indicated.

D. Seismic Performance: Sprinkler piping shall withstand the effects of


earthquake motions determined according to NFPA 13 and ECP201 and
ASCE/SEI 7.

1.6 SUBMITTALS

A. Product Data: For the following:

1. Pipe and fitting materials and methods of joining for sprinkler piping.
2. Pipe hangers and supports.
3. Piping seismic restraints.
4. Valves, including specialty valves, accessories, and devices.
5. Alarm devices. Include electrical data.
6. Fire department connections. Include type; number, size, and
arrangement of inlets; caps and chains; size and direction of outlet;
escutcheon and marking; and finish.
7. Excess-pressure pumps. Include electrical data.
8. Sprinklers, escutcheons, and guards. Include sprinkler flow
characteristics, mounting, finish, and other pertinent data.

B. Shop Drawings: For wet-pipe sprinkler systems. Include plans, elevations,


sections, details, and attachments to other work.

1. Wiring Diagrams: For power, signal, and control wiring.

C. Delegated-Design Submittal: For sprinkler systems indicated to comply with


performance requirements and design criteria, including analysis data signed and
sealed by the qualified professional engineer responsible for their preparation.
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D. Coordination Drawings: Sprinkler systems, drawn to scale, on which the following


items are shown and coordinated with each other, using input from installers of the
items involved:

1. Domestic water piping.


2. Compressed air piping.
3. HVAC hydronic piping.
4. Items penetrating finished ceiling include the following:

a. Lighting fixtures.
b. Air outlets and inlets.

E. Qualification Data: For qualified Installer and professional engineer.

F. Fire-Hydrant Flow Test Report: As specified in "Preparation" Article.

G. Approved Sprinkler Piping Drawings: Working plans, prepared according to


NFPA 13, that have been approved by Engineer and authorities having
jurisdiction. Include hydraulic calculations, if applicable.

H. Welding certificates.

I. Field Test Reports and Certificates: As specified in "Field Quality Control" and
"Commissioning" Articles in Part 3 of this Section. Indicate and interpret test
results for compliance with performance requirements and as described in NFPA
13. Include "Contractor's Material and Test Certificate for Aboveground Piping"
and "Contractor's Material and Test Certificate for Underground Piping."

J. Operation and Maintenance Data: For each type of sprinkler specialty to include
in operation and maintenance manuals specified in Division 1.

1.7 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who has designed, installed and


obtained approvals for fire-suppression piping similar to that indicated for this
Project.

B. Engineering Responsibility: Preparation of working plans, calculations, and field


test reports by a qualified professional engineer. Base calculations on results of
fire-hydrant flow test.

C. Professional Engineer Qualifications: A professional engineer who is legally


qualified to practice in jurisdiction where Project is located and who is
experienced in providing engineering services of the kind indicated. Engineering
services are defined as those performed for installations of fire-suppression piping
that are similar to those indicated for this Project in material, design, and extent.
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D. Manufacturer Qualifications: Firms whose equipment, specialties, and accessories


are listed by product name and manufacturer in UL's "Fire Protection Equipment
Directory" and FM's "Fire Protection Approval Guide" and that comply with other
requirements indicated.

E. Sprinkler Components: Listing/approval stamp, label, or other marking by a


testing agency acceptable to Engineer and authorities having jurisdiction.

F. Electrical Components, Devices, and Accessories: Listed and labeled as defined


in NFPA 70, Article 100, by a testing agency acceptable to Engineer.

G. NFPA Standards: Equipment, specialties, accessories, installation, and testing


complying with the following:

1. NFPA 13, "Installation of Sprinkler Systems."


2. NFPA 13D, "Installation of Sprinkler Systems in One- and Two-Family
Dwellings and Manufactured Homes."
3. NFPA 13R, "Installation of Sprinkler Systems in Low-Rise
ResidentialOccupancies."
4. NFPA 24, "Installation of Private Fire Service Mains and Their
Appurtenances."
5. NFPA 230, "Standard for the Fire Protection of Storage."

1.8 EXTRA MATERIALS

A. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.

1. Sprinkler Cabinets: Finished, wall-mounting steel cabinet and hinged


cover, with space for a minimum of six spare sprinklers plus sprinkler
wrench. Include the number of sprinklers required by NFPA 13 and
wrench for sprinklers. Include separate cabinet with sprinklers and
wrench for each type of sprinkler on Project.

PART 2 - PRODUCTS

2.1 PIPING MATERIALS

A. Refer to Part 3 "Piping Applications" Article for applications of pipe, tube,


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fitting, and joining materials.

2.2 PIPES

A. Standard-Weight Steel Pipe: ASTM A 53/A 53M, ASTM A 135/A 135M, or


ASTM A 795/A black-steel pipe where indicated; Schedule 40 in DN150 (NPS
6) and smaller, and Schedule 30 in DN200 (NPS 8) and larger.

B. Schedule 30 Steel Pipe: ASTM A 135/A 135M or ASTM A 795/A 795M black-
steel pipe where indicated, with wall thickness less than Schedule 40 and equal to
or greater than Schedule 30 or ASTM A 795/A 795M and ASME B36.10M,
Schedule 30 wrought- steel pipe.

C. Galvanized Steel Pipe: ASTM A53/A53M, Type E, Grade A or B, Schedule 40.

2.3 PIPE FITTINGS

A. Steel, Threaded Couplings: ASTM A865/A865M.

B. Steel Welding Fittings: ASTM A 234/A 234M, ASME B16.9, or ASME B16.11.

C. Steel Flanges and Flanged Fittings: ASME B16.5.

D. Steel, Grooved-End Fittings: UL-listed and FM-approved, ASTM A 47/A 47M,


malleable iron or ASTM A 536, ductile iron; with dimensions matching steel pipe
and ends factory grooved according to AWWA C606.

E. Galvanized, Threaded Fittings: ANSI/ASME B16.4, Class 125, galvanized,


standard pattern with threads according to ANSI/ASME B1.20.1. Furnish Class
250 fittings if required to match piping.

2.4 JOINING MATERIALS

A. Steel, Keyed Couplings: UL 213 and AWWA C606, for steel-pipe dimensions.
Include ASTM A 536, ductile-iron housing, rubber gaskets, and steel bolts and
nuts.

B. Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 1/8 inch (3.2 mm)
thick.

1. Class 125, Cast-Iron Flanges and Class 150, Bronze Flat-Face Flanges:
Full-face gaskets.
2. Class 250, Cast-Iron Flanges and Class 300, Steel Raised-Face Flanges:
Ring-type gaskets.

C. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise
indicated.
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D. Welding Filler Metals: Comply with AWS D10.12/D10.12M for welding


materials appropriate for wall thickness and chemical analysis of steel pipe being
welded.

2.5 FIRE-PROTECTION-SERVICE VALVES

A. General: UL listed and FM approved, with minimum 1200-kPa (175-psig)


nonshock working-pressure rating according the pressure analysis and should be
capable to withstand the pump churn pressure according to their location to
pumps. Valves for grooved-end piping may be furnished with grooved ends
instead of type of ends specified.

B. Gate Valves, DN50 (NPS 2) and Smaller: UL 262; cast-bronze, threaded ends;
solid wedge; OS&Y; and rising stem.

C. Indicating Valves, DN65 (NPS 2-1/2) and Smaller: UL 1091; butterfly or ball-
type, bronze body with threaded ends; and integral indicating device.

D. Indicating Valves, larger than DN65 (NPS 2-1/2): UL 1091; butterfly, iron body.
Include replaceable, bronze, wedge facing rings and flanged ends; and integral
indicating device.

E. Gate Valves, DN65 (NPS 2-1/2) and Larger: UL 262, iron body, bronze mounted,
taper wedge, OS&Y, and rising stem. Include replaceable, bronze, wedge facing
rings and flanged ends; and integral indicating device.

F. Indicating Device: Electrical [220]-V ac, prewired, single-circuit, supervisory


switch.

G. Swing Check Valves, DN50 (NPS 2) and Smaller: UL 312 or MSS SP-80, Class
150; bronze body with bronze disc and threaded ends.

H. Swing Check Valves, DN65 (NPS 2-1/2) and Larger: UL 312, cast-iron body and
bolted cap, with bronze disc or cast-iron disc with bronze-disc ring and flanged
ends.

I. Split-Clapper Check Valves, DN100 (NPS 4) and Larger: UL 312, cast-iron body
with rubber seal, bronze-alloy discs, and stainless-steel spring and hinge pin.

J. Compact-Wafer, Center-Guided Check Valves: MSS SP-125; Class 150, ASTM


A395/A395M or ASTM A536, or equivalent European standard, ductile iron
body, bronze disc/plates, stainless-steel springs.

K. Globe, Center-Guided Check Valves (For Circuits up to PN 16): MSS SP-125;


Class 150, ASTM A395/A395M or ASTM A536, or equivalent European
standard, ductile iron body, bronze disc/plates, stainless-steel springs, installed
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between flanges.

2.6 SPECIALTY VALVES

A. General Requirements:

1. Standard: UL's "Fire Protection Equipment Directory" listing or


"Approval Guide," published by FM Global, listing.
2. Pressure Rating:

a. Standard-Pressure Piping Specialty Valves: 175 psig (1200 kPa)


minimum.
b. High-Pressure Piping Specialty Valves: 350 psig (2410 kPa)
minimum.

3. Body Material: Cast or ductile iron.


4. Size: Same as connected piping.
5. End Connections: Flanged or grooved.

B. Alarm Check Valves: UL 193, should be capable to withstand the pump churn
pressure, designed for horizontal or vertical installation, with cast-iron flanged
inlet and outlet, bronze grooved seat with O-ring seals, and single-hinge pin and
latch design. Include trim sets for bypass, drain, electric sprinkler alarm switch,
pressure gages, retarding chamber, and fill- line attachment with strainer.

1. Option: Grooved-end connections for use with keyed couplings.


2. Drip Cup Assembly: Pipe drain without valves, and separate from main
drain piping.
3. Drip Cup Assembly: Pipe drain with check valve to main drain piping.

C. Zone/Floor Control Valves:

1. Floor control valves assembly consisting of UL listed FM approved


indicating-type floor control valve with supervisory switch, pressure
gauge, water flow switch , test drain valve assembly and check valve;
installation and piping arrangement to be as per NFPA 13 appendix A
2. Floor control valves rated for minimum of 1200 Pa (175psi) working
pressure
3. Check valve is optional: check valve is used when valve is connected to
combined sprinklers/ stand by riser; if separate risers check valve may not
be installed as per NFPA 13 appendix A.

4. Floor control valve shall be provided with a drain connection having a


minimum size as determined in NFPA 13 to drain that portion of the
system controlled by the sectional valve.
5. A pressure gauge with a connection not smaller than 1∕4 in. (6 mm) shall
be installed at each main drain associated with a floor control valve.
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6. Floor control valves, should be accessible to authorized persons during


emergencies.

D. Deluge Valves: UL 260, cast-iron body, 1200-kPa (175-psig) minimum working


pressure; hydraulically operated, differential-pressure type. Include flanged inlet
and outlet, bronze seat with O-ring seals, trim sets for bypass, drain, electric
sprinkler alarm switch, pressure gages, drip cup assembly piped without valves
and separate from main drain line, fill-line attachment with strainer, and push-
rod chamber supply connection.

1. Option: Grooved-end connections for use with grooved-end piping.


2. Wet, Pilot-Line Trim Set: Include gage to read push-rod chamber
pressure, globe valve for manual operation of deluge valve, and
connection for actuation device.

E. Pressure-Regulating Valves: UL 1468, 2760-kPa (400-psig) minimum rating,


brass. Include DN40 or DN65 (NPS 1-1/2 or NPS 2-1/2), female NPS inlet and
outlet; adjustable setting feature; and straight or 90-degree angle pattern design as
indicated.

1. Finish: Rough chrome-plated.

F. Ball Drip Valves: UL 1726, automatic drain valve, DN20 (NPS 3/4), ball check
device with threaded ends.

2.7 SPRINKLERS

A. General Requirements:

1. Standard: UL's "Fire Protection Equipment Directory" listing or


"Approval Guide," published by FM Global, listing.
2. Pressure Rating for Residential Sprinklers: 175 psig (1200 kPa)
maximum.
3. Pressure Rating for Automatic Sprinklers: 175 psig (1200 kPa) minimum.
4. Pressure Rating for High-Pressure Automatic Sprinklers: 250 psig (1725
kPa) minimum.

B. Automatic Sprinklers: With heat-responsive element complying with the


following:

1. UL 199, for applications except residential.


2. UL 1626, for residential applications.
3. UL 1767, for early suppression, fast-response applications.

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C. Sprinkler Types and Categories: Nominal 12.7-mm (1/2-inch) orifice with


Discharge Coefficient K of 5.6, and for "Ordinary" temperature classification
rating, unless otherwise indicated or required by application.

For Sauna rooms use high temperature rating sprinklers, for steam rooms
use intermediate temperature rating sprinklers

D. Sprinkler types, features, and options include the following:

1. Concealed ceiling sprinklers, including cover plate.

2. Extended-coverage sprinklers.
3. Flush ceiling sprinklers, including escutcheon.
4. Pendent sprinklers.
5. Quick-response sprinklers.
6. Recessed sprinklers, including escutcheon.
7. Sidewall sprinklers, including escutcheon.
8. Upright sprinklers.
9. Upright; pendent, or sidewall dry-type sprinklers connected to wet pipe
consists of a sprinkler permanently attached to the outlet of an extension
pipe nipple.
10. The sprinkler contains a required "weep" hole (or annular clearance) at
the seat as a means of identifying water leakage past the inlet seal. The
pipe nipple is sealed at the inlet to prevent water from entering the nipple
until the sprinkler operates. The inlet end of the dry type sprinkler is
installed into a threaded tee fitting, typically above a ceiling or
enclosure.

E. Sprinkler Finishes: Chrome-plated, bronze, and painted.

F. Special Coatings: Wax, lead, and corrosion-resistant paint.

G. Sprinkler Escutcheons: Materials, types, and finishes for the following sprinkler
mounting applications. Escutcheons for concealed, flush, and recessed-type
sprinklers are specified with sprinklers.

1. Ceiling Mounting: Chrome-plated steel, one piece, flat.


2. Ceiling Mounting: Chrome-plated steel, two piece, with 25-mm
vertical adjustment.
3. Sidewall Mounting: Chrome-plated steel, one piece, flat.

H. Sprinkler Guards: UL 199, Wire-cage type, including fastening device for


attaching to sprinkler.

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2.8 SPECIALTY SPRINKLER FITTINGS

A. Specialty Fittings: UL listed and FM approved; made of steel, ductile iron, or


other materials compatible with piping.

B. Mechanical-T Fittings: UL 213, ductile-iron housing with pressure-responsive


gasket, bolts, and threaded or locking-lug outlet.

C. Mechanical-Cross Fittings: UL 213, ductile-iron housing with pressure-responsive


gaskets, bolts, and threaded or locking-lug outlets.

D. Drop-Nipple Fittings: UL 1474, with threaded inlet, threaded outlet, and seals;
adjustable.

E. Sprinkler, Drain and Alarm Test Fittings: UL-listed, cast- or ductile-iron


body; with threaded inlet and outlet, test valve, and orifice and sight glass.

F. Sprinkler, Branch-Line Test Fittings: UL-listed, brass body; with threaded inlet
and capped drain outlet and threaded outlet for sprinkler.

G. Sprinkler, Inspector's Test Fittings: UL-listed, cast- or ductile-iron housing; with


threaded inlet and drain outlet and sight glass.

H. Flexible Sprinkler Hose Fittings:

1. Standard: UL 1474.
2. Type: Flexible hose for connection to sprinkler, and with bracket for
connection to ceiling grid.
3. Pressure Rating: [175-psig (1200-kPa) minimum] [350 psig (2410 kPa)].
4. Size: Same as connected piping, for sprinkler.

2.9 FIRE DEPARTMENT CONNECTIONS

A. Wall, Fire Department Connections: UL 405; cast-brass body with brass, wall,
escutcheon plate; brass, lugged caps with gaskets and brass chains; and brass,
lugged swivel connections. Include inlets with threads according to NFPA 1963
and matching local fire department sizes and threads, outlet with pipe threads,
extension pipe nipples, check devices or clappers for inlets, and escutcheon plate
with marking "AUTO SPKR."
1. Type: Exposed, projecting mounting.
2. Escutcheon Plate: Round.
3. Finish: Rough chrome-plated.

B. Exposed, Freestanding, Fire Department Connections: UL 405, cast-brass body,


inlets with threads according to NFPA 1963 and matching local fire department
sizes and threads, and bottom outlet with pipe threads. Include brass, lugged

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caps, gaskets, and brass chains; brass, lugged swivel connection and drop
clapper for each hose-connection inlet; 450-mm high brass sleeve; and round,
floor, brass, escutcheon plate with marking "AUTO SPKR."

1. Finish Including Sleeve: Polished chrome-plated.

2.10 ALARM DEVICES

A. General: Types matching piping and equipment connections.

B. Water-Motor-Operated Alarms: UL 753, mechanical-operation type with pelton-


wheel operator with shaft length, bearings, and sleeve to suit wall construction and
250-mm diameter, cast-aluminum alarm gong with red-enamel factory finish.
Include DN20 (NPS 3/4) inlet and DN25 (NPS 1) drain connections.

C. Water-Flow Indicators: UL 346; electrical-supervision, vane-type water-flow


detector; with 2410-kPa (350-psig) pressure rating; and designed for horizontal
or vertical installation. Include two single-pole, double-throw, circuit switches
for isolated alarm and auxiliary contacts, 7 A, 125-V ac and 0.25 A, 24-V dc;
complete with factory-set, field-adjustable retard element to prevent false signals
and tamperproof cover that sends signal if removed.

D. Pressure Switches: UL 753; electrical-supervision-type, water-flow switch with


retard feature. Include single-pole, double-throw, normally closed contacts and
design that operates on rising pressure and signals water flow.

E. Valve Supervisory Switches: UL 346; electrical; single-pole, double throw; with


normally closed contacts. Include design that signals controlled valve is in
other than fully open position.

F. Indicator-Post Supervisory Switches: UL 346; electrical; single-pole, double


throw, with normally closed contacts. Include design that signals controlled
indicator-post valve is in other than fully open position.

