CONTOH PERHITUNGAN RACK HELIKS

DATA RACK HELIKS

β = sudut Heliks = 18 °
Z = modul gigi = 21
m = modul gigi = 2
t = tebal pisau = 6 mm
ñ1 = nonius lintang meja = 0.1 mm
ñ2 = nonius naik meja = 0.05 mm

Dt = m x Z = 44.16 mm
Cos β
DIAMETER KEPALA GIGI (DK) / DIAMETER LUAR (Dl)

Dl = Dt x 2m = 48.16 mm
DIAMETER KAKI GIGI (DF)
DF = Dt - 2,5m = 39.16 mm
KISAR BENDA KERJA (Lw)
Lw = π X Dt = 426.7726 mm

tan β
= 427 mm

KISAR MESIN (Lm)

Lm = KISAR MEJA X KEPALA PEMBAGI = 200 mm

RODA GIGI PENGGANTI

DRIVEN DN Lw
= =
DRIVER DR Lm
427
= = 2 SISA 27
200

200
= 7 SISA 11
27

27
= 2 SISA 5
11

11
= 2 SISA 1
5

2
= 2 SISA 0
1
0 1
JIKA Lw>Lm
1 0

1 0
JIKA Lw<Lm
JIKA Lw<Lm
0 1

2 7 2 2 2

DN 0 1 2 15 32 79 190

DR 1 0 1 7 15 37 89

DN DNX Lm
Lw' = = = Lw-Lw'
DR DR

15 3000
428.571 -1.79878 < 0.020
7 7

15 1 90 56 Z2 Z3
X =
7 1 42 56 Z1 Z4

Z1 = Dipasang pada poros meja mesin

Z2&Z3 = Dipasang pada poros antara
Z4 = Dipasang pada poros kepala pembagi

Ada kalanya diperlukan roda gigi tambahan atau pembalik putaran (Z5)

TINGGI KEPALA GIGI (HK)/ Adendum

HK = 1 x m = 2.00 mm

TINGGI KAKI GIGI (HF) / Dedendum

HF = 1.25 x m (NEN) = 2.50 mm
HF = 1.166 x m (DIN) = 2.33 mm

TINGGI GIGI (H)

H = HK + HF = 4.50 mm
= 90 STRIP

SETTING TENGAH PISAU

X = 0,5xDK - 0,5xt = 21.08 mm
= 211 STRIP

Putaran Engkol Kepala Pembagi

N = 40 / Z
= 40/ 21
= 1 19/21
1 putaran ditambah 19 lubang pada piring pembagi dengan jumlah lubang 21
TINGGI GIGI (HF)

H = HK + HF =

Jarak Pitch (T)

T = π x m = 0.0000 mm