Professional Documents
Culture Documents
O p e r a t o r’ s M a n u a l
FRONT MOWERS:
SBC950
ENGLISH
-Original Instructions-
INTRODUCTION
INTRODUCTION
Thank you very much for purchasing an ISEKI front mower.
This operator's manual provides the information necessary for operating and maintaining your front mower safely and
properly. The contents are mainly composed of the following two items:
SAFETY INSTRUCTION: Essential items which you should observe while operating the front mower.
TECHNICAL INSTRUCTION: Items which are necessary to operate, adjust, and service the front mower
properly.
Every time you see the words and symbols shown below in the manual and on the safety decals, you must take note
of their instructions and warning.
DANGER: This symbol together with the words DANGER indicates an imminently hazardous situation that,
if not avoided, will result in VERY SERIOUS INJURY OR EVEN DEATH.
WARNING: This symbol together with the word WARNING indicates a potentially hazardous situation that, if
not avoided, could result in SERIOUS INJURY OR EVEN DEATH.
CAUTION: This symbol together with the word CAUTION is used to indicate a potentially hazardous
situation that, if not avoided, may result in MINOR INJURY.
IMPORTANT: The word IMPORTANT is used to provide instructions or advice in order to let the front mower provide
the optimum performance.
NOTE: The word NOTE is used to indicate points of particular interest for more efficient and convenient repair or
operation.
Before starting to operate the front mower for the first time, you should read this operator's manual thoroughly and
carefully until you are sufficiently familiar with the operation of the front mower in order to do jobs safely and properly.
You are advised to refer to it from time to time to refresh your understanding of the front mower.
The manual should be kept in a handy place so you can refer to it when required.
The parts employed in this front mower may be modified without notice for better performance and quality and for
safety purposes, which may lead to some inconsistency found on your front mower with the contents of this manual.
The front mower is designed to be used on well-kept lawns. Using the front mower in other places is not authorized.
Besides, the manufacturer will not pay for any damage caused by unauthorized use and the risk is only borne by
the user. Proper use of the front mower also implies that the user follows the operational, adjusting, and servicing
instructions indicated in the operator's manual.
When you have any question about your front mower, you are always welcome to ask your dealer.
All information, illustrations, and specifications contained in this manual are based on the latest information available
at the time of publication. The right is reserved to make changes at any time without notice.
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2
TABLE OF CONTENTS
TABLE OF CONTENTS
INTRODUCTION ...................................................... 1 3.2. COLLECTOR LIFT LEVER .................... 43
TABLE OF CONTENTS ........................................... 3 3.3. COLLECTOR DUMP LEVER ................. 44
3.4. THROTTLE LEVER ................................ 44
1. FOR SAFE OPERATION ..................................... 5 4. OTHER CONTROLS ..................................... 44
1. HOW TO BE A SAFE OPERATOR ................ 5 4.1. SAFETY SWITCHES.............................. 44
2. BEFORE STARTING THE FRONT 4.2. HST UNLOADING BUTTON .................. 44
MOWER......................................................... 6
3. OPERATION OF THE FRONT MOWER ....... 8 6. PRE-OPERATIONAL INSPECTION .................... 45
4. OPERATION ON A SLOPE ........................... 11 1. INSPECTION ITEMS ..................................... 45
5. DRIVING ON PUBLIC ROADS...................... 12 2. WAY OF INSPECTION AND
6. LOADING ONTO OR UNLOADING FROM A MAINTENANCE............................................. 45
TRUCK .......................................................... 13
7. WHEN FILLING WITH FUEL ......................... 14 7. OPERATION ........................................................ 46
8. MOUNTING AND DISMOUNTING OF THE 1. BEFORE STARTING THE ENGINE .............. 46
MOWER DRIVE SHAFT ................................ 14 2. STARTING THE ENGINE .............................. 46
9. INSPECTION AND MAINTENANCE ............. 15 3. TRAVELLING................................................. 48
10. MAINTENANCE OF THE ELECTRIC 4. 4WD LEVER .................................................. 50
SYSTEM ........................................................ 18 5. STOPPING .................................................... 51
11. TIRES AND WHEELS.................................... 19 6. STOPPING THE ENGINE ............................. 51
12. BEFORE STORING THE FRONT MOWER .. 19
13. LONG TERM STORAGE ............................... 20 8. MAINTENANCE ................................................... 52
14. CAUTION LABELS & THEIR POSITIONS .... 21 1. SERVICE ACCESS ....................................... 52
2. ENGINE OIL LEVEL ...................................... 53
2. WARRANTY AND AFTER-SALE CARE ............. 29 3. OIL LEVEL (Transmisson, 4WD,
1. WARRANTY .................................................. 29 chain case and rear axle) .............................. 54
2. AFTER-SALE CARE...................................... 29 4. COOLANT LEVEL ......................................... 54
3. SERIAL NUMBER PLATE ............................. 29 5. FUEL LEVEL ................................................. 55
6. AIR CLEANER ............................................... 55
3. SPECIFICATIONS................................................ 31 7. FUEL FILTER................................................. 56
8. FUEL HOSES ................................................ 56
FRONT MOWER SECTION 9. FAN BELT ...................................................... 57
10. BRAKE PEDAL PLAY .................................... 58
4. NAME OF MAJOR COMPONENTS .................... 35 11. NEUTRAL POSITION OF HST ...................... 59
12. WHEEL TIGHTENING BOLTS AND NUTS ... 60
5. CONTROLS AND METERS ................................. 36 13. BATTERY ...................................................... 60
1. CONTROL PANEL ......................................... 36 14. TIRE PRESSURE (INFLATION) .................... 62
1.1. STARTER SWITCH ................................ 37 15. STEERING WHEEL....................................... 62
1.2. COMBINATION SWITCH ....................... 37 16. ENGINE OIL REPLACEMENT ...................... 63
1.3. BEACON SWITCH ................................. 37 17. ENGINE OIL FILTER ..................................... 64
1.4. HAZARD SWITCH.................................. 37 18. TRANSMISSION OIL REPLACEMENT ......... 64
1.5. MOWER AND BLOWER SWITCH ......... 38 19. SUCTION FILTERS ....................................... 65
1.6. PTO ROTATION SWITCH ...................... 38 20. RADIATOR .................................................... 66
1.7. MONITOR LAMP ARRAY ....................... 39 21. COOLANT REPLACEMENT ......................... 66
1.8. FUEL GAUGE ......................................... 40 22. FUSES AND WIRING .................................... 68
1.9. HOUR METER........................................ 40 23. HYDRAULIC SYSTEM PARTS ..................... 69
1.10. COOLANT TEMPERATURE 24. SAFETY SWITCHES ..................................... 69
WARNING SYSTEM ............................ 40 25. WASHING OF THE MACHINE ...................... 70
2. CONTROL PEDALS & LEVERS ................... 41 26. FILLING DIAGRAM ....................................... 71
2.1. BRAKE PEDAL....................................... 41 27. PERIODICAL INSPECTION TABLE .............. 72
2.2. HST FORWARD TRAVEL PEDAL .......... 41
2.3. HST REVERSE TRAVEL PEDAL ........... 41 9. STORAGE ............................................................ 73
2.4. DIFF-LOCK PEDAL ................................ 41
2.5. PARKING BRAKE LEVER...................... 42
2.6. TILT LEVER ............................................ 43
3. FENDER PANEL ........................................... 43
3.1. MOWER LIFT LEVER ............................ 43
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4
CHAPTER 1. FOR SAFE OPERATION
1.1. Follow all the safety signs on the front mower and
all the manufacturer’s instructions before starting
the front mower. If you do not, it may result in
body injuries.