2.11 PRESSURE GAUGES

A. Pressure Gauges: UL 393, 90- to 115-mm diameter dial with dial range of 0 to
2410 kPa (0 to 350 psig).

2.12 CONTROL PANELS

A. Description: Single-area, two-area, or single-area cross-zoned type as indicated.


Control panel includes NEMA ICS 6, Type 1 enclosure, detector, alarm, and
solenoid-valve circuitry for operation of deluge valves. Panels contain power

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supply; battery charger; standby batteries; field-wiring terminal strip; electrically


supervised solenoid valves and polarized fire alarm bell; lamp test facility; single-
pole, double-throw auxiliary alarm contacts; and rectifier.

1. Panels: UL listed and FM approved when used with thermal detectors and
Class A detector circuit wiring. Electrical characteristics are 220-V ac,
50 Hz, with 24-V dc rechargeable batteries.
2. Manual Control Stations: Electric operation, metal enclosure, labeled
"MANUAL CONTROL STATION" with operating instructions and a
cover held closed by breakable strut.
3. Manual Control Stations: Hydraulic operation, with union, DN15 (NPS
1/2) pipe nipple, and bronze ball valve. Include metal enclosure labeled
"MANUAL CONTROL STATION" with operating instructions and a
cover held closed by breakable strut.

PART 3 - EXECUTION

3.1 PREPARATION

A. Perform fire-hydrant flow test according to NFPA 13 and NFPA 291. Use results
for system design calculations required in "Quality Assurance" Article in Part 1 of
this Section.

B. Report test results promptly and in writing.

3.2 PIPING APPLICATIONS

A. Do not use welded joints with galvanized steel pipe.

B. Flanges, unions, and transition and special fittings with pressure ratings the
same as or higher than system's pressure rating may be used in aboveground
applications, unless otherwise indicated.

C. Piping between Fire Department Connections and Check Valves: Use galvanized,
standard- weight steel pipe with threaded ends; cast- or malleable-iron threaded
fittings; and threaded joints.

D. Piping between Fire Department Connections and Check Valves: Use galvanized,
standard- weight steel pipe with grooved ends; steel, grooved-end fittings; steel,
keyed couplings; and grooved joints.

E. Sprinkler Feed Mains and Risers: Use the following:

1. DN100 (NPS 4) and Smaller: Standard-weight steel pipe with grooved


ends; steel, grooved-end fittings; steel, keyed couplings; and grooved
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joints.
2. DN100 (NPS 4) and Smaller: Standard-weight steel pipe with plain
ends, steel welding fittings, and welded joints.
3. DN100 (NPS 4) and Smaller: Schedule 30 steel pipe with roll-grooved
ends; steel, grooved-end fittings; steel, keyed couplings; and grooved
joints.
4. DN100 (NPS 4) and Smaller: Schedule 30 steel pipe with plain ends,
steel welding fittings, and welded joints.
5. DN125 and DN150 (NPS 5 and NPS 6): Standard-weight steel pipe with
grooved ends; steel, grooved-end fittings; steel, keyed couplings; and
grooved joints.
6. DN125 and DN150 (NPS 5 and NPS 6): Standard-weight steel pipe
with plain ends, steel welding fittings, and welded joints.

F. Wet-Pipe, Sprinkler Branch Piping: Use the following:


1. DN40 (NPS 1-1/2) and Smaller: Standard-weight steel pipe with plain
ends, steel welding fittings, and welded joints.
2. DN40 (NPS 1-1/2) and Smaller: Schedule 30 steel pipe with plain
ends, steel welding fittings, and welded joints.
3. DN50 (NPS 2): Standard-weight steel pipe with threaded ends, cast- or
malleable- iron threaded fittings, and threaded joints.
4. DN50 (NPS 2): Standard-weight steel pipe with grooved ends; steel,
grooved-end fittings; steel, keyed couplings; and grooved joints.
5. DN50 (NPS 2): Standard-weight steel pipe with plain ends, steel welding
fittings, and welded joints.
6. DN50 (NPS 2): Schedule 30 steel pipe with threaded ends, cast- or
malleable-iron threaded fittings, and threaded joints.
7. DN50 (NPS 2): Schedule 30 steel pipe with grooved ends; steel,
grooved-end fittings; steel, keyed couplings; and grooved joints.
8. DN50 (NPS 2): Schedule 30 steel pipe with plain ends, steel welding
fittings, and welded joints.
9. DN65 to DN75 (NPS 2-1/2 to NPS 3): Standard-weight steel pipe with
grooved ends; steel, grooved-end fittings; steel, keyed couplings; and
grooved joints.
10. DN65 to DN75 (NPS 2-1/2 to NPS 3): Standard-weight steel pipe with
plain ends, steel welding fittings, and welded joints.
11. DN65 to DN75 (NPS 2-1/2 to NPS 3): Schedule 30 steel pipe with
roll-grooved ends; steel, grooved-end fittings; steel, keyed couplings; and
grooved joints.
12. DN65 to DN75 (NPS 2-1/2 to NPS 3): Schedule 30 steel pipe with
plain ends, steel welding fittings, and welded joints.
13. DN100 (NPS 4): Standard-weight steel pipe with grooved ends; steel,
grooved-end fittings; steel, keyed couplings; and grooved joints.
14. DN100 (NPS 4): Standard-weight steel pipe with plain ends, steel
welding fittings, and welded joints.
15. DN100 (NPS 4): Schedule 30 steel pipe with roll-grooved ends; steel,
grooved-end fittings; steel, keyed couplings; and grooved joints.

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16. DN100 (NPS 4): Schedule 30 steel pipe with plain ends, steel welding
fittings, and welded joints.

G. Drain Pipe: Use the following:


1. DN50 (2 Inch NPS) and smaller: Galvanized steel pipe, threaded fittings.
2. DN65 to DN300 (2 1/2 to 12-Inch NPS): Galvanized steel pipe with
grooved ends; galvanized steel, grooved-end fittings; and galvanized steel,
keyed couplings.

3.3 VALVE APPLICATIONS

A. Drawings indicate valve types to be used. Where specific valve types are not
indicated, the following requirements apply:

1. Fire-Protection-Service Valves: UL listed and FM approved for


applications where required by NFPA 13.

a. Shutoff Duty: Use gate valves.

2. General-Duty Valves: For applications where UL-listed and FM-


approved valves are not required by NFPA 13.

a. Shutoff Duty: Use gate, ball, or butterfly valves.


b. Throttling Duty: Use globe, ball, or butterfly valves.

3.4 JOINT CONSTRUCTION

A. Ductile-Iron-Piping, Grooved Joints: Use ductile-iron pipe with radius-cut-


grooved ends; ductile-iron, grooved-end fittings; and ductile-iron, keyed
couplings. Assemble joints with couplings, gaskets, lubricant, and bolts according
to coupling manufacturer's written instructions.

B. Steel-Piping, Grooved Joints: Use Schedule 40 steel pipe with cut or roll-grooved
ends and Schedule 30 or thinner steel pipe with roll-grooved ends; steel,
grooved-end fittings; and steel, keyed couplings. Assemble joints with couplings,
gaskets, lubricant, and bolts according to coupling manufacturer's written
instructions. Install couplings, flanges, flanged fittings, unions, nipples, and
transition and special fittings that have finish and pressure ratings same as or
higher than system's pressure rating for aboveground applications unless otherwise
indicated.

C. Install unions adjacent to each valve in pipes NPS 2 (DN 50) and smaller.

D. Install flanges, flange adapters, or couplings for grooved-end piping on valves,


apparatus, and equipment having NPS 2-1/2 (DN 65) and larger end connections.

E. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
DIVISION 21 – FIRE SUPPRESSION
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F. Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes, and
fittings before assembly.

G. Flanged Joints: Select appropriate gasket material in size, type, and thickness
suitable for water service. Join flanges with gasket and bolts according to ASME
B31.9.

H. Threaded Joints: Thread pipe with tapered pipe threads according to ASME
B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to
remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads.


2. Damaged Threads: Do not use pipe or pipe fittings with threads that are
corroded or damaged.

I. Welded Joints: Construct joints according to AWS D10.12M/D10.12, using


qualified processes and welding operators according to "Quality Assurance"
Article.

1. Shop weld pipe joints where welded piping is indicated. Do not use
welded joints for galvanized-steel pipe.

3.5 SERVICE-ENTRANCE PIPING

A. Connect sprinkler piping to water-service piping of size and in location indicated


for service entrance to building. Refer to Division 22 Section "Facility Water
Distribution Piping" for exterior piping.

B. Install shutoff valve, backflow preventer, pressure gage, drain, and other
accessories indicated at connection to water-service piping. Refer to Division 22
Section "Domestic Water Piping Specialties" for backflow preventers.

3.6 WATER-SUPPLY CONNECTION

A. Connect sprinkler piping to building interior water distribution piping. Refer to


Division 22 Section "Domestic Water Piping" for interior piping.

B. Install shutoff valve, backflow preventer, pressure gage, drain, and other
accessories indicated at connection to water distribution piping. Refer to Division
22 Section "Domestic Water Piping Specialties" for backflow preventers.

3.7 PIPING INSTALLATION

A. Locations and Arrangements: Drawing plans, schematics, and diagrams indicate

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general location and arrangement of piping. Install piping as indicated, as far as


practical.

1. Deviations from approved working plans for piping require written


approval from Engineer and authorities having jurisdiction. File written
approval with Engineer before deviating from approved working plans.

B. Install underground service-entrance piping according to NFPA 24 and with


restrained joints.

C. Use approved fittings to make changes in direction, branch takeoffs from mains,
and reductions in pipe sizes.

D. Install unions adjacent to each valve in pipes DN50 (NPS 2) and smaller.
Unions are not required on flanged devices or in piping installations using
grooved joints.

E. Install flanges or flange adapters on valves, apparatus, and equipment having


DN65 (NPS 2- 1/2) and larger connections.

F. Install "Inspector's Test Connections" in sprinkler piping, complete with shutoff


valve, sized and located according to NFPA 13.

G. Install sprinkler piping with drains for complete system drainage.

H. Install sprinkler zone control valves, test assemblies, and drain risers adjacent to
sprinkler risers when sprinkler branch piping is connected to sprinkler risers.

I. Install ball drip valves to drain piping between fire department connections and
check valves. Drain to floor drain or outside building.

J. Install alarm devices in piping systems.

K. Hangers and Supports: Comply with NFPA 13 for hanger materials and
installation.

L. Earthquake Protection: Install piping according to NFPA 13 to protect from


earthquake damage.

M. Install piping with grooved joints according to manufacturer's written


instructions. Construct rigid piping joints, unless otherwise indicated.

N. Install pressure gages on riser or feed main and at each sprinkler test connection.
Include pressure gages with connection not less than DN8 (NPS 1/4) and with
soft metal seated globe valve, arranged for draining pipe between gage and
valve. Install gages to permit removal, and install where they will not be subject
to freezing.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

3.8 SPECIALTY SPRINKLER FITTING INSTALLATION

A. Install specialty sprinkler fittings according to manufacturer's written instructions.

3.9 VALVE INSTALLATION

A. Install listed fire-protection specialty valves, trim, fittings, controls, and specialties
according to NFPA 13, manufacturer's written instructions, and authorities having
jurisdiction.

B. Gate Valves: Install listed fire-protection-service valves supervised-open, located


to control sources of water supply except from fire department connections.
Provide permanent identification signs indicating portion of system controlled by
each valve.

C. Install check valve in each water-supply connection. Install backflow preventers


instead of check valves in potable-water supply sources.

D. Specialty Valves:

1. General Requirements: Install in vertical position for proper direction


of flow, in main supply to system.
2. Alarm Valves: Include bypass check valve and retarding chamber drain-
line connection.
3. Deluge Valves: Install in vertical position, in proper direction of flow,
and in main supply to deluge system. Install trim sets for drain,
priming level, alarm connections, ball drip valves, pressure gages,
priming chamber attachment, and fill- line attachment.

3.10 SPRINKLER APPLICATIONS

A. General: Use sprinklers according to the following applications:

1. Rooms without Ceilings: Upright sprinklers.


2. Rooms without Ceilings: Pendent sprinklers.
3. Rooms without Ceilings: Upright and pendent sprinklers, as indicated.
4. Rooms with Suspended Ceilings: Pendent sprinklers.
5. Rooms with Suspended Ceilings: Recessed sprinklers.
6. Rooms with Suspended Ceilings: Concealed sprinklers.

7. Rooms with Suspended Ceilings: Pendent, recessed, flush, and


concealed sprinklers, as indicated.
8. Wall Mounting: Sidewall sprinklers.
9. Deluge-Sprinkler Systems: Upright and pendent, open sprinklers.
10. Special Applications:

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

A. Use extended-coverage, flow-control, and quick-response


sprinklers where indicated.
B. At walk-in cold rooms and freezers: Use upright; pendent, or
sidewall dry- type sprinklers connected to wet pipe system
running outside cold room/freezer areas in accordance to NFPA
13 and to be with ordinary temperature rating

11. Sprinkler Finishes: Use sprinklers with the following finishes:

a. Upright, Pendent, and Sidewall Sprinklers: Chrome-plated in finished


spaces exposed to view; rough bronze in unfinished spaces not
exposed to view; wax coated where exposed to acids, chemicals, or
other corrosive fumes.
b. Concealed Sprinklers: Rough brass, with factory-painted white cover
plate.
c. Recessed Sprinklers: Bright chrome, with bright chrome escutcheon.
d. Residential Sprinklers: Dull chrome.

3.11 SPRINKLER INSTALLATION

A. Install sprinklers in patterns indicated.

B. Install sprinklers in suspended ceilings in center of acoustical panels and tiles.

3.12 CONNECTIONS

A. Connect water-supply piping and sprinklers to fire pumps. Include backflow


preventers.

B. Install ball drip valves at each check valve for fire department connection.
Drain to floor drain or outside building.

C. Connect piping to specialty valves, specialties, fire department connections, and


accessories.

D. Electrical Connections: Power wiring is specified in Division 26.

E. Connect alarm devices to fire alarm.

F. Connect excess-pressure pumps to the following piping and wiring:

1. Sprinkler system, hydraulically.


2. Pressure gages and controls, hydraulically.
3. Electrical power system.
4. Alarm device accessories for pump.
5. Fire alarm system.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

3.13 LABELING AND IDENTIFICATION

A. Install labeling and pipe markers on equipment and piping according to


requirements in NFPA 13 and in Section "Identification for Fire-Suppression
Piping and Equipment."

3.14 FIELD QUALITY CONTROL

A. Flush, test, and inspect sprinkler piping according to NFPA 13, "Systems
Acceptance" Chapter.

B. Replace piping system components that do not pass test procedures and retest
to demonstrate compliance. Repeat procedure until satisfactory results are
obtained.

C. Report test results promptly and in writing to Engineer and authorities having
jurisdiction.

3.15 CLEANING

A. Clean dirt and debris from sprinklers.

B. Remove and replace sprinklers having paint other than factory finish.

3.16 PROTECTION

A. Protect sprinklers from damage until Substantial Completion.

3.17 COMMISSIONING

A. Verify that specialty valves, trim, fittings, controls, and accessories are installed
and operate correctly.

B. Verify that excess-pressure pumps and accessories are installed and operate
correctly.

C. Verify that air compressors and their accessories are installed and operate
correctly.

D. Verify that specified tests of piping are complete.

E. Verify that damaged sprinklers and sprinklers with paint or coating not specified
are replaced with new, correct type.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

F. Verify that sprinklers are correct types, have correct finishes and temperature
ratings, and have guards as required for each application.

G. Verify that potable-water supplies have correct types of backflow preventers.

H. Verify that fire department connections have threads compatible with local fire
department equipment.

I. Fill wet-pipe sprinkler piping with water.

J. Energize circuits to electrical equipment and devices.

K. Start and run excess-pressure pumps.

L. Start and run air compressors.

M. Adjust operating controls and pressure settings.

N. Coordinate with fire alarm tests. Operate as required.

O. Coordinate with fire-pump tests. Operate as required.

3.18 DEMONSTRATION

A. Demonstrate equipment, specialties and accessories, and train Employer's


maintenance personnel to adjust, operate, and maintain fire-suppression sprinklers.
Refer to Division 1.

END OF SECTION 211313

SECTION 212100
CARBON DIOXIDE EXTINGUISHING SYSTEM
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Fire detection system.
B. Control and supervision systems.
C. CO2 storage and distribution suppression system.

1.2 PERFORMANCE REQUIREMENTS


A. Provide total flooding of 65 percent CO2 concentration by volume, in maximum 60
seconds.

1.3 SUBMITTALS
A. Shop Drawings: To bear stamp of approval of authority having jurisdiction, Fire
Marshall, Owner's fire insurance underwriter. Indicate detailed layout of system,
including piping and location of each component. Include control diagrams, wiring
diagrams, and written sequence of operation.
B. Product Data: To bear stamp of approval of authority having jurisdiction, Fire
Marshall, Owner's fire insurance underwriter. Furnish each piece of equipment
comprising the system including cylinders, manifolds, control panel, nozzles,
detectors, alarm bells or horns, switches, and annunciators.
C. Samples: Submit one sample of each detector, manual pull station, and nozzle.
D. Design Data: Submit design calculations bearing stamp of approval of authority
having jurisdiction, Fire Marshall, Owner's fire insurance underwriter. Results shall
include calculations that verify system pressures, nozzle flow rate, orifice code
numbers, piping pressure losses, component flow data, and pipe sizes.
E. Test Reports: Indicate successful completion of tests.
F. Manufacturer's Installation Instructions: Indicate installation of equipment and
system components.
G. Manufacturer's Certificate: Certify that system meets or exceeds specified
requirements and ANSI/NFPA 12.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

H. Welders Certification: Submit certificate indicating compliance with ANSI/ASME


SEC 9 & ANSI/AWS D1.1.

1.4 QUALITY ASSURANCE


A. Perform Work in accordance with ANSI/NFPA 70, ANSI/NFPA 72A, and
ANSI/NFPA 72E; applicable [UL] [FM] standards; and requirements of applicable
codes and ordinances.
B. Indicate manufacturer's name and pressure rating on valve body. Indicate
manufacturer, type, and size, part number, orifice code or orifice diameter on
discharge nozzles. Markings shall be standard and visible after installation.
C. Welding Materials and Procedures: Conform to ANSI/ASME SEC 9.
D. Welders Certification: To [ANSI/ASME SEC 9] [ANSI/AWS D1.1].
E. Maintain one copy of each document on site.

