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Resintech Sewerage Pipe Catalogue
Resintech Sewerage Pipe Catalogue
coRRUGATED prpE
sEWER
APPROVEDBY
. -
JABATANPERKHIDMATAN
PEMBETUNGAN
KEMENTERIAN
PERUMAHANDANKERAJAAN
TEMPATAN
. Cost Effective
(CompetitivePricingand Low Installation
Cost)
. Manholeto Manhole
(Available
in 4m, 6m, 9m OR 12m)
. LeakageProof
(Double-Wall Construction)
. SuperiorPhysicalProperties
(Strongand Non-Breakable)
. SuperiorChemicalResistance
(CorrosiveChemicalsin Wastewaters)
. Easy Handlingand Installation
(LightweightDesignand Easy Installation)
. Wide ServiceTemperatureRange
(from-40'C to +80'C)
. SuperiorAbrasionResistance
(HighDurabilityand Long-ServiceLife)
. SuperiorHydraulicFlowCapacity
(SmoothInnerSurJaceProvidesReducedFriction)
. EnvironmentallyFriendly
(Provides60% MaterialSavingsas Comparedto
ConventionalPipe Designsand is Recyclable)
.
NewSolutionsAre
Requiredfor
SewerGonstruction
Resintech, HDPE Sewer The composite design The special geometryof the
P i p e i s a c o m p o s i t eH P D E provideshigh long-termring s o c k e t c o m p r e s s i o nz o n e
pipe with a smooth-surfaced stiffness,i.e. greaterthan 10 p r o v i d e sa t i g h t j o i n t w i t h a
i n n e r w a l l ( c o l o u r e dy e l l o w ) kN/mm2. This ensures p u l l - o u ts t r e n g t ho f a t l e a s t
surroundedby a profiledouter h i g h l o a d - b e a r i n gc a p a c i t y 50N.The limitstop in the joint
w a l l ( c o l o u r e db l a c k ) .T h e r e g a r d l e s so f t h e t y p e a n d acts as a stop barrier and
corrugated outer wall qualityof installation. D r e v e n t so v e r i n s e r t i o nT. h e
p r o v i d e so p t i m u ms t r e n g t h s e a l i n gr i n g i s p l a c e di n t h e
u n d e r c o m p r e s s i v el o a d i n g B e s i d e s s t i f f n e s s ,a n o t h e r s e c o n d c o r r u g a t i o ng r o o v e
from covering layers and d e c i s i v ef a c t o r f o r a p i p e from the pipe end. Lubricant
traffic.The smooth inner system is a securejointing is applied to the mating
pipe ensures excellent t e c h n o l o g yT. h i s i s p r o v i d e d surfacespriorto joining.
hydraulicflow capacity.The by the push-fitsockeVsealing
b r i g h ty e l l o wc o l o u ro f t h e ring system.
inner pipe also improves
v i s i b i l i t yi n T V i n s p e c t i o n , The corrugatedouter surface
providingoptimum,conditions of Resintech HDPE Sewer
for acceptancetesting. Pipe allows secure and
consistentplacementsof the
Resintech HDPE Sewer Pipe m u s h r o o m - p r o f i l es e a l i n g
is availablein norminal flng.
d i a m e t e r sD N 1 0 0 , D N 1 5 0 ,
D N 2 O O ,D N 2 2 5 , D N 2 5 0 , A full range of accessories
D N 3 O O ,D N 3 7 5 , D N 4 O O , and fittingsis offeredwith the
DN 450, DN 600. ResintechHDPE SewerPioe
system.
ResintechHDPE SewerPioe
fulfillsthe strict requirements
o f D I N 1 6 9 6 1 .l t i s s u p p l i e d
in sections 6ml12m long with
a HDPE socketand a profiled
E P D M s e a l i n gr i n g m o u n t e d
on one and in accordance
with DIN 4060 and Approval
Document PA l-4084 from
the German Institute of
Construction Technology
(DlFBVBerlin).
