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1.0 Introduction
Measurements and standardization are essential facets of Science, Engineering and
Technology.
The unit of measurement of a physical quantity is the standard reference which is used
for comparison of the given physical quantity. Depending on the physical quantities the
units are classified in two types.
1.3 SI Units
Different standard units were selected for International acceptance. To make it easier for
communication without any confusion throughout the globe, an international body
known as General Conference on Weight and Measures (conference general des Poids
at measures in French language C.G.P.M) was entrusted with authority to specify the
standard units. Accordingly, this body devised a system of units know as the
International System of Units. This is abbreviated as SI but not SI system as SI it self
denotes international system. [There should be no full stop in between S and I or after
SI]. The units in SI are called SI Units.
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In SI, there are seven fundamental (base) physical quantities, length, mass, time, electric
current, thermodynamic temperature, luminous intensity and quantity of substance. In
addition to these, two more physical quantities, plane angle and solid angle are
introduced as supplementary fundamental quantities. Fundamental (base) quantities,
their units and symbols are given in table 1.2. (a) & (b)
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1.5 Definitions of Seven Fundamental Base Units in SI
(i) Length:
Length is measured in meters.
One meter is the length equal to 1,650,763.73 wave lengths in vacuum of the radiation
corresponding to the transition between the levels 2P6 and 5d5 of Krypton 86 atom.
Symbol/Dimension: “L”
Unit : M.K.S. System : Meter (m)
C.G.S. System : Centimeter (cm)
F.P.S. System : Foot (Ft)
Example:
The length of a Roller Hearth Furnace = 10.8 m = 1080 cm = 35.433 Feet
The length of enamel annealing furnace = 6m = 19.68 feet
1cm = 0.0328 feet, 1m = 3.28 feet
In 3 Dimensional space length is interpreted as Length, Width, Height (Thickness).
Example:
The length of a CRGO cut lamination is given in millimeters.
Dimensions of CRGO laminations are
Length x Width x Height (thickness) = 700mm x 100mm x 0.27mm (Thickness of
CRGO laminated sheet)
The width of amorphous ribbon given in inches (F.P.S. system) is converted into metric
system.
Available widths are:
1) 5.6” = 142.24 mm (1” = 25.4 mm)
2) 6.7” = 17.018 cm (1” = 2.54cm)
3) 8.4” = 0.2134 m (1” = 0.0254 m)
1 mil = 0.025 mm
1 micron = 0.001mm
1 mil = 25 microns
Example
The thickness of insulation with Kraft Paper, Enamel Dotted paper is given in mils.
Insulation thickness is 2 layers of 2 mil thick.
2 mil = 2 x 0.0025 = 0.005 cm
= 2 x 0.025 = 0.05 mm
= (2 x 0.025)/0.001 = 50 Micron
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(ii) Mass:
Mass is measured in kilograms.
The Mass of the international prototype kilogram is a block of Platinum preserved at
International Bureau of Weights and Measures at Sevres, France.
Symbol: “M”
Unit: M.K.S. System : Kilogram
C.G.S. System : Gram
F.P.S. System : Pound
Example:
The mass of transformer is given in kilograms.
Mass of transformer = 2200 kg = 2.205 x 2200 = 4851 Pounds
The Mass of a carrier is given in Tons.
The net weight of the carrier = 200 Tons.
(iii) Time:
Time is measured in seconds.
One Second is the duration of 9,192,631,770 periods of the radiation corresponding to the
transition between two hyper fine levels of ground state of the Caesium 133 atom.
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Unit: Ampere (A)
Example:
The D.C. Current rating in the Continuous Annealing Furnace in AMT plant
= 2000 Amps.
The current rating of Butt Welding in Conductor Plants is 44 Amps.
(v)Temperature:
Temperature is measured in Kelvin.
One Kelvin is the fraction of 1/273.16 of the thermodynamic (absolute) temperature of
the triple point of water.
Example:
Vacuum drying oven temperature is 95°C = 203°F = 368°K
Flash Point of transformer oil = 140°C
Pour Point of transformer oil = -6°C
The temperature of Pot Annealing furnace for 4.5 mm x 1.5 mm
Conductor is 200°C
= 60 x = = 33.33°C
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F = Temperature in degrees Fahrenheit
C = Temperature in degrees Centigrade
C = 80°C (given)
F= C + 32
Symbol: “I”
Unit : Candela Cd
Symbol: “m”
Unit : Mole
(i) Angle:
Radian is the angle subtended at the centre of a circle by an arc whose length is equal to
radius.
Symbol: “θ”
Unit : Radian
2∏ radian = 360°
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1 radian = 360/2∏ = 57°17’ 44”
Symbol: “Sr”
Unit : Steradian
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nano second and 106 watt is written as 1 Mega watt. The prefixes used to represent
multiples and submultiples of SI units are given in Table 1.4.
