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  • CRP Case

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    meghanjbeswick
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    The document outlines production requirements and capacity for manufacturing chairs and plastic products. It details material requirements, labour costs, production batches, demand forecasts, and equipment capacities for mixing, extruding, CNC machining and assembling different product lines. Capacity utilization rates and output are calculated for each stage of production across peak and off-peak periods.

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    The document outlines production requirements and capacity for manufacturing chairs and plastic products. It details material requirements, labour costs, production batches, demand forecasts, and equipment capacities for mixing, extruding, CNC machining and assembling different product lines. Capacity utilization rates and output are calculated for each stage of production across peak and off-peak periods.

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    © All Rights Reserved
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    1 views7 pages

    CRP Case

    Uploaded by

    meghanjbeswick
    The document outlines production requirements and capacity for manufacturing chairs and plastic products. It details material requirements, labour costs, production batches, demand forecasts, and equipment capacities for mixing, extruding, CNC machining and assembling different product lines. Capacity utilization rates and output are calculated for each stage of production across peak and off-peak periods.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 7

    Amount Time Operator Number of M

    Mixing Master Batch 2200 lbs 1 batch every 1 1


    Melt Plastic - Red White 11000lbs 1 (per machin 5
    Melt Plastic - Other 6600lbs 1 (per machin 5

    Labour $18 an hour


    Adirondack
    NA
    3
    3
    Hours Per month
    450 Peak
    150 Off

    Batches for colour


    30 lbs plastic
    30 minutes extruder
    10 minutes assembly
    11000 lbs/hour mixing
    11000 lbs/batch red and white
    6600 lbs/batch other colours

    2.6-2.9 chairs ~ 156-177 lbs


    60 61.0344828
    60.52 lbs/chair

    Demand
    2164000 lbs
    1.35 Sales growth 30-40% ~ 135% growth avergae
    2921400
    1 $/lbs
    2921400 lbs demand
    1840482 demand adirondack chair
    1080918 demand other

    $ 533,739.78 red and white lbs


    $ 386,501.22 3-5 colours
    $ 920,241.00 bottom 10 colours

    chair
    chair
    chair
    11000 lbs/batch (29% demand)
    product chairs other
    demand 533,740 313,466
    / by batch size 49 28
    batches batches

    Extruders (3)
    capacity 166.5 lbs/hour >>>
    CHAIRS peak cap 1123875 lbs on >>>
    off peak cap 524475 lbs off >>>
    demanded batcheds 247 batches >>>
    set up loss >>> 0.5 hrs/batch >>>
    set up loss | 20,522 lbs lost per batch >>>
    cap util. | 113.1% Cap. Utilization >>>
    |
    |
    Mixer (1)
    2475000 lbs
    1155000 lbs off
    80.48% Utilization
    |
    | Extruders (2)
    | 166.5 lbs/hour >>>
    OTHER | 749250 lbs on >>>
    >>> 349650 lbs off >>>
    145 batches >>>
    0.5 hrs/batch >>>
    12052.7270264 lbs lost per batch >>>
    99.5% Cap. Utilization >>>
    1,086,847.27
    6600 lbs/batch (71% demand)
    chairs other
    1,306,742 767,452
    198 116
    batches batches

    CNC (1) Chair Assembly (1)


    7.5 chair/hr peak >>> >>> 14
    5.45454545455 chair/hr off >>> >>> 60.52
    453.879310345 lbs/hr peak >>> >>> 847.24137931
    330.094043887 lbs/hr off >>> >>> 1,906,293.10
    1,367,827.19 lbs/year >>> WIP >>> 889603.448276
    134.6% Cap. Utilization >>> >>> 0.16666666667
    CNC (2) **REC #1 >>> >>> 247
    2735654.38871 lbs/year >>> >>> 34,809.34
    67.28% Cap. Utilization >>> >>> 66.66%

    CNC (2)
    7.5 chair/hr peak >>>
    5.45454545455 chair/hr off >>>
    453.879310345 lbs/hr peak >>>
    330.094043887 lbs/hr off >>>
    2,735,654.39 lbs/year >>> WIP
    39.51% Cap. Utilization >>>
    CNC (1) **REC #1 >>>
    1367827.19436 lbs/yr >>>
    79.02% Cap. Utilization >>>
    Assembly (1)
    chair/hr >>>
    lbs/chair >>>
    lbs/hr >>>
    lbs/yr peak >>>
    lbs/yr off >>> WIP
    hr/batch >>>
    batches >>>
    lbs lost per batch >>>
    Cap. Utilization >>>

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