AdvantagesThat
SpeakFor Themselves RESINTECH
u securejointingtechnology
with push{it socket/ sealingring
tr superior
chemical
resistance
to corrosive chemicals in wastewater
tr excellentphysicalproperties
and thus increasedsecurityand non-breakable
tr superiorhydraulicflowcapacity
ffi&
smooth inner surfaceprovidesreducedfriction
tr excellentabrasionresistance
for high durability,long servicelife
[HXy tr easyhandling
due to lightweightdesignand fast processing
Tft}?:x',i3;illr1ilxi;Y
tr wideservicetemperature
from -40 0C to +80 0C
range
tr provides
environmentally
f riendly
60% materialsavingsas comparedto conventional
pipe designsand is recyclable
€sE
The RESINTECHTSEWERP|PESystem-
For Top-Of-The-Line,
Pe,rformance
2000
1000
500
200
100
20
10
:
.c
o
6Z
;
trl
0.1 0.2 0.5 1
Hydraulicgradientin [%]
€{B
rheREslNrEcH@ SEWER ptpEsystem-
For lncreasedSecurity RESINTECH
High ChemicalResistance
oxidativesection
In underground gravity T h i s t y p e o f c o r r o s i o ni s
p i p e l i n e sb, i o g e n o u s u l f u r i c p a r t i c u l a r l yc r i t i c a l f o r a l l
acidcorrosion is a decisivefac- cement-bonded materialsas it
tor with regardto servicelifeof
the system.Biogenous sulfuric
a c i d c o r r o s i o nt a k e s o l a c e
a b o v ew a t e r l e v e l a n d t h u s
can eat away watersoluble
components of cementat rates
as high as 6mm per year. %-)s\re
volatile \
o c c u r so n l y i n p a r t i a l l yf i l l e d The tablebelowgivessomeof sulphides H2SO4 t
pipes,i.e.gravitylines. the substances foundin waste-
water to which Resintech
HDPESewerPipeis chemically
resislant.Additionalresistance
informationfor otherchemicals
not listedherecan be orovided 1u
by request.ResintechHDPE
SewerPipeis resistant to acids
andbasesovera pH rangeof 1
-14
II
reduclivesection
€5,F
The RESINTECH@ SEWERPIPESystem-
StaticallyTested
T h e ,T e s t i n g I n s t i t u t ef o r
Foundation Engineering, Soil
Mechanics and Rock
Mechanics of the Technical
University of Munichcarried
out a physical testing
programme todetermine static
load-bearing capacities bythe
ATV-A127procedure.
T h e r i n g s t i f fn e s s o f a
pipe is a measureof Embankment cover,traffic load 60 t, A4/84,95o/oDp,
its inherent ability to deformation
limit
w i t h s t a n dt o p l o a d i n g i,. e .
i n d e p e n d e not f t h e t y p e
a n d q u a l i t yo f i n s t a l l a t i o n .
I t i s a fu n c t i o no f t h e
D l a s t i cm o d u l u s o f t h e
p i p e m a t e r i a lt,h e m o m e n t
o f i n e r t i ao f t h e p i p e w a l l
and the effectivediameter
at the neutralinein the
wall.
DeformationData
T h e f o l l o w i n gi n s t a l l a t i o n . Soilclassifications The following additional
c o n d i t i o n sa p p l y f o r t h e G2l slightlycohensive soils c o n d i t i o n sa p p l y f o r t h e
deformationdiagrammed (uppercurve) abovediagramme only:
shownaboveand on the G1 / n o n - c o h e s i v e s o i l s . Covering condition 44
oppositepage: (lowercurve) . beddingcondition 84,
. RESiNtECh HDPESEWER Also see soil class 3 i.e.layer-by-layer f illing,
PIPEDN100to DN600 according to DIN18300 compaction andbedding
. Height of covering withconfirmation of
e m b a n k m e n (t o v e r p i p e degreeof compaction
crest)0.5- 10.0m requiredby ZTVE-SIB,in
. 60 tonnestrafficload thiscase97YoDo,
€.0:13
sYstem'
REsrNrEc
I::ffi}],ff|;:ffi
Results:
A l l d a t af o u n d( i n c l u d i ntgh e
curvesshownhere)showthat
longterm deformation of
ResintechHDPESewerPipe
was well belowthe permissible
l i m i to f 6 % , t h u s e n s u r i n ga
largemarginof safety.
Forthediagrammed
at right:
Embankment cover, traffic load 60 t, A1/B1,9'o/o Dpl
. covering permissible
deformation
limil
condition 41
. bedding condition 81,
i . e . l a y e r - b y - l a y efri l l i n g ,
c o m p a c t i o na n d b e d d i n g 5
w i t h o u t c o n fi r m a t i o n o f
degree of compaction
r e q u i r e db y Z T V E - S I B i,n
thiscase95%Dp,
a
.s
r1
.9
(!
E
En
OU
installation
type embankmentcover
traffic load 60 tonnes
installationcond./ A1/B1 A4/84
coveringcondition
degree of compaction 95% 97%
Do,
backfillmaterialin G2 G1 G2 G1
pipe zone
coveringheight hmin hr- hmin h.- hmin h.", hmin hr-
Resintech m m m m m m m m
DN 150 0,5 7,O 0,5 0,8 0,5 0,8 0,5 9,0
DN 2OO 0,7 5,0 0,6 5,0 0,6 5,0 0,6 6,0
DN 250 0,6 6,0 0,5 6,0 0,5 6,0 0,5 6,0
DN 3OO 0,6 5,0 0,6 5,0 0,6 6,0 0,5 7,0
DN 350 0,6 5,0 0,5 6,0 0,5 6,0 0,5 6,0
ffi3
ThC RESINTECH@SEWERPIPESystem-
GuaranteedConstant Quality
l ESI taEPOlar
()l
l{li'ORI N() : ( ll9el)824 1 l'A(ih | 5
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s t 5 .r049/j/(.1
I 5 JUL1998
l)otrblc w{ll (itri,r$rtcd l'ipes
TECHNOLOGY
GERI/IiqNINSTITUTEFOR CONSTRUCTION
R(llrtrc! Sl.ndild l)lN t6961 |ad I & I : lgtc PubliclNtitution
I hlrnhpl.sli(s Pipcs rnd Fiffirgs wtrh llotilc (Iilor ilnd silxnnh 107858edin,20th.Od 1994
(pleae s€ ongitul@py)
R H S T NI l : ( : H P L S T I ( : S ( l l ) S l ) N l l H l t
l' rl lhx 9:.
