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STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER

DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

BEAM 73

ELEVATION ALONG GRID 2

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UC 152x152x23
Depth D1 = 152.4 mm
Width Bf1 = 152.2 mm
Thickness of Flange Tf1 = 6.8 mm
Thickness of Web Tw1 = 5.8 mm
Root Radius rb1 = 7.6 mm
Area A1 = 29.2 cm2
= 2920 mm2
Supporting Member Properties:
Profile = UC 254x254x107
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Depth D2 = 266.7 mm
Width Bf2 = 258.8 mm
Thickness of Flange Tf2 = 20.5 mm
Thickness of Web Tw2 = 12.8 mm
Root Radius rb2 = 12.7 mm
Area A2 = 136 cm2
= 13600 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M16
Diameter of bolt D = 16 mm
Hole Diameter Dt = 18 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 157 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 2 Nos.
Number of bolts provided = 4 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 70 mm
Pitch Distance p = 70 mm
Edge distance for shear es = 35 mm
Edge distance for tension et = 35 mm
Net tension length Lt = ((2-1)*70+35)-((2-0.5)*18)
= 105 mm
Net Shear length Lv = ((2-1)*70+35)-((2-0.5)*18)
= 105 mm
Properties of Fin Plate:
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Provided fin plate thickness tp = 10 mm
Depth of fin plate df = 130 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 0 Nos.
Distance between the plate and bolt S1 = 0 mm
Dispersion width of loading b = 70 mm
Thickness of stiffener plate ts = 0 mm
Length of weld in stiffener plate L = 73.2 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 142.14 kN 73 3052

Max. Vertical Shear Fy = 6.3 kN

Max. Horizontal Shear Fz = 3.3 kN


Moment Mz = 3 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 142.14/4
= 35.535 kN
Shear stress induced per bolt = Fx /Anb
= 226.34 N/mm2
226.34 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 6.3/4 kN
= 1.58 kN
Shear stress induced per bolt = Fy / Anb
= 10.07 N/mm2
10.07 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(142.14^2+6.3^2)
= 142.28 kN
Resultant shear per bolt = 142.28/4
= 35.57 kN
Resultant stress induced per bolt = 226.57 N/mm2
226.57 N/mm2 < 375 N/mm2
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 10 mm
Thickness of web for Beam = 5.8 mm
Resultant Shear = SQRT(6.3^2+142.14^2)
= 142.3 kN
Resultant force Per Bolt = 142.28/4
= 35.57 kN
Bearing Capacity of Bolt = 16*min(5.8,10)*1000/1000
= 92.8 kN
92.8 kN > 35.57 kN

Bolts are Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(130-(2*18))*10
= 1128 mm2

Pt = 310.2 kN
310.2 kN > 142.14 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 1300 mm2


Slenderness ratio = LE/ry
Effective length LE = 2.0L (Table 22 BS5950:2000)
= 2.0*((258.8/2)+20+35+70+35)
= 578.8 mm
Radius of gyration ry = sqrt(I/A)
= 37.5277675 mm
= 15.4232463
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 357500 N


= 357.5 kN
357.5 kN > 142.14 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc + M
< 1
Pc Mc
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

Moment in fin plate = 3 kN-m


Z = 28166.6667 mm3
Moment Capacity Mc = 1.2pyZ (Clause 4.2.5.1)
= 9.30 kN-m
Combined stress ratio = 0.72 < 1

Provided fin plate is adequate for combined stresses

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*10*(105+1.2*(105-(2.5*18))))/1000
= 292.05 kN
292.05 > 6.30 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *10*130)-2*(18*10)
= 810 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 1170 mm2
0.85Av/Ke = 828.75 mm2 > 810 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 187.11 kN
Pv = 0.6*1170*275
= 193050 N
= 193.05 kN
187.11 kN > 142.14 kN
Provided Fin Plate Thickness is adequate for Horizontal shear
f. Check for Bending due to Fy
Vertical Shear fv = 6.3 kN
Moment generated due to Fy = 3 kNm
60%Pv = 112 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 42250 mm3
Mc = 11.62 kN-m
3.00 kN-m < 11.62 kN-m

Provided fin Plate Thickness is adequate for bending

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 258.8 mm
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

Eccentricity of load from beam web e = 219.4 mm


Moment on the fin plate, Mf = Fz x e
= 0.72 kN-m

Section modulus of fin plate = b x t2 / 6


= 3656.67 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 3656.67
= 0.91 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 3.30 kN

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(142.14^2+6.3^2)


= 142.3 kN
Resultant shear force Per Bolt = 142.28/4
= 35.57 kN
Min. Thickness of the connecting part = 5.8 mm
Diameter of bolt = 16 mm
For bolts in standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm2 (Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*16*5.8*460)/1000
= 42.688 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*35*5.8*460/1000
= 46.69
42.688 kN > 35.57 kN

Fin plate is Safe in Bearing

C. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(12.8,10)
= 8 mm
Weld throat thickness = 0.707*8
= 5.66 mm
Weld length on one side = 130.0 mm x x
Centroid distance = 65.0 mm
Shear force in X direction Fx = 142.14 kN
Shear force in Y direction Fy = 6.30 kN
Moment due to Fy My = 3.00

Section Modulus of weld Iw = 2bh3/12


= 2072503 mm4

Weld stress due to axial force = 142.14*1000/(2*5.66*130)


= 96.59 N/mm2

Weld stress due to vertical shear = 6.3*1000/(2*5.66*130)


STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
4.29 N/mm2

Weld stress due to moment = 3*1000000*65/2072503.34


= 94.09 N/mm2

Resultant weld stress = SQRT((96.59+94.09)^2+4.29^2)


= 190.73

190.73 N/mm2 < 220 N/mm2

Weld size is ok for Fin plate


STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

BEAM 267

PLAN AT EL(+)3.000M LVL

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UC 203x203x52
Depth D1 = 206.2 mm
Width Bf1 = 204.3 mm
Thickness of Flange Tf1 = 12.5 mm
Thickness of Web Tw1 = 7.9 mm
Root Radius rb1 = 10.2 mm
Area A1 = 66.3 cm2
= 6630 mm2
Supporting Member Properties:
Profile = UB457x191x74
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Depth D2 = 457 mm
Width Bf2 = 190.4 mm
Thickness of Flange Tf2 = 14.5 mm
Thickness of Web Tw2 = 9 mm
Root Radius rb2 = 10.2 mm
Area A2 = 94.6 cm2
= 9460 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M20
Diameter of bolt D = 20 mm
Hole Diameter Dt = 22 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 245 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 2 Nos.
Number of bolts provided = 4 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 80 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 35 mm
Net tension length Lt = ((2-1)*80+40)-((2-0.5)*22)
= 120 mm
Net Shear length Lv = ((2-1)*80+35)-((2-0.5)*22)
= 115 mm
Properties of Fin Plate:
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Provided fin plate thickness tp = 12 mm
Depth of fin plate df = 310 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 1 Nos.
Distance between the plate and bolt S1 = 35 mm
Dispersion width of loading b = 80 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 98.2 mm

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 246.75 kN 267 1067

Max. Vertical Shear Fy = 53.55 kN

Max. Horizontal Shear Fz = 1.1 kN


Moment Mz = 5.355 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 246.75/4
= 61.6875 kN
Shear stress induced per bolt = Fx /Anb
= 251.79 N/mm2
251.79 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 53.55/4 kN
= 13.39 kN
Shear stress induced per bolt = Fy / Anb
= 54.66 N/mm2
2
54.66 N/mm < 375 N/mm2

Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(246.75^2+53.55^2)
= 252.50 kN
Resultant shear per bolt = 252.5/4
= 63.125 kN
Resultant stress induced per bolt = 257.66 N/mm2
2
257.66 N/mm < 375 N/mm2
Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 12 mm
Thickness of web for Beam = 7.9 mm
Resultant Shear = SQRT(53.55^2+246.75^2)
= 252.5 kN
Resultant force Per Bolt = 252.5/4
= 63.13 kN
Bearing Capacity of Bolt = 20*min(7.9,12)*1000/1000
= 158.0 kN
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
158.0 kN > 63.13 kN
Bolts are Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(310-(2*22))*12
= 3830.4 mm2

Pt = 1053.36 kN
1053.36 kN > 246.75 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 3720 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((190.4/2)+20+40+80+40)
= 330.24 mm
Radius of gyration ry = sqrt(I/A)
= 89.4892917 mm
= 3.69027393
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 1023000 N


= 1023 kN
1023 kN > 246.75 kN
Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc

Moment in fin plate = 5.355 kN-m

Moment Capacity Mc = py x S
= 79.28 kN-m
Combined stress ratio = 0.31 < 1
Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*12*(115+1.2*(120-(2.5*22))))/1000
= 382.14 kN
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
382.14 kN > 53.55 kN
Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *12*310)-2*(22*12)
2820 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 3348 mm2
0.85Av/Ke = 2371.5 mm2 < 2820 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 651.42 kN
Pv = 0.6*3348*275
= 552420 N
= 552.42 kN
552.42 kN > 246.75 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 53.55 kN
Moment generated due to Fy = 5 kNm
60%Pv = 331 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 288300 mm3
Mc = 79.28 kN-m
5.36 kN-m < 79.28 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 190.4 mm
Eccentricity of load from beam web e = 195.2 mm
Moment on the fin plate, Mf = Fz x e
= 0.21 kN-m

Section modulus of fin plate = b x t2 / 6


= 4684.8 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 4684.8
= 1.16 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 1.10 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.039 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
= 3.42 mm
10 mm > 3.42 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(246.75^2+53.55^2)


= 252.5 kN
Resultant shear force Per Bolt = 252.5/4
= 63.13 kN
Min. Thickness of the connecting part = 7.9 mm
Diameter of bolt = 20 mm
Bolts in standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm2 (Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*20*7.9*460)/1000
= 72.68 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*40*7.9*460/1000
= 72.68
72.68 kN > 63.13 kN
Fin plate is Safe in Bearing

C. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(9,12)
= 7.2 mm
Weld throat thickness = 0.707*7.2
= 5.1 mm
Weld length on one side = 310.0 mm x x
Centroid distance = 155.0 mm
Shear force in X direction Fx = 246.75 kN
Shear force in Y direction Fy = 53.55 kN
Moment due to Fy My = 5.36

Section Modulus of weld Iw = 2bh3/12


= 25322350 mm4

Weld stress due to axial force = 246.75*1000/(2*5.1*310)


= 78.04 N/mm2

Weld stress due to vertical shear = 53.55*1000/(2*5.1*310)


16.94 N/mm2

Weld stress due to moment = 5.355*1000000*155/25322350


= 32.78 N/mm2

Resultant weld stress = SQRT((78.04+32.78)^2+16.94^2)


= 112.11

112.11 N/mm2 < 220 N/mm2


Weld size is ok for Fin plate
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
b. Check for weld for Stiffner:
Weld leg thickness = 0.8*MIN(10,9)
= 7.2 mm
Weld throat thickness = 0.707*7.2
= 5.10 mm
Horizontal force due to Fz = 1.1 kN

Shear stress = 1.1*1000/(1*98.2*5.1)


= 2.20 N/mm2 < 220 N/mm2
Weld thickness is safe
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

BEAM 63

ELEVATION ALONG GRID 2

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UB254x146x31
Depth D1 = 251.4 mm
Width Bf1 = 146.1 mm
Thickness of Flange Tf1 = 8.6 mm
Thickness of Web Tw1 = 6 mm
Root Radius rb1 = 7.6 mm
Area A1 = 39.7 cm2
= 3970 mm2
Supporting Member Properties:
Profile = UC 254x254x107
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Depth D2 = 266.7 mm
Width Bf2 = 258.8 mm
Thickness of Flange Tf2 = 20.5 mm
Thickness of Web Tw2 = 12.8 mm
Root Radius rb2 = 12.7 mm
Area A2 = 136 cm2
= 13600 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M20
Diameter of bolt D = 20 mm
Hole Diameter Dt = 22 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 245 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 2 Nos.
Number of bolts provided = 4 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 100 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 40 mm
Net tension length Lt = ((2-1)*80+40)-((2-0.5)*22)
= 109 mm
Net Shear length Lv = ((2-1)*100+40)-((2-0.5)*22)
= 129 mm
Properties of Fin Plate:
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Provided fin plate thickness tp = 12 mm
Depth of fin plate df = 250 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 1 Nos.
Distance between the plate and bolt S1 = 35 mm
Dispersion width of loading b = 100 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 70.05 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 150.38 kN 63 1217

Max. Vertical Shear Fy = 150.75 kN

Max. Horizontal Shear Fz = 6.6 kN


Moment Mz = 15 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 150.38/4
= 37.595 kN
Shear stress induced per bolt = Fx /Anb
= 153.45 N/mm2
153.45 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 150.75/4 kN
= 37.69 kN
Shear stress induced per bolt = Fy / Anb
= 153.84 N/mm2
153.84 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(150.38^2+150.75^2)
= 212.94 kN
Resultant shear per bolt = 212.94/4
= 53.235 kN
Resultant stress induced per bolt = 217.29 N/mm2
217.29 N/mm2 < 375 N/mm2
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 12 mm
Thickness of web for Beam = 6 mm
Resultant Shear = SQRT(150.75^2+150.38^2)
= 212.9 kN
Resultant force Per Bolt = 212.94/4
= 53.24 kN
Bearing Capacity of Bolt = 20*min(6,12)*1000/1000
= 120.0 kN
120.0 kN > 53.24 kN

Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(250-(2*22))*12
= 2966.4 mm2

Pt = 815.76 kN
815.76 kN > 150.38 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 3000 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((258.8/2)+20+40+80+40)
= 371.28 mm
Radius of gyration ry = sqrt(I/A)
= 72.1687836 mm
= 5.14460659
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 825000 N


= 825 kN
825 kN > 150.38 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc
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Moment in fin plate = 15 kN-m