2.2 Dimensions
The dimensions of a physical quantity are the powers (exponents) to which the
fundamental (base) quantities are raised to represent that physical quantity. Usually we
use square bracket around the physical quantity or its symbolic representation to
denote that we are dealing with dimensions. For example we denote area by [L 2],
density by [ML-3], velocity by [LT-1], force by (MLT-2].
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Here 3 is the dimension of length in volume. If the physical quantity is expressed with
proper dimensions in fundamental quantities then that expression is called its
dimensional formula.
Thus dimensional formula of volume is [M0 L3 T0].
Similarly Density = Mass/Volume = M/L3
= [ML-3]
Dimensional formula of density is [M2 L-3 T0]
When the dimensional formula of a physical quantity is expressed in the form of an
equation by writing the physical quantity on the left hand side and its dimensional
formula on right hand side, then the resultant equation is known as dimensional
equation of the physical quantity.
For example, velocity = [M0 L1 T-1] is the dimensional equation for velocity.
That is [v] = [M0 L1 T-1].
Similarly, for Force [F] = [M1 L1 T-2]
Usually power (exponent) 1 is omitted.
Thus [d] = [ML-3 T0], [v] = [M0 LT-1] [F] = (MLT-2].
Again, quite often, the term raised to power (exponent) zero is omitted because that
physical quantity is not present there. Thus
[d] = [ML-3], [v] = [LT-1], [a] = [LT-2].
Dimensional formulae of some physical quantities are given in table 1.5
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8 Angular acceleration ∆ω/∆t [M0 L0 T-2] Rad s-1
9 Linear momentum Mass x velocity [MLT-1] kg ms-1
10 Angular momentum Momentum x arm [ML2 T-1] kg m2s-1
11 Force (F) Mass x acceleration [MLT-2] N
12 Moment of force Force x arm [ML2 T-2] kg m2s-2
(torque)
13 Impulse Force x time [MLT-1] Ns or kg ms-1
14 Pressure Force/Area [ML-1 T-2] Nm-2 or Pa
15 Work Force x Distance [ML2 T-2] Nm or J
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2.4 Examples
2.4.1Rectangle:
Example: Determine the area of a rectangular CRCA sheet of length 100mm and
width 35mm.
Solution: Area = l x b = 100 x 35 = 3500 mm2
2.4.2 Square:
Example: Determine the area of square piece of HRCA sheet of side 70mm.
Solution: Area = s x s = 70 mm x 70 mm = 4900 mm2
2.4.3 Trapezium:
Example: Determine the area of “P” blade used in the PQRS core assembly
having a length of 626mm and width or height of 110 mm.
Solution:
Length of the “P” blade, b = 626mm
Width of the “P” blade, h = 110mm
a = b – 2 x h = 626 – 2 x 110 = 406mm
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Area of the “P” blade = (1/2) (a +b) h
= (1/2) (626 + 406) x 110 = 56760 mm2
2.4.4 Triangle:
Solution:
2.4.5 Parallelogram:
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Example:
Area of B – lamination of CRGO having a length of 700mm and width of 100mm
is 700 x 100 = 70000 sq mm.
2.4.6 Circle:
Example:
Find the area of bottom cover of single phase cylindrical tank having a radius of
250 mm at the rotary shearing operation
Solution:
Radius of the bottom cover = 250 mm
Area = ∏ x (250)2 = 196349.5409 sq mm.
2.4.7 Cylinder:
Example:
Determine the surface area of conservator tank having a length of 1250 mm and a
radius of 305 mm.
Solution:
Length of the tank = 1250mm
Radius of the tank = 305mm
Lateral surface area of the tank = 2∏rl
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= 2 x ∏ x (305/1000) x (1250/1000)
= 2.395 sq m
Bottom surface area of the tank =∏r2
= ∏ x (305/1000)2 = 0.292 sq m.
Total surface area of the tank with out Top Cover is = 2∏rl + ∏r2
= 2.688 sq m.
Solution:
Area of the perma wood ring = ∏ (R22 – R12)
= ∏ [(75)2 – (50)2]
= 9817.5 sq. mm
2.4.9 Cube:
Volume of a cube of side “a” cm = a3 cu. Cm
2.4.10 Cuboid:
Volume block of cuboid = l x h x w
2.4.11 Cylinder:
Volume of a cylinder is ∏r2l (c.c)
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Example: Determine the capacity of the conservator tank having length of 1250mm and
radius of 305mm.
Solution: Length of the conservator = 125cm
Radius of the conservator = 30.5cm
Volume of the conservator = ∏r2l
= ∏ 125 x (30.5)2 c.c
= 365 (1 litre = 1000 c.c.)