1.5 WARRANTY
A. Provide one year warranty.

1.6 MAINTENANCE SERVICE


A. Conduct inspections 6 and 12 months from Date of Substantial Completion to verify
proper operation of system and to check agent container weight and pressure.
Include a thorough check of controls, detection and alarm systems.
B. Submit documents, certifying satisfactory system conditions. Include
manufacturer's certificate of acceptance of Inspector's qualifications.

PART 2 - PRODUCTS
2.1 MANUFACTURERS
Refer To The Attached Manufacturers List.
2.2 PIPE AND PIPING SPECIALTIES
A. Steel Pipe: ASTM A53 or A106, Schedule 40, for diameters up to 20 mm and
schedule 80 for diameters 25 mm & up to 50 mm.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

1. Fittings: ANSI/ASME B16.3 malleable iron class 600 for sizes 2 inch (50
mm) and smaller, or ASTM A234, forged steel welding type fittings.
2. Joints: Screwed, ANSI/AWS D1.1 welded, or grooved and shouldered pipe
end couplings.
B. Pipe Hangers: ANSI/ASME B31.1, UL or FM approved for piping systemss, split
clamp up to 2-1/2 inch (60 mm) size, riser clamps over 2-1/2 inch (60 mm) size,
adequate to offset discharge thrust.
C. Escutcheons: Chrome plated pressed or stamped brass, one- piece or split pattern,
minimum 2 inches (50 mm) larger than opening.
D. Gages: ASME B40.1, UL 393, UL 404, [FS GG-G-76] [3-1/2 inch (90 mm)]
diameter cast aluminum case, phosphor bronze bourdon tube, rotary brass
movement, brass socket, front re- calibration adjustment, black figures on white
background, 1 percent mid-scale accuracy, scale calibrated in both psi and kPa.

2.3 MANUAL PULL STATIONS


A. Single action control: Molded surface housing fitted with "pull down" lever which
locks in position after releasing spring-loaded contact switch.
B. Double action control: Molded surface housing fitted with "push in" tab and "pull
down" lever which locks in position after releasing spring-loaded contact switch.
C. Labeling: Locate engraved label adjacent to each manual pull station, indicating
area protected, and that actuation will cause CO2 discharge.

2.4 IONIZATION DETECTORS


A. Detector, ANSI/NFPA 72E, UL listed, adjustable sensitivity, operating on ionization
principle, activated by combustion products, plug-in, twist-lock unit easily removed
from base.
B. Ionization chambers: Dual, one for fire detection and second for reference,
stabilizing detector for changes in temperature, humidity, and pressure.
C. Amplifier-Switching Circuit and Indicator Lamp: Solid state, two-wire, operating
on detector line voltage. On alarm, unit shall lock and be reset at control panel.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

D. Adjustment: Manual for normal or high sensitivity, with sensitivity setting visible
and requiring no special tools.

2.5 PHOTOELECTRIC DETECTORS


A. Detector: ANSI/NFPA 72E, UL listed, adjustable sensitivity, with LED light source
and photocell, activated by smoke, plug-in, twist-lock unit easily removed from
base.
B. Amplifier-Switching Circuit and Indicator Lamp: Solid state, two-wire operating on
detector line voltage. On alarm, unit shall lock and be reset at control panel.
C. Adjustment: Manual for normal or high sensitivity, with sensitivity setting visible
and requiring no special tools.

2.6 DISCHARGE NOZZLES


A. Discharge: To provide required rates of discharge and coverage and to distribute
CO2 uniformly throughout protected area.
B. Construction: One piece chrome plated brass or aluminum nozzle with textured
finish with female pipe thread integral on body. Direct discharge parallel to ceiling.
C. Identification: Permanently mark nozzles to show equivalent single orifice
diameter.

2.7 CARBON DIOXIDE CYLINDERS


A. Cylinders: Standard model and size for ease of replacement and addition. Design,
fabricate, certify, and stamp cylinders in accordance with ANSI/ASME SEC 8.
B. Contents: Fill cylinders with required Carbon Dioxide. Pressurize to 850 PSIG
(5860 KPa) plus or minus 5 percent total pressure at 70 degrees F (21 degrees C).
C. Identification: Permanent plate, specifying agent, tare and gross weight, Kg of CO2
D. and pressurization level; installed so plate is visible and readable.
E. Safety Release: Equip cylinders with frangible disc safety device.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

F. Cylinder Valves: Heavy duty forged brass, incorporating safety release pressure
operated manual control, solenoid discharge valve, and pressure gage. Provide
solenoid pilot valves for each cylinder or bank of cylinders.
G. Manifold: Provide for systems with more than one cylinder, with rack to secure
each cylinder and check valves between each cylinder discharge and manifold.

2.8 CONTROL CABINET


A. UL and FM approved as alarm and releasing device, with solid state internal
circuitry enclosed in NEMA ICS 6, Type 1 cabinet.
B. Provide supervision to ANSI/NFPA 72A, Class (A), following circuits for wire
break or ground faults:
1. Zone detection loops.
2. Remote manual discharge stations.
3. Suppression system solenoid valves.
4. Power supply and circuit wiring and fuse.
5. Battery interconnecting wires and fuse.
6. Alarm in abort mode.
C. Equip panel with following standard features:
1. Visual and audible annunciation of trouble or alarm signals.
2. Panel reset switch.
3. Trouble alarm silence switch with ring back feature.
4. Cross zone detection.
5. Battery test meter and switch.
6. Manual discharge switch.
7. Deadman abort switch.
8. Programmable timers for pre-discharge and discharge, 0 - 60 second cycle.
9. Isolated relay contactors for external alarm or equipment and ventilation
shutdown.
10. 10. Relay contractors for general trouble signal.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

11. 1Relay contactor activated by detector zone board in alarm or trouble mode.
D. Provide cealed led – Acid batteries and charger for continuous operation of
detection, alarm, actuation and supervision functions for 48 hours. Provide
automatic battery switch-over upon failure of primary power supply.
E. Conceal control switches and indicators, with exception of Power On, Master
Trouble, Supervisory Trouble, Circuit 1 Alarm, Circuit 2 Alarm and Release
Indicators. Provide the following annunciation.
1. Power On : Green.
2. System Trouble : Amber.
3. Battery Trouble : Amber.
4. Circuit 1 Trouble : Amber.
5. Circuit 2 Trouble : Amber.
6. Ground Fault : Amber.
7. Release trouble : Amber.
8. Alarm Circuit 1 : Red.
9. Alarm Circuit 2 : Red.
10. Agent Release : Red.
11. Alarm Silence : Amber.
12. Battery Polarity : Amber.
13. Abort Trouble : Amber.
14. Alarm Output Trouble : Amber.
15. Supervisory Trouble : Amber.

2.9 MISCELLANEOUS EQUIPMENT


A. Alarm Bells: Low voltage to allow supervision of circuit wiring, of modular design,
with minimum sound level of 88 db at 10 ft (3 meters).
B. Alarm Horns: Low voltage to allow supervision of circuit wiring, with minimum
sound level of 90 db at 10 feet (3 meters)

2.10 OPERATING SEQUENCE


DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

A. Actuation of one detector in either zone circuit:


1. Illuminate zone indicator.
2. Energize alarm horn.
3. Shut down air-conditioning system and close dampers.
4. Close doors to area.
5. Signal building fire alarm system.
B. Actuation of second detector on second zone circuit:
1. Illuminate zone indicator.
2. Energize alarm horn.
3. Shut down power to protected equipment.
4. Actuate time delay for up to 60 seconds.
5. Release CO2 into protected area.
6. If abort switch is engaged, delay release.
7. Upon abort switch disengagement release CO2 unless system cleared and
reset.
C. Discharge of CO2
1. Sounds alarm horns.
2. Operates strobes.
D. Temperature Detection.
1. Lower Temperature: Illuminate indicator and energize horn.
2. Higher Temperature: Shut down power to protected equipment.

PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that spaces are ready to receive work.
B. Verify that enclosing walls are continuous above ceilings and below raised floors to
enable required concentration to be built up and maintained for required time to
ensure effective fire extinction.

3.2 INSTALLATION
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

A. Install in accordance with manufacturer's instructions and ANSI/NFPA 12


B. Ream pipe and tube ends. Remove burrs. [Bevel plain end ferrous pipe.] Remove
scale and dirt inside and outside before assembly. Blow out pipe before nozzles or
discharge devices are installed.
C. Route piping in orderly manner, concealed, plumb and parallel to building structure,
and maintain gradient. Install piping to conserve building space, and not interfere
with use of space and other work.
D. Securely support piping in accordance with ANSI/ASME B31.1 with allowance for
CO2 thrust forces, and thermal expansion and contraction.
E. Use grooved mechanical couplings and fasteners only in accessible locations. Roll
groove piping only.
F. Install unions downstream of valves and at equipment or apparatus connections.
G. Prepare pipe, fittings, supports, and accessories for finish painting..
H. Identify in accordance with ANSI/NFPA 12 requirements. Place directional arrows
and system labels wherever piping changes direction and minimum 20 feet (6
meters) on straight runs.
I. Secure cylinders as indicated on Drawings. [Where manifolded, mount and support
by rack as indicated. For each system provide same size cylinders containing equal
amounts of liquid.]
J. In rooms with suspended ceiling tiles, clip or retain tiles within 4 foot (1.2 m) radius
of the nozzles to prevent lifting during discharge.
K. Install wiring in accordance with Section 16120 & 16180 requirements.
L. Make final connections between equipment and system wiring under direct
supervision of factory trained representative of manufacturer.
M. Install engraved plastic instruction plate, detailing emergency procedures, at control
panel and at each manual discharge and abort switch location. At control panel
identify control logic units, contacts, and major circuits with permanent nameplates.
N. At hazard area walls pack space between pipe, pipe sleeve or surface penetration
with mineral fiber with elastomer calk to depth of 1/2 inch (13 mm). Provide
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

escutcheons where exposed piping passes through walls, floors, and ceilings. Seal
pipe penetrations of fire separations.
O. Locate discharge nozzle approximately 6 inches (150 mm) above or below ceiling
and 6 inches (150 mm) below raised floors. Avoid interference with other piping
and equipment.
P. Locate remote manual releases at one or more doors to protect area where indicated.
Locate deadman abort switch adjacent.
Q. Provide signal to building fire alarm system. Refer to Section 16721.
R. Provide interlock with automatic closing door releases.
S. Provide interlock with motorized dampers. Refer to Section 15952.

3.3 TESTING
A. Provide systems testing and analysis.
B. Test distribution piping and valving, prior to nozzle installation, to 600 psig (4140
kPa) air pressure test. Inspect joints using soap water solution or halide torch or
lamp. Repair leaks and retest. Maintain test pressure for four hours.
C. Upon completion of installation provide final checkout inspection by factory trained
representative of manufacturer to ascertain proper system operation. Leave system
in a fully commissioned and automatic readiness state with circuitry energized and
supervised.
D. Test circuits including automatic discharge, manual discharge, equipment shut-
down, alarm devices, and storage container pressure. Test supervision of each
circuit.
E. Check each ionization detector with a sensitivity meter, adjust. Record sensitivity,
and include record in test report.
F. Submit original copies of tests, indicating that factory trained technical
representatives of the manufacturer have inspected and tested systems and are
satisfied with methods of installation, connections and operation.

3.4 MANUFACTURER'S FIELD SERVICES


DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

A. Prepare and start systems.


B. Provide experienced manufacturer's field engineer to supervise installation and
performance testing of the system.

3.5 DEMONSTRATION
A. Provide systems demonstration.
B. Demonstrate that components except cylinder discharge assembly, are functioning
properly and in conjunction with controls system.
C. Submit integrated step-by-step test procedure for approval 30 days prior to start of
demonstration.
1. Arrange meeting prior to demonstration with representatives of the Owner, the
Owner's Underwriter, and the installer.
2. Perform visual inspection and overall review of system installed.
3. Place minimum of three UL listed recording analyzers in space. Provide
certification that testing devices have been checked by recognized testing
authority within two weeks of date of demonstration.
4. Certify that replacement charge can be provided within 24 hours of
demonstration.

END OF SECTION 212100

SECTION 212200
CLEAN AGENT EXTINGUISHING SYSTEM

PART 1 - GENERAL

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

1.1 SECTION INCLUDES


A. Fire detection system.
B. Control and supervision systems.
C. FM-200 storage and distribution suppression system.

1.2 PERFORMANCE REQUIREMENTS


A. Provide total flooding of 7 percent FM -200 concentration by volume, in maximum
10 seconds discharge time.
1.3 SUBMITTALS
A. Shop Drawings: To bear stamp of approval of authority having jurisdiction, Fire
Marshall, Owner's fire insurance underwriter. Indicate detailed layout of system,
including piping and location of each component. Include control diagrams, wiring
diagrams, and written sequence of operation.
B. Product Data: To bear stamp of approval of authority having jurisdiction, Fire
Marshall, Owner's fire insurance underwriter. Furnish each piece of equipment
comprising the system including cylinders, manifolds, control panel, nozzles,
detectors, alarm bells or horns, switches, and annunciators.
C. Samples: Submit one sample of each detector, manual pull station, and nozzle.
D. Design Data: Submit design calculations bearing stamp of approval of authority
having jurisdiction, Fire Marshall, Owner's fire insurance underwriter. Results shall
include calculations that verify system pressures, nozzle flow rate, orifice code
numbers, piping pressure losses, component flow data, and pipe sizes.
E. Test Reports: Indicate successful completion of tests.
F. Manufacturer's Installation Instructions: Indicate installation of equipment and
system components.
G. Manufacturer's Certificate: Certify that system meets or exceeds specified
requirements and ANSI/NFPA 2001.
H. Welders Certification: Submit certificate indicating compliance with [ANSI/ASME
SEC 9] [ANSI/AWS D1.1].

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

1.4 QUALITY ASSURANCE


A. Perform Work in accordance with ANSI/NFPA 70, ANSI/NFPA 72A, and
ANSI/NFPA 72E; applicable UL, ULC, FM, LPC & ISO standards; and
requirements of applicable codes and ordinances.
B. Indicate manufacturer's name and pressure rating on valve body. Indicate
manufacturer, type, and size, part number, orifice code or orifice diameter on
discharge nozzles. Markings shall be standard and visible after installation.
C. Welding Materials and Procedures: Conform to ANSI/ASME SEC 9.
D. Welders Certification: To ANSI/ASME SEC 9 ANSI/AWS D1.1.
E. Maintain one copy of each document on site.
1.5 QUALIFICATIONS
A. Manufacturer: Company specializing in manufacturing of products specified in this
Section with minimum five years documented experience.
B. Installer: Company specializing in performing the work of this Section with
minimum ten years documented experience approved by manufacturer, who
maintains a UL listed FM - 200 recharging station and is capable of providing
replacement charge within 24 hours.
C. Design system using a UL, ULC, LPC or FM approved calculation method under
direct supervision of a Professional Engineer:
1. Experienced in design of this work.
2. Licensed at the place where the Project is located.

PART 2 - PRODUCTS
2.1 MANUFACTURERS
Refer To The Attached Manufacturers List.
2.2 PIPE AND PIPING SPECIALTIES
A. Steel Pipe: ASTM A53 or A106, Schedule 40, black.
1. Fittings: ANSI/ASME B16.3 malleable iron class 300 for sizes 2 inch (50
mm) and smaller, or ASTM A234, forged steel welding type fittings.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

2. Joints: Screwed, ANSI/AWS D1.1 welded, or grooved and shouldered pipe


end couplings.
B. Copper Tubing: ASTM B88, Type M, L & K hard drawn.
1. Fittings: ANSI/ASME B16.18 cast copper or ANSI/ASME B16.22 wrought
copper.
2. Joints: ASTM B32, solder 95-5 Tin Antimony, ANSI/AWS A5.8, BCup
silver braze.
C. Pipe Hangers: ANSI/ASME B31.1, UL or FM approved split clamp up to 2-1/2
inch (60 mm) size, riser clamps over 2-1/2 inch (60 mm) size, adequate to offset
discharge thrust.
D. Escutcheons: Chrome plated pressed or stamped brass, one- piece or split pattern,
minimum 2 inches (50 mm) larger than opening.
E. Gauges: ASME B40.1, UL 393, UL 404, [FS GG-G-76] [3-1/2 inch (90 mm)]
diameter cast aluminum case, phosphor bronze bourdon tube, rotary brass
movement, brass socket, front re- calibration adjustment, black figures on white
background, 1 percent mid-scale accuracy, scale calibrated both psi and kPa.
2.3 MANUAL PULL STATIONS
A. Single action control: Molded surface housing fitted with "pull down" lever which
locks in position after releasing spring-loaded contact switch.
B. Double action control: Molded surface housing fitted with "push in" tab and "pull
down" lever which locks in position after releasing spring-loaded contact switch.
C. Labeling: Locate engraved label adjacent to each manual pull station, indicating
area protected, and that actuation will cause Halon discharge.
2.4 IONIZATION DETECTORS
A. Detector, ANSI/NFPA 72E, UL listed, adjustable sensitivity, operating on ionization
principle, activated by combustion products, plug-in, twist-lock unit easily removed
from base.
B. Ionization chambers: Dual, one for fire detection and second for reference,
stabilizing detector for changes in temperature, humidity, and pressure.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

C. Amplifier-Switching Circuit and Indicator Lamp: Solid state, two-wire, operating


on detector line voltage. On alarm, unit shall lock and be reset at control panel.
D. Adjustment: Manual for normal or high sensitivity, with sensitivity setting visible
and requiring no special tools.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

2.5 PHOTOELECTRIC DETECTORS


A. Detector: ANSI/NFPA 72E, UL listed, adjustable sensitivity, with LED light source
and photocell, activated by smoke, plug-in, twist-lock unit easily removed from
base.
B. Amplifier-Switching Circuit and Indicator Lamp: Solid state, two-wire operating on
detector line voltage. On alarm, unit shall lock and be reset at control panel.
C. Adjustment: Manual for normal or high sensitivity, with sensitivity setting visible
and requiring no special tools.
2.6 DISCHARGE NOZZLES
A. Discharge: To provide required rates of discharge and coverage and to distribute
FM – 200 uniformly throughout protected area.
B. Construction: One piece chrome plated brass or aluminum nozzle with textured
finish with female pipe thread integral on body. Direct discharge parallel to ceiling.
C. Identification: Permanently mark nozzles to show equivalent single orifice
diameter.
2.7 FM – 200 CYLINDERS
A. Cylinders: Standard model and size for ease of replacement and addition. Design,
fabricate, certify, and stamp cylinders in accordance with ANSI/ASME SEC 8.
B. Contents: Fill cylinders with required FM – 200. Pressurize with dry nitrogen to
360 PSIG (2482 KPa) plus or minus 5 percent total pressure at 70 degrees F.
C. Identification: Permanent plate, specifying agent, tare and gross weight, pounds of
FM –200 and pressurization level; installed so plate is visible and readable.
D. Safety Release: Equip cylinders with frangible disc safety device.
E. Cylinder Valves: Heavy duty forged brass, incorporating safety release pressure
operated manual control, solenoid discharge valve, and pressure gauge. Provide
solenoid pilot valves for each cylinder or bank of cylinders.
F. Manifold: Provide for systems with more than one cylinder, with rack to secure
each cylinder and check valves between each cylinder discharge and manifold.