Moment Capacity Mc = py x S
= 51.56 kN-m
Combined stress ratio = 0.47 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*12*(129+1.2*(109-(2.5*22))))/1000
= 383.72 kN
383.72 kN > 150.75 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *12*250)-2*(22*12)
2172 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 2700 mm2
0.85Av/Ke = 1912.5 mm2 < 2172 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 501.73 kN
Pv = 0.6*2700*275
= 445500 N
= 445.5 kN
445.50 kN > 150.75 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 150.75 kN
Moment generated due to Fy = 15 kNm
60%Pv = 267 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 187500 mm3
Mc = 51.56 kN-m
15.00 kN-m < 51.56 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 258.8 mm
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Eccentricity of load from beam web e = 229.4 mm
Moment on the fin plate, Mf = Fz x e
= 1.51 kN-m

Section modulus of fin plate = b x t2 / 6


= 5505.6 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 5505.6
= 1.36 kN-m
Mp < Mf
Since fin plate is not adequate to take fz force, Horizontal stiffeners are provided
Tensile force , Fz = 6.60 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.231 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 7.48 mm
10 mm > 7.48 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(150.38^2+150.75^2)


= 212.9 kN
Resultant shear force Per Bolt = 212.94/4
= 53.24 kN
Min. Thickness of the connecting part = 6 mm
Diameter of bolt = 20 mm
For bolts in standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*20*6*460)/1000
= 55.2 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*40*6*460/1000
= 55.2
55.2 kN > 53.24 kN

Fin plate is Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(12.8,12)
= 9.6 mm
Weld throat thickness = 0.707*9.6
= 6.79 mm x x
Weld length on one side = 250.0 mm
Centroid distance = 125.0 mm
Shear force in X direction Fx = 150.38 kN
Shear force in Y direction Fy = 150.75 kN
Moment due to Fy My = 15.00

Section Modulus of weld Iw = 2bh3/12


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= 17682292 mm4

Weld stress due to axial force = 150.38*1000/(2*6.79*250)


= 44.30 N/mm2

Weld stress due to vertical shear = 150.75*1000/(2*6.79*250)


44.41 N/mm2

Weld stress due to moment = 15*1000000*125/17682291.67


= 106.04 N/mm2

Resultant weld stress = SQRT((44.3+106.04)^2+44.41^2)


= 156.76

156.76 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,12.8)
= 8 mm
Weld throat thickness = 0.707*8
= 5.66 mm
Horizontal force due to Fz = 6.6 kN

Shear stress = 6.6*1000/(1*70.05*5.66)


= 16.65 N/mm2 < 220 N/mm2

Weld thickness is safe


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BEAM 112

ELEVATION ALONG GRID C

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UB305x165x46
Depth D1 = 306.6 mm
Width Bf1 = 165.7 mm
Thickness of Flange Tf1 = 11.8 mm
Thickness of Web Tw1 = 12.7 mm (ADDED 6MM THK PLATE)
Root Radius rb1 = 8.9 mm
Area A1 = 58.7 cm2
= 5870 mm2
Supporting Member Properties:
Profile = UC 203x203x46
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Depth D2 = 203.2 mm
Width Bf2 = 203.6 mm
Thickness of Flange Tf2 = 11 mm
Thickness of Web Tw2 = 7.2 mm
Root Radius rb2 = 10.2 mm
Area A2 = 58.7 cm2
= 5870 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M20
Diameter of bolt D = 20 mm
Hole Diameter Dt = 22 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 245 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 3 Nos.
Number of bolts provided = 6 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 80 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 40 mm
Net tension length Lt = ((2-1)*80+40)-((2-0.5)*22)
= 87 mm
Net Shear length Lv = ((3-1)*80+40)-((3-0.5)*22)
= 145 mm
Properties of Fin Plate:
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Provided fin plate thickness tp = 16 mm
Depth of fin plate df = 350 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 2 Nos.
Distance between the plate and bolt S1 = 35 mm
Dispersion width of loading b = 80 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 76.5 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 360.8 kN 112 1023

Max. Vertical Shear Fy = 140.7 kN

Max. Horizontal Shear Fz = 2.2 kN


Moment Mz = 11.256 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 360.8/6 kN
= 60.1333333 kN
Shear stress induced per bolt = Fx /Anb
= 245.45 N/mm2
245.45 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 140.7/6 kN
= 23.45 kN
Shear stress induced per bolt = Fy / Anb
= 95.72 N/mm2
95.72 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(360.8^2+140.7^2)
= 387.27 kN
Resultant shear per bolt = 387.27/6
= 64.545 kN
Resultant stress induced per bolt = 263.45 N/mm2
263.45 N/mm2 < 375 N/mm2
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Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 16 mm
Thickness of web for Beam = 12.7 mm
Resultant Shear = SQRT(140.7^2+360.8^2)
= 387.3 kN
Resultant force Per Bolt = 387.27/6
= 64.55 kN
Bearing Capacity of Bolt = 20*min(12.7,16)*1000/1000
= 254.0 kN
254.0 kN > 64.55 kN

Bolts are Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(350-(3*22))*16
= 5452.8 mm2

Pt = 1499.52 kN
1499.52 kN > 360.8 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 5600 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((203.6/2)+20+40+80+40)
= 338.16 mm
Radius of gyration ry = sqrt(I/A)
= 101.036297 mm
= 3.34691601
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 1540000 N


= 1540 kN
1540 kN > 360.8 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc
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Moment in fin plate = 11.256 kN-m

Moment Capacity Mc = py x S
= 134.75 kN-m
Combined stress ratio = 0.32 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*16*(145+1.2*(87-(2.5*22))))/1000
= 484.18 kN
484.18 kN > 140.70 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *16*350)-3*(22*16)
3984 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 5040 mm2
0.85Av/Ke = 3570 mm2 < 3984 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 920.30 kN
Pv = 0.6*5040*275
= 831600 N
= 831.6 kN
831.60 kN > 360.8 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 140.7 kN
Moment generated due to Fy = 11 kNm
60%Pv = 499 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 490000 mm3
Mc = 134.75 kN-m
11.26 kN-m < 134.75 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 203.6 mm
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Eccentricity of load from beam web e = 201.8 mm
Moment on the fin plate, Mf = Fz x e
= 0.44 kN-m

Section modulus of fin plate = b x t2 / 6


= 8610.13 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 8610.13
= 2.13 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 2.20 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.077 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 4.83 mm
10 mm > 4.83 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(360.8^2+140.7^2)


= 387.3 kN
Resultant shear force Per Bolt = 387.27/6
= 64.55 kN
Min. Thickness of the connecting part = 7.2 mm
Diameter of bolt = 20 mm
For bolts in standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*20*7.2*460)/1000
= 66.24 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*40*7.2*460/1000
= 66.24
66.24 kN > 64.55 kN

Fin plate is Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(7.2,16)
= 5.76 mm
Weld throat thickness = 0.707*5.76 x x
= 4.08 mm
Weld length on one side = 350.0 mm
Centroid distance = 175.0 mm
Shear force in X direction Fx = 360.8 kN
Shear force in Y direction Fy = 140.70 kN
Moment due to Fy My = 11.26

Section Modulus of weld Iw = 2bh3/12


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= 29155000 mm4

Weld stress due to axial force = 360.8*1000/(2*4.08*350)


= 126.34 N/mm2

Weld stress due to vertical shear = 140.7*1000/(2*4.08*350)


49.27 N/mm2

Weld stress due to moment = 11.256*1000000*175/29155000


= 67.57 N/mm2

Resultant weld stress = SQRT((126.34+67.57)^2+49.27^2)


= 200.07

200.07 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,7.2)
= 5.76 mm
Weld throat thickness = 0.707*5.76
= 4.08 mm
Horizontal force due to Fz = 2.2 kN

Shear stress = 2.2*1000/(2*76.5*4.08)


= 3.52 N/mm2 < 220 N/mm2

Weld thickness is safe


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BEAM 737

ROOF PLAN

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UB356x171x45
Depth D1 = 351.4 mm
Width Bf1 = 171.1 mm
Thickness of Flange Tf1 = 9.7 mm
Thickness of Web Tw1 = 7 mm
Root Radius rb1 = 10.2 mm
Area A1 = 57.3 cm2
= 5730 mm2
Supporting Member Properties:
Profile = UB356x171x57
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Depth D2 = 358 mm
Width Bf2 = 172.2 mm
Thickness of Flange Tf2 = 13 mm
Thickness of Web Tw2 = 8.1 mm
Root Radius rb2 = 10.2 mm
Area A2 = 72.6 cm2
= 7260 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M20
Diameter of bolt D = 20 mm
Hole Diameter Dt = 22 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 245 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 3 Nos.
Number of bolts provided = 6 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 100 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 45 mm
Net tension length Lt = ((2-1)*80+40)-((2-0.5)*22)
= 87 mm
Net Shear length Lv = ((3-1)*100+45)-((3-0.5)*22)
= 190 mm
Properties of Fin Plate:
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Provided fin plate thickness tp = 16 mm
Depth of fin plate df = 310 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 2 Nos.
Distance between the plate and bolt S1 = 35 mm
Dispersion width of loading b = 100 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 82.05 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 11.55 kN 737 3169

Max. Vertical Shear Fy = 42 kN

Max. Horizontal Shear Fz = 11 kN


Moment Mz = 30 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 11.55/6 kN
= 1.925 kN
Shear stress induced per bolt = Fx /Anb
= 7.86 N/mm2
7.86 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 42/6 kN
= 7 kN
Shear stress induced per bolt = Fy / A nb

= 28.58 N/mm2
28.58 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(11.55^2+42^2)
= 43.56 kN
Resultant shear per bolt = 43.56/6
= 7.26 kN
Resultant stress induced per bolt = 29.64 N/mm2
29.64 N/mm2 < 375 N/mm2
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Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 16 mm
Thickness of web for Beam = 7 mm
Resultant Shear = SQRT(42^2+11.55^2)
= 43.6 kN
Resultant force Per Bolt = 43.56/6
= 7.26 kN
Bearing Capacity of Bolt = 20*min(7,16)*1000/1000
= 140.0 kN
140.0 kN > 7.26 kN

Bolts are Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(310-(3*22))*16
= 4684.8 mm2

Pt = 1288.32 kN
1288.32 kN > 11.55 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 4960 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((172.2/2)+20+40+80+40)
= 319.32 mm
Radius of gyration ry = sqrt(I/A)
= 89.4892917 mm
= 3.56824815
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 1364000 N


= 1364 kN
1364 kN > 11.55 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc
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P1”)

Moment in fin plate = 30 kN-m

Moment Capacity Mc = py x S
= 105.71 kN-m
Combined stress ratio = 0.29 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*16*(190+1.2*(87-(2.5*22))))/1000
= 602.98 kN
602.98 kN > 42.00 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *16*310)-3*(22*16)
3408 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 4464 mm2
0.85Av/Ke = 3162 mm2 < 3408 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 787.25 kN
Pv = 0.6*4464*275
= 736560 N
= 736.56 kN
736.56 kN > 42 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 42 kN
Moment generated due to Fy = 30 kNm
60%Pv = 442 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 384400 mm3
Mc = 105.71 kN-m
30.00 kN-m < 105.71 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 172.2 mm
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Eccentricity of load from beam web e = 186.1 mm
Moment on the fin plate, Mf = Fz x e
= 2.05 kN-m

Section modulus of fin plate = b x t2 / 6


= 7940.27 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 7940.27
= 1.97 kN-m
Mp < Mf
Since fin plate is not adequate to take fz force, Horizontal stiffeners are provided
Tensile force , Fz = 11.00 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.385 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 9.66 mm
10 > 9.66
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(11.55^2+42^2)


= 43.6 kN
Resultant shear force Per Bolt = 43.56/6
= 7.26 kN
Min. Thickness of the connecting part = 7 mm
Diameter of bolt = 20 mm
For bolts in standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*20*7*460)/1000
= 64.4 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*40*7*460/1000
= 64.4
64.4 kN > 7.26 kN

Fin plate is Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(8.1,16)
= 6.48 mm
Weld throat thickness = 0.707*6.48 x x
= 4.59 mm
Weld length on one side = 310.0 mm
Centroid distance = 155.0 mm
Shear force in X direction Fx = 11.55 kN
Shear force in Y direction Fy = 42.00 kN
Moment due to Fy My = 30.00

Section Modulus of weld Iw = 2bh3/12


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= 22790115 mm4

Weld stress due to axial force = 11.55*1000/(2*4.59*310)


= 4.06 N/mm2

Weld stress due to vertical shear = 42*1000/(2*4.59*310)


14.76 N/mm2

Weld stress due to moment = 30*1000000*155/22790115


= 204.04 N/mm2

Resultant weld stress = SQRT((4.06+204.04)^2+14.76^2)


= 208.62

208.62 N/mm2 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,8.1)
= 6.48 mm
Weld throat thickness = 0.707*6.48
= 4.59 mm
Horizontal force due to Fz = 11 kN

Shear stress = 11*1000/(2*82.05*4.59)


= 14.60 N/mm2 < 220 N/mm2

Weld thickness is safe


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STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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BEAMPLAN
586 AT EL(+)3.000M LVL

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UB406x140x39
Depth D1 = 398 mm
Width Bf1 = 141.8 mm
Thickness of Flange Tf1 = 8.6 mm
Thickness of Web Tw1 = 6.4 mm
Root Radius rb1 = 10.2 mm
Area A1 = 49.7 cm2
= 4970 mm2
Supporting Member Properties:
Profile = UB610x229x101
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Depth D2 = 602.6 mm
Width Bf2 = 227.6 mm
Thickness of Flange Tf2 = 14.8 mm
Thickness of Web Tw2 = 10.5 mm
Root Radius rb2 = 12.7 mm
Area A2 = 129 cm2
= 12900 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M24
Diameter of bolt D = 24 mm
Hole Diameter Dt = 26 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 353 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 4 Nos.
Number of bolts provided = 8 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 80 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 45 mm
Net tension length Lt = ((2-1)*80+40)-((2-0.5)*26)
= 81 mm
Net Shear length Lv = ((4-1)*80+45)-((4-0.5)*26)
= 194 mm
Properties of Fin Plate:
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Provided fin plate thickness tp = 16 mm
Depth of fin plate df = 330 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 3 Nos.
Distance between the plate and bolt S1 = 40 mm
Dispersion width of loading b = 80 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 67.7 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 316.32 kN 586 1208