= 365 litres
2.5 Density:
Density of substance is defined as its mass per unit volume.
Symbol: “ρ”
Unit: C.G.S. System : Gram/cubic centimetre
M.K.S. System : Kilogram/Cubic metre
Example: The C.R.G.O sheet of mass 153 grams has a volume of 20 c.c., its Density is
7.65 gm/c.c.
2.6 Force:
Force acting on a body is the product of mass of the body and its acceleration.
Symbol: “F”
Unit: M.K.S. System : Newton
C.G.S. System : Dynes
Dimension = M1 L1 T-2
Conversion: 1 Newton = 105 Dynes.
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Determine the Shearing Force or Press Force required to shear a 60mm x 60mm, 2mm
thick CRCA sheet into the following dimension. (Shearing Strength max = 360 N/sqmm)
Force Calculation:
Press Force = L x S x
max
L = Cut Length = 15 + 10 + 30 + 10 + 15 + 60 + 15 + 10 + 30 + 10 + 15 + 60
+2 x 1 x 2 + (45+15) x 2 = 412.56 mm
S = Thickness = 2 mm
max = 360 N/sq mm
Press Force = 412.56 x 2 x 360 = 297043.2 N
= 297.04 KN
2.7 Pressure:
Pressure: is defined as the average force applied per unit area at the particular region of
a liquid or a gas.
Symbol: “P”
Unit: M.K.S. System : kg/cm2, N/m2, Pascal
F.P.S. System : Pounds/inch2
C.G.S. System : Dynes/cm2
Example:
The air pressure in leak test of three phase transformer is 0.8 Kg/cm2
If a force F is applied on a surface area
of a sq.cm, then the Pressure = Force/Area.
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Vacuum:
Bar Atmospheric pressure Torr
1.0132 1 760 mm
1.3332 x 10-3 1.315 x 10-3 1
2.8 Work:
When an external force acts on a system or body and cause a displacement, work is said
to be done by the force. This is called external work.
Example: What is the work done when a CRCA sheet is sheared by a shearing force
of 40 N press whose shut height is 275 mm?
Solution: W=FxS
= 40 x 275 x 10-3 = 11 N-m
Electrical Metric HP = 735 watts
Motor power in F.P.S system = 746 watts
2.9 Energy:
The capacity to perform work is Energy.
Symbol: “E”
Unit: S.I. System : Joules
C.G.S. System : Ergs.
1 Erg. = 10 joules
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Symbol: “H”
Unit: M.K.S. System : Joule (J)
C.G.S. System : Calorie (Cal)
1 Calorie = 4.186 Joule
2.9.4 Energy Conversions:
Energy can be converted from mechanical to electrical and vice versa. Energy is a
common underlying entity. Hence variables are convertible from one form of energy to
another without any loss or gain within a closed system.
In SI the unit Joule (J) is recommended as a standard unit for various forms of energy.
This simplifies the calculations.
1 J = 1 Ws = 1 Nm Ws = watt second
Ns = newton meter
J = Joule - SI unit for energy and work
Mechanical Electrical Thermal
1 Nm 1 Ws 1j
More than fifty percent of commercial energy is transmitted and supplied through
electrical power system. Hence the following units based on SI are most widely used
practical units though they are not listed in the base/derived energy units of SI.
1 kWh = 1 kilowatt.hour = 103 watt hour
= 103 x 3600 watt. Second = 3600000 joules
Example:
A system is supplied with 10 kWh of electrical energy, 10 BTU of thermal energy, 5 kgm
of mechanical energy. What is the total energy in the system?
10 kWh = 10 x 3.60 x 106 J = 36, 000, 000 J
10 BTU = 10 x 1.055 x 103 J = 10, 550 J
5 kgm = 5 x 9.807 J = 49 J
Total energy in the system = 36010599 J
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When heat dQ is added to a system, if the rise in its temperature is dT, its heat
capacity = dQ/dT.
Heat Capacity = Heat energy/Temperature difference.
Unit: S.I. System : joules K-1
C.G.S. System : Calorie°C-1
Example:
A roller hearth furnace requires 170 kW of power for 6 hours to raise its temperature
from 30°C to 53°C. What is the heat capacity of the furnace?
Solution:
Initial length l1 = 1 Km = 1000 m
Initial temperature t1 = 0°C
Final temperature t2 = 40°C
Final length l2 = ?
l2 – l1 = α x l1 x (t2 – t1)
= 11 x 10-6 x 1000 x 40 = 44 x 10-2
l2 = 0.44 + 1000 = 1000.44 m
Example: A thermocouple has an initial length of 300 mm. The circuit breaker trips if
the length of the thermocouple becomes 300.25 mm. If the initial temperature in the
tank is 28°C, then what is the temperature at which the circuit breaker trips?