5
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FIG. 4
6
CHAPTER 1. FOR SAFE OPERATION
7
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8
CHAPTER 1. FOR SAFE OPERATION
9
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3.31. If you use the lawn mower for long time, make
sure to take rest every 2 or 3 hours.
10
CHAPTER 1. FOR SAFE OPERATION
4. OPERATION ON A SLOPE
Grass catchers and other attachments can change the Parts code of weight Quantity Note
stability of the front mower. Follow the instructions for Weight (Rear) SET 1771-923-200-10 2
adding weight to improve the stability of the front mower. Bumper SET 1728-410-360-00 1
Set equipment
When your front mower is equipped with an implement Weight (15) SET 1614-922-200-20 5 (Max)
11
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12
CHAPTER 1. FOR SAFE OPERATION
7.2. Do not remove the fuel tank cap or add fuel to the
tank while the engine is running or hot. Wait until
the engine cools down sufficiently.
7.3. Do not completely fill the fuel tank. Add fuel to the
tank until the level inside the tank is just below
the bottom of the filler neck. The empty space
allows the fuel to expand. FIG. 14
14
CHAPTER 1. FOR SAFE OPERATION
8.3. Make sure that the PTO shaft and mower blades
stop completely.
9.7. The engine, muffler, radiator, etc. are very hot just
after operation, so wait until those heated parts
cool down sufficiently to avoid burns.
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9.14. The mower blades are sharp and can cut you.
Wrap the mower blades or wear leather gloves
when you service them. On the front mower with
two or more cutting means, rotating one cutting
means may cause the other mower blades to
rotate.
16
CHAPTER 1. FOR SAFE OPERATION
9.27. Never attempt unauthorized modification of the Parts code of blade Punched ID
front mower as this could be very hazardous.
Damaged or worn parts should be replaced 8668-306-051-00 8668E
SCMA54
with ISEKI genuine spare parts. Unauthorized 8668-306-052-00 8668F
parts may cause breakdown of the front mower, 8680-306-001-00 8680C
accidents, and ISEKI warranty to expire. SCMB60
8680-306-002-00 8680D
9.28. Make sure all fixing bolts or nuts are securely SSM54 8657-306-005 8657D
tightened especially those that hold the mower
blades.
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18
CHAPTER 1. FOR SAFE OPERATION
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13.1. Never store the mower with fuel in the tank inside
a building where fumes can reach an open flame
or spark
13.2. Lower the cutting unit(s) when you store the front
mower, unless you lock the cutting unit(s) into
position.
FIG. 22
(1) Negative cable
20
CHAPTER 1. FOR SAFE OPERATION
The following labels are stuck on the front mower and mower deck. You should of course read the caution instructions
in the manual. But never fail to read the labels on the front mower as well. Their respective code numbers are also
mentioned below, so order them from your dealer if any of them are lost or damaged.
21
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A B C D E F G H I J
22
CHAPTER 1. FOR SAFE OPERATION
23
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24
CHAPTER 1. FOR SAFE OPERATION
SCMA54
SCMB60
25
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SSM54
6 2 1 4
1 5 1
26
CHAPTER 1. FOR SAFE OPERATION
WARNING:BEFORE SERVICING
Shut off the engine and remove the starter key before
performing maintenance or repair work.
27
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On the collector
2 1 3 1 2 4
28
CHAPTER 2. WARRANTY AND AFTER-SALE CARE
On the warranty of this front mower, mower deck and collector, please ask your dealer.
2. AFTER-SALE CARE
As for breakdown or question about the front mower, mower deck and collector, consult with your dealers identifying
the model and serial number of your front mower.
FIG. 23
3 3
FIG. 24
SSM54
3
FIG. 25
29
SF224,235
Collector (SBC950)
FIG. 26
30
CHAPTER 3. SPECIFICATIONS
CHAPTER 3. SPECIFICATIONS
FRONT MOWERS
Model SF224 SF235
Overall length 2,725 mm (107.3 in.)
Overall width 1,245 mm (49.0 in.)
Overall height 2,115 mm (83.3 in.)
Front 1,005 mm (39.6 in.)
Tread
Rear 980 mm (38.6 in.)
Dimensions
Wheel base 1,275 mm (50.2 in.)
with empty
870 kg (1,918 lb.) 895 kg (1,973 lb.)
fuel tank
Weight
with full
910 kg (2,006 lb.) 935 kg (2,061 lb.)
fuel tank
Model ISEKI E3112-G08 ISEKI E3CD-VG04
No, of cylinders 3
Total displacement 1.123 liters 1.498 liters
Output (gross) 16.3kW (22.2PS) 24.2kW (33.0PS)
Engine
Output (net) 16.1kW (21.9PS) 24.2kW (33.0PS)
Rated revolution 2600 min-1 (rpm)
Fuel tank capacity 40 liters
Reversible radiator fan Standard
Main clutch None
Main shift HST (Hydro static Transmission)
Transmission Shift
Auto cruise -
system
HST pedal 2 pedals
Clutch Wet disk(Independent)
Mower
Revolution 2000@2600 min-1 (rpm)
PTO
Clutch Wet disk (Independent)
Blower
Revolution 2100@2600 min (rpm)
-1
2650@2600 min-1 (rpm)
Differential lock Standard
Type Dry drum
Brake
Position Side
Front axle
Parking brake Lever
Travel Forward 0-15.0 km/h (0-9.3 mph)
Speeds Reverse 0-10.0 km/h (0-6.2 mph)
Front 23 x 10.5 - 12
Tyre size Turf
Rear 18 x 8.50 - 8
Driving system AUTO or 4WD
Steering
Steering system Power steering
system
Telescopic steering Tilt steering
Warning lamp Standard
Battery Meter V-A 5hr rate 55B24R 80D26R
Electric system Fuel meter Standard
Hour meter Standard
Beacon Lamp -
Engine hood Flip-up
Exterior
ROPS Standard (Foldable)
31
SF224,235
MOWER DECKS
Model SCMA 54 SCMB60 SSM54
Type Rotary mower
Cutting width 1372 mm (54 in.) 1524 mm (60 in.) 1372 mm (54in.)
No. of blades 2 2x2 3
Overall length 1010 mm (39.8 in.) 1288 mm (50.7 in.) 955 mm (37.6 in.)
Dimensions Overall width 1440 mm (56.7 in.) 1571 mm (61.8 in.) 1710 mm (67.3 in.)
Overall height 445 mm (17.5 in.) 419 mm (16.5 in.) 450 mm (17.7 in.)
Deck 103 kg (227.1 lb) 203 kg (447.5 lb) 130 kg (286.6 lb)
Weight Linkage 20 kg (44.1 lb) -
Chuter 2 kg (4.4 lb) -
Adjustable in 2 stages Adjustable in 2 stages Adjustable in 6 stages
Cutting-height adjustment1
by pin replacement by pin replacement by pin replacement
Adjustable in 10 stages Adjustable in 10 stages
Cutting-height adjustment2 None
by pin replacement by pin replacement
Cutting heights 25-120 mm (1.0-4.7 in.) 25-120 mm (1.0-4.7 in.) 30-120 mm (1.2-4.7 in.)
COLLECTOR
Model SBC950
Type -
Overall length 1400 mm (55.1 in.)
Dimensions Overall width 1100 mm (43.3 in.)
Overall height 1750 mm (68.9 in.)
Weight 160 kg (352.7 lb.)
Container capacity 950 liters
Height of lift 2125mm (83.7 in.)
Height of dump 1935mm (76.2 in.)