Max. Vertical Shear Fy = 131.14 kN

Max. Horizontal Shear Fz = 7.7 kN


Moment Mz = 13.114 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 316.32/8
= 39.54 kN
Shear stress induced per bolt = Fx /Anb
= 112.02 N/mm2
112.02 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 131.14/8 kN
= 16.4 kN
Shear stress induced per bolt = Fy / Anb
= 46.46 N/mm2
46.46 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(316.32^2+131.14^2)
= 342.43 kN
Resultant shear per bolt = 342.43/8
= 42.80375 kN
Resultant stress induced per bolt = 121.26 N/mm2
121.26 N/mm2 < 375 N/mm2
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 16 mm
Thickness of web for Beam = 6.4 mm
Resultant Shear = SQRT(131.14^2+316.32^2)
= 342.4 kN
Resultant force Per Bolt = 342.43/8
= 42.81 kN
Bearing Capacity of Bolt = 24*min(6.4,16)*1000/1000
= 153.6 kN
153.6 kN > 42.81 kN

Bolts are Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(330-(4*26))*16
= 4339.2 mm2

Pt = 1193.28 kN
1193.28 kN > 316.32 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 5280 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((227.6/2)+20+40+80+40)
= 352.56 mm
Radius of gyration ry = sqrt(I/A)
= 95.2627944 mm
= 3.7009202
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 1452000 N


= 1452 kN
1452 kN > 316.32 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Moment in fin plate = 13.114 kN-m

Moment Capacity Mc = py x S
= 119.79 kN-m
Combined stress ratio = 0.33 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*16*(194+1.2*(81-(2.5*26))))/1000
= 562.85 kN
562.85 kN > 131.14 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *16*330)-4*(26*16)
3088 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 4752 mm2
0.85Av/Ke = 3366 mm2 > 3088 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 713.33 kN
Pv = 0.6*4752*275
= 784080 N
= 784.08 kN
713.33 kN > 316.32 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 131.14 kN
Moment from Staad model = 13 kNm
60%Pv = 428 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 435600 mm3
Mc = 119.79 kN-m
13.11 kN-m < 119.79 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 227.6 mm
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Eccentricity of load from beam web e = 213.8 mm
Moment on the fin plate, Mf = Fz x e
= 1.65 kN-m

Section modulus of fin plate = b x t2 / 6


= 9122.13 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 9122.13
= 2.26 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 7.70 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.308 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 9.66 mm
10 mm > 9.66 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(316.32^2+131.14^2)


= 342.4 kN
Resultant shear force Per Bolt = 342.43/8
= 42.81 kN
Min. Thickness of the connecting part = 6.4 mm
Diameter of bolt = 24 mm
For bolts in Standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*24*6.4*460)/1000
= 70.656 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*40*6.4*460/1000
= 58.88
58.88 kN > 42.81 kN

Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(10.5,16)
= 8.4 mm
Weld throat thickness = 0.707*8.4 x x
= 5.94 mm
Weld length on one side = 330.0 mm
Centroid distance = 165.0 mm
Shear force in X direction Fx = 316.32 kN
Shear force in Y direction Fy = 131.14 kN
Moment due to Fy My = 13.11

Section Modulus of weld Iw = 2bh3/12


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= 35577630 mm4

Weld stress due to axial force = 316.32*1000/(2*5.94*330)


= 80.69 N/mm2

Weld stress due to vertical shear = 131.14*1000/(2*5.94*330)


33.46 N/mm2

Weld stress due to moment = 13.114*1000000*165/35577630


= 60.82 N/mm2

Resultant weld stress = SQRT((80.69+60.82)^2+33.46^2)


= 145.41

145.41 N/mm2 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,10.5)
= 8 mm
Weld throat thickness = 0.707*8
= 5.66 mm
Horizontal force due to Fz = 7.7 kN

Shear stress = 7.7*1000/(3*67.7*5.66)


= 6.70 N/mm2 < 220 N/mm2

Weld thickness is safe


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BEAM 135

PLAN AT EL(+)3.000M LVL

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UB457x191x106
Depth D1 = 467.2 mm
Width Bf1 = 192.8 mm
Thickness of Flange Tf1 = 19.6 mm
Thickness of Web Tw1 = 11.4 mm
Root Radius rb1 = 10.2 mm
Area A1 = 125 cm2
= 12500 mm2
Supporting Member Properties:
Profile = UC 254x254x107
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Depth D2 = 266.7 mm
Width Bf2 = 258.8 mm
Thickness of Flange Tf2 = 20.5 mm
Thickness of Web Tw2 = 12.8 mm
Root Radius rb2 = 12.7 mm
Area A2 = 136 cm2
= 13600 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M24
Diameter of bolt D = 24 mm
Hole Diameter Dt = 26 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 353 mm 2
(Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 4 Nos.
Number of bolts provided = 8 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 90 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 45 mm
Net tension length Lt = ((2-1)*80+40)-((2-0.5)*26)
= 81 mm
Net Shear length Lv = ((4-1)*90+45)-((4-0.5)*26)
= 224 mm
Properties of Fin Plate:
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Provided fin plate thickness tp = 16 mm
Depth of fin plate df = 425 mm
Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 3 Nos.
Distance between the plate and bolt S1 = 40 mm
Dispersion width of loading b = 90 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 90.7 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 509.25 kN 135 3059

Max. Vertical Shear Fy = 277.2 kN

Max. Horizontal Shear Fz = 6.6 kN


Moment Mz = 27.72 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 509.25/8
= 63.65625 kN
Shear stress induced per bolt = Fx /Anb
= 180.33 N/mm2
180.33 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 277.2/8 kN
= 34.65 kN
Shear stress induced per bolt = Fy / Anb
= 98.16 N/mm2
98.16 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(509.25^2+277.2^2)
= 579.81 kN
Resultant shear per bolt = 579.81/8
= 72.47625 kN
Resultant stress induced per bolt = 205.32 N/mm2
205.32 N/mm2 < 375 N/mm2
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Bolts are ok in Resultant Shear

d. Check for Bearing


Fin Plate Thickness tp = 16 mm
Thickness of web for Beam = 11.4 mm
Resultant Shear = SQRT(277.2^2+509.25^2)
= 579.8 kN
Resultant force Per Bolt = 579.81/8
= 72.48 kN
Bearing Capacity of Bolt = 24*min(11.4,16)*1000/1000
= 273.6 kN
273.6 kN > 72.48 kN

Bolts are Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(425-(4*26))*16
= 6163.2 mm2

Pt = 1694.88 kN
1694.88 kN > 509.25 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 6800 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((258.8/2)+20+40+80+40)
= 371.28 mm
Radius of gyration ry = sqrt(I/A)
= 122.686932 mm
= 3.02623917
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 1870000 N


= 1870 kN
1870 kN > 509.25 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc
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Moment in fin plate = 27.72 kN-m

Moment Capacity Mc =
= 162.32 kN-m
Combined stress ratio = 0.44 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*16*(224+1.2*(81-(2.5*26))))/1000
= 642.05 kN
642.05 kN > 277.20 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *16*425)-4*(26*16)
4456 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 6120 mm2
0.85Av/Ke = 4335 mm2 < 4456 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 1029.34 kN
Pv = 0.6*6120*275
= 1009800 N
= 1009.8 kN
1009.80 > 509.25
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 277.2 kN
Moment generated due to Fy = 28 kNm
60%Pv = 606 kN
fv < 60% Pv

Moment capacity of fin plate where


(Clause 4.2.5.3)
(Class 1 from output of staad)
= (2*(277.2/1009.8)-1)^2
= 0.20
S = 722500 mm3
Sv = 650250 mm3
Mc = 162.32 kN-m
27.72 kN-m < 162.32 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Maximum Width of flange connected
to the supporting beam = 258.8 mm
Eccentricity of load from beam web e = 229.4 mm
Moment on the fin plate, Mf = Fz x e
= 1.51 kN-m

Section modulus of fin plate = b x t2 / 6


= 9787.73 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 9787.73
= 2.42 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 6.60 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.264 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 8.43 mm
10 mm > 8.43 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(509.25^2+277.2^2)


= 579.8 kN
Resultant shear force Per Bolt = 579.81/8
= 72.48 kN
Min. Thickness of the connecting part = 11.4 mm
Diameter of bolt = 24 mm
For bolts in standard clearance holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x p bs

Pbs = (1*24*11.4*460)/1000
= 125.856 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*40*11.4*460/1000
= 104.88
104.88 kN > 72.48 kN

Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(12.8,16) x x
= 10.24 mm
Weld throat thickness = 0.707*10.24
= 7.24 mm
Weld length on one side = 425.0 mm
Centroid distance = 212.5 mm
Shear force in X direction Fx = 509.25 kN
Shear force in Y direction Fy = 277.20 kN
Moment due to Fy My = 27.72
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Section Modulus of weld Iw = 2bh3/12


= 92630521 mm4

Weld stress due to axial force = 509.25*1000/(2*7.24*425)


= 82.76 N/mm2

Weld stress due to vertical shear = 277.2*1000/(2*7.24*425)


45.05 N/mm2

Weld stress due to moment = 27.72*1000000*212.5/92630520.84


= 63.60 N/mm2

Resultant weld stress = SQRT((82.76+63.6)^2+45.05^2)


= 153.14

153.14 N/mm2 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,12.8)
= 8 mm
Weld throat thickness = 0.707*8
= 5.66 mm
Horizontal force due to Fz = 6.6 kN

Shear stress = 6.6*1000/(3*90.7*5.66)


= 4.29 N/mm2 < 220 N/mm2

Weld thickness is safe


STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Shear Connection Design (Fin Plate)

Beam to Beam Fin Plate Connection

Connecting Beam Properties:


Profile = UB254x146x31
Depth D1 = 251.4 mm
Width Bf1 = 146.1 mm
Thickness of Flange Tf1 = 8.6 mm
Thickness of Web Tw1 = 6 mm
Root Radius rb1 = 7.6 mm
Area A1 = 39.7 cm2
= 3970 mm2
Supporting Beam Properties:
Profile = UB254x146x31
Depth D2 = 251.4 mm
Width Bf2 = 146.1 mm
Thickness of Flange Tf2 = 8.6 mm
Thickness of Web Tw2 = 6 mm
Root Radius rb2 = 7.6 mm
Area A2 = 39.7 cm2
= 3970 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M20
Diameter of bolt D = 20 mm
Hole Diameter Dt = 22 mm (Table 36, BS 5950-1:2000)
Shear area of bolt Anb = 245 mm2
Number of Row = 2 Nos.
Number of Column = 2 Nos.
Number of bolts provided = 4 Nos.
Design shear capacity ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Design bearing capacity pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Design tension capacity pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Design Bearing Strength Pbs = 550 N/mm² (Table 31,BS 5950-1:2000)
(for connecting parts)
Material Properties of Steel:
Steel grade = S355
Design shear capacity fy = 355 N/mm²
Design Strength of Plate fu = 355 N/mm²
Provided plate thickness t = 12 mm

Material Properties of Weld:


Electrode Grade = E50
Design weld capacity pw = 250 N/mm² (Table 37, BS 5950-1:2000)

Pictorial representation of forces and input:

UB254x146x31

UB254x146x31

Design Loads
Axial Load (Tension Fx = 726 kN
/Compression)
Vertical Shear Fy = 83.60 kN
Horiontal Shear Fz = 94.80 kN

Bolt Alingment:
Gauge Distance g = 80 mm
Pitch Distance p = 100 mm
Edge distance for shear es = 40 mm
Edge distance for tension et = 40 mm
Net shear length Lv = ((2-1)*100+40)-(2.5*20)
= 90 mm
Net tension length Lt = (80+40)-(2*20)
= 80 mm
Design Check:
A. Design of Bolt:
a. Check for Direct Tension
Tensile force per bolt f = 726/4
= 181.5 kN
Tensile stress per bolt = f/Anb
= 740.82 N/mm2
740.82 > 560 N/mm2

Revise the design

b. Check for Shear:


Horizontal shear /bolt in Y Sy = 83.6/4 kN
= 20.9 kN
Shear stress induced in bolt σs = Ps / Abolt
= 85.31 N/mm2
85.31 < 375 N/mm2

Bolts are ok in Shear

c. Combined check for Tension & Shear


Total tensile force per bolt, f = 181.50 kN
Total shear force per bolt, Fs = 20.9 kN

Interaction ratio = Tension per bolt Shear per bolt


+
Tension capacity Shear Capacity of bolt
of bolt

(181.5*1000) (20.9*1000)
+
(245*560) (245*375)

182 20.9
+ = 1.56
137.2 91.875

> 1.4 Increase bolt size

B Design of Plate:
a. Check for Bearing
Fin Plate Thickness = 12 mm
Thickness of web for Beam = 6 mm
Resultant Axial & Shear =
SQRT(83.6^2+726^2)
= 730.8 kN
Resultant force Per Bolt =
730.8/4
= 182.7 kN
Bearing Capacity of Bolt =
20*min(6,12)*1000/1000
= 120.0 kN
120.0 < 182.7 kN

Revise the design


b. Check for Block Shear

Effective net area coefficient ke = 1.1


coeeficient for number of bolts k = 2.5
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (6.2.4,BS 5950-1:2000)
Pr = (0.6*355*12*(90+1.1*(80-(2.5*20))))/1000
= 314.388 kN
314.4 > 83.60 kN

Provided Plate Thickness is adequate

c. Check for Bending due to Fz


Moment generated due to Fz = 94.8*80/1000
= 7.59 kNm
Maximum dispersion width = 80 mm
Thickness required for end plate = SQRT((7.59*10^6*6)/(0.9*355*80))
= 42.22 mm
42.22 > 12 mm