TEST CERNflCATE
l:008 lrotr Klnn8.
(Approval)
sclirBu. l)rul Ehsnr
( ^ilil f,liss lriril Abdul Rahnril )
I lcn8rlr\ (,1 l),,!hle Wtrll (itril'8nlcd I'ittcs N.r! I(!crved lor t.tinF
NoNrnal Si/c ( ):1,(ltrn
SMge pipes with p.olilshaped exldior wall
ard reth inttriq sutte 6 Fllss reth
a@g$ries made of PE+iO wth he €m
( ) 8 ( : I t 0 4 JI Frar*is<tp's sryag€ ftp6 - robd<an -
ef,p,lf k*ei.-_
11oHD.F (,zt tsMAil.
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Hellingtr ShRe 1
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Mdkof coifmi&:
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ThCRESINTECH@ SEWERPIPESystem-
OfficiallyApproved RESINTECH
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r' f oru"'
r cgg
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5 A i 4 r\ ) r 5 5 , r ' F i , r , f r , . , , r ' r .
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ON 450 , €.d Prug
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ThE .RESINTECH@ PIPE SYSIEM.
SEWIE.R
For PracticalSolutions
r":hnical
I
NominaldiameterDN (mm) 100 150 200 225 250 300 375 450 600
OutsidediameterD" (mm) 118 173 235 262 292 346 435 522 701
Di (mm)
lnsidediameter 100 150 200 224 250 298 374 450 600
Sectionlengthlr (m) b 6 o o o b b o
I
il
ll
aa
__l I
FittingProgramme
The Resintech HDPE Sewer C o n n e c t i o no f R e s i n t e c h
P i p e s y s t e m i n c o r p o r a t e sa HDPE Sewer Pioe to
unique,uncomplicated push-fit structures or other pipe
socket couoler which allows systemsis donewithminimum
use of a standardised t i m e a n d e f f o r t .T h e j o i n t i n g
programmeof HDPEfittings. technology ensures an
o p t i m u mt r a n s i t i o nw i t h l o w
The fittings have easy-to-use hydraulic friction loss in
push{it sockets at each end, socketsand fittingalike.
allowing quick, problem-free
assemblv. T h e p r o f i l e dE P D M s e a l i n g
r i n g s c o n f o r mf u l l y w i t h D I N
4 0 6 0 , t h u s p r o v i d i n gh i g h Resintech Resintech
security against joint leakage
in gravitylines.
doublesocketcoupler profiled
sealingring
made of EPDM,with
mushroomprofile.
Note:ring is placed in second
groovefrom pipe end.
€G
P.PE
svstem-
ffi ffi,}Ji;*SEWER REsINTECH
The ResintechHDPE SewerPipe
fitting programmeoffers solutionsfor
a wide rangeof applicationsin gravity
o
lines. Even retrofitcomoonents
a r e e a s y t o i n s t a l l .T o i n s t a l l a
branch - for instance- in an existing
line, it is fitted with Resintech
HDPE Sewer Pipe sectionson both
e n d s a n d i n s e r t e di n t o t h e l i n e a s
t r--t
shownat right. 3<d
I
@
'@
Resintech Resintech Resintech Resintech
30'bend endplug transitionpiece transitionpiece
for rigidPVCpipe for claypipe
€G
rhe,.,RESlN.TECH@,SEVUER.p-l.pf
,,,.$,,1,stem=
An EW
ResintechHDPESewerPioe
Article Art.-No Nominal (DNin mm)
Diameter
i s a c o m p r e h e n s i vHeD P E
pipesyslemwhichfulfillsall 1 5 0 200 ZJU 300 3s0
requirements for reliabilityand sewerpipe(section
Resintech lenoth
6m) 5400.. ..20 ..25 ,.30 .35
versatility. Resintechorofiledsealinorino 54 51 1 5 . . 2 0 . . 2 5 ..30
Resintechdoublesockelcouoler 5450. . . 2 0 . . 2 5 ..30
ResintechHDPESewerPioe
Resintech45" branch to DN 150 ztJ 315 415 515 o tc
sectionsare suppliedwith a
s e a l i n gr i n g a n d a d o u b l e 200. 547 320 4 2 0 5 2 0 620
socketcouplerin placeon one 250 547 425 525 625
end.The sealingringfor the 300 547 JJU 630
spigotendis alsoprovided. 350 547 OJJ
ffi,@
ldeal HandlingWith
ThE.RESINTECH@ SEWERPIPE RESINTECH
System
*aFe