Lift system Hydraulic
Dump system Hydraulic
No. of lift cylinder 2
No. of dump cylinder 2
Piston & cylinder Lift 25 x 45 x 261 mm
Dia. x stroke Dump 20 x 40 x 206 mm
Full sensor system -
32
ISEKI FRONT MOWERS
FRONT MOWER SECTION
CHAPTER 4. NAME OF MAJOR COMPONENTS
FIG. 27
35
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9 7
4 3 5 6
FIG. 28
36
CHAPTER 5. CONTROLS AND METERS
FIG. 29
(1) Starter switch
FIG. 31
1.3. BEACON SWITCH
37
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38
CHAPTER 5. CONTROLS AND METERS
1.7. MONITOR LAMP ARRAY IMPORTANT: Always release the parking brake lever
and make sure that the lamp is turned
: Turn signal lamp (left-hand side): The lamp is off before driving the front mower to pre-
blinked while the turn signal switch is in the left- vent abnormal brake wear.
hand turn position, or hazard switch is ON
position. : Engine coolant warning lamp: The lamp
illuminates while the engine coolant is over-
: Grass collector lamp: The lamp works only heated.
when the machine is equipped with the collector.
It illuminates and the warning horn also sounds IMPORTANT: When the engine coolant is over-heated,
when the collector is filled with grass with the the monitor lamp is illuminated, rotation
PTO to ON position. When the mower PTO and of the radiator fan is reversed for a few
blower PTO are turned to OFF, the warning horn second, and then PTO is stopped. At the
stops. The lamp turns off when the collector same time the warning horn sounds for
become empty. 2 seconds.
When the monitor lamp is illuminated,
: 4WD lamp: The lamp iluminates while 4WD lever reduce engine speed to idle, and wait
is in the LOCK(PERM) position and turns off while until the lamp turns off.
it is in the AUTO(AUT.) position. When the lamp turns off, stop the engine
and troubleshoot for overheating (clean
: Blower PTO at a low speed lamp: The lamp up clogged grass or dust around engine,
illuminates while the blower PTO is at a low radiator and etc.) Then restart operation.
speed .
WARNING: When inspecting the radiator, be
: Reverse radiator fan lamp: The lamp illuminates sure that the engine cools down sufficiently.
while the radiator fan turns in reverse. Never release the radiator cap while the
coolant is hot, or boiling water will gush
: Oil pressure lamp: The lamp illuminates when out.
the engine oil is not circulating normally. It also
illuminates when the key turns to the ON position : Low beam lamp: The lamp illuminates while low
or the START position while the engine stops, but beam light of combination switch is ON position.
turns off as soon as the engine starts.
: High beam lamp: The lamp illuminates while
: Battery charge lamp: The lamp illuminates while high beam light of combination switch is ON
the battery is not being charged. It also position.
illuminates up when the key turns to the ON
position or the START position while the engine is : Position lamp: The lamp illuminates while
not running, but turns off as soon as the engine position lamp of combination switch is ON
starts. position.
: Beacon lamp: The lamp illuminates while the : Selection lamp (Mower PTO lamp): The lamp
beacon is used. Beacon lamp is optional. illuminates while the mower PTO switch is ON
position.
: Mower PTO lamp: The lamp illuminates while
the mower PTO is operated. : Selection lamp (Blower PTO lamp): The lamp
illuminates while the blower PTO switch is ON
: Blower PTO lamp: The lamp illuminates while position.
the blower PTO is operated.
: Glow lamp: The lamp illuminates when the
: Turn signal lamp (right-hand side): The lamp starter switch is turned to GLOW position. (The
illuminates while the turn signal switch is in the lamp does not turn off if glow is ready.)
right-hand turn signal, or hazard switch is ON
position.
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SF224,235
The gauge indicates fuel level in the fuel tank when the
starter switch is in the ON position.
0 0 0 0 0 4
1.10. COOLANT TEMPERATURE WARNING SYSTEM HOURS
(HORN AND LAMP)
UNIDECK
IMPORTANT: When the engine coolant is over-heated,
the warning horn sounds for 2 seconds
and Engine coolant warning lamp illumi-
nates. Rotation of the radiator fan is re- FIG. 36
versed for a few second, and then PTO (8) Hour meter
is stopped automatically.
40
CHAPTER 5. CONTROLS AND METERS
41
SF224,235
WARNING:
・Never use the diff-lock when travelling at
high speeds.
・It is very dangerous to attempt to turn
the front mower with the diff-lock pedal
depressed. When turning the front mower,
be sure to release the diff-lock pedal.
・When the diff-lock is not released despite
releasing the diff-lock pedal, stop the front
mower immediately and ask your dealer to
repair.
42
CHAPTER 5. CONTROLS AND METERS
3 FENDER PANEL
1 3
3.1. MOWER LIFT LEVER
With this lever, the lift link for mower deck is raised or
lowered. 2
DOWN: Move the lever forward, the lift link is lowered.
The lever can be held on the most lowest position.
Return the lever to neutral by hand.
43
SF224,235
LOW: Move the lever backward (towards the " turtle "
mark), the engine decelerates.
HIGH: Move the lever forward (towards the " rabbit "
mark), the engine accelerates.
4. OTHER CONTROLS
FIG. 40
44
CHAPTER 6. PRE-OPERATIONAL INSPECTION
WARNING:
・Before inspection, be sure to park the
front mower on a level and hard ground. In
order to maximize the performance of the
parking brake, depress the brake pedal,
and then apply the parking brake. Stop
the engine, and lower the mower deck
onto the ground, then wait for more than
10 seconds, and check that the mower
blades and blower fan have completely
stopped rotating.
・M a c h i n e w e i g h t b a l a n c e i s a v e r y
important factor for safe operation.
When your machine is equipped with an
implement such as a cabin, etc., never
fail to ask your dealer about machine
balance. Always follow their advice.
(1) Anything that was abnormal in the previous Refer to the section of "MAINTENANCE."
operations.
・ Tire inflation
・ Exterior parts (broken or deformed covers or the like)
・ Oil leakage (engine oil, transmission oil, fuel, etc.)
・ Cleaning of air-intake
・ Engine oil level
・ Coolant level
・ Cooling fan belt
・ Fuel level
・ Fuel filter
・ Transmission oil level
・ Front and rear wheel tightening bolts and nuts
・ Cleaning of radiator and radiator screen
・ Electrical apparatus
・ Mower blades
・ Mower exterior parts like covers damage and
deformation
・ Oil leakage from mower gear case
・ Cleaning of gauge wheels
・ Loosen, broken or lost pins and clips
・ Loosen blower fan
・ Broken blower intake tube
45
SF224,235
CHAPTER 7. OPERATION
1. BEFORE STARTING THE ENGINE
CAUTION:
・Before starting the engine, be sure to
carry out the pre-operation inspection in
accordance with the periodical inspection
table.
・Follow instructions given in " CHAPTER 1.
FOR SAFE OPERATION. "
・Follow instructions given on the caution
labels on the front mower, mower deck
and collector.
46
CHAPTER 7. OPERATION
47
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3. TRAVELLING
CAUTION:
・Before having become sufficiently familiar
with the operation of the front mower, be
sure to operate it in a spacious, flat and
unobstructed place with good visibility,
and confirm the function of each control.
・Check the place to mow beforehand for
bumps, ditches, mounds, steps, slopes,
inclination, softness, water pools and
etc. in order to avoid accidents such as
turnover, fall, side-sliding of the front
mower.
FIG. 45
a. Start the engine. (Refer to Chapter 7.2) (1) Brake pedal
(4) Parking brake lever
b. Depress the brake pedal,1, fully. (5) HST forward travel pedal
(6) HST reverse travel pedal
CAUTION:
・Before having become sufficiently familiar
with the operation of the front mower,
operate it at the LOW speed position.