Solution:
Initial length l1 = 300 mm
Initial length l2 = 300.25 mm
Initial temperature t1 = 28°C
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Final temperature t2 = ?
Coefficient of Linear Expansion, α = 17.5 x 10-6/°C
l2 – l1 = l1 x α x (t2 – t1)
t2 – t1 = (l2 – l1)/ l1 x α
= (300.25 – 300)/(17.5 x 10-6 x 300) = 47.619°C
t2 = 47.619 + 28 = 75.619°C
Example: A circular plate has an area 100 cm at 0°C, at 50 °C, what is the increase in the
area if the coefficient of linear expansion of the material is 0.00008/C.
Solution:
Change in area ∆ = β s (t2 – t1)
Where s is the initial area
But β = 2 α
∆ s = 2α x s (t2 – t1) = 2 x 0.00008 x 100 x 50
The increase in area = 0.8 cm2
Example: A cube has side “a” and coefficient of linear expansion ‘α ’. If its
temperature is raised to 100°C. Find the percentage increase in volume.
Solution:
Initial length of the side = a
Initial volume V1 = a3
Increase in volume = V1 t = a3 (3α) 100
Factional increase in volume = a3 (3α) 100/a3 = 300α
Percentage increase in volume = 300α x 100 = 3 x 104 x α.
2.13 Viscosity:
The property of a fluid by virtue of which it offers a resistance to the relative motion
between its different layers is called Viscosity. The time required for a fixed volume of
liquid to flow through a glass tube.
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When an external force or potential difference is applied to the atoms, electrons in it
flow, constituting a current called Electric Current.
One ampere of current is said to flow through a wire if at any section one coulomb of
charge flows in one second.
Symbol: “I” Unit: Ampere
Example: A 60W light bulb has a current of 0.5A following through it. Calculate the
number of electrons passing through a cross section of filament.
Solution:
I = Q/T = ne/t
n = 0.5 x 1/(1.6 x 10-19) = 3.1 x 1018 electrons/sec.
Solution:
1 Watt hour (Whr) = 3600 Joules
1 Kcal = 4186 Joules
1 Horse Power = 735.5 J/s or Watt.
2.20 Resistance:
Resistance is the property of a substance due to which it opposes (or restricts) the flow
of electricity through it. When the temperature increases the resistance also increases
and vice versa.
Symbol: “R”
Unit: Ohm, ‘Ω’ R = ρl/A
ρ = Specific Resistance
l = length of conductors
A = Area of cross section
Example: AN electric kettle takes a current of 12.5 amps at 240v. What is the
resistance of the heating element.
Solution: Resistance of the heating element,
R = V/I = 240/12.5 = 19.2Ω.
2.21 Resistivity:
Resistivity is defined as the resistance between the opposite faces of a metre cube of that
material.
Symbol: “ρ” Unit: Ohm – metre (or) Ω-m.
Example: The aluminium conductor having a length of 2 Km. and a cross section of
22 mm . Find the resistance. Assume Resistivity of aluminium is 3.46 x 10-8 Ω-m
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2.22 Conductance:
Conductance of a material is a measure of inducement which it offers to the flow of
electrons through it. It is reciprocal of resistance.
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Symbol: “G” Unit: = Siemens, S (or) Mho
2.23 Conductivity:
Conductance between the opposite faces of a metre cube of that material is called
Specific Conductance or Conductivity.
Symbol: “σ” Unit: Siemens/metre, S/m
2.24 Capacitance:
The amount of charge required to create a unit potential difference between its plates is
termed as Capacitance. It is the property of a capacitor to store energy in an electric field.
Symbol: “C” Unit: Farad, F.
2.25 Inductance:
It is the ability of an electric circuit to produce an emf by electromagnetic induction
when the current in the circuit changes.
It is defined as the inductance of a circuit in which a counter emf of 1 volt is
generated when the current is charged as the rate of 1 ampere per second.
The unit of inductance is Henry.
e.m.f. induced in a coil:
E=-L
Inductance L = 30 m H = 0.03 H.
E = - 0.03 x 750 = - 22.5 Volts.
- Ve sign shows that the induced voltage opposes the applied voltage.
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Symbol: “L” Unit: Henry.
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2.32 Reluctance:
Property of a material which opposes the creation of magnetic flux in it is termed as
Reluctance.
Symbol: “S” Unit: Ampere Turns/Wb.
2.33 Permeability:
The Permeability of a material is equal to the ratio of the flux density produced in that
material to the flux density produced in vacuum by the same magnetizing force.
Symbol: “μ” Unit: Henry/Metre
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