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2.8 CONTROL CABINET


A. UL, ULC, LPC, ISO or FM approved as alarm and releasing device, with solid state
internal circuitry enclosed in NEMA ICS 6, Type 1 cabinet.
B. Provide supervision to ANSI/NFPA 72A, Class (A) of following circuits for wire
break or ground faults:
1. Zone detection loops.
2. Remote manual discharge stations.
3. Suppression system solenoid valves.
4. Power supply and circuit wiring and fuse.
5. Battery interconnecting wires and fuse.
6. Alarm in abort mode.
C. Equip panel with following standard features:
1. Visual and audible annunciation of trouble or alarm signals.
2. Panel reset switch.
3. Trouble alarm silence switch with ring back feature.
4. Cross zone detection.
5. Battery test meter and switch.
6. Manual discharge switch.
7. Deadman abort switch.
8. Programmable timers for pre-discharge and discharge, 0 - 60 second cycle.
9. Isolated relay contactors for external alarm or equipment and ventilation
shutdown.
10. Relay contactors for general trouble signal.
11. Relay contactor activated by detector zone board in alarm or trouble mode.
D. Provide cealed led – acid batteries and charger for continuous operation of
detection, alarm, actuation and supervision functions for 48 hours. Provide
automatic battery switch-over upon failure of primary power supply.

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E. Conceal control switches and indicators, with exception of Power On, Master
Trouble, Supervisory Trouble, Circuit 1 Alarm, Circuit 2 Alarm and Release
Indicators. Provide the following annunciation.
1. Power On : Green.
2. System Trouble : Amber.
3. Battery Trouble : Amber.
4. Circuit 1 Trouble : Amber.
5. Circuit 2 Trouble : Amber.
6. Ground Fault : Amber.
7. Release trouble : Amber.
8. Alarm Circuit 1 : Red.
9. Alarm Circuit 2 : Red.
10. Agent Release : Red.
11. Alarm Silence : Amber.
12. Battery Polarity : Amber.
13. Abort Trouble : Amber.
14. Alarm Output Trouble : Amber.
15. Supervisory Trouble : Amber.
2.9 MISCELLANEOUS EQUIPMENT
A. Alarm Bells: Low voltage to allow supervision of circuit wiring, of modular design,
with minimum sound level of 88 db at 10 ft (3 meters).
B. Alarm Horns: Low voltage to allow supervision of circuit wiring, with minimum
sound level of 90 db at 10 feet (3 meters)
2.10 OPERATING SEQUENCE
A. Actuation of one detector in either zone circuit:
1. Illuminate zone indicator.
2. Energize alarm horn.
3. Shut down air-conditioning system and close dampers.
4. Close doors to area.
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5. Signal building fire alarm system.


B. Actuation of second detector on second zone circuit:
1. Illuminate zone indicator.
2. Energize alarm horn.
3. Shut down power to protected equipment.
4. Actuate time delay for up to 60 seconds.
5. Release FM – 200 into protected area.
6. If abort switch is engaged, delay release.
7. Upon abort switch disengagement release FM –200 unless system cleared and
reset.
C. Discharge of FM –200.
1. Sounds alarm horns.
2. Operates strobes.
D. Temperature Detection.
1. Lower Temperature: Illuminate indicator and energize horn.
2. Higher Temperature: Shut down power to protected equipment.
PART 3 - EXECUTIONS
3.1 EXAMINATION
A. Verify that spaces are ready to receive work.
B. Verify that enclosing walls are continuous above ceilings and below raised floors to
enable required concentration to be built up and maintained for required time to
ensure effective fire extinction.
3.2 INSTALLATION
A. Install in accordance with manufacturer's instructions and ANSI/NFPA 2001
B. Ream pipe and tube ends. Remove burrs. [Bevel plain end ferrous pipe.] Remove
scale and dirt on inside and outside before assembly. Blow out pipe before nozzles
or discharge devices are installed.

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C. Route piping in orderly manner, concealed, plumb and parallel to building structure,
and maintain gradient. Install piping to conserve building space, and not interfere
with use of space and other work.
D. Securely support piping in accordance with ANSI/ASME B31.1 with allowance for
FM –200 thrust forces, and thermal expansion and contraction.
E. Use grooved mechanical couplings and fasteners only in accessible locations. Roll
groove piping only.
F. Install unions downstream of valves and at equipment or apparatus connections.
G. Prepare pipe, fittings, supports, and accessories for finish painting, in accordance
with Section 15055.
H. Identify in accordance with ANSI/NFPA 2001 requirements. Place directional
arrows and system labels wherever piping changes direction and minimum 20 feet (6
meters) on straight runs.
I. Secure cylinders as indicated on Drawings. [Where manifolded, mount and support
by rack as indicated. For each system provide same size cylinders containing equal
amounts of liquid.]
J. In rooms with suspended ceiling tiles, clip or retain tiles within 4 foot (1.2 m) radius
of the nozzles to prevent lifting during discharge.
K. Install wiring in accordance with Section [16120] & [16180] requirements.
L. Make final connections between equipment and system wiring under direct
supervision of factory trained representative of manufacturer.
M. Install engraved plastic instruction plate, detailing emergency procedures, at control
panel and at each manual discharge and abort switch location. At control panel
identify control logic units, contacts, and major circuits with permanent nameplates.
N. At hazard area walls pack space between pipe, pipe sleeve or surface penetration
with mineral fiber with elastomer calk to depth of 1/2 inch (13 mm). Provide
escutcheons where exposed piping passes through walls, floors, and ceilings. Seal
pipe penetrations of fire separations.

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O. Locate discharge nozzle approximately 6 inches (150 mm) above or below ceiling
and 6 inches (150 mm) below raised floors. Avoid interference with other piping
and equipment.
P. Locate remote manual releases at one or more doors to protect area where indicated.
Locate deadman abort switch adjacent.
Q. Provide signal to building fire alarm system. Refer to Section 16721.
R. Provide interlock with automatic closing door releases.
S. Provide interlock with motorized dampers. Refer to Section 15952.
3.3 TESTING
A. Provide testing and analysis.
B. Test distribution piping and valving, prior to nozzle installation, to 50 psig (340
kPa) air pressure test. Inspect joints using soap water solution or halide torch or
lamp. Repair leaks and retest. Maintain test pressure for four hours.
C. Upon completion of installation provide final checkout inspection by factory trained
representative of manufacturer to ascertain proper system operation. Leave system
in a fully commissioned and automatic readiness state with circuitry energized and
supervised.
D. Test circuits including automatic discharge, manual discharge, equipment shut-
down, alarm devices, and storage container pressure. Test supervision of each
circuit.
E. Check each ionization detector with a sensitivity meter, adjust. Record sensitivity,
and include record in test report.
F. Submit original copies of tests, indicating that factory trained technical
representatives of the manufacturer have inspected and tested systems and are
satisfied with methods of installation, connections and operation.
3.4 MANUFACTURER'S FIELD SERVICES
A. Prepare and start systems.
B. Provide experienced manufacturer's field engineer to supervise installation and
performance testing of the system.
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3.5 DEMONSTRATION
A. Provide systems demonstration.
B. Demonstrate that components except cylinder discharge assembly, are functioning
properly and in conjunction with controls system.
C. Submit integrated step-by-step test procedure for approval 30 days prior to start of
demonstration.
1. Arrange meeting prior to demonstration with representatives of the Owner, the
Owner's Underwriter, and the installer.
2. Perform visual inspection and overall review of system installed.
3. Place minimum of three UL listed recording analyzers in space. Provide
certification that testing devices have been checked by recognized testing
authority within two weeks of date of demonstration.
4. Certify that replacement charge can be provided within 24 hours of
demonstration.
D. Discharge system using manual-release switch mounted on control panel. Run
discharge test with compressed nitrogen at 360 psig (2500 kPa) FM –200 after
discharge, check cylinders for complete pressure release.
E. After satisfactory completion of discharge test, fill cylinders with amount of FM –
200 specified in design calculations.

END OF SECTION 212200

SECTION 213000
FIRE PUMPS

PART 1 - GENERAL

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Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.1 SECTION INCLUDES
A. This Section includes electric split-case centrifugal fire pumps and the following:
1. Fire-pump controllers and automatic transfer switches.
2. Fire-pump accessories and specialties.
3. Pressure-maintenance pumps, controllers, accessories, and specialties.
4. Alarm panels.
5. Flowmeter systems.
1.2 PERFORMANCE REQUIREMENTS
A. Pump Equipment, Accessory, Specialty, and Piping Pressure Rating: 300-psig
(2000-kPa) minimum working-pressure rating, unless otherwise indicated.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include rated capacities, certified
pump performance curves with each selection point indicated, operating
characteristics, and furnished accessories and specialties for each fire pump and
pressure-maintenance pump.
B. Shop Drawings: For fire pumps and drivers, fire-pump controllers, fire-pump
accessories and specialties, pressure-maintenance pumps, pressure-maintenance-
pump controllers, and pressure-maintenance-pump accessories and specialties.
Include plans, elevations, sections, details, and attachments to other work.
1. For installed products indicated to comply with design loads, include
structural analysis data signed and sealed by the qualified professional
engineer responsible for their preparation.
2. Wiring Diagrams: Power, signal, and control wiring.
C. Product Certificates: For each type of fire pump and fire-pump controller, signed by
product manufacturer.
D. Source quality-control test reports.
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E. Field quality-control test reports.


F. Operation and Maintenance Data: For fire pumps and drivers, pressure-maintenance
pumps, controllers, accessories and specialties, alarm panels, and flowmeter systems
to include in emergency, operation, and maintenance manuals.
1.4 QUALITY ASSURANCE
A. Source Limitations: Obtain fire pumps, pressure-maintenance pumps, and
controllers through one source from a single manufacturer for each type of
equipment.
B. Product Options: Drawings indicate size, profiles, and dimensional requirements of
fire pumps, pressure-maintenance pumps, and controllers and are based on specific
systems indicated. Refer to Division 01 Section "Product Requirements."
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in
NFPA 70, Article 100, by testing agency acceptable to authorities having
jurisdiction, and marked for intended use.
D. Comply with standards of authorities having jurisdiction pertaining to materials,
hose threads, and installation.
E. Comply with NFPA 20, "Stationary Pumps for Fire Protection," for fire pumps,
drivers, controllers, accessories, and their installation.
1.5 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 03.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:
1. Available Manufacturers: Subject to compliance with requirements,
manufacturers offering products that may be incorporated into the Work
include, but are not limited to, manufacturers specified.

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2. Manufacturers: Subject to compliance with requirements, provide products by


one of the manufacturers specified.

2.2 CENTRIFUGAL ELECTRIC DRIVE FIRE PUMPS


A. Description, General: UL listed / FM approved, factory-assembled and -tested,
electric-drive, centrifugal fire pumps capable of furnishing not less than 150 percent
of rated capacity at not less than 65 percent of total rated head and with shutoff head
limited to 140 percent of total rated head.
1. Finish: Manufacturer's standard red paint applied to factory-assembled and -
tested unit before shipping.
2. Nameplate: Complete with capacities, characteristics, and other pertinent
data.
B. Fabricate base and attachment to fire pumps, pressure-maintenance pumps, and
controllers with reinforcement to resist movement of pumps and controllers during a
seismic event when their bases are anchored to building structure.
C. Multistage, Horizontally Mounted, and Split-Case Fire Pumps: Single/Two-stage,
single-suction type with pump and driver mounted on same base and connected with
coupling.
1. Pump: Axially split cast-iron casing with suction and discharge flanges
machined to ASME B16.1, Class 125 dimensions, unless otherwise indicated.
a. Impeller: Cast bronze of construction to match fire pump, statically and
dynamically balanced, and keyed to shaft.
b. Wear Rings: Replaceable, bronze.
c. Shaft and Sleeve: Stainless Steel shaft with bronze sleeve.
1) Shaft Bearings: Grease-lubricated ball bearings in cast-iron
housing.
2) Seals: mechanical seal.

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2. Coupling: Flexible and capable of absorbing torsional vibration and shaft


misalignment. UL listed FM approved metal coupling is acceptable.
3. Driver: UL-listed, NEMA MG 1, open-drip proof, squirrel-cage, induction
motor complying with NFPA 20 and NFPA 70. Include wiring compatible
with controller used.
D. Fire-Pump Characteristics and Specialty Data:
1. Capacity of Fire-Pump.: Refer to schedules on drawing.
2. Speed: Same as driver.
3. Electric-Motor Driver: [2900 – 3000] rpm, 3 phase, 50 Hz.

E. Tests
1. Prior to shipment, the pump and engine shall be thoroughly shop-tested as a
unit by the pump manufacturer. A characteristic curve showing the pump
performance based upon the results of the shop test shall be submitted to the
Engineer prior to shipment, and shall include the performance pump and
engine at the set-governor's speed. Absence of these test reports, indicating
that the complete unit has been tested in the factory by the driver, will be
ample grounds for the equipment rejection.
2. Each control panel shall be fully assembled and factory tested by the control
manufacturer prior to their shipment, and evidence of this test shall be
furnished with the controller.
3. Field Acceptance tests
a. The field acceptance test results shall be as good as the manufacturer's
certified shop test characteristic curve for the pump being tested within
the accuracy limits of the test equipment, the field acceptance test for
fire pumps should be forwarded to Site Engineer for review once the
pumps installed.
b. Overheating: The pump shall operate at peak load conditions without
objectionable heating of the bearings or of the prime mover. The

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operating pump speed shall be the speed at which the pumping unit
would be expected to operate during a fire.
c. The engine shall not show signs of overload or stress and its governor
shall properly regulate the speed.
d. Controllers
4. The automatic controller shall be put through not less than ten automatic and
ten manual operations.
5. A running interval of at least five minutes at full speed shall be allowed before
repeating the starting cycle.
6. Automatic operation of the controller shall start the pump from all the
provided starting features, such as pressure switches, valves, etc.
7. Length of Test. The pump shall be in operation not less than one hour (total
time) during the foregoing tests.
2.3 ELETRIC DRIVEN FIRE-PUMP CONTROLLERS
A. Fire-Pump Controllers, General: UL 218 and NFPA 20; listed for electric-drive,
fire-pump service and service entrance; combined automatic and manual operation;
factory assembled and wired; and factory tested for capacities and electrical
characteristics.
1. Rate controllers for scheduled fire-pump horsepower and short-circuit
withstand rating at least equal to short-circuit current available at controller
location. Take into account cable size and distance from substation or supply
transformers.
2. Enclosure: UL 50, Type 2, drip proof, indoor, unless special-purpose
enclosure is indicated. Include manufacturer's standard red paint applied to
factory-assembled and -tested unit before shipping.
3. Controls, devices, alarms, functions, and operations listed in NFPA 20 as
required for drivers and controller types used, and specific items listed.
a. Isolating means and circuit breaker.
b. "Power on" pilot lamp.
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c. Fire-alarm system connections for indicating motor running condition,


loss-of-line power, and line-power phase reversal.
d. Automatic and manual operation and minimum run-time relay to prevent
short cycling.
e. Water-pressure-actuated switch with independent high and low
calibrated adjustments responsive to water pressure in fire-suppression
piping.
f. Automatic and manual shutdown.
g. System pressure recorder, electric ac driven with spring backup.
4. Nameplate: Complete with capacity, characteristics, approvals and listings,
and other pertinent data.
5. Controller Sensing Pipes: Fabricate pipe and fittings according to NFPA 20
with nonferrous-metal sensing piping, NPS 1/2 (DN 15), with globe valves for
testing controller mechanism from system to pump controller as indicated.
Include bronze check valve with 3/32-inch (2.4-mm) orifice in clapper or
ground-face union with noncorrosive diaphragm having 3/32-inch (2.4-mm)
orifice.
B. Full-Service Fire-Pump Controllers:
1. Type Starting: Autotransformer, closed transition.
2. Mounting: Wall type for field electrical connections.
3. Automatic Transfer Switches: UL 218 and UL 1008 and requirements for and
attached to fire-pump controllers. Include enclosure complying with UL 50,
Type 2, with automatic transfer switch with rating at least equal to fire-pump
driver-motor horsepower. Include ampere rating not less than 115 percent of
motor full-load current and suitable for switching motor-locked rotor current.
2.4 FIRE-PUMP ACCESSORIES AND SPECIALTIES
A. Match fire-pump suction and discharge ratings as required for fire-pump capacity
rating. Include the following:
1. Automatic air-release valve.
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2. Circulation relief valve.