Increase plate thickness

C. Design for weld


Weld leg thickness = 4.8 mm
Weld throat thickness = 3.4 mm
Weld throat thickness = 7 mm (Say)
Weld length on one side = 214 mm
Maximum Tension Fx = 726 kN
Shear force in Y direction Fy = 83.60 kN
Resultant force Fr = SQRT(726^2+83.6^2)
= 730.80 kN
Shear stress due to Fr = (730.8*1000)/(7*2*214.2)
= 243.70 N/mm2
Moment generated due to Fz Mz = (94.8*(80/2+40))/1000
= 7.59 kNm
Weld lever arm p = 15.20 mm
Couple force due to Mz Fzs = 7.59/(15.2/1000)
= 499.35 kN
Shear stress due to Mz = (499.35*1000)/(7*214.2)
= 166.52 N/mm2
Resultant = SQRT(243.7^2+166.52^2)
= 295.16 N/mm2
295.159 > 250 N/mm2

Increase weld size

Results:
Check for Combined shear & Tension = > 1.4 Increase bolt size

Check for Resultant Shear = Bolts are ok in Shear


Check for Bearing = Revise the design

Check for Block Shear = Provided Plate Thickness is adequate

Check for Fin plate = Increase plate thickness

Check for Weld = Increase weld size


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BEAM 46

PLAN AT EL(+)3.000M LVL

Shear Connection Design (Fin Plate)

C
Connecting Beam Properties:
Profile = UB533x165x74
Depth D1 = 529.1 mm
Width Bf1 = 165.9 mm
Thickness of Flange Tf1 = 13.6 mm
Thickness of Web Tw1 = 9.7 mm
Root Radius rb1 = 12.7 mm
Area A1 = 95.2 cm2
= 9520 mm2
Supporting Member Properties:
Profile = UC 254x254x107
Depth D2 = 266.7 mm
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
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Width Bf2 = 258.8 mm
Thickness of Flange Tf2 = 20.5 mm
Thickness of Web Tw2 = 12.8 mm
Root Radius rb2 = 12.7 mm
Area A2 = 136 cm2
= 13600 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M24
Diameter of bolt D = 24 mm
Hole Diameter Dt = 26 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 353 mm2 (Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 6 Nos.
Number of bolts provided = 12 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 70 mm
Edge distance for shear es = 35 mm
Edge distance for tension et = 45 mm
Net tension length Lt = ((2-1)*80+35)-((2-0.5)*26)
= 76 mm
Net Shear length Lv = ((6-1)*70+45)-((6-0.5)*26)
= 252 mm
Properties of Fin Plate:
Provided fin plate thickness tp = 16 mm
Depth of fin plate df = 450 mm
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Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 3 Nos.
Distance between the plate and bolt S1 = 40 mm
Dispersion width of loading b = 70 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 78.1 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 699.6 kN 46 1024

Max. Vertical Shear Fy = 267.3 kN

Max. Horizontal Shear Fz = 1.1 kN


Moment Mz = 26.73 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 699.6/12 kN
= 58.3 kN
Shear stress induced per bolt = Fx /Anb
= 165.16 N/mm2
165.16 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 267.3/12 kN
= 22.28 kN
Shear stress induced per bolt = Fy / Anb
= 63.12 N/mm2
63.12 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(699.6^2+267.3^2)
= 748.93 kN
Resultant shear per bolt = 748.93/12
= 62.4108333 kN
Resultant stress induced per bolt = 176.81 N/mm2
176.81 N/mm2 < 375 N/mm2

Bolts are ok in Resultant Shear


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d. Check for Bearing


Fin Plate Thickness tp = 16 mm
Thickness of web for Beam = 9.7 mm
Resultant Shear = SQRT(267.3^2+699.6^2)
= 748.9 kN
Resultant force Per Bolt = 748.93/12
= 62.42 kN
Bearing Capacity of Bolt = 24*min(9.7,16)*1000/1000
= 232.8 kN
232.8 > 62.42 kN

Bolts are in Safe in Bearing

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(450-(6*26))*16
= 5644.8 mm2

Pt = 1552.32 kN
1552.32 kN > 699.6 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 7200 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((258.8/2)+20+35+80+35)
= 359.28 mm
Radius of gyration ry = sqrt(I/A)
= 129.903811 mm
= 2.76573873
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 1980000 N


= 1980 kN
1980 kN > 699.6 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc M
+ < 1
Pc Mc

Moment in fin plate = 26.73 kN-m


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Moment Capacity Mc = py x S
= 222.75 kN-m
Combined stress ratio = 0.47 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*16*(252+1.2*(76-(2.5*26))))/1000
= 700.13 kN
700.13 kN > 267.30 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *16*450)-6*(26*16)
3984 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 6480 mm2
0.85Av/Ke = 4590 mm2 > 3984 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 920.30 kN
Pv = 0.6*6480*275
= 1069200 N
= 1069.2 kN
920.30 kN > 699.6 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 267.3 kN
Moment generated due to Fy = 27 kNm
60%Pv = 552 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 810000 mm3
Mc = 222.75 kN-m
26.73 < 222.75 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 258.8 mm
Eccentricity of load from beam web e = 224.4 mm
Moment on the fin plate, Mf = Fz x e
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= 0.25 kN-m

Section modulus of fin plate = b x t2 / 6


= 9574.4 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 9574.4
= 2.37 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 1.10 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.044 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 3.90 mm
10 mm > 3.90 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(699.6^2+267.3^2)


= 748.9 kN
Resultant shear force Per Bolt = 748.93/12
= 62.42 kN
Min. Thickness of the connecting part = 9.7 mm
Diameter of bolt = 24 mm
Coefficient of holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x pbs
Pbs = (1*24*9.7*460)/1000
= 107.088 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*35*9.7*460/1000
= 78.085
78.085 kN > 62.42 kN

Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(12.8,16)
= 10.24 mm
Weld throat thickness = 0.707*10.24
= 7.24 mm x x
Weld length on one side = 450.0 mm
Centroid distance = 225.0 mm
Shear force in X direction Fx = 699.6 kN
Shear force in Y direction Fy = 267.30 kN
Moment due to Fy My = 26.73

Section Modulus of weld Iw = 2bh3/12


= 109957500 mm4
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Weld stress due to axial force = 699.6*1000/(2*7.24*450)
= 107.37 N/mm2

Weld stress due to vertical shear = 267.3*1000/(2*7.24*450)


41.03 N/mm2

Weld stress due to moment = 26.73*1000000*225/109957500


= 54.70 N/mm2

Resultant weld stress = SQRT((107.37+54.7)^2+41.03^2)


= 167.18

167.18 N/mm2 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,12.8)
= 8 mm
Weld throat thickness = 0.707*8
= 5.66 mm
Horizontal force due to Fz = 1.1 kN

Shear stress = 1.1*1000/(3*78.1*5.66)


= 0.83 N/mm2 < 220 N/mm2

Weld thickness is safe


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BEAM 332

PLAN AT EL(+)9.700M LVL

Shear Connection Design (Fin Plate)

Connecting Beam Properties:


Profile = UB610x229x113
Depth D1 = 607.6 mm
Width Bf1 = 228.2 mm
Thickness of Flange Tf1 = 17.3 mm
Thickness of Web Tw1 = 11.1 mm
Root Radius rb1 = 12.7 mm
Area A1 = 144 cm2
= 14400 mm2
Supporting Member Properties:
Profile = UB610x229x101
Depth D2 = 602.6 mm
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Width Bf2 = 227.6 mm
Thickness of Flange Tf2 = 14.8 mm
Thickness of Web Tw2 = 10.5 mm
Root Radius rb2 = 12.7 mm
Area A2 = 129 cm2
= 12900 mm2
Material Properties of Bolt:
Bolt grade = 8.8
Bolt size = M24
Diameter of bolt D = 24 mm
Hole Diameter Dt = 26 mm (Table 33, BS 5950-1:2000)
Shear area of bolt Anb = 353 mm2 (Table 16, BS4190)
Number of Column = 2 Nos.
Number of Row = 6 Nos.
Number of bolts provided = 12 Nos.
Shear strength of bolt ps = 375 N/mm² (Table 30,BS 5950-1:2000)
Bearing strength of bolt pb = 1000 N/mm² (Table 31,BS 5950-1:2000)
Tensile strength of bolt pt = 560 N/mm² (Table 34,BS 5950-1:2000)
Recommended tension strength of bolt = 448 N/mm2 (considered 80% of capacity)
Bearing Strength of connected parts Pbs = 460 N/mm² (Table 32,BS 5950-1:2000)

Material Properties of Steel:


Steel grade = S275
Yield stress fy = 275 N/mm²
Design Strength of Plate py = 275 N/mm²
Properties of Weld:
Electrode Grade = E50
Design Strength of fillet weld pw = 220 N/mm² (Table 37, BS 5950-1:2000)

Bolt Alignment:
Gauge Distance g = 80 mm
Pitch Distance p = 90 mm
Edge distance for shear es = 35 mm
Edge distance for tension et = 45 mm
Net tension length Lt = ((2-1)*80+35)-((2-0.5)*26)
= 76 mm
Net Shear length Lv = ((6-1)*90+45)-((6-0.5)*26)
= 352 mm
Properties of Fin Plate:
Provided fin plate thickness tp = 16 mm
Depth of fin plate df = 540 mm
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Properties of horizontal Stiffner Plate:
No of Stiffener plate n = 3 Nos.
Distance between the plate and bolt S1 = 40 mm
Dispersion width of loading b = 90 mm
Thickness of stiffener plate ts = 10 mm
Length of weld in stiffener plate L = 108.55 mm

ELEVATION PLAN

Design Loads (Considered 10% extra) BEAM L/C


Max. Axial Load Fx = 562.1 kN 332 1015

Max. Vertical Shear Fy = 166.1 kN

Max. Horizontal Shear Fz = 1.1 kN


Moment Mz = 16.61 kN-m
A. Design of Bolt:
a. Check for Horizontal Shear
Horizontal shear per bolt Fx = 562.1/12
= 46.8416667 kN
Shear stress induced per bolt = Fx /Anb
= 132.7 N/mm2
132.7 N/mm2 < 375 N/mm2

Bolts are ok in Horizontal Shear

b. Check for Vertical Shear:


Vertical shear per bolt Fy = 166.1/12 kN
= 13.85 kN
Shear stress induced per bolt = Fy / Anb
= 39.24 N/mm2
39.24 N/mm2 < 375 N/mm2
Bolts are ok in Vertical Shear

c. Check for Resultant Shear:


Resultant Shear = SQRT(562.1^2+166.1^2)
= 586.13 kN
Resultant shear per bolt = 586.13/12
= 48.8441667 kN
Resultant stress induced per bolt = 138.37 N/mm2
138.37 N/mm2 < 375 N/mm2

Bolts are ok in Resultant Shear


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d. Check for Bearing


Fin Plate Thickness tp = 16 mm
Thickness of web for Beam = 11.1 mm
Resultant Shear = SQRT(166.1^2+562.1^2)
= 586.1 kN
Resultant force Per Bolt = 586.13/12
= 48.85 kN
Bearing Capacity of Bolt = 24*min(11.1,16)*1000/1000
= 266.4 kN
266.4 kN > 48.85 kN

Bolts are ok in Resultant Shear

B. Design of Plate:
a. Check for Tension capacity of plate
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Tension capacity of fin plate Pt = Py x Ae (Clause 4.6.1)

Effective net area Ae = ke x An


= 1.2*(540-(6*26))*16
= 7372.8 mm2

Pt = 2027.52 kN
2027.52 kN > 562.1 kN

Fin plate is Safe in Tension

b. Check for Compression capacity of plate


Compression capacity of fin plate Pc = pc x Ag (Clause 4.7.4)

Gross Area of the section Ag = 8640 mm2


Slenderness ratio = LE/ry
Effective length LE = 1.2 L (Table 22 BS5950:2000)
= 1.2*((227.6/2)+20+35+80+35)
= 340.56 mm
Radius of gyration ry = sqrt(I/A)
= 155.884573 mm
= 2.18469342
Compressive strength pc = 275 N/mm2 (Table 24 BS:5950:2000)

Compression capacity of fin plate Pc = 2376000 N


= 2376 kN
2376 kN > 562.1 kN

Fin plate is Safe in Compression

c. Check for combined Axial & Bending

Fc + M
< 1
Pc Mc

Moment in fin plate = 16.61 kN-m


STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)

Moment Capacity Mc = py x S
= 320.76 kN-m
Combined stress ratio = 0.29 < 1

Provided fin plate is adequate

d. Check for Block Shear


Effective net area coefficient ke = 1.2 (Clause 3.4.3)
coeeficient for number of bolts k = 2.5 (Clause 6.2.4)
Block shear capacity Pr = 0.6fyt[Lv + Ke(Lt - kDt)] (Clause 6.2.4)
Pr = (0.6*275*16*(352+1.2*(76-(2.5*26))))/1000
= 964.13 kN
964.13 kN > 166.10 kN

Provided Fin Plate Thickness is adequate for block shear

e. Check for shear


Shear capacity Pv = 0.6 x Av x Py (Clause 4.2.3)
Net area for shear Avnet = (0.9 *16*540)-6*(26*16)
5280 mm2
Avnet >= 0.85Av/Ke (Clause 6.2.3)
Effective net area coefficient ke = 1.2 (Clause 3.4.3)
Av = 7776 mm2
0.85Av/Ke = 5508 mm2 > 5280 mm2
If Avnet < 0.85Av/Ke Pv = 0.7 x Py x Ke x Avnet
= 1219.68 kN
Pv = 0.6*7776*275
= 1283040 N
= 1283.04 kN
1219.68 kN > 562.1 kN
Provided Fin Plate Thickness is adequate
f. Check for Bending due to Fy
Vertical Shear fv = 166.1 kN
Moment generated due to Fy = 17 kNm
60%Pv = 732 kN
fv < 60% Pv

Moment capacity of fin plate Mc = py x S (Clause 4.2.5.3)

(Class 1 from output of staad)


S = 1166400 mm3
Mc = 320.76 kN-m
16.61 kN-m < 320.76 kN-m

Provided fin Plate Thickness is adequate

g. Check for Bending due to Fz


Maximum Width of flange connected
to the supporting beam = 227.6 mm
Eccentricity of load from beam web e = 208.8 mm
Moment on the fin plate, Mf = Fz x e
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
= 0.23 kN-m