・When travelling on bumps, ditches, 3
mounds, steps, inclination softness,
waterhole, etc, select the throttle lever at
the LOW speed position.
48
CHAPTER 7. OPERATION
WARNING:
・Never attempt to turn the steering wheel
abruptly when travelling at high speed,
which is very dangerous.
・Never attempt to make a sharp turn on
a slope. Slow down sufficiently and turn
the steering wheel slowly to prevent the
mower from turning over or falling down.
CAUTION:
・Never attempt to depress the HST pedal
suddenly, otherwise the front mower will
dash, which is very dangerous.
・Before changing travelling directions, be
sure that the front mower has stopped
travelling completely.
・When reversing, make sure the safety
conditions behind the front mower.
49
SF224,235
4. 4WD LEVER
From another point of view, when you try to turn the front
mower on a slope, rear wheel driving power is lost and
the front mower may slip down the slope, which is also
very dangerous.
50
CHAPTER 7. OPERATION
5. STOPPING
FIG. 49
(3) Throttle lever
(6) Mower lift lever
51
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CHAPTER 8. MAINTENANCE
When you inspect the engine room, lift up the collector
fully, and lock the lift cylinder by the lift cylinder lock
plate, 1.
FIG. 52
(1) Lift cylinder lock
1. SERVICE ACCESS
52
CHAPTER 8. MAINTENANCE
FIG. 56
(2) Engine oil filler
53
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FIG. 57
4WD oil (FIG.58)
Inspection plug,3, of oil level is located at the right
hand and under side next to the oil cooler. Oil filler,4,
is located at next to the drain plug, under side of the
engine fan. (Drain plug,5.)
FIG. 58
Chain case oil (FIG.59)
Oil filler,6, is located at both LH side and RH side of the
chain case. (Drain plug,7.)
FIG. 59
Rear axle oil (FIG.60)
Oil filler,8, is located at RH side of the rear axle and fill in
oil by removing cap. (Drain plug,9.)
FIG. 60
4. COOLANT LEVEL
FIG. 61
(1) Reserve tank A: Upper limit B: Lower limit
54
CHAPTER 8. MAINTENANCE
5. FUEL LEVEL
1
Check the fuel level on the fuel gauge,1, on the control
panel. When needle is the closer to “F” the more fuel
is in the fuel tank. So not let the fuel gauge reach the
empty point, "E".
IMPORTANT:
・As soon as the fuel gauge shows "E", replenish with
fuel. Never attempt to keep on operating with fuel level
lower than E, or air may be trapped in the fuel system,
which will cause hard engine starting and poor engine
power.
・Use diesel fuel. Never use heavy oil or gasoline (petrol). FIG. 63
Use of fuel other than diesel fuel will cause fuel (2) Fuel filler
injection pump trouble.
6. AIR CLEANER
FIG. 65
(3) Element
55
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IMPORTANT:
・Never hit the element against a hard object like a
concrete wall.
・An element which has already been washed five times
or is damaged should be replaced with new one.
・Never attempt to start the engine without the air-
cleaner element. Such operation will cause engine
trouble.
7. FUEL FILTER
DANGER:
・Smoking is prohibited when the fuel
strainer is being cleaned or inspected.
・Keep away sparks and open flames from
the strainer.
・S p i l l e d f u e l s h o u l d b e w i p e d a w a y
FIG. 66
immediately.
(1) Fuel strainer
8. FUEL HOSES
Check the fuel hoses for cracks and fuel leak after every
100 hours of operation. A damaged hose should be
replaced with new one.
56
CHAPTER 8. MAINTENANCE
9. FAN BELT
4
WARNING:
・Before checking the fan belt, stop the 5
engine and remove the starter key without
fail.
2
・Wait until the engine and accessories
cool down completely to prevent burns.
57
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DANGER:
・As the front mower is used, the brake
pedal play becomes larger. Excessive play
will affect the proper brake performance,
which is very dangerous.
・Before operation, be sure to check the
brake pedal play. FIG. 68
(1) Brake pedal (2) Parking brake
FIG. 69
(see from right side)
FIG. 70
(1) Brake pedal (2) Brake rod (M08x120) (3) Brake rod (M08x72)
(4) Lock nuts (5) Brake arm (6) Parking brake lever
58
CHAPTER 8. MAINTENANCE
59
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Front wheel: 45.1 N・m ∼ 57.9 N・m (460 kgf・cm ∼ 590 kgf・cm)
Rear wheel: 127.2 N・m ∼ 147.2 N・m (1298 kgf・cm ∼ 1502 kgf・cm)
13. BATTERY
DANGER:
・The battery generates very explosive
gases, so avoid smoking and keep sparks
and open flames away from the battery.
Charging the battery should be done in a
place well ventilated to disperse explosive
gasses as quickly as possible.
・Battery electrolyte is very corrosive and
will cause burns, so if it splashes on skin
or clothes, wash it off immediately. If acid
contacts eyes, flush immediately with
clean water and get medical attention.
・When using booster cables, take FIG. 72
sufficient safety measures. (1) Battery
■ INSPECTION OF BATTERY
60
CHAPTER 8. MAINTENANCE
WARNING:
・Be sure to connect the battery terminals
correctly.
・The wiring from the battery should be
kept clean and connectors tight. Dirty or
loose wiring may cause a fire.
・ W h e n d i s c o n n e c t i n g t h e b a t t e r y,
disconnect the negative terminal first and
vice versa when connecting.
・When replacing the battery, use a battery
of the same capacity as that of the current
one (SF224-55B24R, SF235-80D26R).
61
SF224,235
WARNING: FIG. 74
・Tire inflation should be set to the values
specified in this manual. Excessive
inflation may cause explode, which may
result in serious accidents.
・Never use a tire with a cut or crack which
reaches tire cords as such a tire may
explode.
・When a tire, tube, or rim is required
for replacement, ask your dealer. Such
operation should be done by a trained
mechanic especially for tire handing.
・Insufficient pressure in the tires causes
uneven tire wearing that can shorten tire
lifetime.
・TOE-IN
62
CHAPTER 8. MAINTENANCE
IMPORTANT:
・The engine oil should be replaced with new oil in
accordance with operation hours. If not, overly used 2
oil will cause engine troubles.
・The first replacement should be done after the initial
50 hours of operation and then after every 200 hours
of operation.
63
SF224,235
IMPORTANT:
・The engine oil filter should be replaced after the initial
50 hours of operation and then after every 400 hours
of operation.
・It is recommended to ask your dealer to replace the
engine oil filter, because this operation requires a
special tool. But when there is no alternative but to
replace the filter by yourself, observe the following
instructions.
IMPORTANT:
・The transmission oil should be replaced after the
initial 50 hours of operation and then after every 300
hours of operation.
・It is recommended to ask your dealer to replace the
transmission oil, because this operation also requires
washing or replacement of the suction filter. But when
there is no alternative but to replace the filter by
yourself, observe the following instructions.
64
CHAPTER 8. MAINTENANCE
b. Remove the drain plug, (1), and let the oil drain out.
c. Wrap the seal tape and reinstall the drain plug, (1),
and tighten it securely.
IMPORTANT:
・The suction oil filters should be cleaned after the initial
50 hours of operation and then after every 300 hours
of operation. It should also be cleaned every time the
transmission oil is replaced.
・It is recommended to ask your dealer to replace the
suction filter. But when there is no alternative but to
replace the filter by yourself, observe the following
instructions.