3. Suction and discharge pressure gauges.
4. Eccentric-tapered reducer at suction inlet.
5. Concentric-tapered reducer at discharge outlet.
6. Test-Header Manifold: Ductile-iron or brass body for hose valves. Include
nozzle outlets arranged in single line; horizontal, flush-wall mounting
attachment; and rectangular, polished chrome-plated brass finish escutcheon
plate with lettering equivalent to "PUMP TEST CONNECTION."
7. Test-Header Manifold: Ferrous body for hose valves. Manufacturer's
standard finish. Include bronze or cast-iron, exposed-type valve header with
nozzle outlets; and round, brass escutcheon plate with lettering equivalent to
"PUMP TEST CONNECTION."
8. Hose Valves: UL 668, straightway pattern, and bronze with cap and chain.
Include NFPA 1963 hose thread that complies with local fire department
standards and finish same as for test-header-manifold escutcheon plate.
9. Ball Drip Valve: UL 1726.
10. Main Relief Valve: UL 1478, pilot operated.
11. Discharge Cone: Open type.
12. Finish: Manufacturer's standard factory-applied red paint unless brass or other
finish is specified.
2.5 PRESSURE-MAINTENANCE PUMPS
A. Pressure-Maintenance Pumps, General: Factory-assembled and -tested pumps with
electric-motor driver, controller, and accessories and specialties. Include cast-iron
or stainless-steel casing and bronze or stainless-steel impellers, mechanical seals,
and suction and discharge flanges machined to ASME B16.1, Class 125 dimensions
unless Class 250 flanges are indicated and except that connections may be threaded
in sizes where flanges are not available.
1. Finish: Manufacturer's standard color paint applied to factory-assembled and -
tested unit before shipping.
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2. Nameplate: Complete with capacity, characteristics, and other pertinent data.


B. Multistage, Pressure-Maintenance Pumps: Multiple-impeller type complying with
HI 1.1-1.2 and HI 1.3 requirements for multistage centrifugal pumps. Include base.
1. Driver: NEMA MG 1, open-drip proof, squirrel-cage, induction motor
complying with NFPA 20 and NFPA 70. Include wiring compatible with
controller used.
C. Controllers: UL 508; factory-assembled, -wired, and -tested, across-the-line type for
combined automatic and manual operation.
1. Enclosure: UL 508 and NEMA 250, Type 2, wall-mounting type for field
electrical wiring.
a. Finish: Manufacturer's standard color paint applied to factory-
assembled and tested unit before shipping.
2. Rate controller for scheduled horsepower and include the following:
a. Fusible disconnect switch.
b. Pressure switch.
c. Hand-off-auto selector switch.
d. Pilot light.
e. Running period timer.
D. Accessories and Specialties: Match pressure-maintenance-pump suction and
discharge ratings as required for pump capacity rating. Include the following:
1. Circulation relief valve.
2. Suction and discharge pressure gauges.
E. Pressure-Maintenance-Pump Characteristics and Specialty Data:
1. Electric-Motor Driver Size: [2900] rpm, 3-phase, 50 Hz.

2.6 ALARM PANELS

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A. Description: Factory-assembled and -wired remote panel complying with UL 508


and requirements in NFPA 20. Include audible and visible alarms matching
controller type.
1. Enclosure: NEMA 250, Type 2, remote wall-mounting type.
a. Finish: Manufacturer's standard red paint applied to factory-assembled
and -tested unit before shipping.
2. Features: Include manufacturer's standard features and the following:
a. Motor-operating condition.
b. Loss-of-line power.
c. Phase reversal.
d. Low-water alarm.
2.7 FLOWMETER SYSTEMS
A. Description: Fire-pump flowmeter system that indicates flow to not less than 175
percent of fire-pump rated capacity. Include sensor of size to match pipe, tubing,
flowmeter, and fittings.
1. Pressure Rating: 175-psig (1200-kPa) minimum.
2. Sensor: Venturi, annubar probe, or orifice plate, unless otherwise indicated.
3. Flowmeter: Compatible with flow sensor with dial not less than 4-1/2 inches
(115 mm) in diameter or manufacturer's equivalent size.
4. Permanently Mounted Flowmeter: Suitable for wall mounting with copper
tubing to connect to flow sensor.
5. Portable Flowmeter: With two 12-foot (3.7-m) hoses, in carrying case.
2.8 PRESSURE GAUGES
A. Description: UL 393, 3-1/2- to 4-1/2-inch- (90- to 115-mm-) diameter dial with
range of 0- to 300-psig (0- to 2070-kPa) minimum. Include caption "WATER" on
dial face.
2.9 GROUT
A. Description: ASTM C 1107, factory-mixed and -packaged, dry, hydraulic-cement,
non-shrink and nonmetallic grout; suitable for interior and exterior applications.
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1. Properties: Non-staining, non-corrosive and non-gaseous.


2. Design Mix: 5000-psi (34.5-MPa), 28-day compressive strength.

2.10 SOURCE QUALITY CONTROL


A. Test and inspect fire pumps with their controllers according to NFPA 20 for certified
shop tests.
B. Verification of Performance: Rate fire pumps according to requirements indicated.
2.11 Diesel Driven Fire Pump
A. General: UL listed / FM approved, factory-assembled and -tested, diesel-drive,
centrifugal fire pumps capable of furnishing not less than 150 percent of rated
capacity at not less than 65 percent of total rated head and with shutoff head limited
to 140 percent of total rated head.
1. Finish: Manufacturer's standard red paint applied to factory-assembled and -
tested unit before shipping.
2. Nameplate: Complete with capacities, characteristics, and other pertinent
data.
a. Fire pump shall constitute a diesel engine and fire pump of the end
suction, horizontally split case type, Centrifugal pump. Specification
shall be as mentioned above, except for pump speed which shall be
according to the choice of the diesel engine speed. (Approx. 2900 RPM)
b. Rating of diesel engine shall be chosen at the prevailing conditions at
Saudi Arabia.
c. Automatically Controlled Diesel Engine
d. The diesel engine for driving the fire pump shall be specifically
designed for fire pump service. It shall develop sufficient horse power
to drive the pump and shall have bare engine brake horse power not less
than 20 percent greater than the maximum horsepower required to drive
the pump at its rate RPM.

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e. The engine shall be an open type self-contained power unit including the
following accessories: -
f. Stub shaft.
g. Fuel pumps and filters.
h. Air Cleaner.
i. Adjustable governor capable of regulating engine speed within a range
of 10 percent between shut-off and maximum load conditions. The
governor shall be set to maintain rated pump speed at maximum pump
load.
j. Lube oil pump.
k. Lube oil filter.
l. Over speed shut down device arranged to shut down engine at a speed
approximately 20 percent above rated engine speed and with manual
reset. The over speed shut down device shall be so supervised that the
automatic engine controller will continue to show an overspeed trouble
signal until the device is manually reset to normal operating position.
m. Electric Starter, generator or alternator and voltage regulator.
n. Dual storage battery units. Each unit shall have capacity to maintain
cranking speed through a 6-minute cycle (15 seconds cranking and 15
seconds rest, in 12 consecutive cycles). Provide certification that the
battery unit complies with this requirement. Batteries shall be furnished
in a dry charge condition, with electrolyte liquid in a separate container.
Electrolyte shall be added at the time the engine is put in service, and
the battery is given a conditioning charge.
o. Dual battery chargers, automatically controlled.
p. Chargers shall be specifically designed for fire pump service.
q. The rectifier shall be a semiconductor type.

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r. The charger for a lead acid battery shall be a type which automatically
reduces the charging rate to less than 500 milli-amperes when the
battery reaches a full charge condition.
s. The control equipment incorporated in an "off-on" type of charger for a
load acid battery shall start the rectifier hourly. It shall shut off
automatically when the battery has been fully charged.
t. The battery charger at its rated voltage shall be capable of so delivering
energy into a full discharged battery in such a manner that it will not
damage the battery. It shall restore to the battery 100 percent of the
battery's ampere hour rating within 24 hours.
u. An ammeter with an accuracy of five percent of the normal charging
rate shall be furnished to indicate the operation of the charger.
v. The charger shall be designed so that it will not be damaged or blow
fuses during the cranking cycle of the engine when operated by an
automatic or manual controller.
w. A manual charge switch with indicator light shall be provided or, in lieu
thereof, the charger shall automatically charge at the maximum rate
whenever required by the state of charge of the battery.
x. When not connected through a control panel it shall be arranged to
indicate loss of current output on the load side of the d-c over-current
protective device.
y. Storage batteries shall be substantially supported, secured against
displacement, and located where they shall be readily accessible for
servicing.
z. Engine mounted radiator cooling system (For High Power Engines).
aa. Cooling water shall be from the discharge of the pump, taken off prior to
the pump discharge valve.
bb. Threaded rigid pipe shall be used for this connection. The pipe shall
include a manual shut-off valve, flushing type strainer, pressure
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regulating valve, automatic electric solenoid valve and a second manual


shut-off valve. A bypass line with manual shut-off valve shall be
installed around the manual shut-off valves, strainer, pressure regulator
and solenoid valve.
cc. (Smaller Engines can be Air Cooled Radiator type).
dd. Engine jacket temperature regulating device.
ee. Engine jacket water pump.
ff. Instrument panel with water temperature gauge, oil pressure gauge,
ammeter, tachometer of the totalizing type or an hour meter.
gg. Exhaust mufflers and flexible connectors, stainless steel non-sparking.
hh. The engine shall be arranged for automatic operation with all wiring
terminating in a junction box suitable for field hook-up.
ii. Exhaust piping from flexible connection at engine to muffler and from
muffler to point of discharge to atmosphere shall be schedule 40 black
steel pipe and fittings, welded.
jj. Pump and Diesel Engine
kk. Shall be mounted on a common base plate, direct connected through a
flexible coupling, and equipped with a coupling guard. Coupling shall
be a spacer type to permit pump shaft and impellers to be removed
without moving diesel engine or pump bottom casing.
ll. Vibration Isolation
mm. Fire pumps and diesel engine are to have open type spring isolators with
equal stiffness in horizontal and vertical planes. The pump base s shall
be supported on 10 mm thick ribbed neoprene Vibropad and will be
color coded to aid identification.
nn. They will also have level adjustment screws and be rated for 75% more
than the anticipated design load.
oo. The spring shall be located between the housing pad and the concrete
base. The base for each pump will be designed to give a static deflection
DIVISION 21 – FIRE SUPPRESSION
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of 25 mm at rated design load conditions, and shall be fully independent


of any adjacent pad.
2.12 Automatic Diesel Engine Control Panel
A. The automatic engine control panel shall be specifically designed for fire pump
service. The panel shall be enclosed in a floor mounted duct and moisture resistant
housing.
1. The controller shall be the combined manual and automatic type including a
"Manual-Off-Automatic selector switch.
B. A pressure switch and single-phase power failure relay with local visual indication
and auxiliary contact for remote indication of 240-volt AC power failure shall be
provided which will, upon drop in system pressure or loss of single-phase AC
power, cause the controller to open or close all circuits necessary to automatically
start the engine by performing the following functions: -
1. Turn on fuel supply.
2. Open the cooling water solenoid valve.
3. Crank the engine in a series of crank-rest cycles automatically alternating
between the dual batteries on each cycle.
4. Disconnect cranking motor upon engine start.
5. Once the engine is started, it shall remain in operation until shut down
manually. A signal in the Synoptic Panel shall indicate that the Diesel Engine
is operating.
6. If the engine should fail to start after several cranking attempts, the controller
shall disconnect all starting circuits and energize an audible and visual alarm
to indicate "over-crank" in the synoptic panel as well as in the engine control
panel.
2.13 Alarm and Signal Devices on Controller
1. A pilot lamp(s) shall be provided to indicate that the controller is in the
"automatic" position. The lamp shall be accessible for replacement.

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2. Separate pilot lamps and a common bell shall be provided to indicate trouble
caused by:-
a. Low oil pressure in the lubrication system. The controller shall provide
means for testing the position of the pressure switch contacts without
causing trouble alarms.
b. Failure of engine to start automatically.
c. Shutdown from over-speed.
d. Battery failure. Each battery shall be provided with separate lamps
which shall be lighted or extinguished on battery failure on attempt to
start.
e. High engine jacket water temperature.
3. Water Pressure Control: A pressure actuated switch having high and low
calibrated adjustments and responsive to water pressure in the fire system
shall be provided in the controller circuit. Suitable provision shall be made for
relieving pressure to the pressure switch to test the operation of the controller
and the pump.
4. Enclosure: The structure or panel shall be securely mounted in an
enclosure(s) which will protect the equipment against mechanical injury and
falling drops of water striking the enclosure from the downward vertical. All
switches required to keep the controller in the "automatic" position shall be
within the locked cabinets having to break glass panels.
5. A wiring diagram shall be provided and permanently attached to the inside of
the enclosure showing exact wiring for the controller, including a legend of
identifying numbers of individual components. All wiring terminals shall be
plainly marked to correspond with the wiring diagram furnished.
6. Wiring Elements: Wiring elements of the controller shall be designed on a
continuous-duty basis.
7. Field Wiring: All wiring leading from the panel to the engine and to the
batteries shall have adequate carrying capacity. Such wiring shall be protected
DIVISION 21 – FIRE SUPPRESSION
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against mechanical injury. Controller manufacturer's specifications for


distance and wire size shall be followed.
8. Marking: Each operating component of the controller shall be marked to
plainly indicate an identifying number referenced to the wiring diagram. The
markings shall be located so as to be visible after installation.
9. Instructions: Complete instructions covering the operation of the controller
shall be provided and conspicuously mounted on the controller.
B. Fuel Storage Tank
1. The fuel storage steel tank shall be an integral part of the unit and shall be
double skin steel tank mounted within the support base of the unit. The tank
shall have a minimum capacity of 500 liters or as manufacture
recommendation Provide all piping, fittings and valves required.
2. The unit support base shall be designed to allow space for oil pan clearance.
C. Tests
1. Prior to shipment, the pump and engine shall be thoroughly shop-tested as a
unit by the pump manufacturer. A characteristic curve showing the pump
performance based upon the results of the shop test shall be submitted to the
Engineer prior to shipment, and shall include the performance pump and
engine at the set-governor's speed. Absence of these test reports, indicating
that the complete unit has been tested in the factory by the driver, will be
ample grounds for the equipment rejection.
2. Each control panel shall be fully assembled and factory tested by the control
manufacturer prior to their shipment, and evidence of this test shall be
furnished with the controller.
3. Field Acceptance tests
a. The field acceptance test results shall be as good as the manufacturer's
certified shop test characteristic curve for the pump being tested within
the accuracy limits of the test equipment.

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b. Overheating: The pump shall operate at peak load conditions without


objectionable heating of the bearings or of the prime mover. The
operating pump speed shall be the speed at which the pumping unit
would be expected to operate during a fire.
c. The engine shall not show signs of overload or stress and its governor
shall properly regulate the speed.
d. Controllers
4. The automatic controller shall be put through not less than ten automatic and
ten manual operations.
5. A running interval of at least five minutes at full speed shall be allowed before
repeating the starting cycle.
6. Automatic operation of the controller shall start the pump from all the
provided starting features, such as pressure switches, valves, etc.
7. Length of Test. The pump shall be in operation not less than one hour (total
time) during the foregoing tests.
D. Unit purchase
1. The pump, driver, and all controls and necessary attachments, specified
herein, shall be purchased under a unit contract. The pump manufacturer shall
assume unit responsibility and shall provide the services of a qualified
Engineer to supervise the installation and alignment of equipment. Field tests
shall be conducted in the field to satisfy Local Authorities having jurisdiction
of satisfactory operation of pump, driver and controller. The pump
manufacturer's engineer shall be at the job site, supervising the test. The
control manufacturer shall have their representative at the job site to train
operators in the use of the controls. The pump manufacturer shall see to it that
a qualified engine representative is present to train operation and maintenance
personnel in the use of the diesel engines.
E. Spare Parts and Tools

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1. Spare parts and tools necessary for two years operation, as recommended by
the manufacturer, shall be provided as a part of the contract for the engine. A
list of these spares shall be included in the offer.

PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas, concrete bases, and conditions, with Installer present, for
compliance with requirements and other conditions affecting performance of fire
pumps.
B. Examine roughing-in for fire-suppression piping to verify actual locations of piping
connections before fire-pump installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 CONCRETE BASES


A. Install concrete bases of dimensions indicated for fire pumps, pressure-maintenance
pumps, and controllers. Refer to Division 21 Section "Common Work Results for
Fire Suppression."
1. Install dowel rods to connect concrete base to concrete floor. Unless
otherwise indicated, install dowel rods on 18-inch (450-mm) centers around
full perimeter of base.
2. For supported equipment, install epoxy-coated anchor bolts that extend
through concrete base and anchor into structural concrete floor.
3. Place and secure anchorage devices. Use setting drawings, templates,
diagrams, instructions, and directions furnished with items to be embedded.
4. Install anchor bolts to elevations required for proper attachment to supported
equipment.
B. Cast-in-place concrete materials and placement requirements are specified in
Division 03.
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3.3 INSTALLATION
A. Install and align fire pump, pressure-maintenance pump, and controller according to
fire protection pumps NFPA 20.
B. Install pumps and controllers to provide access for periodic maintenance including
removal of motors, impellers, couplings, and accessories.
C. Set base-mounting-type pumps on concrete bases. Disconnect coupling halves
before setting. Do not reconnect couplings until alignment operations have been
completed.
1. Support pump baseplate on rectangular metal blocks and shims or on metal
wedges having small taper, at points near anchor bolts, to provide 3/4- to 1-
1/2-inch (19- to 38-mm) gap between pump base and concrete base for
grouting.
2. Adjust metal supports or wedges until pump and driver shafts are level.
Verify that coupling faces and pump suction and discharge flanges are level
and plumb.
D. Install suction and discharge piping equal to or greater than diameter of fire-pump
nozzles.
E. Install valves that are same size as piping connecting fire pumps, bypasses, test
headers, and other piping systems.
F. Install pressure gauges on fire-pump suction and discharge at pressure-gauge
tappings.
G. Support pumps and piping separately so weight of piping does not rest on pumps.
H. Refer to Division 21 Section "Common Work Results for Fire Suppression" for
basic piping installation and joint construction.
I. Install piping accessories, hangers and supports, anchors, valves, meters and gauges,
and equipment supports.
J. Install flowmeters and sensors where indicated. Install flowmeter-system
components and make connections according to manufacturer's written instructions.