Section modulus of fin plate = b x t2 / 6


= 8908.8 mm3
Bending moment capacity of Stiffner plate, Mp = σxz
= 0.9 x 275 x 8908.8
= 2.20 kN-m
Mp > Mf
Fin plate thickness is adequate to take the Fz force
Tensile force , Fz = 1.10 kN
Bending moment in the stiffener plate Mf1 = Fz1 x S1
= 0.044 kNm
Thickness of stiffener plate required = Mf1 x 6
b x 0.9 x fu
= 3.44 mm
10 mm > 3.44 mm
Provided Stiffner Plate Thickness is adequate

h. Check for Bearing for Fin Plate

Resultant Shear force = SQRT(562.1^2+166.1^2)


= 586.1 kN
Resultant shear force Per Bolt = 586.13/12
= 48.85 kN
Min. Thickness of the connecting part = 10.5 mm
Diameter of bolt = 24 mm
Coefficient of holes kbs = 1 Clause 6.3.3.3
Bearing strength of connecting part pbs = 460 N/mm 2
(Table 32)
Bearing capacity of connecting part Pbs = kbs x d x tp x p bs

Pbs = (1*24*10.5*460)/1000
= 115.92 kN
Pbs < 0.5 x kbs x e x tp x pbs
= (0.5*1*35*10.5*460/1000
= 84.525
84.525 kN > 48.85 kN

Fin plate is Safe in Bearing

B. Check for weld


a. Check for weld for Fin Plate:
Weld leg thickness = 0.8*MIN(10.5,16)
= 8.4 mm
Weld throat thickness = 0.707*8.4
= 5.94 mm x x
Weld length on one side = 540.0 mm
Centroid distance = 270.0 mm
Shear force in X direction Fx = 562.1 kN
Shear force in Y direction Fy = 166.10 kN
Moment due to Fy My = 16.61 kN-m

Section Modulus of weld Iw = 2bh3/12


= 155889360 mm4
STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Weld stress due to axial force = 562.1*1000/(2*5.94*540)
= 87.63 N/mm2

Weld stress due to vertical shear = 166.1*1000/(2*5.94*540)


25.90 N/mm2

Weld stress due to moment = 16.61*1000000*270/155889360


= 28.77 N/mm2

Resultant weld stress = SQRT((87.63+28.77)^2+25.9^2)


= 119.25

119.25 N/mm2 < 220 N/mm2

Weld size is ok for Fin plate

b. Check for weld for Stiffner:


Weld leg thickness = 0.8*MIN(10,10.5)
= 8 mm
Weld throat thickness = 0.707*8
= 5.66 mm
Horizontal force due to Fz = 1.1 kN

Shear stress = 1.1*1000/(3*108.55*5.66)


= 0.60 N/mm2 < 220 N/mm2

Weld thickness is safe


STRUCTURAL STEEL WORK DESIGN CALCULATION FOR TRANSFER
DATE 28/7/2020
STATION TS-2B
LBT EXPANSION PROJECT – DEDICATED BYPASS CONVEYOR SYSTEM (“LEXPRO REV F
P1”)
Universal Beams to BS - Dimensions & Properties
Thickness

Mass Per Depth of Width of


Area of section
metre section section Web Flange
Designation

A h b s t
2
kg/m cm2 mm mm mm mm mm
UC 356x406x634 633.9 808 80800 474.6 424 47.6 77
UC 356x406x551 551 702 70200 455.6 418.5 42.1 67.5
UC 356x406x467 467 595 59500 436.6 412.2 35.8 58
UC 356x406x393 393 501 50100 419 407 30.6 49.2
UC 356x406x340 339.9 433 43300 406.4 403 26.6 42.9
UC 356x406x287 287.1 366 36600 393.6 399 22.6 36.5
UC 356x406x235 235.1 299 29900 381 394.8 18.4 30.2
UC 356x368x202 201.9 257 25700 374.6 374.7 16.5 27
UC 356x368x177 177 226 22600 368.2 372.6 14.4 23.8
UC 356x368x153 152.9 195 19500 362 370.5 12.3 20.7
UC 356x368x129 129 164 16400 355.6 368.6 10.4 17.5
UC 305x305x283 282.9 360 36000 365.3 322.2 26.8 44.1
UC 305x305x240 240 306 30600 352.5 318.4 23 37.7
UC 305x305x198 198.1 252 25200 339.9 314.5 19.1 31.4
UC 305x305x158 158.1 201 20100 327.1 311.2 15.8 25
UC 305x305x137 136.9 174 17400 320.5 309.2 13.8 21.7
UC 305x305x118 117.9 150 15000 314.5 307.4 12 18.7
UC 305x305x97 96.9 123 12300 307.9 305.3 9.9 15.4
UC 254x254x167 167.1 213 21300 289.1 265.2 19.2 31.7
UC 254x254x132 132 168 16800 276.3 261.3 15.3 25.3
UC 254x254x107 107.1 136 13600 266.7 258.8 12.8 20.5
UC 254x254x89 88.9 113 11300 260.3 256.3 10.3 17.3
UC 254x254x73 73.1 93.1 9310 254.1 254.6 8.6 14.2
UC 203x203x86 86.1 110 11000 222.2 209.1 12.7 20.5
UC 203x203x71 71 90.4 9040 215.8 206.4 10 17.3
UC 203x203x60 60 76.4 7640 209.6 205.8 9.4 14.2
UC 203x203x52 52 66.3 6630 206.2 204.3 7.9 12.5
UC 203x203x46 46.1 58.7 5870 203.2 203.6 7.2 11
UC 152x152x37 37 47.1 4710 161.8 154.4 8 11.5
UC 152x152x30 30 38.3 3830 157.6 152.9 6.5 9.4
UC 152x152x23 23 29.2 2920 152.4 152.2 5.8 6.8
UB1016x305x487 486.6 620 62000 1036.1 308.5 30 54.1
UB1016x305x437 436.9 557 55700 1025.9 305.4 26.9 49
UB1016x305x393 392.7 500 50000 1016 303 24.4 43.9
UB1016x305x349 349.4 445 44500 1008.1 302 21.1 40
UB1016x305x314 314.3 400 40000 1000 300 19.1 35.9
UB1016x305x272 272.3 347 34700 990.1 300 16.5 31
UB1016x305x249 248.7 317 31700 980.2 300 16.5 26
UB1016x305x222 222 283 28300 970.3 300 16 21.1
UB914x419x388 388 494 49400 921 420.5 21.4 36.6
UB914x419x343 343.3 437 43700 911.8 418.5 19.4 32
UB914x305x289 289.1 368 36800 926.6 307.7 19.5 32
UB914x305x253 253.4 323 32300 918.4 305.5 17.3 27.9
UB914x305x224 224.2 286 28600 910.4 304.1 15.9 23.9
UB914x305x201 200.9 256 25600 903 303.3 15.1 20.2
UB838x292x226 226.5 289 28900 850.9 293.8 16.1 26.8
UB838x292x194 193.8 247 24700 840.7 292.4 14.7 21.7
UB838x292x176 175.9 224 22400 834.9 291.7 14 18.8
UB762x267x197 196.8 251 25100 769.8 268 15.6 25.4
UB762x267x173 173 220 22000 762.2 266.7 14.3 21.6
UB762x267x147 146.9 187 18700 754 265.2 12.8 17.5
UB762x267x134 133.9 171 17100 750 264.4 12 15.5
UB686x254x170 170.2 217 21700 692.9 255.8 14.5 23.7
UB686x254x152 152.4 194 19400 687.5 254.5 13.2 21
UB686x254x140 140.1 178 17800 683.5 253.7 12.4 19
UB686x254x125 125.2 159 15900 677.9 253 11.7 16.2
UB610x305x238 238.1 303 30300 635.8 311.4 18.4 31.4
UB610x305x179 179 228 22800 620.2 307.1 14.1 23.6
UB610x305x149 149.2 190 19000 612.4 304.8 11.8 19.7
UB610x229x140 139.9 178 17800 617.2 230.2 13.1 22.1
UB610x229x125 125.1 159 15900 612.2 229 11.9 19.6
UB610x229x113 113 144 14400 607.6 228.2 11.1 17.3
UB610x229x101 101.2 129 12900 602.6 227.6 10.5 14.8
UB533x210x122 122 155 15500 544.5 211.9 12.7 21.3
UB533x210x109 109 139 13900 539.5 210.8 11.6 18.8
UB533x210x101 101 129 12900 536.7 210 10.8 17.4
UB533x210x92 92.14 117 11700 533.1 209.3 10.1 15.6
UB533x210x82 82.2 105 10500 528.3 208.8 9.6 13.2
UB533x165x74 74 95.2 9520 529.1 165.9 9.7 13.6
UB533x165x66 66 83.7 8370 524.7 165.1 8.9 11.4
UB457x191x106 98.3 125 12500 467.2 192.8 11.4 19.6
UB457x191x89 89.3 114 11400 463.4 191.9 10.5 17.7
UB457x191x82 82 104 10400 460 191.3 9.9 16
UB457x191x74 74.3 94.6 9460 457 190.4 9 14.5
UB457x191x67 67.1 85.5 8550 453.4 189.9 8.5 12.7
UB457x152x82 82.1 105 10500 465.8 155.3 10.5 18.9
UB457x152x74 74.2 94.5 9450 462 154.4 9.6 17
UB457x152x67 67.2 85.6 8560 458 153.8 9 15
UB457x152x60 59.8 76.2 7620 454.6 152.9 8.1 13.3
UB457x152x52 52.3 66.6 6660 449.8 152.4 7.6 10.9
UB406x178x74 74.2 94.5 9450 412.8 179.5 9.5 16
UB406x178x67 67.1 85.5 8550 409.4 178.8 8.8 14.3
UB406x178x60 60.1 76.5 7650 406.4 177.9 7.9 12.8
UB406x178x54 54.1 69 6900 402.6 177.7 7.7 10.9
UB406x140x46 46 58.6 5860 403.2 142.2 6.8 11.2
UB406x140x39 39 49.7 4970 398 141.8 6.4 8.6
UB356x171x67 67.1 85.5 8550 363.4 173.2 9.1 15.7
UB356x171x57 57 72.6 7260 358 172.2 8.1 13
UB356x171x51 51 64.9 6490 355 171.5 7.4 11.5
UB356x171x45 45 57.3 5730 351.4 171.1 7 9.7
UB356x127x39 39.1 49.8 4980 353.4 126 6.6 10.7
UB356x127x33 33.1 42.1 4210 349 125.4 6 8.5
UB305x165x54 54 68.8 6880 310.4 166.9 7.9 13.7
UB305x165x46 46.1 58.7 5870 306.6 165.7 6.7 11.8
UB305x165x40 40.3 51.3 5130 303.4 165 6 10.2
UB305x127x48 48.1 61.2 6120 311 125.3 9 14
UB305x127x42 41.9 53.4 5340 307.2 124.3 8 12.1
UB305x127x37 37 47.2 4720 304.4 123.4 7.1 10.7
UB305x102x33 32.8 41.8 4180 312.7 102.4 6.6 10.8
UB305x102x28 28.2 35.9 3590 308.7 101.8 6 8.8
UB305x102x25 24.8 31.6 3160 305.1 101.6 5.8 7
UB254x146x43 43 54.8 5480 259.6 147.3 7.2 12.7
UB254x146x37 37 47.2 4720 256 146.4 6.3 10.9
UB254x146x31 31.1 39.7 3970 251.4 146.1 6 8.6
UB254x102x28 28.3 36.1 3610 260.4 102.2 6.3 10
UB254x102x25 25.2 32 3200 257.2 101.9 6 8.4
UB254x102x22 22 28 2800 254 101.6 5.7 6.8
UB203x133x30 30 38.2 3820 206.8 133.9 6.4 9.6
UB203x133x25 25.1 32 3200 203.2 133.2 5.7 7.8
UB203x102x23 23.1 29.4 2940 203.2 101.8 5.4 9.3
UB178x102x19 19 24.3 2430 177.8 101.2 4.8 7.9
UB152x89x16 16 20.3 2030 152.4 88.7 4.5 7.7
UB127x76x13 13 16.5 1650 127 76 4 7.6
Ratios for Local
Second Moment of Area Radius of Gyration
Buckling
Depth
Root radius between Axis Axis
fillets Flange Web Axis x-x
x-x y-y