FIG. 81
(2) Suction filter (for transmission)
(3) Removing bolt
65
SF224,235
20. RADIATOR
IMPORTANT:
・The radiator screen(2) and radiator clogged with
dust or dirt causes overheating of the engine due to
reduced cooling efficiency of the radiator.
・The radiator and radiator screen should be checked
for clogging everyday before operation.
・When mowing dead grass or operating under
extremely dusty conditions, check the radiator screen
and radiator several times a day to avoid clogging.
IMPORTANT:
・Avoid using excessively compressed air or water,
which may deform the cooling fin.
・Avoid applying water directly to the wiring and electric
parts.
・After washing the radiator using water, let it dry by
natural drying.
FIG. 83
FIG. 84
(1) Drain plug
66
CHAPTER 8. MAINTENANCE
IMPORTANT:
・Frozen coolant may damage the engine.
・Mixing ratio of water and antifreeze is different
by antifreeze manufacturers and atmospheric
temperatures.
・Water and antifreeze should be blended sufficiently
beforehand.
67
SF224,235
A B C D E F G H
I J K L M N O P
Fuse
Ref Function
capacity
A 5A Glow1
B 5A Glow2 FIG. 86
C 5A Pump relay (1) Front cover
(2) Fuse box
D 5A Solenoid relay
E 5A Timer relay
F 15A Controller
G 10A Mater panel
H 15A Turn lamp (ACC)
I 20A Motor
J 15A Turn lamp (B)
K 10A Position horn
L 20A Head lamp
M 10A Brake lamp
N 10A Beacon lamp
O 20A Option (B) FIG. 87
(3) Slow-blow fuse (60A)
P 10A Starter relay
(4) Slow-blow fuse (50A)
(5) Slow-blow fuse (40A)
CAUTION: Never replace blown fuses or
slow-blow fuse with wire.
IMPORTANT: 1 2 3
・When a fuse or a slow-blow fuse is blown, be sure to
find the trouble and correct it. When the cause is not
clear, consult your dealer.
・Be sure to use specified fuses. Larger-capacity fuses FIG. 88
will cause burn-out of electric accessories and wiring.
68
CHAPTER 8. MAINTENANCE
CAUTION:
・The wiring of the front mower should
be checked every year at your dealer to
avoid electrical fires.
・Grass and dust around the battery, wiring,
muffler and engine should be removed.
Otherwise they may catch fire.
INSPECTION 2
a. Be seated in the operator's seat.
b. Depress the brake pedal fully.
c. Turn the starter switch to the START position.
Make sure that the engine is cranked and started.
d. Leave from the operator's seat.
Make sure that the engine should stop.
69
SF224,235
CAUTION: If you use compressed water, be sure to use in accordance with this operator’s manual
and safety label. In case of irregular use, it may cause personal injury and damage to the machine.
CAUTION: Set the spraying nozzle in ‘spread’ position and keep the distance away from the machine
more than 60 cm in order to avoid damage to the machine. Especially, be care not to hit the
compressed water to electrical parts and label.
Hose
70
CHAPTER 8. MAINTENANCE
71
SF224,235
page
Ball joints of
Loose ball joints should be
steering system Check after every 300Hr. -
re-tightened.
linkage
Tire pressure 62
Toe-in Adjust after every 300Hr. 2 to 6mm(0.04 to 0.20 inch) 62
Wheel tightening
There should be no loose nuts. 60
bolts
Grease-up Inject grease after every 50Hr 71
Radiator screen There should be no clogging. 66
Radiator There should be no clogging. 66
Electrical apparatus All should work properly. 68
Safety switches All should work properly. 69
Air intake openings All should work properly. -
Bolts and nuts There should be no loose ones. -
Rubber pipes Check after every 100Hr -
IMPORTANT: • Above mentioned service intervals are for normal usage. If working conditions are harder, earlier
service is recommended.
• If special skill or special tool are required or you feel difficulty in maintenance, consult your dealer.
72
CHAPTER 9. STORAGE
CHAPTER 9. STORAGE
■ DAILY AND SHORT TERM STORAGE ■ LONG TERM STORAGE
a. Clean the front mower. a. Clean the front mower and correct all troubles
such as repair, replacement of defective parts,
IMPORTANT:When washing the front mower, avoid readjustment, etc.
splashing compressed water directly to the
electric parts, and fuel fillers. Remove the b. Top up the fuel tank and close the fuel cock.
starter key and cap the switch key hole to
prevent short circuits. c. Replace the engine oil with new and let the engine
idle for about 5 minutes to lubricate every part in
b. Lower the mower deck on the ground. the engine sufficiently.
d. When the ambient temperature is very low, remove i. Cover the front mower with tarpaulin or the like in
the battery and store it in a warm shaded dry order to protect it from rainfall and dust.
place. This will help to easy start of the engine the
following morning. WARNING: When covering the front mower
with tarpaulin, wait until heated components
CAUTION: Remove the starter key without such as the engine, muffler, etc. have
fail before storage. completely cooled down . Otherwise a fire
may be caused.
WARNING: Always clean up accumulated j. Remove the battery, charge it, and store it in a
grass or leaves around heated parts, such shaded dry place with no access to children.
as muffler, engine and brake, and around
terminals of battery, which have possibility k. Charge the battery completely every month.
of leakage of electricity by water. Otherwise,
it may cause a fire. CAUTION: Remove the starter key without
fail before storage.
73
SF224,235
・Starter motor ・Operator is not sitting on the seat. ・Operator sits on the seat.
does not work. ・Engine food is opened. ・Close the engine food
completely.
・Brake pedal is not depressed. ・Depress it fully.
・Battery is not charged fully. ・Charge it.
・Battery terminals are poorly connected. ・Clean the terminal posts and
connect them securely.
・Defective internal wiring in connector ・Rewire.
・Defective safety switch of seat ・Consult your dealer.
・Broken starter switch ・Consult your dealer.
・Broken starter motor ・Consult your dealer.
・Starter motor works but ・Cock of fuel filter is closed. ・Open it.
engine does not start. ・No fuel ・Replenish with fuel.
・Water trapped in fuel ・Drain trapped water from
fuel filter.
・Air trapped in fuel ・Bleed injection pump.
・Clogged fuel hoses ・Clean fuel hose inside.
・Clogged fuel strainer ・Wash or replace it.
・Slow cranking speed ・Charge battery.
・Insufficient pre-heating ・Preheat for specified time.
・Throttle lever is in low speed position. ・Shift the throttle lever to middle
speed position.(middle of "Hi"
and "Low")
・Too high engine oil viscosity ・Replace it with one of lower
viscosity.
・Clogged air-cleaner ・Clean element.
・Insufficient compression ・Consult your dealer.
・Incorrect injection timing ・Consult your dealer.
・Clogged injection nozzles ・Consult your dealer.
・Engine runs at irregular ・Air trapped in fuel system ・Locate cause of air-
speeds or stalls soon. trapping and bleed system
of air.
・Improper earthing ・Polish earthing points and
re-connect.
・Clogged fuel strainer ・Clean or replace it.
・Leaking fuel system ・Tighten joints securely or
replace damaged hose.
・Defective injection pump ・Consult your dealer.
・Engine knocks. ・Too low engine oil level ・Add oil to upper limit.
・Engine is overheated. ・Consult your dealer.
・Coolant temperature does not rise. ・Consult your dealer.
・Defective injection pump ・Consult your dealer.
74
CHAPTER 10. TROUBLESHOOTING
・Oil pressure lamp is blinking ・Low engine oil level ・Add oil to upper limit.
・Low engine oil viscosity ・Replace with oil of higher
viscosity.
・Clogged engine oil filter ・Ask your dealer to replace it
with new one.
・Defective oil pump ・Consult your dealer.