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K. Electrical Wiring: Install electrical devices furnished by equipment manufacturers


but not specified to be factory mounted. Furnish copies of manufacturers' wiring
diagram submittals to electrical Installer.
L. Seismic protection needs to be installed for the electric and diesel fire pump,
including the pump, driver, controller, fuel tanks, batteries,..etc), and the water tank,
all installations for firefighting equipment should be complied with NFPA 20.
M. Seismic considerations for fire pump installations include the following:
1. Sway bracing of piping that may be expected to move differentially with
respect to the structure.
2. Flexibility on piping systems or other equipment where differential movement
between portions of piping systems or equipment may be expected.
3. Clearance between pipe and wall or floor penetrations.
4. Anchorage and/or bracing of the pump, controller, starting batteries and fuel
tanks.
N. Sway Bracing
1. Provide four-way sway bracing for any vertical riser piping that extends from
the pump to discharge through the ceiling to floors above. Provide horizontal
overhead
2. Piping and piping on pipe stands with two-way lateral and longitudinal sway
bracing. Design sway bracing on the same basis as for sprinkler system piping.
Attachment points for the sway bracing should be made at structural elements
capable of carrying the seismic loads.
O. Flexibility
1. Suction and Discharge Piping. When the pump house rests directly on the
ground and suction or discharge piping enters or exits through the floor, and
no clearance around the piping is provided, flexible couplings are unnecessary
because the pump house floor is not expected to move differentially from the
ground.

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2. Flexibility should be provided on the suction and discharge piping on the same
basis as for sprinkler system piping. Flexible couplings are not needed for pipe
penetrations that feed hose headers or relief valve discharge outlets on an
outside wall.
3. Engine Fuel Line Connections. Provide flexibility on fuel line connections to
both the fire pump drivers and the fuel tanks that supply fire pump drivers.
P. Anchorage
1. Provide anchorage for various components as follows: Fire Pump and Driver.
Anchor the base plates for the pump and driver to the pump house floor.
2. Controller. Anchor the controller to the floor and or/wall to prevent damage
due to differential movement. The contractor should make sure that any piping
(such as to a pressure switch) or electrical connections between the controller
and other equipment are not exposed to breakage or separation.
3. Fuel Tanks (Internal Combustion Engines). Anchor a fuel tank to its frame or
directly to the floor and/or wall if floor mounted. The frame should also be
adequately braced to prevent buckling of the legs and also anchored directly to
the floor. Piping connections between the fuel tank and engine should not be
exposed to breakage or separation.
4. Starter Batteries (Internal Combustion Engines). Restrain the battery set and
anchor the battery racks to prevent sliding and/or overturning which could
damage the connection from the battery set to the engine. Battery racks should
be adequately braced to prevent buckling of the legs.
3.4 ALIGNMENT
A. Align fire-pump and driver shafts after complete unit has been leveled on concrete
base, grout has set, and anchor bolts have been tightened.
B. After alignment is correct, tighten anchor bolts evenly. Fill baseplate completely
with grout, with metal blocks and shims or wedges in place. Tighten anchor bolts
after grout has hardened. Check alignment and make required corrections.
C. Align piping connections.
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D. Align pump and driver shafts for angular and parallel alignment according to HI 1.4
and to tolerances specified by manufacturer.
E. Align vertically mounted, split-case pump and driver shafts after complete unit has
been made plumb on concrete base, grout has set, and anchor bolts have been
tightened.
3.5 CONNECTIONS
A. Piping installation requirements are specified in Division 21 Section "Water-Based
Fire-Suppression Systems." Drawings indicate general arrangement of piping,
fittings, and specialties.
B. Install piping adjacent to pumps and equipment to allow service and maintenance.
C. Connect water supply and discharge piping to fire pumps with flexible connectors.
Connect water supply and discharge piping to pressure-maintenance pumps with
flexible connectors. Refer to Division 21 Section "Water-Based Fire-Suppression
Systems" for flexible connectors.
D. Connect relief-valve discharge to point of disposal.
E. Connect flowmeter-system sensors and meters according to manufacturer's written
instructions.
F. Connect controllers to pumps.
G. Connect fire-pump controllers to building fire-alarm system. Refer to Division 28
Section "Fire Detection and Alarm."
H. Ground equipment according to Division 26 Section "Grounding and Bonding for
Electrical Systems."
I. Connect wiring according to Division 26 Section "Low-Voltage Electrical Power
Conductors and Cables."
3.6 FIELD QUALITY CONTROL
A. Manufacturer's Field Service: Engage a factory-authorized service representative to
inspect, test, and adjust field-assembled components and equipment installation,
including connections, and to assist in field testing. Report results in writing.

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B. Perform field tests for each fire pump when installation is complete. Comply with
operating instructions and procedures in NFPA 20 to demonstrate compliance with
requirements. Where possible, field correct malfunctioning equipment, and then
retest to demonstrate compliance. Replace equipment that cannot be satisfactorily
corrected or that does not perform as indicated, and then retest to demonstrate
compliance. Verify that each fire pump performs as indicated.
C. Perform the following field tests and inspections and prepare test reports:
1. Leak Test: After installation, charge system and test for leaks. Repair leaks
and retest until no leaks exist.
2. Final Checks before Start-up: Perform the following preventive-maintenance
operations and checks:
a. Lubricate oil-lubrication-type bearings.
b. Remove grease-lubrication-type bearing covers, flush bearings with
kerosene, and clean thoroughly. Fill with new lubricant according to
manufacturer's written instructions.
c. Disconnect coupling and check electric motor for proper rotation.
Rotation shall match direction of rotation marked on pump casing.
d. Verify that pump is free to rotate by hand. If pump is bound or if it
drags even slightly, do not operate until cause of trouble is determined
and corrected.
3. Starting procedure for pumps is as follows:
a. Prime pump by opening suction valve and closing drains, and prepare
pump for operation.
b. Open sealing-liquid supply valves if pump is so fitted.
c. Start motor.
d. Open discharge valve slowly.
e. Observe leakage from stuffing boxes and adjust sealing-liquid valve for
proper flow to ensure lubrication of packing. Do not tighten gland

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immediately, but let packing run in before reducing leakage through


stuffing boxes.
f. Check general mechanical operation of pump and motor.
4. Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.
5. Furnish fire hoses in number, size, and length required to reach storm drain or
other acceptable location to dispose of fire-pump test water. Fire hoses are for
field-acceptance tests only and are not property of Owner.
3.7 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's maintenance
personnel to adjust, operate, and maintain fire pumps, drivers, controllers, and
pressure-maintenance pumps. Refer to Division 01 Section "Demonstration and
Training."

END OF SECTION 213000

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SECTION 213113
ELECTRICAL DRIVE CENTRIFUGAL FIRE PUMPS

PART 1 - GENERAL
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.1 SECTION INCLUDES
A. This Section includes electric split-case centrifugal fire pumps

1.2 PERFORMANCE REQUIREMENTS


A. Pump Equipment, Accessory, Specialty, and Piping Pressure Rating: 300-psig
(2000-kPa) minimum working-pressure rating, unless otherwise indicated.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include rated capacities, certified
pump performance curves with each selection point indicated, operating
characteristics, and furnished accessories and specialties for each fire pump and
pressure-maintenance pump.
B. Shop Drawings: For fire pumps and drivers, fire-pump controllers, fire-pump
accessories and specialties, pressure-maintenance pumps, pressure-maintenance-
pump controllers, and pressure-maintenance-pump accessories and specialties.
Include plans, elevations, sections, details, and attachments to other work.
1. For installed products indicated to comply with design loads, include
structural analysis data signed and sealed by the qualified professional
engineer responsible for their preparation.
2. Wiring Diagrams: Power, signal, and control wiring.
DIVISION 21 – FIRE SUPPRESSION
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C. Product Certificates: For each type of fire pump and fire-pump controller, signed by
product manufacturer.
D. Source quality-control test reports.
E. Field quality-control test reports.
F. Operation and Maintenance Data: For fire pumps and drivers, pressure-maintenance
pumps, controllers, accessories and specialties, alarm panels, and flowmeter systems
to include in emergency, operation, and maintenance manuals.
1.4 QUALITY ASSURANCE
A. Source Limitations: Obtain fire pumps, pressure-maintenance pumps, and
controllers through one source from a single manufacturer for each type of
equipment.
B. Product Options: Drawings indicate size, profiles, and dimensional requirements of
fire pumps, pressure-maintenance pumps, and controllers and are based on specific
systems indicated. Refer to Division 01 Section "Product Requirements."
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in
NFPA 70, Article 100, by testing agency acceptable to authorities having
jurisdiction, and marked for intended use.
D. Comply with standards of authorities having jurisdiction pertaining to materials,
hose threads, and installation.
E. Comply with NFPA 20, "Stationary Pumps for Fire Protection," for fire pumps,
drivers, controllers, accessories, and their installation.
1.5 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 03.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:

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1. Available Manufacturers: Subject to compliance with requirements,


manufacturers offering products that may be incorporated into the Work
include, but are not limited to, manufacturers specified.
2. Manufacturers: Subject to compliance with requirements, provide products by
one of the manufacturers specified.

2.2 SPLIT – CASE FIRE PUMPS


A. Single-Stage, Horizontally Mounted, Split-Case Fire Pumps: UL 448, factory-
assembled and –tested as a one package in country of origin (UL listed & FM
approved), electric-drive, double-suction, horizontal type. Include pump, driver,
controller, etc… mounted on same base and connected with

B. Multistage, Horizontally Mounted, Split-Case Fire Pumps: UL 448, factory-


assembled and tested as a one package in country of origin (UL listed & FM
approved), electric drive, two-stage, single-suction, horizontal type. Include pump,
driver, controller, etc… mounted on same base and connected with coupling.
1. Characteristics: Capable of furnishing not less than 150 percent of rated
capacity at not less than 65 percent of total rated head. Shutoff head is limited
to 140 percent of total rated head.
2. Casing: Axially split cast iron with suction and discharge flanges machined to
ASME B16.1, Class 125 dimensions, unless Class 250 flanges are indicated.
3. Impeller: Cast bronze of construction to match fire pump, statically and
dynamically balanced, and keyed to shaft
4. Base: Fabricated and attached to fire-pump and driver unit with reinforcement
to resist movement of pump during seismic events when base is anchored to
building substrate.
5. Nameplate: Complete with capacities, characteristics, and other pertinent data.
6. Coupling: Flexible and capable of absorbing torsional vibration and shaft
misalignment. Include metal coupling guard.

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7. Seals: Stuffing box with minimum of four rings of graphite-impregnated


braided yarn and bronze packing gland.
8. Shaft Bearings: Grease-lubricated ball bearings in cast-iron housing.

C. Fire-Pump Characteristics and Specialty Data:


1. Capacity of Fire-Pump.: Refer to schedules on drawing.
2. Speed: Same as driver.
3. Electric-Motor Driver: [2900 – 3000] rpm, 3 phase, 50 Hz.
D. Tests

Prior to shipment, the pump and engine shall be thoroughly shop-tested


as a unit by the pump manufacturer. A characteristic curve showing the
pump performance based upon the results of the shop test shall be
submitted to the Engineer prior to shipment, and shall include the
performance pump and engine at the set-governor's speed. Absence of
these

1. test reports, indicating that the complete unit has been tested in the factory by
the driver, will be ample grounds for the equipment rejection.
2. Each control panel shall be fully assembled and factory tested by the control
manufacturer prior to their shipment, and evidence of this test shall be
furnished with the controller.
3. Field Acceptance tests
2.3 PUMP DRIVERS
A. Description: UL 1004A, NEMA MG 1, totally enclosed, fan cooled, squirrel-cage,
induction - motor. Motor shall comply with Division 21 Section “Common Motor
Requirements for Fire Suppression Equipment”. Include construction complying with
NFPA 20 and NFPA 70, and include wiring compatible with controller used.
1. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested
unit before shipping.
2. Nameplate: Complete with motor horsepower, characteristics, and other pertinent
data.

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2.4 PUMP CONTROLLERS, GENERAL


1. Enclosure: UL 50, Type 12, water proof, indoor, unless special-purpose enclosure is
indicated.
2. Controls, devices, alarms, functions, and operations listed in NFPA 20 as required for
drivers and controller types used, and specific items listed for each controller type.
3. Nameplate: Complete with capacity, characteristics, approvals and listings, and other
pertinent data..
4. Controller Sensing Pipes: Fabricate pipe and fittings according to NFPA 20 with
nonferrous-metal sensing piping, DN15 (NPS 1/2), with globe valves for testing
controller mechanism from system to pump controller as indicated. Include bronze
check valve with 2.4-mm orifice in clapper or ground-face union with noncorrosive
diaphragm having 2.4-mm orifice
2.5 FIRE-PUMP CONTROLLERS

A. Description: UL 218 and NFPA 20; listed for electric-drive, fire-pump service.

B. Motor Starting: Reduced-voltage soft starter or auto transformer type or closed


transition star/delta starters as per manufacturer’s recommendation and
Engineer’s approval, unless otherwise specified or shown on the Drawings.

C. Fire pump controller shall be provided with surge arresters in compliance with
IEEE C62.1 or IEEE C62.11 and shall be installed in common mode to
eliminate overvoltage between each phase and earth. As an alternative, the
controller shall withstand without any damage 10 kV impulse in accordance
with IEEE C62.41 or ANSI/UL 1449.

D. Method of Isolation and Overcurrent Protection: Interlocked isolating switch and


MCCB (Molded-case circuit breaker); with a common, externally mounted
operating handle, and providing locked-rotor protection. Fire pump controller
circuit breaker settings shall comply with NFPA 20 requirements. The circuit
breaker shall not trip when starting a motor from rest in the across-the-line
mode, whether or not the controller is of the reduced inrush starting type.

E. Door-Mounted Operator Interface and Controls:

1. Monitor, display, and control the devices, alarms, functions, and


operations listed in NFPA 20 as required for drivers and controller types
used.
2. Method of Control and Indication:

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a. Microprocessor-based logic controller, with multiline digital


readout.
b. Membrane keypad.
c. LED alarm and status indicating lights.

3. Local and Remote Alarm and Status Indications:

a. Controller power on.


b. Motor running condition.
c. Loss-of-line power.
d. Line-power phase reversal.
e. Line-power single-phase condition.

4. Audible alarm, with silence push button.


5. Nonautomatic START and STOP push buttons or switches.

F. Optional Features:

1. Extra Output Contacts:

a. One N.O. contact(s) for motor running condition.


b. One set(s) of contacts for loss-of-line power.
c. One each, Form C contacts for high and low reservoir level.

2. Local alarm bell.


3. Door-mounted thermal or impact printer for alarm and status logs.
4. Operator Interface Communications Ports: USB, Ethernet, and RS485.

2.6 FIRE-PUMP SPECIALTIES AND ACCESSORIES

G. Match fire-pump suction and discharge ratings as required for fire-pump


capacity rating, and complying with NFPA-20 requirements. Include the
following:

1. Automatic air-release valve, complying with NFPA 20 for installation in


fire-pump casing.
2. Circulation relief valve, UL 1478, brass, spring loaded; for installation in
pump discharge piping.
3. Relief valves, UL 1478, bronze or cast iron, spring loaded; for
installation in fire- suppression water-supply piping.
4. Suction and discharge pressure gages.
5. Eccentric-tapered reducer at suction inlet.
6. Concentric-tapered reducer at discharge outlet.

7. Discharge Cone: Closed or open type.

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2.7 ALARM PANELS

H. Description: Factory-assembled and -wired remote panel complying with UL 508


and requirements in NFPA 20. Include audible and visible alarms matching
controller type.

1. Enclosure: NEMA 250, Type 2, remote wall-mounting type.


2. Enclosure Finish: Manufacturer's standard red paint applied to factory-
assembled and
-tested unit before shipping.

I. Features: Include manufacturer's standard features and the following:

1. Motor-operating condition.
2. Loss-of-line power.
3. Phase reversal.
4. Low-water alarm.

2.8 FLOW-MEASURING SYSTEMS

J. Description: UL-listed or FM-approved, fire-pump, flow-measuring systems that


indicate flow to not less than 175 percent of fire-pump rated capacity. Include
sensor of size to match pipe, tubing, flow meter, and fittings.

1. Pressure Rating: 1200 kPa (175 psig) minimum.


2. Sensor: Venturi, annular probe, or orifice plate, unless otherwise indicated.
Sensor size shall match pipe, tubing, flow meter, and fittings.
3. Flow Meter: Compatible with flow sensor with dial not less than 115 mm
in diameter or manufacturer's equivalent size.
4. Permanently Mounted: Flow meter suitable for wall mounting with copper
tubing to connect to flow sensor.
5. Include complete operating instructions.

2.9 SOURCE QUALITY CONTROL

K. Factory Tests: Hydrostatically test and test run fire pumps before shipping
according to UL 448 requirements for "Operation Test" and "Manufacturing and
Production Tests." Test at 150 percent of shutoff head plus suction head, but not
less than 1725 kPa (250 psig). Produce certified test curves and inspection reports
showing head capacity and brake horsepower of each pump.

L. Fire pumps will be considered defective if they do not pass tests and inspections.

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2.2 GROUT

A. Description: ASTM C 1107/C 1107M, Grade B, factory-mixed and -packaged


nonshrink and nonmetallic grout; suitable for interior and exterior applications.

B. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout.

C. Properties: Nonstaining, noncorrosive, and nongaseous.


D. Design Mix: 34.5-MPa, 28-day

compressive strength.

E. PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine areas, equipment foundations, and conditions, with Installer present, for
compliance with requirements for installation and other conditions affecting fire-
pump performance.

1. Proceed with installation only after unsatisfactory conditions have been


corrected.

B. Examine roughing-in of fire-suppression piping systems. Verify actual locations


of piping connections before pump installation.

3.2 CONCRETE BASES

A. Install concrete bases of dimensions indicated, or otherwise required, for fire


pumps, and controllers. Refer to Section "Cast-in-Place Concrete."

3.3 INSTALLATION

A. Comply with fire-pump, relief valves, accessories and controller manufacturers'


written installation and alignment instructions, and with NFPA 20.

B. Install pumps and controllers to provide access for periodic maintenance,


including removal of motors, impellers, couplings, and accessories.

C. Set base-mounting-type pumps on concrete bases. Disconnect coupling halves


before setting. Do not reconnect couplings until alignment operations have been
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completed.

1. Support pump baseplate on rectangular metal blocks and shims or on


metal wedges having small taper, at points near foundation bolts to
provide 19- to 38-mm gap between pump base and foundation for
grouting.
2. Adjust metal supports or wedges until pump and driver shafts are level.
Check coupling faces and pump suction and discharge flanges to verify
that they are level and plumb.