r d b/2t d/s Ix Iy rx
4 4
mm mm cm4 mm cm4 mm cm
15.2 290.2 2.75 6.1 274800 27480000 98130 9813000 18.4
15.2 290.2 3.1 6.89 226900 22690000 82670 8267000 18
15.2 290.2 3.55 8.11 183000 18300000 67830 6783000 17.5
15.2 290.2 4.14 9.48 146600 14660000 55370 5537000 17.1
15.2 290.2 4.7 10.9 122500 12250000 46850 4685000 16.8
15.2 290.2 5.47 12.8 99880 9988000 38680 3868000 16.5
15.2 290.2 6.54 15.8 79080 7908000 30990 3099000 16.3
15.2 290.2 6.94 17.6 66260 6626000 23690 2369000 16.1
15.2 290.2 7.83 20.2 57120 5712000 20530 2053000 15.9
15.2 290.2 8.95 23.6 48590 4859000 17550 1755000 15.8
15.2 290.2 10.5 27.9 40250 4025000 14610 1461000 15.6
15.2 246.7 3.65 9.21 78870 7887000 24630 2463000 14.8
15.2 246.7 4.22 10.7 64200 6420000 20310 2031000 14.5
15.2 246.7 5.01 12.9 50900 5090000 16300 1630000 14.2
15.2 246.7 6.22 15.6 38750 3875000 12570 1257000 13.9
15.2 246.7 7.12 17.9 32810 3281000 10700 1070000 13.7
15.2 246.7 8.22 20.6 27670 2767000 9059 905900 13.6
15.2 246.7 9.91 24.9 22250 2225000 7308 730800 13.4
12.7 200.3 4.18 10.4 30000 3000000 9870 987000 11.9
12.7 200.3 5.16 13.1 22530 2253000 7531 753100 11.6
12.7 200.3 6.31 15.6 17510 1751000 5928 592800 11.3
12.7 200.3 7.41 19.4 14270 1427000 4857 485700 11.2
12.7 200.3 8.96 23.3 11410 1141000 3908 390800 11.1
10.2 160.8 5.1 12.7 9449 944900 3127 312700 9.28
10.2 160.8 5.97 16.1 7618 761800 2537 253700 9.18
10.2 160.8 7.25 17.1 6125 612500 2065 206500 8.96
10.2 160.8 8.17 20.4 5259 525900 1778 177800 8.91
10.2 160.8 9.25 22.3 4568 456800 1548 154800 8.82
7.6 123.6 6.71 15.5 2210 221000 706 70600 6.85
7.6 123.6 8.13 19 1748 174800 560 56000 6.76
7.6 123.6 11.2 21.3 1250 125000 400 40000 6.54
30 867.9 2.85 28.9 1021400 102140000 26720 2672000 40.6
30 867.9 3.12 32.3 909900 90990000 23450 2345000 40.4
30 868.2 3.45 35.6 807700 80770000 20500 2050000 40.2
30 868.1 3.77 41.1 723100 72310000 18460 1846000 40.3
30 868.2 4.18 45.5 644200 64420000 16230 1623000 40.1
30 868.1 4.84 52.6 554000 55400000 14000 1400000 40
30 868.2 5.77 52.6 481300 48130000 11750 1175000 39
30 868.1 7.11 54.3 408000 40800000 9546 954600 38
24.1 799.6 5.74 37.4 719600 71960000 45440 4544000 38.2
24.1 799.6 6.54 41.2 625800 62580000 39160 3916000 37.8
19.1 824.4 4.81 42.3 504200 50420000 15600 1560000 37
19.1 824.4 5.47 47.7 436300 43630000 13300 1330000 36.8
19.1 824.4 6.36 51.8 376400 37640000 11240 1124000 36.3
19.1 824.4 7.51 54.6 325300 32530000 9423 942300 35.7
17.8 761.7 5.48 47.3 339700 33970000 11360 1136000 34.3
17.8 761.7 6.74 51.8 279200 27920000 9066 906600 33.6
17.8 761.7 7.76 54.4 246000 24600000 7799 779900 33.1
16.5 686 5.28 44 240000 24000000 8175 817500 30.9
16.5 686 6.17 48 205300 20530000 6850 685000 30.5
16.5 686 7.58 53.6 168500 16850000 5455 545500 30
16.5 686 8.53 57.2 150700 15070000 4788 478800 29.7
15.2 615.1 5.4 42.4 170300 17030000 6630 663000 28
15.2 615.1 6.06 46.6 150400 15040000 5784 578400 27.8
15.2 615.1 6.68 49.6 136300 13630000 5183 518300 27.6
15.2 615.1 7.81 52.6 118000 11800000 4383 438300 27.2
16.5 540 4.96 29.3 209500 20950000 15840 1584000 26.3
16.5 540 6.51 38.3 153000 15300000 11410 1141000 25.9
16.5 540 7.74 45.8 125900 12590000 9308 930800 25.7
12.7 547.6 5.21 41.8 111800 11180000 4505 450500 25
12.7 547.6 5.84 46 98610 9861000 3932 393200 24.9
12.7 547.6 6.6 49.3 87320 8732000 3434 343400 24.6
12.7 547.6 7.69 52.2 75780 7578000 2915 291500 24.2
12.7 476.5 4.97 37.5 76040 7604000 3388 338800 22.1
12.7 476.5 5.61 41.1 66820 6682000 2943 294300 21.9
12.7 476.5 6.03 44.1 61520 6152000 2692 269200 21.9
12.7 476.5 6.71 47.2 55230 5523000 2389 238900 21.7
12.7 476.5 7.91 49.6 47540 4754000 2007 200700 21.3
12.7 476.5 6.1 49.2
12.7 476.5 7.24 53.54
10.2 407.6 4.92 35.8 45730 4573000 2347 234700 19.1
10.2 407.6 5.42 38.8 41020 4102000 2089 208900 19
10.2 407.6 5.98 41.2 37050 3705000 1871 187100 18.8
10.2 407.6 6.57 45.3 33320 3332000 1671 167100 18.8
10.2 407.6 7.48 48 29380 2938000 1452 145200 18.5
10.2 407.6 4.11 38.8 36590 3659000 1185 118500 18.7
10.2 407.6 4.54 42.5 32670 3267000 1047 104700 18.6
10.2 407.6 5.13 45.3 28930 2893000 913 91300 18.4
10.2 407.6 5.75 50.3 25500 2550000 795 79500 18.3
10.2 407.6 6.99 53.6 21370 2137000 645 64500 17.9
10.2 360.4 5.61 37.9 27310 2731000 1545 154500 17
10.2 360.4 6.25 41 24330 2433000 1365 136500 16.9
10.2 360.4 6.95 45.6 21600 2160000 1203 120300 16.8
10.2 360.4 8.15 46.8 18720 1872000 1021 102100 16.5
10.2 360.4 6.35 53 15690 1569000 538 53800 16.4
10.2 360.4 8.24 56.3 12510 1251000 410 41000 15.9
10.2 311.6 5.52 34.2 19460 1946000 1362 136200 15.1
10.2 311.6 6.62 38.5 16040 1604000 1108 110800 14.9
10.2 311.6 7.46 42.1 14140 1414000 968 96800 14.8
10.2 311.6 8.82 44.5 12070 1207000 811 81100 14.5
10.2 311.6 5.89 47.2 10170 1017000 358 35800 14.3
10.2 311.6 7.38 51.9 8249 824900 280 28000 14
8.9 265.2 6.09 33.6 11700 1170000 1063 106300 13
8.9 265.2 7.02 39.6 9899 989900 896 89600 13
8.9 265.2 8.09 44.2 8503 850300 764 76400 12.9
8.9 265.2 4.47 29.5 9575 957500 461 46100 12.5
8.9 265.2 5.14 33.1 8196 819600 389 38900 12.4
8.9 265.2 5.77 37.4 7171 717100 336 33600 12.3
7.6 275.9 4.74 41.8 6501 650100 194 19400 12.5
7.6 275.9 5.78 46 5366 536600 155 15500 12.2
7.6 275.9 7.26 47.6 4455 445500 123 12300 11.9
7.6 219 5.8 30.4 6544 654400 677 67700 10.9
7.6 219 6.72 34.8 5537 553700 571 57100 10.8
7.6 219 8.49 36.5 4413 441300 448 44800 10.5
7.6 225.2 5.11 35.7 4005 400500 179 17900 10.5
7.6 225.2 6.07 37.5 3415 341500 149 14900 10.3
7.6 225.2 7.47 39.5 2841 284100 119 11900 10.1
7.6 172.4 6.97 26.9 2896 289600 385 38500 8.71
7.6 172.4 8.54 30.2 2340 234000 308 30800 8.56
7.6 169.4 5.47 31.4 2105 210500 164 16400 8.46
7.6 146.8 6.41 30.6 1356 135600 137 13700 7.48
7.6 121.8 5.76 27.1 834 83400 89.8 8980 6.41
7.6 96.6 5 24.1 473 47300 55.7 5570 5.35
Radius of Gyration Elastic Modulus Plastic Modulus

Buckling
Axis Axis
Axis x-x Axis y-y Axis y-y Axis y-y Parameter
x-x x-x

rx ry Zx Zy Sx Sy u
mm cm mm cm3 mm3 cm3 cm3 cm3
1840 11 1100 11580 1158000 4629 462900
1800 10.9 1090 9962 996200 3951 395100
1750 10.7 1070 8383 838300 3291 329100
1710 10.5 1050 6998 699800 2721 272100
1680 10.4 1040 6031 603100 2325 232500
1650 10.3 1030 5075 507500 1939 193900
1630 10.2 1020 4151 415100 1570 157000
1610 9.6 960 3538 353800 1264 126400
1590 9.54 954 3103 310300 1102 110200
1580 9.49 949 2684 268400 948 94800
1560 9.43 943 2264 226400 793 79300
1480 8.27 827 4318 431800 1529 152900
1450 8.15 815 3643 364300 1276 127600
1420 8.04 804 2995 299500 1037 103700
1390 7.9 790 2369 236900 808 80800
1370 7.83 783 2048 204800 692 69200
1360 7.77 777 1760 176000 589 58900
1340 7.69 769 1445 144500 479 47900
1190 6.81 681 2075 207500 744 74400
1160 6.69 669 1631 163100 576 57600
1130 6.59 659 1313 131300 458 45800
1120 6.55 655 1096 109600 379 37900
1110 6.48 648 898 89800 307 30700
928 5.34 534 850 85000 299 29900
918 5.3 530 706 70600 246 24600
896 5.2 520 584 58400 201 20100
891 5.18 518 510 51000 174 17400
882 5.13 513 450 45000 152 15200
685 3.87 387 273 27300 91.5 9150
676 3.83 383 222 22200 73.3 7330
654 3.7 370 164 16400 52.6 5260
4060 6.57 657 19720 19720000 1732 1732000 23200 2800 0.867
4040 6.49 649 17740 17740000 1535 1535000 20760 2469 0.868
4020 6.4 640 15900 15900000 1353 1353000 18540 2168 0.868
4030 6.44 644 14350 14350000 1223 1223000 16590 1941 0.872
4010 6.37 637 12880 12880000 1082 1082000 14850 1713 0.872
4000 6.35 635 11190 11190000 934 934000 12830 1470 0.873
3900 6.09 609 9821 9821000 784 784000 11350 1245 0.861
3800 5.81 581 8409 8409000 636 636000 9807 1020 0.85
3820 9.59 959 15630 15630000 2161 2161000 17670 3341 0.885
3780 9.46 946 13730 13730000 1871 1871000 15480 2890 0.883
3700 6.51 651 10880 10880000 1014 1014000 12570 1601 0.867
3680 6.42 642 9501 9501000 871 871000 10940 1371 0.866
3630 6.27 627 8269 8269000 739 739000 9535 1163 0.861
3570 6.07 607 7204 7204000 621 621000 8351 982 0.854
3430 6.27 627 7985 7985000 773 773000 9155 1212 0.87
3360 6.06 606 6641 6641000 620 620000 7640 974 0.862
3310 5.9 590 5893 5893000 535 535000 6808 842 0.856
3090 5.71 571 6234 6234000 610 610000 7167 959 0.869
3050 5.58 558 5387 5387000 514 514000 6198 807 0.864
3000 5.4 540 4470 4470000 411 411000 5156 647 0.858
2970 5.3 530 4018 4018000 362 362000 4644 570 0.854
2800 5.53 553 4916 4916000 518 518000 5631 811 0.872
2780 5.46 546 4374 4374000 455 455000 5000 710 0.871
2760 5.39 539 3987 3987000 409 409000 4558 638 0.868
2720 5.24 524 3481 3481000 346 346000 3994 542 0.862
2630 7.23 723 6589 6589000 1017 1017000 7486 1574 0.886
2590 7.07 707 4935 4935000 743 743000 5547 1144 0.886
2570 7 700 4111 4111000 611 611000 4594 937 0.886
2500 5.03 503 3622 3622000 391 391000 4142 611 0.875
2490 4.97 497 3221 3221000 343 343000 3676 535 0.873
2460 4.88 488 2874 2874000 301 301000 3281 469 0.87
2420 4.75 475 2515 2515000 256 256000 2881 400 0.864
2210 4.67 467 2793 2793000 320 320000 3196 500 0.877
2190 4.6 460 2477 2477000 279 279000 2828 436 0.875
2190 4.57 457 2292 2292000 256 256000 2612 399 0.874
2170 4.51 451 2072 2072000 228 228000 2360 356 0.872
2130 4.38 438 1800 1800000 192 192000 2059 300 0.864

1910 4.33 433 1957 1957000 243 243000 2232 379 0.881
1900 4.29 429 1770 1770000 218 218000 2014 338 0.88
1880 4.23 423 1611 1611000 196 196000 1831 304 0.877
1880 4.2 420 1458 1458000 176 176000 1653 272 0.877
1850 4.12 412 1296 1296000 153 153000 1471 237 0.872
1870 3.37 337 1571 1571000 153 153000 1811 240 0.873
1860 3.33 333 1414 1414000 136 136000 1627 213 0.873
1840 3.27 327 1263 1263000 119 119000 1453 187 0.869
1830 3.23 323 1122 1122000 104 104000 1287 163 0.868
1790 3.11 311 950 950000 84.6 84600 1096 133 0.859
1700 4.04 404 1323 1323000 172 172000 1501 267 0.882
1690 3.99 399 1189 1189000 153 153000 1346 237 0.88
1680 3.97 397 1063 1063000 135 135000 1199 209 0.88
1650 3.85 385 930 930000 115 115000 1055 178 0.871
1640 3.03 303 778 778000 75.7 75700 888 118 0.871
1590 2.87 287 629 629000 57.8 57800 724 90.8 0.858
1510 3.99 399 1071 1071000 157 157000 1211 243 0.886
1490 3.91 391 896 896000 129 129000 1010 199 0.882
1480 3.86 386 796 796000 113 113000 896 174 0.881
1450 3.76 376 687 687000 94.8 94800 775 147 0.874
1430 2.68 268 576 576000 56.8 56800 659 89.1 0.871
1400 2.58 258 473 473000 44.7 44700 543 70.3 0.863
1300 3.93 393 754 754000 127 127000 846 196 0.889
1300 3.9 390 646 646000 108 108000 720 166 0.891
1290 3.86 386 560 560000 92.6 92600 623 142 0.889
1250 2.74 274 616 616000 73.6 73600 711 116 0.873
1240 2.7 270 534 534000 62.6 62600 614 98.4 0.872
1230 2.67 267 471 471000 54.5 54500 539 85.4 0.872
1250 2.15 215 416 416000 37.9 37900 481 60 0.866
1220 2.08 208 348 348000 30.5 30500 403 48.5 0.859
1190 1.97 197 292 292000 24.2 24200 342 38.8 0.846
1090 3.52 352 504 504000 92 92000 566 141 0.891
1080 3.48 348 433 433000 78 78000 483 119 0.89
1050 3.36 336 351 351000 61.3 61300 393 94.1 0.88
1050 2.22 222 308 308000 34.9 34900 353 54.8 0.874
1030 2.15 215 266 266000 29.2 29200 306 46 0.866
1010 2.06 206 224 224000 23.5 23500 259 37.3 0.856
871 3.17 317 280 280000 57.5 57500 314 88.2 0.881
856 3.1 310 230 230000 46.2 46200 258 70.9 0.877
846 2.36 236 207 207000 32.2 32200 234 49.8 0.888
748 2.37 237 153 153000 27 27000 171 41.6 0.888
641 2.1 210 109 109000 20.2 20200 123 31.2 0.89
535 1.84 184 74.6 74600 14.7 14700 84.2 22.6 0.895
Dimension of detailing Beam to Beam connection