・Defective oil pressure switch ・Consult your dealer.
75
SF224,235
・Exhaust fumes are black. ・Clogged exhaust system ・Check muffler for clogging
and clean it.
・Excessive fuel injection rate ・Consult your dealer.
・Insufficient injection nozzle pressure ・Consult your dealer.
・Incorrect injection timing ・Consult your dealer.
・Engine stalls at low speed. ・Defective injection pump ・Consult your dealer.
・Defective injection nozzles ・Consult your dealer.
・Incorrect valve clearance ・Consult your dealer.
2. BRAKE SYSTEM
・Defective braking effect or ・Excessive brake pedal play ・Correct pedal play.
uneven braking ・Worn brake linings ・Consult your dealers.
・Improperly adjusted brake rods ・Correct rod length.
・Brake pedal does not ・Fatigued or broken return spring ・Replace it.
return smoothly. ・Defective lubrication of linkage ・Grease grease up points.
3. LIFT SYSTEM
・Lift does not rise. ・Low transmission oil level ・Fill up to upper limit.
・Air trapped inside hydraulic piping ・Consult your dealer.
76
CHAPTER 10. TROUBLESHOOTING
・Lift does not rise. ・Clogged hydraulic oil filter ・Consult your dealer.
・Clogged suction filter ・Consult your dealer.
・Defective hydraulic pump ・Consult your dealer.
・Defective control valve ・Consult your dealer.
・Defective hydraulic cylinder ・Consult your dealer.
4. STEERING SYSTEM
・Steering wheel has ・Uneven tire inflation ・Inflate both front and rear
a tendency to turn in one tires to specified pressure.
direction. ・Improper toe-in ・Consult your dealer.
・Excessively worn tie-rod ends ・Consult your dealer.
・Excessive steering wheel play ・Excessively worn tie-rod ends ・Consult your dealer.
・Excessively worn steering wheel column shaft ・Consult your dealer.
・Defective power-steering unit ・Consult your dealer.
5. HST
77
SF224,235
6. ELECTRICAL ACCESSORIES
・Battery is not charged. ・Melted slow-blow fuse ・Locate and repair cause of
trouble, and install a new
slow-blow fuse.
・Defective wiring ・Check wiring for loose
terminals and earth, and short
circuit. Repair defective parts.
・Loose fan belt ・Tighten belt as specified.
・Defective battery ・Correct loose terminals,
corroded parts, and electrolyte
level. Otherwise, install a new
battery.
・Defective alternator ・Consult your dealer.
・Head lamps do not light up. ・Burnt-out bulb ・Replace the burnt-out bulb.
・Blown fuse ・Check the wiring and replace
the blown fuse with new one.
・Defective contact ・Clean each contact and tighten
securely.
・Fuel pump does not work. ・Blown fuse ・Check the wiring and replace
the blown fuse with new one.
・Defective fuel pump ・Consult your dealer.
・Fuel cut-off solenoid ・Blown fuse ・Check the wiring and replace
does not work. the blown fuse with new one.
・Defective solenoid ・Consult your dealer.
78
WIRING HARNESS CABLE
79
ISEKI FRONT MOWERS
MOWER DECK SECTION
CHAPTER 1. NAMES OF MAJOR COMPONENTS
10 9
83
SCMA54,SCMB60,SSM54
SCMB60
11
84
CHAPTER 1. NAMES OF MAJOR COMPONENTS
SSM54
5 2 6 5
85
SCMA54,SCMB60,SSM54
Attach the mower deck first to the front mower and then
connect the drive shaft.
a. Start the engine and shift the mower lift lever to “UP”
position to lift up the lift arm, then stop the engine.
Insert the chuter hose into the blower hall, hook the
chuter on lower frame.
86
CHAPTER 2. ATTACHING AND DETACHING MOWER DECK
2.1. ADJUSTMENT OF MAXIMUM LIFTING HEIGHT Detach the mower deck in reverse order of attaching:
Remove the drive shaft first and then the mower deck.
Be sure to adjust the lifting height of each side.
CAUTION: Be sure to disconnect the
Max.height:A =575mm ± 10mm universal joint on the PTO shaft of the front
mower.
87
SCMA54,SCMB60,SSM54
88
CHAPTER 3. MOWER OPERATION
2-2. CUTTING HEIGHT ADJUSTMENT (SCMB60) f. The right and left gauge wheels should be set to
the same cutting height.
1
(1) Lever (2) Pin
89
SCMA54,SCMB60,SSM54
a. Start the engine and turn the throttle lever (5) to the
intermediate position between the low speed and high
speed positions.
h. S l i d e a n d p u s h B O T TO M b u t t o n ( B 2 ) o f P TO
3
ROTATION Switch.
90
CHAPTER 3. MOWER OPERATION
・Be restricted from lift up the mower deck 4. CLEANING A MOWER DECK CLOGGED WITH
excessively while the mower blades are GRASS
rotating.
・ When you want to lift up the mower deck high, When mowed grass is not ejected from the mower deck,
switch off the PTO switch. Never attempt to the inside of the deck is most probably clogged with
switch on the PTO switch while the mower grass. Stop operation immediately and remove clogging
deck is lift up high. grass.
・Before starting to mow, make sure that the lift
cylinder is set properly.
・Whenever you encounter with any trouble
of the front mower, ask your dealer for repair
immediately
・Be sure to start moving at sufficiently low
speeds and increase travelling speed gradually.
WARNING:
・As soon as the PTO switch is pushed
to the ON position, the mower blades
start rotating and eject cut grass or
stones through the discharge opening.
Consequently, before operating the PTO
switch, make sure that there is no people,
animals, or physical properties like
buildings, cars, etc. within a range where
ejected grass or stones may reach.
・The mower blades should be turned only
on turf or grassland with the mower deck
lowered.
(1) Mower deck
i. Turn the throttle lever to the high speed position to
raise engine speed. a. Push the mower and blower PTO switch to the OFF
position and shift the mower lift lever backward to
j. As the HST forward travel pedal is depressed raise the mower deck in the highest position.
gradually, the front mower starts to travel.
b. Stop the engine.
IMPORTANT: The radiator screen should be kept clean.
Never keep on operating with clogged screens, or the c. Remove clogged grass completely.
engine may be overheated, which may result in engine
seizure.
CAUTION :
k. The front mower is equipped with a system called Exercise sufficient cares not to be cut by
"Up-stop" device, which stop the mower blades the blades.
when the mower deck is lifted up while the front
mower is travelling on rugged terrain with the d. Check the blades for deformation or damage and
mower PTO. make sure that the blades turn smoothly by hand.
91
SCMA54,SCMB60,SSM54
(1) Lock pin c. Depress the brake pedal fully and apply the
parking brakes.
When the discharge chuter is clogged:
・When the operator leaves the seat, the safety system e Switch off mower PTO switch(Only mulching
automatically stops the engine. When leaving the front operation)
mower to remove obstacles such as twigs, pebbles,
etc., the PTO switch must be OFF position and the f. Turn the key switch to the STOP position to stop
parking brake applied, and then the engine keeps on the engine.
running.
92
CHAPTER 3. MOWER OPERATION
・Choose an adequate travelling speed in accordance C. For mowing low moist content grass or when
with the height or other conditions of grass to be cut. there is a lot of dead grass
・When the radiator screens is clogged with dust, clean a. Drive in a direction so that the dust does not hit
them at once. Never go on operating with clogged the operator by taking the direction of the wind into
screens. consideration.
・Mowing is desirable when the grass is dew-free: in the b. When the radiator screens are clogged, clean them
afternoon or late afternoon, this preventing the mower at once.
from heavy clogging.