D. Comply with requirements for vibration isolation and seismic control devices
specified in Section 210548 "Vibration and Seismic Controls for Fire-
Suppression Piping and Equipment."

E. Install suction and discharge piping equal to or greater than diameter of fire-
pump nozzles, and as required by NFPA 20.

F. Install valves that are the same size as piping connecting fire pumps, bypasses,
test headers, and other piping systems.

G. Install pressure gages on fire-pump suction and discharge at pressure-gage


tappings.

H. Support pumps and piping separately so weight of piping does not rest on pumps.

I. Install piping accessories, hangers and supports, anchors, valves, meters


and gages, and equipment supports according to NFPA 20.

J. Install flow meters and sensors where indicated. Install flow-measuring-system


components and make connections according to NFPA 20 and manufacturer's
written instructions.

K. Electrical Wiring: Install electrical devices furnished by equipment


manufacturers but not specified to be factory mounted. Furnish copies of
manufacturers' wiring diagram Submittals to electrical Installer.

1. Verify that electrical wiring is installed according to manufacturers'


submittal and installation requirements in Division 26 Sections. Proceed
with equipment startup only after wiring installation is satisfactory.

3.4 ALIGNMENT

A. Align fire-pump and driver shafts after complete unit has been leveled on
foundation, grout has set, and foundation bolts have been tightened.

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B. After alignment is correct, tighten foundation bolts evenly but not too firmly. Fill
baseplate completely with grout, with metal blocks and shims or wedges in place.
Tighten foundation bolts after grout has hardened. Check alignment and make
required corrections.

C. Make piping connections, check alignment, and make required corrections.

1. Align pump and driver shafts for angular and parallel alignment according
to HI 1.4.
2. Alignment Tolerances: Comply with manufacturer's written instructions.

D. Align vertically mounted, split-case pump and driver shafts after complete
unit has been made plumb on foundation, grout has set, and foundation bolts
have been tightened. Follow pump manufacturer's written instructions.

3.5 CONNECTIONS

A. Piping installation requirements are specified in other Sections. Drawings


indicate general arrangement of piping and specialties. The following are specific
connection requirements:

1. Install piping adjacent to fire pumps and equipment to allow service and
maintenance.
2. Connect fire-pump discharge piping to building fire-suppression piping.
3. Connect relief-valve discharge to point of disposal.

B. Connect flow-measuring-system meters and sensors according to manufacturer's


written instructions.

C. Connect fire-pump controllers to building fire alarm system. Refer to Division 28


Sections.

D. Connect controllers to pumps.

E. Electrical wiring and connections are specified in Division 26 Sections.

F. Ground equipment.

1. Tighten electrical connectors and terminals according to manufacturer's


published torque-tightening values. If manufacturer's torque values are not
indicated, use those specified in UL 486A-486B.

3.6 IDENTIFICATION

A. Identify system components. Comply with requirements for fire-pump marking

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according to NFPA 20 and Division 21 Section "Identification for Fire-


Suppression Piping and Equipment."

3.7 FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service representative


to inspect field-assembled components and equipment installation, including fire-
pump and pressure- maintenance-pump units, piping, and electrical connections.
Report results in writing.

1. Leak Test: After installation, charge system and test for leaks. Repair
leaks and retest until no leaks exist.
2. Check suction line connections for tightness so no air gets into pumps.
3. Operational Test: After electrical circuitry has been energized, start units
to confirm proper motor rotation and unit operation. Remove
malfunctioning units, replace with new units, and retest.
4. Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.
5. Furnish fire hoses in number, size, and length required to reach storm
drain or other acceptable location to dispose of fire-pump test water. Fire
hoses are for field- acceptance tests only and are not property of Employer.
6. Final Checks before Startup: Perform the following preventive-
maintenance operations and checks:

a. Lubricate oil-lubrication-type bearings.


b. Remove grease-lubrication-type bearing covers, flush bearings with
kerosene, and clean thoroughly. Fill with new lubricant according to
manufacturer's written instructions.
c. Disconnect coupling and check electric motor for proper rotation.
Rotation shall match direction of rotation marked on pump casing.
d. Verify that pump is free to rotate by hand. If pump is bound or if it
drags even slightly, do not operate until cause of trouble is
determined and corrected.

7. Starting procedure for pumps is as follows:

a. Prime pump by opening suction valve and closing drains, and


prepare pump for operation.
b. Open sealing liquid supply valves if pump is so fitted.
c. Start motor.
d. Open discharge valve slowly.
e. Observe leakage from stuffing boxes and adjust sealing liquid valve
for proper flow to ensure lubrication of packing. Do not tighten
gland immediately but let packing run in before reducing leakage
through stuffing boxes.
f. Check general mechanical operation of pump and motor.

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B. Perform field tests for each fire-pump unit and system piping when installation is
complete. Comply with operating instructions and procedures in NFPA 20 to
demonstrate compliance with requirements. Where possible, field correct
malfunctioning equipment, then retest to demonstrate compliance. Replace
equipment that cannot be satisfactorily corrected or that does not perform as
indicated, then retest to demonstrate compliance. Verify that each fire- pump unit
performs as indicated. Report test results in writing.

3.8 DEMONSTRATION

A. Engage a factory-authorized service representative to train Employer's


maintenance personnel to adjust, operate, and maintain fire pumps. Refer to
Division 1.

1. Schedule at least 8 (eight) hours

of END OF

SECTION 213113

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SECTION 213116
DIESEL DRIVE CENTRIFUGAL FIRE PUMPS

PART 1 - GENERAL
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.1 SECTION INCLUDES
A. This Section includes Diesel centrifugal fire pumps

1.2 PERFORMANCE REQUIREMENTS


A. Pump Equipment, Accessory, Specialty, and Piping Pressure Rating: 300-psig
(2000-kPa) minimum working-pressure rating, unless otherwise indicated.
1.3 SUBMITTALS

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A. Product Data: For each type of product indicated. Include rated capacities, certified
pump performance curves with each selection point indicated, operating
characteristics, and furnished accessories and specialties for each fire pump and
pressure-maintenance pump.
B. Shop Drawings: For fire pumps and drivers, fire-pump controllers, fire-pump
accessories and specialties, pressure-maintenance pumps, pressure-maintenance-
pump controllers, and pressure-maintenance-pump accessories and specialties.
Include plans, elevations, sections, details, and attachments to other work.
1. For installed products indicated to comply with design loads, include structural
analysis data signed and sealed by the qualified professional engineer responsible for
their preparation.
C. Product Certificates: For each type of fire pump and fire-pump controller, signed by
product manufacturer.
D. Source quality-control test reports.
E. Field quality-control test reports.
F. Operation and Maintenance Data: For fire pumps and drivers, pressure-maintenance
pumps, controllers, accessories and specialties, alarm panels, and flowmeter systems
to include in emergency, operation, and maintenance manuals.

1.4 QUALITY ASSURANCE


A. Source Limitations: Obtain fire pumps, pressure-maintenance pumps, and
controllers through one source from a single manufacturer for each type of
equipment.
B. Product Options: Drawings indicate size, profiles, and dimensional requirements of
fire pumps, pressure-maintenance pumps, and controllers and are based on specific
systems indicated. Refer to Division 01 Section "Product Requirements."
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in
NFPA 70, Article 100, by testing agency acceptable to authorities having
jurisdiction, and marked for intended use.
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D. Comply with standards of authorities having jurisdiction pertaining to materials,


hose threads, and installation.
E. Comply with NFPA 20, "Stationary Pumps for Fire Protection," for fire pumps,
drivers, controllers, accessories, and their installation.
1.5 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 03.

PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:
1. Available Manufacturers: Subject to compliance with requirements, manufacturers
offering products that may be incorporated into the Work include, but are not limited
to, manufacturers specified.
2. Manufacturers: Subject to compliance with requirements, provide products by one of
the manufacturers specified.
2.2 SPLIT – CASE FIRE PUMPS
A. Single-Stage, Horizontally Mounted, Split-Case Fire Pumps: UL 448, factory-
assembled and –tested, as a one package in country of origin (UL listed & FM
approved), diesel-drive, double-suction, horizontal type. Include pump, driver,
controller, etc… mounted on same base and connected with

B. Multistage, Horizontally Mounted, Split-Case Fire Pumps: UL 448, factory-


assembled and tested as a one package in country of origin (UL listed & FM
approved), diesel drive, two-stage, single-suction, horizontal type. Include pump,
driver, controller, etc… mounted on same base and connected with coupling.

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C. Characteristics: Capable of furnishing not less than 150 percent of rated capacity at
not less than 65 percent of total rated head. Shutoff head is limited to 140 percent of
total rated head.
D. Casing: Axially split cast iron with suction and discharge flanges machined to
ASME B16.1, Class 125 dimensions, unless Class 250 flanges are indicated.
E. Impeller: Cast bronze of construction to match fire pump, statically and dynamically
balanced, and keyed to shaft
F. Wear Rings: Replaceable, bronze.
G. Shaft and Sleeve: Steel shaft with bronze sleeve.
H. Driver: Diesel engine.
I. Coupling: Flexible and capable of absorbing torsional vibration and shaft
misalignment. Include metal coupling guard.
J. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested
units before shipping
K. Nameplates: Complete with capacities, characteristics, and other pertinent data.

2.3 PRESSURE-MAINTENANCE PUMPS


A. Description: Factory-assembled and -tested, electric-drive pumps with cast-iron or
stainless-steel casing and bronze or stainless-steel impellers and mechanical seals.
Include flanged suction and discharge flanges machined to ASME B16.1, Class 125
dimensions, unless Class 250 flanges are indicated and except that connections may
be threaded in sizes where flanges are not available

1. Multistage, Pressure-Maintenance Pumps: Multiple-impeller type complying with


HI 1.1-1.5 requirements for multistage centrifugal pumps. Include base.
2. Regenerative-Turbine, Pressure-Maintenance Pumps: Close-coupled type complying
with HI 1.1-1.5 requirements for regenerative-turbine centrifugal pumps. Include
base.

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a. Finish: Manufacturer's standard color paint applied to factory-assembled


and -
tested unit before shipping.
b. Nameplate: Complete with capacity, characteristics, and other pertinent
data.

2.4 PUMP DRIVERS

A. Fire-Pump Drivers: UL 1247, horizontal-shaft, open-type diesel engine. Include the


following:

1. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested


unit before shipping.
2. Nameplate: Complete with engine horsepower, characteristics, and other pertinent
data.
3. Emergency Manual Operator: Factory wired for standby engine starting and
operation in case of main controller or wiring malfunction.
4. Engine Cooling System: Factory-installed water piping, valves, strainer, pressure
regulator, heat exchanger, coolant pump, bypass piping, and fittings. Include
ASTM B 88M, Type B , copper water tube; ASME B16.22, wrought-copper, sold
erjoint
pressure fittings; AWS A5.8, BCuP Series brazing filler metal; and brazed
joints.
5. Exhaust Connector: Flexible type.
6. Exhaust Silencer: Residential type.
7. Engine-Jacket Water Heater: Factory-installed electric elements.
8. Dual Batteries: Lead-acid-storage type, with 100 percent standby reserve capacity.
9. Fuel System: According to NFPA 20.
10. Fuel Storage Tank: Size indicated, but not less than required by NFPA 20. Include

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floor legs, direct-reading level gage, and secondary containment tank with capacity at
least equal to fuel storage tank.
11. Exhaust System: ASTM A 53, Type E or S, Schedule 40, black steel pipe;
ASME B16.9, weld-type pipe fittings; ASME B16.5, steel flanges; and
ASME B16.21, nonmetallic gaskets. Fabricate double-wall, ventilated thimble from
steel pipe.

B. Pressure-Maintenance-Pump Drivers: NEMA MG 1, open-dripproof, squirrel-cage,


induction motor. Include construction complying with NFPA 20 and NFPA 70, and
include wiring compatible with controller used.

1. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested


unit before shipping.
2. Nameplate: Complete with motor horsepower, characteristics, and other pertinent
data.

2.5 PUMP CONTROLLERS, GENERAL


A. Description: Combined automatic and nonautomatic operation; factory assembled
and
wired; factory tested for capacities and electrical characteristics; and with the
following
features:
1. Controls, devices, alarms, functions, and operations listed in NFPA 20 as required for
drivers and controller types used, and specific items listed for each controller type.
2. Nameplate: Complete with capacity, characteristics, approvals and listings, and other
pertinent data.
3. Controller Sensing Pipes: Fabricate pipe and fittings according to NFPA 20 with
nonferrous-metal sensing piping, DN15, with globe valves for testing controller
mechanism from system to pump controller as indicated. Include bronze check valve
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with 2.4-mm orifice in clapper or ground-face union with noncorrosive diaphragm


having 2.4-mm orifice.
4. Interface Panel: Factory supplied interface panel to communicate and transmit data
between the pump controller and BMS. All required data as from pumps as specified
to be transmitted to BMS. Interface panel to be capable for communication with the
specified BMS system.

2.6 FIRE-PUMP CONTROLLERS

A. Description: UL 218 and NFPA 20; listed for diesel-drive, fire-pump service.
Include the following:

1. Enclosure: UL 50, Type 2, dripproof, indoor, unless special-purpose enclosure is


indicated.
2. Enclosure Finish: Manufacturer's standard red paint applied to factory-assembled and
tested unit before shipping.
3. Mounting: Wall type for field electrical connections.
4. Mounting: Floor-stand type for field electrical connections.
5. Built-in dual-battery charger.
6. Time clock for weekly automatic test.
7. System pressure recorder, electric ac driven with spring backup.
8. Timing relay for automatic stop.
9. Power failure start, with time delay to prevent start at momentary loss of power.
10. Low-fuel-level alarm.
11. Alarm contacts for remote alarm of "Engine Run," "Switch Off," and "Engine
Failure."
12. Pump room alarms, including both audible and visible signals.

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2.7 PRESSURE-MAINTENANCE-PUMP CONTROLLERS

A. Description: UL 508; factory-assembled, -wired, and -tested; across-the-line type for


combined automatic and nonautomatic operation.
1. Enclosure: UL 508 and UL 50, Type 2, wall-mounting type for field electrical wiring.

B. Rate controller for scheduled horsepower and include the following:

1. Fusible disconnect switch.


2. Pressure switch.
3. Hand-off-auto selector switch.
4. Pilot light.
5. Running period timer.
6. Enclosure Finish: Manufacturer's standard color paint applied to factory-assembled
and -tested unit before shipping.

2.8 FIRE-PUMP SPECIALTIES AND ACCESSORIES


A. Match fire-pump suction and discharge ratings as required for fire-pump capacity
rating. Include the following:
1. Automatic air-release valve.
2. Circulation relief valve.
3. Suction and discharge pressure gages.
4. Eccentric-tapered reducer at suction inlet.
5. Concentric-tapered reducer at discharge outlet.
6. Test-Header Manifold: Ferrous for hose valves. Manufacturer's standard finish.
Include bronze or cast-iron, exposed-type valve header with nozzle outlets; and
round, brass escutcheon plate with lettering equivalent to "PUMP TEST
CONNECTION."
7. Hose Valves: UL 668, straightway pattern, bronze with cap and chain. Include

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NFPA 1963 hose thread that complies with local fire department standards and finish
same as for test-header-manifold escutcheon plate.
8. Ball Drip Valve: UL 1726.
9. Main Relief Valve: UL 1478, pilot operated.
10. Main Relief Valve: UL 1478, spring loaded.
11. Discharge Cone: Closed.
12. Discharge Cone: Open.
13. Finish: Manufacturer's standard factory-applied red paint, unless brass or other finish
is specified.
14. Pressure Sensing Line:
a. A completely separate pressure sensing line shall be provided for each fire
pump and for the jockey pump. The sensing line shall be arranged in accordance with
Figure A-7-5.2.1. of NFPA 20. The sensing line shall be 15mm H58 brass tubing
complying with ASTM B 135M.
b. The sensing line shall be equipped with 2 restrictive orifice unions each. Restricted
orifice unions shall be ground-face unions with brass restricted diaphragms drilled for
2.4 mm. Restricted orifice unions shall be mounted in the horizontal position, not less
than 1.5 m apart on the sensing line.

c. 2 test connections shall be provided for each sensing line. Test connections
shall consist of 2 brass 15 mm globe valves and 8 mm gage connection tee
arranged per NFPA 20. One of the test connections shall be equipped with a 0
to 1380 kPa water oil-filled gage.
d. Sensing line shall be connected to the pump discharge piping between the
discharge piping control valve and the check valve.
2.9 PRESSURE-MAINTENANCE-PUMP SPECIALTIES AND ACCESSORIES
A. Match pressure-maintenance-pump suction and discharge ratings as required for
pump
capacity rating. Include the following:

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1. Circulation relief valve.


2. Suction and discharge pressure gages.

2.10 ALARM PANELS


A. Description: Factory-assembled and -wired remote panel complying with UL 508
and
requirements in NFPA 20. Include audible and visible alarms matching controller
type.

1. Enclosure: NEMA 250, Type 2, remote wall-mounting type.


2. Enclosure Finish: Manufacturer's standard red paint applied to factory-assembled and
tested unit before shipping.

B. Features: Include manufacturer's standard features and the following:

1. Engine running.
2. Main switch off or in manual position.
3. Engine trouble.
4. Low-water alarm.
5. Low fuel.

2.11 FLOW-MEASURING SYSTEMS


A. Description: FM-approved, fire-pump, flow-measuring systems that indicate flow to
not
less than 175 percent of fire-pump rated capacity. Include sensor of size to match
pipe,
tubing, flow meter, and fittings.

1. Pressure Rating: 1200 kPa minimum.


2. Sensor: Venturi, annular probe, or orifice plate, unless otherwise indicated.
3. Flow Meter: Compatible with flow sensor with dial not less than 115 mm in diameter
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or manufacturer's equivalent size.


4. Permanently Mounted: Flow meter suitable for wall mounting with copper tubing to
connect to flow sensor.
5. Include complete operating instructions
2.12 BATTERIES:
A. Batteries for diesel engine driver shall be sealed lead calcium batteries. Batteries
shall be mounted in a steel rack with non-corrosive, non-conductive base, not less
than 300 mm above the floor.

2.13 SOURCE QUALITY CONTROL


A. Factory Tests: Hydrostatically test and test run fire pumps before shipping. Test at
150 percent of shutoff head plus suction head, but not less than 1725 kPa. Produce
certified test curves showing head capacity and brake horsepower of each pump.