Torsional Warping Torsional


Index Constant Constant End
Notch Shear Y axial
clearance

x H J C N n 0.6py((h-2t)*s) 0.75*A*fy
dm6 cm4 mm3 mm mm mm kN kN

21.1 64.4 4299 173200 17 150 86 4593.11 12787.5


23.1 55.9 3185 153500 16 150 80 4118.48 11488.125
25.5 48.4 2330 135300 14 150 74 3736.93 10312.5
27.9 43.3 1718 122300 13 150 70 3231.18 9178.125
30.7 37.7 1264 108200 12 150 66 2925.22 8250
35 32.2 835 93400 10 152 63 2526.75 7156.875
39.9 26.8 582 78400 10 152 56 2527.02 6538.125
45.7 21.5 390 63600 10 152 52 2450.18 5836.875
26.7 88.9 1734 216100 13 210 62 2993.58 10188.75
30.1 75.8 1193 187100 12 210 58 2713.81 9013.125
31.9 31.2 926 101400 12 156 52 2775.42 7590
36.2 26.4 626 87100 11 156 48 2462.29 6661.875
41.3 22.1 422 73900 10 156 44 2263.03 5898.75
46.8 18.4 291 62100 10 156 40 2149.17 5280
35 19.3 514 77300 10 150 46 2118.03 5960.625
41.6 15.2 306 62000 9 150 40 1933.85 5094.375
46.5 13 221 53500 9 150 38 1841.76 4620
33.2 11.3 404 61000 10 138 42 1850.71 5176.875
38.1 9.39 267 51400 9 138 40 1696.48 4537.5
45.2 7.4 159 41100 8 138 34 1518.53 3856.875
49.8 6.46 119 36200 8 138 32 1423.62 3526.875
31.8 7.42 308 51800 9 132 40 1544.36 4475.625
35.5 6.42 220 45500 9 132 38 1405.90 4001.25
38.7 5.72 169 40900 8 132 36 1320.69 3671.25
43.9 4.8 116 34600 8 132 32 1246.14 3279.375
21.3 14.5 785 101700 11 158 48 1739.63 6249.375
27.7 10.2 340 74300 9 158 42 1333.08 4702.5
32.7 8.17 200 61100 8 158 38 1115.63 3918.75
30.6 3.99 216 39100 9 120 36 1238.54 3671.25
34.1 3.45 154 34300 8 120 34 1125.09 3279.375
38 2.99 111 30100 8 120 30 1049.45 2970
43.1 2.52 77 25600 7 120 28 992.72 2660.625
27.6 2.32 178 32000 8 110 34 1051.73 3196.875
30.9 1.99 126 27900 8 110 32 960.64 2866.875
33.2 1.81 101 25600 7 110 32 894.39 2660.625
36.5 1.6 75.7 22800 7 110 30 836.42 2413.125
41.6 1.33 51.5 19200 7 110 26 795.01 2165.625
0 8 110 32 803.29 1963.5
0 7 110 32 737.04 1726.3125
25.7 1.18 121 24300 8 102 30 805.07 2578.125
28.3 1.04 90.7 21800 7 102 28 741.51 2351.25
30.9 0.922 69.2 19600 7 102 28 699.14 2145
33.9 0.818 51.8 17600 7 102 26 635.58 1951.125
37.9 0.705 37.1 15300 6 102 24 600.27 1763.4375
27.4 0.591 89.2 15300 7 84 30 741.51 2165.625
30.1 0.518 65.9 13600 7 84 28 677.95 1949.0625
33.6 0.448 47.7 11900 7 84 26 635.58 1765.5
37.5 0.387 33.8 10400 6 84 24 572.02 1571.625
43.9 0.311 21.4 8460 6 84 22 536.71 1373.625
27.6 0.608 62.8 17200 7 96 28 596.90 1949.0625
30.5 0.533 46.1 15300 6 96 26 552.92 1763.4375
33.8 0.466 33.3 13500 6 96 24 496.37 1577.8125
38.3 0.392 23.1 11500 6 96 22 483.81 1423.125
38.9 0.207 19 7570 5 78 22 427.26 1208.625
47.5 0.155 10.7 5780 5 78 20 402.12 1025.0625
24.4 0.412 55.7 15700 7 94 26 498.50 1763.4375
28.8 0.33 33.4 12900 6 94 24 443.72 1497.375
32.1 0.286 23.8 11300 6 94 22 405.37 1338.5625
36.8 0.237 15.8 9480 6 94 20 383.46 1181.8125
35.2 0.105 15.1 5680 5 70 22 361.55 1027.125
42.2 0.081 8.79 4470 5 70 20 328.68 868.3125
23.6 0.234 34.8 12700 6 90 24 368.89 1419
27.1 0.195 22.2 10800 5 90 22 312.86 1210.6875
31 0.164 14.7 9260 5 90 20 280.17 1058.0625
23.3 0.102 31.8 7360 7 70 24 420.26 1262.25
26.5 0.085 21.1 6260 6 70 22 373.56 1101.375
29.7 0.072 14.8 5450 6 70 20 331.53 973.5
31.6 0.044 12.2 3790 5 58 20 317.01 862.125
37.4 0.035 7.4 3050 5 58 18 288.19 740.4375
43.4 0.027 4.77 2420 5 58 16 278.58 651.75
21.2 0.103 23.9 9200 6 82 22 278.23 1130.25
24.3 0.086 15.3 7800 5 82 20 243.45 973.5
29.6 0.066 8.55 6130 5 82 18 231.86 818.8125
27.5 0.028 8.55 3490 5 58 18 249.90 744.5625
31.5 0.023 8.55 2920 5 58 16 238.00 660
36.4 0.018 8.55 2350 5 58 16 226.10 577.5
21.5 0.037 8.55 5750 5 74 18 198.11 787.875
25.6 0.029 8.55 4620 5 74 16 176.44 660
22.5 0.015 8.55 3220 5 60 18 164.48 606.375
22.6 0.01 8.55 2700 4 60 16 128.30 501.1875
19.6 0.005 8.55 2020 4 54 16 101.72 418.6875
16.3 0.002 8.55 1470 4 46 16 73.79 340.3125
m to Beam connection
Nominal Diameter Number of Number of Total
Grade of Shear area
diameter of of the rows of the columns of number of
Shear Z Moment bolt of the bolt
the bolt hole bolts the bolts the bolts

0.6*py*b*t 1.2fyZ M Bd Anb Dh Nb


kN kNm mm mm2 mm Nos. Nos. Nos.

2753.8253 6270.96 M30 30 561 33 12 2 24


2469.159 5641.32 M30 30 561 33 12 2 24
2194.7805 5056.20 M30 30 561 33 12 2 24
1993.2 4563.30 M30 30 561 33 12 2 24
1777.05 4095.84 M30 30 561 33 12 2 24
1534.5 3558.42 M30 30 561 33 12 2 24
1287 3123.08 M30 30 561 33 12 2 24
1044.45 2674.06 M30 30 561 33 12 2 24
2539.3995 4970.34 M30 30 561 33 10 2 20
2209.68 4366.14 M30 30 561 33 10 2 20
1624.656 3459.84 M30 30 561 33 10 2 20
1406.3693 3021.32 M30 30 561 33 10 2 20
1199.2184 2629.54 M30 30 561 33 10 2 20
1010.8989 2290.87 M30 30 561 33 10 2 20
1299.1836 2539.23 M30 30 561 33 9 2 18
1046.9382 2111.84 M30 30 561 33 9 2 18
904.8534 1873.97 M30 30 561 33 9 2 18
1123.188 1982.41 M30 30 561 33 8 2 16
950.5188 1713.07 M30 30 561 33 8 2 16
765.765 1421.46 M30 30 561 33 8 2 16
676.203 1277.72 M30 30 561 33 8 2 16
1000.3059 1563.29 M30 30 561 33 7 2 14
881.8425 1390.93 M30 30 561 33 7 2 14
795.3495 1267.87 M30 30 561 33 7 2 14
676.269 1106.96 M30 30 561 33 7 2 14
1613.3634 2095.30 M30 30 561 33 7 2 14
1195.8474 1569.33 M30 30 561 33 7 2 14
990.7524 1307.30 M30 30 561 33 7 2 14
839.4243 1151.80 M30 30 561 33 7 2 14
740.586 1024.28 M30 30 561 33 7 2 14
651.3969 913.93 M30 30 561 33 7 2 14
555.7992 799.77 M30 30 561 33 7 2 14
744.72255 888.17 M24 24 353 26 7 2 14
653.9016 787.69 M24 24 353 26 7 2 14
602.91 728.86 M24 24 353 26 7 2 14
538.7382 658.90 M24 24 353 26 7 2 14
454.7664 572.40 M24 24 353 26 7 2 14
372.2796 0.00 M24 24 353 26 7 2 14
310.5531 0.00 M24 24 353 26 7 2 14
623.5152 622.33 M24 24 353 26 6 2 12
560.44395 562.86 M24 24 353 26 6 2 12
505.032 512.30 M24 24 353 26 6 2 12
455.532 463.64 M24 24 353 26 6 2 12
397.93545 412.13 M24 24 353 26 6 2 12
484.30305 499.58 M24 24 353 26 6 2 12
433.092 449.65 M24 24 353 26 6 2 12
380.655 401.63 M24 24 353 26 6 2 12
335.53905 356.80 M24 24 353 26 6 2 12
274.0914 302.10 M24 24 353 26 6 2 12
473.88 420.71 M24 24 353 26 5 2 10
421.8786 378.10 M24 24 353 26 5 2 10
375.7248 338.03 M24 24 353 26 5 2 10
319.59345 295.74 M24 24 353 26 5 2 10
262.7856 247.40 M24 24 353 26 5 2 10
201.2142 200.02 M24 24 353 26 5 2 10
448.6746 340.58 M24 24 353 26 4 2 8
369.369 284.93 M24 24 353 26 4 2 8
325.42125 253.13 M24 24 353 26 4 2 8
273.84555 218.47 M24 24 353 26 4 2 8
222.453 183.17 M24 24 353 26 4 2 8
175.8735 150.41 M24 24 353 26 4 2 8
377.27745 239.77 M24 24 353 26 4 2 8
322.6179 205.43 M24 24 353 26 4 2 8
277.695 178.08 M24 24 353 26 4 2 8
289.443 195.89 M24 24 353 26 4 2 8
248.16495 169.81 M24 24 353 26 4 2 8
217.8627 149.78 M24 24 353 26 4 2 8
182.4768 132.29 M24 24 353 26 4 2 8
147.8136 110.66 M24 24 353 26 4 2 8
117.348 92.86 M24 24 353 26 4 2 8
308.66715 160.27 M24 24 353 26 3 2 6
263.3004 137.69 M24 24 353 26 3 2 6
207.3159 111.62 M24 24 353 26 3 2 6
168.63 97.94 M24 24 353 26 3 2 6
141.2334 84.59 M24 24 353 26 3 2 6
113.9952 71.23 M24 24 353 26 3 2 6
212.0976 89.04 M24 24 353 26 2 2 4
171.4284 73.14 M24 24 353 26 2 2 4
156.2121 65.83 M24 24 353 26 2 2 4
131.9142 48.65 M20 20 245 22 2 2 4
112.69335 34.66 M20 20 245 22 2 2 4
95.304 23.72 M20 20 245 22 2 2 4
Edge
Bolt spacing Edge Distance Bolt Spacing Plate Plate Plate
Distance
End (Horizontal) (Horizontal) (Vertical) width Height thickness
(Vertical)
Projection of
Plates
Proj. es g et p C J K
mm mm mm mm mm mm mm mm

10 100 50 50 80 200 980 30


10 100 50 50 80 200 980 30
10 100 50 50 80 200 980 25
10 100 50 50 80 200 980 25
10 100 50 50 80 200 980 25
10 100 50 50 80 200 980 25
10 100 50 50 80 200 980 25
10 100 50 50 80 200 980 25
10 90 50 50 80 190 820 25
10 90 50 50 80 190 820 25
10 90 50 50 80 190 820 25
10 90 50 50 80 190 820 25
10 90 50 50 80 190 820 25
10 90 50 50 80 190 820 25
10 90 50 50 80 190 740 25
10 90 50 50 80 190 740 25
10 90 50 50 80 190 740 25
10 90 50 50 80 190 660 25
10 90 50 50 80 190 660 25
10 90 50 50 80 190 660 25
10 90 50 50 80 190 660 25
10 90 50 40 80 190 560 25
10 90 50 40 80 190 560 25
10 90 50 40 80 190 560 25
10 90 50 40 80 190 560 25
10 70 50 50 70 170 520 20
10 70 50 50 70 170 520 20
10 70 50 50 70 170 520 20
10 70 50 50 70 170 520 20
10 70 50 50 70 170 520 20
10 70 50 50 70 170 520 20
10 70 50 50 70 170 520 20
10 60 50 50 60 160 460 20
10 60 50 50 60 160 460 20
10 60 50 50 60 160 460 20
10 60 50 50 60 160 460 20
10 60 50 50 60 160 460 20
10 60 50 50 60 160 460 20
10 60 50 50 60 160 460 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 380 20
10 60 40 40 60 140 320 16
10 60 40 40 60 140 320 16
10 60 40 40 60 140 320 16
10 60 40 40 60 140 320 16
10 60 40 40 60 140 320 16
10 60 40 40 60 140 320 16
10 70 40 40 70 150 290 16
10 70 40 40 70 150 290 16
10 70 40 40 70 150 290 16
10 70 40 40 70 150 290 16
10 70 40 40 70 150 290 16
10 70 40 40 70 150 290 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 60 30 30 60 120 240 16
10 70 30 30 70 130 200 16
10 70 30 30 70 130 200 16
10 70 30 30 70 130 200 16
10 70 30 30 70 130 200 16
10 70 30 30 70 130 200 16
10 70 30 30 70 130 200 16
10 60 40 40 60 140 140 12
10 60 40 40 60 140 140 12
10 60 40 40 60 140 140 12
10 60 30 30 60 120 120 12
10 60 30 30 60 120 120 12
10 60 40 40 60 140 140 12
Bolt Check