IMPORTANT:
・Always keep the mower deck clean. ・When operating the front mower in dusty circumstances,
keep on paying attention to the coolant temperature
・Check the blade ends for damage. warning lamp.
・Never continue operating when screens are clogged,
・Repeated mowing is recommended before the grass or an engine breakdown may result.
grows too high.
93
SCMA54,SCMB60,SSM54
94
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
1. INSPECTION AND REPLACEMENT OF BEVEL (1) Bevel Gear case (RH) (3) Oil filler plug
GEAR CASE OIL (2) Level plug
・Inspection of oil level in the bevel gear case b. Check to see if a small amount of oil overflows
through the level plug hole. If so, the level is normal.
IMPORTANT: Check the oil level after every 50 hours If not, replenish with gear oil SAE80 through the
of operation. filler hole using an oil feeder or the like.
a. Bevel gear case (LH) and (RH) : Remove the level Gear oil SAE 80
plug located on the back side of the bevel gear LH 0.8 ± 0.02 L
case. SCMA54
RH 0.35 ± 0.02 L
LH 0.85 ± 0.02 L
SCMB60
3 RH 0.4 ± 0.02 L
SSM54 0.4 ± 0.02 L
・Replacement of oil
95
SCMA54,SCMB60,SSM54
a. Remove the bolt LH & RH of blades and blade collars. SCMA54 Joint cover
(Refer to “2. INSPECTION & REPLACEMENT OF
BLADES”)
d. Loosen the fixing nuts of gear cases, remove both Drive shaft cover
LH & RH gear cases.
e. Remove the level plug and oil filler plug. Then drain
all the oil by tilting the gear case.
96
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
IMPORTANT: Before replacing the level plug, be sure to IMPORTANT: All oil spilled on the gear case mount
wrap the threads with sealing tape with- should be wiped off completely with cloth.
out fail, or oil may leak through the plug. If it is not, the belt may be smeared with
oil and become slippery.
・Replacement of oil
h. Tighten the gear case mounting plates securely with
IMPORTANT: Replace oil after the initial 50 hours of bolts.
operation and then after every 200 hours
of operation. i. Make sure that the belt runs around the pulleys as
shown and it is completely seated in the belt ways
a. Remove the mower blade which is attached to the of each pulley. Then give proper tension to the
shaft of the gear case referring to the instructions tension spring with the tension rod.
for the replacement of the mower blades.
c. Loosen the lock nut for the tension rod and remove
the tension spring.
97
SCMA54,SCMB60,SSM54
2. INSPECTION & REPLACEMENT OF BLADES ・Inspection of blades and phase position LH & RH.
b Start the engine and turn the throttle lever to the low
speed position to decelerate the engine.
j. Check the mower blades for deformation and (1) Blade (LH) (2) Blade (RH)
damage.
a. Check the blade LH(1) and blade RH(2) are at right
angles to each other.
SCMA54
4 2 3 5
1
98
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
7 6
c. Excessively worn blades are
very dangerous. So replace such
blades with new ones at once.
4 2 1 3 5
c. The blade bolts should be tightened to the specified
torque with the blades chocked respectively.
(1) Bolt (M12) (3) Plate (5) Blade
(2) Spring washer (4) Shims (1.2) (6) Collar (blade) Tightening torque: 1000kg・cm (72 ft・lb)
(7) Disk
1. Remove one of both bolts(1) of the blades(5) on DANGER: Be sure to use new bolts when
SCMA54, or SCMB60. changing blades.
4. Fix wood between blade and mower deck to tighten d. There are two kinds of blades for respective mower
the bolt(1) decks. Be sure to install the blades in the proper
positions.
Tightening torque: 1000kgf・cm (72ft.lb)
8668-306-051-00 8668E
5. After installing the blade, be sure to check that it SCMA54
8668-306-052-00 8668F
has no trouble by turning the blade with hand.
8680-306-001-00 8680C
SCMB60
DANGER: Don't touch the blade. Before 8680-306-002-00 8680D
handling the blade, put on gloves.
SSM54 8657-306-005 8657D
99
SCMA54,SCMB60,SSM54
a. Apply the parking brakes. Lift up the mower deck and stop the engine or remove
the mower deck from the front mower.
CAUTION: Be sure to apply the parking
brakes securely. CAUTION: As blade edges are very sharp,
be sure to wear gloves to avoid being cut.
b. Start the engine and turn the throttle lever to the low
speed position to decelerate the engine. a. Chock a blade by inserting a piece of wood between
the blade and mower deck to prevent the blades
c. Shift the lift lever to the UP position and raise the from rotating. Loosen the blade tightening nut.
mower deck to the highest position.
CAUTION:
d. Stop the engine. ・Never attempt to loosen the blade
tightening nut by holding the blade by
e. Remove the rear linkage of mower deck by pull out hand.
the pin.
・The chocking wood should be held
f. Lift up the front position of mower deck. securely so as not to become dislocated.
During this operation, always pay
CAUTION: When turning the mower deck, sufficient care not to be hurt even when
take care not to allow it to hit your feet. the wood is removed.
100
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
b. Install a new blade, insert the washer and tighten d. While lifting up the mower deck in the center, turn it
blade nuts temporarily to determine the height back to the original position.
difference between blades. If more than 2 mm (0.08
inch), correct with adjusting shims. The clearance e. Replace the rear gauge wheels and set them in the
should be measured in all cases: original position proper position with the setting pin.
and. the position with the blades respectively turned
by 180 degrees. f. Shift the lift lever to the DOWN position to lower the
Excessive difference in blade positioning will result mower deck.
in poor mowing finish.
CAUTION: Before operating the lift lever,
be seated on the operator's seat and make
sure of the safety conditions around the
front mower.
(1) Shim
101
SCMA54,SCMB60,SSM54
IMPORTANT:
・When the wheels and rollers are hard to turn,
disassemble them and clean them.
・After re-assembly, be sure to apply a grease them
sufficiently:
SSM54
102
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
7. INSPECTION AND REPLACEMENT OF V-BELTS b. Check the belt for damage and dirt.
for SSM54 If it is smeared with oil or dirt, or wet with water, wipe
it clean with a dry cloth. When damaged, install a
・Inspection of belt tension new belt.
a. Check the tension of each belt. Measure the length CAUTION: Never forget to replace all
Specified spring length: 137mm theremoved covers.
(1) Belt
IMPORTANT:
(1) Lock nut (3) Tension spring ・Be sure to install the belt as illustrated.
(2) Tension adjustment rod ・An improperly installed belt will not work as expected
but also may result in the belt breaking right away.
・Inspection of belt ・Be sure to use following ISEKI's genuine belts.
a. Remove the drive shaft cover and both the belt d. Make sure the belt is seated properly in the groove
covers installed on the mower deck. of each pulley and apply tension to it by expanding
the tension spring properly with the tension rod
referring to the paragraph for "Inspection of belt
tension."
103
SCMA54,SCMB60,SSM54
8. FILLING DIAGRAM
All the shafts mentioned below have a grease fitting on their end. Grease them up periodically. The gear case should
also be serviced periodically for oil replenishment and replacement.
SCMA54
3 3
1 2
5 4 5
104
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
SCMB60
105
SCMA54,SCMB60,SSM54
SSM54
106
CHAPTER 4. INSPECTION AND MAINTENANCE OF MAJOR PARTS
Inspection and
operation
servicing intervals
Pre- Ref.
Check points (hours of operation) Intervals after that Judgement criteria
page
50 100 150 200 250
IMPORTANT: • Above mentioned service intervals are for normal usage. If working conditions are harder, earlier ser-
vice is recommended.