2.14 GROUT
A. Description: ASTM C 1107, Grade B, factory-mixed and -packaged, nonshrink and
nonmetallic grout; suitable for interior and exterior applications.
B. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout.
C. Properties: Nonstaining, noncorrosive, and nongaseous.
D. Design Mix: 34.5 MPa, 28 day compressive strength

PART 3 - EXECUTION

3.1 EXAMINATION
A- Examine areas, equipment foundations, and conditions, with the Installer present, for
compliance with requirements for installation and other conditions affecting fire-
pump
performance.

1. Proceed with installation only after unsatisfactory conditions have been corrected.

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B- Examine roughing-in of fire-suppression piping systems. Verify actual locations of


piping connections before pump installation.

3.2 CONCRETE BASES


A- Install concrete bases of dimensions indicated, or otherwise required, for fire pumps,
pressure-maintenance pumps, and controllers. Refer to Division 3 Section "Cast-in-
Place
Concrete" and Division 15 Section "Basic Mechanical Materials and Methods."

3.3 INSTALLATION
A- Comply with fire-pump, pressure-maintenance-pump, and controller manufacturers'
written installation and alignment instructions, and with NFPA 20.
B- Install pumps and controllers to provide access for periodic maintenance, including
removal of drivers, impellers, couplings, and accessories.
C- Set base-mounting-type pumps on concrete bases. Disconnect coupling halves before
setting. Do not reconnect couplings until alignment operations have been completed.
1. Support pump baseplate on rectangular metal blocks and shims or on metal wedges
having small taper, at points near foundation bolts to provide 19 to 38 mm gap
between pump base and foundation for grouting.
2. Adjust metal supports or wedges until pump and driver shafts are level. Check
coupling faces and pump suction and discharge flanges to verify that they are level
and plumb.
D- Install suction and discharge piping equal to or greater than diameter of fire-pump
nozzles.
E- Install valves that are the same size as piping connecting fire pumps, bypasses, test
headers, and other piping systems.
F- Install pressure gages on fire-pump suction and discharge at pressure-gage tappings.
G- Support pumps and piping separately so weight of piping does not rest on pumps.

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H- Install piping accessories, hangers and supports, anchors, valves, meters and gages, and
equipment supports.
I- Refer to Division 15 Section "Basic Mechanical Materials and Methods" for basic piping
installation and joint construction.
J- Install water supply and drain piping for diesel-engine heat exchangers. Extend drain
piping from heat exchangers to point of disposition.
K- Install exhaust system piping for diesel engines. Extend to point of termination outside
structure. Install pipe and fittings with welded joints, and components having flanged
connections with gasketed joints.
L- Install condensate drain piping for diesel-engine exhaust system. Extend drain piping
from low points of exhaust system to condensate traps and to point of disposition.
M- Install flow meters and sensors where indicated. Install flow-measuring system
components and make connections according to manufacturer's written instructions.
N- Electrical Wiring: Install electrical devices furnished by equipment manufacturers but
not
specified to be factory mounted. Furnish copies of manufacturers' wiring diagram
Submittals to the electrical Installer.

3.4 ALIGNMENT
A- Align fire-pump and driver shafts after complete unit has been leveled on foundation,
grout has set, and foundation bolts have been tightened.
B- After alignment is correct, tighten foundation bolts evenly but not too firmly. Fill
baseplate completely with grout, with metal blocks and shims or wedges in place.
Tighten foundation bolts after grout has hardened. Check alignment and make
required corrections.
C- Make piping connections, check alignment, and make required corrections.

1. Adjust alignment of pump and driver shafts for angular and parallel alignment by one
method in HI 1.1-1.5, Section 1.4, "Installation, Operation and Maintenance."
2. Alignment Tolerances: Comply with manufacturer's written instructions.
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3.5 CONNECTIONS
A- Piping installation requirements are specified in other Division 13 Sections. Drawings
indicate general arrangement of piping and specialties. The following are specific
connection requirements:
1. Install piping adjacent to fire and pressure-maintenance pumps to allow service and
maintenance.
2. Connect water supply to fire and pressure-maintenance pumps.
3. Connect fire-pump and pressure-maintenance-pump discharge piping to building fire
suppression piping.
4. Connect relief-valve discharge to point of disposal.
5. Connect cooling-system water supply and drain piping to diesel-engine heat
exchangers.
6. Connect exhaust system piping to diesel engines.

B- Connect flow-measuring-system meters and sensors according to manufacturer's


written
instructions.
C- Connect fire-pump controllers to building fire alarm system. Refer to Division 13
Section
"Fire Alarm."
D- Connect controllers to pumps.
E- Electrical wiring and connections are specified in Division 16 Sections.
F- Ground equipment

3.6 FIELD QUALITY CONTROL

A- Manufacturer's Field Service: Engage a factory-authorized service representative to


inspect field-assembled components and equipment installation, including fire-pump

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and pressure maintenance-pump units, piping, and electrical connections. Report


results in writing.
1. Leak Test: After installation, charge system and test for leaks. Repair leaks and
retest until no leaks exist.
2. Check suction line connections for tightness so no air gets into pump.
3. Operational Test: After electrical circuitry has been energized, start units to confirm
proper motor rotation and unit operation. Remove malfunctioning units, replace with
new units, and retest.
4. Test and adjust controls and safeties. Replace damaged and malfunctioning controls
and equipment
5. Furnish fire hoses in number, size, and length required to reach storm drain or other
acceptable location to dispose of fire-pump test water. Fire hoses are for field
acceptance
tests only and are not property of the Employer.
6. Final Checks before Startup: Perform the following preventive-maintenance operations
and checks:

a. Lubricate oil-lubrication-type bearings.


b. Remove grease-lubrication-type bearing covers, flush bearings with kerosene,
and clean thoroughly. Fill with new lubricant according to manufacturer's
written instructions.
c. Disconnect coupling and check diesel engine for proper rotation. Rotation
shall match direction of rotation marked on pump casing.
d. Verify that pump is free to rotate by hand. If pump is bound or if it drags even
slightly, do not operate until cause of trouble is determined and corrected.
7. 7. Starting procedure for pumps is as follows:
a. Install coolant in cooling system. Fill closed-loop cooling system with potable
water and add rust inhibitor.
b. Install coolant in cooling system. Fill closed-loop cooling system with solution

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of 50 percent potable water and 50 percent ethylene glycol permanent


antifreeze. Add rust inhibitor if not in antifreeze.
c. Prime pump by opening suction valve and closing drains, and prepare pump for
operation.
d. Open sealing liquid supply valves if pump is so fitted.
e. Start engine.
f. Open discharge valve slowly.
g. Observe leakage from stuffing boxes and adjust sealing liquid valve for proper
flow to ensure lubrication of packing. Do not tighten gland immediately but let
packing run in before reducing leakage through stuffing boxes.
h. Check general mechanical operation of pump and driver.

B- Perform field tests for each fire-pump unit and system piping when installation is
complete. Comply with operating instructions and procedures in NFPA 20 to
demonstrate compliance with requirements. Where possible, field correct
malfunctioning equipment, then retest to demonstrate compliance. Replace
equipment that cannot be satisfactorily corrected or that does not perform as
indicated, then retest to demonstrate compliance. Verify that each fire pump unit
performs as indicated. Report test results in writing

3.7 DEMONSTRATION
A- Engage a factory-authorized service representative to train the Employer's
maintenance
personnel to adjust, operate, and maintain fire pumps. Refer to Division 1 Section
"[Demonstration and Training] [Closeout Procedures]."

1- Schedule at least 8 hours of training.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

END OF SECTION 213116

SECTION 213400

PRESSURE-MAINTENANCE PUMPS

PART 1 - GENERAL
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and


Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.

1.2 SUMMARY

A. Section Includes:

1. Multistage, pressure-maintenance pumps.


2. Controllers for pressure-maintenance-pumps.
3. Pressure-maintenance-pump specialties and accessories.

1.3 DEFINITIONS

A. Pressure-Maintenance Pump: Electric-drive pump used to maintain water pressure


in fire- suppression piping system.

B. Pressure-Maintenance-Pump Unit: Assembly with pressure-maintenance pump,


driver, con- troller, and related accessories.

1.4 PERFORMANCE REQUIREMENTS

A. Fire-Pump Systems: Fire-pump and pressure-maintenance-pump units that comply


with performance requirements specified and are compatible with building fire-
suppression sys- tems.

B. Pump Equipment, Accessory, and Specialty Pressure Rating: 175 psig (1200
kPa) minimum unless higher pressure rating is indicated.

C. Seismic certificates will be provided by certified seismic specialist fulfilling the


specification's requirements

1.5 ACTION SUBMITTALS

A. Product Data: For each type of product indicated. Include rated capacities,
operating characteristics, performance curves, electrical characteristics, and
furnished specialties and accessories.

B. Shop Drawings: For pumps, accessories, and specialties. Include plans,


elevations, sections, details, and attachments to other work.

1. Detail equipment assemblies and indicate dimensions, weights, loads,

DIVISION 21 – FIRE SUPPRESSION


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required clearances, method of field assembly, components, and location


and size of each field connection.
2. Wiring Diagrams: For power, signal, and control wiring.

C. Manufacturer Seismic Qualification Certification: Submit certification that


pressure- maintenance pumps, accessories, and specialties will withstand seismic
forces defined in Section "Vibration and Seismic Controls for Fire-Suppression
Piping and Equipment." Include the following:

1. Basis for Certification: Indicate whether withstand certification is based


on actual test of assembled components or on calculation.
a. The term "withstand" means "the unit will remain in place without
separation of any parts from the device when subjected to the seismic
forces specified and the unit will be fully operational after the seismic
event."

2. Dimensioned Outline Drawings of Equipment Unit: Identify center of


gravity and locate and describe mounting and anchorage provisions.
3. Detailed description of equipment anchorage devices on which the
certification is based and their installation requirements.

D. Product Certificates: Signed by manufacturers of pressure maintenance pumps and


pressure maintenance pump controllers certifying that products furnished comply
with requirements.

1.6 INFORMATIONAL SUBMITTALS

A. Field quality-control reports.

B. Warranties: Warranties specified in this Section.

1.7 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: For each pressure maintenance pump unit to
include in operation and maintenance manuals specified in Division 1.

1.8 QUALITY ASSURANCE

A. Manufacturer Qualifications: Firms whose fire pumps, pressure-maintenance


pumps, driv- ers, controllers, and accessories are listed by product name and
manufacturer in UL's "Fire Protection Equipment Directory" and FM's "Fire
Protection Approval Guide" and that com- ply with requirements indicated.

B. Source Limitations: Obtain fire-pump and pressure-maintenance-pump units


through one source with responsibility and accountability to respond to and
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
CLUB HOUSE BUILDING

resolve problems regarding compatibility, installation, performance, and


acceptance of units.

C. Product Options: Drawings indicate size, profiles, connections, and dimensional


require- ments of fire-pump and pressure-maintenance-pump units and are based
on specific models selected. Other manufacturers' pump units with equal
performance characteristics may be considered. Refer to Division 1 Section
"Product Requirements."

D. Provide listing/approval stamp, label, or other marking on equipment made to


specified standards.

E. Electrical Components, Devices, and Accessories: Listed and labeled as defined


in NFPA 70, by a qualified testing agency, and marked for intended location and
application.

F. Comply with standards of authorities having jurisdiction pertaining to materials,


hose threads, and installation.

G. Comply with NFPA 20, "Installation of Stationary Pumps for Fire Protection," for
pressure maintenance pumps, drivers, controllers, accessories, and installation.

1.9 COORDINATION

A. Coordinate sizes and locations of concrete bases with actual equipment provided.

1.10 DELIVERY, STORAGE, AND HANDLING

A. Preparation for Shipping: After assembling and testing pressure-maintenance


pumps, pro- tect flanges and exposed machined metal surfaces, pipe openings, and
nozzles.

B. Retain shipping flange protective covers and protective coatings during storage.

C. Protect bearings and couplings against damage from sand, grit, or other foreign
matter.

1.11 WARRANTY

A. Manufacturer's Warranty: Provide written warranty, signed by manufacturer


agreeing to repair or replace components of the pressure-maintenance pumps
that fail in materials or workmanship within specified warranty period.

B. Provide system warranty in which Manufacturer, Installer, and Contractor are


jointly and severally liable and agree to repair or replace defective components of
DIVISION 21 – FIRE SUPPRESSION
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the warranted item.

Warranty shall include:


1. Defective materials and installation.

2. Failure to comply with requirements stated in technical specifications.

3. Structural failures including, but not limited to, excessive deflection.

4. Faulty operation of movable parts such as hardware.

5. Deterioration of metals, metal finishes, and other materials beyond normal


weathering and use.

6. Delamination of exterior or interior facing materials.

7. Making good and installation and finishing all items that are disturbed and that
may be required due to repair or replacement of defective items. Coordinate with
Employer, manufacturer, and installer of adjacent disturbed items to ensure that
their warranty is not cancelled due to the repair work.

C. Warranty Period: Two years from date of Substantial Completion.

1.12 EXTRA MATERIALS

A. Furnish extra materials described below, that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.

1. O-Ring: Furnish 1 set for each pump installed.

B. Seal: Furnish 100% of seals installed. PART 2 - PRODUCTS

2.1 MULTISTAGE, PRESSURE-MAINTENANCE PUMPS

A. Description: Factory-assembled and -tested, multistage, barrel-type vertical pump


as defined in HI 2.1-2.2 and HI 2.3; designed for surface installation with
pump and motor direct coupled and mounted vertically.

B. Pump Construction:

1. Barrel: Stainless steel.


2. Suction and Discharge Chamber: Cast iron with flanged inlet and outlet.
3. Pump Head/Motor Mount: Cast iron.
4. Impellers: Stainless steel, balanced, and keyed to shaft.
5. Pump Shaft: Stainless steel.
6. Seal: Mechanical type with carbon rotating face and silicon-carbide
DIVISION 21 – FIRE SUPPRESSION
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stationary seat.
7. Intermediate Chamber Bearings: Aluminum-oxide ceramic or bronze.
8. Chamber-Base Bearing: Tungsten carbide.
9. O-Rings: EPDM or NBR.

C. Motor: Single speed with permanently lubricated ball bearings and rigidly
mounted to pump head. Comply with requirements in Division 21 Section
"Common Motor Requirements for Fire Suppression Equipment."

1. Power Cord: Factory-connected to motor for field connection to


controller and at least 10 feet (3 m) long.

D. Nameplate: Permanently attached to pump and indicating capacity and


characteristics.

E. Capacities and Characteristics, as per design requirements:

1. Working Pressure: 175-psig (1200 kPa) minimum, 350 psig (2070 kPa)

2.2 MOTORS

A. Comply with NEMA designation, temperature rating, service factor, enclosure


type, and efficiency requirements for motors specified in Division 21 Section
"Common Motor Requirements for Fire Suppression Equipment."

1. Motor Sizes: Minimum size as indicated; if not indicated, large enough


so driven load will not require motor to operate in service factor range
above 1.0.
2. Electrical Devices, and Wiring: Comply with requirements for electrical
devices and connections specified in Division 26 Sections.

2.3 CONTROLLERS FOR PRESSURE-MAINTENANCE PUMPS

A. General Requirements for Pressure-Maintenance-Pump Controllers:

1. Type: UL 508 factory assembled, -wired, and tested, across-the-line; for


combined automatic and manual operation.
2. Enclosure: UL 508 and NEMA 250, Type 12 for wall-mounting.
3. Factory assembled, wired, and tested.
4. Finish: Manufacturer's standard color paint.

B. Rate controller for scheduled horsepower and include the following:

1. Fusible disconnect switch.


2. Pressure switch.
3. Hand-off-auto selector switch.
4. Pilot light.
DIVISION 21 – FIRE SUPPRESSION
EVER PROJECT,
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5. Running period timer.

2.4 PRESSURE-MAINTENANCE-PUMP SPECIALTIES AND ACCESSORIES

A. Match pressure-maintenance-pump suction and discharge ratings as required for


pump ca- pacity rating. Include the following:

1. Circulation relief valve.


2. Suction and discharge pressure gages.

2.5 GROUT

A. Description: ASTM C 1107/ C 1007M, Grade B, factory-mixed and -packaged


non shrink and nonmetallic grout; suitable for interior and exterior applications.

B. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout.

C. Properties: Non staining, noncorrosive, and nongaseous.

D. Design Mix: 34.5-MPa, 28-day compressive strength. PART 3 - EXECUTION

3.1 EQUIPMENT INSTALLATION

A. NFPA Standard: Comply with NFPA 20 for installation of pressure-maintenance


pumps.

B. Base-Mounted Pump Mounting: Install pumps on concrete bases.


Comply with requirements for concrete
bases specified in Division 03 Section "Cast-in-Place Concrete."

1. Install dowel rods to connect concrete base to concrete floor. Unless


otherwise indicated, install dowel rods on 18-inch (450-mm) centers
around the full perimeter of concrete base.
2. For supported equipment, install epoxy-coated anchor bolts that extend
through concrete base and anchor into structural concrete floor.

3. Place and secure anchorage devices. Use setting drawings, templates,


diagrams, instructions, and directions furnished with items to be embedded.
4. Install anchor bolts to elevations required for proper attachment to
supported equipment.
5. Attach pumps to equipment base using anchor bolts.

C. Install multistage, pressure-maintenance pumps according to HI 1.4.

DIVISION 21 – FIRE SUPPRESSION


EVER PROJECT,
CLUB HOUSE BUILDING

3.2 FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service representative


to inspect, test, and adjust components, assemblies, and equipment installations,
including connections.

B. Perform tests and inspections.

1. Manufacturer's Field Service: Engage a factory-authorized service


representative to inspect components, assemblies, and equipment
installations, including connections, and to assist in testing.

C. Tests and Inspections:

1. Operational Test: After electrical circuitry has been energized, start units to
confirm proper motor rotation and unit operation.
2. Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.

D. Pressure-maintenance pumps will be considered defective if they do not pass tests


and inspections.

E. Prepare test and inspection reports.

3.3 ADJUSTING

A. Lubricate pumps as recommended by manufacturer.

B. Set field-adjustable pressure-switch ranges as indicated.

END OF SECTION 213400

DIVISION 21 – FIRE SUPPRESSION

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