Shear Tension Tension Shear


length length Tension Combined Combined Bearing
Ratio Ok/Not Ok/Not
check check Ok/Not OK Check
OK OK

Lv Lt
mm mm

855 90 949.76 1.7 Not OK OK 2.61 Not OK 566.15


855 90 853.25 1.53 Not OK OK 2.35 Not OK 508.51
855 90 765.94 1.37 Not OK OK 2.12 Not OK 457.03
855 90 681.68 1.22 Not OK OK 1.86 Not OK 405.43
855 90 612.75 1.1 Not OK OK 1.68 Not OK 364.72
855 90 531.56 0.95 OK OK 1.46 Not OK 316.25
855 90 485.61 0.87 OK OK 1.38 OK 292.07
855 90 433.52 0.78 OK OK 1.27 OK 263.77
695 80 908.09 1.63 Not OK OK 2.35 Not OK 530.98
695 80 803.31 1.44 Not OK OK 2.09 Not OK 470.65
695 80 676.48 1.21 Not OK OK 1.87 Not OK 404.08
695 80 593.75 1.07 Not OK OK 1.66 Not OK 355.12
695 80 525.74 0.94 OK OK 1.48 Not OK 315.9
695 80 470.59 0.85 OK OK 1.37 OK 285.04
615 80 590.28 1.06 Not OK OK 1.62 Not OK 351.44
615 80 504.5 0.91 OK OK 1.43 Not OK 302.73
615 80 457.52 0.82 OK OK 1.31 OK 276.31
535 80 576.75 1.03 Not OK OK 1.58 Not OK 343.61
535 80 505.52 0.91 OK OK 1.42 Not OK 302.77
535 80 429.69 0.77 OK OK 1.23 OK 259.07
535 80 392.93 0.71 OK OK 1.14 OK 237.71
445 80 569.86 1.02 Not OK OK 1.55 Not OK 338.19
445 80 509.46 0.91 OK OK 1.39 OK 302.94
445 80 467.44 0.84 OK OK 1.29 OK 278.69
445 80 417.55 0.75 OK OK 1.18 OK 250.59
395 60 795.7 1.43 Not OK OK 2.03 Not OK 463.36
395 60 598.74 1.07 Not OK OK 1.53 Not OK 349.13
395 60 498.95 0.9 OK OK 1.28 OK 291.04
395 60 467.44 0.84 OK OK 1.27 OK 276.76
395 60 417.55 0.75 OK OK 1.14 OK 247.65
395 60 378.16 0.68 OK OK 1.04 OK 225
395 60 338.77 0.61 OK OK 0.95 OK 202.85
350 62 646.88 1.16 Not OK OK 1.73 Not OK 240.39
350 62 580.11 1.04 Not OK OK 1.56 Not OK 215.97
350 62 538.38 0.97 OK OK 1.46 Not OK 200.5
350 62 488.29 0.88 OK OK 1.34 OK 182.43
350 62 438.21 0.79 OK OK 1.22 OK 164.79
350 62 397.31 0.71 OK OK 1.15 OK 151.54
350 62 349.32 0.63 OK OK 1.03 OK 134.08
280 52 608.63 1.09 Not OK OK 1.6 Not OK 225.08
280 52 555.07 1 Not OK OK 1.47 Not OK 205.46
280 52 506.38 0.91 OK OK 1.36 OK 188.01
280 52 460.61 0.83 OK OK 1.24 OK 171.01
280 52 416.3 0.75 OK OK 1.13 OK 155.24
280 52 511.25 0.92 OK OK 1.39 OK 190.76
280 52 460.12 0.83 OK OK 1.26 OK 171.97
280 52 416.79 0.75 OK OK 1.16 OK 156.37
280 52 371.02 0.67 OK OK 1.04 OK 139.38
280 52 324.28 0.58 OK OK 0.92 OK 122.9
220 52 552.15 0.99 OK OK 1.45 Not OK 203.85
220 52 499.56 0.9 OK OK 1.32 OK 184.81
220 52 446.98 0.8 OK OK 1.18 OK 165.41
220 52 403.16 0.72 OK OK 1.09 OK 150.32
220 52 342.39 0.62 OK OK 0.95 OK 128.2
220 52 290.39 0.52 OK OK 0.83 OK 110.12
190 62 624.45 1.12 Not OK OK 1.6 Not OK 229.07
190 62 530.24 0.95 OK OK 1.37 OK 195.22
190 62 474 0.85 OK OK 1.24 OK 174.83
190 62 418.49 0.75 OK OK 1.12 OK 155.31
190 62 363.72 0.65 OK OK 1 OK 136.12
190 62 307.48 0.55 OK OK 0.87 OK 116.06
150 42 502.48 0.9 OK OK 1.25 OK 183.28
150 42 428.72 0.77 OK OK 1.07 OK 156.31
150 42 374.67 0.67 OK OK 0.94 OK 136.82
150 42 446.98 0.8 OK OK 1.2 OK 166.3
150 42 390.01 0.7 OK OK 1.06 OK 145.38
150 42 344.73 0.62 OK OK 0.94 OK 128.56
150 42 305.29 0.55 OK OK 0.85 OK 114.83
150 42 262.2 0.47 OK OK 0.75 OK 99.32
150 42 230.79 0.42 OK OK 0.69 OK 88.6
110 52 533.65 0.96 OK OK 1.32 OK 194
110 52 459.64 0.83 OK OK 1.14 OK 167.25
110 52 386.6 0.7 OK OK 1 OK 141.84
110 52 351.55 0.63 OK OK 0.95 OK 130.9
110 52 311.62 0.56 OK OK 0.86 OK 116.94
110 52 272.67 0.49 OK OK 0.78 OK 103.37
40 52 557.99 1 Not OK OK 1.38 OK 203.1
40 52 467.43 0.84 OK OK 1.18 OK 170.8
40 52 429.45 0.77 OK OK 1.09 OK 157.08
40 50 511.42 0.92 OK OK 1.27 OK 129.34
40 50 427.24 0.77 OK OK 1.05 OK 107.72
50 60 347.26 0.63 OK OK 0.84 OK 87.06
Plate Check Weld check
Block
Bearing Bending
Block Shear Thickness Weld Ok/Not
Ratio Ok/Not Ratio Ratio Ok/Not
Shear Ok/Not required OK
OK OK
OK

0.63 OK 4321.35 1.07 Not OK 3.34 0.12 OK Not OK


0.64 OK 4321.35 0.96 OK 3.16 0.11 OK Not OK
0.63 OK 3601.125 1.04 Not OK 2.98 0.12 OK Not OK
0.65 OK 3601.125 0.9 OK 2.84 0.12 OK Not OK
0.64 OK 3601.125 0.82 OK 2.68 0.11 OK Not OK
0.64 OK 3601.125 0.71 OK 2.49 0.1 OK Not OK
0.6 OK 3601.125 0.71 OK 2.29 0.1 OK Not OK
0.55 OK 3601.125 0.69 OK 2.06 0.09 OK Not OK
0.83 OK 2891.625 1.04 Not OK 3.12 0.13 OK Not OK
0.81 OK 2891.625 0.94 OK 2.91 0.12 OK Not OK
0.7 OK 2891.625 0.96 OK 2.5 0.1 OK Not OK
0.69 OK 2891.625 0.86 OK 2.33 0.1 OK Not OK
0.67 OK 2891.625 0.79 OK 2.15 0.09 OK Not OK
0.63 OK 2891.625 0.75 OK 1.97 0.08 OK Not OK
0.73 OK 2561.625 0.83 OK 2.24 0.09 OK Not OK
0.69 OK 2561.625 0.76 OK 2.01 0.09 OK Not OK
0.66 OK 2561.625 0.72 OK 1.87 0.08 OK Not OK
0.74 OK 2231.625 0.83 OK 2.08 0.09 OK Not OK
0.71 OK 2231.625 0.77 OK 1.91 0.08 OK Not OK
0.68 OK 2231.625 0.69 OK 1.72 0.07 OK Not OK
0.67 OK 2231.625 0.64 OK 1.61 0.07 OK Not OK
0.78 OK 1860.375 0.84 OK 1.96 0.08 OK Not OK
0.77 OK 1860.375 0.76 OK 1.84 0.08 OK Not OK
0.75 OK 1860.375 0.71 OK 1.75 0.07 OK Not OK
0.72 OK 1860.375 0.67 OK 1.61 0.07 OK Not OK
0.84 OK 1244.1 1.4 Not OK 2.32 0.12 OK Not OK
0.83 OK 1244.1 1.08 Not OK 2 0.1 OK Not OK
0.83 OK 1244.1 0.9 OK 1.82 0.1 OK Not OK
0.71 OK 1244.1 1 Not OK 1.68 0.09 OK Not OK
0.7 OK 1244.1 0.91 OK 1.57 0.08 OK Not OK
0.68 OK 1244.1 0.85 OK 1.48 0.08 OK Not OK
0.65 OK 1244.1 0.8 OK 1.36 0.07 OK Not OK
0.79 OK 1162.92 0.91 OK 1.51 0.08 OK Not OK
0.78 OK 1162.92 0.83 OK 1.41 0.08 OK Not OK
0.78 OK 1162.92 0.77 OK 1.36 0.07 OK Not OK
0.76 OK 1162.92 0.72 OK 1.28 0.07 OK Not OK
0.72 OK 1162.92 0.69 OK 1.18 0.06 OK Not OK
0.66 OK 1162.92 0.7 OK 1.07 0.06 OK Not OK
0.63 OK 1162.92 0.64 OK 0.98 0.05 OK OK
0.83 OK 892.32 0.91 OK 1.47 0.08 OK Not OK
0.82 OK 892.32 0.84 OK 1.4 0.07 OK Not OK
0.8 OK 892.32 0.79 OK 1.33 0.07 OK Not OK
0.8 OK 892.32 0.72 OK 1.26 0.07 OK Not OK
0.77 OK 892.32 0.68 OK 1.18 0.06 OK Not OK
0.76 OK 892.32 0.84 OK 1.3 0.07 OK Not OK
0.75 OK 892.32 0.76 OK 1.23 0.07 OK Not OK
0.73 OK 892.32 0.72 OK 1.15 0.06 OK Not OK
0.72 OK 892.32 0.65 OK 1.08 0.06 OK Not OK
0.68 OK 892.32 0.61 OK 0.98 0.05 OK OK
0.9 OK 555.456 1.08 Not OK 1.29 0.09 OK Not OK
0.88 OK 555.456 1 Not OK 1.21 0.08 OK Not OK
0.88 OK 555.456 0.9 OK 1.15 0.08 OK Not OK
0.82 OK 555.456 0.88 OK 1.06 0.07 OK Not OK
0.79 OK 555.456 0.77 OK 0.96 0.06 OK Not OK
0.72 OK 555.456 0.73 OK 0.84 0.06 OK Not OK
1.05 Not OK 507.936 0.99 OK 1.31 0.09 OK Not OK
1.01 Not OK 507.936 0.88 OK 1.19 0.08 OK Not OK
0.99 OK 507.936 0.8 OK 1.11 0.07 OK Not OK
0.93 OK 507.936 0.76 OK 1.02 0.07 OK Not OK
0.86 OK 507.936 0.72 OK 0.92 0.06 OK Not OK
0.81 OK 507.936 0.65 OK 0.82 0.06 OK Not OK
0.97 OK 338.976 1.09 Not OK 1.24 0.08 OK Not OK
0.98 OK 338.976 0.93 OK 1.15 0.08 OK Not OK
0.96 OK 338.976 0.83 OK 1.06 0.07 OK Not OK
0.77 OK 338.976 1.24 Not OK 1.09 0.07 OK Not OK
0.76 OK 338.976 1.11 Not OK 1.01 0.07 OK Not OK
0.76 OK 338.976 0.98 OK 0.94 0.06 OK Not OK
0.73 OK 338.976 0.94 OK 0.86 0.06 OK Not OK
0.69 OK 338.976 0.86 OK 0.78 0.05 OK OK
0.64 OK 338.976 0.83 OK 0.69 0.05 OK OK
1.13 Not OK 265.056 1.05 Not OK 1.16 0.08 OK Not OK
1.11 Not OK 265.056 0.92 OK 1.08 0.07 OK Not OK
0.99 OK 265.056 0.88 OK 0.95 0.06 OK Not OK
0.87 OK 265.056 0.95 OK 0.86 0.06 OK Not OK
0.82 OK 265.056 0.9 OK 0.79 0.05 OK Not OK
0.76 OK 265.056 0.86 OK 0.71 0.05 OK OK
1.33 Not OK 60.192 3.3 Not OK 0.86 0.08 OK Not OK
1.25 Not OK 60.192 2.94 Not OK 0.78 0.07 OK Not OK
1.22 Not OK 60.192 2.74 Not OK 0.74 0.07 OK Not OK
1.35 Not OK 79.2 1.62 Not OK 0.74 0.07 OK Not OK
1.2 Not OK 79.2 1.29 Not OK 0.68 0.06 OK Not OK
1.09 Not OK 122.76 0.61 OK 0.58 0.05 OK Not OK
Ø Bolt Dia TENSILE STRESS AREA
M16 16 157

M20 20 245
M22 22 303
M24 24 353
M27 27 459
M30 30 561
M33 33 694
M36 36 817
M39 39 976
M42 42 1120
M45 45 1300
M48 48 1470
M52 52 1760
M56 56 2030
M60 60 2360

S275 275
S355 355
S460 460

E35 220
E42 250
E50 280

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