• If special skill or special tool are required or you feel difficulty in maintenance, consult your dealer.
107
SCMA54,SCMB60,SSM54
a. Clean the mower deck. Take special care to remove grass and dirt from the blades and the underside of the
mower deck.
b. Also clean the underside of the discharge cover of accumulated grass and dirt.
c. Remove grass or other objects tangled around the rollers and shafts.
d. Remove the drive shaft cover, and clean the mower deck top. Be sure to remove grass and other objects
tangled around the shaft.
e. Remove all rust and touch up where paint has been peeled off with touch-up paint supplied by ISEKI.
h. Check each part for damage and repair or replace damaged ones with new ones for the next operation.
j. All loose bolts and nuts should be tightened properly and lost ones should be re-installed with new ones.
k. Store the mower deck in a dry place with wooden blocks placed under it and cover with tarpaulin or the like.
CAUTION: When storing with the mower deck installed on the front mower, be sure to lower it on
ground to prevent unexpected accidents caused by manipulation of the lift lever by children or
unauthorised people.
108
CHAPTER 6. TROUBLESHOOTING
CHAPTER 6. TROUBLESHOOTING
Improper discharging
• Blades are installed upside down. • Re-install them correctly.
• Grass is too moist. • Wait until grass becomes dry.
• Too tall grass • Mow it in two steps.
• Too fast travelling speed • Stow down sufficiently.
• Too low engine speed • Run engine at full throttle ( ).
• Clogged discharge or mower deck inside • Clean.
• Too dense grass • Mow it in two steps or narrow
cutting width.
• Slow down sufficiently.
• Improperly installed blades • Install blades properly.
Uneven cutting heights • Mower is not parallel to ground. • Adjust mower mounting.
• Too fast travelling speed • Slow down.
• Worn blades • Replace them with new ones.
• Clogged grass inside of mower deck • Clean.
• Improperly adjusted gauge wheels • Adjust them properly.
• Too tall grass • Mow it in two steps.
• Two blades are not installed on the same • Correct by shimming and set the
level and correct angle. blades properly.
• Deformed blades • Replace them with new ones.
Turf is peeled off in some • Too low cutting height. • Correct it with gauge wheels.
places. • Mower is not parallel to ground. • Adjust mower mounting.
• Too fast turning speed • Turn slowly.
• Too bumpy ground • Shift mowing direction.
Excessive noise and vibration • Broken or unbalanced blades • Replace them with new ones.
• Loose blade tightening bolts • Re-tighten them to 1000 kgf •cm.
109
SCMA54,SCMB60,SSM54
Excessive noise and vibration • Deformed or interfering shaft cover • Repair it.
• Damaged bevel gears • Consult your dealer.
• Broken or unbalanced blades • Replace them with new one.
• Loose blade tightening bolts • Re-tighten them to 1000 kgf •cm.
Blades do not rotate. • Loose blade tightening bolts • Re-tighten them to 1000 kgf •cm.
• Foreign matter caught in blades or • Clean.
blade supports
• Broken bevel gears • Consult your dealer.
Mower does not rise. • Inside of the mower deck is clogged with • Clean.
too much grass or mud.
• Defective hydraulic system • Consult your dealer.
110
ISEKI FRONT MOWERS
COLLECTOR SECTION
CHAPTER 1. NAMES OF MAJOR COMPONENTS
12 7
13
16
8
15
113
SBC950
Lift cylinder
Hose/hydro/2250
(Dump cylinder upper)
Dump cylinder/RH
Hose/hydro/2325
Hose/hydro/350
(Dump cylinder lower)
Hose/hydro/1300
Hose/hydro/700
Valve
Adapter/T
Hose/hydro/350
(Lift cylinder upper) Hose/hydro/350 Hose/hydro/1925
(Lift cylinder lower)
Hose/hydro/1050 Hose/hydro/1300
Dump cylinder/LH
Lift cylinder
114
CHAPTER 2. COLLECTOR OPERATION
115
SBC950
4. CLEANING A COLLECTOR
1
5 3 4
2
3 6
b. Open rear door (1) and hold it by rear hook (2). Pull
out container net ASSY (3) and clean it.
5. EFFICIENT COLLECTING
IMPORTANT:
・Keep rear net of container clean always.
・When mowing the wet or long grass, filling rate of
container would go down. Slow down front mower.
・Adjust the grass limit sensor as necessary
・Stop operating the front mower as soon as the
warning horn sounds and dump grass of container.
116
CHAPTER 2. COLLECTOR OPERATION
6. MOWING WORK AT THE PLACE OF THE FLAT 8. ADJUSTMENT OF THE SWING ROD
WITHA LOT OF TWIGS
a. When grass is concentrate at the right side into
a. When it is operated at the place with many twigs, the container, extend swing rod (1). When grass
Rops (1) can be folded. is concentrated at the left side into the container,
shorten swing rod.
NOTE : The use of the upper frame can be avoided
only when there is no risk at all of rolling-over. b. To adjust the swing rod, remove L bowl (3) from
swing plate (2) side, and loosen lock nut of L bowl
b. Lift or dump container (2). (3).
c. Loosen Bolt/M16x110 (4), and remove bolt/
M16x30 (3). Rotate ROPS (1) to the rear side of the b. After adjusting, assemble L bowl (3) and tighten
machine. Fix bolts and nuts firmly. lock nut.
2
1
3
117
SBC950
2. GREASING POINTS
118
CHAPTER 3. INSPECTION AND MAINTAINANCE OF MAJOR PARTS
There should be no
Rear net 116
clogginess.
IMPORTANT: • Above mentioned service intervals are for normal usage. If working conditions are harder, earlier ser-
vice is recommended.
• If special skill or special tool are required or you feel difficulty in maintenance, consult your dealer.
119
SBC950
a. Clean the collector.Take special care to remove grass and dirt from the container net.
b. Remove grass or other objects tangled around the linkage and hydraulic hose.
c. Remove all rust and touch up where paint has been peeled off with touch-up paint supplied by ISEKI.
f. Check each part for damage and repair or replace damaged ones with new ones for the next operation.
h. All loose bolts and nuts should be tightened properly and lost ones should be re-installed with new ones.
i. Store the collector in a dry place with wooden blocks placed under it and cover with tarpaulin or the like.
CAUTION :
When storing with the collector installed on the front mower, be sure to settle it at the lowest position
so as to prevent unexpected accidents caused by manipulation of the lift and dump lever by children
or unauthorised people.
120
CHAPTER 5. TROUBLESHOOTING
CHAPTER 5. TROUBLESHOOTING
Excessive noise and vibration • Loose bolts and nuts • Retighten them properly
• Fulcrum of collector link and dump link • Check and consult your dealer if
is poor necessary
• Cramp of hydraulic hose is loosen • Cramp it properly
• Short of grease with collector lift and • Inject grease with collector link
dump link and dump link
• Assembly of rubber washer to the upper • Assemble rubber washer
portion of lift cylinder is forgotten.
Collector does not move. • Short of grease with collector lift and • Inject grease with collector link
dump link and dump link
• Install hydraulic hose by mistake • Check and correct
• Too low engine speed • Raise engine speed
• Defective hydraulic system • Consult your dealer
121
SBC950
VIBRATION:
SF235+SCMB60 SF224+SCMA54
+SBC950 +SBC950
Hand-arm Vibration Measured value m/s2 0.99 0.62
Whole-body Vibration
Measured value m/s2 0.26 0.24
(ISEKI original seat:1832-611-210-10)
Test code EN ISO 5395-1:2013
122
SF224
SF235
SCMA54
SCMB60
SSM54
SBC950