Solutions Manual to accompany Machine Design 5th

edition 013335671X

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Solutions Manual to accompany Machine Design 5th edition 013335671X

MACHINE DESIGN - An Integrated Approach, 5th Ed. 10-51a-1

PROBLEM 10-51a
Statement: Determine the maximum deflections in torsion and in bending of the steel shaft shown in
Figure P10-9 for the data in row a of Table P10-1 if the shaft diameter is 40 mm.

Given: Maximum torque Tmax  2000 N  m Minimum torque Tmin  0  N  m

N
Radial loads P  1000 N p  1000
cm
Shaft dimensions a  16 cm b  18 cm L  20 cm
Young's Modulus E  206.8  GPa Modulus of Rigidity G  80.8 GPa
Shaft diameter d  40 mm
Assumptions: The bearings do not restrict the angular deflection of the shaft in bending.
Solution: See Figure 10-9, Appendix B, and Mathcad file P1051a.

1. Calculate the area moment of inertia and the polar moment of inertia.
4
π d 5 4
Area moment of inertia I  I  1.257  10  mm
64
4
π d 5 4
Polar moment of inertia J  J  2.513  10  mm
32
2. Define the distance from z = 0 to z = L + a as f  L  a f  360 mm
and the distance from z = 0 to z = L + b as g  L  b g  380 mm

3. Using Figures B-2(b) and B-3(a), the reaction and bending deflection equations are

( b  a) a
R1  p   [ 2  L  ( a  b ) ]  P R1  500.0  N
2 L L
R2  P  p  ( b  a )  R1 R2  3500 N

M(z) = R1<z>1 - p/2<z - a>2 + p/2<z - b>2 + R2<z-L>1 - P<z - f>1

θ(z) = 1/2EI(R1<z>2 - p/3<z - a>3 + p/3<z - b>3 + R2<z - L>2 - P2<z - f>2 + C3)

y(z) = 1/6EI(R1<z>3 - p/4<z - a>4 + p/4<z - b>4 + R2<z - L>3 - P2<z - f>3 + C3z + C4)
At z = 0 and z = L, y = 0. Substitute into the equation above and solve for C3 and C4.
y(0) = 0 = 1/6EI[R1<0>3 - P1<0 - a>3 + R2<0 - b>3 - P2<0 - L>3 + C3(0) + C4]
3
C4  0  N  m

y(b) = 0 = 1/6EI[R1<L>3 - p/4<z - a>4 + p/4<z - b>4 + C3(L)]

1 
6  R1 L  p  ( L  a )  p  ( L  b ) 
3 4 4
C3 
6 L 
2
C3  20.2 N  m
4. Define the range for z z  0  mm 0.005  L  L  b

5. For a Mathcad solution, define a step function S. This function will have a value of zero when z is less than u,
and a value of one when it is greater than or equal to u.
S ( z u )  if ( z  u 1 0 )

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Solutions Manual to accompany Machine Design 5th edition 013335671X

MACHINE DESIGN - An Integrated Approach, 5th Ed. 10-51a-2

6. Write the deflection in Mathcad form, using the function S as a multiplying factor to get the effect of the
singularity functions.

 R1 z  S ( z 0 )   ( z  a )  S ( z a )   ( z  b )  S ( z b ) 

1 3 p 4 p 4
y ( z) 
6  E I  4 4 
 3 3 
 R2 ( z  L)  S( z L)  P ( z  f )  S( z f )  C3 z 
7. Plot the bending deflection diagram (see Figure 10-51a below). The maximum deflection occurs either at z = L
+ b or at the value of z for which θ = 0.

SHAFT DEFLECTION
0.05 120 mm g

0
Deflection - mm

 0.05

 0.1

 0.15
0 100 200 300 400

Distance along shaft - mm

FIGURE 10-51a
Deflection Diagram for Problem 10-51a

At z = g y ( g )  0.115 mm
By trial and error, the maximum positive deflection is
y ( 120  mm)  0.0100 mm

8. Calculate the torsional deflection using equation (10.9a).

Tmax L
θmax  θmax  1.129  deg
G J

© 2015 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This publication is protected by
Copyright and written permission should be obtained from the publisher prior to any prohibited reproduction, storage in a retrieval system,
or transmission in any form or by any means, electronic, mechanical,
photocopying, recording, or likewise. For information regarding permission(s), write to:
Visit TestBankBell.com
Rights and Permissions Department,toPearson
getEducation,
complete for
Inc., Upper Saddleall chapters
River, NJ 07458.